Having had enough with the doom porn, Monday I went to the shop and to my surprise the entire crew showed up.
The one helper sick from the coof last week is already over it. He did take ivermectin. The vet supply stuff and a much lower dose than the human dose.
Monday morning I had the boys drag the molder out from the back, re-arrange the shop and after a few practice runs they figured out what to do.
Afer getting the boys started I retreated to the ofice where the real money is earned. Low and behold I made a couple sales. So famine and doom is yet again postponed.
This morning I posted the pots for sale in the local groupls and got some bites. I am sellin them for 2 bucks each. 8 inch heavy duty pot, You can literally use them as jack stands. That strong. 30 ounces of recycled plastic bottle caps go in each one.
Then as the boys were working. One making machines, one molding pots, I spent the morning writing, thinking, watching video, and running around with a tape measure, while my vertical garden design was percolating thru the brain.
I finally hit upon a sort of christmas tree design with a 2x2 piece of square tubing vertical at 4.75 feet. (a length of the stuff comes in 19 feet so I get 4 even pieces out of that) Which gets me 7 pots high and 14 pots on the stand.
I will post some pics tomorrow of it as the welder is first building the money making orders that gotta go out Friday.
The pot manufacturing process is pretty simple.
1 Shred the bottle caps I get from the scrap yard.
2 Weigh out and dump in 900 grams of plastic flake into the extrusion machine. It will melt that in about 9 min or so, sometimes 10.
3 hot plastic goes inside a turbo cooker with a small pan in it. the turbo cooker keeps it hot until enough has extruded to be molded.
4 grab the pan while wearing welding gloves, and scrape the hot blob out of the pan on to a rubber mat that is lightly coated with veg oil.
5 work the blob into a rough ball and toss into the molder.
6 close the molder and scrape the excess hot plastic that comes out of the mold off with a tire crow bar and toss that hot plastic back into the turbo cooker.
7 refill the hopper with 900 grams plastic, and start the extrusion machine again.
8 by this time the plastic has cooled and the mold can be opened. The excess can be trimmed off or left as it. It is called flash.
Every machine in the process was made in the shop. The mold was designed in CAD, laser cut and MIG welded together, then smoothed out with a flap disc. It has water pumped thru the mold to cool it and that water also runs thru a automotive oil cooler radiator with a exhaust fan to cool that and a 1/4 hp household water pump moves the coolant water.