This copy is a reprint which includes TM 9-2320-209-20-1

current pages from Change 1. T.O. 36A12-1B-1092-1-1

TECHNICAL MANUAL Chapter 1

Preventive
VOLUME 1 OF 3 Maintenance

SCHEDULED MAINTENANCE Chapter 2

Checkout,
ORGANIZATIONAL LEVEL Alinement, and
Adjustment
2-1/2-TON, 6X6, M44A1 AND M44A2 SERIES TRUCKS
Chapter 3
(MULTIFUEL) Lubrication
TRUCK, CARGO: M35A1, Chapter 4
M35A2, M35A2C, M36A2; TRUCK, Scheduled
Maintenance of
TANK, FUEL: M49A1C, M49A2C; TRUCK, TANK, Material Used
WATER: M50A1, M50A2, M50A3; TRUCK, VAN, in Conjunction
with Major Items
SHOP: M109A2, M109A3; TRUCK, REPAIR SHOP:
M185A2, M185A3; TRUCK, TRACTOR: M275A1, Appendix A
References
M275A2; TRUCK, DUMP: M342A2; TRUCK,
MAINTENANCE, PIPELINE CONSTRUCTION: Appendix B
Maintenance
M756A2; TRUCK, MAINTENANCE,
Allocation Chart
EARTH BORING AND POLESETTING: M764

NOTE:
THE STYLE OF THIS TM IS
EXPERIMENTAL. IT IS BEING
TRIED
BY THE ARMY ONLY ON
A LIMITED BASIS

DEPARTMENTS OF THE ARMY AND THE AIR FORCE

MAY 1981
 WARNING

EXHAUST GASES CAN BE DEADLY

Exposure to exhaust gases produces symptoms of headache, dizziness, loss of muscular control, apparent drowsiness,
and coma. Permanent brain damage or death can result from severe exposure.

Carbon monoxide occurs in the exhaust fumes of fuel burning heaters and internal combustion engines, and becomes
dangerously concentrated under conditions of inadequate ventilation. The following precautions must be observed to
insure the safety of personnel whenever fuel burning heater(s) or engine of any vehicle is operated for maintenance
purposes or tactical use.

Do not operate heater or engine of vehicle in an enclosed area unless it is adequately ventilated.

Do not idle engine for long periods without maintaining adequate ventilation in personnel compartments.

Do not drive any vehicle with inspection plates or cover plates removed unless necessary for maintenance purposes.

Be alert at all times during vehicle operation for exhaust odors and exposure symptoms if either are present, immediately
ventilate personnel compartments. If symptoms persist, remove affected personnel from vehicle and treat as follows:
expose to fresh air; keep warm; do not permit physical exercise; if necessary, administer artificial respiration.

If exposed, seek prompt medical attention for possible delayed onset of acute lung congestion. Administer oxygen if
available.

The best defense against exhaust gas poisoning is adequate ventilation.

WARNING

Serious or fatal injury to personnel may result if the following instructions are not
complied with.
o
Use extreme care when removing radiator cap, especially when temperature gage shows above 180 F.

Always wear leather gloves when handling winch cable. Never allow cable to slip through hands. Do not operate winch
with less than four turns of cable on drum.

Do not drive truck until the low air pressure warning buzzer is silent and the air pressure gage shows at least 65 PSI. This
is the minimum pressure required for safe braking action.

Do not use hand throttle to drive the vehicle.

Do not park truck with front transmission gearshift lever in gear.

If your vehicle class number is greater than the bridge class number, do not cross.
 TM 9-2320-209-20-1
C-1

CHANGE
HEADQUARTERS
NO. 1 DEPARTMENT OF THE ARMY
Washington D.C., 4 December 1990

TECHNICAL MANUAL
VOLUME 1 OF 3
SCHEDULED MAINTENANCE
ORGANIZATIONAL LEVEL
2-1/2 - TON, 6X6, M44A1 AND M44A2 SERIES TRUCKS
(MULTIFUEL)

TRUCK, CARGO: M35A1

M35A2, M35A2C M36A2; TRUCK,
TANK, FUEL: M49A1C, M49A2C, TRUCK,
WATER: M50A1, M50A2, M50A3, TRUCK VAN,
SHOP: M109A2, M109A3,; TRUCK, REPAIR SHOP:
M185A2, M185A3; TRUCK, TRACTOR: M275A1,
M275A2; TRUCK, DUMP: M342A2; TRUCK,
MAINTENANCE, PIPELINE CONSTRUCTION:
M756A2; TRUCK, MAINTENANCE,
EARTH BORING AND POLE SETTING: M764

TM 9-2320-209-20-1, dated 27 May 1981 is changed as follows'

1. Remove old pages and insert new pages as indicated below.

2. New or changed material is indicated by a vertical bar in the margin of the page.

Remove Pages Insert Pages

1-9 and 1-10 1-8.1 thru 1-10

File this change sheet In front of the publication for reference purposes.

By Order of the Secretary of the Army

CARL E. VUONO
General, United States Army
Chief of Staff

THOMAS F. SIKORA
Brigadier General, United States Army
The Adjutant General

Distribution:

To be distributed in accordance with DA Form 12-38-E (Block 0186) Unit maintenance requirements for
TM 9-2320-209-20-1
 *TM 9-2320-209-20-1
T.O. 36A12-1B-1092-1-1

TECHNICAL MANUAL DEPARTMENTS OF THE ARMY

No. 9-2320-209-20-1 AND
TECHNICAL ORDER THE AIR FORCE
No. 36A12-1B-1092-1-1 Washington, DC, 27 May 1981

TECHNICAL MANUAL
VOLUME 1 OF 3
SCHEDULED MAINTENANCE
ORGANIZATIONAL LEVEL
2-1/2-TON, 6X6, M44A1 AND M44A2 SERIES TRUCKS
(MULTIFUEL)

Model NSN without Winch NSN with Winch

Truck, Cargo M35A1 2320-00-542-5633 2320-00-542-5634
M35A2 2320-00-077-1616 2320-00-077-1617
M35A2C 2320-00-926-0873 2320-00-926-0875
M36A2 2320-00-077-1618 2320-00-077-1619

Truck, Tank, Fuel M49A1C 2320-00-440-3349 2320-00-440-3346

M49A2C 2320-00-077-1631 2320-00-077-1632

Truck, Tank, Water M50A1 2320-00-440-8307 2320-00-440-8305

M50A2 2320-00-077-1633 2320-00-077-1634
M50A3 2320-00-937-4036 2320-00-937-5264

Truck, Van, Shop M109A2 2320-00-440-8313 2320-00-440-8308

M109A3 2320-00-077-1636 2320-00-077-1637

Truck, Repair Shop M185A2 4940-00-987-8799 4940-00-987-8800

M185A3 4940-00-077-1638 4940-00-077-1639

Truck, Tractor M275A1 2320-00-446-2479

M275A2 2320-00-077-1640 2320-00-077-1641

Truck, Dump M342A2 2320-00-077-1643 2320-00-077-1644

Truck, Maintenance, Pipeline

Construction M756A2 2320-00-904-3277

Truck, Maintenance, Earth

Boring and Polesetting M764 2320-00-937-5980

*This manual, together with TM 9-2320-209-20-2-1, 27 May 1981; TM 9-2320-209-20-2-2, 27 May 1981;
TM 9-2320-209-20-3-1, 27 May 1981; TM 9-2320-209-20-3-2, 27 May 1981; TM 9-2320-209-20-3-3, 27 May 1981; and
TM 9-2320-209-20-3-4, 27 May 1981, supersedes TM 9-2320-209-20-1, 31 August 1978.

i
 TM 9-2320-209-20-1

REPORTING OF ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistake or if you know of a way to improve the
procedure, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publication
and Blank Forms), or DA Form 2028-2 located in the back of this manual direct to: Commander, U.S.
Army Tank Automotive Materiel Readiness Command, ATTN: DRSTA-MB, Warren, Michigan 48090. A
reply will be furnished to you.

TABLE OF CONTENTS

Paragraph Page
CHAPTER 1. PREVENTIVE MAINTENANCE
General ............................................................................................. 1-1 1-1
Procedures for Services and Inspection............................................... 1-2 1-1
PMCS Procedures ............................................................................. 1-3 1-2
CHAPTER 2. CHECKOUT, ALINEMENT, AND ADJUSTMENT
General ............................................................................................. 2-1 2-1
CHAPTER 3. LUBRICATION
General ............................................................................................. 3-1 3-1
Special Instructions ............................................................................ 3-2 3-1
CHAPTER 4. SCHEDULED MAINTENANCE OF MATERIAL
USED IN CONJUNCTION WITH MAJOR ITEMS
General ............................................................................................. 4-1 4-1
PMCS Procedures ............................................................................. 4-2 4-1
APPENDIX A. REFERENCES ........................................................................................ A-1
APPENDIX B. MAINTENANCE ALLOCATION CHART.................................................... B-1

VOLUME 2 OF 3

Part 1 of 2
( TM 9-2320-209-20-2-1 )

CHAPTER 1. GENERAL INFORMATION....................................................................... 1-1

CHAPTER 2. TROUBLESHOOTING APPROACH.......................................................... 2-1
CHAPTER 3. TROUBLESHOOTING INDEX.................................................................. 3-1
CHAPTER 4. TEST EQUIPMENT PROCEDURES INDEX.............................................. 4-1
CHAPTER 5. TROUBLESHOOTING ROADMAPS ......................................................... 5-1
CHAPTER 6. FAULT SYMPTOM INDEXES................................................................... 6-1
CHAPTER 7. SAMPLE TROUBLESHOOTING PROCEDURE......................................... 7-1
CHAPTER 8. ENGINE SYSTEM TROUBLESHOOTING................................................. 8-1
CHAPTER 9. ENGINE SYSTEM TROUBLESHOOTING SUMMARY ............................... 9-1
CHAPTER 10. ENGINE DRIVELINE SUBSYSTEM TROUBLESHOOTING........................ 10-1
CHAPTER 11. CLUTCH SYSTEM TROUBLESHOOTING................................................ 11-1
CHAPTER 12. CLUTCH SYSTEM TROUBLESHOOTING SUMMARY .............................. 12-1
CHAPTER 13. FUEL SYSTEM TROUBLESHOOTING..................................................... 13-1
CHAPTER 14. FUEL SYSTEM TROUBLESHOOTING SUMMARY ................................... 14-1
CHAPTER 15. FUEL SYSTEM SUPPORT DIAGRAMS.................................................... 15-1
CHAPTER 16. FUEL SYSTEM TEST PROCEDURES ...................................................... 16-1
CHAPTER 17. EXHAUST SYSTEM TROUBLESHOOTING .............................................. 17-1
CHAPTER 18. EXHAUST SYSTEM TROUBLESHOOTING SUMMARY ............................ 18-1

ii
 TM 9-2320-209-20-1

TABLE OF CONTENTS-CONT

Paragraph Page

CHAPTER 19. EXHAUST SYSTEM SUPPORT DIAGRAMS............................................. 19-1

CHAPTER 20. COOLING SYSTEM TROUBLESHOOTING .............................................. 20-1
CHAPTER 21. COOLING SYSTEM TROUBLESHOOTING SUMMARY ............................ 21-1
CHAPTER 22. COOLING SYSTEM SUPPORT DIAGRAMS ............................................. 22-1
CHAPTER 23. COOLING SYSTEM TEST PROCEDURES............................................... 23-1
CHAPTER 24. COOLING SYSTEM CHECKOUT PROCEDURES..................................... 24-1
CHAPTER 25. ELECTRICAL SYSTEM TROUBLESHOOTING......................................... 25-1

Part 2 of 2
( TM 9-2320-209-20-2-2 )

CHAPTER 26. ELECTRICAL SYSTEM TROUBLESHOOTING SUMMARY ....................... 26-1

CHAPTER 27. ELECTRICAL SYSTEM SUPPORT DIAGRAMS........................................ 27-1
CHAPTER 28. MULTIMETER TEST PROCEDURES ....................................................... 28-1
CHAPTER 29. OPERATING AND PRELIMINARY PROCEDURES ................................... 29-1
CHAPTER 30. ELECTRICAL SYSTEM CHECKOUT PROCEDURES................................ 30-1
CHAPTER 31. TRANSMISSION SYSTEM TROUBLESHOOTING .................................... 31-1
CHAPTER 32. TRANSMISSION SYSTEM TROUBLESHOOTING SUMMARY .................. 32-1
CHAPTER 33. TRANSFER SYSTEM TROUBLESHOOTING............................................ 33-1
CHAPTER 34. TRANSFER SYSTEM TROUBLESHOOTING SUMMARY .......................... 34-1
CHAPTER 35. TRANSFER SYSTEM CHECKOUT PROCEDURES .................................. 35-1
CHAPTER 36. PROPELLER SHAFT SYSTEM TROUBLESHOOTING.............................. 36-1
CHAPTER 37. PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY ............ 37-1
CHAPTER 38. PROPELLER SHAFT SYSTEM SUPPORT DIAGRAMS............................. 38-1
CHAPTER 39. FRONT AXLE SYSTEM TROUBLESHOOTING......................................... 39-1
CHAPTER 40. FRONT AXLE SYSTEM TROUBLESHOOTING SUMMARY ....................... 40-1
CHAPTER 41. FRONT AXLE SYSTEM CHECKOUT PROCEDURES ............................... 41-1
CHAPTER 42. REAR AXLE SYSTEM TROUBLESHOOTING ........................................... 42-1
CHAPTER 43. REAR AXLE SYSTEM SUPPORT DIAGRAMS.......................................... 43-1
CHAPTER 44. BRAKE SYSTEM TROUBLESHOOTING .................................................. 44-1
CHAPTER 45. BRAKE SYSTEM TROUBLESHOOTING SUMMARY ................................ 45-1
CHAPTER 46. BRAKE SYSTEM SUPPORT DIAGRAMS ................................................. 46-1
CHAPTER 47. HANDBRAKE SUBSYSTEM TROUBLESHOOTING.................................. 47-1
CHAPTER 48. COMPRESSED AIR SUBSYSTEM TROUBLESHOOTING......................... 48-1
CHAPTER 49. BRAKE SYSTEM TEST PROCEDURES................................................... 49-1
CHAPTER 50. BRAKE SYSTEM CHECKOUT PROCEDURES......................................... 50-1
CHAPTER 51. WHEEL SYSTEM TROUBLESHOOTING.................................................. 51-1

iii
 TM 9-2320-209-20-1

TABLE OF CONTENTS-CONT
Paragraph Page

CHAPTER 52. STEERING SYSTEM TROUBLESHOOTING............................................. 52-1

CHAPTER 53. STEERING SYSTEM TROUBLESHOOTING SUMMARY........................... 53-1
CHAPTER 54. STEERING SYSTEM SUPPORT DIAGRAMS ........................................... 54-1
CHAPTER 55. SPRING AND SHOCK ABSORBERS SYSTEM TROUBLESHOOTING....... 55-1
CHAPTER 56. SPRING AND SHOCK ABSORBERS SYSTEM TROUBLE-
SHOOTING SUMMARY ..................................................................... 56-1
CHAPTER 57. DUMP BODY TROUBLESHOOTING........................................................ 57-1
CHAPTER 58. DUMP BODY TROUBLESHOOTING SUMMARY ...................................... 58-1
CHAPTER 59. DUMP BODY SUPPORT DIAGRAMS....................................................... 59-1
CHAPTER 60. DUMP BODY CHECKOUT PROCEDURES............................................... 60-1
CHAPTER 61. WATER TANK BODY TROUBLESHOOTING............................................ 61-1
CHAPTER 62. WATER TANK BODY TROUBLESHOOTING SUMMARY .......................... 62-1
CHAPTER 63. WATER TANK BODY SUPPORT DIAGRAMS........................................... 63-1
CHAPTER 64. WATER TANK BODY CHECKOUT PROCEDURES .................................. 64-1
CHAPTER 65. FUEL TANK BODY (TRUCK M49A1C)
TROUBLESHOOTING ....................................................................... 65-1
CHAPTER 66. FUEL TANK BODY (TRUCK M49A1C) TROUBLESHOOTING
SUMMARY ........................................................................................ 66-1
CHAPTER 67. FUEL TANK BODY (TRUCK M49A1C) SUPPORT DIAGRAMS.................. 67-1
CHAPTER 68. FUEL TANK BODY (TRUCK M49A1C) CHECKOUT
PROCEDURES ................................................................................. 68-1
CHAPTER 69. FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING ................... 69-1
CHAPTER 70. FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING
SUMMARY ........................................................................................ 70-1
CHAPTER 71. FUEL TANK BODY (TRUCK M49A2C) SUPPORT
DIAGRAMS ....................................................................................... 71-1
CHAPTER 72. FUEL TANK BODY (TRUCK M49A2C) CHECKOUT
PROCEDURES ................................................................................. 72-1
CHAPTER 73. EARTH BORING MACHINE TROUBLESHOOTING................................... 73-1
CHAPTER 74. EARTH BORING MACHINE TROUBLESHOOTING
SUMMARY ........................................................................................ 74-1
CHAPTER 75. EARTH BORING MACHINE SUPPORT DIAGRAMS ................................. 75-1
CHAPTER 76. EARTH BORING MACHINE SUPPORT PROCEDURES............................ 76-1
CHAPTER 77. FRONT WINCH TROUBLESHOOTING..................................................... 77-1
CHAPTER 78. FRONT WINCH TROUBLESHOOTING SUMMARY................................... 78-1
CHAPTER 79. FRONT WINCH CHECKOUT PROCEDURES ........................................... 79-1
CHAPTER 80. EARTH BORING MACHINE REAR WINCH TROUBLE-
SHOOTING ....................................................................................... 80-1

iv
 TM 9-2320-209-20-1

TABLE OF CONTENTS-CONT
Paragraph Page
CHAPTER 81. PIPELINE CONSTRUCTION TRUCK REAR WINCH
TROUBLESHOOTING ....................................................................... 81-1
CHAPTER 82. ENGINE COOLANT HEATER TROUBLESHOOTING ................................ 82-1
CHAPTER 83. ENGINE COOLANT HEATER TROUBLESHOOTING
SUMMARY ........................................................................................ 83-1
CHAPTER 84. ENGINE COOLANT HEATER SUPPORT DIAGRAMS............................... 84-1
CHAPTER 85. ENGINE COOLANT HEATER TEST PROCEDURES................................. 85-1
CHAPTER 86. ENGINE COOLANT HEATER CHECKOUT PROCEDURES ...................... 86-1
CHAPTER 87. FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING................ 87-1
CHAPTER 88. FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING
SUMMARY ........................................................................................ 88-1
CHAPTER 89. FUEL BURNING PERSONNEL HEATER SUPPORT DIAGRAMS .............. 89-1
CHAPTER 90. FUEL BURNING PERSONNEL HEATER CHECKOUT
PROCEDURES ................................................................................. 90-1
CHAPTER 91. HOT WATER HEATER TROUBLESHOOTING.......................................... 91-1
CHAPTER 92. HOT WATER HEATER TROUBLESHOOTING SUMMARY ........................ 92-1
CHAPTER 93. HOT WATER HEATER CHECKOUT PROCEDURES ................................ 93-1
CHAPTER 94. DEEP WATER FORDING KIT TROUBLESHOOTING................................ 94-1
CHAPTER 95. DEEP WATER FORDING KIT TROUBLESHOOTING
SUMMARY ........................................................................................ 95-1
CHAPTER 96. DEEP WATER FORDING KIT SUPPORT DIAGRAMS............................... 96-1
CHAPTER 97. DEEP WATER FORDING KIT CHECKOUT PROCEDURES ...................... 97-1
CHAPTER 98. NON-ELECTRICAL GAGES TROUBLESHOOTING................................... 98-1
CHAPTER 99. NON-ELECTRICAL GAGES TROUBLESHOOTING SUMMARY................. 99-1
CHAPTER 100. NON-ELECTRICAL GAGES SUPPORT DIAGRAMS ................................. 100-1

VOLUME 3 OF 3

Part 1 of 4
( TM 9-2320-209-20-3-1 )

CHAPTER 1. GENERAL MAINTENANCE INFORMATION ............................................. 1-1

CHAPTER 2. ENGINE SYSTEM GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 2-1
Section II. Engine Assembly..................................................................................... 2-1

v
 TM 9-2320-209-20-1

TABLE OF CONTENTS-CONT
Paragraph Page

Section III. Engine Lubrication System....................................................................... 2-13

CHAPTER 3. CLUTCH SYSTEM GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 3-1
Section II. Clutch Linkage Assembly ......................................................................... 3-1
CHAPTER 4. FUEL SYSTEM GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 4-1
Section II. Air Cleaner.............................................................................................. 4-1
Section III. Fuel Tanks and Fuel Lines ....................................................................... 4-8
Section IV. Fuel Filter ................................................................................................ 4-55
Section V. Engine Starting Aids................................................................................. 4-71
Section VI. Accelerator, Throttle, and Engine Stop Controls......................................... 4-157
CHAPTER 5. EXHAUST SYSTEM GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 5-1
Section II. Exhaust Pipes and Mufflers ...................................................................... 5-1
CHAPTER 6. COOLING SYSTEM GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 6-1
Section II. Radiator Assembly................................................................................... 6-1
Section III. Thermostat .............................................................................................. 6-31
Section IV. Water Pump ............................................................................................ 6-39
Section V. Fan Assembly and Related Parts.............................................................. 6-42
Section VI. Cooling System Service ........................................................................... 6-49
CHAPTER 7. ELECTRICAL GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 7-1
Section II. Charging System ..................................................................................... 7-1
Section III. Starting System ....................................................................................... 7-29
Section IV. Instrument Panel Components.................................................................. 7-64
Section V. Lighting System....................................................................................... 7-88
Section VI. Sending Unit Gages and Warning Buzzers ................................................ 7-181
Section VII. Horn Assembly ........................................................................................ 7-190
Section VIII. Battery System........................................................................................ 7-204
Section IX. Chassis Harness...................................................................................... 7-227
Section X. Miscellaneous Items................................................................................. 7-242
CHAPTER 8. TRANSMISSION GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 8-1
Section II. Transmission Breather ............................................................................. 8-1
CHAPTER 9. TRANSMISSION TRANSFER GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 9-1
Section II. Transmission Transfer Control and Linkage Assembly ............................... 9-1
CHAPTER 10. PROPELLER SHAFTS GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 10-1
Section II. Propeller Shafts Assemblies ..................................................................... 10-1
CHAPTER 11. FRONT AXLE GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 11-1
Section II. Front Axle Assembly ................................................................................ 11-1
Section III. Steering Mechanism ................................................................................ 11-18

vi
 TM 9-2320-209-20-1

TABLE OF CONTENTS-CONT

Paragraph Page
CHAPTER 12. REAR AXLE GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 12-1
Section II. Rear Axle Assembly................................................................................. 12-1

Part 2 of 4
( TM 9-2320-209-20-3-2 )

CHAPTER 13. BRAKE SYSTEM GROUP MAINTENANCE

Section I. Scope ..................................................................................................... 13-1
Section II. Handbrake Assembly and Related Parts ................................................... 13-1
Section III. Service Brake.......................................................................................... 13-49
Section IV. Hydraulic Brake System ........................................................................... 13-73
Section V. Mechanical Brake System ........................................................................ 13-134
Section VI. Air Brake System..................................................................................... 13-148
Section VII. Compressed Air System........................................................................... 13-237
Section VIII. Trailer Brake Connections ........................................................................ 13-267
CHAPTER 14. WHEEL GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 14-1
Section II. Front Wheel Assembly ............................................................................. 14-1
Section III. Rear Wheel Assembly.............................................................................. 14-46
Section IV. Tires ....................................................................................................... 14-73
CHAPTER 15. STEERING SYSTEM GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 15-1
Section II. Mechanical Steering Gear Assembly......................................................... 15-1
CHAPTER 16. FRAME AND TOWING ATTACHMENTS GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 16-1
Section II. Pintle and Towing Attachments................................................................. 16-1
Section III. Spare Wheel Carrier ................................................................................ 16-17
Section IV. Fifth Wheel Assembly............................................................................... 16-48
CHAPTER 17. SPRINGS AND SHOCK ABSORBERS GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 17-1
Section II. Springs ................................................................................................... 17-1
Section III. Shock Absorbers ..................................................................................... 17-57
Section IV. Torque Rods............................................................................................ 17-61

Part 3 of 4
(TM 9-2320-209-20-3-3 )

CHAPTER 18. BODY, CAB, HOOD, AND HULL GROUP MAINTENANCE

Section I. Scope ..................................................................................................... 18-1
Section II. Cab Components..................................................................................... 18-1
Section III. Windshield Assembly ............................................................................... 18-14
Section IV. Seats ...................................................................................................... 18-18
Section V. Brackets and Straps ................................................................................. 18-46
Section VI. Cargo Body Components ......................................................................... 18-48
Section VII. Tank Body Components........................................................................... 18-67
Section VIII. Special Purpose Bodies ........................................................................... 18-359

vii
 TM 9-2320-209-20-1

TABLE OF CONTENTS-CONT

Part 4 of 4
( TM 9-2320-209-20-3-4 )
Paragraph Page
CHAPTER 19. WINCH AND HOIST ASSEMBLIES AND POWER TAKEOFF
CONTROLS AND LINKAGE GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 19-1
Section II. Winch and Hoist Assemblies .................................................................... 19-1
Section III. Power Takeoff Controls and Linkage......................................................... 19-129
CHAPTER 20. BUMPER GUARDS GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 20-1
Section II. Bumper Brackets, Guards, and Protective Devices .................................... 20-1
CHAPTER 21. BODY ACCESSORY ITEMS GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 21-1
Section II. Canvas Accessory Items .......................................................................... 21-1
Section III. Cab Accessory Items ............................................................................... 21-4
Section IV. Data Plates.............................................................................................. 21-24
CHAPTER 22. NONELECTRICAL GAGES GROUP MAINTENANCE
Section I. Scope ..................................................................................................... 22-1
Section II. Nonelectrical gages.................................................................................. 22-1
CHAPTER 23. MAINTENANCE OF MATERIAL USED IN CONJUNCTION WITH
MAJOR ITEMS
Section I. Scope ..................................................................................................... 23-1
Section II. Winterization Kits..................................................................................... 23-1
Section III. Deep Water Fording Kit............................................................................ 23-103
Section IV. Special Purpose Kits................................................................................ 23-120
APPENDIX A. REFERENCES ........................................................................................ A-1
INDEX................................................................................................................................ Index 1

viii
 TM 9-2320-209-20-1

CHAPTER 1
PREVENTIVE MAINTENANCE

1-1. GENERAL. Preventive maintenance checks and services (PMCS) are done to find and to fix problems before
they can cause major damage to the vehicle. These checks and services are done by organizational maintenance
personnel every six months or 6,000 miles, whichever comes first. To save time and make sure that all items are
checked, do the PMCS in the order given in the tables. Write down any problems on the proper forms. Refer to
TM 38-750.

1-2. PROCEDURES FOR SERVICES AND INSPECTIONS. The following general procedures are for organizational
maintenance PMCS and for all inspections. They are just as important as the specific procedures. In addition to the
specific procedures, any of these general procedures that apply to PMCS items will be done automatically.

a. Check to see if items are in good condition, properly assembled or stowed, not leaking, loose, or
excessively worn, and properly lubricated.

(1) Check that items are in good condition is usually a visual check to see if the items are safe and
usable. Good condition means not bent or twisted, not chafed or burred, not broken or cracked, not bare or frayed, not
dented or collapsed, not torn or cut, not rusted or rotted, and not leaking.

(2) Check that items are properly assembled or stowed usually is a visual inspection also. See if the
items are in normal positions on the vehicle, and if all parts are present.

(3) Excessively worn means worn beyond usable limits and likely to fail before the next scheduled
inspection. This includes too much play (lash or lost motion) in linkages and mating parts. This also includes unreadable
markings, data and caution plates, and other printed matter.

b. The specific PMCS procedures do not say "adjust if necessary" or "replace if necessary." It is understood
that whenever inspection shows the need for adjustments, repairs, or replacements that work will be done.

c. Any special cleaning instructions for certain items are in the maintenance sections for those items.
General cleaning instructions are as follows:

WARNING

Dry cleaning solvent is flammable. Do not use near an open flame. Keep a fire
extinguisher nearby when solvent is used. Use only in well-ventilated places.
Failure to do this may result in injury to personnel and damage to equipment.

(1) Use dry cleaning solvent, Type II (SD-2), Fed. Spec P-D-680 to clean or wash grease or oil from
all metal parts.

(2) A solution of one part grease cleaning compound to four parts of dry cleaning solvent may be
used for cleaning grease and oil from engine blocks, engine compartments, and other parts.

(3) After cleaning, rinse and dry parts well. Coat all polished metal surfaces with a light grade of oil
to stop rust.

(4) When putting in new parts, take off any rust-preventive compound or protective grease. For
those parts needing lubrication, refer to LO 9-2320-209-12/1.

1-1
 TM 9-2320-209-20-1

d. To stop mildew from forming, shake out and air canvas covers often for several hours at a time. Have
any loose grommets or rips in the fabric fixed right away. Failure to do so may cause minor damage to become major
damage. Clean mildew from canvas with a dry brush. If water is needed to wash off dirt, it must not be used until all
mildew has been brushed off. If mildew is present, carefully check the canvas for weak spots. If weak spots are found,
the canvas is probably not worth retreatment. Otherwise, have the canvas retreated. Clean off oil and grease with issue
soap and warm water. Rinse well with clean water and dry.

e. Steel nameplates, caution plates, and instruction plates may rust rapidly. If rusty, clean plates well and
coat heavily with clear lacquer. Refer to TM 43-0139.

f. General precautions for cleaning are in the maintenance sections.

g. The vehicle operator usually helps organizational maintenance personnel in doing the PMCS. The
operator should make sure the vehicle is fairly clean. However, the vehicle should not be washed right before inspection.
Certain problems, such as loose parts or oil leaks may not show up after a wash.

h. The only organizational maintenance services are those general procedures listed below, unless approval
is given for other service.

(1) Adjust. Make all adjustments by following the procedures given in this manual or in bulletins.

(2) Clean. Clean items by following the general cleaning procedures given in paragraph c., above.

(3) Service. Normally, service includes filling the battery with water, draining and refilling items with
oil, and changing or cleaning the oil filter, air cleaner or cartridges.

(4) Tighten. Tighten items with enough force on the wrench handle to tighten according to good
mechanical practice. Do not overtighten; this may strip threads or cause distortion. Tightening includes using
lockwashers, locknuts, lock wire, or cotter pins when needed. Use a torque wrench when the procedure calls for one.

(5) Modification work order application. Write all needed modification work orders (MWO) for the
vehicle on DA Form 2408-5.

i. When it is hard to do all of the PMCS procedures at one time, they can sometimes be done in parts. If
possible, plan to do all the procedures within one week. All available time at halts and in bivouac areas must be used, if
needed, to make sure that the PMCS is done.

1-3. PMCS PROCEDURES. Figure 1-1 gives location of components and table 1-1 gives the PMCS procedures for
the basic vehicle. Figures and tables which follow cover PMCS special to the various vehicle models, and not listed in
Table 1-1 The PMCS tables are made up of the following columns:

a. Item No. Column. This column gives the order in which the checks and services are to be done. Use
these item numbers when filling out equipment inspection and maintenance forms.

b. Item to be Inspected Column. This column names the item or system to be checked or serviced.

c. Blank Column. You should ignore this column because it is not required for organizational maintenance
PMCS. Contents were deleted, at the time of printing, due to policy changes.

1-2
 TM 9-2320-209-20-1

A. Controls E. Rear axles

Rear differentials
B. Front axle Rear springs
Front differential
Front springs and shock absorbers F. Body and frame

C. Wheel hubs G. Front winch

Brake drums
Wheels and tires H. Air cleaner system
Engine crankcase breather
D. Transmission Manifold preheater
Transfer case Fuel filters and fuel lines
Propeller shafts Oil filters
Air reservoirs
Air-hydraulic cylinder

Figure 1-1. Preventive Maintenance Locators.

1-3
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

BEFORE ROAD TEST

1 Check that all before operation checks listed in TM 9-2320-209-10 have been done.

2 Lubrication Refer to Lubrication Order LO 9-2320-209-12/1 for lubrication of truck.

DURING ROAD TEST

3 THROTTLE 1. Check travel and free movement of THROTTLE control (1) by watching
control accelerator pedal (2). When THROTTLE control is pulled out all the way,
accelerator pedal will be down against stop screw. Check that THROTTLE
control does not bind or stick in any position.

1-4
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 2. Start engine. Refer to TM 9-2320-209-10.

(cont)
3. Look at tachometer (3) and check that engine does not go faster than governed speed
(2850 rpm).

4 Clutch 1. Push down on clutch pedal (1), and listen for bad clutch release bearing or other
noises.

2. Check that free travel of clutch pedal (1) is about 1-1/2 to 2 inches.

3. Put truck in motion and check that clutch does not slip, grab, or chatter.

1-5
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

5 Brake system 1. Raise truck speed until speedometer (2) reads about 40 mph and brake to a stop.
Check that truck stops smoothly without sidepull, chatter, or unusual noise.

2. Check that brake pedal (3) does not bind.

3. Check that brake pedal (3) stops about two inches above floor.

6 Steering system 1. Check that free play at steering wheel (4) is not more than one inch.

2. Check that there is no shimmy, wander or pull to one side.

3. Turn steering wheel (4) through full range and check that there is no binding in
steering system.

7 Transmission and 1. Shift FRONT TRANSMISSION gear shift lever (1) and TRANSFER CASE shift lever
transfer case (2) into all gears. Check that there is no unusual stiffness when shifting and no
slipping out of gear.

1-6
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

7
(cont)

2. Be alert for unusual noises or vibrations in power train.

8 Engine power 1. Check that engine has normal power and acceleration in all speeds.

2. Be alert for unusual engine noises.

AFTER ROAD TEST

9 Wheel hubs, brake 1. Stop engine. Refer to TM 9-2320-209-10.

drums, and power
train
WARNING

Use care when touching these units with your hands

right after road test. These units may be very hot.

1-7
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

9 2. Right after road test, carefully feel wheel hubs (1), brake drums (2), transmission (3),
(cont) transfer case (4), and differentials (5).

(a) If wheel hubs (1) are very hot, wheel bearings may be bad, not properly adjusted,
or not properly greased.

(b) If brake drums (2) are cool or very hot, brakes are not properly adjusted.

1-8
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

9 (a) If Transmission (3) or differential (5) are very hot, they may be bad or not properly
(cont) lubricated.

(b) It is normal for the transfer case (4) to be hot after truck has been run for a while.
If it is properly lubricated and did not make noise, it is good.

9.1 Brake system (a) Check brakeshoe (5) condition. If brakeshoes (5) are worn beyond .331 in. (8.4
mm), replace. Refer to Vol 3, para 13-8, 13-9, and 13-10.

(b) Inspect master cylinder (6) and wheel cylinders (10) to make sure they are not
loose, leaking or damaged. If loosen tighten. If damaged, replace. Refer to Vol
3, para 13-11 and 13-12.

Change 1 1-8.1
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

9.1 Brake system (c) Inspect air-hydraulic cylinder (7) to make sure it is not loose, leaking, or damaged.
(cont) If loose, tighten. If damaged, replace. Refer to Vol 3, para 13-14.

WARNING

Make sure new longer front brake shoe hoses,

currently used on 5 ton trucks are installed on all 2
1/2 ton trucks. Old, shorter front brake hoses are
subject to failure during full steering travel and must
be replaced with new, longer front brake hoses.
Failure to do this could result in injury or death to
personnel.

(d) Inspect all flexible hydraulic brake hoses for bulges, pinches, cracks, crimping
chafing, abrasions, or leaks. If any of these conditions exist, replace or reposition
hoses to prevent failure. Check front brake hoses (11) for loose or missing
fittings, and make sure they are long enough to allow full steering travel. If brake
hose (11) is too short, it must be replaced with new, longer hose. Refer to Vol 3,
para 13-13.

1-8.2 Change 1
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

9.1 (e) Inspect parking brakeshoes for wear. Replace both if lining thickness is 3/16 in.
(cont) (4.76 mm) or less. Refer to Vol 3, para 13-4.

(f) Inspect parking brake cable, lever, and brakeshoe assembly for binding and loose
or missing components. Tighten components if loose or replace if missing or
damaged. Refer to Vol 3, para 13-5 and 13-6.

Parking Brake Drum

(g) Check parking brakeshoe clearance bet ween inner and outer parking brake
linings and parking brake drum at both ends (A and B), at the same time. If
parking brakeshoe clearance is not 0.015 in. (0.397 mm), adjust parking brake as
necessary. Refer to Vol 3, para 13-7.

10 Front Axle 1. Using torque wrench with 3/4-inch

socket, tighten front axle drive
flange bolts (1) to 60 to 80 Ib-ft
(81-108 Nm).

Change 1 1-9
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

10 Front axle
(cont)

2. Check that springs (1) and shock absorbers (2) are not loose or damaged.

3. Check that steering knuckle boots (3) are not torn.

11 Air pressure relief 1. Remove air pressure valve from transmission, transfer, front axle, and both rear axles.
valves Refer to Vol. 3, para 8-3, 9-7 and 12-4.

WARNING

Dry cleaning solvent, SD-2, used to clean parts is

potentially dangerous to personnel and property.
Do not use near open flame or excessive heat. Flash
o
point of solvent is 100 F.

2. Using dry cleaning solvent, clean air pressure relief valves. Dry well using
compressed air.

3. Replace air pressure relief valves. Refer to Vol 3, para 8-3, 9-7, and 12-4.

1-10 Change 1
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

12 Propeller shafts 1. Check that propeller shafts (1 through 4) are not damaged.

2. Check that all universal joints (5) are not worn. Shake propeller shafts (1 through 4)
from side to side and up and down. There should be no noise or looseness in
universal joints .

1-11
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

12 3. Using 3/4-inch wrenches, tighten companion mounting nuts (6).

(cont
)
4. Using 7/16-inch wrench, tighten universal joint mounting bolts (7) on propeller shafts
(2 and 3).

13 Rear axles 1. Using a torque wrench with 3/4-inch socket, tighten rear axle drive flange bolts (1) to
70 to 80 pound-feet.

2. Check that springs (2) are not loose or damaged.

3. Check that torque rods (3) are not loose or damaged.

1-12
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

14 Brake system 1. Drain water from air reservoirs (1) as follows:

(a) Turn petcocks (2) on bottom of air reservoirs (1) to open position.

(b) Let air and condensation drain off.

(c) Turn petcocks (2) to closed position.

1-13
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

14 2. Check that air-hydraulic cylinder (1) is not loose, damaged, or leaking.

(cont)

1-14
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

14 3. Check that all flexible brake hoses (1) are not pinched, worn, or leaking.
(cont)

4. Adjust brakes. Refer to Vol 3, chapter 13, para 13-9 and 13-10.

1-15
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

15 Wheel and tire Rotate tires (change wheel and tire assemblies from front to rear, side to side, etc.) as
assemblies shown in following diagram. Match tires to their tread design and degree of wear.

Refer to TM 9-1870-1 for specific instructions for matching tires.

Check that tread depth of any one tire is less than 1/8-inch; or that one or more tires is not
cut to cord.

Refer to TM 9-2320-209-10 for removal and replacement procedures for wheel and tire
assemblies.

1-16
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

16 Body and frame 1. Using a wrench, tighten all body and frame
mounting bolts.

2. Check that frame members, welds, bolts,

and rivets are not cracked, loose, or broken.

17 Front winch 1. Test adjustment of winch drag brake as follows:

(a) Pull 3 to 4 feet of winch cable (1) off
drum (2). Refer to TM 9-2320-209-10.

(b) Stop pulling on cable (1) and check that

drum (2) stops turning right away.

1-17
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary
17 (c) If drum (2) does not stop turning right
(cont) away, turn adjusting screw (3) a little to
the right. Test drag brake again, fol-
lowing steps (a) and (b).
(d) When drag brake is properly adjusted,
unwind rest of cable (1). Check that cable
is not kinked, and does not have broken
wires or broken/loose clamps.
(e) Wind cable (1) back on drum (2). Refer to
TM 9-2320-209-10.
2. Test that winch automatic brake will hold a
load on a hill. Refer to Vol 3, chapter 19,
para 19-3 for test and adjustment proc edures.
18 Air cleaner 1. Open hood. Refer to TM 9-2320-209-10.
system 2. Check that air cleaner (1) and air intake tubes
(2 and 3) are not loose or damaged.

1-18
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

18 3. Check that air cleaner indicator tube (4) is

(cont) not bent or kinked.

19 Engine crankcase Clean engine crankcase breather assembly (1).

breather assembly Refer to Vol 3, chapter 2, para 2-6.

20 Manifold preheater Check that manifold preheater tubing (2) and

wiring (3) are not loose or damaged.

1-19
 TM 9-2320-209-20-1

Table 1-1. Organizational Preventive Maintenance Checks and Services Semiannual Schedule - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

21 Fuel filters and Check that fuel filters (1, 2, and 3) and all fuel
fuel lines lines (4) are not leaking, loose, or damaged.
Refer to Vol 2, chapter 15, figs. 15-1
through 15-5 for locations of fuel lines.

22 Oil filters 1. Check that oil filters (5) are not leaking.

2. Close hood. Refer to TM 9-2320-209-10.

1-20
 TM 9-2320-209-20-1

A. Bed plate C. Tailgate

B. Side panels D. Tarpaulin

Figure 1-2. M35A1, M35A2, M35A2C, and M36A2 Cargo Trucks,

Preventive Maintenance Locators.

1-21
 TM 9-2320-209-20-1

Table 1-2. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M35A1, M35A2, M35A2C, and M36A2 Cargo Trucks

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Cargo body 1. Check that bed plate, side panels, and tail-
gate are not loose, warped, rusted, or
otherwise damaged.

2. Using a wrench, tighten all assembly and

mounting bolts.

3. Check that body tarpaulin fits properly and

is not torn.

1-22
 TM 9-2320-209-20-1

A. Fire extinguisher D. Manhole covers

B. Dispenser line Filler caps

C. Fire extinguisher

Suction hoses

Fuel pump system

Gravity discharge system

Figure 1-3. M49A1C and M49A2C Fuel Tank Trucks,

Preventive Maintenance Locators.

1-23
 TM 9-2320-209-20-1

Table 1-3. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M49A1C and M49A2C Fuel Tank Trucks

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Fire extinguishers Check that seals on fire extinguishers (1, 2, and

3) are not broken.

2 Dispenser line Check that dispenser line assembly (4) is not

assembly missing or damaged.

1-24
 TM 9-2320-209-20-1

Table 1-3. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M49A1C and M49A2C Fuel Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 Suction hoses 1. Open both hose compartment doors (1).

2. Check that two suction hoses (2) are not

missing or damaged.

3. Close hose compartment doors (1).

4 Fuel pump system 1. Open both rear compartment doors (3).

and gravity dis-
charge system 2. Check that all pipes (4), couplings (5), and
caps (6) are not loose, damaged, or leaking.

NOTE

Refer to TM 9-2320-209-10 for operating procedures

when doing the following checks.

1-25
 TM 9-2320-209-20-1

Table 1-3. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M49A1C and M49A2C Fuel Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

4 3. Pump enough fuel from one compartment to

(cont) another to make sure that fuel pump system
works properly. Do this for all compart-
ments (three on M49A1C, two on M49A2C).
Check that there are no leaks or unusual
noise or vibrations.

4. (a) Gravity discharge fuel from one com-

partment to a clean container. Empty
enough fuel to check that gravity dis-
charge system works properly and does
not leak.

(b) Pump fuel back into compartment.

5. Close rear compartment doors (3).

1-26
 TM 9-2320-209-20-1

Table 1-3. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M49A1C and M49A2C Fuel Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

5 Tank body 1. Check that manhole covers (1) and filler caps
(2) seal properly and are not damaged. Check
that chains (3) and locks (4) are not damaged.

2. Check that tank body is not leaking and that

paint is not scraped.

6 Water segregator Put in new filter elements and go-no-go fuses

filter assembly at every other semiannual check. Refer to
Vol 3, chapter 18, para 18-42.

1-27
 TM 9-2320-209-20-1

A. Nozzle coupling, hoses C. Exhaust bypass valve control (in cab)

Water pump system Exhaust bypass fording valve

Gravity discharge system (M50A2 only - between cab and

B. Manhole covers tank body)

Filler caps

Figure 1-4. M50A1, M50A2, and M50A3 Water Tank Trucks,

Preventive Maintenance Locators

1-28
 TM 9-2320-209-20-1

Table 1-4. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M50A1, M50A2, and M50A3 Water Tank Trucks

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Nozzle, coupling, 1. Open both rear compartment doors (1).

cap, and hoses

2. Check that dispenser nozzle (2), Y coupling

(3), gate valve caps (4), and hoses (5) are not
missing or damaged.

2 Water pump NOTE

system and
gravity discharge Refer to TM 9-2320-209-10 for operating pro-
system cedures when doing the following checks.

1-29
 TM 9-2320-209-20-1

Table 1-4. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M50A1, M50A2, and M50A3 Water Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

2 1. Pump enough water from one compartment to

another to make sure that water pump system
works properly. Do this for both compartments.
Check that there are no leaks or
unusual noise or vibration.

(a) Gravity discharge water from one compartment

to a clean container. Empty enough water
to check that gravity discharge system
works properly and does not leak.
(b) Pump water back into compartment.

2. Close rear compartment doors (1).

3 Tank body 1. Check that manhole covers (1) and filler caps
(2) seal properly and are not damaged. Check
that locks (3) are not damaged.

1-30
 TM 9-2320-209-20-1

Table 1-4. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M50A1, M50A2, and M50A3 Water Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 2. Check that tank body is not leaking and that

(cont) paint is not scraped.

4 Exhaust bypass CAUTION

system (M50A2)
Exhaust bypass system will overheat tank body if
there is less than 10 inches of water in either
compartment. Do this check as quickly as possible if
water level is lower than 10 inches.

Check exhaust bypass system for proper oper-

ation as follows:
1. Start engine. Refer to TM 9-2320-209-10.
2. Pull exhaust bypass valve control (1) to out
position.

1-31
 TM 9-2320-209-20-1

Table 1-4. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M50A1, M50A2, and M50A3 Water Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

4 3. Check that exhaust gases are bypassing

(cont) exhaust system and are coming out at rear
of tank body.

4. Turn exhaust bypass fording valve handle (2)

all the way to right. Check that exhaust gases
have stopped coming out at rear of tank body.

5. Turn exhaust bypass fording valve handle (2)

all the way to left.

6. Push exhaust bypass valve control (1) to in

position.

7. Stop engine. Refer to TM 9-2320-209-10.

5 Exhaust bypass CAUTION

system (M50A3)
Exhaust bypass system will overheat tank body if
there is less than 10 inches of water in either
compartment. Do this check as quickly as possible,
if water level is lower than 10 inches.

Check exhaust bypass system for proper opera-

tion as follows:

1. Start engine. Refer to TM 9-2320-209-10.

2. Pull exhaust bypass valve control (1) to out

position.

1-32
 TM 9-2320-209-20-1

Table 1-4. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M50A1, M50A2, and M50A3 Water Tank Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

5
(cont)

3. Check that exhaust gases are bypassing

exhaust system and are coming out at
rear of tank body.

4. Push exhaust bypass valve control (1) to in

position.

5. Stop engine. Refer to TM 9-2320-209-10.

1-33
 TM 9-2320-209-20-1

A. Van body and hardware

Van electrical system

B. Heater fuel pump

Figure 1-5. M109A2, M109A3, M185A2, and M185A3 Shop Van Trucks,
Preventive Maintenance Locators.

1-34
 TM 9-2320-209-20-1

Table 1-5. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M109A2, M109A3, M185A2, and M185A3 Shop Van Trucks

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

NOTE

Refer to TM 9-2320-209-10 for operating

procedures when doing the following checks.

1 Van body and 1. Check that all blackout panels (1) slide freely
hardware and are not damaged.

2. Check that access ladder (2) and mounting hard-

ware (3) are not damaged. Put access ladder
in place to enter van body.

3. Open doors (4 and 5). Check that doors and

door locks, latches, and hinges are not
damaged.

1-35
 TM 9-2320-209-20-1

Table 1-5. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M109A2, M109A3, M185A2, and M185A3 Shop Van Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 4. Using a wrench, tighten all mounting bolts and

(cont) connections.

2 Van electrical 1. Check exhaust blower (1) for proper operation.

system

2. Check all other AC and DC switches, circuits,

and equipment for proper operation.

3. Check that all exposed wiring is not worn,

frayed, or otherwise damaged.

1-36
 TM 9-2320-209-20-1

Table 1-5. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M109A2, M109A3, M185A2, and M185A3 Shop Van Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 Van body 1. Check that van body personnel heaters (1 and

2), electrical connections (3 and 4), fuel
connections (5 and 6) are not leaking, loose,
or damaged.

1-37
 TM 9-2320-209-20-1

Table 1-5. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M109A2, M109A3, M185A2, and M185A3 Shop Van Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 2. Check that heater fuel pump (1) and fuel lines

(cont) (2 and 3) are not leaking, loose, or damaged.
(Fuel pump is mounted outside front wall of
van body.)

3. Close rear doors and put access ladder back

in place.

1-38
 TM 9-2320-209-20-1

A. Airbrake hoses B. Fifth wheel

Electrical cable and connector C. Airbrake hand control valve

Figure 1-6. M275A1 and M275A2 Tractor Truck,

Preventive Maintenance Locators.

1-39
 TM 9-2320-209-20-1

Table 1-6. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M275A1 and M275A2 Tractor Trucks

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Airbrake hoses Check that airbrake hoses (1) and electrical

and electrical cable (2) are not loose, damaged, or worn.
cable

2 Fifth wheel and 1. Check that face of fifth wheel (1) is not worn,
airbrake hand cracked, or otherwise damaged.
control valve

1-40
 TM 9-2320-209-20-1

Table 1-6. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M275A1 and M275A2 Tractor Trucks - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

2
(cont)

2. Check that fifth wheel (1) does not bind at

pivot points as follows:
(a) Push up and pull down at point (A) to
check that shaft (2) does not bind.
(b) Push up and pull down at (B) to check
that shaft (3) does not bind.

3. (a) Couple tractor to a trailer, and check

that fifth wheel (1) couples properly.
Refer to TM 9-2320-209-10.
(b) Hook up airbrake hoses and check air-
brake hand control valve for proper
operation. Refer to TM 9-2320-209-10.
(c) Unhook airbrake hoses and uncouple
tractor from trailer. Check that fifth
wheel (1) uncouples properly. Refer to
TM 9-2320-209-10.

4. Using a wrench, tighten all mounting bolts.

1-41
 TM 9-2320-209-20-1

A. Dump body

B. Tailgate control lever

C. Hydraulic system

Figure 1-7. M342A2 Dump Truck, Preventive Maintenance Locators.

1-42
 TM 9-2320-209-20-1

Table 1-7. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M342A2 Dump Truck

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Dump body 1. Check that dump body is aligned with truck

frame.

2. Check that tailgate control lever rod hand (1)

locks and unlocks tailgate lower latch (2).

3. Using a wrench, tighten all mounting bolts.

2 Hydraulic hoist 1. Check that hydraulic hoist pump (1), control

system valve (2), reservoir (3), four control valve
hoses (4), and two cylinders (5) are not
leaking, loose, or damaged.

1-43
 TM 9-2320-209-20-1

Table 1-7. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M342A2 Dump Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

2
(cont)

2. Raise dump body. Check that body goes up

smoothly and stays in raised position. Refer
to TM 9-2320-209-10.

3. Lower dump body. Check that dump body

comes down smoothly to fully lowered position.
Refer to TM 9-2320-209-10.

1-44
 TM 9-2320-209-20-1

A. Winch and cab protector D. Tailboard roller assembly

B. Rear winch E. A-frame assembly

C. Stiff leg jacks

Figure 1-8. M756A2 Pipeline Construction Truck,

Preventive Maintenance Locators.

1-45
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Winch and cab Check that winch and cab protector (1) is not
protector damaged. Check that there are no broken welds
or loose/missing bolts.

2 Rear winch 1. Check that winch (2) is not leaking oil.

2. Check that winch parts and mounting bolts (3)

are not loose/missing.

1-46
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

2 3. Test adjustment of winch drag brake as follows:

(cont)
(a) Pull 3 to 4 feet of cable (1) off drum (2).
Refer to TM 9-2320-209-10.

(b) Stop pulling on cable (1) and check that

drum (2) stops turning right away.

(c) If drum (2) does not stop turning right

away, turn adjusting screw (3) 1/2-turn to
the right. Test drag brake again, following
steps (a) and (b).

1-47
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

2 (d) When drag brake is properly adjusted,

(cont) unwind rest of cable (1). Refer to
TM 9-2320-209-10.

4. Check that cable (1) is not kinked, does not

have broken wires, or broken/loose clamps.

5. Check that drum (2) is not cracked, and does

not have broken welds.

6. Wind cable back on drum. Refer to

TM 9-2320-209-10.

7. Check adjustment of winch automatic brake.

Automatic brake should hold a 1,000 pound
load without slipping. Refer to Vol 3,
chapter 19, para 19-3 for test and adjust-
ment procedures.

1-48
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 Body 1. Check that body subframe (1) is not cracked,

broken, and does not have broken welds. Check
that subframe is alined with truck chassis.

2. Check that mounting sills (2) and floorboards (3)

are not cracked, split, rotten, and do not have
loose or missing hardware.

3. Check that tailgate (4) and body panels (5) are

not bent, broken, and do not have broken welds.

4. Check that hardware for racks and troop seats

(6) is not loose or missing.

1-49
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

4 Stiff leg jacks 1. Check that stiff leg jacks (1) are not broken,
bent, or missing mounting pins (2).

2. Check stiff leg jacks (1) for proper operation.

Refer to TM 9-2320-209-10.

1-50
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

5 Tailboard 1. Check that tailboard roller (1) does not bind

roller assembly by turning it two or three turns.

2. Check that tailboard roller (1) end play

(movement from side to side) is between
0 and 1/4-inch.

3. Check that clearance between tailboard

roller (1) and support rollers (2) is between
0 and 1/4-inch.

1-51
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

6 A-frame assembly 1. Check that boom chains (1), gin poles (2), and
trunnion (3) are not damaged.

2. Put gin poles (2) in rear operating position

and take out trunnion (3). Refer to
TM 9-2320-209-10.

1-52
 TM 9-2320-209-20-1

Table 1-8. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M756A2 Pipeline Construction Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

6 3. Check that gin poles (1) are not bent and do

(cont) not overlap more than 6-inches.

4. Put gin poles (1) back in place. Refer to

TM 9-2320-209-10.

1-53
 TM 9-2320-209-20-1

A. Rear winch C. Outriggers

B. Earth boring machine D. Outrigger hydraulic system

Figure 1-9. M764 Earth Boring Machine and Polesetter Truck,

Preventive Maintenance Locators.

1-54
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 Rear winch 1. Check that rear winch control linkage (1) is

not loose or damaged.

2. Check rear winch control lever and POWER

DIVIDER control lever for proper operation.
Refer to TM 9-2320-209-10.

3. Check that idler pulley (1) is not damaged

and is tight against worm drive chain (2).
There should be no slack in worm drive
chain.

1-55
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1
(cont)

4. Check tension on cable level winder drive

chains as follows:

(a) Take off level winder drive chain

covers. Refer to Vol 3, chapter
19, para 19-17.

1-56
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 (b) Reduction drive chains (1 and 2) should

(cont) have no more than 1/2-inch slack.

(c) Carriage cross chain (3) should have no

slack.

(d) Put level winder drive chain covers

back in place. Refer to Vol 3, chapter
19, para 19-17.

5. Unwind winch cable (4). Refer to

TM 9-2320-209-10.

1-57
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

1 6. Check that winch cable (4) is not kinked, and

(cont) does not have broken wires or broken and
loose clamps.

7. Wind winch cable (4) back on drum (5). Refer

to TM 9-2320-209-10.

8. Check adjustment of winch automatic brake.

Automatic brake should hold a 1,000 pound
load without slipping. Refer to Vol 3,
chapter 19, para 19-3 for test and adjust-
ment procedures.

2 Earth boring 1. Check tension on horizontal and vertical

machine drive chains as follows:

(a) Take off drive chain covers. Refer to

Vol 3, chapter 19, para 19-17.

(b) Check that there is 1/8-inch slack in

leveling worm drive chains (1 through 4).

1-58
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

2
(cont)

(c) Put drive chain covers back on. Refer

to Vol 3, chapter 19, para 19-17.

2. Check that earth boring machine is not

leaking oil.

3. Tell direct support maintenance to check

rack thrust plates and adjustments on
leveling worms and clutch assembly.

1-59
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 Outriggers and 1. Check that outrigger pump (1), control valve

hydraulic system (2), and hoses (3) are not leaking. Hydraulic
system parts are mounted under truck body
at the rear.

NOTE

Refer to TM 9-2320-209-10 for operating

procedures when doing the following check.

1-60
 TM 9-2320-209-20-1

Table 1-9. Organizational Preventive Maintenance Checks and Services Semiannual Schedule
for M764 Earth Boring Machine and Polesetter Truck - Cont

Item Procedures
Item To Be Check for and Have Repaired,
No. Inspected Replaced, Adjusted as Necessary

3 2. Check outrigger legs for proper operation as

(cont) follows:

(a) Lower each leg so that leg lifts truck

off ground.

(b) Put control levers in NEUTRAL position.

Legs should hold truck up without leaking
back down.

(c) Raise legs and put them back in stowed

position.

1-61/(1-62 blank)
 TM 9-2320-209-20-1

CHAPTER 2

CHECKOUT, ALINEMENT, AND ADJUSTMENT

2-1. GENERAL. There are no scheduled checkout, alinement, or adjustment procedures to be done at organizational
level of maintenance other than those in PMCS tables.

CHAPTER 3

LUBRICATION

3-1. GENERAL. Refer to LO 9-2320-209-12/1 for lubrication of the truck.

3-2. SPECIAL INSTRUCTIONS. There are no special lubrication instructions for trucks operating under unusual
conditions other than those given in LO 9-2320-209-12/1.

CHAPTER 4

SCHEDULED MAINTENANCE OF MATERIAL USED

IN CONJUNCTION WITH MAJOR ITEMS

4-1. GENERAL. These preventive maintenance checks and services (PMCS) cover the special purpose kits supplied as
part of the truck. The special purpose kits include the bow and tarp kit, hot water personnel heater kit, arctic winterization
kit, deep water fording kit, electric brake kit, and A-frame kit.

4-2. PMCS PROCEDURES. Refer to TM 9-2320-209-10 for preventive maintenance checks and services for the special
purpose kits.

2-1/3-1/4-1/(4-2 blank)
 TM 9-2320-209-20-1

APPENDIX A

REFERENCES

A-1. PUBLICATION INDEXES AND GENERAL REFERENCE.

Indexes should be checked often for the latest changes or revisions of references given in this appendix and for new
publications on materiel covered in this technical manual.

a. Military Publications Indexes.

Index of Army Motion Pictures

and Related Audio-Visual Aids ........................................................ DA Pam 108-1

Index of Administrative Publications ...................................................... DA Pam 310-1

Index of Blank Forms ........................................................................... DA Pam 310-2

Index of Doctrinal Training and

Organizational Publications ............................................................ DA Pam 310-3

Military Publications:

Index of Technical Manuals, Technical

Bulletins, Supply Bulletins, and
Lubrications Orders......................................................................... DA Pam 310-4

Index of Supply Catalogs and

Supply Manuals (excluding types
7, 8, and 9) .................................................................................... DA Pam 310-6

Index of Modification Work Orders .................................................. DA Pam 310-7

Common Tools and Equipment .......................................................

Supply Manuals ............................................................................. DA Supply Manuals
SC-4910-95-CL-A01, A02,
A50, -A31, -A32, A63, A64,
A65, A67, A68, A72, A73,
and A74.

b. General Reference.

Authorization Abbreviations and Brevity

Codes ............................................................................................ AR 310-50

Dictionary of United States Army Terms ................................................ AR 310-25

A-1
 TM 9-2320-209-20-1

A-2. FORMS.

The following forms are for this materiel (refer to DA pamphlet 310-2 for index of blank forms and to TM 38-750 for
explanation of their use).

Recommended Changes to Publications ............................................... DA Form 2028

Maintenance Request - Continuation Sheet ........................................... DA Form 2407-1
Equipment Log Assembly (Records) ..................................................... DA Form 2408
Modification Work Order ....................................................................... DA Form 2408-5

A-3. OTHER PUBLICATIONS.

a. Vehicle.

Lubrication Order ................................................................................. LO 9-2320-209-12/1

Operator's Manual ................................................................................ TM 9-2320-209-10
Direct Support and General Support
Maintenance Manual ...................................................................... TM 9-2320-209-34
Organizational Maintenance Repair Parts
and Special Tool List ...................................................................... TM 9-2320-209-20P
Direct Support and General Support
Maintenance Repair Parts and
Special Tool List ............................................................................ TM 9-2320-209-34P

b. General.

Camouflage ......................................................................................... FM 5-20

Camouflage of Vehicles ........................................................................ TB 43-0209
Chemical, Biological, and Radiological
(CBR) Decontamination .................................................................. TM 3-220
Chemical, Biological, Radiological, and
Nuclear Defense............................................................................. FM 21-40
Rigging................................................................................................. TM 5-725
Accident Reporting and Records ........................................................... AR 385-40
Basic Cold Weather Manual .................................................................. FM 31-70
Cooling Systems: Tactical Vehicles ....................................................... TM 750-254
Manual for the Wheeled Vehicle Driver .................................................. FM 21-305
Driver Selection and Training (Wheeled
Vehicles)........................................................................................ TM 21-300
The Army Maintenance Management
System .......................................................................................... TM 38-750
Painting Instructions for Field Use.......................................................... TM 43-0139
Materials Used for Cleaning, Preserving,
Abrading and Cementing Ordnance Materiel
and Related Materials Including
Chemicals ..................................................................................... TM 9-247

A-2
 TM 9-2320-209-20-1

APPENDIX B

MAINTENANCE ALLOCATION CHART

Section I. INTRODUCTION

B-1. GENERAL.

a. This section provides a general explanation of all maintenance and repair functions authorized at various
maintenance levels.

b. The Maintenance Allocation Chart (MAC) in section II designates overall responsibility for the performance of
maintenance functions on the identified end item or component. The implementation of the maintenance functions upon
the end item or component will be consistent with the assigned maintenance functions.

c. Section III lists the special tools and test equipment required for each maintenance function as referenced from
section II.

d. Section IV contains supplemental instructions on explanatory notes for a particular maintenance function.

B-2. MAINTENANCE FUNCTIONS.

a. Inspect. To determine the serviceability of an item by comparing its physical, mechanical and/or electrical
characteristics with established standards through examination.

b. Test. To verify serviceability and detect incipient failure by measuring the mechanical or electrical characteristics
of an item and comparing those characteristics with prescribed standards.

c. Service. Operations required periodically to keep an item in proper operating condition, i.e., to clean
(decontaminate), to preserve, to drain, to paint, or to replenish fuel, lubricants, hydraulic fluids, or compressed air
supplies.

d. Adjust. To maintain, within prescribed limits, by bringing into proper or exact position, or by setting the operating
characteristics to specified parameters.

e. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.

f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test measuring
and diagnostic equipments used in precision measurement. Consists of comparisons of two instruments, one of which is
a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being
compared.

g. Install. The act of emplacing, seating, or fixing into position an item, part, or module (component or assembly) in
a manner to allow the proper functioning of an equipment or system.

h. Replace. The act of substituting a serviceable like type part, subassembly, or module (component or assembly)
for an unserviceable counterpart.

B-1
 TM 9-2320-209-20-1
1 2
i. Repair. The application of maintenance services or other maintenance actions to restore serviceability to an
item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly),
end item, or system.

j. Overhaul. That maintenance effort (services/actions) necessary to restore an item to a completely

serviceable/operational condition as prescribed by maintenance standards (i.e., DMWR) in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not
normally return an item to like new condition.

k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (hours/miles), etc.) considered in classifying Army equipments/ components.

B-3. COLUMN ENTRIES USED IN THE MAC.

a. Column 1, Group Number. Column 1 lists group numbers, the purpose of which is to identify components,
assemblies, subassemblies, and modules with the next higher assembly.

b. Column 2, Component/Assembly. Column 2 contains the names of components, assemblies, subassemblies,

and modules for which maintenance is authorized.

c. Column 3, Maintenance Functions. Column 3 lists the functions to be performed on the item listed in column 2.
(For detailed explanation of these functions, see para B-2.)

d. Column 4, Maintenance Level. Column 4 specifies, by the listing of a "work time" figure in the appropriate
subcolumn(s), the lowest level of maintenance authorized to perform the function listed in column 3. This figure
represents the active time required to perform the maintenance function at the indicated level of maintenance. If the
number or complexity of the tasks within the listed maintenance function vary at different maintenance levels, appropriate
"work time" figures will be shown for each level. The number of manhours specified by the "work time" figure represents
the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a
serviceable condition under typical field operating conditions. This time includes preparation time, troubleshooting time,
and quality assurance/quality control time in addition to the time required to perform the specific tasks identified for the
maintenance functions authorized in the maintenance allocation chart. The symbol designations for the various
maintenance levels are as follows:

C ....................................................................Operator or crew
O ....................................................................Organization maintenance
F .....................................................................Direct support maintenance
H ....................................................................General support maintenance
D ....................................................................Depot maintenance

e. Column 5, Tools and Equipment. Column 5 specifies, by code, those common tools sets (not individual tools) and
special tools, test, and support equipment required to perform the designated function.

f. Column 6, Remarks. This column contains a letter code in alphabetic order which is keyed to the remarks
contained in section IV.
1
Services-inspect, test, service, adjust, align, calibrate, or replace.
2
Action-welding, grinding, riveting, straightening, facing, remachining, or resurfacing.

B-2
 TM 9-2320-209-20-1

B-4. COLUMN ENTRIES USED IN TOOL AND TEST EQUIPMENT REQUIREMENTS.

a. Column 1, Tool or Test Equipment Reference Code. The tool and test equipment reference code correlates with
a maintenance function on the identified end item or component.

b. Column 2, Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.

c. Column 3, Nomenclature. Name or identification of the tool or test equipment.

d. Column 4, National/NATO Stock Number. The National or NATO stock number of the tool or test equipment.

e. Column 5, Tool Number. The manufacturer's part number.

B-5. EXPLANATION OF COLUMNS IN SECTION IV.

a. Reference Code. The code scheme recorded in column 6, section II.

b. Remarks. This column lists information pertinent to the maintenance function being performed as indicated on
the MAC in section II.

B-3
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D

01 ENGINE

0100 Engine Assembly (Multifuel) Service 2.0

Replace 8.0
Repair 13.7 6,7,15,16,17,
32,33,34,35
Overhaul 38.5 1,2,3,4,5,6,7, A
15,16,17,18,
19,32,33,34,
35,72,73

Pad, Engine Mounting Replace 1.0

0101 Crankcase, Block and Cylinder Head

Head, Cylinder Assembly Replace 2.0

Repair 10.4 9,10,11,12

0102 Crankshaft Replace 3.0 13,14

0103 Flywheel Assembly Replace 3.5

Repair 2.0 66

0104 Pistons, Connecting Rods

Connecting Rod Replace 2.0

Repair 1.0

Piston & Cylinder Sleeve

Assembly Replace 5.9 16,17,74,75, B
76

0105 Valves, Camshaft and Timing

System

Valves, Intake and Exhaust Adjust 1.5

Replace 15.1 12,67

Guides, Valve Intake & Exhaust Replace 3.0 70,71

Camshaft and Bearings Replace 12.0 8

Gears, Timing Replace 2.0 13,14,15

0106 Engine Lubrication System

Oil Pump Replace 3.0

Repair 1.0
Overhaul 3.0

B-4
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D
01 ENGINE - cont

Filter, Oil Service 1.0

Replace 1.2
Repair 1.0 20,21

Pan, Oil Replace 3.0

Repair 2.0

0108 Manifolds Replace 2.0

02 CLUTCH

0200 Clutch Assembly

Plate, Pressure, Friction Replace 4.4

Repair 1.0 7

Disk, Clutch Replace 4.4

0202 Clutch Release Mechanism

Bearings, Clutch Release Replace 4.2

Controls & Linkage Clutch Service 0.2

Adjust 0.3
Replace 0.4

03 FUEL SYSTEM

0301 Carburetor, Fuel Injector

Nozzle and Holder, Fuel Injector Replace 2.0

Repair 4.0 30

Lines & Connections Replace 0.5 68

0302 Fuel Pump Test 1.5

Service 1.0
Calibrate 2.0 31
Replace 1.5
Repair 2.5 22,23,24,25,
26,27,28,29,
31
Overhaul 20.1 As above

0304 Air Cleaner Service 0.3

Replace 0.8
Repair 0.5

B-5
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D

03 FUEL SYSTEM - cont

0305 Turbocharger Replace 0.7

Repair 1.5 77,78,79,80,
81,82,83
Overhaul 3.0 As above

0306 Tanks, Lines, Fittings, Headers

Tank, Fuel Service 0.2

Replace 0.5
Repair 1.0

Lines, Connections and Fittings Replace 0.5

Repair 0.5

0311 Fuel Filter Service 0.1

Replace 0.3
Repair 1.0
Test 0.5 69

0311 Engine Starting Aids

Manifold Heater Replace 0.5

Repair 0.8

0312 Accelerator, Throttle or Choke

Controls

Controls and Linkage,

Accelerator Replace 0.9
Repair 0.5

Throttle Controls and Replace 0.5

Engine Stop Repair 0.5

04 EXHAUST PIPES

0401 Muffler and Pipes Replace 1.5

05 COOLING SYSTEM

0501 Radiator Test 0.1

Service 1.5
Replace 1.9
Repair 1.5

Cap, Radiator Inspect 0.1

Replace 0.1

B-6
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D

05 COOLING SYSTEM - cont

0502 Shroud, Radiator Fan Replace 0.3

0503 Water Manifold, Headers, Thermo-

stats and Housing Gasket

Hose, Lines and Fittings Replace 0.4

Repair 0.3

Manifold, Water (Multifuel) Replace 0.8

Thermostat Test 0.5

Replace 0.5

0504 Water Pump Replace 0.8

0505 Fan Assembly

Belt, Fan Inspect 0.1

Adjust 0.2
Replace 1.0

Fan Replace 0.2

06 ELECTRICAL SYSTEM

0601 Generator, Alternator Test 0.2

Replace 0.5
Repair 2.0

0602 Regulator Test 0.2

Replace 0.4

0603 Starting Motor Test 0.2

Replace 0.8
Repair 2.0

0607 Instrum ent or Engine Control

Panel

Instruments Replace 0.2

0608 Miscellaneous Items

Switches, Light Replace 0.2

Flasher, Solid State Replace 0.3

B-7
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D

06 ELECTRICAL SYSTEM - cont

0609 Lights Aline 0.3

Replace 0.5
Repair 0.7

0610 Sending Units and Warning Switches Test 0.1

Replace 0.2

0611 Horn Adjust 0.1

Replace 0.2
Repair 0.5

0612 Batteries, Storage Test 0.2

Service 0.1
Replace 0.4

0613 Hull or Chassis Wiring Harness Test 0.2

Inspect 0.5
Replace 2.0 4.0
Repair 2.2

0615 Radio Interference Suppression

Strap, Ground Replace 0.2

07 TRANSMISSION

0700 Transmission Assembly Service 0.3

Replace 4.0 13
Repair 1.0 4.0 13,36
Overhaul 8.0 13,36

0701 Transmission Shafts Replace 2.6

Transmission Top Cover

Assembly Replace 0.5
Repair 0.9

08 TRANSFER AND FINAL DRIVE

ASSEMBLIES

0801 Power Transfer Service 0.3

Replace 1.0 13,39,41
Repair 1.0 6.0 13,37,38,39,
40,41
Overhaul 11.2 13,37,38,39,
40,41

Airlock Assembly Repair 1.0

B-8
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D

08 TRANSFER AND FINAL DRIVE

ASSEMBLIES - cont

0803 Gear Shift, Vacuum Booster and

Controls

Controls and Linkage Adjust 0.3

Replace 1.0
Repair 0.5

09 PROPELLER SHAFTS

0900 Shaft, Propeller, Assembly Replace 0.8

Repair 1.4

Joint, Universal Service 0.1

Replace 0.7
Repair 1.5

10 FRONT AXLE

1000 Front Axle Assembly Service 0.5 57

Replace 4.5 57
Repair 3.2 5.2 57,61,62
Overhaul 20.5 57,61,62

1002 Carrier, Differential Service 0.3

Replace 7.5 45,47,56
Repair 7.0 40,42,44,45,
46,47,48,49,
55,56,64
Overhaul 19.5 40,42,43,44,
45,46,47,48,
49,55,56

1004 Steering Mechanism Service 0.1

Replace 1.5
Repair 0.5 2.2

11 REAR AXLE

1100 Rear Axle Assembly Service 0.3 57

Replace 6.0 57
Repair 2.0 4.0 57
Overhaul 38.9 57

1102 Carrier, Differential Service 0.3

Replace 7.5 56
Repair 7.0 42,49,55,56
Overhaul 19.5 42,43,49,55,56

B-9
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks

Number Function Equipment
C O F H D

12 BRAKES

1201 Hand Brakes

Drum, Hand Brake Replace 1.2

Repair 2.0

Shoe, Hand Brake Replace 0.5

Repair 0.8

Linkage, Parking Service 0.1

Adjust 0.1
Replace 0.5

1202 Service Brakes

Shoe, Brake Service Adjust 0.1

Replace 1.4
Repair 1.7

1204 Hydraulic Brake System

Cylinder, Master Service 0.1

Replace 2.0

Cylinder, Air Hydraulic Replace 0.9

Repair 1.5 53
Overhaul 3.0 50,51,52

1206 Mechanical Brake System

Brake Pedal Adjust 0.2

Replace 0.2

1208 Air Brake System

Lines and Fittings Replace 0.1

Reservoir, Air Service 0.1

Replace 1.6

1209 Air Compressor Assembly Service 0.1

Replace 1.6

Belt, Drive Inspect 0.1

Adjust 0.2
Replace 1.1

B-10
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

12 BRAKES - cont

Governor, Air Adjust 0.4

Replace 0.3

1211 Trailer Brake Connections and

Controls

Coupling, Trailer Brake Replace 0.4

Repair 0.2

13 WHEELS

1311 Wheel Assembly

Hub Assembly Service 0.1

Replace 1.3 57
Repair 1.8 54,63,64

Drum, Service Brake Replace 1.2 57

Repair 0.5 57

1313 Tires Service 0.1

Replace 1.2
Repair 0.8

14 STEERING

1401 Mechanical Steering Gear

Assembly

Drag Link Assembly Adjust 0.1

Replace 0.3
Repair 0.5

Gear, Steering Adjust 0.3

Service 0.1
Replace 3.2
Repair 4.3 58,59,60,65

Tie Rod Assembly Replace 1.2

Repair 1.5

15 FRAME TOWING ATTACH-

MENTS AND DRAWBARS

1501 Frame Assembly Repair 1.0 20.0

1503 Pintles and Towing Attachments Replace 0.2

Repair 0.7

B-11
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

15 FRAME TOWING ATTACH-

MENTS AND DRAWBARS - cont

1504 Spare Wheel Carrier and Tire Replace 0.8

Lock
Repair 1.2

16 SPRINGS AND SHOCK

ABSORBERS

1601 Springs

Springs, Front Replace 1.6

Repair 2.4

Springs, Rear Replace 1.0

Repair 1.8

Springs, Rear Seat Repair 1.0

1604 Shock Absorber Equipment Replace 0.3

1605 Torque, Radius and Stabilizer Replace 0.4

Rods

18 BODY, CAB, HOOD, AND HULL

1801 Body, Cab, Hood and Hull

Assemblies

Cab Repair 12.0

Door Replace 0.4

Repair 0.2 0.5

Hood Replace 0.2

Repair 0.7

1802 Fenders, Running Boards with

Mounting and Attaching Parts,
Outriggers, Windshield, Glass,
etc.

Fender Replace 0.8

Windshield Service 0.1

Replace 0.4
Repair 0.2 0.8

1806 Upholstery, Seats and Carpets Replace 0.6

Repair 0.2 0.3

B-12
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

18 BODY, CAB, HOOD AND HULL -

cont

1808 Stowage Racks, Boxes, Straps

Carrying Cases, Cable Reels,
Hose Reels, etc. Replace 0.2
Repair 0.5

1810 Cargo Body Replace 3.0

Repair 1.0 3.0

Rack and Seat Assembly Replace 0.4

Repair 0.6

Tailgate Service 0.1

Replace 0.6
Repair 0.3

20 HOIST, WINCH, CAPSTAN,

WINDLASS, POWER CONTROL
UNIT AND POWER TAKEOFF

2001 Hoist, Capstan, Windlass, Crane

or Winch Assembly

Winch Service 0.3

Adjust 0.3
Replace 1.6
Repair 1.0 1.6 3.0
Overhaul 5.6

Band, Automatic Brake Adjust 0.2

Replace 0.3
Repair 1.0

Cable, Winch Service 0.4

Inspect 0.2
Replace 0.8
Repair 1.0

Shaft Assembly, Drive Service 0.1

Replace 0.8

Shear Pin Replace 0.2

2004 Power Takeoff Assembly Replace 1.0

Repair 2.4

Controls and Linkage Adjust 0.3

Replace 0.3
Repair 0.4

B-13
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

21 BUMPERS AND GUARDS

2101 Bumpers, Brackets, Guards and Replace 0.6

Protective Devices Repair 0.8

Guard, Radiator Replace 0.6

Repair 0.8

22 BODY, CHASSIS AND

ACCESSORY ITEMS

2201 Canvas, Rubber or Plastic Items

Bows Replace 0.1

Repair 0.2

Cover, Body Replace 0.1

Repair 0.5

Curtain, Body Replace 0.1

Repair 0.3

2202 Accessory Items

Motor, Windshield Wiper Replace 0.2

Mirror Assembly Service 0.1

Replace 0.2
Repair 0.2

Windshield Washer Kit Install 2.0

Repair 1.0

2210 Data Plates and Instruction Replace 0.1

Holders

33 SPECIAL PURPOSE KITS

3301 Reusable Shipping Container Repair 1.0

3303 Winterization Kits Install 25.0

Inspect 0.2
Service 0.2
Repair 2.0 8.0

3305 Deep Water Fording Kits Install 12.0

Inspect 0.2
Repair 0.5 6.0

B-14
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

33 SPECIAL PURPOSE KITS - cont

3307 Special Purpose Kits

A-Frame Kit Install 2.0

Inspect 0.2
Repair 0.5

Decontamination Bracket Kit Install 1.0

Replace 0.3

47 GAGES (NON-ELECTRICAL)

4701 Instruments (Speed and Distance)

Speedometer Replace 0.4

Shaft Assembly, Flexible Replace 0.4

Tachometer Replace 0.4

Shaft Assembly, Flexible Replace 0.4

Joint, Angle Drive Replace 0.6

Repair 0.6

SUPPLEMENT NUMBER 1

Truck, Dump, 2-1/2 Ton, 6x6,

M342A2

NOTE: This supplement

pertains to maintenance
operations peculiar to the
Truck, Dump, M342A2, and
must be used in conjunction
with basic allocation chart.

18 BODY

Body, Dump Repair 3.0

Tailgate Replace 0.6

Repair 1.0

B-15
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

20 HOIST, WINCH, CAPSTAN,

WINDLASS, POWER CONTROL
UNIT AND POWER TAKEOFF

2001 Hoist, Capstan, Windlass, Crane

or Winch Assembly

Cylinder Assembly, Hoist Replace 2.0

Repair 3.0

Pump Assembly Replace 2.0

Repair 4.5

Shaft Assembly, Drive Service 0.1

Replace 0.8
Repair 1.4

Valve, Control Replace 2.7

Repair 3.2

2004 Power Takeoff Assembly Replace 1.0

Repair 2.4

Controls and Linkage Adjust 0.3

Replace 0.3
Repair 0.4

SUPPLEMENT NUMBER 2

Truck Tractor, 2-1/2 Ton, 6x6,

M275A1 and M275A2

NOTE: This supplement

pertains to maintenance
operations peculiar to the
Truck, Tractor, M275A1/M275A2
and must be used in connection
with basic allocation chart.

12 BRAKES

1211 Trailer Brake Connections and

Controls

Valve, Hand Control Replace 0.4

Repair 0.2 1.0

Hose, Trailer Brake Replace 0.1

Repair 0.3

B-16
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

15 FRAME TOWING ATTACH-

MENTS AND DRAWBARS

1506 Fifth Wheel Service 0.1

Replace 1.0
Repair 0.2 2.0

SUPPLEMENT NUMBER 3

Truck, Tank, Fuel, 2-1/2 Ton, 6x6,

1200 Gallons, M49A1C, M49A2C

NOTE: This supplement

pertains to maintenance
operations peculiar to the
Truck, Tank, Fuel
M49A1C/M49A2C, and must be
used in conjunction with basic
allocation chart.

18 BODY, CAB, HOOD AND HULL

1811 Tank Bodies

Body, Tank Repair 6.0

Cover, Manhole Replace 0.2

Repair 0.7

Pump, Delivery Service 0.2

Replace 0.5
Repair 1.5

Reel Assembly, Static Replace 0.2

Ground Repair 0.2

Segregator (M49A1C) Service 0.2

Replace 0.9
Repair 1.1

Filter Separator (M49A2C) Service 0.2

Replace 0.9
Repair 1.1

Shaft Assembly, Drive Service 0.1

Replace 0.8
Repair 1.4

Valve, Discharge Replace 0.5

Repair 0.3 1.0

B-17
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

20 HOIST, WINCH, CAPSTAN,

WINDLASS, POWER CONTROL
UNIT AND POWER TAKEOFF

2004 Power Takeoff Assembly Replace 1.0

Repair 2.4

Controls and Linkage Adjust 0.3

Replace 0.3
Repair 0.4

22 BODY, CHASSIS AND

ACCESSORY ITEMS

2202 Accessory Items

Hose Assembly, Dispenser Replace 0.2

Repair 0.3

Nozzle Assembly Replace 0.1

Repair 0.5

47 GAGES (NON-ELECTRICAL)

4705 Flow Meters and Regulators

Meter, Liquid Replace 0.5

SUPPLEMENT NUMBER 4

Truck, Tank, Water, 2-1/2 Ton,

6x6, 1000 Gallons, M50A1,
M50A2, M50A3

NOTE: This supplement

pertains to maintenance
operations peculiar to the
Truck, Tank, Water, M50A1,
M50A2, M50A3, and must be
used in conjunction with basic
allocation chart.

04 EXHAUST SYSTEM

0401 Muffler and Pipes

Pipe, Flexible, Exhaust, Replace 0.2

Heater

Valve, Bypass, Water Tank Replace 0.5

Body, Heater Repair 0.7

B-18
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

18 BODY, CAB, HOOD AND HULL

1811 Tank Bodies

Body, Tank Repair 6.0

Cover, Manhole Replace 0.2

Repair 0.3

Pump, Delivery Service 0.2

Replace 0.5
Repair 1.5

Shaft Assembly, Drive Service 0.1

Replace 0.8
Repair 1.4

Valve, Discharge Replace 0.5

Repair 1.0

22 BODY, CHASSIS AND

ACCESSORY ITEMS

2202 Accessory Items

Hose Assembly Replace 0.1

Nozzle Assembly Replace 0.1

Repair 0.5

SUPPLEMENT NUMBER 5

Truck, Shop Van, 2-1/2 Ton, 6x6,

M109A2, M109A3, M185A2,
M185A3

NOTE: This supplement

pertains to maintenance
operations peculiar to the Truck
Shop Van M109A2, M109A3,
M185A2, M185A3, and must be
used in conjunction with basic
allocation chart for Truck,
Cargo, 2-1/2 Ton, 6x6, SNL G-
742.

18 BODY, CAB, HOOD AND HULL

1812 Special Purpose Bodies Repair 3.0

Blower, Exhaust and Replace 0.5

Ventilator

B-19
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

18 BODY, CAB, HOOD AND HULL -

cont

Converter Replace 0.5

Door Replace 0.4

Repair 1.0

Harness, Main Wiring Replace 5.0

Repair 1.0

Lights Replace 1.0

Repair 0.2

Multi-breaker Assembly Replace 1.0

Repair 0.1

Sash Assembly, Window Replace 0.5

Repair 0.5

Switches Replace 0.4

SUPPLEMENT NUMBER 6

Truck, Earth Boring Machine and

Pole Setter, 2-1/2 Ton, 6x6, M764

NOTE: This supplement

pertains to maintenance
operations peculiar to the
Truck, Earth Boring Machine
and Pole Setter M764, and must
be used In conjunction with the
basic allocation chart.

18 BODY, CAB, HOOD AND HULL

1812 Special Purpose Bodies

Auger Replace 0.1

Repair 0.2

Body Repair 4.0

Boring Case and Gears Service 0.1

Replace 2.0
Repair 6.0 66

Clutch and Brake Assembly Service 0.1

(Input) Replace 4.0
Repair 8.0

B-20
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

18 BODY, CAB, HOOD AND HULL -

cont

Clutch and Brake (Feed) Repair 4.0 68

Derrick Assembly Service 0.1

Replace 1.0
Repair 3.0

Leveling Worm Assembly, Service 0.1

Horizontal Replace 1.4
Repair 3.0 67

Leveling Worm Assembly, Service 0.1

Vertical Replace 1.5
Repair 3.0 67

Intermediate Case and Service 0.1

Gears Replace 2.5
Repair 3.0

Lever Assembly, Operation Service 0.1

Replace 2.0
Repair 1.5

Gears and Housing, Main Service 0.1

Drive Idler Replace 2.0
Repair 3.0

Power Leveler Assembly Service 0.1

Replace 1.0
Repair 0.5 3.0

Shaft, Propeller Drive Service 0.1

Replace 0.4
Repair 0.8

Sheave Assembly Service 0.1

Replace 0.2
Repair 0.5

OUTRIGGERS AND HYDRAULIC

SYSTEMS

Cylinder Outrigger Legs Replace 1.0

Repair 2.0

Hose and Fittings Replace 0.5

B-21
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

18 BODY, CAB, HOOD AND HULL -

cont

Leg Assembly, Outrigger Replace 0.4

Repair 1.0

Shaft Assembly, Pump Service 0.1

Replace 0.4
Repair 0.8

Pump Assembly, Hydraulic Replace 0.5

Valve, Outrigger Control Replace 06

20 HOIST, WINCH, CAPSTAN,

WINDLASS, POWER CONTROL
UNIT AND POWER TAKEOFF

2001 Hoist, Winch, Capstan, Windlass,

Crane or Winch Assembly

Winch Assembly (Rear) Service 0.1

Adjust 1.0
Replace 1.6
Repair 2.0 3.0

2004 Power Takeoff Assembly

Power Divider Replace 1.2

Repair 2.5

Controls and Linkage Adjust 0.3

Replace 0.3
Repair 0.4

Shaft, Propeller Drive Service 0.1

Replace 0.8
Repair 1.4

SUPPLEMENT NUMBER 7

Truck, Pipeline Construction, 2-

1/2 Ton, 6x6, M756A2

NOTE: This supplement

pertains to maintenance
operations peculiar to the truck.
Pipeline Construction M756A2,
and must be used in
conjunction with basic
allocation chart for Truck,
Cargo, 2-1/2 ton, 6x6.

B-22
 TM 9-2320-209-20-1

Section II. MAINTENANCE ALLOCATION CHART - Cont

(1) (2) (3) (4) (5) (6)

Group Component/Assembly Maintenance Maintenance Level Tools and Remarks
Number Function Equipment
C O F H D

18 BODY, CAB, HOOD AND HULL

1812 Special Purpose Bodies

Body, Pipeline Construction Repair 4.0

20 HOIST, WINCH, CAPSTAN,

WINDLASS, POWER CONTROL
UNIT AND POWER TAKEOFF

2001 Hoist, Capstan, Windlass, Crane

or Winch Assembly

Winch Assembly (Rear) Service 0.3

Adjust 1.0
Replace 1.6
Repair 2.0 3.0

2004 Power Takeoff Replace 1.0

Repair 24

Sprocket, Transfer PTO Replace 0.2

B-23
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS

(1) (2) (3) (4) (5)

Reference Code Maintenance Nomenclature National/NATO Tool
Level Stock Number Number

1 HD Stand, Maintenance, Automotive Engine:

Engine Overhaul (Used with Cradle
4910-00-795-0198) 4910-00-795-0189 7950189

2 HD Cradle Assembly: Engine Universal

(Used with Stand 4910-00-795-0189) 4910-00-795-0198 7950198

3 HD Bracket Angle: Engine Mounting, Right

and left Front (Used with Cradle
4910-00-795-0198) (2 Required per
Operation) 5340-00-043-5264 10935299

4 HD Bracket, Double Angle: Engine

Mounting Right Rear (Used with Cradle
4910-00-795-0198) 4910-00-873-1926 10899188

5 HD Bracket Double Angle: Engine

Mounting Left Rear (Used with Cradle
4910-00-795-0198) 4910-00-873-1925 10912239

6 OFHD Wrench, Pulley Adjusting: Air

Compressor Pulley 5120-00-070-7809 10935288

7 FHD Socket, Wrench, Face Spanner:

Clutch Release Lever Adjusting Nut 5120-00-034-8443 8390134

8 HD Remover and Replacer Kit, Bushing:

Camshaft Bearings 5120-00-870-6919 10899154

9 HD Replacing Tool: Intake Valve Seat Insert 5120-00-134-7473 11642007

10 HD Remover, Valve Guide: Removing or

Installing Valve Guides (Used w/Replacer
5120-00-870-6921) 5120-00-871-3513 10999157

11 HD Replacer, Valve Guide: Install Valve

Guides (Used with Remover
5120-00-871-3515) 5120-00-870-6921 10899158

12 FHD Compressor Assembly, Valve:

Compressing Valve Springs or Rotors
while Engine is in Vehicle 5120-00-933-6057 10951361

13 FHD Puller Kit Mechanical: (Crankshaft Pulley:

Use w/5120-00-870-6914 Adapter:
Crankshaft Gear, Camshaft Gear, Com-
pressor or Water Pump Pulley) 5120-00-338-6721 8708724

B-24
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Cont

(1) (2) (3) (4) (5)

Reference Maintenance Nomenclature National/NATO Tool
Code Level Stock Number Number

14 FHD Plug, Mechanical Puller: Used with

Puller 5120-00-338-6721 (Adapter) 5120-00-870-6914 10899178

15 FHD Replacer, Gear: Crankshaft Gear 5120-00-870-6920 10899179

16 FHD Expander, Piston Ring 5120-00-068-7234 10935314

17 FHD Compressor, Piston Ring: Compressing

or Gaging Piston Rings 5120-00-068-7238 10935313

18 HD Ram Kit, Hydraulic: Cylinder Sleeve

Removal (Used with 10935312, Remover
and Replacer) 4910-00-873-1927 10912249

19 HD Tool Kit, Cylinder: Remove or Install

Cylinder Sleeve (Used with Ram Kit
4910-00-873-1927) 5180-00-071-0736 10935312

20 FHD Extractor, Coil Thread Insert:

Helical Threaded Insert, Oil Filter
(7/16 to 1" Thd. Size) 5120-00-251-1527 7751056

21 FHD Inserter, Screw Thread Insert:

Helical Threaded Insert, Oil Filter
(1-14 Thd) 5120-00-204-0881 10912379

22 HD Wrench, Spanner: (Bearing Lock Nut) 5120-00-870-6926 10899169

23 HD Fixture: (Holding Camshaft) 4910-00-870-2131 10899172

24 HD Fixture: (Holding Pump) 4910-00-870-2128 10899198

25 HD Compressor, Spring: (Outer Plunger

Tappet Spring) 5120-00-870-6925 10899170

26 HD Puller, Mechanical Bearing Plate:

Spider Assembly: Used
w/5120-00-793-5055 Remover and
Replacer 5120-00-793-5048 10882818

27 HD Remover and Replacer Plunger Locks:

Removing Camshaft from Housing:
Replacing Bearing on Camshaft:
Replacing Spider Weight Assembly on
Camshaft: Removing Weight Assembly
from Camshaft: Used
w/5120-00-793-5048, Puller 5120-00-793-5055 10882856

B-25
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Cont

(1) (2) (3) (4) (5)

Reference Maintenance Nomenclature National/NATO Tool
Code Level Stock Number Number

28 HD Gage: (Spring Gap) 4910-00-793-5040 10882854

29 HD Wrench, Spanner: (Spider Clutch Spring

Tension Adjusting Nut) 5120-00-793-5046 10882889

30 F Tester, Nozzle 4910-00-255-8641 11020499

31 H Tester, Fuel Injector Pump 4910-00-817-7431 11020200

32 FHD Wrench, Box: Cylinder Head Nuts (Long) 5120-00-937-7834 10951484

33 FHD Wrench, Box: Cylinder Head Nuts

(Short) 5120-00-030-6346 10951485

34 FHD Adapter, Cylinder Compression Tester:

Checking Cylinder Compression (Used
w/Gage Assembly 4910-00-870-6283) 4910-00-870-2127 10889183

35 FHD Gage Assembly. Checking Cylinder

Compression (Used with Adapter
4910-00-870-2127) 4910-00-870-6283 10899180

36 HD Adapter, Mechanical Puller-

(Reverse Idler Gear: used
w/5120-00-313-9496 Puller) 5120-00-708-3254 70883254

37 HD Bracket: (Adapting Right Side of Transfer

Case to Stand 4910-00-449-4196) 4910-00-610-0920 7010363

38 HD Bracket: (Adapting Left Side of Transfer

Case to Stand 4910-00-449-4196 5340-00-610-0919 7010362

39 FHD Fixture, Transfer Case:

(Removing and/or Replacing Transfer
Case Used with Lift 4910-00-422-8565) 4910-00-694-4777 8708279

40 HD Remover and Replacer: (Transfer

Idler Shaft Front Bearing Cup; Used
w/5120-00-708-3241 Handle) 5120-00-708-3247 7083247

41 FHD Handle, Remover and Replacer:

Used w/Removers and Replacers) 5120-00-708-3241 7083241

42 HD Puller Screw Type. (Differential

Spider Pinion Bushing) 5120-00-836-6689 8366689

43 D Burnisher: Differential Spider Pinion

Bushing) 5120-00-708-3236 7083236

B-26
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Cont

(1) (2) (3) (4) (5)

Reference Maintenance Nomenclature National/NATO Tool
Code Level Stock Number Number

44 HD Replacer, Bearing Cup: (Differential

Helical Drive Pinion Bearing Cup; Used
w/5120-00-708-3241 Handle) 5120-00-708-3252 7083252

45 FHD Replacer, Oil Seal: (Differential

Carrier Through Shaft Oil Seals; Used
w/5120-00-708-3241 Handle) 5120-00-708-3256 7083256

46 HD Replacer, Gear: (Differential: Carrier

Bevel Gear) 5120-00-708-3257 7083257

47 FHD Remover, Oil Seal: (Differential

Carrier Through Shaft Rear Oil Seal;
Used w/5210-00-708-3241 Handle) 5120-00-708-3250 7083250

48 HD Remover, Bearing: (Differential,

Helical Drive Pinion Bearing Used
w/5120-00-708-3241 Handle) 5120-00-708-3251 7083251

49 HD Remover and Replacer, Bearing

Sleeve. (Differential Carrier Bevel
Gear Bearing Sleeve; Used
w/5120-00-708-3216 Screw) 5120-00-708-3246 7083246

50 OFHD Gage Pressure, Dial, Indicating

(Air Brake Checking Air Pressure) 6685-00-387-9654 7541305

51 FHD Wrench, Socket (Wheel Stud Nut) 5120-00-293-2452 7083293

41-W-3843-1

52 HD Wrench, Hook Spanner: (Differential

Side Bearing, Adjusting Ring) 5120-00-708-3260 7083260
41-N-3250-4

53 FHD Remover, Oil Seal (Differential Carrier

Through Shaft Front Oil Seal; Used
w/5120-00-708-3241 Handle) 5120-00-708-3249 7083249

54 OFHD Replacer, Oil Seal: (Front or Rear

Wheel Hub Inner Oil Seal) 5120-00-947-2232 10937827

55 HD Burnisher, Sleeve Bearing Hand:

(Steering Gear Housing/Pitman Arm
Shaft Bearings) 5120-00-708-3238 7083238

56 OFHD Adapter Puller: (Steering Wheel,

Used with Puller 5120-00-422-8570) 5120-00-473-6919 7078990

B-27
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Cont

(1) (2) (3) (4) (5)

Reference Maintenance Nomenclature National/NATO Tool
Code Level Stock Number Number

57 FH Burnisher: (Steering Knuckle Sleeve

Bushing) 5120-00-708-3237 7083237

58 FHD Replacer, Oil Seal: (Front Axle

Universal Joint Oil Seal; Used
w/5120-00-708-3241 Handle) 5120-00-708-3258 7083258

59 FHD Puller, Oil Seal & Retainer:

(Front Axle Universal Joint Inner
Oil Seal and Retainer: Used
w/5120-00-423-1596 Puller) 5120-00-310-4669 782863

60 OFHD Remover and Replacer: (Wheel

Bearing Cup or Rear Seat Bearing
Cup, Used w/5120-00-708-3216
Screw) 5120-00-473-7372 7082863

61 OFHD Screw, Remover and Replacer:

Used w/Remover and Replacer
5120-00-473-7372 and
5120-00-708-3246 5120-00-708-3216 7083216
41-S-1047
330

62 HD Remover and Replacer: (Steering Gear

Housing; Pitman Arm Shaft Bushing) 5120-00-708-3248 7083248

63 HD Wrench, Spanner 5120-00-118-4387 11623221

64 HD Wrench, Worm Adjusting Bearing 5120-00-118-4402 11623222

65 HD Wrench, Spanner 5120-00-118-4467 11623223

66 FHD Extractor, Screw Thread Insert:

Helical Insert, Flywheel Housing 5120-00-723-6833 MIL-T-
21309

67 HD Replacing Tool, Engine:

Exhaust Valve Seat Insert 5120-00-134-7480 11642006

68 FHD Crowfoot Attachment:

Used for tightening injector line
nuts at injection pump head 5120-00-134-7459 11642001

69 FH Gage Set, Pressure Dial Indicating:

Fuel Pressure Test 4910-00-319-6195 5704365

70 HD Reamer, Hand: Intake and Exhaust

Valve Guides 5110-01-050-2240 12254220

B-28
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Cont

(1) (2) (3) (4) (5)

Reference Maintenance Nomenclature National/NATO Tool
Code Level Stock Number Number

71 HD Replacer, Valve Guide:

(Used w/5120-00-871-3513 Valve
Guide Remover) 5120-00-134-7461 11642004

72 HD Bracket, Engine Mounting, Cradle:

Mounting Engine, Right Front (Used
with cradle 4910-00-795-0198) 4910-00-873-1923 10899191

73 HD Bracket, Engine Mounting, Cradle:

Mounting Engine, Left Front (Used
with cradle 4910-00-795-0198) 4910-00-873-1924 10899173

74 FHD Compressor, Piston: For

compressing or gaging piston rings 5120-00-870-6917 10899159

75 FHD Expander, Piston Ring 5120-00-870-6918 10899196

76 H Kit, Remover and Replacer:

Cylinder Sleeve 5120-00-448-0255 8722925

77 H Pliers, Retaining Ring 5120-00-792-8624 10935598

78 H Replacer, Thrust Collar or

Compression: For replacing
thrust collar or compressor wheel
on shaft, (Used w/4910-00-870-3759
replacer) 5120-00-870-6924 10899147

79 H Sleeve, Installing: For installing rings

or thrust collar 4910-00-885-3465 10899148

80 H Sleeve, Installing: For installing rings

on shaft 4910-00-870-2122 10899149

81 H Spacer, Clearance Checking: For

checking compressor wheel back
clearance 4910-00-870-2123 10899150

82 H Support: For removing compressor

wheel 4910-00-870-2124 10899152

83 H Wrench, Box: For applying torque to

housing nuts 5120-00-448-0258 8722922

84 OFHD No. 1 Common Organizational

Maintenance Tool Kit 4910-00-754-0654 SC4910-
95-CL-A74

B-29
 TM 9-2320-209-20-1

Section III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Cont

(1) (2) (3) (4) (5)

Reference Maintenance Nomenclature National/NATO Tool
Code Level Stock Number Number

85 OFHD No. 1 Supplemental Organizational

Maintenance Tool Kit 4910-00-754-0653 SC4910-
95-CL-A73

86 OFHD No. 2 Common Organizational

Maintenance Tool Kit 4910-00-754-0650 SC4910-
95-CL-A72

87 OFHD No. 2 Supplemental Organizational

Maintenance Tool Kit 4940-00-754-0743 SC4940-
95-CL-A08

B-30
 TM 9-2320-209-20-1

Section IV. REMARKS

REFERENCE
CODE REMARKS

A Items 72 and 73 used for the LDS 427-2 engine only.

B Items 74, 75 and 76 used on LDS 427-2 engine only.

C Items 77 through 83 are used on turbocharger model 4D-454C installed on LDS 427-2 engine.

B-31/(B-32 blank)
 TM 9-2320-209-20-1

By Order of the Secretaries of the Army and the Air Force:

E. C. MEYER
General, United States Army
Chief of Staff
Official:

J. C. PENNINGTON
Major General, United States Army
The Adjutant General

LEW ALLEN, JR., General, USAF

Chief of Staff
Official:

VAN L. CRAWFORD, JR., Colonel, USAF

Director of Administration

Distribution:

To be distributed in accordance with DA FORM 12-38, Organizational Maintenance requirements for 2-1/2 Ton Truck
Cargo, 2-1/2 Ton Truck Van, etc.

¶ U.S. GOVERNMENT PRINTING OFFICE : 1997 O - 418-292 (70825)

 THE METRIC SYSTEM AND EQUIVALENTS

LINEAR MEASURE SQUARE MEASURE

1 Centimeter = 10 Millimeters = 0.01 Meters = 0.3937 Inches 1 Sq Centimeter = 100 Sq Millimeters = 0.155 Sq Inches
1 Meter = 100 Centimeters = 1000 Millimeters = 39.37 Inches 1 Sq Meter = 10,000 Sq Centimeters = 10.76 Sq Feet
1 Kilometer = 1000 Meters = 0.621 Miles 1 Sq Kilometer = 1,000,000 Sq Meters = 0.386 Sq Miles

WEIGHTS CUBIC MEASURE

1 Gram = 0 001 Kilograms = 1000 Milligrams = 0.035 Ounces 1 Cu Centimeter = 1000 Cu Millimeters = 0 06 Cu Inches
1 Kilogram = 1000 Grams = 2.2 Lb 1 Cu Meter= 1,000,000 Cu Centimeters = 35 31 Cu Feet
1 Metric Ton = 1000 Kilograms = 1 Megagram = 1.1 Short Tons

LIQUID MEASURE TEMPERATURE

5/9 (°F - 32) = °C
1 Milliliter = 0.001 Liters = 0.0338 Fluid Ounces 212° Fahrenheit is equivalent to 100° Celsius
1 Liter = 1000 Milliliters = 33.82 Fluid Ounces 90° Fahrenheit is equivalent to 32 2° Celsius
32° Fahrenheit is equivalent to 0° Celsius
9/5 (°C + 32) = °F

APPROXIMATE CONVERSION FACTORS

TO CHANGE TO MULTIPLY BY
Inches ............................................................Centimeters ..................................................................2.540
Feet................................................................Meters ...........................................................................0.305
Yards .............................................................Meters ...........................................................................0.914
Miles ..............................................................Kilometers ....................................................................1.609
Square Inches ..............................................Square Centimeters ....................................................6.451
Square Feet .................................................Square Meters .............................................................0.093
Square Yards ...............................................Square Meters .............................................................0.836
Square Miles ...............................................Square Kilometers ......................................................2.590
Acres .............................................................Square Hectometers ...................................................0.405
Cubic Feet....................................................Cubic Meters................................................................0.028
Cubic Yards ..................................................Cubic Meters................................................................0.765
Fluid...............................................................Ounces Milliliters ........................................................29.573
Pints ..............................................................Liters ..............................................................................0.473
Quarts ...........................................................Liters ..............................................................................0.946
Quarts. ..........................................................Liters ..............................................................................0.946
Gallons ..........................................................Liters ..............................................................................3.785
Ounces ..........................................................Grams ...........................................................................28.349
Pounds ..........................................................Kilograms......................................................................0.45
Short Tons....................................................Metric Tons...................................................................0.0907
Pound-Feet...................................................Newton-Meters ............................................................1.356
Pounds per Square .....................................Inch Kilopascals ..........................................................6.895
Miles per Gallon ..........................................Kilometers per Liter.....................................................0.425
Miles per Hour .............................................Kilometers per Hour....................................................1.609

TO CHANGE TO MULTIPLY BY
Centimeters ..................................................Inches ............................................................................0.394
Meters ...........................................................Feet................................................................................3.280
Meters ...........................................................Yards .............................................................................1.094
Meters ...........................................................Yards .............................................................................1.094
Kilometers ....................................................Miles ..............................................................................0.621
Square Centimeters ....................................Square Inches ..............................................................0 155
Square Meters .............................................Square Feet . ...............................................................10.764
Square Meters ............................................Square Yards ...............................................................1.195
Square Kilometers ......................................Square Miles ................................................................0.386
Square Hectometers ...................................Acres .............................................................................2.471
Cubic Meters................................................Cubic Feet....................................................................35.315
Cubic Meters................................................Cubic Yards ..................................................................1.308
Milliliters Fluid ..............................................Ounces ..........................................................................0.034
Liters ..............................................................Pints ..............................................................................2.113
Liters ..............................................................Quarts ...........................................................................1.057
Liters ..............................................................Gallons .........................................................................0.264
Grams ...........................................................Ounces ..........................................................................0.035
Kilograms......................................................Pounds ..........................................................................2 205
Metric Tons...................................................Short Tons....................................................................1.102
Newton-Meters ............................................Pound-Feet...................................................................0.738
Kilopascals ...................................................Pounds per Square Inch ............................................0.145
Kilometers per Liter.....................................Miles per Gallon ..........................................................2.354
Kilometers per Hour....................................Miles per Hour .............................................................0.621 TAO89991
PIN: 032091-000