Lot size reorder point systems (Q, R) system
Introduction Generalize  EOQ  model with reorder point  R  for the case where demand is stochastic Multi-period newsboy problem was not  realistic for 2 reasons: No ordering cost No lead time (Q,R)  system with stochastic demand are common in practice Form the basis of many commercial inventory systems
Changes in Inventory Over Time  for Continuous-Review (Q, R) System Fig. 5-5
(Q,R) inventory system The systems is continuous review Demand is random and stationary Fixed lead time Cost involved K : ordering cost h : holding cost per unit per unit time c : cost per item p : shortage cost per unit of unsatisfied demand
Inventory Model Decision variables:  Q  and  R Costs Holding cost Set up (ordering cost) Penalty (shortage) cost Proportional ordering cost (cost of items ordered)
Holding cost λ τ R-  λτ Q + R-  λτ Q + R -  λτ R-  λτ Q/2 + R -  λτ
Penalty cost x
Expected number of shortages
Total cost function Holding cost Ordering cost Shortage cost
Necessary conditions for optimality
Optimal solution
Service Level in (Q,R) systems Difficult to determine an exact value of  p A substitute for penalty cost is a service level Two types of service level are considered Type 1 service level Type 2 service level
Type 1 service level In this case we specify the probability of no shortage in the lead time Symbol  is used to represent this probability In this case Determine R to satisfy the equation  F(R) =  Set  Q = EOQ
Interpretation of  The proportion of cycles in which no shortage occurs Appropriate when a shortage occurrence has the same consequence regardless of its time or amount Not how service level is interpreted in most applications Different items have different cycle lengths    this measure will not be consistent among different products making the choice of alpha difficult
Type 2 service level Measures the proportion of demands that are met from stock Symbol  β  is used to represent this proportion n(R)/Q  is the average fraction of demands that stock out each cycle n(R)/Q = 1 -  β
Approximate solution with Type 2 service level constraint Set  Q= EOQ Find R to solve  n(R)=EOQ(1 –  β )

Continuous Review Inventory System

  • 1.
    Lot size reorderpoint systems (Q, R) system
  • 2.
    Introduction Generalize EOQ model with reorder point R for the case where demand is stochastic Multi-period newsboy problem was not realistic for 2 reasons: No ordering cost No lead time (Q,R) system with stochastic demand are common in practice Form the basis of many commercial inventory systems
  • 3.
    Changes in InventoryOver Time for Continuous-Review (Q, R) System Fig. 5-5
  • 4.
    (Q,R) inventory systemThe systems is continuous review Demand is random and stationary Fixed lead time Cost involved K : ordering cost h : holding cost per unit per unit time c : cost per item p : shortage cost per unit of unsatisfied demand
  • 5.
    Inventory Model Decisionvariables: Q and R Costs Holding cost Set up (ordering cost) Penalty (shortage) cost Proportional ordering cost (cost of items ordered)
  • 6.
    Holding cost λτ R- λτ Q + R- λτ Q + R - λτ R- λτ Q/2 + R - λτ
  • 7.
  • 8.
  • 9.
    Total cost functionHolding cost Ordering cost Shortage cost
  • 10.
  • 11.
  • 12.
    Service Level in(Q,R) systems Difficult to determine an exact value of p A substitute for penalty cost is a service level Two types of service level are considered Type 1 service level Type 2 service level
  • 13.
    Type 1 servicelevel In this case we specify the probability of no shortage in the lead time Symbol is used to represent this probability In this case Determine R to satisfy the equation F(R) = Set Q = EOQ
  • 14.
    Interpretation of The proportion of cycles in which no shortage occurs Appropriate when a shortage occurrence has the same consequence regardless of its time or amount Not how service level is interpreted in most applications Different items have different cycle lengths  this measure will not be consistent among different products making the choice of alpha difficult
  • 15.
    Type 2 servicelevel Measures the proportion of demands that are met from stock Symbol β is used to represent this proportion n(R)/Q is the average fraction of demands that stock out each cycle n(R)/Q = 1 - β
  • 16.
    Approximate solution withType 2 service level constraint Set Q= EOQ Find R to solve n(R)=EOQ(1 – β )