Mathieu Chacun

SMED: The real work is in the prep, not the changeover. We talk about Single-Minute Exchange of Die (SMED) as a way to slash changeover times and boost flexibility. But here’s what often gets missed: 👉 Most of the gains come before you even touch the machine. SMED is about converting internal steps (while the machine is stopped) into external steps (done while it’s still running). And that means: Getting the right parts and tools ready Pre-positioning materials Making sure the next setup is complete before the changeover starts In the video below, you’ll see the before/after of a line changeover. The big time savings didn’t come from fancy tools — it came from better prep: ✔️ Right parts, right place, right time ✔️ Pre-inspections done ✔️ Operators trained and ready That’s SMED in action: 🔑 Preparation is 80% of the battle. Where have you seen changeovers held up by missing prep? 👇 Drop a comment — or share your best changeover tip. Follow LearnLeanSigma for weekly posts that make Lean practical and powerful.

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APQP: Save Costs, Improve Quality https://lnkd.in/g2K2DMWP "Quality is everyone’s responsibility" – W. Edwards Deming. But how do we ensure it? 📌 Advanced Product Quality Planning (APQP) is the structured methodology that prevents defects, reduces risks, and enhances communication in product development. Used extensively in automotive, aerospace, and manufacturing, APQP helps teams align processes to meet customer expectations right the first time! ✅ 💡 Key Takeaways from the APQP Responsibility Matrix: 🟢 Cross-functional collaboration: Quality isn’t a one-person job! Teams from engineering, purchasing, maintenance, QA, and HR must be aligned. 🟢 Risk Reduction = Cost Savings: Poor quality = recalls, warranty claims, and lost revenue. APQP helps eliminate failure modes before they occur. 🟢 Lean & Simple Wins: Avoid overcomplicating APQP. Focus on the critical few deliverables for faster and more effective implementation. 🟢 Operators Matter! Production teams should be actively involved in trial runs & process validation—they are the first line of defence against defects! 📊 FACT: The automotive industry loses billions due to poor quality. Implementing APQP effectively can significantly cut these costs. #LearnFast #QualityManagement #APQP #Manufacturing #ContinuousImprovement #AutomotiveIndustry Source: Balaji L R Follow their channel: https://lnkd.in/gs3GJjfE

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🚀 The 3M Concept: Muda, Mura, Muri – The Enemies of Efficiency In Lean Manufacturing, we often talk about the 3Ms – the three major barriers to efficiency, quality, and productivity. Understanding and eliminating them can transform any process. 🔹 1. Muda (Waste) Anything that does not add value to the customer. Examples: Overproduction, waiting time, defects, extra inventory, unnecessary motion. 🔹 2. Mura (Unevenness) Inconsistent workload, quality, or output that causes inefficiency. Example: Fluctuating production rates leading to bottlenecks. 🔹 3. Muri (Overburden) Pushing people, machines, or processes beyond their capacity. Example: Overloading a machine causing breakdowns or errors. 💡 Why it matters: By identifying and addressing Muda, Mura, and Muri, organizations can create smoother workflows, improve quality, reduce costs, and enhance customer satisfaction. ✅ Lean Tip: Start small – pick one process, identify the 3Ms, and apply continuous improvement to remove them. Content Creater:- Poonath Sekar #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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🔧 6 Easy Ways to Increase Production on the Shopfloor ⏱️🏭 ➡️ Follow Gemba Concepts For Regular Content Updates! Struggling with low output? Try these simple yet effective techniques: 1️⃣ Implement 5S – A clean, organized workspace boosts speed & efficiency. 2️⃣ Reduce Downtime – Use SMED to cut changeover time. 3️⃣ Train Operators – Cross-skilled teams = flexible & faster workforce. 4️⃣ Standardize Work – Clear SOPs reduce errors & waste. 5️⃣ Visual Management – Dashboards and signs keep everyone aligned. 6️⃣ Daily Gemba Walks – Spot issues early, solve them fast! ✨ Small changes = Big impact! What’s your go-to tip to boost productivity? Share below! ⬇️ #Manufacturing #Productivity #LeanManufacturing #ContinuousImprovement #OperationsExcellence #Gemba #Industry40

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5 Lean Principles to Drive Excellence 🚀🌟 Produce better, faster, with less – that’s the promise of Lean Management. Born from Toyota’s practices, Lean has redefined performance in manufacturing by focusing on what truly matters: value for the customer. 🏭✨   💡Five principles guide this journey: 1. Identify value (from the customer’s perspective) 2. Map the value stream (see every step clearly) 3. Create flow (eliminate bottlenecks) 4. Establish pull (produce based on real demand) 5. Seek perfection (continuous improvement, always)   🛠️ Supporting tools like 5S, Lean Six Sigma, Kaizen, and PDCA give teams practical ways to streamline operations, prevent defects, and continuously improve.   🤝 But Lean is more than tools – it’s a culture. Leadership, trust, and recognition turn principles into daily behaviors and small wins into lasting excellence.   ⚡Ready to embed Lean Management in your operations? Start with culture, then let principles and tools amplify your impact.⚡ https://lnkd.in/e_ty9f3q   #LeanManagement #LeanCulture #ContinuousImprovement #OperationalExcellence #ManufacturingExcellence

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Lean is not about cutting headcount or pushing people harder. It’s about:  ✅ Solving the right problems ✅ Empowering people to lead improvement ✅ Designing processes that make sense Our approach to business transformation is about strengthening systems, empowering people, and embedding sustainable performance — because Lean isn't about trimming fat, it's training teams to build operational muscle. #TrulyInnovative #LeanThinking #PeopleFirst #ContinuousImprovement #EmpoweredTeams

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