You need to extend your product's shelf life. How can you work effectively with packaging engineers?
Packaging can make or break your product's longevity. How would you approach collaboration with packaging engineers?
You need to extend your product's shelf life. How can you work effectively with packaging engineers?
Packaging can make or break your product's longevity. How would you approach collaboration with packaging engineers?
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When extending product’s shelf life, this starting by collaborating with packaging engineers through -Analyzing spoilage patterns like oxidation or moisture damage. -Evaluate advanced materials such as oxygen scavengers or light-blocking films, then verify performance through accelerated aging tests. -Prototype solutions and test under realistic conditions while assessing cost versus benefit. -Maintain continuous feedback with engineers to align technical solutions with business goals, ensuring optimal shelf-life extension that’s both effective and practical.
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✓ Collaborating with packaging engineers starts with clear communication of product needs—shelf life, texture sensitivity, temperature tolerance, and sustainability goals. ✓ I’d involve them early in the development phase to ensure packaging aligns with both functional requirements and brand identity. ✓ Regular brainstorming sessions and pilot testing help refine the design, while cross-functional feedback ensures practical feasibility. ✓ By treating packaging as an extension of the product, rather than an afterthought, we can co-create solutions that enhance protection, appeal, and performance in the market.
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Packing is critical now a days basically depends on the following - Is your packing is sustainable? - Is it compatibility for Q- commerce - Is it easy to assembly and disassembly ? - what about reuse & recycle info - Is there any creativity or customer enguagement - Storage method and to customer avilable
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Extending Shelf Life: A Product-Specific Approach Different products require unique strategies to extend shelf life. For example: - Food products: Modified atmosphere packaging, vacuum packaging, or aseptic packaging can help prevent spoilage and contamination. - Pharmaceuticals: Specialized packaging, such as blister packs or bottles with desiccants, can maintain product potency and stability. - Cosmetics and personal care products: Airless packaging or nitrogen-flushed containers can prevent oxidation and degradation. - Electronics and batteries: Moisture-resistant packaging and desiccants can help prevent corrosion and damage. To effectively work with packaging engineers, it's essential to consider the specific product.
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I start by aligning on the shelf-life goal and any regulatory or formulation constraints. I work closely with packaging engineers to explore material options, barrier properties, and sealing methods that support product stability. We collaborate on shelf-life testing and review data together. I ensure QA, R&D, and operations are looped in early to make sure changes don’t disrupt flow or compliance. Clear communication and shared objectives keep the process efficient and successful.
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In the case of food products, following process will help the packaging engineers to optimize the product shelf life. 1.Establish a baseline of key shelf life metrics like oxidation, Moisture, oxygen content, etc through accelerated shelf life testing for each packaging option. 2.For each packaging option plot a chart showing cost curve(Direct +Indirect cost) to its shelf life 3.Choosing the packaging option with the most optimal shelf life and cost metrics
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Just an idea of what I’ve done in the past 1. Determine needed conditions for product to have a long shelf life - humidity - UV - resistance to process (hot, cold) - flexibility - cost - weight - leakage proof - and more 2. Review packaging formats and barriers, talk to right suppliers 3. Test them out and try a real shelf life test with a Close Enough package to create an MVP . If certain, use that package for real life scenario. 4. Launch
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To extend product shelf life, collaboration with packaging engineers is key. I start by clearly communicating the product’s needs—sensitivity to moisture, light, oxygen, etc.—and desired shelf life goals. I stay involved in discussions around material options, barrier properties, and sealing technologies, while also considering cost and sustainability. I ask questions, give feedback, and stay open to trials and iterations. By aligning on both technical and consumer requirements, we work as a team to find packaging solutions that protect quality and deliver long-lasting freshness—without compromising the brand promise.