Understanding Chassis Rating Requirements for PV and BESS Systems

View profile for Jayesh Satani

Senior Renewable Energy Engineer & GridSafe Product Manager at Greenwood Solutions

⚡️ What are the chassis rating requirements when connecting PV or BESS systems to an existing switchboard? When integrating PV or BESS systems, ensuring the switchboard chassis and busbars are properly rated is crucial — and it’s now a compliance requirement under AS/NZS 4777.1:2024 (Clause 3.4.2) and AS/NZS 3000:2018 (Clause 1.9.3.1). ✅ Key Takeaway: Any modification — whether adding breakers or extending busbars — must be verified against the switchboard’s original design ratings for: 1. Bidirectional current flow 2. Temperature rise 3. Mechanical load capacity Simply adding components isn’t enough unless thermal performance, load calculations, and certification are confirmed. Both NESMA and NECA stress that thermal assessment and verification are essential to maintain safety and compliance. ⚠️ Reminder: Compliance with AS/NZS 4777.1:2024 has been mandatory since February 2025 — plan ahead to avoid costly rework or certification issues. 💬 How are you approaching switchboard upgrades for PV and BESS projects under the new 2024 standard? Let’s discuss best practices and compliance insights 👇 #AS4777 #RenewableEnergy #SwitchboardSafety #NECA #NESMA #BESS #PVSystems #ElectricalCompliance #GridConnection #EngineeringDesign

Edward Bennison

Director & Principal Engineer (CPEng, NER, MIEAust) | Arigo Consulting

2w

A great point Jayesh, lots of new BESS systems are being implemented and consideration to chassis ratings can be missed easily

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