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Copper Voltage Drop Guide

The document discusses calculating voltage drop in electrical circuits using copper or aluminum wiring. It provides tables to calculate voltage drop as a function of wire size, length, current, and temperature. The recommended practice is to design branch circuits for less than 1% voltage drop and feeders for less than 2% voltage drop.

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Víctor Rojas
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0% found this document useful (1 vote)
236 views3 pages

Copper Voltage Drop Guide

The document discusses calculating voltage drop in electrical circuits using copper or aluminum wiring. It provides tables to calculate voltage drop as a function of wire size, length, current, and temperature. The recommended practice is to design branch circuits for less than 1% voltage drop and feeders for less than 2% voltage drop.

Uploaded by

Víctor Rojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Copper Voltage Drop

Enter values in yellow boxes (only!) for automatic Copper AC voltage drop calculation Table
Three Phase Three-Wire Circuits Wire size
Drop (30C) = 2K x L x I X 0.866 = 25.8 x 116.5 x 169 X 0.866 = 3.31 volts drop 2% 18/ AWG
D 133100 16/ AWG
K = Conductor resistivity = 12.9 for >50% ampacity & 11 for <50% ampacity copper, L = One way length of conductors in feet, 14/ AWG
I = Device(s) total rated current in amps 12/ AWG
Enter wire size (with slash) (ie. 12/, 1/, 2/0, 500/ - see Table) 2/0 10/ AWG
D = Conductor cross section (Automatically inserted) 133100 cm 8/ AWG
One way length of conductors in feet = 116.5 ft 6/ AWG
Total full load circuit current = 169 A 4/ AWG
Circuit Voltage = 220 V 3/ AWG
2/ AWG
Single Phase Two-Wire Circuits 1/ AWG
Drop (30C) = 2K x L x I = 25.8 x 30 x 50 = 0.37 volts drop 0% 1/0 AWG
D 105600 2/0 AWG
K = Conductor resistivity = 12.9 for >50% ampacity & 11 for <50% ampacity copper, L = Twice conduit run in feet ( 2 current carrying conductors in conduit) 3/0 AWG
I = Device(s) total rated current in amps 4/0 AWG
Enter size of wire to be used (ie. 12, 1, 2/0, 500 - see Table) 1/0 250/ (MCM) AWG
D = Conductor cross section (Automatically inserted from Table) 105600 cm 350/ (MCM) AWG
Two times length of conductor in feet (length of 2 conductors) = 30 ft 500/ (MCM) AWG
Total full load circuit current = 50 A 750/ (MCM) AWG
Circuit Voltage = 220 V
Athough the NEC allows up to 3% votlage drop in a branch circuit, recommended practice is to design for no more than 1% voltage drop at full load on branch circuits
feeding sensitive equipment. Feeder circuits should not exceed 2% voltage drop. This results in a 5% voltage drop (2%+3%) from feeder to load.
Prepared by SMHS 5/23/2014 Page 1
Enter values in yellow boxes (only!) for automatic Aluminum AC voltage drop calculation
Three Phase Three-Wire Circuits
Drop (30C) = 2K x L x I X 0.866 = 42.4 x 0 x 0 X 0.866 =
D 0
K = Resistivity of conductor = 21.2 L = One way length of conductors in feet
I = Device(s) total rated current in amps
Enter wire size (with slash) (ie. 12/, 1/, 2/0, 500/ - see Table)
D = Conductor cross section (Automatically inserted) 0 cm
One way length of conductors in feet = ft
Total full load circuit current = A
Circuit Voltage = V
Single Phase Two-Wire Circuits
Drop (30C) = 2K x L x I = 42.4 x 0 x 0 =
D 0
K = Conductor resistivity = 21.2, L = Twice conduit run in feet ( 2 current carrying conductors in conduit)
I = Device(s) total rated current in amps
Enter size of wire to be used (ie. 12, 1, 2/0, 500 - see Table)
D = Conductor cross section (Automatically inserted from Table) 0 cm
Two times length of conductor in feet (length of 2 conductors) = ft
Total full load circuit current = A
Circuit Voltage = V
Athough the NEC allows up to 3% votlage drop in a branch circuit, recommended practice is to design for no more than 1% voltage drop at full load on branch circuits
feeding sensitive equipment. Feeder circuits should not exceed 2% voltage drop. This results in a 5% voltage drop (2%+3%) from feeder to load.
F Temperature Correction Ampere Capacity Derating Percentages
FEPW, RH, RHW, THHW, TA, TBS, SA, SIS, FEP, FEBP, MI, RHH, RHW-2
F Ambient THW, THWN, XHHW, ZW, THHN, THHW, THW-2, THWN-2, USE-2, XHH,
Temperature TW, UF Rated Wire USE Rated Wire XHHW, XHHW-2, ZW-2 Rated Wire
88-95 91% 94% 96%
96-104 82% 88% 91%
105-113 71% 82% 87%
114-122 58% 75% 82%
123-131 41% 67% 76%
132-140 N/A 58% 71%
141-158 N/A 33% 58%
159-176 N/A N/A 41%
Enter values in yellow boxes (only!) for automatic Aluminum AC voltage drop calculation Table
Wire size
0.00 volts drop 0% 18/ AWG
16/ AWG
14/ AWG
12/ AWG
10/ AWG
8/ AWG
6/ AWG
4/ AWG
3/ AWG
2/ AWG
1/ AWG
0.00 volts drop 0% 1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250/ (MCM) AWG
350/ (MCM) AWG
500/ (MCM) AWG
750/ (MCM) AWG
Athough the NEC allows up to 3% votlage drop in a branch circuit, recommended practice is to design for no more than 1% voltage drop at full load on branch circuits
feeding sensitive equipment. Feeder circuits should not exceed 2% voltage drop. This results in a 5% voltage drop (2%+3%) from feeder to load.
TA, TBS, SA, SIS, FEP, FEBP, MI, RHH, RHW-2
THHN, THHW, THW-2, THWN-2, USE-2, XHH,
XHHW, XHHW-2, ZW-2 Rated Wire

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