SEBP-5034

INSTALLATION AND
PARTS MANUAL
MODEL PA90VS
FOR

CATERPILLAR D6R III and D6T

TABLE OF CONTENTS
General Safety Recomendations............................................................3
Mounting Group.......................................................................................4
Tractor Conversion Group....................................................................6
Motor Lines Group...................................................................................8
Control Group..........................................................................................9
Motor Group .........................................................................................12
Brake Valve ..........................................................................................13
Winch Housing & Fairlead Group..........................................................14
Output Planet Carrier Assembly............................................................16
Inter Planet Carrier Assembly................................................................17
Carrier Clutch Assembly........................................................................18
Sprag Clutch Assembly..........................................................................19
Brake Housing Assembly.......................................................................20
Recommended Fastener Torque Chart.................................................22
Mertric Conversion Chart .....................................................................23
.

MODEL NUMBER DESCRIPTION

PA90VS

255

Basic
Winch
Model

Overall
Gear Ratio
255:1

Motor Type
V= Variable
Displacement

LIT2369_R1
1/2008
Printed in U.S.A.
1

General Safety Recommendations

Caterpillar D6R III & D6T
Some illustrations in this manual may show details or attachments which may be different from your winch. Also,
some components may be removed for illustrative purposes.

CAUTION

WARNING

Make sure the tractor is secured so that it cannot

roll away and the engine switched off before starting
ANY work on the hydraulic system.

Continuing product improvement may cause changes

in your winch which may not be included in this manual.
When a question arises regarding your winch or this manual, contact your nearest PACCAR dealer or the factory
Service Department at 918-251-8511, Monday - Friday,
8:00 a.m. to 4:30 p.m. CST, or by Fax at 918-259-1575.
Provide the complete winch model number and serial number when making inquiries. The model and serial numbers
are stamped into the winch housing on the upward facing
surface near the forward most mounting flange.

CAUTION
The hydraulics may only be operated or serviced
independently by persons who are over the age of
18, are physically and mentally fit, and have been
instructed on how to operate and service hydraulic
systems

PACCAR provides parts and service through a network of

authorized dealers. Parts and service are not available directly from the factory. For the name of your nearest dealer, consult your local phone directory or call us at the phone
number shown above.

CAUTION

WARNING

The hydraulic system may be under high pressure. It

must therefore be depressurized as specified in the
operating instructions before starting any work on
the hydraulic system.

CAUTION
Beware of injuries when attempting to locates leaks.
Always use a piece of paper or cardboard for this
purpose, never you hands. Fluid emerging under
pressure may not be visible but can penetrate the
skin and cause serious injuries which must treated
by a medical professional without delay.

CAUTION

WARNING

Hydraulic hose lines must be examined regularly.

The hoses must be replaced if damaged or deformed
and upon expiry of their service life. The hose lines
must comply with technical specifications of the supplier.

Mounting Group
Caterpillar D6R III & D6T

STUDS PRESENT IN TOP 4 HOLES ONLY

CL TRACTOR

WINCH MOUNTING HOLES

1"-8 UNC-2B, 16 PLCS

USE
LOCTITE
#272
OR SIMILAR
USE LOCKTITE
#272
OR SIMILAR
THREAD LOCKING
PRODUCT
THREAD
LOCKING
PRODUCT

Mounting Group
Caterpillar D6R III & D6T
INSTALLATION INSTRUCTIONS
CAUTION

CAUTION

WARNING

Fill the winch to the proper level with the recommended oil BEFORE operating the winch. Component damage may occur if the winch is operated without oil.

Cleanliness is of utmost importance when working on

hydraulic equipment. Contamination may cause damage to close tolerances of the hydraulic components
which may result in erratic operation and reduced service life.

1. Ensure that mating surfaces of winch, adapter brackets,

and tractor frame are free of paint, clean and smooth.
NOTE: Mounting winch to tractor as the final step will ease
access to control group and tractor conversion group. Install complete control group p/n 63652, except direct winch
connections, prior to installing winch base unit on tractor.

2. Secure left hand adapter (item 1) and right hand adapter

(item 2) to winch with 10 capscrews (item 7) and washers
(item 8); torque to 1363 ft-lbs.
3. Install studs (item 3) to top mounting holes in tractor
frame on each side (use Loctite 272.)

CAUTION

WARNING

4. Raise winch/ bracket assembly to tractor and secure with

nuts (item 4,) washers (item 6,) and capscrews (item 5).
DO NOT torque fasteners until all hardware of the mounting assembly is installed

The winch weighs approximately 3,300 pounds (1,500

kg). Ensure your lifting equipment has the adequate
capacity and use proper lifting techniques to eliminate
the possibility of damage or injury.

5. Torque nuts (item 4) and capscrews (item 5) to 682 ftlbs.

ITEM
1
2
3
4
5
6
7
8

PART
103652 *
103653 *
119-0171
6V-8190
7X-0403
8T-5361
105261 *
7X-0533

DESCRIPTION
LH MOUNTING BRACKET
RH MOUNTING BRACKET
STUD, 1 - 8 UNC X 3.25 LONG
NUT, HEX 1 - 8 UNC GR 8
CAPSCREW, 1- 7 UNC X 2.25 GR 8
WASHER HARDENED 1.00
CAPSCREW, 1 - 8 UNC X 4.00 GR 8
WASHER HARDENED 1-1/4

QTY
1
1
4
4
12
16
10
10

* PACCAR Winch Division part number. Caterpillar part number not

available at time of printing.

Tractor Conversion Group

Caterpillar D6R III & D6T
If Tractor is equipped with ripper controls but no
pat blade:

CAUTION
Cleanliness is of utmost importance when working on
hydraulic equipment. Contamination may cause damage
to close tolerances of the hydraulic components which
may result in erratic operation and reduced service life.

NOTE: Ripper control valve may be removed or left in place

at customers option. Removing ripper control valve will
slightly reduce initial winch installation time. Leaving ripper control valve in place will make subsequent conversion
back to ripper much easier.

If Tractor is not equipped with ripper controls or

pat blade:

To install winch by removing ripper controls:

1. Remove ripper control valve, ripper output hoses, and
ripper adapter manifold (under fuel tank) from tractor.

1. Replace existing studs (item 107) with longer (15.75-inch

long) studs provided with winch kit.

2. Add winch stack valve section (item 100) to top of valve

stack in place of ripper valve.

2. Add winch valve section (item 100) to top of valve

stack.

3. Re-install stack valve end-cap using existing nuts and

washers.

3. Reinstall stack valve end-cap using existing nuts and

washers

4. Install split-flange halves, bolts, and washers (items 101,

102, 103) finger tight for safe keeping until required for
winch control group installation.

4. Install split-flange halves, bolts, and washers (items 101,

102, & 103) finger tight for safe-keeping until required for
winch control group installation.

To install winch leaving ripper controls in place:

1. Remove ripper pilot control hoses, ripper control hoses,
and ripper adapter manifold (under fuel tank.)

If Tractor is equipped with pat blade but not ripper

controls:

2. Plug pilot control input ports and power output ports in

ripper control valve with suitable high pressure plugs.

1. Replace existing studs (item 107) with longer (18.1-inch

long) studs provided with winch kit.

3. Replace existing studs (item 107) with longer (18.1-inch

long) studs provided with winch kit.

2. Add winch valve section (item 100) to top of valve

stack.

4. Add winch stack valve section (item 100) to top of stack

valve.

3. Re-install stack valve end-cap using existing nuts and

washers.

5. Re-install stack valve end-cap using existing nuts and

washers.

4. Install split-flange halves, bolts, and washers (items 101,

102, & 103) finger tight for safe-keeping until required for
winch control group installation.

6. Install split flange halves, bolts, and washers (items 101,

102, & 103) finger tight for safe-keeping until required for
winch control group installation.

If Tractor is equipped with ripper controls and pat

blade:
NOTE: On initial startup, winch control and operation may
be slow or unstable until air has been purged from the hydraulic control circuits. Clearing all air from the system may
require several minutes of operation. In extreme conditions
it may be desirable to manually bleed the various hydraulic
control connections

1. Remove ripper control valve, ripper pilot control hoses,

ripper output hoses, and ripper adapter manifold (under
fuel tank) from tractor.
2. Add winch stack valve section (item 100) to top of valve
stack.
3. Re-install stack valve end-cap using existing nuts and
washers.
4. Install split flange halves, bolts, and washers (items 101,

Tractor Conversion Group

Caterpillar D6R III & D6T

107 (if required)

103
102

101

100

ITEM #
100
101
102
103
107
107

PART #
DESCRIPTION
232-4854 CONTROL VALVE SECTION
1P-5765 SPLIT-FLANGE HALF
5S-7383 CAPSCREW, HEX HD 3/8 - 16 UNC X 1.75 GR 8
8T-4896 WASHER, HARDENED 3/8
166-7220 STUD 1/2 - 13 UNC X 18.1 LONG
164-6174 STUD 1/2 - 13 UNC X 15.75 LONG

QTY
1
4
8
8
3
3

Motor Lines Group

1

12

10

19

11

10

12
9
7
4
8
4
Use existing
hardware here

ITEM
1
2
3
4
6
7
8
9
10
11
12
16
18
19

PART
DESCRIPTION
1P-5766 SPLIT FLG, HALF
104319 * CAPSCREW, HEX HEAD 7/16 - 14 X 2-3/4 GD8 Z
8T-5360 WASHER, HARD 7/16 Z
1P-3703 D-RING, SPLIT FLG
6V-8637 ADAPTER, -12/-12 ORB-ORFS
106636 * HOSE, -16/-12 X 27.0 REEL-OUT
106637 * HOSE, -16/-12 X 20.5 REEL-IN
8W-6688 HOSE -4 X 26.0 MOTOR X PORT
152-9105 HOSE ASSY -6 X 27.0, DRUM CLUTCH
148-8354 ELBOW 45, -8/-8 ORB/ORFS
104200 * HOSE ASSY -8 ORFS X 20.5, MOTOR CASE DRAIN
32235 * RETAINING STRAP
148-8353 ELBOW 45, -6/-6 ORB/ORFS
148-8369 ADAPTER, 90 ELBOW ORS/ORB

QTY.
2
4
4
3
1
1
1
1
1
1
1
2
1
1

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

18

Control Group
Caterpillar D6R III & D6T

Control Group
Caterpillar D6R III & D6T
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18
19
20
21
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

PART #
9B-0523
7K-1181
170-4891
83481 *
226-6583
165-0107
234-3422
234-3425
239-5235
258-5488
126-0810
260-6479
148-8336
148-8340
137-4398
106580 *
PA1P3702 *
1P-3703
1S-0994
4P-7581
5P-1075
6V-0400
7G-3832
7G-3834
8T-4121
8T-4136
8T-4184
8T-4195
8T-4223
8T-4139
106633 *
227-3179
226-3509
106584 *
105828 *
228-7946
228-7948
106585 *
156-8018
148-8326
6V-9850
6V-8627
148-8369
148-8378
4D-6466
4J-0520
8M-4986
4S-1936
160-0766
164-9928
164-9930

DESCRIPTION
SPACER 3/4 OD X 1.00 LONG
TEE STRAP,BLACK
WIRING HARNESS ASSY 2-PLUG
MANIFOLD & CARTRIDGE SUB-ASSY
L-BRACKET ASSEMBLY
WIRING HARNESS ASSY 4-PLUG
HOSE ASSY -12 ORFS 90 X 53 LONG X -8 ORFS
GUARD, REAR HYD ACCES
BRACKET ASSY, HYD MANIFOLD
HOSE ASSY -12 FLANGE 68 X 46.5 LONG X -16 FLANGE
INDICATOR LIGHT
CLIP-HALF USED WITH P/N 7G-3834
ADAPTER, STRAIGHT -6 ORB X -6 ORFS
ADAPTER, STRAIGHT -8 ORB X -8 ORFS
CAPSCREW, BUTTON HD M6 1.0 X 25L STAINLESS
TEE -10 ORB X -12 ORFS X -12 ORFS
SEAL, CAT D-RING, -12
D-RING, SPLIT FLG
HOSE CLAMP, -8 HOSE
CLIP, USE WITH TIE-STRAP
WASHER, HARDENED 3/8
FLANGE HALF, HYDRAULIC PORT
GROMMET, 2-HOSE
CLIP-HALF, USED WITH P/N 260-6479
WASHER; M10 HARDENED
CAPSCREW, HEX HD M10 X 1.50 X 25L GR 10.9
CAPSCREW, HEX HD M12 X 1.75 X 45L GR 10.9
CAPSCREW, HEX HD M10 X 1.50 X 30L GR 10.9
WASHER, HARDENED M12
CAPSCREW, HEX HD M12 X 1.75 X 30L GR 10.9
CAPSCREW, HEX HD M10 X 1.50 X 60L GR 10.9
HOSE ASSY, -16 FLANGE 110 X 22.9 LONG X -20 FLANGE 22
HOSE ASSY, -4 ORFS X 23 LONG X -4 ORFS 45
HOSE ASSY, -6 ORFS X 16.5 LONG X -6 ORFS 45
HOSE ASSY, -6 ORFS 90 X 17 LONG X -6 ORFS
HOSE ASSY, -4 ORFS X 11.50 LONG X -4 ORFS 90
HOSE ASSY, -4 ORFS X 17.5 LONG X -4 ORFS 90
HOSE ASSY, -6 ORFS X 57.25 LONG X -6 ORFS 45
HOSE ASSY, -6 ORFS 90 X 61 LONG X -6 ORFS
ADAPTER, STRAIGHT -4 ORB X -4 ORFS
ELBOW, 90 -6 ORS X -6 ORFS SWIVEL NUT
ELBOW, 90 -6 ORB X -4 ORFS
ELBOW, 90 -4 ORB X -4 ORFS
ELBOW, 90 -6 ORB X -6 ORFS
CLIP, DOUBLE HOSE 9/16
O-RING, -219 N90
O-RING, -222 N70
CLIP, SINGLE HOSE 9/16
CONTROL, JOYSTICK
DECAL, LOCK IN LOW
DECAL, CONTROL

QTY
2
1
1
1
1
1
1
1
1
2
1
1
4
1
4
1
2
2
2
1
6
8
1
1
1
3
16
2
18
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

A
B
C
D
E
F
G
H
I
J
K

HOSE ROUTING INDEX

DESCRIPTION
FROM
WINCH SPOOL-IN
IMPLEMENT VALVE
WINCH SPOOL-OUT
IMPLEMENT VALVE
WINCH MANIFOLD DRAIN
WINCH MANIFOLD
PILOT CONTROL WINCH SPOOL-IN
WINCH PILOT VALVE
PILOT CONTROL WINCH SPOOL-OUT
WINCH PILOT VALVE
PILOT CONTROL WINCH SPOOL-FREE
WINCH PILOT VALVE
PILOT SUPPLY MANIFOLD
WINCH PILOT VALVE
WINCH PILOT DRAIN
WINCH PILOT VALVE
WINCH PILOT SUPPLY
BULKHEAD
FLOAT BOOST
DOZER PILOT VALVE
IMPLEMENT RETURN
VALVE END COVER

TO
MANIFOLD
MANIFOLD
CASE DRAIN LINE
IMPLEMENT VALVE
IMPLEMENT VALVE
WINCH MANIFOLD
WINCH MANIFOLD
TANK
WINCH PILOT VALVE
VALVE END COVER
COOLER BYPASS

10

Control Group
Caterpillar D6R III & D6T

11

Motor Group
Caterpillar D6R III & D6T

1
2
3
4
5
7
8
9
10
11

PART NO
103030 *
107073 *
4S-5898
103249 *
102423 *
4F-7391
3J-4567
126-0824
29679 *
102985 *
8C-6877

DESCRIPTION
HYD MOTOR for D6R III
HYD MOTOR for D6T
O-RING
CAPSCREW (5/8 - 11 X 1-3/4 G8 Z)
LOCKWASHER (5/8)
O-RING
CAPSCREW (7/16 -14 X 3 G8 S Hd)
ADAPTER BLOCK
SHIPPING COVER
GASKET, -16 (1.0")
CAPSCREW (7/16 - 14 X 1-3/4 G8 Z)

QTY
1
1
1
2
2
2
4
1
1
1
4

ITEM
12
13
14
15
16
17
18
19
20
21
22

PART NO
148-8432
152-8369
148-8369
152-8368
105263 *
6V-9830
150-3033
6V-9828
148-8336
6V-9850
6V-9829

DESCRIPTION
TEE
HOSE ASSY
ADAPTER, 90 ELBOW ORS/ORB
HOSE -4 ORFS X 14
ADAPTER, ORB/ORFS
CAP
ELBOW 45
CAP
ADAPTER, ORFS/ORB
ELBOW, 90 ORS SWIVEL NUT
CAP

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

12

QTY
1
1
2
1
1
1
1
1
1
1
1

Brake Valve
Caterpillar D6R III & D6T
D6T
21

22
3
19

12

12
11
6
14

16

20

13
15
5
2

ITEM NO.
--1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
19
20
21
22

10

PART NO
126-2864
83577 *
126-2467
242-7228
296-4278
9S-8008
126-0819
126-2454
7M-8485
242-7226
126-2453
126-0817
242-7227
3D-2824
4J-5268
24194 *
126-3349
24196 *
155-3624
25403 *
75288 *
8J-7269

DESCRIPTION
BRAKE VALVE ASSY
BRAKE VALVE ASSY
BRAKE VALVE HOUSING
VALVE SPRING RETAINER
PLUG, SPRING RETAINER
PLUG
SPOOL, LOW PRESSURE
STOP, SPOOL
O-RING
CHECK VALVE POPPET
PILOT ORIFICE
CHECK VALVE SPRING
DIE SPRING
O-RING
O-RING
O-RING
BACK-UP RING
BACK-UP RING
HEX HEAD PLUG (-4SAE)
SHIPPING PLUG HYD
SHIPPING PLUG
SHIM, VALVE SPRING

QTY
D6R III
D6T
1
--1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
-1
1
1
-1
1
1
1
1
1
1
1
1

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

D6R III
21

22
3
19

12

12
11

6
9
20
13
15
5
8

10

13

WINCH HOUSING AND FAIRLEAD GROUPS

PA90VS
ITE M NO.

P AR T NO.

101

102795 *

W INC H HOUS ING

DE S C R IP TION

QTY .
1

102

102782 *

C AB LE DR UM

103

110-8366

B E AR ING C ONE

104

110-8368

B E AR ING C UP

105

126-0772

OIL S E AL

106

102791 *

R ING G E AR

107

1A-1460

C AP S C R E W (1/2 -13 X 2, G D8 Z)

12

108

7X-0325

C AP S C R E W (1/2 -13 X 21/2, G D8, Z)

109

1K -6705

C AP S C R E W (1/2 - 13 X 1/2, G D8 Z)

110

8T -4223

W AS HE R , HAR D (1/2)

44

111

63235 *

S HIM P AC K

112

103183 *

OUT P UT S UN G E AR

113

102801 *

R E T AINING R ING

114

82922 *

OUT P UT P LANE T C AR R IE R AS S E MB LY

115

103185 *

E ND C OV E R

116

4H-6730

O-R ING

117

148-8407

P LUG

118

126-0778

MAG NE T IC DR AIN P LUG

119

126-3230

F ILL-V E NT P LUG

120

6U-1989

R E LIE F V ALV E /V E NT

121

102206 *

B US HING

122

102209 *

R E T AINING R ING

123

106171 *

MOT OR C OV E R

124

5P -2566

C AP S C R E W (1/2 - 13 X 1-1/2, G D8 Z)

14

125

8T -4223

W AS HE R , HAR D (1/2)

201

81845 *

INT E R ME DIAT E P LANE T C AR R IE R AS S E MB LY

202

103029 *

R E T AINING R ING

1
(R E F E R T O P AG E 16)

14
(R E F E R T O P AG E 17)

203

102797 *

T HR US T R ING

204

231-4084

T HR US T W AS HE R

205

231-4088

NE E DLE R OLLE R B E AR ING

206

102784 *

INT E R ME DIAT E S UN G E AR

207

102802 *

G E AR ADAP T E R

208

1K -6995

R E T AINING R ING

209

82920 *

C AR R IE R C LUT C H AS S E MB LY - 212:1 R AT IO

(R E F E R T O P AG E 18)

C AR R IE R C LUT C H AS S E MB LY - 255:1 R AT IO

(R E F E R T O P AG E 18)

2
1

209

82924 *

210

231-4087

T HR US T W AS HE R

211

231-4085

NE E DLE R OLLE R B E AR ING

212

102790 *

T HR US T R AC E

213

103015 *

P R IMAR Y S UN G E AR - 255:1 R AT IO

213

102783 *

P R IMAR Y S UN G E AR - 212:1 R AT IO

300

82921 *

B R AK E HOUS ING AS S E MB LY

400

81716 *

S P R AG C LUT C H AS S E MB LY

500

---

HY DR AULIC MOT OR G R OUP

701

102628 *

DR AW B AR P IN

702

3B -5320

C OT T E R P IN

(R E F E R T O P AG E 20)
(R E F E R T O P AG E 19)

(R E F E R T O INS T ALLAT ION G UIDE F OR S P E C IF IC T R AC T OR US AG E )

(NOT S HOW N)

(NOT S HOW N)

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

QTY .
ITE M NO.

P AR T NO.

601

126-0836

602

DE S C R IP TION

3-R OL L E R

4-R OL L E R

V E R T IC AL R OLLE R

126-0835

V E R T IC AL S HAF T AS S E MB LY

603

126-0794

B US HING

604

102793 *

HOR IZONT AL R OLLE R

605

102792 *

HOR IZONT AL S HAF T AS S E MB LY

606

4L-6454

C AP S C R E W (3/8 - 16 X 21 IN., G D8, HE X HD)

607

8T -4896

W AS HE R , HAR D (3/8)

608

126-0806

W AS HE R , HAR D (2 IN.)

609

3B -8489

G R E AS E F IT T ING

---

63433 *

4T H R OLLE R G R OUP

OP T .

---

(INC LUDE S IT E MS 603 - 609 NE E DE D F OR ONE C OMP LE T E R OLLE R INS T ALLAT ION)

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

14

WINCH HOUSING AND FAIRLEAD GROUPS

PA90VS

15

OUTPUT PLANET CARRIER ASSEMBLY

PA90VS

ITE M NO.

P AR T NO.

--

82922 *

DE S C R IP TION

QTY .

OUT P UT P LANE T C AR R IE R AS S E MB LY

126-7135

OUT P UT P LANE T C AR R IE R

231-2228

P LANE T G E AR

126-0786

P LANE T P IN

126-0785

R OLLE R

126-0779

B E AR ING S P AC E R

126-0784

T HR US T W AS HE R

4H-4737

R OLL P IN

126-0783

R E T AINING R ING

102807 *

DR UM S HAF T

10

126-0782

R E T AINING R ING

120

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

16

INTERMEDIATE PLANET CARRIER ASSEMBLY

PA90VS

21
17
19
20
15

16

18

38

ITE M NO.

P AR T NO.

DE S C R IP TION

QTY .

--

81845 *

INT E R ME DIAT E P LANE T C AR R IE R AS S E MB LY

15

23584 *

S P IR OL P IN

16

25602 *

P LANE T C AR R IE R

17

129-7311

P LANE T G E AR

18

25613 *

P LANE T G E AR S HAF T

19

126-2459

R OLLE R B E AR ING

20

129-7313

B E AR ING S P AC E R

21

6V -6762

T HR US T W AS HE R

38

25638 *

OUT P UT S P AC E R

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

17

CARRIER CLUTCH ASSEMBLY

PA90VS

ITEM NO.

255:1 RATIO 212:1 RATIO

QTY.
PART NO.
PART NO.

DESCRIPTION

-1
2

CARRIER CLUTCH ASSEMBLY

CARRIER CLUTCH
PLANET GEAR

3
4
5
6
7
8
9
10
11

PLANET GEAR SHAFT

ROLLING BEARING
BEARING RACE
ROLL PIN
BRAKE PLATE
FRICTION DISC
WAVE SPRING
THRUST RING
RETAINING RING

82924 *
231-2242
103187 *
231-2243
129-7305
231-2244
129-7306
129-7286
129-7307
126-0822
161-6434
161-6435
231-2245
231-2246
119-1534

1
1
3
3
3
6
3
7
6
5
1
1

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing

18

SPRAG CLUTCH ASSEMBLY

PA90VS

53

52
51
54

49

51
52

50
55

ITE M NO.

P AR T NO.

DE S C R IP TION

53

QTY .

---

81716 *

S P R AG C LUT C H AS S E MB LY

49

NS S

OUT E R B R AK E R AC E

50

NS S

INNE R B R AK E R AC E

51

126-0802

S P R AG B E AR ING

52

119-1572

T HR US T B E AR ING

53

6V -7700

R E T AINING R ING

54

NS S

S P R AG C LUT C H

55

129-7285

R E T AINING R ING

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

19

BRAKE HOUSING ASSEMBLY

PA90VS

ITE M NO.

P AR T NO.

---

82921 *

B R AK E HOUS ING AS S E MB LY

DE S C R IP TION

QTY .
1

102781 *

B R AK E HOUS ING

102785 *

P R E S S UR E P LAT E

3E -4210

S E AL

129-7321

F R IC T ION DIS C

203-6623

B R AK E DIS C

270-5167

MOT OR S UP P OR T

21908 *

C AP S C R E W (1/2 - 13 X 11/2, G D8, HE X S OC K E T HD)

129-7294

O-R ING

6J -5541

B AC K -UP R ING

10

102788 *

C LUT C H P IS T ON

11

102789 *

S E AL R ING

12

103013 *

S P R ING

16

13

103014 *

S P R ING

14

102787 *

S P R ING S P AC E R

15

102786 *

S P R ING P UC K

16

31603 *

O-R ING

17

70142 *

O-R ING

18

103016 *

R E T AINING R ING

* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

20

BRAKE HOUSING ASSEMBLY

PA90VS

21

RECOMMENDED FASTENER TORQUE

Higher or lower torque values for special applications will be specified; such as the use of spanner nuts, nuts on shaft
ends, jam nuts and where distortion of parts or gaskets is critical.
Lubricated torque values based on use of SAE 30wt engine oil applied to threads and face of bolt or nut.
Avoid using thread lubricants as the applied torque may vary by 10 - 40%, depending upon the product used.

Q
Bolt Dia. Thds Per
Inches
Inch
20
1/4
28
18
5/16
24
16
3/8
24
14
7/16
20
13
1/2
20
12
9/16
18
11
5/8
18

Torque (LB-FT)
Grade 5
Grade 8
Dry Lubed Dry Lubed
8

12

17

13

24

18

31

23

45

35

50

35

70

50

75

55

110

80

110

80

150

110

150

115

210

160

To convert lbft to kgm, multiply lbft value by 0.1383.

22

Torque (LB-FT)
Bolt Dia. Thds Per
Grade 5
Grade 8
Dry Lubed Dry Lubed
Inches
Inch
10
3/4
265
200
380
280
16
9
7/8
420
325
600
450
14
8
1
640
485
910
680
14
7
1 1/8
790
590
1290
970
12
7
1 1/4
1120
835
1820 1360
12
6
1 3/8
1460 1095 2385 1790
12
6
1 1/2
1940 1460 3160 2370
12

METRIC CONVERSION TABLE

English to Metric

Metric to English
LINEAR

inches (in.)
feet (ft.)
miles (mi.)

X 25.4
X 0.3048
X 1.6093

= millimeters (mm)
= meters (m)
= kilometers (km)

millimeters (mm)
meters (m)
kilometers (km)

X 0.3937
X 3.281
X 0.6214

= inches (in.)
= feet (ft.)
= miles (mi.)

X 0.000155
X 10.764

= inches 2 (sq.in.)
= feet 2 (sq.ft.)

X
X
X
X
X
X
X

61.024
1.0567
0.2642
0.06102
0.03531
35.315
0.03381

=
=
=
=
=
=
=

inches 3 (cu.in.)
quarts (qts.)
gallon (gal.)
inches 3 (cu.in.)
feet 3 (cu.ft.)
feet 3 (cu.ft.)
fluid ounce (fl.oz.)

X
X
X
X
X

0.03527
2.2046
0.001102
1.1023
0.000984

=
=
=
=
=

ounces (oz.)
pounds (lbs.)
tons (2000 lbs.)
tons (2000 lbs.)
tons (long) (2240 lbs.)

X
X
X
X
X
X

0.2961
0.145
14.22
14.5
4.0193
0.01

= inches Hg (60 oF)

= pounds/sq.in. (PSI)
= pounds/sq.in. (PSI)
= pounds/sq.in. (PSI)
o
= inches H 2O (60 F)
= bars

AREA
2

inches (sq.in.)
feet 2 (sq.ft.)

X 645.15
X 0.0929

= millimeters (mm )
= meters 2 (m 2)

inches 3 (cu.in.)
quarts (qts.)
gallons (gal.)
inches 3 (cu.in.)
feet 3 (cu.ft.)
feet 3 (cu.ft.)
fluid ounce (fl.oz.)

X
X
X
X
X
X
X

= liters (l)
= liters (l)
= liters (l)
= centimeters 3 (cc)
= liters (l)
= meters 3 (m 3)
= millileters (ml)

millimeters 2 (mm 2)
meters 2 (m 2)

VOLUME
0.01639
0.94635
3.7854
16.39
28.317
0.02832
29.57

liters (l)
liters (l)
liters (l)
centimeters3 (cc)
liters (l)
meters3 (m3)
milliliters (ml)

MASS
ounces (oz.)
pounds (lbs.)
tons (2000 lbs.)
tons (2000 lbs.)
tons (long) (2240 lbs.)

X
X
X
X
X

28.35
0.4536
907.18
0.90718
1013.05

= grams (g)
= kilograms (kg)
= kilograms (kg)
= metric tons (t)
= kilograms (kg)

grams (g)
kilograms (kg)
kilograms (kg)
metric tons (t)
kilograms (kg)

PRESSURE
o

inches Hg (60 F)
pounds/sq.in. (PSI)
pounds/sq.in. (PSI)
pounds/sq.in. (PSI)
o
inches H 2O (60 F)
bars

X
X
X
X
X
X

= kilopascals (kPa)
= kilopascals (kPa)
= kilograms/sq.cm. (kg/cm 2)
= bars
= kilopascals (kPa)
= kilopascals (kPa)

3600
6.895
0.0703
0.069
0.2488
100

kilopascals (kPa)
kilopascals (kPa)
kilograms/sq.cm. (kg/cm2)
bars
kilopascals (kPa)
kilopascals (kPa)

POWER
horsepower (hp)
ft.-lbs./min.

X 0.746
X 0.0226

= kilowatts (kW)
= watts (W)

kilowatts (kW)
watts (W)

X 1.34
X 44.25

= horsepower (hp)
= ft.-lbs./min.

X 8.851
X 0.7376
X 7.233

= pound-inches (in.lbs.)
= pound-feet (ft.-lbs.)
= pound-feet (ft.-lbs.)

X 0.6214
X 3.281
X 3.281

= miles/hour (m/h)
= feet/second (ft./sec.)
= feet/minute (ft./min.)

TORQUE
pound-inches (in.-lbs.)
pound-feet (ft.-lbs.)
pound-feet (ft.-lbs.)

X 0.11298
X 1.3558
X .1383

= newton-meters (N-m)
= newton-meters (N-m)
= kilograms/meter (kg-m)

newton-meters (N-m)
newton-meters (N-m)
kilogram/meter (kg-m)

VELOCITY
miles/hour (m/h)
feet/second (ft./sec.)
feet/minute (ft./min.)

X 0.11298
X 0.3048
X 0.3048

= kilometers/hour (km/hr)
= meter/second (m/s)
= meter/minute (m/min)

kilometers/hour (km/hr)
meters/second (m/s)
meters/minute (m/min)

TEMPERATURE
o

Celsius = 0.556 (

F - 32)

Fahrenheit = (1.8

X oC) + 32

COMMON METRIC PREFIXES

mega
kilo
hecto
deka

(M)
(k)
(h)
(da)

=
=
=
=

1,000,000 or 10
1,000 or 10 3
100 or 10 2
10 or 10 1

deci
centi
milli
micro

(d)
(c)
(m)
( m)

=
=
=
=

0.1 or 10 -1
0.01 or 10 -2
0.001 or 10 -3
0.000.001 or 10

-6