1.
DATA SHEET
To be filled by vendor
(VENDOR TO FURNISH ALL THE DETAILS REQUIRED HEREUNDER WITHOUT WHICH THE
OFFER IS DEEMED TO BE INCOMPLETE)
S. NO
DESCRIPTION
UNIT
VALUE
1.
Cooling Tower Type
FRP Induced Draft
Counter Flow
Cooling Tower
2.
Cooling tower Make
Paltech Cooling
Towers &
Equipments Limited
3.
Cooling Tower Model
2PCFR-2929C
4.
No. of cells (operating/Standby)
5.
Cooling tower capacity per cell
Cu.m/hr
435
6.
Rated circulated water Flow
Cu.m/hr
435
7.
Hot water temperature
Deg.C
40
8.
Cold water temperature
Deg.C
30
9.
Design Cooling Range
Deg.C
10
10.
Design ambient Wet bulb
temperature
Design relative humidity
Deg.C
Deg.C.
15.
Wet bulb temperature at the tower
inlet
Relative humidity at the tower
inlet
Relative humidity at the stack
outlet
Evaporation loss
16.
11.
12.
13.
14.
%
%
25
60
25
60
100
1.53
Drift Loss
0.05
17.
Tower capability
100
18.
Cooling tower dimensions
A.
Width
5.4864
B.
Length of tower
10.9728
C.
Tower plan area (Inside)
sq.m.
60.20
D.
Basin size (inside)
(W x L)
As per Client
E.
Fore bay size
WxLxH
As per Client
F.
Cold water channel size
WxLxH
As per Client
G.
Height from curb to fan deck
4.020
H.
Air opening depth or height
1.3
I.
Rain zone height
0.9
J.
Total static head above basin curb
K.
L.
Distance between the top of fill &
bottom
of distribution nozzle
Fan stack height
M.
Ventury Height
N.
Fan stack inlet diameter
mm
During detail Engg.
O.
Fan stack throat diameter
mm
During detail Engg.
P.
Fan stack outlet diameter
mm
During detail Engg.
Q.
Dry weight
Kgs
During detail Engg.
R.
Wet weight
Kgs
During detail Engg.
19.
Fan :
A.
Quantity per cell
B.
Make
PALTECH
C.
Type
Axial Flow Propeller
Type
D.
Fan Diameter
mm
4268
E.
Hub Diameter
mm
650
F.
Fan Speed
RPM
272
G.
H.
Fan tip Speed (maximum 65
m./sec.)
No. of blades
I.
Fan blade pitch angle
J.
Fan blade material
K.
Hub material
L.
Fan hub cover material
M.
Total Fan Efficiency
20.
Fan Stack
A.
Type
B.
Height
C.
D.
Elevation of top of fan stack from
basin kerb
Diameter
21.
Gear Box :
A.
Type of gear
B.
Make
m
mm
2.68
During detail Engg.
During detail Engg.
During detail Engg.
m/sec.
60.75
6
Deg.
During Detail Engg.
FRP
MSHDG
N.A.
78
Velocity recovery
trype
Later on
Later on
Later on
Spiral Bevel
Paltech
C.
Reduction ratio
D.
Transmission efficiency
E.
Bearing type & No.
F.
Life of bearings
G.
H.
Service factor at rated HP of driver
(Min. 2)
Gear box casing material
I.
Gear material
J.
Gear shaft material
K.
Yoke material
L.
22.
Base frame material for gear box &
motor
Screen
A.
Number per tower
One coarse and one
fine screen per cell
B.
Size & material of bars
After Award of offer
23.
Fill
A.
Type
PVC Film Fill
B.
Make
MM Aqua/ Cool Deck
C.
Model No.
D.
Material
E.
No. of layers
F.
Fill depth
G.
Quantity per layer
H.
Average air density
I.
5.51:1
%
97
Taper Roller Bearing
Hrs
100000
>2
Grey Cast iron
Case Hardening Alloy
Steel
MSHDG
CI
MSHDG
SS304
C-10-12
PVC
3
m
0.9
335
kg/cu.m.
1.1362
Fill pack area for the tower
Sq.m.
30.10 per cell
J.
Fill volume for the tower
Cu.m.
27.09 per cell
K.
Wetted surface / cu.m.
L.
Wetted surface area for the tower
M.
Fill support material
N.
24.
Maximum allowable temperature
on the fills
Drift Eliminator
A.
Type
Honey comb Type
B.
Make
MM Aqua/ Cool Deck
C.
Number of passes
Sq.m/cu.
m
Sq.m.
249
6744.55 per cell
MSHDG
Deg.C
55
Double pass
25.
Spray Nozzle
A.
Type
B.
No. of nozzles per cell
C.
Make
D.
Material
E.
Flow through each nozzle
Lit/sec.
6.1 m3/hr
Pressure drop across the nozzle
mmwc
0.1
Non Clogging
72
PP
26.
Hot water distribution duct
A.
Width
B.
C.
Height
Volume of Hot water distribution
duct
Lateral distribution pipes
mm
cu.m.
Size OD x thk./ Length of pipe for
the Tower
No. of lateral distribution pipes
mm x
mm
27.
A.
B.
Monorail, Chain Pulley Hoist
and Accessories
A.
Maximum handling capacity of
chain & pulley block provided at
fan deck level
B.
Maximum handling capacity of
chain & pulley block provided at
end wall davit assembly
C.
Maximum handling capacity of
chain & pulley block provided for
screen handling
29. Sluice Gates
mm
Later on
Later on
Later on
28.
Tonnes
Tonnes
Tonnes
N.A
N.A
N.A
A.
Number per cold water outlet
B.
Name of the manufacturer
C.
Type
D.
Gate Size
E.
F.
Confirms to IS 3042 (Indicate also
the applicable calss
Material of Construction
G.
Frame
C.I.
H.
Spindle
Mild Steel
I.
Fasteners
J.
Embedded parts
30. Valves (Isolating valve in Sludge
pit
1
Bankim
Gate
350mmx350mm
Confirm
Carbon Steel
C.I.
A.
Numbers offered
B.
Nominal size
C.
Type
Gate
D.
Make
Bankim
E.
MOC Body and stem
C.I. / SS
1
100mm
31. Performance data :
A.
Minimum operating load per cell
Cu.m/hr/
sq.m.
mwc
B.
C.
Pressure head required from the
basin curb to spray nozzle outlet
Water loading
D.
Air loading
E.
Configuration ratio (L/G ratio)
F.
Dry Air Density
Kg/m3
1.1478
G.
Wet air density
Kg/m3
1.1246
H.
Total wet air per fan
Kg/hr
353520
I.
Heat transfer coeffieient
Confidential
J.
Tower characteristics
KaV/L
1.523
3.405
14.45
2.68 (Static)
kg/hr./sq.m.
14368.52
kg/hr. /
sq.m.
12753.23
1.127
32. Air side pressure drop
A.
Inlet
mmwc
B.
Rain zone
mmwc
C.
Fills
mmwc
D.
Distribution level
mmwc
E.
Drift eliminator
mmwc
1.526
F.
Plenum
mmwc
0.606
G.
Stack
mmwc
0.1
H.
Any other
mmwc
NIL
I.
Total static pressure
mmwc
16.754
J.
Velocity pressure at fan throat
mmwc
2.827
K.
Velocity pressure at stack exit
mmwc
2.425
L.
Velocity recovery pressure
mmwc
0.2814
M.
Total pressure
mmwc
19.178
N.
Air velocity at tower inlet
m/sec.
6.62
O.
System pressure drop (Pressure drop
from air inlet to drift eliminator)
mmwc
11.116
16.047
P.
Velocity pressure at tower inlet
mmwc
Q.
R.
Velocity pressure ratio (system
pressure drop / velocity pressure at
tower inlet)
Average fill velocity
m/sec.
3.19
S.
Fan exit velocity
m/sec.
6.50
T.
Air flow per cell
kg/hr.
383824
U.
Density of air @ tower inlet
Kg/cu.m.
1.1478
V.
Density of air @ fan exit
Kg/cu.m.
1.1246
W.
Enthalpy of air at inlet
Kcal/kg.
18.04
X.
Enthalpy of air at outlet
Kcal/kg.
29.89
Y.
Air outlet temperature
Deg.C
34.46
Z.
Fan capacity per cell
Cu.m./hr.
382500
23.61
4.71
AA.
Fan power
kW
BB.
Motor shaft power per cell
(Fan power / transmission
efficiency)
Power consumption at motor inlet
terminal per cell (motor shaft power
/ efficiency of motor)
Motor selected
kW
CC.
DD.
3.405
24.34
kW
26.46
kW
30
2. DRAWING AND DOCUMENT SCHEDULE
Vendor has to submit the following Drawings and documents after order placement.
SI.
DESCRIPTION
SUBMI
CATEGORY
REMARKS
NO.
SSION
DATE
1
Design basis both mechanical &
civil for cooling tower package.
GA drawing of cooling tower
indicating plan, sections with
Approval
Approval
overall dimensions
Foundation loading data,
3
foundation design calculation &
foundation detailed drawings
Approval
Linked with
payment
Linked with
payment.
Linked with
payment.
including excavation drawings
General Arrangement drawing of
4
Mechanical equipment handling
facility for Fan, Screen & Sluice
gate.
General arrangement drawing of
Gear box, Fan, Fill support.
Complete civil, structural design
Approval
Approval
calculations for the cooling tower
basin, fore bay, super structure,
louver, cold water channel, fan
stack, staircase, ladder etc. The
6
civil / structural design calculations
prepared by vendor shall be
Approval
approved by purchaser / Owner.
Complete drawing submissions
should be completed within twelve
(12) weeks from the order
finalization date.
Installation drawing for all basins
7
and fore bay fittings along with
Approval
puddle pipe details
Hot water distribution drawing
8
showing the hot water header,
Information
lateral pipes and nozzles
Test certificates of the materials for
9
10
various components of cooling
tower..
Fan selection and thermal
calculation.
11
Drive selection calculation
12
Drive data sheet, Performance
Information
Information
Information
Approval
Linked with
payment
Linked with
payment.
curves, General Arrangement
drawing & QAP.
13
Air side pressure drop calculation.
Information
14
Lubrication schedule.
Information
15
16
17
18
Vendor project & Document
schedule
Erections drawings as applicable
for the cooling tower package.
Performance test procedure,
correction curves, log sheets, etc.
required for performance testing of
cooling tower
Spare parts documents, packing
list, Painting specification
Approval
Information
Approval
Approval