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An Introduction to Pipe Jacking and Microtunnelling Design
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4, THE PIPE JACKING TECHNIQUE Page 2
iMlustrations:
(a) General arrangement
(b) Excavation systems:
Hand shield
Backacter
EPaM
Cutter boom
TBM
Microtunnelling
() Thrust pit set up
(4) Jacks and thrust ring
(e) Computer guidance system for
microtunnelling
2. APPLICATIONS AND BENEFITS
Page 6
3, SITE INVESTIGATION AND
INFORMATION REQUIRED
ON SOIL CONDITIONS Page?
Tables and illustrations:
(a) Typical ground information required
for design and costing
(b} Ground treatment and face support
methods for varying ground conditions
4. DESIGN AND CONSTRUCTION
METHODS Page 3
Tables and illustrations:
(a) Design of working shafts in dry ground
(table)
{b) Design of working shatts in wet
ground (table)
(c) Open hand shield
{d) Full face tunnel boring machine
(@) Cutter boom shield
(f) Backacter
(g) Slurry machine
{h) Earth pressure balance machine
(i) Air pressurised shield
() Microtuinnelling machines
(k) Pipe jacking excavation methods for
diy ground (table)
{) Pipe jacking excavation methods for
wet ground (table)
(m) Pipe jacking eyes
5. PIPE JACKING PIPES Page 18
ustrations:
(a) Typical flexible joints
(b) Rebated lead pipes
{c) Interjack pipes
(@) Joints for clay microtunnelling pipes
(e) Re-inverting techniques
6. JACKING LENGTHS, LOADS AND
‘TOLERANCES. Page 24
iustrations:
(a) Intermediate jacking stations
(©) Lubrication
(c) Underground connectionspeer ete eee cele c TL ere eee Cer Oa eH err Ieee ce) ee DEHPipe jacking, generally referred to in the
smaller diameters as microtunnelling, is.
fa technique for installing underground
pipelines, ducts and culverts. Powerful
hydraulic jacks are used to push specially
designed pipes through the ground behind
a shield at tiie same time as excavation is
taking place within the shield. The method
provides a flexible, structural, watertight,
finished pipeline as the tunnel is excavated.
‘There is no theoretical limit to the length
of individual pipe jacks although practical
engineering considerations and economics
may impose restrictions. Drives of several
hundred metres either in a straight line
or to a radius are routine. A number of
excavation systems are available including
manual, mechanical and remote control.
Pipes in the range 150mm to 3000mm, can
be installed by employing the appropriate
system. Construction tolerances are
compatible with other tunnelling methods,
and the pipe jacking method generally
requires less overbreak than segmental
tunnels, providing better ground support.
Excavation methods are similar to those
‘employed in other forms of tunnelling using
either manual or mechanical excavation.
Shields, excavation and face support can
be provided for a wide variety of ground
conditions.the pipe jacking technique
\n order to install a pipeline using this
technique, thrust and reception pits are
constructed, usually at manhole positions.
The dimensions and construction of a
thrust pit vary according to the specific
requirements of any drive with economics
boing a key factor. Mechanised excavation
may require larger pits than hand
excavated drives, although pipe jacking
can be cartied out from small shafts to
meet special site circumstances.
‘A thrust wall is constructed to provide a
reaction against which to jack. In poor
ground, piling or other special
arrangements may have to be employed to
increase the reaction capability of the thrust
wall. Where there is insufficient depth to
construct a normal thrust wall, for example
through embankments, the jacking reaction
has to be resisted by means of a structural
framework constructed above ground level
having adequate restraint provided by
means of piles, ground anchors or other
such methods for transferring horizontal
loads.
The substantial forces required for jacking
concrete pipes are provided by high
pressure jacks driven by hydraulic power
packs. The ram diameter and stroke of the
jack may vary according to an individual
contractor's technique. Short stroke jacks
with multiple spacer biocks, medium stroke
jacks with shorter length pipes or long
‘stroke jacks, which can push a full length
pipe at one setting may be used.To ensure that the jacking forces are
distributed around the circumference of a
pipe being jacked, a thrust ring is provided
of a design dependent on the number of
jacks being used. The jacks are
interconnected hydraulically to ensure that
the thrust from each is the same. The
number of jacks used may vary because
of the pipe size, the strength of the jacking
pipes, the fength to be installed and the
anticipated frictional resistance.
A reception pit of sutficient size for removal
of the jacking shield is normally required at
the completed end of each drive. The initial
alignment of the pipe jack is obtained by
accurately positioning guide rails within the
thrust pit on which the pipes are laid, To
maintain accuracy of alignment during pipe
jacking, it is necessary to use a steerable
‘shield, which must be frequently checked
for line and level from a fixed reference.
For short or simple pipe jacks, these
checks can be carried out using traditional
surveying equipment. Rapid excavation
and remote control techniques require
sophisticated electronic guidance systems
using a combination of lasers and screen
based computer techniques.applications and benefits
The maior applications for pipe jacking and
microtunnelling include new sewerage and
drainage construction, sewer replacement
and relining, gas and water mains, oil
pipelines, electricity and telecommunications’
cable installation, and culveris. Special
applications include the installation of
rectangular or circular sections for
pedestrian subways, road underpasses
and bridge abutments.
“The technique can be used to negotiate
‘obstacles such as motorways, railways,
rivers, canals, buildings and airfields in the
path of pipelaying projects; to minimise the
surface disruption frequently associated
with open cut pipelaying methods in urban
areas; or simply to provide a permanent
underground tunnel construction.
Pipes below 900mm in diameter are
installed using remote control
microtunnelling systems. Lengths in excess
of 80m are attainable using non-man-entry
microtunnelling machines.
Pipe jacking is primarily used for multiple
lengths as an alternative to open cut
excavations or other tunnelling mathods.
Lengths in excess of 300m are regularly
attainable using mechanised driving of
man-entry-size pipe jacks.
Pipe jacking can also be used for short
crossings in placs of piled excavations for
the crossing of canals and railways.
Construction methods are available to cope
with both cohesive and non-cohesive soils
in dry or water bearing conditions.
Excavation techniques are also available
for jacking through rock, boulders or mixed
ground conditions.
The benefits of pipe jacking are:
@ Inherent strength of lining
© Minimal surface disruption
© Loss risk of settlement
© Minimal reinstatement
‘© Reduced requirement for utilities
diversions in urban areas
‘© Smooth internal finish giving good flow
characteristics
© No requirement for secondary lining
© Considerably less joints than a
segmental tunnel
© Prevention of ground water ingress by
use of pipes with sealed flexible joints
© Provision of invert channels in larger
pipes to contain the dry weather flow of a
sewer in a combined system
© Avvirtually maintenance free construction
© Significant reduction in social costs when
‘compared to open cut trenching in urban
areas
© Reduced environmental disturbancesite investigation and information
required on soil conditions
When designing and costing works to be and the nature of the material, Full information should be made available
carried out by pipe jacking, a full site toxic constituents and the presence of to the pipe jacking contractor, to enable an
investigation report should be undertaken gases accurate assessment to be made of the
to determine the characteristics of the soils techniques required to execute the work
likely to be encountered together with ROCK iso any historical information associated
details of the water table, such as its rate of Colour with the works should be made available to
inflow and any tidal or seasonal changes. Grain size the contractor.
i For particular types of soils these Geological type
| characteristics include:- Rock Strength (MN/m?)
: Total Core Recovery (TCR)
t NON-COHESIVE SOILS Solid Core Recovery (SCR)
i Grading analysis of particle distribution Rock Quality Description (ROD)
Permeability of soil Fracture index (Fl)
i Soil density
Standard penetration test of soil (N factor)
COHESIVE SOILS
Apparent cohesion or unconfined
compressive strength
Soil density
Standard penetration test of soil
Moisture content and plasticity indices
MIXED SOILS
Information as above for cohesive soils
together with evidence of artesian or
perched water tables and pumping tests
FILL MATERIAL
Information as above for cohesive soils
with particular reference to compactionUNSTABLE GROUND CONDITIONS
Tunnelling methods depend on the stability
‘of the ground, Where unstable conditions
are likely to be met, the face of the tunnel
must be made stable to prevent ground
loss and to enable mining to take place
safely.
This can be achieved by using
geotechnical processes or by using
specialised tunnelling methods such as
compressed air, full face earth pressure
balancing machines, or slurry/soft ground
TBM's.
Pipe jacking can be used in conjunction
with the following processes:
{a) Dewatering by well points or deep wells
(0) Grouting by the use of cement,
‘cementibentanite or chemicals
{c) In extreme cases, ground freezing
‘The choice of process is a function of the
nature of the ground, the water content,
and in particular the particle size analysis.
The chart adjacent gives an indication of
the process applicable to various
conditions. Detailed advice should,
however, be sought from specialists.
‘GROUND TREATMENT AND FACE SUPPORT METHODS FOR VARYING.
GROUND CONDITIONS
[i [Cees [fa [win [ee [Fa
oo
Coo
co|
oo design and constr
Prior to embarking on a detalled
construction design and method analysis,
the client's engineer will generally have
ascertained the basic design parameters
to meet the requirements of the scheme.
For a sewerage system these are likely to
inolude:
@ Hydraulic requirements.
@ Preferred route
@ Manhole requirements
© Depth
© Gradient
Following an assessment of engineering,
environmental and cost parameters, pipe
jack excavation method and shaft
construction will also be governed by a
number of factors which include:
‘© Ground conditions
© Details of existing services and
underground structures
© Location of manholes and working areas
@ Lengths required
© Diameters of pipeline
© Economics
Pimeecrem tema eysereans
Teo
Ground conditions will play @ major role in
determining the type of shaft to be
constructed, the pipe jack excavation
method and any ground support systems
to be used. Each of these may have
limitations in terms of either the diameter
or length of drive. The interface between
these variables, together with physical
Considerations, such as the location of
manholes and the size of working areas,
will provide an optimum solution or range of
solutions which can then be appraised on
the basis of cost and value engineering,
When considering the use of pipe jacking
as an alternative to open cut, an
assessment of the advantage of
‘realignment should be made. This may
shorten the overall length of the pipeline,
and also reduce the number of manholes
required.
uction methods
WORKING SHAFTS
A range of working shaft construction
methods can be used for pipe jacking
‘operations, including:
© Segmental lining
‘© Pre-cast or cast insitu caissons
© Sheet piling or secant piling
© Shallow trench sheeted or timber
‘Supported excavation
© Battered excavation
© Ground anchorages
In cortain instances, ground treatment
methods may be required to enable the
construction of the shaft to proceed.
These include:
© Well pointing and deep wells
‘© Compressed air
© Suspension grouts
‘© Chemical stabilisation
© Ground freezing
The tables overleat provide a guide to the
‘most common practice for selecting shatts,
but are not exhaustive.10
4 design and construction methods
DESIGN OF WORKING SHAFTS IN DRY GROUND
Dry Cohesive, Dry Non-Cohesive and Dry Mixed and Fill Conditions
TYPE SIZE AND DEPTH ‘GAOUND ‘REMARKS
SHAPE TREATMENT
Segmental saam da United Notrequired | O'smetor dopondent
on pipe jacking
‘othe and rg
‘Shoat pled any Upto 15m Noteequiied | Sz0 and shape
‘dependent on pipe
Jacking meted
andi
Secantpilod | Any Uptez0m Notrequiied | Size and shape
pendent on pipo
acaeng metho
nag
‘Toneh sheeted | Any Uptosm Notrequeed | Size and shape
epend on pie
Jacking method
eds
Pre-est caisson | 2amdia pte 10m Notrequred | Sultaie for
mmiretunsliog
Castiasits - - - Not appcable
caiseon
Battered any Shatiow Needed fengle | For shallow work only
evcavaten ‘of repose of sal
; ‘xceoded.
‘Ground any Notrequred | Goneraty used
fanenorages forges trough
embankmentsDESIGN OF WORKING SHAFTS IN WET GROUND
‘Wet Cohesive, Wet Non-Cohesive and Wet Mixed and Fill Conditions
NPE
‘SIZE AND
SHAPE:
DEPTH
GROUND
‘TREATMENT
REMARKS:
‘Segment
2am dia
Limitad by ground
treatment
We poining
Deep wal
‘euaterng
casson
Gompresseo a
Suspension grout
Chama!
iaoiisaton
(Ground reezing
‘6 motes cepth
omeves depth
4ametes depth
25 moves depth
nites depth
50 motes depth
Urmited depth
Shoat ple
Wie pointing
Deep wal
dowstorng
Depth dependent on
Water abi draw down
‘and pile cual level
Secant plod
Maybe required
for base stoity
Need large working
Teonch sheeted
Not recommended
Pre-cast caisson
Upto10m
May be requied
forbase sbity
Sula for
ricco
Cast insite
Uupto4om
May be enirod
forbase sabity
operat for malor
projets
attood
fexeavations
Not apoflcabie
Ground
fsnchoreges:
Not apoiesbie
NOTES
{a) Working shafts can be converted to
permanent works, ie segmental or
caissons to manholes or piled shafts
to manhole rings.
(b) The type of construction is not generally
governed by the ground treatment
method, which should be considered as
an assistance to the construction
method.
(©) In non-cohesive wet conditions
segmental shafts can also be
constructed by underpinning using
a shait shield,
(d) In rock, the shaft design will depend on
the characteristics of the material.
1eet ee eHI Eee SEEPS EE Peer eee Cr Ceo Eee FE ere Heer Pein IE Hore cee er
4 design and construction methods
PIPE JACKING EXCAVATION METHODS selection of the appropriate ground support
technique:
A range of pipe jacking excavation (€) Open hand shield — an open face shield in
methods are illustrated. In most cases, the ‘which manuel excavation takes place,
choice of method will also depend on the
GSS RIOT CIA EN ein
2REE eect pree ee ere ee eee EE pace) corte Geran Ee Oo eb eee el lero eeflcer eee PEPE a
(@) Full face tunne! boring machine (TBM) ~
‘a shield having a rotating cutting head in which
the face may be separated from the rest of the
shield by a bulkhead. Various cutting heads are
available to suit a broad range of ground
conditions.
{9) Cutter boom shield - an open face shield in
which a cutter boom is mounted for excavation
purposes.
(f) Backacter shield ~an open face shield in
‘which a mechanical backacter is mounted for
excavation purposes.4 design and construction methods
(9) Slurry machine ~ a soft ground full face tune!
boring machine in which the excavated material
is transported from the face ina slurry. Various
cutting heads are avaliable o sult a broad range
of ground conditions. The pressure of the shury
is used to balance the ground face pressure.
(h) Earth pressure balance machine (EPBM) ~
ull face tunnel boring machine in which the
excavated material is transported from the face
by a balanced screw auger or screw conveyer.
The face is supported by excavated material
held under pressure behind the cutter head in
front of the forward bulkhead. Pressure is
controlled by the rate ot passage of excavated
‘material through the balanced screw auger or
valves on the screw conveyor.
Air pressurised shield — a shiels on which the
‘ground water pressure is balanced by
‘compressed air in the excavation chamber.sss |
() Microtunnelling machine ~ fully guided shield
machine normally less than one metre external
diameter which is controlled by an operator from
‘outside the pipeline.16
design and construction methods
Dry Cohesive, Dry Non-Cohesive and Dry Mixed and Fill Conditions
EXCAVATION | PIPELINE LENGTH FACE REMARKS,
INTO SUPPORT.
(Open hang shies | e00-3000mm | Generally upto | Conse face | Subject tointeriacs,
200m ‘oarés, soi rays | lobraton and
cuter boom stiais} 1250-30c0mm — | Generally upto Only appicable to
0am strong cohosive sole
1200-2000 Subject to inter jacks,
lubreatin ara
‘economies
seosdoomm — | Generatyupto | Intuinito | subjectoinriocs
Soon” method lubeication end
‘Stury machine Generaly upto | Intuitnto ‘Subject to iteracks,
00m method Ibecaton end
Earth prossure Generally upto | ln-buitinio Subject o ter acs,
Dalange 500m ‘athos eteaton a
Alcpressure
shi
Mirotuoneting Generaty upto | in-buitino suet iericis,
2am lubreaton, scorers
and guidance sytem
NOTES
(a) Overall lengths between manholes can
be increased by driving pipe jacks
towards each other and joining
underground.
(b) When selecting a full face machine,
consideration should be given to the
ability of the machine to deal with
Particle sizes, cobbles, boulders, or
any other obstructions.
(c) In cohesive materials, the disposal of
spoil from slurry machines may require
special handling and disposal facilities
at working shatts.
(d) Rock can be excavated using a cutter
boom shield, a full face TBM, a
microtunnelling machine or open face
shield in conjunction with breakers or
blasting methods.
(©) Consideration must be given to
stabilisation around the pipe jack entry
and exit eyes in shafts, This can be by
a number of methods, for example,
reducing the water level or grouting.PIPE JACKING EXCAVATION METHODS FOR WET GROUND
Wet Cohesive, Wet Non-Cohesive and Wet Mixed and Fill Conditions
EXCAVATION | PIPELINE LENGTH ‘GROUND REMARKS:
Ir. SUPPORT
‘Open rand shied | sooccocmm — | Generaty upto | Chemical ‘Subjet to ground
200m ‘Siblisaton | conditions, depth
‘Suspansion grouts| fterjacks, Wriation
Will pores ‘nd oonemics
Deop wels
‘utter boom shill] — 2 = ot applcable|
Backacter ¥200.8000mm — | Goreraty upto | Chemical Subject to ground
500m ‘Suelisaton. | condtbons, depth,
‘suspansion grouts| inerjacks,ubreaton
Will pois and economies
Deep walls
Ta ‘so0-sooanm — | Generaly upto | Chemical ‘Subject to ground
‘00m ‘atifsation | congstione dep
Suspension grots| ineriaexs,ubreation
Wet pots Sand economies
Bog walls
‘Surymactine | s00s00anm | Generaly upto | inbultmehos | Subjectio merece,
500m beaten and
canaries
arm pressure | 900-3000mm | Generaly upto | Parialyin-tat | Limted io waior
balance 00m plus re ead,
Ehemicl Feta jacks, bication
‘ublisaton | and economics
Suspencion grout
Well potas
Deop wels
‘Nc pressure 2000-9000m | Generalyupto | In-bultmetiod | Subjecttcinterjace,
en 500m lubveston and
Micrownealing | 160-200mm Genwraly upto | Dependent on ype], Subjoct to hteriacs,
20m obmachine bubricatan,econorrie
‘and guidance system
"718
5
TE
pipe jacking pipes
Canerate is tha mast someon matarial
used as a primary lining for pipe jacking,
with the largest standard range having
diameters from about 300mm to 3000mm
or greater if required. However, pipes of
steel, grp, asbestos cement and, in the
smaller diameters, vitrified clay are also
used. The choice of material can be
influenced by diameter, length of drive,
and in some cases, by ground conditions or
the intended end use of the pipeline. Pipes
of composite manufacture, for example
conerete and grp, have been produced to
meet exceptional conditions. Guidance on
jointing techniques together with advice on
joint packings should be obtained from the
manufacturer
‘The majority of pipe jacks are for sewerage
or drainage applications, and such projects
normally involve concrete jacking pipes in
the man-entry diameters and concrete and
clay in the smaller microtunnelling sizes.
MAN-ENTRY JACKING PIPES
Concrete jacking pipes for man-entry
diameters from 900mm to 3000mm should
be manufactured in compliance with British
Standard 5911:Part 120:1989. They should
be obtained from a certified manufacturer,
such that they will be supplied from a
factory which is quality assured to
BS 5750:Part 2/1S09002 and the pipes
should be kitemarked.
Concrete jacking pipes produced'in
accordance with BS 5911 are reinforced,
normally using double concentric cages to
achieve the Class J loading, although
higher loading can be produced to meet
(2) Typical flexible joints
Robated type
mera
more onerous superimposed loading
conditions, Pipes are generally available
in lengths between 1.2 and 2.5 metres and
are designed such that the jacking forces
may be transmitted along the pipeline
without damage to the joint.
The pipe joints are generally of two types;
either rebated or butt jointed incorporating
steel or grp collar bands (5a). Both jointtypes incorporate an elastomettic sealing
ting which may be a traditional circular cord
or specially profiled sections to meet more
severe hydraulic conditions.
Flexible joints must comply with BS 5911 in
terms of watertightness at given draw and
deflection limits, but will difer in design
etail from manufacturer to manufacturer.
Specially rebated lead pipes can be
produced for insertion into the Jacking
shield (5b). Similarly, special rebated pipes
are produced for the tralling pipes at
intermediate jacking stations. Leading
pipes at interjack stations can be supplied
to fit directly to an interjack shield or may
be produced with an integral interjack
shield (5c).
MICROTUNNELLING PIPES:
Concrete jacking pipes for microtunnelling
are similar in design to the larger diameter
pipes to BS 5911, but are generally of the
butt-jointed type. Pipes are manufactured
from 1.0 to 2. metres long, and internal
diameters of 300mm—875mm are readily
available. Concrete microtunneliing pipes
are not necessarily reinforced.
1920
Vitrified clay pipes for microtunneliing are
basically thicker wall versions of the normal
superstrenath pipes produced in
accordance with BS 65:1988. The joints of
vitrified clay pipes (Sd) are normally of the
double spigot type incorporating a loose
joint band which may be of steel or, in the
case of the smailer diameters, rubber
coated polypropylene. The internal
diameter range is generally from
150mm=600mm, although larger
diameters, up to 1000mm, are offered. Pipe
lengths are usually in the 1.0—1.2 metre
range for the more common smaller
diameters.
STEEL PIPES Berar
Wm te reat
Stee! pipes of varying lengths are used as bieserioal
sleeves for the installation of gas, oil and
water pipelines where fine tolerances in
line and level are not usually required.
Factors such as welding time and pit size
should be considered when determining
the length of each individual pipe.
SECONDARY LININGS AND/OR
REINVERTING
‘There may be certain drives where
because of the nature of the ground, the
required length of drive, or end use,
considered desirable to jack a pipe of
larger diameter than required as the
primary lining. The finished diameter is
then achieved by either reinverting or by
installing smaller diameter secondary
pipes (5e).
Secondary inverts and pipes can be
constructed in a range of materials such as
concrete, steel, asbestos cement, gre, pve,
or vitrified clay, depending on the material
to be conveyed. Secondary pipe linings can
be laid in the invert or supported on
spiders. Where required, the annulus can
be solidly grouted.jacking lengths, loads and tolerances
YACKING LENGTHS,
Pipe jacking lengths achievable are
dependent upon a number of interrelated
and variable factors: the arching and
friction characteristics of the ground, the
Self weight and strength of the pipes, the
diameter of pipe, the type of shield, and the
available jacking reaction, The major
Constraint will be the nature of the ground
and the characteristics of the water
content. However, the cistance to be
jacked can be increased by use of a
range of techniques:
INTERMEDIATE JACKING STATIONS.
Intermediate jacking stations are frequently
used between the thrust pit rig and the face
{0 redistribute the total required jacking
force on the pipe. A steel cylinder is
introduced into the pipeline and hydraulic
jacks are placed around the periphery of
this cylinder. The auxiliary jacking station is
then moved forward with the pipeline in the
normal way until its operation becomes
necessary. On reaching the design value
of the thrust force, the pipes behind the
intermediate jacking station are held
stressed back to the thrust wall in the pit
The jacks in the intermediate station are
then opened, thus moving the forward
section of the pipeline.
a6 jacking lengths, loads and tolerances
‘At completion of the stroke of the jack, the LUBRICATION
main jacks in the thrust pit are actuated,
advancing the rear of the pipeline to The pipe jack shield is designed to produce
its original position relative to the leading a small overbreak to the external diameter
pipes, and thereby closing the intermediate _of the pipeline in the order of 20mm.
station jacks. The sequence is then By injecting a clay-based lubricant into this
Fepeated for the duration of the thrust and,
‘on completion, the jacks and fittings are
removed from the shield and the pi
closed up, the joint being made with an
acceptable proprietary jointing material.
Interjack stations are not only used to
increase the jacking lengths achievable,
but also to reduce the drag forces on the
surrounding ground.
2
annulus the pipeline can, in theory, be
jacked freely through a fluid medium.
In practice, however, fluid losses may occur
into the surrounding ground. Providing
these can be controlled, the technique
results in considerable reductions in jacking
forces and therefore longer jacking lengths.| = = = : UNDERGROUND CONNECTIONS
A simple technique for increasing the
length of a pipe jack is to jack from two pits
to an intermediate position where an
underground connection can be made.
This method can be used in a wide variety
of ground conditions
JACKING LOADS
Loads required to jack the pipeline forward
are mainly a function of frictional forces
built up around the pipeline. These forces
depend on the type of ground and, in
particular, ts arching characteristics, the
depth of overburden and any surcharge
load, the length and diameter of the pipe
being jacked and the time taken for the
operation.
Whilst itis alificutt to accurately assess
these forces using soil mechanics theory,
pipe jacking contractors have after years of
experience derived empirical values. As a
guide, frictional forces fall between 0.5 and SE
2.5 tonnes per square metre of extemal P2
cireumtorentia area, su25tefs
Frictional forces on the pipeline may be
reduced by applying a suitable lubricant,
23jacking lengths, loads and tolerances
such as bentonite, under pressure. If high
trictional resistance is anticipated, itis
recommended that intermediate jacking
stations are placed at regular intervals in
the pipeline.
‘These jacking loads must be resisted by
a Jacking reaction built up within the thrust
shaft. This is normally achieved by the
‘construction of a thrust wall at the back
cof the thrust pit designed to withstand the
anticipated jacking load and to suitably
transfer such loading to the surrounding
ground.
JACKING TOLERANCES
In stable, self-supporting, homogenous
ground, the permitted tolerance for man-
entry pipes is +75mm of a true line and
50mm of true level at any point in the
drive. For microtunnelling, tolerances of
425mm in line and level are attainable.
However, in some ground conditions,
particularly unstable ground and rook,
these tolerances may not be readily
attainable. In such circumstances where
this tolerance or a finer one must be
achieved, larger pipe sizes can be
considered combined with reinverting to
give the required grade. Adjustment to line
and level should be gradual to ensure that
the pipe manufacturer's stated permitted
draw or angular deflection is not exceeded
at any individual joint.
In the case of steel pipe jacks, it is not
normal to use a steerable shield on the
front of the pipeline, only a cutting edge,
and therefore specific tolerances cannot
be guaranteed. The finished alignment is
dependent upon the rigidity of the pipe and
the ground conditions encountered. As a
guide, a tolerance of 1% of driven length
can be achieved and this is generally
acceptable for pressure mains.
Whilst the Association does its best to ensure that
any advice, recommendation or information it may
‘ive is accurate, no liability or responsibilty of any
kind (including Fablity for negligence) is accepted
by the Association, its servants or agents, in this
respect.