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COMPRESS Pressure Vessel Calculations Rev 1
Contact: Engineer's Name Here
Item: Example Amine Absorber
Drawing No: 12345-1 Rev 3
Customer:
Size: 114"ID x 57'-0" Tan/Tan x 400 psig DP @ -20/400 F.
Date: Monday, February 5, 2007
Vessel is 114"ID x 57'-0" Tan/Tan x 400 psig DP @ -20/400 F.
LIFT LUG CALCULATION INCLUDED
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Hydrostatic Test
Shop test pressure determination for Chamber bounded by Bottom Ellipsoidal Head #2 and Top Ellipsoidal
Head #1 based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 539.36 psi at 68 °F (the chamber MAWP = 414.892 psi)
The shop test is performed with the vessel in the horizontal position.
Test
Local Stress
liquid UG-99 UG-99 Allowable
test during Stress
Identifier static stress pressure test stress
pressure test excessive?
head ratio factor psi
psi psi
psi
Top Ellipsoidal Head #1 (1) 543.788 4.428 1 1.30 23,543 34,200 No
Straight Flange on Top Ellipsoidal Head #1 543.788 4.428 1 1.30 20,980 34,200 No
Cylinder #1 543.788 4.428 1 1.30 25,122 34,200 No
Cylinder #2 543.788 4.428 1 1.30 25,122 34,200 No
Cylinder #3 543.788 4.428 1 1.30 25,122 34,200 No
Cylinder #4 543.788 4.428 1 1.30 25,122 34,200 No
Cylinder #5 543.788 4.428 1 1.30 25,122 34,200 No
Cylinder #6 543.788 4.428 1 1.30 25,122 34,200 No
Straight Flange on Bottom Ellipsoidal Head #2 543.788 4.428 1 1.30 20,980 34,200 No
Bottom Ellipsoidal Head #2 543.788 4.428 1 1.30 23,543 34,200 No
M1A NPS 24 RFWN (1.25"wt. 23.25"ID)
540.93 1.57 1 1.30 24,231 51,300 No
Manway (M1A)
M1B NPS 24 RFWN (1.25"wt. 23.25"ID)
543.36 3.999 1 1.30 24,340 51,300 No
Manway (M1B)
N11 NPS 12 RFWN S/XH(0.5"wt) Vapor Feed
541.938 2.578 1 1.30 22,799 51,300 No
Nozzle (N11)
N12 NPS 8 RFWN S/XH(0.5"wt) Amine Feed
541.864 2.503 1 1.30 22,346 51,300 No
Nozzle (N12)
N17 NPS 8 RFWN S/XH(0.5"wt) Amine Outlet
541.864 2.503 1 1.30 23,296 51,300 No
Nozzle (N17)
N18 NPS 2 RFLWN(0.655"wt) HC liquid Outlet
539.831 0.471 1 1.30 27,013 51,300 No
Nozzle (N18)
N35 NPS 2 RFLWN(0.655"wt) Steam Out
540.399 1.039 1 1.30 27,042 51,300 No
Nozzle (N35)
N45A NPS 2 RFLWN(0.655"wt) LG-1012
539.657 0.297 1 1.30 27,005 51,300 No
Nozzle (N45A)
N45B NPS 2 RFLWN(0.655"wt) LG-1012
539.657 0.297 1 1.30 27,005 51,300 No
Nozzle (N45B)
N46A NPS 3 RFLWN(0.810"wt) LT-17 Nozzle
540.031 0.671 1 1.30 27,693 51,300 No
(N46A)
N46B NPS 3 RFLWN(0.810"wt) LT-17 Nozzle
540.031 0.671 1 1.30 27,693 51,300 No
(N46B)
N47A NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle
540.704 1.344 1 1.30 27,057 51,300 No
(N47A)
N47B NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle
540.704 1.344 1 1.30 27,057 51,300 No
(N47B)
543.585 4.224 1 1.30 27,201 51,300 No
16/306
N48A NPS 2 RFLWN(0.655"wt) LG-105 Nozzle
(N48A)
N48B NPS 2 RFLWN(0.655"wt) LG-105 Nozzle
543.585 4.224 1 1.30 27,201 51,300 No
(N48B)
N49A NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle
544.122 4.762 1 1.30 27,228 51,300 No
(N49A)
N49B NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle
544.122 4.762 1 1.30 27,228 51,300 No
(N49B)
N50A NPS 3 RFLWN(0.81"wt) LT-16 Nozzle
541.233 1.873 1 1.30 27,755 51,300 No
(N50A)
N50B NPS 3 RFLWN(0.81"wt) LT-16 Nozzle
541.233 1.873 1 1.30 27,755 51,300 No
(N50B)
N51A NPS 2 RFLWN(0.655"wt) PDT-118
539.919 0.559 1 1.30 27,018 51,300 No
Nozzle (N51A)
N51B NPS 2 RFLWN(0.655"wt) PDT-118
543.446 4.086 1 1.30 27,194 51,300 No
Nozzle (N51B)
N6 NPS 6 RFWN(0.432"wt) S/80 Purge Nozzle
541.83 2.47 1 1.30 23,335 51,300 No
(N6)
N7 NPS 12 RFWN(0.500"wt) S/XH Vapor
541.938 2.578 1 1.30 25,078 51,300 No
Outlet Nozzle (N7)
17/306
Notes:
(1) Top Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 68 °F is warmer than the minimum recommended temperature of 6 °F so the brittle fracture
provision of UG-99(h) has been met.
Field test pressure determination for Chamber bounded by Bottom Ellipsoidal Head #2 and Top Ellipsoidal
Head #1 based on MAWP per UG-99(b)
Field hydrostatic test gauge pressure is 539.36 psi at 68 °F (the chamber MAWP = 414.892 psi)
The field test is performed with the vessel in the vertical position.
Test
Local Stress
liquid UG-99 UG-99 Allowable
test during Stress
Identifier static stress pressure test stress
pressure test excessive?
head ratio factor psi
psi psi
psi
Top Ellipsoidal Head #1 (1) 540.894 1.534 1 1.30 23,418 34,200 No
Straight Flange on Top Ellipsoidal Head #1 540.894 1.534 1 1.30 20,868 34,200 No
Cylinder #1 544.989 5.629 1 1.30 25,178 34,200 No
Cylinder #2 549.079 9.719 1 1.30 25,366 34,200 No
Cylinder #3 553.17 13.81 1 1.30 25,555 34,200 No
Cylinder #4 557.26 17.9 1 1.30 25,744 34,200 No
Cylinder #5 561.35 21.99 1 1.30 25,933 34,200 No
Cylinder #6 565.44 26.08 1 1.30 26,122 34,200 No
Straight Flange on Bottom Ellipsoidal Head #2 565.513 26.152 1 1.30 21,818 34,200 No
Bottom Ellipsoidal Head #2 566.544 27.184 1 1.30 24,528 34,200 No
M1A NPS 24 RFWN (1.25"wt. 23.25"ID)
542.144 2.784 1 1.30 24,285 51,300 No
Manway (M1A)
M1B NPS 24 RFWN (1.25"wt. 23.25"ID)
564.524 25.164 1 1.30 25,288 51,300 No
Manway (M1B)
N11 NPS 12 RFWN S/XH(0.5"wt) Vapor Feed
560.743 21.383 1 1.30 23,590 51,300 No
Nozzle (N11)
N12 NPS 8 RFWN S/XH(0.5"wt) Amine Feed
541.537 2.177 1 1.30 22,333 51,300 No
Nozzle (N12)
N17 NPS 8 RFWN S/XH(0.5"wt) Amine Outlet
567.245 27.885 1 1.30 24,387 51,300 No
Nozzle (N17)
N18 NPS 2 RFLWN(0.655"wt) HC liquid Outlet
565.332 25.972 1 1.30 28,290 51,300 No
Nozzle (N18)
N35 NPS 2 RFLWN(0.655"wt) Steam Out
565.296 25.936 1 1.30 28,288 51,300 No
Nozzle (N35)
N45A NPS 2 RFLWN(0.655"wt) LG-1012
561 21.64 1 1.30 28,073 51,300 No
Nozzle (N45A)
N45B NPS 2 RFLWN(0.655"wt) LG-1012
565.116 25.755 1 1.30 28,279 51,300 No
Nozzle (N45B)
561.235 21.875 1 1.30 28,780 51,300 No
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N46A NPS 3 RFLWN(0.810"wt) LT-17 Nozzle
(N46A)
N46B NPS 3 RFLWN(0.810"wt) LT-17 Nozzle
565.025 25.665 1 1.30 28,975 51,300 No
(N46B)
N47A NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle
561.24 21.879 1 1.30 28,085 51,300 No
(N47A)
N47B NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle
561.817 22.457 1 1.30 28,114 51,300 No
(N47B)
N48A NPS 2 RFLWN(0.655"wt) LG-105 Nozzle
561 21.64 1 1.30 28,073 51,300 No
(N48A)
N48B NPS 2 RFLWN(0.655"wt) LG-105 Nozzle
565.368 26.008 1 1.30 28,291 51,300 No
(N48B)
N49A NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle
560.459 21.099 1 1.30 28,046 51,300 No
(N49A)
N49B NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle
565.368 26.008 1 1.30 28,291 51,300 No
(N49B)
N50A NPS 3 RFLWN(0.81"wt) LT-16 Nozzle
561.018 21.658 1 1.30 28,769 51,300 No
(N50A)
N50B NPS 3 RFLWN(0.81"wt) LT-16 Nozzle
565.314 25.954 1 1.30 28,990 51,300 No
(N50B)
N51A NPS 2 RFLWN(0.655"wt) PDT-118
541.941 2.581 1 1.30 27,119 51,300 No
Nozzle (N51A)
N51B NPS 2 RFLWN(0.655"wt) PDT-118
559.268 19.908 1 1.30 27,986 51,300 No
Nozzle (N51B)
N6 NPS 6 RFWN(0.432"wt) S/80 Purge Nozzle
539.937 0.577 1 1.30 23,253 51,300 No
(N6)
N7 NPS 12 RFWN(0.500"wt) S/XH Vapor
539.748 0.388 1 1.30 24,977 51,300 No
Outlet Nozzle (N7)
Notes:
(1) Top Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
The test temperature of 68 °F is warmer than the minimum recommended temperature of 6 °F so the brittle fracture
provision of UG-99(h) has been met.
19/306