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Spline Design Using KISSSoft

The document provides step-by-step instructions for using KISSSoft software to design a spline by selecting options for the spline type, dimensions, materials, and torque specifications, running simulations, and viewing and saving the 3D models of the shaft, hub, and assembly. Key steps include choosing standard or custom spline parameters, inputting the outer diameter, facewidth, quality, materials, nominal torque, and viewing and saving the generated 3D geometry files.

Uploaded by

Allan John Sala Limson
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2K views8 pages

Spline Design Using KISSSoft

The document provides step-by-step instructions for using KISSSoft software to design a spline by selecting options for the spline type, dimensions, materials, and torque specifications, running simulations, and viewing and saving the 3D models of the shaft, hub, and assembly. Key steps include choosing standard or custom spline parameters, inputting the outer diameter, facewidth, quality, materials, nominal torque, and viewing and saving the generated 3D geometry files.

Uploaded by

Allan John Sala Limson
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Spline Design

Using
KISSSoft

Allan John S. Limson


2

Procedure:
1: Select Spline (Geometry and Strength) from Modules
2: Select from Standard top-down menu:
2.1 Own input if manual encoding
2.2 Choose “xxxxx”(complete) if standard for full data
3

Procedure:
3: Select “ISO 4156:2005, 30, (flat root – complete)”
4: Select Outside Diameter =24 and module=1.5

Note: For Outside Diameter =20; the nearest is


Select OD= 19.5 and module=1.5

We can adjust the module to 1.0 or 2.0 to have both


same module.
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6

Procedure:
5: Input the Facewidth (thickness)
6: Adjust the quality to 6.
7: Input Materials : 42 CrMo4 = AISI 4140
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Procedure: Formula:
8: Input the Nominal Torque
For this project = 1096 Nm. 𝑷 = 𝟏𝟐𝟎𝝅𝑻𝑵
9: Run the simulation
P = power
T = torque
N = RPM

Sample Computation:

P = power = 2hp/wheel = 1491.4 W


N = RPM = 13

T = torque = ? = 1096 N.m.


10

Procedure:
10: a. Select Graphics –
b. Select Geometry 3D –
c. Select Tooth Geomety –
d. Select Shaft for Shaft 3D
Hub for hub 3D
System for Assembly 3D
12

11

Procedure:
11: From Geometry 3D
a. Select “Geometry Shaft” to show shaft.
b. Select “Geometry Hub” to show Hub.
c. Select “Geometry System” to show Assembly.
12: Save the 3D model.
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Procedure:
13: Select Folder to save file.
14: Input the file name; don’t forget to add “.step” at the end of the file name.
15: Save the file.

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