SM - QUS Service Manual Carrier
SM - QUS Service Manual Carrier
Service Manual
FS Cassette
Model ODU Model Name IDU Model Name Refrigerant type Power supply
12K CO 38QUS012FS 42QTD012FS R410a 220~240V,50Hz,1Ph
18K CO 38KUS018FS 42KTD018FS R410a 220~240V,50Hz,1Ph
24K CO 38KUS024FS 42KTD 024FS R410a 220~240V,50Hz,1Ph
30K CO 38KUS030FS 42KTD030FS R410a 220~240V,50Hz,1Ph
36K CO 38KUS036FS18 42KTD036FS R410a 380~415V,50Hz,3Ph
45K CO 38KUS045FS 42KTD045FS R410a 380~415V,50Hz,3Ph
55K CO 38KUS055FS 42KTD055FS R410a 380~415V,50Hz,3Ph
FS Console
Model ODU Model Name IDU Model Name Refrigerant type Power supply
18K CO 38QUS018FS 42QZL018FS R410a 220~240V,50Hz,1Ph
24K CO 38KUS024FS 42KZL024FS R410a 220~240V,50Hz,1Ph
36K CO 38KUS036FS18 42KZL036FS R410a 380~415V,50Hz,3Ph
45K CO 38KUS045FS 42KZL045FS R410a 380~415V,50Hz,3Ph
55K CO 38KUS055FS 42KZL055FS R410a 380~415V,50Hz,3Ph
FS Duct
Model ODU Model Name IDU Model Name Refrigerant type Power supply
18K CO 38QUS018FS 42QSB018FS R410a 220~240V,50Hz,1Ph
24K CO 38QUS024FS 42QSB024FS R410a 220~240V,50Hz,1Ph
30K CO 38QUS030FS 42QSB030FS R410a 220~240V,50Hz,1Ph
36K CO 38QUS036FS 42QSB036FS R410a 380~415V,50Hz,3Ph
45K CO 38QUS045FS 42QSB045FS R410a 380~415V,50Hz,3Ph
55K CO 38QUS055FS 42QSB055FS R410a 380~415V,50Hz,3Ph
Contents i
Content
Contents
※The specifications, designs, and information in this book are subject to change without notice for
product improvement.
Contents i
General Information
Part 1
General Information
1. Model Lists ....................................................................................................................... 2
2. External Appearance....................................................................................................... 3
General Information 1
Model Lists
1. Model Lists
1.1 Indoor Units
R410A Capacity multiplied by 1000Btu/h
Type Function 12 18 24 30 36 48 60
38KUS018FS 42KTD018FS
38KUS030FS 42KTD030FS
38KUS036FS18 42KTD036FS/42KZL036FS
38KUS045FS 42KTD045FS/42KZL045FS
38KUS055FS 42KTD055FS42KZL055FS
38QUS012FS 42QTD012FS
38QUS018FS 42QSB018FS/42QZL018FS
38QUS024FS 42QSB024FS
38QUS030FS 42QSB030FS
38QUS036FS 42QSB036FS
38QUS045FS 42QSB045FS
38QUS055FS 42QSB055FS
2 General Information
External Appearance
2. External Appearance
2.1 Indoor Units
Ducted 3rd Console
General Information 3
Features
3. Features
3.1 High efficiency cooling capacity & anti-corrosive
The coil is constructed of advanced inner grooved copper tube and aluminum fins.
Specially, the indoor unit coil use the unique anti-corrosive golden fin
4 General Information
A6 Ducted
A6 Ducted
1. Features ............................................................................ 6
2. Dimensions ...................................................................... 9
5. Static Pressure............................................................... 14
8. Accessories .................................................................... 17
General Information 5
Features
1. Features
1.1 Slim Design
The industry Lowest height is designed to be fitted into tight roof spaces.
*18K unit - 210mm,24K/30K unit - 249mm,36K unit -300mm
Air intake from rear (Standard) Air intake from bottom (Optional)
6 A6 Ducted
Features
With a larger window design, once the motor and the blower wheels have been detached, heat
exchanger and water receiver tray in behind can be seen very clearly. Dust can be easily removed from
the inside by vacuum
General Information 7
Features
Max 750mm
8 A6 Ducted
Dimensions
2. Dimensions
18K 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112
24K~36K 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155
45K~55K 1200 300 874 800 123 1044 50 227 1101 280 5 1240 697 80 150 185 210
General Information 9
Service Space
3. Service Space
Ensure enough space required for installation and maintenance.
There is enough space for installation and maintenance. The ceiling is horizontal, and its structure can
endure the weight of the indoor unit. The outlet and the inlet are not impeded, and the influence of external
air is the least. The air flow can reach throughout the room. The connecting pipe and drainpipe could be
extracted out easily. There is no direct radiation from heater.
10 A6 Ducted
Wiring Diagrams
4. Wiring Diagrams
42QSB018FS
42QSB024FS
General Information 11
Wiring Diagrams
42QSB030FS
42QSB036FS
12 A6 Ducted
Wiring Diagrams
42QSB045FS
42QSB055FS
General Information 13
Static Pressure
5. Static Pressure
42QSB018FS
1200
1000
800
600
400
200
Air flow rate (m³/h)
0
0 10 20 30 40 50 60 70 80 90 100
External Static Pressure (Pa)
42QSB024FS
2000
1800
1600
1400
1200
1000
800
600
)
Air flow rate (m³/h
400
200
0
0 20 40 60 80 100 120 140 160
External Static Pressure (Pa)
14 A6 Ducted
Static Pressure
42QSB030FS/42QSB036FS
2000
1800
1600
1400
1200
1000
800
600
Air flow rate (m³/h)
400
200
0
0 20 40 60 80 100 120 140 160
External Static Pressure (Pa)
42QSB045FS、42QSB055FS
3500
3000
2500
2000
1500
1000
Air flow rate (m³/h)
500
0
0 20 40 60 80 100 120 140 160
External Static Pressure (Pa)
General Information 15
Electric Characteristics
6. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42QSB018FS 50 220-240V 198V 254V 20
42QSB024FS 50 220-240V 198V 254V 25
42QSB030FS 50 220-240V 198V 254V 40
42QSB036FS 50 380~415V 342V 440V 20
42QSB045FS 50 380~415V 342V 440V 25
42QSB055FS 50 380~415V 342V 440V 25
Note:
MFA: Max. Fuse Amps. (A)
7. Sound Levels
Discharge Suction
Duct Duct
1.4m
Microphone
16 A6 Ducted
Accessories
8. Accessories
Name Shape Quantity
Soundproof/insulation sheath 2
Seal sponge 1
Owner's manual 1
others
Installation manual 1
General Information 17
Field Wiring
42QSB024FS 16023000000503
18 A6 Ducted
Field Wiring
42QSB030FS16023000000083
42QSB036FS
General Information 19
Field Wiring
42QSB045FS/42QSB055FS
20 A6 Ducted
3rd Console
3rd Console
1. Features .............................................................................. 22
2. Dimensions .................................................................... 23
7. Accessories .................................................................... 28
3rd Console 21
Features
1. Features
1.1. New design, more modern and elegant appearance.
1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up
1.4. Three level fan speed, more humanism design, meets different air-supply requirement.
22 3rd Console
Dimensions
2. Dimensions
2- 33 Wiring connection port
204
140
94
120 Fresh air intake
Refrigerant pipe hole
120
B
C
D
Hanging arm
220
222
Capacity (Btu/h) A B C D
12K ~ 24K 1068 675 235 983
36K ~ 45K 1285 675 235 1200
55K 1650 675 235 1565
3rd Console 23
Service Space
3. Service Space
24 3rd Console
Wiring Diagrams
4. Wiring Diagrams
42QZL018FS 16022700000022
42KZL024FS
3rd Console 25
Wiring Diagrams
42QZL036FS/42QZL045FS/2QZL055FS
16022700000026
26 3rd Console
Electric Characteristics
5. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42QZL018FS 50 220-240V 198V 242V 16
42KZL024FS 50 220-240V 198V 242V 25
42KZL036FS/42KZL045FS /42KZL055FS 50 380-415V 342V 440V 20
Remark:
MFA: Max. Fuse Amps. (A)
6. Sound Levels
Microphone
1m
1m 1.5m
Air outlet side 1m
Microphone
Ceiling Floor
3rd Console 27
Accessories
7. Accessories
1. Remote controller 1
5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1
28 3rd Console
Field Wiring
9. Field Wiring
42QZL018FS
42KZL024FS 16023000000503
3rd Console 29
Field Wiring
42KZL036FS/42KZL045FS/42KZL055FS
30 3rd Console
Slim Cassette
Slim Cassette
1. Features ..................................................................... 32
2. Dimensions ................................................................ 35
7. Accessories ............................................................... 40
Slim Cassette 31
Features
1. Features
1.1 Overview
Compact design, super slim body size, less space requiring in installation
Each louver can be separately controlled, more comfort air blowing is possible.
New air-intake
32 Slim Cassette
Features
Draining Pump
Built-in draining pump to make sure condensed water drain out reliably.
Slim Cassette 33
Features
1.5 Terminals for alarm lamp and long-distance on-off controller connection are
standard
Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more human
control.
Alarm lamp
Long-distance on-off controller
34 Slim Cassette
Dimensions
2. Dimensions
92 92
D
75 Fresh air intake
80
D
A 80
136
4-install hanger 126
D 680
D Body
Gas side 91
Liquid side
90
135
Wiring connection port
92 92 92 92
92 92 92 92
E-parts box
A
A
780
780
840
B
A
A
Service hole for
Test mouth & Test cover
draining pump 32 Drain hole
132
D
B 680 D
840 196
C
A A
D
B
D
92 92 92 92
Panel
950
950 55
Unit: mm
Model A B C D
24K 160 75 205 50
30K 160 95 205 60
36K~45K 160 95 245 60
55K 160 95 287 60
Slim Cassette 35
Service Space
3. Service Space
>1000mm
>1000m m
>1000m m
>1000mm
36 Slim Cassette
Wiring Diagrams
4. Wiring Diagrams
42KTD024FS/42KTD030FS 16022500002347
42KTD036FS/42KTD055FS 16022500002324
Slim Cassette 37
Wiring Diagrams
42KTD045FS 16022500003685
38 Slim Cassette
Electric Characteristics
5. Electric Characteristics
Power
Indoor Unit
Model Supply
Hz Voltage Min Max MFA
24K 50 220-240V 198V 254V 25
30K 50 380-420V 342V 440V 20
36K 50 380-420V 342V 440V 20
45K 50 380-420V 342V 440V 25
55K 50 380-420V 342V 440V 25
Note:
MFA: Max. Fuse Amps. (A)
6. Sound Levels
1.4m
Microphone
Slim Cassette 39
Accessories
7. Accessories
Name Shape Quantity
Bolt M5 4
Out-let pipe 1
Owner's manual 1
Others Installation manual 1
Network wires 1
40 Slim Cassette
The Specification of Power
Slim Cassette 41
Field Wiring
9. Field Wiring
42KTD024FS/42KTD030FS 16023000000503
42KTD036FS/42KTD045FS/42KTD055FS
42 Slim Cassette
New Four-way Cassette Type
A3 Cassette
Features.......................................................................... 44
Dimensions .................................................................... 46
Accessories .................................................................... 50
Features
1.1 Lower Noise
Optimize air channel system design to ensure the maximum quietness and comfort.
Noise max down 6dB.
Old New
New Old
44 A3 Cassette
Features
A3 Cassette 45
Dimensions
Dimensions
Unit: mm
1 Installation hook pitch dimensions
2 Indoor unit dimensions
3 Decoration panel dimensions
4 Refrigerant piping
5 Installation hook (×4)
6 Ceiling opening dimensions
7 Hanger bracket
8 False ceiling
46 A3 Cassette
Service Space
Service Space
A3 Cassette 47
Wiring Diagrams
Wiring Diagrams
42QTD012FS 16022500000805
42KTD018FS 16022500000815
48 A3 Cassette
Electric Characteristics
Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42QTD012FS/42KTD018FS 50 220-240V 198V 254V 20
Note:
MFA: Max. Fuse Amps. (A)
Sound Levels
1.4m
Microphone
A3 Cassette 49
Field Wiring
Accessories
Name Shape Quantity
1. Expansible hook 4
Installation fittings 2. Installation hook 4
7. Drain joint 1
8. Remote controller 1
50 A3 Cassette
Field Wiring
Field Wiring
42QTD012FS/42KTD018FS
A3 Cassette 51
Outdoor Units
Part 3
Outdoor Units
1. Dimensions ................................................................ 53
52 Outdoor Units
Dimensions
1. Dimensions
Outdoor Units 53
Dimensions
Unit:mm
Model
A B C D E F H
38KUS055FS
900 590 378 400 330 350 1170
38QUS055FS
54 Outdoor Units
Service Space
2. Service Space
(Wall or obstacle)
Air outlet
More than 200cm
Outdoor Units 55
Piping Diagrams
3. Piping Diagrams
12K/18K
INDOOR OUTDOOR
LIQUID SIDE
CAPILIARY TUBE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp.
sensor
T2 Evaporator
temp. sensor
56 Outdoor Units
Piping Diagrams
24K/36K
INDOOR OUTDOOR
LIQUID SIDE
HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. EXCHANGE
sensor (CONDENSER)
Outdoor Units 57
Piping Diagrams
45K/55K
INDOOR OUTDOOR
LIQUID SIDE
HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)
58 Outdoor Units
Wiring Diagrams
4. Wiring Diagrams
38KUS018FS 16022000003485
38KUS024FS
Outdoor Units 59
Wiring Diagrams
38KUS030FS
38KUS036FS18/38KUS045FS
60 Outdoor Units
Wiring Diagrams
38KUS055FS
38QUS12FS/38QUS018FS
Outdoor Units 61
Wiring Diagrams
38QUS024FS 16022700001316
38QUS030FS 16022000026049
62 Outdoor Units
Wiring Diagrams
38QUS036FS
38QUS045FS
Outdoor Units 63
Wiring Diagrams
38QUS055FS 16022500001305
64 Outdoor Units
Electric Characteristics
5. Electric Characteristics
Outdoor Unit
Model
Hz Voltage Min. Max.
38KUS018FS
38KUS024FS
38KUS030FS
38QUS012FS 50 220~240V 198V 254V
38QUS018FS
38QUS024FS
38QUS030FS
38KUS036 FS18
38KUS045 FS
38KUS055 FS
50 380~420V 342V 440V
38QUS036 FS
38QUS045 FS
38QUS055 FS
Outdoor Units 65
Operation Limits
6. Operation Limits
Temperature
Cooling operation
Mode
66 Outdoor Units
Sound Levels
7. Sound Levels
Outdoor Unit
Microphone
1.0m
Outdoor Units 67
Installation
Part 4
Installation
1. Installation Procedure .................................................... 68
68 Installation
Insulation Work
1. Installation Procedure
Test operation
Installation 69
Location selection
2. Location selection
2.1 Indoor unit location selection
The place shall easily support the indoor unit’s weight.
The place can ensure the indoor unit installation and inspection.
The place can ensure the indoor unit horizontally installed.
The place shall allow easy water drainage.
The place shall easily connect with the outdoor unit.
The place where air circulation in the room should be good.
There should not be any heat source or steam near the unit.
There should not be any oil gas near the unit
There should not be any corrosive gas near the unit
There should not be any salty air neat the unit
There should not be strong electromagnetic wave near the unit
There should not be inflammable materials or gas near the unit
There should not be strong voltage vibration.
70 Installation
Insulation Work
Model D E
18K~24K 983 220
36k 1200 220
45k ~55K 1565 220
Installation 71
Indoor unit installation
Wall-mounted installation
Wall-mounted installation
Install the tapping screws onto the wall.(Refer to picture below)
72 Installation
Insulation Work
Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.
Installation 73
Indoor unit installation
Wall-mounted installation
Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of
body can touch with floor or suspended, but the body must install vertically.)
74 Installation
Insulation Work
Model A H Remark
18-24 205 >235 Cooling / Cooling & Heating
36 245 >275 Cooling / Cooling & Heating
48-60 287 >317 Cooling / Cooling & Heating
Installation 75
Indoor unit installation
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
76 Installation
Insulation Work
Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing
the grille, DO NOT make the ropes enwinded or blocked.
Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.
Installation 77
Indoor unit installation
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.
78 Installation
Insulation Work
Indoor unit
Installation 79
Indoor unit installation
80 Installation
Insulation Work
Installation 81
Indoor unit installation
Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the
installation hooks from the height of ceiling, then cut off the unnecessary part.
If the ceiling is extremely high, please determine the length of the installation hook depending on the real
situation.
Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.
Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.
82 Installation
Insulation Work
Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.
Installation 83
Indoor unit installation
Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.
84 Installation
Insulation Work
Installation 85
Outdoor unit installation (Side Discharge Unit)
86 Installation
Insulation Work
Unit:mm
Model
A B C D E F H
38KUS055FS
900 590 378 400 330 350 1170
38QUS055FS
Installation 87
Outdoor unit installation (Side Discharge Unit)
88 Installation
Insulation Work
R0.4~0.8
1/2" (12.7) 15.4 15.8
After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or
exogenous impurity come into the pipe.
5.2.7 Drill holes if the pipes need to pass the wall.
5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly.
5.2.9 Bind and wrap the wire together with the insulated pipe if necessary.
Installation 89
Drainage pipe installation
90 Installation
Insulation Work
According to the above table to calculate the total water flowrate for the confluence pipe selection.
For horizontal drainage pipe (The following table is for reference)
Reference value of inner Allowable maximum water flowrate (l/h)
PVC pipe Remark
diameter of pipe (mm) Slope 1/50 Slope 1/100
PVC25 20 39 27
For branch pipe
PVC32 25 70 50
PVC40 31 125 88
PVC50 40 247 175 Could be used for confluence pipe
PVC63 51 473 334
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
For Vertical drainage pipe (The following table is for reference)
Reference value of inner
PVC pipe Allowable maximum water flowrate (l/h) Remark
diameter of pipe (mm)
PVC25 20 220
For branch pipe
PVC32 25 410
PVC40 31 730
PVC50 40 1440
PVC63 51 2760 Could be used for confluence pipe
PVC75 67 5710
PVC90 77 8280
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
6.2.3 Individual design of drainage pipe system
The drainage pipe of air conditioner shall be installed separately with other sewage pipe, rainwater pipe
and drainage pipe in building.
The drainage pipe of the indoor unit with water pump should be apart from the one without water pump.
6.2.4 Supporter gap of drainage pipe
In general, the supporter gap of the drainage pipe horizontal pipe and vertical pipe is respectively
1m~1.5m and 1.5m~2.0m.
Each vertical pipe shall be equipped with not less than two hangers.
Overlarge hanger gap for horizontal pipe shall create bending, thus leading to air block.
Gas bag
6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee
Water flow Water flow Water flow Water flow Water flow
Installation 91
Drainage pipe installation
Branch pipe
The correct installation will not cause converse water flow and the slope of the branch pipes can be
adjusted freely
The false installation will cause converse water flow and the slope of the branch pipe can not be
adjusted.
6.2.6 Water storage pipe setting
If the indoor unit has high extra static pressure and without water pump to elevate the condensate water,
such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow
or blow water phenomena.
Indoor unit
Plug
More than 25mm
Hanger
92 Installation
Insulation Work
The air outlet shall face down to prevent dirt entering pipe.
Each indoor unit of the system should be installed it.
The installation should be considering the convenience for future cleaning.
Blowhole
Plug Plug
6.2.9 The end of drainage pipe shall not contact with ground directly.
6.3 Drainage test
6.3.1 Water leakage test
After finishing the construction of drainage pipe system, fill the pipe with water and keep it for 24 hours to
check whether there is leakage at joint section.
6.3.2 Water discharge test
1. Natural drainage mode(the indoor unit with outdoor drainage pump)
Infuse above 600ml water through water test hole slowly into the water collector, observe whether the
water can discharge through the transparent hard pipe at drainage outlet.
2. Pump drainage mode
2.1 Disconnect the plug of water level switch, remove the cover of water test hole and slowly infuse about
2000ml water through the water test hole, be sure that the water will not touch the motor of drainage
pump.
2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and
then connect the plug of water level switch, check the operation sound of water pump and observe
whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the
length of drainage pipe, water shall be discharged about 1 minute delayed)
2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole
back to the original place.
a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes
have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at
remote-controlled receiving board and even water shall run over the water collector.
b. Continuously infusing water until water level alarmed, check whether the drainage pump could
discharge water at once. If water level does not decline under warning water level 3 minutes later, it
Installation 93
Vacuum Drying and Leakage Checking
shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by
turning down power supply and eliminating accumulated water.
Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in
water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be
filled in to prevent leakage.
94 Installation
Insulation Work
4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.
Note:
Refrigerant may only be charged after performed the vacuum drying process.
Always use gloves and glasses to protect your hands and eyes during the charge work.
Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid
extra refrigerant charged, it may cause liquid hammer of the compressor or protections.
Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection
joint part.(Using gas leakage detector or soap water to detect).
9. Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation
Cut the suitable pipe → insulation (except joint section) → flare the pipe → piping layout and connection→
vacuum drying → insulate the joint parts
Installation 95
Engineering of electrical wiring
The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material.
The insulation material at the joint pipe shall be inserted into the gap of the insulation material.
The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly.
The linking part should be use glue to paste together
Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad
insulation and cause easy aging of the material.
96 Installation
Insulation Work
Installation 97
Electrical Control
Part 5
Electrical Control System
3. Controller...................................................................... 116
98 Electrical Control
Electrical Control Function
Electrical Control 99
Electrical Control Function
1.3 Operation Modes and Functions
1.3.1 Fan mode
(1) Outdoor fan and compressor stop.
(2) Temperature setting function is disabled, and no setting temperature is displayed.
(3) Indoor fan can be set to high/medium/low/auto.
(4) The louver operates same as in cooling mode.
(5) Auto fan:
T1
27
High
26
Medium
24
Low
Ts+1
On
Ts
Off
High
33
30
Low
T1-Ts
4
High
3
Medium
1
Low
T2
On
TE6
TE5
Off
When the evaporator coil temp.T2 keeps lower than TE5 for Time0, the compressor and outdoor fan will
shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.
T2
On
TE6
TE5
Off
When the evaporator coil temp.T2 keeps lower than TE5 for 30 minutes, the compressor and outdoor fan will
shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.
Condition 2:
T2
On
TE6
TE5-2
Off
When the evaporator coil temp.T2 keeps lower than TE5-2 for 20 minutes, the compressor and outdoor fan
will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.
Condition 3:
T2
On
TE6
TE5-4
Off
When the evaporator coil temp.T2 keeps lower than TE5-4 for 8 minutes, the compressor and outdoor fan
will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.
T3 Off
TE12
TE13
On
When T3>TE12 for Time1, the compressor will shut off. When T3≤TE13,the compressor will restart.
1.3.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between
17~30℃.
In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).
ΔT=T1-Ts Running mode
ΔT>2℃ Cooling
-1≤ΔT≤2℃ Fan-only
ΔT<-1℃ Heating
Indoor fan will run at auto fan of the relevant mode.
The louver operates same as in relevant mode.
If the machine switches mode between heating and cooling, the compressor will keep stopping for 15
minutes and then choose mode according to T1-Ts.
If the setting temperature is modified, the machine will choose running function again.
2. Troubleshooting
6 Refrigerant leackage ☆ X X ☆ EC
Note:
1. If the LED1-LED3 are flashing slowly, means the system is stand-by.
2. T3: Outdoor condenser temperature sensor
3. T4: Outdoor ambient temperature sensor
c. EEPROM malfunction
EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.
b. Overload of current
Overload of current
Yes
Possible reason
The outdoor PCB is defective
1. Outdoor fan is defective
2. The compressor is defective
3. Refrigerant is over charged
4. Air enter the refrigerant system
c. Lack of phase
Lack of phase
Yes
Yes
Is it k1 or K2 open ?
Yes Yes
Yes No
No
Yes
Check the resistance of the temp. sensor according to Appendix 2 Repair connector
No
Yes
No
Yes
Appendix 2
Unit: ℃---K Discharge temp. sensor table
-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294 B(25/50)=3950K
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812
3. Controller
3.1 Wireless Remote Controller
3.2 Wired Remote Controller
3.2.1 KJR-12B
1. Mode button: When press this button, the operation mode change as the following sequence:
AUTO COOL DRY HEAT FAN
Remark: For the cooling only model, the heating mode is skipped.
2. Timer on button: Press this button, timer on function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this Function, just set it to "0.0"
3. Timer off button: Press this button, timer off function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this function, just set it to "0.0" .
4. Follow me button: When under cool, heat and auto mode, press this button, follow me function is active.
Press again, this function is ineffective.
5. Electrical heater button: If press this button in heat mode, electrical heater function become ineffective.
6. Reset button (hidden): Use a 1mm stick to press in the little hole , then the current setting is canceled .
The wire controllers enter into original state.
7. ON/OFF button: When in off state, press this button, the indicator is on, the wire controller enter into on
state, and send setting information to indoor PCB. When in on state, press this button, the indicator is
off, and send instruction. If timer on or timer off has been set, it cancel this setting then send instruction
to stop the machine.
8. Adjust button: Set indoor temperature up. If press and hold on, it will increase at 1degree per 0.5
second.
9. Adjust button: Set indoor temperature down. if press and hold on, it will decrease at 1degree per 0.5
Second.
10. Swing button: First press, start swing function; second press, stop swing. (Match to some model with
swing function).
11. Economy operation button: press this button, the indoor unit operates in economy mode, press again,
exit this mode (it may be ineffective for some models)
12. Fan speed button: press this button consecutively; the fan speed will circle as follow:
13. Lock button (hidden): When you push the LOCK button, all current settings are locked in and the wire
controller does not accept any operation except that of the LOCK button. Use the lock mode when you
want to prevent setting from being changed accidentally or play fully. Push the LOCK button again when
you want to cancel the LOCK mode.
1. Operation mode indication: When press” MODE” button, the following mode can be selected in circle.
Auto Cool Dry Heat Fan only Auto.
Auto→ Cool→ Dry →Heat→ Fan only →Auto
For cooling only model, heat mode is skipped.
2. Timer: When adjust setting on time or only on time is set, the “ON” is lighted. When adjust setting off
time or only off time is set, the” OFF" is lighted. If on and off timer are both set, the “ON” and “OFF” are
both lighted.
3. Follow me function: There is a temperature sensor inside the wire controller, after setting temperature, it
will compare the two temperatures, and the space of wire controller will be the same as setting
temperature. It is available under cooling, heating, auto mode.
4 ON/OFF indication: When it is on, the icon display, otherwise it is extinguished.
5. Fan speed indication: There are four fan modes: low, middle, high, auto. For some models, no middle
fan then the middle fan is seen as high speed.
6. Lock: When the "LOCK" button is pressed, the icon appears and other buttons is unable, press again,
the icon disappears.
Remark:
The wired controller will reset to factory setting with auto mode, auto fan and 24℃ setting temperature when
the air conditioner restarts after power failure.
And this may cause inconsistent displays on the wired controller and on the air conditioner. You need to
readjust the running status through the wired controller.
Installation
Installation Notice:
When the air conditioner needs the constant frequency wire controller, be sure adding a wire joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing an infrared emitter whose anode and cathode
connecting with A and B near the receiver in the indoor unit switch board, then connecting the terminal +5v,
GND, Run in the switch board to C,D,E respectively.
NOTE
●The connecting wire should be a little longer as to take away the switch board easily for maintenance.
●The connecting wire should be a little longer as to take away the controller easily for maintenance.