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SM - QUS Service Manual Carrier

This document provides specifications for an A6 Ducted indoor air conditioning unit. It lists key features such as a slim design to fit tight spaces, flexible air intake from the bottom or rear, easy cleaning and maintenance access, and optional installation accessories. Technical details are also given for dimensions, wiring diagrams, static pressure, sound levels, and electrical characteristics.

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dafrie rimba
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© © All Rights Reserved
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100% found this document useful (3 votes)
3K views123 pages

SM - QUS Service Manual Carrier

This document provides specifications for an A6 Ducted indoor air conditioning unit. It lists key features such as a slim design to fit tight spaces, flexible air intake from the bottom or rear, easy cleaning and maintenance access, and optional installation accessories. Technical details are also given for dimensions, wiring diagrams, static pressure, sound levels, and electrical characteristics.

Uploaded by

dafrie rimba
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Light Commercial FIX SPEED

Service Manual
FS Cassette
Model ODU Model Name IDU Model Name Refrigerant type Power supply
12K CO 38QUS012FS 42QTD012FS R410a 220~240V,50Hz,1Ph
18K CO 38KUS018FS 42KTD018FS R410a 220~240V,50Hz,1Ph
24K CO 38KUS024FS 42KTD 024FS R410a 220~240V,50Hz,1Ph
30K CO 38KUS030FS 42KTD030FS R410a 220~240V,50Hz,1Ph
36K CO 38KUS036FS18 42KTD036FS R410a 380~415V,50Hz,3Ph
45K CO 38KUS045FS 42KTD045FS R410a 380~415V,50Hz,3Ph
55K CO 38KUS055FS 42KTD055FS R410a 380~415V,50Hz,3Ph
FS Console
Model ODU Model Name IDU Model Name Refrigerant type Power supply
18K CO 38QUS018FS 42QZL018FS R410a 220~240V,50Hz,1Ph
24K CO 38KUS024FS 42KZL024FS R410a 220~240V,50Hz,1Ph
36K CO 38KUS036FS18 42KZL036FS R410a 380~415V,50Hz,3Ph
45K CO 38KUS045FS 42KZL045FS R410a 380~415V,50Hz,3Ph
55K CO 38KUS055FS 42KZL055FS R410a 380~415V,50Hz,3Ph
FS Duct
Model ODU Model Name IDU Model Name Refrigerant type Power supply
18K CO 38QUS018FS 42QSB018FS R410a 220~240V,50Hz,1Ph
24K CO 38QUS024FS 42QSB024FS R410a 220~240V,50Hz,1Ph
30K CO 38QUS030FS 42QSB030FS R410a 220~240V,50Hz,1Ph
36K CO 38QUS036FS 42QSB036FS R410a 380~415V,50Hz,3Ph
45K CO 38QUS045FS 42QSB045FS R410a 380~415V,50Hz,3Ph
55K CO 38QUS055FS 42QSB055FS R410a 380~415V,50Hz,3Ph

Contents i
Content

Contents

Part 1 General Information ................................................................ 1

Part 2 Indoor Units ............................................................................. 5

Part 3 Outdoor Units ........................................................................ 52

Part 4 Installation ............................................................................. 68

Part 5 Electrical Control System ..................................................... 98

※The specifications, designs, and information in this book are subject to change without notice for
product improvement.

Contents i
General Information

Part 1
General Information
1. Model Lists ....................................................................................................................... 2

2. External Appearance....................................................................................................... 3

2.1 Indoor Units .............................................................................................................. 3


2.2 Outdoor Units ........................................................................................................... 3
3. Features ........................................................................................................................... 4

General Information 1
Model Lists

1. Model Lists
1.1 Indoor Units
R410A Capacity multiplied by 1000Btu/h
Type Function 12 18 24 30 36 48 60

A3 Cassette Cooling only ● ●


Slim Cassette Cooling only ● ● ● ● ●
3rd Console Cooling only ● ● ● ● ●
Ducted Cooling only ● ● ● ● ● ●

1.2 Outdoor Units

Universal Outdoor unit Model Matched indoor units

38KUS018FS 42KTD018FS

38KUS024FS 42KTD 024FS/ 42KZL024FS

38KUS030FS 42KTD030FS

38KUS036FS18 42KTD036FS/42KZL036FS

38KUS045FS 42KTD045FS/42KZL045FS

38KUS055FS 42KTD055FS42KZL055FS

38QUS012FS 42QTD012FS

38QUS018FS 42QSB018FS/42QZL018FS

38QUS024FS 42QSB024FS

38QUS030FS 42QSB030FS

38QUS036FS 42QSB036FS

38QUS045FS 42QSB045FS

38QUS055FS 42QSB055FS

2 General Information
External Appearance

2. External Appearance
2.1 Indoor Units
Ducted 3rd Console

Slim Cassette A3 Cassette

Single fan outdoor unit Double fan outdoor unit

General Information 3
Features

3. Features
3.1 High efficiency cooling capacity & anti-corrosive

The coil is constructed of advanced inner grooved copper tube and aluminum fins.

Specially, the indoor unit coil use the unique anti-corrosive golden fin

High efficiency cooling capacity


The unique anti-corrosive feather
The longer user lifetime

3.2 Anti-rust, 500 hours salt spray test.


3.3 Low operation sound level: Well-known stable and quiet running fan motor.
3.4 Well-known compressor.
3.5 Compact design: Smaller dimension and larger stuffing capacity.
3.6 Universal outdoor unit design.
3.7 R410A environment friendly refrigerant.

4 General Information
A6 Ducted

A6 Ducted

1. Features ............................................................................ 6

2. Dimensions ...................................................................... 9

3. Service Space ................................................................ 10

4. Wiring Diagrams ............................................................ 11

5. Static Pressure............................................................... 14

6. Electric Characteristics ................................................. 16

7. Sound Levels ................................................................. 16

8. Accessories .................................................................... 17

9. The Specification of Power ........................................... 17

10. Field Wiring .................................................................. 18

General Information 5
Features

1. Features
1.1 Slim Design
 The industry Lowest height is designed to be fitted into tight roof spaces.
*18K unit - 210mm,24K/30K unit - 249mm,36K unit -300mm

1.2 Installation accessories: (Optional)


 Front Board, Canvas Air Passage, Filter, Panel, for easy installation

1.3 Flexible Air Intake Way (Bottom side or Rear side)


 The frame size of air inlet in rear and bottom is the same. It’s very easy to switch to match different
application.

Air intake from rear (Standard) Air intake from bottom (Optional)

6 A6 Ducted
Features

1.4 Easy Clean


 Clean the filter (Optional, standard product without filter)
 It is easy to draw out the filter from the indoor unit for cleaning, even the filter is installed in rear side or
bottom side.

 With a larger window design, once the motor and the blower wheels have been detached, heat
exchanger and water receiver tray in behind can be seen very clearly. Dust can be easily removed from
the inside by vacuum

1.5 Easy maintenance


 A6 duct allows operators maintenance the motor from the bottom more easily compare with that on the
top.

 A6 duct has big space for maintenance at the side

General Information 7
Features

1.6 Built-in drain pump (Optional)


 Built-in drain pump can lift the water to 750mm upmost, which widens the drainage piping range.

Max 750mm

8 A6 Ducted
Dimensions

2. Dimensions

Note: standard product without filter Unit: mm


Size of install
Outline dimension(mm) Air outlet opening size Air return opening size Size of refrigerant pipe
Model hanger
A B C D E F G H I J K L M H1 H2 W1 W2

18K 880 210 674 600 140 706 50 136 782 190 40 920 508 78 148 88 112

24K~36K 1100 249 774 700 140 926 50 175 1001 228 5 1140 598 80 150 130 155

45K~55K 1200 300 874 800 123 1044 50 227 1101 280 5 1240 697 80 150 185 210

General Information 9
Service Space

3. Service Space
Ensure enough space required for installation and maintenance.

There is enough space for installation and maintenance. The ceiling is horizontal, and its structure can
endure the weight of the indoor unit. The outlet and the inlet are not impeded, and the influence of external
air is the least. The air flow can reach throughout the room. The connecting pipe and drainpipe could be
extracted out easily. There is no direct radiation from heater.

10 A6 Ducted
Wiring Diagrams

4. Wiring Diagrams
42QSB018FS

42QSB024FS

General Information 11
Wiring Diagrams

42QSB030FS

42QSB036FS

12 A6 Ducted
Wiring Diagrams

42QSB045FS

42QSB055FS

General Information 13
Static Pressure

5. Static Pressure
42QSB018FS
1200

1000

800

600

400

200
Air flow rate (m³/h)

0
0 10 20 30 40 50 60 70 80 90 100
External Static Pressure (Pa)

42QSB024FS
2000

1800

1600

1400

1200

1000

800

600
)
Air flow rate (m³/h

400

200

0
0 20 40 60 80 100 120 140 160
External Static Pressure (Pa)

14 A6 Ducted
Static Pressure

42QSB030FS/42QSB036FS

2000

1800

1600

1400

1200

1000

800

600
Air flow rate (m³/h)

400

200

0
0 20 40 60 80 100 120 140 160
External Static Pressure (Pa)

42QSB045FS、42QSB055FS
3500

3000

2500

2000

1500

1000
Air flow rate (m³/h)

500

0
0 20 40 60 80 100 120 140 160
External Static Pressure (Pa)

General Information 15
Electric Characteristics

6. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42QSB018FS 50 220-240V 198V 254V 20
42QSB024FS 50 220-240V 198V 254V 25
42QSB030FS 50 220-240V 198V 254V 40
42QSB036FS 50 380~415V 342V 440V 20
42QSB045FS 50 380~415V 342V 440V 25
42QSB055FS 50 380~415V 342V 440V 25
Note:
MFA: Max. Fuse Amps. (A)

7. Sound Levels

Concealed Duct Type

Discharge Suction

Duct Duct

1.4m

Microphone

Noise level dB(A)


Model
H M L
42QSB018FS 49 45 43
42QSB024FS 48 45 43
42QSB030FS/42QSB036FS 50 44 41
42QSB045FS 53 48 42
42QSB055FS 53 48 42

16 A6 Ducted
Accessories

8. Accessories
Name Shape Quantity
Soundproof/insulation sheath 2

Tubing & Fittings Binding tape 1

Seal sponge 1

Drainpipe Fittings Drain joint 1


(for cooling
&heating units) Seal ring 1

Wire controller Wire controller 1

Owner's manual 1
others
Installation manual 1

9. The Specification of Power


Cooling only:
Model 18K 24K 30K 36K 45~55K
Phase 1-phase 1-phase 1-phase 3-phase 3-phase
Power Frequency and
220-240V, 50Hz 380-415V, 50Hz
Voltage
Circuit Breaker/ Fuse (A) 25/20 32/25 50/40 25/20 32/25
3×2.5 3×2.5 3×2.5 5×2.5 5×2.5
Indoor/Outdoor Unit Power Wiring (mm2)
(indoor) (indoor) (outdoor) (outdoor) (indoor)
Ground Wiring 2.5 2.5 4.0 2.5 2.5
Outdoor Unit Power
3×2.5 3×2.5 3×4.0 3×1.5 3×1.5
Indoor/Outdoor Connecting Wiring
Wiring (mm2) Strong Electric Signal 1×1.0 1×1.0 1×1.0 1x1.0
(2×0.5/
Weak Electric Signal (2×0.2) (2×0.2)
2×0.75)

General Information 17
Field Wiring

10. Field Wiring


42QSB018FS

42QSB024FS 16023000000503

18 A6 Ducted
Field Wiring

42QSB030FS16023000000083

42QSB036FS

General Information 19
Field Wiring

42QSB045FS/42QSB055FS

20 A6 Ducted
3rd Console

3rd Console
1. Features .............................................................................. 22

2. Dimensions .................................................................... 23

3. Service Space ................................................................ 24

4. Wiring Diagrams ............................................................ 25

5. Electric Characteristics ................................................. 27

6. Sound Levels ................................................................. 27

7. Accessories .................................................................... 28

8. The Specification of Power ........................................... 28

9. Field Wiring .................................................................... 29

3rd Console 21
Features

1. Features
1.1. New design, more modern and elegant appearance.

1.2. Convenient installation


--The ceiling type can be easily installed into a corner of the ceiling even if the ceiling is very narrow
--It is especially useful when installation of an air conditioner in the center of the ceiling is impossible
due to a structure such as one lighting.

1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up

1.4. Three level fan speed, more humanism design, meets different air-supply requirement.

1.5. New foam drain pan with plastic-spraying inner surface

1.6. Easy operation.

1.7. Remote control and optional wired control method.

22 3rd Console
Dimensions

2. Dimensions
2- 33 Wiring connection port

2- 40 Drain discharge port

204
140
94
120 Fresh air intake
Refrigerant pipe hole
120

B
C

D
Hanging arm
220
222

Capacity (Btu/h) A B C D
12K ~ 24K 1068 675 235 983
36K ~ 45K 1285 675 235 1200
55K 1650 675 235 1565

3rd Console 23
Service Space

3. Service Space

24 3rd Console
Wiring Diagrams

4. Wiring Diagrams
42QZL018FS 16022700000022

42KZL024FS

3rd Console 25
Wiring Diagrams

42QZL036FS/42QZL045FS/2QZL055FS

16022700000026

26 3rd Console
Electric Characteristics

5. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42QZL018FS 50 220-240V 198V 242V 16
42KZL024FS 50 220-240V 198V 242V 25
42KZL036FS/42KZL045FS /42KZL055FS 50 380-415V 342V 440V 20
Remark:
MFA: Max. Fuse Amps. (A)

6. Sound Levels

Microphone
1m

1m 1.5m
Air outlet side 1m

Microphone

Ceiling Floor

Noise level dB(A)


Model
H M L
42QZL018FS 51 46 42
42KZL024FS 52 47 44
42KZL036FS 55 51 47
42KZL045FS 56 52 49
42KZL055FS 56 52 49

3rd Console 27
Accessories

7. Accessories

1. Remote controller 1

Remote controller & Its 2. Remote controller holder 1


holder

3. Mounting screw (ST2.9×10-C-H) 2

4. Alkaline dry batteries (AM4) 2

5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1

8. The Specification of Power

Model 18K 24K 36K 45K/55K

Phase 1-Phase 1-Phase 3-Phase 3-Phase


Power
Frequency and
220-240V,50Hz 220-240V,50Hz 380-415V, 50Hz 380-415V, 50Hz
Volt

Circuit Breaker/Fuse(A) 20/16 40/25 25/20 25/20

Indoor unit power wiring(mm²) 3×2.5 3×2.5 5×2.5 5×2.5

Ground wiring 2.5 2.5 2.5 2.5

Indoor/out-d Outdoor unit power


3×2.5 3×2.5 5×2.5 5×2.5
oor wiring
connecting
Strong electric signal 1×1.0 1×1.0 1×1.0
wiring(mm²)

Weak electric signal 2×0.75/2×0.5 2×0.2

28 3rd Console
Field Wiring

9. Field Wiring
42QZL018FS

42KZL024FS 16023000000503

3rd Console 29
Field Wiring

42KZL036FS/42KZL045FS/42KZL055FS

30 3rd Console
Slim Cassette

Slim Cassette

1. Features ..................................................................... 32

2. Dimensions ................................................................ 35

3. Service Space ............................................................ 36

4. Wiring Diagrams ........................................................ 37

5. Electric Characteristics ............................................ 39

6. Sound Levels ............................................................. 39

7. Accessories ............................................................... 40

8. The Specification of Power ...................................... 41

9. Field Wiring ................................................................ 42

Slim Cassette 31
Features

1. Features
1.1 Overview
 Compact design, super slim body size, less space requiring in installation
 Each louver can be separately controlled, more comfort air blowing is possible.

1.2 Fresh air intake function


 Fresh air fulfills air quality more healthy and comfortable.
 Ventilation motor is optional to increase the effect of fresh air.

New air-intake

1.3 External air duct design


 Reserve external air duct, more flexible for the air supply.

32 Slim Cassette
Features

1.4 Built-in draining pump


 Due to the improvement of structure, more convenient to repair or replace the draining pump.

Draining Pump

 Built-in draining pump to make sure condensed water drain out reliably.

Slim Cassette 33
Features

1.5 Terminals for alarm lamp and long-distance on-off controller connection are
standard
 Reserve terminals for the connection of alarm lamp and long-distance on-off controller, more human
control.

Alarm lamp
Long-distance on-off controller

34 Slim Cassette
Dimensions

2. Dimensions
92 92

D
75 Fresh air intake

80
D
A 80

136
4-install hanger 126
D 680
D Body
Gas side 91
Liquid side

90
135
Wiring connection port
92 92 92 92

92 92 92 92
E-parts box
A

A
780
780

840
B
A

A
Service hole for
Test mouth & Test cover
draining pump 32 Drain hole

132
D
B 680 D
840 196
C

A A
D

B
D

92 92 92 92

Panel
950

950 55

Unit: mm
Model A B C D
24K 160 75 205 50
30K 160 95 205 60
36K~45K 160 95 245 60
55K 160 95 287 60

Slim Cassette 35
Service Space

3. Service Space

>1000mm
>1000m m

>1000m m

>1000mm

36 Slim Cassette
Wiring Diagrams

4. Wiring Diagrams
42KTD024FS/42KTD030FS 16022500002347

42KTD036FS/42KTD055FS 16022500002324

Slim Cassette 37
Wiring Diagrams

42KTD045FS 16022500003685

38 Slim Cassette
Electric Characteristics

5. Electric Characteristics
Power
Indoor Unit
Model Supply
Hz Voltage Min Max MFA
24K 50 220-240V 198V 254V 25
30K 50 380-420V 342V 440V 20
36K 50 380-420V 342V 440V 20
45K 50 380-420V 342V 440V 25
55K 50 380-420V 342V 440V 25
Note:
MFA: Max. Fuse Amps. (A)

6. Sound Levels

1.4m

Microphone

Noise level dB(A)


Model
H M L
24K 48 44 39
30K 53 50 47
36K 53 50 47
45K 53 50 47
55K 54 50 47

Slim Cassette 39
Accessories

7. Accessories
Name Shape Quantity

Installation paper board 1


INSTALLATION FITTINGS

Bolt M5 4

Tubing & Fittings Soundproof / insulation sheath 2

Out-let pipe 1

Drainpipe Fittings Out-let pipe sheath 1

Out-let pipe clasp 1

Remote controller & Its Frame 1

Remote controller & Its Remote controller holder 1


Frame
Mounting screw(ST2.9×10-C-H) 2
Remote controller manual 1

Alkaline dry batteries (AM4) 2

Owner's manual 1
Others Installation manual 1
Network wires 1

Installation accessory Expansible hook 4


(The product you have
might not be provided the Installation hook 4
following accessories
Orifice 1

40 Slim Cassette
The Specification of Power

8. The Specification of Power

Model 24K 30K 36K 45K/55K

Phase 1-Phase 1-Phase 3-Phase 3-Phase


Power
Frequency and Volt 220-240V,50Hz 220-240V,50Hz 380-415V,50Hz 380-415V,50Hz

Circuit Breaker/Fuse(A) 32/25 50/40 25/20 32/25

Indoor unit power wiring(mm²) 3×2.5 3×2.5 5×2.5 5×2.5


5×2.5 5×2.5
Ground wiring 2.5 2.5

Indoor/out-do Outdoor unit power wiring 3×2.5 3×2.5 3×2.5 3×2.5


or connecting
wiring(mm²) Strong electric signal 1×1.0 1×1.0 1×1.0 1×1.0

Weak electric signal 2×0.2 2×0.2

Slim Cassette 41
Field Wiring

9. Field Wiring
42KTD024FS/42KTD030FS 16023000000503

42KTD036FS/42KTD045FS/42KTD055FS

42 Slim Cassette
New Four-way Cassette Type

A3 Cassette
Features.......................................................................... 44

Dimensions .................................................................... 46

Service Space ................................................................ 47

Wiring Diagrams ............................................................ 48

Electric Characteristics ................................................. 49

Sound Levels ................................................................. 49

Accessories .................................................................... 50

The Specification of Power ........................................... 50

Field Wiring .................................................................... 51

New Four-way Cassette 43


Features

Features
1.1 Lower Noise
 Optimize air channel system design to ensure the maximum quietness and comfort.
 Noise max down 6dB.

Old New

1.2 Turbo mode(Optional)


 Turbo function can boost cooling or heating speed in a short period, and makes the room cool down or
heat up rapidly.

Common vs. Turbo


Cold Hot

Turbo Mode (After 30 min)

1.3 Fire-proof controller box


 Electrical control box adopts new design, which can meet higher fire safety requirements.

New Old

1.4 Air passage function


 Reserves the space for air outlet from the side of indoor unit; It’s availed to connect air duct
from the two sides to the nearby small rooms.

1.5 Fresh Air(Optional)


 Fresh air intake function bring you fresh and comfortable air feeling.

1.6 Wired controller(Optional)


 Compared with infrared remote controller, wired controller can be fixed on the wall and avoid mislaying.
It's mainly used for commercial zone and makes air conditioner control more convenient.

44 A3 Cassette
Features

1.7 Build-in Drain Pump


 The drain pump can lift the condensing water up to 750mm upmost.
 It’s convenient to install drainage piping under most space condition.

A3 Cassette 45
Dimensions

Dimensions

Unit: mm
1 Installation hook pitch dimensions
2 Indoor unit dimensions
3 Decoration panel dimensions
4 Refrigerant piping
5 Installation hook (×4)
6 Ceiling opening dimensions
7 Hanger bracket
8 False ceiling

46 A3 Cassette
Service Space

Service Space

A3 Cassette 47
Wiring Diagrams

Wiring Diagrams
42QTD012FS 16022500000805

42KTD018FS 16022500000815

48 A3 Cassette
Electric Characteristics

Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MFA
42QTD012FS/42KTD018FS 50 220-240V 198V 254V 20
Note:
MFA: Max. Fuse Amps. (A)

Sound Levels

1.4m

Microphone

Noise level dB(A)


Model
H M L
42QTD012FS 40 36 34
42KTD018FS 46 39 36

A3 Cassette 49
Field Wiring

Accessories
Name Shape Quantity
1. Expansible hook 4
Installation fittings 2. Installation hook 4

3. Installation paper board 1

4. Out-let pipe sheath 1

5. Out-let pipe clasp 1


Drainpipe Fittings
6. Tightening band 20

7. Drain joint 1

8. Remote controller 1

Remote controller & Its


holder 9. Remote controller holder 1

10. Mounting screw(ST2.9×10-C-H) 2

11. Alkaline dry batteries (AM4) 2

12. Owner's manual 1


Others
13. Installation manual 1

The Specification of Power


Model 12K/18K
Phase 1-phase
Power
Frequency and Voltage 220-240V, 50Hz
Circuit Breaker/ Fuse (A) 25/20
Indoor Unit Power Wiring (mm2) 3×2.5
Ground Wiring 2.5
Outdoor Unit Power Wiring 3×2.5
Indoor/Outdoor Connecting Wiring(mm²)
Strong Electric Signal ——
Weak Electric Signal 2×0.5 /2×0.75

50 A3 Cassette
Field Wiring

Field Wiring
42QTD012FS/42KTD018FS

A3 Cassette 51
Outdoor Units

Part 3
Outdoor Units
1. Dimensions ................................................................ 53

2. Service Space ............................................................ 55

3. Piping Diagrams ........................................................ 56

4. Wiring Diagrams ........................................................ 59

5. Electric Characteristics ............................................ 65

6. Operation Limits ........................................................ 66

7. Sound Levels ............................................................. 67

52 Outdoor Units
Dimensions

1. Dimensions

Outdoor Unit Dimension(mm) Mounting Dimension(mm)


Outdoor Unit W H D A B
38KUS018FS
38QUS012FS 770 555 300 487 298
38QUS018FS
38KUS024FS
845 702 363 540 376
38QUS024FS
38KUS030FS
38KUS036FS18
38KUS045FS
946 420 810 673 403
38QUS030FS
38QUS036FS
38QUS045FS

Outdoor Units 53
Dimensions

Unit:mm
Model
A B C D E F H
38KUS055FS
900 590 378 400 330 350 1170
38QUS055FS

54 Outdoor Units
Service Space

2. Service Space

(Wall or obstacle)

Air inlet More than 30cm More than 60cm


More than 30cm
Maintain channel
Air inlet
More than 60cm

Air outlet
More than 200cm

Outdoor Units 55
Piping Diagrams

3. Piping Diagrams
12K/18K
INDOOR OUTDOOR

LIQUID SIDE

CAPILIARY TUBE

HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp.
sensor

T2 Evaporator
temp. sensor

GAS SIDE COMPRESSOR

56 Outdoor Units
Piping Diagrams

24K/36K
INDOOR OUTDOOR

LIQUID SIDE

CAPILIARY TUBE T3 Condenser


temp. sensor

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. EXCHANGE
sensor (CONDENSER)

T2 Evaporator Low pressure High pressure


temp. sensor switch switch
T5 Discharge
temp. sensor

GAS SIDE ACCUMULATOR COMPRESSOR

Outdoor Units 57
Piping Diagrams

45K/55K
INDOOR OUTDOOR

LIQUID SIDE

CAPILIARY TUBE T3 Condenser


temp. sensor

HEAT
EXCHANGE
(EVAPORATOR) HEAT
T1 Room temp. T4 Ambient EXCHANGE
sensor temp. sensor (CONDENSER)

T2 Evaporator Low pressure High pressure


T5 Discharge temp.
temp. sensor switch switch sensor
Oil separator

GAS SIDE COMPRESSOR

Oil return Capillary

58 Outdoor Units
Wiring Diagrams

4. Wiring Diagrams
38KUS018FS 16022000003485

38KUS024FS

Outdoor Units 59
Wiring Diagrams

38KUS030FS

38KUS036FS18/38KUS045FS

60 Outdoor Units
Wiring Diagrams

38KUS055FS

38QUS12FS/38QUS018FS

Outdoor Units 61
Wiring Diagrams

38QUS024FS 16022700001316

38QUS030FS 16022000026049

62 Outdoor Units
Wiring Diagrams

38QUS036FS

38QUS045FS

Outdoor Units 63
Wiring Diagrams

38QUS055FS 16022500001305

64 Outdoor Units
Electric Characteristics

5. Electric Characteristics
Outdoor Unit
Model
Hz Voltage Min. Max.
38KUS018FS
38KUS024FS
38KUS030FS
38QUS012FS 50 220~240V 198V 254V
38QUS018FS
38QUS024FS
38QUS030FS
38KUS036 FS18
38KUS045 FS
38KUS055 FS
50 380~420V 342V 440V
38QUS036 FS
38QUS045 FS
38QUS055 FS

Outdoor Units 65
Operation Limits

6. Operation Limits
Temperature
Cooling operation
Mode

Room temperature 18℃~30℃

Outdoor temperature 18℃~43℃

66 Outdoor Units
Sound Levels

7. Sound Levels
Outdoor Unit

Microphone

1.0m

Note: H= 0.5 × height of outdoor unit


Model Noise level dB(A)
38KUS018 FS 57
38KUS024 FS 61
38KUS030 FS 63
38KUS036 FS18 63
38KUS045 FS 65
38KUS055 FS 66
38QUS012FS 57
38QUS018 FS 60
38QUS024 FS 61
38QUS030 FS 64
38QUS036 FS 64
38QUS045 FS 63
38QUS055 FS 63

Outdoor Units 67
Installation

Part 4
Installation
1. Installation Procedure .................................................... 68

2. Location selection .......................................................... 69

3. Indoor unit installation ................................................... 70

4. Outdoor unit installation (Side Discharge Unit) ........... 84

5. Refrigerant pipe installation .......................................... 86

6. Drainage pipe installation .............................................. 87

7. Vacuum Drying and Leakage Checking ........................ 91

8. Additional refrigerant charge ......................................... 92

9. Engineering of insulation ............................................... 92

10. Engineering of electrical wiring ..................................... 93

11. Test operation ................................................................. 94

68 Installation
Insulation Work

1. Installation Procedure

Indoor unit installation Outdoor unit installation


location selection location selection

Indoor unit installation Outdoor unit installation

Refrigerant pipe Refrigerant pipe


installation and insulation installation and insulation

Drainage pipe installation Drainage pipe installation


and insulation and insulation

Vacuum drying and leakage checking

Additional refrigerant charge

Insulation the joint part of refrigerant pipe

Wiring connection and electric safety checking

Test operation

Installation 69
Location selection

2. Location selection
2.1 Indoor unit location selection
 The place shall easily support the indoor unit’s weight.
 The place can ensure the indoor unit installation and inspection.
 The place can ensure the indoor unit horizontally installed.
 The place shall allow easy water drainage.
 The place shall easily connect with the outdoor unit.
 The place where air circulation in the room should be good.
 There should not be any heat source or steam near the unit.
 There should not be any oil gas near the unit
 There should not be any corrosive gas near the unit
 There should not be any salty air neat the unit
 There should not be strong electromagnetic wave near the unit
 There should not be inflammable materials or gas near the unit
 There should not be strong voltage vibration.

2.2 Outdoor unit location selection


 The place shall easily support the outdoor unit’s weight.
 Locate the outdoor unit as close to indoor unit as possible
 The piping length and height drop can not exceed the allowable value.
 The place where the noise, vibration and outlet air do not disturb the neighbors.
 There is enough room for installation and maintenance.
 The air outlet and the air inlet are not impeded, and not face the strong wind.
 It is easy to install the connecting pipes and cables.
 There is no danger of fire due to leakage of inflammable gas.
 It should be a dry and well ventilation place
 The support should be flat and horizontal
 Do not install the outdoor unit in a dirty or severely polluted place, so as to avoid blockage of the heat
exchanger in the outdoor unit.
 If is built over the unit to prevent direct sunlight, rain exposure, direct strong wend, snow and other scraps
accumulation, make sure that heat radiation from the condenser is not restricted.

More than 30cm

More than 60cm


(Service space)
More than 30cm
Fe
n
ob ce o
sta r
cle
s

More than 60cm

More than 200cm

70 Installation
Insulation Work

3. Indoor unit installation


3.2 3rd Console unit installation
3.2.1 Service space for indoor unit

3.2.2 Bolt pitch


Ceiling installation

Model D E
18K~24K 983 220
36k 1200 220
45k ~55K 1565 220

Installation 71
Indoor unit installation

Wall-mounted installation

3.2.3 Install the pendant bolt


Ceiling installation
Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

Wall-mounted installation
Install the tapping screws onto the wall.(Refer to picture below)

3.2.4 Install the main body


Ceiling installation (The only installation method for the unit with drain pump)
Remove the side board and the grille.

72 Installation
Insulation Work

Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.

Put the side panels and grilles back.

Installation 73
Indoor unit installation

Wall-mounted installation
Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of
body can touch with floor or suspended, but the body must install vertically.)

74 Installation
Insulation Work

3.3 Slim Cassette indoor unit installation


3.3.1 Service space for indoor unit

Model A H Remark
18-24 205 >235 Cooling / Cooling & Heating
36 245 >275 Cooling / Cooling & Heating
48-60 287 >317 Cooling / Cooling & Heating

3.3.2 Bolt pitch

3.3.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

Installation 75
Indoor unit installation

3.3.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.

Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.

3.3.5 Install the panel


Remove the grille

76 Installation
Insulation Work

Remove the 4 corner covers.

Hang the panel to the hooks on the mainbody. If the panel is with auto-lift grille, please watch the ropes lifing
the grille, DO NOT make the ropes enwinded or blocked.

Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.

Installation 77
Indoor unit installation

Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.

Install the 4 corner covers back.

Note: The panel shall be installed after the wiring connected.

78 Installation
Insulation Work

3.4 Ducted indoor unit installation


3.4.1 Service space for indoor unit

500mm or more 600mm or more

Indoor unit

Maintenance and repair space


600mmx600mm
3.4.2 Bolt pitch

Capacity Size of mounted lug


(KBtu) D E
18 508 920
24 598 1140
30~36 598 1400
45/55 697 1240

Installation 79
Indoor unit installation

3.4.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

3.4.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

3.4.5 Install the air duct


Please design the air duct as below recommended picture

80 Installation
Insulation Work

3.5 A3 Cassette indoor unit installation


3.5.1 Service space for indoor unit

3.5.2 Bolt pitch

3.5.3 Install the pendant bolt


Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).

Installation 81
Indoor unit installation

Face the concave side of the installation hooks toward the expansible hooks. Determine the length of the
installation hooks from the height of ceiling, then cut off the unnecessary part.
If the ceiling is extremely high, please determine the length of the installation hook depending on the real
situation.

3.5.4 Install the main body


Make the 4 suspender through the 4 hanger of the main body to suspend it. Adjust the hexangular nuts on
the four installation hooks evenly, to ensure the balance of the body. Use a leveling instrument to make sure
the levelness of the main body is within ±1°.

Adjust the position to ensure the gaps between the body and the four sides of ceiling are even. The body's
lower part should sink into the ceiling for 10~12 mm. In general, L is half of the screw length of the
installation hook.

Locate the air conditioner firmly by wrenching the nuts after having adjusted the body's position well.

82 Installation
Insulation Work

3.5.5 Install the panel


Remove the grille

Hang the panel to the hooks on the mainbody.

Tighten the screws under the panel hooks till the panel closely stick on the ceiling to avoid condensate
water.

Installation 83
Indoor unit installation

Hang the air-in grill to the panel, then connect the lead terminator of the swing motor and that of the control
box with corresponding terminators on the body respectively.

Note: The panel shall be installed after the wiring connected.

84 Installation
Insulation Work

4. Outdoor unit installation (Side Discharge Unit)


4.1 Service space for outdoor unit

Installation 85
Outdoor unit installation (Side Discharge Unit)

4.2 Bolt pitch

Outdoor Unit Dimension(mm) Mounting Dimension(mm)


Outdoor Unit W H D A B
38QUS012FS
38KUS018FS
770 555 300 487 298
38QUS012FS
38QUS018FS
38KUS024FS
845 702 363 540 376
38QUS024FS
38KUS030FS
38KUS036FS18
38KUS045FS 946 410 810 673 403
38QUS036FS
38QUS045FS

86 Installation
Insulation Work

Unit:mm
Model
A B C D E F H
38KUS055FS
900 590 378 400 330 350 1170
38QUS055FS

4.3 Install the Unit


Since the gravity center of the unit is not at its physical center, so please be careful when lifting it with a sling.
Never hold the inlet of the outdoor unit to prevent it from deforming.
Do not touch the fan with hands or other objects.
Do not lean it more than 45, and do not lay it sidelong.
Make concrete foundation according to the specifications of the outdoor units.
Fasten the feet of this unit with bolts firmly to prevent it from collapsing in case of earthquake or strong wind.

Installation 87
Outdoor unit installation (Side Discharge Unit)

88 Installation
Insulation Work

5. Refrigerant pipe installation


5.1 Maximum pipe length and height drop
Considering the allowable pipe length and height drop to decide the installation position. Make sure the
distance and height drop between indoor and outdoor unit not exceeded the date in the following table.
Capacity Max. Length Max. Elevation
12,000Btu/h 15m 8m
18,000Btu/h~24,000Btu/h 25m 15m
36,000Btu/h 30m 20m
45,000Btu/h~55,000Btu/h 50m 30m

5.2 The procedure of connecting pipes


5.2.1 Choose the pipe size according to the specification table.
5.2.2 Confirm the cross way of the pipes.
5.2.3 Measure the necessary pipe length.
5.2.4 Cut the selected pipe with pipe cutter
 Make the section flat and smooth.
o

Lean Crude Burr


90

5.2.5 Insulate the copper pipe


 Before test operation, the joint parts should not be heat insulated.
5.2.6 Flare the pipe
 Insert a flare nut into the pipe before flaring the pipe
 According to the following table to flare the pipe
Flare dimension A (mm)
Pipe diameter Flare shape
Min Max
+- 4
90°
1/4" (6.35) 8.3 8.7
45°
A
3/8" (9.52) 12.0 12.4

R0.4~0.8
1/2" (12.7) 15.4 15.8

5/8" (15.9) 18.6 19.1

3/4" (19) 22.9 23.3

 After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or
exogenous impurity come into the pipe.
5.2.7 Drill holes if the pipes need to pass the wall.
5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly.
5.2.9 Bind and wrap the wire together with the insulated pipe if necessary.

Installation 89
Drainage pipe installation

5.2.10 Set the wall conduit


5.2.11 Set the supporter for the pipe.
5.2.12 Locate the pipe and fix it by supporter
 For horizontal refrigerant pipe, the distance between supporters should not be exceed 1m.
 For vertical refrigerant pipe, the distance between supporters should not be exceed 1.5m.
5.2.13 Connect the pipe to indoor unit and outdoor unit by using two spanners.
 Be sure to use two spanners and proper torque to fasten the nut, too large torque will damage the
bellmouthing, and too small torque may cause leakage. Refer the following table for different pipe
connection.
Torque Sketch map
Pipe Diameter
(kgf.cm) (N.cm)

1/4" (6.35) 144~176 1420~1720

3/8" (9.52) 333~407 3270~3990

1/2" (12.7) 504~616 4950~6030

5/8" (15.9) 630~770 6180~7540

3/4" (19) 990~1210 9270~11860

6. Drainage pipe installation


Install the drainage pipe as shown below and take measures against condensation. Improperly installation
could lead to leakage and eventually wet furniture and belongings.

6.1 Installation principle


 Ensure at least 1/100 slope of the drainage pipe
 Adopt suitable pipe diameter
 Adopt nearby condensate water discharge

6.2 Key points of drainage water pipe installation


6.2.1 Considering the pipeline route and elevation
 Before installing condensate water pipeline, determine its route and elevation to avoid intersection with
other pipelines and ensure slope is straight.
6.2.2 Drainage pipe selection
 The drainage pipe diameter shall not small than the drain hose of indoor unit
 According to the water flowrate and drainage pipe slope to choose the suitable pipe, the water flowrate
is decided by the capacity of indoor unit.
Relationship between water flowrate and capacity of indoor unit
Capacity (x1000Btu) Water flowrate (l/h)
12 2.4
18 4
24 6
30/36 8
45 12
55 14

90 Installation
Insulation Work

According to the above table to calculate the total water flowrate for the confluence pipe selection.
For horizontal drainage pipe (The following table is for reference)
Reference value of inner Allowable maximum water flowrate (l/h)
PVC pipe Remark
diameter of pipe (mm) Slope 1/50 Slope 1/100
PVC25 20 39 27
For branch pipe
PVC32 25 70 50
PVC40 31 125 88
PVC50 40 247 175 Could be used for confluence pipe
PVC63 51 473 334
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
For Vertical drainage pipe (The following table is for reference)
Reference value of inner
PVC pipe Allowable maximum water flowrate (l/h) Remark
diameter of pipe (mm)
PVC25 20 220
For branch pipe
PVC32 25 410
PVC40 31 730
PVC50 40 1440
PVC63 51 2760 Could be used for confluence pipe
PVC75 67 5710
PVC90 77 8280
Attention: Adopt PVC40 or bigger pipe to be the main pipe.
6.2.3 Individual design of drainage pipe system
 The drainage pipe of air conditioner shall be installed separately with other sewage pipe, rainwater pipe
and drainage pipe in building.
 The drainage pipe of the indoor unit with water pump should be apart from the one without water pump.
6.2.4 Supporter gap of drainage pipe
 In general, the supporter gap of the drainage pipe horizontal pipe and vertical pipe is respectively
1m~1.5m and 1.5m~2.0m.
 Each vertical pipe shall be equipped with not less than two hangers.
 Overlarge hanger gap for horizontal pipe shall create bending, thus leading to air block.

Too long distance

Gas bag

6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee

Water flow Water flow Water flow Water flow Water flow

Drain tee Drain tee Water flow


Water flow

Water flow Water flow

Installation 91
Drainage pipe installation

Branch pipe Water flow


Gas Gas
Water flow
Keep a certain degree Main pipe
Main pipe

Branch pipe

 The correct installation will not cause converse water flow and the slope of the branch pipes can be
adjusted freely
 The false installation will cause converse water flow and the slope of the branch pipe can not be
adjusted.
6.2.6 Water storage pipe setting
 If the indoor unit has high extra static pressure and without water pump to elevate the condensate water,
such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow
or blow water phenomena.

Indoor unit

More than 50mm

Plug
More than 25mm

Water storage pipe

6.2.7 Lifting pipe setting of indoor unit with water pump


 The length of lifting pipe should not exceed the pump head of indoor unit water pump.
Pump head of big four way cassette: 750mm
Pump head of compact four way cassette: 500mm
 The drainage pipe should be set down inclined after the lifting pipe immediately to avoid wrong
operation of water level switch.
 Refer the following picture for installation reference.

Hanger

A Down incline pipe

A:Length of horizontal pipe ≤150mm


B B: Lift height≤the pump head of water pump

Flexible pipe 300mm

6.2.8 Blowhole setting


 For the concentrated drainage pipe system, there should design a blowhole at the highest point of main
pipe to ensure the condensate water discharge smoothly.

92 Installation
Insulation Work

 The air outlet shall face down to prevent dirt entering pipe.
 Each indoor unit of the system should be installed it.
 The installation should be considering the convenience for future cleaning.
Blowhole

Indoor unit Indoor unit

Plug Plug

6.2.9 The end of drainage pipe shall not contact with ground directly.
6.3 Drainage test
6.3.1 Water leakage test
After finishing the construction of drainage pipe system, fill the pipe with water and keep it for 24 hours to
check whether there is leakage at joint section.
6.3.2 Water discharge test
1. Natural drainage mode(the indoor unit with outdoor drainage pump)
Infuse above 600ml water through water test hole slowly into the water collector, observe whether the
water can discharge through the transparent hard pipe at drainage outlet.
2. Pump drainage mode
2.1 Disconnect the plug of water level switch, remove the cover of water test hole and slowly infuse about
2000ml water through the water test hole, be sure that the water will not touch the motor of drainage
pump.

2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and
then connect the plug of water level switch, check the operation sound of water pump and observe
whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the
length of drainage pipe, water shall be discharged about 1 minute delayed)
2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole
back to the original place.
a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes
have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at
remote-controlled receiving board and even water shall run over the water collector.
b. Continuously infusing water until water level alarmed, check whether the drainage pump could
discharge water at once. If water level does not decline under warning water level 3 minutes later, it

Installation 93
Vacuum Drying and Leakage Checking

shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by
turning down power supply and eliminating accumulated water.
Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in
water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be
filled in to prevent leakage.

6.4 Insulation work of drainage pipe


Refer the introduction to the insulation engineering parts.

7. Vacuum Drying and Leakage Checking


7.1 Purpose of vacuum drying
 Eliminating moisture in system to prevent the phenomena of ice-blockage and copper oxidation.
Ice-blockage shall cause abnormal operation of system, while copper oxide shall damage compressor.
 Eliminating the non-condensable gas (air) in system to prevent the components oxidizing, pressure
fluctuation and bad heat exchange during the operation of system.

7.2 Selection of vacuum pump


 The ultimate vacuum degree of vacuum pump shall be -756mmHg or above.
 Precision of vacuum pump shall reach 0.02mmHg or above.

7.3 Operation procedure for vacuum drying


Due to different construction environment, two kinds of vacuum drying ways could be chosen, namely
ordinary vacuum drying and special vacuum drying.

7.3.1 Ordinary vacuum drying


1. When conduct first vacuum drying, connect pressure gauge to the infusing mouth of gas pipe and liquid
pipe, and keep vacuum pump running for 1hour (vacuum degree of vacuum pump shall be reached
-755mmHg).
2 If the vacuum degree of vacuum pump could not reach -755mmHg after 1 hour of drying, it indicates
that there is moisture or leakage in pipeline system and need to go on with drying for half an hour.
3 If the vacuum degree of vacuum pump still could not reach -755mmHg after 1.5 hours of drying, check
whether there is leakage source.
4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.

7.3.2 Special vacuum drying


The special vacuum drying method shall be adopted when:
1. Finding moisture during flushing refrigerant pipe.
2. Conducting construction on rainy day, because rain water might penetrated into pipeline.
3. Construction period is long, and rain water might penetrated into pipeline.
4. Rain water might penetrate into pipeline during construction.

Procedures of special vacuum drying are as follows:


1. Vacuum drying for 1 hour.
2. Vacuum damage, filling nitrogen to reach 0.5Kgf/cm2 .
Because nitrogen is dry gas, vacuum damage could achieve the effect of vacuum drying, but this
method could not achieve drying thoroughly when there is too much moisture. Therefore, special
attention shall be drawn to prevent the entering of water and the formation of condensate water.
3. Vacuum drying again for half an hour.
If the pressure reached -755mmHg, start to pressure leakage test. If it can not reached the value,
repeat vacuum damage and vacuum drying again for 1 hour.

94 Installation
Insulation Work

4 Leakage test: After the vacuum degree reaches -755mmHg, stop vacuum drying and keep the pressure
for 1 hour. If the indicator of vacuum gauge does not go up, it is qualified. If going up, it indicates that
there is moisture or leak source.

8. Additional refrigerant charge


 After the vacuum drying process is carried out, the additional refrigerant charge process need to be
performed.
 The outdoor unit is factory charged with refrigerant. The additional refrigerant charge volume is decided
by the diameter and length of the liquid pipe between indoor and outdoor unit. Refer the following
formula to calculate the charge volume.
Diameter of liquid pipe (mm) Φ6.35 Φ9.52 Φ12.7
Formula V=15g/m×(L-5) V=30g/m×(L-5) V=65g/m×(L-5)

V: Additional refrigerant charge volume (g).


L : The length of the liquid pipe (m).

Note:
 Refrigerant may only be charged after performed the vacuum drying process.
 Always use gloves and glasses to protect your hands and eyes during the charge work.
 Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid
extra refrigerant charged, it may cause liquid hammer of the compressor or protections.
 Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
 After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection
joint part.(Using gas leakage detector or soap water to detect).

9. Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation
Cut the suitable pipe → insulation (except joint section) → flare the pipe → piping layout and connection→
vacuum drying → insulate the joint parts

9.1.2 Purpose of refrigerant pipe insulation


 During operation, temperature of gas pipe and liquid pipe shall be over-heating or over-cooling
extremely. Therefore, it is necessary to carry out insulation; otherwise it shall debase the performance
of unit and burn compressor.
 Gas pipe temperature is very low during cooling. If insulation is not enough, it shall form dew and cause
leakage.
 Temperature of gas pipe is very high (generally 50-100℃) during heating. Insulation work must be
carried out to prevent hurt by carelessness touching.

9.1.3 Insulation material selection for refrigerant pipe


 The burning performance should over 120℃
 According to the local law to choose insulation materials
 The thickness of insulation layer shall be above 10mm.If in hot or wet environment place, the layer of
insulation should be thicker accordingly.

9.1.4 Installation highlights of insulation construction


 Gas pipe and liquid pipe shall be insulated separately, if the gas pipe and liquid pipe were insulated
together; it will decrease the performance of air conditioner.

Installation 95
Engineering of electrical wiring

Liquid pipe Insulation meterial Gas pipe

 The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material.
 The insulation material at the joint pipe shall be inserted into the gap of the insulation material.
 The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly.
 The linking part should be use glue to paste together
 Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad
insulation and cause easy aging of the material.

9.2 Insulation of drainage pipe


9.2.1 Operational procedure of refrigerant pipe insulation
Select the suitable pipe → insulation (except joint section) → piping layout and connection→ drainage test→
insulate the joint parts

9.2.2 Purpose of drainage pipe insulation


The temperature of condensate drainage water is very low. If insulation is not enough, it shall form dew and
cause leakage to damage the house decoration.

9.2.3 Insulation material selection for drainage pipe


 The insulation material should be flame retardant material, the flame retardancy of the material should
be selected according to the local law.
 Thickness of insulation layer is usually above 10mm.
 Use specific glue to paste the seam of insulation material, and then bind with adhesive tape. The width
of tape shall not be less than 5cm. Make sure it is firm and avoid dew.

9.2.4 Installation and highlights of insulation construction


 The single pipe should be insulated before connecting to another pipe, the joint part should be insulated
after the drainage test.
 There should be no insulation gap between the insulation material.

10. Engineering of electrical wiring


10.1 Highlights of electrical wiring installation
 All field wiring construction should be finished by qualified electrician.
 Air conditioning equipment should be grounded according to the local electrical regulations.
 Current leakage protection switch should be installed.
 Do not connect the power wire to the terminal of signal wire.
 When power wire is parallel with signal wire, put wires to their own wire tube and remain at least 300mm
gap.
 According to table in indoor part named “the specification of the power” to choose the wiring, make sure
the selected wiring not small than the date showing in the table.

96 Installation
Insulation Work

 Select different colors for different wire according to relevant regulations.


 Do not use metal wire tube at the place with acid or alkali corrosion, adopt plastic wire tube to replace it.
 There must be not wire connect joint in the wire tube If joint is a must, set a connection box at the place.
 The wiring with different voltage should not be in one wire tube.
 Ensure that the color of the wires of outdoor and the terminal No. are same as those of indoor unit
respectively.

11. Test operation


11.1 The test operation must be carried out after the entire installation has been
completed.
11.2 Please confirm the following points before the test operation.
 The indoor unit and outdoor unit are installed properly.
 Tubing and wiring are correctly completed.
 The refrigerant pipe system is leakage-checked.
 The drainage is unimpeded.
 The ground wiring is connected correctly.
 The length of the tubing and the added stow capacity of the refrigerant have been recorded.
 The power voltage fits the rated voltage of the air conditioner.
 There is no obstacle at the outlet and inlet of the outdoor and indoor units.
 The gas-side and liquid-side stop values are both opened.
 The air conditioner is pre-heated by turning on the power.
11.3 Test operation
Set the air conditioner under the mode of "COOLING" by remote controller, and check the following points.
Indoor unit
 Whether the switch on the remote controller works well.
 Whether the buttons on the remote controller works well.
 Whether the air flow louver moves normally.
 Whether the room temperature is adjusted well.
 Whether the indicator lights normally.
 Whether the temporary buttons works well.
 Whether the drainage is normal.
 Whether there is vibration or abnormal noise during operation.
Outdoor unit
 Whether there is vibration or abnormal noise during operation.
 Whether the generated wind, noise, or condensed of by the air conditioner have influenced your
neighborhood.
 Whether any of the refrigerant is leaked.

Installation 97
Electrical Control

Part 5
Electrical Control System

1. Electrical Control Function ............................................ 99

2. Troubleshooting ........................................................... 105

3. Controller...................................................................... 116

98 Electrical Control
Electrical Control Function

1. Electrical Control Function


1.1 Definition
T1: Indoor room temperature
T2: Coil temperature of evaporator
T3: Coil temperature of condenser
T4: Outdoor ambient temperature
T5: Compressor discharge temperature
1.2 Main Protection
1.2.1 Time Delay at restart for compressor.
1.2.2 Sensor protection at open circuit and breaking disconnection.
1.2.3 Phase check function
If the phase sequence is detected wrong or lack of 1 or 2 phase, the unit won’t start and there is error code
displayed on outdoor PCB.
1.2.4 Low pressure check function
The low pressure switch should be always closed. If it is open, the system will stop until the fault is cleared.
During defrosting procedure and 4 minutes after defrosting ends, low pressure switch won’t be checked.
Note: The system will not check if the protection could be cleared in 30 seconds after the protection occurs.
If this protection occurs 3 times, it won’t recover automatically until the main power is cut off.
1.2.5 Over-current protection
When compressor is running, if the current is over twice of the rated for 3 seconds, the compressor will stop
and an error code will be displayed on the outdoor PCB. If the current becomes normal, the compressor will
restart after 3 minutes.
Note: The current won’t be checked within 3 seconds after the compressor starts. The system will not check
if the protection could be cleared in 30 seconds after the protection occurs.

Electrical Control 99
Electrical Control Function
1.3 Operation Modes and Functions
1.3.1 Fan mode
(1) Outdoor fan and compressor stop.
(2) Temperature setting function is disabled, and no setting temperature is displayed.
(3) Indoor fan can be set to high/medium/low/auto.
(4) The louver operates same as in cooling mode.
(5) Auto fan:

T1

27

High
26
Medium
24

Low

1.3.2 Cooling Mode


1.3.2.1 Compressor running rules
Once the compressor starts up, it will follow the below rules:
When indoor room temp.T1 is lower than Ts, the compressor and outdoor fan will shut off. When T1 is higher
than Ts+1, the compressor and outdoor fan will start up.
T1

Ts+1

On
Ts

Off

1.3.2.2 Outdoor fan running rules


For 1-phase outdoor units:
The On-off outdoor units have single fan speed. The outdoor fan will run following the compressor except
when AC is in evaporator high temp. protection in heating mode ,condenser high temp. protection in cooling
mode, defrosting mode and the current protection.
For 3-phase outdoor units:

100 Electrical Control


Electrical Control Function

High
33

30

Low

1.3.2.3 Indoor fan running rules


In cooling mode, indoor fan runs all the time and the speed can be selected as high, (medium), low and auto.
The auto fan:

T1-Ts

4
High
3
Medium
1

Low

1.3.2.4 Low evaporator coil temperature T2 protection


For Duct

T2

On
TE6

TE5

Off

When the evaporator coil temp.T2 keeps lower than TE5 for Time0, the compressor and outdoor fan will
shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

For Ceiling & Floor, super-slim cassette, Four-way cassette(compact)


AC will enter T2 protection if any of the following conditions is satisfied.
Condition 1:

Electrical Control 101


Electrical Control Function

T2

On
TE6

TE5

Off

When the evaporator coil temp.T2 keeps lower than TE5 for 30 minutes, the compressor and outdoor fan will
shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.
Condition 2:

T2

On
TE6

TE5-2

Off

When the evaporator coil temp.T2 keeps lower than TE5-2 for 20 minutes, the compressor and outdoor fan
will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

Condition 3:

T2

On
TE6

TE5-4

Off

When the evaporator coil temp.T2 keeps lower than TE5-4 for 8 minutes, the compressor and outdoor fan
will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.

1.3.2.5 Condenser high temperature T3 protection

102 Electrical Control


Electrical Control Function

T3 Off

TE12

TE13
On

When T3>TE12 for Time1, the compressor will shut off. When T3≤TE13,the compressor will restart.

1.3.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between
17~30℃.
In auto mode, the machine will choose cooling, heating or fan-only mode according to ΔT (ΔT =T1-Ts).
ΔT=T1-Ts Running mode
ΔT>2℃ Cooling

-1≤ΔT≤2℃ Fan-only

ΔT<-1℃ Heating
Indoor fan will run at auto fan of the relevant mode.
The louver operates same as in relevant mode.
If the machine switches mode between heating and cooling, the compressor will keep stopping for 15
minutes and then choose mode according to T1-Ts.
If the setting temperature is modified, the machine will choose running function again.

1.3.5 Drying mode


1.3.5.1 The indoor fan will keep running at low speed.
1.3.5.2 All protections are active and the same as that in cooling mode.
1.3.5.3 The louver operates the same as in cooling mode.

1.3.6 Timer function


1.3.6.1 Timing range is 24 hours.
1.3.6.2 Timer on. The machine will turn on automatically when reaching the setting time.
1.3.6.3 Timer off. The machine will turn off automatically when reaching the setting time.
1.3.6.4 Timer on/off. The machine will turn on automatically when reaching the setting “on” time, and then
turn off automatically when reaching the setting “off” time.
1.3.6.5 Timer off/on. The machine will turn off automatically when reaching the setting “off” time, and then
turn on automatically when reaching the setting “on” time.
1.3.6.6 The timer function will not change the AC current operation mode. Suppose AC is off now, it will not
start up firstly after setting the “timer off” function. And when reaching the setting time, the timer LED will be
off and the AC running mode has not been changed.
1.3.6.7 The setting time is relative time.

Electrical Control 103


Electrical Control Function

1.3.7 Economy function


1.3.7.1 It is valid in cooling, heating and auto mode.
1.3.7.2. Turning off, changing mode or setting fan speed will cancel economy function.
1.3.7.3 Operation process in sleep mode is as follow:
After pressing ECONOMIC or SLEEP button on the controller, the machine will go into economy mode.
When cooling, the setting temperature rises 1℃(be lower than 30℃) every hour, 2 hours later the setting
temperature stops rising.
For heat pump models, when they are in heating, the setting temperature reduces 1℃(be higher than 17℃)
every hour, 2 hours later the setting temperature stops reducing.
1.3.7.4 In this mode, the fan speed is forced into AUTO mode.

1.3.8 Auto-Restart function


The indoor unit is equipped with auto-restart function, which is carried out through an auto-restart module. In
case of a sudden power failure, the module memorizes the setting conditions before the power failure. The
unit will resume the previous operation setting (not including Swing function) automatically after 3 minutes
when power returns.

1.3.9 Drain pump control (For cassette)


1.3.9.1 Water level check
The water lever will be checked every 5 seconds, if the feedback signal is abnormal, it will be considered as
drain water full by the control system.
1.3.9.2 Drain pump control
If there is no water full error, the drain pump will be on when the unit is in cooling mode (including
auto-cooling and forced cooling) and dry mode. It will be off when the unit is in heating mode, fan only mode
or off state (if the pump is on before the unit is off, it will delay 3 minutes to be off).
If there is a water full error, the drain pump will be on when the error occurs. Afterwards:
If the error disappears in 3 minutes, the drain pump will work as normal state. (if it is necessary to turn off the
pump, it will be off in 1 minute delay.)
If the error is still there in 3 minutes, the drain pump will be off as well as the AC unit. The error can be
cleared only when the power of the unit is cut off.

104 Electrical Control


Troubleshooting

2. Troubleshooting

2.1 Display board


2.1.1 Display board of Duct
PRE-DEF indicator(cooling and heating type)
or fan only indicator(cooling only type)
Timer indicator Alarm indicator
Operation lamp Infrared signal receiver
Temporary button Display digital tube

MANUAL OPERATION TIMER DEF./FAN ALARM

2.1.2 Display board of ceiling & Floor

2.1.3 Display board of super slim cassette

2.1.4 Display board of four-way cassette(compact)

Electrical Control 105


Troubleshooting
2.2. Self-diagnosis
Indoor unit’s LED indication
During malfunction or protection, the indicators and digital LED displays as follow:
For Duct and Ceiling-floor Units:
No Operation Timer Def/Fan Alarm Digital LED Display Malfunction or protection
Open or short circuit of T1 temperature
1 X ☆ X X E2
sensor
Open or short circuit of T2 temperature
2 ☆ X X X E3
sensor
Open or short circuit of T3 temperature
3 X X ☆ X E4
sensor
4 ☆ ☆ X X E7 EEPROM malfunction
O (on) X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

For Super-slim 4-way Cassette


Running Timer Defrosting Alarm Display(digital
NO. Malfunction
lamp lamp lamp lamp tube)
Open or short circuit of T1 temperature
1 X ☆ X X E2
sensor
Open or short circuit of T2 temperature
2 ☆ X X X E3
sensor
Open or short circuit of T3 temperature
3 X X ☆ X E4
sensor
4 Indoor EEPROM malfunction ☆ ☆ X X E7

5 Water-level alarm malfunction X X X ☆ E8


Communication malfunction between main
6 ☆ X ☆ ☆ F0
PCB and up-down panel PCB
7 Up-down panel malfunction X ☆ ☆ ☆ F1

8 Up-down panel is not closed X O ☆ ☆ F2

O (on) X(off) ☆(flash at 5Hz) ◎(flash at 0.5Hz)

106 Electrical Control


Troubleshooting

For Four-way cassette (compact)


Running Timer Defrosting Alarm Display(digital
NO. Malfunction
lamp lamp lamp lamp tube)
Open or short circuit of T1 temperature
1 X ☆ X X E2
sensor
Open or short circuit of T2 temperature
2 ☆ X X X E3
sensor
Open or short circuit of T3 temperature
3 X X ☆ X E4
sensor
4 Indoor EEPROM malfunction ☆ ☆ X X E7

5 Water-level alarm malfunction X X X ☆ E8

6 Refrigerant leackage ☆ X X ☆ EC

O (on) X(off) ☆(flash at 5Hz)

LEDs’ for the indication of outdoor trouble(for 36-55K 3-phase models)


Type Contents LED1 LED2 LED3
Trouble Phase sequence Flash Off Off
Trouble Lack of phase(A,B) Flash Off Off
Trouble Lack of phase(C) Off Off Off
Trouble Protection of Low pressure Flash Flash Off
Trouble Overload of current Off Off Flash
Trouble Communication malfunction Flash Off Flash
Trouble Open-circuit and short-circuit trouble of T3 Off Flash Flash
Open-circuit and short-circuit trouble of T4
Trouble Off Flash Off
or T5 or protection of high pressure
Trouble High temperature protection of condenser Flash Flash Flash

Note:
1. If the LED1-LED3 are flashing slowly, means the system is stand-by.
2. T3: Outdoor condenser temperature sensor
3. T4: Outdoor ambient temperature sensor

Electrical Control 107


Troubleshooting

2.3. Solving steps for typical malfunction


(1) For indoor unit
a. Indoor room temperature T1 and sensor evaporator temperature sensor T2 is abnormal

b. Condenser temperature sensor T3 is abnormal

108 Electrical Control


Troubleshooting

c. EEPROM malfunction

EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.

d. Water-level alarm malfunction

Electrical Control 109


Troubleshooting
For the super-slim cassette with up-down panel
a. Communication error between indoor unit and up-down panel

b. Up-down panel is defective

110 Electrical Control


Troubleshooting

(2) For the outdoor unit


a. Phase sequence error:

Phase sequence error

Change the order of two of the wires to power supply.

Switch on the unit again.

If the problem cannot be solved, the outdoor PCB is defective

b. Overload of current

Overload of current

Check the current, normally


Is the current in rated range?
No

Yes
Possible reason
The outdoor PCB is defective
1. Outdoor fan is defective
2. The compressor is defective
3. Refrigerant is over charged
4. Air enter the refrigerant system

c. Lack of phase

Lack of phase

Check the power supply, is it 3 phase,


380-415V?
Yes

Check the connection between power supply and terminal,


is the voltage in outdoor terminal is 3 phase, 380-415V?

Yes

Outdoor PCB is defective

Electrical Control 111


Troubleshooting
d. Protection of pressure or temp.

Protection of pressure or temp.

Yes

Is it k1 or K2 open ?

Is temp. protective switch K1 open Is pressure protective switch K2 open

Yes Yes

Possible reason Possible reason


1. The wires is loose to K1 1. The wires is loose to K2
2. Air or other gas in the refrigerant. 2. Air or other gas in the refrigerant.
3. Heat exchanger is dirty 3. Heat exchanger is dirty
4. Outdoor fan or fan blade is 4. Outdoor motor or fan blade is
defective defective
5. Outdoor unit is in bad ventilation 5. Outdoor unit is in bad ventilation
6. Refrigerant is leakage 6. Refrigerant is too much

e. Open-circuit and short-circuit trouble of T3,T4

Is connection to connector of temp. sensor good?


No

Yes Repair connector

Check the resistance of the temp. sensor according to Appendix 1

Is it the resistance is normal?

Yes No

Indoor PCB is defective.


Replace the sensor

112 Electrical Control


Troubleshooting

f. Open-circuit and short-circuit trouble of T5

Is connection to connector of temp. sensor good?

No
Yes

Check the resistance of the temp. sensor according to Appendix 2 Repair connector

Is it the resistance is normal?

No
Yes

Replace the sensor


Indoor PCB is defective.

g. High temperature protection of condenser

High temperature protection of condenser

Check the resistance of the temp. sensor


according to Appendix 1, is it normal?

No
Yes

Possible reason Replace the sensor


1. Air or other gas in the refrigerant.
2. Heat exchanger is dirty
3. Outdoor fan or fan blade is
defective
4. Outdoor unit is bad ventilation
5. Refrigerant is leakage

Electrical Control 113


Troubleshooting
Appendix 1 Temperature Sensor Resistance Value Table (℃--K)
℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm
-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231

114 Electrical Control


Troubleshooting

Appendix 2
Unit: ℃---K Discharge temp. sensor table
-20 542.7 20 68.66 60 13.59 100 3.702
-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294 B(25/50)=3950K
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812

Electrical Control 115


Controller

3. Controller
3.1 Wireless Remote Controller
3.2 Wired Remote Controller
3.2.1 KJR-12B

Name and functions of buttons on the wire controller

1. Mode button: When press this button, the operation mode change as the following sequence:
AUTO COOL DRY HEAT FAN

Remark: For the cooling only model, the heating mode is skipped.
2. Timer on button: Press this button, timer on function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this Function, just set it to "0.0"
3. Timer off button: Press this button, timer off function is active. Then every press, the time increase 0.5h,
after 10h, 1h increasement after each press. If cancel this function, just set it to "0.0" .
4. Follow me button: When under cool, heat and auto mode, press this button, follow me function is active.
Press again, this function is ineffective.
5. Electrical heater button: If press this button in heat mode, electrical heater function become ineffective.
6. Reset button (hidden): Use a 1mm stick to press in the little hole , then the current setting is canceled .
The wire controllers enter into original state.

116 Electrical Control


Controller

7. ON/OFF button: When in off state, press this button, the indicator is on, the wire controller enter into on
state, and send setting information to indoor PCB. When in on state, press this button, the indicator is
off, and send instruction. If timer on or timer off has been set, it cancel this setting then send instruction
to stop the machine.
8. Adjust button: Set indoor temperature up. If press and hold on, it will increase at 1degree per 0.5
second.
9. Adjust button: Set indoor temperature down. if press and hold on, it will decrease at 1degree per 0.5
Second.
10. Swing button: First press, start swing function; second press, stop swing. (Match to some model with
swing function).
11. Economy operation button: press this button, the indoor unit operates in economy mode, press again,
exit this mode (it may be ineffective for some models)
12. Fan speed button: press this button consecutively; the fan speed will circle as follow:

13. Lock button (hidden): When you push the LOCK button, all current settings are locked in and the wire
controller does not accept any operation except that of the LOCK button. Use the lock mode when you
want to prevent setting from being changed accidentally or play fully. Push the LOCK button again when
you want to cancel the LOCK mode.

Name and function of LCD on the wire controller

1. Operation mode indication: When press” MODE” button, the following mode can be selected in circle.
Auto Cool Dry Heat Fan only Auto.
Auto→ Cool→ Dry →Heat→ Fan only →Auto
For cooling only model, heat mode is skipped.
2. Timer: When adjust setting on time or only on time is set, the “ON” is lighted. When adjust setting off
time or only off time is set, the” OFF" is lighted. If on and off timer are both set, the “ON” and “OFF” are
both lighted.
3. Follow me function: There is a temperature sensor inside the wire controller, after setting temperature, it
will compare the two temperatures, and the space of wire controller will be the same as setting
temperature. It is available under cooling, heating, auto mode.
4 ON/OFF indication: When it is on, the icon display, otherwise it is extinguished.
5. Fan speed indication: There are four fan modes: low, middle, high, auto. For some models, no middle
fan then the middle fan is seen as high speed.
6. Lock: When the "LOCK" button is pressed, the icon appears and other buttons is unable, press again,
the icon disappears.

Electrical Control 117


Controller
7. Temperature display zone: Generally it displays setting temperature; it can be adjusted by press
temperature button▲and▼ .But in fan mode, no display here.

Remark:
The wired controller will reset to factory setting with auto mode, auto fan and 24℃ setting temperature when
the air conditioner restarts after power failure.
And this may cause inconsistent displays on the wired controller and on the air conditioner. You need to
readjust the running status through the wired controller.

Installation

Installation Notice:
When the air conditioner needs the constant frequency wire controller, be sure adding a wire joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing an infrared emitter whose anode and cathode
connecting with A and B near the receiver in the indoor unit switch board, then connecting the terminal +5v,
GND, Run in the switch board to C,D,E respectively.

118 Electrical Control


Controller

NOTE
●The connecting wire should be a little longer as to take away the switch board easily for maintenance.
●The connecting wire should be a little longer as to take away the controller easily for maintenance.

Electrical Control 119

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