100% found this document useful (4 votes)
2K views68 pages

57SBS PArts Catalogue

This document is a parts catalog for the Telsmith Gyrasphere Model 57 crusher. It provides safety information and warnings for operating and servicing the crusher. The catalog contains exploded diagrams and part lists for the main components of the crusher, including the main frame, upper frame, eccentric assembly, mantle, countershaft box, V-belt drive, hydraulic cylinders, power rotator, anti-spin assembly, hydraulic power unit, oil lubrication module, alarm panel, nameplates, and service tools. Instructions are provided for ordering replacement parts from Telsmith.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (4 votes)
2K views68 pages

57SBS PArts Catalogue

This document is a parts catalog for the Telsmith Gyrasphere Model 57 crusher. It provides safety information and warnings for operating and servicing the crusher. The catalog contains exploded diagrams and part lists for the main components of the crusher, including the main frame, upper frame, eccentric assembly, mantle, countershaft box, V-belt drive, hydraulic cylinders, power rotator, anti-spin assembly, hydraulic power unit, oil lubrication module, alarm panel, nameplates, and service tools. Instructions are provided for ordering replacement parts from Telsmith.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 68

Gyrasphere

Parts Catalog
Model 57

ISSUE DATE: 04/01

SAFETY
Read and fully understand the safety information on the inside front cover of this manual before operating or
servicing the crusher. Always lock out power and tag controls before performing any lubrication,
maintenance, adjustments or repairs!
DANGER !!!
! WARNING
Failure to follow the safety precautions shown below may result
in serious personal injury or death!

• Never attempt to work on quarry equipment while it is in operation. Always stop the machinery, lockout
power and tag controls. . .

1. Before performing any lubrication, maintenance, adjustment or repairs.

2. Before removing spilled materials.

3. Before clearing jams or working inside the machinery.

4. If any unusual noises or sudden changes in operation are noticed.

• Stay clear of feed and discharge areas and other places where falling rock is present. Keep away from loading
vehicles. Wear and use personal protective equipment in accordance with all applicable health and safety
regulations. Safety goggles, hard hat, ear plugs and steel toe shoes are mandatory when working near
machinery. Wear and use additional personal protective equipment as required.
• Stay clear of springs and other pinch points. Never reach in-between vibrating equipment and its support
structure. Keep a safe distance from all moving components.
• Never attempt to enter the crushing chamber when tramp iron or other uncrushable objects are wedged inside.
These materials are under tremendous pressure and may be propelled upwards through the feed opening at
any time. On crushers not equipped with hydraulic clearing, use a pole, hook, grappling device or breaker bar
to safely dislodge uncrushable objects.
• Do not make equipment modifications that will result in a safety hazard or create a dangerous situation. Never
remove or disable safety devices. Maintain all machinery in accordance with manufacturer’s instructions and
maintenance schedules.
• Read the operator’s manual for the equipment that you operate. Be sure that you fully understand all phases
of operation for each machine. A careful and well-trained operator is the best insurance against an accident.
• Refer to the Telsmith Quarry Equipment Safety Guide for important quarry safety information. If your copy
of the Safety Guide is missing, replacement copies may be obtained from your local Telsmith dealer or the
Telsmith Parts Department.
• All rotating power products are potentially dangerous and must be properly guarded. Placement of guards and
other safety equipment is the user’s responsibility. Such equipment must be installed wherever appropriate
and maintained are required.
• It is the purchaser’s responsibility to ensure that quarry equipment is installed and used in a safe and lawful
manner. All machinery must be operated in compliance with applicable health and safety laws and general
standards of reasonable care.

ii 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

TABLE OF CONTENTS
Figure Title Page
--- Ordering Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Figure 1 Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Figure 2 Upper Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 3 Eccentric Assembly and Main Drive Gear . . . . . . . . . . . . . . . . . . . . 8
Figure 4 Mantle, Head and Shaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 5 Countershaft Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 6 V-Belt Drive and Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 7 Hydraulic Relief Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 8 Hydraulic Locking Cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 9 Power Rotator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 10 Anti-Spin Assembly and Bottom Plate . . . . . . . . . . . . . . . . . . . . . . 22
Figure 11 Anti-Spin Valve Block and Hydraulic Lines . . . . . . . . . . . . . . . . . . 24
Figure 12 Hydraulic Power Unit - Major Components . . . . . . . . . . . . . . . . . . 26
Figure 13 Hydraulic Power Unit - Control Console. . . . . . . . . . . . . . . . . . . . . 28
Figure 14 Hydraulic Power Unit - Hose Connections . . . . . . . . . . . . . . . . . . . 30
Figure 15 Hydraulic Power Unit - Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 16 Hydraulic Power Unit - Reservoir Components . . . . . . . . . . . . . . . 36
Figure 17 Hydraulic Power Unit - Solenoid Coils . . . . . . . . . . . . . . . . . . . . . . 38
Figure 18 Oil Lubrication Module - Major Components . . . . . . . . . . . . . . . . . 40
Figure 19 Oil Lubrication Module - Gauge Assembly . . . . . . . . . . . . . . . . . . . 44
Figure 20 Oil Lubrication Module - Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 21 Oil Lubrication Module - Oil Filter. . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 22 Oil Lubrication Module - Oil Cooler (Single, water-to-oil) . . . . . . . . 48
Figure 23 Oil Lubrication Module - Oil Cooler (Dual, water-to-oil) . . . . . . . . . 50
Figure 24 Oil Feed Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 25 Oil Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 26 Alarm Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure 27 Nameplates, Labels, and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 28 Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

04/01 iii
Telsmith Gyrasphere Parts Catalog
Model 57

NOTES

iv 04/01
ORDERING REPAIR PARTS Contacting Telsmith
• Use the following phone numbers to contact the
How to Order Repair Parts Telsmith Parts Department:
1. Find the model and serial number of the crusher. 800-688-6601 (U.S.A. and Canada)
This information is located on a data plate attached to 262-242-6600 (Outside U.S.A. and Canada)
the crusher main frame. Tag controls and lock out FAX: 262-242-7861
power before attempting to read data plate!
• Send all written correspondence to:
2. Determine which parts are needed. Use the parts
lists and exploded diagrams contained in this booklet Telsmith Parts Department
to help identify replaceable components and 10910 N. Industrial Drive, P.O. Box 539
subassemblies. Mequon, WI 53092-0539 U.S.A.

3. Order parts from your local Telsmith dealer or the • Send all e-mail inquiries to:
Telsmith Parts Department. To ensure that you [email protected]
receive the correct parts, don’t forget to include your
crusher’s model and serial numbers when ordering!
Transportation Damage or Loss Claims
All shipments are carefully inspected and delivered to
the carrier in good condition. However, always check
for any loss or damage that may have occurred during
transit.
Refuse to accept any shipment with lost or damaged
items until the carrier provides a written
acknowledgment of the problem. In the event of
concealed damage, notify the carrier as soon as
possible.
By following these suggestions you will have less
difficulty in collecting your claim. Note that for most
carriers, freight claims must be filed with the
destination carrier by the consignee.

Return of Repair Parts


Telsmith will not accept return of any parts unless
th ey a re ac comp an ie d by a m ater ia l re tur n
authorization (MRA) form. Before returning any parts,
always contact the Telsmith Parts Department to
obtain an MRA form.
Since returned parts must be thoroughly inspected
prior to resale, there may be a return charge which
will be quoted when authorization is given.

Additional Information
Where to Order Repair Parts The actual parts used on your machine may be
different than shown in this catalog, due to fabrication
Order genuine Telsmith parts from your local Telsmith variables, custom engineering, or product
dealer. If necessary, contact the Telsmith Parts improvements.
Department for the name and location of the Telsmith
If a repair part has been improved in design and bears
dealer nearest you.
a revised part number, the improved part will be
If there is no Telsmith dealer assigned to your area, supplied in place of the part ordered.
parts may be ordered factory-direct from the Telsmith
Orders for obsolete parts requiring fabrication are not
Parts Department.
subject to cancellation or return. Supplier items which
are specially ordered are also not subject to
cancellation or return.
04/01 1
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 1

102 104
103

104

102
103

105
106
101 102

107
103

108
107

109
108
114
115
116

110

111

112

113

2 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

MAIN FRAME ASSEMBLY (Refer to Figure 1)

Item No. Part No. Description Qty

101 10P71 STRIP, Bakelite 1 x 1/8 x 47 in. 2


102 BA-272-2102 SHIELD, Cor-Ten Stl frame arm 3
103 BC-272-2102 SHIELD, Cor-Ten Stl frame arm 3
104 BJ-272-2102W SHIELD, Cor-Ten Stl intermediate gusset 4
105 BG-272-2102 SHIELD, Cor-Ten Stl countershaft box 1
106 BE-272-2102 SHIELD, Cor-Ten Stl countershaft box 1
107 CF-272-2103 FILTER SCREEN 2
108 CH-272-2103 FILTER SCREEN 2
109 CE-272-2103 FILTER SCREEN 1
110 TH1-272-1503 PIN, Thrust 3
111 60C45 WASHER, 2-1/2 in. spherical 3
112 60C44 LOCKNUT, 2-1/2 in. heavy hex 3
113 AB3-272-2102 FRAME, Main 1
114 AC-272-2103 LINER SEGMENT, Frame 1
115 AB-272-2103R LINER SEGMENT, Frame 1
116 AB-272-2103L LINER SEGMENT, Frame 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 3
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 2
203

201
232
227

217
221
227
220
216 204

218 SEE FIGURE 8


202 FOR LOCKING
202A CYLINDERS
202B
205A
205
202 219
202A
202B

206

213
231
208
207
229 209

227 210
226
235
233
212

223 214

225
228 211

236 234
209
215

230

222

4 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

UPPER FRAME ASSEMBLY (Refer to Figure 2)


Item No. Part No. Description Qty

201 EA-272-2174 HOPPER, Receiving 1


202 FA-272-2673 BEARING STRIP 4
202A 62C88 KIT, Adhesive 1
202B 62F13 SPATULA, Serrated 1
203 10E47 STRIP, Felt, 5/8 x 22 ft. 1
204 CA-272-2173 LOCKNUT 1
205 LB-272-2129 CONCAVE RING (57FC - Coarse) 1
MB1-272-2129 CONCAVE RING (57FC - Medium Coarse) 1
KB-272-2129 CONCAVE RING (57FC - Medium) 1
NA2-272-2129 CONCAVE RING (57FC - Medium Fine) 1
JB-272-2129 CONCAVE RING (57FC - Fine) 1
FB1-272-2129 CONCAVE RING (57S - Extra Coarse) 1
AB-272-2129 CONCAVE RING (57S - Coarse) 1
B-272-2129 CONCAVE RING (57S - Medium) 1
205A 12D91 SMITHBOND, 22 lb. Kit (57FC - Coarse) 12
12D91 SMITHBOND, 22 lb. Kit (57FC - Medium Coarse) 12
12D91 SMITHBOND, 22 lb. Kit (57FC - Medium) 16
12D91 SMITHBOND, 22 lb. Kit (57FC - Medium Fine) 16
12D91 SMITHBOND, 22 lb. Kit (57FC - Fine) 18
12D91 SMITHBOND, 22 lb. Kit (57S - Extra Coarse) 5
12D91 SMITHBOND, 22 lb. Kit (57S - Coarse) 10
12D91 SMITHBOND, 22 lb. Kit (57S - Medium) 15

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 5
Telsmith Gyrasphere Parts Catalog
Model 57

UPPER FRAME ASSEMBLY (Refer to Figure 2) (continued)


Item No. Part No. Description Qty

206 A1-272-2128 TAPER SEGMENT 5


207 10E47 STRIP, Felt, 5/8 x 22 ft. 1
208 62M06 CAPSCREW, Socket hd., 3/4 - 10 x 7-1/2 in. 12
209 26B48 WASHER, Hardened, 3/4 in. 24
210 BB-272-2174 RETAINER, Pin 3
211 GA-272-2174 UPPER FRAME 1
212 23J64 CAP, Pipe, 4 in. 3
213 AB-272-2128 RING, Filler (57FC - Coarse) 5
BA1-272-2128 RING, Filler (57FC - Medium Coarse) 4
AA-272-2128 RING, Filler (57FC - Medium) 4
AA-272-2128 RING, Filler (57FC - Medium Fine) 5
AA-272-2128 RING, Filler (57FC - Fine) 5
214 FA-272-2303W BUSHING, Thrust pin 3
215 10E47 STRIP, Felt, 5/8 x 18.0 ft. 1
216 BD-272-2573 KEEPER 3
217 26P28 CAPSCREW, Hex hd., 5/8 - 11 x 3-1/4 in. 6
218 HA-272-2174 GEAR, 186 tooth 1
219 62E24 CAM FOLLOWER 4
220 27L88 LOCKWASHER, 7/8 in. 4
221 62E53 NUT, Hex, 7/8 - 14 4
222 CA-272-2118 SUPPORT BOWL 1

Note: Filler Rings (item 213) used on FC m odels only.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

6 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

UPPER FRAME ASSEMBLY (Refer to Figure 2) (continued)


Item No. Part No. Description Qty

223 ZA-272-2173W HOPPER, Inner Receiving (57FC - Coarse) 1


ZA-272-2173W HOPPER, Inner Receiving (57FC - Medium Coarse) 1
ZA-272-2173W HOPPER, Inner Receiving (57FC - Medium) 1
ZA-272-2173W HOPPER, Inner Receiving (57FC - Medium Fine) 1
ZA-272-2173W HOPPER, Inner Receiving (57FC - Fine) 1
WA-272-2173W HOPPER, Inner Receiving (57S - Extra Coarse) 1
ZA-272-2173W HOPPER, Inner Receiving (57S - Coarse) 1
ZA-272-2173W HOPPER, Inner Receiving (57S - Medium) 1
224 --- NOT USED -
225 10E47 STRIP, Felt, 5/8 x 16.3 ft. 1
226 27C98 NUT, Hex, 5/8 in. 12
227 26F83 WASHER, Hardened, 5/8 in. 30
228 12T65 CAPSCREW, Socket hd., 3/4 - 10 x 3 in. 12
229 27L87 LOCKWASHER, 3/4 in. 8
230 BA-272-2174 DRIVE KEY 3
231 KA-272-2174W RING, Drive 1
232 13K38 CAPSCREW, Hex hd., 5/8 - 11 x 2-1/4 in. 12
233 26E45 CAPSCREW, Hex hd., 3/4 x 2-1/4 in. 8
234 31A41 RING, Retaining, 3.7 in. ID 3
235 23C60 FITTING, Grease, 1/8 in. 4
236 FD-272-2303 SPACER, 1/8 in. thick 3

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 7
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 3

301

321
302

303 320
319
318 322

317
304

316
305

306 315

309

308 304
307

310

311
314
312

313

8 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

ECCENTRIC ASSEMBLY AND MAIN DRIVE GEAR (Refer to Figure 3)

Item No. Part No. Description Qty

301 AC-272-2143 KEY 1


302 CQ-17-26 PIN, 5/8 x 1-1/2 in. 1
303 AA-272-2139 ECCENTRIC 1
304 13S84 BEARING, Thrust 2
305 AC-272-2138 SNAP RING, Outer 1
306 D-272-2138 SLEEVE, Outer 1
307 AA1-272-337 SHIM, “A” side, 1/64 in. 2
AC1-272-337 SHIM, “A” side, 1/32 in. 2
308 AB-272-337 SHIM, “B” side, 1/64 in. 2
AD-272-337 SHIM, “B” side, 1/32 in. 2
309 AD-272-2143 KEY 2
310 A2-272-2143 GEAR, Main drive 1
311 27L78 LOCKWASHER, 3/8 in. 2
312 12K08 CAPSCREW, Hex hd., 3/8 x 16 x 2-1/2 in. 2
313 62P94 CAPSCREW, Socket hd., 1-1/8 x 4-1/2 in. 10
314 13F81 WASHER, Hardened 1-1/8 in. 10
315 B1-272-2138 SLEEVE, Inner 1
316 BB-272-1213 PISTON RING, Outer 1
317 BA2-272-2138A RING, Rotary seal 1
318 27L87 LOCKWASHER, 3/4 in. 4
319 26E45 CAPSCREW, Hex hd., 3/4 x 2-1/4 in. 4
320 26R39 CAPSCREW, Socket hd., 3/4 x 6-1/2 in. 4
321 10P71 STRIP, Bakelite, 1 x 1/8 x 47 in. 11
322 26B48 WASHER, Hardened 3/4 in. 4
NS 12E52 BABBIT, 10 lbs. (4.5 kg.) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 9
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 4

57S 57FC
Only Only

401 406 407


413

402 414

408
403 409
410
404

405
415

411

412

416

10 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

MANTLE, HEAD AND SHAFT ASSEMBLY (Refer to Figure 4)

Item No. Part No. Description Qty (57S) Qty (57FC)

401 16V76 CAPSCREW, Hex hd., 7/8 x 4 in. (GR 5) 6 -


402 KB1-272-1238 CAP, Shaft nut 1 -
403 JB-272-1238 NUT, Shaft 1 -
404 26B47 WASHER, Hardened, 7/8 in. 6 -
405 27D03 NUT, Hex, 7/8 - 9 in. 6 -
406 16V76 CAPSCREW, Hex hd., 7/8 x 4 in. - 6
407 MB-272-1238 PLATE, Feed - 1
408 LB-272-1238 NUT, Shaft - 1
409 26B47 WASHER, Hardened, 7/8 in. - 6
410 27D03 NUT, Hex, 7/8 - 9 in. - 6
411 AB1-272-1208 RING, Burning 1 1
412 CA-272-2134 MANTLE (57FC - Coarse) - 1
DB-272-2134 MANTLE (57FC - Medium Coarse) - 1
CA-272-2134 MANTLE (57FC - Medium) - 1
DB-272-2134 MANTLE (57FC - Medium Fine) - 1
CA-272-2134 MANTLE (57FC - Fine) - 1
CA-272-2134 MANTLE (57S - Extra Coarse) 1 -
A-272-2134 MANTLE (57S - Coarse) 1 -
A-272-2134 MANTLE (57S - Medium) 1 -
413 12D91 SMITHBOND, 22 lb. kit 7 4
414 AA1-272-2133 TAPER HEAD 1 1
415 CA-272-1538 PISTON RING, Inner 1 1
416 BB2-272-2133 SHAFT, Main 1 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 11
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 5

502
501 513A
513 THRU
504 513C
505 508 509
510

511 514
512

503 524

507

515
513A

521
513B
513C

520

519
518

523 517
516

522

506

516
517

12 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

COUNTERSHAFT BOX ASSEMBLY (Refer to Figure 5)

Item No. Part No. Description Qty

501 B-272-338 KEY, Angle 1


502 A-272-338 LOCKWASHER 1
503 AA-272-1077 NUT, Adjusting 1
504 10S13 CAPSCREW, Socket hd., 5/8 x 3 in. 1
505 27L84 LOCKWASHER, 5/8 in. 1
506 AA-272-2143 COUNTERSHAFT 1
507 26E60 CAPSCREW, Socket hd., 1/2 x 1-3/4 in. 1
508 13C75 SEAL, Oil, 4-3/8 in. 1
509 J-272-339 GASKET, Oil Guard 1
510 C-272-316 OIL GUARD 1
511 26F83 WASHER, Hardened, 5/8 in. 4
512 26C48 CAPSCREW, Hex hd., 5/8 x 1-1/2 in. 4
513 60A26 BUSHING ASSEMBLY (Includes items 513A thru 513C) 1
513A NSS BUSHING, 4-3/8 in. 1
513B NSS LOCKWASHER 4
513C NSS CAPSCREW 4
514 13Y45 SHEAVE, 35.5 in. OD “8V” groove 1
515 FD-17-41 KEY, 1 x 8-1/2 in. 1
516 10E19 BEARING, Roller 2
517 10E20 CUP, Bearing 2
518 10Z95 CAPSCREW, Hex hd., 1-1/4 x 3-1/2 in. (GR 5) 8
519 10W72 WASHER, Hardened, 1-1/4 in. 8
520 B-272-1228 BOX, Countershaft 1
521 AB-272-1228 SHIM, .008 in. (includes top and bottom halves) A/R
AC-272-1228 SHIM, .015 in. (includes top and bottom halves) A/R
AD-272-1228 SHIM, .035 in. (includes top and bottom halves) A/R
AE-272-1228 SHIM, .062 in. (includes top and bottom halves) A/R
522 BA-272-2143 GEAR, Bevel Pinion 1
523 G-17-535 TAPER KEY, 1 x 1 x 7-1/4 in. 1
524 27L81 LOCKWASHER, 1/2 in. 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 13
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 6

602

601

603

604
606
605

607A
607B

614

607C

608 607D

609

610

611
612

607A
607 THRU
607D
613

14 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

V-BELT DRIVE AND GUARD (Refer to Figure 6)

Item No. Part No. Description Qty

601 P-272-1272 BRACKET, Drive guard 1


602 CA-272-1272W DRIVE GUARD 1
603 26E29 CAPSCREW, Hex hd., 1/2 x 1-1/2 in. 13
604 26D04 WASHER, Hardened, 1/2 in. 13
605 27C95 NUT, Hex, 1/2 in. 13
606 N-272-2568 BRACKET, Drive guard 1
607 12W56 BUSHING ASSEMBLY, 1200 RPM, 400HP (Includes items 607A thru 607D) 1
15X26 BUSHING ASSEMBLY, 1200 RPM, 300HP (Includes items 607A thru 607D) 1
14H17 BUSHING ASSEMBLY, 1800 RPM, 400HP (Includes items 607A thru 607D) 1
62B81 BUSHING ASSEMBLY, 1800 RPM, 300HP (Includes items 607A thru 607D) 1
607A NSS CAPSCREW, Hex hd. 4
607B NSS LOCKWASHER, Split 4
607C NSS BUSHING, Tapered, Sheave Bore 3-7/8 in., 1200 RPM, 400HP 1
NSS BUSHING, Tapered, Sheave Bore 4-3/8 in., 1200 RPM, 300HP 1
NSS BUSHING, Tapered, Sheave Bore 3-7/8 in., 1800 RPM, 400HP 1
NSS BUSHING, Tapered, Sheave Bore 4-3/8 in., 1800 RPM, 300HP 1
607D NSS SETSCREW 1
608 --- KEY 1
609 62J12 SHEAVE, Motor, 21.2 OD 8/8V (used w/1200 RPM motor) 1
60D11 SHEAVE, Motor, 14.0 OD 8/8V (used w/1800 RPM motor) 1
610 62B71 MOTOR, Drive, 300 HP, 1200 RPM 1
61B37 MOTOR, Drive, 400 HP, 1200 RPM 1
--- MOTOR, Drive, 300 HP, 1800 RPM 1
--- MOTOR, Drive, 400 HP, 1800 RPM 1
611 --- NUT 4
612 --- WASHER 4
613 60G19 SLIDE RAILS, Motor (set of 2) (used w/1200 RPM motors) 1
60G17 SLIDE RAILS, Motor (set of 2) (used w/300HP, 1800 RPM motor) 1
16N93 SLIDE RAILS, Motor (set of 2) (used w/400HP, 1800 RPM motor) 1
614 16F58 V-BELTS, 8/8V X 2500, M/S 8 (matched set) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
04/01 15
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 7 Figure 7A

701
701

703
703

713
722
714
715
715
716 716
704 717 702
712
705 704 712 721
705
706
712 712
705 704
704 706
705
707
713 712
714 707 721 722 707
716 715
715
716 720 718
715
712 717 715 723
719
716 716
712 717 702
712
708

715 708
712
719

709 715

718 716 709


716 720 TO HYDRAULIC POWER UNIT
(SEE FIGURE 14)
717

710

711 710

711

16 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC RELIEF CYLINDERS (Refer to Figures 7 and 7A)

Item No. Part No. Description Qty

701 L-17-575 CAPSCREW, Hex hd., 1-7/8 x 7-1/2 in. 12


702 12K44 CAPSCREW Hex hd., 3/8 - 16 x 3 in (GR8) 8
703 14Z56 WASHER, Cut, 1-7/8 in. 12
704 27L09 SETSCREW, Socket hd., 3/8 x 3/8 in. 24
705 C-272-395 PLUG, Brass 24
706 28S40 COUPLING, Cylinder 12
707 60E07 CYLINDER, Hydraulic relief 12
708 28X13 CAPSCREW, Hex hd., 1 x 3-3/4 in. (GR 8) 48
709 28S41 BRACKET, Swivel pivot mounting 12
710 10S89 WASHER, Hardened, 1 in. 48
711 26A17 LOCKNUT, 1 in. 48
712 28S52 O-RING, 1.296 ID x 0.139 in. wide 48
713 60K03 PLUG, w/o-ring, -12 12
714 DB-272-1308 MANIFOLD 12
715 28S51 FLANGE, Split half, 1 in. 96
716 27L78 LOCKWASHER, 3/8 in. 192
717 28X14 CAPSCREW, Hex hd., 3/8 - 16 x 2-3/4 in. (GR 8) 96
718 60E10 VALVE, Relief 12
719 GA-273-618W HOSE ASSEMBLY, 1 x 16 in. 22
720 12K10 CAPSCREW, Hex Hd 3/8 - 16 x 1-1/4 in. (GR 8) 88
721 GB-273-618W HOSE ASSEMBLY, 1 x 14 in. 2
722 DC-272-1308 TEE, 1-5/16 in. - 12 2
723 28S53 ELBOW, Adapter 2
NS 60E07C1 SEAL KIT, Cylinder (For item 707) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 17
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 8

801

802

803 804 803


803
806
807
803
806 803

803 804
804
805 803
805
803 805
805 805 806
804
803 805

810 804
807
811
805 806
805

808 805 808


808
808
803
806
803
806 803
803
TO HYDRAULIC
POWER UNIT
(SEE FIGURE 14)
804 805
809
810 807 804

805 805

18 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC LOCKING CYLINDERS (Refer to Figure 8)

Item No. Part No. Description Qty

801 12B43 CAPSCREW, Socket hd., 3/4 x 4 in. GR 8 12


802 26B48 WASHER, Hardened, 3/4 in. 12
803 23R05 CONNECTOR, 6-6 13
804 H0620-06062222-015 HOSE ASSEMBLY 7
805 62C62 CYLINDER, Hydraulic locking 12
806 15J71 ELBOW, Male 6-6, 45 degree 6
807 H0620-06062222-018 HOSE ASSEMBLY 3
808 14T39 PLUG, Straight thread, 9/16 in. - 18 4
809 H0620-06062222-038 HOSE ASSEMBLY 1
810 23T03 RUN TEE, Swivel nut, 6-6 2
811 62D33 RUN TEE, Straight thread 1
NS 62C62C1 SEAL KIT, Cylinder (for item 805) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 19
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 9

901

902

903

904

919 905

921

926

927 906
907

925

908 908

912
924 909
910 913
923 911
914

915
922
916
917
921
928

918
REFER TO FIGURE 14
FOR HOSE CONNECTIONS 920

20 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

POWER ROTATOR ASSEMBLY (Refer to Figure 9)

Item No. Part No. Description Qty

901 RA-272-2573W COVER, Gearbox 1


902 12K63 WASHER, Hardened, 3/8 in. 4
903 20N58 CAPSCREW, Hex hd., 3/8 x 16 x 7/8 in. 4
904 62E29 LOCKING ASSEMBLY, Ringfeder 1
905 AA-272-2573 PINION GEAR, 17 tooth 1
906 BK-17-575 CAPSCREW, Hex hd., 1/2 - 13 x 2-1/2 in. 2
907 16P91 NUT, Hex, 1/2 in. - 13 2
908 26B48 WASHER, Hardened, 3/4 in. 10
909 23A45 CAP, 1/4 in. tube 1
910 62E05 ELBOW, Male, 4-2 1
911 15S88 CAPSCREW, Hex hd., 3/4 x 10 x 1-3/4 in. 4
912 26P65 AIR BREATHER 1
913 62E07 COUPLING, 4-6 1
914 H-17-179 NIPPLE, Pipe, 3/8 x 3 in. 1
915 23L92 ELBOW, 3/8 in. 90 degree pipe 1
916 N-17-179 NIPPLE, 3/8 x 4 in. pipe 1
917 62E06 ADAPTER, Male, 6-6 1
918 62C63 MOTOR, Hydraulic 1
919 13J41 CAPSCREW, Hex hd., 5/8 - 11 x 3 in. 11
920 26D36 CAPSCREW, Socket hd. 1/2 x 1-1/2 in. 2
921 26F83 WASHER, Hardened 5/8 in. 22
922 62E23 GEARBOX, Planetary 1
923 --- KEY (included with item 922) 1
924 13V91 CAPSCREW, Hex hd., 3/4 - 10 x 3-1/4 in. 6
925 MA-272-2573 BRACKET, Gearbox 1
926 PA-272-2573 PLATE, Adapter 1
927 BC-272-2173 SPACER, Gearbox Mount 1
928 27C98 NUT, Hex, 5/8 in. 11

Note: The crusher contains two power rotator assem blies.


Quantities shown are for each assem bly.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 21
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 10

1023

1001

1002

1003

1018

1004
1024

1005

1025

CRUSHERS W ITHO UT ANTI-SPIN O NLY

1006
1019

TO O IL FEED LINE
(SEE FIG URE 24)
1007 1022
1007
1008

1017
1016
1009 1020

1010
1021
1015
1014

1011
1013
1012

22 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

ANTI-SPIN ASSEMBLY AND BOTTOM PLATE (Refer to Figure 10)

Item No. Part No. Description Qty

1001 A-272-2377 DRIVE TANG 1


1002 12N79 CAPSCREW, Socket hd., 1/2 - 13 x 4-1/2 in. 6
1003 EA-272-2677 SLIDER PLATE 1
1004 FA-272-2677 ADAPTER PLATE 1
1005 62D26 GEARBOX 1
1006 MA-272-2138 PLATE, Bottom, anti-spin 1
1007 26F83 WASHER, Hardened, 5/8 in. 25
1008 26C48 CAPSCREW, Hex hd., 5/8 x 1-1/2 in. 16
1009 61T18 O-RING 1
1010 62A01 MOTOR, Hydraulic, anti-spin 1
1011 GA-272-2677W COVER 1
1012 23V93 CAPSCREW, Hex hd., 1/2 - 13 x 3/4 in. 6
1013 27L58 WASHER, Flat, 1/2 in. 6
1014 62D43 CAPSCREW, Socket hd., M12 - 1.75 x 30MM 2
1015 27L81 LOCKWASHER, 1/2 in. 2
1016 62D42 CAPSCREW, Socket hd., M16 - 2 x 55MM 8
1017 26C46 CAPSCREW, Hex hd., 5/8 x 1 in. 3
1018 62D41 CAPSCREW, Socket hd., M18 - 1.5 x 55MM 6
1019 62D83 REDUCER, Metric 1
1020 23W38 ELBOW, Male, 6-2 1
1021 62D39 HYDRAULIC TUBE ASSEMBLY, 3/8 in. (gearbox lubrication) 1
1022 10D98 ELBOW, 6-6 1
1023 AE-272-2143 SPACER 1
1024 FA2-272-2138W PLATE, Bottom (replaces item 1006 - crushers w/out anti-spin only) 1
1025 23D16 PLUG, Sq. hd., 3/4 in. 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 23
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 11
1101

1102
1103 SEE FIGURE 7

1105C
1105D
1105A
1105 1105B
1105C
1105B 1105D

1104 1107

1105A
1106 1108

TO HYDRAULIC 1109
SEE FIGURE 10 POWER UNIT 1117
(SEE FIGURE 14) 1110 1125

1123
1122 1116
1121 1112
1120 1113
1115 1113
M2
1123 1124 1113
1126

1114
1122
1121 M1
1120

1119
1113
1112

1118 1111

CASE DRAIN

24 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

ANTI-SPIN VALVE BLOCK AND HYDRAULIC LINES (Refer to Figure 11)

Item No. Part No. Description Qty

1101 23P99 ELBOW, 8-8 1


1102 H0820-08082225-028 HOSE ASSEMBLY (anti-spin supply) 1
1103 23P99 ELBOW, 8-8 1
1104 23N48 ELBOW, 10-10 1
1105 62B80 VALVE AND BLOCK ASSEMBLY (Includes items 1105A thru 1105D) 1
1105A 62F54 VALVE, Check 1
1105B 62B79 VALVE, Kick down relief 1
1105C 62A04 VALVE, Reducing 1
1105D --- VALVE BLOCK 1
1106 60Z59 COUPLING, Pressure test 1
1107 23H53 CONNECTOR, 10-10 1
1108 27L56 WASHER, Cut, 3/8 in. 3
1109 13J47 CAPSCREW, Hex Hd., 3/8 x 2-1/2 in. 3
1110 H1022-10102222-081 HOSE ASSEMBLY (oil return, “M2”) 1
1111 23Y18 CAPSCREW, Hex Hd., 5/16 x 2 in. (5/8 in. hose) 2
1112 62D51 PLATE, Cover (5/8 in. hose) 2
1113 62D50 CLAMP SET (5/8 in. hose) 2
1114 H1022-10102222-085 HOSE ASSEMBLY (oil supply, “M1”) 1
1115 H0410-06062222-084 HOSE ASSEMBLY (case drain) 1
1116 62D33 TEE, 6-6 1
1117 62H69 REDUCER, 8-6 1
1118 62D38 HYDRAULIC TUBE ASSEMBLY 1
1119 23P61 ELBOW, 6-6 1
1120 62D40 HYDRAULIC TUBE ASSEMBLY 2
1121 62D34 REDUCER, 12-10 2
1122 15X33 ELBOW, 16-12 2
1123 12W73 ELBOW, 10-10 2
1124 23P61 ELBOW, 6-6 1
1125 20X06 CAPSCREW, Hex hd., 5/16 -18 x 1-1/2 in. (5/8 in. hose) 1
1126 62D49 PLATE, Weld (5/8 in. hose) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
04/01 25
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 12
VIEW A VIEW B VIEW C
1207A 1207A
1207 THRU
1207C 1227
1226
1207A 1207C✱
1209A
1209 AND
1203 1207C✱ 1209B
1207B

1208
1207B

1204
1209A
1221
1209B✱
1222
1205 1214

1219
1229
1213 1238
1220
1212 1228
1202 1224

1206 1217 1225 1223


1218 1225A
1219 1220 1210
1216
1215 1225B✱

1201
See View E
See View B
CONTROL CONSOLE See View A VIEW D
See Figure 13 1230
See View D
VIEW E
1233

1237

1234

1232
1232A

1232B✱

See View C OIL FILTERS


See Figure 15

1231

1211
1239
RESERVOIR ✱Refer to Figure 17
1235 1236 For solenoid coils
COMPONENTS
See Figure 16

26 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - MAJOR COMPONENTS (Refer to Figure 12)

Item No. Part No. Description Qty

1201 62F38 CARTRIDGE, Relief valve 1


1202 62H56 PLATE, Manifold tapping 1
1203 62F43 CHECK VALVE, w/body (Includes item 1204) 1
1204 62F43C1 CARTRIDGE 1
1205 60Z59 COUPLING, Test port 1
1206 62F47 SWITCH, Pressure 1
1207 62H58 CONTROL VALVE, Directional 4-way, 3-position 2
1207A --- VALVE, Pilot (included with item 1207) 1
1207B --- VALVE, Main (included with item 1207) 1
1207C 60Y14 COIL, Solenoid (Included with item 1207 - see Figure 17) 1
1208 62H61 SHUTTLE VALVE, w/body 1
1209 60Y27 CONTROL VALVE, Directional 4-way, 2-position 1
1209A --- VALVE, Control (Included with item 1209) 1
1209B 60Y14 COIL, Solenoid (Included with item 1209 - see Figure 17) 1
1210 62H60 PLATE, Topping 1
1211 62H19 RESERVOIR, Hydraulic 60 gallon 1
1212 62F45 VALVE, Reducing and relieving, w/body (Includes item 1213) 1
1213 62F45C1 CARTRIDGE 1
1214 62H65 PLATE, Tapping 1
1215 62H66 ADAPTER, Valve 1
1216 62H67 COUPLING, Test port 1
1217 62H62 VALVE, Dual counterbalance w/body (Includes item 1218) 1
1218 62F44C1 CARTRIDGE 2
1219 62H57 CONTROL VALVE, Flow, w/body (Includes item 1220) 2
1220 62H57C1 CARTRIDGE 1
1221 62H64 VALVE, Pressure reducing (Includes item 1222) 1
1222 62H64C1 CARTRIDGE 1
1223 62K74 VALVE, Remote compensation 1
1224 62G43 PUMP, Oil circulating 1
1225 62F34 CONTROL VALVE, Directional, 2-way, 2-position, w/body 1
1225A 62F34C1 CARTRIDGE AND SOLENOID COIL ONLY (no body) 1
1225B 62F34C2 SOLENOID COIL ONLY (See Figure 17) 1
1226 62H63 VALVE, Air-bleed and start-up 1
1227 62H53 PUMP, Hydraulic 1
1228 --- COUPLING, Pump 1
1229 62H52 MOTOR, TEFC, 20 hp, 1800 RPM (480V - 60 Hz) 1
--- MOTOR, TEFC, 20 hp, 1800 RPM (380V - 50 Hz) 1
1230 62H55 COOLER, Air/oil (Includes item 1231) 1
1231 62H55C1 AIR FILTER 1
1232 62H59 CONTROL VALVE, Directional, 2-way, 2-position, w/body 1
1232A 62H59C1 CARTRIDGE AND SOLENOID COIL ONLY (no body) 1
1232B 62F34C2 SOLENOID COIL ONLY (See Figure 17) 1
1233 62F49 GAUGE, Pressure (0-5000 psi) 1
1234 60Y30 SNUBBER, Gauge 1
1235 A-46-2103 DECAL, Warning, hydraulic lines 1
1236 A-46-1928 DECAL, Warning, Avoid Personal Injury 1
1237 62K76 VALVE, Check 1
1238 --- VALVE, Pressure compensation 1
1239 62H38 HYDRAULIC POWER UNIT, (complete) (380V - 50 Hz) 1
62H54 HYDRAULIC POWER UNIT, (complete) (480V - 60 Hz) 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 27
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 13
1306

1301
1302
1303

1302 CLEAR
EXTRACT START
CLOSE

1305 HIGH
SPEED

1319 1301
1320 1302
1321 1307
STOP OPEN

1301
1302
1307

1302
1304
1305

1322

1308
1306

1309

1310

1311

1312

1318

1317
1313

1316 1309 1315 1314

28 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - CONTROL CONSOLE (Refer to Figure 13)

Item No. Part No. Description Qty

1301 --- CONTACT BLOCK, 1 N.O. 3


1302 --- HOLDER, Contact Block 5
1303 --- PUSH BUTTON, Green 1
1304 --- PUSH BUTTON, Red 1
1305 --- CONTACT BLOCK, 1 N.C. 2
1306 --- DISCONNECT ASSEMBLY 1
1307 --- PUSH BUTTON, Black 2
1308 --- TRANSFORMER 1
1309 --- ANCHOR, End 6
1310 --- CONTACT BLOCK 1
1311 --- PROTECTOR, Motor starter 1
1312 --- MODULE, Connector 1
1313 --- CONTACTOR 1
1314 --- CONNECTOR, Auxiliary 1
1315 --- SUB PANEL 1
1316 --- TERMINAL BLOCK, 10 pole 2
1317 --- CIRCUIT BREAKER 1
1318 --- CIRCUIT BREAKER 1
1319 --- SWITCH, Selector 1
1320 --- CONTACT BLOCK, 1 N.O./1 N.C. 2
1321 --- PLUG ADAPTERS, Selector switch 2
1322 --- ENCLOSURE 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 29
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 14
(1 of 2)

POWER UNIT TO RELIEF CYLINDERS

SEE FIGURE 12

1401
1402 SEE FIGURE 7
1403
1404
1405
1401
1406

1405

1404
1403

1406 1402

1407

1407

POWER UNIT TO LOCKING CYLINDERS

SEE FIGURE 12 1410

1412
1413
1409 1414
1416
SEE FIGURE 8
1411

1415

1408

30 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - HOSE CONNECTIONS (Refer to Figure 14)

Item No. Part No. Description Qty

1401 62H35 UNION, Straight thread 2


1402 62H31 DUST PLUG, 1 in. 2
1403 62H29 QUICK COUPLING, Female, 1 in. 2
1404 62H30 QUICK COUPLING, Male, 1 in. 2
1405 62H32 DUST CAP, 1 in. 2
1406 23R07 CONNECTOR, 16-16 2
1407 H1621-16162222-300 HOSE ASSEMBLY, #16 2
1408 H0620-06062222-300 HOSE ASSEMBLY, #6 1
1409 60L54 BUSHING, Reducer 1
1410 62A27 O-RING 1
1411 62D11 DUST CAP, 3/8 in. 1
1412 23W72 CONNECTOR, Straight thread, 6-8 1
1413 62D09 QUICK COUPLING, Male, 3/8 in. 1
1414 62D08 QUICK COUPLING, Female, 3/8 in. 1
1415 62D10 DUST PLUG, 3/8 in. 1
1416 23R05 CONNECTOR, 6-6 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 31
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 14
(2 of 2)
POWER UNIT TO ANTI-SPIN VALVE BLOCK

1417

SEE FIGURE 12

1420
1418
1422
1423
1419
1424
1421 1426

1425

SEE FIGURE 11 1427

POWER UNIT TO POWER ROTATORS


SEE FIGURE 9

SEE FIGURE 12 1439B 1439A


1435 1436

1437
1435
1430
1429 1438
1432 1435
1431 1436
1435
1428 1434 1438
1439B
1428
1433 1439C
1429
1431
1439D
1432
1430
1433
1439A
1439 THRU
1439D
1434

32 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - HOSE CONNECTIONS, continued (Refer to Figure 14)

Item No. Part No. Description Qty

1417 23W89 BUSHING, Reducer 1


1418 23N75 BRANCH TEE, Straight thread 1
1419 26J14 REDUCER, Tube end, 12-6 1
1420 --- O-RING 1
1421 23F34 NUT 1
1422 62D10 DUST PLUG, 3/8 in. 1
1423 62D08 QUICK COUPLING, Female, 3/8 in. 1
1424 62D09 QUICK COUPLING, Male, 3/8 in. 1
1425 62D11 DUST CAP, 3/8 in. 1
1426 23R05 CONNECTOR, 6-6 1
1427 H0620-06062222-300 HOSE ASSEMBLY, #6 1
1428 62H32 DUST CAP, 1 in. 2
1429 62H35 UNION, Straight thread, 16-16 2
1430 62H31 DUST PLUG, 1 in. 2
1431 62H30 QUICK COUPLING, Male, 1 in. 2
1432 62H29 QUICK COUPLING, Female, 1 in. 2
1433 23R07 CONNECTOR, 16-16 2
1434 H1621-12162222-300 HOSE ASSEMBLY, #16 2
1435 23K83 CONNECTOR, 10-12 4
1436 12G46 TEE, 12-12 2
1437 29D54 ELBOW, Swivel, JIC, 12-12 1
1438 H1022-12122222-116 HOSE ASSEMBLY, #10 (to second power rotator) 2
1439 61A52 TUBE CLAMP ASSEMBLY (Includes items 1439A thru 1439D) 2
1439A --- PLATE, Weld 1
1439B --- CLAMP SET (one pair) 1
1439C --- PLATE, Cover 1
1439D --- CAPSCREW, Hex hd. 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 33
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 15

HIGH PRESSURE FILTER LOW PRESSURE FILTER


(Oil Feed) (Oil Return)

1501G
1502A
1503

1501C
1504 1501B

1501E
1501F

1502B
1502C
1501D 1505

1501A

1502D
1502A
1502 THRU
1502G
1501A 1501H
1501 THRU
1501J

1502E

1501,

1502F

1501J

1502G

34 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - OIL FILTERS (Refer to Figure 15)

Item No. Part No. Description Qty

1501 62H54 OIL FILTER, High pressure line feed (Includes items 1501A thru 1501J) 1
1501A 62K75 VALVE, Check 1
1501B --- WASHER 2
1501C --- BOLT 2
1501D 920928 NAMEPLATE 1
1501E 931520 HEAD 1
1501F 928981 BYPASS VALVE 1
1501G 933124 INDICATOR, Filter Bypass 1
1501H 62H54C1 ELEMENT, Filter 1
1501, N92138 O-RING, Bowl 1
1501J 926103 BOWL 1
1502 62F36 OIL FILTER, Low pressure return line (Includes items 1502A thru 1502G) 1
1502A 932026 INDICATOR, Filter Bypass 1
1502B 932947 HEAD 1
1502C 930507 BYPASS VALVE 1
1502D 62G45C1 ELEMENT, Filter 1
1502E N72239 O-RING, Bowl 2
1502F 934251 BOWL 1
1502G 921088 PLUG, Drain 1
1503 --- NUT 2
1504 --- LOCKWASHER 2
1505 903393 SCREW, Drive 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 35
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 16

SUCTION STRAINER AND ACCESS COVERS


Parts 1603 thru
1606 used on
both sides of
reservoir.
1603

1604

1605
1606
1601

1602
1607

FILLER CAP STRAINER

1608A
1608A 1608 THRU
1608H
1608B

1608C

1608D

1608E

1608F

1608G

1608H

36 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - RESERVOIR COMPONENTS (Refer to Figure 16)

Item No. Part No. Description Qty

1601 62H97 STRAINER, Suction 1


1602 60X27 GAUGE, Oil level 1
1603 60T77 GASKET 2
1604 60T76 COVER, Access (w/drain) 1
61E90 COVER, Access (w/o drain) 1
1605 60T78 WASHER, Nylon 2
1606 26C50 BOLT 2
1607 23D06 DRAIN PLUG, Magnetic 1
1608 60T38 FILLER CAP STRAINER (Includes items 1608A thru 1608H) 1
1608A --- SCREW 6
1608B 60T80 CAP 1
1608C --- CHAIN 1
1608D --- GASKET, Cap 1
1608E --- FLANGE 1
1608F --- GASKET, Flange 1
1608G --- BASKET 1
1608H --- GASKET, Flange 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 37
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 17

SOLENOID COIL - TYPE A

1701

1702

1703

1704

1705

SEE FIGURE 12

1712
1706
1711
1710

1709
1708
1707

SOLENOID COIL - TYPE B

SEE FIGURE 12

1714

1713

38 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

HYDRAULIC POWER UNIT - SOLENOID COILS (Refer to Figure 17)

Item No. Part No. Description Qty

1701 13010647 SCREW 4


1702 1300651 NAMEPLATE 1
1703 1300649 COVER 1
1704 1300828 GASKET, Cover 1
1705 1300648 JUNCTION BOX 1
1706 697833 NUT 1
1707 697161 BOOT 1
1708 697647 O-RING 1
1709 60Y14 COIL 1
1710 1301704 GASKET, Coil 1
1711 697715 ACTUATOR 1
1712 99X37 LOCATOR PIN 2
1713 118127-00 NUT 1
1714 851017 COIL 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.
04/01 39
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 18
1826
LABELS, NAMEPLATES AND DECALS - OIL SYSTEM
1801 1813 1825
1808 1814 1823
1815 1824
1802 1816

1817 1818
Item 1817 1819
Item 1809
1803
1804 1820

1831 1828 1835


1827 1830
1805
1834
1806 1827 1833

1807 1836 1832


Item 1821 1851
1809 1821
1838 1829
Item 1818 1822 1805
1810
1828
1811

1805 1836
1812 1837
1808
SEE
Item 1822 Item 1820 FIGURE 20
1835
1850

1838
Item 1832
1839
1849 1839A

SEE 1848
1849 1840
OIL COOLER FIGURE 19
1836
(WATER-TYPE) 1843 1838
1838 1835
1836 1835
1846 1836
1843 SEE
1844 FIGURE 21
1838 1841
1842
1836
1846
1844

1847
1845
SEE FIGURE 22
1841
1842

40 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL LUBRICATION MODULE - MAJOR COMPONENTS


(Refer to Figure 18)

Item No. Part No. Description Qty

1801 20N85 PIPE CAP, 6 in. 1


1802 DA2-272-1547W COVER, Oil tank 1
1803 20W25 GASKET, 18 in. 2
1804 20W25 GASKET, 72 in. 2
NS 12L87 ADHESIVE, 1/2 pint (use with items 1803 and 1804) A/R
1805 23D20 PIPE PLUG, 1-1/4 in. sq. hd. 4
1806 EA2-272-1547W OIL TANK, 110 gallon cap. 1
1807 28S56 GAUGE, Oil level 1
1808 23D22 PIPE PLUG, 2 in. sq. hd. 5
1809 BB-46-2155 LABEL, Check oil level 1
1810 26F21 SCREW, 3/4 x 2 in. 4
1811 27D01 WASHER, 3/4 x 1 in. 8
1812 26B48 NUT, 3/4 in. 4
1813 26C53 SCREW, 3/8 x 1 in. hex hd. cap 4
1814 27L78 LOCKWASHER, 3/8 in. 4
1815 12K63 WASHER, 3/8 in. hardened 4
1816 27W64 SCREEN CLOTH, Brass, 10 mesh, 1 ft.-0 in. wide 1
1817 A-272-533 LABEL, Air-oil connection 1
1818 B-272-404 PLATE, Oil tank serial number 1
1819 11P12 SCREW, #6 x 3/8 in. drive 4
1820 D-273-696 LABEL, Fill oil tank 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 41
Telsmith Gyrasphere Parts Catalog
Model 57

OIL LUBRICATION MODULE - MAJOR COMPONENTS


(Refer to Figure 18), continued

Item No. Part No. Description Qty

1821 BD-46-2156 DECAL, Oil cooler temperature setting 1


1822 AA-46-2156 DECAL, Oil cooler warning 1
1823 C-17-123 PIPE NIPPLE, 3/4 x 3 in. 1
1824 23B98 ELBOW, 3/4 in., 90 degree pipe 1
1825 27S97 BREATHER, 3/4 in., NPT oil bath 1
1826 29C01 HEATER, Oil immersion 2
1827 29A61 DRAW CATCH 6
1828 23C51 ELBOW, Pipe street, 2 in., 90 degree 2
1829 BG1-272-1223W HOSE ASSEMBLY, 2 in. ID x 29 in. 1
1830 60B93 CONNECTOR, Swivel, 2 in. F x M 1
1831 HH-17-125 NIPPLE, 1-1/4 x 7 in., TOE 1
1832 C-272-404 DECAL, Arrow marker 1
1833 23A37 BUSHING, Reducer, 2 in. to 1-1/4 in. pipe 1
1834 23C49 ELBOW, Pipe, 1-1/4 in., 90 degree 1
1835 23J54 CONNECTOR, Swivel, 1-1/4 in. SWF x 1-1/4 in. M 4
1836 60J62 INSERT, 1-1/4 in. hose 8
1837 60L03 HOSE, 1-1/4 in. ID X 2 ft., wire reinforced 1
1838 23C38 ELBOW, Pipe street, 1-1/4 in., 45 degree 5
1839 15R41 OIL FILTER (Includes item #1839A) 1
1839A 15H20 ELEMENT, Filter 2
1840 16Y01 SCREW, 1/2 x 3-3/4 in. hex hd. cap 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

42 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL LUBRICATION MODULE - MAJOR COMPONENTS


(Refer to Figure 18), continued

Item No. Part No. Description Qty

1841 26D04 WASHER, 1/2 in. hardened 14


1842 27C95 NUT, 1/2 in. hex 8
1843 60L03 HOSE, 1-1/4 in. ID x 4.4 ft., wire reinforced 1
1844 23B47 COUPLING, Pipe reducer, 2 in. to 1-1/4 in. 2
1845 61C80 COOLER, Air-to-oil, direct drive 1
1846 60L03 HOSE, 1-1/4 in. ID x 2.6 ft., wire reinforced 1
1847 26E29 CAPSCREW, 1/2 x 1-1/2 in. hex hd. 6
1848 23F36 TEE, 1-1/4 in. pipe 1
1849 A-17-125 NIPPLE, Close, 1-1/4 in. 2
1850 61G42 VALVE, Relief 1
1851 60L03 HOSE, 1-1/4 in. ID x 2.8 ft., wire reinforced 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 43
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 19

1914

1913
1901 1906
1904
1907
1906
1912 1907
1902
1902

1904

1908

1905
1903

1907
1905
1906
1912
1908
1909
1902

1907
1911
1906
1910

Left-to-Right Oil Flow Right-to-Left Oil Flow

44 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL LUBRICATION MODULE - GAUGE ASSEMBLY


(Refer to Figure 19)

Item No. Part No. Description Qty

1901 23C49 ELBOW, Pipe street, 1-1/4 in., 90 degree 1


1902 23F36 TEE, Pipe, 1-1/4 in. 3
1903 61D91 GAUGE, Oil pressure, 1/4 in., NPT, 0-200 psi 1
1904 11A13 BUSHING, Reducer, 1-1/4 in. to 1/4 in. pipe 2
1905 27W63 MULTI-CLAMP ASSEMBLY, 1-1/2 in. 2
1906 10E10 CAPSCREW, 3/8 x 1-1/4 in. hex hd. 8
1907 12K63 WASHER, 3/8 in. case hardened 8
1908 E-17-125 PIPE NIPPLE, 1-1/4 x 4 in. 2
1909 61C73 METER, Flow (right-to-left oil flow) 1
61C76 METER, Flow (left-to-right oil flow) 1
1910 27S46 GAUGE, Oil temperature, 1/2 in. NPT, 0-250 degrees F 1
1911 23A28 BUSHING, Reducer, 1-1/4 in. to 1/2 in. pipe 1
1912 A-17-125 NIPPLE, Close 1-1/4 in. 2
1913 C-17-43 NIPPLE, 1/4 x 7/8 in. 1
1914 61G78 SWITCH, Pressure 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 45
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 20
2011
2012

2010
2012

2002 2002
2010
2001 THRU
2012 2007
2008
2009

2003

2004
2006
2005

Figure 21
2108
2102

2103

2107
2104

2105

2106
2102
2101 THRU
2114

2107

2109
2110

2114 2111
2112
2113

46 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL LUBRICATION MODULE - OIL PUMP (Refer to Figure 20)

Qty Qty
(380 V (230/460 V
Item No. Part No. Description 50 Hz) 60 Hz)

2001 61W27 OIL PUMP ASSEMBLY, 230/460 V (Complete) - 1


61W28 OIL PUMP ASSEMBLY, 380 V (Complete) 1 -
2002 27S91 OIL PUMP 1 1
2003 61J93 COUPLING (Gear Reducer to Pump) 1 1
2004 27S93 GEAR REDUCER - 1
29V86 GEAR REDUCER 1 -
2005 61J92 COUPLING (Motor to Gear Reducer) 1 1
2006 11X93 MOTOR, 7.5 HP, 1800 RPM, 230/460 V, 3-Phase, 60 Hz - 1
60S86 MOTOR, 7.5 HP, 1500 RPM, 380 V, 3-Phase, 50 Hz 1 -
2007 26A04 SCREW, Hex hd., 1/2 x 5-1/2 in. 4 4
2008 27C95 NUT, Hex, 1/2 in. 4 4
2009 26D04 WASHER, Hardened, 1/2 in. 8 8
2010 --- GUARD, Coupling 2 2
2011 --- SCREW, 5/16 x 5/8 in. hex hd. cap 4 4
2012 --- LOCKWASHER, 5/16 in. 4 4

OIL LUBRICATION MODULE - OIL FILTER (Refer to Figure 21)

Item No. Part No. Description Qty

2101 15R41 FILTER ASSEMBLY (Includes items 2102 thru 2114) 1


2102 15R41C3 CAP, Oil Filter 1
2103 15R41C9 PLUG, Filter Cap 1
2104 15R41C2 O-RING, Filler Cap 1
2105 15R41C8 SPRING 1
2106 --- PLATE 1
2107 15H20 ELEMENT, Filter 2
2108 15H20C1 CONNECTOR 1
2109 --- HOUSING, Filter 1
2110 --- O-RING, Filter Housing 1
2111 15R41C6 VALVE AND LINKAGE, (includes item 2112) 1
2112 15R41C4 VALVE, Bypass 1
2113 15R41C5 POINTER 1
2114 --- BLOCK ASSEMBLY 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 47
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 22

2201

2202

2203
2203 2210 2211
2202
2204

2205

2201

2205

2206

2207

2208

2208
2209

48 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL LUBRICATION MODULE - OIL COOLER (SINGLE, WATER-TO-OIL)


(Refer to Figure 22)

Item No. Part No. Description Qty

2201 23C38 ELBOW, Pipe street, 1-1/4 in., 45 degree 2


2202 23J54 CONNECTOR, Swivel, 1-1/4 in. SWF x 1-1/4 in. M 2
2203 60J62 INSERT, 1-1/4 in. hose 4
2204 60L03 HOSE, 1-1/4 in. ID x 1.5 ft., wire reinforced 1
2205 23A37 BUSHING, Reducer, 2 in. to 1-1/4 in. pipe 2
2206 27W60 OIL COOLER, Water-to-oil 1
2207 10V14 SCREW, 3/8 x 1-1/2 in. hex hd. cap 4
2208 12K63 WASHER, 3/8 in. hardened 8
2209 27C90 NUT, 3/8 in. hex 4
2210 23C49 ELBOW, Pipe street, 1-1/4 in. - 90 degree 1
2211 60L03 HOSE, 1-1/4 in. ID x 4.4 ft., wire reinforced 1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 49
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 23

2303
2301 2304

2302

2305
2304
2306

2305 2313
2306 2312 2306
2304

2303

2307 2302

2312
2304
2301

2307
2307 2301
2308 2313
2306

2301
2309 2307
2310

2308
2310
2311
2309

2310

2310
2311

50 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL LUBRICATION MODULE - OIL COOLER (DUAL, WATER-TO-OIL)


(Refer to Figure 23)

Item No. Part No. Description Qty

2301 23C38 ELBOW, 1-1/4 in. 45 degree street 4


2302 A-17-125 NIPPLE, 1-1/4 x 1-5/8 in. close 2
2303 16G73 PIPE, Y-bend, 1-1/4 in. 45 degree 2
2304 23J54 CONNECTOR, 1-1/4 in. SWF x 1-1/4 in. M swivel 4
2305 60J63 HOSE ASSEMBLY, 1-1/4 in. ID (2.8 ft.) 2
2306 60J62 COUPLING, 1-1/4 in. ID hose 8
2307 23A37 BUSHING, 2 to 1-1/4 in. reducing 4
2308 27W60 OIL COOLER, Water-to-oil 2
2309 10V14 CAPSCREW, 3/8 x 1-1/2 in. hex hd. 8
2310 12K63 WASHER, 3/8 in. hardened 16
2311 27C90 NUT, 3/8 in. hex 8
2312 23C49 ELBOW, 1-1/4 in. 90 degree street 2
2313 60J63 HOSE ASSEMBLY, 1-1/4 in. ID (8.8 ft.) 2

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 51
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 24

2402
2401 2403
2409

2410

2404
2413 2405

2405 2414 2402


2426

2411
2412
2424
2410
2422
2409
2428 2427 2417 2415
2406
2425 2416
2423 2418

2424 2408
2407 2419
2420
TO ANTI-SPIN GEARBOX
(SEE FIGURE 10) 2423

2422

2421

2418

2419
2420

52 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL FEED LINES


(Refer to Figure 24)

Item No. Part No. Description Qty

2401 11G77 SIGHT GAUGE, Oil flow, 3/8 in. 1


2402 23L53 ELBOW, Male, 6-6 2
2403 H0610-06062222-015 HOSE ASSEMBLY 1
2404 12W74 TEE, Union run 1
2405 H0610-06062222-152 HOSE ASSEMBLY 1
2406 62D90 CLAMP SET, 5/8 in. hose 5
2407 62D91 PLATE, 5/8 in. hose cover 5
2408 13M81 CAPSCREW, 3/8 x 1-3/4 in. hex hd. 10
2409 10E10 CAPSCREW, 3/8 x 1-1/4 in. hex hd. 4
2410 27L78 LOCKWASHER, 3/8 in. 4
2411 60N51 GROMMET, 2-1/2 x 1-3/4 in. rubber 1
2412 CJ-272-2103W BRACKET, Support 1
2413 27W63 MULTI-CLAMP ASSEMBLY, 1-1/2 in. 1
2414 AK-17-125 NIPPLE, 1-1/4 x 3 ft. - 3-1/2 in. 1
2415 10Z99 BUSHING, Reducing, 1-1/4 x 3/8 in. 1
2416 23F36 TEE, Pipe, 1-1/4 in. 1
2417 23C49 ELBOW, 1-1/4 in. 90 degree street 1
2418 23J54 CONNECTOR, Swivel, 1-1/4 in. SWF x 1-1/4 in. M 2
2419 60L03 HOSE, 1-1/4 in. ID x 20 ft. 1
2420 60J62 COUPLING, Hose, 1-1/4 in. 2
2421 20X06 CAPSCREW, 5/16-18 x 1-1/2 in. hex hd. 2
2422 62D48 PLATE, Cover, 1/4 in. hose 5
2423 62D47 CLAMP SET, 1/4 in. hose 5
2424 H0410-06062222-062 HOSE ASSEMBLY 1
2425 15C82 CAPSCREW, 5/16 x 1-1/4 in. hex hd. 3
2426 12T24 CAP, 3/8 in. tube (crushers w/o anti-spin option only) 1
2427 62D89 PLATE, 5/8 in. weld A/R
2428 62D46 PLATE, 1/4 in. weld A/R

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 53
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 25

2501

2502

2503

2506
2513
2506 2516

2504
2514
2510
2505
2510

2507 2510

2506 2507
2508
2510

2506

2509 2512 2515

2511

54 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

OIL RETURN LINES


(Refer to Figure 25)

Item No. Part No. Description Qty

2501 DD-17-129 NIPPLE, Toe 3 in. x 2 ft. - 8-1/2 in. 1


2502 16V37 ELBOW, 3 in. F x F 90 degree 1
2503 CT-17-129 NIPPLE, Toe, 3 in. x 3 ft. - 6-3/8 in. 1
2504 13E80 JOINT, 3 in. flexmaster 1
2505 EJ-17-129 NIPPLE, Toe, 3 in. x 11-1/2 in. 1
2506 13F68 TEE, 3 in. 4
2507 28V52 BUSHING, 3 to 1/2 in. reducing 2
2508 23D13 PLUG, 1/2 in. sq. hd. (w/out air-oil cooler only) 1
2509 60G89 SWITCH, Air-oil cooler fan temperature (if equipped) 1
2510 B-17-129 NIPPLE, Close, 3 x 3 in. 4
2511 60B49 GAUGE, Temperature, 0-250 degrees F 1
2512 DA-272-1253 BUSHING, 4 to 1/2 in. eccentric reducer 1
2513 60J52 FLOW SWITCH (if equipped) 1
2514 15E83 BUSHING, 3 to 1 in. reducing (if equipped) 1
2515 60G89 SWITCH, Alarm temperature (all models) 1
2516 23D24 PLUG, 3 in., sq. hd. (if equipped) 1

NOTE: Actual piping arrangement may vary, depending


on oil system location, crusher foundation and
other design variables.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 55
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 26
(1 of 2)
2635
2634

2601 2602 thru 2661


2639
2603 2604 thru 2635 2634

2634
2633

2603 2602

2632
2638

2638

See below 2637


for exploded view 2634
2636
2637
2633

2638 2632

See Figure 26 (2 of 2)
for exploded view
2624
2604
2617

2631
2605
2628 2629
2616

2630 2606 2615

2627 2607 2608

2610
2611
2626

2609

2612
2613
2623
2622
2623
2621 2619 2610
2620
2618 2611
2625 2614

56 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

ALARM PANEL ASSEMBLY (Refer to Figure 26)

Item No. Part No. Description Qty

2601 TA-260-652A ALARM ASSEMBLY, Shutdown (with 380V transformer) 1


SA-260-652A ALARM ASSEMBLY, Shutdown (with 480V transformer)
2602 QA-260-652 PLATE, Support 1
2603 AA3-272-1652A PANEL, Shutdown alarm 1
2604 61L27 ENCLOSURE 1
2605 26X80 SWITCH, Door 1
2606 27N69 LOCKWASHER, #6 2
2607 27J26 SCREW, #6-32 x 3/8 in. rnd. hd. 2
2608 29D22 PANEL 1
2609 61G70 RELAY, Time delay (TR1) 1
2610 27J84 SCREW, #8-32 x 1/2 in. rnd. hd. machine 6
2611 27L97 LOCKWASHER, #8 6
2612 --- GUIDE, Wire A/R
2613 --- TAPE, Double sided A/R
2614 60C56 CHANNEL, Mounting 1
2615 61N78 END CLAMP 2
2616 60C54 END BARRIER 1
2617 60C55 BLOCK, Terminal 11
2618 --- SCREW, #10-32 x 5/8 in. rd. hd. 1
2619 --- NUT, KEPS 1
2620 --- LUG, #10 ground 1
2621 --- NUT, #10-32 hex 1
2622 --- SCREW, #8-32 x 1-3/4 in. rnd. hd. 4
2623 26X85 PUSH-BUTTON 1
2624 CB1-46-2155 LABEL, Wiring Schematic 1
2625 A-46-2156 LABEL, Danger, Electrocution hazard 1
2626 61E93 NAMEPLATE, Horn test 1
2627 61E71 HORN, Alarm 1
2628 --- SCREW, 1/4 x 3/4 in. rnd. hd. (included with item 2627) 4
2629 --- WASHER, #8 4
2630 --- LOCKWASHER, #8 4
2631 --- NUT, #8 4
2632 --- NUT, 1/4 in. - 20 8
2633 27L76 WASHER, 1/4 in. lock 8
2634 --- WASHER, 1/4 in. 16
2635 --- BOLT, 1/4 in. - 20 x 3/4 in. hex hd. 4
2636 20B04 CONDUIT, 1/2 in. 1
2637 20F18 SEAL, O-ring 2
2638 20C62 LOCKNUT, 1/2 in. conduit 2
2639 27C42 SCREW, 1/4 x 1/2 in. rnd. hd. 4

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 57
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 26
(2 of 2) 2641 2642 thru 2661
2656
2653
2659
2644

2642
2660

2661

2658
2643

2645
2657

2654
2655
2656
2653
2646
2646
2647
2647
2648
2650 2648
2651
2652 2649

CONTROL RELAY

2640

(Install in starter cabinet)

58 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

ALARM PANEL ASSEMBLY, continued (Refer to Figure 26)

Item No. Part No. Description Qty

2640 61G59 RELAY, Control (CR-1) 1


2641 PA-260-652A TRANSFORMER ASSEMBLY, 380V (Includes parts 2643 thru 2661) 1
NA-260-652A TRANSFORMER ASSEMBLY, 480V (Includes parts 2643 thru 2661) 1
2642 61K76 ENCLOSURE 1
2643 61T77 TRANSFORMER, 380V primary, 120V secondary, 500VA 1
16G55 TRANSFORMER, 480V primary, 120V secondary, 500VA 1
2644 61H99 CIRCUIT BREAKER, 2 pole, 4A 1
2645 29D24 SUBPANEL 1
2646 --- WASHER, #10 8
2647 --- LOCKWASHER, #10 8
2648 --- SCREW, Rnd. hd. machine, 10/32 x 1/2 in. 8
2649 --- SCREW, #10-32 X 5/8 in. rd. hd. 1
2650 --- NUT, KEPS 1
2651 --- LUG, #10 ground 1
2652 --- NUT, #10-32 ground 1
2653 61N71 CHANNEL, 6 in. mounting 1
2654 60C55 TERMINAL BLOCK 4
2655 60C54 END BARRIER, Terminal block 1
2656 61N78 END CLAMP, Terminal block 4
2657 --- SCREW, #8-32 x 1-3/4 in. rd. hd. 4
2658 62A51 NAMEPLATE, 120 volt 1
2659 61T71 NAMEPLATE, 380 volt (used with 380V primary only) 1
2660 61R59 NAMEPLATE, 480 volt (used with 480V primary only) 1
2661 61J09 CIRCUIT BREAKER, 1 pole, 6A 1

•Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part ordered.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 59
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 27
2712
2705

2701
2711

2702
2711
2701
2701

2709
2710

2713
2705
2706
2715

2716
2705

2717
2704 2715
2705

2705 2708 2718


2707 2714
2703

Item 2713
Item 2716
Item 2710
Item 2701 Item 2704
Item 2708

Item 2711
Item 2702 Item 2714 Item 2717
Item 2706

Item 2709

Item 2703 Item 2712 Item 2715


Item 2707 Item 2718

60 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

NAMEPLATES, LABELS, AND DECALS (Refer to Figure 27)

Item No. Part No. Description Qty

2701 A-46-1993 DECAL, Caution Pinch Point 5


2702 F-46-1993 DECAL, Caution Guards 4
2703 A11-46-2007 PLATE, Gyrasphere Patent 1
2704 FA-46-1901 PLATE, Telsmith Logo, Trademark 1
2705 11P12 SCREW, Drive, No. 6 x 3/8 in. 20
2706 B1-46-2006 PLATE, Serial Number 1
2707 D-272-404 PLATE, Smithbond Name 1
2708 A-46-1928 DECAL, Warning Avoid Personal Injury 1
2709 B2-46-1685 TAG, Gyrasphere Instruction 1
2710 A-46-2155 TAG, Gyrasphere Smithbond 1
2711 AA-46-2500 NAMEPLATE, Telsmith (Small) 2
2712 B-46-2500 PLATE, Dynamic Adjust 1
2713 C-272-404 MARKER, Arrow 1
2714 A-46-2103 DECAL, Warning Hydraulic Lines 1
2715 C-46-2103 DECAL, Warning Ground 1
2716 A-46-2500 PLATE, Silver Bullet Series 1
2717 B-46-2103 DECAL, Caution 1
2718 BA-46-2156 DECAL, Warning 1
NS 29D17 PRIMER, Red Oxide (One gallon) 4
NS 11A62 PAINT, Bill Gray (One gallon) 8
NS 61K21 PAINT, Ivory (One gallon) 8

NOTE:
• See Figure 12 for hydraulic system nameplates.
• See Figure 18 for oil system nameplates.

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 61
Telsmith Gyrasphere Parts Catalog
Model 57

Figure 28

2801

2802

2803 2806

2804

2807

2805

62 04/01
Parts Catalog Telsmith Gyrasphere
Model 57

SERVICE TOOLS (Refer to Figure 28)

Item No. Part No. Description Qty

2801 10K58 EYE BOLT, 1-1/2 in. 1


2802 10E12 EYE BOLT, 1 in. 2
2803 10E11 EYE BOLT, 3/4 in. 3
2804 TL-272-1503W SAFETY SPACER 3
2805 CA-272-2143 LIFTING PLATE, Main drive gear 1
2806 BC-272-1534W WRENCH, Shaft nut 1
2807 BE-272-2174W DRIVE KEY EXTENSION 3

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for
each part orderred.
• All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * *


To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on
your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

04/01 63
Telsmith Gyrasphere Parts Catalog
Model 57

NOTES

64 04/01

You might also like