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Parts List: Model 2340,2475,2545

This parts list document contains information about parts for Model 2340, 2475, and 2545 compressors. It includes over 30 numbered items with descriptions and quantities needed for the compressor frame assembly, valve plate assemblies, bare compressor components, intercooler assembly, and accessories like an air receiver. Spare parts quantities are specified for items commonly replaced after 1, 2, or 3 years of use.

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Saadi Akhter
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0% found this document useful (0 votes)
5K views22 pages

Parts List: Model 2340,2475,2545

This parts list document contains information about parts for Model 2340, 2475, and 2545 compressors. It includes over 30 numbered items with descriptions and quantities needed for the compressor frame assembly, valve plate assemblies, bare compressor components, intercooler assembly, and accessories like an air receiver. Spare parts quantities are specified for items commonly replaced after 1, 2, or 3 years of use.

Uploaded by

Saadi Akhter
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PARTS LIST

Model 2340,2475,2545

NANJING INGERSOLL-RAND COMPRESSOR CO., LTD.

Form NIRC 01-3107


2004.06
FIGURE 1 MODEL 2340 COMPRESSOR FRAME ASSEMBLY

1
NO CCN DESCRIPTION QTY REC.SPARES
1 2 3
1-1 95033601 PLUG PIPE HEX HEAD 3/8 1
1-2 37127065 PLUG OIL FILTER 1
1-3 95022158 O-RING 1 1 1 2
1-4 95105243 CAPSCREW HEX HEAD 5/16-18x7/8" 5
1-5 95002978 CAPSCREW HEX HEAD 5/16-18x1-1/4" 1
1-6 95674651 GASKET COPPER WASHER 6
1-7 37127123 COVER FRAME END 1
1-8 32293680 GASKET FRAME END COVER 1 1 1 2
1-9 32498974 BELTWHEEL(CLOCKWISE ROTATION WHEN FACING UNIT) 1
BELTWHEEL(COUNTER-CLOCKWISE ROTATION WHEN
1-9 32293698 1
FACING UNIT)
1-10 90799289 LOCKWIRE 12GA"x5" 2
1-11 30278709 CAPSCREW LOCK1/4-20x3/4" 1
1-12 30210314 CAP CRANKPIN 2
1-13 32004145 ROD CONNECTING 2 2 2
1-14 95105243 CAPSCREW HEX 5/16-18x7/8" 1
1-15 37127032 COVER SHAFT END 1
1-16 32204521 SEAL OIL 1
1-17 32293672 GASKET SHAFT END COVER 1 1 1 2
1-18 32496549 CRANKSHAFT COMPLETE 1
1-19 32293821 . ASSY,DISC/SHAFT 1
1-20 95930400 . BEARING BALL 1
1-21 37127016 . SPACER CRANKSHAFT BEARING 1
1-22 95951216 . BEARING BALL-W/SNAP RING 1
1-23 37127024 . RING BEARING RETAINER 1
1-24 30289813 . BUSHING CRANKPIN 1
1-25 95433173 . KEY WOODRUFF 1
1-26 95081790 . LOCKWASHER 5/8" 1
1-27 95076808 . NUT HEX 5/8-18 1
1-28 30222327 FRAME COMPRESSOR 1
1-29 95200333 PLUG PIPE HEX HEAD 3/4" 1
1-30 32270639 BAFFLE OIL LEVEL(SEE NOTE) 1
1-31 95053070 CAPSCREW HEX 1/4-20x1/2"(SEE NOTE) 2
1-32 70235049 ADAPTER DRAIN EXTENSION 1
1-33 95105243 CAPSCREW HEX 5/16-18x7/8"(SEE NOTE) 2
1-34 97331011 BRACKET INTERCOOLER CLAMP 1

NOTE:
ITEMS 30,31,32,33 PROVIDED IF LOW OIL LEVEL SWITCH IS SUPPLIED

2
FIGURE 2 HIGH PRESSURE VALVE FIGURE 3 LOW PRESSURE VALVE
PLATE ASSEMBLY PLATE ASSEMBLY

NO CCN DESCRIPTION QTY REC.SPARES


1 2 3
REF 32310799 ASSY,VALVE PALTE-HP 1
2-1 NSS PLATE,VALVE-HP 1
2-2 32236671 VALVE,FINGRT-HP INLET 1
2-3 32297343 RETAINER,VALVE HP 1
2-4 32297327 CREW M3x12 2
2-5 97511059 NUT,HEX M3 W/LOCK WASHER 2
2-6 32295461 RETAINER,VALVE HP 1
2-7 32241010 VALVE,FINGER-HP DISCHARGE 1
2-8 32295479 DAMPER VALVE 1

NO CCN DESCRIPTION QTY REC.SPARES


1 2 3
REF 32310807 ASSY,VALVE PALTE-HP 1
3-1 NSS PLATE,VALVE-LP 1
3-2 32241002 VALVE,FINGRT-LP INLET 1
3-3 97511091 RETAINER,VALVE LP 2
3-4 32297327 CREW M3x12 2
3-5 97511059 NUT,HEX M3 W/LOCK WASHER 2
3-6 32241036 VALVE,FINGER-LP DISCHARGE 1
3-7 32247512 SCREW M4x12 HEX HEAD 2
3-8 32248171 NUT,HEX M4 2
3-9 32294472 DAMPER VALVE 1

3
FIGURE 4 2340 BARE COMPRESSOR

NO CCN DECRIPTION QTY REC.SPARES


1 2 3
4-1 32295651 ASSY,TUBE BREATHER 1
4-2 95031860 ELBOW TUBE 5/16x1/8" 2
4-3 95104188 CAPSCREW HEX-1/2-13x1-3/4 4
4-4 32247827 HEAD HP 1
4-5 32247926 GASKET,HEAD-HP 1 1 1 2
4-6 REF ASSY,VALVE PLATE-HP 1 1 1
4-7 32246878 O-RING 1 1 1
4-8 95035333 CAPSCREW HEX-3/8-16x1" 4
4-9 95674677 GASKET,COPPER-3/8" 4
4-10 32294415 CYLINDER,AIR-HP 1
4-11 32293623 GASKET,FLANGE 1 1 1 2
4-12 32496606 ASSY,HP PISTON COMPLETE 1 1 1
4-13 35151067 . RING LOCK 2
4-14 95104188 CAPSCREW HEX 1/2-13x3/4" 4
4-15 32247694 HEAD,LP 1
4-16 32247934 GASKET,HEAD-LP 1 1 1 2
4-17 REF ASSY,VALVE PLATE-LP 1 1 1
4-18 32246910 O-RING 1 1 1
4-19 95035333 CAPSCREW HEX-3/8-16x1" 4
4-20 95674677 GASKET,COPPER-3/8" 4
4-21 32293656 CYLINDER,AIR-LP 1
4-22 32293623 GASKET,FLANGE 1 1 1 2
4-23 32496572 ASSY,LP PISTON COMPLETE 1 1 1
4-24 35151067 . RING LOCK 2
4-25 37138237 SET,RING-HP 1
4-26 32194276 SET,RING-LP 1
4
FIGURE 5 INTERCOOLER ASSEMBLY

5
NO CLOCKWISE DESCRIPTION QTY REC.SPACES
CCN 1 2 3
5-1 97331003 ASSY,INTERCOOLER 1 1 1
5-2 97330997 . INTERCOOLER 1
5-3 95108577 . NUT TUBE-3/4" 2
5-4 95083275 .CONNECTOR,TUBE 3/4"x3/4" 2
5-5 32247942 CLAMP,INTERCOOLER 1
5-6 95094298 WASHER FLAT,1/4" 2
5-7 32035479 LOCKWASHER SPRING 1/4" 2
5-8 95416335 NUT HEX 1/4-20 2
5-9 72062185 VALVE RELIEF 80PSIG 1
5-10 32170953 FILTER INLET COMPLETE 1 1 2
5-11 32170979 . ELEMENT,FILTER-10MICRON 1 1 1 1
NO COUNTER CLOCKWISE DESCRIPTION QTY REC.SPACES
CCN 1 2 3
5-1 32293706 ASSY,INTERCOOLER 1 1 1
5-2 32295545 . INTERCOOLER 1
5-3 95108577 . NUT TUBE-3/4" 2
5-4 95031761 . CONNECTOR,TUBE 3/4"x3/4" 2
5-5 N/A CLAMP,INTERCOOLER 1
5-6 N/A WASHER FLAT,1/4" 2
5-7 N/A LOCKWASHER SPRING 1/4" 2
5-8 N/A NUT HEX 1/4-20 2
5-9 72062185 VALVE RELIEF 80PSIG 1
5-10 32170953 FILTER INLET COMPLETE 1 1 2
5-11 32170979 . ELEMENT,FILTER-10MICRON 1 1 1 1

6
FIGURE 6 MODEL 2340 COMPRESSOR DRIVE AIR RECEIVER AND ACCESSORIES

14,15
1
13
2 12
11
16
10
3
4

9
5 7
6 8

No CCN DESCRIPTION QTY REMARKS


6-1 70244322 BARE 2340 1
6-2 21993423 ELBOW TUBE 5/8” 1
6-3 21980008 CHECK VALVE 5/8” 1
6-4 95245320 BUSHING NPT3/40NPT1” 1
6-5 21972385 RECEIVER HORIZONTAL 150L 1 SSA**
6-5 21972500 RECEIVER HORIZONTAL 150L 1 ASA**
6-5 21978069 RECEIVER HORIZONTAL 150L 1 CSA**
6-5 21972393 RECEIVER HORIZONTAL 230L 1 SSA**
6-5 21978002 RECEIVER HORIZONTAL 230L 1 ASA**
6-5 21978077 RECEIVER HORIZONTAL 230L 1 CSA**
6-6 21995402 &140 RUBBER WHEEL 4
6-7 21965256 DOL STARTER 3HP/380-415V/3ph/50Hz 1
6-7 21965231 DOL STARTER 3HP/220V/1ph/50Hz 1
6-8 15830052 BALL VALVE(DRAIN) NPT1/2" 1
6-9 21980727 BALLVALVE 3/8" 1
6-10 21982335 PRESSURE GAUGE NPT1/4X300PSIG 1
6-11 21981923 PRESSURE SWITCH MDR4 1 175PSIG
6-11 21981915 PRESSURE SWITCH MDR2 1 125 PSIG
6-12 15831456 MOTOR 3HP/380-415V/3ph/50Hz 1
6-12 21979497 MOTOR 3HP/220V/1ph/50Hz 1
6-13 21982814 BELTGUARD STEEL WIRE 1
6-14 15834278 PULLEY MOTOR SPA260-1-28 1 2340L3/12,2340K3/12
6-14 21967146 PULLEY MOTOR 1 2340L3S/12
6-15 21962865 V BELT SPA1857 1 2340L3/12,2340K3/12
6-15 21962733 V BELT SPA1707 1 2340L3/12
6-16 32174280 SAFETY VALVE NPT1/4X325PSIG 1
** SSA—SINGAPORE SERVED AREA
ASA—AUSTRICAL SERVED AREA
CSA-CHINA SERVED AREA

7
FIGURE1. MODEL 2475 COMPRESSOR FRAME ASSEMBLY(DIRECTION OF ROTATION ARROW
SHOWN IS FOR ELECTRIC DRIVEN PACKAGE
BELTWHEELS. GASOLINE ENGINE DRIVEN PACKAGE BELTWHEELS
HAVE REVERSE ROTATION)

8
NO CCN DESCRIPTION QTY REC.SPACES
1 2 3
1-1 32247728 FRAME,COMPRESSOR 1
1-2 32293565 ASSEMBLY,CRANKSHAFT COMPLETE 1
1-3 NSS . ASSEMBLY,DISK&SHAFT 1
1-4 32248122 . BEARING,BALL 1
1-5 32006496 . SPACER,CRANKSHAFT BEARING 1
1-6 95213666 . BEARING,BALL WITH SNAP RING 1
1-7 37127669 . RING,BEARING RETAINER 1
1-8 95433173 . KEY,WOODRUFF 1
1-9 30210199 . BUSHING,CRANKPIN 1
1-10 30210298 CAP,CRANKPIN 1
1-11 30278667 CAPSCREW 3/8-16x7/8" 2
1-12 90799289 LOCKWIRE 12GAx5" 1
1-13 32004152 ROD CONNECTING 2
1-14 32496663 COVER FRAME END 1
1-15 32247884 GASKET FRAME END COVER 1 1 1 2
1-16 95105250 CAPSCREW 5/16-15x1" 12
1-17 95674651 GASKET COPPER WASHER 5/16 8
1-18 32279549 PLUG OIL FILTER COMPLETE 1
1-19 NSS . PLUG OIL FILLER 1
1-20 32247850 . O RING OIL FILLER PLUG 1 1 1 2
1-21 97331060 ASSEMBLY,SHAFT END COVER 1
1-22 NSS . COVER SHAFT END 1
1-23 32499923 . SEAL 1 1 2
1-24 32247876 GASKET,SHAFT END COVER 1 1 1 2
1-25 32157349 BRACKET,INTERCOOLER CLAMP 1
1-26 32496432 BELTWHEEL ELECTRIC DRIVE 1
1-26 32247975 BELTWHEEL GASOLINE DRIVE 1
1-27 95081808 . LOCKWASHER SPRING 3/4" 1 1 2
1-28 95076816 NUT HEX 1 1 1 2
1-29 95053526 CAPSCREW 1/2-12x3/4" 1
1-30 95674701 GASKET COPPER 1
1-31 32295222 BAFFLE OIL LEVEL SWITCH 1
1-32 95053070 CAPSCREW 2
1-33 32276313 SWITCH LOW OIL LEVEL 1

9
FIGURE 2 HIGH PRESSURE VALVE FIGURE 3 LOW PRESSURE VALVE
PLATE ASSEMBLY PLATE ASSEMBLY

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
REF 32310799 ASSEMBLY VALVE PLATE-H.P. 1 1 1
2-1 NSS . PLATE VALVE -H.P. 1
2-2 32236671 . VALVE FINGER-INLET 1 1 1 2
2-3 32297343 . RETAINER VALVE H.P. 1
2-4 32297327 . SCREW HEX HEAD M3x12 2
2-5 97511059 . NUT HEX M3 WITH LOCKWASHER 2
2-6 32295461 . RETAINER FINGER VALVE-DISCHARGE 1
2-7 32241010 . VALVE FINGER-DISCHARGE 1 1 1 2
2-8 32295479 . VALVE DAMPER-DISCHARGE 1

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
REF 32248205 ASSEMBLY VALVE PLATE 1 1 1
3-1 NSS . PLATE VALVE L.P. 1 1 1
3-2 32248130 . VALVE FINGER-INLET 1 1 1 2
3-3 32248148 . RETAINER,FINGER VALVE-INLET 1
3-4 32247512 . SCREW HEX HEAD M4x12 6
3-5 32248171 . NUT HEX M4 WITH LOCKWASHER 6
3-6 32248155 . VALVE FINGER-DISCHARGE 1 1 1 2
3-7 32294464 . VALVE DAMPER-DISCHARGE 1
3-8 32248163 . VALVE RETAINER-DISCHARGE 1

10
FIGURE4 MODEL 2475 BARE COMPRESSOR

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
4-1 32496598 PISTON AIR COMPLETE-2.5"H.P. 1
4-2 NSS . PISTON AIR 2.5" 1
4-3 30287783 . PIN PISTON 1
4-4 30298020 . RING LOCK 2
4-5 32307910 SET PISTON RING 2.5" 1 1 1 2
4-6 32247868 GASKET CYLINDER/FLANGE 2 2 2 4
4-7 32247652 CYLINDER 2.5"-H.P. 1
4-8 95053567 CAPSCREW HEX 1/2-13x1-1/4" 8
4-9 95674701 GASKET COPPER 1/2" 8
4-10 32246878 O-RING VALVE PLATE-H.P. 1 1 1 2
4-11 32310799 ASSEMBLY VALVE PLATE-H.P. 1 1 1
4-12 32247926 GASKET AIRHEAD-H.P. 1 1 1 2
4-13 32247827 AIRHEAD-H.P. 1
4-14 32496564 PISTON AIR COMPLETE-4"L.P. 1 1 1
4-15 NSS . PISTON AIR 4" 1
4-16 30288393 . PIN PISTON 1
4-17 30298020 . RING LOCK 2
4-18 32307928 SET PISTON RING 4" 1 1 1 2
4-19 32293540 CYLINDER 4"-L.P. 1
4-20 32248197 GASKET VALVE PLATE-L.P. 1 1 1 2
4-21 32248205 ASSEMBLY VALVE PLATE-L.P. 1 1 1
4-22 32248189 GASKET AIRHEAD-L.P. 1 1 1 2
4-23 32293557 AIRHEAD-L.P. 1
4-24 95104188 CAPSCREW HEX 1/2-13x1-3/4" 8

11
FIGURE 5 INTERCOOLER ASSEMBLY

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
5-1 32499196 ASSEMBLY INTERCOOLER 1 1 1
5-2 32499204 . INTERCOOLER 1
5-3 95108577 . NUT TUBE 3/4" 2
5-4 95083275 CONNECTOR TUBE 2
5-5 32247942 CLAMP,INTERCOOLER 1
5-6 95094298 WASHER FLAT 1/4" 2
5-7 32035479 LOCKWASHER SPRING 1/4" 2
5-8 95416335 NUT HEX 1/4-20 2
5-9 95082483 CONNECTOR TUBE 1
5-10 95031860 ELBOW TUBE 1
5-11 32247892 ASSEMBLY TUBE BREATHER 1
5-12 72062185 VALVE RELIEF-80PSIG 1
5-13 32170953 FILTER INLET COMPLETE 1 1 2
5-14 32170979 . ELEMENT FILTER-10 MICRON 1 1 1 1
5-15 32221228 TEE MALE 1
12
FIGURE 6 MODEL COMPRESSOR DRIVE AIR RECEIVER AND ACCESSORIES
10
6 7
5 8
9
4

3
15 11

12
2 13

14

1
16
18
17

No CCN DESCRIPTION QTY REMARKS


6-1 21972393 RECEIVER HORIZONTAL-230L 1 SSA**
6-1 21978002 RECEIVER HORIZONTAL-230L 1 ASA**
6-1 21978077 RECEIVER HORIZONTAL-230L 1 CSA**
6-1 21972385 RECEIVER HORIZONTAL-150L 1 SSA**
6-1 21972500 RECEIVER HORIZONTAL-150L 1 ASA**
6-1 21978069 RECEIVER HORIZONTAL-150L 1 CSA**
6-2 21982335 GAUGE PRESSURE NPT1/4X300PSIG 1
6-3 21981923 PRESSURE SWITCH MDR4 1 175PSIG
6-3 21981915 PRESSURE SWITCH MDR2 1 125PSIG
6-4 15830912 MOTOR ELECTRIC 5.5HP/380-415V/3ph/50Hz 1
6-4 21974761 MOTOR ELECTRIC 7.5HP/380-415V/3ph/50Hz 1
6-5 21966106 PULLEY MOTOR SPA254-1-28 1 2475C5/12,2475K/5/12
6-5 21966015 PULLEY MOTOR 1 2475C7/12
6-6 21982814 BELT GUARD COMPLETE 1
6-7 21962774 V-BELT SPA1832 1 2475K5/12
6-7 21962741 V-BELT SPA1882 1 2475C5/12
6-7 21965694 V-BELT SPA1765 1 2475C7/12
6-8 21993423 ELBOW TUBE 5/8" 1
6-9 32170953 FILTER INLET 1
6-10 70237672 BARE 2475 1
6-11 32174286 VLAVE RELIEF NPT1/4X325PSIG 1
6-12 21980008 VALVE CHECK 5/8" 1
6-13 95245320 BUSHING NPT3/4-NPT1" 1
6-14 15830045 VALVE BALL ,NPT3/4" 1
6-15 31385693 VALVE RELIEF,RECEIVER NPT1/4X200PSIG 1
6-16 15830052 VALVE BALL DRAIN NPT1/2 1
6-17 21995402 &140 RUBBER WHEEL 4
6-18 21965280 5.5HP/380-415V/3ph/50Hz DOL STARTER 1
6-18 21965306 7.5HP/380-415V/3ph/50Hz DOL STARTER 1
** SSA--SINGAPORE SERVED AREA
ASA-- AUSTRICAL SERVED AREA
CSA--CHINA SERVED AREA

13
FIGURE 7 MODEL 2475 COMPRESSOR DRIVE AIR RECEIVER AND ACCESSORIES

5 6
4
3

8
9

13

10

11

12
No CCN DESCRIPTION QTY REMARKS
7-1 21972450 RECEIVER VERTICAL-227L 1 SSA**
7-1 21978036 RECEIVER VERTICAL-227L 1 ASA**
7-1 21978101 RECEIVER VERTICAL-227L 1 CSA**
7-1 21972488 RECEIVER VERTICAL-303L 1 SSA**
7-1 21978119 RECEIVER VERTICAL-303L 1 ASA**
7-1 21978127 RECEIVER VERTICAL-303L 1 CSA**
7-2 15830912 MOTOR ELECTRIC 5.5HP/380-415V/3ph/50Hz 1 2475L5/12
7-2 21974761 MOTOR ELECTRIC 7.5HP/380-415V/3ph/50Hz 1 2475N7/12
7-3 21982814 BELT GUARD COMPLETE 1
7-4 21966106 PULLEY MOTOR SPA254-1-28 1 2475L5/12
7-4 15834419 PULLEY MOTOR 1 2475N7/12
7-5 21962741 V-BELT SPA1882 1 2475L5/12
7-5 15830995 V-BELT SPA1752 1 2475N7/12
7-6 21993423 ELBOW TUBE 5/8" 1
7-7 70237672 BARE 2475 1
7-8 21981923 PRESSURE SWITCH MDR4 1 175PSIG
7-8 21981915 PRESSURE SWITCH MDR2 1 125PSIG
7-9 21982335 GAUGE PRESSURE NPT1/4X300PSIG 1
7-10 31385693 VALVE RELIEF,RECEIVER NPT1/4X200PSIG 1
7-11 15830045 VALVE BALL NPT3/4" 1
7-12 15830052 VALVE BALL DRAIN NPT1/2" 1
7-13 21965280 5.5HP/380-415V/3ph/50Hz DOL STARTER 1
7-13 21965306 7.5HP/380-415V/3ph/50Hz DOL STARTER 1
** SSA—SINGAPORE SERVED AREA
ASA—AUSTRICAL SERVED AREA
CSA—CHINA SERVED AREA

14
FIGURE 1 MODEL 2545 COMPRESSOR FRAME ASSEMBLY

15
NO CCN DESCRIPTION QTY REC.SPACES
1 2 3
1-1 95344651 PLUG PIPE HEX HEAD 1/2" 1
1-2 32179061 COUPLING PIPE 1/2" 1
1-3 95273330 NIPPLE PIPE 1
1-4 32247843 PLUG OIL FILL 1
1-5 32247850 O-RING OIL FILL PLUG 1 1 1 2
1-6 95105250 CAPSCREW HEX 5/16-18x1" 8
1-7 95674651 WASHER COPPER 2
1-8 32293938 ASSEMBLY FRAME END COVER 1
1-9 37127057 . BUSHING PILOT VALVE 1
1-10 NSS . COVER FRAME END 1
1-11 37113701 VALVE PILOT 1
1-12 30346597 WASHER COPPER 7/8" 1 1 1
1-13 32028698 ASSEMBLY THRUST PIN 1
1-14 95210225 . O-RING THRUST PIN 1 1 1 2
1-15 32294035 GASKET FRAME END COVER 1 1 1 2
1-16 90799289 LOCKWIRE 12GAx5" 1
1-17 30278667 CAPSCREW LOCK 3/8-16x7/8" 2
1-18 30289110 ASSEMBLY CRANKPIN CAP 1
1-19 32006587 . LOCKWIRE 12GAx4" 1
1-20 30215008 . PIN CENTRIFUGAL UNLOADER WEIGHT 2
1-21 30221725 . WEIGHT CENTRIFUGAL UNLOADER 2
1-22 30216113 . PLUNGER CENTRIFUGAL UNLOADER 1
1-23 30416978 . SPRING CENTRIFUGAL UNLOADER 1 1
1-24 30210447 . BODY CRANKPIN CAP 1
1-25 32198160 ROD CONNECTING 2 2 2
1-26 32496440 BELTWHEEL 1
1-27 95079984 CAPSCREW HEX 5/16-18x1-1/4" 2
1-28 32203192 FRAME COMPRESSOR 1
1-29 32498008 ASSEMBLY SHAFT END COVER 1
1-30 32497810 . SEAL OIL 1 1 2
1-31 NSS . COVER SHAFT END 1
1-32 32294027 GASKET SHAFT END COVER 1 1 1 2
1-33 32294431 ASSEMBLY CRANKSHAFT 1
1-34 NSS . ASSEMBLY DISC&SHAFT 1
1-35 95200770 . BEARING BALL 2
1-36 32203218 . SPACER INNER BEARING 1
1-37 32203226 . SPACER OUTER BEARING 1
1-38 95305546 . BEARING BALL WITH SNAP RING 1
1-39 37127941 . RING BEARING RETAINER 1
1-40 30210165 . BUSHING CRANKPIN 1
1-41 95433173 . KEY WOODRUFF 1
1-42 95098315 . NUT BELTWHEEL 7/18-14 1
1-43 95043162 LOCKWASHER SPRING 7/8" 1
DETAIL A
1-44 95053070 CAPSCREW HEX 1/4-20x1/2 2
1-45 95043196 LOCKWASHER SPRING 1/4" 2
1-46 32270654 BAFFLE LOW OIL LEVEL SWITCH 1
1-47 32276313 SWITCH LOW OIL LEVEL 1
1-48 97330245 OIL SIGHTGLASS(IF LOLS IS NOT USED 1

16
FIGURE 2 2545 BARE ASSEMBLY

17
NO CCN DESCRIPTION QTY REC.SPACES
1 2 3
2-1 32230542 FILTER AIR INLET COMPLETE 1
2-2 32012957 . ELEMENT FILTER-10 MICRON 1 1 1 1
2-3 32293953 ASSY TUBE PILOT VALVE/H.P. HEAD 1
2-4 32201444 ASSY TUBE FRAME END COVER TEE/INLET 1
2-5 32293961 ASSY TUBE FEC CHECK VALVE/L.P. HEAD 1
2-6 32293946 ASSY TUBE BREATHER 1
2-7 95031860 ELBOW TUBE 5/16x1/8" 2
2-8 95082483 CONNECTOR TUBE 5/16x1/8" 2
2-9 32001141 VALVE CHECK 1
2-10 95796017 NIPPLE CLOSE 1/8x3/4" 1
2-11 32203242 CONNECTOR MALE 5/16x1/4" 1
2-12 95007522 TEE MALE BRANCH 5/16x1/8" 1
2-13 32294084 HEAD HIGH PRESSURE 1
2-14 32294043 GASKET HEAD 1 1 1 2
2-15 32293904 ASSY VALVE PLATE-H.P. 1
2-16 95053567 CAPSCREW HEX 1/2-13x1-1/4" 8
2-17 95674701 GASKET COPPER WASHER 1/2" 8
2-18 32295248 CYLINDER 2-3/4" 1
2-19 32294019 GASKET FLANGE 2 2 2 4
2-20 32496614 PISTON/PIN COMPLETE-H.P. 1 1 1
2-21 32182818 . PIN PISTON 1
2-22 NSS . PISTON 2-3/4" 1
2-23 30287791 . RING LOCK 2
2-24 95043188 LOCKWASHER SPRING 5/16 2
2-25 32230633 COVER UNLOADER 1
2-26 32182826 GASKET UNLOADER COVER 1 1
2-27 32256265 ASSEMBLY PISTON UNLOADER 1 1 1 2
2-28 32254740 . SEAL UNLOADER PISTON 1 1 1 2
2-29 32188385 . O-RING UNOADER PISTON 1 1 1 2
2-30 NSS . PISTON UNLOADER 1
2-31 95104188 CAPSCREW HEX 1/2-13x1-3/4" 8
2-32 32499899 HEAD LOW PRESSURE 1
2-33 32294050 GASKET HEAD 1 1 1 2
2-34 32293912 ASSY VALVE PLATE-L.P. 1
2-35 32294076 O-RING VALVE PLATE 1 1 1 2
2-36 32295271 CYLINDER 5"-1ST STAGE 1
2-37 32496580 PISTON/PIN COMPLETE-L.P. 1 1 1 2
2-38 30297022 . PIN PISTON 1
2-39 NSS . PITSTON 5" 1
2-40 30287791 . RING LOCK 2 1 1
2-41 95110441 ELBOW TUBE 5/16x1/4" 1
2-42 32294167 SET PISTON RINGS-H.P. 1
2-43 32294175 RING SCRAPER(2.75") 1
2-44 32295792 RING OIL CONTROL(2.75") 1
2-45 32294209 SET PISTON RINGS-L.P. 1
2-46 32294217 RING SCRAPER(5") 1
2-47 32295784 RING OIL CONTROL(5") 1
2-48 95079927 CAPSCREW HEX HEAD 5/16-18x1-3/4" 2
2-49 32294068 O-RING VALVE PLATE 1 1 1 2
2-50 95318978 CAPSCREW HEX HEAD 1/4-28x2-1/4" 1
2-51 95674677 WASHER COPPER 3/8" 1
2-52 32294373 CAPSCREW HEX HEAD 3/8-24x3-1/2" 1
2-53 32255903 WASHER COPPER 1/4" 1

18
FIGURE 3 LOW PRESSURE VALVE FIGURE 4 HIGH PRESSURE VALVE
PLATE ASSEMBLY PLATE ASSEMBLY

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
REF 32293912 ASSEMBLY VALVE PLATE 5"-L.P. 1
3-1 32294274 PLATE VALVE L.P. 1
3-2 32294324 VALVE INTAKE FINGER L.P. 1
3-3 32294340 RETAINER INTAKE&DISCHARGE VALVE L.P. 2
3-4 32247512 SCREW HEX HEAD M4x12 4
3-5 32294332 VALVE FINGER DISCHARGE L.P. 1
3-6 32294365 DAMPER DISCHARGE VALVE L.P. 1
3-7 32248171 NUT HEX M4 4

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
REF 32293904 ASSEMBLY VALVE PLATE 2.75"-H.P. 1
4-1 32294266 PLATE VALVE-H.P. 1
4-2 32294282 VALVE INTAKE FINGER-H.P. 1
4-3 32294316 RETAINER DISCHARG VALVE H.P. 1
4-4 97511042 SCREW HEX HEAD M3x16 3
4-5 32294290 VALVE DISCHARGE H.P. 1
4-6 32294357 DAMPER DISCHARGE VALVE H.P. 1
4-7 32294308 RETAINER INTAKE VALVE H.P. 1
4-8 97511059 NUT HEX WITH LOCKWASHER M3 3
4-9 32295826 DAMPER VALVE 1

19
FIGURE 5 INTERCOOLER ASSEMBLY

NO CCN DESCRIPTION QTY REC.SPACES


1 2 3
REF 32188666 ASSEMBLY INTERCOOLER 1
5-1 95077764 NUT HEX 3/8-16 2
5-2 95081857 LOCKWASHER SPRING 3/8" 6
5-3 95079646 CAPSCREW HEX 3/8-16x2-1/2" 2
5-4 95069597 WASHER FLAT 3/8" 2
5-5 32294159 CLAMP INTERCOOLER 2
5-6 32294142 BRACKET INTERCOOLER CLAMP 1
5-7 95083226 CONNECTOR MALE 5/8x1/2" 6
5-8 32211708 ASSY TUBE-3# INTERCOOLER 1 1 2
5-9 32211690 ASSY TUBE-2# INTERCOOLER 1 1 2
5-10 32211682 ASSY TUBE-1# INTERCOOLER 1 1 2
5-11 72062185 VALVE RELIEF-80PSIG 1 2
5-12 95468443 CAPSCREW HEX 3/8-16x1" 4
5-13 32185787 MANIFOLD HEAD-L.P. 1
5-14 32185795 MANIFOLD HEAD-H.P. 1
5-15 32188377 GASKET MANIFOLD 2 2 2 4
5-16 95101457 PLUG PIPE SQUARE COUNTERSUNK 1" 2

20
FIGURE 6 MODEL2545 COMPRESSOR DRIVE AIR RECEIVER AND ACCESSORIES
5
6 7,8

4 11
10
9
2
12
3
13

14

1
15

17
16
NO CCN DESCRIPTION QTY REMARKS
6-1 21972393 RECEIVER HORIZONTAL-230L 1 SSA**
6-1 21978002 RECEIVER HORIZONTAL-230L 1 ASA**
6-1 21978077 RECEIVER HORIZONTAL-230L 1 CSA**
6-2 32174286 VALVE SAFETY NPT1/4X325PSIG 1
6-3 21980016 VALVE CHECK 3/4" 1
6-4 21993407 ELBOW TUBE 3/4" 1
6-5 70237680 BARE 2545 1
6-6 32230542 FILTER INLET 1
6-7 21982822 BELT GUARD STEEL WIRE 1
6-8 15831803 ASSY ACAC 1 OPTIONAL
6-9 15830011 MOTOR ELECTRIC 7.5HP/380-415V/3ph/50Hz 1
6-9 15830813 MOTOR ELECTRIC10HP/380-415V/3ph/50Hz 1
6-10 21965736 V-BELT SPB2507 1 2545C7/12
6-10 21965868 V-BELT SPB2159 1 2545C10/12
6-11 15834252 PULLEY MOTOR SPB236-1-38 1 2545C7/12
6-11 15834260 PULLEY MOTOR SPB315-1-38 1 2545C10/12
6-12 21981923 PRESSURE SWITCH MDR4 1 175PSIG
6-12 21981915 PRESSURE SWITCH MDR2 1 125PSIG
6-13 21982335 PRESSURE GAUGE NPT1/4X300PSIG 1
6-14 15830045 VALVE BALL- NPT3/4" 1
6-15 21980727 VALVE BALL NPT3/8" 1
6-16 21995436 &180 RUBBER WHEEL 4
6-17 21965322 10HP/380-415V/3ph/50hZ DOL STARTER 1 2545C10/12
6-17 21965306 7.5HP/380-415V/3ph/50hZ DOL STARTER 1 2545C7/12
** SSA--SINGAPORE SERVED AREA
ASA-- AUSTRICAL SERVED AREA
CSA-- CHINA SERVED AREA

21

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