Open gear lubricant spray system
Installation/Operation Manual
 

SAF2MT-DT2S-3N-2P-350

Shanghai Nova Machinery Equipment Co., Ltd.

No. 2960 HuMin Road Shanghai 201109,P.R.China 

Tel：86‐21‐54463335    13918107639 
Fax：86‐21‐54463339 
E‐Mail:[email protected] 

WWW.SHNOVA.COM   
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Preface and Owner Manual 

Owner Manual

The functions of this Manual are to let the owners to understand the gear lubricant system, and are able to use
the product properly.

It shall be fitted with this manual at the site of gear lubricant system, and ensure to be read at any time.

The operators or relevant personnel for all the gear lubricant system must be familiar with and can use the
Manual. For example, the operators with the following processes:

.Operation: including equipment regulation, trouble diagnosis, treatment for the productive wastes, equipment
maintenance and management for processing materials, etc.

.Maintenance: (Testing and repair);

.Transportation process

As for the operators who cannot read the Manual, the equipment owner shall tell the operators to know the
contents of the Manual, especially for the safety instruction.

Operation Manual

-Including the safety of the gear lubricant system, important information for the correct and economic operation,
and shall be helpful to observe them so as to avoid danger -Decrease the maintenance cost and downtime,

-Increase the reliability and expand the life of gear lubricant system.

The relevant laws and regulations on the accident prevention and environmental protection at the site of
equipment shall be observed when the equipment is used.

Director

Contents Page
Preface and Owner Manual................................................................................ 1

Director............................................................................................................... 1

Safety Caution................................................................................................. 2-3

Scope of Application........................................................................................... 4

System technical parameters............................................................................. 5

System Operation Principle................................................................................ 6

Parameters calculation and adjustment.......................................................... 7-8

System installation and debugging caution................................................... 9-15

Daily maintenance and repair............................................................................16

Trouble help................................................................................................. 17-19

System information

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Safety Caution
The basic instructions shall be observed when the installation, operation and maintenance for the system
included in this Manual. Therefore, the installing and debugging and other related personnel shall read the
Operation Manual carefully before installing and debugging the equipment. The Operation Manual shall be fitted
at the site of equipment or system installation.

The general safety instruction in this Chapter and special safety instruction in other Chapter shall be observed
the same.

Hazard symbol in Operation manual

Safety symbol acc. To DIN 4844-W9

The symbol means that the provisions of this article are not abided, which may
cause injuries.

 
Safety symbol acc.to DIN 4844-W8

The symbol means having shock hazard.

The symbol means that the provisions of this article are not abided, which may cause
equipment damage or the trouble may be occurred.

The warning symbol pasted on the equipment, and make sure these symbols are easy
to see clearly.

Personnel qualification certificate and training

 Operators in charge of equipment operation, maintenance, testing and installing shall be qualified for the
job.

 The user shall be reasonable division of responsibility for these personnel and management scope.

 If any operators are failed to grasp the necessary expertise, the proper training and guidance shall be
arranged. If necessary, the representatives from the equipment manufacturer/suppliers shall carry out the
training and guidance.

 In addition, the owners shall ensure that the operators fully understand all the contents of the Manual.

Safety instructions that don’t follow may cause dangerous

 Ignore safety warnings may result in equipment damage , environmental pollution and /or personal injury

 The claim for safety instructions that not be followed and causes damage could not be accepted.

The following examples we listed due to not comply with the safety warning and cause dangerous:

 The main function loss of the equipment or the system

 Failure for defined maintenance measures

 May cause personal injury due to the electrical and mechanical failure or chemical reaction

 May cause environmental pollution due to the leakage of harmful substances.

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Safety operation
 Pay attention to

 Safety instructions given in this Manual;

 The national laws and regulations on the accident prevention at the location of the equipment;

Enterprise internal work regulations and accident prevention measures.

Owner and operator’s safety regulations

 If the hot and cold parts on the equipment may be dangerous, the owners need to protect themselves
against the accidental contact.

 The protection devices shall not be broken down or unloaded when the equipment is running.

 Leaked hazardous substances shall be properly handled, to avoid hurt people or cause environmental
pollution. The processing of hazardous substances shall comply with the relevant legal regulations.

 Shall prevent current danger. (see VDE for specific details and the corresponding specification of the local
Power Company)

 
Safety regulations on maintenance, testing and installation
 Owners shall ensure that all maintenance, testing and installation work has been carefully read this manual
by them, and done by the authorized and qualified professionals.

 Any such operations shall not be done when the machine is running, please close the machine according
to the regulations of the Manual.

 After completing the cleanup, all the safety protection measures shall be mounted.

 Remove pump and harmful substances on the related equipment.

 Dealing with materials harm to the environment according to the relevant government regulations

 Before the equipment is running again, it shall ensure that all the requirements of “debug” section in this
Manual has been completed.

 
Modify or use other parts without permission
 Any changes or modification of equipment shall be consult manufacturers for consent. Only use the
original parts and accessories specified by the manufacturer, to ensure the safe operation of the equipment.

 If the other unauthorized parts are used, the manufacturer is not responsible for the resulted damage.

Operate without permission

 The regulations of " scope of application in this Manual shall be abided only, to ensure the safety of the
operation. It shall not exceed the maximum rating value given in the technical parameters list of Manual.

Debugging in the EU area (pump or pump core), only meet the EU regulations, debugging the equipment can
be allowed.
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Scope of Application
This Owner Manual refers to pneumatic barrel pump model SAF2 – YL-MT (with 4 outlet), spray
lubrication system for the open gear. Its purpose is to prompt pump installation, operation and maintenance
personnel.

If it is failed, please contact the following our service department, indicate the detail type and order
number

Shanghai Nova Machinery Equipment Co., Ltd.

Telephone: +86-21-54463335

Fax: +86-21-54463339

Mobile phone: +86-013918107639

Email:[email protected]

 
 The spray lubrication system is specially designed for the open gear lubrication

 Al kinds of gear rack and special mechanical parts can also be lubricated based on special requirements.

 Please note that the maximum rating value mentioned in the technical parameter table, especially the
maximum pressure of 120 Bar, shall not be exceeded.

 Barrel pump SAF2 is only used for the lubricating oil viscosity rating of spray system is designed for pump
NLGI 0 and 00.

 Any other USES is not in accordance with the instructions, the owner shall guarantee and bear the loss
compensation.

 System special advantages

. SAF pump directly replaces the barrel (not necessary to supplement)

. SAF pump without servo disk, even if barrel damage in transit or concave.

. By a hoisting frame with manual winch can easily disassembly and install the cover barrel (see attachment).

The other losses for inconsistent with the provisions, the manufacturer is not responsible for these.

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System technical parameters

Suitable power  85~264 VAC / 47~63Hz    1Kw 

Drive pressure  min. 6bar, max 10bar 

Air flow  1m³/ minute

Air interface  G3/4”

Environmental temperature  6~55℃ 

Number of outlets  2 

Lubricant output/stroke  1.1cm³  ×2 

Pneumatic drive, ratio  40:1 

Max. operating pressure  120 bar 

200 l lidded barrels acc. to

Reservoir 
DIN 6644 
Heavy-duty synthetic open gear lubricating oil and NLIG 0 #
00 to # grease
Suitable lubricants  (Grease products can not contain solid particles and fibers). 
WHITMORE ENVIROLUBE XE；
Recommended Lubricants Kluberfluid C-F 3 Ultra
CEPLATTYN® KG 10

Nozzle number  3 

Spray width  350 mm 

Gear width  350 mm 

Parameters table

Description Unit Recommended value

Pre-cleaning time Sec 3

Spray delay time Sec 3

Cycling pause time Sec 26

End cleaning time Sec 20

Filter cleaning time Hour 720

Note: The above table is for reference only recommend, we ask you to adjust effect
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System Operation Principle

Automatic operation
 Once the main power switch is connected ,the power indicator is on;
 Change the remote/local switch to remote, the electrical system interlock is started, the system is ready;
 Receive the remote operation (terminal X4:16), the running light is on the control box panel, the system
enters the remote automatic lubrication mode;
 Start for the first time , the system is carried out on the nozzle pre-cleaning program, 2 /2-way spray nozzle
valveDT1 opens for 3 seconds;
 Nozzle pre-cleaning is ended, the system begins to implement injection procedures, 3/2-way oil pump
valve DT2 opens for 3 seconds, the oil pump supply oil for spray unit, to perform spray lubrication work;
 The spray process is ended, the system begins to execute the nozzle end cleaning and cycling pause
procedures, electromagnetic valve DT1 closed, the nozzle end cleaning time and cycling pause time is
adjustable;
 2 /2-way spray nozzle valveDT1 opens for 20 seconds, the nozzle end cleaning program is ended; 2 / 2 –
way nozzle valve DT1 is closed;
 Cycling pause procedures are ended, the system begins to implement injection procedures,
electromagnetic valve DT1, DT2 open, the system sprays the oil; ;
 Based on the above program logic, as long as the remote operation signal (terminal X2:26) is existed, the
system will cycle the above logical steps.
 Run according to the above program logic, as long as the remote allowed operational signal (terminal X2:26)
is existed, the system shall cycle the above logical steps.
 Once the remote allowed operational signal (terminal X2:26) is disconnected, 3/2-way oil pump valve DT2
is closed, the oil pump shall cut-off the oil injection;
 The system implements the nozzle end cleaning procedures; 2 /2 way nozzle valve DT1 opens for 10
seconds;
 The nozzle end cleaning program is ended; 2 / 2 –way nozzle valve DT1 is closed, the system stops running;
 The system receives the remote allowed operational signal (terminal X2:26); the system shall restore the
operation.

Local automatic operation

 Once the main power switch is connected, the power light is on;
 Run enable signal to a remote receiver (terminal X4: 17), the remote allows you to run the lights on the
touch screen;
 Press the button on the touch screen automatically run locally, the local system into automatic operation
mode of lubrication;
 This kind of operational mode is suitable for no main controlled electric interlocking communication.

Local forced operation

 Once the main power switch is connected, the power light is on;
 Run enable signal to a remote receiver (terminal X4: 17), the remote allows you to run the lights on the
touch screen;
 forced to run local press touchscreen button, the system enters run locally forced mode;
 In local mode can be selected manually run the pump, or both pumps simultaneously open on the touch
screen;
 When this mode is used in the system debugging for the first time, the pause time is set to 1 seconds.

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Parameters calculation and adjustment

Appendix 1. HAS spray system oil consumption (recommended)

Required specific consumption quantities [g/cm*/op.hrs.]

Type of installation /
drive Running-in High viscosity
Operational lubricant
lubricant synthetic oil

1 Single-pinion kiln drives 5 1.5 to 2.0 0.8 to 1.0

Single-pinion mill drives of

2 6 2.0 to 2.5 1.0 to 1.3
average dimensions

Single-pinion mill drives of

3 large dimensions or 7 2.5 to 3.0 1.3 to 1.5
double-pinion kiln drives

4 Double-pinion mill drives 8 3.0 to 3.5 1.5 to 1.8

* width of tooth flanks

The above is for reference only oil recommended list, the amount of lubricant materials
and technology and equipment manufacturing, oil brand and model (see recommended
equipment manufacturers and oil producers) related; must be before use unknown
Lubricants test.
Appendix 2. Adjustment of the lubricant quantity
When adjusting the lubricant quantities, take the indications of the lubricant manufacturer and those of the gear manufacturer as
well as the state of the gear into consideration (running-in operation, continuous operation).
Since the holding time of the 3/2-way valve must be of 3 seconds and the lubricant output of the pump per stroke is constant,
the lubricant quantity is adjusted by varying the cycle time.
PUMP SPECIFICATIONS
PUMP  SAF YL 1  SAF YL 2 
NO OF OUTLETS    1  2 
OUTPUT PER STROKE  1.1CC  1.1CC×2 
MAX PERMISIBLE STROKE  15/MIN  15/MIN 
Spray delay time  3 ESC MINMUN  3 SEC MINIMUM 
Cycling pause time  1 ESC MINMUN  1 SEC MINIMUM 
OUT PUT PER MIN  1.1×15=16.5CC  1.1×15=16.5CC×2 
OUT PUT PER HOUR  990CC  990CC×2 
Lubrication quantity adjustment formula:
Tt ＝ Mpu ÷ Qges －Th -Tp
Tt ＝ Cycling pause time
Mpu ＝ pump lubricant output per stroke constantly (1,1 cm³ in the case of SAF1, 2 x 1,1 cm³ in the case of SAF2)
Qges ＝ total lubricant output required per hour ＝ width of tooth flanks × Required specific consumption quantities
Th ＝ Spray delay time = 3 seconds； Tp ＝ Pre-cleaning time = 3 seconds；
Example： Double-pinion，width of tooth flanks 35cm，Running-in lubricant，PUMP：SAF2.
Qges ＝ 35×7 = 245 cm³
Tt ＝ 3600秒×1.1 cm³×2 ÷ 245 cm³ －3秒 －3秒 = 26.3 seconds. Cycling pause time 26.3 seconds
Note: The distributor testing time is increased depending on the pipeline length when using for the first
time.

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Parameter adjustment

The parameters shall be modified in the actual application; the following steps shall be done:

System boot screen

The power supply is connected, to display this page

Click enter this page

Click choose the system language

Click enter system operation page

Operating status display

Click enter this page

  Parameter setting screen

Click enter this page

Choose the required-modifying system parameters;

click the login password input box;

Input username and password”

Choose the required-modifying parameters, to do

the parameters adjustment.

Note: Username admin password admin

Re-click the required-modifying parameters, to do the parameters adjustment.

Click enter alarm help page

Click return to the boot page

When the system is failed, the corresponding red light will be on at the alarm display area,

Click enter the help page; Help page corresponding solution file will become a red font.

After the fault contact press to clear the alarm.

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System installation and debugging caution

 

Pump station installation requirements

 Pumping station shall be installed in easy maintenance and less dust, and must pay attention to whether

the environment temperature is suitable for pump working temperature range;

 Pumping station shall pay attention to the influence of the surrounding environment, especially for the

surrounding motor protection level);

 The enough installation space, can easily open the lid, replace the barrel and do the maintenance work

(The required space referring to the system general drawing);

 Pumping station shall be installed in the flat and firm place without any vibration

 Pumping station shall generally be installed in the injection panel level, as close as possible, in this way

the pipeline of the system is shorter, the pressure reduction can be kept at a minimum, to ensure enough

to overcome the pressure of the back pressure at the lubrication points;

 In order to ensure the system to work properly, it shall be equipped with the standby pump.

Hard pipe and hose installation

 All the system components (pipe, hose pipe joint shall be designed for maximum system pressure.

 The middle pipeline is recommended to use the cold rolled seamless steel tube. For working in an
adverse environment system, it is recommended to use stainless steel tube.

 A pipe cutter for cutting the pipe shall be used, not allowed to use a saw for avoiding to produce scrap iron

 A bender shall be used for a cold bending pipe, because a hot bending will produce a scale.

 It shall be cleaned inside the tube, the impurities such as any rusty spot, hot rolling, oxide and sand are
not allowed. About 90% accidents are due to not enough cleaning; the data shall be pay great attention.

 The place with too high or too low temperature shall be avoided as far as possible while installing the
pipe, because of the too high temperature will lead to the grease ageing, the too low temperature will
increase the grease resistance in the pipe. These factors can result in lubricating oil shortage or damage
to the pipe.

 For mobile or out-of-reach lubrication points, the high pressure hose or nylon pipe can be connected. 

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Lubricant Piping for Central Lubrication Systems requirements

 

1. QUALITY:
Seamless-drawn high-precision steel pipe, soft annealed, scaled,
pressure and leak tested.
natural or galvanized

2. CROSS SECTION, BENDING RADIUS and WEIGHT:

2.1 Pipe fitting with compression couplings

Pipe. Diameter D mm 4 6 8 10 10* 12 20 20* 25 25* 30 38

Wall thickness S mm 0,5 1 1 1,5 2 1,5 2 2,5 2,5 3 3 3

Bending radius R mm 8 12 16 20 20 23 36 36 44 44 50 65

Weight G kg/m 0,04 0,12 0,17 0,31 0,39 0,39 0,89 1,08 1,39 1,63 1,99 2,59

* These sizes should be avoided if possible. Because they are non-stock.

2.2 Pipe fitting with threaded pipe couplings

Size -- inch 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
Pipe. Diameter D mm 13 16 21 27 33 42 48 60

Wall thickness S mm 1,5 1,8 3 3 3 3 3 3

Bending radius R mm 24 30 38 48 60 80 200 210

Weight G kg/m 0,43 0,65 1,1 1,77 2,22 2,92 3,24 4,22

3. LENGTH:
Pipes supplied in lengths of 5 to 6 meters.
 

4. ASSEMBLY INFORMATION:

4.1. Do not weld pipes.

4.2. Bend pipes in a cold state.

4.3. Remove burrs and clean pipes (either with compressed air blowing or with tube brush)

4.4. Before assembly the lubricant lines must be primed with lubricant.

5. INSTALLATION CONSIDERATIONS FOR THE CLIENT:

Platforms, scaffolding, ladders for assembly heights exceeding 2 meters.

Application of rust preventative and painting.

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Various Pipe Securing Methods

 
1. Securing of main lines in dual-line systems, over 12 mm dia.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
B1 B2 B3
with brass plugs directly onto concrete   with securing bolt where   with two brackets for
base convenient distance mounting
 
 
2. Securing of pressure lines and discharge lines over 12 mm dia.
 

 
B 5 with Stauff-Clamps B 4 with double-pipe clamps
 
3. Securing of delivery lines and main lines (in dual-line systems) up to max. 12 mm dia.

 
B6 with pipe clamps
for fixing 1 to 8 pipes

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INSTALLATION INSTRUCTIONS FOR SOLDERLESS PIPE FITTINGS WITH SLEEVE
Precision steel piping DIN 2391, annealed, scale-free is to be used.
 
1) Rectangular saw off the pipe to be laid. WARNING: do not use pipe cutters!

 
2) Smooth down the end of the pipe both inside and outside.

 
3) Oil thread and sleeve - do not use grease.
 

 
4) Move screwing components over the pipe as illustrated.
Sleeve has larger side towards the coupling nut.

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5) Press pipe onto pipe connection until impact. Screw an coupling nut by hand until impact.

 
6) Screw an coupling nut for about 1 1/4 to 1 1/2 turns with a spanner. Lengthen spanner if necessary. Pre-
mount the connecting pipe fittings and the large union pipe fittings in the vice; small union pipe fittings can
be mounted anthem device. Final mounting at all costs in the same cone as that in which the pre-mounting
took place; mark if necessary! Leaks are other wise in avoidable. In the case of standard product, pre-
mounting in our specially formed remounting pipe connections. The dimensions of the pipe
connection are determined with such great precision that pre-mounted pipes in it with cut-in
sleeve can be paired with every connecting piece, whose bores lie within the tolerances of DIN 3861.
 

 
 
7) Sleeve has cut into the pipe.

This is obvious from the clearly visible discharge of material.

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Hose Installation Instructions

The operational safety of a system and the durability of the hose lines are to a great extent dependent upon

the correct installation of these lines. Some important points to note:

1) As a basic rule, a hose line must never be put under torsion; it must

not be twisted during installation. The length of a hose line can change

when under pressure. Shortening means extra traction strain on the

hose and on the connections. In its pressure less state the hose line

must therefore droop a little. Only screw on coupling nuts until the

connection does not leak. Further tightening does not improve the

sealing qualities but only damages the connection.

2）In the case of curved installation, attention must be paid to the bending
radius. Sharp bends are to be avoided. When the length of a hose line which
is to be installed bent is calculated, one must remember that the connecting
accessories are not flexible. The correct measurement of the length of hose
between the connecting accessories is therefore essential.

3）Elbow fittings are provided for a purposeful installation of the hose lines. The
radius of this fitting is so small, that a correct lay out of the hose line is possible
even in the case of restricted room for the fitting.
 
 
 
 
 
 
4）Elbows also suit those places where the positioning of the connections does
not allow a "hanging" bend and where "standing" bends would imply a constant
danger of unwanted bends behind the hose fitting.

Use the requisite fixing material (ea. clamps) in the correct size. Hose must
not be allowed to move in the clamps but must also not be squashed. The fixing
material should fit around the hose if possible.

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Debugging operation description

 Pumping station in the factory has been full of lubricant and exhaust;

 In order to keep the lubricant in the oil pump in transportation and storage, there is a plastic bag in the oil
pump to protect oil pump;

 After removing the plastic bag, the oil pump can be placed in a barrel full of lubricant. And shall not take
out the oil pump at random;

 After the oil pump shall be put into operation, another barrel full of lubricant can be replaced; when
replacing the barrel, it shall be attached great importance not put into the barrel with dust or dirt. The lid
shall be evenly jointed on the edge of the barrel.

 Driving air shall be free from condensate and impurities. For air treatment, to use the air treatment unit
including air filter, pressure regulator and lubricator.

 For pickling the oil, gas path pipe, to guarantee the pipeline cleaning;

 Check all oil pipe, pneumatic cut-off valve, to make it in an open level;

 Loosen the injection panel filter entering into the inlet joint (for pipeline oil filled);

 Connect the main air supply; the air supply pressure is adjusted to 5 Bar. It shall not be more than 7 Bar.

 Connect the main power supply, change the remote/local switch to the local

 In the case that loosing the injection panel filter inlet joint is started to out of oil , tighten the joint;

 Adjust injection panel air pressure reducing valve, the air pressure shall be adjusted to 6 Bar;

 After all the nozzles begin to normal oil injection, the system debugging is over.

 Set the remote /local switch to remote.

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Daily maintenance and repair

 Before performing any maintenance on the system, shut off the power switch, shut down the system main
inlet valve, and protect it from accident. In order to reduce the pressure, open the pump station pressure-
relief valve in the system. Maintenance shall be only use spare parts from the original factory and is
performed by the training qualified personnel.

 Because the system is used for conveying the lubricant, so it doesn't require any special maintenance.

 Regular maintenance and daily maintenance work;

 Need to often check the control box and other alarm devices;

 Check lubricated conditions

 Need to have regular inspection and clean the lubricating oil filter, clean or
replace every 720 work hours.

 Need to often remove the impurities and dust on the system;

 At least once a month check the shape of the oil injection, be adjusted if necessary;

 Regularly clean the oil grease accumulated on the installation disk and of nozzle;

 Timely empty the grease tank;

 When filling oil into the tank, notice that it shall not be mixed into the impurities or foreign body;

 Check oil pump whether the work is correctly. Comparing the existing data and whether the
recommended value is consistent;

 Check at least once a year the nozzle and the distributing valve. When it is necessary; the
replacement work shall be carried out by the trained professionals.

 Clean up the wasted oil on the gear (at least once every two years - according to the type of shield).

 Use the air compressor; the attention shall be given to the recommended value from the
manufacturer;

 According to the air humidity, regularly check the air filter and oil-water separator; If necessary, to re-
fill the lubricating oil;

 Check the seal once a year, to replace if necessary.

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Troubleshooting

Fault: Low-low Grease level

Cause: Remedy:

Grease tank below the minimum line Replacing or adding grease

Low grease level switch fault Checks and maintenance low grease level switch

Fault: Low Grease level

Cause: Remedy:

Grease tank below the set limits Replacing or adding grease

Low grease level switch fault Checks and maintenance low grease level switch

Fault: P1Low air press

Cause: Remedy:

Air pressure is less than the set value input Increase the input air pressure

Reset air pressure switch P1 alarm parameters

Air pressure switch P1 alarm parameter setting error

Air pressure switch P1 monitoring parameter setting Reset air pressure switch P1 monitoring

error parameters

Checks and maintenance of air pressure switch

Air pressure switch P1 fault
P1

Fault:P2 & P3 Low Grease press

Cause: Remedy:

pump fault Checks and maintenance Grease pump fault

Pipeline leak or blockage Check the exclusion of pipeline fault

Grease pressure switch alarm parameter setting

Reset Grease pressure switch alarm parameters
error

Grease pressure switch monitoring parameter Reset Grease pressure switch monitoring

setting error parameters

Checks and maintenance of Grease pressure

Grease pressure switch fault
switch

No.2960 Humin road Shanghai 201109, P.R.China www.shnova.com 17/19

Tel: 86-21-54463335 Mobile: 13918107639 Fax: 86-21-54463339 [email protected]
 
 Shanghai Nova Machinery Equipment Co., Ltd. 
 

Fault: 1 # & 2# pump fault

PUMP,NOT DELIVERING GREASE

Cause: Remedy:

BARREL EMPTY CHANGE BARREL

NO AIR PRESSURE CHECK FOR 5 BAR AIR PR.

3/2 WAY SOLENOID VALVE DOES NOT OPEN/CLOSE CHECK FOR PISTON MOVEMENT

CLEAN/REPLACE IF NECESSARY

PUMP HAS SUCKED IN AIR VENT, PUMP AS FOLLOWS DISCONNECT THE

COUPLERS (4) FROM LINES OPEN SHUT OFF

VALVE(5)RUN THE PUMP FOR TWO OR THREE

STROKE RECONNECT

SUCTION VALVE BLOCKED REMOVE SL NO 9 CLEAN/REPLACE

CHECK VALVE BLOCKED REMOVE SL NO 18 CLEAN/REPLACE

PUMP BODY ASSY.BLOCK CLEAN PUMP BODY SL NO 7/REPLACE

PUMP ELEMENT JAMMED CLEAN PISTON 2&3 REPLACE

NOTE: REPLACE PUMP ELEMENT WITH DRIVE CYLINDER IF PUMP DOES NOT WORK EVEN AFTER ATTENDING

CAUSE SL NO 5.6.7.8.

PUMP DELIVERING INSUFFICIENT GREASE

LESS OFF TIME SETTING FOR SUCTION OF GREASE CHECK FOR SOLENOID VALUE OFF TIMING** MIN
TIME REQUIRED FOR THE RELEASE OF
COMPRESSION SPRING IS 3 SEC.

SUCTION VALVE BLOCKED REMOVE SL NO 9 CLEAN/REPLACE

SUCTION PISTON WORN OUT CHANGE

INTERNAL LEAKAGE IN PUMP BODY ASSY. CHECK ALL CLOSURE PLUGS, CHECK INTERNAL
PISTONS. REPLACE COMPLETE ASSY IF PISTONS
ARE WORN OUT

U CUP SEAL DAMAGED CHANGE ITEM SL NO. 15

PUMP ELEMENT DEFECTIVE REPLACE

Fault: Nozzle units Fault

Cause: Remedy:

Nozzle clogging Checks and maintenance fault nozzle

No.2960 Humin road Shanghai 201109, P.R.China www.shnova.com 18/19

Tel: 86-21-54463335 Mobile: 13918107639 Fax: 86-21-54463339 [email protected]
 
 Shanghai Nova Machinery Equipment Co., Ltd. 
 
Air flow is too small or does not meet the minimum Increase the supply pressure and flow

pressure 6bar

IMPROPER LOCATION OF NOZZLE INSERT TIP CHECK NOZZLE INSERT TIP POSITION THE

WITH RESPECT TO SPRAY ANGLE GREASE HOLES AT 30 deg. ANGLE W.R.T.

CENTRE AXIS.(LOOSEN THE LOCK NUT AND

BOLT (7)&(8) BEFORE ADJUSTING INSERT).

LESS,QUANTITY OF LUBRICANT CHECK GREASE OUTPUT FROM DISTRIBUTOR

GREASE HOLE & AIR HOLES OF NOZZLE REPLACE NOZZLE INSERT.

INSERT WORN OUT

Fault: Distribution fault

Remedy:
Cause:

Check and replace the sensor

Dispenser sensor fault

Dispenser clogged Checks and maintenance distributor

Pipeline leak or blockage Check the exclusion of pipeline fault

Fault: Spray panel not closed

Cause: Remedy:
Spray unit is not closed or closed in place Close spray unit
Interlock switch fault Checks and maintenance interlock switch

Fault: Filter alarm

Filter run time of arrival Clean or replace the filter

Fault: lubricant is leaking from the safety valve

Cause: Remedy:

Lubricant filter clogged Clean filter. Replace strainers, if necessary

Blockage in the feed line system, metering devices Eliminate cause of blockage. Disassemble

or nozzles blocked metering devices and nozzles and clean them.

All repair works which are beyond the knowledge of the owners’ personnel must be executed by

Lincoln qualified experts. For this, send the defective pump to the Repair Department of Lincoln or

call a specialist who will repair the pump on site.

No.2960 Humin road Shanghai 201109, P.R.China www.shnova.com 19/19
Tel: 86-21-54463335 Mobile: 13918107639 Fax: 86-21-54463339 [email protected]
 
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10 21
Drawing: Project: Client: Rev.: V2.0
Design: 姓名 Cabinet: #A1
Check: 校对. Open gear lubricant spray system Shanghai Nova machinery equipment co.,ltd.
Auditing: 审核 Description: Contract No.: Page: 20
Name Date Power Supply ZCPS-350-151013-CBA T.Page: 25
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Communication table
Hardware: S7224+EM277 Profibus DP
Protocol: 8 Byte Out/ 8 Byte in
Address: VB1000
Dcs For S7224
1 Remote Start V1000.0
2 Remote Allow Manual V1000.1
3 Remote Allarm Reset V1000.2
4 Spare V1000.3
5 Spare V1000.4
6 Spare V1000.5
7 Spare V1000.6
8 Spare V1000.7
9 Spare VB1001
10 Spare VB1002
11 Spare VB1003
12 Spare VB1004
13 Spare VB1005
14 Spare VB1006
15 Spare VB1007
S7224 For DCS
1 System Run V1008.0
2 System Standby V1008.1
3 Pipe sweeping V1008.2
4 Oil injection V1008.3
5 Interval V1008.4
6 Pipe sweeping after remote stop V1008.5
7 1# Pump Air Valve Y1 Open V1008.6
8 1# Pump Air Valve Y2 Open V1008.7
9 Spary Unit Air Valve Y3 Open V1009.0
10 Low oil level signal V1009.1
11 Low-Low oil level signal V1009.2
12 Metering devices senser S1 signal V1009.3
13 Metering devices senser S2 signal V1009.4
14 Spray Unit Interlock Sw25 signal V1009.5
15 Spray Unit Interlock Sw26 signal V1009.6
16 Air Pressure Switch P1 signal V1009.7
17 Grease Press Switch P2 signal V1010.0
18 Grease Press Switch P3 signal V1010.1
19 Spare V1010.2
20 Spare V1010.3
21 Spare V1010.4
22 Spare V1010.5
23 Spare V1010.6
24 Spare V1010.7
25 Allarm V1011.0
26 Fault V1011.1
27 Low oil level alarm V1011.2
28 Low-Low oil level alarm V1011.3
29 Low air pressure alarm V1011.4
30 Metering devices senser S1 alarm V1011.5
31 Metering devices senser S2 alarm V1011.6
32 Spray Unit Interlock Sw25 alarm V1011.7
33 Spray Unit Interlock Sw26 alarm V1012.0
34 Grease Press Switch P2 alarm V1012.1
35 Grease Press Switch P3 alarm V1012.2
36 Filter element clean time alarm V1012.3
37 Spare V1012.4
38 Spare V1012.5
39 Spare V1012.6
40 Spare V1012.7
41 Spare VB1013
42 Spare VB1014
43 Spare VB1015
 Shanghai Nova Machinery Equipment Co., Ltd   

Pneumatic barrel umps

Model SAF2-YL-MT

NV-26395-4MT

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      1/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
Description
1. General
This Owners Manual refers to the pneumatic barrel pumps model SAF2-YL -MT(with 4 outlet). It is
intended for the personnel charged with the installation, operation and maintenance of the pump.
If fault shoud occur although the Operating Instructions have been followed, please contact our Service
Department below and indicate the detailed model designation and the order number (mentioned on the
nameplate):
Shanghai Nova Machinery Equipment Co., Ltd
No.2960 Humin Road Shanghai 201109,P.R.China
Tel：+86-21-54463335
Fax：+86-21-54463339
Mobile：13918107639
[email protected]

2. Appropriate Use
The barrel pumps model SAF2-YL-MT are designed for use only in spray systems for the supply of adhesive
lubricants of NLGI grades 0 and 00.
Take care that the maximum ratings mentioned in the Technical Data sheet, particularly the max. operating
pressure of 300 bar,
is not exceeded.
Any other use is not in accordance with the instructions and will result in the loss of claims for guarantee and
liability.
Particular advantages of the SAF pumps
· direct delivery from the original drum (no refilling necessary)
· no follower plate, i.e. the delivery is also possible when the
barrels are extremely damaged or dented.
· easy removing and installation on a lidded barrel by means of
a stand with winch (see „Accessories“)

3. Technical Data

Modell: SAF2-YL-MT
Number of outlets 4
Pneumatic drive, ratio 40:1
Lubricant output/stroke 1.1cm3×2×2
Max. operating pressure 300 bar
Driving pressure min. 4bar, max 10bar
Reservoir 200 l lidded barrels acc. To DIN 6644
Suitable lubricants adhesive lubricants NLGI grades 0 and 00
Sound level < 70 dB

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      2/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
4. Structure

04

985

05
02

01

09
Lubricant outlet
06
08

03 Driver Air inlet

07

The pump SAF2 (part no. NV-26395-4MT ) mainly consists of the following components:

Item Qty. Designation Part Number

01 2 Pump Element with Drive Cylinder SAF 2 504-31629-2

02 1 low level control switch 415-22935-1
03 1 Terminal box 60*60*50 TB2-6050-LW
04 1 Drum cover 409-26393-2
05 4 Hose ND-NW06-800
06 4 High pressure ball valve KHB-G3/8
07 2 air relief cock 68042
08 2 Oil Couplers LSQ-S4-02
09 2 Air Couplers LAM-02

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      3/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
5. Electrical Equipment
 
Electric low level control
Magnetic floating switch with stainless steel float
(1.4571) Diameter 82 mm
Guiding tube and fittings of brass
2 change-over switches 40 VA/250 V = /1A Protection IP 65

6. Mode of Operation
 
A 3/2-way air solenoid valve (integrated in maintenance
unit HSA-TD 20) is required for the drive of the spring-
loaded air pi- ston.
When the solenoid valve is activated, compressed air
enters the air cylinder (item 2) and displaces the air piston
downward. The working piston (item 3)supplies the
lubricant via the check valve (item 4) to the integrated
metering device (item 5).
The metering devices meters the lubricant quantity in two
equal quantities of each 1.1 cm³/stroke.
The pump SAF1 (for 1 pinion) supplies a part of the
lubricant via the external check valve to the outlet. The
pump SAF2 (for 2 pinions)supplies both lubricant
quantities to the two outlets.
 
The 3/2-way solenoid valve must keep activated at least
3 se- conds to allow the pressure built up in the system.
Once the solenoid valve has been switched off the spring-
loaded air piston can be put in its initial position and,
together with the working piston, it simultaneously sucks in
lubricant from the bar- rel.
The pump is ready for the next working cycle.
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      4/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
7. Spare Parts List

Pump Element with Drive Cylinder SAF 2

part-no. 504-31629-2 

 
 
 
 
 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      5/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
8. Spare Parts List and Spare Parts Drawing

Pump Element with Drive Cylinder SAF 2

part-no. 504-31629-2 
 
Item Designation Qty. Part Number

1 male connector GE 8 - LLR 1/8 1 223-12270-9

2 air piston with sleeve 1 504-30342-1

3 piston 1 310-19156-1

4 cylinder 1 314-19123-1
male elbow connector
5 1 223-13021-6
spring lock washer A 5
6 WE 8 - LLR 1/8 2 213-12505-1

7 pump body assembly 1 504-31858-1

8 gasket, Abil 1 306-19550-1

9 suction valve, assembly in bag 1 504-30261-1

10 washer A 6,4 4 209-13011-5

11 retaining ring A 8x0,8 1 211-12472-2

12 O-ring 65 x 3 1 219-12225-6

13 O-ring 8 x 4 1 219-12227-9

14 compression spring 1 218-13623-4

15 u-cup sealing ring10x16x6x4 1 220-12236-7

16 O-ring 11x2 1 219-12223-4

17 O-ring 6x2 1 219-12451-5

18 check valve RVS 8 R 1/4 V 2 223-12291-2

19 elbow 90° 1/4 x 1/8 2 222-12434-3

20 equal nipple R 1/8 2 222-12418-5
21 check valve assembly, in bag 1 504-30260-1

kit of seals assembly, in bag

1 515-31662-1
(items 6,8,10,11,12,13,15,16,17)

 
 
 
 
 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      6/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
Wide-angle Spray Nozzle Model SD (HSA-TD2)
Part-No. 615-25677-2
Dimensions
 

 
Technical Data
lubricant output: 0,2 - 20
cm³/min air pressure: 3 - 6 bar
air requirement: appr. 80
Nl/min max. operating pressure: 200
bar
note: a solenoid volve must be provided for compressed air control
 
Sectional view Accessory: bracket Part-No. 515-31224-1 
 
 
 
 

 
 
 
 
 
 
 
       
       
Item Description Qty. Part-No.
       
1  with 2 O-rings and 1 515-36743-3
adapter    
2 O-ring 10x1,5 2 219-12228-5
3 coupling nut M 6 S 1 223-12391-4
  ferrule D 6 L/S 1 223-12295-3
4 GE 8 - SG 1/4A Ms 1 223-12377-3

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      7/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
SSV‐N Progressive Metering Devices With Indicator Pin 

SUITABLE LUBRICANTS 
The  progressive  metering  devices  model  SSV‐N  can  be  used  for 
dispensing greases up to penetration class NLGI 2 
NOTE: It must nevertheless be ensured that the greases used do not 
alter their consistency significantly in the course of time or under the 
influence of temperature or pressure 

 
The progressive metering devices 
- are piston‐operated metering devices 
- automatically (progressively) dispense the lubricant fed by pump to the connected lubrication points 
- have a lubricant output of 0.2cm3 per outlet and piston stroke 
- when one or more outlets are closed they can dispense a double or multiple lubricant quantity 
- are available with 6 to 12 outlets or up to 22 outlets 
- offer the option of combining several lubrication points into one centralized lubrication point 
- meter the supplied lubricant into predetermined single quantities 
- A piston detector (initiator) which has been installed on a metering 
- device instead of a piston closure plug monitors the pump 
- operating time and brings it to a close after all the pistons of this 
- metering device have dispensed their lubricant quantity. 
- •  If there is a blockage in the system or if the pump reservoir is empty, 
- the piston detector can no longer record the piston movements. 
- The switching off signal is not transmitted to the control unit. A fault 
- signal occurs. 
- Important! For the system monitoring it is recommended that one 
- SSV metering device with pre‐assembled piston detector be 
- used per lubrication circuit. These special metering devices must be 
- ordered separately for each lubrication system. Refer to the Parts 
- Catalog. 
- •  The pre‐assembled metering devices have the designation 
- SSV ... ‐ N (they are available for SSV 6, 8, 10 and 12). They must 
- be installed in the system instead of a normal metering device. 
- important: in the case of the progressive metering devices model SSV‐N the outlets 1 and/or 2 must never be closed, 
otherwise the system would block due to the structure of the metering device 
- install an outlet fitting assembly in each outlet borehole which will be used. Refer to Fig 1 
- never remove closure plug 4 (chamfered) on the piston side. 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      8/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

    
Fig1               
1‐ Inlet fitting                                      5‐ Outlet fitting assembly                                10‐ Junction channel 

2‐ Delivery hole of the piston            6‐ Clamping ring (brass)                                    11‐ Copper washer 

3‐ Closure plug, installed                    7‐ Valve body                                                    12‐ Closure plug, outlet borehole 

4‐ Closure plug, piston                        9‐ Coupling nut 
 
 
 
 
 
 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      9/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Threaded sleeve and hose stud installation 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      10/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

Position Switch 
Part-No. 236-13262-4
Dimensions Terminal Connection Diagram
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Technical Data
Material of housing glass-fiber reinforced thermoplastic self-extinguishing
Type of protection acc. to IEC 529/DIN 40 050 IP67
Incoming line PG 13,5
Cross-sectional area of connecting cable max. 2,5 mm2
2
Including wire end ferrule max. 1,5 mm
Type of connection screw connection M 3,5
Material of contact fine silver
Type of contact 1 NO + 1 NC
Switching system moving double-break
contacts Insulation acc. to VDE 0110 Group C
Operating temperature [°C] -30...+80
Rated insulating voltage Ui [V] 500, 25-60Hz
Continuous current Ith [A] 10
Rated operating current Ie (AC 11) [A] 4 (220 VAC)
Short circuit strength [A] 10 (slow) 16(fast)
 

Design
The housing consists of glass-fiber reinforced thermoplastic which is self-extinguishing and hardly inflammable.
The cover is assembled without fastening screws by simply pressing it into a spring-loaded latch. It can be easily
disassembled by means of a screw driver or a similar tool. The packing of the cover and the ram are resistant
to petroleum and oil. External metal parts are made of rustproof material or have a suitable finish.

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      11/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

Lubricant filter 1/4”

Part-No. 528-31341-3
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Item Description Part-No.
 
1 filter housing 428-21556-1
2 screw with strainer, without USIT-Ring 528-31560-1
3 Sealing ring, USIT 120 34,5 x 43 x 2 220-12238-3
4 Protection-plug TL-4-119 233-13100-2
 
 
 
 
 
 
 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      12/19 

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 Shanghai Nova Machinery Equipment Co., Ltd   

Strainer assembly for high-pressure centralized lubrication systems

 

 
 
Components
 

Item Description Part-No.

1 Hollow screw 428-21543-2
2 Coarse strainer 428-21544-1
3 Spacing ring 428-21546-2
4 Fine strainer 428-21545-1
5 Threaded ring 303-17546-1
6 Sealing ring 220-12238-3
 
 
Instructions for cleaning
 
1. Unscrew the strainer assembly 628-25463-1 by using a wrench SW 41
2. Remove sealing ring 220-12238-3, paying attention to sealing lips.
3. Clamp strainer assembly in vice with the inside towards the top.
4. Screw out the threaded ring 303-17546-1 with screw driver.
5. Remove fine strainer 428-21545-1, spacing ring 428-21546-2
and coarse strainer 428-21544-1. Cleanse all parts thoroughly or, if necessary, replace them.
6. Reassemble the strainer assembly according to the drawing.
Note the position of the two strainers. Before screwing in the strainer assembly, check whether the sealing
surfaces are clean. Put sealing ring 220-12238-3 in position.
Screw in strainer assembly and tighten with wrench.

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      13/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

 
 

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      14/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      15/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      16/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      17/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      18/19 

Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 Shanghai Nova Machinery Equipment Co., Ltd   

 
No.2960 Humin Road    Shanghai 201109,P.R.China                                                          www.shnova.com      19/19 
Tel：86‐21‐54463335              Mobile：+86-013918107639            Fax：86－21－54463339              [email protected] 
 
Data Sheet
Digital Pressure Switch 0 – 600 bar Part-No. 234-10330-4
9.3A-50013-A04
Dimensions 尺寸图
 
46.3
 
 
 
 
 
 
 
 
 
 
73.4

 
 
 
 
 
 
 
 
 
 
 
 
SW27
 
 
 
 
 
 
 
ø32
 
 
 
 
Connection Diagram Mounting hole
                                   接线图                                                                                                                       安装孔 

 
 
Design 设计

The electronic pressure switch is equipped with 1 digital display, 2 switching outputs and 1 analog output. The switching points
and the hysteresis can be adjusted via keys.
电子压力开关配有 1 块数字显示屏、2 个开关量输出和 1 个模拟输出。切换点和迟滞可通过按键进行调整。

The display is easily readable thanks to the waterproof housing which can be rotated through 290°.
防水外壳可旋转 290°，方便读取显示屏上的数字。

The pressure switch is maintenance-free. If faults do arise please send the complete unit to us. Interference by not authorized
personnel will invalidate all warranty claims.
这款压力开关是免维护的，如果出现故障请将完成单元交给我们。未经授权的人员损坏，全部保修索赔将无效。

  Subject to change without notice page 1 of 3

LINCOLN GmbH & Co. KG ∗ Postfach 1263 ∗ D-69183 Walldorf ∗ Tel +49 (6227) 33-0 ∗ Fax +49 (6227) 33-259
 
Data Sheet
Digital Pressure Switch 0 – 600 bar Part-No. 234-10330-4
9.3A-50013-A04
Technical Data
技术参数
 
Input data:  
输入参数
Measuring range: 0....600 bar
测量范围
Overload pressure: 800 bar
最大压力
Burst pressure: 1700 bar
爆破压力
Output data:  
输出参数
Accuracy: typ. ± 0.5%
精度
Analog output:  
模拟量输出
Signal: 0/4 .. 20 mA, ohmic resistance ≤ 500 Ω
信号
Switching output:  
开关量输出
Type: PNP-transistor output
类型
Switching current: Max. 0.7 A
开关电流
Switch cycles: ≥ 20 millions
开关频率
Ambient conditions:  
适用环境
Operating temperature range: -20...+85°C
工作温度
CE-mark: EN 50081-1 and EN 61000-6-2
CE 标志
Vibration resistance: 10...500 Hz, 20 g
抗震性
Other data:  
其它数据
Supply voltage: 15 ... 30 VDC, nominal 24 VDC
电源电压
Electrical connection: M 12 x 1; 5-pol.
电气连接
Current consumption: < 100 mA
消耗电流
Safety type: IP 67
防护等级
Hydraulically connection: G 1/4" (BSPP), torque rating 45 Nm
液压接口
Parts in contact with medium: Stainless steel 1.4404 (US 316L), NBR seal
感应膜片 不锈钢 316L ，密封材质 NBR
Material of housing: Pressure die-cast zinc; surface-finishing
外壳材料 锌合金
Display: 4-digit, 7-segment LED, red, figure height: 9 mm
显示屏 4 位 7 段 LED，红色，显示屏高度：9 毫米
Weight: Approx. 300 g
重量

  Subject to change without notice page 2 of 3

LINCOLN GmbH & Co. KG ∗ Postfach 1263 ∗ D-69183 Walldorf ∗ Tel +49 (6227) 33-0 ∗ Fax +49 (6227) 33-259
 
Data Sheet
Digital Pressure Switch 0 – 600 bar Part-No. 234-10330-4
 
 
 
 
Additional Features
其他功能
 

• Menu-driven parameter set-up with 3 keys

菜单切换与参数设置通过 3 个按键完成

• Status display of the switching outputs

可显示状态及开关输出

• Memory for pressure peaks

记忆峰值压力

• Variable hysteresis and delay times

滞后及延迟时间可调

• Programmable parameter
参数可编程

• Unauthorized changes can be prevented by means of a password

设置密码防止未授权人员更改参数

• Protection against reverse polarity, over-voltage and short circuits

过电压、短路及极性反接保护

  Subject to change without notice page 3 of 3

LINCOLN GmbH & Co. KG ∗ Postfach 1263 ∗ D-69183 Walldorf ∗ Tel +49 (6227) 33-0 ∗ Fax +49 (6227) 33-259
 
Data Sheet
Digital Pressure Switch 0 – 15 bar Part-No. 234-10330-2
9.3A-50013-A04
Dimensions 尺寸图
 
46.3
 
 
 
 
 
 
 
 
 
 
73.4

 
 
 
 
 
 
 
 
 
 
 
 
SW27
 
 
 
 
 
 
 
ø32
 
 
 
 
Connection Diagram Mounting hole
                                   接线图                                                                                                                       安装孔 

 
 
Design 设计

The electronic pressure switch is equipped with 1 digital display, 2 switching outputs and 1 analog output. The switching points
and the hysteresis can be adjusted via keys.
电子压力开关配有 1 块数字显示屏、2 个开关量输出和 1 个模拟输出。切换点和迟滞可通过按键进行调整。

The display is easily readable thanks to the waterproof housing which can be rotated through 290°.
防水外壳可旋转 290°，方便读取显示屏上的数字。

The pressure switch is maintenance-free. If faults do arise please send the complete unit to us. Interference by not authorized
personnel will invalidate all warranty claims.
这款压力开关是免维护的，如果出现故障请将完成单元交给我们。未经授权的人员损坏，全部保修索赔将无效。

  Subject to change without notice page 1 of 3

LINCOLN GmbH & Co. KG ∗ Postfach 1263 ∗ D-69183 Walldorf ∗ Tel +49 (6227) 33-0 ∗ Fax +49 (6227) 33-259
 
Data Sheet
Digital Pressure Switch 0 – 15 bar Part-No. 234-10330-2
9.3A-50013-A04
Technical Data
技术参数
 
Input data:  
输入参数
Measuring range: 0....15 bar
测量范围
Overload pressure: 40 bar
最大压力
Burst pressure: 50 bar
爆破压力
Output data:  
输出参数
Accuracy: typ. ± 0.5%
精度
Analog output:  
模拟量输出
Signal: 0/4 .. 20 mA, ohmic resistance ≤ 500 Ω
信号
Switching output:  
开关量输出
Type: PNP-transistor output
类型
Switching current: Max. 0.7 A
开关电流
Switch cycles: ≥ 20 millions
开关频率
Ambient conditions:  
适用环境
Operating temperature range: -20...+85°C
工作温度
CE-mark: EN 50081-1 and EN 61000-6-2
CE 标志
Vibration resistance: 10...500 Hz, 20 g
抗震性
Other data:  
其它数据
Supply voltage: 15 ... 30 VDC, nominal 24 VDC
电源电压
Electrical connection: M 12 x 1; 5-pol.
电气连接
Current consumption: < 100 mA
消耗电流
Safety type: IP 67
防护等级
Hydraulically connection: G 1/4" (BSPP), torque rating 45 Nm
液压接口
Parts in contact with medium: Stainless steel 1.4404 (US 316L), NBR seal
感应膜片 不锈钢 316L ，密封材质 NBR
Material of housing: Pressure die-cast zinc; surface-finishing
外壳材料 锌合金
Display: 4-digit, 7-segment LED, red, figure height: 9 mm
显示屏 4 位 7 段 LED，红色，显示屏高度：9 毫米
Weight: Approx. 300 g
重量

  Subject to change without notice page 2 of 3

LINCOLN GmbH & Co. KG ∗ Postfach 1263 ∗ D-69183 Walldorf ∗ Tel +49 (6227) 33-0 ∗ Fax +49 (6227) 33-259
 
Data Sheet
Digital Pressure Switch 0 – 15 bar Part-No. 234-10330-2
 
 
 
 
Additional Features
其他功能
 

• Menu-driven parameter set-up with 3 keys

菜单切换与参数设置通过 3 个按键完成

• Status display of the switching outputs

可显示状态及开关输出

• Memory for pressure peaks

记忆峰值压力

• Variable hysteresis and delay times

滞后及延迟时间可调

• Programmable parameter
参数可编程

• Unauthorized changes can be prevented by means of a password

设置密码防止未授权人员更改参数

• Protection against reverse polarity, over-voltage and short circuits

过电压、短路及极性反接保护

  Subject to change without notice page 3 of 3

LINCOLN GmbH & Co. KG ∗ Postfach 1263 ∗ D-69183 Walldorf ∗ Tel +49 (6227) 33-0 ∗ Fax +49 (6227) 33-259
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
Shanghai Nova Machinery Equipment Co. , Ltd.

No. 2960 HuMin Road Shanghai 201109, P.R.China

Tel: +86-21-54463335 +86-013918107639

Fax: +86-21-54463339

E-Mail: [email protected]

WWW.SHNOVA.COM