NIGHTSHIFTER

6000 HYDRAULIC
SERIES

Parts
Manual

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  1
9M LED DC Lighting Tower | SPARE PARTS MANUAL

People You Know. Brands You Trust

The team behind the world’s best-regarded mining equipment solutions brands is underpinned by a single
objective - to engineer and build solutions which make mining and construction projects safer and more
productive while being sensitive to the environment

The science of mobile lighting has sat at the

heart of the Allight brand for more than 20 years. The latest addition to our suite of equipment
From worldwide headquarters in Perth, Western solutions, Rotair’s range of compact and quiet
Australia, design, engineering, procurement and motorized compressors are available
assembly teams produce almost 3,000 lighting in output configurations from 74cfm
towers a year. to 424cfm.
Powered by either a CAT or Perkins engine,
each tower features the world’s most reliable
components as well as a unique mast design and
Product Support
light assembly which makes sure the maximum Promise
output reaches your work platform for optimum
productivity and safety. Selling you a strategic project solution isn’t an
AllightSykes goal. It’s our starting point.
We understand that you need to be able to rely
on fast, fuss-free genuine parts and service and
warranty back-up long after your lighting tower
Our flagship water management brand, Sykes has started doing its job.
has been a major force in the world’s auto-prime That’s why our genuine parts and Product
pump market for over 40 years. Much of its Support teams are on hand to make sure you can
success reflects its cleverly designed priming access qualified, professional and highly skilled
systems which improve fluid handling efficiencies technicians when you need them most.
and greatly reduce maintenance requirements. A
‘snore’ facility built into its ground-breaking auto-
priming pumps, for example, means they can run Need to know more?
dry without damage for extended periods.
Visit our website. www.allightsykes.com
You’ll be able to get hold of relevant general
information, spec sheets, interactive calculators,
news and thought-leadership articles, and
compliance and legislation updates.
Prime or standby power generating sets which
come with an FG Wilson badge, also bring with
them quality and performance assurances across
a huge 6.8kVA to 2200kVa range.

As well as choosing Perkins to power our

products, we’re also the only source of loose
engines in Australia. The range includes both
the Perkins and Perkins Marine Power line-up of
clean, efficient engines ranging from 5 to over
2600HP.
4  For after sales assistance, please local your closest Allight distributor at www.allightsykes.com
Table of Contents

SAFETY INFORMATION....................................................................................................... 4
1. MANUALS AND DECALS........................................................................................... 5
2. AXLE & RUNNING GEAR ASSEMBLIES................................................................... 6
3. TOW BAR ASSEMBLIES............................................................................................ 8
4. STABILIZER LEG ASSEMBLIES................................................................................ 10
5. BALLAST BOX ASSEMBLIES.................................................................................... 12
6. FUEL TANK ASSEMBLY............................................................................................. 14
7. CONTROL PANEL ASSEMBLIES............................................................................... 16
8. POWER PACK ASSEMBLIES..................................................................................... 18
9. LIGHT BAR ASSEMBLIES.......................................................................................... 20
10. POST ASSEMBLIES................................................................................................... 22
11. MAST ASSEMBLIES................................................................................................... 24
12. CANOPY..................................................................................................................... 26
13. SIDE PANEL ASSEMBLIES........................................................................................ 28
14. CHASSIS FIXTURES.................................................................................................. 30
15. MAST FIXTURES........................................................................................................ 32
16. BASIC HYDRAULIC COMPONENTS......................................................................... 34
17. LEG EXTENSION HYDRAULIC COMPONENTS....................................................... 36
18. MAST ROTATION HYDRAULIC COMPONENTS....................................................... 38

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  3
 General Information

Safety Information

Do not operate or attempt to perform maintenance unless:

9 You are suitably trained and qualified for the task.

9 You have the appropriate tools, lifting equipment and a suitable

workshop.

Spare Parts and Support

In all correspondence with Allight, always have the machine build style, machine unit number, and
the engine make, engine build number and serial number available to allow our operators to assist
you promptly.
( Machine Build Style can be found on the Quality Assurance documentation sent with your
lighting Tower Service and Maintenance Manuals.
( Engine Make number, Build number and Serial number are stamped on the engine block,
near the fuel injection pump.
( Allight’s Machine Unit Number can be found below the Y-shaped mast receiver on mine
series lighting towers and on the rear fork lift pocket of the Nightshifter series lighting
towers.
Always ensure that adjustments and repairs are done by personnel who are authorized to do the
work and have been properly trained.
Allight is able to supply all parts and service items required for this equipment.

Note: Left and Right hand sides are identified by standing at the back panel of the machine and
looking in the direction of travel.

Technical Publications
All information, illustrations and specifications contained in this manual are correct at the time of
publication.

Allight reserves the right to make changes in this manual at any time without prior notice and
accepts no responsibility for the accuracy or otherwise of the information contained within. The
design of equipment and this publication are protected by copyright. © 2008 Allight Pty Ltd.

CONTACT DETAILS
Enquires
ADELAIDE, +61 8 9302 7000
AUSTRALIA MELBOURNE, AUSTRALIA PERTH, AUSTRALIA
585 South Road 145-157 Fairbank Road 12 Hoskins Road
Sales
Regency Park SA 5010 CLAYTON VIC 3169 LANDSDALE WA 6065
T +61 (0)8 [email protected] T +61 (0)3 9271 3301
8243 4162 T +61 (0)8 9302 7000
F +61 (0)8 8345 1623 F +61 (0)3 9271 3310 F +61 (0)8 9302 6691
Warranty

[email protected]
BRISBANE, AUSTRALIA NEWCASTLE, AUSTRALIA SYDNEY, AUSTRALIA
35 Alexandria Place 42 Munibung Road 41 York Road
MURARRIE QLD 4172 CARDIFF NSW 2285 INGLEBURN NSW 2565
T +61 (0)7 3131 8222 T +61 (0)2 4954 3333 T +61 (0)2 9765 6800
F +61 (0)7 3348 8613 F +61 (0)2 4954 3303 F +61 (0)2 9765 6899

4  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 MANUALS AND DECALS

PARTS LIST – MANUALS AND DECALS

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSHYBFDC01 DECAL KIT*
2 1 NSDOC0011 DOC – BAG*
3 1 NSDOC0001 DOC - ENGINE MANUAL *
4 1 NSLT/001 DOC - OPERATIONS MANUAL*
5 1 NSNH-9/005 DOC - COMMISSIONING SUPPLEMENT*
6 1 NSLT/002 DOC - SERVICE MANUAL*
7 1 NSNH-9/003 DOC - SPARE PARTS MANUAL*
8 1 NSDOC0018 DOC - ELECTRICAL SCHEMATICS*
9 1 NSTDCD/006-AVR DOC – ALTERNATOR*
10 1 NSPARKER/012 DOC - PARKER MANUAL*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
1

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  5
 AXLE & RUNNING GEAR ASSEMBLIES

1
3

4 5

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
2

6  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 AXLE & RUNNING GEAR ASSEMBLIES

PARTS LIST - AXLE & RUNNING GEAR ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
HYDRAULIC DISC BRAKE
TORSION AXLE – WITH CALIPERS AND
1 1 NSHYB-RG-030
PADS
2 2 NSHYB-RG-004 16” RIM
3 2 NSHYB-RG-007 16” TYRE**
4 2 NSHYB-RG-012 BRAKE CALIPER
5 2 NSHYB-RG-013 BRAKE CALIPER PAD**
6 2 NSHYB-RG-014 BRAKE HOSE*
7 NSHYB-RG-015 HYDRAULIC BRAKE HOSE KIT*
MECHANICAL DISC BRAKE
TORSION AXLE – WITH CALIPERS AND
1 1 NSHYB-RG-001
PADS
2 2 NSHYB-RG-004 16” RIM
3 2 NSHYB-RG-007 16” TYRE**
4 2 NSHYB-RG-022 BRAKE CALIPER
5 2 NSHYB-RG-023 BRAKE CALIPER PAD**
8 1 NSHYB-RG-025 MECHANICAL BRAKE CABLE KIT*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
3

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  7
 TOW BAR ASSEMBLIES

3
1

2
4

7
8

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
4

8  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 TOW BAR ASSEMBLIES

PARTS LIST – TOW BAR ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
60HZ HYDRAULIC DISC BRAKES
1 1 NSHYB-DB-005 DRAW BAR
2 1 NSHYB-DB-015 DRAW BAR TONGUE
3 1 NSHYB-MP-019 JOCKEY WHEEL
4 1 NSHYB-MP-031 TOW HITCH *
5 1 NSHYB-MP-032 RING ATTACHMENT*
6 1 NSHYB-MP-033 BALL ATTACHMENT*
7 2 NSHYB-MP-008 16 LINK CHAIN*
8 2 NSHYB-MP-038 SHACKEL*
50HZ HYDRAULIC / MECHANICAL DISC BRAKES
1 1 NSHYB-DB-005 DRAW BAR
2 1 NSHYB-DB-015 DRAW BAR TONGUE
3 1 NSHYB-MP-019 JOCKEY WHEEL
4 1 NSHYB-MP-029 TOW HITCH - BALL
5 1 NSHYB-MP-002 TOW HITCH – RING*
7 2 NSHYB-MP-034 16 LINK CHAIN
8 2 NSHYB-MP-039 SHACKEL
9 1 NSHYB-RG-008 HYDRAULIC BRAKE KIT – HYDRAULIC*
10 1 NSHYB-MC-030 HAND BRAKE - MECHANICAL
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
5

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  9
 STABILIZER LEG ASSEMBLIES

1 2

MANUAL

3
4

HYDRAULIC

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
6

10  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 STABILIZER LEG ASSEMBLIES

PARTS LIST – STABILIZER LEG ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
MANUAL STABILIZER LEGS
1 8 NSHYB-CO-029 12MM PIN – 100MM
2 4 NSHYB-ST-010 STABILIZER LEG
3 4 NSHYB-MP-010 MANUAL LEG**
HYDRAULIC STABILIZER LEGS
4 4 NSHYB-CO-011 12MM PIN – 87MM
2 4 NSHYB-ST-010 STABILIZER LEG
5 4 NSHYB-ST-005 HYDRAULIC STABILIZER FOOT**
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
7

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  11
 BALLAST BOX ASSEMBLIES

2
3

1 4

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
8

12  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 BALLAST BOX ASSEMBLIES

PARTS LIST – BALLAST BOX ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
1000W – 60HZ
1 1 NSHYB-BB-005 BALLAST BOX FRAME
2 6 NSMEC0054 CAPACITOR**
3 6 NSMEC0055 BALLAST (240v)**
4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE
5 1 NSHYECBW02 LOOM – INPUT INTERNAL*
6 1 NSHYECCBA02 LOOM – BALLAST TO CONTROL PANEL*
7 1 NSHYECLWA02 LOOM – BALLAST TO LIGHTS*
8 1 NSHYECLPW02 LOOM – OUTPUT INTERNAL*
1000W – 50HZ
1 1 NSHYB-BB-005 BALLAST BOX FRAME
2 6 NSMEC0053 CAPACITOR**
3 6 NSMEC0058 BALLAST (220v)**
3 6 NSMEC0059 BALLAST (240v)**
4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE
5 1 NSHYECBW01 LOOM – INPUT INTERNAL*
6 1 NSHYECCBA01 LOOM – BALLAST TO CONTROL PANEL*
7 1 NSHYECLWA01 LOOM – BALLAST TO LIGHTS*
8 1 NSHYECLPW01 LOOM – OUTPUT INTERNAL*
1500W – 60HZ
1 1 NSHYB-BB-005 BALLAST BOX FRAME
2 6 NSHYB-EP-039 CAPACITOR**
3 6 NSHYB-EP-041 BALLAST (240v)**
4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE
5 1 NSHYECBW02 LOOM – INPUT INTERNAL*
6 1 NSHYECCBA02 LOOM – BALLAST TO CONTROL PANEL*
7 1 NSHYECLWA02 LOOM – BALLAST TO LIGHTS*
8 1 NSHYECLPW02 LOOM – OUTPUT INTERNAL*
1500W – 50HZ
1 1 NSHYB-BB-005 BALLAST BOX FRAME
2 6 NSHYB-EP-042 CAPACITOR**
3 6 NSHYB-EP-043 BALLAST (220v)**
3 6 NSMEC0059 BALLAST (240v)**
4 6 NSHYB-BB-002 BALLAST MOUNTING PLATE
5 1 NSHYECBW01 LOOM – INPUT INTERNAL*
6 1 NSHYECCBA01 LOOM – BALLAST TO CONTROL PANEL*
7 1 NSHYECLWB01 LOOM – BALLAST TO LIGHTS*
8 1 NSHYECLPW01 LOOM – OUTPUT INTERNAL*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
9

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  13
 FUEL TANK ASSEMBLY

1
2

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
10

14  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 FUEL TANK ASSEMBLY

PARTS LIST – FUEL TANK ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSHYB-FT-010 FUEL TANK COMPLETE
2 1 NSHYB-FT-005 FUEL TANK
3 1 NSHYB-MC-066 FUEL RETURN FITTING
4 1 NSHYB-MC-067 FUEL PICK UP FITTING
5 1 NSHYB-MP-041 FUEL CAP
6 1 NSHYB-MP-036 FUEL GAUGE
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
11

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  15
 CONTROL PANEL ASSEMBLIES

2 1

11
26

25 8

7
6

14
15

16

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
12

16  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 CONTROL PANEL ASSEMBLIES
PARTS LIST – CONTROL PANEL ASSEMBLIES
ITEM QTY PART NUMBER DESCRIPTION
UNIVERSAL COMPONENTS
1 COMPLETE ASSEMBLIES AVAILABLE; PLEASE REFER TO DEALER
2 1 NSHYB-CP-005 CONTROL PANEL BOX
3 1 NSHYB-CP-015 CONTROL PANEL FACIA
4 1 NSHYB-DEC-011 DECAL - CONTROL PANEL
5 1 NSHYB-EP-017 ENGINE CONTROL UNIT
6 1 NSMEC0005 BREAKER 10A
7 1-2 NSMEC0026 BREAKER 16A
8 1-5 BREAKER BLANK
9 1 NSMEC0042 BREAKER 2A*
10 1 NSMEC0027 40A MCB DUEL*
11 1 NSMEC0006 32A MCB/RCD
12 1 NSMEC0038 10A MCB/RCD*
13 1 NSMEC0036 32A MCB TRIPLE*
14 3-8 NSMEC0008 TOGGLE SWITCH
15 1 NSHYB-EP-007 ALARM
16 8 NSHYB-EP-003 RED LED INDICATOR
17 1 NSHYECESA01 LOOM: EMERGENCY STOP EXTERNAL*
18 1 NSHYECESB01 LOOM: EMERGENCY STOP INTERNAL*
19 1 NSHYECEWB01 LOOM: ENGINE EXTERNAL*
20 1 NSHYECEWA01 LOOM: ENGINE INTERNAL*
21 1 NSHYECEVA01 LOOM: HYDRAULIC EXTERNAL (3 PORT)*
22 1 NSHYECEVB01 LOOM: HYDRAULIC INTERNAL (3 PORT)*
23 1 NSHYECEVA02 LOOM: HYDRAULIC EXTERNAL (8 PORT)*
24 1 NSHYECEVB02 LOOM: HYDRAULIC INTERNAL (8 PORT)*
25 NSMEC0031 2 X YELLOW GPO PLATE
25 NSMEC0032 2 X SMALL GPO PLATE
25 NSMEC0033 1 X SMALL GPO PLATE
25 NSMEC0034 BLANK GPO PLATE
60HZ COMPONENTS
26 2 NSMEC0022 GPO 120V 15AMP 60HZ
27 1 NSHYECAWA02 LOOM: ALTERNATOR EXTERNAL*
28 1 NSHYECAWB02 LOOM: ALTERNATOR EXTERNAL*
29 NSHYECLWB02 LOOM – LIGHT CONTROL INTERNAL*
50HZ COMPONENTS
26 2 NSMEC0018 GPO 220V 15AMP 50HZ BLUE MULTIPIN*
26 2 NSMEC0041 GPO 240V 15AMP 50HZ BLUE*
26 2 MEC0030 GPO 110V 16AMP 50HZ YELLOW*
27 1 NSHYECAWA01 LOOM: ALTERNATOR EXTERNAL*
28 1 NSHYECAWB01 LOOM: ALTERNATOR EXTERNAL*
29 1 NSHYECLWB01 LOOM – LIGHT CONTROL INTERNAL*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
13

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  17
 POWER PACK ASSEMBLIES

14
8
2
9 13

11

10

1
6
12
3

15

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
14

18  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 POWER PACK ASSEMBLIES

PARTS LIST – POWER PACK ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
UNIVERSAL COMPONENTS
1 1 NSHYB-CH-031 ENGINE/ALT MOUNTING PLATE
2 1 NSHYB-MC-073 EXHAUST PIPE GUARD
3 4 NSMBC0093 ENGINE/ALT AVB MOUNT
4 1 NSHYB-MP-005 ENGINE SUMP PLUG HOSE KIT*
5 1 NSHYB-MP-020 RADIATOR HOSE KIT*
6 1 NSHYB-MC-018 EXHAUST OUTLET PIPE
7 1 NSHYB-MC-019 EXHAUST MUFFLER**
8 1 NSHYB-MP-009 EXHAUST - BELLOW
9 4 NSMGS0207 U-CLAMP
16 1 NSHYB-EP-047 AVR UNIT*
1.1 ENGINE AND 10KW ALTERNATOR COMPONENTS
10 1 NSHYB-PP-001 10KW ALTERNATOR (60HZ)*
10 1 NSHYB-PP-004 10KW ALTERNATOR (50HZ)*
11 1 NSHYB-PP-006 PERKINS ENGINE 403C-11 (50HZ)*
11 1 NSMGC0236 CAT ENGINE - C1.1 (60HZ)*
11 1 NSMGC0235 CAT ENGINE - C1.1 (50HZ)*
13 1 NSHYB-MC-029 EXHAUST PIPE SECTION 1
14 1 NSHYB-MC-055 EXHAUST PIPE SECTION 2
15 1 NSHYB-MC-035 ALTERNATOR MOUNTING BAR
1.5 ENGINE AND 12KW ALTERNATOR COMPONENTS
10 1 NSHYB-PP-002 12KW ALTERNATOR
11 1 NSHYB-PP-003 CAT ENGINE - C1.5 (60HZ)
13 1 NSHYB-MC-028 EXHAUST PIPE SECTION 1
14 1 NSHYB-MC-060 EXHAUST PIPE SECTION 2
15 1 NSHYB-MC-040 ALTERNATOR MOUNTING BAR
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART
SEE ALTERNATOR MANUAL FOR AND
FURTHER SPARE PARTSBREAKDOWN

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
15

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  19
 LIGHT BAR ASSEMBLIES
2

8
3

10

9 5 1

17

15
16

22

1
F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
16

20  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 LIGHT BAR ASSEMBLIES

PARTS LIST – LIGHT BAR ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
UNIVERSAL COMPONENTS
1 1 NSHYB-EP-002 LIMIT SWITCH 2
2 3 NSHYB-EP-019 JUNCTION BOX LARGE
3 1 NSHYB-EP-021 JUNCTION BOX SMALL
4 6 NSMLC0049 IGNITOR 1000/1500W** *
5 1 NSHYB-LB-005 LIGHT BAR
22 2 NSHYB-MC-065 JUNCTION BOX PROTECTION RAIL
1KW COMPONENTS
6 3 NSMLS0001A LAMP HOUSING LHS – COMPLETE**
7 3 NSMLS0001B LAMP HOUSING RHS – COMPLETE**
8 6 NSMLC0002 TRUNNION
9 3 NSMLC0044 CASING LHS
10 3 NSMLC0054 CASING RHS
11 24 NSMLC0045 GLASS CLIP*
12 6 NSMLC0046 GLASS** *
13 6 NSMLC0047 LAMP** *
14 12 NSMLC0051 LAMP HOLDER** *
1.5KW COMPONENTS
15 6 NSHYB-EP-006 LAMP HOUSING – COMPLETE**
16 6 NSHYB-EP-032 TRUNNION
17 6 NSHYB-EP-033 CASING
18 24 NSHYB-EP-034 GLASS CLIP*
19 6 NSHYB-EP-036 GLASS** *
20 6 NSHYB-EP-037 LAMP** *
21 12 NSHYB-EP-038 LAMP HOLDER** *
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
17

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  21
 POST ASSEMBLIES
3 2

1
6

10 8

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
18

22  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 POST ASSEMBLIES

PARTS LIST – POST ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSHYB-PO-015 POST OUTER - COMPLETE
2 1 NSHYB-PO-042 REMOVABLE INTERNAL SPACER LHS**
3 1 NSHYB-PO-043 REMOVABLE INTERNAL SPACER RHS**
4 1 NSHYB-PO-005 POST OUTER
5 1 NSHYB-PO-020 POST INNER - COMPLETE
6 2 NSHYB-CO-013 POST INNER - BRASS COLLAR
7 1 NSHYB-PO-010 POST INNER
8 1 NSHYB-PO-025 POST BASE
9 2 NSHYB-PO-040 LOCK BRACKET
10 1 NSHYB-PO-035 POST ROTATION BRACKET
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
19

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  23
 MAST ASSEMBLIES

16

17

15
7

12
9
11

14
10 8

2
6
4

2
3
1

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
20

24  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 MAST ASSEMBLIES

PARTS LIST – MAST ASSEMBLIES

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSHYB-MA-030 MAST LOWER ARM - COMPLETE
2 8 NSHYB-CO-016 COLLARED BUSH
3 1 NSHYB-MA-015 MAST LOWER ARM
4 1 NSHYB-MA-035 MAST UPPER ARM - COMPLETE
5 3 NSHYB-MA-046 CUSHION
6 1 NSHYB-MA-010 MAST UPPER ARM
7 1 NSHYB-MA-025 MAST OUTER - COMPLETE
8 1 NSHYB-CO-012 10MM PIN - 100MM
9 2 NSHYB-CO-013 BRASS COLLAR
10 1 NSHYB-CO-018 ROLLER
11 1 NSHYB-EP-004 LIMIT SWITCH 1
12 3 NSHYB-MA-034 REMOVABLE SPACER PLATE**
14 1 NSHYB-MA-020 MAST OUTER
15 1 NSHYB-MA-005 MAST INNER
16 2 NSHYB-MA-045 RETRACTABLE ARM
17 1 NSHYB-MA-050 MAST CONDUIT
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
21

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  25
 CANOPY

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
22

26  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 CANOPY

PARTS LIST – CANOPY

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSHYB-BB-004 BALLAST BOX - LID
2 1 NSHYB-CA-007 BATTERY TRAY - STRAP
3 1 NSHYB-CA-050 BATTERY TRAY
4 1 NSHYB-CH-005 CHASSIS
5 1 NSHYB-CA-026 REAR PANEL SHELL
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
23

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  27
 SIDE PANEL ASSEMBLIES

3 1
10
2
6
9
4

1
13

5
6

12

11

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
24

28  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 SIDE PANEL ASSEMBLIES

PARTS LIST – SIDE PANELS

ITEM QTY PART NUMBER DESCRIPTION
1 2 NSHYB-CA-002 MUDGUARD
2 1 NSMCC0029 LOCKABLE DOOR HANDLE**
3 2 NSMCC0041 DOOR HANDLE**
4 5 NSHYB-MP-012 GAS STRUT**
5 6 NSHYB-MP-014 DOOR HINGE**
6 4 NSHYB-MP-011 SIDE PANEL HANDLE
7 1 NSHYB-CA-010 SIDE PANEL LHS - COMPLETE
8 1 NSHYB-CA-005 SIDE PANEL LHS
9 1 NSHYB-CA-035 CONTROL DOOR LHS
10 1 NSHYB-CA-040 MAIN DOOR LHS
11 1 NSHYB-CA-015 SIDE PANEL RHS - COMPLETE
12 1 NSHYB-CA-020 SIDE PANEL RHS
13 1 NSHYB-CA-045 MAIN DOOR RHS
14 2 NSMCC0042 REFLECTORS RED*
15 2 NSMCC0043 REFLECTORS YELLOW*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
25

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  29
 CHASSIS FIXTURES

9
8 6
10
1
7

11

4
10
5

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
26

30  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 CHASSIS FIXTURES

PARTS LIST – CHASSIS FIXTURES

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSHYB-CO-023 POST TOP BRACKET UPPER BUSH
2 1 NSHYB-CO-024 POST TOP BRACKET LOWER BUSH
3 2 NSHYB-CO-037 POST BOTTOM BRACKET BUSH
4 2 NSHYB-CO-026 LYNCH PIN**
5 2 NSHYB-CO-027 20MM RING PIN - 118
6 2 NSHYB-EP-005 TAIL LIGHT (50HZ)
6 2 NSHYB-EP-030 TAIL LIGHT (60HZ)
7 1 NSHYB-EP-009 EMERGENCY STOP
8 1 NSHYB-EP-028 BATTERY
9 1 NSHYB-EP-031 BATTERY ISOLATOR SWITCH 1 POLE
9 1 NSHYB-EP-048 BATTERY ISOLATOR SWITCH 2 POLE
10 2 NSMCC0015 RUBBER ACCESS CAP
11 1 NSHYB-MP-001 VIN PLATE
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
27

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  31
 13 MAST FIXTURES

11 10
5
5 5
7
3
1 2

17

20

21

2
8
5
9
14
10 18
19
16
13
15

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
28

32  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 MAST FIXTURES

PARTS LIST – MAST FIXTURES

ITEM QTY PART NUMBER DESCRIPTION
1 2 NSHYB-CO-001 25MM PIN - 117MM
2 4 NSHYB-CO-002 25MM PIN - 67.5MM
3 2 NSHYB-CO-038 25MM PIN - 270MM
5 12 NSHYB-CO-006 STEEL WASHER 3MM
6 1 NSHYB-CO-007 25MM PIN - 151MM
7 2 NSHYB-CO-008 25MM PIN - 131MM
8 4 NSHYB-CO-009 25MM PIN - 255MM
9 4 NSHYB-CO-019 MAIN PIN LOCKING PLATE
10 12 NSHYB-CO-021 BRASS TRIPLE WASHER
11 2 NSHYB-CO-022 BRASS WASHER 5MM
13 8 NSHYB-CO-028 BRASS WASHER 5MM
14 2 NSHYB-CO-033 20MM PIN - 65
15 1 NSHYB-CO-034 14MM PIN – 75 (MANUAL LEGS)
16 4 NSHYB-CO-036 LIGHT TILT WASHER
17 4 NSHYB-EC-024 ELECTRICAL CABLE - MAST CLAMP
SPRING CATCH PIN (MANUAL
18 1 NSHYB-CO-014
ROTATION)
19 3 NSHYB-MP-023 PLASTIC HANDLE (MANUAL ROTATION)
20 1 NSHYB-MP-007 CABLE TRACK**
21 2 NSHYB-MP-024 CABLE TRACK CONNECTOR**
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
29

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  33
 BASIC HYDRAULIC COMPONENTS

5 6 7

8 9 10

11 12 13

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
30

34  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 BASIC HYDRAULIC COMPONENTS

PARTS LIST – BASIC HYDRAULIC COMPONENTS

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSDY161612E3LPHG BASIC HYDRAULIC KIT – COMPLETE*
2 1 NSHSG-E40/28X226 LIGHT TILT CYLINDER – COMPLETE*
MAST EXTENSION CYLINDER –
3 1 NSHSG-E40/28X1300
COMPLETE*
4 1 NSHSG-E63/45X773 POST RAISE CYLINDER – COMPLETE*
5 1 NSTSZ114-2A POWER PACK - MOTOR
6 1 NS402-30932A POWER PACK - RELIEVE VALVE
POWER PACK – COUNTER BALANCE
7 1 NSCBCA-LHN
VALVE
8 3 NSG02511 POWER PACK - SOLENOID VALVE
9 6 NSCCP012S POWER PACK - COIL
10 1 NSPP02DP CYLINDER - PILOT PISTON
11 2 NSD02B2-0.2N CYLINDER – CHECK VALVE 1
12 2 NSCKBD-XCN CYLINDER – PILOT CHECK VALVE
13 1 NSD02B2-2.1N CYLINDER – CHECK VALVE 2
14 1 NSBASICOR-1 BASIC O-RING KIT*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
31

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  35
 LEG EXTENSION HYDRAULIC COMPONENTS

3 4 5

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
32

36  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 LEG EXTENSION HYDRAULIC COMPONENTS

PARTS LIST – LEG EXTENSION HYDRAULIC COMPONENTS

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSDYE4G LEG EXTENSION KIT – COMPLETE*
NSHSG- LEG EXTENSION CYLINDER –
2 4
E32/22X630 COMPLETE*
3 4 NSCKBD-XCN CYLINDER – PILOT CHECK VALIVE
4 4 NSG02511 POWER PACK - SOLENOID VALVE
5 8 NSCCP012S POWER PACK - COIL
6 1 NSLEGOR-1 LEG O-RING KIT*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
33

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  37
 MAST ROTATION HYDRAULIC COMPONENTS

4 5

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
34

38  NIGHTSHIFTER HYDRAULIC SERIES | PARTS MANUAL

 MAST ROTATION HYDRAULIC COMPONENTS

PARTS LIST – MAST ROTATION HYDRAULIC COMPONENTS

ITEM QTY PART NUMBER DESCRIPTION
1 1 NSDYELG POST ROTATION KIT – COMPLETE*
NSL10-5.5E-RF-
2 1 ROTATION ACTUATOR*
360-S1-C-H
3 1 NSG02511 POWER PACK - SOLENOID VALVE
4 2 NSCCP012S POWER PACK - COIL
5 1 NSROTATOR-1 ROTATION O-RING KIT*
*ITEM NOT ILLUSTRATED
**RECOMMENDED SPARE PART

F o r a f t e r s a l e s a s s i s t a n c e , p l e a s e l o c a t e yo u r c l o s e s t A l l i g h t d i s t r i b u t o r a t ww w. a l l i g h t . c o m .
35

For after sales assistance, please local your closest Allight distributor at www.allightsykes.com  39
Document No: NH-9/003 Revision No: 05 Issue Date: 23 April 2013
Authorised By: Engineering Manager