Opticline – Optical Shaft Metrology

Fast and precise quality assurance

in the production environment thanks
to optical measuring systems.
 Industrial Metrology

Your partner for

measuring solutions
The Light & Production Division of Jenoptik is a global As an experienced and reliable partner for high-precision,
specialist in the optimization of manufacturing processes. tactile and non-tactile production metrology, we support
you with our global sales and services network.
Our many years of experience and know-how in the field of Depending on the requirements, our tactile, pneumatic
industrial measurement technology and optical inspection, and optical measuring systems take on a wide range of
modern laser-based material processing and highly flexible tasks for the inspection of surface and form as well as the
robot-based automation enable us to develop tailor-made determination of dimensions, throughout every phase of
manufacturing solutions for our customers in automotive, the production process including final inspection or in the
aerospace, healthcare and other manufacturing industries. metrology lab. Our systems provide you with precise mea-
sured data within the shortest time frames.

Our Opticline measuring solutions present a wide range

of evaluation options and numerous areas of application
for measuring shaft-type workpieces. Thanks to the fast,
optical non-contact measuring principle, measurements
are performed with an extremely high level of flexibility,
repeatability and accuracy.

Successfully implemented solutions worldwide

–– Turned and precision turned parts

–– Components used in the automotive industry such as elec-
tric motors, drive trains, steering parts and turbochargers
–– Blanks and pressed parts for metal processing
–– High-precision workpieces used in medical technology
such as implants, bone screws and tools
–– Jets and injection technology
–– Components used in the bearings industry
–– Turbines and emergency power units
–– Parts used in the textile and printing industries
–– Applications in the aerospace industry
–– Pneumatic and hydraulic parts, such as pumps
–– Various electric motors, e.g. for fans, household
appliances, positioning and drive systems

Dimensional measurement Form measurement Position measurement Please scan for detailed
–– Length –– Straightness –– Radial run-out/total radial run-out Opticline information
–– Diameter –– Roundness –– Axial run-out/total axial run-out
–– Radius –– Cylinder form –– Straightness
–– Angle –– Conicity –– Symmetry
–– Flatness –– Parallelism
Thread measurement –– Concentricity
–– Dimension Profile forms –– Coaxiality
–– Form –– Free form –– Perpendicularity
–– Tolerance range

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 Opticline

Rapid and precise quality assurance

directly in the production process
Opticline solutions are the result of our extensive expertise in optical and tactile shaft measuring technology.
Our technologically innovative and pioneering systems have been impressing a broad range of users around
the world for over 25 years.

Networked measuring systems to support

flexible production: Smart Factory

For production that is largely self-organized, we offer

integrated systems that can be seamlessly incorporated
into the production process. Recorded measuring values
are forwarded directly to the processing machine so
that the production process can be corrected in real time.

–– Automated processes I4.0

–– Accurate measurements
–– Reliable measurement processes
–– Flexible use
SMART FACTORY
–– Fast measuring times

Precise and fast – Innovative measuring systems Durable and reliable –

–– Complete measurements in seconds Long-term gauging component capability
–– High-resolution and μm precise
–– Automatic measurement runs –– Intelligent, automatic monitoring of the
–– Integrated tactile probing system (option) measuring system
–– High-precision headstock for improved form –– Integrated, automatic temperature compensation
measurement capability (option) –– No setting master needed for daily use

Flexible and versatile – Simple workpiece change Safe and simple – Optimized for use in production

–– Tailstock with convenient functions for quick –– Ergonomic design

vertical adjustment and engaging –– Optimized for operator-controlled inspections
–– Flexible clamping device attachment via Morse taper –– Light barriers for maximum safety
–– Open enclosure for fast loading –– Results display visible from a distance
–– Minimum set-up times
Intuitive and easy to understand –
Ideal for production – Robust hardware and software Operating and evaluation software

–– Camera with IP52 protection –– Fast test plan generation

–– Enclosure with thermal insulation –– Numerous tools and wizards
–– Intelligent functions for compensating negative –– Clear representation of results
environmental influences –– Easy mapping of complex test characteristics and tasks
–– Integrated roller shutter (optional) –– Quick and easy program change
–– Integrated measuring computer (optional) –– Very little training required

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 Opticline CS

Opticline CS. Flexible, optical measuring

systems for quality assurance on turned parts

Opticline CS305 for cost-effective measurement of turned parts

Fast worker self-control directly Door or light barrier protects the operator and Simple clamping of the workpiece
in the production environment ensures reliable measurements between tips

Opticline CS series shaft measuring systems have been designed for production-related applications and offer a high
degree of measuring performance and absolute precision from 2 μm in an extremely compact design. They are available
at an attractive price and are ideal for operator-independent workpiece checking within the production environment.

System features

–– Universal measuring instrument for dimensions, –– Simple operation and programming

form, position, etc. –– Numerous analysis functions
–– Simple, fast and precise –– Simple workpiece changes
–– Compact design and simple operation –– Flexible measuring instrument for a variety of parts
–– Traceable quality control –– Reliable measuring processes and clear
–– Sophisticated technology at an attractive price measurement results
–– Supports flexible production processes –– Statistics-oriented, informative reporting

Measuring capacity CS155 CS305 CS308 CS314 CS608 CS614

Max. diameter [mm] 50 50 80 140 80 140

Length [mm] 150 300 300 300 600 600

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 Opticline C

Opticline C. Compact and robust systems for

long-term gauge repeatability and reproducibility

Simple, convenient starting of measurements Workpiece-specific clamping devices for

for fast and reproducible measuring results measuring small and very small parts

Opticline C914 with optional, mobile gauge Integrated light barrier to protect operators in Simple operation of the measuring machine
enclosure for flexible use in production accordance with international safety standards thanks to fast tailstock adjustment

Opticline C series shaft measuring systems offer maximum gauge repeatability and reproducibility from 1 μm. With
different configurations, such as a high-precision C-axis or multi-sensor system, the performance capability can be
customized to suit your requirements. The instruments thus offer the highest level of flexibility, accuracy and stability.

System features Product variants and options

–– Optimum precision properties in μm delivering –– Tactile probing system T3D or TSP for measuring
measurements within seconds additional lengths and form test characteristics
–– An individual camera offers bidirectional measurement –– High-precision headstock for higher form gauge
for workpiece diameters of up to 80 mm repeatability and reproducibility and improved
–– Scaling of the optical system for measuring diameters of rotational measurements
up to 140 mm without loss of resolution or quality –– Integrated measuring and evaluation computer
–– Special tailstock and headstock design for rapid –– Roller shutter to protect against negative
workpiece changes and maximum precision environmental influences
–– Simple and automatic workpiece alignment –– Pneumatic clamping solutions for greater flexibility
–– Real-time processing and fastest possible data transfer and workpiece variety
–– Self-monitoring functions for reliable use in production –– Table racks for practical loading at working height
–– Low-maintenance, robust measuring system including and additional storage space
camera with IP52 protection

Measuring capacity C203 C305 C308 C314 C605 C608 C614 C908 C914 C1214

Max. diameter [mm] 30 50 80 140 50 80 140 80 140 140

Length [mm] 250 300 300 300 600 600 600 900 900 1200

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 Opticline C1000

Opticline C1000. User-independent

measurement of large shafts

Optional tactile probing system BTS for concentric lengths

and axial run-outs

Opticline C1023-75AE: Measuring crank shafts with specially

optimized camera system, high-precision C-axis and high-
Opticline C1023 with safety light barrier and roller shutter resolution measuring system for demanding measurements

The shaft measuring systems of the Opticline C1000 series offer you an ideal combination of precision,
suitability for production, ergonomics and operator friendliness.

System features

–– Fast and reliable results for large and heavy workpieces –– Elaborate design for high demands on production
–– Fast loading and unloading of different workpieces suitability: air-conditioned cabinet for power electronics
combined with maximum operator safety through and measuring computers, height adjustable opera-
a light barrier ting panel with TFT screen and a lockable cabinet with
–– Protected from negative environmental influence by drawers for printer, tools and accessories
closed and lockable housing with integrated motor- –– Easy to set up and use thanks to simple tailstock
driven roller shutters positioning via a digital position indicator

Measuring capacity C1014 C1023 C1023-75AE

Max. diameter [mm] 140 230 230

Length [mm] 1000 1000 1000

Workpiece weight [N] 400 400 750

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 Opticline CA

Opticline CA. Flexible and automated

shaft measurement in production

Example integration of Opticline CA618 with Opticline VMS305 for measuring engine valves;
robots and loading station integrated in a production line

Thanks to their special open machine concept, the high-precision Opticline CA systems are ideal
for PLC measuring stations with manual loading and automated production.

System features Customized solutions for flexible use

–– Outstanding precision characteristics and flexible in use, –– Horizontal or vertical system design
including for future workpieces and measuring tasks –– Project-specific housing solutions
–– Ideal production suitability and reliability through –– Various options for automated loading and clamping
long-term gauging component capability –– Various interfaces for machine integration and control
–– High-precision rotational axis with outstanding –– Flexible integration into automated production processes
form measurement ability –– Ideal accessibility for manual and automatic loading
–– Automatic tailstock with a long stroke on –– Active temperature control and compensation
precision guides –– Simultaneous control of several production systems
–– Quick, easy and accurate workpiece clamping by a single operator
via a motorized tailstock –– Free software interfaces safeguard results and allow tool
–– Ideally suited for automated measuring of turned parts compensation for upstream processing machines
of different branches of industry and manufacturing –– Special systems for fully automatic measurement
–– Optional tactile measurement of length and axial run-out of valves or crankshafts

Measuring capacity VMS305 CA305 CA310 CA314 CA605 CA610 CA614 CA614-AE CA618 CA618-AE

Max. diameter [mm] 50 50 100 140 50 100 140 140 180 180

Length [mm] 300 300 300 300 600 600 600 600 580 580

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 Opticline AMV

Opticline AMV. Professionals for

concatenated use in production

Opticline AMV923V with robot loading Opticline AMV923H for concatenated post-process
in a vertical design work sequence measurement in a horizontal design

These Opticline AMV measuring systems designed specifically for concatenated use in production are available in horizon-
tal and vertical designs depending on your requirements. They are ideal for the automated handling of large workpieces.

System features Product variants

–– Short measuring times for complex workpiece geometry –– Horizontal or vertical system design
–– Concatenated use in production; the integrated PLC –– Customer-specific enclosures
connects to the superordinate loading system –– Various safety devices to protect the workers
–– Fast correction of one or more processing machines and the workpiece
with the help of intelligent software for tool correction

Measuring capacity AMV923H AMV923V

Max. diameter [mm] 230 230

Length [mm] 805 830

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 Opticline WMS

Opticline WMS. Precision for particularly

large and heavy workpieces
The machine design of the optical measuring systems Opticline WMS enables
them to handle above-average workpiece sizes weighing up to 120 kg.

System features

–– Top resolution and measurement accuracy across the

entire range thanks to a unique, cascaded camera
system for workpieces with diameters of up to 320 mm
–– Adaptation to your integration requirements:
horizontal or vertical design
–– Split-second measurements, even with very
large workpieces
–– Available for operator self-inspection and
fully-automated use

Use in production, loading a crank shaft

with operator self-inspection

Opticline WMS1023 in a vertical design Opticline WMS1332 in a horizontal design

Measuring capacity WMS1023 WMS1332

Max. diameter [mm] 230 320

Length [mm] 1000 1300

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 Tactile probing systems

Multi-sensor technology for

additional evaluation possibilities
Optionally, the shaft measuring systems of the Opticline product family can be extended with a tactile probing system.
Tactile measurements can be seamlessly integrated into the optical measurement run and, depending on the design, are
suitable for specific applications, such as measurements of axial run-out, grooves or bores. These additional evaluation
possibilities add to the quality information within one single measurement run and offer higher flexibility.

New probing system T3D

–– Tactile probing system for various 3D measurements

–– Now also allows the measurement of grooves, positions
and references as well as in holes and in blind holes
–– Multi-sensor solution for increased efficiency and cost
reduction with just one measuring system

Probing system T3D for Opticline C series

Probing system BTS for Opticline C1000, AMV and WMS Probing system TSP for Opticline C and CA series

Data and temperature acquisition with external sensors

Barcode scanner for test plan selection and data input Workpiece temperature detection

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 Tolaris Optic

Tolaris Optic. Operating and evaluation

software for precise results in seconds
User-friendly, intuitive operation

–– Display and operating controls adapted to the require-

ment profiles of test plan designers and operators
–– Wizards for easy creation of test plans and setting
of test characteristics
–– Clear presentation and subsequent processing
of measurement results
–– “Live” mode for direct feedback when creating test plans
–– Scan of the part contour in different views
User interface: optimized view for operators

Optimized measuring runs

–– Easy selection of new characteristics by clicking

with the cursor; workpiece contour definition in
accordance with drawing specifications
–– Scanning and evaluation of workpiece contours
in the shortest possible time
–– Fast combination of any measurement functions
in one test plan
–– Fully automated measurement process with
results displayed within seconds
Setting of test characteristics

Reliable analysis of measurement results

–– Various views for displaying measurement values on screen

–– Extensive analysis functions
–– Customizable documentation of measurement values
–– Various export options for subsequent data processing
or documentation
–– Database tool for convenient saving and managing
of measurement results
–– Fast and reliable analysis and interpretation of
measurement results by the operator
Results display with detailed contour, results list –– Comprehensible and practice-oriented result tracing

Documented quality and seamless integration

–– Automated reporting
–– Storage and management of measurement results
–– Analysis tools for result tracing
–– Certified interfaces (Q-DAS, AQDEF)
–– Software interfaces via CSV and Script
–– Connection of additional, external gauging
components via interface box

Report and template editor

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We assist you worldwide.
Our qualified employees are available to assist you across the globe. We have subsidiaries and distribution partners in key
industrial nations, meaning that we are always close by to offer you optimum support as a reliable partner.

Copyright © JENOPTIK Industrial Metrology Germany GmbH. All rights reserved. Pictures may show options and are not legally binding. Subject to change without notice.

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JENOPTIK Industrial Metrology Germany GmbH | Drachenloch 5 | 78052 Villingen-Schwenningen | Germany

P +49 7721 6813-0 | F +49 7721 6813-444 | [email protected] | www.jenoptik.com/metrology
2020-04
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