Roundness Measuring Instrument
Innova�on Design R&D
Patented Technology Award
RMI-D420 RMI-D560C
L39 INSTRUMENT
Roundness Measuring Instrument RMI-D420
Innova�on Design R&D
Patented Technology Award
Roundness Introduction
Roundness measuring instrument is benchmark against precision rotary center, the quantitative
evaluation of the cross-section roundness is made by measuring the radius varitation of actual contour
of workpiece in different angle position to rotary center by sensor. It is used to measure the
cross-section roundness and coaxiality of internal rotation and external rotation and face runout, etc.
Measurement Capability:
Evaluation item: Roundness, concentricity, coaxiality, parallelism, perpendicularity, flatness,
Single radial runout, Single axial runout
Analytical ability: Spectrum analysis, gap/burr automatically removed, waveform analysis
Roundness evaluation (4 methods): Minimum zone method (MZC), least square (LSC), minimum
circum circle (MCC) and maximum inscribed circle (MIC)
Roundness filtering gear: 1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr,15-500upr,2-15upr
Filtering expression: Gaussian (ISO standard) Magnification: input range 1-100000
Technical specifications:
RMI-D420 Item Parameter
Bearing Type Gas bearing
Rotation accuracy (0.025+6H/10000)μm
Rotating speed 6rpm
Rotary table Adjust table diameter 180mm
Table loading capacity 15kg
Rotation diameter 420mm
Max measure diameter 250mm
Column transverse travel 320mm (electric)
Column
Max detection depth 100mm (min inner diameter):
(Z-axis )
30mm)
horizontal arm Horizontal movement 150mm (manual)
(X-axis) Protrusion amount 25mm
Acquisition device Circle grating sensor
Circumference of sampling points 4096 points
Detector Sensor type Inductive Sensor
Sensor range ±300μm
Sensor resolution 0.001μm
*The above machine specifications can be customized and upgraded according to demand
INSTRUMENT L40
Roundness Measuring Instrument RMI-D560C
Cylindricity Introduction Innova�on Design R&D
Patented Technology Award
Cylindricity measuring instrument is benchmark against precision rotary center and linear motion
guide,the quantitative evaluation of the cylindricity is made by measuring the radius variation of
actual contour of several cylindricity surface in different angle position to rotary center by
displacement sensor in the guide. It is used to measure the error of contour shape of cylindricity
workpiece (Roundness, cylindricity, planeness, straightness),position error ( concentricity, coaxiality,
run-out and perpendicularity)
Measurement Capability:
Evaluation item: Cylindricity module: Radial full jump, concentricity, taper, radius
Roundness module: Concentricity, radial single jump, wall thickness difference
Straightness module: Parallelism, verticality
Single section flatness module: Axial single jump, verticality and parallelism
Multi-section flatness module: parallelism, Axial full jump, verticality
Commutator module: Single contacts jump, Adjacent contacts jump, intermittent difference of contacts.
Reference standard for cylindricity evaluation: LSCY、MZCY、MICY、MCCY、OSCY
Technical specifications:
RMI-D560C Item Parameter
Bearing Type Gas bearing
Rotation accuracy (0.025+6H/10000)μm
Rotating speed 4,6,8,10rpm
Rotary table Adjust table diameter 180mm
Table loading capacity 25kg
Rotation diameter 560mm
Max measure diameter 280mm
Column transverse travel 320mm (electric)
Column 100mm (min inner diameter):
Max detection depth
(Z-axis ) 30mm)
Column straightness 0.3μm /100mm
horizontal arm Horizontal movement 165mm (electric)
(X-axis) Protrusion amount 25mm
Acquisition device Circle grating
Circumference of sampling 14400 points
Sensor type Inductive Sensor
Detector Sensor range ±300μm
Sensor resolution 0.001μm
X raster RENISHAW grating scale 0.5um
Z raster RENISHAW grating scale 0.5um
*The above machine specifications can be customized and upgraded according to demand
L41 INSTRUMENT
Roundness Measuring Instrument
Innova�on Design R&D
Technical features Patented Technology Award
The machine reference table and Z-axis column material are made of natural granite, the structure
is not deformed, and the performance is more stable and reliable
The rotating spindle adopts a frictionless air-floating spindle, the accuracy is kept longer, and the
rotation speed is stable
The use of X-direction and Z-direction high-precision grating sensors improves the degree of
automation and realizes the measurement function that the sensors can automatically contact
The key components adopt special stress-relief alloy materials and special stress-relief treatment
process, and the durability and accuracy are kept longer.
Structure Diagram
Assembly & inspection Measurement & Ultra-quiet stepper Air bearing & float DIN00 Granite body
of the whole machine Control System motor drive balancing device components
INSTRUMENT L42
Roundness Measuring Instrument
Roundness & Cylindricity software interface Innova�on Design R&D
Patented Technology Award
5
2
1
5 Report area
4
4 Graphics area
3 Control area
2 Sensor indication area
3
1 Functional area
L43 INSTRUMENT
Roundness Measuring Instrument
Software functions Innova�on Design R&D
Patented Technology Award
The software supports Chinese, English, and supports XP, win7, win8, win10 systems
The standard report has various evaluation methods, and the parameters in the test report can be
added and deleted as needed
ISO standard report (roundness) parameter settings ISO standard report (cylindricity)
With commutator module, it can evaluate single-chip true circle, adjacent segment difference and
groove segment difference, and the measurement result can be deleted automatically or manually
Software can assist the rotating spindle to adjust the center and level, improve efficiency and save
time
INSTRUMENT L44
Roundness Measuring Instrument
Software functions Innova�on Design R&D
Patented Technology Award
Measurement results can choose ISO statistical report or ISO standard report
Can perform spectrum analysis on contour graphics
ISO statistical report spectrum analysis
Flatness measurement depending on the model can support single-section measurement (D420)
or 2 to 15 multi-section measurements (D560C)
In multi-section measurement, you can call, delete, and add to each section separately, and you
can choose 2 sections at will defined as the reference of the workpiece, performing 2 combined
operations not only avoids repeated measurements, but also improves the measurement efficiency
Drawing in the form of an entity Draw a drawing in the form of a wireframe
Cylindricity is calculated by multiple axes, and each axis is corrected by software to minimize the
error between the axis systems (D560C)
3D graphics display, and the graphics can be rotated, beautiful and easy to read. And observe the
overall contour of the workpiece through relative zoom
The software is programmable, automatic measurement, and the original measurement data is
automatically saved
L45 INSTRUMENT
Roundness Measuring Instrument
Measurement function and operation Innova�on Design R&D
Patented Technology Award
Parameter setting function
Device Configuration
Part Name Item name Quantity Remarks
Quantity
Basic Workbench 1 Natural granite
Quantity
Rotation accuracy
High-precision air float spindle 1
Main (0.025+6H/10000)μm
machine Column system 1 Natural granite
Horizontal system 1 Steel structure
Precision alignment and leveling table 1 Alignment: ±3mm Leveling: ±2°
Data capture and processing system 1 Integrated controller
computer 1 Standard PC system
computer
Roundness or cylindricity
software 1
measurement software
Stylus 1 Φ2*10mm ruby
Sensor 1 Inductive sensors
Precision three-jaw chuck 1 Taiwan Chandox Chuck
Accessories
Precision degreasing mist pressure
1 Japan SMC
regulating device
Calibration block 1 Breach standard parts
Operational environment:
Vibration source：Without vibration source
Power：AC 220V±10% 50Hz Separate ground
Temperature：in site temperature：12℃—26℃ ideal temperature 20±2℃ Relative humidity：＜60%
Air supply：Air compressor air pressure：0.5-0.8Mpa Air compressor air flow：≧0.2m³/min
Air pressure dew point at instrument inlet ≤10℃ Oil mist detector ≤0.5mg/m³,SOLID ≤3um
Content of solid particles ≤5mg/m³
INSTRUMENT L46
