Tokheim Quality Calculator

(TQC)

Installation & Maintenance Manual

Revision 07.06
2014.03.19

Copyright © 2013 Tokheim, All Rights Reserved

 DOCUMENT INFORMATION

Authors
Aldo Figarella
Rinus Raas
Frans van Beers
Stijn Paesen

Document Identification

Doc. Id: TQC Installation & Maintenance Manual.docx

Part Number: 948998
Status: Draft
Nr. pages: 182

REVISION HISTORY
Revision Date Author Description
00.00 30.03.2009 Aldo Figarella Initial document
00.01 15.04.2009 Aldo Figarella Complete Hydraulic Setup added
00.02 27.04.2009 Aldo Figarella Wiring Overview chapter 5 Added
00.03 11.05.2009 Aldo Figarella Development Environment chapter 6 Added
00.04 26.05.2009 Aldo Figarella Application TQC chapter 7 Added
00.05 02.06.2009 Aldo Figarella Trouble shooting chapter 8 Added
00.06 02.06.2009 Aldo Figarella BOM TQC Parts chapter 9 Added
00.07 17.07-2009 Aldo Figarella Chapter 6. Software download
01.00 22.01-2010 Aldo Figarella Corrections, Update.
02.00 29.07-2010 Rinus Raas Corrections, Updates, Software v00.006.0x to v01.000.0x.
04.00 01.06.2011 Rinus Raas Corrections, Updates, Software v02.000.0x to v04.000.0x.
07.00 29.10.2012 Rinus Raas Corrections, Updates, Software v05.000.0x to v07.000.0x.
07.01 31.10.2012 Rinus Raas Corrections added from review ECN 6187.
07.02 12.11.2012 Frans van Beers Added Fip Error codes (118-121).
07.03 28.11.2012 Stijn Paesen Updated hydraulic manager error codes
07.04 28.11.2012 Frans van Beers Added ProcessManager Error code 101
07.05 21.05.2013 Stijn Paesen Update 2.3.24 Protocols
07.06 03.09.2013 Marcel Stumpel Added new FIP error codes

RECORD OF CHANGES
Revision Change Description
00.00 Initial document
02.00 Update several chapters due to hardware software changes.
04.00 Update due to hardware and software changes, errors, added TQC-VGA option into this manual.
07.00 Update due to hardware and software changes, errors. added.
07.01 Add comments from review in section 2.3.x.x, 2.4, added on screen totals + TQC-VGA description.
07.03 Add HM_CORRUPTED_VOLUME_ERROR to hydraulic manager error codes
07.04 Added ProcessManager Error code 101
07.05 Updated 2.3.24 Protocols
07.06 Added new FIP error codes

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Table of Contents
1. INTRODUCTION ....................................................................................................................................... 8

1.1 Background ..................................................................................................... 8

1.2 Health &Safety ................................................................................................ 8

1.2.1 Safety Checklist ........................................................................................... 8

1.2.2 Duties of the Employees ................................................................................ 8

1.2.3 Hazards....................................................................................................... 9

1.2.4 Warning Signs............................................................................................ 10

1.2.5 Personal Protective Equipment (PPE) ............................................................. 11

1.3 Nomenclature ................................................................................................ 12

1.4 References .................................................................................................... 13

2. PRODUCT INFORMATION ................................................................................................................... 14

2.1 System Description ........................................................................................ 14

2.1.1 Operating Principles ........................................................................................ 14

2.2 Overview of the TQC...................................................................................... 15

2.2.1 Top view of the TQC w ith EIO Board .................................................................. 15

2.2.2 Top view of the TQC w ith EST Board .................................................................. 16

2.2.3 Detail view of the TQC-LCD ............................................................................... 17

2.3 Main components of the TQC-LCD ........................................................................ 19

2.3.1 EIO-Board ........................................................................................................ 20

2.3.1.2 Piggy-Back Boards ......................................................................................... 21

2.3.1.3 Displays ....................................................................................................... 21

2.3.1.4 CAN Peripherals ............................................................................................ 21

2.3.1.5 ECVR........................................................................................................... 21

2.3.1.6 Communication Interfaces .............................................................................. 21

2.3.1.7 Pulser Preprocessor ....................................................................................... 21

2.3.1.8 FPGA ........................................................................................................... 22

2.3.1.9 Local Pow er Supply ....................................................................................... 22

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 2.3.2 Slave IO Board ................................................................................................. 23

2.3.2.1 SIO Pow er Supply ......................................................................................... 23

2.3.2.2 CAN Interface ............................................................................................... 24

2.3.2.3 Preset Keypad ............................................................................................... 24

2.3.2.4 Opto Isolated Pulse Interface........................................................................... 24

2.3.2.5 Auxilary Motor Output ................................................................................... 24

2.3.2.6 General Purpose Outputs ................................................................................ 24

2.3.2.7 General Purpose Inputs................................................................................... 24

2.3.3 Energy Limiting Unit for CAN bus ....................................................................... 24

2.3.4 VFM ............................................................................................................... 26

2.3.5 TQC Customer Sales Display ............................................................................. 27

2.3.6 TQC-LCD Pow er Supply Unit .............................................................................. 29

2.3.7 APB ( ARM Processor board ) ............................................................................ 30

2.3.8 Hydraulic Module ............................................................................................. 30

2.3.9 TQC Communication Boards .............................................................................. 34

2.3.10 Battery ......................................................................................................... 39

2.3.11 EMT (Electromechanical Totalizers) ................................................................... 39

2.3.12 Preset Keypad ................................................................................................ 41

2.3.13 Mains filter .................................................................................................... 41

2.3.14 TQC-LCD Trafo .............................................................................................. 41

2.3.15 HHT ( Hand Held Terminal ) ............................................................................. 42

2.3.16 Ethernet ........................................................................................................ 42

2.3.17 Sound ........................................................................................................... 43

2.3.18 RS-232 ......................................................................................................... 43

2.3.19 USB ............................................................................................................. 43

2.3.20 Dispenser dependent data storage (SD-card) ...................................................... 44

2.3.23 Electronic Calibration ...................................................................................... 45

2.3.24 Protocols....................................................................................................... 45
2.3.24.1 EIN V05 V07 ............................................................................................................................ 46
2.3.24.1.1 Transmission ..................................................................................................................... 46
2.3.24.1.2 HHT settings ..................................................................................................................... 46

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 2.3.24.2 EPS V05 V07 ............................................................................................................................ 47
2.3.24.2.1 Transmission ..................................................................................................................... 47
2.3.24.2.2 HHT settings ..................................................................................................................... 47
2.3.24.3 Gilbarco V05 V07..................................................................................................................... 48
2.3.24.3.1 Transmission ..................................................................................................................... 48
2.3.24.3.2 HHT settings ..................................................................................................................... 48
2.3.24.4 Kienzle V05 V07 ...................................................................................................................... 49
2.3.24.4.1 Transmission ..................................................................................................................... 49
2.3.24.4.2 HHT settings ..................................................................................................................... 49
2.3.24.5 Logitron V05 V07 ..................................................................................................................... 50
2.3.24.5.1 Transmission ..................................................................................................................... 50
2.3.24.5.2 HHT settings ..................................................................................................................... 50
2.3.24.6 LON-IFSF V05 V07 ................................................................................................................. 51
2.3.24.6.1 Transmission ..................................................................................................................... 51
2.3.24.6.2 HHT settings ..................................................................................................................... 51
2.3.24.7 NUP V05 V07c ......................................................................................................................... 52
2.3.24.7.1 Transmission ..................................................................................................................... 52
2.3.24.7.2 HHT settings ..................................................................................................................... 52
2.3.24.8 UDC V05 V07 .......................................................................................................................... 53
2.3.24.8.1 Transmission ..................................................................................................................... 53
2.3.24.8.2 HHT settings ..................................................................................................................... 53
2.3.24.9 ZSR V05 V07 ........................................................................................................................... 54
2.3.24.9.1 Transmission ..................................................................................................................... 54
2.3.24.9.2 HHT settings ..................................................................................................................... 54
2.3.24.10 EIN V08+................................................................................................................................ 54
2.3.24.10.1 Transmission ................................................................................................................... 54
2.3.24.10.2 HHT settings ................................................................................................................... 54
2.3.24.10.3 Supported POS types....................................................................................................... 55
2.3.24.11 EPS V08+ ............................................................................................................................... 56
2.3.24.11.1 Transmission ................................................................................................................... 56
2.3.24.11.2 HHT settings ................................................................................................................... 56
2.3.24.11.3 Supported POS types....................................................................................................... 56
2.3.24.12 Gilbarco V08+ ........................................................................................................................ 57
2.3.24.12.1 Transmission ................................................................................................................... 57
2.3.24.12.2 HHT settings ................................................................................................................... 57
2.3.24.12.3 Supported POS types....................................................................................................... 57
2.3.24.13 Kienzle V08+ .......................................................................................................................... 58
2.3.24.13.1 Transmission ................................................................................................................... 58
2.3.24.13.2 HHT settings ................................................................................................................... 58
2.3.24.13.3 Supported POS types...................................................................................................... 58
2.3.24.14 Logitron V08+ ........................................................................................................................ 59
2.3.24.14.1 Transmission ................................................................................................................... 59
2.3.24.14.2 HHT settings ................................................................................................................... 59
2.3.24.14.3 Supported POS types....................................................................................................... 59
2.3.24.15 LON-IFSF V08+ ..................................................................................................................... 60
2.3.24.15.1 Transmission ................................................................................................................... 60
2.3.24.15.2 HHT settings ................................................................................................................... 60
2.3.24.15.3 Supported POS types....................................................................................................... 60
2.3.24.16 NUP V08+ .............................................................................................................................. 61
2.3.24.16.1 Transmission ................................................................................................................... 61
2.3.24.16.2 HHT settings ................................................................................................................... 61
2.3.24.16.3 Supported POS types....................................................................................................... 61
2.3.24.17 UDC V08+ .............................................................................................................................. 62
2.3.24.17.1 Transmission ................................................................................................................... 62
2.3.24.17.2 HHT settings ................................................................................................................... 62
2.3.24.17.3 Supported POS types....................................................................................................... 63
2.3.24.18 ZSR V08+ ............................................................................................................................... 63
2.3.24.18.1 Transmission ................................................................................................................... 63
2.3.24.18.2 HHT settings ................................................................................................................... 63
2.3.24.18.3 Supported POS types....................................................................................................... 63

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 2.3.25 Pulsers .......................................................................................................... 64

2.3.26 ECVR monitoring ............................................................................................ 65

2.3.27 Ethernet Sw itch ............................................................................................. 66

2.4 TQC-VGA System Overview . ................................................................................ 66

2.4.1 Detail view of the TQC-VGA .............................................................................. 67

2.4.2 Main components of the TQC-VGA ..................................................................... 69

2.4.3 Single Board Computer (SBC) ............................................................................. 70

2.4.4 DC-DC Converter / PID Board / PSI Board ............................................................ 72

2.4.5 TQC-VGA Customer / Media Display ................................................................... 73

2.4.6 Backlight Inverter ............................................................................................. 74

2.4.7 IR Sensor board ............................................................................................... 74

2.4.8 TQC-VGA Pow er supply unit .............................................................................. 75

2.4.9 External temperature sensor ............................................................................... 75

2.4.10 TQC-VGA Batteries......................................................................................... 76

2.4.11 TQC-VGA Trafo ............................................................................................. 76

2.4.12 SAB Board ( Sound Amplifier Board ) ................................................................. 77

2.4.13 Speakers ....................................................................................................... 77

2.5 TQC-VGA Screen Layout ................................................................................. 78

2.5.1 Advertisement Media Files ................................................................................. 81

2.5.2 USB Stick ....................................................................................................... 82

3. TQC COLD START PROCEDURE ....................................................................................................... 84

3.1 Why a cold start is needed. .................................................................................. 84

3.2 Shutdow n TQC. .................................................................................................. 85

3.3 Restart TQC. ...................................................................................................... 85

4. COLD START SETUP ............................................................................................................................. 85

4.1 HYDRAULIC SETUP............................................................................................. 85

4.2 TQC Softw are Version 01.000.0x Support 3 Setup’ s ............................................. 86

4.3 TQC Softw are Version 02.xxx.xx --- 03.xxx.xx. ...................................................... 89

4.4 Hydraulic Configuration Naming Convention. ........................................................... 90

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 4.5 Hydraulic Setups supported for Europe ( V02.xxx.xx --- V03.xxx.xx ). ......................... 94

4.6 Hydraulic Setups supported for Europe ( V04.xxx.xx and new er versions ). ................. 97

4.7 TQC Hym setup draw ings .................................................................................... 98

5. IO CONFIGURATION ........................................................................................................................... 107

6. WIRING OVERVIEW ........................................................................................................................... 109

7. SOFTWARE LOADING ........................................................................................................................ 149

7.1 TQC collecting error logging. .............................................................................. 149

8. APPLICATIONS ..................................................................................................................................... 150

8.1 Standard TQC................................................................................................... 150

8.2 TQC VGA ........................................................................................................ 150

8.3 TQC Softw are Functions release info ................................................................... 151

9. TROUBLE SHOOTING ......................................................................................................................... 152

9.1 Display error information ............................................................................... 152

9.1.1 Mod ID’ s ................................................................................................. 153

9.1.2 Error IDs.................................................................................................. 154

9.2 Replace CAN parts. ...................................................................................... 175

10. TQC SPARE PART LIST ...................................................................................................................... 176

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1. INTRODUCTION

1.1 Background

The objective of the project is to develop a new calculator concept with common hardware and software
modules and customizations for specific regional requirements. Configuration module is a common module of
new developed calculator, and it will be implemented in a way that its main functions will meet any region
requirements.

1.2 Health &Safety

1.2.1 Safety Checklist

• It is obligatory that this checklist be fully complied with during all work at the petrol station, particularly
construction or repair work.
• It is the duty of the contractor to ensure that all workers employed by him obey each and all of the relevant
laws, directives and other regulations.

Areas where special caution is required

• The insides of tanks, tubes, dome shafts, filling shafts, change over shafts, vessels and dispensers.
• All areas in which fuel vapor is heavier than air can accumulate, e.g. fuel separator, draining shafts, low
located rooms, cellars, excavations, pipe trenches etc.
• The areas around the outlets of tank ventilation pipes, especially during the filling phase.
• All areas near dispensers, tanker lorries and other vehicles while they are being tanked up, and particularly
when there is a lack of wind.
• A radius of 1.0 meters around petrol carrying pipes, as well as pipes that are not vapor free.
• Silt traps.

1.2.2 Duties of the Employees

• To ensure optimal accident prevention in our company, in addition to general rules applying to worker’s
protection, it is necessary to take into account all the national protection of workers legislation and to
actively support all measures which enhance safety standards.
• It is an employee’s duty to follow all company directives regarding the prevention of accidents, unless such
directives can be proved to be unfounded.
• Employees should not follow any instructions that go against safety standards.
• Employees are only permitted to use equipment for its original purpose, and this is defined by the company
alone.
• If an employee detects equipment that is deficient in terms of safety, he shall eliminate this deficiency
immediately. If such safety rectification is not part of his defined area of activities or if his knowledge is
insufficient to carry out such work he must immediately inform his superior about the detected safety
deficiency.

This equally applies to:

1) Work Materials which have not been correctly packed or correctly marked in order to meet safety
requirements.

2) Work Methods or work processes which have not been correctly coordinated or controlled in order to
meet safety requirements.

3) Where dangerous activities are carried out by several persons, the need for a permanent faultless
communication between them in order to avoid dangerous events shall require the appointing of one person
in order to carry out overall supervision.

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1.2.3 Hazards
Prior to starting work, the dispenser must be isolated (i.e. entirely disconnected from the mains supply) and
the mains supply switch locked in the OFF position. The submerged pump (if applicable) and control signals
from the dispenser must also be isolated. This is done to provide safety for the technician. As a further
precaution, switch off the mains supply in the service station shop and place a clear notice on the switch to
avoid it being turned on again inadvertently.

WARNING: THE CONNECTION AND DISCONNECTION OF

ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED
PERSONNEL AUTHORISED FOR SUCH ACTIVITIES. WORK IN DANGEROUS
AREAS MUST BE MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY
REQUIREMENTS IN FORCE.

ELECTRICAL CONNECTIONS MAY ONLY BE CARRIED OUT BY QUALIFIED

PERSONNEL AUTHORISED FOR SUCH ACTIVITIES. WORK IN DANGEROUS
AREAS MUST BE MADE SAFE BY OBSERVING ALL THE NATIONAL SAFETY
REQUIREMENTS IN FORCE.
It is not permitted to put a fuel dispenser into operation before an authorized official has
inspected it and released it. This depends upon the national regulations in force.

Dismantled packaging and cladding must be stored in such a way as to avoid damage to
components or injuries to persons. Covers that can be opened, such as the calculator housing,
should be handled with care. Ensure that the retaining catch is placed in the correct position
to prevent the cover falling onto the head of the service engineer or other persons in the area.
At unattended service stations, every end-user should be able to read the User Instructions.
They should be visible on a notice board or integrated into the DIT and should be
sufficiently well lit so that they can be read at night.
At unattended service stations break away couplings must always be used to reduce the
danger caused by a motorist driving off with the nozzle still in the tan

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1.2.4 Warning Signs

The following warning signs are fitted as standard, on the dispenser; however they may vary according to
individual country requirements or customer specifications.

SIGN MEANING POSITION

Do not use mobile Visible from both

Phones sides of dispenser

Naked flames and Visible from both

Smoking forbidden sides of dispenser

Do not spill fuel on the Visible from both

Ground sides of dispenser

Stop vehicle engine Visible from both

sides of dispenser

Trucks only Visible from both

sides of dispenser

Do not drive away with Visible from both

Nozzle in tank sides of dispenser

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1.2.5 Personal Protective Equipment (PPE)

Protective clothing

The following clothing should be worn at all times during installation and maintenance procedures:-

• Protective helmet.
• Protective shoes (conductive).
• Protective gloves and/or protective hand cream.
• Anti static clothing.
• Eye protection.

Safety equipment for working in hazardous areas

The following safety equipment is required for working in hazardous areas:-

• Only spark free tools are permitted for work on dispensers.

• Work on bearings is only permitted using the standard workshop tools authorized for this kind of
work.
• The use of all electrical tools is strictly prohibited.
• Only the use of explosion protected work lights is permitted.
• The use of telecommunications equipment in hazardous areas is strictly prohibited.

Safety instructions

The following safety instructions must be adhered to during installation and maintenance procedures:

• Inhalation of petrol vapor must be avoided. Suitable precaution must be taken and where necessary
respirators used.
• Avoid direct contact of fuel with the skin.
• Use suitable protective clothing, protective gloves and/or protective hand cream.
• Avoid fuel spills.
• No smoking, no naked flames are permitted.
• Long hair and ties can get caught in moving parts. Hair must be suitably covered.

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1.3 Nomenclature

CAN Controller Area Network (internal system communication bus)

ECVR Electronic Controlled Vapor Recovery
ECVR-OL ECVR-Open Loop
ECVR-SCS ECVR-Self Calibrated System
EMT Electro Mechanical Totalizer
FIP Filling Position
HHT Hand Held Terminal
HW Hardware
HYM Hydraulic Module
ICS Intertask Communication and Services
IRDA Infra-Red Data Association
Kernel basic Linux kernel
MID Measuring Instruments Directive
MPC Magnetic Pulser Controller (option: temperature compensation)
NMT CAN Network Management Service
OIML Organisation Internationale de Métrologie Légale
OS Operating System – here Linux
POS Point Of Sale
PP Preprocessor Module
RFID Radio Frequency ID
RTC Real Time Clock
SIO Slave IO board
SPI Serial Peripheral Interface
SW Software
TQC Tokheim Quality Calculator
UPD Unit Price Display
VCC Vapor flow CAN controller
VFM Vapor Flow Meter

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1.4 References

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2. PRODUCT INFORMATION
2.1 System Description

The Tokheim Quality Calculator (TQC) is a new calculator with common software and hardware modules
and customizations for the specific regional requirements. The TQC is also a peripheral within the different
Tokheim filling station systems. As such, the TQC software and hardware can be configured without
modifying the characteristics of the measuring system.
The hardware has been constantly in re-designed in order to keep up with technological advances and to
allow more flexibility in the extended scope.

The new calculator is developed around some technical standards to be used in all three regions:
• ARM9 processor board
Note: this will be mounted upon a customizable IO board.
• Linux OS
• Communication Boards
• Ethernet communication.
• CAN interface to calculator peripherals (e.g. pulser, display, VFM,)
• Common display (SPI for China, CAN for India/Europe)
• Common Power Supply
• Tokheim ECVR system
• Hand-Held terminal

2.1.1 Operating Principles

The TQC Calculator has been built around a central microprocessor which controls several other
microcontrollers for the input and output devices e.g counters, indicators, peripherals, etc. For each road side
(Right and left) of the metering pump/dispenser, the double pulse signals from one or more pulsers, mounted
at mechanical volume meters, are checked and the information is counted and displayed on the
corresponding transaction indicator unit. One calculator can simultaneously control two deliveries – one at
each side of the dispenser. The data is checked through several hardware and software security systems.
Connection to a filling station control system (Self-service arrangement) is possible through data
communication. The calculator can also function as a standalone unit whereby information is transmitted to
the TQC via a remote control unit.

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2.2 Overview of the TQC
In order to understand the system’s main parts and functionality, this section has been divided into two main
parts; these are Top view and the detail view of the TQC system. Besides pictures, diagrams are added for
clarifying main concepts of the system.

2.2.1 Top view of the TQC with EIO Board

This is a top level view of the TQC system with European I/O board. This is how it really looks like inside
the case cover shield in the dispenser. However this is only meant as a reference guide. The details will not
be explained in this section but in the next chapter.

Gallus
in/Gallus out
( Removed ECRV ECVR
RS-232 USB EMT A EMT B EIO V6 ) Motor Valve
Display A Display B Ethernet Sound

CAN

Power

ARM

SD-card

GPI/O

Figure 1. General block diagram

HYM 1 HYM 2/ HYM 5 COMMS
HYM 4
HYM 3

EIO V6 without Gallus interface ( Cortex ) only supported by TQC SW v06 and newer.

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 2.2.2 Top view of the TQC with EST Board
This is a top level view of the TQC system with European Single Twin board. This is how it really looks like
inside the case cover shield in the dispenser. However this is only meant as a reference guide. The details
will not be explained in this section but in the next chapter.

EST board details:

- Limited set of hydraulic configurations

- Three valves per product
- GPIO as EIO
- SW releases cover both TQC and TQC-ST
NB: it is not a different product, just different IO

Only supported by TQC SW v05 and newer.

Does not support:

- ECVR
- RS232 port

Display A Display B Ethernet USB COMMS 2x EMT

CAN

Power

ARM

SD-card

GPI/O

Pulser 1 Nozzle 1 Motor 1 Valve 1&2 Valve 3 Pulser 2 Nozzle 2 Motor 2 Valve 4&5 Valve 6

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2.2.3 Detail view of the TQC-LCD

Below the block diagrams of the calculator developed for the European market.

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 Figure 2. European block diagram, always check latest rev. on EuroEng. Website.

2.3 Main components of the TQC-LCD

The basis of the new calculator is that a common processor board is used (developed) that can be mounted
upon a customizable IO-board.
1. EIO-board / or ST ( Single Twin ) I/O board;
2. Slave IO board;
3. Energy Limiting Unit;
4. Customer Display; ( TQC-LCD )
5. Power Supply Unit;
6. VCC; ( VFM )
7. APB; ( Processor board )
8. Hydraulic Module;
9. TQC Communication Board;
10. Battery;
11. EMT (Electromechanical Totalizers);
12. Preset Keypad;
13. Netfilter;
14. TQC-LCD Trafo;
15. HHT(Hand Held Terminal).
16. Pulsers
17. Ethernet Switch:
18. Fafnir DVRC2

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 2.3.1 EIO-Board
This board holds the ARM9 processor board and provides the input/output for the main European
requirements. Note: less common I/O is connected via the slave I/O to save money on the basic
configurations

The IO base board does support the following IO and circuitry:

• ARM base board
• Ethernet interface
• CAN interface for displays and slave IO
• Input for buttons(10x)
• External memory interface to SD card
• IrDA interface for setup ( IRDA led mounted on the display )
• Local power supply
• ECRV circuitry for the valves, IO for Valves and VR motor ( not for Single Twin I/O board )
• CAN interface for the VFM
• FPGA containing all logic, IO and pulse pre-processor (in case of MPT1 pulser)
• EMT connector
• USB interface

Via the pluggable IO module (one per product) the following functions are provided
• Connector for motor (1x)
• Connectors for valves(Slow rate, HS valve and routing valve) (6x)
• Connectors nozzle input(2x)
• Connectors for pulser IO(2x)
• Sealing mechanism of pulser cable, including sealing for temperature compensation and electronic
compensation. FPGA activity LED: VR Calibrate LED VR Valve LED’s
Flashing in normal operation Optical loop
Ethernet activity LED VR Motor LED

Ethernet
Half / Full
Duplex
Ethernet
10/100MB/s
Speed LED
Power
on LED

Pre-Processor activity LED: Figure 3. EIO Board Cold start switch S202:
Flashing in normal operation off in normal operation

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EIO V6, without Gallus optical interface, Supported from TQC APP V6 and higher ( Coretex Pre-Processor )

EIO Board main parts

The baseboard will support following IO and circuitry:

2.3.1.2 Piggy-Back Boards

- ARM base board (1x)
- Hydraulic Module (5x)
- TQC Comms Board (1x)

2.3.1.3 Displays
- CAN displays (2x)
- IrDa is integrated on the displays

2.3.1.4 CAN Peripherals

- Connector for connecting peripheral boards.
Important note on Can Bus, be aware that cable length is maximal 40 meter (Sat. display connections).

2.3.1.5 ECVR
- ECVR motor output (1x)
- Proportional valve outputs (2x)
- ECVR circuitry as temperature compensation for the valves, IO for valves and VR motor.
- Connector for Gallus meter

2.3.1.6 Communication Interfaces

- Ethernet interface for POS
- CAN interface for displays and slave IO
- CAN interface for peripherals (VFM, Slave IO board etc)
- Irda interface for setup (via display)
- USB interface
- External memory interface to SD card
- Serial interface (optional)
- I2S and I2C interface for AC97 Audio (optional)

2.3.1.7 Pulser Preprocessor

- Gallus meter interface

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2.3.1.8 FPGA
- ECVR (motor, 2x valves)
- GPIO (8x), GPI (8x)
- EMT + EMT disconnect detect
- Display power
- CAN bus power
- Interrupt from LAN and SPI/CAN interface routed to ARM board IRQ5 and FIQ (fast interrupt request)
- Power control (mains fail, mains high, mains low, bat test, bat low, bat off, bat ok)

2.3.1.9 Local Power Supply

- 8V as input for linear regulators on base board and HYMs
- 5V for CAN transceivers and ARM9 board
- 3V3 for FPGA, preprocessor and, SPI/CAN interface, Ethernet controller, ARM board
- 1V8 for preprocessor LPC2119
- 1V2 for FPGA 1

Note: Most of the EIO-board electronics items will be explained in the following chapters.

1
TQC-EIOx_pss0.doc for further details on this product

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 2.3.2 Slave IO Board
The slave I/O board is connected via CAN to the base IO Board. Via the salve IO board less common options
are connected. Besides the Slave IO board supports input/output functions not supported by the EIO board
(European IO board). It will support:

• Preset keypads (max. 20 keys), two sides

• Opto isolated pulses for fleet applications (volume, amount, request, authorize), two sides
• Auxiliary motor output (e.g. setup 60: 2nd LPG pump)
• General-purpose outputs (8 times)
• General-purpose inputs: buttons etc (24 times)
• Volume/amount pulses

PRESET Activity LED :

KEYPADS CAN out CAN in Flashing in normal
5 X 4 MATRIX Power on Led
operation.

Figure 4. Slave I/O board

FLEET INTERFACE POWERED

BY SIO OR EXTERNAL
24 INPUTS AUXILIARY
24 VDC FOR EACH MOTOR OUTPUT 8 OUTPUTS WITH GND
INPUT AVAILABLE WITH LED FOR EACH OUTPUT

2.3.2.1 SIO Power Supply

The SIO is powered via the CAN bus with 24VDC. To power the logic circuits on the SIO, 5VDC, 3.3VDC
and 1.8VDC is needed. The 5VDC is generated by a buck regulator (1 Amp max), from which the 3.3V and
1.8V is derived

The power voltages are:

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24VDC: general purpose outputs.
opto-isolated outputs, when no external power is available (select by jumper).
power to the GP inputs (buttons are connected between 24VDC and an input).
power out to the CAN bus.
auxiliary motor output.
5VDC: Lower to the CAN driver.
power to the 3.3V and 1.8V regulators.
3.3VDC: power to the microcontroller and logic.
1.8VDC: power to the microcontroller core.

2.3.2.2 CAN Interface

The CAN interface is implemented as indicated in the generic schematics. The microcontroller is interfacing
to the CAN-bus via a TJA1050 driver. Power to the devices on the CAN-bus connected to the SIO is only
switched on; when the SIO has a valid CAN address other than the default address. (See CAN bus topology:
software assigns the CAN addresses)

2.3.2.3 Preset Keypad

The SIO will support 2 preset keypads of max.20 keys, 16 keys version is used on TQC, same as on the
WWC calculator, it consists of 4 rows and 4 columns (matrix keypad).

2.3.2.4 Opto Isolated Pulse Interface

The SIO is equipped with an interface to supply pulses to a fleet POS. This interface is defined as having
pulses for volume and amount and being quadrature (2 channels with 90  phase shift). Also signals for
request for release (output) and authorize release (input) are provided. All these signals are opto-isolated to
ensure galvanic separation from the POS. The isolated circuitry can be powered externally or via the SIO
board by closing jumpers. The 24VDC supply will then power the interface.

2.3.2.5 Auxilary Motor Output

This output can be used in hydraulic setups, where more an additional motor is needed, for example setup 61,
which is LPG (2 motors for a double side, and 4 other products) and will need 6 motor outputs in full
configuration. The EIO board only supports 5 HYM's and as such only 5 motors. This auxiliary motor output
is controlled by the SIO board, but only on command by the application (running in the ARM9 module). It
will also detect over- and undercurrent as on the HYM's.

2.3.2.6 General Purpose Outputs

The SIO has 8 general-purpose outputs, for additional options and configurations. Outputs are rated 24VDC
at a maximum of 1A for all outputs totally. The ports are controlled via a shift register via a serial interface
from the microcontroller.

2.3.2.7 General Purpose Inputs

The SIO has 24 general-purpose inputs, so that all possible options and configurations can be supported. The
inputs are to be connected between the 24VDC supply and their respective input circuit. On the SIO, the
signals are level shifted and filtered (to suppress spikes) and then fed into a shift register, which is read out
serially by the microcontroller

2.3.3 Energy Limiting Unit for CAN bus

The TQC_ELU_CAN forms an Exi safety barrier between the calculator in the dispenser-head and the
electronics in the hydraulic area, which has a potentially explosive atmosphere. The barrier is developed for
CAN based applications with various peripherals everywhere in the dispenser and particular connects the
VFM on CAN to the bus.

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 CAN Bus Input CAN Bus Output

STATUS LEDS:
• RED: CAN
COMMS
• GREEN: VFM
COMMS
• YELLOW:
POWER OUT
STATUS

To the VFM
(INTRINSICALLY
SAFE SIDE)
Figure 5. Energy Limiting Unit (ELU)

At the regular (non-Exi) side of the board are two connectors (X1 & X2) provided. Both give access to the
CAN bus to maintain single-line bus structure. However, X1 (input) is used to power the board while X2
(output) is used to feed 24V power to the next peripheral. If no next peripheral is present, this second
connector must be used to terminate the bus.

At the Exi side behind opto-isolation, a single ended driver transmits info to the VFM, while a Schmitt
trigger with filter input receives messages. The driver is optimized for a cable-impedance of 50 Ohms.
X3 carries the info signals. Here also the energy-limited power is available for the Exi peripheral. For lowest
energy and best performance of the VFM two zener barriers are implemented.

When the Exi peripheral is not connected, the barrier is considered to be not a CAN device and system 24V
at connector X1 will appear directly at the output connector X2. But, if the peripheral is connected, the
barrier acts as a TQC CAN device and system 24V will appear at X2 under control of this peripheral.

A step-down pre-regulator takes care for proper voltage with low loss to the barrier’s inputs. Clearances and
separation are respected between every cluster of components in the zener-barrier. If signals cross to
different areas, infallible components limit the output voltage and current to maintain and guarantee safety.

For the standard handling mistakes, electronic current limiting is provided with a lower setting than the value
of the safety fuses. So a fuse only will blow in case of exceptional energy at the calculator side (like damage
by lightning) and not by short-circuit in the Exi circuit

Remark: this is an ATEX approved part which is not field serviceable. DO NOT REPAIR IN THE FIELD!
It must be fully replaced.

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2.3.4 VFM

The Vapor Flow Meter is a measuring device used in the Tokheim Electronically Controlled Vapor recovery
- SCS system. It is used to measure the actual vapor flow that is recovered from the car fuel tank during a
delivery.

Figure 8. Vapor Flow Meter CAN Controller

CAN Bus/Supply voltage

The VCC is the control board for the VFM which sends flow and pressure data to the calculator. The circuit
gets flow information via a bridge sensor which gives an AC output which frequency is proportional to the
vapor flow through the VFM.

The signal is sent through an amplifier, a band-pass filter and finally through a self-correlating filter. The
microcontroller measures the frequency of this signal and converts it into actual flow information. Because
this flow information is measured at a pressure lower than ambient (head loss in nozzle, piping etc.), the flow
needs to be corrected by the head loss. For this a second pressure sensor is present, which is interfaced
directly to the AD converter.

The microcontroller gets the pressure information from the AD converter and converts this into actual
pressure information. From the flow and pressure information, the corrected gas flow and thus the past
volume can be calculated. The microcontroller is also capable of detecting a damaged sensor or flex cable or
sensor. 2

Remark: this is an ATEX approved part which is not field serviceable. DO NOT REPAIR IN THE FIELD!
It must be fully replaced.

2
TQC-VCCx_pss0.doc for further details on this product

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2.3.5 TQC Customer Sales Display

The display is a standard module used in all three regions. Global functionality provided by the display
module is:
• IRDA interface on the board
• CAN interface to main board
• Add LED visible for customer/station owner(e.g. for ECVR error led)
• 1-4 unit price displays
• Integrate LED backlight(Color: white)
• DOT symbol ONLY to show comma position
• Switch off backlight LED’s under control of calculator (e.g. in case of power supply via battery)
• Volume/Amount:2-row,6-digit,7-segments characters of 25,4mm height.
• UPD: 1-row, 7-segments characters of 12.7mm height
• Four part-numbers will be created: for 1,2,3,4 UPD’s
Notes: -Service engineers can take always the 4 UPD version on stock to limit the variants in the van.
VR Error: LED: Bi-Color
IRDA Transceiver Volume amount display

Make sure jumper selection

match software
configuration, else unit
UPDs
price can be displayed on
wrong position.

Figure 6. TQC Display JUMPERS FOR NO OF UPD SELECTION:

W300 – SELECT SINGLE UPD
W301 – SELECT TWO UPDs
W302 – SELECT THREE UPDs
W303 – SELECT FOUR UPDs

CSD V1 Mechanical compatible with WWC livery, Supported from TQC-APP V5 and higher
( using Cortex M3 Processor )

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The TQC-CSD board is used for displaying the volume, amount and product prices to the customer, while
fuelling his car.

The board is connected to the TQC via a CAN bus, via which all volume, amount a price information is sent.
The CSD v0 is controlled by an ARM7 microcontroller (LPC2119) / CSD v1 is controlled by an Cortex M3
microcontroller, which sends the segment data to shift registers via a SPI interface.

The board also supports an IrDA interface for configuration of the TQC calculator and a bi-color ECVR
error LED. Each display has a LED backlight, which for each display can be switched on and off
individually 3

CSD ( not applicable for CSD V1 )

There are four applications of the board, which have either one, two, three or four Unit Price displays fitted.
The application with four UPDs has jumpers on the display and can also be used to replace the other three
applications by inserting the right jumper.
The jumper is used to select which register sends the shifted data of the registers back to the microcontroller
to verify the data. Only one jumper is to be inserted on the board!

3
TQC-CSDx_pss0.doc for further details on this product

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 2.3.6 TQC-LCD Power Supply Unit
The power supply is a standard module used in all three regions. Global functionality provided by the power
supply module is: 4

• Driving all configurations of TQC in India, China and Europe (including 24V coils in European
dispensers), except printer.
• Output: 24Volts,short circuit proof Note: other voltages are generated locally at the peripheral
boards or processor board
• Charge circuitry for batteries, current selectable for type of battery. Support for different battery in
case of different battery backup requirements
• Mains power supply: 90—300 Volts input range, Frequency 45-65 Hz
• Provide battery low output to calculator (Battery test circuitry)
• Provide mains fail and mains low signal to calculator
• Handle power down request from calculator(Switch battery off)

LED: Mains Present LED: Charge ON

Charge Voltage
Adjustment
20,6 V@25°C
Jumper: Charge
current selection
must always be

LED: Vout
Present

Figure 7. Power Supply Unit

Mains in from Output to calculator
Transformer Fuse 6.3A(Battery) Battery Backup +24VDC @ 5A

This TQC power supply consists of two parts: the converter stages and their control. It can accept a wide
input range to cope with mains variations. To be able to handle these variations a step-up converter is used
with an output voltage of around 40VDC followed by a step-down converter with an output voltage of
around 25VDC. The advantage of this concept is that a battery can be used lower than the output voltage.
The control part detects the various levels of mains and battery and provides the power management. It also
takes care for proper fly-back switch-off in case of battery-test and mains-low or mains-down. The power
control part has also the possibility to start the power supply from battery without mains present: the EMPD
mode. If the switch is on, mains-high and low indicators will be active, so the calculator knows it is running
on battery only. A power-off signal from the calculator can stop the TQC_PSU when running on battery only
and no mains is present. If mains power is on, power-off will have no effect, Except for the status and control
signals and the output.

4
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2.3.7 APB ( ARM Processor board )

The ARM9 processor board is the heart of the Tokheim Quality Calculator. The Processor used is ARM9
Core AT91RM9200. This board runs the Linux Operating System, file System, Device Drivers which is able
to do initialization & run the application of calculator.

The APB has 64MByte SDRAM (extendable to 128 Mbyte) and 64 MByte FLASH (extendable to 192
MByte) to run the OS & application. The calculator peripheral (HYM’s, pulsers, VFM, Slave IO board and
displays) will communicate via the IO-board by means of the CAN bus.

The board also contains a battery back-upped RTC, a temperature sensor and a serial number chip. Power for
the board (3.3V and 1.8V) is generated on board by linear voltage regulators.5

Reset button TQC * Program / Watchdog

Important read note Switches are Off in RTC Battery
Micro-controller ARM9 Normal operation.

Figure 9. ARM PCB board

Status LED’s, in Normal operation: Flash memory

Power = On
Normal = On
Program = Off
Activity = Flashing

Note don’t use reset button, as this can result in corrupt flash, reset button is only mounted on first batch, will
not be mounted on next batches of ARM board.

2.3.8 Hydraulic Module

5
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The HYM board is an interface between the ARM9 module via the CAN bus and devices connected to the
HYM:

- Nozzles (2x)
- CAN pulsers (2x) Sealing switch:
- Valves (6x) EC+TC, depending on
- Motor relay (1x) Software.

Pulser Power
LED’s

Pulser Side A/Master Pulser Side B/Slave

Infinion processor.
Motor ( TQC can’t update HYM software )

Nozzle Side A/Master Nozzle Side B/Slave

Motor ON Valves ON
LED Power LED’s

Valves Side A/Master Valves Side

B/Slave
HYM Activity Led,
Flashing in normal
operation.
Valve Side B/Slave
Valve Side A/Master
40/80 or Vapor return per
40/80 or Vapor return per
product
product

Figure 10.Hydraulic Module

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 Cortex processor.
( TQC can update HYM software
from TQC_APP V5 and higher )

HYM V6 based on Cortex processor.

Nozzle
2x nozzle switches can be connected.

CAN pulsers
2x Magnetic Pulsers CAN (MPC) can be connected. The CAN connection to the ARM9 is not done via the
micro on the HYM. There is a common over current for both pulsers. When an over current is detected by
the microcontroller, it switches off both pulsers after 10ms to prevent damage to the hardware.

Valves
Totally 6 valves can be connected. The valves are split in A and B side. Each side has an over- and
undercurrent detection. After detection an over- or undercurrent the power is shut off within 10ms.

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Motor
One motor can be connected. An over- and undercurrent is present. After detection of an over- or
undercurrent, within 10ms the power is shut off.

Interface to EIO

Pins Name IO Function

1,2 GND GND
3,4 +24V +24V motor/valve power
5,6 GND GND
7,8 +8V +8V logic power
9 CANH
10 CANL

Pins Name IO Function

11,12,13,14,15 GA[0..4] To HYM Group Address
16 RESET# To HYM Reset HYM micro
17,18 EARTH To HYM
19,20 GND

Dipswitches
There a 2 dipswitches available for sealing of the pulsers. This is done by software: the HYM reads the status
of the switches and so the pulsers are enables to except certain changes of settings.

Electrical specifications

Power consumption
mA
24V supply current 6
8V supply current 102

Over- and undercurrent levels

mA
Pulser over current detection level 300

Valve over current detection level 400

Valve undercurrent detection level (2 valves ON) 20

Valve undercurrent detection level (1 valve ON) 26

Valve undercurrent detection level (3 valves ON) 14

Motor over current detection level 600

Motor undercurrent detection level 9

During 10ms an over current is detected, power shuts off from the specific device6

6
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2.3.9 TQC Communication Boards
The TQC communication board is a CAN device, where the CAN controller on the board is to handle all
time critical aspects of the protocols. The communication board is plugged into the European IO board (EIO)
or EST board, using the same connectors as the Hydraulic modules (HYM).
The CAN controller on the comms board translates the CAN messages into messages to the POS interface.
This can be interface like: LON 7, Tokheim 8, ZSR 9, EIN 10, EPS 11, DART 12, MTT2 13.

TQC COMMS/HYM interface TQC COMMS/HYM interface

Cortex processor.
Activity LED ( TQC can update
Flashing in LON software
normal operation. from TQC_APP
V5 and higher ).

Figure 11a. TQC LON

LON V4, Cortex M3.
Note: LON PCB V1 boards, connector is swapped

7
TQC-LONx_pss.doc for further details on this product
8
TQC-TOKx_pss.doc for further details on this product
9
TQC-ZSRx_pss.doc for further details on this product
10
TQC-EINx_pss.doc for further details on this product
11
TQC-EPSx_pss.doc for further details on this product
12
TQC-DARTx_pss.doc for further details on this product
13
TQC-MTTx_pss.doc for further details on this product

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TQC COMMS/HYM interface TQC COMMS/HYM interface

Activity LED
Flashing in
normal operation.

Figure 11c. TQC ZSR

Figure 11b. TQC Tokheim

Tokheim Communication ZSR Communication

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TQC COMMS/HYM interface TQC COMMS/HYM interface

Activity LED:
Flashing in
normal operation.

Figure 11e. TQC- EPS

Figure 11d. TQC-EIN

EIN Communication EPS Communication

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TQC COMMS/HYM interface TQC COMMS/HYM interface

Activity LED:
Flashing in
normal operation.

Important: Jumper
Interface selection.

Figure 11f. TQC-DART. Figure 11g. TQC-MTT.

DART / UDC Communication MMT( M3000 ) / GTW ( Gilbarco ) Communication

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 TQC COMMS/HYM interface

Activity LED:
Flashing in
normal operation.

Figure 11h. TQC-LOGITRON

Logitron Communication

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2.3.10 Battery

There are two batteries, 6V and 12 V. These are actually used as a backup system of the TQC in case the
mains failure. The main job will be supplying energy to the TQC system so that it could finish the last
delivery transaction being made and transfer data (Totals) to the main calculator ram/flash memory and it is
applicable to the POS.

Figure 12.TQC-LCD Batteries

2.3.11 EMT (Electromechanical Totalizers)

This is actually sort of counter per product. All liters/gallons will be stored in these modules and the values
could be read on counter.
EMT’s and connectors can be sealed with metal cover, when the counter is powered, the current is measured,
and is used for detecting if the EMT is really connected. The current is 15mA.

TQC-LCD Door Assy with EMT’s mounted.

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 Figure 13.EIO Electromechanical Totalizer connections

Figure 14.EST Electromechanical Totalizer connections

Current EMT’s can handle max frequency of 600 pulses per minute. Table of number of pulses
to be given to the EMT based on resolution and max. flow rate.

1.0 litre 0.1litre 0.01 litre 1.0 US gallon 0.1 US gallon 0.01 US gallon
40 lpm per hose 40 400 4000 11 110 1100
40 lpm per product 80 800 8000 22 220 2200
80 lpm per hose 80 800 8000 22 220 2200
80 lpm per product 160 1600 16000 44 440 4400
130 lpm per hose 130 1300 13000 35 350 3500
130 lpm per product 260 2600 26000 70 700 7000
160 lpm per hose 160 1600 16000 42 420 4200
160 lpm per product 320 3200 32000 84 840 8400

Note: values in red are not possible with the current EMT.

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2.3.12 Preset Keypad

The preset functionality is to stop the dispenser at a predefined amount or volume (preset value).

1 2 3

4 5 6

7 8 9

0 .
Figure 14. Preset keypad

Note: the lowest preset amount posted by any of these inputs prevails. So, if via local preset buttons the value
entered is 30 euro, but the POS has only authorised for 20 Euros then the 20 Euros is taken into account, Preset
Keypad is supported from TQC_APP_Europe_04_004_00 and higher versions.

2.3.13 Mains filter

It is used for protecting and regulating peak voltages in the input/output of the TQC system

2.3.14 TQC-LCD Trafo

It is a transformer used for converting the voltage 230V AC to a lower 25V AC voltage ranges.

Figure 15. TQC-LCD Trafo 160VA

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2.3.15 HHT ( Hand Held Terminal )

The hand-held terminal is what we used to call the low-cost setup device, global functionality provided by
the hand held terminal is:
• IRDA output
• Alphanumerical keypad
• Dot matrix display
• Device is low cost so in terms of functionality the setup device is a slave to the configuration
software running in the calculator
• Battery rechargeable by using USB cable

Figure 16. Hand Held Terminal.

2.3.16 Ethernet
The Ethernet connection is used for:
- Communication to TC-VGA when this option is installed.
- Diagnostics for service / engineering.
- Collect loggings.
- Remote software update ( Future use ).
- IFSF over Ethernet TCP/IP.

Figure 17. Ethernet connector in PCB

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2.3.17 Sound

It is added in the I/O board in case any audio implementation could eventually take place in the future.
Connector is used to supply 24VDC for optional Ethernet switch or Fafnir DVRC2 RS232 to RS485
converter.

Figure 18.Sound connector in PCB

2.3.18 RS-232
RS-232 Serial port is used for RS232 to RS485 converter Fafnir.

Figure 19.RS-232 in PCB

2.3.19 USB
USB port is not used.

Note: Be aware that loading battery HHT via USB cable is not allowed as this can result in unstable /
rebooting TQC.

Figure 20. USB Connector in PCB

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2.3.20 Dispenser dependent data storage (SD-card)

Figure 21. SD-Card connector in PCB

SD card can be used for: ( not supported on TQC software version 1 and 2 )
• Software download.
• Configuration store / restore.
• Auto Backup (1 hour )

So when a calculator is to be replaced the storage device can be transferred to the new calculator, without the
need of setting up the dispenser.

SD-CARD
Secure Digital (SD) is a non-volatile memory card format developed used for portable/fixed devices. SD
card capacity used for TQC is 1 GB.

Figure 22.SD-Card model

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2.3.21 Vapour Recovery

The vapour recovery system is integrated into the calculator. It can handle the VR for 1 nozzle per side. The
VR system will control 1 motor driving the VR pumps and 2 proportional valves controlling the vapour flow.

Two variants of vapour recovery can be selected:

OL – Openloop, where the system is calibrated with an external meter
SCS – The OL system but a VFM and zenerbarrier are added to measure and recalibrate the
vapour flow
Note: an OL system can be upgraded to an SCS system.

The VFM delivers real-time vapour flow data for the VR-system via the CAN bus. The VFM is made
intrinsically safe (it is in zone 0/1) by means of an zener barrier (or energy limiting unit)
The VFM data is used the keep the VR system calibrated and operational at 100% efficiency.

Calibration of the OL system or system testing can be done with the aid of an external gasflow meter
(Gallus), which can be connected via the optical link.

2.3.22 Temperature Compensation

This functionality has been designed to compensate for differences in fuel deliveries as a result of
temperature variation due to the fact that fuel contracts at lower temperatures.
Temperature compensation requires a temperature probe input to perform the
compensation calculation compared to a nominal temperature (typically 15° C).

Temperature compensation can be implemented by mounting a TC (temperature compensation) capable

pulser.
The pulser has a PT100 (thermo-sensor) connected to it, with which it can measure the fuel temperature
inside the meter in real-time. Software in the pulser will adjust the measured fuel quantity with the
temperature compensation.
Temperature compensation has to be activated by software.

2.3.23 Electronic Calibration

Electronic calibration is performed using software only to calibrate the meters

by means of an electronic correction factor to eliminate the expected meter drift
over time from mechanical calibration (via adjustment screw). This electronic
correction factor (k-factor) is a global factor applicable for all flow rates/fuel
types and is permanently stored in the pulser. This parameter is preset in the
factory but can be modified manually if required.
The MPC pulser for electronic calibration is fully retrofittable into Tokheim TQC
dispensers equipped with TQM, MA26, SM80 or TM80 meters.

2.3.24 Protocols

IFSF via LON using the LON communication board.

Tokheim using the Tokheim communication board.
Logitron using the Logitron communication board.
EIN protocol using the EIN communication board.
EPS protocol using the EPS/dresser communication board.
IFSF via TCP/IP using Ethernet port on EIO board

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 45 of 182
2.3.24.1 EIN V05 V07
2.3.24.1.1 Transmission

Baudrate: 1200
start bits: 1
data bits : 8
parity bit: even
stop bit: 1

2.3.24.1.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1
”Jupiter-POS” or “EURO-PC POS” or “DIALOG” :
Product 1 (nozzle-1) : 1
Product 2 (nozzle-2) : 2
Product 3 (nozzle-3) : 3
Product 4 (nozzle-4) : 4

Hermes-POS :
Product 1 (nozzle-1) : 20 (here 20 means 0)
Product 2 (nozzle-2) :1
Product 3 (nozzle-3) :2
Product 4 (nozzle-4) :3

Other POS :
Product 1 (nozzle-1) : x (the external product code for product 1 is specific to brand)
Product 2 (nozzle-2) : y (the external product code for product 2 is specific to brand)
Product 3 (nozzle-3) : z (the external product code for product 3 is specific to brand)
Product 4 (nozzle-4) : w (the external product code for product 4 is specific to brand)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Copyright  2013 Tokheim, All Rights Reserved

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2.3.24.2 EPS V05 V07
2.3.24.2.1 Transmission

Baudrate: 1200
start bits: 1
data bits : 7
parity bit: even
stop bit: 2

2.3.24.2.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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2.3.24.3 Gilbarco V05 V07
2.3.24.3.1 Transmission

Baudrate: 5787
start bits: 1
data bits : 8
parity bit: even
stop bit: 1

2.3.24.3.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Copyright  2013 Tokheim, All Rights Reserved

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2.3.24.4 Kienzle V05 V07
2.3.24.4.1 Transmission

Baudrate: 1200
start bits: 1
data bits : 8
parity bit: none
stop bit: 1

2.3.24.4.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: different from zero ( value does not used )
Pump 2: different from zero ( value does not used )
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Copyright  2013 Tokheim, All Rights Reserved

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2.3.24.5 Logitron V05 V07
2.3.24.5.1 Transmission

Baudrate: 4800
start bits: 1
data bits : 7
parity bit: odd
stop bit: 1

2.3.24.5.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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2.3.24.6 LON-IFSF V05 V07
2.3.24.6.1 Transmission

LON bus: Free Form Topology FTT-10 at 78 Kbps

Data bus: IO0-107
Read/Write: R/W (signal manually generated by XC886)
Address line: A0 (“1”= control register / “0” = data register)
Chip Select: CS (signal manually generated by XC886)

2.3.24.6.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: Please set to the pump number of FIP-1

Point to Point
P2P Settings
[Node Address]
Pump 1: value does not matter
Pump 2: value does not matter
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: x Depend on the POS controller type :

Product 1 : x (the external product code for product 1 is specific to brand)

Product 2 : y (the external product code for product 2 is specific to brand)
Product 3 : z (the external product code for product 3 is specific to brand)
Product 4 : w (the external product code for product 4 is specific to brand)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

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2.3.24.7 NUP V05 V07c
2.3.24.7.1 Transmission

Baudrate: 2400
start bits: 1
data bits : 8
parity bit: odd
stop bit: 1

2.3.24.7.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Copyright  2013 Tokheim, All Rights Reserved

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2.3.24.8 UDC V05 V07
2.3.24.8.1 Transmission

Baudrate: 9600
start bits: 1
data bits : 8
parity bit: none
stop bit: 1

2.3.24.8.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Only in V07:
Setup\System Setup\Country Setup\Volume Scaling\
Volume Scaling
[Volume times 10]
Delivery Volume
○Disabled
●Enabled
Totals Volume
●Disabled
○Enabled

Copyright  2013 Tokheim, All Rights Reserved

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2.3.24.9 ZSR V05 V07
2.3.24.9.1 Transmission

Baudrate: 9600
start bits: 1
data bits : 8
parity bit: none
stop bit: 2

2.3.24.9.2 HHT settings

Configuration\Communication\Comm Board
Node Address
Node: 1

Point to Point
P2P Settings
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44) (not used)

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1 Needs to be set to non-zero (value does not matter)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.10 EIN V08+

2.3.24.10.1 Transmission

Baudrate: 1200
start bits: 1
data bits : 8
parity bit: even
stop bit: 1

2.3.24.10.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
EIN
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]

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TQC Installation & Maintenance Manual.docx
Page 54 of 182
 Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
…

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1
”Jupiter-POS” or “EURO-PC POS” or “DIALOG” :
Product 1 (nozzle-1) : 1
Product 2 (nozzle-2) : 2
Product 3 (nozzle-3) : 3
Product 4 (nozzle-4) : 4

Hermes-POS :
Product 1 (nozzle-1) : 20 (here 20 means 0)
Product 2 (nozzle-2) :1
Product 3 (nozzle-3) :2
Product 4 (nozzle-4) :3

Other POS :
Product 1 (nozzle-1) : x (the external product code for product 1 is specific to brand)
Product 2 (nozzle-2) : y (the external product code for product 2 is specific to brand)
Product 3 (nozzle-3) : z (the external product code for product 3 is specific to brand)
Product 4 (nozzle-4) : w (the external product code for product 4 is specific to brand)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.10.3 Supported POS types

Supplier Product Name P SW version

Tokheim Jupiter JUP 1.14.2 SP6
Wincor i4Court 01.02.04.01

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 55 of 182
2.3.24.11 EPS V08+
2.3.24.11.1 Transmission

Baudrate: 1200
start bits: 1
data bits : 7
parity bit: even
stop bit: 2

2.3.24.11.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
EPS
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
…

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.11.3 Supported POS types

Supplier Product Name P SW version

Wincor i4Court 01.02.04.01

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 56 of 182
2.3.24.12 Gilbarco V08+
2.3.24.12.1 Transmission

Baudrate: 5787
start bits: 1
data bits : 8
parity bit: even
stop bit: 1

2.3.24.12.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
Gilbarco
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
…

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.12.3 Supported POS types

Supplier Product Name P SW version

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 57 of 182
2.3.24.13 Kienzle V08+
2.3.24.13.1 Transmission

Baudrate: 1200
start bits: 1
data bits : 8
parity bit: none
stop bit: 1

2.3.24.13.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
Kienzle
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: different from zero ( value does not used )
Pump 2: different from zero ( value does not used )
…

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.13.3 Supported POS types

Supplier Product Name P SW version

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 58 of 182
2.3.24.14 Logitron V08+
2.3.24.14.1 Transmission

Baudrate: 4800
start bits: 1
data bits : 7
parity bit: odd
stop bit: 1

2.3.24.14.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
Logitron
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
…

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.14.3 Supported POS types

Supplier Product Name P SW version

Passport Euro V2.0 Build 52

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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2.3.24.15 LON-IFSF V08+
2.3.24.15.1 Transmission

LON bus: Free Form Topology FTT-10 at 78 Kbps

Data bus: IO0-107
Read/Write: R/W (signal manually generated by XC886)
Address line: A0 (“1”= control register / “0” = data register)
Chip Select: CS (signal manually generated by XC886)

2.3.24.15.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
IFSF or IFSF over IP
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
Node Address
Node: Please set to the pump number of FIP-1

Point to Point
P2P Settings
[Node Address]
Pump 1 : value does not matter
Pump 2 : value does not matter

Configuration\Prod Configuration:
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: x

Depend on the POS controller type :

Product 1 : x (the external product code for product 1 is specific to brand)

Product 2 : y (the external product code for product 2 is specific to brand)
Product 3 : z (the external product code for product 3 is specific to brand)
Product 4 : w (the external product code for product 4 is specific to brand)

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.15.3 Supported POS types

Supplier Product Name P SW version

Torex Lucas-POS NV 9730 604H
Torex Lucas-POS NV 9730 WINPOS,IS,918
Torex Lucas-POS NV 9730 WINPOS,IS,919
DOMs PSS5000 410-38-1.33
DOMs PSS5000 410-38-182
Radiant Radiant POS 6.1.7286
HUTH HUTH POS V5040038 & V5040040

Copyright  2013 Tokheim, All Rights Reserved

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2.3.24.16 NUP V08+
2.3.24.16.1 Transmission

Baudrate: 2400
start bits: 1
data bits : 8
parity bit: odd
stop bit: 1

2.3.24.16.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
Nuovo Pignone
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
[Use Address]
From TQC ■

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.16.3 Supported POS types

Supplier Product Name P SW version

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 61 of 182
2.3.24.17 UDC V08+
2.3.24.17.1 Transmission

Baudrate: 9600
start bits: 1
data bits : 8
parity bit: none
stop bit: 1

2.3.24.17.2 HHT settings

During coldstart:
Communication
[FCC Protocol]
UDC or UDC RS485
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2

[UDC ID]
Pump 1: 96 (default) OR 92 (5 product) OR 36 (CEM44)
Pump 2: 96 (default) OR 92 (5 product) OR 36 (CEM44)

[Pos Timeout]
10 sec (default 10 sec, min 1 sec, max 60 sec)

[Running Trans Freq]

20 tenth of sec (default 20, min 0, max 255)

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

Setup\System Setup\Country Setup\Volume Scaling\

Volume Scaling
[Volume times 10]
Delivery Volume
○Disabled
●Enabled
Totals Volume
●Disabled
○Enabled

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2.3.24.17.3 Supported POS types

Supplier Product Name P SW version

HTEC
Retalix Retalix Forcourt Server 2.5.26.999
Pump Server 4.0.26.40
DOMs PSS5000 410-38-184

2.3.24.18 ZSR V08+

2.3.24.18.1 Transmission

Baudrate: 9600
start bits: 1
data bits : 8
parity bit: none
stop bit: 2

2.3.24.18.2 HHT settings

V08 & later

During coldstart:
Communication
[FCC Protocol]
ZSR
Region
[EUROPE]
Country
[NOT SPECIFIED]

Configuration\Communication\Comm Board
P2P Setting
[Node Address]
Pump 1: pump number of FIP-1
Pump 2: pump number of FIP-2
…

Configuration\Prod Configuration:
Needs to be set to non-zero (value does not matter)
Product Configuration
Product: 1
Name: Product 1
Intern Num: 1
Extern Num: 1

Management\Delivery Mode
Delivery Mode
[ Pump 1 2 3 4]
Connected ■ ■ - -

2.3.24.18.3 Supported POS types

Supplier Product Name P SW version

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TQC Installation & Maintenance Manual.docx
Page 63 of 182
2.3.25 Pulsers

TQC support 2 variants of pulsers:

MPL 14 pulser without temperature compensation. MPC 15 pulser with temperature compensation.

Connectors
PT100
temperature
sensor.

Figure 23. Pulsers

MPC5/MPL5 New versions based on Cortex M3 Processor

Connectors
PT100
temperature
sensor.

Note:MPC5/L5 need TQC APP V5 or higher, also pulser need only 4 core cable, see technical letter TL192 how to
connect.

14
MPLx_pss0.doc for further details on this product
15
MPCx_pss0.doc for further details on this product

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 64 of 182
2.3.26 ECVR monitoring

The TQC can also perform monitoring functions on the VR system. In this case, the TQC can block
the product which has a failing VR system.
In some dispenser-POS protocols the POS is informed about the status of the VR system, however in
protocols not supporting these VR-messages there is an additional RS485 communication link available.

The TQC’s are then interrogated via an RS485 link by en external monitoring device. The protocol used for
VR-monitoring is the DVRC2 protocol by Fafnir.

The interface is connected to the SUB-D9 connector on the EIO board (RS232) and is converted to RS485
with a converter.

Note 1: monitoring is only mandatory in certain countries. For this always a SCS system is required to get
information on system performance. In OL mode this information is not available.

TQC-SCN RS232 to RS485 converter.

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 65 of 182
2.3.27 Ethernet Switch

Ethernet switch can be used when TQC communication is done by IFSF over TCP/IP, and /or TQC-VGA need to be
connected to Media server.

When using Ethernet switch in Dispenser, only 1 Ethernet cable need to be routed to from POS / Media server to
dispenser, switch can also be used to connect Payment terminals to Fuel-POS.

2.4 TQC-VGA System Overview.

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TQC Installation & Maintenance Manual.docx
Page 66 of 182
Additional TQC-VGA Controller is needed to drive 2x TFT 17” display’s, as TQC base can’t control these
display panels.

Communication between TQC and TQC-VGA controller is done via Ethernet connection.
Additional PSU requirements to drive TQC-VGA Controller and display’s.
TQC-VGA Controller is using Windows XP Embedded running from Compact Flash card.

2.4.1 Detail view of the TQC-VGA

Below the block diagram of the calculator developed for the European market.

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 67 of 182
 Copyright  2013 Tokheim, All Rights Reserved
TQC Installation & Maintenance Manual.docx
Page 68 of 182
 Figure 24. European block diagram, always check latest rev. on EuroEng. Website.

2.4.2 Main components of the TQC-VGA

1. Single Board Computer: ( SBC )

2. DC-DC converter / PID Board / PSI Board:
3. TQC-VGA Customer / Media Display:
4. Backlight Inverter Board:
5. IR sensor board:
6. TQC-VGA Power Supply Unit:
7. External Temperature sensor:
8. TQC-VGA Batteries:
9. TQC-VGA Trafo:
10. SAB board: ( Sound Amplifier Board )
11. Speakers:

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 69 of 182
 2.4.3 Single Board Computer (SBC)

It is an electronic device (Mini-computer) used for interfacing the VGA System along with the TQC
calculator. This is the heart of the VGA system.

iBASe Front Side

I/O

LVDS
Connectors
Side B LVDS
Connectors
Side A

Two racks for

DDR2 memory

Figure 25. Single Board Computer ( SBC )

Power Sypply CPU & Fan cooler
Connector

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 70 of 182
 New Avalue SBC, Front Side
I/O

LVDS
Connectors
Side B

Speaker
Output
Connector

SODIMM
DDR2 Memory

CPU & Fan cooler

LVDS Power Sypply

I/O Connector Connector
Connectors
Backlight Switching,
Side A
only needed when
using PSI Board.

Remark: Avalue SBC, no need for Audio Amplifier board, Volume adjustment must be set via TQC-HHT.

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
Page 71 of 182
 2.4.4 DC-DC Converter / PID Board / PSI Board

DC-DC Convertor:
A DC to DC converter is an electronic circuit which converts a source of direct current (DC) from one
voltage level to another. It is a class of power converter. In the TQC VGA system a 24 DC Volts coming
from the main supply is converted into +12DC V, +5DC V and +3.3DC V respectively.

Output
Pin 1 = P-ON
Pin 2 = GND
Pin 3 = GND +24V
Pin 4 = +12V DC
Pin 5 = 3.3V Input
Pin 6 = 5VSB
Pin 7 = +5V
Pin 8 = +5V
Pin 9 = -12V
Pin 10 = GND

Figure 26.DC-DC Converter

+12 V DC output

PID Board:
The PID board is used as a distribution board for the power and input and outputs between the TQCPSU,
TQC-SAB, TQC VGA, Speakers

PSI Board:
The main function of the PSI board is to convert the +24VDC input voltage into +12VDC.
It also distributes power and input/outputs between the TQC-PSU, TQC VGA screens and speakers.

PSI board is cost optimized board, replacing DC-DC converter and PID board, PSI board can’t be used in combination
with iBase SBC ( need ATX type PSU ), PSI has only +12V regulator, so can be used when SBC need 12V only input.

New functionality PSI board: display backlight switching, using I/O output Avalue SBC.

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2.4.5 TQC-VGA Customer / Media Display

A (TFT-LCD) is a variant of liquid crystal display (LCD) which uses thin film transistor (TFT)
technology to improve image / color / quality.
TQC VGA use 17” TFT Display with 1280x1024 pixels.

AUO LED Display CMO CCFL display

Figure 27.TQC-VGA TFT display

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 2.4.6 Backlight Inverter

Backlight inverter is used to create high voltage for TQC-VGA CMO display.
Input: +12 V DC,+5 V DC

High
Voltage High
CCFL Voltage
Lamps LCD CCFL
Panel Lamps LCD
Panel

Figure 28. TQC-VGA Backlight inverter

2.4.7 IR Sensor board

The board contains an IrDa transceiver which communicates with the TQC hand-held terminal (HHT).

The board is used in case VGA displays are used instead of the standard CSD displays, which contains
already an IrDA transceiver.

TQC-IRC Board ( TQC-013 ) 16

Figure 29. TQC-VGA Infrared board

16
TQC-IRCx_pss.doc for further details on this product.

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2.4.8 TQC-VGA Power supply unit

The power supply for TQC-VGA is almost the same then standard TQC PSU (see section 2.3.5), except
NTC measure temperature is with this version external measured between batteries.

TQC-PSU ( TQC-005 ) 17

Figure 30. Power Supply Unit

Connector external
temperature sensor
batteries

2.4.9 External temperature sensor

TQC-VGA batteries use temperature sensor between batteries, to control charging voltage.

Figure 32. Temperature sensor NTC

17
TQC-PSUx_pss.doc for further details on this product.

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2.4.10 TQC-VGA Batteries

There are 3 batteries. 6V, these batteries are higher capacity as TQC, this is needed to be able to finish the
last transaction as TQC, and to display last transaction for 15min after mains fail on TQC-VGA display(s).

Figure 31 TQC-VGA Batteries

2.4.11 TQC-VGA Trafo

It is a transformer used for converting the voltage 230V AC to a lower 25V AC voltage ranges.

Figure 33. TQC-VGA Trafo 225VA

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2.4.12 SAB Board ( Sound Amplifier Board )

The Sound Amplifier Board is a stereo class D audio amplifier of 2 x 12 W output.

The audio level can be regulated with a potentiometer P1 to suit local requirements.
Volume cannot be regulated per side separately.

2.4.13 Speakers

TQC-VGA Speakers

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 2.5 TQC-VGA Screen Layout

The screen layout is based on HTML pages. The layout is changed dynamically during fuelling by some
JavaScript procedures embedded in those HTML pages according to a status received from the TQC, this
status mainly reflect the status of the pump.
The general layout can be set to follow customer whishes, means each customer can have it own layout, set
of colors, logo, fonts, products logos, warning signs picture.
For customers who don’t have specific requirements, TOKHEIM provides standard layout.
Layout resources are considered part of the livery and are embedded in the dispenser at the factory according
to the order (customer, product, number of nozzles, …) as it is done for the general dispenser livery.

TOKHEIM STANDARD layout with MEDIA

9
3

10

4 5 6 7 8

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On Screen Totals (>= V07)

Advert Layout (totals per product) Advert Layout (totals per side)

1 Advertisement area.
Media files from advert_idle & advert_fuel are played here.
This area is fully overlapped by Error[1/2].jpg file from livery in case a error occur, and from
TQC / TQC-VGA Application V7, on screen totals can be shown in this area.

2 Current product.
The picture displayed there is based on LNO (nozzle number) given by TQC.
Note : nozzle number is used, not the product code !
Logo and product name is part of productBottom[A/B][1-5].gif files in livery (A/B stands for
side, 1-5 stands for nozzle number). Can be an animated gif. Animation is restarted when
nozzle is used.
In the event of an error state, this background is replaced by TqcError.gif file in livery (should
be red with an error text as an example). Can be an animated gif.

3 Pump number (pump symbol is part of the product picture).

The number is read from TQC XML ( send by TQC ).

4 Software version, Livery version and number of blacklisted media file.

Versions come from installed software and livery packages signature file tag VersionString
(defined when packages are signed using signing tool).
Number of blacklisted files in updated dynamically.

5 Tokheim logo.
Is part of the products picture.

6 Volume and Amount unit. This is part of product picture file in livery

7 Vapor recovery status.

This is picture file VRLed[0-3].gif from livery. 0= OK, 1=WARNING, 2=ERROR, 3=OFF
(picture should be empty in this case)

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 8 These texts are part of Background.jpg file in livery. ( from TQC software V4 this is controlled
/ send by TQC )

9 Volume, Amount and Unit price, or error codes

Values and comma position are sent by TQC.
Digits background color is defined in default.html file in livery (change dynamically to black
and white during OIML test sequence).

10 Unit price unit. This is part of product picture file in livery

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2.5.1 Advertisement Media Files
Advertisement files are of the responsibility of our customers.
Our customer can freely update media file on their dispensers.
Media files are stored into TQC-VGA’s compact flash, and updates can be done using an USB stick plugged into TQC-
VGA one by one. ( from TQC Software V4, it’s also possible to use T-Media for refresh media content ).

During media file transfer, TQC-VGA checks the size of the file is not greater that available space in the compact flash.
TQC-VGA try to play any downloaded media file with supported extension.
In case playing a file generates an error or uses too much CPU resources, the file is blacklisted and will not be played
any more.

1) Make sure you have the following structure on your USB Stick memory before inserting to the TQC-
VGA system

Advert_fuel

In the folder. You can place the files which will be displaying as either movie or pictures
while fueling, inside this folder. The Videos/commercials can be added with different extensions *.wmv,
*.mpg, *.avi, *.jpg,*.gif, *.bmp, *.png, *.swf ( Flash, no sound ).

Advert_idle

In the folder. You can place the files which will be displaying as either movie or pictures while
idle state, Inside this folder, it can be added with different extensions *.wmv, *.swf, *.mpg, *.avi, *.jpg,*.gif,
*.bmp, *.png

CONTENT management

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The display in this area is managed as a slide show.
All files with supported extension in advert folders are played according a playlist which is defined in a latter part of
this document.
Pictures are displayed for 5 seconds (by default, or otherwise when specified in the playlist).
Videos are played until their end. ( max. 5 minutes length )

Dispenser state management

The displayed advertisement can be different when the dispenser side is idle or when fuelling.
For this, two sets of media files are to be provided in two separate folders on the USB stick: ADVERT_IDLE and
ADVERT_FUEL.

ADVERT_IDLE

ADVERT_IDLE is the default folder and ADVERT_FUEL is optional. If ADVERT_FUEL is not present, advertising
does not change during dispensing.

ADVERT_FUEL

If ADVERT_FUEL is provided, then its content is displayed (replacing ADVERT_IDLE content played on the screen)
when a nozzle is unhooked and until it is hooked back. Then after fueling ADVERT_IDLE content display is restarted
in the media area.

Thanks

ADVERT_IDLE can contain a special file named “thanks” (with any supported extension). This file is played each time
a fuelling is finished.

media formats
The following file extensions are supported:

Pictures: BMP, JPG, PNG, GIF (both animated and not animated)
Videos: MPG, AVI, WMV, MOV.
Flash: SWF (Flash, no sound)

Any file with another extension will be ignored.

Supported video formats depend on installed video codecs and versions. Some video samples should be tested to check
if they are compatible with installed codecs and if they do not load the CPU too much. Videos that load the CPU too
much can generate pop-ups. To avoid pop-ups the tool below can be used to convert files to reduce the CPU load
(conversion from MOV to WMV can result in half of the CPU load!)

Sound is supported, for the videos also the audio is played. There is no way to play separately a separate sound file.
Take care that for the sound played always the balance is fully set to one side (left or right). For Videos with stereo
sound that have speech on only one side this means that the speech will not be heard on the other side.

REMARKS:

1. Shockwave Flash files will NOT support sound since sound can’t be balanced per side (left or right) in
shockwave.

2.5.2 USB Stick

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USB stick can be used to do file download and upload depending on existing folders in USB stick root
directory.
Subdirectories of E:\TQCVGA:

E:\Exe\ Should contain TQC-VGA software to be downloaded.

Authenticity and integrity is checked before transfer.

E:\Xmlfiles\ Should contain TQC-VGA Xmlfiles to be downloaded.

Authenticity and integrity is checked before transfer.

E:\Livery\ Should contain TQC-VGA livery folder to be downloaded.

Authenticity and integrity is checked before transfer.

E:\Products\ Should contain TQC-VGA product pictures to be downloaded.

E:\Advert_idle\ Should contain advertising media file for idle state to be downloaded

E:\Advert_fuel\ Should contain advertising media file for fuelling state to be downloaded

E:\Vgalog\ Used to upload TQC-VGA debug logging files for both sides to USB Stick

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3. TQC COLD START PROCEDURE
3.1 Why a cold start is needed.

The intention of a cold start is to (re)configure the TQC in such a way that it can be used as operational device. The
cold-start can mean: take over the configuration as set at the factory when building the dispenser OR take over the
default configuration as was put in the dispenser, OR let the operator change the default configuration. For all of the
above mentioned ways of “cold-starting”, after the cold start is executed, the TQC will be operational again. Then, the
operator can fine tune other TQC configuration parameters with HHT.

NOTES:
1. When performing the cold-start, the seal that covers the switches must be broken!

Possible ways to perform a cold start.

Thus the cold start can be performed in two different ways.

1. Cold start to calculator default configuration.
2. Cold start to factory default configuration.

How to perform the cold start:

1. Power Down the TQC, ( see next section for details how to shutdown ).
2. Put the cold start switches the way you want to “cold-start” the TQC.
3. Power up the TQC.
4. Let the TQC perform the cold start.
5. When Calculator defaults cold start is done, see chapter 4 how to setup TQC.
6. When cold start ready, put cold start switches back to “off” position.
7. After putting back the cold start switches to “off” position, the TQC will become operational.

Cold start:
CALCULATOR DEFAULT SWITCH
(on = Calculator defaults)

FACTORY DEFAULT SWITCH

(on = Factory defaults)

Switch Calculator Default Factory Default

Cold Start Type
Cold start to calculator default configuration. ON OFF
Cold start to factory default configuration ON ON

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3.2 Shutdown TQC.

Switch MAINS off, don’t disconnect battery, wait for system to power down, depending on configuration this can
take up to 15 minutes.

3.3 Restart TQC.

Switch MAINS off, don’t disconnect battery, wait for system to report MAINS OFF error on display ( 0000-001 ),
switch MAINS back on and wait until TQC is restarted.

4. COLD START SETUP

Cold start with calculator defaults, the following settings need to be done:

System setup

- Set Date / Time

- Country Setup
- Hydraulic Setup ( see section 4.1 / 4.4 for more details )
- I/O Configuration ( see section 5 for more details )

For more details, see Hand Held Terminal User Interface Manual

4.1 HYDRAULIC SETUP

In TQC the hydraulic configurations are defined by assigning a certain function to a HYM module. By assigning
such a function to each HYM module in a calculator we can configure the required hydraulic configuration as
defined in the marketing POM.

Following functions can be assigned to the HYM:

Shortname Description
NS/HS (AB) Normal Speed with HS option for side A and B
Note: via special SW selection the HS output can be used for
vapour return per product.
NS/HS + sat( A) NS/HS + Satellite on side A
NS/HS + sat( B) NS/HS + Satellite on side B
NS/HS_1_motor_Sat (A) NS/HS + Satellite on side A and using 1 motor
NS/HS_1_motor_Sat (B) NS/HS + Satellite on side B and using 1 motor
VHS+Sat(A) Very High Speed + Satellite on side A
VHS+Sat(B) Very High Speed + Satellite on side B
UHS+Sat(A)1 UHS + Satellite on side A (first HYM)
UHS+Sat(A)2 UHS + Satellite on side A (second HYM)
UHS+Sat(B)1 UHS + Satellite on side B (first HYM)
UHS+Sat(B)2 UHS + Satellite on side B (second HYM)
VHS+Sat+NS/HS(A) VHS+ Satellite +NS/HS on side A and B (first HYM)
VHS+Sat+NS/HS(AB) VHS+ Satellite +NS/HS on side A and B (second HYM)
VHS+Sat+NS/HS(B) VHS+ Satellite +NS/HS on side A and B (third HYM)

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 NS/HS_1_pulser(AB) NS with HS option with 1 pulser (fake Twin configuration)
Note: via special SW selection the HS output can be used for
vapour return per product.
LPG(A) LPG on side A
LPG(B) LPG on side B
LPG(AB) LPG on side AB
LPG(AB)on (SIO) LPG in 5 product dispenser where SIO is needed

By reading this “hydraulic” scheme one can check how this HYM will work. In fact you see there:
• Which nozzle is used by this HYM
• If you take this nozzle, which pulser is then checked and used
• Which valve(s) is (are) opened
• Which motor(s) is (are) switched

4.2 TQC Software Version 01.000.0x Support 3 Setup’s

Setup Matrix configuration

Setup HYM 1 HYM 2 HYM 3 HYM 4 HYM 5 Remarks:

Setup 50 NS/HS (AB) NS/HS (AB) NS/HS (AB) NS/HS (AB) NS/HS (AB) 5x NS/HS

Setup 52 VHS + Sat (A) VHS + Sat (B) NS/HS (AB) NS/HS (AB) NS/HS (AB) 2x VHS + Sat + 3x NS/HS

VHS + Sat + VHS + Sat + VHS + Sat + 2x VHS + Sat & NS/HS +
Setup 55 NS/HS (AB) NS/HS (AB)
NS/HS (A) NS/HS (AB) NS/HS (B) 2x NS/HS

NS/HS = 40/80 ltr/min

VHS = 130 ltr/min
Sat = Sattelite

The traditional setups (50, 52,) can be realised by combining 5 HYM’s and assign one of the above functions to a HYM.
The table how to realise the traditional setups is indicated below.

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Setup 50

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Setup 55

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4.3 TQC Software Version 02.xxx.xx – 03.xxx.xx.

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 TQC Hydraulic Configurations are done in different way to solve following problems:

1. Make wiring as simple as possible, no cross-wiring.

2. Uniquely identify hydraulic setups for all dispensers.

Dispenser “crossed wiring” definition.

A functional requirement is that no crossed wiring will be used inside the dispenser head.

With crossed wiring we mean that the order of the HYMs inside the TQC is different from the order in which the
hydraulic stacks are placed. So cross wiring is connecting HYM1 to hydraulic STACK4 and connecting HYM2 to
hydraulic STACK1. In this example, non-crossed wiring means HYM1 is connected to hydraulic STACK1and HYM4
is connected to hydraulic STACK4. Because STACK2 and STACK3 are empty, also the HYM2 and HYM3 are left
empty.

We will stick to this way of wiring as much as possible. When a hydraulic stack has more than two nozzle contacts (say
both sides HS with NS nozzle = 4 nozzle contacts), the wiring will be done differently, see chapter “open issues”.

CROSSED WIRING
HYM 1 2

STACK 1 empty empty 4

NON-CROSSED WIRING
HYM 1 empty empty 4

STACK 1 empty empty 4

When a dispenser is single sided, the side that is wired on the HYM (A or B), is the side where the nozzles are:
Single sided A dispenser has HYMs wired on A-Side; single sided B dispenser has HYMs wired on B-Side.

4.4 Hydraulic Configuration Naming Convention.

The first step is to come up with a unique hydraulic configuration naming convention per dispenser. This chapter
defines that and the goal should be to use this name throughout Tokheim to uniquely identify a hydraulic configuration.

There is no need to identify the dispenser type in the hydraulic configuration name, since the hydraulic configuration of
one dispenser can fit into another one as well. E.g. Q410 hydraulic configurations fit into a Q500T1 as well.

Next generic hydraulic naming convention is foreseen for the hydraulic configurations.

<Basic name part+’-‘> <Hydraulic stack descriptors (1..5)>

<Basic name part+’-‘>: To identify the number of used hydraulic stacks and number of hoses.
The ‘-‘ (dash) is the separator between
the Basic Name part and the Hydraulic stack descriptor(s)
< Hydraulic stack descriptor(s)>: Per hydraulic stack, a more specific description is given.

Basic Name Part.

Characters Description Description

Q Type Identifier for the dispenser. Fixed character Q
S #StacksUsed Number of used hydraulic stacks
HH #Hoses Number of hose outlets 1 – 10. Two characters if need or one character

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 only (when the number of nozzles is less than 10).
REMARK: Master + Slave + Satellite = THREE hoses
- Separator To separate basic name from the hydraulic configuration part

Hydraulic stack descriptors.

Per hydraulic stack or group of hydraulic stacks, identification is build.

Characters Description Description

# Stack repeater Nr of hydraulic stacks with the same configuration (e.g. 4 normal speed
blocks). When this identifier is not available, 1 hydraulic block with that
configuration will follow.
P Product indicator X = Empty (D1000361). This is for mechanical identification.
N = Normal Speed product (40 liter),
H = High Speed product (40 liter /80 liter),
V = Very High Speed product (130 liter),
U = Ultra High Speed product (160 liter).
C = Combined hose.
L = LPG
A = Ad-Blue (Since TQC supports 4 active hoses, can this be a second
active hose?)

Currently, I think the True High Speed (THS) is not needed to be defined.
This because THS is a single side High Speed (to give truly 80 liters per
minute). The single side identifies that it is true high speed.
OOO Option Indicator Identifier can be: Not Available, one, two or three characters.
S = Combined with Satellite.
N = Combined with Normal Speed nozzle.
SN = Combined with Satellite and Normal Speed nozzle.
P = Product is different (asymmetric) from previous VHS product. Not
available means the same product (symmetric)
M = Only used for double sided LPG. When M is available the motor on
the IO (GPIO/SIO) is used. When the M is absent, use the same motor for
both sides (motor from the HYM)
S Side indication A,B,C,D = One side indication (for max 4 active hoses)
2 = 2-sided (A,B)
3 = 3-sided (A,B,C)
4 = 4-sided (A,B,C,D)
‘.’ Stack Separator Indication that the description of this stack has ended. Not needed as final
character in the name.

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Examples.

This section gives some name examples:

Q24-VNB.2X.VNA

VNB = 130 liter nozzle & 40 liter nozzle, B side

2X = 2 empty stacks
VNA = 130 liter nozzle & 40 liter nozzle, A side

Two sided TQC, two products, four hoses

Hydraulic Inlet
Q44-4NA Q500T1 Side B / Left
4-4
4NA = Four 40 liter nozzles on A side
P1 P2 P3 P4

One sided TQC, four products, four roses

Display
R4 R3 R2 R1
Side A / Right NOTE: If Pump EPZ/
P Products (Pumps: EPZ/TQP-RS or PAS V3/TQP-HS) TQP-RS is selected
then only Flowrates of
L/R Hose Outlet (Flowrates: 40, 80 or 40/80) 40 can be selected.

Hydraulic Inlet
Q44-VA.VB.VA.VB Q500T1 130 130
Side B / Left
VHS 4-4 L2 L1 Display

VA = One 130 liter nozzle on side A

VB = One 130 liter nozzle on side B
P1 P2 P3 P4
VA = One 130 liter nozzle on side A
VB = One 130 liter nozzle on side B
Display
R2 R1
Two sided TQC, four products, four hoses P Product
130 130
Side A / Right
L/R Hose Outlet
Remarks:
1) P2 misses 1 MPC.
2) Really 4 different products?

Q48-3N2.H2
3N2 = Three 40 liter nozzles on two sides
H2 = One 80 liter nozzle on two sides

Two sided TQC, four products, eight hoses

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 Hydraulic Inlet
Q55-4NB.VA. Q500T1
40 40 40 40
Side B / Left
SVHSM L4 L3 L2 L1 Display

4NB = Four 40 liter nozzle on side B 5-5 R

VA = One 130 liter nozzle on side A
P1 P2 P3 P4 P5

Two sided TQC, five products, five hoses R1 Display

P 130
Product
Side A / Right
L/R Hose Outlet

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4.5 Hydraulic Setups supported for Europe ( V02.xxx.xx – V03.xxx.xx ).

Nr Setup Name HYM1 HYM2 HYM3 HYM4 HYM5 Remarks

1. Q11-X.NA X N - - -
2. Q11-X.NB X N - - -
3. Q11-VA VSA - - - -
4. Q11-3X.VA X X X VSA -
5. Q12-X.N2 X N - - -
6. Q12-N2 N - - - -
7. Q12-X.HSA X NSA - - -
8. Q12-H2 N - - - -
9. Q12-VSA VSA - - - -
10. Q12-3X.VSA X X X VSA -
11. Q13-VSNA VSNA VSNA - - -
B
12. Q22-2NA N N - - -
13. Q22-2NB N N - - -
14. Q22-HA.HB N N - - -
15. Q22-HA.HPB N N - - -
16. Q22-LA.LB LA LB - - -
17. Q22-NA.HA N N
18. Q22-VA.VB VSA VSB - - -
19. Q22-VA.VPB VSA VSB - - -
20. Q22-VB.2X.VA VSB X X VSA -
21. Q22-VB.2X.VPA VSB X X VSA -
22. Q23-VB.2X.VSA VSB X X VSA -
23. Q23-VB.2X.VSPA VSB X X VSA -
24. Q23-VSB.2X.VA VSB X X VSA -
25. Q23-VSB.2X.VPA VSB X X VSA -
26. Q24-2N2 N N - - -
27. Q24-X.2N2 X N N - -
28. Q24-N2.X.N2 N X N - -
29. Q24-N2.2X.N2 N X X N -
30. Q24-N2.2X.H2 N X X N -
31. Q24-VSA.VSB VSA VSB - - -
32. Q24-VSA.VSPB VSA VSB - - -
33. Q24-VSB.2X.VSA VSB X X VSA -
34. Q24-VSB.2X.VSPA VSB X X VSA -
35. Q24-VNB.2X.VNA VSNB X X VSNA VSNA
B
36. Q24-VNB.2X.VNPA VSNB X X VSNA VSNA
B
37. Q26-VSNA.VSNB VSNA VSNB VSNA - -
B
38. Q26-VSNA.VSNPB VSNA VSNB VSNA - -
B
39. Q33-3NA N N N - -
40. Q33-X.3NA X N N N -
41. Q33-NA.X.2NA N X N N -
42. Q33-2NA.X.NA N N X N -
43. Q33-3NB N N N - -
44. Q33-X.3NB X N N N -
45. Q33-NB.X.2NB N X N N -
46. Q33-2NB.X.NB N N X N -
47. Q34-N2.HA.HB N N N - -
48. Q34-N2.HA.HPB N N N - -
49. Q35-2N2.LA N N LA - -
50. Q35-X.2N2.LA X N N LA -
51. Q35-N2.X.N2.LA N X N LA -

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 52. Q35-2N2.X.LA N N X LA -
53. Q35-2N2.LB N N LB - -
54. Q35-X.2N2.LB X N N LB -
55. Q35-N2.X.N2.LB N X N LB -
56. Q35-2N2.X.LB N N X LB -
57. Q36-3N2 N N N - -
58. Q36-X.3N2 X N N N -
59. Q36-N2.X.2N2 N X N N -
60. Q36-N2.X.N2.H2 N X N N -
61. Q36-2N2.X.N2 N N X N -
62. Q38-N2.VSNA.VSNB N VSNA VSNB VSNA -
B
63. Q38-N2.VSNA.VSNPB N VSNA VSNB VSNA -
B
64. Q44-4NA N N N N -
65. Q44-4NB N N N N -
66. Q44-VA.VPB.VPA.VPB VSA VSB VSA VSB - 2x 2 VHS products

67. Q46-2N2.HA.HB N N N N -
68. Q46-2N2.HA.HPB N N N N -
69. Q46-2N2.LB.LA N N LB LA -
70. Q46-X.2N2.LB.LA X N N LB LA
71. Q46-N2.X.N2.LB.LA N X N LB LA Q36-N2.X.N2.L2
72. Q46-2N2.X.LB.LA N N X LB LA Q36-2N2.X.L2
73. Q47-2N2.X.HA.HSB N N X N NSB
74. Q47-2N2.X.HA.HSPB N N X N NSB
75. Q47-2N2.X.HSA.HB N N X NSA N
76. Q47-2N2.X.HSA.HPB N N X NSA N
77. Q47-2N2.X.N2.LA N N X N LA
78. Q47-2N2.X.N2.LB N N X N LB
79. Q47-3N2.LA N N N LA -
80. Q47-3N2.LB N N N LB -
81. Q47-3N2.X.HB N N N X N
82. Q47-3N2.X.LA N N N X LA
83. Q47-3N2.X.LB N N N X LB
84. Q47-N2.X.2N2.LA N X N N LA
85. Q47-N2.X.2N2.LB N X N N LB
86. Q47-N2.X.N2.HA.HSB N X N N NSB
87. Q47-N2.X.N2.HA.HSPB N X N N NSB
88. Q47-N2.X.N2.HSA.HB N X N NSA N
89. Q47-N2.X.N2.HSA.HPB N X N NSA N
90. Q47-X.2N2.HA.HSB X N N N NSB
91. Q47-X.2N2.HA.HSPB X N N N NSB
92. Q47-X.2N2.HSA.HB X N N NSA N
93. Q47-X.2N2.HSA.HPB X N N NSA N
94. Q47-X.3N2.LA X N N N LA
95. Q47-X.3N2.LB X N N N LB
96. Q48-2N2.VNA.VNB N N VSNA VSNB VSNA
B
97. Q48-2N2.VNA.VNPB N N VSNA VSNB VSNA
B
98. Q48-2N2.X.2N2 N N X N N
99. Q48-2N2.X.HSA.HSB N N X NSA NSB
100. Q48-2N2.X.HSA.HSPB N N X NSA NSB
101. Q48-3N2.H2 N N N N
102. Q48-3N2.HSA N N N NSA -
103. Q48-3N2.X.HSB N N N X NSB
104. Q48-3N2.X.N2 N N N X N
105. Q48-4N2 N N N N -
106. Q48-N2.X.3N2 N X N N N

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 107. Q48-N2.X.N2.HSA.HSB N X N NSA NSB
108. Q48-N2.X.N2.HSA.HSPB N X N NSA NSB
109. Q48-X.2N2.HSA.HSB X N N NSA NSB
110. Q48-X.2N2.HSA.HSPB X N N NSA NSB
111. Q48-X.4N2 X N N N N
112. Q48-X.3N2.L2 X N N N L2
Q48-N2.X.2N2.L2 N X N N L2
113. Q48-2N2.X.N2.L2 N N X N L2
114. Q48-3N2.X.L2 N N N X L2
115. Q55-4NA.VB N N N N VSB
116. Q55-4NB.VA N N N N VSA
117. Q56-4NA.VSB N N N N VSB
118. Q56-4NB.VSA N N N N VSA
119. Q58-3N2.HA.HB N N N N N
120. Q58-3N2.HA.HPB N N N N N
121. Q58-3N2.LB.LA N N N LB LA Q48-3N2.L2
122. Q58-3N2.NA.VPB N N N N VSB
123. Q58-3N2.VA.NPB N N N VSA N
124. Q59-3N2.HA.HSB N N N N NSB
125. Q59-3N2.HA.HSPB N N N N NSB
126. Q510-3N2.HSA.HSB N N N NSA NSB
127. Q510-3N2.HSA.HSPB N N N NSA NSB
128. Q510-3N2.VSA.VSB N N N VSA VSB
129. Q510-4N2.H2 N N N N N
130. Q510-4N2.L2 N N N N L2
131. Q510-4N2.LM2 N N N N L2 LPG Motor on SIO
132. Q510-5N2 N N N N N

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4.6 Hydraulic Setups supported for Europe ( V04.xxx.xx and newer versions ).

From TQC software version 4 and newer, there is no predefined list as shown above.
This chapter describes how the selection of a hydraulic setup ID in the HHT must be done. This selection is
needed only when a cold-start with “calculator defaults” must be done. When a cold-start with” factory
defaults” is performed, the correct hydraulic configuration is already available.

HHT menut: “cold Start”, “2 System Setup”, “3 Hydraulic Setup”.

HHT screens Description:

Hydraulic Setup SCREEN1: This screen is the first screen that is displayed for to be able to
[Setup ID] enter the hydraulic setup ID.
Q510-5N2 Press <OK> to accept the hydraulic configurations.
Pump Setup Press <C> to leave the menu.
VHS Setup Press <√> to clear the field to be able to start typing.
Press <#> to change to alphanumeric entrance.

ATTENTION: Use keys as when typing an SMS. Be aware that the first
character will be the numeric and not the alphanumeric character!
↑↓ Press OK 1/1

Hydraulic Setup SCREEN2: To come to the setup “Q24-VNB.2X.VNA”

[Setup ID] 1. Press <√> to clear, press <#> to go into alphanumeric mode.
Q24-VNB.2X.VNA 2. Press <7> 3X = “Q”, press <2> = “Q2”, press <4> (“Q24”)
Pump Setup 3. Press <1> 2X = “Q24-“, press <8> 4X = “Q24-V”
VHS Setup 4. Press <6> 3X = “Q24-VN”, press <2> 3X = “Q24-VNB”
5. Press <1> 3X = “Q24-VNB.”, press <2> = “Q24-VNB.2”
6. Press <9> 3X = “Q24-VNB.2X”, press <1> 3X = “Q24-VNB.2X.”
7. Also type “VNA” as above. Use <OK> to accept entrance
↑↓ Press OK 1/1

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4.7 TQC Hym setup drawings

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5. IO CONFIGURATION
In TQC the assignment of the inputs/outputs to a certain function is done in a flexible way. For that a number
of “setups” are defined. By means of selecting the best setup it is the intention that in almost all cases all
required IO functions can be physically assigned to the EIO board. In that case the SIO board with the
additional inputs/outputs is not required.

In the table below (GPIO setups) you can find 5 setups defined. This defines the function of the outputs on
EIO and SIO.

So, in the configuration menu there is only one parameter to be entered: button setup. You can select then 1
of the defined GPIO setups.

Always check 943757 latest rev. on EuroEng. Website.

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6. Wiring overview
Always check 945489 latest rev. on EuroEng. Website.

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7. SOFTWARE LOADING
Software loading procedure is described is “TQC SOFTWARE LOADING PROCEDURE User Guide”, this document
is available on Euroeng 946634.

7.1 TQC collecting error logging.

How to collect loggings is described is “TQC SOFTWARE LOADING PROCEDURE User Guide”, this document is
available on Euroeng 946634.

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8. APPLICATIONS
Some of the applications are as follows:

8.1 Standard TQC

Standard DISPLAY

8.2 TQC VGA

VGA DISPLAY

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8.3 TQC Software Functions release info

TQC Software Functions From version V0x.xxx.xx and higher

Temp. compensation V01.xxx.xx

EMT per hose V01.xxx.xx
preset buttons V01.xxx.xx
Empty tank contact ( tank level input ) V01.xxx.xx
Just stop V01.xxx.xx
Satellite (excl. display) V01.xxx.xx
OPT lamps V01.xxx.xx
EMT one side only V01.xxx.xx
VR per product V02.xxx.xx
Submerge V02.xxx.xx
Preset 4 buttons amount/volume selectable V02.xxx.xx
Historic journal loggings EC/TC functions V02.xxx.xx
Satellite (display, not for VGA ) V02.xxx.xx
OPT lamps ( via SIO ) V02.xxx.xx
Tokheim Protocol V02.xxx.xx
Software download - SIO V02.xxx.xx
Electr. Calibration V02.xxx.xx
LPG interlock V02.xxx.xx
LPG ATC V02.xxx.xx
LPG via SIO V02.xxx.xx
Hydraulic configurations V02.xxx.xx
4-active hose for Adblue dispensers V03.xxx.xx
Display with large amount/volume digits V03.xxx.xx
Software download - ARM9 Via SD Card V03.xxx.xx
Store/restore config Via SD Card V03.xxx.xx
Logitron Protocol V03.xxx.xx
Hydraulic configuration selection in HHT V04.xxx.xx
IFSF over TCP/IP V04.xxx.xx
EPS Protocol V04.xxx.xx
Fafnir ECVR protocol DVRC2 V04.xxx.xx
EST single / twin I/O board V05.xxx.xx
CSD on Cortex M3, V1 (1UPD dial plate WWC compatible ) V05.xxx.xx
MPC on Cortex M3, V5 V05.xxx.xx
HYM on Cortex M3, V6 V05.xxx.xx
LON on Cortex M3, V4 V05.xxx.xx
ZSR Protocol V05.xxx.xx
Stop Button ( Emergency Button ) V05.xxx.xx
Preset Keypad via Slave I/O V05.xxx.xx
Preset Keypad via GPIO ( EIO/EST ) V06.xxx.xx
Programming switch functionality V06.xxx.xx
Remote SW update V06.xxx.xx
EIO board pre-proc. on Cortex, V6 V06.xxx.xx
Remote diagnostics V06.xxx.xx Phase 1 V07.xxx.xx Phase 2
German ATC calculation V06.xxx.xx
Additional Hydraulic Setups V06.xxx.xx
Gilbarco Protocol V06.xxx.xx
Extended journal logging V07.xxx.xx
Key beep V07.xxx.xx
Journal for Koe factor V07.xxx.xx
Cents overshoot V07.xxx.xx
Format SD card V07.xxx.xx
Show Totalizers on VGA ( need also V7 TQC-VGA Applic. ) V07.xxx.xx
Gallons V07.xxx.xx

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9. TROUBLE SHOOTING
9.1 Display error information

TQC
TQC-VGA
Error Message
Error Message

Mod ID

TQC-VGA
Error ID
Error Message Error ID Mod ID

Mod ID

Error Message:
Display the error occurred in the system. There will be an Error messages displayed onto the screen.

Mod ID:
Once an error has been occurred then the Liters space will be filled by an error number which is the
so-called “Mod ID”. It means Module identification.

Error ID:
Once an error has been occurred then the Unit Price space will be filled by an error number with is the so-
called “Error ID”. It means Sub-error of the Module identification.

Sequence of interpreting/solving an error

Error Message Mod ID Error ID

The first thing the user must look at is the Mod ID, then the Error ID.
In this example the Mod ID= 51 which means there is something wrong on the Module
FIP MANAGER SIDE 1.. Then Error ID=112 which means MAX NUMBER ZERO TRANSACTIONS

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9.1.1 Mod ID’s

Name Mod ID
SOFTWARE MODULE ( 0000-0999 )
GENERAL 0
PROCESS MANAGER 10
CONFIGURATION MANAGER 11
FILE TRANSFER MANAGER 14
CONFIGURATION HANDLER 22
FIP MANAGER A 51
FIP MANAGER B 52
FIP MANAGER C 53
FIP MANAGER D 54
HYM MANAGER FOR FIP A 61
HYM MANAGER FOR FIP B 62
HYM MANAGER FOR FIP C 63
HYM MANAGER FOR FIP D 64
VR MANAGER FOR FIP A 71
VR MANAGER FOR FIP B 72
VR MANAGER FOR FIP C 73
VR MANAGER FOR FIP D 74
PROTOCOL HANDLER FOR FIP A 91
PROTOCOL HANDLER FOR FIP B 92
PROTOCOL HANDLER FOR FIP C 93
PROTOCOL HANDLER FOR FIP D 94
DISPLAY HANDLER 110
KDP MANAGER 120

Name Mod ID

HARDWARE MODULE(1000-9999)
PRE PROCESSOR 1200
CAN DISPLAY MASTER A 1300
CAN DISPLAY SLAVE A 1301
CAN DISPLAY MASTER B 1302
CAN DISPLAY SLAVE B 1303
CAN DISPLAY MASTER C 1304
CAN DISPLAY SLAVE C 1305
CAN DISPLAY MASTER D 1306
CAN DISPLAY SLAVE D 1307
PULSER METER 1 1400
PULSER METER 2 1401
PULSER METER 3 1402
PULSER METER 4 1403
PULSER METER 5 1404
PULSER METER 6 1405
PULSER METER 7 1406
PULSER METER 8 1407
PULSER METER 9 1408
PULSER METER 10 1409
PULSER METER 11 1410
PULSER METER 12 1411
PULSER METER 13 1412
PULSER METER 14 1413
PULSER METER 15 1414
PULSER METER 16 1415
HYM 1 1500

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HYM 2 1501
HYM 3 1502
HYM 4 1503
HYM 5 1504
HYM 6 1505
VCC BOARD FOR FIP A & B 1600
VCC BOARD FOR FIP C & D 1601
COMM BOARD PRIMARY 1700
COMM BOARD SECONDARY 1701
SLAVE I/O ( SIO ) 1 ( cable position 1 ) 1800
SLAVE I/O ( SIO ) 2 ( cable position 2 ) 1801
SLAVE I/O ( SIO ) 3 ( cable position 3 ) 1802
SLAVE I/O ( SIO ) 4 ( cable position 4 ) 1803
UI MODULE FOR FIP A 2100
UI MODULE FOR FIP B 2101
UI MODULE FOR FIP C 2102
UI MODULE FOR FIP D 2103
KEYPAD BOARD FOR FIP A 2200
KEYPAD BOARD FOR FIP B 2201
KEYPAD BOARD FOR FIP C 2202
KEYPAD BOARD FOR FIP D 2203
LEAK DETECTION BOARD 2300
KDP MODULE FOR FIP A 2400
KDP MODULE FOR FIP B 2401
KDP MODULE FOR FIP C 2402
KDP MODULE FOR FIP D 2403
CARDREADER BOARD FOR FIP A 2500
CARDREADER BOARD FOR FIP B 2501
CARDREADER BOARD FOR FIP C 2502
CARDREADER BOARD FOR FIP D 2503

9.1.2 Error IDs

The next section states a list of errors per module that generates the error. CAN communication errors are to be handled
a little different as they can affect multiple process and hardware modules. BUS termination is critical, as is also all
devices having valid software flashed into it. One defective device can cause a group of devices (or even all) to have
communication problems. Isolate the problem via a process of elimination, disconnecting more and more hardware until
the problem is gone.
Remember that hardware may never be hot-wired or unplugged while powered.
The severity of an error Id will be denoted using colors in the following error table:

Color Minor Error

Color Major Error

In principle Minor errors will not interrupt deliveries, whereas Major errors will do. In both cases the product/nozzle/fip
will not be blocked (except defined cases, i.e. x consecutive zero deliveries, VR timer elapsed, SD card insert / eject ...).

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General Error codes 00-99 (module id = 0)
Error
Error ID name ID Root Cause Solution
number

Mains power has been lost,

MAINS_OFF 1 calculator is running on battery
power only
Check the 220V power supply
MAINS_LOW 2 Mains power is too low

MAINS_HIGH 3 Mains power is too high

Backup battery is broken or Check if battery is connected and

BACKUP_BATTERY_FAILURE 4
disconnected replace if necessary

Backup battery power level is

BACKUP_BATTERY_LOW 5 Battery is probably end-of life, replace
low

Replace the RTC battery (on APB

Real-Time-Clock battery is
RTC_BATTERY_FAILURE 6 board, under the cover) and check the
broken or not present
calculator's date & time

FPGA's logic is failing and in System automatically recovers. If the

need of re-programming, situation persists, reboot the calculator
FPGA_RESET 7
possibly as a result of an ESD and try to find ESD sources near the
spike calculator

Software Module specific errors 100-999 (Module id 0001-0999)

Process Manager errors (Module id 10)
Error ID
Error ID name Root Cause Solution
number

Check CAN termination

A CAN bus error has
and if all activity leds are
been detected, ARM9
blinking. Disconnect
PROCM_CAN_BUS_EMERGENCY_ERROR 18 communication with
various CAN hardware to
peripherals is not
isolate the problem and
guaranteed
replace faulty hardware

A Peripheral SW
A Peripheral SW Update
Update error has
error has been detected,
been detected, ARM9
PROCM_PERIPH_SW_UPD_ERROR 19 ARM9 communication
communication with
with peripherals is not
peripherals is not
guaranteed
guaranteed

Conversion of data-
PROCM_DATA_CONVERSION_ERROR 101 files (XML/DB) Do a cold-start.
failed.

Can device software Check CAN termination

update skipped; Off- and if all activity leds are
Line device (or blinking. Disconnect
PROCM_PROC_CANDEV_SW_UPD_SKIPPED 110
device in various CAN hardware to
BootLoadingMode) isolate the problem and
detected . replace faulty hardware

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 A process did not The calculator will reboot.
respond to heartbeat If the problem persists,
PROCM_PROC_HEARTBEAT_EXPIRED 700
requests for too long contact 3rd level support
time and mention the TQC
software version and exact
dispenser configuration,
A process on the
country installed &
PROCM_PROC_CRASHED 900 calculator has
communication protocol
crashed
used

File Transfer Manager errors (Module id 14)

Error ID
Error ID name Root Cause Solution
number

The dispenser is blocked for further

deliveries (FIP will generate error
Illegal SD card eject
ILLEGAL_SD_CARD_EJECT 8 FIP_NOZZLE_BLOCKED_SD_CARD
was detected
_EJECT_ERR), unblock all FIPs in the
dispenser status menu

ILLEGAL_SD_CARD_INSER Illegal SD card insert

9
T was detected

The requested action

NO_SD_CARD_INSERTED 10 requires a SD card to Insert a SD card
be inserted

The requested action

WRITE_PROTECTED_SD_CA requires a writable Put the SD card in writable mode (using
11
RD SD card to be the small switch on its side)
inserted

TQC Could not

access the file system Insert another SD card and analyze the
SD_CARD_ACCESS_FAILED 12
on the SD card corrupted card via a PC
(mount failed)

Attempt the backup operation again and

A file failed to be
FILE_BACKUP_ERROR 13 if the problem persists, try a different SD
backed up to SD card
card

A file failed to be
Attempt the restore operation again or
FILE_RESTORE_ERROR 14 restored from the SD
select a different backup to restore from
card

A file on the TQC is

Reboot the TQC and try again. If the
corrupted, preventing
FILE_CORRUPT_ERROR 15 problem persists, a cold start or restore
a backup of that to be
might be necessary
made

Insert the correct SD card or unblock the

integrity via the dispenser status menu
Integrity of the SD
SD_CARD_NOT_INTEGER 17 (FIP will generate error
card is broken
FIP_NOZZLE_BLOCKED_SD_CARD
_INTEGRITY_ERR until unblocked)

Configuration Manager (Module id 11) or Configuration Handler error (Module id 22)

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 Error ID
Error ID name Root Cause Solution
number

CFG_MPC_CONFIG_PARAM_LIMIT 100 ;

Filling point Manager errors (Module id 51 for FIP A, 52 for FIP B, 53 for FIP C, 54 for FIP D)
Error ID
Error ID name Root Cause Solution
number

Connect the POS to get latest

unit price. In case of standalone
FIP_UNIT_PRICE_ERROR 100 Invalid unit price
use HHT to enter correct unit
price

Event that that

FIP_PRESET_REACHED_ERROR 101 NA
preset is reached

Nozzle not taken

within time, after
Taken nozzle faster after
FIP_AUTHORISE_TIMEOUT 102 reception of
authorize
authorization from
POS

Delivery takes too

FIP_MAX_FILL_TIMEOUT 103 Shorter delivery
much time

Delivery is running
but there are no
FIP_NO_PROGRESS_TIMEOUT 104 volume updates Continue delivery within time
received within the
no progress timer

Event that delivery

FIP_FUELLING_SUSPENDED 105 NA
is suspended

Event that delivery

FIP_FUELLING_RESUMED 106 NA
is resumed

Event that the

FIP_MAX_VOLUME 107 maximum station NA
volume reached

Event that the

FIP_MAX_USER_VOLUME 108 maximum user NA
volume reached

Delivery is
FIP_MAX_SUSPEND_TIMEOUT 109 Resume faster
suspended to long

Nozzle X is already
FIP_NOZZLE_OUT X110 Put nozzle X back
out

FIP_WRONG_PRODUCT_ERROR 111

Nozzle blocked due

FIP_MAX_NB_ZERO_TRANSACTION 112 to maximum of zero Reset with HHT
deliveries received

FIP_TANK_LEVEL_LOW 113 Tank level of taken Call supplier

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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 nozzle is low

Dead men's button

FIP_LPG_BUTTON_TIMEOUT 114
released too long

Dead men's button

FIP_LPG_NOZZLE_TIMEOUT 115
released too long

Dead men's button

FIP_START_BUTTON_TIMEOUT 116
released too long

Nozzle blocked due

FIP_MAX_NB_NOZZLE_TAKEN 117 to maximum of zero Reset with HHT
deliveries received

FIP_PIN_CODE_ERROR 118 Wrong pin code

Max number of
FIP_MAX_PIN_CODE_ERROR 119
wrong pin codes

Peripheral software
FIP_SW_UPD_NOT_PERFORMED 120 update not Some Peripheral is off-line.
performed at startup

Cold-start switch is
FIP_COLDSTART_SW_ON 121
in the on position!

Totals cannot be
FIP_STORE_TOTAL_ERROR 122 stored in the
database.

Totals can not be

FIP_RETRIEVE_TOTAL_ERROR 123 retrieved from the
database

Entered local preset

to high or too low
FIP_PRESET_ERROR_MIN_MAX 150 Adjust preset value
according the
station settings

Comma error in
FIP_PRESET_AMO_COMMA_ERROR 151
preset amount
Fix with HHT
Comma error in
FIP_PRESET_VOL_COMMA_ERROR 152
preset volume

Remote preset
amount to low
FIP_PRESET_ERROR_MIN_AMO 153
according the
station settings
Adjust preset value
Remote preset
volume to low
FIP_PRESET_ERROR_MIN_VOL 154
according the
station settings

FIP_DENSITY_ERR 160

Manual blocking of
FIP_NOZZLE_BLOCKED_MANUAL_ER Unblock via dispenser status
161 this nozzle / FIP is
R menu
active

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 FIP is blocked due
to an illegal SD
card eject, see File
FIP_NOZZLE_BLOCKED_SD_CARD_E
162 Transfer Manager
JECT_ERR
error
ILLEGAL_SD_CA
RD_EJECT

FIP is blocked due

to invalid SD card
integrity, see File
FIP_NOZZLE_BLOCKED_SD_CARD_I
163 Transfer Manager
NTEGRITY_ERR
error
SD_CARD_NOT_I
NTEGER

FIP_NOZZLE_BLOCKED_RUNNING_O
164
N_BATTERY_ERR

FIP_NOZZLE_BLOCKED_INTEGRITY Can be Unblocked in

165
_ERR maintenance menu

FIP_NOZZLE_BLOCKED_INTERLOCK Can be Unblocked in

166
_ERR maintenance menu

FIP_NOZZLE_BLOCKED_TAX_UP_ER Can be Unblocked in

167
R maintenance menu

FIP_NOZZLE_BLOCKED_RECEIPT_N Can be Unblocked in

168
OT_PRINTED maintenance menu
Fip is blocked
because we are
FIP_NOZZLE_BLOCKED_SW_RESET 169 waiting to reset (all
fips needs to be
idle)

Taken nozzle is not

FIP_NO_VALID_NOZZLE_ERROR 170
enabled in mask

Product not found

FIP_NO_VALID_PRODUCT_ERROR 171
for taken nozzle.

This fip is blocked Will be unblocked once

FIP_NOZZLE_BLOCKED_TEST_DEL_ because a test
RUNNING
172
delivery is running
test delivery on other side
on the other side is finished

Error sending a
FIP_SWITCH_BUZZER_MSG_ERR 173
buzzer message

Error switching
FIP_SEND_KEYPAD_MSG_ERR 174
keypad

Pulses detected at a
FIP_NOZZLE_BLOCKED_IDLE_VOLU not authorized Can be Unblocked in
175
ME Pulser (idle maintenance menu
volume)

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FIP_NOZZLE_BLOCKED_REASON_UN Unknown reason Can be Unblocked in
176
KNOWN for blocking maintenance menu
FIP_CHANGE_TRANSACTION_STATE FIP cannot change
200
_ERR the transaction state

Transaction state
FIP_REPORT_TRANSACTION_STATE
201 cannot be reported
2PROT_ERR
to protocol

FIP_GET_NEXT_TRANSACTION_BUF No new transaction

202
_ERR buffer available

Error getting
FIP_GET_CUR_TRANSACTION_BUF_
203 current transaction
ERR
buffer

Transaction buffer
FIP_INIT_TRANSACTION_BUF_ERR 204
cannot be initialized

FIP_FINALIZE_TRANSACTION_BUF Transaction buffer

205
_ERR cannot be finalized

Error getting info

FIP_GET_CURRENT_TRANSACTION_
206 from current
DATA_ERR
transaction

Configuration
FIP_READ_CONF_ERR 207 database cannot be
read

FIP_OIML_ERR 208 OIML test error

OIML test not

FIP_OIML_TIMEOUT_ERR 209
performed in time

FIP state change not

FIP_CHANGE_FIP_STATE_ERR 210
performed

FIP_CHANGE_LOGICAL_NOZZLE_ST State of nozzle

211
ATE_ERR cannot be changed

New state cannot be

FIP_REPORT_STATE2PROT_ERR 212
reported to protocol

Status of nozzle
FIP_REPORT_NOZZLE_BLOCK_TIME
213 block timer cannot
R_STATUS_ERR
be reported

Vapor recovery
FIP_REPORT_VR_STATUS2PROT 214 status cannot be
reported to protocol

Vapor recovery
FIP_READ_VR_STATUS_ERR 215 status cannot be
read

Battery state cannot

FIP_REQ_BAT_STATE_ERR 216
be read

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 Unit price display
FIP_UPD_UP_ERR 217
cannot be updated

Error report to
FIP_REP_ERR2PROT 218 protocol not
possible

Display cannot be
FIP_RESET_DISP_ERR 219
reset

Unit price cannot be

FIP_UPD_DISP_ERR 220
displayed

Last delivery cannot

FIP_SHOW_LAST_DEL_ERR 221
be displayed

Product name
FIP_SHOW_PROD_NAME_ERR 222
cannot be displayed

HM cannot be
FIP_OPEN_HM_ERR 223
opened

VR cannot be
FIP_OPEN_VR_ERR 224
opened

HM cannot be
FIP_START_HM_ERR 225
started

HM cannot be
FIP_CLOSE_HM_ERR 226
closed

HM cannot be
FIP_SUSP_HM_ERR 227
suspended

HM cannot be
FIP_RESUME_HM_ERR 228
resumed

VR cannot be
FIP_CLOSE_VR_ERR 229
closed

High Speed cannot

FIP_SWITCH_HS_ERR 230
be switched on

Volume or Amount
display backlight
FIP_SW_MBACKL_ERR 231
cannot be switched
on

Unit price display

FIP_SW_UBACKL_ERR 232 backlight cannot be
switched on

Indication light
FIP_SW_ILIGHT_ERR 233 cannot be switched
on

Nozzle out during

FIP_LEAK_TEST_INTERRUPTED 234
pre leak test

HM does not
FIP_HM_NOT_RSP_ERR 235
respond

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TQC Installation & Maintenance Manual.docx
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 VR does not
FIP_VR_NOT_RSP_ERR 236
respond

Unit price cannot be

FIP_TAX_NOZUPD_ERR 237 send to Tax unit
(China region only)

Battery test timed

FIP_BAT_TEST_TIMEOUT_ERR 238
out

Volume updated
FIP_VOLUPD_SUSP_ERR 239 received while
suspended

Tax unit cannot be

FIP_CLOSE_TM_ERR 240 closed (China
region only)

Minimum/maximu
m preset cannot be
FIP_MM_PRESET_ERR 241
retrieved from
database

Maximum volume
FIP_MAX_VOL_ERR 242 cannot be retrieved
from database

Remote preset
FIP_GET_REM_PRE_ERR 243 cannot be retrieved
from database

Local preset cannot

FIP_SHOW_PRESET_ERR 244
be displayed

FIP_LEAK_ERR 245 Leak error

Leak test message

FIP_LEAK_MES_ERR 246 cannot be send to
HM

Nozzle table cannot

FIP_GET_NOZZLE_TABLE_ERR 247 be retrieved from
database

FIP_PRESET_OVERSHOOT_ERR 248 Preset overshoot

Preset value cannot

FIP_CHG_PRE_ERR 249
be changed

FIP_SLOW_FLOW_ERR 250

Nozzle out
FIP_NOZZLE_IN_CLOSE 251
dispenser not ready

FIP_INFO_HM_ERR 252

FIP_SWITCH_INTERLOCK_MSG_ERR 253

FIP_CSD_MODULE_ERR 254

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Hydraulic Manager errors (Module id 61 for FIP A, 62 for FIP B, 63 for FIP A, 64 for FIP D)
Overcurrent denotes a short circuit or mechanical failure,
Undercurrent denotes a disconnection or thermal error.
Error ID
Error ID name Root Cause Solution
number

After pulser test time,

before a delivery, the mode
HM_PULSER_TESTS_NOT_OK_ERROR 100 of the to be used pulser(s) Replace pulser(s)
is/are not changed into
DELIVERY mode

20 successive missed
HM_DISPLAY_COMMUNICATION_ERR responses from Display Power down/up
101
OR Manager, did the Display TQC
Manager crash ?

IOHandler isn't sure that Replace EMT

HM_EMT_BROKEN_ERROR 102
EMT update is successful counter

A broken preset valve or

HM_2_CL_PRESET_OVERSHOOT_ERR
103 wrong preset valve response
OR
setting Replace preset
valve
HM_30_CL_PRESET_OVERSHOOT_ER
104 A broken preset valve
ROR

Communication problem
HM_STORE_TOTAL_ERROR 105 with DB mgr during Power down/up
calculation of the totals

HM_OC_FUEL_MOTOR_PRIMARY_ERR Overcurrent detected on the

106
OR primary fuel motor Search for the
reason, replace
HM_OC_FUEL_MOTOR_SECONDARY_E Overcurrent detected on the motor if necessary
107
RROR secondary fuel motor

Overcurrent detected on a
HM_OC_VALVE_ERROR 108
fuel valve
Search for the
Overcurrent detected on a
HM_OC_VALVE_MASTER_ERROR 109 reason, replace
master fuel valve
valve if necessary
Overcurrent detected on a
HM_OC_VALVE_SLAVE_ERROR 110
slave fuel valve

HM_UC_FUEL_MOTOR_PRIMARY_ERR Undercurrent detected on Search for

111
OR the primary fuel motor disconnected motor
connections,
HM_UC_FUEL_MOTOR_SECONDARY_E Undercurrent detected on replace motor if
112
RROR the secondary fuel motor necessary

Undercurrent detected on a
HM_UC_VALVE_ERROR 113 Search for
fuel valve
disconnected valve
Undercurrent detected on a connections,
HM_UC_VALVE_MASTER_ERROR 114
master fuel valve replace valve if
necessary
HM_UC_VALVE_SLAVE_ERROR 115 Undercurrent detected on a

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 slave fuel valve

HM_RETRIEVE_TOTAL_ERROR 116

HM_FINAL_VOLUME_LOWER_THAN_L
117
AST

HM_PRE_LEAK_ERROR 118

HM_PRE_FATAL_LEAK_ERROR 119

Check connections
Overcurrent of a pulser
HM_OC_PULSER_ERROR 120 of pulser and
detected
replace if necessary

HM_PP_LOST_ERROR 121 ;

HM_CORRUPTED_VOLUME_ERROR 122 Corrupted volume detected

Trying to display a larger

HM_DISPLAY_ROLLOVER_ERROR 123 volume/amount as possible
with current display layout.

Trying to start an hm with a

different LNO as it was
HM_START_WRONG_NOZZLE_ERROR 124
opened with. (caused by
nozzle juggling)

Note: Only one detection of overcurrent is present

on a HYM (for max two connected pulsers)

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Vapor recovery Manager errors (Module id 71 for FIP A, 72 for FIP B, 73 for FIP A, 74 for FIP D)
Overcurrent denotes a short circuit or mechanical failure,
Undercurrent denotes a disconnection or thermal error.
Error
Error ID name ID Root Cause Solution
number

VR Pump motor overcurrent Search for the reason,

VR_MOTOR_OC_ERROR 100
detected replace motor if necessary

Search for disconnected

VR Pump motor undercurrent
VR_MOTOR_UC_ERROR 101 motor connections, replace
detected
motor if necessary

VR Proportional valve Search for the reason,

VR_FLOW_VALVE_OC_ERROR 102
overcurrent detected replace valve if necessary

Search for disconnected

VR Proportional valve
VR_FLOW_VALVE_UC_ERROR 103 valve connections, replace
undercurrent detected
valve if necessary

VR Return per product valve Search for the reason,

VR_RETURN_VALVE_OC_ERROR 104
overcurrent detected replace valve if necessary

Search for disconnected

VR Return per product valve
VR_RETURN_VALVE_UC_ERROR 105 valve connections, replace
undercurrent detected
valve if necessary

VR Return per product valve If the problem happens

VR_RETURN_VALVE_OFF_ERROR 106 closed by HYM (in-delivery multiple times, call 3rd
timeout) level support

SCG : VCC not connected / not

calibrated / not CAN terminated Check VCC alive and its
/ not the correct software software version
(version)

OL & SCG : HYM where

return valve is connected is Check HYM alive
unresponsive
VR_DEVICE_CONTROL_ERROR 110
Motor / Valve control failed Check FPGA alive

Check cold start state /

IOHandler is running in cold
IOHandler startup log that
start mode, does not have a
states the IOHandler does
valid configuration for other
not use an initial minimal
reasons or is not running at all
configuration

The control of all the necessary

Check VCC, HYM and / or
VR_DEVICE_CONTROL_TIMEOUT 111 devices took longer than
FPGA is alive
required

At least one of the VR nozzles Perform calibration, OL

VR_NOT_CALIBRATED 112 on the current FIP is not connect Gallus, SCG no
calibrated for VR gallus needed

There is no VR Hardware Connect ECRV option

VR_NO_HW_AND_VR_NOZZLES 113
connected but there are VR board or Disable all VR

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 nozzles defined Nozzles from the
configuration

Nozzle block timer started due

to bad efficiency counter Validate the configured VR
VR_NOZZLE_BLOCK_TIMER_STARTED 114
exceeds its configured block criteria parameters,
maximum count re-calibrate this nozzle,
validate correct functioning
Time before block has expired of VR peripherals
VR_NOZZLE_BLOCK_TIMER_ELAPSED 115
after the previous error

The current configuration

Validate configuration
cannot be used by the VR
VR_INVALID_CONFIG 117 parameters in the VR
Manager, see associated error
configuration menu
text for more details

SCG mode could not be

initialized by memory errors for
the associated table updating
VR_SCG_MODE_SET_TO_OL_MODE 118
mechanism, the self calibrating Reboot the TQC and see if
mode could not continue, set to the problem is gone. If not,
OL mode therefore replace processor board

Failed to read the configuration

VR_CONFIG_READ_ERROR 119
from the Database Manager

Validate if VCC
communication is ok and if
Failed to start measurements on
VR_VCC_START_ERROR 121 it is calibrated. Call 3rd
the VCC
level support if the problem
persists

Operational VCC is not stated

Re-run auto / single
VR_VCC_NOT_CONFIGURED 122 as active VCC node in the
configuration
Op.CAN file

Re-run auto / single

VCC (operational and/or
configuration and if the
default address) could not be
VR_VCC_NOT_DETECTED 125 problem persists, check
detected on the CAN bus, SCG
VCC connections and VCC
mode cannot be used.
having correct software

Note: A not calibrated VCC will refuse to get into an

operational address. This will show up as a warning in the
auto-configure procedure

VR_MOTOR_CONTROL_FAIL 150 Motor failed to start / stop

VR flow valve control (either

VR_FLOW_VALVE_CONTROL_FAIL 151 power or open) failed to be
controlled
Check if FPGA is active
VR flow valve power failed to
VR_FLOW_VALVE_POWER_FAIL 152
be controlled

VR flow valve aperture failed

VR_FLOW_VALVE_OPEN_FAIL 153
to be controlled

VR Return valve failed to be

VR_RETURN_VALVE_CONTROL_FAIL 154 Check HYM is active
controlled (either power or

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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 open/close)

VR Return valve power failed

VR_RETURN_VALVE_POWER_FAIL 155
to be controlled

VR Return valve open/close

VR_RETURN_VALVE_OPEN_FAIL 156
failed to be controlled

Failed to start / stop the gallus

VR_GALLUS_CONTROL_ERROR 157 Check PP is active
measurements

Failed to control the VR LED

(definition used to be of the
VR_SET_VRLED_ERR 234 Check if display is active
FIP). This error is reported
without displaying

Protocol Handler errors (Module id 90 for Protocol, 91 for Application FIP A, 92 for FIP B, 93 for FIP C, 94 for
FIP D)
Error ID
Error ID name Root Cause Solution
number

No
Check led on COM board is blinking and this
communication
PROT_ERROR_COMM_BOARD 100 board has the correct software. Replace COM
with the
board if necessary
COMM Board

No
Check communication settings (non-conflicting
PROT_ERROR_COMMUNICATION 101 communication
address) and cabling
with the POS

100 /* UP
TAXMGR_UPDATE_UP modify in ;
progress */

101/* UP
TAXCPU_RESET_ERR modify in ;
progress */

TAXCPU_DISPLAY_ERR 102 tax without display screen

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Display Handler error (Module id 110)
Error ID
Error ID name Root Cause Solution
number

DISP_UNITPRICE_ERROR 102

DISP_UNITPRICE_COMMA_ERROR 106

DISP_VOLUME_COMMA_ERROR 107

DISP_AMOUNT_COMMA_ERROR 108

DISP_DISPLAY_OFF_LINE 109

DISP_DISPLAY_UPDATE_ERROR 110

KDP Manager errors (Module id 120)

Error ID
Error ID name Root Cause Solution
number

KDP_LCD_TXT_CMD_SEND_ERR 100

All Hardware module common errors 00-99 (Module id 1000-9999)

Error ID
Error ID name Root Cause Solution
number

FLASH_FAILURE 1

CHECKSUM_FAILURE 2

RAM_FAILURE 3

WATCHDOG_RESET 4

DEVICE_CONFIGURATION_ERROR 5

CAN_CONFIGURATION_ERROR 6

CAN_COMMUNICATION_ERROR 7

HEARTBEAT_TIMEOUT 16

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Hardware module specific errors 100-999 (Module id 1000-9999)
Pre-Processor module error (Module id 1200)
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

Corrupt SW detected during Download correct PP

PP_CHECKSUM_ERROR 100
power up software

One of the meters is

PP_MAX_FLOW_ERROR 101
blocked or valve problem
Control meters and
One of the meters is
PP_ONE_METER_NOT_RUNNING_ERROR 102 valves
blocked or valve problem

PP_10_X_SLOW_FLOW_ERROR 103 Meters or valves problems

MP1: pulse(s) detected

PP_FRAUD_DETECTED_ERROR 104 No fraud allowed
when MP1 not in delivery

MP1: pulse line A is not

following pulse line B,
PP_PULSER_SEQUENCE_LINE_A_ERROR 105
sensor A is not working
correctly or broken line A

MP1: pulse line B is not

following pulse line A,
PP_PULSER_SEQUENCE_LINE_B_ERROR 106
sensor B is not working
correctly or broken line B

MP1: 3 pulses on line B,

still no pulses on line A,
PP_PULSER_SENSOR_LINE_A_ERROR 107
sensor A is not working
Replace pulser
correctly or broken line A
(China region only)
MP1: 3 pulses on line A,
still no pulses on line B,
PP_PULSER_SENSOR_LINE_B_ERROR 108
sensor B is not working
correctly or broken line B

MP1: during pre-delivery

PP_PULSER_LINE_A_BROKEN_ERROR 109 test pulser line A low,
broken line A

MP1: during pre-delivery

PP_PULSER_LINE_B_BROKEN_ERROR 110 test pulser line B low,
broken line B

MP1: during pre-delivery

test both pulser lines are
low
PP_PULSER_NOT_CONNECTED_ERROR 111 Connect (new) pulser
MPC: 30ms no pulser
volume update when in
delivery mode

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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CAN Display Module error (Module id 1300 - 1307)
Module id 130X: Even values for X denote master displays, 1300 = A, 1302 = B, 1304 = C, 1306 = D
Odd values for X denote slave displays, 1301 = A, 1303 = B, 1305 = C, 1307 = D
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

CSD_RAM_DEFECT 100

CSD_FLASH_DEFECT 101

CSD_CONFIG_PAR_ERROR 102

CSD_SDO_CRC_ERROR 103

CSD_CAN_COM_ERROR 104

CSD_PDO_CRC_ERROR 105

CSD_UPD_NUMBER_ERROR 106

CSD_DATA_STORE_ERROR 107

Pulser error (Module id 1400 - 1415)

Module id 14XX is used, where XX is the meter number - 1
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error
Error ID name ID Root Cause Solution
number

See also the hardware module common errors 00-99

Corrupt SW detected Download correct software or

MPC_ERR_FLASH_PROG_CRC 100
during power up Replace MPC

Get or set configuration Send correct get/set configuration

MPC_ERR_CONFIG_MSG_CRC 101
message corrupt message

MPC_ERR_FLASH_WRITING 102 Broken flash Replace MPC

Replace MPC if the problem

CAN-bus communication
MPC_ERR_CAN_OVERFLOW 103 persists, check with other possible
problem
CAN problems in the dispenser

MPC_ERR_SENSOR 104 Broken sensor A, B or C Replace MPC

Pulse lines are not Disconnect/connect MPC or

MPC_ERR_SEQUENCE 105
following each others replace MPC

For debug purpose

MPC_ERR_STATE_ERROR 106 (normally not shown on Correct SW
the display

Pulser reached max

MPC_ERR_MAX_BACK 107 volume turning in the Change direction or replace MPC
wrong direction

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TQC Installation & Maintenance Manual.docx
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 Pulser turning the wrong
MPC_ERR_BACKWARD 108
direction

ADC calibration went

MPC_ERR_ADC_CALIBR 110 Replace MPC
wrong, broken ADC

MPC_ERR_ADC_STATUS 111

Pulse(s) detected when

MPC_ERR_IDLE_VOLUME_DETECT 112 No fraud
pulser in IDLE mode

Calculated TC factor for

MPC_ERR_LPG_FACTOR 113 LPG lower than 0, wrong Send correct density for LPG
density send for LPG

No PT100 temperature
Connect (new) PT100 temperature
MPC_ERR_PT100_NOT_CONNECTED 119 probe connected or broken
probe
wires

MPC_ERR_MAGNET_ERROR 120 ;

HYM Board error (Module id 1500 - 1505)

Module id 150X: X + 1 corresponds to the HYM position, from the left on the IO board
Note: Faulty HYM hardware might report an incorrect module ID (but still in the 1500-1505 range) as it might fail to
electronically readout its position on the IO board
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

VCC Board error (Module id 1600 - 1601)

Module id 1600 is for FIP A&B and module id 1601 is for FIP C&D
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error
Error ID name ID Root Cause Solution
number

See also the hardware module common errors 00-99

A flash error has occurred while

attempting to write setup,
VCC_ERR_FLASH_WRITING 102 Replace VCC unit
configuration & calibration data to
flash

Re-calibrate VCC on a
Uninitialized flash memory, not VCC test bench and /
VCC_ERR_FLASH_UNINITIALIZED 103
calibrated VCC or replace with a
calibrated unit

Perform VCC software

update to a software
version that does not
VCC_ERR_FLASH_FUTURE_LAYOUT 104 Unsupported future flash layout
generate this error or
replace the unit with a
calibrated spare

VCC_ERR_FLASH_CRC_MISMATCH 105 Flash CRC was incorrect Replace VCC unit

Copyright  2013 Tokheim, All Rights Reserved

TQC Installation & Maintenance Manual.docx
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 Is the nozzle pointing
VCC pressure A side was measured in a 'down' position ?
outside the measurement window of Is the hose free of
±300 mbar, twists ?
VCC_ERR_ADC_STATUS_PA 112 Defective VCC, Check for system
Blockage in the VR system, blockage
Valve not opening, Contact 3rd level
Blocked VR filter support if seen more
times

VCC flow sensor connection is Replace unit with a

VCC_ERR_ADC_STATUS_VA 113
broken calibrated spare

B-side equivalent of error

VCC_ERR_ADC_STATUS_PB 114
VCC_ERR_ADC_STATUS_PA
-
B-side equivalent of error
VCC_ERR_ADC_STATUS_VB 115
VCC_ERR_ADC_STATUS_VA

No flow measured while there was

VCC_ERR_NO_FLOW 120
(some) pressure, blockage ?
Contact 3rd level
VCC_ERR_PRESSURE_DROP_TOO_HIG Pressure drop too high compared to
123 support if seen more
H the flow rate
times
Pressure too low compared to the
VCC_ERR_PRESSURE_DROP_TOO_LOW 124
flow rate

VCC_ERR_FLOW_A_DC_LEVEL 128 VCC flow sensor is out of balance

Check for blockage,
contact 3rd level
B-side equivalent of error
support if seen more
VCC_ERR_FLOW_B_DC_LEVEL 129 VCC_ERR_FLOW_A_DC_LEVE
times
L

The ADC has measured a different

VCC_ERR_ADC_CHANNEL_MISMATCH 131
channel than expected
Contact 3rd level
support if seen more
(Initial) ADC communications
times
VCC_ADC_INIT_ERROR 132 failed, is the ADC present /
broken ?

Calibration measurement was

VCC_ERR_VCC_CAL_CANCELLED 135 Re-calibrate VCC
probably cancelled

Note: This error will only be generated on a VCC test bench

during a calibration session

During pressure sensor A-side self

test at startup of the VCC there was
VCC_ERR_ADC_STATUS_PA_ZCAL 140 a problem found in measuring the
zero-level of the one of the ADC
channels Possible defective
VFM, Contact 3rd
During pressure sensor A-side self
level support if seen
test at startup of the VCC there was
more times
VCC_ERR_ADC_STATUS_PA_FCAL 141 a problem found in measuring the
some current of the one of the ADC
channels

VCC_ERR_ADC_STATUS_VA_ZCAL 144 Same as error

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 VCC_ERR_ADC_STATUS_PA_Z
CAL for the flow-sensor voltage,
A-side

Same as error
VCC_ERR_ADC_STATUS_PA_F
VCC_ERR_ADC_STATUS_VA_FCAL 145
CAL for the flow-sensor voltage,
A-side

Same as error
VCC_ERR_ADC_STATUS_PB_ZCAL 142 VCC_ERR_ADC_STATUS_PA_Z
CAL, B-side

Same as error
VCC_ERR_ADC_STATUS_PB_FCAL 143 VCC_ERR_ADC_STATUS_PA_F
CAL, B-side

Same as error
VCC_ERR_ADC_STATUS_VB_ZCAL 146 VCC_ERR_ADC_STATUS_VA_Z
CAL, B-side

Same as error
VCC_ERR_ADC_STATUS_VB_FCAL 147 VCC_ERR_ADC_STATUS_VA_F
CAL, B-side

COMM Board error (Module id 1700 - 1701)

Module id 1700 is for primary (right-most placed) board and module id 1701 is for secondary board (left of the primary
board)
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

COMM_SDO_CRC_ERROR 103 ;

COMM_DATA_STORE_ERROR 107 ;

Slave IO (SIO) Board error (Module id 1800 - 1803)

Module id 180X: X + 1 corresponds to the SIO's cable position, counted from the IO board connection
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

UI Module errors (Module id 2100-2103)

Module id 2100 is for FIP A, 2101 is for FIP B, 2102 is for FIP C, 2103 is for FIP D
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

UI_RAM_DEFECT 100 ;

UI_FLASH_DEFECT 101 ;

UI_CONFIG_PAR_ERROR 102 ;

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UI_SDO_CRC_ERROR 103 ;

UI_CAN_COM_ERROR 104 ;

UI_PDO_CRC_ERROR 105 ;

UI_DATA_STORE_ERROR 106 ;

UI_CMD_PAR_ERROR 107 ;

Keypad Board error (Module id 2200 - 2203)

Module id 2200 for FIP A, 2201 for FIP B, 2202 for FIP C, 2203 for FIP D
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

Leak detection board error (Module id 2300)
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

Keypad, Display & Printer (KDP) Board error (Module id 2400 - 2403)
Module id 2400 for FIP A, 2401 for FIP B, 2402 for FIP C, 2403 for FIP D
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

KDP_PRINTER_OFFLINE_ERROR 104 ;

Card reader board error (Module id 2500 - 2503)

Module id 2500 for FIP A, 2501 for FIP B, 2502 for FIP C, 2503 for FIP D
Note: After re-wiring CAN cables, an auto-configure is needed to straighten CAN addresses & module ids out
Error ID
Error ID name Root Cause Solution
number

See also the hardware module common errors 00-99

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9.2 Replace CAN parts.

Before changing anything on hardware, it´s required to shutdown TQC to prevent damage.
When Can device need to be replaced, be aware that after connecting new CAN device, this CAN device will not
automatic get address after power-up, procedure to get right CAN address, use HHT goto menu Config,
Communications, CAN, select Autoconfigure, CAN addressing will start.

After CAN device receive CAN address, restart of TQC is needed to update software into CAN device, this is done
automatic during startup, always check with HHT ( Configuration , Software Info, CAN Devices Modules, and select
replaced CAN device ) if right software version is installed in CAN device.

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10. TQC Spare Part List
Powersupply
TQC 942696 PCB/TQC005/PSU Not needed for TQC-VGA
947463 PCB/TQC005L3/PSU-VGA Only needed for TQC-VGA
Including ferrule and terminals,
943725 Transformer 25V 160VA Not needed for TQC-VGA
Including ferrule and terminals,
942357 Transformer 25V 225VA Only needed for TQC-VGA
900075-001 Battery 6V 1.2Ah Not needed for TQC-VGA
900072-001 Battery 12V 1.2Ah Not needed for TQC-VGA
944788-001 Battery 12V 4Ah Only needed for TQC-VGA
906645-001 Netfilter Schaffner
903483-007 Fuse 2A T Not needed for TQC-VGA
903483-003 Fuse 3,15 T Only needed for TQC-VGA
Only needed for TQC-VGA, for
Q410 use 947253-002 (
947253-001 TQC thermistor NTC Assy 450mm 1200mm )

TQC EIO
Calculator 947802 Assy TQC Cover Incl. EIO, ARM9 and Cover
944073 TQC Hym seal right
944072 TQC Hym seal left
944074 TQC EMT seal
TQC Seal Sticker 235 for Dundee,
236 for Grentheville, 237 for Bladel,
901689-xxx 238 for SSD
942184 PCB/TQC002/HYM Hydraulic Module
Connector 2p with wire link
943536-001 ( Neutralization nozzle jumper )

TQC EST
Calculator 951454 Assy TQC Cover + EST and APB Incl. EST, ARM9 and Cover
950740 Sealing Cap EMT EST version
950739 Sealing Cap Pulsers. EST version,

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LCD Display 945222 TQC CSD 1 UPD+Termination
WWC Dial Plate Layout
949575 TQC CSD-PPU 1 UPD+Termination Compatible.
945225 TQC CSD Assy 4 UPD+Termination
943349-001 Cable Assy Display 7 WAY L=900 Side B
943349-002 Cable Assy Display 7 WAY L=1400 Side A
943354 Display termination connector

See drawing 945489-055 for

TQC Comms See options Communication Board schematics
900249-001 Assy cable comms 8-way L=2300 Depends on Comms type
900285-001 Assy cable comms 4-way L=2300 Depends on Comms type
942692 pcb comms TQC007, LON
pcb comms TQC012, TOK ( single
944581 channel )
949253 pcb comms TQC029, ZSR-DUN
942693 pcb comms TQC008, EIN
942695 pcb comms TQC010, EPS
947037 pcb comms TQC022, DART
pcb comms TQC031, MTT ( M32 ) /
950392 Gilbarco ( V2 )
942694 pcb comms TQC009, logitron

Assy Junc Box M2000 942758 -

Mains Junction Box 900258 942762, 943953
Heater 909214-001 Heater DBK 350W Payment related!!!

Slave I/O board 942687 PCB/TQC006/SIO/Slave IO board Slave IO board

900862-008 Connector pitch 3.81mm 8p
900862-009 Connector pitch 3.81mm 9p
943348-002 Cable Assy CAN 4 WAY
ECVR 942387 Energy Limiting Unit for CAN
943348-001 Cable Assy CAN 4 way
944492 VFM-CAN assy
943353-001 Cable Assy VFM CAN
943365-007 Connector pitch 3,81mm 7p inverted
Pulser (MPL) 943358 TQC MPL including cable
Pulser (MPC) 943360 TQC MPC including cable
Pulser (MPL5) 950954 TQC MPL including cable
Pulser (MPC5) 950956 TQC MPC including cable
Temperature Temperature adaptor assy – TC,
Compensation 909544 incl. connectors

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Features Part no. Description Remarks
Replaces 902236-001 &
Submerged standard 944844 Relay & Socket Assy TS35 902237-001
Assy Cable LIYY 4x0,5qmm L =
903551-001 1000
902446-003 cable 7x0,75 L=1500
903525-012 Assy Wire Black L=200
909416-002 PE terminal
909416-001 3 way terminal
909416-003 end plate orange
for 4 products or 5 products
909416-004 jumper 2 way only!
used for options opt lamp,
901432-004 Rail TS-35 L= 320 slave CSD
See diagram 902044, 1 ph
Single phase motor 906560 capacitor box base motor
Fitted in payment area! (set
max. 4 products 906529 capacitor box top 661624-005)
906572 capacitor box side
906824 assy capacitor box fixing
907315-007 capacitor start 0,75kW 60Hz
907315-008 capacitor run 0,75kW 60Hz
907315-006 capacitor VR motor
907687-001 capacitor lid id 60
907687-002 capacitor lid id 40 (also for vr motor)
906559-001 wire assy between capacitors

40/80 l/min speed combined with opt lamp uses

selection 902503-002 Microswitch the same connector

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Features Part no. Description Remarks
PTO lamps 902308 OPT Lamp-base
902313-001 E27 Lampfitting
902436 EA Cable OPT LAMP 3x0.75
fuse holder + fuse On Replaces 902236-
Rail 1 Power (5) 944844 Relay & Socket Assy TS35 001 & 902237-001
903525-016 wire assy orange 0,75 L=200
903525-012 wire assy black 0,75 L=200
909416-002 Clamp 0,13-2,5mm 4 way GREEN YELLOW
no jumper needed 909416-001 Clamp 0,13-2,5mm 3 way GREY
909416-003 Endplate Orange
909416-006 Endbracket
903525-003 Assy wire 1x0.75mm Black L=100
OPTimum (see
OPTimum POM) 902075 OPT Power Supply
900013-001 Nut Hexagon Self Locking M4 for fixation 902075
904694-001 Cable Assy IQ VGA - PIB
Located in the
909214-001 Heater DBK 350W drawer area
for fixation 909214-
900013-001 Nut Hexagon Self Locking M4 001
900254-003 Assy cable 5x1.5mm 2x230Vac L=1000
904228-003 Assy wire 1x1.5 black L=100
909416-001 Clamp 0,13-2,5mm 3 way GREY
909416-004 jumper 2 way
905326 Assy/I2B485/OPT RS485 Isolator
Ferrite, (on side of opt power connection)

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Features Part no. Description Remarks
Depends on Comms
OPT Comms 9xxxxx Assy Cable comms x way L=1700 type
Depends on Comms
904224 Assy Cable Comms RS 485 type

IQ7000 power /
comms 906645-002 Netfilter Schaffner
Length checked in
dgm 906116-022 909371-001 cable 3 x 1.5mm L = 500 qt1, July02-08
as 500T1 900353 ground tag
wires of 909371-002
Ferrite, (on side of opt power connection) looped trough it
Low temperature kit
standard 909214-001 Heater DBK 350W Including cable

Speaker 901057 8 ohm Speaker PA

907482 EA Transformer 100V Speaker Trafo 900302
900260-001 Assy cable COMMS 4 way
909416-013 clamp 2x2x0.13 - 2.5
909416-014 endplate orange for clamp -013
909416-006 Endbracket
907510 bracket 100V transformer
see diagram
Main safety switch 900074-001 Main Switch 906116-005
900268-002 cable assy 7 x 1.5mm L = 1600
Programming switch 952887 Magnetic Proximity Switch NC
900092 Nozzle Switch Magnet
900756 bracket prog reed switch fitted in calc housing

Features Part no. Description Remarks

TQC SD Card 948309-002 Memory SD card 1GB

Features Part no. Description Remarks

TQC Ethernet Switch 946590-001 Switch Ethernet 10/100 5 Ports
Power cable switch 950025 Cable Assy power 24V TQC-X12 Not for EST

Features Part no. Description Remarks

TQC-VGA SBS iBase 9446930-001 TQC-VGA SBC Bracket iBase
TQC-VGA SBS Avalue 9446930-002 TQC-VGA SBC Bracket Avalue + DC-DC
TQC-VGA SBS Avalue 9446930-003 TQC-VGA SBC Bracket Avalue + PSI

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TQC-VGA Display ( Assy Display ) Main Bracket Equipped
assy ( CCFL version ) 944688 17" TFT
TQC-VGA LED
Display assy 950057 ( Assy Display new LED version )

Features Part no. Description Remarks

DVRC2 ( Fafnir ) 952762 Assy TQC SCN RS232 to RS485 Not for EST
DVRC2 cable 952867 TQC RS232 Cable Not for EST

Features Part no. Description Remarks

Empty tank contact (I) 909416-001 3 x 0.13 clamp in mains box
909416-003 end plate orange in mains box
903551-003 assy cable liyy 4x0.5qmm L = 2500 in mains box

Fire detection
standard 903291 Fire detector Stahl
Rail 2 (Fire Detection,
satellite etc.) 941654-001 Contactor 230Vac 4kW@400V
941653 Mechanical latch
900268-005 EA Assy Cable 7x1,5qmm L=400
904233-003 Cable 3x1.5 1,2,gn/ye L=1700
Clamp 0,13-2,5mm 4 way GREEN
909416-002 YELLOW rail 2
909416-001 Clamp 0,13-2,5mm 3 way GREY
909416-003 Endplate Orange
909416-004 jumper 2 way
909416-006 Endbracket
904228-001 Assy Wire blue 1.5 mm² L=200
Fire det. single and tilt
sensor 903291 Fire detector Stahl
905176 Vibration Contact
906193-001 Clip Nut for DIN-rail
909416-013 Clamp 2 x 2 0,13-2,5mm GREY
Clamp 0,13-2,5mm 4 way GREEN
909416-002 YELLOW
To vibration contact
905185-002 Cable 3x0,75qmm L=1500 in calc box
To Fire detector
905185-001 Cable 3x0,75qmm L=500 hydraulics
909416-014 Endplate Orange for -013
Fire detection
901753 Assy Junctionbox Bernstn CA150 junction box

Fire det. double and 903291 Fire detector Stahl see list Fire det.

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tilt sensor single and tilt sensor
+
909416-013 Clamp 2 x 2 0,13-2,5mm GREY
To Fire detector
905185-001 Cable 3x0,75qmm L=500 hydraulics
Emergency Switch
(LPG) 902506 bracket
see drw 902508 902504 spacer switch
902503-001 micro switch
902502-001 mount switch
902501-002 button red
900024-010 spacer

High Speed button All connections on

(contin. filling) ? Push button assy HYM
Features Part no. Description Remarks
902503-002 Switch

cable like 943349, one side ferrules L = between master csd

Satellite ? 1100 and sat term in calc
checked length
L=1100 is ok. 909416-006 endclamp
longest cable is from 4 terminals for one
csd side A 909416-013 clamp 2x2x0.13 - 2.5 sided master - sat
through clips ri of cp
to term on constr 909416-014 endplate orange for clamp -013
909416-002 Clamps 4 way GN/YE 2.5qmm
909416-003 Endplate orange
between sat term in
calc housing and
900271-001 Cable 16 x 0,5 L = 2000 Jbox

Features Part no. Description Remarks

Hand Held Terminal 943133 HHT/Configuration Device TQC
TQC Debug adapter 946441 TQC Debug adapter/ISP prog
Calibration Service Only needed on EIO
Tool 951503 TQC Gallus Interface Assy v6 and newer.

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