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Denim Garments Lycra Problems Resolve Solutions

Lycra breakage is a common problem in garment washing. It can occur due to several factors like excessive enzyme use breaking down the lycra fibers, heavy rubbing during stone washing, high machine beating action, cutting blades that are not sharp enough, and drying at too high of a temperature. Ways to prevent lycra breakage include using a pitch dyeing machine, adjusting liquor ratio and RPM speeds, changing zipper areas between processes, selecting a steam dryer, and using a lycra protector agent. Proper fabric sourcing and washing techniques can help reduce lycra voids and breakage in finished garments.

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Rasel Rahman
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0% found this document useful (0 votes)
1K views7 pages

Denim Garments Lycra Problems Resolve Solutions

Lycra breakage is a common problem in garment washing. It can occur due to several factors like excessive enzyme use breaking down the lycra fibers, heavy rubbing during stone washing, high machine beating action, cutting blades that are not sharp enough, and drying at too high of a temperature. Ways to prevent lycra breakage include using a pitch dyeing machine, adjusting liquor ratio and RPM speeds, changing zipper areas between processes, selecting a steam dryer, and using a lycra protector agent. Proper fabric sourcing and washing techniques can help reduce lycra voids and breakage in finished garments.

Uploaded by

Rasel Rahman
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOCX, PDF, TXT or read online on Scribd
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Denim Garments Lycra Problems Resolve

Solutions- Textile Farm


by Textile Farm on November 08, 2018 in Washing

Causes and Remedies for Garment  Lycra Denim.

We have a common problem for those who have oven dyeing Wasting. After the garments Spandex Damage,
Spandex or Lycra Damage, the shipment is not canceled, the amount of wasting plant is less. You are the
Garment's WAS expert, you need to have ideas on who or what you are careful about.

Lycra Denim Fabric

I can comment if there is something out of Lycra Damage in my mind


1. The enzymes that hydrolyze or break the cellulose fiber can break the fiber twist if biodegradation by
enzymes that break Lycra due to excess pressure on Lycra, because of the Betting Actions of War Machine.
2. If there is a fiber or break due to the machine's firing in the fiber or the card or the rotatory, Lycra can be
broken due to the weakness of the twist.
3. If the lycra blends fabric or garment is heavy, then it will be rubbed with a rubber ball or a stone without
enzymes of its look. To avoid damages, it is best not to the enzyme.
4. If the Lycra Blend fabric or garment dyeing or washer program is to be used, then pitch dyeing machine
should be used. It does not contain much of the locker volume and the machine cylinder does not contain the
battery, it turns the pedal locker at the top position of the machine so that due to low body-to-body biting, there
is less body damage than you can. Betting Action Front loading (Tonello, Ramsons), Bailey Machine (China)
machine is much more than the beating pitch diving machine.
5. Special Lycra Protector should be used, which is not a generic or Anti-Sleeping Agent. A typical recipe for
this is 15 gram per liter, which is 2 gram per liter in the factory.

Lycra Garments

6. Anti-slipping agents with anti-cruising 0.5 g, sewing assistants 0.5 g of 0.5 g waiting agent to use. Which is
not followed much time.

7. When Hydro is extracted, it is found in the fact that the load is loaded on the back of the load condition.
Load condition is due to the centrifugal force, due to body twisting, there is a Lycra denim's choice. Therefore,
the reduction in loading of the screws of Lycra bodies will be reduced. And the speed RPM should be reduced
so that the centrifugal force is less affected.

8. 50-60% Hydro and Warming Curving Machine, and the need to drive in the steam dryer. This will cause
less stress on the Lycra Blend body.

9. Horizontal or Bailey Me shim Vertical Front loading Machine Betting of the body can be damaged by
machine RPM. Less than 30 RPM It can be run on machine-to-body bits less than one.

10. M: L 1: 8, 1: 6, 1:10 The scope of Lycra should be run at 1:30 am in M: L, but the amount of chemical
weight is higher than body damage.

11. Hydro time for one piece, where 75 seconds can extract extracting time in Lycra body, such as 45 seconds.
The area of 12 zippers should be changed after the per-processions such as during the time of discoloration,
occasionally during the time of sublingual, after changing the position of the zipper after each process, there is
a possibility of stress in one place and if there is a stress, then there is a possibility of going to the ground. The
time of bleeding should be kept open during bleach.

13. If the access barter stitch pocket belt is in the area of the loop, it is more than the pressure of the pressure or
the bar tech stitch on the back pocket side, due to which there is more tendency to avoid despondency outside
of the stitch area.

14. Garment Allowance is uninstalled, for which it will be parked in the body. Body Damage is more due to
Gathering
.
15. During the swing, many operators have dragged and swindled with tension, which means that Lycra took
the Inside Tension, which later broke the heat on the Garments Watt and machine bits.

16. If the cutting blade is less in the cutting time, then during the fabric cutting, the core filaments are drawn
from the interstitial condition of the tension.
17. Generally, if the widest width of the Oven Fabric Finnish is more than the widest, then the Lycra Damage
is broken and the illness decreases. During the hit setting, it will be better to set the hit. Oven Fabric Finnish
width should be 52-53 ".

18. Dryer selections should be selected by our stem dryer. Lycra blend body cuts the steam dryer in the wound
slowly and the temperature is inevitable, which does not have a bad effect on the body. Tempe re is less so
damaged by low, our gas dryer should be avoided by the moisture content. The Temperature Control cannot be
controlled.

20. Must use caustic soda when blemishes are attached to the Denim Lycra Fabric.

21. For Lycra Fabric, you need to have 45 min 60 ° C dryer and  Lycra fabric for 35 min 80 ° C dryer

https://www.youtube.com/watch?v=gN85SeXAUws

Lycra breakage/void is a common problem for those of us who work in oven dyeing and washing
plants whose shipments have not been canceled for after wash garments spandex damage,
spandex, or lycra breakage/void. Those of you who are experts in garments wash will need an idea
as to why or what about you should be careful.
Lycra breakage

Why lycra breakage/void show in after wash


garments?
i. Enzymes that hydrolyze or break cellulosic fibers or bio-polishing with enzymes that reduce the
twist of the fiber, which puts extra pressure on the lycra, due to the beating action of the washing
machine. Because of the use of that enzyme, lycra will break.
ii. If there is a heavy wash of lycra blend fabric or garments, it should be rubber ball wash or stone
wash without enzymes for its look. It is better not to use the enzyme to avoid lycra breakage.

iii. If there is a program for dyeing or washing of lycra blend fabric or garments, a pitch dyeing
machine should be used for this. It has a high amount of liqueur and does not have a beater in the
machine cylinder. The paddle in the top position of the machine rotates the liqueur, so there is less
chance of body damage due to less machine to body beating. Beating action front-loading, beating
on Bailey machine, much more than pitch dyeing machine.

iv. If the fiber is broken due to the beating of the machine in case of short fiber or card or rotor, the
places of twist may become weak and lycra may break.

v. When the hydro is extracted, it is seen in the factory that the goods are loaded by pushing.
Because the body twists due to the centrifugal force during loading, there is a chance of  lycra
breakage.

vi. If the access bar-tech stitch is in the area of the pocket belt loop, the pressure is higher or the
bar-tech stitch on the side of the back pocket is more prone to break spandex outside the stitch area.

vii. Garment allowance should not be un-even for which puckering will be done on the garment and
garment damage is more due to puckering.

viii. During the swing, it is seen that many operators swing with tension by pulling, which causes
Lycra to take the tension inside which is break down excess hit and machine beating.

ix. After washing the garment dry with overheat or gas dryer, it creates a lycra breakage/void.

x. At the time of wash, liquor ratio and RPM high, it creates lycra breakage/void.

Precautions or remedies for lycra breakage/void 


i. At the time of fabric finishing, lycra is usually damaged and elasticity is reduced if the width is
greater than the oven fabric finish requirement. Heat setting should be done well during heat setting
and oven fabric finish width should be 52".

ii. If the edge of the cutting blade is less sharpened during cutting, then the core filament pulls during
fabric cutting, and this tension breaks the lycra. So, the cutting blade edge needs more sharpening
to avoid lycra breakage/void.

iii. During the wash, the loading on the Lycra body should be reduced, and the speed RPM should
be kept low so that the centrifugal force is felt less.

iv. The area of the zipper should be changed after pre-washing, such as during de-sizing zipper will
be staying at the top place, at the time of bleaching it will be middle, and time of softening it will be.
When bleach wash is done it should be kept open and closed during dry it.

v. In the case of dryer selection, we have to select the steam dryer. In the case of the lycra blend
body, the heat of the steam dryer rises slowly and the temperature becomes even which does not
have any detrimental effect on the body.
vi. At the time of dryer, drying temperature at 45 Min 60°C for lycra fabric.

vii. If necessary, lightly cure 50-60% hydro and dry in the steam dryer. This will reduce the stress on
the lycra blend body.

viii. If there is a garment wash in our oven item, if it is lycra fabric, then we have to be careful while
sourcing its fabric, especially the correct denier is needed according to the correct GSM.

ix. Use a special Lycra protector so that the lycra does not break, anti-sleeping agents AP are a
good example of this.

Fluorocarbons

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