G.

E
.T.
S PE
CI
FIC
AT
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MA
NU
4th
EDITION
AL
TWENTY ACCESS TO SPECIFIC ITEMS IN THIS
PUBLICATION IS SUBJECT TO YOUR
SEVENTEEN INDIVIDUAL DEALER CLASSIFICATION.
 HENSLEY
G.E.T. SPECIFICATION MANUAL
Table of Contents
 Table Of Contents
Hensley Specification Manual

Identification Guide
1. Teeth..........................................................................................................................................5

Proprietary Products
2.1 XS - System.............................................................................................................................9
2.1 XSC - System...........................................................................................................................63
2.1 TS - System.............................................................................................................................73
2.2 KMAX - Exclusively for Komatsu Dealers.......................................................................83

Direct Replacement Products

3.1 Hensley Dura®.........................................................................................................................107
3.2 Hensley Designed System - 5 Series...............................................................................152
3.2 Hensley Designed System - Parabolic Series...............................................................162
3.3 Caterpillar® Style - Construction.......................................................................................175
3.3 Caterpillar® Style - Mining Products................................................................................263
3.4 Esco® Style...............................................................................................................................281
3.5 H&L Style..................................................................................................................................301
3.6 Hendrix Style...........................................................................................................................307
3.7 Komatsu Style.........................................................................................................................315
3.8 Miscellaneous.........................................................................................................................352

Pins & Fasteners

4.1 Hensley.....................................................................................................................................357
4.2 Caterpillar Style......................................................................................................................373
4.3 Esco® Style...............................................................................................................................381
4.4 H&L Style..................................................................................................................................387
4.5 Hendrix Style...........................................................................................................................391
4.6 Komatsu Style.........................................................................................................................396
4.7 Miscellaneous.........................................................................................................................399

Specialized Wear Protection

5.1 Shrouds.....................................................................................................................................403
5.2 Sidecutters...............................................................................................................................451
5.3 Wear Runners.........................................................................................................................459
5.4 Top Covers...............................................................................................................................463
5.5 Segments.................................................................................................................................472
5.6 Edges & End Bits....................................................................................................................487
5.7 Bimetallic..................................................................................................................................505
5.8 Rippers......................................................................................................................................513

ACCESS TO SPECIFIC ITEMS IN THIS PUBLICATION IS SUBJECT TO YOUR INDIVIDUAL DEALER CLASSIFICATION.
Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. | Esco® is a registered trademark of Esco Corp.

2 Hensley | Table of Contents

Table Of Contents
Hensley Specification Manual

Bladesaver QM For Wheel Loaders

6.1 137” Lip for CAT980 Machines............................................................................................539
6.2 131” Lip for WA500 Machines..............................................................................................543

Cast Lips For Hydraulic Excavators

7.1 163” Lip for 500 Ton Machines...........................................................................................547
7.2 169” Lip for 500 Ton Machines...........................................................................................553
7.3 185” Lip for 700 Ton Machines...........................................................................................557
7.3 201” Lip for 800 Ton Machines...........................................................................................561

Tools, Templates, & Gauges

8.1 Tools...........................................................................................................................................565
8.2 Templates & Gauges.............................................................................................................570

Welding Guide
9.1 Hensley Products...................................................................................................................577
9.2 Adapters...................................................................................................................................589
9.3 Weld-On Noses & Nose Rebuilds......................................................................................606
9.4 J-Bolt Weld Bases...................................................................................................................625
9.5 Bucket Heel Shrouds............................................................................................................629
9.6 Wear Runner Bases...............................................................................................................633
9.7 Lip Shrouds..............................................................................................................................637
9.8 Bimetallic..................................................................................................................................641
9.9 Bolt-on End Cap Installation & Removal........................................................................645
9.10 Cast Lip Shroud Area Gauging and Rebuilding.............................................................651
9.11 Converting ESCO® Loadmaster® Lips..............................................................................657
9.12 Welding Terms and Definitions..........................................................................................673

Conversion Chart
10 Inches and Millimeters.........................................................................................................677

Warranty Policy
11 Hensley Industries, Inc.........................................................................................................681

Return Policy
12 Hensley Industries, Inc.........................................................................................................685

ACCESS TO SPECIFIC ITEMS IN THIS PUBLICATION IS SUBJECT TO YOUR INDIVIDUAL DEALER CLASSIFICATION.
Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. | Esco® is a registered trademark of Esco Corp.

Table of Contents | Hensley 3

 1
IDENTIFICATION GUIDE
Teeth
 Identification Guide
Tooth Style Guide
XS STYLE TEETH - EXCAVATOR

B C C B
B C B C

D D D D

A A A
XS F HD HSD
Standard Flare Heavy Duty Heavy Severe Duty

B CB C B C B
C

D D D
D

A A A
HP RC RP1/RP2 SC
Heavy Rock Rock Chisel Rock Penetrator Short Chisel

B
B C B C C B C

D D D D

A A A A
SD SYL T TV
Chisel Sharp, Ribbed Tiger Tiger

B C B C

D D

A A
UT WT
Twin Tiger Twin Tiger

6 Identification Guide | Teeth

 Identification Guide
Tooth Style Guide
XS STYLE TEETH - LOADER

B C B C B C B C

D D D D

A A A A
ABR AG BPS HAT
High Abrasive High Abrasive General Purpose Loader Heavy Abrasion

B C B C B C B C

D D D D

A A A A
RP3 RPL RPHL RPX
Rock Penetrator Rock Penetrator Rock Penetrator Rock Penetrator

KMAX STYLE TEETH

B C B C B C B C

D D D D

A A A A
ABR AG BPS EX
High Abrasive High Abrasive General Purpose Loader Heavy Rock Penetrator

B C B C B C
B C

A
D D
D
D
A A A
F HS KG2 RC
Flare Heavy Standard Penetrator Rock Chisel

Teeth | Identification Guide 7

 Identification Guide
Tooth Style Guide
KMAX STYLE TEETH CONTINUED

B C B C B C B C

D D
D D

A A A A
RP1 RP2 RP3 RPX
Rock Penetrator Rock Penetrator Rock Penetrator Rock Penetrator

C B C B C B C
B

A
D D D
D

A A A
SC SD SDX SYL
Short Chisel Chisel Heavy Chisel Sharp, Ribbed

B
C C C B
B C
B

D D D D

A A A A
T TV UT WT
Tiger Tiger Twin Tiger Twin Tiger

8 Identification Guide | Teeth

 2.1
PROPRIETARY PRODUCTS
XS - System

ACCESS TO SPECIFIC ITEMS IN THIS PUBLICATION IS SUBJECT TO YOUR INDIVIDUAL DEALER CLASSIFICATION.
 04 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

EXCAVATORS *
STANDARD / HEAVY DUTY EXTREME SERVICE
SERIES Start End Start End
lb kg lb kg lb kg lb kg
04 0 0 9,700 4,404 0 0 7,275 3,303
05 9,700 4,404 15,700 7,128 7,275 3,303 11,775 5,346
10 15,700 7,128 22,000 9,988 11,775 5,346 16,500 7,491
15 22,000 9,988 34,500 15,663 16,500 7,491 25,875 11,747
20 34,500 15,663 47,700 21,656 25,875 11,747 35,775 16,242
25 47,700 15,663 64,800 29,419 35,775 16,242 48,600 22,064
30 64,800 29,419 87,800 39,861 48,600 22,064 65,850 29,896
40 87,800 39,861 117,200 53,209 65,850 29,896 87,900 39,907
50 117,200 53,209 148,300 67,328 87,900 39,907 111,225 50,496
70 148,300 67,328 195,400 88,712 111,225 50,496 146,550 66,534
85 195,400 88,712 262,600 119,220 146,550 66,534 196,950 89,415
115 / 122 262,600 119,220 413,700 187,820 196,950 89,415 310,275 140,865
145 / 152 413,700 187,820 595,200 270,221 310,275 140,865 446,400 202,666
250 / 252 595,200 270,221 775,000 351,850 446,400 202,666 581,250 263,887
340 / 342 775,000 351,850 980,000 444,920 581,250 263,887 800,000 363,200
* SERIES RECOMMENDATION BASED ON OPERATING WEIGHT

LOADERS *
STANDARD / HEAVY DUTY EXTREME SERVICE
SERIES Start End Start End
lb kg lb kg lb kg lb kg
04 0 0 8,800 3,995 0 0 7,040 3,196
05 8,800 3,995 19,000 8,626 7,040 3,196 15,200 6,901
10 19,000 8,626 25,300 11,486 15,200 6,901 20,240 9,189
15 25,300 11,486 36,800 16,707 20,240 9,189 29,440 13,366
20 36,800 16,707 55,000 24,970 29,440 13,366 44,000 19,976
25 55,000 24,970 71,700 32,552 44,000 19,976 57,360 26,041
30 71,700 32,552 87,800 39,861 57,360 26,041 70,240 31,889
40 87,800 39,861 108,300 49,168 70,240 31,889 86,640 39,334
50 108,300 49,168 130,000 59,020 86,640 39,334 104,000 47,216
70 130,000 59,020 157,800 71,641 104,000 47,216 126,240 57,313
85 157,800 71,641 199,000 90,346 126,240 57,313 159,200 72,277
115 / 122 199,000 90,346 247,000 112,138 159,200 72,277 197,600 89,710
145 / 152 247,000 112,138 295,000 113,930 - - - -
* SERIES RECOMMENDATION BASED ON OPERATING WEIGHT

10 Proprietary Products | XS - System

 04 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions

XS Overall Tooth Tooth Pocket Weight

Part Number Pin Assembly
Series A B C D
" mm " mm " mm " mm lb kg
XS04 4.6 117 2.0 51 1.7 42 1.8 45 1.6 0.7
XS04F 5.2 131 3.5 90 1.7 42 1.8 45 2.6 1.2
XS04RC 5.4 137 1.7 43 1.7 42 1.8 45 2.0 0.9
XS04SYL 5.0 127 2.1 53 1.7 42 1.8 45 1.9 0.9
04 XS04P
XS04T 5.6 142 0.3 6 1.7 42 1.8 45 1.7 0.8
XS04TV 5.6 142 0.2 5 1.7 42 1.8 45 1.7 0.8
XS04UT 5.6 142 2.7 69 1.7 42 1.8 45 1.8 0.8
XS04WT 5.6 142 2.7 69 1.7 42 1.8 45 1.9 0.9

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty XS04P 2.25 57 0.4 11 0.9 23 0.3 0.1 5/16 8
Removal Tool PRTXS04

XS - System | Proprietary Products 11

 04 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D D C
D

10˚ 10˚
10°
E˚ A

E˚ A
E˚ A A
B
B B
C B C C
Type 1 Type 2 Type 4 Weld-on Nose

ADAPTERS
Dimensions
XS Weight
Part Number Type A B C D E Bevel Lip Thickness
Series
" mm " mm " mm " mm Degree " mm lb kg
1625XS04 1 0.7 17 2.3 60 4.6 116 2.3 58 30° 0.6 15 3.5 1.6
7625XS04 4 1.0 25 1.313 33 4.6 116 2.3 58 30° 0.6 15 3.6 1.6
7833XS04 4 0.7 18 1.0 25 3.25 83 2.3 58 30° 0.6 15 2.8 1.3
1075XS04 1 0.8 21 2.3 59 4.5 115 2.3 58 30° 0.75 20 3.4 1.5
04
2020MXS04 2 0.8 20 0.5 12 5.1 130 2.3 58 30° 0.8 20 4.2 1.9
1100XS04 1 1.1 27 2.5 63 4.7 118 2.3 58 30° 1.0 25 3.1 1.4

XS04WN Weld-on Nose 0.4 10 2.0 52 2.3 58 1.2 0.5

3016MXS04 3020MXS04
Center Center
16mm Lip, 4.3 lb/1.9 kg 20mm Lip, 4.7 lb/2.1 kg
Plow Bolt Assembly: Hex Head Bolt - 12mm X 50mm Plow Bolt Assembly: Hex Head bolt - 14mm x 55mm
0.5 0.6

2.3
2.3

0.4 0.3
15˚ 15˚

2.5
24˚ 2.4 26.5˚ 0.9
0.7

2.3 0.7 2.3 0.7

2.0 2.0
1.5 1.8
0.3 4.7
0.3 4.0

Note: Measurements are in inches.

12 Proprietary Products | XS - System

 05 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS05 5.25 133 2.3 59 2.0 52 2.1 53 2.4 1.1
XS05F 6.1 154 4.1 105 2.0 52 2.1 53 4.2 1.9
XS05RC 6.3 160 2.0 51 2.0 52 2.1 53 3.3 1.5
XS05SYL 6.0 151 2.4 61 2.0 52 2.1 53 3.0 1.4
05 XS05P
XS05T 6.6 167 0.3 7.5 2.0 52 2.1 53 2.8 1.3
XS05TV 6.6 167 0.2 6 2.0 52 2.1 53 2.6 1.2
XS05UT 6.6 167 3.2 82 2.0 52 2.1 53 3.2 1.5
XS05WT 6.6 167 3.2 82 2.0 52 2.1 53 2.9 1.3

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty XS05P 2.6 66 0.5 11 1.1 27 0.3 0.1 5/16 8
Removal Tool PRTXS04

XS - System | Proprietary Products 13

 05 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D C
D

10˚
10°
A

E˚ A
E˚ A
B
B
C B C

Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
XS Weight
Part Number Type A B C D E Bevel Lip Thickness
Series
" mm " mm " mm " mm Degree " mm lb kg
9016MXS05 2 0.6 16 0.5 14 6.0 152 2.7 67 25° 0.5 13 6.9 3.1
1100XS05 1 1.1 27 2.8 71 5.3 135 2.7 67 30° 1.0 25 5.6 2.5
05 1875XS05 1 0.9 24 2.7 67 5.3 133 2.7 67 30° 1.0 25 5.4 2.4

XS05WN Weld-on Nose 0.4 11 2.4 60 2.7 67 2.2 1.0

WB93, PC35, PC40

3020MXS05
Center
20mm Lip, 8.0 lb/3.6 kg
Plow bolt Assembly: A58-234
Replaces one-piece tooth Komatsu #KSA4054

1.0

2.7

0.7

0.6
10˚

22.0˚ 0.9 2.9

2.7 0.9

2.2 3.2
0.25 6.25

Note: Measurements are in inches.

14 Proprietary Products | XS - System

05 Series Specifications - Cast Lips
Exclusively for XS Extreme Service Dealers

XS 05 Cast Lips
12XS05LIP 18XS05LIP
1.0” Lip, 31.0 lb/14.1 kg 1.0” Lip, 43.3 lb/19.6 kg

0.9 12.3 12.6

15.8 5.4
18.50

3.0˚

30˚

2.6
1.0
0.8 3.0˚
6.0
1.0
10.0˚

2.7
6.0 0.8

24XS05LIP
1.0” Lip, 57.0 lb/25.9 kg

21.8 11.1
24.5

3˚
1.0
10˚

2.7
6.0
0.8

Note: Measurements are in inches.

XS - System | Proprietary Products 15

 10 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS10 6.5 166 2.7 69 2.3 59 2.5 63 4.4 2.0
XS10F 7.1 181 4.9 124 2.3 59 2.5 63 6.9 3.1
XS10RC 7.4 188 2.4 60 2.3 59 2.5 63 5.0 2.3
XS10RP1 7.1 180 2.5 63 2.3 59 2.5 63 6.3 2.9
10 XS10P
XS10SYL 6.9 176 2.8 71 2.3 59 2.5 63 5.1 2.3
XS10T 7.7 196 0.3 9 2.3 59 2.5 63 4.3 2.0
XS10UT 7.7 196 3.8 96 2.3 59 2.5 63 5.0 2.3
XS10WT 7.7 196 3.8 96 2.3 59 2.5 63 4.5 2.0

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty XS10P 3.1 78 0.5 14 1.2 30 0.5 0.2 5/16 8
Removal Tool PRTXS04

16 Proprietary Products | XS - System

 10 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D C
D

10˚
10°
A

E˚ A
E˚ A
B
B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
XS Part Weight
Type A B C D E Bevel Lip Thickness
Series Number
" mm " mm " mm " mm Degree " mm lb kg
1100XS10 1 1.1 27 3.2 82 6.2 158 3.1 79 30° 1.0 25 8.9 4.0
2030MXS10 2 1.1 29 7.0 178 3.1 79 30° 30 11.0 5.0
10 1125XS10 1 1.3 33 3.3 84 6.3 160 3.1 79 30° 1.25 30 8.4 3.8

XS10WN Weld-on Nose 0.5 14 2.75 70 3.1 79 3.5 1.6

WA120, WA150-5

3022MXS10 3022MXS10R (L)

Center LH opposite
22mm Lip, 12.0 lb/5.4 kg 22mm Lip, 10.6 lb/4.8 kg
Plow bolt Assembly: AC34-300 Plow bolt Assembly: AC34-300 / AC34-212

3.1 3.1
2.4 4.2

0.8
10.0˚ (2 PLACES)
0.8
2.8
0.8
10.0˚
24.0˚ 1.0 3.4
3.1

0.8 4.1
2.1
24.0˚ 1.0
0.4 5.8 3.1 1.0
7.5
0.4
3.5

Note: Measurements are in inches.

XS - System | Proprietary Products 17

 15 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS15 7.6 192 3.1 79 2.7 67 2.9 74 6.8 3.1
XS15BPS 8.2 209 3.0 77 2.7 67 2.9 74 10.2 4.6
XS15F 8.1 205 5.6 142 2.7 67 2.9 74 10.2 4.6
XS15RC 8.6 217 2.7 69 2.7 67 2.9 74 7.5 3.4
XS15RP1 8.2 208 2.9 73 2.7 67 2.9 74 9.5 4.3
15 XS15RP2 XS15PC 8.5 216 2.9 74 2.7 67 2.9 74 11.4 5.2
XS15SD 8.6 217 1.8 45 2.7 67 2.9 74 7.9 3.6
XS15SYL 8.2 207 3.2 82 2.7 67 2.9 74 7.3 3.3
XS15T 8.9 227 0.4 10 2.7 67 2.9 74 6.4 2.9
XS15UT 8.9 227 4.4 111 2.7 67 2.9 74 7.2 3.3
XS15WT 8.9 98 4.4 111 2.7 67 2.9 74 6.4 2.9

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty XS15PC 3.6 91 0.6 16 1.3 34 0.5 0.2 3/8 10
Slag* XS15PS 3.6 91 0.6 16 1.3 34 0.8 0.4 3/8 10

*Slag pin is NOT reusable

18 Proprietary Products | XS - System

 15 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D C
D

10˚
10°
A

E˚ A
E˚ A
B
B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
XS Weight
Part Number Type A B C D E Bevel Lip Thickness
Series
" mm " mm " mm " mm Degree " mm lb kg
2025MXS15 2 1.0 27 0.5 13 8.1 206 3.4 87 30° 25 17.5 7.9

1100XS15 1 1.7 27 4.0 100 7.4 187 3.4 87 30° 1.0 25 13.1 5.9
1030MXS15 1 1.3 32 3.9 98 7.4 187 3.4 87 30° 30 12.9 5.9
1125XS15 1 1.3 33 3.9 98 7.4 187 3.4 87 30° 1.25 30 12.7 5.8
15
6125XS15L* 3 1.3 33 4.0 102 7.5 191 3.4 87 30° 1.25 30 14.5 6.6
6125XS15R* 3 1.3 33 4.0 102 7.5 191 3.4 87 30° 1.25 30 14.5 6.6
1150XS15 1 1.6 40 3.9 100 7.4 189 3.4 87 30° 1.5 35 12.9 5.9
XS15WN Weld-on Nose 0.6 15 3.25 83 3.4 87 5.6 2.5

*Notched Corner

XS - System | Proprietary Products 19

 15 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

Cat 955, 938, 943, 951, 953

1U257XS15 3G4259XS15 (RH Shown)

Center 3G4258XS15 (LH Opposite)
1” Lip, 20.5 lb/9.3 kg 1” Lip, 32.7 lb/14.8 kg
Plow bolt Assembly: AC10-334 Plow bolt Assembly: AC10-314
1.1

3.4 3.4 3.4

1.1
3.0

12˚
1.1
12˚
22.5˚ 1.1 4.0

1.25 4.2 7.2

3.7

2.75 4.9 1.25

3.7
9.0 5.75
7.75

WA180, 200

3025MXS15 3025MXS15R (RH Shown)

Center 3025MXS15L (LH Opposite)
1” Lip, 19.0 lb/8.6 kg 1” Lip, 17.3 lb/17.9 kg
Plow bolt Assembly: AC78-312 Plow bolt Assembly: AC78-312
0.9
3.4
2.8 4.9
3.4
0.9

1.1
3.2
10˚
0.9
10˚
3.9
25˚ 1.1

0.6 24˚ 4.6

0.50 0.9
2.6 0.6
0.5
1.1
7.3 2.6
4.25
8.9

Note: Measurements are in inches.

20 Proprietary Products | XS - System

 20 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions

Pin Overall Tooth Tooth Pocket Weight

XS Series Part Number
Assembly A B C D
" mm " mm " mm " mm lb kg
XS20 8.6 218 3.5 90 3.0 76 3.3 83 10.0 4.5
XS20BPS 9.3 237 3.5 88 3.0 76 3.3 83 15.0 6.8
XS20F 9.4 238 6.4 162 3.0 76 3.3 83 14.2 6.4
XS20RC 9.7 247 3.1 79 3.0 76 3.3 83 11.9 5.4
XS20RP1 9.3 237 3.3 83 3.0 76 3.3 83 14.0 6.4
XS20RP2 9.7 246 3.3 83 3.0 76 3.3 83 16.8 7.6
20 XS20PC
XS20SD 9.7 247 2.0 51 3.0 76 3.3 83 11.6 5.3
XS20SYL 9.25 235 3.7 94 3.0 76 3.3 83 11.4 5.2
XS20T 10.2 258 0.5 13 3.0 76 3.3 83 9.7 4.4
XS20TV 10.2 258 0.4 10 3.0 76 3.3 83 9.6 4.4
XS20UT 10.2 258 4.9 126 3.0 76 3.3 83 10.7 4.9
XS20WT 10.2 258 4.9 126 3.0 76 3.3 83 10.5 4.8

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS20PC 4.1 103 0.7 18 1.5 39 0.9 0.4 7/16 11
Slag* XS20PS 4.1 103 0.7 18 1.5 39 0.9 0.4 7/16 11

*Slag pin is NOT reusable

XS - System | Proprietary Products 21

 20 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D D C
D
10˚
10˚
10°
A
E˚ A
E˚ A
E˚ A
B
B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
XS Weight
Part Number Type A B C D E Bevel Lip Thickness
Series
" mm " mm " mm " mm Degree " mm lb kg
1030MXS20 1 1.3 32 4.2 107 8.3 210 3.9 100 30° 30 19.8 9.0
2030MXS20 2 1.3 32 9.3 237 3.9 100 30° 30 24.4 11.1
1125XS20 1 1.3 33 4.2 107 8.3 210 3.9 100 30° 1.25 30 18.0 8.2
6125XS20L* 3 1.3 33 4.6 116 8.5 216 3.9 100 30° 1.25 30 21.8 9.9
6125XS20R* 3 1.3 33 4.6 116 8.5 216 3.9 100 30° 1.25 30 21.8 9.9
20 1150XS20 1 1.6 40 4.3 108 8.2 209 3.9 100 30° 1.5 35 18.3 8.3
6150XS20L* 3 1.6 40 4.4 112 8.4 213 3.9 100 30° 1.5 35 20.8 9.4
6150XS20R* 3 1.6 40 4.4 112 8.4 213 3.9 100 30° 1.5 35 20.8 9.4
1040MXS20 1 1.7 42 4.2 107 8.2 209 3.9 100 30° 40 18.2 8.3

XS20WN Weld-on Nose 0.7 18 3.75 95 3.9 100 8.5 3.9

*Notched Corner

22 Proprietary Products | XS - System

 20 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

Cat 955, 960, 962, 963

4T4307XS20 3G4309XS20 (RH Shown)

Center 3G4308XS20 (LH Opposite)
1.25” Lip, 31.6 lb/14.3 kg 1.25” Lip, 44.6 lb/20.2 kg
Plow bolt Assembly: AC10-414 Plow bolt Assembly: AC114-400
1.1

3.9 3.7
3.9

1.1
4.1
1.0 1.4
12˚

4.6 12˚
22.5˚ 1.3
4.2 1.3
4.75 8.0
39.0˚
3.2 6.5
0.2 11.1 4.1

7.0 1.3

0.2 8.5

WA250, 320

3028MXS20 3028MXS20R (RH Shown)

Center 3028MXS20L (LH Opposite)
28 mm Lip, 31.6 lb/14.3 kg 1.25” Lip, 38.6 lb/17.5 kg
Plow bolt Assembly: AC10-414 Plow bolt Assembly: AC114-400

3.9 3.9
2.7 5.1
1.1

10˚ 1.1
3.7
1.1
4.4 10˚
24˚ 1.2
4.2 1.25 1.1
3.9
3.0
24˚
7.7 4.2
1.25
0.6 8.9
3.0
4.2

Note: Measurements are in inches.

XS - System | Proprietary Products 23

 25 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS25 9.75 248 4.0 102 3.4 87 3.75 95 14.3 6.5
XS25BPS 10.5 267 3.9 100 3.4 87 3.75 95 21.5 9.8
XS25F 10.6 270 7.25 184 3.4 87 3.75 95 20.8 9.4
XS25RC 11.0 279 3.5 89 3.4 87 3.75 95 16.7 7.6
XS25RP2 11.0 279 3.7 95 3.4 87 3.75 95 24.8 11.2
25 XS25SD XS25PC 11.0 279 2.3 58 3.4 87 3.75 95 16.4 7.4
XS25SYL 10.5 267 4.2 106 3.4 87 3.75 95 15.9 7.2
XS25T 11.5 292 0.6 14 3.4 87 3.75 95 15.1 6.8
XS25TV 11.5 292 0.4 11 3.4 87 3.75 95 13.8 6.3
XS25UT 11.5 292 5.6 142 3.4 87 3.75 95 15.3 6.9
XS25WT 11.5 293 5.6 143 3.4 87 3.75 95 15.2 6.9

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS25PC 4.6 118 0.8 21 1.7 44 1.1 0.5 7/16 11
Slag* XS25PS 4.6 118 0.8 21 1.7 44 1.1 0.5 7/16 11

*Slag pin is NOT reusable

24 Proprietary Products | XS - System

 25 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D D C
D
10˚
10˚
10°
A
E˚ A
E˚ A
E˚ A
B
B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
XS Weight
Part Number Type A B C D E Bevel Lip Thickness
Series
" mm " mm " mm " mm Degree " mm lb kg
1035MXS25 1 1.5 37 4.8 121 9.4 238 4.5 114 30° 35 28.2 12.8
2035MXS25 2 1.4 37 0.6 16 10.5 267 4.5 114 30° 35 37.8 17.1
1150XS25 1 1.6 40 4.8 121 9.4 238 4.5 114 30° 1.5 35 27.5 12.5
6150XS25L* 3 1.6 40 5.1 130 9.6 244 4.5 114 30° 1.5 35 30.7 13.9
6150XS25R* 3 1.6 40 5.1 130 9.6 244 4.5 114 30° 1.5 35 30.7 13.9
25 1040MXS25 1 1.7 42 4.8 121 9.3 235 4.5 114 30° 40 27.3 12.4
1175XS25 1 1.8 46 4.8 121 9.3 237 4.5 114 30° 1.75 45 26.9 12.2
6175XS25L* 3 1.8 46 5.0 127 9.5 241 4.5 114 30° 1.75 45 30.8 14.0
6175XS25R* 3 1.8 46 5.0 127 9.5 241 4.5 114 30° 1.75 45 30.8 14.0

XS25WN Weld-on Nose 0.8 20 4.3 110 4.5 114 12.5 5.7

*Notched Corner

3036MXS25 3036MXS25R (RH Shown)

Center 3036MXS25L (LH Opposite)
36mm Lip, 31.8 lb/14.4 kg 36mm Lip, 37.5 lb/17.0 kg
Plow bolt Assembly AC78-400 Plow bolt Assembly AC78-400

4.5 3.3 5.8

4.5 3.2

4.9 0.9
15.3 (2 PLACES)
10˚ 4.5
10˚

24˚
4.9
1.5 4.6 7.1
4.75 24˚
2.8 1.4 4.75
7.8 1.4
0.6
9.1 9.1

Note: Measurements are in inches.

XS - System | Proprietary Products 25

 25 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

Cat 966, 970, 972, 973, 977

3G3357XS25 3G5359XS25 (RH Shown)

Center 3G5358XS25 (LH Opposite)
1.5” Lip, 45.2 lb/20.5 kg 1.625” Lip, 67.0 lb/30.4 kg
(2) Plow bolt Assembly: AC114-500 Plow bolt Assembly: AC114-400
1.4

4.5 4.5 1.6 4.25

R 1.75
12˚
1.4

22.5˚ 12˚
1.6 5.4
4.75 1.6
5.75 9.5
38˚
3.9 5.9
0.25 11.6 4.75 1.6

8.5

0.25 10.0

Cat 963B, 966C

3G7357XS25 8E5359XS25 (RH Shown)

1.25” Lip, 51.0 lb/23.2 kg 8E5358XS25 (LH Opposite)
Plow bolt Assembly: A114-500 1.25” Lip, 57.8 lb/26.1 kg
1.4 Plow bolt Assembly: A114-400

4.5 5.1 4.5 3.7

4.2 0.50
12˚

5.3 1.4
5.1
22.5˚ 1.3
4.75 1.6
1.9
0.5
12˚
3.4 6.25
10.3
0.9 11.25 0.9 5.2
48˚

4.75

1.4
9.4

Note: Measurements are in inches.

26 Proprietary Products | XS - System

 25 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

Cat 980C, 980F

1U1357XS25 1U1359XS25 (RH Shown)

Center 1U1358XS25 (LH Opposite)
1.75” Lip, 52.0 lb/23.6 kg 1.75” Lip, 67.0 lb/30.4 kg
Plow bolt Assembly: AC114-500 Plow bolt Assembly: AC114-400
1.4

4.5 1.6 4.3

4.5

5.9 1.4
12˚

12˚
1.8 5.6
22.5˚
5.75 9.5
4.75 1.75
1.1
4.75 1.8
3.9 6.1
9.1
0.5 11.75
0.4 10.1

XS - System | Proprietary Products 27

 30 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS30 10.8 274 4.4 113 3.8 97 4.2 106 19.4 8.8
XS30BPS 11.6 295 4.3 110 3.8 97 4.2 106 28.6 13.0
XS30F 11.75 298 8.0 204 3.8 97 4.2 106 30.1 13.7
XS30HP 12.3 313 4.0 102 3.8 97 4.2 106 24.6 11.2
XS30RC 12.3 313 4.1 103 3.8 97 4.2 106 22.0 10.0
XS30RP1 11.7 297 4.1 105 3.8 97 4.2 106 27.2 12.3
30 XS30RP2 XS30PC 12.2 309 4.1 105 3.8 97 4.2 106 33.6 15.2
XS30SD 12.3 313 2.5 64 3.8 97 4.2 106 22.8 10.3
XS30SYL 11.6 295 4.6 117 3.8 97 4.2 106 20.8 9.4
XS30T 12.7 323 0.6 14 3.8 97 4.2 106 17.6 8.0
XS30TV 12.7 323 0.5 12 3.8 97 4.2 106 18.4 8.3
XS30UT 12.7 323 6.2 157 3.8 97 4.2 106 21.0 9.5
XS30WT 12.7 323 6.2 157 3.8 97 4.2 106 21.0 9.5

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS30PC 5.1 130 0.9 23 1.9 48 1.3 0.6 7/16 11
Slag* XS30PS 5.1 130 0.9 23 1.9 48 1.3 0.6 7/16 11

*Slag pin is NOT reusable

28 Proprietary Products | XS - System

 30 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D D C
D
10˚
10˚
10°
A
E˚ A
E˚ A
E˚ A
B
B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
XS Weight
Part Number Type A B C D E Bevel Lip Thickness
Series
" mm " mm " mm " mm Degree " mm lb kg
1040MXS30 1 1.6 42 5.0 128 10.2 258 4.9 125 30° 40 38.6 17.5
1040MXS30L 1 1.7 42 5.6 141 10.5 267 4.9 125 30° 40 41.3 18.7
1040MXS30R 1 1.7 42 5.6 141 10.5 267 4.9 125 30° 40 41.3 18.7
2040MXS30 2 1.6 42 0.7 17.5 11.6 294 4.9 125 30° 40 46.4 21.0
1045MXS30 1 1.9 47 5.0 127 10.1 256 4.9 125 30° 45 37.2 16.9
1175XS30 1 1.8 46 5.0 128 10.2 258 4.9 125 30° 1.75 45 36.6 16.6
6175XS30L* 3 1.8 46 5.5 140 10.5 266 4.9 125 30° 1.75 45 37.6 17.1
30
6175XS30R* 3 1.8 46 5.5 140 10.5 266 4.9 125 30° 1.75 45 38.2 17.3
1050MXS30 1 2.1 53 4.9 124 10.0 254 4.9 125 30° 50 33.4 15.2
1200XS30 1 2.1 53 5.0 126 10.1 256 4.9 125 30° 2.0 50 34.9 15.8
6200XS30L* 3 2.1 53 5.25 133 10.5 267 4.9 125 30° 2.0 50 38.2 17.3
6200XS30R* 3 2.1 53 5.25 133 10.5 267 4.9 125 30° 2.0 50 38.2 17.3

XS30WN Weld-on Nose 0.9 22 4.8 121 4.9 125 17.6 8.0

*Notched Corner

XS - System | Proprietary Products 29

 40 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS40 11.5 292 4.7 120 3.9 100 4.4 111 23.8 10.8
XS40ABR 13.0 331 6.7 171 3.9 100 4.4 111 53.0 24.0
XS40AG 13.0 330 5.9 150 3.9 100 4.4 111 45.2 20.5
XS40F 12.5 318 8.6 218 3.9 100 4.4 111 38.5 17.5
XS40HP 13.1 333 4.3 108 3.9 100 4.4 111 30.7 13.9
XS40RC 13.1 333 4.3 110 3.9 100 4.4 111 30.0 13.6
XS40RP1 12.4 316 4.4 111 3.9 100 4.4 111 34.4 15.6
40 XS40PC
XS40RP2 12.9 328 4.4 111 3.9 100 4.4 111 39.8 18.1
XS40SD 13.1 333 2.7 68 3.9 100 4.4 111 28.2 12.8
XS40SYL 12.4 314 4.9 125 3.9 100 4.4 111 26.9 12.2
XS40T 13.6 345 0.6 15 3.9 100 4.4 111 24.3 11.0
XS40TV 13.6 345 0.5 13 3.9 100 4.4 111 23.0 10.4
XS40UT 13.6 345 6.6 168 3.9 100 4.4 111 25.6 11.6
XS40WT 13.6 345 6.6 168 3.9 100 4.4 111 25.8 11.7

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS40PC 5.4 138 1.0 24 2.0 52 1.8 0.8 9/16 14
Slag* XS40PS 5.4 138 1.0 24 2.0 52 1.8 0.8 9/16 14

*Slag pin is NOT reusable

30 Proprietary Products | XS - System

 40 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D D C
D
10˚
10˚
10°
A
E˚ A
E˚ A
E˚ A
B
B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E F
Series Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
1045MXS40 1 1.9 47 5.75 146 11.0 279 5.3 134 30° - 45 43.2 19.6
2045MXS40 2 1.8 47 0.75 19 12.3 312 5.3 134 30° - 45 59.0 26.8
1200XS40 1 2.1 53 5.6 143 11.0 280 5.3 134 30° - 2.0 50 43.5 19.7
1200XS40L 1 Spade 2.1 53 5.9 149 11.1 283 5.3 134 30° 12° 2.0 50 46.2 21.0
1200XS40R 1 Spade 2.1 53 5.9 149 11.1 283 5.3 134 30° 12° 2.0 50 46.2 21.0
6200XS40L* 3 2.1 53 5.8 148 11.25 286 5.3 134 30° - 2 50 48.7 22.1
40
6200XS40R* 3 2.1 53 5.8 148 11.25 286 5.3 134 30° - 2 50 48.7 22.1
1055MXS40 1 2.3 57 5.6 143 10.7 271 5.3 134 30° - 55 43.3 19.6
1060MXS40 1 2.5 62 5.6 141 11.0 279 5.3 134 30° - 60 42.9 19.5
1250XS40 1 2.6 66 5.75 146 11.2 284 5.3 134 30° - 2.5 60 46.8 21.2

XS40WN Weld-on Nose 0.9 23 5.1 129 5.3 134 20.0 9.1

*Notched Corner

XS - System | Proprietary Products 31

 40 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

1200XS40SL
Corner Straddle Leg
2’ Lip, 54.0 lb/24.5 kg
9.1

2.2 5.3

17.2
10˚

2.1 6.0

CAT 980F, G

6I9898XS40 6I8243XS40 (RH Shown)

Center 6I8244XS40 (LH Opposite)
1.75” Lip, 71.0 lb/31.3 kg 1.75” Lip, 87.0 lb/39.5 kg
Plow Bolt Assemby AC114-500 Plow Bolt Assemby AC114-500
1.4

5.3 5.3 4.2

0.5
10˚ 5.4
1.4
5.3
1.8 6.7
12˚
5.6 2.3

4.2 6.1 .09 5.6 12.2

11.9 53˚
5.6 2.3

9.0

Note: Measurements are in inches.

32 Proprietary Products | XS - System

 50 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions

Pin Overall Tooth Tooth Pocket Weight

XS Series Part Number
Assembly A B C D
" mm " mm " mm " mm lb kg
XS50 12.75 324 5.25 133 4.5 114 4.9 125 33.1 15.0
XS50ABR 14.6 370 7.5 191 4.5 114 4.9 125 71.0 32.2
XS50AG 14.5 368 6.6 167 4.5 114 4.9 125 63.0 28.6
XS50BPS 13.8 351 5.1 130 4.5 114 4.9 125 47.9 21.7
XS50F 13.9 353 9.5 241 4.5 114 4.9 125 51.3 23.3
XS50HP 14.6 370 4.7 120 4.5 114 4.9 125 42.2 19.1
XS50RC 14.4 366 4.6 117 4.5 114 4.9 125 38.3 17.4
XS50RP1 13.8 351 4.9 124 4.5 114 4.9 125 48.4 22.0
50 XS50PC
XS50RP2 14.4 365 4.9 124 4.5 114 4.9 125 55.0 24.9
XS50RPX 14.8 376 4.8 123 4.5 114 4.9 125 70.0 31.8
XS50SD 14.4 366 3.0 75 4.5 114 4.9 125 38.3 17.4
XS50SYL 13.9 352 5.6 141 4.5 114 4.9 125 38.2 17.3
XS50T 15.1 383 0.7 17 4.5 114 4.9 125 33.5 15.2
XS50TV 15.1 383 0.6 14 4.5 114 4.9 125 31.5 14.3
XS50UT 15.1 383 7.3 186 4.5 114 4.9 125 32.5 14.7
XS50WT 15.1 383 7.3 187 4.5 114 4.9 125 33.8 15.3

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS50PC 6.1 156 1.1 27 2.3 57 2.5 1.1 9/16 14
Slag* XS50PS 6.1 156 1.1 27 2.2 56 2.5 1.1 9/16 14

*Slag pin is NOT reusable

XS - System | Proprietary Products 33

 50 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D C
D

10˚
10°
A

E˚ A
E˚ A
B
B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E F
Series Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
1200XS50 1 2.1 53 6.25 159 11.8 301 5.8 148 30° - 2.0 50 60.0 27.2
1200XS50L 1 Spade 2.1 53 6.75 171 12.5 318 5.8 148 30° 12° 2.0 50 63.0 28.6
1200XS50R 1 Spade 2.1 53 6.75 171 12.5 318 5.8 148 30° 12° 2.0 50 63.0 28.6
1200XS50WC 1 2.1 53 9.75 248 11.9 302 6.1 154 30° - 2.0 50 80.0 36.3
1200XS50RWC 1 Spade 2.1 53 9.75 248 11.9 302 6.1 154 30° 15° 2.0 50 83.0 37.7
1200XS50LWC 1 Spade 2.1 53 9.75 248 11.9 302 6.1 154 30° 15° 2.0 50 83.0 37.7
2050MXS50 2 2.0 52 1.0 25 13.7 348 5.8 148 30° - 2 50 87.0 39.5
1060MXS50 1 2.5 62 6.25 159 11.8 300 5.8 148 30° - 60 60.0 27.2
2060MXS50 2 2.4 60 1.0 25 13.9 352 5.8 148 30° - 60 83.0 37.6
50
1250XS50 1 2.6 66 6.25 159 11.8 300 5.8 148 30° - 2.5 60 60.0 27.2
1250XS50L 1 Spade 2.6 66 6.7 170 12.4 316 5.8 148 30° 12° 2.5 60 67.0 30.4
1250XS50R 1 Spade 2.6 66 6.7 170 12.4 316 5.8 148 30° 12° 2.5 60 67.0 30.4
1250XS50WC* 1 2.6 66 10.0 254 12.1 308 6.1 154 30° - 2.5 60 80.0 36.3
1250XS50RWC* 1 Spade 2.6 66 10.0 254 12.1 308 6.1 154 30° 15° 2.5 60 83.0 37.7
1250XS50LWC 1 Spade 2.6 66 10.0 254 12.1 308 6.1 154 30° 15° 2.5 60 83.0 37.7
1065MXS50 1 2.7 67 6.25 159 11.8 300 5.8 148 30° - 65 59.0 26.8
1275XS50 1 2.8 72 6.3 160 11.8 300 5.8 148 30° - 2.75 70 60.0 27.2
XS50WN Weld-on Nose 1.0 26 5.6 143 5.8 148 28.8 13.1

*Uses wear cap U50HX

34 Proprietary Products | XS - System

50 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

1250XS50SL 1060MX50CC
Corner Straddle Leg T Corner Adapter
2.5” Lip, 74.0 lb/33.6 kg 60mm Lip, 91.0 lb/41.3 kg
19.1
10.0

2.2 8.6 5.8 5.5

5.8
1.6

7.0

10.0˚
2.6 6.7
10.0˚ 30.0˚ 5.6
2.4 6.2
6.2

0.8 9.0 2.0

Note: Measurements are in inches.

XS - System | Proprietary Products 35

 70 Series Specifications - Teeth & Pin Assembly
Exclusively
B
for XS ExtremeC Service Dealers

C D
B

D
TEETH
Dimensions

A Overall Tooth Tooth Pocket Weight

XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS70 13.8 351 5.7 144 4.9 124 5.3 136 41.5 18.8
XS70ABR 15.7 398 8.1 206 4.9 124 5.3 136 91.0 41.3
XS70AG 15.7 398 7.1 181 4.9 124 5.3 136 77.0 34.9
XS70BPS 12.4 316 5.5 141 4.9 124 5.3 136 62.0 28.1
XS70F 14.9 378 10.2 259 4.9 124 5.3 136 63.0 28.6
XS70HP 15.7 399 5.1 130 4.9 124 5.3 136 51.6 23.4
XS70RC 15.6 397 5.0 126 4.9 124 5.3 136 46.1 20.9
XS70RP1 15.0 381 4.8 122 4.9 124 5.3 136 56.0 25.4
70 XS70PC
XS70RP2 15.5 394 5.2 132 4.9 124 5.3 136 69.0 31.3
XS70RPX 16.0 406 5.2 133 4.9 124 5.3 136 86.0 39.0
XS70SD 15.6 397 3.2 82 4.9 124 5.3 136 47.8 21.7
XS70SYL 15.0 381 6.0 152 4.9 124 5.3 136 44.6 20.2
XS70T 16.3 414 0.7 18 4.9 124 5.3 136 41.4 18.8
XS70TV 16.3 414 0.6 15 4.9 124 5.3 136 39.5 17.9
XS70UT 16.3 414 7.9 201 4.9 124 5.3 136 44.6 20.2
XS70WT 16.3 415 8.0 202 4.9 124 5.3 136 43.7 19.8

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS70PC 6.7 169 1.2 29 2.5 63 3.2 1.5 9/17 15
Slag* XS70PS 6.7 169 1.2 29 2.5 63 3.2 1.5 9/16 14

*Slag pin is NOT reusable

36 Proprietary Products | XS - System

 70 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
D C
D

10˚
10°
A

E˚ A
E˚ A
B
B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E F
Series Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
1200XS70 1 2.1 53 7.0 178 13.4 340 6.3 161 30° - 2 50 79.0 35.8
1250XS70 1 2.6 66 7.0 178 13.3 338 6.3 161 30° - 2.5 60 75.0 34.0
1250XS70L 1 Spade 2.6 66 7.1 179 13.4 340 6.3 161 30° 12° 2.5 60 84.0 38.1
1250XS70R 1 Spade 2.6 66 7.1 179 13.4 340 6.3 161 30° 12° 2.5 60 84.0 38.1
1250XS70WC* 1 2.6 66 11.3 288 13.2 335 6.3 161 30° 12° 2.5 60 97.0 44.0
1250XS70RWC* 1 Spade 2.6 66 11.25 286 13.1 333 6.3 161 30° 12° 2.5 60 105.0 47.6
1250XS70LWC* 1 Spade 2.6 66 11.25 286 13.1 333 6.3 161 30° 12° 2.5 60 105.0 47.6
2065MXS70 2 2.7 67 1.1 28 15.0 381 6.3 161 30° - 65 106.0 48.1
1070MXS70 1 2.9 72 7.2 184 13.5 342 6.3 161 30° - 2.75 70 81.0 36.7
1275XS70 1 2.8 72 7.25 184 13.5 343 6.3 161 30° - 2.75 70 81.0 36.7
1275XS70L 1 Spade 2.8 72 7.5 191 13.75 349 6.3 161 30° 12° 2.75 70 86.0 39.0
70
1275XS70R 1 Spade 2.8 72 7.5 191 13.75 349 6.3 161 30° 12° 2.75 70 86.0 39.0
1275XS70WC* 1 2.8 72 11.25 286 13.5 343 6.3 161 30° 12° 2.75 70 98.0 44.5
1275XS70RWC* 1 Spade 2.8 72 11.25 286 13.5 343 6.3 161 30° 12° 2.75 70 103.0 46.7
1275XS70LWC* 1 Spade 2.8 72 11.25 286 13.5 343 6.3 161 30° 12° 2.75 70 103.0 46.7
1300XS70 1 3.1 79 7.25 184 13.5 343 6.3 161 30° - 3 75 72.0 32.7
1080MXS70 1 3.2 82 7.25 184 13.5 343 6.3 161 30° - 3.0 80 78.0 35.4
1080MXS70L 1 Spade 3.2 82 7.5 191 13.5 343 6.3 161 30° 12° 3.0 80 84.0 38.1
1080MXS70R 1 Spade 3.2 82 7.5 191 13.5 343 6.3 161 30° 12° 3.0 80 84.0 38.1

Weld-on
XS70WN 1.1 28 6.1 156 6.3 161 37.3 16.9
nose

*Requires U70HX Wear Cap

XS - System | Proprietary Products 37

 70 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

1250XS70SL 1275XS70SL
Corner Straddle Leg Corner Straddle Leg
2.5” Lip, 102.5 lb/46.5 kg 2.5” Lip, 98.0 lb/44.5 kg
20.8
10.8
2.2 6.3 2.2

6.3

2.8

10˚

30˚ 2.6 7.5

9.5
12.7

1300XS70SL 158XS70
Corner Straddle Leg Center Dragline
3.0” Lip, 98.2 lb/44.5 kg 3.0” Lip, 80.0 lb/36.3 kg
20.1
10.3
6.3 2.1 5.75
2.0

6.3

10˚ 6.7 2.1 26.5˚ 6.0

3.1

3.1 7.5
30.0˚ 0.5 5.5 5.25

Note: Measurements are in inches.

38 Proprietary Products | XS - System

 85 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS85AG 16.7 424 7.6 194 5.2 133 5.7 144 97.0 44.0
XS85RC 16.8 426 5.3 136 5.2 133 5.7 144 55.0 24.9
XS85RP2 17.1 435 5.6 141 5.2 133 5.7 144 93.0 42.2
XS85RP3 17.1 435 6.0 152 5.2 133 5.7 144 104.0 47.2
XS85RPX 17.2 436 5.6 142 5.2 133 5.7 144 111.0 50.3
85 XS85SD XS85PX 15.6 396 4.25 108 5.2 133 5.7 144 56.0 25.4
XS85SYL 15.9 403 6.4 163 5.2 133 5.7 144 53.5 24.3
XS85T 17.4 441 0.8 20 5.2 133 5.7 144 47.0 21.3
XS85TV 17.4 441 0.6 16 5.2 133 5.7 144 50.5 22.9
XS85UT 17.4 441 8.5 215 5.2 133 5.7 144 55.0 24.9
XS85WT 17.4 441 8.5 215 5.2 133 5.7 144 56.0 25.4

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS85PX 7.0 178 1.2 31 2.6 65 3.8 1.7 9/16 14
Standard XS85PC 7.0 178 1.2 31 2.6 65 3.8 1.7 9/16 14
Slag* XS85PS 7.0 178 1.2 31 2.6 65 3.2 1.5 9/17 15

*Slag pin is NOT reusable

XS - System | Proprietary Products 39

 85 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

C
D

10°
A

E˚ A
B

B
C
Type 1 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E F
Series Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
1250XS85 1 2.6 66 7.5 191 14.0 364 6.8 173 30° - 2.5 60 98.0 44.5
1275XS85 1 2.8 72 7.5 191 14.0 365 6.8 173 30° - 2.75 70 94.0 42.6
1275XS85L 1 Spade 2.8 72 7.4 189 14.0 360 6.8 173 30° 12° 2.75 70 103.0 46.7
1275XS85R 1 Spade 2.8 72 7.4 189 14.0 360 6.8 173 30° 12° 2.75 70 103.0 46.7
1300XS85 1 3.1 79 7.5 191 14.25 362 6.8 173 30° - 3.0 75 97.0 44.0
1300XS85L 1 Spade 3.1 78 7.4 188 14.2 359 6.8 173 30° 12° 3.0 75 108.0 49.0
1300XS85R 1 Spade 3.1 78 7.4 188 14.25 359 6.8 173 30° 12° 3.0 75 108.0 49.0
1310XS85* 1 3.1 79 8.5 215 14.2 361 6.8 173 30° - 3.0 75 102.0 46.3
1310XS85L* 1 Spade 3.1 78 8.6 217 14.3 364 6.8 173 30° 12° 3.0 75 107.0 48.5

85 1310XS85R* 1 Spade 3.1 78 8.6 217 14.3 364 6.8 173 30° 12° 3.0 75 107.0 48.5
1080MXS85 1 3.2 82 7.5 191 14.2 361 6.8 173 30° - 3.0 80 99.0 44.9
1080MXS85L 1 Spade 3.2 82 8.0 203 14.5 368 6.8 173 30° 12° 3.0 80 99.0 44.9
1080MXS85R 1 Spade 3.2 82 8.0 203 14.5 368 6.8 173 30° 12° 3.0 80 99.0 44.9
1090MXS85 1 3.6 92 7.3 186 14.1 357 6.8 173 30° - 3.5 90 99.0 44.9
1350XS85 1 3.6 91 7.4 189 14.0 360 6.8 173 30° - 3.5 90 93.0 42.2
1350XS85L 1 Spade 3.6 91 7.4 187 14.2 359 6.8 173 30° 12° 3.5 90 95.0 43.1
1350XS85R 1 Spade 3.6 91 7.4 187 14.2 359 6.8 173 30° 12° 3.5 90 95.0 43.1

Weld-on
XS85WN 0.9 23 6.5 165 6.7 171 43.0 19.5
Nose
*Available as assembly with wear cap

40 Proprietary Products | XS - System

85 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

1310XS85SL 1303XS85CC
Corner Straddle Leg Corner
3.0” Lip, 121.0 lb/54.9 kg 3.0” Lip, 207.0 lb/93.9 kg
14.2

6.8

7.0 2.0 9.8

2.7
10˚

3.25 11.5

3.1
30˚
7.2 2.1 7.4
5.8

8.9 10˚
30˚ 3.0
15.4

Note: Measurements are in inches.

XS - System | Proprietary Products 41

 115 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS115RC 18.7 476 6.0 152 6.4 164 6.4 163 88.5 40.1
XS115RP2 18.7 476 5.5 140 6.4 164 6.4 163 128.5 58.3
XS115RPX 19.3 491 6.3 161 6.4 164 6.4 163 152.5 69.2
XS115SC 16.25 413 6.25 159 6.4 164 6.4 163 77.0 34.9
115 XS115SD XS115PX 17.9 454 4.5 114 6.4 164 6.4 163 82.0 37.2
XS115SYL 17.9 454 7.2 182 6.4 164 6.4 163 78.0 35.4
XS115T 19.1 486 1.1 28 6.4 164 6.4 163 76.0 34.5
XS115TV 19.1 486 1.1 28 6.4 164 6.4 163 76.0 34.5
XS115UT 19.1 486 9.6 243 6.4 164 6.4 163 78.0 35.4

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS115PX 8.0 203 1.5 39 2.7 69 5.5 2.5 5/8 16
Standard XS115PC 8.0 203 1.5 39 2.7 69 5.2 2.4 5/8 16
Slag* XS115PS 8.0 203 1.5 39 2.7 69 5.2 2.4 5/8 16

*Slag pin is NOT reusable

42 Proprietary Products | XS - System

 115 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

C
D

10°
A

E˚ A
B

B
C
Type 1 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E
Series F Spade Thickness
Bevel
Angle
" mm " mm " mm " mm Degree " mm lb kg
1070MXS115 1 2.9 72 8.5 216 16.0 410 7.7 195 30° - 2.8 70 146 66.2
300XS115* 1 3.1 79 12.0 304 16.0 412 7.7 195 30° - 3.0 75 143 64.9
301XS115* Spade 3.1 79 11.9 301 16.0 410 7.7 195 30° 15° 3.0 75 154 69.9
302XS115* Spade 3.1 79 11.9 301 16.0 410 7.7 195 30° 15° 3.0 75 154 69.9
1090MXS115* 1 3.6 92 11.9 301 16.0 406 7.7 195 30° - 3.5 90 135 61.2
1090MXS115L* Spade 3.6 92 11.9 301 16.0 406 7.7 195 30° 15° 3.5 90 141 64.0
1090MXS115R* Spade 3.6 92 11.9 301 16.0 406 7.7 195 30° 15° 3.5 90 141 64.0
115
350XS115 1 3.6 92 8.5 216 16.0 410 7.7 195 30° - 3.5 90 128 58.1
351XS115 Spade 3.6 91 8.5 216 16.1 410 7.7 195 30° 10° 3.5 90 138 62.6
352XS115 Spade 3.6 91 8.5 216 16.1 409 7.7 195 30° 10° 3.5 90 138 62.6
516XS115** 1 3.1 79 12.1 307 16.2 412 7.7 195 30° 3.5 90 156 70.9

XS115WN Weld-on Nose 9.8 249 7.3 185 62.0 28.3

WC115HX Wear Cap 12.0 5.7

*Available as assembly with wear cap

**16˚ nose angle 8.1 2.75 11.5

90XS115CC
T Corner Adapter
19.7
3.5” Lip, 374.0 lb/169.6 kg
16.6

8.1 2.75 11.5

9.6
6.0
10˚ 3.5
30˚
19.7

16.6
Note: Measurements are in inches.

9.6 XS - System | Proprietary Products 43

6.0
10˚ 3.5
30˚
 115 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

350XS115C 303XS115SL 356XS115SL

Corner Corner Corner
144.0 lb / 65.3kg 162.0 lb / 73.5 kg 170.0 lb / 77.1 kg
Fits 3.5” lip and Fits 3.0” lip and Fits 3.5” lip and
max 2.5” cheek plate thickness max 2.75” cheek plate thickness max 2.75” cheek plate thickness

7.7 2.5 7.7 2.8 7.7 2.8

17.4 15.6 17.5

14.9 10˚
7.0˚ 60˚
3.5 3.5
4.0
30˚ 3.1 30˚ 3.6
0.8 30˚ 3.6
8.1 2.4 2.4
2.4
11.1 10.0
8.5 0.8

357XS115SL
Corner
170.0 lb / 77.1 kg
Fits 3.5” lip and
max 3.0” cheek plate thickness

7.7 3.1

17.5
10˚
3.0

0.8 30˚ 3.6

10.0

Note: Measurements are in inches.

44 Proprietary Products | XS - System

122 Series Specifications - teeth
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
“ mm “ mm “ mm “ mm lb kg
XS122RC 18.7 475 6.0 151 5.8 147 6.3 160 104.0 47.2
XS122RP2 19.3 490 6.7 171 5.8 147 6.3 160 125.0 56.7
XS122RP3 19.3 490 6.7 171 5.8 147 6.3 160 155.2 70.4
XS122 XS115PX
XS122SYL 17.7 450 7.2 182 5.8 147 6.3 160 101.0 45.7
XS122TV 18.9 481 1.1 28 5.8 147 6.3 160 88.0 39.8
XS122RPL 19.3 490 7.6 193.7 5.9 150.4 6.5 164 88.0 39.8

XS - System | Proprietary Products 45

 122 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

10°

E˚ A

B
C
F

Type 1

ADAPTERS
Dimensions
XS E F Lip Weight
Part Number Type A B C D
Series Bevel Spade Thickness
“ mm “ mm “ mm “ mm Degree Angle “ mm lb kg
350XS122 1 3.6 91 8.4 213 16.0 407 8.0 195 30° – 3.5 – 173.0 78.5
351XS122(RH) 1 3.6 91 8.5 217 16.0 407 8.0 203 30° 10˚ 3.5 – 162.0 73.5
352XS122(LH) 3.6 91 8.5 217 16.0 407 8.0 203 30° 10˚ 3.5 – 162.0 73.5
357XS122SL 1 Under Development 3.5 – 185.0 83.9
358XS122 (RH) 1 3.6 91 8.5 217 17.4 442 7.7 195 30° 15° 3.5 – 162.0 73.5
359XS122 (LH) 1 3.6 91 8.5 217 17.4 442 7.7 195 30° 15° 3.5 – 162.0 73.5
122
1090MXS122* 1 3.6 92 11.9 301 16.0 407 7.2 183 30° – – 90 156.0 70.8
1090MXS122L* 1 3.6 92 11.9 301 16.0 406 7.3 187 30° 15° – 90 159.2 72.2
1090MXS122R* 1 3.6 92 11.9 301 16.0 406 7.3 187 30° 15° – 90 159.2 72.2

XS122WN Weld-on Nose Under Development

WC122HX Wear Cap 21.8 9.9
*Uses with wear cap WC122HX

356XS122SL
Corner
199.0 lb / 90.0 kg
fits 3.5” lip and 2.75” cheek plate

7.7 2.8

17.6

60˚

3.4
30˚ 3.6
1.8
10.0

Note: Measurements are in inches.

46 Proprietary Products | XS - System

 145 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions

Pin Overall Tooth Tooth Pocket Weight

XS Series Part Number
Assembly A B C D
" mm " mm " mm " mm lb kg
XS145HAT 14.0 355 10.5 267 7.25 184 7.0 178 240 108.9
XS145RC 20.9 530 6.7 169 7.25 184 7.0 178 123 55.8
XS145RP2 21.6 548 7.7 195 7.25 184 7.0 178 188 85.3
XS145RP3 21.5 546 7.5 190 7.25 184 7.0 178 205 93.0
XS145RPHL 21.5 546 10.5 267 7.25 184 7.0 178 225 102.1
145 XS145PX
XS145RPL 21.5 546 6.5 165 7.25 184 7.0 178 204 92.5
XS145SC 18.0 457 7.0 178 7.25 184 7.0 178 109.5 49.7
XS145SD 20 506 5.0 127 7.25 184 7.0 178 108 49.0
XS145SYL 20 508 8.0 203 7.25 184 7.0 178 113 51.3
XS145TV 21.25 540 1.25 31.7 7.25 184 7.0 178 105 47.6

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS145PX 8.9 225 1.7 44 3.1 79 7.6 3.4 5/8 16
Standard XS145PC 8.9 225 1.7 44 3.0 76 7.2 3.3 5/8 16
Slag* XS145PS 8.9 226 1.7 44 3.1 79 7.2 3.3 5/8 16

*Slag pin is NOT reusable

XS - System | Proprietary Products 47

 145 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

D
C

10°
A

E˚ A

B
B
C
Type 1 Weld-on Nose

ADAPTERS
Dimensions
XS Part Lip Weight
Type A B C D E F
Series Number Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
134XS145 Mech Crn 4.2 107 9.2 234 15.0 381 10.5 266 0 4.0 102 530.0 240.4
136XS145 Mech Ctr 4.2 107 19.4 492 19.4 492 8.5 216 0 4.0 102 540.0 244.9
397XS145 Mechanical 4.2 107 19.5 495 19.5 495 8.5 216 0 4.0 102 385.0 174.6
400XS145C Raised Top Leg 4.2 105 13.25 336 17.25 438 8.5 217 30° - 4.0 102 275.0 124.7
5R3XS145** Mechanical - 4.0 102 395.0 179.2
894XS145* 1 Spade 4.2 106 13.3 336 17.3 438 8.5 217 30° 15° 4.0 102 205.0 93.0
895XS145* 1 Spade 4.2 106 13.3 336 17.3 438 8.5 217 30° 15° 4.0 102 205.0 93.0
896XS145* 1 4.2 106 13.3 336 17.3 438 8.9 225 30° - 4.0 102 205.0 93.0
5R3XS145 6.6 168 18.25 464 12.75 324 4.0 102 395.0 179.2
443XS145* 1 4.9 123 13.25 337 17.25 438 8.5 217 30° - 4.75 121 215.0 97.5
447XS145 1 4.9 123 13.3 336 17.2 438 8.5 217 30° - 4.75 121 235.0 106.6
145
A453XS145*† Mech Crn 9.2 234 17.3 439 8.3 211 30° - 4.75 121 388.0 176.0
A454XS145*† Mech Ctr 4.2 107 24.4 619 24.4 619 8.3 211 30° - 4.75 121 420.0 190.5
J400XS145CB 1 4.2 106 13.25 337 17.25 438 8.5 217 30° - 275.0 124.7
J400XS145RCB 1 4.2 106 13.7 350 17.8 451 8.5 217 30° 14° 248.0 112.5
J400XS145LCB 1 4.2 106 13.7 350 17.8 451 8.5 217 30° 14° 248.0 112.5

XS145WN Weld-on Nose 10.9 277 8.0 203 8.5 217 8.5 217 83.0 37.6

U145HX Wear Cap 37.0 16.8

893WC145†† Wear Cap 18.5 8.4

WC145HX† Wear Cap 29.0 13.2

WC397HX††† Wear Cap 24.0 10.9

*Uses wear cap WC145HX.

**J-bolt adapter for Saber lip system uses LSWB12 weld base and SFA150J6 j-bolt assembly
†Used with 443, 896, 894 & 895XS145 adapters
††Used with 893XS145 & 893XS145CA adapters
†††Used with 397XS145 adapter
*† Bimetallic welded to bottom leg. CB130

48 Proprietary Products | XS - System

145 Series Specifications - Adapters
Exclusively for XS Extreme Service Dealers

893XS145 893XS145CA
Uses wear cap 893WC145 Corner, Closed Leg
22.0 lb / 103.0 kg Uses wear cap 893WC145
298.5 lb / 135.4 kg

8.5 8.9 8.5

3.2

10˚ 17.25
3.8

30˚ 4.2 30˚ 4.2

13.25 1.3 2.5

17.1 13.25

899XS145SL 120XS145CC
Corner Straddle, 3” Cheek Plate T Corner Adapter
247.0 lb / 112.0 kg 3.0” Lip, 581.0 lb / 263.5 kg
3.2 3.0
8.5 9.0 13.1

10˚ 3.9 21.5

15.0

30˚
4.2 13.5
10˚ 9.25
4.75
1.3 2.5
13.25
17.25 30˚

134XS145 136XS145
Corner Adapter Center Adapter
528.0 lb / 239.5 kg 551.0 lb / 250.0 kg
21.8 2.5

8.0 8.531
10.5 4.25
7.25 R4.448
2.5 22.8 27.310
7.5 4.188 15.838

17.2 10.188 13.66

4.2 19.351 4.347

4.25 15.0 3.25

137XS145 397XS145
Center Adapter Center Adapter
Uses wear cap WC137HX 551.0 lb / 250.0 kg
528.0 lb / 239.5 kg
33.4
2.5
8.929 6.101
8.0 8.5

10°
8.8
19.5
4.19 14.0
3.891
4.344
4.563 4.2 2.1ø 11.0
19.477
5.874

Note: Measurements are in inches.

XS - System | Proprietary Products 49

 152 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS152RC 21.2 538 6.6 169 6.6 168 7.2 184 142.0 64.4
XS152RP2 21.9 556 7.5 191 6.6 168 7.2 184 189.0 85.7
XS152RP3 21.9 555 7.5 191 6.6 168 7.2 184 218.6 99.2
XS152RPL 21.7 552 6.5 165 6.6 168 7.2 184 206.7 93.8
152 XS152RPHL XS145PX 23.2 588 10.5 266 6.6 168 7.2 184 229.0 103.9
XS152SC Under Development
XS152SD 20.0 509 4.9 124 6.6 168 7.2 184 120.0 54.4
XS152SYL Under Development
XS152TV 21.1 535 1.2 30 6.6 168 7.2 184 121.7 55.2

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS145PX 8.9 225 1.7 44 3.1 79 7.6 3.4 5/8 16
Standard XS145PC 8.9 225 1.7 44 3.0 76 7.2 3.3 5/8 16
Slag* XS145PS 8.9 226 1.7 44 3.1 79 7.2 3.3 5/8 16

*Slag pin is NOT reusable

50 Proprietary Products | XS - System

 152 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
C
D

C A

B
E A

Weld-on Nose
B
Type 1

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E
Series F Spade Thickness
Bevel
Angle
" mm " mm " mm " mm Degree " mm lb kg
894XS152*§ Spade 4.2 106 13.9 353 17.9 454 8.5 217 30° 15° 4.0 102 226.5 102.7
895XS152*† 1 Spade 4.2 105 13.9 352 17.9 454 8.1 204 30° 15° 4.0 102 226.5 102.7
896XS152*‡ 1 4.2 106 13.9 353 17.9 454 8.5 217 30° - 4.0 102 224.0 101.6
152 443XS152* 1 4.9 123 13.2 334 20.0 503 8.5 217 30° - 4.75 121 232.0 105.2

WC152HX Wear Cap 32.0 14.5

XS152WN Weld-On Nose Under Development

* Uses wear cap WC152HX

§ Right Hand Adapter
† Left Hand Adapter
‡ Center Adapter

XS - System | Proprietary Products 51

 152 Series Specifications - Adapters & Shrouds
Exclusively for XS Extreme Service Dealers

398XS152 899XS152SL
Center, Uses Wear Cap 398WC152 Corner, Straddle
387.0 lb / 175.5 kg 264.5 lb / 120.0 kg

10˚

3.8
30˚
11.0 4.2 10.2 1.3
4.2

19.5 13.5
17.5

8.5 2.5 8.0

8.5 3.2

475XS152CR (RH Shown)

475XS152L (LH Opposite) 475WS152
Corner, Users Wear Cap WC152HX Lower Wing Shroud
4.75” Lip, 493.0 lb / 223.6 kg 43.0 lb / 19.5 kg

3.1
3.0
5.0

8.5
8.0

20.5
15.1
9.3

13.3 7.1 3.1

9.25 11.8
30˚ 9.25
10˚

4.75

Note: Measurements are in inches.

52 Proprietary Products | XS - System

 250 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS250RC 23.6 600 7.6 192 8.1 206 7.9 202 179.0 81.2
XS250SD 22.5 572 5.7 144 8.1 206 7.9 202 161.0 73.0
250 XS250SYL XS250PX 22.5 572 9.0 229 8.1 206 7.9 202 160.0 72.6
XS250T 24.0 610 1.4 35 8.1 206 7.9 202 153.0 69.4
XS250UT 24.0 610 11.4 289 8.1 206 7.9 202 160.0 72.6

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS250PX 10.1 256 2.0 50 3.4 86 10.5 4.8 5/8 16
Standard XS250PC 10.1 255 2.0 50 3.4 87 10.5 4.8 5/8 16
Slag* XS250PS 10.1 255 2.0 50 3.4 87 10.5 4.8 5/8 16

*Slag pin is NOT reusable

XS - System | Proprietary Products 53

 250 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

D C
D
C
10°
A

E˚ A
E˚ A
B
B
C B
Type 1 Type 10 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E
Series F Spade Thickness
Bevel
Angle
" mm " mm " mm " mm Degree " mm lb kg
257XS250* 1 4.9 125 13.0 330 21.4 542 9.8 249 30° - 4.75 121 305.0 138.3
475XS250C*** 10 4.9 124 3.5 89 20.4 518 9.7 246 30° - 4.75 121 346.0 156.9
255XS250* 1 4.9 124 13.4 340 21.8 553 9.7 246 30° - 5.5 140 280.0 127.0
550XS250C*** 10 5.7 144 13.5 343 21.7 552 9.7 246 30° - 5.5 140 340.0 154.2
250

XS250WN Weld-on Nose 1.6 41 9.0 229 9.7 246 121.0 54.9
550WS250** Shroud 52.0 23.6
WC250HX Wear Cap 33.0 15.0

*Available as assembly with wear cap

**Lower vertical shroud used with 550XS250CR & CL adapters
*** For 3.5” max cheek plate thickness

550XS250CR (RH Shown)

120XS250SL 550XS250CL (LH Opposite) 550WS250
Center Corner Lower Wing Shroud
402.0 lb / 182.3 kg 4.75” Lip, 527.0 lb / 239.0 kg 52.0 lb / 23.6 kg
17.5

9.7 3.7
12.9 10˚
10.5 5.7
6.9 30˚
21.0
10˚ 5.5 11.7

5.50
3.5
2.8
30˚ 4.9 9.7
8.25 7.1
10.1
3.0
1.5 21.0 3.5
13.4

Note: Measurements are in inches.

54 Proprietary Products | XS - System

 252 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B
C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS252HD 23.5 597 8.0 203 7.2 181 8.2 208 241.5 109.5
XS252HSD 23.5 597 7.5 191 7.2 181 8.2 208 225.0 102.1
XS252RC 23.5 597 7.4 188 7.2 181 8.2 208 213.0 96.6
252 XS252SC XS250PX 21.3 541 7.9 201 7.2 181 8.2 208 177.0 80.3
XS252SD 22.5 570 5.7 144 7.2 181 8.2 208 187.0 84.8
XS252SYL Under Development
XS252TV 24.2 615 1.4 36 7.2 181 8.2 208 194.5 88.2

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS250PX 10.1 256 2 50 3.4 86 10.5 4.8 5/8 16
Standard XS250PC 10.1 255 2 50 3.4 87 10.5 4.8 5/8 16
Slag* XS250PS 10.1 255 2 50 3.4 87 10.5 4.8 5/8 16

*Slag pin is NOT reusable

XS - System | Proprietary Products 55

 252 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

F
C
D

C A

B
E A

Weld-on Nose
B
Type 1

ADAPTERS
Dimensions
XS Part Lip Weight
Type A B C D E F
Series Number Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
144XS252 1 5.7 144 14.25 362 22.25 565 9.7 246 30° - 5.5 140 410.0 186.0
255XS252* 1 5.7 144 14.5 368 22.5 572 9.7 246 30° - 5.5 140 333.0 151.0
121XS252 1 4.9 123 14.3 362 21.6 549 9.7 246 30° - 4.75 121 425.0 192.8
257XS252* 1 4.9 123 14.5 368 22.5 572 9.7 246 30° - 4.75 121 353.0 160.1

252 475XS252C Under Development

550XS252C Under Development
Weld-On
XS252WN 142.5 64.6
Nose
550WS252 Shroud 52.0 23.6
WC252HX Wear Cap 1.6 40 43.0 19.5

*Available as assembly with wear cap

120XS252SL 550XS252CR (RH SHown) 550WS252

Center 550XS252CL (LH Opposite) Lower Wing Shroud
400.0 lb / 181.0 kg Corner 52.0 lb / 23.6 kg
4.75” Lip, 572.0 lb / 259.5 kg

17.5 3.6
5.6

3.7 9.7
12.9
6.9 9.5

21.5
30˚ 10˚
5.5
5.5
3.5 10.2
1.5 30˚
4.9

7.7 2.8
1.0 3.0 8.25 20.8 9.7
13.5 10.0

Note: Measurements are in inches.

56 Proprietary Products | XS - System

 340 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS340RC 24.75 629 8.5 216 8 202 8.8 225 226.0 102.5
340 XS340SD XS340PX 23.5 598 6.2 158 8 202 8.8 225 222.0 100.7
XS340TV 25.2 640 1.6 40 8 202 8.8 225 219.0 99.3

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS340PX 9.6 244 1.9 48 3.5 90 11.0 5.0 5/8 16
Slag* XS340PS 9.6 244 1.8 47 3.5 88 10.9 4.9 5/8 16

*Slag pin is NOT reusable

XS - System | Proprietary Products 57

 340 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

D C
D
C
10°
A

E˚ A
E˚ A
B
B
C B
Type 1 Type 10 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E
Series F Spade Thickness
Bevel
Angle
" mm " mm " mm " mm Degree " mm lb kg
140XS340* 1 5.7 144 13.4 340 20.3 516 10.5 267 30° - 5.5 140 341 154.7
550XS340C** 10 5.7 144 13.7 347 20.6 524 10.5 266 30° - 5.5 140 375 170.1

340
XS340WN Weld-on Nose 1.8 47 158 71.7
550WS340 Shroud 57 25.9
WC140HX Wear Cap 40 18.1

*Available as assembly with wear cap

** For 3.5” max cheek plate thickness

550XS340CR (RH Shown)

550XS340CL (LH Opposite) 550WS340
Corner Lower Wing Shroud
5.5” Lip, 859.0 lb / 389.6 kg 57.0 lb / 25.9 kg
20.9

15.75 10.7 6.0

12.4
5.5 30˚

10˚

10.5
3.5
8.4
9.6 3˚
5.3

23.6 13.1 4.1

Note: Measurements are in inches.

58 Proprietary Products | XS - System

 342 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XS342RC 24.5 621 8.5 215 6.8 17 8.9 226 246.5 111.8
XS342SC 20.1 509 7.9 201 6.8 17 8.9 226 209.0 94.8
342 XS340PX
XS342SD 23.6 600 6.2 159 6.8 17 8.9 226 231.0 104.8
XS342TV 26.0 661 1.5 39 6.8 17 8.9 226 241.0 109.3

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS340PX 9.6 244 1.9 48 3.5 90 11.0 5.0 5/8 16
Slag* XS340PS 9.6 244 1.8 47 3.5 88 10.9 4.9 5/8 16

*Slag pin is NOT reusable

XS - System | Proprietary Products 59

 342 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

D C
D
C
10°
A

E˚ A
E˚ A
B
B
C B
Type 1 Type 10 Weld-on Nose

ADAPTERS
Dimensions
XS Lip Weight
Part Number Type A B C D E F
Series Bevel Spade Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
140XS342* 1 5.7 144 14.1 359 22.2 564 9.7 246 30° - 5.5 140 390 176.9
144XS342 1 5.7 144 14.25 362 22.25 565 9.7 246 30° - 5.5 140 428 194.1
550XS342C 10 Under Development

342
Weld-on
XS342WN 1.8 47 175 79.4
Nose
550WS342 Shroud 61 27.7
WC342HX Wear Cap 53 24.0

*Available as assembly with wear cap

**For 3.5” max cheek plate thickness

550XS342CR (RH Shown)

550XS342CL (LH Opposite) 550WS342
Corner Lower Wing Shroud
5.5” Lip, 833.0 lb / 377.8 kg 61.0 lb / 27.7 kg
20.8 5.75

15.7
12.4
R 1.1
12.6
10˚
5.5 30˚

3.5
9.4
7.6
9.6 4.0
3˚ 2.9 10.0
10.7
24.0

Note: Measurements are in inches.

60 Proprietary Products | XS - System

PROPRIETARY PRODUCTS
XSC - System
 XSC12 Series Specifications - Teeth & Fasteners
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XSC12RM 23.7 602 8.15 207 5.97 152 9.72 247 235.0 106.6
XSC12RMHL 25.4 645 7.7 196 5.97 152 10.0 254 293.0 132.9
XSC12RMX 26.0 660 8.0 203 6.0 152 10.0 254 328.0 148.8
XSC12 XSC12S XSC12P 28.0 711 7.2 184 6.0 152 10.0 254 281.0 127.4
XSC12SD 28.0 711 3.25 83 6.4 163 10.3 262 253.0 114.7
XSC12TS 27.1 688 7.8 198 6.0 152 10.2 259 270.0 122.5
XSCW12RMHL 31.1 790 7.8 198 6.0 152 10.2 259 308.0 96.5

B
C

PIN ASSEMBLY
Dimensions
Part Weight
Duty Rating A B C
Number
" mm " mm " mm lb kg
Heavy Duty XSC12P 6.1 156 3.0 76 4.0 102 13.8 6.3
Removal Tool XSC12RT 0.7 0.3
Protective Plug, RH 12PL 0.1 0.0
Protective Plug, LH 12PLL 0.1 0.0

64 Proprietary Products | XSC - System

 XSC12 Series Specifications - Removal tools
Exclusively for XS Extreme Service Dealers

XSC12RT XSC12RTL PRTXSC12

Removal Tool Removal Tool Pin Removal Tool
1.0 lb / 0.5 kg 1.2 lb / 0.5 kg 7.0 lb / 3.2 kg
3/4”SQUARE DRIVE 0.4 0.3
3.75 1.6

2.7 6.9
1.6 1.3
0.3 0.5

1.3
29.8
3.0
0.75
5.5

1.3
2.0

Note: Measurements are in inches.

XSC - System | Proprietary Products 65

 XSC12 Series Specifications - Adapters
Exclusively for XS Extreme Service Dealers

D A

ADAPTERS
Dimensions
Weight
XS A B C D Fastener
Part Number Type
Series Down Wear Cap Group
" mm " mm " mm Pitch Number lb kg

468XSC12 WH-8 5.3 133 20.3 514 8.8 222 0˚ 1,2 515.0 233.6
491XSC12 WH-10 6.8 171 22.1 562 10.0 254 0˚ WCXSC12 3,4,5,6 669.0 303.5
492XSC12 WH-10 6.8 171 22.1 562 10.0 254 5˚ WCXSC12 3,4,5,6 680.0 308.4
493XSC12 WH-10 6.8 171 22.1 562 10.0 254 5˚ 3,4,5,6 684.0 310.3
498XSC12 WH-10 6.8 171 22.1 562 10.0 254 0˚ 3,4,5,6 680.0 308.4
591XSC12 WH-12 6.8 171 23.9 607 10.0 254 0˚ WCXSC12 3,7,8,9 690.0 313.0
592XSC12 WH-12 6.8 171 23.9 607 10.0 254 5˚ WCXSC12 3,7,8,9 682.0 309.4
593XSC12 WH-12 6.8 171 23.9 607 10.0 254 5˚ 3,7,8,9 706.0 320.2
XSC12
598XSC12 WH-12 6.8 171 23.9 607 10.0 254 0˚ 3,7,8,9 714.0 323.9
4530XSC12 Berkely 4.6 117 23.7 602 10.0 254 0˚ 6 745.0 337.9
5109XSC12 Berkely 6.4 162 23.5 597 11.7 298 0˚ 10 762.0 345.6
5521XSC12 Berkely 4.9 125 21.0 533 10.0 254 0˚ 6 767.0 347.9
5608XSC12 Berkely 6.4 162 23.5 597 11.8 298 5˚ 10 790.0 358.3
5609XSC12 Berkely 6.4 162 23.5 597 11.8 298 5˚ WCXSC12 10 780.0 353.8

WCXSC12 Wear Cap 49.0 22.2

66 Proprietary Products | XSC - System

 XSC12 Series Specifications - Fasteners
Exclusively for XS Extreme Service Dealers

Group 2, 4, 7 Group 5, 8 Group 6, 9, 10

FASTENERS
XS Series Group Number Part Number Type Style Hammerless
469C
1 469W2 (O/S) WH-8 Fluted No
469W3 (O/S)
R469C
2 WH-8 Ratchet No
R469EL
E499C
E499W1 (Std)
3 E499W2 (O/S) WH-10 Fluted No
E499W3 (O/S)
E499W4 (O/S)
R499C
4 WH-10 Ratchet No
R499EL
CR499C
CR499W1 (Std)
5 WH-10 3-Piece No
CR499W2 (O/S)
CR499SHIM
H499CR
XSC12 H499WR (Std)
6 WH-10 HLCC Yes
H599WR (O/S)
H499SHIM
R599C
7 WH-12 Ratchet No
R599EL
CR599C
CR499W1 (Std)
8 WH-12 3-Piece No
CR499W2 (O/S)
CR599SHIM
H599CR
H599WR (Std)
9 WH-12 HLCC Yes
H599W2R (O/S)
H599SHIM
H5608CR
H499WR (Std)
10 H599WR (O/S) WH-10 HLCC Yes
H499SHIM
H599SHIM

See Chp. 4 for pin specifications

XSC - System | Proprietary Products 67

 XSC127 Series Specifications - Teeth & Fasteners
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
XSC127RM 21.5 546 8.0 203 6.5 165 10.5 255 238.0 108.0
XSC127RMHL 25.1 637 7.5 190 6.5 165 10.5 255 252.0 114.3
XSC127 XS340PX
XSC127TS 27.2 689 7.8 198 6.5 165 10.5 255 266.0 120.7
XSCW127V 31.2 791 9.3 235 6.5 165 10.5 255 316.0 143.3

A D

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C D
Number
" mm " mm " mm " mm lb kg " mm
Heavy Duty XS340PX 9.6 244.5 7.4 189.0 3.5 90.0 1.9 48.0 11.0 5.0 5/8 16
Slag* XS340PS 9.6 244.5 7.4 189.0 3.5 90.0 1.9 48.0 11.0 5.0 5/8 16

*Slag pin is NOT reusable

68 Proprietary Products | XSC - System

 XSC127 Series Specifications - Adapters
Exclusively for XS Extreme Service Dealers

D A

ADAPTERS
Dimensions
Weight
XS A B C D Fastener
Part Number Type
Series Down Wear Cap Group
" mm " mm " mm Pitch Number lb kg

468XSC127 WH-8 5.25 133 24.0 609 8.75 222 0˚ 1,2 530.0 240.4
491XSC127 WH-10 6.75 173 21.0 561 10.0 254 0˚ WCSXC12 3,4,5,6 677.0 307.1
492XSC127 WH-10 6.75 173 21.0 561 10.0 254 5˚ WCSXC12 3,4,5,6 675.0 306.2
493XSC127 WH-10 Under Development 3,4,5,6 684.0 310.3
498XSC127 WH-10 6.75 171 22.0 562 10.0 254 0˚ 3,4,5,6 693.0 314.3
5608XSC127 WH-10 6.4 161 23.5 597 11.75 298 5˚ 790.0 358.3
XSC127 591XSC127 WH-12 6.75 171 24.0 607 10.0 254 0˚ WCSXC12 3,7,8,9 690.0 313.0
592XSC127 WH-12 6.8 173 23.9 606 10.0 254 5˚ WCSXC12 3,7,8,9 700.0 317.5
593XSC127 WH-12 6.8 173 23.9 606 10.0 254 5˚ 3,7,8,9 706.0 320.2
594XSC127* WH-12 6.8 173 23.9 606 10.0 254 0˚ WCSXC12 3,7,8,9 735.0 333.4
595XSC127* WH-12 6.8 173 23.9 606 10.0 254 5˚ 3,7,8,9 705.0 319.8
597XSC127* WH-12 6.8 173 23.9 606 10.0 254 5˚ WCSXC12 3,7,8,9 693.0 314.3
598XSC127 WH-12 6.75 171 24.0 607 10.0 254 0˚ 3,7,8,9 714.0 323.9

XSC12 WCXSC12 Wear Cap 49.0 22.2

* Reverse Stabilizer

XSC - System | Proprietary Products 69

 XSC127 Series Specifications - Fastener
Exclusively for XS Extreme Service Dealers

Group 2, 4, 7 Group 5, 8 Group 6, 9, 10

FASTENERS
XS Series Group Number Part Number Type Style Hammerless
469C
469W1 (Std)
1 WH-8 Fluted No
469W2 (O/S)
469W3 (O/S)
R469C
2 WH-8 Ratchet No
R469EL
E499C
E499W1 (Std)
3 E499W2 (O/S) WH-10 Fluted No
E499W3 (O/S)
E499W4 (O/S)
R499C
4 WH-10 Ratchet No
R499EL
CR499C
CR499W1 (Std)
5 WH-10 3-Piece No
CR499W2 (O/S)
CR499SHIM
H499CR
XSC127
H499WR (Std)
6 WH-10 HLCC Yes
H599WR (O/S)
H499SHIM
R599C
7 WH-12 Ratchet No
R599EL
CR599C
CR499W1 (Std)
8 WH-12 3-Piece No
CR499W2 (O/S)
CR599SHIM
H599CR
H599WR (Std)
9 WH-12 HLCC Yes
H599W2R (O/S)
H599SHIM
H5608CR
H499WR (Std)
10 H599WR (O/S) WH-10 HLCC Yes
H499SHIM
H599SHIM

See Chp. 4 for pin specifications

70 Proprietary Products | XSC - System

PROPRIETARY PRODUCTS
TS - System
 922 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions

Pin Overall Tooth Tooth Pocket

XS Series Part Number Weight
Assembly A B C D
" mm " mm " mm " mm lb kg
TS922DPS 12.0 305 11.5 292 9.4 239 4.1 103 93.0 42.2
TS922MA 13.5 343 11.2 286 9.4 239 4.1 103 122.0 55.3
TS922 TS922RC TS922PSL Under Development
TS922RML 14.2 360 10.75 273 9.4 239 4.1 103 138.0 62.6
TS922TAP 12.5 318 13.1 333 9.4 239 4.1 103 84.5 38.3

TS922PEL**
Pin Assembly with Lock TS922RT*
TS922PSL* (optional pin) Square Removal Tool
10.4 lb / 4.7 kg 10.5 lb / 4.8 kg 0.9 lb / 0.4 kg
10.75 Lock Plate with 1.0
Lock Washer 0.5
10.75
2.6
3.75 3.0
2.6
2.2 1.8
1.0
2.2
0.8 0.7
19.2
1.6

* Can also use 1/2” extension with 3/4” drive

** Can also use 1/2” extension with 3/8” drive

Note: Measurements are in inches.

74 Proprietary Products | TS - System

 922 SeriesB Specifications A- Adapters & Noses

Exclusively for XS Extreme Service Dealers

D
E

B A
C

D
E
INTERMEDIATE ADAPTERS
Dimensions
Weight
XS Series Part Number A B C D E
C
" mm " mm " mm " mm " mm lb kg
110TS922† 13.9 352 12.4 314 12.6 319 18.6 471 12.5 318 265.0 120.2
132TS922†† 12.0 305 12.4 314 12.1 306 16.4 417 10.4 264 290.0 131.5
390TS922††† 12.75 324 12.5 318 12.4 316 18.0 458 12.0 305 270.0 122.5
TS922
A390TS922* 12.75 324 12.5 318 12.4 316 18.0 458 12.0 305 270.0 122.5
95TS922NR** 12.1 308 12.5 318 11.25 286 17.0 433 11.0 279 234.0 106.1
394TS922*** 14.4 365 12.5 318 12.4 314 18.0 458 12.0 305 281.0 127.5

† Use SP110S Spool amd 110ELW Wedge

†† Fastener not available
††† Use XS390TPX
* Sold with bimetallic wear buttons.
** Use 955PS Spool and 95W1W Wedge, 95W2W Oversize
*** Use XS394P

XS394P TS1122RTL
Pin, Assembly Hex Removal Tool
21.8 lb / 9.9 kg or 1/2” extension
11.1 2.4 1.2 lb / 0.5 kg
3.25

0.6 0.5
3.0

1.6

1.0 0.8
6.5

Note: Measurements are in inches.

TS - System | Proprietary Products 75

 922 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

D D C

C 22˚ C A

A B

E˚ A B Weld-On Nose
Type 16
B
Type 15

BASE (LIP) ADAPTERS

Dimensions Lip
Down Weight
XS Thickness
Part Number Type A B C D Pitch
Series
Degree
" mm " mm " mm " mm " mm lb kg
160XS390* 16 6.5 164 14.7 373 23.0 586 12.0 305 10˚ 6.3 160 590.0 267.6
163XS390C*** 15 6.5 164 15.2 387 23.6 600 12.0 305 10˚ 6.3 160 770.0 349.3
400XS390** 16 4.2 106 10.0 254 20.0 508 12.0 305 22˚ 4.2 107 590.0 267.6
390 500XS390** 16 5.1 130 12.0 305 22.0 559 11.5 292 20.5˚ 5.2 132 650.0 294.8

WC390HX Wear Cap 86.0 39.0

XS390WN Weld-On Nose Under Development

* Available as assembly with wear cap (WC390HX)

** Dragline adapter
*** For max. 5.0” cheek plate thickness

Note: Measurements are in inches.

76 Proprietary Products | TS - System

 922 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

630XS390CR (RH Shown) 625WS390

630XS390CL (LH Opposite) Lower Vertical Shroud
Corner 134.0 lb / 60.8 kg
1,313.0 lb / 595.6 kg 4.75
4.5

12.0
13.0
3˚
11.8

7.0 13.6
27.7

26.2
14.0

17.5
12.5
12.4 10˚
30˚

6.3
Available as assembly with wear cap

WC390HX
Wear Cap
78.0 lb / 35.4 kg

12.5

11.8

6.3

9.9

Note: Measurements are in inches.

TS - System | Proprietary Products 77

 1122 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
TS1122BP 16.1 10 13.25 337 11.5 292 5.1 130 150.0 68.0
TS1122DPS 13.0 330 13.0 330 11.5 292 5.1 130 124.0 56.2
TS1122H 14.3 362 13.25 337 11.5 292 5.1 130 142.0 64.4
TS1122RML 14.3 362 12.75 324 11.5 292 5.1 130 185.0 83.9
TS1122 TS1122PSL
TS1122RXL 15.8 400 12.75 324 11.5 292 5.1 130 213.0 96.6
TS1122TAP 14.7 374 15.25 387 11.5 292 5.1 130 128.0 58.1
TS1122TAPL 16.7 424 15.25 387 11.5 292 5.1 130 194.0 88.0
TS1122TAPS 16.7 424 14.5 368 11.5 292 5.1 130 210.0 95.3

TS1122PSL* TS1122PEL** TS1122RTL*

19.0 lb / 8.6 kg Optional Pin, Exterior Lock Hex Removal Tool
12.9 19.0 lb / 8.6 kg or 1/2” extension
Lock Plate 1.2 lb / 0.5 kg
Bolt with lock 3.25
12.9 washwer
3.1
0.6 0.5

2.6 3.1
1.6

2.6 1.0 0.8

6.5
* Can also use 1/2” extension with 3/4” drive
** Can also use 1/2” extension with 3/8” drive

Note: Measurements are in inches.

78 Proprietary Products | TS - System

 1122 Series Specifications - Adapters & Noses
Exclusively for XS Extreme Service Dealers

10.0 14.25
B A

3.6
17.7
D 13.4
E 3.6

12.3
C
XS640WN
Weld-on nose
366.0 lb / 166.0 kg

INTERMEDIATE ADAPTERS
Dimensions
Weight
XS Series Part Number A B C D E
" mm " mm " mm " mm " mm lb kg
130TS1122† 15.8 401 14.5 368 14.9 378 21.5 545 13.9 354 398.0 180.5
534TS1122NR†† 14.2 361 14.5 368 13.7 349 19.6 498 12.5 316 382.0 173.3
640TS1122††† 14.75 375 14.5 368 14.0 356 19.4 494 12.25 311 386.0 175.1
644TS1122†††† 12.25 387 14.5 368 14.0 356 19.4 494 12.25 311 400.0 181.4
TS1122
800TS1122NR††††† 16.25 413 14.5 368 15.8 402 21.7 551 14.5 368 548.0 248.6
A640TS1122* 14.75 375 14.5 368 14.0 356 19.4 494 12.25 311 402.0 182.3
A64OTS1122B 14.75 375 14.5 368 14.0 356 19.4 494 12.25 311 402.0 182.3
A644TS1122B 12.25 387 14.5 368 14.0 356 19.4 494 12.25 311 400.0 181.4

* Sold with bimetallic wear buttons

† Use 130ELW wedge & SP130 Spool.
†† Use 534ELW wedge & 534SP Spool.
††† Use XS640TPX
†††† Use XS644P
††††† Use XS800TPX

TS1122RTL
XS644P 5/8” Hex Removal Tool XSC12RTL
Pin Assembly or 1/2” extension Slot removal tool
18.0 lb / 8.2 kg 1.2 lb / 0.5 kg 1.2 lb / 0.5 kg
12.75 2.7 3.25
1.6
0.6 0.5
3.3 2.7
1.6 0.5
0.3
1.0 0.8
6.5 1.3

0.75
5.5

Note: Measurements are in inches.

TS - System | Proprietary Products 79

 1222 Series Specifications - Teeth & Pin Assembly
Exclusively for XS Extreme Service Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
XS Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
TS1222DPS 15.9 403 14.25 362 12.9 327 5.7 146 192.0 87.1
TS1222MA 15.5 394 15.0 381 12.9 327 5.7 146 217.0 98.4
TS1222 TS1222RML TS1222PSL 16.75 425 15.0 381 12.9 327 5.7 146 280.0 127.0
TS1222TAP 16.0 406 17.2 438 12.9 327 5.7 146 182.0 82.6
TS1222TAPS 18.75 476 16.5 419 12.9 327 8.9 227 258.0 117.0

TS1222PSL* TS1222PEL** TS1122RTL

Pin Optional Pin, Exterior Lock Hex Removal Tool
25.4 lb / 11.5 kg 27.0 lb / 12.2 kg 1.2 lb / 0.5 kg
14.4 LOCK PLATE 3.25
BOLT WITH
LOCK WASHER 0.6 0.5
3.5 14.4
1.6
3.0
3.5 1.0 0.8
6.5
3.0 * Can also use 1/2” extension with 3/4” drive
** Can also use 1/2” extension with 3/8” drive

Note: Measurements are in inches.

80 Proprietary Products | TS - System

 1222 Series Specifications - Adapters & Noses
16.5

Exclusively for XSB Extreme Service

A Dealers

2.9

C
B A 16.5 13.6

E
D 2.9

XS800WN
C Weld-on Nose
420.0 lb / 190.5 kg
13.6

E INTERMEDIATE ADAPTERS
D Dimensions
Weight
XS Series Part Number A B C D E
" mm " mm " mm " mm " mm lb kg
574TS1222**† 18.3 464 16.0 406 17.5 445 23.75 603 15.6 397 595.0 269.9
640TS1222†† 14.75 375 16.0 406 14.25 362 21.1 535 13.0 330 515.0 233.6
644TS122 15.25 387 16.0 406 14.25 362 21.1 536 13.0 330 521.0 236.3
800TS1222††† 16.25 413 16.0 406 15.0 381 22.4 568 14.3 362 560.0 254.0
TS1222 804TS1222†††† 17.25 438 16.0 406 15.0 381 22.1 560 14.0 355 555.0 251.7
A800TS1222B* 17.25 438 16.0 406 15.0 381 22.1 560 14.0 355 600.0 272.2
A574TS1222* 18.3 464 16.0 406 17.5 445 23.75 603 15.6 397 625.0 283.5
A574TS1222B* 18.3 464 16.0 406 17.5 445 23.75 603 15.6 397 655.0 297.1
A574TS1222D* 18.3 464 16.0 406 17.5 445 23.75 603 15.6 397 645.0 292.6

* Sold with bimetallic only

**† 574W2W Wedge & 574SP Spool
†† XS640TPX
††† XS800TPX
†††† XS804P

XS804P TS1122RTL XS644P

Pin, Assembly Hex Removal Tool Pin Assembly
31.2 lb / 14.2 kg 1.2 lb / 0.5 kg 18.0 lb / 8.2 kg
3.25
14.75 3.0
0.5 12.75 2.7
0.6

3.6 1.6 3.3

1.0 0.8
6.5

Note: Measurements are in inches.

TS - System | Proprietary Products 81

 2.2
PROPRIETARY PRODUCTS
KMAX - Exclusively for Komatsu Dealers

ACCESS TO SPECIFIC ITEMS IN THIS PUBLICATION IS SUBJECT TO YOUR INDIVIDUAL DEALER CLASSIFICATION.
 15 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Pin Overall Tooth Tooth Pocket Weight
Kmax Series Part Number
Assembly A B C D
" mm " mm " mm " mm lb kg
K15BPS 8.2 209 3.0 77 2.7 67 2.9 74 10.1 4.6
K15F 8.1 205 5.6 142 2.7 67 2.9 74 10.2 4.6
K15KG2 8.2 208 3.3 83 2.7 67 2.9 74 9.9 4.5
K15RC 8.6 217 2.7 69 2.7 67 2.9 74 8.0 3.6
K15RP1 8.2 209 2.9 73 2.7 67 2.9 74 9.9 4.5
K15RP2 8.5 216 2.9 74 2.7 67 2.9 74 11.4 5.2
15 KP15C
K15SD 8.6 217 1.8 45 2.7 67 2.9 74 7.9 3.6
K15SYL 8.2 207 3.2 82 2.7 67 2.9 74 7.6 3.4
K15T 8.9 227 0.4 10 2.7 67 2.9 74 6.6 3.0
K15TV 8.9 227 0.3 8 2.7 67 2.9 74 6.4 2.9
K15UT 8.9 227 4.4 111 2.7 67 2.9 74 7.1 3.2
K15WT 8.9 227 4.4 111 2.7 67 2.9 74 6.8 3.1

A B

PIN ASSEMBLY
Dimensions
Weight Socket
Duty Rating Part Number A B C
" mm " mm " mm lb kg " mm
Standard Duty KP15C 3.6 91 0.7 18 1.3 32 0.5 0.2 3/8 10
Slag* KP15S 3.6 91 0.7 18 1.3 32 0.8 0.4 3/8 10
*Slag pin is NOT reusable

84 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 15 Series Adapters
Exclusively for Komatsu Dealers

F
D D C
D

10˚
10° 10˚

A
E˚ A
E˚ A

E˚ A
B B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K110015 1 1.1 27 3.9 98 7.3 186 3.4 87 30˚ 1.0 25 13.1 5.9
K8025M15 1 1.1 27 3.9 98 7.25 184 3.4 87 25˚ 1.0 25 13.5 6.1
K9025M15 2 1.1 27 0.5 13 8.1 206 3.4 87 25˚ 1.0 25 17.8 8.1
K1030M15 1 1.2 32 3.9 99 7.4 187 3.4 87 30˚ 30 12.9 5.9
K2025M15 2 1.0 27 0.5 13 8.1 206 3.4 87 30˚ 30 17.5 7.9
K112515 1 1.3 33 3.9 99 7.4 187 3.4 87 30˚ 1.25 30 12.7 5.8
15 K612515L 3 Corner 1.3 33 4.0 102 7.5 191 3.4 87 30˚ 1.25 30 14.5 6.6
K612515R 3 Corner 1.3 33 4.0 102 7.5 191 3.4 87 30˚ 1.25 30 14.5 6.6
K8030M15 1 1.3 32 3.9 98 7.4 187 3.4 87 25˚ 1.25 30 13.6 6.2
K5036M15 5A 1.5 38 4.1 103 7.7 194 3.4 87 Blunt 35 13.1 5.9
K115015 1 1.6 40 3.9 100 4.4 189 3.4 87 30˚ 1.5 40 12.9 5.9

K15WN Weld-on Nose 1.25 32 3.25 83 3.4 87 5.6 2.5

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 85

 15 Series Bolt-On Adapters
Exclusively for Komatsu Dealers

BOLT-ON ADAPTERS - WA180

K3025M15 K3025M15R (L)

Center LH Opposite
1.0” Lip, 18.9 lb / 8.6 kg 1.0” Lip, 17.3 lb / 7.5 kg
Plow Bolt Assembly: AC78-312 Plow Bolt Assembly: AC78-312 & AC78-200

3.4 3.4
2.8 4.9
0.9
10˚ 0.6

0.9
3.2
3.9 0.9
24˚ 1.0
3.7 1.1
10˚

2.6
3.5
7.3

0.5 8.4 24˚

3.7
1.1 1.0
2.6
3.7

K902515CL (LH Shown)

K902515CR (RH Opposite)
Flush Corner Adapter
1.0” Lip, 20.0 lb / 9.1 kg
3.8

3.4

1.3

12.8

3.8

3.7
10.0˚
5.8 1.0
25˚

Note: Measurements are in inches.

86 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 20 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Kmax Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
K20BPS 9.3 237 3.5 88 3.0 76 3.3 83 14.5 6.6
K20F 9.4 238 6.4 162 3.0 76 3.3 83 15.7 7.1
K20KG2 9.3 235 3.6 91 3.0 76 3.3 83 15.8 7.2
K20RC 9.7 247 3.1 79 3.0 76 3.3 83 11.9 5.4
K20RP1 9.3 237 3.3 83 3.0 76 3.3 83 14.0 6.4
K20RP2 9.7 246 3.3 83 3.0 76 3.3 83 17.3 7.8
20 KP20C
K20SD 9.7 247 2.0 51 3.0 76 3.3 83 11.5 5.2
K20SYL 9.25 235 3.7 94 3.0 76 3.3 83 11.0 5.0
K20T 10.2 258 0.5 12 3.0 76 3.3 83 10.2 4.6
K20TV 10.2 258 0.4 10 3.0 76 3.3 83 9.6 4.4
K20UT 10.2 258 4.9 126 3.0 76 3.3 83 10.9 4.9
K20WT 10.1 258 4.9 126 3.0 76 3.3 83 10.9 4.9

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP20C 4.1 103 0.8 20 1.4 36 0.8 0.4 7/16 11
Slag* KP20S 4.1 103 0.8 20 1.4 36 0.9 0.4 7/16 11
*Slag pin is NOT reusable

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 87

 20 Series Adapters and Noses
Exclusively for Komatsu Dealers

F
D D C
D

10˚
10° 10˚

A
E˚ A
E˚ A

E˚ A
B B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K1030M20 1 1.2 32 4.2 107 8.3 210 3.9 100 30˚ 1.25 30 19.8 9.0
K112520 1 1.3 33 4.2 106 8.2 209 3.9 100 30˚ 1.25 30 18.0 8.2
K2030M20 2 1.2 32 0.9 22 9.3 237 3.9 100 30˚ 1.25 30 24.4 11.1
K612520L 3 Corner 1.3 33 4.6 116 8.5 216 3.9 100 30˚ 1.25 30 21.8 9.9
K612520R 3 Corner 1.3 33 4.6 116 8.5 216 3.9 100 30˚ 1.25 30 21.8 9.9
K8030M20 1 1.3 32 4.2 107 8.3 210 3.9 100 25˚ 1.25 30 18.0 8.2
K9030M20 2 1.25 32 0.9 22 9.3 237 3.9 100 25˚ 1.25 30 25.4 11.5
K9030M20CL 2 1.2 32 0.9 22 9.3 232 3.9 100 25˚ 1.25 30 29.0 13.2
20 K9030M20CR 2 1.2 32 0.9 22 9.3 232 3.9 100 25˚ 1.25 30 29.0 13.2
K5035M20 5A 1.4 37 4.0 102 8.0 203 3.9 100 Blunt - 35 19.0 8.6
K115020 1 1.6 40 4.3 108 8.2 209 3.9 100 30˚ 1.5 35 18.3 8.3
K615020L 3 Corner 1.6 40 4.4 112 8.4 213 3.9 100 30˚ 1.5 35 20.8 9.4
K615020R 3 Corner 1.6 40 4.4 112 8.4 213 3.9 100 30˚ 1.5 35 20.8 9.4
K8035M20 1 1.4 37 4.4 111 8.4 213 3.9 100 25˚ 1.5 35 18.3 8.3
K5040M20 5 1.7 42 6.5 165 8.3 210 3.9 100 Blunt - 40 19.3 8.8
K1040M20 1 1.6 42 4.2 107 8.2 209 3.9 100 30˚ 1.5 40 18.2 8.3
K20WN Weld-on Nose 0.6 14 2.5 63 3.9 100 8.5 3.9

88 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

20 Series Bolt-On Adapters
Exclusively for Komatsu Dealers

BOLT-ON ADAPTERS - WA250, WA320

K3028M20 K3028M20R (L)

Center LH Opposite
28mm Lip, 25.6 lb / 11.6 kg 28mm Lip, 22.2 lb / 10.1 kg
Plow Bolt Assembly: AC10-334 Plow Bolt Assembly: AC10-334 & AC10-200

3.9 3.9
2.7 5.1
1.1

10˚
1.1
3.7
1.1
4.4 10˚
24˚ 1.2
4.2 1.25
1.1
3.9
3.0
7.7 24˚
4.2
0.6 8.9 1.25

3.0
4.2

Note: Measurements are in inches.

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 89

 25 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Kmax Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
K25BPS 3.9 267 3.9 100 3.4 87 3.75 95 21.9 9.9
K25F 7.25 270 7.25 184 3.4 87 3.75 95 22.2 10.1
K25RC 3.5 279 3.5 89 3.4 87 3.75 95 16.7 7.6
K25RP1 3.7 268 3.7 95 3.4 87 3.75 95 20.2 9.2
K25RP2 3.7 279 3.7 95 3.4 87 3.75 95 25.8 11.7
25 K25SD KP25C 2.3 279 2.3 58 3.4 87 3.75 95 16.5 7.5
K25SYL 4.2 267 4.2 106 3.4 87 3.75 95 15.2 6.9
K25T 0.5 292 0.5 13 3.4 87 3.75 95 14.4 6.5
K25TV 0.4 292 0.4 11 3.4 87 3.75 95 13.9 6.3
K25UT 5.6 292 5.6 142 3.4 87 3.75 95 15.3 6.9
K25WT 5.6 292 5.6 142 3.4 87 3.75 95 15.2 6.9

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP25C 4.6 117 0.9 23 1.6 41 1.1 0.5 7/16 11
Slag* KP25S 4.6 117 0.9 23 1.6 41 1.1 0.5 7/16 11
*Slag pin is NOT reusable

90 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 25 Series Adapters, Noses & Bolt-On Adapters
Exclusively for Komatsu Dealers

D
C

A
E A

B
B
C

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K1035M25 1 1.4 37 4.7 120 9.3 236 4.5 114 30˚ 1.5 35 27.6 12.5
K1040M25 1 1.6 42 4.8 121 9.3 236 4.5 114 30˚ 1.5 40 27.3 12.4
K115025 1 1.6 40 4.8 121 9.4 238 4.5 114 30˚ 1.5 40 27.5 12.5
K2035M25 2 1.4 37 0.6 16 10.5 267 4.5 114 30˚ 1.5 35 37.8 17.1
K615025L 3 Corner 1.6 40 5.1 130 9.6 244 4.5 114 30˚ 1.5 40 30.7 13.9
K615025R 3 Corner 1.6 40 5.1 130 9.6 244 4.5 114 30˚ 1.5 40 30.7 13.9
K8035M25 1 1.5 37 4.75 121 9.4 238 4.5 114 25˚ 1.5 35 29.1 13.2
25 K8040M25 1 1.6 42 4.8 121 9.3 237 4.5 114 25˚ 1.5 40 27.7 12.6
K9035M25 2 1.4 37 0.6 16 10.5 267 4.5 114 25˚ 1.5 35 39.5 17.9
K117525 1 1.8 46 4.8 121 9.3 237 4.5 114 30˚ 1.75 45 26.9 12.2
K117525L 1 Spade 1.8 46 4.9 123 9.5 241 4.5 114 30˚ 1.75 45 28.0 12.7
K117525R 1 Spade 1.8 46 4.9 123 9.5 241 4.5 114 30˚ 1.75 45 28.0 12.7
K617525L 3 Corner 1.8 46 5.0 127 9.5 241 4.5 114 30˚ 1.75 45 30.8 14.0
K617525R 3 Corner 1.8 46 5.0 127 9.5 241 4.5 114 30˚ 1.75 45 30.8 14.0
K25WN Weld-on Nose 1.6 40 4.3 110 4.5 114 12.5 5.7

BOLT-ON ADAPTERS - WA380, WA420, WA450, WA470, WA480

K3036M25 K3036M25R
Center LH Opposite
36mm, Lip 31.8 lb / 14.4 kg 36mm, Lip 37.5 lb / 17.0 kg
Plow Bolt Assembly: AC78-400 Plow Bolt Assembly: AC78-400

4.5
3.3 5.7
4.5 3.2

10˚ 0.9 4.5 0.9

10˚

1.5
24˚ 1.5 4.9 4.6
4.75
1.4 24.0˚
4.75
2.8
7.8 2.8
1.4
0.6 9.1 7.8
9.1

Note: Measurements are in inches.

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 91

 30 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Pin Overall Tooth Tooth Pocket Weight
Kmax Series Part Number
Assembly A B C D
" mm " mm " mm " mm lb kg
K30BPS 11.6 295 4.3 110 3.8 97 4.2 106 29.1 13.2
K30EX 12.3 313 4.1 105 3.8 97 4.2 106 28.1 12.7
K30F 11.75 140 8.0 204 3.8 97 4.2 106 31.1 14.1
K30RC 12.3 313 4.1 103 3.8 97 4.2 106 23.5 10.7
K30RP1 11.7 297 4.1 105 3.8 97 4.2 106 27.3 12.4
K30RP2 12.1 308 4.1 104 3.8 97 4.2 106 34.5 15.6
30 KP30C
K30SDX 12.6 319 2.5 64 3.8 97 4.2 106 25.2 11.4
K30SYL 11.6 295 4.6 117 3.8 97 4.2 106 22.2 10.1
K30T 12.7 323 0.6 14 3.8 97 4.2 106 19.4 8.8
K30TV 12.7 323 0.5 12 3.8 97 4.2 106 18.8 8.5
K30UT 12.7 323 6.2 157 3.8 97 4.2 106 20.5 9.3
K30WT 12.7 323 6.2 157 3.8 97 4.2 106 18.2 8.3

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP30C 5.1 130 1.0 25 1.8 45 1.5 0.7 7/16 11
Slag* KP30S 5.1 130 1.0 25 1.8 45 1.5 0.7 7/16 11
*Slag pin is NOT reusable

92 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 30 Series Adapters & Noses
Exclusively for Komatsu Dealers

F
D D C
D

10˚
10° 10˚

A
E˚ A
E˚ A

E˚ A
B B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K1040M30 1 1.6 42 5.0 128 10.2 258 4.9 125 30˚ 1.5 40 38.6 17.5
K1040M30L* 1 Spade 1.6 42 5.6 141 10.5 267 4.9 125 30˚ 1.5 40 41.3 18.7
K1040M30R* 1 Spade 1.6 42 5.6 141 10.5 267 4.9 125 30˚ 1.5 40 41.3 18.7
K2040M30 2 1.6 42 0.7 17 11.6 294 4.9 125 30˚ 1.5 40 46.4 21.0
K8040M30 2 1.6 42 5.0 128 10.2 258 4.9 125 25˚ 1.5 40 38.9 17.6
K9040M30 2 1.7 42 0.7 17 11.6 294 4.9 125 25˚ 1.5 40 47.6 21.6
K1045M30 1 1.8 47 4.9 125 10.0 255 4.9 125 30˚ 1.75 45 38.8 17.6
K117530 1 1.8 46 5.0 128 10.2 258 4.9 125 30˚ 1.75 45 36.6 16.6
30 K617530L 3 Corner 1.8 46 5.5 140 10.5 266 4.9 125 30˚ 1.75 45 38.2 17.3
K617530R 3 Corner 1.8 46 5.5 140 10.5 266 4.9 125 30˚ 1.75 45 37.6 17.1
K1050M30 1 2.1 52 4.9 124 10.0 254 4.9 125 30˚ 2.0 50 33.4 15.2
K120030 1 2.1 53 5.0 126 10.1 256 4.9 125 30˚ 2.0 50 34.9 15.8
K620030L 3 Corner 2.1 53 5.25 133 10.5 267 4.9 125 30˚ 2.0 50 38.2 17.3
K620030R 3 Corner 2.1 53 5.25 133 10.5 267 4.9 125 30˚ 2.0 50 38.2 17.3
K8050M30 1 2.1 53 4.9 125 10.1 256 4.9 125 25˚ 2.0 50 35.8 16.2
K9050M30 2 2.0 51 0.7 17 11.75 298 4.9 125 25˚ 2.0 50 48.8 22.1
K30WN Weld-on Nose 0.7 18 4.75 121 4.9 125 17.6 8.0
* Used on Spade Lip - 12 degree angle

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 93

 40 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Kmax Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
K40ABR 13.0 331 6.7 171 3.9 100 4.4 111 53.0 24.0
K40AG 13.0 330 5.9 150 3.9 100 4.4 111 44.3 20.1
K40BPS 12.4 316 4.6 117 3.9 100 4.4 111 32.9 14.9
K40EX 13.1 333 4.4 112 3.9 100 4.4 111 35.0 15.9
K40F 12.5 318 8.7 218 3.9 100 4.4 111 37.3 16.9
K40RC 13.1 333 4.3 110 3.9 100 4.4 111 30.0 13.6
K40RP1 12.4 316 4.4 111 3.9 100 4.4 111 33.5 15.2
40 K40RP2 KP40C 12.9 328 4.4 111 3.9 100 4.4 111 39.8 18.1
K40SD 13.1 333 2.7 68 3.9 100 4.4 111 29.4 13.3
K40SDX 13.4 340 2.7 68 3.9 100 4.4 111 30.6 13.9
K40SYL 12.4 314 4.9 125 3.9 100 4.4 111 26.9 12.2
K40T 13.6 345 0.6 15 3.9 100 4.4 111 24.4 11.1
K40TV 13.6 345 0.5 13 3.9 100 4.4 111 23.1 10.5
K40UT 13.6 345 6.6 168 3.9 100 4.4 111 25.8 11.7
K40WT 13.6 345 6.6 168 3.9 100 4.4 111 23.4 10.6

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP40C 2.4 138 1.1 27 1.9 48 1.8 0.8 9/16 14
Slag* KP40S 2.4 138 1.1 27 1.9 48 1.8 0.8 9/16 14
*Slag pin is NOT reusable

94 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 40 Series Adapters & Noses
Exclusively for Komatsu Dealers

F
D D C
D

10˚
10° 10˚

A
E˚ A
E˚ A

E˚ A
B B B
C B C C
Type 1 Type 2 Type 3 Weld-on Nose

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K1045M40 1 1.8 47 5.75 146 11.0 279 5.3 134 30˚ 1.8 45 43.2 19.6
K1055M40 1 2.3 57 5.6 143 10.7 271 5.3 134 30˚ 2.2 55 43.3 19.6
K1060M40 1 2.5 62 5.6 142 11.0 279 5.3 134 30˚ 2.5 60 42.9 19.5
K1060M40L 1 2.5 62 5.9 151 11.1 283 5.3 134 30˚ 2.5 60 47.3 21.5
K1060M40R 1 2.5 62 5.9 151 11.1 283 5.3 134 30˚ 2.5 60 47.0 21.3
K1065M40 1 2.7 67 5.6 141 10.9 277 5.3 134 30˚ 2.75 65 43.2 19.6
K120040 1 2.1 53 5.6 142 11.0 280 5.3 134 30˚ 2.0 50 43.5 19.7
40 K120040L 1 Spade 2.1 53 5.9 149 11.0 283 5.3 134 30˚ 2.0 50 46.2 21.0
K120040R 1 Spade 2.1 53 5.9 149 11.0 283 5.3 134 30˚ 2.0 50 46.2 21.0
K125040 1 2.6 66 5.8 146 11.2 284 5.3 134 30˚ 2.5 60 46.8 21.2
K2045M40 2 1.8 47 0.8 19 12.3 313 5.3 134 30˚ 1.8 45 59.0 26.8
K5055M40 5 2.3 57 7.5 190 9.1 230 5.3 134 30˚ 2.2 55 48.0 21.8
K620040L 3 Corner 2.1 53 5.8 148 11.25 286 5.3 134 30˚ 2.0 50 48.7 22.1
K620040R 3 Corner 2.1 53 5.8 148 11.25 286 5.3 134 30˚ 2.0 50 48.7 22.1
K40WN Weld-on Nose 1.9 48 5.6 142 5.3 134 34.7 15.7

K1055M40CC K120040SL
T Corner Adapter Straddle Leg Adapter
2.2” Lip, 78.0 lb / 35.4 kg 2.0” Lip, 54.0 lb / 24.5 kg

11.1 9.1
1.4

5.3 2.2 5.25

7.5
5.2 5.1

10˚

18.3
9.1 6.0
2.1
8.4 5.6
1.75

7.9
4.75 5.5
10.7

2.2
10.0˚
Note: Measurements are in inches.

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 95

 40 Series Bolt-On Adapters
Exclusively for Komatsu Dealers

BOLT-ON ADAPTERS - WA500

K3040M40 K3040M40R (L)

Center LH Opposite
40mm Lip, 56.0 lb / 25.4 kg 40mm Lip, 61.0 lb / 27.7 kg
Plow Bolt Assembly: AC10-412 Plow Bolt Assembly: (3) AC10-412

5.3 6.7 5.3 3.3

3.9 6.5

10˚ 1.1 1.1

1.1
10˚

1.6 5.9
5.6 4.9
1.8
30˚ 1.6
3.3 0.9 5.6
9.25 1.8
0.7 10.9 3.3
9.3
10.9

K317540 K317540R (L)

Center LH Opposite
1.75” Lip, 61.0 lb / 27.7 kg 1.75” Lip, 63.0 lb / 28.9 kg
Plow Bolt Assembly: AC10-475 Plow Bolt Assembly: (2) AC10-475 & AC10-450

5.3 5.3 3.3 6.5

3.9 6.7

1.1
5.5
10˚
1.1
10˚

30˚ 1.8 5.9 4.9 8.3

5.6 30˚
1.8 1.8
5.6
0.7 1.8

3.3 5.9 0.7

0.7 3.3 5.9
10.9
0.7 10.75

Note: Measurements are in inches.

96 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 50 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Kmax Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
K50ABR 14.5 368 7.5 190 4.5 114 4.9 125 71.0 32.2
K50AG 14.5 368 6.6 167 4.5 114 4.9 125 61.0 27.7
K50BPS 12.4 316 5.1 130 4.5 114 4.9 125 47.9 21.7
K50EX 14.4 367 4.9 124 4.5 114 4.9 125 46.8 21.2
K50F 13.9 353 9.5 241 4.5 114 4.9 125 51.3 23.3
K50RC 14.4 366 4.6 117 4.5 114 4.9 125 36.9 16.7
K50RP1 13.8 351 4.9 124 4.5 114 4.9 125 46.3 21.0
K50RP2 14.4 365 4.8 123 4.5 114 4.9 125 55.0 24.9
50 K50RPX KP50C 14.8 376 4.8 123 4.5 114 4.9 125 70.0 31.8
K50SC 13.1 332 4.8 122 4.5 114 4.9 125 35.6 16.1
K50SD 14.4 366 3.0 75 4.5 114 4.9 125 37.5 17.0
K50SDX 14.9 378 3.0 75 4.5 114 4.9 125 43.0 19.5
K50SYL 13.9 352 5.6 141 4.5 114 4.9 125 38.2 17.3
K50T 15.1 383 0.7 17 4.5 114 4.9 125 32.7 14.8
K50TV 15.1 383 0.6 14 4.5 114 4.9 125 31.4 14.2
K50UT 15.1 383 7.4 186 4.5 114 4.9 125 36.2 16.4
K50WT 15.1 383 7.3 187 4.5 114 4.9 125 34.2 15.5

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP50C 6.1 155 1.2 30 2.1 53 2.5 1.1 9/16 14
Slag* KP50S 6.1 155 1.2 30 2.1 53 2.5 1.1 9/16 14
*Slag pin is NOT reusable

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 97

 50 Series Adapters & Noses
Exclusively for Komatsu Dealers

F
D C
D

10° 10˚

A
E˚ A

E˚ A
B B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
Kmax Lip Weight
Part Number Type A B C D E Bevel
Series Thickness
Degree
" mm " mm " mm " mm " mm lb kg
K120050 1 2.1 53 6.3 159 11.8 301 5.8 148 30˚ 2.0 50 60.0 27.2
K120050L 1 Spade 2.1 53 6.6 167 12.5 318 5.8 148 30˚ 2.0 50 67.0 30.4
K120050R 1 Spade 2.1 53 6.6 167 12.5 318 5.8 148 30˚ 2.0 50 63.0 28.6
K2050M50 2 2.0 52 1.0 25 13.7 348 5.8 148 30˚ 2.0 50 87.0 39.5
K1060M50 1 2.5 62 6.3 159 11.8 301 5.8 148 30˚ 2.5 60 60.0 27.2
K1060M50L 1 Spade 2.5 62 6.75 171 12.5 318 5.8 148 30˚ 2.5 60 67.0 30.4
K1060M50R 1 Spade 2.5 62 6.75 171 12.5 318 5.8 148 30˚ 2.5 60 67.0 30.4
K10060M50 1 2.5 62 7.8 198 9.4 238 5.8 148 30˚ 2.5 50 65.0 29.5
50
K125050 1 2.6 66 6.3 159 11.8 300 5.8 148 30˚ 2.5 60 60.0 27.2
K125050L* 1 Spade 2.6 66 6.7 170 12.4 316 5.8 148 30˚ 2.5 60 67.0 30.4
K125050R* 1 Spade 2.6 66 6.7 170 12.4 316 5.8 148 30˚ 2.5 60 67.0 30.4
K2060M50 2 2.4 60 1.0 25 13.9 352 5.8 148 30˚ 2.5 60 83.0 37.6
K5060M50 5 2.5 62 7.9 200 9.4 240 5.8 148 Blunt 2.5 60 65.0 29.5
K1065M50 1 2.7 67 6.25 159 11.8 300 5.8 148 30˚ 2.75 65 59.0 26.8
K1070M50 1 2.8 72 6.2 158 11.8 298 5.8 148 30˚ 3.0 70 60.0 27.2
K50WN Weld-On Nose 1.0 25 5.6 143 5.8 148 28.8 13.1
* Used on Spade Lip - 12 degree angle

98 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

50 Series Adapters
Exclusively for Komatsu Dealers

K1060M50CC K1060M50CS
T Corner Adapter Straddle Leg Adapter
2.5” Lip, 89.0 lb / 40.4 kg 2.5” Lip, 63.0 lb / 28.6 kg
9.0
19.1
9.5

2.2
8.9
5.8 5.5
5.8

1.6

16.9 2.5
7.0
6.0 6.7
30.0˚

10.0˚ 5.6 10.0˚

6.2
2.4

K125050SL
Straddle Leg Adapter
2.5” Lip, 74.0 lb / 33.6 kg
18.6
10.0

2.2

5.8

2.6 6.7
30.0˚

10.0˚

Note: Measurements are in inches.

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 99

 70 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Kmax Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
K70ABR 15.7 398 8.1 206 4.9 124 5.3 136 89.0 40.4
K70AG 15.8 401 7.1 181 4.9 124 5.3 136 79.0 35.8
K70BPS 15.0 382 5.5 141 4.9 124 5.3 136 61.9 28.1
K70EX 15.6 397 5.3 134 4.9 124 5.3 136 59.0 26.8
K70F 14.9 378 10.2 259 4.9 124 5.3 136 63.0 28.6
K70HS 15.0 381 6.0 152 4.9 124 5.3 136 52.6 23.9
K70RC 15.6 397 5.0 126 4.9 124 5.3 136 47.6 21.6
K70RP1 15.0 381 5.1 129 4.9 124 5.3 136 54.0 24.5
70 K70RP2 KP70C 15.5 394 5.2 132 4.9 124 5.3 136 69.0 31.3
K70RPX 16.0 406 5.2 133 4.9 124 5.3 136 85.0 38.6
K70SD 15.6 397 3.2 82 4.9 124 5.3 136 48.4 22.0
K70SDX 13.1 408 3.2 81 4.9 124 5.3 136 56.0 25.4
K70SYL 15.0 381 6.0 152 4.9 124 5.3 136 47.3 21.5
K70T 16.3 414 0.7 18 4.9 124 5.3 136 40.3 18.3
K70TV 16.3 414 0.6 15 4.9 124 5.3 136 39.1 17.7
K70UT 16.3 414 7.9 201 4.9 124 5.3 136 44.2 20.0
K70WT 16.3 415 8.0 202 4.9 124 5.3 136 42.5 19.3

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP70C 6.7 169 1.3 32 2.2 57 3.2 1.5 9/16 14
Slag* KP70S 6.7 169 1.3 32 2.2 57 3.2 1.5 9/16 14

100 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 70 Series Adapters & Noses
Exclusively for Komatsu Dealers

F
D C
D

10° 10˚

A
E˚ A

E˚ A
B B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K120070 1 2.1 53 7.0 178 13.4 340 6.3 161 30˚ 2.0 50 79.0 35.8
K125070 1 2.6 66 7.0 178 13.3 338 6.3 161 30˚ 2.5 60 75.0 34.0
K125070L 1 Spade 2.6 66 7.1 179 13.4 340 6.3 161 30˚ 2.5 60 84.0 38.1
K125070R 1 Spade 2.6 66 7.1 179 13.4 340 6.3 161 30˚ 2.5 60 84.0 38.1
K2065M70 2 2.7 67 1.1 28 15.0 381 6.3 161 30˚ 2.5 65 106.0 48.1
K1070M70 1 2.8 72 7.3 184 13.5 343 6.3 161 30˚ 2.75 70 81.0 36.7
70 K1070M70L* 1 Spade 2.8 72 7.5 191 13.8 349 6.3 161 30˚ 2.75 70 86.0 39.0
K1070M70R* 1 Spade 2.8 72 7.5 191 13.8 349 6.3 161 30˚ 2.75 70 86.0 39.0
K1080M70 1 3.2 82 7.25 184 13.5 342 6.3 161 30˚ 3.0 80 78.0 35.4
K1080M70L* 1 Spade 3.2 82 7.4 187 13.4 340 6.3 161 30˚ 3.0 80 84.0 38.1
K1080M70R* 1 Spade 3.2 82 7.4 187 13.4 340 6.3 161 30˚ 3.0 80 84.0 38.1
K130070 1 3.1 79 7.25 184 13.5 343 6.3 161 30˚ 3.0 75 72.0 32.7
K70WN Weld-on Nose 1.1 28 6.1 156 6.3 161 37.3 16.9
* Used on Spade Lip - 12 degree angle

K1070M70CC K1070M70CC50
T Corner Adapter T Corner Adapter
2.75” Lip, 137.0 lb / 62.2 kg 70mm Lip, 150.0 lb / 68.0 kg
13.0

6.3 2.0 6.5 10.0

10.0 6.3 6.5

1.6 4.3
10.4
10˚

6.7 8.0
6.8
5.4
2.8 2.8
10˚ 6.7
6.7 2.2
9.4

13.7 13.0

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 101

 70 Series Adapters
Exclusively for Komatsu Dealers

K125070SL K130070SL
Straddle Leg Adapter Straddle Leg Adapter
102.5 lb / 46.5 kg 3.0” Lip, 97.6 lb / 44.3 kg
20.8 20.8
10.8 10.7

2.2 2.2

6.3 6.3

7.5 3.1 7.5

30.0˚ 2.6 30.0˚

2.0
10.0˚ 10˚

K1070M70SL
Straddle Leg Adapter
70mm Lip, 94.0 lb / 42.7 kg

6.3 2.2 6.3

10˚

30˚ 2.8 7.5

6.7
2.0

9.7
13.0

Note: Measurements are in inches.

102 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

 85 Series Teeth & Pin Assembly
Exclusively for Komatsu Dealers

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Kmax Series Part Number Pin Assembly
A B C D
" mm " mm " mm " mm lb kg
K85AG 16.7 425 7.6 194 5.2 133 5.7 144 99.0 44.9
K85HS 16.0 407 6.4 162 5.2 133 5.7 144 67.5 30.6
K85RC 16.8 426 5.3 136 5.2 133 5.7 144 66.0 29.9
K85RP2 17.1 435 5.6 141 5.2 133 5.7 144 93.0 42.2
K85RP3 17.1 435 6.0 152 5.2 133 5.7 144 102.0 46.3
K85RPX 17.1 435 5.6 142 5.2 133 5.7 144 115.0 52.2
85 KP85C
K85SD 15.6 396 4.25 108 5.2 133 5.7 144 55.0 24.9
K85SYL 15.9 403 6.4 163 5.2 133 5.7 144 57.0 25.9
K85T 17.4 441 0.8 20 5.2 133 5.7 144 47.0 21.3
K85TV 17.4 441 5.9 149 5.2 133 5.7 144 48.4 22.0
K85UT 17.4 441 8.5 215 5.2 133 5.7 144 55.0 24.9
K85WT 17.4 442 8.5 215 5.2 133 5.7 144 52.5 23.8

A B

PIN ASSEMBLY
Dimensions
Part Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Standard Duty KP85C 7.0 177 1.3 32 2.2 57 3.2 1.5 9/16 14
Slag* KP85S 7.0 177 1.3 32 2.2 57 3.2 1.5 9/16 14
*Slag pin is NOT reusable

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 103

 85 Series Adapters & Noses
Exclusively for Komatsu Dealers

F
D C
D

10° 10˚

A
E˚ A

E˚ A
B B
C B C
Type 1 Type 2 Weld-on Nose

ADAPTERS
Dimensions
Kmax E Lip Weight
Part Number Type A B C D
Series Bevel Thickness
" mm " mm " mm " mm Degree " mm lb kg
K125085 1 2.6 66 7.5 191 14.3 364 6.8 173 30˚ 2.5 60 98.0 44.5
K127585 1 2.8 72 7.5 191 14.3 365 6.8 173 30˚ 2.75 70 94.0 42.6
K127585L* 1 Spade 2.8 72 7.4 188 14.2 360 6.8 173 30˚ 2.75 70 103.0 46.7
K127585R* 1 Spade 2.8 72 7.4 188 14.2 360 6.8 173 30˚ 2.75 70 103.0 46.7
K1070M85 1 2.8 72 7.4 188 14.3 362 6.8 173 30˚ 2.75 70 97.0 44.0
K1070M85L* 1 2.8 72 7.5 191 14.25 362 6.8 173 30˚ 2.75 70 103.0 46.7
K1070M85R* 1 2.8 72 7.5 191 14.25 362 6.8 173 30˚ 2.75 70 103.0 46.7
K1080M85 1 3.2 82 7.5 191 14.2 361 7.0 177 30˚ 3.0 80 99.0 44.9
K1080M85L* 1 3.2 82 8.0 203 14.5 368 6.8 173 30˚ 3.0 80 99.0 44.9
K1080M85R* 1 3.2 82 8.0 203 14.5 368 6.8 173 30˚ 3.0 80 99.0 44.9
85 K130085 1 3.1 79 7.4 189 14.2 361 6.8 173 30˚ 3.0 75 97.0 44.0
K130085L* 1 3.1 79 7.5 189 14.2 361 6.8 173 30˚ 3.0 75 108.0 49.0
K130085R* 1 3.1 79 7.5 189 14.2 361 6.8 173 30˚ 3.0 75 108.0 49.0
K131085** 9 3.1 79 8.6 218 14.3 364 6.8 173 30˚ 3.0 75 102.0 46.3
K131085L** 9 3.1 79 8.6 218 14.3 364 6.8 173 30˚ 3.0 75 107.0 48.5
K131085R** 9 3.1 79 8.6 218 14.3 364 6.8 173 30˚ 3.0 75 107.0 48.5
K1090M85 1 3.6 92 7.3 186 14.1 357 6.8 173 30˚ 3.5 90 99.0 44.9
K135085 1 3.6 91 7.4 189 14.2 360 6.8 173 30˚ 3.5 90 95.0 43.1
K135085L* 1 3.6 91 7.3 187 14.2 360 6.8 173 30˚ 3.5 90 95.0 43.1
K135085R* 1 3.6 91 7.3 187 14.2 360 6.8 173 30˚ 3.5 90 95.0 43.1
K85WN Weld-on Nose 2.3 58 7.2 182 6.8 173 42.9 19.5
* Used on Spade Lip - 12 degree angle
** Uses WC85HX wear cap

104 Proprietary Products | KMAX - Exclusively for Komatsu Dealers

85 Series Adapters
Exclusively for Komatsu Dealers

K130385CC K131085SL
Corner Adapter Straddle Leg Adapter
215.5 lb / 97.8 kg 3.0” Lip, 121.0 lb / 54.9 kg
23.7

6.8

7.0 2.0 9.8

2.7

10.0˚
14.2
3.25

70.0˚ 3.1
30.0˚
2.8
9.9 7.2 2.1

10.0˚ 8.9
7.2 2.4 3.0 15.4

.75 30.0˚

Note: Measurements are in inches.

KMAX - Exclusively for Komatsu Dealers | Proprietary Products 105

 3.1
DIRECT REPLACEMENT PRODUCTS
Hensley Dura
 Standard teeth & bolt-on adapter
Bobcat® Style Parts

STANDARD
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
D7107319 4.50 114 1.70 44 1.65 42 1.60 41 2.0 0.9
D6737325 5.50 140 1.70 44 1.65 42 1.60 41 2.4 1.1

BOLT-ON ADAPTOR

D6737324
Bolt-on Adapter
5.2 lb / 2.3 kg ea.

Bobcat® is a registered trademark of Bobcat Company Note: Measurements are in inches.

108 Direct Replacement Products | Hensley Dura

 Standard Teeth
Caterpillar® Style Parts

B C

STANDARD
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J200 D1U3201 5.3 135 1.9 48 1.6 40 1.8 47 2.7 1.2
J200 D1U3202 5.75 146 2.0 51 1.6 40 1.8 47 2.8 1.3
J225 D6Y3222 6.6 168 2.25 57 1.9 49 2.3 60 4.6 2.1
J250 D1U3252 7.5 191 2.6 65 2.2 55 2.7 68 6.4 2.9
J250 D9N4252 7.9 200 2.4 61 2.2 55 2.7 68 8.4 3.8
J300 D1U3302 8.6 217 3.0 76 2.6 67 3.0 77 9.8 4.4
J300 D9N4302 8.75 222 2.75 70 2.6 67 3.0 77 12.3 5.6
J350 D1U3352 9.5 241 3.4 92 2.9 75 3.3 84 13.5 6.1
J350 D9N4352 9.9 251 3.5 89 2.9 75 3.3 84 18.0 8.2
J400 D7T3402 10.5 267 4.25 108 3.5 88 3.7 93 22.9 10.4
J400 D8E4402 11.0 279 4.0 102 3.5 88 3.7 93 24.8 11.3
J460 D9W8452 11.4 289 4.5 114 3.9 98 3.9 99 25.5 11.6
J460 D9N4452 12.5 317 4.5 114 3.9 98 3.9 99 37.6 17.1
J550 D9W8552 13.2 335 5.6 143 4.7 119 4.3 110 37.9 17.2
J550 D9N4552 13.75 394 5.75 146 4.7 119 4.3 110 61.0 27.7
J600 D6I6602 15.0 381 6.5 165 5.6 143 5.2 113 72.0 32.7
J600 D7Y0602 16.1 410 6.7 170 5.6 143 5.2 113 101.1 45.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Hensley Dura | Direct Replacement Products 109
 SYL & ABRASION Teeth
Caterpillar® Style Parts

B C

SYL
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J300 D1U3302SYL 9.25 235 3.40 87 2.60 67 3.00 77 11.8 5.4
J350 D1U3352SYL 10.50 267 4.00 102 2.90 75 3.30 84 16.1 7.3
J460 D9W8452SYL 12.75 324 5.10 384 3.90 98 3.90 99 31.9 14.5
J550 D9W8552SYL 14.50 368 6.00 152 4.70 119 4.30 110 47.3 21.5

B C

ABRASION
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J460 D9N4453 12.25 311 6.4 162 3.9 98 3.9 99 48.8 22.1
J800 D6I8803 10.5 267 3.3 83 220.5 100.0

Bobcat® is a registered trademark of Bobcat Company

110 Direct Replacement Products | Hensley Dura

 HEAVY FLARE TEETH
Caterpillar® Style Parts

B C

HEAVY FLARE
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J200 D1U3202FH 5.75 146 3.75 95 1.6 40 1.8 47 3.6 1.6
J220 D6Y3222FH 6.75 171 4.5 114 1.9 49 2.3 60 6.0 2.7
J250 D3G8250FH 7.9 200 5.0 127 2.2 55 2.7 68 9.5 4.3
J300 D4T1300FH 8.75 222 6.0 152 2.6 67 3.0 77 14.3 6.5
J350 D8J3350FH 9.75 248 7.0 178 2.9 75 3.3 84 20.0 9.1
J400 D7T3402FH 11.0 279 8.25 209 3.5 88 3.7 93 21.0 9.5
J460 D8J1450FH 11.75 298 9.0 229 3.7 98 3.9 99 36.5 16.6
J550 D7J9550FH 13.5 343 11.0 279 4.7 119 4.3 110 58.0 26.3

B D

TIGER
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J200 DT1U3202 6.5 165 N/A N/A 1.6 40 1.8 47 2.4 1.1
J225 DT6Y3222L 7.9 200 N/A N/A 1.9 49 2.3 60 4.7 2.1
J250 DT1U3252 8.0 203 N/A N/A 2.2 55 2.7 68 6.2 2.8
J300 DT1U3302L 9.5 241 N/A N/A 2.6 67 3.0 77 9.3 4.2
J350 DT1U3352L 11.25 286 N/A N/A 2.9 75 3.3 84 13.2 6.0
J350 D1U3352TL 11.3 286 .5 12 4.3 108 3.9 99 12.3 5.6
J400 DT7T3402 12.5 318 N/A N/A 3.5 88 3.7 93 21.2 9.6
J460 DT1U3452L 14.1 357 N/A N/A 3.9 98 3.9 99 28.7 13.0
J550 DT1U3552L 15.0 381 N/A N/A 4.7 119 4.3 110 35.9 16.3
J600 DT6I6602 18.0 457 N/A N/A 5.6 143 5.2 133 68.0 30.8

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Hensley Dura | Direct Replacement Products 111
 TIGER TEETH
Caterpillar® Style Parts

B C

REGULAR TWIN TIGER

Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J200 D1U3202WT 6.5 165 3.0 76 1.6 40 1.8 47 3.0 1.4
J250 D1U3252WT 8.0 203 3.5 89 2.2 55 2.7 68 7.5 3.4
J300 D1U3302WTL 9.5 241 4.2 106 2.6 67 3.0 77 10.7 4.8
J350 D1U3352WT 10.5 267 4.75 121 2.9 75 3.3 84 15.7 7.1
J350 D1U3352WTL 11.25 286 4.75 121 2.9 75 3.3 84 14.2 6.4
J400 D7T3402WT 12.5 318 5.6 141 3.5 88 3.7 93 23.8 10.8
J460 D1U3452WTL 14.1 357 6.2 158 3.9 98 3.9 99 31.7 14.4
J550 D1U3552WTL 15.0 381 7.25 184 4.7 119 4.3 110 40.1 18.2

B C

UT TWIN TIGER
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J225 D6Y3222UT 7.9 200 3.7 94 1.9 49 2.3 60 5.7 2.6
J250 D1U3252UT 8.5 216 4.2 106 2.2 55 2.7 68 8.5 3.8
J300 D1U3302UT 10.1 257 4.75 121 2.6 67 3.0 77 12.0 5.4
J350 D1U3352UT 11.25 286 5.6 141 2.9 75 3.3 84 16.8 7.6
J400 D7T3402UT 12.5 317 6.1 156 3.5 88 3.7 93 23.0 10.4
J460 D1U3452UT 14.1 357 6.9 175 3.9 98 3.9 99 32.5 14.7
J550 D1U3552UT 15.0 381 8.25 209 4.7 119 4.3 110 50.0 22.7
J600 D6I6602UT 18.0 457 9.9 251 5.6 143 5.2 133 85.0 38.6

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

112 Direct Replacement Products | Hensley Dura
 ROCK CHISEL & PENETRATOR TEETH
Caterpillar® Style Parts

B C

ROCK CHISEL
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J200 D1U3202RC 6.3 160 2.4 60 1.6 40 2.5 63 11.9 1.5
J300 D1U3302RC 9.75 248 2.90 73 2.6 67 3.0 77 11.9 5.4
J350 D1U3352RC 11.0 279 3.6 92 2.9 75 3.3 84 20.6 9.3
J400 D7T3402RC 12.1 308 3.9 98 3.5 88 3.7 93 26.4 12.0
J460 D1U3452RC 13.0 330 4.25 108 3.9 98 3.9 99 31.2 14.2
J460 D9W8452RC 13.0 330 4.1 105 3.9 98 3.9 99 30.8 14.0
J550 D1U3552RC 15.0 381 5.1 130 4.7 119 4.3 110 55.9 25.4
J600 D6I6602RC 17.4 443 6.9 176 5.6 143 5.2 133 83.0 37.7
J700 D4T4702RC 19.0 483 7.5 190 6.0 152 5.7 144 110.0 49.9

B C

PENETRATOR
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J225 D6Y8229 6.5 166 1.2 30 1.9 49 2.3 60 4.6 2.1
J250 D9J4259 7.5 190 1.3 33 2.2 55 2.7 68 6.4 3.0
J350 D9J4359T 9.9 251 8.0 203 2.9 75 3.3 84 12.3 5.6
J400 D6Y7409 10.4 265 1.9 49 3.4 86.8 3.6 91.8 20.3 9.2
J460 D9W8459 11.6 295 8.0 51 3.9 98 3.9 99 22.0 10.0
J550 D1386552 15.2 385 3.1 80 4.7 119 4.3 110 66.1 30.0
J550 D9W8559 6.6 167 1.2 31 4.7 119 4.3 110 35.3 16.0
J600 D7I7609 15.4 392 3.2 82 5.6 143 5.2 133 61.7 28.0
J700 D4T4703PT3 20.0 508 3.6 90.5 6.0 152 5.7 144 132 60.0
J800 D6I8803PT 22.4 570 4.7 120 N/A N/A N/A N/A 221.6 101.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Hensley Dura | Direct Replacement Products 113
 PENETRATOR PLUS AND LOADER PENETRATOR
Caterpillar® Style Parts

B C

PENETRATOR PLUS
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J200 D1U3209 5.9 150 1.0 25 2.3 58 2.5 64.5 2.4 1.1
J400 D1681409 11.5 291 2.8 70 5.3 133.5 5 127 26 11.8
J550 D6Y3552 21.3 540 3.1 80 7.0 179 11.0 279 103.2 46.8
J600 D1590607 17.7 450 2.6 65 7.7 195 7.9 200 84.9 38.5
J700 D1711709 19.5 496 2.9 74 8.1 205 8.6 218 110.1 49.9

B C

LOADER PENETRATOR
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J250 D1U3252PT2 9.5 241 1.5 37 2.2 55 2.7 68 11.8 5.3
J300 D1U3302PT2 10.3 261 1.8 46 2.6 67 3.0 77 16.2 7.3
J300 D4T2303RP2 10.5 267 N/A N/A 2.6 67 3.0 77 18.6 8.4
J350 D1U3352PT2 11.8 300 2.0 52 2.9 75 3.3 84 24.2 11.0
J400 D7T3402PT2 13.2 334 2.4 60 3.5 88 3.7 93 31.5 14.3
J460 D9W8452PT2 14.0 356 2.6 66 3.9 98 3.9 99 41.2 18.7
J550 D9W8552PT2 15.2 386 2.8 72 4.7 119 4.3 110 58.0 26.3
J600 D1359600 17.6 447 6.7 170 5.6 143 5.2 133 119.0 54.0
J600 D6I6602PT2 17.75 451 3.7 94 5.6 143 5.2 133 99.0 44.9
J700 D4T4703PT2 19.5 495 3.6 90 6.0 152 5.7 144 134.2 60.9
J700 D4T4703PT3 20.0 508 3.6 90 6.0 152 5.7 144 150.0 68.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

114 Direct Replacement Products | Hensley Dura
 RIPPER AND HEAVY EXCAVATOR TEETH
Caterpillar® Style Parts

B C B C

D D

A
Type 1 Type 2
(Centerline) (Non-Centerline)

RIPPER TEETH FOR DOZERS AND LOADERS

Dimensions
Part Weight
Series Type A B C D
Number
" mm " mm " mm " mm lb kg
R300 D6Y0309 2 11.40 289 1.75 44 2.25 57 3.25 83 11.4 5.2
R350 D6Y0359 2 14.00 356 2.10 52 3.10 78 4.40 113 25.1 11.4
R450 D4T5452 2 15.60 397 2.00 51 3.40 86 4.90 121 40.0 18.1
R450 D9W2452 1 15.10 384 3.50 89 3.40 86 4.50 114 36.0 16.3
R500 D4T5502 2 17.10 435 2.75 70 4.25 108 6.50 165 61.8 28.0
R500 D4T5503 2 19.00 483 2.75 70 4.25 108 6.50 165 72.0 32.7
R550 D9W4551 1 17.7 450 3.0 76 92.9 42.1
R550 D9W4552 1 21.5 545 2.9 73 107.5 48.8

B C

HEAVY EXCAVATOR PENETRATOR

Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
J225 D6Y3222HP 7.6 194 1.2 30 1.9 49 2.3 60 5.4 2.4
J250 D1U3252HP 8.5 216 1.3 33 2.2 55 2.7 68 7.4 3.4
J300 D1U3302HP 9.75 248 1.5 38 2.6 67 3.0 77 10.8 4.9
J350 D1U3352HP 11.0 279 1.75 44 2.9 75 3.3 84 15.7 7.1
J400 D7T3402HP 12.1 308 1.9 49 3.5 88 3.7 93 21.0 9.5
J460 D1U3452HP 13.0 33 2.2 56 3.9 98 3.9 99 28.0 12.7
J550 D1U3552HP 15.0 381 2.75 70 4.7 119 4.3 11 46.0 20.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Hensley Dura | Direct Replacement Products 115
 Penetrator AND Loader Penetrator Teeth
Caterpillar® Style Parts

G˚ G˚
D
D D
F˚
F˚ F˚ B
A

E˚ E˚ E˚ A
A

B B
C C C
Type 1 (Center) Type 2 (Flush Mount) Type 4 (Bottom Leg)

ADAPTERS
Dimensions
Weight
Part A B C D E F Lip Thickness
Series Type
Number Bevel Nose
" mm " mm " mm " mm Degree Angle " mm lb kg

J250 D1U1254 2 1.0 25 2.0 51 9.25 235 2.75 70 22O 13O 1.00 25 11.5 5.2
J300 D1U1304 2 1.1 27 2.3 59 9.4 238 3.0 76 22 O
14 O
1.00 25 17.0 7.7
J460 D8E0464 2 2.2 56 3.75 95 12.5 318 4.9 124 23O 13O 1.75 - 2 45 - 51 50.5 22.9
J200 D8J7525 4 0.6 16 1.0 25 3.9 100 2.1 52 23O 14O 0.75 19 3.1 1.4
J200 D1193204 4 1.1 29 3.25 83 4.25 108 2.25 57 22 O
9O
1.00 25 4.6 2.1
J225 D6Y3224 4 1.1 27 3.7 94 5.6 141 2.4 62 22O 8O 1.00 25 5.5 2.5
J250 D6Y3254 4 1.3 33 4.7 119 6.0 152 2.75 70 22O 9O 1.25 32 9.9 4.5
J300 D3G6304 4 1.3 33 4.6 116 8.0 203 3.3 84 22 O
8 O
1.25 32 15.2 6.9
J300 D8E9490 4 1.6 40 5.9 149 8.25 210 3.3 84 23O 12O 1.50 38 14.9 6.8
J350 D3G8354 4 1.7 43 4.75 121 8.25 210 3.5 89 35O 8O 1.50 38 20.5 9.3
J350 D6I6354 4 1.6 41 7.25 184 9.0 229 3.9 97 22 O
12O 1.60 40 20.9 9.5
J400 D6I6404 4 1.8 46 7.0 178 9.0 229 4.6 117 22O 9O 1.75 45 29.7 13.5
J460 D8E6464 4 2.0 51 7.4 187 11.1 283 4.9 124 24O 9O 2.00 50 41.2 18.7
J550 D6I6554 4 2.6 65 11.0 279 13.25 337 5.5 140 22 O
9O 2.40 60 66.0 30.0
J550 D3G9494 1 2.6 65 12.6 321 14.25 362 4.9 124 22O 15O 2.50 64 64.0 29.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

116 Direct Replacement Products | Hensley Dura
 Penetrator AND Ripper Teeth
Caterpillar® Style Parts

B C

HEAVY EXCAVATOR PENETRATOR

Dimensions
Weight
Series Part No. A B C D
" mm " mm " mm " mm lb kg
J225 D6Y3222HP 7.6 194 1.2 30 1.9 49 2.3 60 5.4 2.4
J250 D1U3252HP 8.5 216 1.3 33 2.2 55 2.7 68 7.4 3.4
J300 D1U3302HP 9.75 248 1.5 38 2.6 67 3.0 77 10.8 4.9
J350 D1U3352HP 11.0 279 1.75 44 2.9 75 3.3 84 15.7 7.1
J400 D7T3402HP 12.1 308 1.9 49 3.5 88 3.7 93 21.0 9.5
J460 D1U3452HP 13.0 330 2.2 56 3.9 98 3.9 99 28.0 12.7
J550 D1U3552HP 15.0 381 2.75 70 4.7 119 4.3 110 46.0 20.9
J600 D6I6602HP 18.0 457 3.3 84 5.6 143 5.2 133 81.0 36.8
J700 D4T4702HP 19.6 498 3.4 87 6.0 152 5.7 144 100.0 45.0

B C B C

D D

Type 1 A
(Centerline) Type 2
(Non-Centerline)

RIPPER TEETH FOR DOZERS AND LOADERS

Dimensions
Weight
Series Part No. Type A B C D
" mm " mm " mm " mm lb kg
R300 D6Y0309 2 11.4 289 1.75 44 2.25 57 3.25 83 11.4 5.2
R350 D6Y0359 2 14.0 356 2.1 52 3.1 78 4.4 113 25.1 11.4
R450 D4T5452 2 15.6 397 2.0 51 3.4 86 4.9 121 40.0 18.1
R500 D4T5502 2 17.1 435 2.75 70 4.25 108 6.5 165 61.8 28.0
R500 D4T5503 2 19.0 483 2.75 70 4.25 108 6.5 165 72.0 32.7
R450 D9W2452 1 15.1 384 3.5 89 3.4 86 4.5 114 36.0 16.3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Hensley Dura | Direct Replacement Products 117
 WELD-ON Adapters for Loaders & Excavators
Caterpillar® Style Parts

G˚ G˚
D
D D
F˚
F˚ F˚ B
A

E˚ E˚ E˚ A
A

B B
C C C
Type 1 (Center) Type 2 (Flush Mount) Type 4 (Bottom Leg)

ADAPTERS
Dimensions
Weight
Series Part Number Type A B C D E Lip Thickness
F Nose
Bevel
" mm " mm " mm " mm Angle " mm lb kg
Degree
J250 D1U1254 2 1.0 25 2.0 51 9.25 235 2.75 70 22˚ 13˚ 1.0 25 11.5 5.2
J300 D1U1304 2 1.1 27 2.3 59 9.4 238 3.0 76 22˚ 14˚ 1.0 25 17.0 7.7
J350 D1U1354 2 1.5 38 3.2 81 11.25 286 3.75 95 22˚ 14˚ 1.5 38 30.6 13.9
J460 D8E0464 2 2.2 56 3.75 95 12.5 318 4.9 124 23˚ 13˚ 1.75 - 2 45 - 51 50.5 22.9
J200 D8J7525 4 0.6 16 1.0 25 3.9 100 2.1 52 23˚ 14˚ 0.75 19 3.1 1.4
J200 D1193204 4 1.1 29 3.25 83 4.25 108 2.25 57 22˚ 9˚ 1.0 25 4.6 2.1
J225 D6Y3224 4 1.1 27 3.7 94 5.6 141 2.4 62 22˚ 8˚ 1.0 25 5.5 2.5
J250 D6Y3254 4 1.3 33 4.7 119 6.0 152 2.75 70 22˚ 9˚ 1.25 32 9.9 4.5
J300 D3G6304 4 1.3 33 4.6 116 8.0 203 3.3 84 22˚ 8˚ 1.25 32 15.2 6.9
J300 D8E9490 4 1.6 40 5.9 149 8.25 210 3.3 84 23˚ 12˚ 1.5 38 14.9 6.8
J350 D3G8354 4 1.7 43 4.75 121 8.25 210 3.5 89 35˚ 8˚ 1.5 38 20.5 9.3
J350 D6I6354 4 1.6 41 7.25 184 9.0 229 3.9 97 22˚ 12˚ 1.6 40 20.9 9.5
J400 D6I6404 4 1.8 46 7.0 178 9.0 229 4.6 117 22˚ 9˚ 1.75 45 29.7 13.5
J460 D8E6464 4 2.0 51 7.4 187 11.1 283 4.9 124 24˚ 9˚ 2.0 50 41.2 18.7
J550 D6I6554 4 2.6 65 11.0 279 13.25 337 5.5 140 22˚ 9˚ 2.4 60 66.0 30.0
J550 D3G9494 1 2.6 67 12.6 321 14.25 362 4.9 124 22˚ 15˚ 2.5 64 64.0 29.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

118 Direct Replacement Products | Hensley Dura
 Ripper Guards AND Router Bits
Caterpillar® Style Parts

RIPPER GUARDS

D6J8814 D9W8365
D8, D9 D10, D11
31.4 lb / 14.2 kg 87.0 lb / 39.5 kg
18.6 6.7 5.5
2.5
2.6 4.6
5.2 2.6
3.8 1.6
R 1.3 1.4
2.2
24˚
12.4
16.6
13.9
3.25 4.4

1.6
4.25

G
F
F
G C

H D

E
A

ROUTER BITS
Dimensions
Weight
Part Number A B C D E F G H
" mm " mm " mm " mm " mm " mm " mm Degree lb kg
D4J8665 21.1 537 8.6 219 0.75 19 4.25 108 10.5 267 3.5 89 2.5 64 8O 52.5 23.8
D7J3023 22.75 578 9.6 244 0.9 22 4.8 122 11.4 289 3.5 89 2.5 64 12O 78.3 35.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Hensley Dura | Direct Replacement Products 119

 Compactor Feet AND Scarifier Parts
Caterpillar® Style Parts

F Dia.
F Dia. BB BB BB

EE
AA AA
AA

DC
DC
CC CC
DD DD Type 4
Type 1
Type 3

COMPACTOR FEET
Dimensions
Weight
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
D8K9189 1 6.7 170 2.75 70 2.5 64 1.3 33 4.5 114 0.7 17 8.2 3.7
D2V7053 3 6.6 168 3.2 81 2.8 71 1.6 41 N/A N/A N/A N/A 8.0 3.6
D8K9171 1 9.1 230 3.1 78 3.2 81 1.6 40 5.75 146 0.9 24 13.6 6.2
D2V6628 3 9.0 229 3.6 92 3.5 89 2.0 51 N/A N/A N/A N/A 16.5 7.5
D4V0668 4 8.4 214 3.4 87 3.5 89 1.9 49 N/A N/A N/A N/A 16.2 7.3
D4V3851 4 6.7 170 3.2 81 2.8 71 1.6 41 N/A N/A N/A N/A 10.0 4.5

M/G SCARIFIER SHANK H.D. SCARIFIER TOOTH

D9F5124 D2D5572
11.5 lb / 5.2 kg 3.0 lb / 1.4 kg
1.0

1.8

17.25
0.8
0.8

0.8

0.8

1.25

0.3
0.8
3.0
0.8
7.1

D6Y5230
3.4 lb / 1.5 kg
1.9
1.4

7.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

120 Direct Replacement Products | Hensley Dura

 Vertical Protector AND Cleaner Bar Parts
Caterpillar® Style Parts

CLEANER BAR

D4S7928
12.4 lb / 5.6 kg
8.75

4.0

0.9

0.9
15.9

CLEANER BAR SHANKS

D5V4311
19.8 lb / 8.9 kg

2.75 2.0

1.0

20˚

10.0 7.25

17.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Hensley Dura | Direct Replacement Products 121

 TOP COVERS AND SHANK GUARDS
Caterpillar® Style Parts

TOP COVERS

D1957181 (RH Shown)

D1957180 (Center) D1957182 (LH Opposite) D1133140TP
34.0 lb / 15.4 kg 35.0 lb / 15.9 kg 26.0 lb / 11.8 kg
(988) (988) (980F)
1.5
1.4 1.4

11.3
5.3
6.75 13.5 6.75
13.9
15.8

2.8
1.6
0.9 15˚
0.9 0.6
2.5
2.5
2.3 2.3
22.5˚ 4.75 22.5˚ 4.75
7.75 7.75

SHANK GUARDS

D9N4621 D1U3644 D8E1848 D6J8814

Shank Guard Shank Guard Shank Guard D8, D9
167.0 lb / 75.7 kg 90.0 lb / 40.8 kg 56.0 lb / 25.4 kg 31.4 lb / 14.2 kg
1.75 x 2.6
slot 6.5 3.1 5.0 18.6
2.5
6.8 2.6
5.25 5.2 2.6
1.75 29.0 3.8
23.9 Dia.
19.1 R 1.3 1.4
26.5
4.1 24˚
1.4 Dia. 3.25 12.4
1.9 X 1.5 12.25
SLOT
9.0 3.25 4.4
4.6

D9W8365
D10, D11 D1324716 D1321015 D1321016
87.0 lb / 39.5 kg 52.8 lb / 23.9 kg 174 lb / 78.9 kg 234 lb / 106.1 kg
6.7 5.5 4.9 2.6 6.7 5.5 6.1

4.6 4.6
1.6 1.6
2.2 2.2
28.3

36.2

4.3
16.6 16.6
13.9 13.9
13.9

1.6 4.4 1.6 4

4.25 4.25
6

6.6
Ø1.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

122 Direct Replacement Products | Hensley Dura

 1/2 ARROW SEGMENTS
Caterpillar® Style Parts

A F
D E
C

C C

B
I

B
G
C

C C
B

A
C
B

A
A

F F A H
J K
D E D E D D
F E A
Type 1 Type 2 Type 3 Type 4
(2-Hole) (3-Hole) (4-Hole) (5-Hole)

1/2 ARROW SEGMENTS

Dimensions
Part
Type A B C D E F
Number
" mm " mm " mm " mm " mm " mm
D1133141 1 16.4 416.0 12.9 328.0 15.3 134.0 2.8 71.0 1.6 41.0 .63 16.0
D1133142 1 16.4 416.0 12.9 328.0 15.3 134.0 2.8 71.0 1.6 41.0 .63 16.0
D1099080 2 16.5 418.0 13.5 342.0 3.3 85.0 3.3 85.0 2.6 75.0 1.8 45.0
D1099082 2 16.6 421.0 13.5 342.0 3.3 85.0 3.3 85.0 2.6 75.0 1.8 45.0
D1099081 2 16.6 421.0 13.5 342.0 3.3 85.0 3.3 85.0 2.6 75.0 1.8 45.0
D1167460 2 16.6 421.0 12.3 312.0 3.3 85.0 3.3 85.0 2.6 75.0 1.8 45.0
D1167461 2 16.6 421.0 12.3 312.0 3.3 85.0 3.3 85.0 2.6 75.0 1.8 45.0
D1167462 2 16.6 421.0 12.3 312.0 3.3 85.0 3.3 85.0 2.6 75.0 1.8 45.0
D2755460 3 19.5 495.0 16.1 410.0 1.5 37.0 1.5 37.0 1.5 37.0 1.5 37.0
D2755461 3 18.9 480.0 17.2 436.0 1.5 37.0 1.5 37.0 1.5 37.0 1.5 37.0
D2755462 3 18.9 480.0 17.2 436.0 1.5 37.0 1.5 37.0 1.5 37.0 1.5 37.0
D1099030 4 24.9 633.0 17.3 440.0 3.3 85.0 3.3 85.0 3.3 85.0 3.3 85.0
D1099033 4 24.9 633.5 24.5 623.2 3.3 85.0 3.3 85.0 3.3 85.0 3.3 85.0
D1176805 4 28.7 728.0 15.7 398.0 10.7 271.0 6.8 172.0 12.6 321.0 18.0 457.0
D1176806 4 28.7 728.0 15.7 398.0 10.7 271.0 6.8 172.0 12.6 321.0 18.0 457.0

1/2 ARROW SEGMENTS (CONTINUED)

Dimensions
Part Weight
G H I J K
Number
" mm " mm " mm " mm " mm lb kg
D1133141 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 94 42.6
D1133142 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 94 42.6
D1099080 5.5 140.0 N/A N/A N/A N/A N/A N/A N/A N/A 105 47.6
D1099082 5.5 140.0 N/A N/A N/A N/A N/A N/A N/A N/A 109 49.4
D1099081 5.5 140.0 N/A N/A N/A N/A N/A N/A N/A N/A 109 49.4
D1167460 .63 16.0 N/A N/A N/A N/A N/A N/A N/A N/A 87 39.4
D1167461 .63 16.0 N/A N/A N/A N/A N/A N/A N/A N/A 90 40.8
D1167462 .63 16.0 N/A N/A N/A N/A N/A N/A N/A N/A 90 40.8
D2755460 3.9 100.0 2.4 60.0 N/A N/A N/A N/A N/A N/A 186 84.3
D2755461 3.9 100.0 2.4 60.0 N/A N/A N/A N/A N/A N/A 213 96.6
D2755462 3.9 100.0 2.4 60.0 N/A N/A N/A N/A N/A N/A 213 96.6
D1099030 5.2 131.5 2.6 75.0 1.0 26.0 N/A N/A N/A N/A 354 160.6
D1099033 5.2 132.1 2.6 75.0 1.0 26.0 N/A N/A N/A N/A 483 219.1
D1176805 17.3 440.0 1.4 36.0 1.4 36.0 3.0 75.0 5.5 140.0 351 142.9
D1176806 17.3 440.0 1.4 36.0 1.4 36.0 3.0 75.0 5.5 140.0 351 142.9
Cat and Caterpillar are registered trademarks of Caterpillar, Inc.
® ®

Hensley Dura | Direct Replacement Products 123

 SHROUDS, PROTECTORS, AND END BITS
Caterpillar® Style Parts

SHROUDS

D1386529 D1571027 D1386551

Straight Heel Shroud Curved Heel Shroud Curved Heel Shroud
30 lb / 13.6 kg 59 lb / 26.8 kg 70 lb / 31.8 kg
6.9 7.6 5

6.7

8
9.8
1 1.2 1.7
1.1

6
6 7.9
1.2

1 1.1
1.7
8 10.6 8.7

PROTECTORS

D2530066 (RH Shown) D1662877 D9J9600

D2530067 (LH Opposite) Sidebar Protector Sidebar Protector
Corner Protector 40 lb / 18.1 kg 45 lb / 2.3 kg
70 lb / 31.8 kg
Ø1

7.9
17.3
.1

4.2
2.3±.04

R50.8
6.7 3
3˚
10

3˚
2.6

10±.04
8.8

10
2 - 1.5

22.8
Ø1.5
18.4
3.3

˚
119 3
1.3 0

3.6
+

0 2.5 5.4
R7 11.8
3 Ø.9
1.5
13
2˚
3.6
1.3
1.2

.8

2-Ø58

END BITS

D2755941 (RH Shown)

D2755942 (LH Opposite)
End Bit
319 lb / 144.7 kg

2.3 7 2
4

3 7.1 3
18.6

28.5 5.4
Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

124 Direct Replacement Products | Hensley Dura

 VERTICAL PROTECTOR AND SIDECUTTERS
Caterpillar® Style Parts

VERTICAL PROTECTOR - MODULOK

D1250800
122.0 lb / 55.3 kg
Vertical protector fastens with
(2) 8E4708P (pin) & (2) 4T4707W (washer)
2.6

39.7 23.7

5.4

EXCAVATOR SIDECUTTER DETAILS

D8J9614 (LH Shown)

D8J9615 (RH Opposite)
50.0 lb / 22.7 kg ea. D0964747 (LH Shown) D7Y0357 (RH Shown)
Each Requires (3) 1 x 3 Plow Bolts D0964748 (RH Opposite) D7Y0358 (LH Opposite)
Plow Bolt Assembly No. A10-300 32 lb / 14.5 kg ea. 40 lb / 18.1 kg ea.
5.25 8.4
4.4

3.9
5.4

10.7
6
4.

4.5
6.3

3.9 4 - Ø25
.1

6.7
11

11.9
18.4
12.6 .7

2.5
1
2.1

.8
.6
.5

.4
14.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Hensley Dura | Direct Replacement Products 125

 1 PIECE BOLT-ON TEETH
Caterpillar® Style Parts

1 PIECE BOLT-ON TEETH

D1324720
4.0 lb / 1.8 kg
Direct replacement for Cat® 132-4720 tooth. Fits Cat 216, 226, 236 and 246 series skid steer loaders.
Uses (1) 11/16 x 2 1/4 hex bolt w/lock nut and (1) 11/16 x 2 hex head bolt w/lock nut.

2.3 2.6

.6 Dia.

2.4 0.9

5.25 4.0

D1358203
6.3 lb / 2.9 kg
3.0
2.4
6.0

1.9

11
0.80.8
+

0.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

126 Direct Replacement Products | Hensley Dura

 CONICAL AND RIPPER TEETH
Esco® Style Parts

B C

CONICAL TEETH
Dimensions
Part Weight
Number A B C D
" mm " mm " mm " mm lb kg
D18S 5.2 133 2.2 57 2.5 63 2.0 52 2.2 1.0
D25S 6.9 175 2.5 64 3.2 80 3.1 78 4.2 2.0
D30S 7.1 181 3.1 78 3.7 94 3.1 79 5.1 2.3
D35S 8.3 211 3.4 86 4.4 112 3.5 90 8.2 3.7
D40S 9.5 241 4.1 105 N/A N/A N/A N/A 12.3 5.6
D45S 10.4 264 4.3 108 N/A N/A N/A N/A 17.1 7.8

B C

RIPPER
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
22R D22R10 10.6 270 1.8 46 2.4 61 2.9 74 8.5 3.9
25R D25R12 11.9 302 1.9 50 2.5 64 2.3 57 13.7 6.2
25R D25R112 11.3 286 2.0 52 3.5 89 4.0 100 10.5 4.8

Esco® and Super V® are registered trademarks of Esco Corp.

Hensley Dura | Direct Replacement Products 127
 TWIST-ON AD AND TWIST-ON SYL TEETH
Esco® Style Parts

C
B
A

D
TWIST-ON AD TEETH
Dimensions
Part Weight
Number A B C D
" mm " mm " mm " mm lb kg
DV19AD 7.5 191.4 1.5 39 3.1 79.5 2.8 70.7 6.6 3.0
DV23AD 8.6 218 1.8 46 3.5 89.5 3.3 83.3 10.8 4.9
DV29AD 9.7 247 2.2 57 3.8 97 3.6 91 14.5 6.6
A direct replacement for Esco® Super V® tooth system

SUPER V - SYL
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
V19 DV19SYL 7.2 183 2.5 63 2.0 51 1.9 48 4.9 2.2
V23 DV23SYL 8.2 208 2.9 75 2.4 61 N/A N/A 7.2 3.3
V29 DV29SYL 9.4 239 3.5 89 2.5 63 2.9 74 9.9 4.5
V33 DV33SYL 10.3 262 4.0 102 2.75 70 3.2 82 15.0 6.8
V39 DV39SYL 11.5 292 4.8 121 3.1 79 3.6 91 21.4 9.7
V43 DV43SYL 12.75 324 5.0 127 3.4 87 3.9 101 29.1 13.2
V51 DV51SYL 13.6 345 5.5 140 N/A N/A 4.3 110 33.3 15.1
V59 DV59SYL 14.8 378 5.9 149 N/A N/A 4.6 117 42.6 19.3
V61 DV61SYL 15.2 385 5.8 147 N/A N/A N/A N/A 54.8 24.9
V69 DV69SYL 17.2 436.3 6.7 170 N/A N/A 5.6 143.5 85.8 38.9
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

128 Direct Replacement Products | Hensley Dura
 TWIST-ON RC AND TWIST-ON RYL TEETH
Esco® Style Parts

C
A

D
TWIST-ON RC TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV39RC 12.8 325 1.5 38 4.9 123.5 4.6 117 24.9 11.3
DV43RC 14.3 362 1.7 42 5.4 138 5.2 131 33.5 15.2
DV51RC 14.6 370 N/A N/A 5.7 145.8 5.9 150 37.9 17.2
DV59RC 16.5 420 1.9 48 6.5 166 6.4 161.6 48.4 22.0
A direct replacement for Esco® Super V® tooth system

C
B

A
D

TWIST-ON RYL TEETH

Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV33RYL 9.4 239 4.0 102 4.3 108 4.0 102.4 6.3 4.0
DV39RYL 10.4 265 4.8 121 4.8 122 4.6 117.5 20.2 9.2
DV33RYL 9.4 239 4.0 102 4.3 108 4.0 102.4 13.9 6.3
DV43RYL 11.4 290.5 5.0 126 5.4 137 5.2 132.4 26.4 12.0
DV51RYL 12.5 317.5 5.1 129 5.9 151 5.6 142.5 35 15.9
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

Hensley Dura | Direct Replacement Products 129
 TWIST-ON S5F AND TWIST-ON SD TEETH
Esco® Style Parts

C
B
A

D
TWIST-ON S5F TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV23S5F 8.2 208 5 127 3.5 89.5 3.3 84 8.8 4.0
A direct replacement for Esco® Super V® tooth system

C
B

A
D

TWIST-ON SD TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV29SD 9.6 244 2.4 60 3.8 97 3.6 91 10.8 4.9
DV33SD 11.1 282 2.6 66 4.3 108 4.0 102 15.8 7.2
DV39SD 12.4 315 3.0 75 4.9 123.5 4.6 117.5 22.9 10.4
DV43SD 13.7 347 3.1 80 5.4 138 5.2 131.4 32.3 14.7
DV51SD 13.8 350 3.1 80 5.9 150 5.7 145.8 34.5 15.6
DV59SD 15.77 400.5 3.3 83 6.7 171 6.8 171.5 48.6 22.0
DV61SD 16.9 430 3.5 89 7.1 181 7.4 187.07 59 26.8
DV69SD 18.5 470 3.9 100 8.6 218 7.9 201 88.7 40.2
DV71SD 19.7 500 4.25 108 9.8 249.5 8.7 220.7 100.3 45.5
DV81SD 22.4 570 4.7 120 11.2 285.6 10.0 253.3 156.2 70.9
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

130 Direct Replacement Products | Hensley Dura
 TWIST-ON SHV AND TWIST-ON TF TEETH
Esco® Style Parts

C
B
A

D
TWIST-ON SHV TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV33SHV 10.3 262 4.4 113 4.3 108 4.1 103 18.3 8.3
DV51SHV 14.3 363 6.1 155 5.9 150 5.7 145.5 48.4 22.0
A direct replacement for Esco® Super V® tooth system

C
B

A
D

TWIST-ON TF TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV19TF 7.2 184 4.4 112 3.1 79.5 2.7 69 5.9 2.8
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

Hensley Dura | Direct Replacement Products 131
 TWIST-ON TL AND TWIST-ON TY TEETH
Esco® Style Parts

C
B
A

D
TWIST-ON TL TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV17TL 5.9 151 2.0 51 2.6 65 2.2 54.8 1.1 0.5
A direct replacement for Esco® Super V® tooth system

C
B

A
D

TWIST-ON TY TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV19TY 7.3 185 2.5 63 3.1 79.5 2.8 70.7 2.3 2.8
DV23TY 8.7 221.4 3.0 75 3.5 89.5 3.3 84 8.4 3.8
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

132 Direct Replacement Products | Hensley Dura
 TWIST-ON TVY AND TWIST-ON TVYH TEETH
Esco® Style Parts

D
B
A

C
TWIST-ON TVY TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV17TVY 6.9 175 2.7 61.7 2.2 54.8 2.6 65 2.6 1.2
DV19TVY 7.7 196 3.1 80 2.7 69.5 3.1 79.5 5.3 2.4
DV23TVY 8.7 220 3.4 87.5 3.3 83 3.5 89.5 7.3 3.3
DV33TVY 11.5 292 4.5 115 4.1 105 4.4 112 14.5 6.6
DV39TVY 150.6 332 59.0 130 53.3 117.4 58.1 128 21.3 9.7
DV43TVY 14.2 361.5 5.5 139 5.2 131.3 2.3 140.6 29.7 13.5
A direct replacement for Esco® Super V® tooth system C
B

A
D

TWIST-ON TVYH TEETH

Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV29TVYH 9.1 232 0.75 19 3.8 97 3.6 91 9.9 4.5
DV33TVYH 10.2 260 4.1 105 4.3 108 4.1 103 14.1 6.4
DV39TVYH 11.6 295 4.7 120 4.8 123 4.6 118 20.7 9.4
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

Hensley Dura | Direct Replacement Products 133
 TWIST-ON TYL AND TWIST-ON VY TEETH
Esco® Style Parts

C
A

D
TWIST-ON TYL TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV17TYL 5.9 151 2.0 51 2.6 65 2.2 54.8 1.2 0.5
A direct replacement for Esco® Super V® tooth system

B
C

A
D

TWIST-ON VY TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV17VY 6.9 175 0.2 5 2.6 65 2.2 54.8 2.2 1.0
DV19VY 7.80 197 0.5 11.5 3.1 79.5 2.7 69.5 5.5 2.5
DV23VY 8.7 221 0.5 13 3.5 89.5 3.3 83.3 6.8 3.1
DV29VY 10.6 269 0.4 9 3.8 97 3.6 91 8.4 3.8
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

134 Direct Replacement Products | Hensley Dura
 TWIST-ON VYH AND TWIST-ON VX TEETH
Esco® Style Parts

C
A

D
TWIST-ON VYH TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV29VYH 9.1 232 0.5 13 3.8 97 3.6 91 8.6 3.9
DV33VYH 10.2 260 0.6 14 4.3 108 4.1 103 14.1 6.4
DV39VYH 11.6 295 0.6 15 4.8 123 4.6 118 18.7 8.5
DV43VYH 12.9 328 0.7 17 5.4 137 5.0 128 25.5 11.6
A direct replacement for Esco® Super V® tooth system

B
D

TWIST-ON VX TEETH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
DV61VX 18.1 459 1.1 28 7.0 177.4 6.7 170.5 49.9 22.6
A direct replacement for Esco® Super V® tooth system

Esco® and Super V® are registered trademarks of Esco Corp.

Hensley Dura | Direct Replacement Products 135
 EXCAVATOR SIDECUTTER
Esco® Style Parts

EXCAVATOR SIDECUTTER

DPDE31329
37.3 lb / 17.0 kg
2.17
R0 0.75
.5
3

2.5
1.2
3.94

8.9
.1
Ø1
11.7

26.0

6.8

26.0 2.4

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

136 Direct Replacement Products | Hensley Dura

Standard AND Star teeth
H&L Style Parts

B C

STANDARD
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
D230 6.1 155 2.1 54 1.6 40 1.7 43 2.7 1.2
D23HXL 5.6 143 2.1 51 1.6 40 1.7 43 2.4 1.1
D23HXS 5.3 1 2.10 54 1.6 40 1.7 43 2.1 1.0
D24 6.75 171 2.1 54 1.6 40 2.1 54 3.6 1.6
D240 7.3 186 2.2 56.5 1.6 40 2.1 54 4.2 2.0
D250S 7.3 186 239.0 73 2.1 54 2.1 54 7.3 3.3

B C

STAR
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
D23ST 6.1 155 1.25 32 1.6 40 1.7 43 2.6 1.2

Hensley Dura | Direct Replacement Products 137

 TIGER AND TWIN TIGER TEETH
H&L Style Parts

TIGER
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
D23T 6.0 153 N/A N/A 1.6 40 1.7 43 2.2 1.0
DT23L 6.4 163 N/A N/A 1.6 40 1.7 43 2.2 1.0

B C

REGULAR TWIN TIGER

Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
D23WTL 6.4 163 3.00 76 1.6 40 1.7 43 2.6 1.2
D230WTL 6.2 157.5 3.00 75 1.6 40 1.7 43 2.5 1.13

138 Direct Replacement Products | Hensley Dura

 CRIMP-ON TOOTH AND WELD-ON ADAPTERS
H&L Style Parts

B C

CRIMP-ON TOOTH
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
D3CHL 5.5 140 2.1 52.5 2.5 63 2.3 59 2.4 1.1

D D

C
F˚ F˚ B

E˚ A
E˚ A

B C
Type 1 Type 4

WELD-ON ADAPTERS
Dimensions
Weight
Part Number Type A B C D E F Lip Thickness
Bevel Nose
" mm " mm " mm " mm Degree Angle " mm lb kg

D2740MW23 1 0.8 21 2.9 73 6.1 154 1.5 38 24° 16° 0.75 19 4.3 1.9
D2740W23 1 1.1 28 2.1 54 4.5 114 1.5 4 24° 16° 1.0 25 3.5 1.6
D274023 1 1.1 28 2.9 73 5.4 137 1.5 4 24° 16° 1.0 25 4.4 2.0
D83423 4 1.1 27 0.75 19 4.1 105 1.5 4 24° 16° .6 - .75 16 - 19 2.9 1.3
DD83423 4 .76 19.18 1.0 26.2 7 178.0 1.5 37.31 30° .75° 0.75 19 3.1 1.4

Hensley Dura | Direct Replacement Products 139

 STANDARD AND SYL TEETH
Hensley Parabolic® Style Parts

B C

STANDARD
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
156 DX156 4.5 114 1.8 46 1.6 41 1.6 41 1.4 0.6
156 DX156H 5.5 140 2.0 51 1.6 41 1.6 41 2.6 1.1
156 DX156L 5.1 130 1.9 49 1.6 41 1.6 41 1.7 0.8
220 DX220 7.0 178 2.7 69 2.25 57 2.1 54 6.0 2.7
290 DX290 8.0 203 3.25 83 3.7 94 2.7 68 8.1 3.7
330 DX330 9.1 232 3.6 92 3.4 86 3.1 80 12.2 5.5
370 DX370 10.3 261 4.1 105 3.7 94 3.4 86 16.1 7.3
400 DX400 9.9 251 4.1 105 4.1 105 3.0 76 15.7 7.1
410 DX410 11.4 289 4.4 113 4.0 103 3.7 94 21.8 9.9

B C

SYL
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
290 DX290SYL 8.75 222 3.7 94 3.7 94 2.7 68 8.5 3.8
330 DX330SYL 10.0 254 4.25 108 3.4 86 3.1 80 13.3 6.0
370 DX370SYL 11.25 286 4.6 117 3.6 92 3.4 86 18.2 8.3
400 DX400SYL 10.75 273 4.9 124 4.0 102 3.0 76 18.3 8.3
410 DX410SYL 12.5 317 5.1 130 4.1 103 3.75 95 26.3 11.9
450 DX450SYL 13.75 349 5.6 143 4.6 116 4.3 110 34.3 15.6

140 Direct Replacement Products | Hensley Dura

FLARE AND TIGER TEETH
Hensley Parabolic® Style Parts

B C

FLARE
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
220 DX220F 7.0 178 4.5 114 2.25 57 2.1 54 7.5 3.4
290 DX290F 8.0 203 6.25 159 3.7 94 2.7 68 10.9 4.9
330 DX330F 9.6 244 7.25 184 3.4 86 3.1 80 17.8 8.1
400 DX400F 10.25 260 8.0 203 4.0 102 3.0 76 22.6 10.3
410 DX410F 11.4 289 9.0 229 4.1 103 3.75 95 34.5 15.7

B C

TIGER
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
156 DT156 5.9 149 N/A N/A 1.6 41 1.6 41 1.9 0.9
156 DT156 5.8 147 1.5 37.6 1.6 41.4 1.6 41.5 1.9 0.9
156 DT156L 6.25 159 N/A N/A 1.6 41 1.6 41 1.8 0.8
156 DT156T 5.8 147 1.5 37.6 1.6 41.4 1.6 41.5 1.9 0.9
220 DT220L 8.4 213 N/A N/A 2.25 57 2.1 54 6.0 2.7
290 DT290 9.6 244 N/A N/A 3.7 94 2.7 68 8.1 3.7
330 DT330 11.0 279 N/A N/A 3.4 86 3.1 80 12.2 5.5
370 DT370 12.0 305 N/A N/A 3.6 92 3.4 86 15.9 7.2
400 DT400L 12.25 311 N/A N/A 4.0 102 3.0 76 17.4 7.9
410 DT410 13.4 340 N/A N/A 4.1 103 3.75 95 23.5 10.7
450 DT450 15.0 381 N/A N/A 4.6 116 4.3 110 31.3 14.2

Hensley Dura | Direct Replacement Products 141

 UT TIGER AND TWIN TIGER TEETH
Hensley Parabolic® Style Parts

B C

UT TIGER
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
156 DX156UT 6.25 159 3.3 84 1.6 41 1.6 41 2.5 1.1
220 DX220UT 8.4 213 4.3 109 2.25 57 2.1 54 7.5 3.4
290 DX290UT 9.6 244 4.9 124 3.7 94 2.7 68 10.1 4.6
330 DX330UT 11.0 279 5.6 141 3.4 86 3.1 80 14.4 6.5
370 DX370UT 12.0 305 6.3 160 3.6 92 3.4 86 21.5 9.8
400 DX400UT 12.25 311 6.5 165 4.0 102 3.0 76 22.0 9.9
410 DX410UT 13.4 340 7.0 178 4.1 103 3.75 95 30.3 13.7
500 DX500UT 16.4 416 8.3 211 5.0 127 4.7 119 50.0 22.7

B C

REGULAR TWIN TIGER

Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
156 DX156WTL 6.25 159 3.2 81 1.6 41 1.6 41 2.1 0.9

142 Direct Replacement Products | Hensley Dura

 LOADER PENETRATOR TEETH AND ADAPTERS
Hensley Parabolic® Style Parts

B C

LOADER PENETRATOR
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
410 DX410RP3 13.1 333 4.3 109 4.1 103 3.75 95 42.2 19.1
450 DX450RP2 13.25 336 4.75 121 4.6 116 4.3 110 43.7 19.8

F˚ C

A
E˚

WRAP-AROUND ADAPTERS
Dimensions
Weight
Part A B C D E F Lip Thickness
Series
Number Bevel Nose
" mm " mm " mm " mm Degree Angle " mm lb kg

156 D552X156 0.8 21 3.5 89 5.5 140 2.3 57 30° 15° 0.75 21 5.4 2.4
156 D550X156 1.1 29 2.75 70 6.25 159 2.1 56 26° 13° 1.0 25 4.7 2.1
220 D109X220 1.3 33 5.25 133 8.25 210 3.0 76 30° 15° 1.25 32 15.5 7.0
290 D127X290 1.3 33 4.75 121 10.0 254 3.6 92 30° 12° 1.25 32 21.5 9.8
290 D158X290 1.5 39 6.4 163 9.5 241 3.6 92 30° 12° 1.50 38 21.5 9.8
330 D158X330 1.6 40 6.75 171 10.25 260 4.25 108 30° 15° 1.50 38 34.3 15.6
400 D802X400 2.1 53 6.0 152 12.2 310 5.1 130 30° 15° 2.0 50 50.3 22.8
410 D940X410 2.1 54 5.25 133 12.0 305 5.1 130 30° 12° 2.0 50 45.4 20.6

Hensley Dura | Direct Replacement Products 143

 STANDARD LONG AND HEAVY LONG TEETH
Hyundai® Style Parts

STANDARD LONG
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
R360 D61E70101 10.4 265 4.6 116 3.8 97 3.4 86 24.3 11.0
N/A DE2623046 10.0 255 3.6 92 N/A N/A N/A N/A 16.8 7.6
N/A DE1613027 8.7 220 3.5 88 N/A N/A N/A N/A 11.2 5.1

HEAVY LONG
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
R290-9 D61N831310 10.50 266 3.8 96 3.4 86 3.0 75 19.7 8.9
R360 D61NA31310 10.9 278 5.0 128 3.4 86 3.0 75 28.5 12.9
R450 -
D61NB31310 13.5 343 5.1 130 3.4 88 3.5 90 46.7 21.2
500
N/A D61Q631310 8.9 225 3.9 100 N/A N/A N/A N/A 19.7 8.9

144 Direct Replacement Products | Hensley Dura

ROCK CHISEL AND TIGER TEETH
Hyundai® Style Parts

ROCK CHISEL
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
N/A DE1613027RC 9.40 240 N/A N/A N/A N/A N/A N/A 14.2 6.4
N/A DE2623046RC 11.0 280 N/A N/A N/A N/A N/A N/A 22.4 10.1

TIGER
Dimensions
Part Weight
Series A B C D
Number
" mm " mm " mm " mm lb kg
N/A DE2623046T 11.8 300 0.6 15 N/A N/A N/A N/A 20.4 9.3

Hensley Dura | Direct Replacement Products 145

 STANDARD AND HEAVY DUTY TEETH
Komatsu® Style Parts

B C

STANDARD
Dimensions
Part Weight
Model A B C D
Number
" mm " mm " mm " mm lb kg
PC200 D2057019570 8.75 222 3.0 51 2.9 75 3.1 79 9.7 4.4
PC200-350 D2077014280 11.1 282 3.9 100 N/A N/A N/A N/A 20 9.1
PC220-360 D2077014151 9.6 244 3.5 90 2.9 75 3.1 79 14.6 6.6
PC400 D2087014152 10.7 271 4.5 114 N/A N/A N/A N/A 20.9 9.5
PC600 D2097054210 13.8 350 5.5 140 7.0 179 7.4 189 65.5 29.7
PC1000 D21N7214290 17.13 435 6.4 162 4.8 122 7.1 180 85.0 38.5
WA180 D20X7014160 6.9 175 2.6 65 N/A N/A N/A N/A 5.1 2.3
WA320 D2027012130 7.9 200 3.2 80 3.9 99 3.9 98 9.0 4.0
WA350 -
D4238471140 10.5 267 3.9 98 4.9 123.5 4.5 115 16.7 7.6
WA470
WA500 -
D4268471110 11.4 290 4.1 105 4.25 108 4.3 109 28.0 12.7
WA600
C
B

HEAVY DUTY TEETH FOR EXCAVATOR

Dimensions
Part Weight
Model A B C D
Number
" mm " mm " mm " mm lb kg
PC220-
D2077014151H 11.2 285 1.6 40 5.0 128 4.8 121 18.7 8.5
PC360
PC400-
D2087014152H 12.8 325 1.8 46 6.1 156 5.4 136 31.2 14.2
PC450

Komatsu® is a registered trademark of Komatsu America Corp.

146 Direct Replacement Products | Hensley Dura
 TIGER AND ROCK CHISEL TEETH
Komatsu® Style Parts

B
C

TIGER
Dimensions
Part Weight
Model A B C D
Number
" mm " mm " mm " mm lb kg
PC100
PC120
D2057019570TL 10.6 27 N/A N/A 2.9 75 3.1 79 13.2 6.0
PC150
PC200
PC400-450 D2087014152T 13.8 350 N/A N/A N/A N/A N/A N/A 28.2 12.8
PC600-850 D2097054210T 16.6 421 N/A N/A N/A N/A N/A N/A 52.6 23.9
PC1000 D21N7214290T 21.7 550 N/A N/A N/A N/A N/A N/A 83.6 37.9
C
B

ROCK CHISEL
Dimensions
Part Weight
Model A B C D
Number
" mm " mm " mm " mm lb kg
PC200-
D2057019570RC 10 254 3.0 77 4.0 102 4.3 108 12.3 5.6
PC228
PC220-
D2077014151RC 11.2 285 1.9 48 5.0 125 4.9 119 19.8 9.0
PC360

Komatsu® is a registered trademark of Komatsu America Corp.

Hensley Dura | Direct Replacement Products 147
 SHORT SHARP TEETH AND END BITS
Komatsu® Style Parts

C
B

D
A

SHORT SHARP TEETH FOR LOADER

Dimensions
Part Weight
Model A B C D
Number
" mm " mm " mm " mm lb kg
WA700 D4277013731 14.1 352 5.4 138 2.5 164 7.0 179 62.9 28.5

END BITS

Fits Dozer Models: D155A-3/5, D275A-2/5 Fits Dozer Models: D375A-1, D375A-2, D375A-3
D17M7121940 (RH shown) D1957161940 (RH shown)
D17M7121930 (LH opposite) D1957161930 (LH opposite)
162.0 lb / 73.5 kg 246.0 lb / 111.6 kg
Plow bolts not available from Hensley Industries Requires (8) A114-412 plow bolt assemblies
26.0
20.9 3.0
5.0

5.8 5.8 23.0

2.25 3.1 2.0
3.1 4.5

3.6
3.9
13.0 3.9
16.8 15.5
18.75

3.3 4.9 4.1 4.4 5.1

4.4 29.0

Komatsu® is a registered trademark of Komatsu America Corp.

148 Direct Replacement Products | Hensley Dura
 SIDECUTTERS AND SHANK GUARDS
Komatsu® Style Parts

SIDECUTTERS

D2077034160 (LH shown) D2057074180 (LH shown) D2087034160 (LH shown)

D2077034170 (RH opposite) D2057074190 (RH opposite) D2087034170 (RH opposite)
42.0 lb / 19.1 kg 33.0 lb / 15.0 kg 59.0 lb / 26.8 kg
14.2 1.1
6.2 16.5

3.2 3.2 4.0 4.0

14.2

14.5

13.8
6.2
13.6

3.8 ø1.3

3.9
6.7
4.0

1 5.6 0.9

SHANK GUARDS

D9N4621 D1U3644 D8E1848 D6J8814

Shank Guard Shank Guard Shank Guard D8, D9
167.0 lb / 75.7 kg 90.0 lb / 40.8 kg 56.0 lb / 25.4 kg 31.4 lb / 14.2 kg
1.75 x 2.6
slot 6.5 3.1 5.0 18.6
2.5
6.8 2.6
5.25 5.2 2.6
1.75 29.0 3.8
23.9 Dia.
19.1 R 1.3 1.4
26.5
4.1 24˚
1.4 Dia. 3.25 12.4
1.9 X 1.5 12.25
SLOT
9.0 3.25 4.4
4.6

D9W8365 D1324716 D1321015 D1321016

D10, D11 52.8 lb / 23.9 kg 174 lb / 78.9 kg 234 lb / 106.1 kg
87.0 lb / 39.5 kg 4.9 2.6 6.7 5.5 6.1
6.7 5.5
4.6
4.6 1.6
1.6 2.2
28.3

36.2

2.2 4.3
16.6
13.9
16.6
13.9
13.9

4.4 1.6 4
4.25
6

1.6 6.6
Ø1.

4.25

D17M7821330 D1957821320
38.7 lb / 17.6 kg 32.1 lb / 14.5 kg
9.6
ø1.4

13.6

18.4
19.3

3.1
15.0

4.4

3.1
Komatsu® is a registered trademark of Komatsu America Corp.
Hensley Dura | Direct Replacement Products 149
 Adapters
Komatsu® Style Parts

D2079393120 D4198471111
21.3 lb / 9.7 kg 22.2 lb / 10.1 kg

4.5
4.5

13.11

1.6+1.2
13.5

1.1
4.4

3.7
D4198471131 (missing artwork) D4238471111
21.1 lb / 9.6 kg 28.7 lb / 13.0 kg
9.8

4.6

5.4
6.5

1.5
1.1 4.8

14.4
4.8

1.6

D4238471121 (LH shown)

D4238471131 (RH opposite)
37.5 lb / 17.0 kg
4.8

4.5

14.6
1.5
7.6

Komatsu® is a registered trademark of Komatsu America Corp.

150 Direct Replacement Products | Hensley Dura
 3.2
DIRECT REPLACEMENT PRODUCTS
Hensley Designed System - 5 Series
135 Teeth & Fasteners
5 Series

For excavators with operating weights up to 20,000 lbs

and loaders with breakout forces of up to 18,000 lbs.

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
135 STD 5.4 138 2.25 57 2.0 51 1.8 45 3.1 1.4
135 T135 Tiger 6.7 170 0.2 4 2.0 51 1.8 45 3.1 1.4
135WT Twin Tiger 6.7 170 3.3 83 2.0 51 1.8 45 3.5 1.6

FASTENERS

Roll Pin
P135
0.2 lb / 0.009 kg

2.6

0.6 DIA.

Note: Measurements are in inches.

Hensley Designed System - 5 Series | Direct Replacement Products 153

 235 Teeth, Fasteners & Removal Tools
5 Series

For excavators with operating weights up to 30,000 lbs

and loaders with breakout forces of up to 28,000 lbs.

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
235 235 STD 7.0 178 2.9 75 2.5 64 2.2 56 6.3 2.9

FASTENERS REMOVAL TOOLS

Spiral Pin Pin Removal Tool

P235 PRT235
0.1 lb / 0.05 kg 3.2 lb / 1.4 kg

3.4

15.0

0.6 DIA.

Note: Measurements are in inches.

154 Direct Replacement Products | Hensley Designed System - 5 Series

295 Teeth & Fasteners
5 Series

For excavators with operating weights up to 46,000 lbs

and loaders with breakout forces of up to 48,000 lbs.

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
295 STD 8.0 203 3.25 83 3.0 75 2.5 64 8.2 3.7
T295 Tiger 9.6 244 0.2 5 3.0 75 2.5 64 8.7 3.9
295WT Twin Tiger 9.6 244 4.6 4 3.0 75 2.5 64 10.5 4.8
295 295F Flare 8.0 203 6.3 159 3.0 75 2.5 64 12.8 5.8
295RC RC 8.75 222 3.0 76 3.0 75 2.5 64 10.3 4.7
295AP Paneled 8.5 216 4.0 102 3.0 75 2.5 64 10.8 4.9
295SYL SYL 8.75 222 3.4 86 3.0 75 2.5 64 10.3 4.7

FASTENERS

Steel Pin w/ Snap Ring Slotted Pin

P295 P295SL
0.4 lb / 0.2 kg 0.3 lb / 0.1 kg

3.6 3.6

Note: Measurements are in inches.

Hensley Designed System - 5 Series | Direct Replacement Products 155

 335 Teeth, Fasteners & Removal Tools
5 Series

For excavators with operating weights up to 59,000 lbs

and loaders with breakout forces of up to 62,000 lbs.

B C

TEETH
Dimensions
Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
335 Standard 9.25 235 3.75 95 3.4 87 2.9 75 12.5 5.7
T335 Tiger 11.0 279 0.2 6 3.4 87 2.9 75 13.2 6.0
335WT Twin Tiger 11.0 279 5.3 133 3.4 87 2.9 75 15.3 6.9
335F Flare 9.6 244 7.3 184 3.4 87 2.9 75 17.9 8.1
335
335RC RC 10.1 257 3.5 89 3.4 87 2.9 75 15.9 7.2
335AP Paneled 9.5 241 4.3 109 3.4 87 2.9 75 15.1 6.8
335RP2 Loader 10.6 270 3.5 89 3.4 87 2.9 75 21.1 9.6
335SYL SYL 10.1 257 3.9 98 3.4 87 2.9 75 15.3 6.9

FASTENERS REMOVAL TOOLS

Steel Pin w/ Snap Ring Slotted Pin Removal Tool for

P335 P335SL P335 & P335SL
1.8 lb / 0.8 kg 1.2 lb / 0.5 kg PRT 335

4.25 4.25

8.75

Note: Measurements are in inches.

156 Direct Replacement Products | Hensley Designed System - 5 Series

385 Teeth
5 Series

For excavators with operating weights up to 100,000 lbs

and loaders with breakout forces of up to 105,000 lbs.

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
385 STD 10.75 273 4.4 111 4.0 102 3.5 89 21.4 9.7
T385 Tiger 12.6 321 0.25 6 4.0 102 3.5 89 22.1 10.0
385WT Twin Tiger 12.6 321 6.0 152 4.0 102 3.5 89 24.1 10.9
385F Flare 11.1 283 8.4 213 4.0 102 3.5 89 30.9 14.0

385 385RC RC 11.6 295 4.1 103 4.0 102 3.5 89 25.3 11.5
385SYL SYL 11.5 292 4.5 114 4.0 102 3.5 89 24.9 11.3
385RP2 Loader 12.5 318 4.1 105 4.0 102 3.5 89 32.5 14.7
Loader/Abra-
385ABR 12.75 324 5.0 127 4.0 102 3.5 89 33.7 15.3
sion
385RP3 Loader 13.1 333 4.1 105 4.0 102 3.5 89 41.1 18.6

Hensley Designed System - 5 Series | Direct Replacement Products 157

 385 Fasteners
5 Series

FASTENERS

Steel Pin w/ Snap Ring Slotted Pin Hammerless Pin

P385 P385SL PA385RI
1.0 lb / 0.45 kg 0.8 lb / 0.36 kg 1.0 lb / 0.45 kg

5.0
5.0 5.3

Note: Measurements are in inches.

158 Direct Replacement Products | Hensley Designed System - 5 Series

435 Teeth, Fasteners & Removal Tools
5 Series

For excavators with operating weights up to 125,000 lbs

and loaders with breakout forces of up to 135,000 lbs.

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
435 STD 11.75 298 4.75 121 4.3 110 3.8 96 29.5 13.4
435RC RC 12.9 327 4.5 114 4.3 110 3.8 96 34.9 15.8
435SYL SYL 12.9 327 4.9 124 4.3 110 3.8 96 32.1 14.6
435 435RP2 Loader 13.6 346 4.5 114 4.3 110 3.8 96 43.7 19.8
435RP3 Loader 13.25 337 3.3 84 4.3 110 3.8 96 56.0 25.4
T435 Tiger 14.0 356 0.3 8 4.3 110 3.8 96 29.3 13.3
435WT Twin Tiger 14.0 356 6.75 171 4.3 110 3.8 96 32.0 14.5

FASTENERS REMOVAL TOOLS

Slotted Pin Pin Steel Pin w/ Snap Removal Tool for

P435SL P435RI Ring P435 P435 & P435SL
1.2 lb / 0.5 kg 1.5 lb / 0.7 kg 1.8 lb / 0.8 kg PRT435

5.4 5.4

5.7

15.0

1.3

Note: Measurements are in inches.

Hensley Designed System - 5 Series | Direct Replacement Products 159

 485 Teeth & Fasteners
5 Series

For excavators with operating weights up to 155,000 lbs

and loaders with breakout forces of up to 150,000 lbs.

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
5 Series Part Number Tooth Style
A B C D
" mm " mm " mm " mm lb kg
485 STD 13.9 352 6.1 156 5.0 126 4.5 114 48.3 21.9
T485 Tiger 15.75 400 0.4 10 5.0 126 4.5 114 48.1 21.8
485 485WT Twin Tiger 15.75 400 7.75 197 5.0 126 4.5 114 51.8 23.5
485RP2 Loader 15.25 387 5.2 132 5.0 126 4.5 114 66.0 29.9
485RP3 Loader 16.1 409 5.2 132 5.0 126 4.5 114 81.0 36.7

FASTENERS

Slotted Pin Steel Pin w/ Snap Ring Pin

P485SL P485 P485RI
2.0 lb / 0.9 kg 3.0 lb / 1.4 kg 2.6 lb / 1.2 kg

6.1 6.1
8.5

1.5
1.5 DIA.

Note: Measurements are in inches.

160 Direct Replacement Products | Hensley Designed System - 5 Series

 3.2
DIRECT REPLACEMENT PRODUCTS
Hensley Designed System
- Parabolic Series
156 Teeth & Fasteners
Parabolic Series

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X156 Short 4.5 114 1.8 46 1.6 41 1.6 41 1.4 0.6
X156L STD. Long 5.1 130 1.9 46 1.6 41 1.6 41 1.7 0.8
T156 Tiger 5.9 146 1.4 35 1.6 41 1.6 41 1.9 0.9
X156LP Long 6.0 152 2.25 57 1.6 41 1.6 41 3.6 1.6
T156HD Tiger 6.25 159 0.9 22 1.6 41 1.6 41 2.1 1.0
156 X156WT Twin Tiger 6.0 152 3.25 83 1.6 41 1.6 41 3.5 1.6
X156H Heavy 5.5 140 2.0 51 1.6 41 1.6 41 2.6 1.2
X156F Flare 5.0 117 4.4 111 1.6 41 1.6 41 2.8 1.3
S156 Star 6.0 152 1.1 28 1.6 41 1.6 41 2.4 1.1
X156WTL Twin Tiger 6.25 159 3.2 81 1.6 41 1.6 41 2.5 1.1
S156HD Star 6.1 154 1.1 28 1.6 41 1.6 41 2.7 1.2

FASTENERS

Roll Pin
P156
0.1 lb / 0.05 kg

2.0

0.4

Note: Measurements are in inches.

Hensley Designed System - Parabolic Series | Direct Replacement Products 163

 160 Teeth & Fasteners
Parabolic Series

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X160 STD 6.6 168 2.3 59 1.6 41 2.4 60 3.5 1.6
X160HD Heavy 6.6 168 2.3 59 1.6 41 2.4 60 4.5 2.0
T160 Tiger 8.4 213 1.9 48 1.6 41 2.4 60 4.2 1.9
160
X160WT Twin Tiger 8.0 203 3.4 87 1.6 41 2.4 60 6.8 3.1
S160 Star 7.75 197 1.0 25 1.6 41 2.4 60 4.4 2.0
X160F Flare 7.75 197 4.5 114 1.6 41 2.4 60 4.8 2.2

FASTENERS

Roll Pin
P160
0.1 lb / 0.05 kg

3.0

0.5 DIA.

Note: Measurements are in inches.

164 Direct Replacement Products | Hensley Designed System - Parabolic Series

220 Teeth, Fasteners & Removal Tools
Parabolic Series

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X220 STD 7.0 178 2.9 73 2.25 57 2.1 54 6.0 2.7
X220F Flare 7.0 178 4.5 114 2.25 57 2.1 54 7.3 3.3
T220 Tiger 7.9 200 - - 2.25 57 2.1 54 6.2 2.8
X220WT Twin Tiger 7.9 200 4.1 105 2.25 57 2.1 54 8.6 3.9
X220AP Paneled 7.75 197 3.5 89 2.25 57 2.1 54 7.9 3.6
220 X220ABR Loader 8.0 203 3.4 86 2.25 57 2.1 54 10.6 4.8
S220 Star 8.25 210 1.5 38 2.25 57 2.1 54 6.4 2.9
T220L Tiger 8.4 213 0.2 5 2.25 57 2.1 54 6.4 2.9
X220WTL Twin Tiger 8.4 213 4.1 105 2.25 57 2.1 54 7.2 3.3
X220RC RC 8.0 203 2.5 64 2.25 57 2.1 54 7.8 3.5
X220SYL SYL 8.0 203 3.0 76 2.25 57 2.1 54 6.5 2.9

FASTENERS REMOVAL TOOLS

Roll Pin Pin Removal Tool

P160 PRT160
0.1 lb / 0.05 kg 3.6 lb / 1.6 kg

3.0

15.0

0.5 DIA.

Note: Measurements are in inches.

Hensley Designed System - Parabolic Series | Direct Replacement Products 165

 290 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 40,000 lbs

and loaders with breakout forces of up to 42,000 lbs.

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X290 STD 8.0 203 3.25 83 3.7 94 2.7 68 8.1 3.7
T290 Tiger 9.6 244 3.1 5 3.7 94 2.7 68 8.1 3.7
X290F Flare 8.0 203 6.25 159 3.7 94 2.7 68 11.6 5.3
X290WT Twin Tiger 9.6 244 4.6 117 3.7 94 2.7 68 9.9 4.5
290 X290RC RC 8.75 222 3.0 76 3.7 94 2.7 68 10.2 4.6
X290AP Paneled 8.5 216 4.0 102 3.7 94 2.7 68 9.8 4.4
X290ABR Loader 8.2 208 3.75 95 3.7 94 2.7 68 10.2 4.6
X290RP2 Loader 10.5 267 3.25 83 3.7 94 2.7 68 13.2 6.0
X290SYL SYL 8.75 222 3.7 94 3.7 94 2.7 68 9.2 4.2

FASTENERS

Flex Pin Steel Key

P290 K290S
Standard Optional

166 Direct Replacement Products | Hensley Designed System - Parabolic Series

330 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 50,000 lbs

and loaders with breakout forces of up to 51,000 lbs.

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X330 STD 9.1 232 3.6 92 3.4 86 3.1 80 12.2 5.5
T330 Tiger 11.0 279 0.2 5 3.4 86 3.1 80 11.2 5.1
X330AP Paneled 9.5 241 4.5 114 3.4 86 3.1 80 15.3 6.9
X330ABR Loader 9.25 235 4.25 108 3.4 86 3.1 80 15.5 7.0
330 X330WT Twin Tiger 11.0 279 5.25 133 3.4 86 3.1 80 14.7 6.7
X330F Flare 9.6 244 7.25 184 3.4 86 3.1 80 18.1 8.2
X330RP2 Loader 10.5 267 3.25 83 3.4 86 3.1 80 20.0 9.1
X330RC RC 10.0 254 3.4 87 3.4 86 3.1 80 15.2 6.9
X330SYL SYL 10.0 254 4.25 108 3.4 86 3.1 80 14.9 6.8

FASTENERS

Flex Pin Flex Pin Steel Pin

P330 P330STP K330S
Standard Optional Optional

Hensley Designed System - Parabolic Series | Direct Replacement Products 167

 370 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 75,000 lbs

and loaders with breakout forces of up to 77,000 lbs

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X370 STD 10.25 260 4.1 105 3.6 92 3.4 86 17.8 8.1
T370 Tiger 12.0 305 0.25 6 3.6 92 3.4 86 16.4 7.4
X370WT Twin Tiger 12.0 302 6.0 152 3.6 92 3.4 86 21.0 9.5
X370AP Paneled 10.9 276 5.0 127 3.6 92 3.4 86 21.4 9.7
370
X370RC RC 11.25 286 3.9 98 3.6 92 3.4 86 21.0 9.5
X370RP3 Loader 11.9 302 3.9 98 3.6 92 3.4 86 32.5 14.7
X370F Flare 10.9 276 8.0 203 3.6 92 3.4 86 22.9 10.4
X370SYL SYL 11.25 286 4.6 117 3.6 92 3.4 86 19.4 8.8

FASTENERS

Steel Key Flex Pin

K370S P370
Standard Optional

168 Direct Replacement Products | Hensley Designed System - Parabolic Series

410 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 100,000 lbs

and loaders with breakout forces of up to 105,000 lbs

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X410 STD 11.4 289 4.6 116 4.1 103 3.75 95 21.7 9.8
T410 Tiger 13.4 340 0.25 6 4.1 103 3.75 95 22.6 10.3
X410WT Twin Tiger 13.6 346 6.6 168 4.1 103 3.75 95 27.6 12.5
X410AP Paneled 12.0 305 5.5 140 4.1 103 3.75 95 28.3 12.8
410
X410RC RC 12.5 318 4.25 108 4.1 103 3.75 95 28.5 12.9
X410RP2 Loader 12.4 314 4.3 110 4.1 103 3.75 95 34.0 15.4
X410F Flare 11.4 289 9.0 229 4.1 103 3.75 95 32.9 14.9
X410RP3 Loader 12.4 314 4.3 110 4.1 103 3.75 95 43.0 19.5

FASTENERS

Flex Pin Steel Key Spool & Wedge

P410 K410S R410SP & R410W

Hensley Designed System - Parabolic Series | Direct Replacement Products 169

 450 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 120,000 lbs

and loaders with breakout forces of up to 135,000 lbs.

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X450 STD 12.5 318 4.9 124 4.6 116 4.3 110 30.2 13.7
X450RP2 Loader 13.25 337 5.0 127 4.6 116 4.3 110 43.8 19.9
X450ABR Loader 14.4 365 5.6 143 4.6 116 4.3 110 46.5 21.1
X450RP3 Loader 14.3 362 4.75 121 4.6 116 4.3 110 54.0 24.5
450 X450RC RC 13.75 349 12.5 318 4.6 116 4.3 110 39.7 18.0
T450 Tiger 15.0 381 0.3 8 4.6 116 4.3 110 31.3 14.2
X450WT Twin Tiger 15.0 381 7.25 184 4.6 116 4.3 110 37.5 17.0
X450F Flare 12.5 318 10.0 254 4.6 116 4.3 110 44.8 20.3
X450RPL2 Loader 13.75 349 4.75 121 4.6 116 4.3 110 47.6 21.6

FASTENERS

Standard Steel Pin Optional Flex Pin

K450S P450

170 Direct Replacement Products | Hensley Designed System - Parabolic Series

500 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 155,000 lbs

and loaders with breakout forces of up to 150,000 lbs

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X500 STD 14.0 356 5.6 143 5.0 127 4.7 119 48.5 22.0
T500 Tiger 16.4 416 0.4 10 5.0 127 4.7 119 42.0 19.1
X500WT Twin Tiger 16.4 416 8.1 206 5.0 127 4.7 119 49.6 22.5
X500AP Paneled 14.75 375 6.75 171 5.0 127 4.7 119 54.0 24.5
500 X500RC RC 15.5 394 5.3 135 5.0 127 4.7 119 57.0 25.9
X500RP2 Loader 15.25 387 5.25 133 5.0 127 4.7 119 67.5 30.6
X500RP3 Loader 16.1 410 5.25 133 5.0 127 4.7 119 80.0 36.3
X500SD Penetrator 14.0 356 2.5 64 5.0 127 4.7 119 41.9 19.0
X500AGB Loader 15.0 381 7.5 190 5.0 127 4.7 119 67.0 30.4

FASTENERS

Steel Keeper Pin

K500R
2.2 lb/1.0 kg

Hensley Designed System - Parabolic Series | Direct Replacement Products 171

 500 Fasteners & Removal tools
Parabolic Series

FASTENERS

Flex Pin, Side Lock

F500 (Standard)
F500OS10 (Optional +.1”)
F500OS15 (Optional +.15”)
All pins are fitted with the F500LK
replacement lock insert. Ratchet Style Spool & Wedge
Note: Use fit gauages F500LG and F500OSFG R500SP
to determine the correct fastener to use. R500W
+.16
+.09
2.1

F500LK
lock insert

REMOVAL TOOLS

PRT500 PRT500L
13.0 lb / 5.9 kg 19.5 lb / 8.8 kg
Nylon plastic
impact head
cover

18.0 36.0

Note: Measurements are in inches.

172 Direct Replacement Products | Hensley Designed System - Parabolic Series

550 Teeth & Fasteners
Parabolic Series

For excavators with operating weights up to 390,000 lbs

and loaders with breakout forces of up to 260,000 lbs

B C

TEETH
Dimensions

Parabolic Overall Tooth Tooth Pocket Weight

Part Number Tooth Styles
Series A B C D
" mm " mm " mm " mm lb kg
X550RP2 Loader 19.5 495 6.0 152 5.9 149 5.6 143 123.0 55.8
X550RL Rock Long 16.5 419 6.75 171 5.9 149 5.6 143 78.0 35.4
X550RC RC 17.5 445 5.75 146 5.9 149 5.6 143 82.0 37.2
X550RP3 Loader 20.0 508 6.1 156 5.9 149 5.6 143 140.0 63.5
550
T550 Tiger 20.0 508 0.5 13 5.9 149 5.6 143 83.0 37.6
X550WT Twin Tiger 20.0 508 9.5 241 5.9 149 5.6 143 93.0 42.2
X550SYL SYL 18.25 464 7.0 178 5.9 149 5.6 143 91.0 41.3
X550AGB Loader 18.25 464 8.9 225 5.9 149 5.6 143 111.0 50.3

FASTENERS

Spool & Wedge

550SP
2.7 lb / 1.2 kg Steel Keeper Pin w/ Rubber
550W K550R
2.2 lb / 1.0 kg 3.7 lb / 1.7 kg
1.6 2.2

8.25
0.9
1.8 7.1
1.3

7.1
1.2

Note: Measurements are in inches.

Hensley Designed System - Parabolic Series | Direct Replacement Products 173

 3.3
DIRECT REPLACEMENT PRODUCTS
Caterpillar Style - Construction
 Replacement Compactor Parts
Caterpillar® Style

COMPACTOR FEET BY MODEL

Tamping Foot Rock Tamping Foot
Model Base* Pin
Part No. Style Part No. Style
815 8K9189HX Bolt-On 4V3851HX Weld-On 7K6957
815 8K9189WHX Weld-On
815B 2V7053HX Weld-On 4V3851HX 7K6957
824B 7K2939HX Pin-On 7K2939HX Pin-On 9S1645 7K9535P
825B 7K2939HX Pin-On 9S1645 7K9535P
825C 8K9171HX Bolt-On 4V0668HX Weld-On 7K7071
834 7K2939HX Pin-On 7K2939HX Pin-On 9S1645 7K9535P
835 7K2939HX Pin-On 7K2939HX Pin-On 9S1645 7K9535P
835 8K9171HX Bolt-On 7K6015

*Part numbers shown in bold italics are for reference only and are not available from Hensley Industries.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

176 Direct Replacement Products | Caterpillar Style - Construction
 Replacement Compactor Parts
Caterpillar® Style

Type 1 Type 2 Type 3

Type 4 Type 5

COMPACTOR FEET BY PART NUMBER

Dimensions
Weight
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
8K9171HX 1 9.1 230 3.1 78 3.2 81 1.6 40 5.75 146 0.9 24 13.6 6.2
8K9189HX 1 6.7 170 2.75 70 2.5 64 1.3 33 4.5 114 0.7 17 8.2 3.7
8K9189WHX 2 7.1 181 3.1 80 1.75 44 1.2 30 ­­­­— ­­­­— ­­­­— ­­­­— 5.3 2.4
2V7053HX 3 6.6 168 3.2 81 2.8 71 1.6 41 ­­­­— ­­­­— ­­­­— ­­­­— 8.0 3.6
4V0668HX 4 8.4 214 3.4 87 3.5 89 1.9 49 ­­­­— ­­­­— ­­­­— ­­­­— 16.2 7.3
4V3851HX 4 6.7 170 3.2 81 2.8 71 1.6 41 ­­­­— ­­­­— ­­­­— ­­­­— 10.0 4.5
7K2939HX 5 8.9 226 3.75 95 4.9 124 4.1 103 ­­­­— ­­­­— 0.8 19 13.8 6.3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 177
 Replacement Compactor Parts
Caterpillar® Style

8.0
2.0 8.0 8.0
2.75 2.0 2.0 4.5 2.4
4.5 2.9
2.75 2.75 1 4.5 2.4
4.5 2.9 4.5 2.4
4.5 2.9
1 1 0.9
7.75 0.9
2.75 0.9 14.9
7.75 7.75
2.75 2.75 14.9 14.9
3.6 20° 1.0
10.0 7.25
3.6 3.6 20° 20° 1.0
10.0 10.0 17.9
7.25 7.25 1.0
17.9 17.9 24°
3G8250HX 5V4311HX 24° 24° 1417407HX

CLEANER BARS
Part No. Type lb kg Notes
3G8250HX Cleaner Bar Tooth 9.2 4.2 Compactor wheel cleaner bar for Caterpiller® model 815B requires (2) 7/8" x 10" grade 8
5V4311HX Cleaner Bar 21.1 9.6 hex head cap screws. Utilizes 3G8250HX flare tooth, 9J2258P pin & 3G9609W washer.

1417407HX Clean-out Bar 9.7 4.4 Compactor wheel clean-out bar for Caterpillar® model 815B and 815F.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

178 Direct Replacement Products | Caterpillar Style - Construction

 Heavy Duty Cast Edges & End Bits for Dozers
Caterpillar® Style

TYPICAL BLADE LAYOUT

HEAVY DUTY CAST EDGES AND END BITS FOR DOZERS

Heavy Duty Ribbed End
Center Edge End Edge Standard Duty End Bit
Model Serial No. Bit
(#) nut/bolt assy. (#) nut/bolt assy. (#) nut/bolt assy.
(#) nut/bolt assy.
LA6263LAHX,
1 req’d.
LA6264HHDBHX,
D11 (9) A138-500
- 5 req’d. - -
Carrydozer LA6263RAHX,
(8) A138-500
1 req’d.
(9) A138-500
LA6258HHDHX, 8E4545RH,
2 req’d. 1 req’d.
4BB, 4KB, 9NH, 1AD, LA6257HHDHX,
D11N - 11U (9) A114-514 (9) A114-514
4CA, 5TB, 9MH, 9ZH, 1 req’d. -
D11R - 11U LA6259HHDHX, 8E4546LH,
4YP (9) A114-514
2 req’d. 1 req’d.
(9) A114-514 (9) A114-514
8E4545RH,
1 req’d.
LA6257HHDHX, LA6259HHDHX,
D11N - 11SU (9) A114-514
4BB, 4KB, 9NH, 1AP 2 req’d. 2 req’d. -
D11R - 11SU 8E4546LH,
(9) A114-514 (9) A114-514
1 req’d.
(9) A114-514
8E4541HDR, 1 req’d. 8E4541RH, 1 req’d.
LA6248HHDHX, LA6227HHDHX,
D10N - 10U (7) A114-500 (7) A114-400
1SH, 7WH, 4LP, 6FP 3 req’d. 2 req’d.
D10R - 10U 8E4542HDL, 1 req’d. (7) 8E4542LH, 1 req’d.
(6) A114-500 (5) A114-514
A114-500 (7) A114-400
8E4541HDR, 1 req’d.
LA6226HHDHX, LA6227HHDHX,
D10N - 10SU (7) A114-500
1RH, 7RH, 4KP, 6EP 2 req’d. 2 req’d. -
D10R - 10SU 8E4542HDL, 1 req’d. (7)
(5) A114-514 (5) A114-514
A114-500
8E4539RH, 1 req’d.
LA6224HHDHX, LA6201HHDHX,
D9N - 9U (7) A10-412
1LH, 2ZH, 1MP, 7PH 2 req’d. 2 req’d. -
D9R - 9U 8E4540LH, 1 req’d.
(8) A10-400 (5) A10-400
(7) A10-412
8E4539RH, 1 req’d.
LA6225HHDHX, LA6201HHDHX,
D9N - 9SU (7) A10-412
1MH, 5BH, 1LP, 2LP, 7NH 2 req’d. 2 req’d. -
D9R - 9SU 8E4540LH, 1 req’d.
(6) A10-400 (5) A10-400
(7) A10-412
8E4541HDR, 1 req’d.
LA6178HHDHX, LA6179HHDHX,
19Y1-1474 (7) A114-500
D9L - 9U 2 req’d. 2 req’d. -
78S 8E4542HDL, 1 req’d.
(9) A10-400 (6) A10-400
(7) A114-500

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 179
 Heavy Duty Cast Edges & End Bits for Dozers
Caterpillar® Style

TYPICAL BLADE LAYOUT

HEAVY DUTYDUTY
HEAVY CASTCAST
EDGES AND END
EDGES ANDBITS
END FOR
BITSDOZERS
FOR DOZERS
(CONTINUED)

Heavy Duty Ribbed End

Center Edge End Edge Standard Duty End Bit
Model Serial No. Bit
(#) nut/bolt assy. (#) nut/bolt assy. (#) nut/bolt assy.
(#) nut/bolt assy.
8E4541HDR,
1 req’d.
LA6110HHDHX, LA6182HHDHX,
18Y1-1875 (7) A114-500
D9L - 9SU 1 req’d. 2 req’d. -
52Y, 42S 8E4542HDL,
(7) A10-400 (8) A10-400
1 req’d.
(7) A114-500
7T4094RH,
1 req’d.
LA6112HHDHX, LA6111HHDHX,
(7) A10-412
D9H - 9U 14C, 19K, 78X 2 req’d. 3 req’d. -
7T4095LH,
(4) A10-400 (6) A10-400
1 req’d.
(7) A10-412
7T4094RH,
1 req’d.
LA6110HHDHX,
05A, 18K, (7) A10-412
D9H - 9SU 3 req’d. - -
46K, 73R, 61U 7T4095LH,
(7) A10-400
1 req’d.
(7) A10-412
8E4537HX,
1 req’d.
LA6222HHDHX,
(7) A10-412
D8N - 8U 1JH, 2WP, 6AH, 9CH 2 req’d. - -
8E4538HX,
(6) A10-400
1 req’d.
(7) A10-412
8E4537HX,
1 req’d.
LA6178HHDHX, LA6201HHDHX,
(7) A10-412
D8N - 8SU 1KH, 2PP, 2TP, 3MP 1 req’d. 2 req’d. -
8E4538HX,
(9) A10-400 (5) A10-400
1 req’d.
(7) A10-412
7T4091RH,
1 req’d.
LA6181HHDHX, LA6184HHDHX,
(7) A10-314
D8L - 8SU 04Y1-1939 2 req’d. 2 req’d. -
7T4090LH,
(6) A10-314 (5) A10-314
1 req’d.
(7) A10-314
8E4537HX,
1 req’d.
LA6201HHDHX,
(7) A10-412
D8L - 8SU 04Y11940 - UP - 2 req’d. -
8E4538HX,
(5) A10-400
1 req’d.
(7) A10-412

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

180 Direct Replacement Products | Caterpillar Style - Construction
 Heavy Duty Cast Edges & End Bits for Dozers
Caterpillar® Style

TYPICAL BLADE LAYOUT

HEAVY DUTYDUTY
HEAVY CASTCAST
EDGES AND END
EDGES AND BITS
END FOR
BITSDOZERS
FOR DOZERS
(CONTINUED)

Heavy Duty Ribbed End

Center Edge End Edge Standard Duty End Bit
Model Serial No. Bit
(#) nut/bolt assy. (#) nut/bolt assy. (#) nut/bolt assy.
(#) nut/bolt assy.
8E4193HX (RH), 9J1479RH,
1 req’d. 1 req’d.
(7) A10-314 (7) A10-314
D8K - 8SU 29V, 30W, 60V - -
8E4194HX(LH), 9J1480LH,
1 req’d. 1 req’d.
(7) A10-314 (7) A10-314
4J8849RH,
1 req’d.
78C, 29E, 94E, 69E, 14J, (7) A78-300
D8H - 8SU - - -
44K, 47K 4J8850LH,
1 req’d.
(7) A78-300
3G8315HDR, 4J8843RH,
1 req’d. 1 req’d.
(7) A78-300 (7) A78-234
834 - U 14 - -
3G8316HDR, 4J8844LH,
1 req’d. 1 req’d.
(7) A78-300 (7) A78-234
9W6199HRH,
1 req’d.
D7 - 7SU (7) A78-234
40B, 1JP, 8LH - - -
D7E - 7SU 9W6198HLH,
1 req’d.
(7) A78-234
9W6199HRH,
1 req’d.
23F, 31F, 59F, 60K, 14H, (7) A78-234
D7E - 7SU - - -
49K, 64K, 53J, 6KB, 8NH 9W6198HLH,
1 req’d.
(7) A78-234
9W6199HRH, 4J8843RH,
1 req’d. 1 req’d.
22F, 30F, 72F, 13F, 13H, (7) A78-234 (7) A78-234
D7 - 7A - -
4EB 9W6198HLH, 4J8844LH,
1 req’d. 1 req’d.
(7) A78-234 (7) A78-234
5J1419RH,
1 req’d.
95E, 46G, 55G, 17H, 21H, (6) A34-214
D6 - 6S - - -
63S 5J1420LH,
1 req’d.
(6) A34-214

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 181
 Wear protection Products for dozers
Caterpillar® Style

Repair Segment Repair Nose Shank Guard Teeth

COMPLETE RIPPER SHANKS & REPLACEMENT PARTS

Machine Shank Assembly Repair Segment Repair Nose Shank Guard Part No. Teeth
9W2451HX
4T4452HX
107-3485, 107-3486, 4T0134,
9W2452AHX
4T0135, 4T0136, 4T8988, 8E8418HX
6J8814HX 4T5451HX
4T8989, 4T8990, 7J1792, 7J1793, or
D8 - 6J8814WHX 4T5452HX
8E5339, 8E5340, 8E5341, 7J1791HX
8E1848HX 4T4452HX
8E5345, 8E5346, 8E5347, (old style)
4T4453HX
8E5348, 9W6167
T6J8812
T9W2452
6Y3138, 8E8411, 6Y6141, 8E8414,
6Y6144, 8E8415, 6Y6147, 8E8416, 103-8115HX 107-3361HX 9W8365HX 4T5501HX
8E8417, 109-9114, 114-4503 4T5502HX
6Y4679, 8E8412, 6Y5616, 118- 6Y8960HX 3G6503HX
103-8115HX 107-3361HX 4T45202HX
2140, 109-3135, 8E8413 6Y8960HHX
D9L 4T4503HX
1V4592, 7T5130, 3G8566, 3G6502HHX
9W4427, 3G2088, 9W4426, 1U3630HX 103-8114HX 6Y9704HX T3G6502
9J5954, 1U4873, 7T5131 T3G6503
1U3644HX 3G6503CLAW
3G5707, 3G6507 1U3630HX 103-8114HX
1U3644HHX
9W2451HX
4T4452HX
107-3485, 107-3486, 4T0134, 8E8418HX
9W2452AHX
4T0135, 4T0136, 4T8988,
6J8814HX 4T5451HX
4T8989, 4T8990, 7J1792, 7J1793, or
D9 - 6J8814WHX 4T5452HX
8E5339, 8E5340, 8E5341,
8E1848HX 4T4452HX
8E5345, 8E5346, 8E5347, 7J1791HX
4T4453HX
8E5348, 9W6167 (old style)
T6J8812
T9W2452

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

182 Direct Replacement Products | Caterpillar Style - Construction
 Wear protection Products for dozers
Caterpillar® Style

REPAIR SEGMENTS

7J1791HX
8E8418HX Weld-on Segment 1038115HX
Weld-on Segment (uses old style center snap ring pin) Weld-on Segment
150.0 lb / 68.0 kg 165.0 lb / 74.8 kg 162.0 lb / 73.5 kg
13.2 3.0 14.25 3.0 13.1 3.9

37˚
23.4 20.1
23.1

REPAIR NOSES

1U3630HX 4T9776WN
Weld-on Segment 9U9694HX Weld-on Segment
(uses old style center snap ring pin) Weld-on Segment (uses old style center snap ring pin)
224.0 lb / 101.6 kg 43.5 lb / 19.7 kg 36.8 lb. / 16.7 kg
18 3.9 7.9 2.9 7.5 3.0

13°

23.9
11.6 11.0

1073361HX 1038114HX
Weld-on Segment Weld-on Segment
98.0 lb / 44.5 kg 96.0 lb / 43.5 kg
11.7 3.9 11.4 3.9

15.2 14.9

13°

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 183
 Wear protection Products for dozers
Caterpillar® Style

SHANK GUARDS

6J8814HX 6J8814WHX 8E1848HX

Shank Guard Shank Guard Shank Guard
24.5 lb / 11.1 kg 53.2 lb / 24.1 kg 52.0 lb / 23.6 kg
1.4 Dia. 5.0
(2 HOLES) 3.1

1.4 Dia. 6.8

(2 Holes)
17.0 4.25 4.25

19.1
12.25
3.1 3.1
1.4 Dia. 3.25
12.25 23.25
12.25

9W8365HX 6Y8960HX
Shank Guard Shank Guard 6Y8960HHX
(3.62” Thick Shank) (4.0” Thick Shank) Shank Guard
84.0 lb / 38.1 kg 85.0 lb / 38.5 kg 128.0 lb / 58.1 kg
6.6 5.5 6.6 5.5 5.5
1.6 x 2.2 1.6 x 3.2
slot slot
4.6 4.6 1.6 x 2.2
slot
28.75

3.75 4.1
16.6 16.6 1.6
4.1

13.9 Dia.
13.9
13.9
1.6 Dia. 1.6 Dia.

4.4
4.25 4.4

6Y9704HX 1U3644HX 1U3644HHX

Shank Guard Shank Guard Shank Guard
122.0 lb / 53.3 kg 91.0 lb / 41.3 kg 112.0 lb / 55.3 kg
5.6

2.5

5.25
6.5
25.5 29.0 29.0
19.1

4.1
4.1

1.9 X 1.5 1.4 X 1.5 SLOT

1.5 x 2.0 SLOT
slot 9.0 9.4
4.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

184 Direct Replacement Products | Caterpillar Style - Construction
 Wear protection Products for dozers
Caterpillar® Style

B C B C
B C

D D
D

A A
A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

B C B C

D
D

A A
Type 4 Type 5 (Non-Centerline)

RIPPER TEETH FOR DOZERS AND LOADERS

Dimensions

Tooth Ripper Tooth Overall Tooth Tooth Pocket Weight

Type Fasteners
Series Part No. A B C D

" mm " mm " mm " mm lb kg

9W4551HX 1 17.6 448 3.0 76 4.6 116 8.4 213 88.5 40.1 8E2229P,
9W4552HX 1 21.25 540 3.0 76 4.6 116 8.4 213 107.0 48.5 1012874W
R550
6Y3552HX 2 21.25 540 3.1 80 4.6 116 8.4 213 100.0 45.4 or
T9W4552 3 20.0 508 - - 4.6 116 8.4 213 96.7 43.9 6Y2443P*

4T5501HX 2 14.75 375 2.75 70 4.25 108 6.5 165 53.5 24.3
4T5502HX 2 17.1 435 2.75 70 4.25 108 6.5 165 61.8 28.0
3G6503HX 2 18.75 476 2.75 70 4.25 108 6.5 165 63.0 28.6
4T4502HX 1 16.75 425 3.0 76 4.25 108 6.5 165 64.0 29.0 6Y3909P/
R500 4T4707W
4T4503HX 1 19.0 483 2.9 73 4.25 108 6.5 165 68.0 30.8
or
3G6502HHX 1 17.25 438 3.75 95 4.25 108 6.5 165 77.2 35.0 3G0500P*
T3G6502 3 16.0 406 - - 4.25 108 6.5 165 49.8 22.6
T3G6503 3 18.0 457 - - 4.25 108 6.5 165 49.8 22.6
3G6503CLAW 5 18.0 457 1.25 32 4.25 108 6.5 165 72.0 32.7
* Old Style Center Snap Ring Pin

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 185
 Wear protection Products for dozers
Caterpillar® Style

H
J
E F G
K (Segemt
Part
Number)
A B

C I
D

COMPLETE RIPPER SHANKS AVAILABLE FROM HENSLEY ATTACHMENTS DIVISION

Shank Dimensions Segment
A B C D E F G H I J Part
Part No.
Number
" mm " mm " mm " mm " mm " mm " mm " mm " mm " mm (K)
RS4T8988HX 3.0 76 13.0 330 4.25 108 25.1 638 20.9 530 N/R N/R N/R N/R 108.5 2756 3.4 87 88.9 2258 8E8414HX
RS4T8990HX 3.0 76 13.0 330 3.1 79 13.0 330 9.9 251 N/R N/R N/R N/R 63.2 1605 3.4 87 42.75 1086 8E8414HX
RS6Y6138HX 3.5 89 14.0 356 8.7 220 17.3 440 8.7 220 N/R N/R N/R N/R 91.6 2326 3.9 100 68.6 1741 1U3630HX
RS6Y6141HX 3.5 89 14.0 356 4.0 102 13.8 350 9.8 248 N/R N/R N/R N/R 71.7 1822 3.9 100 54.0 1371 1038115HX
RS8E5348HX 3.0 76 13.0 330 4.25 108 25.1 638 20.9 530 20.9 530 N/R N/R 108.75 2762 3.7 94 87.8 2231 8E8418HX
RS8E8415HX 3.5 89 14.0 356 4.0 102 13.8 350 9.8 248 N/R N/R N/R N/R 71.7 1822 4.6 116 54.0 1371 1038115HX
R5300C062B09D9ID
3.0 76 9.0 229 4.0 102 16.0 406 12.0 305 N/R N/R N/R N/R 61.0 1549 2.7 69 52.9 1343 9W7488WN
Custom ripper shank

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

186 Direct Replacement Products | Caterpillar Style - Construction
 Center & End Dozer Edges
Caterpillar® Style

D E E E E E D E E E E

B B

A C A C
End 1
Center 1

D E E E E E E E E E E E

B
B

D
A
C
A C End 2
Center 2

D E E E E

A C
Center 3

DOZER EDGES
Dimensions
Weight
Part No. Type A B C D E
" mm " mm " mm " mm " mm lb kg
LA6225HHDHX Center 1 35.0 889 13.0 330 1.75 44 2.5 64 6.0 152 190.0 86.2
LA6248HHDHX Center 1 39.0 991 16.0 406 2.0 51 4.5 114 6.0 152 276.0 125.2
LA6250HHDHX Center 2 42.2 1072 10.0 254 1.75 44 3.1 78 6.0 152 164.0 74.0
LA6110HHDHX Center 2 40.9 1038 13.0 330 1.75 44 2.4 62 6.0 152 215.0 97.5
4T2988HHX Center 2 40.6 1032 10.0 254 1.75 44 2.3 59 6.0 152 150.0 68.1
LA6226HHDHX Center 3 33.25 845 16.0 406 2.0 51 4.6 117 6.0 152 240.0 108.9
4T2992HHX Center 3 29.75 756 10.0 254 1.75 44 2.9 73 6.0 152 114.0 51.7
LA6201HHDHX End 1 31.4 798 13.0 330 1.75 44 2.9 73 6.0 152 162.0 73.5
LA6227HHDHX End 1 33.9 860 16.0 406 2.0 51 4.6 117 6.0 152 234.0 106.2
4T2986HHX End 1 30.75 781 10.0 254 1.75 44 2.9 75 6.0 152 112.0 50.8
4T8797HHX End 2 39.0 991 10.0 254 1.75 44 5.5 140 6.0 152 145.0 65.8

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 187
 Center & End Dozer Edges
Caterpillar® Style

DOZER EDGES

LA6258HHDHX LA6259HHDHX
375.0 lb / 170 kg 385.0 lb / 174.6 kg
2.1 6.0 6.0 3.0 2.1 6.0 6.0 3.0

17.0 17.0

40.1 3.1 40.25 3.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

188 Direct Replacement Products | Caterpillar Style - Construction

 End Bits For Dozers
Caterpillar® Style

Standard duty end bit.

Right hand shown, left hand opposite.

Heavy duty ribbed end bit.

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
5J1419RH
Standard Duty 15.0 381 9.75 248 13.75 349 8.1 206 2.2 56 0.9 24
5J1420LH

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I J
" mm " mm " mm " mm lb kg
5J1419RH
Standard Duty 4.0 102 - - - - 2.5 63 33.6 15.2
5J1420LH

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 189
 End Bits For Dozers
Caterpillar® Style

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
8E4545RH
Standard Duty 32.0 813 19.6 497 26.3 688 16.4 416 6.7 170 2.1 51
8E4546LH

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I J
" mm " mm " mm " mm lb kg
8E4545RH
Standard Duty 3.0 75 9.25 235 7.6 192 4.3 108 382.0 173.3
8E4546LH

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

190 Direct Replacement Products | Caterpillar Style - Construction
 End Bits For Dozers
Caterpillar® Style

Standard duty end bit.

Right hand shown, left hand opposite.
Heavy duty ribbed end bit.

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
4J8849RH
Standard Duty 19.1 486 11.0 279 16.25 413 10.4 263 2.4 63 1.1 29
4J8850LH
9J1476-9RH
Standard Duty 18.5 470 11.75 298 15.4 390 10.0 254 2.5 63 1.2 30
9J1480LH
4J8843RH
Standard Duty 19.0 483 10.9 276 16.4 416 10.25 260 2.9 73 1.1 29
4J8844LH
9W6199HRH Heavy Duty
19.4 492 12.4 314 16.75 425 10.4 263 3.3 84 1.0 25
9W6198HLH Ribbed
7T4091RH Heavy Duty
20.75 527 14.0 356 16.2 411 11.8 300 3.75 95 1.1 29
7T4090LH Ribbed

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 191
 End Bits For Dozers
Caterpillar® Style

Standard duty end bit.

Right hand shown, left hand opposite.
Heavy duty ribbed end bit.

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I
" mm " mm " mm lb kg
4J8849RH
Standard Duty 4.0 102 3.0 76 3.25 83 53.0 24.0
4J8850LH
9J1476-9RH
Standard Duty 4.0 102 3.0 76 3.25 83 56.2 25.5
9J1480LH
4J8843RH
Standard Duty 4.0 102 3.0 76 3.25 83 51.8 23.5
4J8844LH
9W6199HRH Heavy Duty
4.0 102 3.0 76 3.25 83 80.0 36.3
9W6198HLH Ribbed
7T4091RH Heavy Duty
4.0 102 3.0 76 3.25 83 106.0 48.1
7T4090LH Ribbed

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

192 Direct Replacement Products | Caterpillar Style - Construction
 End Bits For Dozers
Caterpillar® Style

Standard duty end bit.

Right hand shown, left hand opposite.
Extended wear life.

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
8E4541RH
Standard Duty 29.4 747 18.6 472 22.75 578 16.1 410 6.25 159 1.9 49
8E4542LH
8E4541HDR Heavy Duty
29.25 743 18.75 476 22.75 578 16.1 410 6.0 152 1.9 48
8E4542HDL Ribbed

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I
" mm " mm " mm lb kg
8E4541RH
Standard Duty 3.0 76 7.0 178 3.9 100 275.0 124.7
8E4542LH
8E4541HDR Heavy Duty
3.0 76 7.0 178 3.9 100 285.0 129.3
8E4542HDL Ribbed

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 193
 End Bits For Dozers
Caterpillar® Style

Right hand shown, left hand opposite.

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
8E4537HX Heavy Duty
24.0 610 15.4 391 18.4 467 11.5 292 4.0 102 2.0 51
8E4538HX Ribbed
8E4539RH Heavy Duty
24.1 613 15.5 394 19.0 483 13.0 330 4.1 105 1.25 32
8E4540LH Ribbed
7T4094RH Heavy Duty
26.0 660 18.75 476 18.0 457 14.25 362 5.0 127 3.0 76
7T4095LH Ribbed

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I
" mm " mm " mm lb kg
8E4537HX Heavy Duty
4.0 102 3.25 83 3.3 84 134.0 60.8
8E4538HX Ribbed
8E4539RH Heavy Duty
4.0 102 3.25 83 3.25 83 151.0 68.5
8E4540LH Ribbed
7T4094RH Heavy Duty
4.0 102 3.25 83 3.25 83 236.0 107.0
7T4095LH Ribbed

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

194 Direct Replacement Products | Caterpillar Style - Construction
 End Bits For Dozers
Caterpillar® Style

HEAVY DUTY RIBBED END BIT

8E4193HX (RH)
8E4194HX (LH)
91.0 lb / 41.3 kg
24.0

1.1 11.75
Square 7.75
3.75
1.2

11.5
15.5
3.3

2.5
5.75
9.0 4.1

12.25

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 195

 Ripper Parts for Dozer & Loaders
Caterpillar® Style

REPLACEMENT RIPPER PARTS FOR DOZERS & LOADERS

Repair Shank Guard Shank Guard Shank Guard Lower Tooth
Model Shank Assembly† Repair Nose
Segment Part No. Upper Fastener(s) Fasteners(s) Series 1
8E2229P/101-2874W 8E2229P/101-2874W
8E0467, 8E1466,
D11 (SS) 104-9279HX N/A 9N4621HX (pin & retainer) (pin & retainer) R550
7T6020, 9W0259
6Y2443P* 6Y2443P*

6Y3138, 8E8411, 6Y6141,

8E8414, 6Y6144, 8E8415, 6Y3909P/4T4707W
6Y3909P/4T4707W
6Y6147, 8E8416, 8E8417, 103-8115HX 1073361HX 9W8365HX (pin & retainer) R500
(pin & retainer)
109-9114, 114-4503 3G0500P*

6Y4679, 8E8412, 6Y3909P/4T4707W

6Y8960HX, 6Y3909P/4T4707W
118-2140, 109-3135, 103-8115HX 1073361HX (pin & retainer) R500
D11 (MS), 6Y8960HHX (pin & retainer)
6Y5616, 8E8413 3G0500P*
D10, D9L
1V4592, 7T5130, 6Y3909P/4T4707W
3G8566, 9W4427, (pin & retainer)
8J4889 2
3G2088, 9W4426, 1U3630HX* 1038114HX 6Y9704HX R500
(weld-on retainer)
9J5954, 1U4873,
7T5131 3G0500P*
6Y3909P/4T4707W
1U3644HX,
3G5707, 3G6507 1U3630HX* 1038114HX - R500
1U3644HHX
3G0500P*
107-3485, 107-3486,
6J8814HX,
4T0134, 4T0135,
8E8418HX 9U9694HX 6J8814WHX, 6J8811P 6Y3394P/8E5559W R450
4T0136, 4T8988,
8E1848HX
4T8989, 4T8990,
D9, D8 7J1792, 7J1793,
8E5339, 8E5340,
6J8814HX,
8E5341, 8E5345,
7J1791HX* 4T9776WN* 6J8814WHX, 6J8811P 7J9600P* R450
8E5346, 8E5347,
8E1848HX
8E5348, 9W6167
9W7382,
D7H, 983 - 9W7488WN - - - R350
7J6671
R350
D7, D6, D5,
- - - - - - 9J8920HX
973, 977
(old style)
9J6586HX
D4, 941,
(straight)
951, 955, - C12WN - - - R300
9J89132
963
(curved)
953, 943 1U12572 - - - - - J250
D3, 931 8J52992 - - - - - J200
(SS) = Single Shank (MS) = Multi-Shank
† Contact Hensley’s Attachment Division for Ripper Shank Replacements for D7H Dozers and larger.
* Old Style Center Snap Ring Pin.
1
See Tooth Series Application Chart
2
Reference only. Not available from Hensley Industries.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

196 Direct Replacement Products | Caterpillar Style - Construction
R550 — R500 Rippers For Dozers & Loaders
Caterpillar® Style

R550 SERIES R500 SERIES

1049279HX 9N4621HX 1038114HX

Weld-on Segment Shank Guard Weld-on Segment
285.0 lb / 129.3 kg 173.0 lb / 78.5 kg 96.0 lb / 43.5 kg
16.1 4.4 1.75 x 2.6 6.5 11.4 3.9
slot

23.9 1.75 Dia. 14.9

25.9
26.5

4.6
13°

R500 SERIES

1038115HX 1U3630HX
Weld-on Segment Weld-on Segment
162.0 lb / 73.5 kg (uses old style center snap ring pin)
13.1 3.9 224.0 lb / 101.6 kg
18 3.9

13°

20.1 23.9

C22WN 9W8365HX 9W8365EXT

Weld-on Nose Shank Guard Shank Guard
46.9 lb / 21.3 kg (3.62” Thick Shank) 94.0 lb / 42.6 kg
3.9
84.0 lb / 38.1 kg 6.7 5.75
7.6
6.6 5.5 1.6 x 2.2
1.6 x 2.2 slot
slot
4.6 15.75

10.25
3.75
16.6
18.75 1.6 Dia.
13.9
13.9
1.6 Dia.

4.2
4.25

Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 197

 R500 — R450 Rippers For Dozers & Loaders
Caterpillar® Style

R500 SERIES (CONTINUED)

6Y9704HX 6Y8960HHX 1U3644HX

Shank Guard Shank Guard Shank Guard
122.0 lb / 53.3 kg 128.0 lb / 58.1 kg 91.0 lb / 41.3 kg
5.6 5.5

1.6 x 2.2
2.5 slot
28.75
5.25

25.5 29.0
4.1
19.1 1.6
Dia.
13.9 4.1

1.9 X 1.5
1.5 x 2.0 SLOT
slot 4.4
4.1 9.0

1U3644HHX 6Y8960HX
Shank Guard Shank Guard
112.0 lb / 55.3 kg (4.0” Thick Shank)
85.0 lb / 38.5 kg
6.6 5.5
1.6 x 3.2
slot
4.6
6.5
29.0
4.1
16.6

4.1 13.9

1.4 X 1.5 SLOT 1.6 Dia.

9.4

4.4

R450 SERIES

7J1791HX 8E8418HX
Weld-on Segment Weld-on Segment
(uses old style center snap ring pin) 150.0 lb / 68.0 kg
165.0 lb / 74.8 kg 13.2 3.0
14.25 3.0

37˚

23.4 23.1

Note: Measurements are in inches.

198 Direct Replacement Products | Caterpillar Style - Construction

 R450 — R200 Rippers For Dozers & Loaders
Caterpillar® Style

R450 SERIES (CONTINUED)

C20WN 6J8814HX 6J8814WHX

Weld-on Nose Shank Guard Shank Guard
24.5 lb / 11.1 kg 24.5 lb / 11.1 kg 53.2 lb / 24.1 kg
6.0 2.9 1.4 Dia.
(2 HOLES)

1.4 Dia.
(2 Holes)
17.0 4.25 4.25
8.8

12.25
3.1
3.1
12.25 23.25

R350 SERIES

8E1848HX 9W7488WN 9J3139HX

Shank Guard Weld-on Nose Ripper Shank
52.0 lb / 23.6 kg 18.5 lb / 8.4 kg 116.0 lb / 52.6 kg
3.1 5.0 5.4 3.0 7.0 2.9

6.8

2.1 Dia.
7.7
19.1
20.6
1.4 Dia. 3.25
12.25

R300 SERIES R200 SERIES

C12WN 9J6586HX 8J7525WN

Weld-on Nose Ripper Shank Weld-on Nose
9.6 lb / 4.4 kg 51.3 lb / 23.3 kg 2.4 lb / 1.1 kg
Uses 2K6413P pin with (2) 2.3 2.25
4.25 3.0
3B5325P (3 x 15/32 cotter keys)
5.5 2.3

5.7 3.6
1.9 Dia.

15.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 199

 RIPPER TEETH FOR DOZERS & LOADERS
Caterpillar® Style

B C B C
B C

D D
D

A A
A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

B C B C

D
D

A A
Type 4 Type 5 (Non-Centerline)

RIPPER TEETH FOR DOZERS AND LOADERS

Dimensions

Tooth Ripper Tooth Overall Tooth Tooth Pocket Weight

Type Fasteners
Series Part No. A B C D

" mm " mm " mm " mm lb kg

9W4551HX 1 17.6 448 3.0 76 4.6 116 8.4 213 88.5 40.1 8E2229P,
9W4552HX 1 21.25 540 3.0 76 4.6 116 8.4 213 107.0 48.5 1012874W
R550
6Y3552HX 2 21.25 540 3.1 80 4.6 116 8.4 213 100.0 45.4 or
T9W4552 3 20.0 508 - - 4.6 116 8.4 213 96.7 43.9 6Y2443P*

4T5501HX 2 14.75 375 2.75 70 4.25 108 6.5 165 53.5 24.3
4T5502HX 2 17.1 435 2.75 70 4.25 108 6.5 165 61.8 28.0
3G6503HX 2 18.75 476 2.75 70 4.25 108 6.5 165 63.0 28.6
4T4502HX 1 16.75 425 3.0 76 4.25 108 6.5 165 64.0 29.0 6Y3909P/
R500 4T4707W
4T4503HX 1 19.0 483 2.9 73 4.25 108 6.5 165 68.0 30.8
or
3G6502HHX 1 17.25 438 3.75 95 4.25 108 6.5 165 77.2 35.0 3G0500P*
T3G6502 3 16.0 406 - - 4.25 108 6.5 165 49.8 22.6
T3G6503 3 18.0 457 - - 4.25 108 6.5 165 49.8 22.6
3G6503CLAW 5 18.0 457 1.25 32 4.25 108 6.5 165 72.0 32.7
9W2451HX 1 12.9 327 3.1 80 3.4 86 4.9 121 38.2 17.3
4T4452HX 1 15.25 387 3.5 89 3.4 86 4.9 124 45.5 20.6
9W2452AHX 1 15.25 387 3.75 86 3.4 86 4.9 121 40.1 18.2 6Y3394P/
4T5451HX 2 12.9 327 2.0 51 3.4 86 4.9 121 37.7 17.1 8E5559W
R450
4T5452HX 2 15.6 397 2.0 51 3.4 86 4.9 121 40.0 18.1 or
7J9600P*
4T4453HX 1 16.6 422 3.4 86 3.4 86 4.9 121 44.7 20.3
T6J8812 3 14.6 372 - - 3.4 86 4.9 124 33.5 15.2
T9W2452 3 15.0 381 - - 3.4 86 4.9 124 33.7 15.3
* Old Style Center Snap Ring Pin

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

200 Direct Replacement Products | Caterpillar Style - Construction
 RIPPER TEETH FOR DOZERS & LOADERS
Caterpillar® Style

B C B C
B C

D D
D

A A
A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

B C B C

D
D

A A
Type 4 Type 5 (Non-Centerline)

RIPPER TEETH
RIPPER FOR DOZERS
TEETH AND LOADERS
FOR DOZERS AND LOADERS
(CONTINUED)

Dimensions

Tooth Ripper Tooth Overall Tooth Tooth Pocket Weight

Type Fasteners
Series Part No. A B C D

" mm " mm " mm " mm lb kg

6Y0352HX 1 14.0 356 1.9 48 3.1 78 4.4 113 24.0 10.9
9W2678P/
R350 6Y0359HX 2 14.0 356 2.1 52 3.1 78 4.4 113 25.1 11.4
6Y9459W
T6Y0352 3 15.0 381 - - 3.1 78 4.4 113 24.3 11.0
6Y0309HX 2 11.4 289 1.75 44 2.25 57 3.25 83 11.4 5.2 9J6583P/
R300
T9J8910 3 11.75 298 - - 2.25 57 3.25 83 12.0 5.4 6Y9459W
9J8920HX 2 14.1 359 2.1 54 2.75 70 4.4 113 25.0 11.3 9J2358P/
R350 T9J8920 3 13.0 330 - - 2.75 70 4.4 113 20.3 9.2 6Y9459W
Old 7J3310HX 4 12.1 308 4.9 125 3.0 76 3.9 99 23.4 10.6
Style 7J3312HX 4 13.9 353 3.9 100 3.0 76 3.9 99 31.9 14.5 5J9000P
T7J3312 3 13.0 330 - - 3.0 76 3.9 99 22.5 10.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 201
 Replacement Parts For Motor Graders
Caterpillar® Style

RIPPER SHANKS, WELD-ON NOSES, TEETH, PINS AND WASHERS FOR MOTOR GRADERS
Machine Teeth Fasteners
Weld-On Nose or Shank
Model Centerline Penetrator Tiger Pin Washer
9J6586HX
(Straight)
12G
14G C12WN
120 (Nose) - 6Y0309HX T9J8910HX 9J6583P 6Y9459W
130
140 9J3139HX
(Straight)

6Y0359HX T6Y0352HX
9J3139SHX
(Segment)
16G 6Y0352HX or or 9W2678P 6Y9459W
9W7488WN
9J8920HX T9J8920HX
(Nose)

RIPPER SHANKS

9J6586HX
51.3 lb / 23.3 kg
Uses 2K6413P pin with (2) 9J3139HX
3B5325P (3 x 15/32 cotter keys) 116.0 lb / 52.6 kg
5.5 2.3 7.0 2.9

1.9 Dia.
2.1 Dia.

15.0 20.6

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

202 Direct Replacement Products | Caterpillar Style - Construction
 Replacement Parts for Motor Graders
Caterpillar® Style

WELD-ON NOSES

9W7488WN 9J3139SHX
18.5 lb / 8.4 kg 33.0 lb / 15.0 kg
5.4 3.0 9.25 3.0

10.0
7.7

B C B C
B C

D D
D

A A
A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

RIPPER TEETH FOR MOTOR GRADERS

Dimensions
Ripper Tooth Overall Tooth Tooth Pocket Weight
Type
Part No. A B C D
" mm " mm " mm " mm lb kg
6Y0309HX 2 11.4 290 1.75 44 2.25 57 3.25 83 11.4 5.2
T9J8910 3 11.75 298 - - 2.25 57 3.25 83 12.0 5.4
9J8920HX 2 14.1 359 2.1 54 2.75 70 4.4 113 25.0 11.3
T9J8920 3 13.0 330 - - 2.75 70 4.4 113 20.3 9.2
6Y0352HX 1 14.0 356 1.9 48 3.1 78 4.4 113 24.0 10.9
T6Y0352 3 15.0 381 - - 3.1 78 4.4 113 24.3 11.0
6Y0359HX 2 14.0 356 2.1 52 3.1 78 4.4 113 25.1 11.4

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 203
 Scarifier Parts for Motor Graders
Caterpillar® Style

SCARIFIER TIPS AND SHANKS FOR MOTOR GRADERS

Universal Straight Block V-Block V-Block
Type
(Front and Rear Notches) (Rear Notch) (Front Notch) (Front and Rear Notches)
Scarifier Shank 101HX 5B6251HX 9F5124HX 101HX
Tip, Standard 5B946HX 5B946HX 5B946HX 5B946HX
Tip, Heavy Duty 2D5572HX* 2D5572HX* 2D5572HX* 2D5572HX*
NOTE: All scarifier shanks utilize 1D3537HX wedge pins.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

204 Direct Replacement Products | Caterpillar Style - Construction

 Scarifier parts FOR MOTOR GRADERS
Caterpillar® Style

A C A C A C
D H D H
E J E
F K J
F
G L G K
M L
N

B B B

Type 1 Type 2 Type 3

SHANKS FOR MOTOR GRADERS

Dimensions
Shank Part
Type A B C D E F G
No.
" mm " mm " mm " mm " mm " mm " mm
5B6251HX 1 2.5 64 15.1 384 1.0 25 0.75 19 0.75 19 0.75 19 0.75 19
9F5124HX 2 3.0 76 17.25 438 1.0 25 - - - - - - - -
101HX 3 3.0 76 17.25 438 1.0 25 0.75 19 0.7 18 0.75 19 0.7 18
104HXL 3 3.0 76 20.0 508 1.0 25 0.6 14 0.8 21 0.7 18 0.8 21

SHANKS FOR MOTOR GRADERS (CONTINUED)

Dimensions
Shank Part Weight
H J K L M N
No.
" mm " mm " mm " mm " mm " mm lb kg
5B6251HX - - - - - - - - - - - - 10.7 4.8
9F5124HX 0.8 21 0.8 21 0.8 21 0.8 21 0.8 21 0.8 21 13.4 6.1
101HX 1.1 29 0.8 21 1.25 32 0.8 21 - - - - 13.5 6.1
104HXL 1.25 32 0.8 21 1.3 33 0.8 21 - - - - 16 7.3

RIPPER TEETH FOR MOTOR GRADERS

Dimensions
Ripper Tooth Overall Tooth Tooth Pocket Weight
Type
Part No. A B C D
" mm " mm " mm " mm lb kg
6Y0309HX 2 11.4 290 1.75 44 2.25 57 3.25 83 11.4 5.2
T9J8910 3 11.75 298 - - 2.25 57 3.25 83 12.0 5.4
9J8920HX 2 14.1 359 2.1 54 2.75 70 4.4 113 25.0 11.3
T9J8920 3 13.0 330 - - 2.75 70 4.4 113 20.3 9.2
6Y0352HX 1 14.0 356 1.9 48 3.1 78 4.4 113 24.0 10.9
T6Y0352 3 15.0 381 - - 3.1 78 4.4 113 24.3 11.0
6Y0359HX 2 14.0 356 2.1 52 3.1 78 4.4 113 25.1 11.4

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 205
 Replacement Parts for Scrapers
Caterpillar® Style

TEETH, ADAPTERS, PINS AND WASHERS REPLACEMENT PARTS FOR SCRAPERS

Teeth Fasteners
Machine Model Adapter Standard Tooth Optional Teeth
Pin Washer
613 9J8455HX 1U3252HX J250 Series 9J2258P 3G9609W
615 - 1U3302HX J300 Series 9J2308P 3G9609W
J619
J621 9J2307HX 1U3302HX J300 Series 9J2308P 3G9609W
623
633
9W9971HX 1U3352HX J350 Series 9J2358P 6Y9459W
639

G B
A

D
C

ADAPTERS FOR SCRAPERS

Dimensions Plow Bolts
Cat Weight
Adapter A B C D G Size
Tooth
Part No. De- Assy. No. Qty.
Series " mm " mm " mm " mm lb kg "
gree
9J8455HX J250 5.2 132 3.0 76 1.7 43 0.9 24 16˚ 14.1 6.4 .75 x 3.75 A34-334 2
9J2307HX J300 6.75 171 3.0 76 2.0 51 0.9 24 13˚ 25.7 11.7 1 x 4.5 A10-412 2
9W9971HX J350 7.0 178 3.0 76 2.6 65 1.5 38 5˚ 31.9 14.5 1 x 5.5 A10-512 2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

206 Direct Replacement Products | Caterpillar Style - Construction
 Replacement Parts for Scrapers
Caterpillar® Style

GUIDES AND ROUTER BITS

Machine Bolt-on Guide
Router Bit
Model Left Right
615
D4J8665 (Standard)
621 8J7211HX 8J7210HX
D7J3023 (Heavy Duty)
623
615 - 666 D4J8665 (Standard) - -
619 - 666 D7J3023 (Heavy Duty) - -

BOLT-ON GUIDES

8J7210HX (RH shown)

8J7211HX (LH opposite)
17.7 lb / 8.0 kg ea.
2.25
1.25

8.5

1.1Dia.

10.1

G
F
G F C

H D

B
1.1 Dia.
(5 Holes)

E
A

ROUTER BITS FOR SCRAPERS

Dimensions
Weight
Router Bit A B C D E F G H
Part No. De-
" mm " mm " mm " mm " mm " mm " mm lb kg
gree
D4J8665 22.1 537 8.6 219 0.75 19 4.25 108 10.5 267 3.5 89 2.5 64 8˚ 52.5 23.8
D7J3023 22.75 578 9.6 244 0.9 22 4.8 122 11.4 289 3.5 89 2.5 64 12˚ 78.3 35.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 207
 Box Ripper Systems For Excavators
Caterpillar® Style

FEATURES INCLUDE:
High quality alloy steel castings for both box and ripper shank
Re-engineered tighter fit between box and shank
New stronger, reusable box pin to reduce shank movement
Second box pin location to further eliminate shank movement
Three pin hole locations in shank to cover greater range of bucket profiles and ripping depths
Uses Caterpillar® style ripper teeth

APPLICATIONS
System Machine Model Machine Operating Weight
20,000 - 39,000 lb
B200 215, 311, 312, 315
(9,072 - 17,690 kg)
40,000 - 59,000 lb
B250 225, 320, 322
(18,144 - 26,762 kg)
60,000 - 84,000 lb
B300 325, 330
(27,216 - 38,102 kg)
85,000 - 109,000 lb
B350 235C
(38,556 - 49,442 kg)
110,000 - 169,000 lb
B400 350L, 245, 345
(49,896 - 76,658 kg)

COMPLETE BOX RIPPER SYSTEM

Shank Pin Hole

Locations

Box Pin

Ripper
Box
Box Pin
Hole

Box Pin Ripper

Hole Shank

Tooth

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

208 Direct Replacement Products | Caterpillar Style - Construction
 Box Ripper Systems For Excavators
Caterpillar® Style

SYSTEM COMPONENTS
System
200 250 300 350 350 400
Kit BK200 BK250 BK300 BK350-1 BK350-2 BK400
Shank C200-12 C250-14 C300-20 C350-20 C350-22 C400-22
Box Pin B250P (2) B250P (2) B250P (2) B350P (2) B350P (2) B350P (2)
Tiger Tooth T9J8910 T6Y0352 T9W2452 T9W2452 T3G6503 T3G6503
(series) (R300) (R350) (R450) (R450) (R500) (R500)
9J6583P 9W2678P 6Y3394P 6Y3394P 6Y3909P 6Y3909P
Tooth Fastener
6Y9459W 6Y9459W 8E5559W 8E5559W 4T4707W 4T4767W
Box B200 B250 B300 B350 B350 B400

REPLACEMENT NOSES
Dimensions
Weld-on For Shank Weight
A B C
Nose No.
" mm " mm " mm lb kg
C12WN C220-12 3.0 76 4.25 108 5.7 145 9.6 4.4
9W7488WN C250-14 3.0 76 5.4 137 7.7 194 18.5 8.4
C300-20
C20WN 2.9 75 6.0 152 8.8 224 24.5 11.0
C350-20
C350-22
C22WN 3.9 99 7.6 194 10.25 260 46.9 21.0
C400-22

BOX PINS

B250P B350P
2.7 lb / 1.2 kg 5.6 lb / 2.5 kg

1.4 1.8

5.5 7.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 209

 Box Ripper Systems For Excavators
Caterpillar® Style

B A

C D
F

RIPPER BOXES
Dimensions
Weight
Box A B C D E F G
" mm " mm " mm " mm " mm " mm " mm lb kg
B200 6.0 152 2.5 63 14.9 378 11.9 302 8.6 218 6.8 173 10.5 267 55.0 24.9
B250 6.0 152 2.6 67 17.1 435 13.6 346 9.75 248 7.8 198 12.0 305 75.0 34.0
B300 6.0 152 3.1 79 19.1 486 15.3 389 11.2 284 8.75 222 13.5 343 105.0 47.6
B350 7.5 191 4.0 102 21.25 540 17.0 432 12.25 311 9.75 248 15.0 381 150.0 68.0
B400 7.9 202 5.25 133 25.5 648 20.4 519 14.75 375 11.75 298 18.0 457 245.0 111.1

E C

RIPPER SHANKS
Dimensions
Weight
Box Shank A B C D E
" mm " mm " mm " mm " mm lb kg
B200 C200-12 31.2 792 8.0 203 4.8 122 3.5 89 2.0 51 65.0 29.5
B250 C250-14 36.75 933 10.1 257 5.5 140 4.0 102 2.5 64 95.0 43.1
B300 C300-20 40.5 1041 11.25 286 6.3 157 4.5 114 2.8 76 113.0 51.3
C350-20 44.3 1143 11.2 283 6.9 175 5.0 127 3.1 79 185.0 83.9
B350
C350-22 46.0 1168 12.75 324 6.9 175 5.0 127 3.1 79 200.0 90.7
B400 C400-22 53.2 1372 14.0 349 8.25 210 6.0 152 3.75 95 300.0 136.1

Cat and Caterpillar® are registered trademarks of Caterpillar, Inc.

®

210 Direct Replacement Products | Caterpillar Style - Construction

 Parts for backhoes & excavators
Caterpillar® Style

REPLACEMENT PARTS FOR BACKHOES & EXCAVATORS

EXCAVATOR SPECIFICATIONS ADAPTERS
Tooth
Machine Series
Stick Bucket Center Left-hand Right-hand
Model
8J7525HX
D3,
(Bottom Leg)
416, 426, General Purpose J200
119-3204HX
428, 436
(Wrap Around)
446, E70B J225 6Y3224HX
E110B, 120B General Purpose J250 6Y3254HX
General Purpose J300 9W1304HX
E180B, E220
Heavy Duty Rock J350 6I6354HX 6I6356* 6I6355*
205, 206, General Purpose J250 3G0169HX
211, 212,
213, 214 Heavy Duty Rock J300 9J8929*
213B, 214B General Purpose/Rock J300 9J8929*
General Purpose J300 3G6304HXC 3G6306HXL 3G6305HXR
215, 219
Heavy Duty Rock J350 3G8354HXC 3G8356HXL 3G8355HXR
224 General Purpose J300 9J8929*
Backhoe & Mass Excavating J350 3G8354HXC 3G8356HXL 3G8355HXR
225
Heavy Duty Rock J450 8J9141HXC 8J9140HXL 8J9139HXR
227, 229 Backhoe & Mass Excavating J350 3G8354HXC 3G8356HXL 3G8355HXR
J450 8J9141HXC 8J9140HXL 8J9139HXR
Backhoe & Mass Excavating
235 J460 8E6464HXC 8E6466HXL 8E6465HXR
Heavy Duty Rock J550
E240, EL240 J350 6I6354HX 6I6356* 6I6355*
Backhoe & Mass Excavating 9J0174HXC 9J0173HXL 9J0172HXR
245 J550
Front Shovel 3G9494HXC 3G9496HXL 3G9495HXR
311, 312 General Purpose J250 6Y3254HX
6'-3" - Short 35T, 36T, 39T, 42T, 44X, 47X, 50X, 54X J300 8E9490HX
318, 320, 320L 9'-7", 8'-2" - Std.
12'- 8" - Long 24ET, 30ET, 43EX, 44ET J350 6I6354HX 6I6356* 6I6355*

320ME 6'-3", 7'-10" - Short 30ET, 32ET, 37ET, 47EX, 54EX J400 7T3404HXC 6I6406* 6I6405*
13'-3" - Long J300 8E9490HX
322L, 325,
8'-8", 10'-6" - Std. 31T, 36T, 42T, 48T, 53X, 54X, 54T, 57MX J350 6I6354HX *6I6356 *6I6355
325L
6'-7", 8'-3" - Short 30ET, 36ET, 51EX, 57EMX J460 8E6464HXC 8E6466HXL 8E6465HXR
31T, 36T, 42T, 48T, 53X, 54X, 54T, 57MX J350 6I6354HX 6I6356* 6I6355*
15'-9" - Long
30ET, 32ET, 37ET, 46EX, 54EMX J400 7T3404HXC 6I6406* 6I6405*
9'-2" - Std. 42T, 48T, 54T, 56X, 59X, 60MX J400 7T3404HXC 6I6406* 6I6405*
10'-10" - Std. 30ET, 36ET, 51EX, 57EMX 8E6464HXC 8E6466HXL 8E6455HXR
330, 330L
11'-6" - Std.
12'-10" - Std. 35R J460
63X, 68MX 8E6464HXC 8E6466HXL 8E6455HXR
8'-4" - Short
59EX, 64EMX J550 6I6554HXC 6I6556HXL 6I6555HXR
J460 8E6464HXC 8E6466HXL 8E6465HXR
350, 350L
J550 6I6554HXC 6I6556HXL 6I6555HXR
54T, 60T, 71X J550 6I6554HXC 6I6556HXL 6I6555HXR
14'-5", 18'-1" - Long
42ET, 48ET
375, 375L 9'-7" - Std. 60T, 66T, 80X, 87X, 94MX J600 6I6604HXC 6I6606* 6I6605*
11'-2" - Std.
13'-5" - Std. 81V, 88VMX

*Reference only. Not available from Hensley Industries.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 211
 Parts for backhoes & excavators
Caterpillar® Style

REPLACEMENT PARTS FOR BACKHOES AND EXCAVATORS CONTINUED

SIDECUTTERS
Machine
WELD-ON NOSE Blade-type Sidecutters Combination Plate
Model
Right-hand Left-hand Plow Bolt Assy.† Plate Plow Bolt Assy.†
D3,
416, 426,
8J7525WN
428, 436

446, E70B 6Y3224WN

E110B, 120B 9J4254WN
9J4304WN
E180B, E220 9J1855HXR 9J1856HXL A34212 (3)
9J4354WN
9J4254WN
205, 206,
211, 212,
213, 214 9J4304WN

213B, 214B 9J4304WN

9J4304WN
215, 219 9J1855HXR 9J1856HXL A34212 (3)
9J4354WN
224 9J4304WN
9J4354WN
225 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)
3G4454WN
227, 229 9J4354WN
3G4454WN
235 8E6464WN 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)

E240, EL240 9J4354WN 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)
245
9J4554WN 8J9825HXR 8J9826HXL A10312 (5) 4T6664PHX A34314 (4)

311, 312 9J4254WN

9J4304WN
318, 320, 320L
9J4354WN 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)
320ME 7T3404WN 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)
9J4304WN
322L, 325, 325L 9J4354WN 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)
8E6464WN
9J4354WN
7T3404WN 8J9615HXR 8J9614HXL A10300 (3) 4T2886BHX A34314 (4)
7T3404WN
330, 330L
8E6464WN
8J9825HXR 8J9826HXL A10312 (5) 4T6664PHX A34314 (4)

9J4554WN
8E6464WN
350, 350L 8J9825HXR 8J9826HXL A10312 (5) 4T6664PHX A34314 (4)
9J4554WN
9J4554WN
375, 375L 8J9825HXR 8J9826HXL A10312 (5) 4T6664PHX A34314 (4)
6I6604WN

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

212 Direct Replacement Products | Caterpillar Style - Construction
 Parts for Loaders with Weld-on Adapters
Caterpillar® Style

REPLACEMENT PARTS FOR LOADERS WITH WELD-ON ADAPTER SYSTEMS

1 1/2 & 2-Leg Weld-on Adapters Flush Mount Weld-on Adapters Bottom Leg
Tooth
Machine Model Center Center Weld-on
Series Right-hand Left-hand Right-hand Left-hand
(Straight) (Straight) Adapters

936, 938F,
J250 1U1254HXC 3G0169HX
941, 943

950, 950B, E, F J300 1U1304HXC 9J8929*

1U1350CHX
950B, E, F, G J350 1U1354HXC 1U1355HXR 1U1356HXL
1U1351R/LHX

951, 953 J250 1U1254HX 3G0169HX

1U1350CHX
960F, 962G J350
1U1351R/LHX
963 J300 1U1304HXC
963B J350 1U1354HXC
1U1350CHX
966, 966C, D, E, F J350
1U1351R/LHX
966G J350 1359354* 1359355HXR* 1359356HXL*
972G J350 1359354* 1359355* 1359356*
1U1350CHX
973 J350 1359354* 1359355* 1359356* 1U1354HXC 1U1355HXR 1U1356HXL
1U1351R/LHX
977 J350 1U1354HXC 1U1350CHX
1U1350CHX
980, 980B, C, F J350 1U1354HXC 1U1355HXR 1U1356HXL
1U1351R/LHX
980F, G J400 1258404HXC 1258405HXR 1258406HXL 107-3404HX
980G J460 8E3464HXC 8E3465HXR 8E3466HXL
983 J460 8E3464HXC 8E0464HXC
988, 988B J460*** 8E3464HXC 8E3465HXR 8E3466HXL 8E0464HXC 8E0465HXR 8E0466HXL
988F J460 8E3464HXC 8E3465HXR 8E3466HXL 8E0464HXC 8E0465HXR 8E0466HXL
988F J550 4T7554CHX 4T7555R/LHX

1073554HX 1073555HX 1073556HX

1222554HX 1122555HX 1122556HX
988G, 990 J550 3G4554HXC 3G4555HXR 3G4556HXL
(w/tungsten (w/tungsten (w/tungsten
carbide) carbide) carbide)

1073554HX 1073555HX 1073556HX

1222554HX 1122555HX 1122556HX
992, 992B, C, D, G J550 3G4554HXC 3G4555HXR 3G4556HXL
(w/tungsten (w/tungsten (w/tungsten
carbide) carbide) carbide)

1198604HX 1198605HX 1198606HX

1198607HX 1198608HX 1198609HX
992G J600
(w/tungsten (w/tungsten (w/tungsten
carbide) carbide) carbide)

992G J700 4T4704HXC 4T4705HXR 4T4706HXL

*Reference only. Not available from Hensley Industries.

***Older J450 adapters and fasteners available.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 213
 Parts for Loaders with Weld-on Adapters
Caterpillar® Style

REPLACEMENT PARTS FOR LOADERS WITH WELD-ON ADAPTER SYSTEMS (CONTINUED)

Bolt-on Segments Top Cover Plates
Bolt-on Heel
Machine Model Center Center
Right-hand Left-hand Right-hand Left-hand Plate
(Straight) (Straight)
1321037NRHX
4T6694NRHX
936, 938F, 941, 943
4T6692NRHX
4T6691*
4T6693NRHX
950, 950B, E, F 4T6694NRHX 9W6747HX
1321037NRHX

950B, E, F, G 4T3015NRHX 4T9123NRHX 4T9124NRHX 9W6747HX

4T6692NRHX
951, 953
4T6694NRHX

960F, 962G 1324715* 9W6747HX

963 9W6748HX
963B 9W6748HX

966, 966C, D, E, F 4T6697NRHX 4T9123NRHX 4T9124NRHX 9W6749HX

966G 1359544* 1359545* 1359546* 1618573*

972G 1359544* 1359545* 1359546* 1618573*
7V0910HX
973
9W6750*
977
7V0910HX
980, 980B, C, F 4T3015NRHX 4T7139NRHX 4T7140NRHX
9W6750*
980F, G 1167460CHX† 1167461RHX† 1167462LHX†
980G 1167460CHX† 1167461RHX† 1167462LHX† 1099215HX
983
988, 988B 1167460CHX† 1167461RHX† 1167462LHX† 6Y3609HX
988F 1099080NRHX 1099081NRHX 10998082NRHX 6Y3609HX
988F 1167460CHX† 1167461RHX† 1167462LHX† 6Y3609HX
4T6760NRHX 4T6761NRHX 4T6762NRHX
(2 3/8") (2 3/8") (2 3/8") 6Y3573HX
988G, 990 1957096HX 1957097HX 1957098HX
4T6760NRHHX 4T6761NRHHX 4T6762NRHHX (990 only)
(2 3/8") (2 3/8") (2-3/8")
4T6760NRHX 4T6761NRHX 4T6762NRHX
(2 3/8") (2 3/8") (2 3/8")
4T6760NRHHX 4T6761NRHHX 4T6762NRHHX
992, 992B, C, D, G 1957096HX 1957097HX 1957098HX 6Y3610HX
(2 3/8") (2 3/8") (2-3/8")
1092675NRHX 1092676NRHX 1092677NRHX
(3 1/4") (3 1/4") (3 1/4")

4T6760NRHX 4T6761NRHX 4T6762NRHX

(2 3/8") (2 3/8") (2 3/8")
4T6760NRHHX 4T6761NRHHX 4T6762NRHHX 1151548*
992G 1957096HX 1957097HX 1957098HX
(2 3/8") (2 3/8") (2-3/8") 1151549*
1092675NRHX 1092676NRHX 1092677NRHX
(3 1/4") (3 1/4") (3 1/4")

4T6760NRHX 4T6761NRHX 4T6762NRHX

(2 3/8") (2 3/8") (2 3/8")
4T6760NRHHX 4T6761NRHHX 4T6762NRHHX 1151548*
992G 1957096HX 1957097HX 1957098HX
(2 3/8") (2 3/8") (2-3/8") 1151549*
1092675NRHX 1092676NRHX 1092677NRHX
(3 1/4") (3 1/4") (3 1/4")

*Reference only. Not available from Hensley Industries.

***Older J450 adapters and fasteners available.
†Replaces 9W5734NRHX, 9W5737NHHX, 9W573ONRHX

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

214 Direct Replacement Products | Caterpillar Style - Construction
 Parts for loaders with Bolt-On Adapters
Caterpillar® Style

REPLACEMENT PARTS FOR LOADERS WITH BOLT-ON ADAPTER SYSTEMS

Tooth Bolt-on Adapters Bolt-on Segments Bolt-on Heel
Machine Model
Series Center Left-hand Corner Right-hand Corner **Straight Lip Plate
416, 426, 428,
J200 9W6207HX
436, 438
6Y3224HX
446 J225
(weld-on)
128-2873*
910, 914 J200 9J4207HX 5G2806* 5G2807*
128-2872*
3G4258HX 3G4259HX
132-1037NRHX
IT12, IT14, IT24F, (1 hole) (1 hole)
J250 1U257HX
IT26, IT28, IT38 6I9250* 6I9251*
8E4569*
(2 hole) (2 hole)
3G4258HX 3G4259HX
916, 918F, 920, 4T6694NRHX
(1 hole) (1 hole)
924F, 926, 928, J250 1U257HX 4T6693NRHX
6I9250* 6I9251*
930 8E4569*
(2 hole) (2 hole)
J200 9J4207HX 1U2208* 1U2209*
931, 933, 935
J225 6Y6227* 6Y6228* 6Y6229* 6Y6362*
3G4258HX 3G4259HX
936, 938F/G, 939, 132-1037NRHX
(1 hole) (1 hole)
941, 943, 951, J250 1U257HX 4T6692NRHX
8E9250* 8E9251*
953, 953B/C 4T6691*
(2 hole) (2 hole)
3G4308HX 3G4309HX
(1 hole) (1 hole)
935B/C, 955 J300 1U307HX 4T6694NRHX
8E5308* 8E5309*
(2 hole) (2 hole)
3G4308HX 3G4309HX
(1 hole) (1 hole)
955 J300 4T4307HX
8E5308* 8E5309*
(2 hole) (2 hole)
3G4308HX 3G4309HX
4T6693NRHX
(1 hole) (1 hole)
944, 950 J300 1U307HX 4T6694NRHX 9W6747HX
8E5308* 8E5309*
132-1037NRHX
(2 hole) (2 hole)
3G4308HX 3G4309HX
(1 hole) (1 hole) 132-1037NRHX
950B, E, F, G J300 4T4307HX 9W6747HX
8E5308* 8E5309* 132-4715*
(2 hole) (2 hole)
*Reference only. Not available from Hensley Industries.
**Specific segment is based on width of bucket.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 215
 Parts for loaders with Bolt-On Adapters
Caterpillar® Style

REPLACEMENT PARTS FOR LOADERS WITH BOLT-ON ADAPTER SYSTEMS

Tooth Bolt-on Adapters Bolt-on Segments Bolt-on Heel
Machine Model
Series Center Left-hand Corner Right-hand Corner **Straight Lip Plate
3G5358HX 3G5359HX
(1 hole) (1 hole)
960F J350 3G3357HX 9W6747HX
8E5359 8E5358
(2 hole) (2 hole)
960F J300 4T4307HX 8E5308* 8E5309* 9W6747HX
9W6747HX
4T6693NRHX
(962)
962G, 963, 963B J300 4T4307HX 8E5308* 8E5309* 4T6694NRHX
9W6748HX
132-4715*
(963)
3G5358HX 3G5359HX
(1 hole) (1 hole) 4T6696NRHX
963B J350 3G7357HX 9W6748HX
8E5359 8E5358 4T6697NRHX
(2 hole) (2 hole)
966C J300 8J307HX
3G8308HX 3G8309HX
966C J300 3G9307HX
(1 hole) (1 hole)
3G5358HX 3G5359HX
(1 hole) (1 hole)
966C J350 3G3357HX
8E5358* 8E5359*
(2 hole) (2 hole)
3G5358HX 3G5359HX
4T6698NRHX
966D, E, F, G, (1 hole) (1 hole)
J350 3G3357HX 4T6699NRHX 9W6749
970, 970F, 972G 8E5358* 8E5359*
100-6666NRHX
(2 hole) (2 hole)
3G5358HX 3G5359HX
(1 hole) (1 hole) 7V0910HX
973, 977 J350 3G3357HX 4T6696NRHX
8E5358* 8E5359* 9W6750*
(2 hole) (2 hole)
980, 980B, C J350 3G2357HX
4T6700NRHX 7V0910HX
980C, F J350 3G1357HX 1U1358HX 1U1359HX 4T6700HX 9V6109*
(reversible) 9W6750*
980F, G J400 6I9898HX 6I8244* 6I8243* 1099019NRHX 1099215HX
*Reference only. Not available from Hensley Industries.
**Specific segment is based on width of bucket.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

216 Direct Replacement Products | Caterpillar Style - Construction
 Modulok Parts for loaders
Caterpillar® Style

REPLACEMENT MODULOK PARTS FOR LOADERS

Vertical Protectors - Pinned-on to protect bucket cheek plate from wear. Interchangeable from cheek to cheek.
Flush Mounted Adapters - Welded in place to provide a sturdy base for replaceable teeth, adapter covers, and edge segments. These
adapters provide a smooth, flat working surface, reducing tire costs, and allowing faster clean-up. Available in standard & heavy versions.
Adapter Covers - Protect adapter, reducing the need for adapter replacement. Covers are side-pinned, allowing for quick changes.
Teeth - Standard heavy teeth or "RP2" style teeth available.
Cutting Edge Segments - Protect the leading edge of the support assembly. Bucket life is extended, and penetration improved. Edges wrap
under support to protect bucket bottom. Available in standard & heavy versions.

Vertical Protector

Weld-On Adapter

Adapter Cover

Tooth
Cutting Edge Segment

REPLACEMENT MODULOK PARTS FOR LOADERS

Machine Adapters Standard Edge Segments Standard HD Edge Segments
Lip Width Right- Adapter
Model Center Corner Center Left-hand Cover Center Right-hand Left-hand
" mm hand
8J6396HX 8J6397HX
or or 9J4429HX 8J8222HX 8J8223HX 8J6398HX 9U9332CHX 9U9334RHX 9U9333LHX
988B 143.5 3645
8E1464HXC 8E1465HX (2) (3) (3) (9) (2) (3) (3)
(7) (2)
8E1464HXC 8E1465HX 9U9664CHX 9U9334RHX 9U9333LHX
988F 143.0 3623 - - - -
(7) (2) (2) (3) (3)
1U1554HX 1U1554HX 8E9514HX 102-9680RHX 102-9681LHX
990 167.7 4260 - - - -
(6) (2) (1) (3) (3)
1U1554HX 1U1554HX 8J3962HX 9J9973HX 9J9974HX 1U0741HX
992 181.0 4597 - - -
(7) (2) (2) (3) (3) (9)
1U1554HX 1U1554HX 1U0869HX 9J9973HX 9J9974HX 1U0741HX 8E9514HX 8E9515HXR 8E9516HXL
992 187.0 4750
(7) (2) (2) (3) (3) (9) (2) (3) (3)
Center
992G 133-0734HX
119- 119-
(HD (6)
187.0 4750 9604HX 9605HX - - - - - -
Mining Corner
(6) (2)
System) 133-0735HX
(2)
Note: For 988 Modulok teeth fasteners, different size pins and washers are to be used based on pin hole size in adapter.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 217
 Modulok Parts for loaders
Caterpillar® Style

Vertical Protector

Weld-On Adapter

Adapter Cover

Tooth
Cutting Edge Segment

REPLACEMENT MODULOK PARTS FOR LOADERS CONTINUED

Adapter Cover
Machine Vertical Protector Teeth/Fasteners
HD Adapt- Fasteners
er Cover Protector Fasteners Teeth Fasteners
Model Pin Washer
Part No. Pin Washer HD RP-2 Pin Washer
6Y2527P (9) 6Y9459W (9)
9U9331HX 6Y2527P 6Y9459W 9J9600HX 9J8442P 6Y9459W 9N4452HX 9W1453RP2
988B or or
(9) (9) (9) (2) (4) (4) (9) (9)
8E0468P (9) 8E0469W (9)
9U9331HX 6Y2527P 6Y9459W 9J9600HX 9J8442P 6Y9459W 9N4552HX 9W1453RP2 8E0468P 8E0469W
988F
(9) (9) (9) (2) (4) (4) (9) (9) (9) (9)
8E9543HX 6Y8558P 8E5559W 1U0740HX 1U0739P 8E5559W 9N4552HX 9W1553RP2 6Y8558P 8E5559W
990
(8) (8) (8) (2) (4) (4) (8) (8) (8) (8)
8E9543HX 6Y8558P 8E5559W 1U0740HX 1U0739P 8E5559W 9N4552HX 9W1553RP2 6Y8558P 8E5559W
992
(9) (9) (9) (2) (4) (4) (9) (9) (9) (9)
8E9543HX 6Y8558P 8E5559W 1U0740HX 1U0739P 8E5559W 9N4552HX 9W1553RP2 6Y8558P 8E5559W
992
(9) (9) (9) (2) (4) (4) (9) (9) (9) (9)

992G
616608P 6I6609W 1U0740HX 1U0739P 8E5559W 7Y0602HX 6I6602RP2 6I6608P 6I6609W
(HD Mining -
(9) (9) (2) (4) (4) (9) (9) (9) (9)
System)

Note: For 988 Modulok teeth fasteners, different size pins and washers are to be used based on pin hole size in adapter.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

218 Direct Replacement Products | Caterpillar Style - Construction
 Modulok Parts for loaders
Caterpillar® Style

E D C

F B

G
A

MODULOK ADAPTER COVERS

Adapter Dimensions Fasteners
Weight
Cover Part A B C D E F G
No. Pin Washer
" mm " mm " mm " mm " mm " mm " mm lb kg
8J6398HX 6.1 156 1.0 25 2.3 59 4.1 105 7.1 181 5.75 146 1.2 30 22.4 10.2 6Y2527P 6Y9459W
1U0741HX 8.4 213 1.7 43 4.75 121 4.7 119 8.4 213 8.5 216 1.2 30 41.7 18.9 6Y8558P 8E5559W
9U9331HX 6.1 156 1.0 25 2.25 57 3.9 100 7.2 183 7.0 178 1.6 40 25.9 11.7 6Y2527P 6Y9459W
8E9543HX 7.25 184 1.7 43 4.6 117 4.8 122 8.4 213 8.7 221 1.7 43 46.1 20.9 6Y8558P 8E5559W

MODULOK ADAPTER COVERS

1330734HX 1330735HX
Center Corner
77.0 lb / 34.9 kg 73.0 lb / 33.1 kg
Uses 6I6608P pin and 6I6609W washer Uses 6I6608P pin and 6I6609W washer

7.25 7.25 2.8

6.0 6.0

15˚ 1.5 15˚ 1.5

6.9 10.1 6.9
9.8 36˚ 36˚
5.5 3.8 5.5 3.8
1.9 1.9

1.9 1.9

9.5 9.5
1.7 10.9 1.7 10.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 219

 Modulok Parts for loaders
Caterpillar® Style

E
D D
C C
B
B A
A
Type 1 Type 2
(Center) (Corner)

MODULOK FLUSH MOUNT ADAPTERS

Dimensions
Weight
Part No. Type A B C D E
" mm " mm " mm " mm " mm lb kg
8E1464HXC 1 13.2 335 6.9 176 2.1 54 3.3 84 - - 51.0 23.1
8E1465HX 2 13.2 335 6.9 176 2.1 54 3.3 84 5.0 127 52.7 23.9
1U1554HX 1 17.0 432 8.0 203 2.6 67 4.75 121 - - 112.0 50.8
119-9605HX 1 15.9 403 9.8 249 2.8 71 5.2 132 - - 141.0 63.9
119-9604HX 1 18.9 479 9.8 249 2.8 71 5.2 132 - - 144.0 65.3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

220 Direct Replacement Products | Caterpillar Style - Construction
 Modulok Parts for loaders
Caterpillar® Style

E C

A D

MODULOK VERTICAL PROTECTORS

Dimensions
Weight Fasteners
Part No. A B C D E
" mm " mm " mm " mm " mm lb kg Pin Washer
8J6399HX 20.5 521 3.4 86 1.4 35 10.0 254 5.5 140 33.4 15.2 9J8442P 6Y9459W
9J9600HX 22.75 578 3.5 89 1.4 35 10.0 254 5.8 148 38.0 17.2 9J8442P 6Y9459W
1U0740HX 23.5 597 3.5 89 2.1 54 11.5 292 5.25 133 49.0 22.2 1U0739P 8E5559W

VERTICAL PROTECTOR PINS

9J8442P 1U0739P
0.8 lb / 0.4 kg 1.0 lb / 0.4 kg
Requires a 6Y9459W steel washer. Requires a 8E5559W steel washer.
.8 Dia. 1.0 Dia.

1.1 Dia. 1.4 Dia.

.4 3.0 .4 3.75

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 221

 Modulok Parts for loaders
Caterpillar® Style

A B A B

E E
F
C D F
C D
Type 1 Type 2
(Center) (RH Shown, LH Opposite)

MODULOK EDGE SEGMENTS

Dimensions
Weight
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
9J4429HX 1 9.0 229 11.5 292 3.7 94 2.6 65 3.4 86 0.7 17 29.6 13.4
8J8222HX(RH)
15.9
& 2 10.2 259 13.0 330 3.5 89 2.75 70 3.25 83 0.7 17 35 ea.
ea.
8J8223HX(LH)
9U9332CHX 1 9.0 229 11.5 292 4.9 124 3.1 78 3.0 76 1.5 38 39 17.7
9U9333LHX
40.7 18.4
& 2 10.5 267 13.0 330 4.0 102 3.25 83 3.1 79 1.5 38
ea. ea.
9U9334RHX
9U9664CHX 1 11.5 292 14.0 356 4.7 119 3.1 78 2.7 68 1.5 38 46.5 21.1
1U0869HX 1 15.9 403 18.5 470 3.4 87 3.8 97 3.6 90 0.75 19 63.3 28.7
102-9681LHX
& 2 16.0 406 18.6 473 6.0 152 3.0 76 3.1 79 1.25 32 72 32.7
102-9680RHX
8J3962HX 1 13.1 333 15.5 394 4.8 122 3.1 78 3.0 76 1.5 38 57.3 25.9
9J9973HX (RH)
53.2 24.1
& 2 14.3 364 17.1 433 4.6 116 2.3 135 3.1 79 0.9 22
ea. ea.
9J9974HX (LH)
8E9514HX 1 15.75 400 18.4 467 5.5 140 2.6 65 3.4 86 1.75 44 83 37.6
8E9516HXL
31.3
& 2 14.25 362 17.1 433 5.0 127 2.6 67 3.1 79 1.75 44 69 ea.
ea.
8E9515HXR

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

222 Direct Replacement Products | Caterpillar Style - Construction
 Bolt-On Parts for Loaders
Caterpillar® Style

BOLT-ON SEGMENTS & HEEL PLATES FOR LOADERS

Durable heat-treated steel castings thru-hardened to 500 Brinnell
Half arrow design increases penetration and protects the leading edge
Ribbed-bottom design traps material to reduce wear
Thicker material on the bottom extends wear life

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 223

 Bolt-ON Segments for loaders
Caterpillar® Style

D
D E F
E F A
A

B
B C C

TYPE 1 TYPE 2
(CENTER) (RH SHOWN, LH OPPOSITE)

BOLT-ON HALF ARROW SEGMENT DETAILS

Dimensions
Part No. Type A B C D
" mm " mm " mm " mm
1006666NRHX 1 12.25 311 11.6 294 8.0 203 3.9 98
1099019NRHX 1 13.1 333 12.5 318 7.25 184 4.1 103
1321037NRHX 1 9.9 252 10.4 263 7.7 195 3.2 80
1359544HX 1 15.75 400 11.8 300 4.75 121 5.0 127
1359545HX
& 2 15.75 400 12.0 305 7.6 19.4 5.0 127
1359546HX
4T3015NRHX 1 12.6 319 10.1 257 5.3 135 4.75 121
4T6692NRHX 1 10.25 261 7.75 197 4.9 125 3.2 81
4T6693NRHX 1 10.25 261 8.5 216 5.5 140 3.2 81
4T6694NRHX 1 10.25 261 9.0 229 6.1 156 3.2 81
4T6696NRHX 1 12.6 319 7.6 192 3.6 90 3.9 100
4T6697NRHX 1 12.6 319 8.4 213 4.75 121 4.75 121
4T6698NRHX 1 12.25 311 9.5 241 5.5 140 3.9 98
4T6699NRHX 1 12.25 311 10.6 270 7.1 179 3.9 98
4T6700NRHX 1 12.3 313 11.4 289 6.3 289 3.9 98
4T7139NRHX
& 2 12.6 319 12.0 305 5.3 135 4.75 121
4T7140NRHX
4T9123NRHX
& 2 12.6 319 10.6 268 5.75 146 4.75 121
4T9124NRHX

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

224 Direct Replacement Products | Caterpillar Style - Construction
 Bolt-ON Segments for loaders
Caterpillar® Style

D
D E F
E F A
A

B
B C C

Type 1 Type 2
(Center) (RH Shown, LH Opposite)

BOLT-ON HALF ARROW SEGMENT DETAILS CONTINUED

Dimensions Plow Bolts
Weight
Part No. E F Size
Assy. No. Qty.
" mm " mm lb kg "
1006666NRHX 2.5 64 1.6 41 44.0 19.9 1 1/4 x 4 1/2 A114412 2
1099019NRHX 2.6 67 1.6 41 58.0 26.3 1 1/4 x 4 1/2 A114412 2
1321037NRHX 2.0 25 1.1 29 25.0 11.3 1x3 A10300 2
1359544HX 2.8 71 1.75 44 76.6 34.7 1 1/4 x 3 1/4 n/a 2
1359545HX
& 2.8 71 1.75 44 78.6 35.7 1 1/4 x 3 1/4 n/a 2
1359546HX
4T3015NRHX 2.5 64 1.6 41 40.0 18.1 1 1/4 x 4 A114400 2
4T6692NRHX 2.1 54 1.5 38 23.5 10.7 1x3 A10300 2
4T6693NRHX 2.1 54 1.5 38 26.0 11.8 1x3 A10300 2
4T6694NRHX 2.1 54 1.5 38 27.1 12.3 1x3 A10300 2
4T6696NRHX 2.5 63 1.6 41 30.3 13.8 1 1/4 x 3 A114300 2
4T6697NRHX 2.5 64 1.6 41 33.9 15.4 1 1/4 x 4 A114400 2
4T6698NRHX 2.5 64 1.6 41 35.5 16.1 1 1/4 x 4 A114400 2
4T6699NRHX 2.5 64 1.6 41 42.5 19.3 1 1/4 x 4 A114400 2
4T6700NRHX 2.5 64 1.6 41 46.0 20.9 1 1/4 x 4 A114400 2
4T7139NRHX
& 2.5 64 1.6 41 46.1 ea. 20.9 ea. 1 1/4 x 4 A114400 2
4T7140NRHX
4T9123NRHX
& 2.5 64 1.6 41 45.2 ea. 20.5 ea. 1 1/4 x 4 A114400 2
4T9124NRHX

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 225
 Bolt-ON Segments for loaders
Caterpillar® Style

C
C
B C
C B

FE E
D D F
A A
Type 1 Type 2
(Center) (RH Shown, LH Opposite)

BOLT-ON HALF ARROW SEGMENT DETAILS

Dimensions Plow Bolts
Weight
Part No. Type A B C D E F Size
Assy. No. Qty.
" mm " mm " mm " mm " mm " mm lb kg "
1099080NRHX 1 15.6 397 13.5 343 3.4 86 5.4 136 2.75 70 1.75 44 83.0 37.6 1 1/4 x 4 A114-400 3
1099081NRHX
& 2 15.6 397 13.5 343 3.4 86 5.4 136 2.75 70 1.75 44 86.0 39.0 1 1/4 x 4 A114-400 3
1099082NRHX
9W5734NRHX 1 15.6 397 12.25 311 3.4 86 5.4 137 2.75 70 1.75 44 64.0 29.0 1 1/4 x 4 A114-400 3
9W5730NRHX
& 2 15.6 397 12.7 322 3.4 86 5.4 137 2.75 70 1.75 44 68.0 30.8 1 1/4 x 4 A114-400 3
9W5737NRHX

BOLT-ON HALF ARROW SEGMENT DETAILS

1167462LHX (LH Shown)

1167460CHX (Center) 1167461RHX (RH Opposite) 4T6760NRHX (Center)
75.5 lb / 34.2 kg 75.5 lb / 34.2 kg ea. 168.0 lb / 76.2 kg
Requires (3) 1 1/4 x 4 Plow Bolts* Requires (3) 1 1/4 x 4 Plow Bolts* Requires (4) 1 1/4 x 4 Plow Bolts*

2.9 3.75 2.4

3.4 3.2
7.0 1.3
12.25 5.4 13.75
3.4
1.3 Squ.
3.3
12.25

5.5 3.5
1.75 11.0
5.5 3.5 16.4
2.75
2.75
1.75 3.5
11.0 11.0
16.6
16.7

*Plow bolt assembly Part No. A114100.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

226 Direct Replacement Products | Caterpillar Style - Construction

 Bolt-ON Segments for loaders
Caterpillar® Style

BOLT-ON HALF ARROW SEGMENT DETAILS

4T6762NRHX (LH Shown) 4T6762NRHHX (LH Shown)

4T6761NRHX (RH Opposite) 4T6760NRHHX (Center) 4T6761NRHHX (RH Opposite)
175.0 lb / 79.3 kg ea. 179.0 lb / 81.2 kg 195.0 lb / 88.5 kg
Requires (4) 1 1/4 x 4 Plow Bolts* Requires (4) 1 1/4 x 4 Plow Bolts* Requires (4) 1 1/4 x 4 Plow Bolts*
7.0
3.75 2.4 2.0
3.6 2.4
7.0 6.8 1.3 4.4 21.5
7.6 7.75
6.3 16.4 3.6

3.8 3.6
3.8 17.25 3.8
2.4
3.8
7.25 13.75
17.25
15˚
2.4
1.3 Dia.
15˚ 4.0 7.0 15˚

1092677NRHX (LH Shown)

1092675NRHX (Center) 1092676NRHX (RH Opposite)
246.0 lb / 111.6 kg 268.0 lb / 121.7 kg
Requires (4) 1 1/4 x 4 1/2 Plow Bolts** Requires (4) 1 1/4 x 4 1/2 Plow Bolts**

3.5
4.0
3.5 16.4
4.0
3.5 4.0
17.5

1.4 15˚
1.4
1.75
.9 1.75
3.3
.9
3.25
7.1 7.1
7.25 14.25 7.25 14.25

TOP COVER PLATES

1957097HX (RH Shown)

1957098HX (LH Opposite)
1957096HX (Center) 56.5 lb / 25.7 kg ea.
50.0 lb / 22.7 kg Used with the following segments:
Used with the following segments: 4T6761NRHX & 4T6762NRHX
4T6760NRHX: 4T6760NRHHX 4T6761NRH-HX & 4T6762NRHHX
109-2675NRHX 109-2676NRHX & 109-2677NRHX

1.4 1.4

16.0 3.5 10.6

3.9 11.8
17.4

1.1 15.0˚
1.1
3.1
3.1 3.1 195-7098HX
22.5˚ 3.1
6.1 22.5˚ 6.1 30-11830
* Plow bolt assembly Part No. A114400 9.9 9.9 OPP. HAND
** Plow bolt assembly Part No. A114412
Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 227

 Bolt-ON Segments for loaders
Caterpillar® Style

TOP COVERS

4T7139TC (RH Shown)

4T3015TC (Center) 4T7140TC (LH Opposite) 195-7180HX (Center)
17.5 lb / 7.9 kg 21.3 lb / 9.7 kg 27.8 lb / 12.6 kg

1.4

10.1 5.3 5.1

6.75 13.5
11.6
1.4
1.4
0.9
0.9 0.9
22.5˚
2.5
22.5˚ 2.3
1.9 1.1 1.1 22.5˚ 4.75
1.1 1.1 1.9
2.6 4.75 2.6 4.75 7.75

195-7181HX (RH Shown)

195-7182HX (LH Opposite)
29.5 lb / 13.4 kg

1.4

6.75
13.9

15˚
0.9

2.5
2.3
22.5˚ 4.75
7.75

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

228 Direct Replacement Products | Caterpillar Style - Construction

 Bolt-ON Segments for loaders
Caterpillar® Style

TOP COVERS
Top
Top Cover #
Cover Lip
Machine Assembly of Plow Bolt Assembly
Holes
Center Right Left Degree
980B 4T3015TC 4T7139TC 4T7140TC 22 2 AC114600TC
980F, G 1957180HX 1957181HX 1957182HX 22 3 AC114600TC
980G, 988B 1957180HX 1957181HX 1957182HX 22 3 AC114600TC
988, 988B 1957180HX 1957181HX 1957182HX 22 3 AC114600TC
1957180HX 1957181HX 1957182HX 22 3 AC114600TC
1957180HX 1957181HX 1957182HX 22 3 AC114600TC
988F
1957180HX 1957181HX 1957182HX 22 3 AC114600TC
1957180HX 1957181HX 1957182HX 22 3 AC114600TC
2337167HX 2530192HX 2530191HX 35 3 AC114600TC
988H
2571778HX(FD) 2571779HX(FD) 2571781HX(FD) 25 4 AC114700TC
22 4 AC114700TC
988G, 990 1957096HX 1957097HX 1957098HX
22 4 AC114700TC
990 2642096HX 2642097HX 2642098HX 26 4 AC114700TC
992, 992B, C, D, G 1957096HX 1957097HX 1957098HX 22 4 AC114700TC
(FD) = Future Development

SEGMENTS
Segment
Machine Plow Bolt Assembly
Center Right Left
980B 4T3015NRHX (257) 4T7139NRHX (305) 4T7140NRHX (305) AC114600TC
980F, G 1167460CHX (311) 1167461RHX (311) 1167462LHX (311) AC114600TC
980F, G 9W5734NRHX (311) 9W5737NRHX (322) 9W5730NRHX (322) AC114600TC
980G, 988B 1167460CHX (311) 1167461RHX (311) 1167462LHX (311) AC114600TC
988, 988B 1167460CHX (311) 1167461RHX (311) 1167462LHX (311) AC114600TC
9W5734NRHX (311) 9W5737NRHX (343) 9W5730NRHX (322) AC114600TC
1167460CHX (311) 1167461RHX (311) 1167462LHX (311) AC114600TC
988F
1099080NRHX (343) 1099081NRHX (343) 1099082HCG (343) AC114600TC
1099080HCG (343) 1099081HCG (355) 1099082HCG (343) AC114600TC
1099080HCG (343) 1099081HCG (355) 1099082NRHX (343) AC114600TC
988H
2571782HX (406) 2571783HX (406) 2571784HX (406) AC114700TC
4T6760NRHX (416) 4T6761NRHX (438) 4T6762NRHX (438) AC114700TC
988G, 990
4T6760NRHHX (416) 4T6761NRHHX (438) 4T6762NRHHX (438) AC114700TC
990 2642090HX (470) 2642091HX (498) 2642092HX (498) AC114700TC
4T6760NRHHX (416) 4T6761NRHX (438) 4T6762NRHX (438)
992, 992B, C, D, G 4T6760NRHX (416) 4T6761NRHHX (438) 4T6762NRHHX (438) AC114700TC
1092675NRHX (416) 1092676NRHX (444) 1092677NRHX(444)

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 229
 cast Bolt-ON HEEL PLATES FOR LOADERS
Caterpillar® Style

BOLT-ON HEEL PLATE DETAILS

9W6749HX 7V0910HX 6Y3609HX

76.0 lb / 34.5 kg 101.0 lb / 45.8 kg 94.0 lb / 42.6 kg
Requires (4) .75 x 2.5 plow bolts* Requires (4) .75 x3.5 plow bolts** Requires (4) 1.0 x 3.5 plow bolts***

.5
1.5 .8 1.6 .9 1.5
.8 Squ. 1.1
.8 Squ.

23.0 24.0
19.4 23.9 27.6
3.2 6.25
20.6

5.2 3.9 2.4 5.0

10.0 12.5 10.0

6Y3610HX 109-9215HX 6Y3573HX

245.0 lb / 111.1 kg 84.0 lb / 38.1 kg 160.0 lb / 72.6 kg
Requires (4) 1.0 x 3.5 plow bolts*** Requires (4) .75 x 2.5 plow bolts* Requires (4) 1.0 x 3.5 plow bolts***

1.0 1.4 1.6

1.8
.7

1.1

24.5
29.25
6.1 36.0 40.5 20.7 5.9
33.0

1.1 Squ. .8

5.9 4.1
5.0 4.0 4.7
14.0 14.0
10.0

9W6747HX
46.5 lb / 21.1 kg
Requires (4) .75 x 2.5 plow bolts*

17.9
20.75

.8 sq.
(4 places)

2.5
1.1
.5 5.0
10.0
* Plow bolt assembly Part No. A34212
** Plow bolt assembly Part No. A34312
*** Plow bolt assembly Part No. A10312

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

230 Direct Replacement Products | Caterpillar Style - Construction
 Bolt-ON Segments for Loaders
Caterpillar® Style

BOLT-ON HALF ARROW EDGE SYSTEMS FOR LOADERS

Durable heat-treated steel castings thru-hardened to 500 Brinnell
Half arrow
center edge Half arrow design increases penetration and protects the leading edge
Ribbed-bottom design traps material to reduce wear
Thicker material on the bottom extends wear life

Heavy duty bolt-on segments

with ribbed bottom

Half arrow end edge

BOTTOM VIEW OF LOADER BUCKET

Bolt-on heel plate

Half arrow center edge Half arrow end edge

Typical Drawing

CENTER SEGMENTS
Bucket Width Plow Bolt Assy. Number of Segments
Loader Model Part No.
" mm (no. req’d.) Required

980F, G 134.0 3406 1099212NRHX A114412 (4) 3

980F, G 134.0 3406 1099212NRLT A114412 (2) 3
980C, D, E, F 130.75 3322 1U0762NRHX A114412 (4) 3
980C, D, E, F 130.75 3322 1U07962NRLT A114412 (2) 3
970, 970F 126.0 3200 1006668NRHX A114412 (4) 3
970, 970F 119.5 3035 1U0593NRHX A114412 (4) 3
966D, E, F 119.5 3035 1U0593NRHX A114412 (4) 3
962G 115.0 2921 1359666NRHX A10314 (2) 3
950G 115.0 2921 1359666NRHX A10314 (2) 3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 231
 Bolt-on Segments for loaders
Caterpillar® Style

END SEGMENTS
Bucket Width Plow Bolt Assy. Number of Segments
Loader Model Part No.
" mm (no. req'd.) Required
988F, G 145.2 3688 1U0761NR2HX A114412 (3) 2
980F, G 134.0 3406 1U0761NRHX A114412 (3) 2
980C, D, E, F 130.75 3322 1U0761NRHX A114412 (3) 2
3G6395RNRHX A114412 (3) 1
970, 970F 126.0 3200
3G6395LNRHX “ 1
3G6395RNRHX A114412 (3) 1
970, 970F 119.5 3035
3G6395LNRHX “ 1
3G6395RNRHX A114412 (3) 1
966D, E, F 119.5 3035
3G6395LNRHX “ 1
962G 115.0 2921 1321033NRHX A10314 (3) 2
950G 115.0 2921 1321033NRHX A10314 (3) 2
950B, E, F 108.0 2743 1321033NRHX A10314 (3) 2

E F E

C B D C B D

A G A G

H H
Type 1 Type 2

CENTER SEGMENTS
Dimensions
Weight
Part No. Type A B C D E F G H
" mm " mm " mm " mm " mm " mm " mm " mm lb kg
1099212NRHX 1 37.9 964 16.75 425 3.0 76 1.75 44 4.1 103 6.2 156 19.1 485 1.4 35 265 120.0
1099212NRLT 2 37.9 964 12.7 322 3.1 78 1.8 46 4.1 103 n/a n/a 19.1 485 1.4 35 200 90.8
1U0762NRHX 1 36.75 933 16.75 425 3.0 76 1.75 44 4.1 103 6.2 156 18.5 470 1.4 35 256 116.0
1U0762NRLT 2 36.75 933 12.7 322 3.25 83 1.8 46 4.1 103 n/a n/a 18.5 470 1.4 35 215 97.5
1006668NRHX 1 35.4 899 15.6 397 2.75 69 1.6 41 3.9 100 5.9 151 17.8 452 1.4 35 200 90.7
1U0593NRHX 1 33.5 851 15.6 397 2.75 69 1.6 41 3.9 100 5.9 151 17.8 452 1.4 35 180 81.6
1359666NRHX 2 32.4 823 9.75 248 2.25 57 1.5 38 3.2 81 n/a n/a 16.3 415 1.1 27 119 54.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

232 Direct Replacement Products | Caterpillar Style - Construction
 Bolt-on Segments for loaders
Caterpillar® Style

END SEGMENTS

1U0761NRHX 1U0761NR2HX
76.0 lb / 345.5 kg 86.0 lb / 39.0 kg
Fits Both Sides Fits Both Sides
16.75 16.75

10.5 3.5 11.25 3.4

1.4 1.4 6 holes

6 holes

4.1 6.1 4.1 6.25

3.0 3.1 1.75 3.1 3.1 1.8

3G6395RNRHX (RH Shown)

3G6395LNRHX (LH Opposite)
132-1033NRHX 62.0 lb / 28.1 kg
46.5 lb / 21.1 kg Right and Left Hand Required
Fits Both Sides 15.6
14.5

9.5
8.4

1.4 3 holes
1.1 3 holes

3.9 6.0
3.2 5.4

2.75 3.0 1.6

2.25 2.7 1.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 233

 Teeth for Excavators, Loaders & Scrapers
Caterpillar® Style

REPLACEMENT TEETH FOR EXCAVATORS, LOADERS & SCRAPERS

TOOTH SERIES REFERENCE CHARTS
Tooth Fasteners Type 7
Cat Tooth Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
AP
Series Pin Washer Short Long Heavy Long Tiger Twin Tiger Abrasive
All Purpose
7T8202HX
J200 9W7112P 4T0001W 1U3202HX - T1U3202 1U3202WT 4T2203HX -
1U3201HX
6Y3222WT
J225 6Y3228P 3G9609W - 6Y3222HX 8E4222HX T6Y3222 - -
(101-0706)
1U3252WT
J250 9J2258P 3G9609W 1U3251HX 1U3252HX 9N4252HX T1U3252 4T2253HX 1U3252AP
(101-0707)
1U3302WT
T1U3302
J300 9J2308P 3G9609W 1U3301HX 1U3302HX 9N4302HX 1U3302WTL 4T2303HX 1U3302AP
T1U3302L
(101-0708)
1U3352WT
T1U3352
J350 9J2358P 6Y9459W 1U3351HX 1U3352HX 9N4352HX 1U3352WTL 4T2353HX 1U3352AP
T1U3352L
(101-0709)
J400 7T3408P 7T3409W 7T3401HX 7T3402HX 8E4402HX T7T3402 7T3402WT 7T3403HX -
1U3452WT 9W1453HX
J450 6Y2527P 6Y9459W T1U3452
- 9W8452HX 9N4452HX 1U3452WTL 9W1453HHX 1U3452AP
J460 8E0468P 8E0469W T1U3452L
(101-0711) 9N4453HX
9W1553HX
1U3552WT
T1U3552 6Y2553HX
J550 6Y8558P 8E5559W 1U3551HX 9W8552HX 9N4552HX 1U3552WTL 1U3552AP
T1U3552L 9J4553HX
(101-0712)
9J4553HHX
J600 6I6608P 6I6609W - 6I6602HX 7Y0602HX T6I6602 6I6602WT 6I6603HX -
J700 4T4708P 4T4707W - 4T4702HX - - - 4T4703HX -

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

234 Direct Replacement Products | Caterpillar Style - Construction
 Teeth for Excavators, Loaders & Scrapers
Caterpillar® Style

REPLACEMENT TEETH FOR EXCAVATORS, LOADERS & SCRAPERS

TOOTH SERIES REFERENCE CHARTS CONTINUED
Type 10 Tooth Fasteners
Type 13
Cat Tooth Type 8 Type 9 Rock Type 11 Type 14 Flare
Type 12 SYL Flare Old
Series AGB (Abrasion) Penetrator Penetrator Rock Chisel Standard Pin Washer
Style
RP2 & RP3
J200 - - - - - 1U3202FHX - 9W7112P 4T0001W
J225 - 6Y8229HX - - - - 6Y3222F 6Y3228P 3G9609W
J250 - 9J4259HX 4T2253RP2 1U3252RC - 3G8250HX - 9J2258P 3G9609W
1U3302FHX
J300 4T2303AGBHX 9J4309THX 4T2303RP2 1U3302RC 1U3302SYL 4T1300HX 9J2308P 3G9609W
(107-3300)
1U3352FHX
J350 4T2353AGBHX 9J4359THX 4T2353RP2 1U3352RC 1U3352SYL 8J3350FHX 9J2358P 6Y9459W
(107-3350)
7T3402F
J400 7T3403AGBHX 6Y7409HX 7T3403RP2 7T3402RC 8E4402SYL - 7T3408P 7T3409W
(107-3400)
J450 9W1453RP2 1U3452FHX 6Y2527P 6Y9459W
9W1453AGBHX 9J4459THX 1U3452RC 9W8452SYL 8J1450FHX
J460 9W1453RP3 (107-3450) 8E0468P 8E0469W
9W8552SYL
8E5559W
J550 9W11553AGBHX 9W8559HX 9W1553RP2 1U3552RC or 7J9550FHX 1U3552FHX 6Y8558P
(107-3550)
9W1553RP3
6I6602RP2
J600 - 7I7609 6I6602RC 6I6602SYL - 6I6602F 6I6608P 6I6609W
6I6602RP3
4T4703RP2
J700 - 4T4709HX 4T4702RC 4T4702SYL - - 4T4708P 4T4707W
4T4703RP3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 235
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 1 - SHORT
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J200 7T8202HX Utility 4.7 119 1.9 49 1.6 40 1.8 47 1.8 0.8
J200 1U3201HX Short 5.25 133 2.25 57 1.6 40 1.8 47 3.1 1.4
J250 1U3251HX Short 6.6 167 2.6 65 2.2 55 2.7 68 6.0 2.7
J300 1U3301HX Short 7.5 191 3.0 76 2.6 67 3.0 77 8.2 3.7
J350 1U3351HX Short 8.1 206 3.5 89 2.9 75 3.3 84 13.4 6.1
J550 1U3551HX Short 11.25 286 5.75 146 4.7 119 4.3 110 30.2 13.7

B C

TYPE 2 - LONG
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J200 1U3202HX Long 5.75 146 2.0 51 1.6 40 1.8 47 2.8 1.3
J225 6Y3222HX Long 6.6 168 2.25 57 1.9 49 2.3 60 4.6 2.1
J250 1U3252HX Long 7.5 191 2.6 65 2.2 55 2.7 68 6.4 2.9
J300 1U3302HX Long 8.6 217 3.0 76 2.6 67 3.0 77 9.8 4.4
J350 1U3352HX Long 9.5 241 3.6 92 2.9 75 3.3 84 13.5 6.1
J400 7T3402HX Long 10.5 267 4.25 108 3.5 88 3.7 93 22.9 10.4
J460 9W8452HX Long 11.4 289 4.5 114 3.9 98 3.9 99 25.5 11.6
J550 9W8552HX Long 13.2 335 5.6 143 4.7 119 4.3 110 37.9 17.2
J600 6I6602HX Long 15.0 381 6.5 165 5.6 143 5.2 133 72.0 32.7
J700 4T4702HX Long 16.5 419 7.1 181 6.0 152 5.7 144 95.0 43.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

236 Direct Replacement Products | Caterpillar Style - Construction
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 3 - HEAVY LONG

Dimensions
Cat Tooth Standard Tooth Overal Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J225 8E4222HX Heavy 7.0 178 2.2 56 1.9 49 2.3 60 5.6 2.5
J250 9N4252HX Heavy 7.9 200 2.4 61 2.2 55 2.7 68 8.4 3.8
J300 9N4302HX Heavy 8.75 222 2.75 70 2.6 67 3.0 77 12.2 5.5
J350 9N4352HX Heavy 9.9 251 3.5 89 2.9 75 3.3 84 18.0 8.2
J400 8E4402HX Heavy 11.0 279 4.0 102 3.5 88 3.7 93 24.8 11.3
J460 9N4452HX Heavy 12.5 317 4.5 114 3.9 98 3.9 99 37.6 17.1
J550 9N4552HX Heavy 13.75 349 5.75 146 4.7 119 4.3 110 61.0 27.7
J600 7Y0602HX Heavy 16.0 406 6.5 165 5.6 143 5.2 133 91.0 41.3

B
C

TYPE 4 - TIGER
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J200 T1U3202 Standard 6.5 165 - - 1.6 40 1.8 47 2.4 1.1
J225 T6Y3222 Standard 7.9 200 - - 1.9 49 2.3 60 4.7 2.1
J250 T1U3252 Short 8.0 203 - - 2.2 55 2.7 68 6.2 2.8
J300 T1U3302 Short 9.0 229 - - 2.6 67 3.0 77 9.2 4.1
J300 T1U3302L Standard 9.5 241 - - 2.6 67 3.0 77 9.3 4.2
J350 T1U3352 Short 11.0 279 - - 2.9 75 3.3 84 13.0 5.9
J350 T1U3352L Standard 11.25 286 - - 2.9 75 3.3 84 13.2 6.0
J400 T7T3402 Standard 12.5 318 - - 3.5 88 3.7 93 21.2 9.6
J460 T1U3452 Short 12.0 305 - - 3.9 98 3.9 99 18.7 8.5
J460 T1U3452L Standard 14.1 357 - - 3.9 98 3.9 99 28.7 13.0
J550 T1U3552 Short 13.25 337 - - 4.7 119 4.3 110 28.5 12.9
J550 T1U3552L Standard 15.0 381 - - 4.7 119 4.3 110 35.9 16.3
J600 T6I6602 Standard 18.0 457 - - 5.6 143 5.2 133 68.0 30.8

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 237
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 5 - TWIN TIGER

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J200 1U3202WT Standard 6.5 165 3.0 76 1.6 40 1.8 47 3.0 1.4
J225 6Y3222WT Standard 7.9 200 3.4 86 1.9 49 2.3 60 5.8 2.6
J250 1U3252WT Short 8.0 203 3.5 89 2.2 55 2.7 68 7.5 3.4
J300 1U3302WT Short 9.0 229 3.8 97 2.6 67 3.0 77 11.2 5.1
J300 1U3302WTL Standard 9.5 241 4.2 106 2.6 67 3.0 77 10.7 4.8
J350 1U3352WT Short 10.5 267 4.75 121 2.9 75 3.3 84 16.1 7.3
J350 1U3352WTL Standard 11.25 286 4.75 121 2.9 75 3.3 84 14.2 6.4
J400 7T3402WT Standard 12.5 318 5.6 141 3.5 88 3.7 93 23.8 10.8
J460 1U3452WT Short 12.0 305 5.75 146 3.9 98 3.9 99 24.5 11.1
J460 1U3452WTL Standard 14.1 357 6.2 158 3.9 98 3.9 99 31.7 14.4
J550 1U3552WT Short 13.0 330 6.75 171 4.7 119 4.3 110 32.7 14.8
J550 1U3552WTL Standard 15.0 381 7.25 184 4.7 119 4.3 110 40.1 18.2
J600 6I6602WT Standard 18.0 457 9.25 235 5.6 143 5.2 133 76.0 34.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

238 Direct Replacement Products | Caterpillar Style - Construction
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 6 - ABRASION
Dimensions
Cat Tooth Abrasion Tooth Overall Tooth Tooth Pocket Weight
Series Part No. A B C D
" mm " mm " mm " mm lb kg
J200 4T2203HX 5.75 146 2.4 60 1.6 40 1.8 47 3.5 1.6
J250 4T2253HX 7.6 192 3.1 79 2.2 55 2.7 68 7.3 3.3
J300 4T2303HX 8.6 219 3.9 98 2.6 67 3.0 77 12.0 5.4
J350 4T2353HX 9.5 241 4.25 108 2.9 75 3.3 84 16.7 7.6
J400 7T3403HX 10.75 273 5.7 144 3.5 88 3.7 93 33.0 14.9
J460 9W1453HX 11.6 295 5.6 143 3.9 98 3.9 99 31.7 14.4
J460 9W1453HHX 11.6 295 5.6 143 3.9 98 3.9 99 36.0 16.3
J460 9N4453HX 12.25 311 6.4 162 3.9 98 3.9 99 55.0 24.9
J550 9J4553HX 13.0 330 6.9 175 4.7 119 4.3 110 50.9 23.0
J550 9J4553HHX 13.0 330 6.75 171 4.7 119 4.3 110 59.0 26.8
J550 9W1553HX 13.1 333 7.0 178 4.7 119 4.3 110 51.5 23.4
J550 6Y2553HX 14.0 356 7.5 191 4.7 119 4.3 110 71.0 32.2
J600 6I6603HX 16.25 413 9.0 229 5.6 143 5.2 133 125.0 56.7
J700 4T4703HX 16.4 416 9.4 238 6.0 152 5.7 144 105.0 47.6

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 239
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 7- ALL PURPOSE

Dimensions
Cat Tooth All Purpose Tooth Overall Tooth Tooth Pocket Weight
Series Part No. A B C D
" mm " mm " mm " mm lb kg
J250 1U3252AP 7.5 191 2.5 64 2.2 55 2.7 68 6.2 2.8
J300 1U3302AP 8.5 216 3.0 76 2.6 67 3.0 77 10.1 4.6
J350 1U3352AP 9.5 241 3.5 89 2.9 75 3.3 84 13.9 6.3
J460 1U3452AP 11.1 283 4.4 111 3.9 98 3.9 99 25.2 11.4
J550 1U3552AP 13.6 346 5.5 140 4.7 119 4.3 110 46.1 20.9

B C

TYPE 8 - AGB
Dimensions
Cat Tooth AGB (Abrasion) Overall Tooth Tooth Pocket Weight
Series Tooth Part No. A B C D
" mm " mm " mm " mm lb kg
J300 4T2303AGBHX 9.0 229 4.0 102 2.6 67 3.0 77 14.5 6.6
J350 4T2353AGBHX 10.0 254 4.75 121 2.9 75 3.3 84 18.7 8.5
J400 7T3403AGBHX 11.5 292 5.75 146 3.5 88 3.7 93 30.3 13.7
J460 9W1453AGBHX 12.25 311 6.0 152 3.9 98 3.9 99 35.3 16
J550 9W1553AGBHX 14.25 362 7.25 184 4.7 119 4.3 110 62 28.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

240 Direct Replacement Products | Caterpillar Style - Construction
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 9 - PENETRATOR
Dimensions
Cat Tooth Penetrator Tooth Overall Tooth Tooth Pocket Weight
Series Part No. A B C D
" mm " mm " mm " mm lb kg
J225 6Y8229HX 6.6 167 1.25 32 1.9 49 2.3 60 4.2 1.9
J250 9J4259HX 7.6 192 1.3 33 2.2 55 2.7 68 6.3 2.9
J300 9J4309THX 8.5 216 1.5 38 2.6 67 3.0 77 7.8 3.5
J350 9J4359THX 9.9 251 2.0 51 2.9 75 3.3 84 12.3 5.6
J400 6Y7409HX 10.5 267 2.0 51 3.5 88 3.7 93 19.5 8.8
J460 9W8459HX 11.6 295 2.0 51 3.9 98 3.9 99 22.1 10.0
J550 9W8559HX 13.25 337 2.6 67 4.7 119 4.3 110 36.0 16.3
J700 4T4709HX 16.5 419 3.1 79 6.0 152 5.7 144 82.0 37.2

B C

TYPE 10 - ROCK PENETRATOR

Dimensions
Cat Tooth Rock Penetrator Overall Tooth Tooth Pocket Weight
Series Tooth Part No. A B C D
" mm " mm " mm " mm lb kg
J250 4T2253RP2 9.5 241 2.6 67 2.2 55 2.7 68 11.9 5.4
J300 4T2303RP2 10.5 267 3.3 84 2.6 67 3.0 77 18.6 8.4
J350 4T2353RP2 11.7 297 3.75 95 2.9 75 3.3 84 26.0 11.8
J400 7T3403RP2 13.0 330 4.1 105 3.5 88 3.7 93 35.6 16.1
J460 9W1453RP2 13.8 351 4.8 123 3.9 98 3.9 99 47.8 21.7
J460 9W1453RP3 14.25 362 4.9 124 3.9 98 3.9 99 52.3 23.7
J550 9W1553RP2 14.75 375 5.2 131 4.7 119 4.3 110 58.0 26.3
J550 9W1553RP3 15.25 387 5.2 131 4.7 119 4.3 110 68.5 31.1
J600 6I6602RP2 17.75 451 6.25 159 5.6 143 5.2 133 109.0 49.4
J600 6I6602RP3 18.5 470 6.5 165 5.6 143 5.2 133 127.0 57.6
J700 4T4703RP2 19.5 495 6.9 175 6.0 152 5.7 144 113.5 51.5
J700 4T4703RP3 19.5 495 7.0 178 6.0 152 5.7 144 148.0 67.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 241
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 11 - ROCK CHISEL

Dimensions
Cat Tooth Rock Chisel Tooth Overall Tooth Tooth Pocket Weight
Series Part No. A B C D
" mm " mm " mm " mm lb kg
J250 1U3252RC 8.5 216 2.4 60 2.2 55 2.7 68 8.6 3.9
J300 1U3302RC 9.75 248 2.9 210 2.6 67 3.0 77 12.4 5.6
J350 1U3352RC 11.0 279 3.4 86 2.9 75 3.3 84 17.9 8.1
J400 7T3402RC 12.1 308 3.9 98 3.5 88 3.7 93 26.0 11.8
J460 1U3452RC 13.0 330 4.25 108 3.9 98 3.9 99 31.4 14.2
J550 1U3552RC 15.0 381 5.1 130 4.7 119 4.3 110 50.8 23.0
J600 6I6602RC 18.0 457 6.4 162 5.6 143 5.2 133 86.0 39.0
J700 4T4702RC 19.0 483 6.5 165 6.0 152 5.7 144 105.0 47.6

B C

TYPE 12 - SYL
Dimensions
Cat Tooth Overall Tooth Tooth Pocket Weight
SYL Tooth Part No.
Series A B C D
" mm " mm " mm " mm lb kg
J300 1U3302SYLHX 9.25 235 3.4 87 2.6 67 3.0 77 10.9 4.9
J350 1U3352SYLHX 10.5 267 4.0 102 2.9 75 3.3 84 16.2 7.3
J400 8E4402SYLHX 11.75 298 4.7 119 3.5 88 3.7 93 24.4 11.1
J460 9W8452SYLHX 12.75 324 5.1 130 3.9 98 3.9 99 29.6 13.4
J550 9W8552SYLHX 14.5 368 6.0 152 4.7 119 4.3 110 48.8 22.1
J600 6I6602SYLHX 16.5 419 7.5 190 5.6 143 5.2 133 76.0 34.5
J700 4T4702SYLHX 18.0 457 7.5 190 6.0 152 5.7 144 95.0 43.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

242 Direct Replacement Products | Caterpillar Style - Construction
 Teeth For Excavators, Loaders & Scrapers
Caterpillar® Style

B C

TYPE 13 - OLD STYLE FLARE

Dimensions
Cat Tooth Flare Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J200 1U3202FHX Old Style 5.0 127 4.4 111 1.6 40 1.8 47 2.8 1.3
J250 3G8250HX Old Style 7.75 197 4.5 114 2.2 55 2.7 68 9.2 4.2
J300 4T1300HX Old Style 8.5 216 6.0 152 2.6 67 3.0 77 11.5 5.2
J350 8J3350FHX Old Style 9.5 241 7.0 178 2.9 75 3.3 84 16.7 7.6
J460 8J1450FHX Old Style 11.25 286 9.0 229 3.9 98 3.9 99 31.2 14.2
J550 7J9550FHX Old Style 13.0 330 11.0 279 4.7 119 4.3 110 50.2 22.7

B C

TYPE 14 - STANDARD FLARE

Dimensions
Cat Tooth Flare Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J225 6Y3222F Standard 5.75 146 4.6 117 1.9 49 2.3 60 5.9 2.7
J300 1U3302FHX Standard 7.5 191 6.0 152 2.6 67 3.0 77 10.4 4.7
J350 1U3352FHX Standard 9.5 241 7.0 178 2.9 75 3.3 84 18.1 8.2
J400 7T3402F Standard 10.3 262 8.25 210 3.5 88 3.7 93 25.6 11.6
J460 1U3452FHX Standard 11.25 286 9.0 229 3.9 98 3.9 99 34.5 15.6
J550 1U3552FHX Standard 13.75 349 11.0 279 4.7 119 4.3 110 65.0 29.5
J600 6I6602F Standard 16.0 406 12.5 317 5.6 143 5.2 133 89.0 40.4

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 243
 TEETH WITH TUNGSTEN CARBIDE
Caterpillar® Style

B C B C

A A
carbide inlay

D D

carbide inlay

Tooth with Carbide Tooth with

Carbide Grooves Only

HEAVY LONG ABRASION ACE

Dimensions
Standard Tooth
Cat Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description
" mm " mm " mm " mm lb kg
J300 1258302HX w/carbide 8.75 222 2.75 70 2.6 67 3.0 77 13.0 5.9
J400 1167402HX w/carbide 25.9 11.8
11.0 279 4.0 102 3.5 88 3.7 93
J400 1167402CG grooves only 24.6 11.2
J460 1019054HX w/carbide 12.5 317 4.5 114 3.9 98 3.9 99 39.3 17.8
J550 1019055TC w/carbide 13.75 349 5.75 146 4.7 119 4.3 110 60.0 27.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

244 Direct Replacement Products | Caterpillar Style - Construction
 TEETH WITH TUNGSTEN CARBIDE
Caterpillar® Style

B C B C

A A

D
D

Tooth with
Tooth with Carbide Carbide Grooves Only

ROCK PENETRATOR ABRASION ACE

Dimensions
Standard Tooth
Cat Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description
" mm " mm " mm " mm lb kg
J350 4T2353RP2TC w/carbide 26.5 12.0
11.7 297 3.75 95 2.9 75 3.3 84
J350 4T2353RP2CG grooves only 25.0 11.3
J400 7T3403RP2TC w/carbide 34.5 15.6
13.0 330 4.1 105 3.5 88 3.7 93
J400 7T3403RP2CG grooves only 32.5 14.7
J460 9W1453RP2TC w/carbide 47.0 21.3
13.8 351 4.8 123 3.9 98 3.9 99
J460 9W1453RP2CG grooves only 45.0 20.4
J550 9W1553RP2TC w/carbide 56.0 25.4
14.75 375 5.2 131 4.7 119 4.3 110
J550 9W1553RP2CG grooves only 56.0 25.4

TYPE 3 - HEAVY LONG

Dimensions
Cat Tooth Standard Tooth Overal Tooth Tooth Pocket Weight
Series A B C D
Part No. Description " mm " mm " mm " mm lb kg
J225 8E4222HX Heavy 7.0 178 2.2 56 1.9 49 2.3 60 5.6 2.5
J250 9N4252HX Heavy 7.9 200 2.4 61 2.2 55 2.7 68 8.4 3.8
J300 9N4302HX Heavy 8.75 222 2.75 70 2.6 67 3.0 77 12.2 5.5
J350 9N4352HX Heavy 9.9 251 3.5 89 2.9 75 3.3 84 18.0 8.2
J400 8E4402HX Heavy 11.0 279 4.0 102 3.5 88 3.7 93 24.8 11.3
J460 9N4452HX Heavy 12.5 317 4.5 114 3.9 98 3.9 99 37.6 17.1
J550 9N4552HX Heavy 13.75 349 5.75 146 4.7 119 4.3 110 61.0 27.7
J600 7Y0602HX Heavy 16.0 406 6.5 165 5.6 143 5.2 133 91.0 41.3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 245
 TEETH WITH TUNGSTEN CARBIDE
Caterpillar® Style

B C B C

A A

D D

carbide inlay

Tooth with Carbide Tooth with

Carbide Grooves Only

HEAVY DUTY PENETRATOR ABRASION ACE

Dimensions
Standard Tooth
Cat Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description
" mm " mm " mm " mm lb kg
J300 1359300RHX grooves only 10.3 262 3.1 78 2.6 67 3.0 77 25.0 11.4
J350 1441358RTC w/carbide
11.4 289 3.3 84 2.9 75 3.3 84 25.5 11.6
J350 1441358RHX grooves only
J400 1359400RTC w/carbide
12.3 313 4.0 102 3.5 88 3.7 93 39.0 17.7
J400 1359400RHX grooves only
J460 1386451RTC w/carbide
13.75 349 4.75 121 3.9 98 3.9 99 50.5 22.9
J460 1386451RHX grooves only
J550 1386552RTC w/carbide
15.0 381 5.25 133 4.7 119 4.3 110 67.0 30.4
J550 1386552RHX grooves only
J600 1359600RTC w/carbide
17.6 447 6.7 170 5.6 143 5.2 133 122.7 55.7
J600 1359600RHX grooves only

MISCELLANEOUS ADAPTER DETAILS

1 pc. Bolt-On Tooth 1 pc. Bolt-On Tooth 1 pc. Bolt-On Tooth

1324720HX 1386410HX 1359390HX
4.6 lb / 2.1 kg 2.6 lb / 1.2 kg 3.6 lb / 1.6 kg
Direct replacement for Cat® 132-4720 tooth. Direct replacement for Cat® 138-6410 tooth. Direct replacement for Cat® 135-9390 tooth.
Fits Cat 216, 226, 236 and 246 series skid steer Fits Cat 301.5 mini-excavators. Uses (2) 1/2 x 1 Fits Cat 302.5 mini-excavators. Uses (2) 5/8 x
loaders. Uses (1) 11/16 x 2 1/4 hex bolt w/lock 1/2 hex head bolt w/lock nut. 2 hex head bolts w/lock nut.
nut and (1) 11/16 x 2 hex head bolt w/lock nut. 7.3 9.25

1.7 1.7 1.7

2.3 2.6
0.7 Dia.
0.5 Dia.
0.4 22.5˚ 0.7
.6 Dia.

1.9
2.4 0.9 3.9
1.2 4.9
5.25 4.0 2.9
3.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

246 Direct Replacement Products | Caterpillar Style - Construction

 REPLACEMENT FASTENER DETAILS
Caterpillar® Style

SINGLE PIECE SNAP RING PIN

Dimensions
Weight
Pin Part No. A B
" mm " mm lb kg
8J1433P 3.25 83 0.75 19 0.1 0.05
7J9600P 5.0 127 1.0 25 1.0 0.5
6J8811P 4.4 111 1.25 32 1.4 0.6
3G0500P 6.0 152 1.25 32 1.8 0.8
6Y2443P 6.1 156 1.4 35 2.5 1.1

TWO PIECE PIN & WASHER SYSTEM

Dimensions
Weight
Part No. A B (Dia.)
" mm " mm lb kg
9W7112P 2.3 59 0.4 11 0.1 0.04
6Y3228P 2.6 67 0.6 14 0.1 0.04
9J2258P 3.1 79 0.6 14 0.1 0.04
9J2308P 3.6 92 0.6 14 0.2 0.09
9J6583P 3.4 87 0.75 19 0.3 0.1
9W2678P 4.2 106 0.75 19 0.5 0.2
9J2358P 4.25 108 0.75 19 0.5 0.2
6Y2527P 5.25 133 0.75 19 0.6 0.3
7T3408P 4.6 117 0.9 22 0.6 0.3
8E0468P 5.25 133 0.9 24 1.0 0.4
6Y3394P 4.9 125 1.0 25 1.1 0.5
6Y8558P 6.4 162 1.0 25 1.2 0.5
6Y3909P 5.6 143 1.25 32 1.9 0.9
6I6608P 7.6 194 1.1 29 2.3 1.0
8E2229P 6.3 160 1.4 35 2.6 1.2
4T4708P 7.7 195 1.25 32 2.7 1.7

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 247
 REPLACEMENT FASTENER DETAILS
Caterpillar® Style

TWO PIECE PIN & WASHER SYSTEM CONTINUED

Dimensions
Steel Washer Weight
A (O.D.) B (I.D.) C
Part No.
" mm " mm " mm lb kg
4T0001W 0.75 19 0.4 10 0.3 7 0.1 0.05
3G9609W 1.1 29 0.5 13 0.3 9 0.1 0.05
3G9609WHR* 1.1 29 0.5 13 0.3 9 0.1 0.05
6Y9459W 1.5 38 0.7 18 0.3 9 0.1 0.05
6Y9459WHR* 1.5 38 0.7 18 0.3 9 0.1 0.05
7T3409W 1.6 40 0.8 21 0.3 9 0.2 0.09
7T3409WHR* 1.6 40 0.8 21 0.3 9 0.2 0.09
8E0469W 1.7 43 0.9 23 0.3 9 0.2 0.09
8E0469WHR* 1.7 43 0.9 23 0.3 9 0.2 0.09
8E5559W 2.0 51 1.0 25 0.3 9 0.2 0.09
6I6609W 2.25 57 1.2 29 0.3 8 0.3 0.14
4T4707W 2.5 64 1.2 31 0.4 10 0.4 0.19
1012874W 2.7 68 1.3 34 0.4 9 0.5 0.23
* Harder Rockwell

MISCELLANEOUS PINS

Flex Pin for Ripper Teeth Used on 9J6586HX Used on Compactor Feet
5J9000P Ripper Shank 7K9937P Used on Compactor Feet 7K9535P
0.7 lb / 0.3 kg 2K6413P 0.4 lb / 0.2 kg 0.4 lb / 0.2 kg
4.2 lb / 1.9 kg 0.75 DIA. 0.75
1.1 1.75
4.4 .75

3.8
2.9
5.2
6.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

248 Direct Replacement Products | Caterpillar Style - Construction

 Bolt-on Adapters for Loaders
Caterpillar® Style

B
E

A
RH Shown, LH Opposite

BOLT-ON CORNER ADAPTERS FOR LOADERS

Cat Dimensions Plow Bolts
Weight
Hensley Part No. Tooth A B C D Size
Series E Assy. No. Qty.
" mm " mm " mm " mm lb kg "
3G4258HX (LH)
25.0 11.3
& J250 5.75 146 4.2 106 1.1 27 3.0 76 43˚ 1 x 3 1/4 AC10314 1 ea.
ea. ea.
3G4259HX (RH)
3G4308HX (LH)
34.9 15.8
& J300 7.0 178 4.75 121 1.1 27 4.1 103 39˚ 1 1/4 x 4 AC114400 1 ea.
ea. ea.
3G4309HX (RH)
3G8308HX (LH)
35.9 16.3
& J300 8.0 203 5.5 140 1.6 40 5.1 130 47˚ 1 1/4 x 4 AC114400 1 ea.
ea. ea.
3G8309HX (RH)
3G5358HX (LH)
51.3 23.3
& J350 8.5 217 5.6 143 1.6 40 5.1 129 38˚ 1 1/4 x 4 AC114400 1 ea.
ea. ea.
3G5359HX (RH)

F˚ Plow Bolts

E˚ C

A B

3 HOLE BOLTON ADAPTERS FOR LOADERS

Cat Dimensions Plow Bolts
Hensley Weight
Tooth A B C D Size
Part No. E F Assy. No. Qty.
Series " mm " mm " mm " mm lb kg "
8J5307HX J300 3.4 86 5.75 146 1.3 33 3.25 83 23˚ 17˚ 30.6 13.8 1 x 4 1/4 A10414 3
3G1357HX J350 3.4 86 5.75 146 1.3 33 3.25 83 23˚ 16˚ 38.4 17.4 1x4 AC10400 3
3G2357HX J350 4.2 106 6.1 156 1.8 46 3.25 83 20˚ 15˚ 46.0 20.9 1 x 4 1/2 AC10412 3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 249
 Bolt-on Adapters for Loaders
Caterpillar® Style

F
E C

A B

2 HOLE BOLTON ADAPTERS FOR LOADERS

Cat Dimensions Plow Bolts
Weight
Hensley Part No. Tooth A B C Size
Series E F Assy. No. Qty.
" mm " mm " mm lb kg "
9W6207HX J200 2.0 50 2.9 75 0.9 22 23˚ 14˚ 4.8 2.2 5/8 x 2 1/2 A58212 2
1U4207HX J200 2.6 67 3.5 89 0.8 21 30˚ 14˚ 8.5 3.9 3/4 x 3 A34300 2
1U257HX J250 2.75 70 4.9 124 1.1 27 23˚ 14˚ 18.0 8.2 1 x 3 3/4 AC10334 2
8J6656HX J250 2.75 70 4.9 124 1.1 27 27˚ 13˚ 18.4 8.3 1x4 A10400 2
1U307HX J300 2.75 70 4.9 124 1.1 27 23˚ 14˚ 25.4 11.5 1x4 A10400 2
8J6587HX J300 2.75 70 4.9 124 1.1 27 23˚ 15˚ 27.5 12.5 1x4 A10400 2
4T4307HX J300 3.2 91 6.5 165 1.3 33 23˚ 14˚ 29.3 13.3 1 x 4 1/4 AC10414 2
3G9307HX J300 3.4 86 6.3 160 1.3 33 23˚ 14˚ 31.9 14.5 1 1/4 x 4 1/2 AC114412 2
3G3357HX J350 3.9 98 5.9 149 1.7 43 24˚ 14˚ 43.9 19.9 1 1/4 x 5 AC114500 2
3G7357HX J350 3.4 86 6.3 159 1.3 34 23˚30' 15˚ 46.2 20.9 1 1/4 x 4 1/4 AC114414 2
1U1357HX J350 4.0 102 6.1 156 1.8 46 20˚ 14˚ 44.7 20.3 1 1/4 x 5 AC114500 2
6I9898HX J400 4.2 106 6.1 156 1.8 46 22˚30' 14˚ 62.0 28.1 1 1/4 x 5 AC114500 2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

250 Direct Replacement Products | Caterpillar Style - Construction
 Weld-On Adapters For Loaders
Caterpillar® Style

15˚ 15˚

F
F˚

C C
E˚ E
B
B
A A
Type 1 Type 2
(Center) (RH Shown, LH Opposite)

CURRENT FLUSH MOUNT WELD-ON ADAPTERS FOR LOADERS

Dimensions
Cat Tooth Weight
Hensley Part No. Type A B C
Series E F
" mm " mm " mm lb kg
1U1254HXC J250 1 9.25 235 2.0 51 1.0 25 22˚ 13˚ 14.3 6.5
1U1304HXC J300 1 9.4 238 2.3 59 1.1 27 22˚ 14˚ 19.4 8.8
1U1354HXC J350 1 11.25 286 3.2 81 1.5 38 22˚ 14˚ 31.7 14.4
9J9584HXC2 J460 1 12.5 318 4.1 105 2.2 56 23˚ 13˚ 56.7 25.7
9J9585HXR2
64.6 29.3
& J460 2 13.75 349 4.1 105 2.2 56 23˚ 13˚
ea. ea.
9J9586HXL2
8E0464HXC J460 1 12.5 318 4.1 105 2.2 56 23˚ 13˚ 57.0 25.9
8E0465HXR
64.0 29.0
& J460 2 13.75 349 4.1 105 2.2 56 23˚ 13˚
ea. ea.
8E0466HXL
3G4554HXC J550 1 14.9 378 5.0 127 2.7 68 23˚ 14˚ 80.6 36.6
3G4555HXR
87.8 39.8
& J550 2 15.6 397 5.0 127 2.7 68 23˚ 14˚
ea. ea.
3G4556HXL

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 251
 Weld-on Adapters for loaders
Caterpillar® Style

G˚ 15˚

F˚
F˚
D F
D
D E˚ C E˚ C
E˚ C
B
A B
B A A
Type 2
Type 1 (Center) Type 3
(RH & LH Universal) (RH Shown, LH Opposite)

WRAP-AROUND WELD-ON ADAPTERS FOR LOADERS

Dimensions
Cat Tooth Weight
Hensley Part No. Type A B C D
Series E F G
" mm " mm " mm " mm lb kg
2740416 J200 2 5.0 127 2.6 67 1.1 28 0.2 6 30˚ 12˚ 3.5 1.6
1258404HX J400 2 10.0 254 7.0 178 1.8 47 0.7 18 22˚ 15˚ 43.9 19.9
1258405HX
46.2 20.9
& J400 3 10.4 265 7.4 189 1.8 47 0.7 18 22˚ 15˚ 15˚
ea. ea.
1258406HX
9J6698HXC J460 2 11.4 289 7.9 200 2.1 54 0.6 16 22˚ 15˚ 52.0 23.6
9J6701HXR
57.0 25.9
& J460 3 12.5 318 9.0 229 2.1 54 0.75 19 22˚ 15˚
ea. ea.
9J6702HXL
8E3464HXC J460 2 10.4 264 6.9 175 2.1 54 0.75 19 22˚ 12˚ 50.0 22.7
8E3465HXR
55.0 24.9
& J460 3 12.5 318 9.0 229 2.1 54 0.75 19 22˚ 12˚
ea. ea.
8E3466HXL
303J460 J460 2 12.75 324 9.75 248 2.6 67 0.6 16 30˚ 12˚ 70.0 31.8
3G9494HXC J550 2 14.25 362 12.6 321 2.6 67 1.1 27 22˚ 15˚ 76.5 34.7
3G9495HXR
81.7 37.1
& J550 3 15.0 381 13.4 340 2.6 67 1.1 27 22˚ 15˚
ea. ea.
3G9496HXL
9W9704HXC J700 2 17.2 437 13.7 347 2.6 67 1.0 25 22˚ 15˚ 164.0 74.4
9W9705HXR
175.0 79.4
& J700 3 17.5 445 14.0 356 2.6 67 1.0 25 22˚ 15˚ 15˚
ea. ea.
9W9706HXL
4T4704HXC J700 2 18.1 460 13.1 333 3.1 78 1.0 25 22˚ 15˚ 164.0 74.4
4T4705HXR
& J700 3 18.1 460 13.1 333 3.1 78 1.0 25 22˚ 15˚ 15˚ 172.0 78.0
4T4706HXL

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

252 Direct Replacement Products | Caterpillar Style - Construction
 Weld-on Adapters for loaders
Caterpillar® Style

15˚ 15˚

F˚ F˚ F˚
F
D D
E˚ C D C D
E˚ C E˚ C
E
carbide inlay B carbide inlay B B
A A A B
Type 1
A
Type 2 Type 3
With Tungsten Carbide Type 4
(RH Shown, LH Opposite)
(RH Shown, LH Opposite)
With Tungsten Carbide

WRAP-AROUND WELD-ON ADAPTERS FOR LOADERS

Dimensions
Cat Tooth Weight
Hensley Part No. Type A B C D
Series E F
" mm " mm " mm " mm lb kg
1073554HX J550 3 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ 92.0 41.7
1073555HX(RH)
& J550 4 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ 97.0 44.0
1073556HX(LH)
1122554HX J550 1 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ 94.0 42.6
1122555HX(RH)
& J550 2 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ 98.0 44.5
1122556HX(LH)
1198604HX J600 3 14.5 368 12.5 305 2.9 73 1.2 30 22˚ 15˚ 156.0 70.8
1198605HX(RH)
& J600 4 14.5 368 12.5 305 2.9 73 1.2 30 22˚ 15˚ 169.0 76.7
1198606HX(LH)

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 253
 Weld-On Adapters For Backhoes & Excavators
Caterpillar® Style

14˚ J 15˚

H
F˚
F˚ D F˚ F˚
D D
E˚ CD
E˚ C E˚ C E˚ C

B B
A B B
A A A
Type 2
Type 1 Type 3 Type 4
(Center)
(RH & LH Universal) (RH Shown, LH Opposite) (RH Shown, LH Opposite)

WRAP-AROUND WELD-ON ADAPTERS FOR BACKHOES & EXCAVATORS

Cat Dimensions
Hensley Part Weight
Tooth Type A B C D H J
No. E F
Series " mm " mm " mm " mm " mm " mm lb kg
1193204HX J200 2 3.25 83 4.25 108 1.1 29 0.5 13 22˚ 9˚ 4.1 1.9
6Y3224HX J225 2 5.6 141 3.7 94 1.1 27 0.4 11 22˚ 8˚ 7.3 3.3
6Y3254HX J250 2 6.1 156 5.0 127 1.3 33 0.4 10 22˚ 9˚ 11.2 5.1
9W1304HX J300 2 7.5 191 5.25 133 1.3 33 0.4 11 22˚ 9˚ 17.3 7.8
8E9490HX J300 2 8.25 210 5.9 149 1.6 40 0.5 13 23˚ 12˚ 17.2 7.8
3G6304HXC J300 2 8.0 203 4.6 116 1.3 33 0.6 14 22˚ 8˚ 18.0 8.2
3G6305HXR
& J300 3 8.0 203 4.6 116 1.3 33 0.6 14 22˚ 8˚ 1.4 37 1.9 48 17.5 ea. 7.9 ea.
3G6306HXL
3G8354HXC J350 2 8.25 210 4.75 121 1.7 43 0.6 16 35˚ 8˚ 20.9 9.5
3G8355HXR
& J350 3 8.25 210 4.75 121 1.7 43 0.6 16 35˚ 8˚ 1.75 44 1.3 33 19.6 ea. 8.9 ea.
3G8356HXL
6I6354HX J350 2 9.0 229 7.25 184 1.6 41 0.6 14 22˚ 12˚ 27.2 12.3
7T3404HXC J400 2 9.5 241 6.75 171 1.9 48 0.75 19 22˚ 9˚ 33.5 15.2
8J9141HXC J460 2 11.1 283 7.4 187 2.0 51 0.4 11 24˚ 9˚ 46.5 21.1
8E6464HXC J460 2 11.1 283 7.4 187 2.0 51 0.4 11 24˚ 9˚ 46.5 21.1
8E6465HXR
& J460 3 11.1 283 7.4 187 2.0 51 0.4 11 24˚ 9˚ 2.1 54 3.5 89 46.5 ea. 21.1 ea.
8E6466HXL
6I6554HXC J550 2 13.25 337 11.0 279 2.6 65 1.1 27 22˚ 9˚ 77.0 34.9
9J0174HXC J550 2 14.5 368 8.6 219 2.4 62 0.9 22 23˚ 9˚ 77.2 35.0
9J0172HXR
& J550 3 14.5 368 10.0 254 2.4 62 0.9 22 23˚ 9˚ 2.2 56 3.4 86 78.2 ea. 35.5 ea.
9J0173HXL
6I6604HX J600 2 14.5 368 12.0 305 3.1 78 1.4 35 22˚ 9˚ 126.0 57.1
1324705RHX
& J700 4 14.5 368 12.0 305 3.1 78 1.4 35 22˚ 9˚ 135.0 61.2
1324706LHX

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

254 Direct Replacement Products | Caterpillar Style - Construction
 Weld-On Adapters For Backhoes & Excavators
Caterpillar® Style

14˚

F˚
F˚ D E˚
F˚ D
D C C
E˚
E˚ C
B B
B A A
A Type 2 Type 3
Type 1 (Center) (Center)
(RH & LH Universal)

BOTTOM LEG WELD-ON ADAPTERS

Dimensions
Hensley Cat Tooth Weight
Type A B C D
Part No. Series E F
" mm " mm " mm " mm lb kg
8J7525HX J200 3 3.9 100 1.0 25 1.0 25 0.25 6 23˚ 14˚ 3.1 1.4
3G0169HX J250 3 7.5 191 2.3 59 2.0 51 0.3 8 22˚ 15˚ 11.7 5.3

WELD-ON NOSES
Dimensions
Cat Tooth Weight
Weld-on Part No. A B C
Series
" mm " mm " mm lb kg
8J7525WN J200 0.9 24 2.3 59 2.25 57 2.5 est. 1.1 est.
6Y3224WN J225 1.1 29 3.2 81 2.6 65 3.8 est. 1.7 est.
9J4254WN J250 1.1 29 3.25 83 2.75 70 5.1 2.3
9J4304WN J300 1.5 38 3.5 89 3.5 89 8.8 3.9
9J4354WN J350 1.25 32 4.4 111 4.0 102 10.7 4.8
7T3404WN J400 1.4 35 5.0 127 4.6 117 15.2 6.9
3G4454WN J460 1.5 38 5.1 130 5.0 127 19.3 8.8
8E6464WN* J460 1.5 38 5.1 130 5.0 127 19.8 9.0
9J4554WN J550 1.75 44 5.5 140 5.75 146 29.6 13.4
6I6604WN J600 1.9 48 7.1 181 7.6 194 53.0 24.0
*Larger pin hole diameter for oversize fasteners.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 255
 Sidecutters for excavators
Caterpillar® Style

EXCAVATOR SIDECUTTER DETAILS

8J9614HXL (LH Shown) 8J9825HXR (RH Shown)

8J9615HXR (RH Opposite) 8J9826HXL (LH Opposite)
49.0 lb / 22.2 kg ea. 68.0 lb / 30.8 kg ea.
Each Requires (3) 1 x 3 Plow Bolts Each Fastens With (5) 1 x 3 1/2 Plow Bolts
Plow Bolt Assembly No. A10-300 Plow Bolt Assembly Part No. A10-312
5.25
2.0 2.0
1.1 2.0
3.9 2.0
2.0
3.9 4.0
2.0
11.9
15.9

12.6
14.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

256 Direct Replacement Products | Caterpillar Style - Construction

 Cast lips for RTBs
Caterpillar® Style

CAST LIPS FOR RTBs

12MCAT12AHX 6.0
35.3 lb / 16.0 kg
J200 Tooth Series 1.0
Std. Tooth: 1U3202HX

9.4
Side view of cast lips

12.0
12.6

18MCAT12AHX
46.6 lb / 21.2 kg
J200 Tooth Series
Std. Tooth: 1U3202HX

17.6
18.5

24MCAT12AHX
62.0 lb / 28.1 kg
J200 Tooth Series
Std. Tooth: 1U3202HX

23.25
24.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 257

 Tooth/Machine Reference Guides
Caterpillar® Style

TOOTH/MACHINE QUICK REFERENCE GUIDE

Cat Tooth Early Model Newer Model Crawler
Standard Tooth Backhoe Loaders Wheel Loaders Scrapers
Series Excavators Excavators Loaders
416, 426, 428, 436,
416, 426, 428, 436, 438,
J200 1U3202HX 438, (also D3/931 931, 935
910, 910E, F, 914G
backhoe att.)
J225 6Y3222HX 446 E70 307 446, 933
205, 206, 211, 212, IT12, IT14, IT24F, IT26,
941, 943,
J250 1U3252HX 213, 214 , E110, 311, 312 IT28, IT38, 916, 918F, 920, 613
951
E120B 930, 936E, F; 938F, 939
953,
953B,
215, 219, 224, 944, 950, 950B, 950E, F; 615, 619,
J300 1U3302HX 315, 320A, B C; 955L,
E180, E200, EL200 960F, G, 962G, 966, 966C J621, 623
963,
963B
320A, B; 322A, 966D, E, F, G, 970F, 972G, 963B,
J350 1U3352HX 225, 229, E240 633, 639
322B, 325A, B 980, 980B, C, F 973, 977
322A, B; 325A,
J400 7T3402HX 229 980F, G
325B, 330A, B
J450 231, 235, 235B, 330A, B; 345B,
9W8452HX 988, 988B. 988F 983
J460 235C, E300 350
988G, 990, 992, 992B,
J550 9W8552HX 245, 245B 345B, 350
992C, D
J600 6I6602HX 375 992D, 992G
J700 4T4702HX 375 992D, G; 994

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

258 Direct Replacement Products | Caterpillar Style - Construction
 Plow Bolt Assemblies
Caterpillar® Style

Bolt
Length
Hex Nut Hex Cone Nut

Dia.

PLOW BOLTS
Plow Bolt Assemblies* Dimensions
W/Hex Cone Diameter w/ Bolt
w/Hex Nut Stock No. Stock No.
Nut Threads per Inch Length
A58200 75-1090 - - 5/8" 11 2"
A58214 75-1100 - - 5/8" 11 2 1/4"
A58212 75-1110 - - 5/8" 11 2 1/2"
A58234 75-1120 - - 5/8" 11 2 3/4"
A58300 75-1130 - - 5/8" 11 3"
A58312 75-1140 - - 5/8" 11 3 1/2"
A34212 75-1200 - - 3/4" 10 2 1/2"
A34234 75-1210 - - 3/4" 10 2 3/4"
A34300 75-1220 - - 3/4" 10 3"
A34314 75-1230 - - 3/4" 10 3 1/4"
A34312 75-1240 - - 3/4" 10 3 1/2"
A34334 75-1250 - - 3/4" 10 3 3/4"
A34400 75-1260 - - 3/4" 10 4"
A34412 75-1270 - - 3/4" 10 4 1/2"
A78300 75-1300 - - 7/8" 9 3"
A78314 75-1310 - - 7/8" 9 3 1/4"
A78312 75-1320 - - 7/8" 9 3 1/2"
A78334 75-1330 - - 7/8" 9 3 3/4"
A78400 75-1340 - - 7/8" 9 4"
A78412 75-1350 - - 7/8" 9 4 1/2"
A10212J** 75-1490 - - 1" 8 2 1/2"
A10300 75-1400 AC10-300 72-2400 1" 8 3"
A10314 75-1410 AC10-314 75-2410 1" 8 3 1/4"
A10312 75-1420 AC10-312 75-2420 1" 8 3 1/2"
A10334 75-1430 AC10-334 75-2430 1" 8 3 3/4"
A10400 75-1440 AC10-400 75-2440 1" 8 4"
A10412 75-1450 AC10-412 75-2450 1" 8 4 1/2"
A10500 75-1460 AC10-500 75-2460 1" 8 5"
A114400 75-1500 AC114-400 75-2500 1 1/4" 7 4"
A114414 75-1510 AC114-414 75-2510 1 1/4" 7 4 1/4"
A114412 75-1520 AC114-412 75-2520 1 1/4" 7 4 1/2"
A114500 75-1530 AC114-500 75-2530 1 1/4" 7 5"
A114512 75-1540 AC114-512 75-2540 1 1/4" 7 5 1/2"
A114700 75-1550 - - 1 1/4" 7 7"

*Plow Bolt Assembly consists of Plow Bolt with Nut.

**Comes w/Hex Jam nut

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Construction | Direct Replacement Products 259
 Hex Nuts & Retainers
Caterpillar® Style

HEX NUTS
Part No. Stock No. Inside Dia. Description
N10J 75-0730 1" Hex Jam Nut
N58 75-0800 5/8"
N34 75-0810 3/4"
N78 75-0820 7/8" Hex Nut
N10 75-0830 1"
N114 75-0840 1 1/4"
N10C 75-0930 1"
Hex Cone Nut
N114C 75-0940 1 1/4"

RETAINERS
Part No. Stock No. Inside Dia.
LW58 75-0600 5/8"
LW34 75-0610 3/4"
LW78 75-0620 7/8"
LW10 75-0630 1"
LW114 75-0640 1 1/4"

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

260 Direct Replacement Products | Caterpillar Style - Construction
 Cast Grader Blades
Caterpillar® Style

CAST GRADER BLADES

4T8317HX4 GBS4711
170.0 lb / 77.0 kg 154.5 lb / 70.1 kg
Cast Edge Flat for Cat® 16G Grader. Cast Edge Serrated for Cat® 16G Grader.
9 Holes / 6 Required for Installation. 9 Holes / 6 Required for Installation.
Replaces Cat Part Number 4T8317. Four Replaces Cat Part Number 4T8317. Four
pieces make a set. pieces make a set.

10.0 10.0

47.8 47.8
1.4 1.4

.8 .8
(9 PL.) (9 PL.)
6.0 3.0 6.0 3.0
(6 PL.) (2.PL.) (6 PL.) (2.PL.)

1093116HX6 LA6296GBBHMX
275.0 lb / 125.0 kg 579.0 lb / 262.9 kg
Cast Edge Flat for Cat® 24H Grader. Cast Edge Flat for Cat® 24H Grader.
9 Holes / 6 Required for Installation. 9 Holes / 6 Required for Installation.
Replaces Cat Part Number 109-3116. Replaces Cat Part Number 109-3116.

13.0 13.0

1.75 47.9 1.75 47.9

1.1 1.1
6.0 (9 PL.) 6.0 (9 PL.)
(6 PL.) 3.0 (6 PL.) 3.0
(2 PL.) (2 PL.)

LA6270SGBHMX
465.0 lb / 211.1 kg
Cast Edge Serrated for Cat® 24H Grader.
9 Holes / 6 Required for Installation.
Replaces Cat Part Number 109-3116.

13.0

1.75 47.9

1.1
6.0 (9 PL.)
(6 PL.) 3.0
(2 PL.)

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Construction | Direct Replacement Products 261

 Shrouds & Edges
Caterpillar® Style

CAST GRADER EDGE HEEL SHROUDS

9J1107HX 1386551MHX
150.0 lb / 68.0 kg 38.2 lb / 17.3 kg
Replaces Cat® 633, 639 part number 9J1107. Weld-On Corner Heel Shroud
Two carbide grooves provide additional wear Replacement for Cat® part number
material and protection (carbide optional). 138-6551. Hensley part has added height
Uses (8) 1” x 3.25” Bolts, Hensley Bolt and to the leg and has more material.
Nut assembly A10314. Uses J350 series teeth. 1.75
1.1 5.0
1.2

6.0
6.75
1.4
14.0 6.0 23.6
1.75
6.0
8.0 8.75

3.0
3.0
12.3
1.7

4.25
2.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

262 Direct Replacement Products | Caterpillar Style - Construction

 3.3
DIRECT REPLACEMENT PRODUCTS
Caterpillar Style - Mining Products
 Teeth for mining machines
Caterpillar® Style

REPLACEMENT TEETH FOR EXCAVATORS AND LOADERS

TOOTH SERIES REFERENCE CHARTS
Cat
Type 2 Type 4 Type 5 Type 6 Type 8 Type 9
Tooth
Long Tiger Twin Tiger Abrasive AGB (Abrasion) Penetrator
Series
6I6602HX
J600 T6I6602 6I6602WT 6I6603HX - -
7V0602HX
J700 4T4702HX - - 4T4703HX - 4T4709HX
J800 6I8802HX - - 6I8803HX 6I8803AB -

REPLACEMENT TEETH FOR EXCAVATORS AND LOADERS

TOOTH SERIES REFERENCE CHARTS CONTINUED
Type 16
Type 10 Type 11 Type 12 Type 14 Type 15
Heavy Duty Pen- Fasteners
Rock Penetrator Rock Chisel SYL Flare Standard UT Twin Tiger
etrator
6I6602RP2
6I6608P
6I6602RP3 6I6602RC 6I6602SYL 6I6602F 6I6602UT 135-9600RTC
6I6609W
135-9600RHX
4T4703RP2
4T4708P
474703RP3 4T4702RC 4T4702SYLHX - - 135-9700RTC
4T4707W
135-9700RHC
6I8803RP2 1020101P
6I8802RC 6I8802SYL - - 135-800RTC
135-9800RHX 1012874W

B C

TYPE 2 - LONG
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602HX Excavator 15.0 381 6.5 165 5.6 143 5.2 132 72.0 32.7
J600 7Y0602HX Excavator 16.0 406 6.5 165 5.6 143 5.2 132 91.0 41.3
J700 4T4702HX Excavator 16.5 419 7.1 181 6.0 152 5.7 144 95.0 43.1
J800 6I8802HX Excavator 18.75 476 8.5 216 6.75 171 6.4 162 194.0 88.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

264 Direct Replacement Products | Caterpillar Style - Mining Products
 Teeth for mining machines
Caterpillar® Style

TYPE 4 - TIGER
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 T6I6602 Excavator 18.0 457 - - 5.6 132 5.2 132 68.0 30.9

B C

TYPE 5 - TWIN TIGER

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602WT Excavator 18.0 457 9.25 235 5.6 143 5.2 132 76.0 34.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Mining Products | Direct Replacement Products 265
 Teeth for mining machines
Caterpillar® Style

B C

TYPE 6 - ABRASIVE
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6603HX Loader 16.25 413 9.0 229 5.6 143 5.2 132 125.0 56.7
J700 4T4703HX Excavator 16.4 416 9.0 229 6.0 152 5.7 144 105.0 47.6
J800 6I8803HX Excavator 18.75 476 11.5 292 6.75 171 6.4 162 230.0 104.4

B C

TYPE 8 - ABRASION
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J800 6I8803AB Loader 18.75 514 8.75 222 6.75 171 6.4 162 205.0 93.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

266 Direct Replacement Products | Caterpillar Style - Mining Products
 Teeth for mining machines
Caterpillar® Style

B C

TYPE 9 - PENETRATOR
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J700 4T4709HX Excavator 16.5 419 7.8 198 6.0 152 5.7 144 82.0 37.2

B C

TYPE 10 - ROCK PENETRATOR

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602RP2 Loader 17.75 451 6.25 159 5.6 143 5.2 132 109.0 49.5
J600 6I6602RP3 Loader 18.5 470 6.25 159 5.6 143 5.2 132 127.0 57.6
1359600RHX
J600 Loader 17.6 447 6.7 170 5.6 143 5.2 132 121.0 54.9
carbide grooves
J700 4T4703RP2 Loader 19.5 495 7.0 178 6.0 152 5.7 144 113.5 51.5
J700 4T4703RP3 Loader 19.5 495 7.0 178 6.0 152 5.7 144 148.0 67.2
1359700RHX
J700 Loader 18.4 467 7.0 178 6.0 152 5.7 144 126.0 57.2
carbide grooves
J800 6I8803RP2 Loader 21.0 533 7.5 191 6.75 171 6.4 162 207.0 94.0
1359800RHX
J800 Loader 20.5 521 8 203 6.75 171 6.4 162 215.0 97.6
carbide grooves

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Mining Products | Direct Replacement Products 267
 Teeth for mining machines
Caterpillar® Style

B C

TYPE 11 - ROCK CHISEL

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602RC Excavator 18.0 457 6.2 157 5.6 143 5.2 132 86.0 39.0
J700 4T4702RC Excavator 19.0 483 6.5 165 6.0 152 5.7 144 98.0 44.5
J800 6I8802RC Excavator 21.0 533 8.9 225 6.75 171 6.4 162 176.0 79.8

B C

TYPE 12 - SYL
Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602SYL Excavator 16.5 419 7.5 190 5.6 143 5.2 132 76.0 34.5
J700 4T4702SYL Excavator 18.0 457 7.5 190 6.0 152 5.7 144 95.0 43.1
J800 6I8802SYL Excavator 21.0 533 8.9 225 6.75 171 6.4 162 148.0 67.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

268 Direct Replacement Products | Caterpillar Style - Mining Products
 Teeth for mining machines
Caterpillar® Style

B C

TYPE 14 - FLARE STANDARD

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602F Excavator 16.0 406 12.5 317 5.6 143 5.2 132 89.0 40.4

B EC

F D

TYPE 15 - UT TWIN TIGER

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
J600 6I6602UT Excavator 18.0 457 9.9 251 5.6 143 5.2 132 85.0 38.6

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Mining Products | Direct Replacement Products 269
 Teeth for mining machines
Caterpillar® Style

B EC

FD

TYPE 16 - HEAVY DUTY PENETRATOR

Dimensions
Cat Tooth Standard Tooth Overall Tooth Tooth Pocket Weight
Series A B C D
Part No. Description “ mm “ mm “ mm “ mm lb kg
1359600RTC with
J600 Loader 17.6 447 6.7 170 5.6 143 5.2 132 122.0 55.4
carbide in grooves
1359700RTC with
J700 Loader 18.4 467 7.0 178 6 152 5.7 144 126.0 57.2
carbide in grooves
1359800RTC with
J800 Loader 20.5 521 8.0 203 6.75 171 6.4 162 215.0 97.6
carbide in grooves

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

270 Direct Replacement Products | Caterpillar Style - Mining Products
 Adapters for Mining Machines
Caterpillar® Style

REPLACEMENT ADAPTERS FOR EXCAVATORS AND LOADERS

TOOTH SERIES REFERENCE CHARTS
Lip Thickness Teeth Fasteners
Cat Tooth Series 1 2 5 11 12 13
“ mm Pins Washers
4T4704HXC 6I6604HX
3.0 76 J700 4T4705HXR - - - 1324705THX 4T4708P 4T4707W
4T4706HXL 1324706LHX
358994HXC
3.5 89 J700 358994HXR - - - - 4T4708P 4T4707W
358994HXL
6I8804HX
4.0 102 J800 - 6I8804CEHX - - 1020101P 1012874W
6I8804EHX

G˚ G˚ G˚

F˚ F˚ F˚ F˚ F˚ F˚
C D C D E˚ D D D
D E˚ E˚
C E˚ C E˚ C E˚ C
BA B B B B B
A A A A A
Type 1 Type 1 Type 5 Type 5 Type 12 Type 12
(Center) (RH Shown) (Center) (RH Shown) (Center) (RH Shown)
(LH Opposite) (LH Opposite) (LH Opposite)

ADAPTERS
Lip Cat Dimensions
Hensley Part Weight
Thickness Type Tooth A B C D H
No. E F G
“ mm Series “ mm “ mm “ mm “ mm “ mm lb kg
4T4704HXC 1 18.1 460 13.1 333 3.1 78 1.0 25 22˚-30’ 15˚ - - - 186.0 84.4
3.0 76 4T4705HXR J700
& 1 18.1 460 13.1 333 3.1 78 1.0 25 22˚-30’ 15˚ 15˚ - - 186.0 84.4
4T4706HXL
6I6604HX 12 J600 14.5 368 12.0 305 3.1 78 1.4 35 22˚ 9˚ 15˚ - - 126.0 57.2
3.0 75 1324705RHX
12 J700 14.5 368 12.0 305 3.1 78 1.4 35 22˚ 9˚ 15˚ - - 135.0 61.3
1324706LHX
358994HXC 1 20.0 508 10.5 268 3.6 92 1.0 25 30˚ 15˚ - - - 158.0 71.7
3.5 89 358994HXR J700 158.0 71.7
& 1 20.0 508 10.5 268 3.6 92 1.0 25 30˚ 15˚ 10˚ - -
358994HXL 158.0 71.7
6I8804HX 1 17.25 438 13.25 337 4.1 105 1.3 33 22˚-30’ 15˚ - - - 234.0 106.1
4.0 102 6I8804EHX* 1 J800 17.25 438 13.25 337 4.1 105 1.3 33 30˚ 10˚ - - - 232.0 105.3
6I8804CEHX** 5 17.25 438 13.25 337 4.2 106 1.3 33 30˚ 10˚ - 3.2 81 270.0 122.6
* Center Adapter
** Straddle Leg Adapter

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Mining Products | Direct Replacement Products 271
 Adapters for Mining Machines
Caterpillar® Style

G˚

F˚ F˚
D E˚ D
C E˚ C

B B
A A
Type II Type II
(Center) (RH Shown)
(LH Opposite)

ADAPTERS WITH CARBIDE GROOVES

Lip Cat Dimensions
Weight
Thickness Hensley Part No. Type Tooth A B C D
Series E F G
“ mm “ mm “ mm “ mm “ mm lb kg
1073554HX 11 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ - 92.0 41.7
2.5 63 1073555HX (RH) J700
& 11 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ - 97.0 44.0
1073556HX (LH)
1122554HX 11 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ - 94.0 42.6
2.5 63 1222555HX (RH) J700
& 11 14.5 368 12.5 305 2.6 67 1.0 25 22˚ 15˚ - 98.0 44.5
1222556HX (LH)

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

272 Direct Replacement Products | Caterpillar Style - Mining Products
 Fasteners for mining machines
Caterpillar® Style

A B

PINS
Dimensions
Weight
Part No. A B (Dia.)
" mm " mm lb kg
4T4708P 7.7 195 1.25 32 2.7 1.2
1020101P 9.6 244 1.4 35 3.9 1.8
6I6608P 7.6 194 1.2 30 2.3 1.0

A
C

WASHERS
Dimensions
Weight
Part No. A (O.D.) B (I.D.) C
" mm " mm " mm lb kg
4T4707W 2.5 64 1.2 31 0.4 10 0.4 0.2
1012874W 2.7 68 1.3 34 0.4 9 0.5 0.22
6I6609W 2.25 57 1.2 29 0.3 8 0.3 0.14

Note: 1020101P (pin) & 102874W (washer) are also utilized on 117-6801HX
module style adapter cover.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Mining Products | Direct Replacement Products 273

 Bolt on segments for loaders
Caterpillar® Style

Bolt-on segment with ribbed

bottom is extra thick

BOLT-ON SEGMENTS FOR CATERPILLAR® 994 LOADER

Durable heat-treated steel castings
Half arrow design - increases penetration and reduces wear to the leading edge
Ribbed-bottom design traps material to greatly reduce wear
Thicker material on the bottom extends wear life beyond O.E.M. flat plate

Left Hand Right Hand

Segment Segment
Right Hand
Segment
Bottom View of Loader Bucket

BOLT-ON SEGMENTS FOR CATERPILLAR® 992G & 994 LOADERS

Plow Bolt Assembly
Loader Model Center Right Hand Left Hand
(no. req’d.)
992G 1092675NRHX 1092676NRHX 1092677NRHX AC114512 (4)
1031833NRHX 1031834NRHX 1031835NRHX AC114512 (5)
994 1099033NRHX 1176805NRHX 1176806NRHX AC114512 (5)
1099033NRSHX 1176805NRSHX 1176806NRSHX AC114512 (5)

BOLT-ON TOP COVERS FOR CAT® 992G LOADERS

Type Center Right Hand Left Hand
Top Cover 1957096HX 1957097HX 1957098HX

Segment Used With 1092675NRHX 1092676NRHX 1092677NRHX

Plow Bolt Assmembly
TBD TBD TBD
(no. req’d.)

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

274 Direct Replacement Products | Caterpillar Style - Mining Products
 Bolt on segments for loaders
Caterpillar® Style

BOLT-ON SEGMENTS FOR CATERPILLAR 994 LOADER

1092675NRHX 1092676NRHX (RH Shown) 1031833NRHX*

center 1092677NRHX (LH Opposite) Center
246.0 lb / 111.7 kg 268.0 lb / 121.7 kg 294.0 lb / 133.5 kg
7.1 7.1 10.3
5.0 5.1
5.0 3.25
3.25 3.25
21.5
21.5 22.9
3.8

3.8 3.4
3.5
3.8 3.4
16.4 3.5 17.5 17.3
3.4
3.5
3.4

1031834NRHX* (RH Shown) 1099033NRHX* 1176805NRHX*(RH Shown)

1031835NRHX* (LH Opposite) Center 1176806NRHX*(LH Opposite)
294.0 lb / 133.5 kg 443.0 lb / 201.1 kg 312.0 lb / 141.6 kg
10.6 10.7 10.25

5.1 5.5 5.5

3.25 3.0 3.0
24.5 24.25
22.8
3.25
3.25
3.25
3.25
3.4 3.25
3.25
3.4 3.25
3.25 24.75 17.1
3.4
16.75
3.4

1099033NRSHX* 1176805NRSHX* (RH Shown)

Center 1176806NRSHX* (LH Opposite)
372.0 lb / 168.9 kg 379.0 lb / 172.0 kg
10.7 11.2
5.25
5.25 3.1
3.1
25.3
25.0
3.25
3.25
3.4
3.25
3.4
20.5 3.25
3.4 20.5
3.4

*Each Segment Requires (5) 1 1/4” x 4” Plow Bolts.

Plow Bolt Assembly No. A114400
Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Mining Products | Direct Replacement Products 275

 Modulok Style Wear Parts for Loaders
Caterpillar® Style

VERTICAL
PROTECTOR

WELD-ON ADAPTER

Uses either Abrasion or

Rock Penetrator teeth.
TOOTH See page XX for teeth &
adapter cover fastener
CUTTING EDGE ADAPTER details.
SEGMENT COVER

MODULOK STYLE WEAR PARTS FOR CATERPILLAR® 992G & 994 LOADERS
Bucket
Loader Adapters Adapter Covers
Width
Model
“ mm Center Corner Center Corner
1199604HX (7) 1199605HX (2) 1330734HX (7) uses 6I6608P 1330735HX (2) uses 6I6608P
992G 187 4750
[J600 tooth series] [J600 tooth series] [pin] & 6I6609W [washer] [pin] & 6I6609W [washer]
1011808HX (6) 1011808HX (2) 1176801HX (8) uses 101010P 1176801HX (2) uses 101010P
222 5639
[J800 tooth series] [J800 tooth series] [pin] & 1012874W [washer] [pin] & 1012874W [washer]
994 1011808HX (6) 1011808HX (2) 1176801HX (8) uses 101010P 1176801HX (2) uses 101010P
222 5639
Spade [J800 tooth series] [J800 tooth series] [pin] & 1012874W [washer] [pin] & 1012874W [washer]
1011808HX (7) 1011808HX (2) 1176801HX (9) uses 101010P 1176801HX (2) uses 101010P
245 6223
[J800 tooth series] [J800 tooth series] [pin] & 1012874W [washer] [pin] & 1012874W [washer]

MODULOK STYLE WEAR PARTS FOR CATERPILLAR® 992G & 994 LOADERS
CONTINUED
Bucket Width Cutting Edge Segments
Loader Model
“ mm Left Center Right
992G 187 4750 - - -
222 5639 1093140HX (2) 1093141HX (3) 1093139HX (2)
994 Spade 222 5639 1093140HX (3) 1090311HX (1) 1093139HX (3)
245 6223 1093140HX (3) 1093138HX (2) 1093139HX (3)

ADAPTER COVER ADAPTER

1176801HX 1011808HX
190.0 lb / 89.9 kg 313.0 lb / 142.0 kg
Uses 102010P (pin) & 1012874W (washer). Used with 6I8803HX abrasion tooth or
6I8803RP2 rock penetrator tooth.

13.6 7.4
7.25

7.4
17.5

6.5
4.2
13.3
8.4
17.3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

276 Direct Replacement Products | Caterpillar Style - Mining Products

 Modulok Style Wear Parts for Loaders
Caterpillar® Style

VERTICAL PROTECTOR

8E3814HX 1250800HX
145.0 lb / 65.8 kg 117.0 lb / 53.1 kg 1359794HX
Fastens with (2) 8E4708P (pin) Vertical protector fastens with 103.0 lb / 46.7 kg
& (2) 4T4707W (washer) (2) 8E4708P (pin) & (2) 4T4707W (washer) Base sidebar protector
2.8 2.6

23.6 4.5
2.2

38.4 23.6 39.7 23.7 5.9

1.3
(2 PLACES) 2.5
33.0

5.4 5.4

EDGE SEGMENTS

1093140HX (LH Shown)

1093141HX 1093138HX 1093139HX (RH Opposite) 1130311HX
313.0 lb / 142.0 kg 281.0 lb / 127.5 kg 293.0 lb / 132.9 kg 459.0 lb / 138.4 kg

15.1 15˚ 19.25

17.5 21.4 15.1 19.1 22.25 26.25

5.25
22˚30’
10.0 7.5 1.4 4.0
10.0 7.5 9.9 7.4
1.1
4.4 .4 3.9
4.4 4.5
3.9 4.0
3.9 9.4 7.5

PROTECTOR PIN

8E4708P
2.0 lb / .88 kg
Uses 4T4707W (washer)
5.4
1.25

1.9

4.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Mining Products | Direct Replacement Products 277

 Modulok Style Wear Parts for Loaders
Caterpillar® Style

992G

1199604HX 1330734HX 1199605HX (corner)

144.0 lb / 65.4 kg 77.0 lb / 35.0 kg 141.0 lb / 64.0 kg

7.25

5.7 5.75

14.8
9.8 9.8
2.8

5.2 5.2
9.8 2.8
3.8
15.9
18.9

264203IHX 2642064HX
Corner adapter cover Corner adapter cover
1330735HX (corner) Uses 3100772P (pin) & 8E5559W (washer) Uses 3100772P (pin) & 8E5559W (washer)
73.0 lb / 33.1 kg 168.0 lb / 76.2 kg 143.0 lb / 64.7 kg

7.25 2.8 9.0 3.0 6.6 9.0 6.7

10.9

13.0
9.9 4.6 12.1
35.7˚ 9.9 35.7˚ 4.6
10.1
3.8
5.5 2.2 10.9
5.4 2.1
12.7
17.4 17.1

8E5559W 3100772P
Washer Pin
0.2 lb / 0.09 kg 2.0 lb / 0.9 kg
0.1 X 45˚
1.0 DIA.
1.0
0.1 X 45˚
1.0

0.1 0.5
1.4
9.25
0.3
2.0 DIA.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

278 Direct Replacement Products | Caterpillar Style - Mining Products

 Wear parts for D11 Dozers
Caterpillar® Style

CAST EDGES
Center Edge End Edge
Machine Serial No.
(#) nut/bolt assy. (#) nut/bolt assy.
LA6257HHDHX, 2 req'd. LA6258HHDHX, 2 req'd.
D11-SU 4BB, 4KB, 9NH, 1AP, 4XP
(9) A114514 (9) A114514
LA6258HHDHX, 2 req'd.
(9) A114514
LA6257HHDHX, 2 req'd.
D11-U 4CB, 5TB, 9MH, 92H, 4YP
(9) A114500
LA6259HHDHX, 2 req'd.
(9) A114514

LA6257HHDHX LA6259HHDHX LA6258HHDHX

410.0 lb / 185.9 kg 385.0 lb / 174.6 kg 375.0 lb / 170.0 kg
38.3
2.1

17.0 17.0
17.0

6.0 3.0 6.0

1.4 3.0 1.4 3.0
6.0 Square (9) 6.0 3.0 6.0
3.0 Square (9) 3.0
6.0
40.25 FRONT 40.1
43.25 3.1
3.1 TOP 3.1
TOP

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Mining Products | Direct Replacement Products 279

 Wear parts for D11 Dozers
Caterpillar® Style

CAST END BITS

Heavy Duty Ribbed End Bit Standard Duty End Bit
Machine Serial No.
(#) nut/bolt assy. (#) nut/bolt assy.
4BB, 4KB, 9NH, 1AD, 4CA, 5TB, 8E4545RH, 1 req'd. 8E4546LH, 1 req'd.
D11-SU, D11-U -
9MH, 9ZH, 4YP (9) A114-514 (9) A114-514

8E4545RH (RH shown)

8E4545LH (LH opposite)
382.0 lb / 173.3 kg
26.3
3.0 9.25 3.0
2.1
4.25
16.4
19.6

7.6 3.0
3.0 6.7
3.0
32.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

280 Direct Replacement Products | Caterpillar Style - Mining Products

 Wear parts for D11 Dozers
Caterpillar® Style

SHANK GUARDS

9N4621HX
173.0 lb / 78.5 kg
Used on 8E0467 & BE1466
Ripper Shank Assemblies
6.3
4.5
7.5
1.75
2.9
2.6

23.9 26.5
5.2
30˚

1.75
Dia.
4.6 10.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style - Mining Products | Direct Replacement Products 281

 Wear parts for D11 Dozers
Caterpillar® Style

B
B C B C C B C

D
D B
D

A A A
A
Type 1 Type 2 Type 3 Type 4
(Centerline) (Non-Centerline) (Tiger) (Non-Centerline)

RIPPER TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Tooth Series Ripper Tooth Part No. Type Fasteners
A B C D
" mm " mm " mm " mm lb kg
9W4551HX 1 17.6 448 3.0 76 4.6 116 8.4 213 88.5 40.1
9W4552HX 1 21.25 540 3.0 76 4.6 116 8.4 213 107.0 48.5 8E2229P /
R550 1012874W or
6Y3552HX 2 21.25 540 3.1 80 4.6 116 8.4 213 100.0 45.4 6Y2443P
T9W4552 3 20.0 508 - - 4.6 116 8.4 213 96.7 43.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

282 Direct Replacement Products | Caterpillar Style - Mining Products
 CAST GRADER BLADES
Caterpillar® Style

CAST GRADER BLADES

4T8317HX4 1093116HX6
170.0 lb / 77.0 kg 275.0 lb / 125.0 kg
Cast Edge Flat for Cat® 16G Grader. Cast Edge Flat for Cat® 24H Grader.
9 Holes / 6 Required for Installation. 9 Holes / 6 Required for Installation.
Replaces Cat Part Number 4T8317. Four Replaces Cat Part Number 109-3116.
pieces make a set.
13.0
10.0

1.75 47.9
47.8
1.4
1.1
6.0 (9 PL.)
.8 (6 PL.) 3.0
(9 PL.) (2 PL.)
6.0 3.0
(6 PL.) (2.PL.)

LA6296GBBHMX GBS4711
579.0 lb / 262.9 kg 154.5 lb / 70.1 kg
Cast Edge Flat for Cat® 24H Grader. Cast Edge Serrated for Cat® 16G Grader.
9 Holes / 6 Required for Installation. 9 Holes / 6 Required for Installation.
Replaces Cat Part Number 109-3116. Replaces Cat Part Number 4T8317. Four
42.0 pieces make a set.
36.0 42.0
36.0
24.0
1.063 1.5 24.0
12.0 .813
12.0

11.0
17.0

47.75 1.378

47.875 2.75

LA6270SGBHMX
465.0 lb / 211.1 kg
Cast Edge Serrated for Cat® 24H Grader.
9 Holes / 6 Required for Installation.
Replaces Cat Part Number 109-3116.
42.0
36.0
24.0
1.063
12.0

17.0

47.875 2.75

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style - Mining Products | Direct Replacement Products 283
 miscellaneous wear parts
Caterpillar® Style

MISCELLANEOUS PARTS

Weld-on Step
7T5140HX
20.0 lb / 9.1 kg
(Replaces Cat® part number 7T5140.
Used on D8 thru D11 dozers and
all models of excavators.)
23.1

2.75
1.7

9.9

1.6
4.7

8.9

BOGIE GUIDE HEEL SHROUDS

8P5374MHX 1386551MHX
24.6 lb / 11.2 kg 38.2 lb / 17.3 kg
Note: Used on D10 Dozers Weld-On Corner Heel Shroud
9.5 Replacement for Cat® part number 138-6551. Hensley
part has added height to the leg and has more material.
1.75
1.5 5.0
1.2

6.6
7.1 7.75 1.2
7/8 - 9 UNC 2.6 4.0 1.4
THRU - 2 HOLES 2.0 6.75
2.0 .5 1.4
3.75
2.75
1.75
1.75
.25 REMOVED PER SIDE
9.5
8.0 8.75

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

284 Direct Replacement Products | Caterpillar Style - Mining Products
 3.4
DIRECT REPLACEMENT PRODUCTS
Esco Style
 Teeth Fastening Systems
Conical Style Series

PIN RATCHET PIN

RATCHET LOCK
RUBBER LOCK

STANDARD PIN & RUBBER LOCK RATCHET STYLE PIN & RUBBER LOCK
Tooth Series Pin Rubber Lock Tooth Series Pin Rubber Lock
25 & 30 25/30PNP 25/30LKR 35 35PNRP 35/40LKRR
35 35PNP 35/40LKR 40 40PNRP 35/40LKRR
40 40PNP 35/40LKR 45 45PNRP 45LKRR
45 45PNP 45LKR 50 50PNRP 50LKRR
50 50PNP 50LKR 55 55PNRP 55LKRR
55 55PNP 55LKR
65 65PNP 65LKR
70 70PNP 70LKR

WEDGE PIN SPOOL

PLUG

STEEL LOCK
WEDGE

WEDGE TYPE PIN & STEEL LOCK 3 PIECE SPOOL, WEDGE & PLUG ASSEMBLY
(SLAG APPLICATIONS) (SLAG APPLICATIONS)
Tooth Series Pin Rubber Lock Tooth Series Spool Wedge Plug
50 50PNTP 50SLKR 55 SP55P 55W1W 55PLP
55 55PNTP 55SLKR 70W1W (STD)
70 70SPS 70PLP
or 70W2W (O/S)

286 Direct Replacement Products | Esco Style

teeth
Conical Style Series

B C

TEETH
Dimensions

Hensley Fastener Overall Tooth Tooth Pocket Weight

Tooth Description
Part No. A B C D

Pin Lock “ mm “ mm “ mm “ mm lb kg
18SLHX Sharp 18/20MPNP 18/20MLKR 5.9 149 2.1 54 1.8 46 1.5 38 1.9 0.9
18THX Tilt Front 18/20MPNP 18/20MLKR 4.8 122 2.2 56 1.8 46 1.5 38 1.8 0.8
18VIPHX Tiger 18/20MPNP 18/20MLKR 6.9 175 0.4 10 1.8 46 1.5 38 2.5 1.1
18TVIPHX Tiger Twin 18/20MPNP 18/20MLKR 6.9 175 3.0 76 1.8 46 1.5 38 3.0 1.4
25RHX Rock 25/30PNP 25/30LKR 6.2 157 2.5 64 2.6 65 2.4 60 4.2 1.9
25SHX Sharp 25/30PNP 25/30LKR 7.0 178 2.5 64 2.6 65 2.4 60 4.4 2.0
25S5FHX Flare 25/30PNP 25/30LKR 6.9 175 5.0 127 2.6 65 2.4 60 6.8 3.1
25THX Tilt Front 25/30PNP 25/30LKR 7.0 178 2.5 64 2.6 65 2.4 60 4.8 2.2
25TFHX Tilt Front & Flare 25/30PNP 25/30LKR 7.0 178 3.25 83 2.6 65 2.4 60 5.8 2.6
25VIPHX Tiger 25/30PNP 25/30LKR 8.9 225 0.25 6 2.6 65 2.4 60 7.1 3.2
25TVIPHX Twin Tiger 25/30PNP 25/30LKR 8.5 216 3.5 89 2.6 65 2.4 60 7.6 3.4
30APHX Abrasion & Panelled 25/30PNP 25/30LKR 7.6 192 3.75 95 3.0 76 2.4 60 7.3 3.3
30RHX Rock 25/30PNP 25/30LKR 6.7 170 3.1 78 3.0 76 2.4 60 6.1 2.8
30SHX Sharp 25/30PNP 25/30LKR 7.1 181 3.1 79 3.0 76 2.4 60 5.5 2.5
30S6FHX Flare 25/30PNP 25/30LKR 7.0 178 6.0 152 3.0 76 2.4 60 8.0 3.6
30THX Tilt Front 25/30PNP 25/30LKR 7.0 178 3.2 81 3.0 76 2.4 60 6.0 2.7
30TVIPHX Twin Tiger 25/30PNP 25/30LKR 8.5 216 4.0 102 3.0 76 2.4 60 8.0 3.6
30VIPHX Tiger 25/30PNP 25/30LKR 8.75 222 0.4 10 3.0 76 2.4 60 7.0 3.2
35APHX Abrasion & Panelled 35PNP 35/40LKR 8.5 216 4.25 108 3.5 89 2.9 73 10.0 4.5
35RDXHX Rock & Chisel 35PNP 35/40LKR 9.1 232 2.25 57 3.5 89 2.9 73 9.4 4.3
35S6FHX Flare 35PNP 35/40LKR 8.5 216 6.0 152 3.5 89 2.9 73 11.2 5.1
35SHX Sharp 35PNP 35/40LKR 8.4 213 3.6 92 3.5 89 2.9 73 8.4 3.8
35TVIPHX Twin Tiger 35PNP 35/40LKR 10.25 260 4.75 121 3.5 89 2.9 73 13.4 6.1
35VIPHX Tiger 35PNP 35/40LKR 10.6 268 0.6 14 3.5 89 2.8 71 10.5 4.8
40APHX Abrasion & Panelled 40PNP 35/40LKR 9.75 248 4.75 121 4.0 102 3.1 79 16.2 7.3
40RHX Rock 40PNP 35/40LKR 8.4 214 4.5 114 4.0 102 3.1 79 10.7 4.9
40RDXHX Rock & Chisel 40PNP 35/40LKR 10.25 260 2.5 64 4.0 102 3.1 79 13.0 5.9
40SHX Sharp 40PNP 35/40LKR 9.4 238 4.2 106 4.0 102 3.1 79 12.1 5.5
40S7FHX Flare 40PNP 35/40LKR 9.5 241 7.0 178 4.0 102 3.0 76 15.7 7.1
40SDHX Sharp & Narrow 40PNP 35/40LKR 9.6 244 2.25 57 4.0 102 3.0 76 11.2 5.1
40SLHX Sharp & Long 40PNP 35/40LKR 10.4 265 4.25 108 4.0 102 3.1 79 12.5 5.7
40THX Tilt Front 40PNP 35/40LKR 8.9 227 4.25 108 4.0 102 3.1 79 12.4 5.6
40TVIPHX Twin Tiger 40PNP 35/40LKR 10.0 254 5.0 127 4.0 102 3.1 79 16.9 7.7
40VIPHX Tiger 40PNP 35/40LKR 12.1 308 0.5 13 4.0 102 3.1 79 18.2 8.3

Esco Style | Direct Replacement Products 287

 Teeth continued
Conical Style Series

B C

TEETH (CONTINUED)
Dimensions

Hensley Fastener Overall Tooth Tooth Pocket Weight

Tooth Description
Part No. A B C D

Pin Lock “ mm “ mm “ mm “ mm lb kg
45RHX Rock 45PNP 45LKR 9.6 244 4.75 121 4.5 114 3.5 89 15.8 7.2
45RDXHX Rock & Chisel 45PNP 45LKR 11.4 291 2.8 71 4.5 114 3.5 89 17.7 8.0
45SHX Sharp 45PNP 45LKR 10.6 270 4.75 121 4.5 114 3.5 89 16.7 7.6
45S8FHX Flare 45PNP 45LKR 10.9 276 8.0 203 4.5 114 3.5 89 23.0 10.4
45TVIPHX Twin Tiger 45PNP 45LKR 12.0 305 6.0 152 4.5 114 3.5 89 26.5 12.0
45VIPHX Tiger 45PNP 45LKR 13.6 346 0.7 17 4.5 114 3.5 89 27.4 12.4
50LPHX Long & Panelled 50PNP 50LKR 11.9 303 5.1 130 4.9 124 3.8 97 26.9 12.2
50RHX Rock 50PNP 50LKR 10.6 270 5.25 133 4.9 124 3.8 97 23.7 10.8
50RDXHX Rock & Chisel 50PNP 50LKR 12.0 305 3.0 76 4.9 124 3.8 97 20.3 9.2
50SHX Sharp 50PNP 50LKR 11.1 283 5.7 144 4.9 124 3.8 97 22.4 10.2
50SLHX Sharp & Long 50PNP 50LKR 11.1 283 5.25 133 4.9 124 3.8 97 23.0 10.4
50TVIPHX Twin Tiger 50PNP 50LKR 13.0 330 6.50 165 4.9 124 3.8 97 34.8 15.8
50VIPHX Tiger 50PNP 50LKR 15.0 381 0.63 16 4.9 125 3.7 94 31.6 14.3
E55HX Standard 55PNP 55LKR 10.4 265 5.94 151 5.4 137 4.25 108 27.4 12.4
55RHX Rock 55PNP 55LKR 11.1 283 6.0 152 5.4 137 4.25 108 28.7 13.0
55SPHX Sharp & Panelled 55PNP 55LKR 12.0 305 5.5 140 5.4 137 4.25 108 31.5 14.3
55SSHX Short & Sharp 55PNP 55LKR 10.3 262 6.0 152 5.4 137 4.25 108 25.9 11.7
55S10FHX Flare 55PNP 55LKR 11.25 286 10.0 254 5.4 137 4.25 108 35.0 15.9
55TVIPHX Twin Tiger 55PNP 55LKR 15.5 394 7.0 178 5.4 137 4.25 108 51.2 23.2
55VIPHX Tiger 55PNP 55LKR 16.5 419 0.75 19 5.4 137 4.25 108 43.1 19.5
D25S 7.0 178 2.5 64 2.3 58 4.3 2.0
D30S 7.1 181 3.1 79 3.0 76 2.3 58 5.1 2.3
D35S Sharp, Dura 8.4 213 3.6 92 3.5 88 2.8 71 8.2 3.7
D40S 9.4 238 4.25 108 3.9 100 3.1 78 12.3 5.6
D45S 10.6 270 4.3 110 3.5 89 17.1 7.8

288 Direct Replacement Products | Esco Style

 Adapters
Conical Style Series

D
D

F˚
F˚
E˚ A
A

B
B
C
C
Type 1 Type 4

ADAPTERS
Dimensions
Hensley Part Weight
Type A B C D E Bevel F Nose Lip Thickness
No.
“ mm “ mm “ mm “ mm Degree Angle “ mm lb kg
CB11255R2HX 4 1.2 30 5.4 137 1.8 46 30° 10° 1.25 32 5.5 2.5
E85525HX 4 1.4 37 5.1 130 3.0 76 31° 17° 1.0 - 1.5 25 - 38 7.3 3.3
85530HX 4 1.4 35 5.25 133 3.5 89 30° 15° 1.25 - 1.5 32 - 38 9.2 4.2
83830HX 4 1.4 37 6.5 165 3.4 86 30° 20° 1.25 - 1.5 32 - 38 11.1 5.0
83935HX 4 1.7 43 9.1 230 4.25 108 30° 20° 1.5 - 1.75 38 - 44 22.1 10.0
83940HX 4 1.8 46 9.0 229 4.5 114 30° 20° 1.4 - 1.5 36 - 38 24.2 11.0
2740E18HX 1 1.1 27 2.0 51 5.6 141 2.25 57 30° 18° 1.0 25 5.5 2.5
187535HX 1 1.3 33 4.1 105 9.6 244 4.0 102 30° 14° 1.25 32 20.6 9.3

Esco Style | Direct Replacement Products 289

 SIDECUTTERS FOR EXCAVATORS & BACKHOES
Conical Style Series

Type 1 Type 2

SIDECUTTERS
Overall Additional Cut Provided Plow Bolts
Hensley Part No. Type
“ mm Qty. “ mm
T2143AHX (LH)
1 2.0 51 6 0.9 x 2.5 23 x 64
T2144AHX (RH)
T1156AHX (LH)
1 6.0 152 6 0.9 x 3.0 23 x 76
T1157AHX (RH)
CE17748R3HX (RH)
CE17748L3HX (LH)
PDE34687HX 0 (Strike Off Plate)
PDE31329HX 2 0 (Strike Off Plate) 3 0.9 x 3.0 23 x 76

T2144AHX (RH Shown) T1155CHX (RH Shown) T1157AHX (RH Shown)

T2143AHX (LH Opposite) T1154CHX (LH Opposite) T1156AHX (LH Opposite)
44.4 lb / 20.1 kg 54.8 lb / 24.9 kg 59.5 lb / 27.0 kg
Uses (6) 7/8” diameter plow bolts Uses (6) 7/8” diameter plow bolts Uses (6) 7/8” diameter plow bolts
Additional cutting width 1” per side, 2” overall. Additional cutting width 2” per side, 4” overall. Additional cutting width 3” per side, 6” overall.
0.4 3.6 7.8
2.0 2.25 4.25 3.75
2.25 2.1 1.9
5.9 0.75 3.3 4.75
10.0 3.6 2.2 6.6 5.5
11.6 8.1
11.4
1.8 6.0 2.4 0.25 4.6
3.6 2.25
2.6
23.1
1.0 Dia. 1.0 Dia.
5.9 2.3 6.1
4.0
20.25
19.4

9.4
12.6

17.75

PDE31329HX PDE34687HX
30.7 lb / 16.8 kg 15.7 lb / 7.1 kg
Uses (6) 7/8” diameter plow bolts. Uses (3) 7/8” diameter plow bolts.
0.4 0.75 1.1
45˚ 0.4
2.3
2.25 4.0
8.7 1.0
3.1 4.0
9.5
2.2
1.0
2.0
1.1
19.1 5.9 5.9 1.5
16.75

Note: Measurements are in inches.

290 Direct Replacement Products | Esco Style

Teeth & Fasteners
Super Conical Style Series

B C

TEETH
Dimensions
Hensley Fastener Overall Tooth Tooth Pocket Weight
Tooth Description
Part No. A B C D
Pin Lock “ mm “ mm “ mm “ mm lb kg
36FPHX Flared & Panelled 36PNP 36LKR 8.75 222 3.75 95 2.3 59 2.4 60 7.8 3.5
46RHX Rock 46PNP 46LKR 10.1 257 3.75 95 2.75 70 3.2 81 16.7 7.6
46THX Tilt Front 46PNP 46LKR 10.5 267 4.25 108 2.75 70 3.2 81 17.8 8.1
46VIPHX Tiger 46PNP 46LKR 12.9 327 0.6 16 2.75 70 3.2 81 17.4 7.9
56RHX Rock 56PNP 56LKR 12.75 324 4.5 114 3.4 86 4.2 106 31.4 14.2
56VIPHX Tiger 56PNP 56LKR 15.5 394 0.6 16 3.4 86 4.2 106 36.2 16.4

0.75 0.6

3.3 0.25 2.1 0.50

36PNP 36LKR

TEETH FASTENERS
Pin Lock Note
44DPNP 44DLKR 24D75HX Utilize 36PNP & 36LKR

Note: Measurements are in inches.

Esco Style | Direct Replacement Products 291

 Teeth & clamshell Adapters
Esco Style Dredge Series

C
B

TEETH
Dimensions
Hensley Part Tooth Fastener Overall Tooth Tooth Pocket Weight
No. Description A B C D
Pin Lock “ mm “ mm “ mm “ mm lb kg
34D113HX Flare 46PNP 46LKR 10.9 276 5.25 133 2.8 71 3.3 84 17.0 7.7
34D95HX Pick Point 46PNP 46LKR 9.7 246 0.4 11 2.8 71 3.3 84 9.5 4.3
44D14HX Pick Point 44DPNP 44DLKR 14.1 359 0.6 14 3.4 87 4.25 108 19.3 8.8
44D141HX Chisel 44DPNP 44DLKR 14.5 368 1.9 48 3.4 87 4.25 108 26.0 11.8
44D145HX Flare 44DPNP 44DLKR 13.6 346 5.6 141 3.4 87 4.25 108 30.8 14.0
44D195HX Flare 44DPNP 44DLKR 18.75 476 5.5 140 3.4 87 4.25 108 45.0 20.4
54D181HX Chisel N/A N/A 18.0 457 2.75 70 4.0 102 5.3 135 45.8 20.8
54D15RC Rock Chisel 76PNP 76LKR 15.5 394 3.75 95 4.0 102 5.1 135 44.2 20.0

CLAMSHELL ADAPTERS

275644DHX 180644DHX 180654DHX

139.0 lb / 63.0 kg 80.0 lb / 36.3 kg 136.0 lb / 61.7 kg
1.6 DIA
TYP (4) 3.50 4.5 2.75 5.75

4.6 5.2 9.0

6˚
22.4 1.2 DIA 6.0
TYP (2) 5.75
17.0 2.9 1.9 7.50
5˚30’ 9.1 7.0
5.0 17.4
1.0 2.50
5.75 6.1 18.0
3.6

24.1 1.75

Note: Measurements are in inches.

292 Direct Replacement Products | Esco Style

Teeth weld-on noses
Esco Style Dredge Series

WELD-ON NOSES
Dimensions
Weight
Hensley Part No. Tooth Series A B C
“ mm “ mm “ mm lb kg
24DWNHX 24D 0.75 19 3.1 79 2.6 65 5.0 2.3
34DWNHX 34D 1.1 29 4.5 114 3.7 94 14.4 6.5
44DWNHX 44D 1.4 35 5.75 146 4.5 114 26.4 12.0
54DWN 51.5 23.4

Note: Measurements are in inches.

Esco Style | Direct Replacement Products 293

 Teeth & Fasteners
Esco Style Ripper Series

B C

TEETH
Dimensions
Hensley Fastener Overall Tooth Tooth Pocket Weight
Tooth Description
Part No. A B C D
Pin Lock “ mm “ mm “ mm “ mm lb kg
25R11HX Tooth, Ripper 25RP 25RB 11.0 279 2.25 57 2.6 67 3.4 86 10.5 4.8
25R12HX Tooth, Ripper 13.1 5.9
25RC12HX 12.5 318 2.0 51 2.7 69 3.2 81 15.4 7.0
355R14HX Tooth, Ripper 30.5 13.8
355R15HX Tooth, Ripper 15.5 394 3.0 76 3.3 84 4.7 119 30.0 13.6
35R14HX Tooth, Ripper 14 356 2.5 64 3.6 91 4.5 114 26.0 11.8
35R15AHX Tooth, Ripper 35RP 35RB 15.25 387 3.0 76 3.6 90 4.6 117 29.0 13.2
35R15HX Tooth, Ripper 15.25 387 3 76 3.6 91 4.5 114 27.1 12.3
35RWTHX Twin Tiger 35RP 35RB 14.0 356 6.25 159 3.6 90 4.6 117 31.8 14.4
395R17AHX Tooth, Ripper 17 432 2.75 70 3.75 95 43.6 19.8
39R16AHX Tooth, Ripper 39RP 39RB 16.0 406 3.0 76 3.8 97 5.3 135 38.2 17.3
T35R15* Tiger 35RP 35RB 15.4 391 0.25 6 3.6 90 4.6 117 29.0 13.2

0.5 0.25

0.8 0.75

3.7
7.4
2.4

25RP 25RB 25RBS

TEETH FASTENERS
Pin Rubber Bushing Steel Bushing (Slag)
25RP 25RB 25RBS
35RP 35RB 35RBS
39RP 39RB N/A

Note: Measurements are in inches.

294 Direct Replacement Products | Esco Style

Shank Guard & Weld-On Noses
Esco Style Ripper Series

SHANK GUARD REPLACEMENTS

39RSLHX
S8932HX Used with Esco 39R Series Extreme Duty Ripper Shanks
Scarifier Shank Fastens with (2) 39RSPP Pins
12.4 lb / 5.6 kg 77.0 lb / 34.9 kg
0.9

3.6 5.5 3.4 6.5

1.5

4.7 1.5 2.0

0.7 0.7 3.0

0.6
0.9 0.9 0.9 15.5
17.75 1.1 DIA

B C

WELD-ON NOSES
Dimensions
Hensley Weight
Tooth Series A B C
Part No.
“ mm “ mm “ mm lb kg
25RNHX 25R 0.9 22 3.5 89 5.75 146 18.1 8.2

Note: Measurements are in inches.

Esco Style | Direct Replacement Products 295

 Wear Caps
Esco® Style Miscellaneous Wear Parts

WEAR CAPS
Weight
Hensley Part No. Used on Esco Adapters
lb kg
230-55, 169-70, 298-70, 232-70, 252-70, 259-70, 280-70, 288-70,
WC9HX 13.1 5.9
298-70, 299-70, 409-70, 428-70, 471-70, 409-77 & 469-77
WC13HX 133-45, 230-50, 241-50, 157-55, 218-55, 273-55, 284-55 & 288-55 6.6 3.0
WC61HX 461-77HX 42.3 19.2

296 Direct Replacement Products | Esco Style

 Vertical Edge Protectors
Esco® Style Miscellaneous Wear Parts

VERTICAL EDGE PROTECTORS

ES4410HX ES5280HX ES6553HX

103.5 lb / 46.9 kg 44.5 lb / 20.2 kg 146.0 lb / 66.2 kg
Fastener: (2) ES4410P (pin) Fastener: (2) ES5280P (pin) Fastener: (2) PDB31183#2HX (pin)
(2) 8E0469W (snap ring) (2) ES5280W (snap ring) (2) 120KLKSRR (snap ring)
31.25 23.5 27.75

6.1 3.5
2.6
9.9
14.1 2.1
10.5
17.9 4.3 1.8 2.0
R40.0
13.5 3.2
29.75 3.3
22.5 9.0

PDE437232HX PDE437233HX PDE43723HX

440.0 lb / 199.6 kg 505.0 lb / 229.1 kg 338.0 lb / 153.3 kg
Fastener: (2) PDB31183#2HX (pin) Fastener: (2) PDB31183#2HX (pin) Fastener: (2) PDB31183#2HX (pin)
Optional Pin: (2) PDB31183#2LXH (pin, Long) Optional Pin: (2) PDB31183#2LXH (pin, Long) Optional Pin: (2) PDB31183#2LXH (pin, Long)
(2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring)
B 41.9 2.25
2.25 8.1
42.9
31.2˚ REF 4.0
13.2 5.6
10.6 14.1 5.25
3.9 13.0
3.9 4.9
14.9
6.6 19.0
B 24.3
6.4 1.8 DIA
7.7 14.9 13.9
6.6 5.5 10.5
5.0 REF
13.0˚

PDE52445HX WP72SHX
240.0 lb / 108.9 kg 8.5 lb / 3.9 kg
Fastener: (2) PDB31183#3HX (pin) Fastener: (2) PDB31183#2HX (pin)
(2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring)
2.25
7.7 3.3
5.1

10.5 6.6

11.9
34.8

4.4
1.8
2 Places 1.5
0.5
8.9 2.8

Note: Measurements are in inches.

Esco Style | Direct Replacement Products 297

 teeth
Helilok® Style Direct Replacement Parts

B C

Type 1 Type 2 Type 3 Type 4 Type 5

AG ARL HHS R Flare

Type 6 Type 7 Type 8 Type 9 Type 10 Type 11

SD SYL TG TVIP VIP RC

TEETH
Dimensions
Hensley Part Tooth Weight
Tooth Type Removal Tool A B C
No. Fastener
“ mm “ mm “ mm lb kg
21S5FHX 5 7.5 190 5.0 127 2.75 70 11 4.9
21SYLHX 7 7.5 190 3.0 76 2.75 70 7.6 3.4
21LKSPN 552513HX
21TVIPHX 9 7.1 181 3.3 84 2.75 70 7.5 3.4
21VIPHX 10 7.1 181 - - 2.75 70 6.5 2.9
27AGHX 1 8.4 213 5.1 130 3.1 79 17.1 7.7
27S6HFX 4 8.75 222 6.0 152 3.1 79 14.5 6.6
27SDHX 6 8.0 203 2.0 51 3.1 79 11 4.9
27LKXPN 552513HX
27SYLHX 7 8.2 208 3.5 89 3.1 79 10 4.5
27TVIPHX 9 7.75 197 3.75 95 3.1 79 10.4 4.7
27VIPHX 10 7.75 197 - - 3.1 79 8.8 4
37RHX 4 8.0 203 3.75 95 3.7 94 16.9 7.7
37S8FHX 5 11.0 279 8.0 203 3.7 94 25 11.3
37LKPBN 552512HX
37SDHX 6 10.0 254 2.25 57 3.7 94 19 8.6
37SYLHX 7 9.5 241 4.6 117 3.7 94 17.5 7.9
37TVIPHX 9 9.5 241 4.5 114 3.7 94 17.3 7.8
37VIPHX 10 9.5 241 - - 3.7 94 15.6 6.8
47AGHX 1 11.75 298 7.0 178 4.4 113 43.5 19.7
47ARLHX 2 10.75 273 5.2 132 4.4 113 36.4 16.5
47RHX 4 9.25 235 4.5 114 4.4 113 25.1 11.4
47S9FHX 5 12.7 322 9.0 229 4.4 113 35.2 15.9
47SDHX 6 47LKPN 552512HX 10.75 273 2.5 64 4.4 113 25.9 11.7
47SYLHX 7 11.1 283 5.0 127 4.4 113 27.5 12.5
47TVIPHX 9 11.0 279 5.1 130 4.4 113 25.4 11.5
47VIPHX 10 11.0 279 - - 4.4 113 24.2 10.9
47RC 11 11.75 298 4.0 102 4.4 113 38.5 17.5
57ARLHX 2 12.25 311 6.25 159 5.4 136 57.9 26.3
57RHX 4 11.0 279 5.0 127 5.4 136 43.7 19.8
57SYLHX 7 12.4 314 5.5 140 5.4 136 43 19.5
57VIPHX 10 13.1 333 - - 5.4 136 37.3 16.9
Helilok® Style Direct Replacement Parts
298 Direct Replacement Products | Esco Style
 Fasteners
Helilok® Style Direct Replacement Parts

C
.400 (10) 21 & 27 Series
.500 (13) 37, 47 & 57 Series

FASTENERS
Dimensions
Weight
Hensley Part No. A B C
“ mm “ mm “ mm lb kg
21LKSPN 2.9 73 3.1 79 2 50 0.3 0.1
27LKXPN 3.3 84 3.1 79 2.5 63 0.4 0.2
37LKBPN 4.0 102 4.25 108 2.8 71 0.7 0.3
47LKPN 4.6 116 4.75 121 3.3 85 0.9 0.4
57LKPN 5.1 130 5.2 131 3.9 100 0.9 0.4

Note: Measurements are in inches.

Esco Style | Direct Replacement Products 299

 Plow Bolts
Direct Replacement Parts

PLOW BOLT ASSEMBLIES

Hensley plow bolt assembly numbers designate the diameter and length of the bolt.

example:
First number indicates A10-312 Second number indicates
bolt diameter which bolt length which in this
in this case is 1.0" case is 3 1/2”

Plow Bolt Assemblies* Dimensions

w/ Hex Nut w/ Hex Cone Nut Diameter w/ Threads per inch Bolt Length
A34200 - 3/4" 10 2.0"
A34300 - 3/4" 10 3.0"
A34400 - 3/4" 10 4.0”
A78300 - 7/8" 9 3.0"
A78314 - 7/8" 9 3 1/4"
A78400 - 7/8" 9 4.0"
A78412 - 7/8" 9 3.5”
A10200 AC10200 1.0" 8 2"
A10312 AC10312 1.0" 8 3 1/2"
A10334 AC10334 1.0" 8 3 3/4"
A10400 AC10400 1.0" 8 4.0"
A10412 AC10412 1.0" 8 4 1/2"
A114300 AC114300 1 1/4" 7 3.0"
*Plow Bolt Assemblies consist of Plow Bolt with Nut

300 Direct Replacement Products | Esco Style

 3.5
DIRECT REPLACEMENT PRODUCTS
H&L Style
 Teeth
H&L Style

B C

TEETH
Dimensions

Hensley Overall Tooth Tooth Pocket Weight

Tooth Description Fastener Part No.
Part No. A B C D

" mm " mm " mm " mm lb kg

1LHX Ripper, Standard Crimp-on 5.9 151 1.6 40 1.1 27 1.75 44 1.6 0.7
2AHX Standard Crimp-on 4.4 113 1.6 41 1.1 27 1.4 35 0.9 0.4
2APSHX Standard P2AP 4.5 114 1.7 43 1.1 28 1.3 33 1.3 0.6
T2AP Tiger P2AP 5.0 127 N/A N/A 1.1 28 1.3 33 1.2 0.5
3CHXL Long Crimp-on 5.5 140 2.1 54 1.6 40 1.75 44 2.2 1.0
3CHXS Standard Crimp-on 4.9 124 2.25 57 1.6 40 1.75 44 1.5 0.7
T3C Tiger Crimp-on 6.25 159 N/A N/A 1.6 40 1.75 44 1.9 0.9
18HX Ripper, Standard 18P 10.6 268 2.4 60 2.5 64 3.25 83 14.7 6.7
18SSHX Ripper, Sharp 18P 9.0 229 2.7 67 2.5 64 3.25 83 13.4 6.1
T18 Ripper, Tiger 18P 10.5 267 N/A N/A 2.5 64 3.25 83 14.0 6.4
20HXR Rock P300B 8.2 208 3.75 95 3.0 76 2.56 65 11.5 5.2
21HX Ripper, Standard 21/22P 7.25 184 1.75 44 1.0 25 2.4 62 3.2 1.5
22HX Ripper, Standard 21/22P 7.5 191 1.75 44 1.3 33 2.6 67 3.3 1.5
23HXL Standard 23PA, B, C, or D 5.5 140 2.1 54 1.6 40 1.7 43 2.7 1.2
23HXS Short 23PA, B, C, or D 5.1 130 2.1 52 1.6 40 1.7 43 2.1 1.0
230HX Long 23PA, B, C, or D 6.1 157 2.1 54 1.6 40 1.7 43 2.7 1.2
S230 Star, Heavy 23PA, B, C, or D 6.25 159 N/A N/A 1.6 40 1.7 43 2.9 1.3
T23 Tiger 23PA, B, C, or D 6.1 156 N/A N/A 1.6 40 1.7 43 2.3 1.0
T23L Tiger, Long 23PA, B, C, or D 6.4 164 N/A N/A 1.6 40 1.7 43 2.2 1.0
23WT Twin Tiger 23PA, B, C, or D 6.4 162 3.0 76 1.6 40 1.7 43 3.4 1.5
23WTL Twin Tiger, Long 23PA, B, C, or D 6.4 164 3.0 76 1.6 40 1.7 43 2.6 1.2
23HXF Flared 23PA, B, C, or D 5.25 133 4.4 111 1.6 40 1.7 43 2.9 1.3
230ST Star, Medium 23PA, B, C, or D 6.1 154 N/A N/A 1.6 40 1.7 43 2.7 1.2
23RC Rock Chisel 23PA, B, C, or D 6.1 156 N/A N/A 1.6 40 1.7 43 3.1 1.4
24HX Standard 24PB 6.75 171 2.1 54 1.6 40 2.1 54 3.7 1.7
24HXSS Standard, Sharp 24PB 6.8 173 2.25 57 1.6 40 2.1 54 3.5 1.6
24SPHX Long 24PB 7.5 191 2.25 57 1.6 40 2.1 54 4.3 2.0
S240 Star 24PB 7.6 194 N/A N/A 1.6 40 2.1 54 4.2 1.9
T24 Tiger 24PB 7.5 191 N/A N/A 1.6 40 2.1 54 3.6 1.6
24WT Twin Tiger 24PB 7.5 191 3.1 80 1.6 40 2.1 54 4.7 2.1
24HXF Flared 24PB 6.7 170 4.0 102 1.6 40 2.1 54 4.5 2.0
25HX Standard 25/26PB 7.1 179 2.6 67 2.1 52 2.1 54 5.2 2.4

302 Direct Replacement Products | H&L Style

Teeth
H&L Style

B C

TEETH (CONTINUED)
Dimensions

Hensley Overall Tooth Tooth Pocket Weight

Tooth Description Fastener Part No.
Part No. A B C D

" mm " mm " mm " mm lb kg

251HX Long 25/26PB 7.3 186 2.9 73 2.1 52 2.1 54 5.2 2.4
S252 Star 25/26PB 8.5 216 N/A N/A 2.1 53 2.1 54 6.1 2.8
T25 Tiger 25/26PB 8.25 210 N/A N/A 2.0 51 2.1 54 5.2 2.4
25WT Twin Tiger 25/26PB 8.0 203 3.75 95 2.1 52 2.2 56 6.4 2.9
25HXFW Flared 25/26PB 7.4 189 5.75 146 2.1 52 2.1 54 6.9 2.1
26HX Standard 25/26PB 8.3 211 2.9 73 2.1 52 2.8 71 8.5 3.9
T26 Tiger 25/26PB 9.8 249 N/A N/A 2.1 52 2.8 71 8.7 3.9
271HX Standard P300B 7.7 194 3.7 94 2.9 73 2.1 54 8.0 3.6
27HXL Heavy P300B 9.0 229 3.75 95 2.9 73 2.1 54 9.6 4.4
T27 Tiger P300B 9.5 241 N/A N/A 2.9 73 2.25 57 9.5 4.3
27WT Twin Tiger P300B 9.0 229 4.0 102 2.9 73 2.25 57 10.3 4.7
28HXL Heavy 28PL 9.3 236 4.4 111 3.6 90 2.4 62 15.1 6.8
31HXH Standard, Heavy 31P 10.5 267 4.4 111 3.4 86 3.0 76 22.4 10.2
33HX Standard 33/35P 11.1 283 6.0 152 4.6 118 4.1 105 39.9 18.1
33SHL Long 33/35P 14.0 356 6.0 152 4.6 118 4.1 103 53.0 24.0
36HX Ripper, Standard 36P 14.1 357 3.0 76 2.9 73 4.6 116 40 18.1
36LHX Ripper 36P 15.5 394 2.0 51 2.9 73 4.6 116 35.0 15.9
T36 Ripper, Tiger 36P 14.0 356 N/A N/A 2.9 73 4.6 116 26.6 12.1
37HXL Heavy 37/50P 10.5 267 3.75 95 2.8 71 3.4 86 14.4 6.5
38HX Ripper, Standard 38P 16.1 410 3.4 86 3.6 90 5.5 140 61.8 28.0
T38 Ripper, Tiger 38P 16.5 419 N/A N/A 3.6 90 5.5 140 52.3 23.7
308HX Ripper, Standard 308P 14.1 359 3.0 76 3.3 84 5.0 127 44.2 20.0
T308 Ripper, Tiger 308P 15.5 394 N/A N/A 3.3 84 5.0 127 41.7 18.9
50HX Standard 37/50P 11.1 283 3.9 99 2.9 73 4.0 102 20.1 9.1

H&L Style | Direct Replacement Products 303

 Adapters, Weld-On Noses
H&L Style

D D D

F˚

E˚ A
E˚ A
F˚ A
E˚ F˚

B B
B C
C
C
Type 1 Type 2 Type 4

ADAPTERS
Dimensions
E F Lip Weight
Hensley Part No. Type A B C D
Bevel Nose Thickness
" mm " mm " mm " mm Degree Angle " mm lb kg
2730-23HX 1 0.7 18 1.75 44 4.4 111 1.5 37 30° 16° 0.6 16 3.5 1.6
2740-23HX 1 1.1 28 2.9 73 5.4 137 1.5 37 24° 16° 1.0 25 4.4 2.0
2428A-24HX 4 1.1 29 1.7 43 6.0 152 2.0 51 22° 15° .6 - .9 16 - 22 8.2 3.7
L2520W-2AHX 2 0.8 19 0.3 8 6.7 170 1.0 25 22° - .4 - .5 9 - 13 2.4 1.1
500-2APHX 2 0.5 13 0.4 10 7.9 200 1.6 41 30° - 0.5 13 2.3 1.0
750F23HX 2 0.8 19 0.5 13 7.9 200 2.0 51 23° 16° 0.75 19 4.3 2.0
1001-3CHX 2 1.0 25 8.3 211 1.5 3.7 25° - .75 - 1.0 19 - 25 3.9 1.8
1002-3CHX 2 1.0 25 8.0 203 1.5 37 45° - .9 - 1.0 22 - 25 3.7 1.7

WELD-ON NOSES RIPPER SHANK WELD-ON NOSE

23WN 23RWN
1.7 lb / 0.8 kg 1.9 lb /.86 kg

0.1
1.5
3.4 1.1
30˚

0.7
1.5

2.3

33˚ 3.0
2.4
0.4 30˚
3.75

0.9
3.5

304 Direct Replacement Products | H&L Style

Cast Lips for 23 series Teeth
H&L Style

A
B
6.0
1.0
6.0 24˚

9.5

CAST LIPS FOR 23 SERIES TEETH

Dimensions
Bucket Width Weight
Hensley Part No. No. of Noses A B
" mm " mm " mm lb kg
12M480-12AHX 12.0 305 3 12.7 321 10.7 272 31.0 14.0
18M480-12AHX 18.0 457 4 18.5 470 15.6 397 43.7 20.0
24M480-12AHX 24.0 610 5 24.5 622 22.3 567 59.0 27.0

Note: Measurements are in inches.

H&L Style | Direct Replacement Products 305

 3.6
DIRECT REPLACEMENT PRODUCTS
Hendrix Style
 Teeth & Fasteners
Hendrix Style

B C

TEETH
Dimensions
Replaces Overall Tooth Tooth Pocket Weight
Hensley Fastener
Series Hendrix
Part No. Part No. A B C D
Part No.
" mm " mm " mm " mm lb kg
214PHX 214P 4EP 8.5 216 3.6 92 3.3 84 2.75 70 12.3 5.6
214RC 244P 4EP 9.4 238 3.5 89 3.3 84 2.75 70 13.5 6.1
214 214FHX 254P 4EP 8.5 216 6.5 165 3.3 84 2.75 70 15.4 7.0
T214 234P 4EP 10.0 254 0.25 6 3.3 84 2.75 70 11.5 5.2
214WT 224P 4EP 10.0 254 5.25 133 3.3 84 2.75 70 12.7 5.8
314PHX 314P 4EP 9.4 238 4.0 102 3.8 96 2.9 75 13.9 6.3
314RC 344P 4EP 10.4 264 3.9 99 3.8 96 2.9 75 17.3 7.8
314
T314 334P 4EP 10.75 273 0.3 7 3.8 96 2.9 75 14.3 6.5
314WT 324P 4EP 10.75 273 5.75 146 3.8 96 2.9 75 16.0 7.3
414PHX 414P 4EP 10.0 254 4.5 114 4.3 109 3.75 83 18.1 8.2
414RC 444P 4EP 11.0 279 4.5 114 4.3 109 3.75 83 22.8 10.3
414
T414 434P 4EP 11.75 298 0.3 8 4.3 109 3.75 83 18.2 8.3
414WT 424P 4EP 11.75 298 6.1 156 4.3 109 3.75 83 20.7 9.4
514PHX 514P 4EP 12.75 324 5.25 133 5.0 126 3.8 98 36.9 16.7
514 T514 534P 4EP 14.5 368 0.4 10 5.0 126 3.8 98 34.8 15.8
514WT 524P 4EP 14.5 368 7.5 191 5.0 126 3.8 98 39.1 17.7

FLEX PIN FASTENERS

4EP 5B9
.7 lb / .3 kg 2.1 lb / 1.0 kg

1.9 1.9

4.25 .75 6.1 .75

Note: Measurements are in inches.

308 Direct Replacement Products | Hendrix Style

Teeth
Hendrix Style

B C

TEETH
Dimensions
Replaces Overall Tooth Tooth Pocket Weight
Fastener
Series Hensley Part No. Hendrix Part
Part No. A B C D
No.
" mm " mm " mm " mm lb kg
204HX 204 34JP 8.9 225 4.4 113 3.75 95 3.1 78 16.9 7.7
204
A204HX A204 34JP 9.25 235 4.0 102 3.1 79 3.3 84 17.0 7.7
304 304HX 304 34JP 9.25 235 4.7 119 3.75 95 3.4 87 20.8 9.4
366 366HX 366 6P 10.75 273 4.1 104 3.9 99 3.7 94 23.0 10.4
604 604HX 604 A478 11.25 286 4.8 122 4.4 112 4.0 102 40.3 18.3
667HX 667 7P 11.75 298 5.0 127 4.4 112 4.3 109 35.2 16.0
667
667HXL - 7P 12.0 305 5.0 127 4.4 112 4.3 109 40.0 18.1
685HX 685 5BP 12.75 324 5.75 146 6.0 152 4.6 117 50.4 22.9
685
685SHX - 5BP 10.75 273 6.0 152 6.0 152 4.6 117 38.9 17.6
804HX 804 A478 11.75 298 5.25 133 4.7 119 4.25 108 40.8 18.5
804
804HHX 804A A478 12.25 311 6.75 171 4.7 119 4.25 108 49.2 22.3
867 867HX 867 7P 12.4 315 5.2 132 4.8 122 4.8 122 44.7 20.3
885HX 885 5BP 13.6 345 6.1 155 6.4 163 4.9 124 56.9 25.8
885
885RSHX - 5BP 13.75 349 6.5 165 6.4 163 4.9 124 62.0 28.1
1285BHX 1285B 5BP 14.0 356 7.1 180 6.9 175 5.5 140 70.0 31.8
1285
T1285 - 5BP 17.0 432 0.5 13 6.9 175 5.5 140 60.0 27.2
1385 1385HX 1385 5BP 14.0 356 7.9 201 6.5 165 5.4 137 81.5 37.0
1578 1578THX - 5BP 12.9 328 8.0 203 6.8 173 5.4 137 82.4 37.4
1585 1585HX 1585 5BP 12.4 315 6.1 155 6.7 170 5.25 133 59.8 27.1
4085 4085HX 4085 5BP 17.9 455 9.0 229 6.9 175 6.4 163 111.0 50.3

Hendrix Style | Direct Replacement Products 309

 Adapters & Pear End Links
Hendrix Style

ADAPTERS

D875885HX
113.0 lb / 51.3 kg
1.1

3.4 7.0

3.1

8.8
8.0

885 NOSE 2.8

3.9 4.4
7.0 3.1 4.7
4.4

3.1 1.6
6.25
5.6 12.2

D C

B-1 A(PITCH) B-2

E
C/2

PEAR END LINKS FOR DRAG & HOIST CHAINS

Dimensions
Part No. A Pitch B-2 B-1 C C/2 Rad. D Max Pin Dia. E
" mm " mm " mm " mm " mm " mm " mm
112ELHX 8.0 203 2.0 51 1.75 44 2.5 64 1.25 32 2.9 73 1.25 32
158ELHX 8.25 210 2.25 57 2.0 51 2.6 67 1.3 33 3.25 83 1.4 35
134ELHX 8.4 213 2.4 60 2.0 51 2.75 70 1.4 35 3.25 83 1.5 38
2ELHX 9.5 241 2.6 67 2.4 60 3.1 79 1.6 40 3.5 89 2.0 51
214ELHX 10.5 267 2.75 70 2.4 62 3.25 83 1.6 41 3.9 98 2.0 51
212ELHX 12.25 311 3.0 76 2.75 70 3.9 98 1.9 49 5.9 149 2.1 54

PEAR END LINKS FOR DRAG & HOIST CHAINS (CONTINUED)

Dimensions Mating Parts
Weight Bucket Size Range
Part No. F Standard Chain Chain Size
" mm lb kg Part No. " mm Cu Yd Cu M
2.5 - 4.0 (D) 1.9 - 3.1 (D)
112ELHX 1.6 41 19.1 8.7 112RRL-W-HX 1.5 38
7.0 - 8.5 (H) 5.4 - 6.5 (H)
3.75 - 6.5 (D) 2.9 - 5.0 (D)
158ELHX 1.6 41 24.0 10.9 158RRL-W-HX 1.6 41
9.0 - 11.0 (H) 6.7 - 8.4 (H)
134ELHX 1.9 48 28.7 13.0 134RRL-W-HX 1.75 44 7.0 - 14.0 (D) & (H) 5.4 - 10.7 (D) & (H)
2ELHX 2.0 51 42.0 19.1 2RRL-W-HX 2.0 51 9.0 - 11.0 (D) 6.9 - 8.4 (D)
214ELHX 2.4 60 52.0 23.6 214RRL-W-HX 2.25 57 9.5 - 14.0 (D) 7.3 - 10.7 (D)
212ELHX 2.75 70 77.2 35.0 212RRL-W-HX 2.5 64 12.0 - 14.0 (D) 9.2 - 10.7 (D)

310 Direct Replacement Products | Hendrix Style

 Weld-in Chain Repair Links & Pear End Links
Hendrix Style

C/2
C

B A(PITCH) B
E
C/2

WELD-IN CHAIN REPAIR LINKS

Dimensions
Weight Bucket Size Range
Part No. Size A Pitch B C C/2 Rad. E
" mm " mm " mm " mm " mm " mm lb kg Cu Yd Cu M
112RRL-W-HX 1.5 38 6.0 152 1.7 43 2.5 64 1.25 32 1.25 32 10.4 4.7 7.0 - 8.5 (H) 5.4 - 6.5 (H)
158RRL-W-HX 1.6 41 6.25 159 1.8 46 2.6 67 1.3 33 1.6 41 13.5 6.1 9.0 - 11.0 (H) 6.9 - 8.4 (H)
134RRL-W-HX 1.75 44 6.5 165 2.0 51 2.75 70 1.4 35 1.75 44 16.8 7.6 7.0 - 14.0 (H) 5.4 - 10.7 (H)
2RRL-W-HX 2.0 51 7.5 191 2.2 56 3.0 76 1.5 38 2.0 51 24.2 11.0 9.0 - 11.0 (D) 6.9 - 8.4 (D)
214RRL-W-HX 2.25 57 8.25 210 2.5 64 3.25 83 1.6 41 2.25 57 34.2 15.5 9.5 - 14.0 (D) 7.3 - 10.7 (D)
212RRL-W-HX 1.5 38 10.0 254 2.75 70 3.75 95 1.9 48 2.5 64 53.0 24.0 12.0 - 14.0 (D) 9.2 - 10.7 (D)

Hendrix Style | Direct Replacement Products 311

 Rivet–Type Repair Links
Hendrix Style

C
C/2

B A(PITCH) B

RIVET-TYPE REPAIR LINKS

Dimensions Complete
Repair Link Half Rivet Rivet
Assembly Hendrix
Part No. Link Weight (4 Weight A Pitch B C C/2 Rad. E Weight Part No.
(2 Req'd) Req'd)
lb kg lb kg " mm " mm " mm " mm " mm lb kg
A-112-RL-HX 112-RL-HX 6.6 3.0 112RL1 0.1 0.05 5.9 151 1.9 48 2.9 73 1.2 30 1.6 41 13.7 6.2 112-RL
A-158-RL-HX 158-RL-HX 7.9 3.6 112RL1 0.1 0.05 6.1 156 2.0 51 2.6 67 1.3 33 1.75 44 16.2 7.3 158-RL
A-134-RL-HX 134-RL-HX 9.9 4.5 134RL1 0.1 0.05 6.5 165 2.1 54 2.75 70 1.4 35 1.9 48 20.4 9.3 134-RL
A-2-RL-HX 2-RL-HX 14.8 6.7 2RL1 0.2 0.09 7.5 191 2.4 60 3.0 76 1.5 38 2.1 54 30.3 13.7 2-RL
A-214-RL-HX 214-RL-HX 18.6 8.4 2RL1 0.2 0.09 8.25 210 2.6 67 3.25 83 1.6 41 2.4 60 38.0 17.2 214-RL
A-212-RL-HX 212-RL-HX 29.1 13.2 212RL1 0.4 0.18 10.0 254 2.9 73 3.75 95 1.9 48 2.75 70 59.6 27.0 212-RL
A-234-RL-HX 234-RL-HX 36.3 16.5 212RL1 0.4 0.18 11.25 286 2.9 73 4.25 108 2.1 54 3.0 76 72.6 32.9 234-RL
A-3-RL-HX 3-RL-HX 85.0 38.6 3RL1 0.4 0.18 11.5 282 3.2 83 4.5 114 2.25 57 3.0 76 85.0 38.6 3RL
A-312-RL-HX 312-RL-HX 156.0 70.8 3RL1 0.4 0.18 13.1 333 3.8 96 5.5 140 2.75 70 3.8 96 156 70.8 312-RL

B
A

RIVETS
Dimensions
Part No. A B
" mm " mm
112-RL-1 2.5 64 0.4 11
134-RL-1 2.5 64 0.5 13
2-RL-1 3.0 76 0.5 13
212-RL-1 4.0 102 0.6 16
3-RL-1 4.6 116 0.6 16

312 Direct Replacement Products | Hendrix Style

Hitch Shackles & Trunion
Hendrix Style

J
F

D
B
H-2
H-1 E K

HITCH SHACKLES
Dimensions
Part No. A B C D Pin Dia. E F H-1
" mm " mm " mm " mm " mm " mm " mm
222-HX 4.4 112 1.2 31 1.8 46 1.6 40 2.5 64 2.0 51 1.5 38
322-HX 4.5 114 1.25 32 1.75 44 1.75 44 2.6 67 2.0 51 1.5 38
622-HX 4.9 124 1.6 40 2.3 59 2.3 59 3.0 76 2.6 65 2.1 52
822-HX 5.6 143 1.9 49 2.5 64 2.6 67 3.25 83 2.75 70 2.25 57

HITCH SHACKLES (CONTINUED)

Dimensions
Weight
Part No. H-2 J K Mating Parts
" mm " mm " mm lb kg
222-HX 1.5 38 2.9 74 3.7 94 16.5 7.5
324 H.P. Pin
322-HX 1.5 38 3.0 76 3.75 95 16.0 7.3
3RHP Hitch Plate
622-HX 2.1 52 3.75 95 5.1 130 34.0 15.4 624 Hitch Plate
822-HX 2.25 57 3.5 89 6.0 152 54.0 24.5

TRUNNION LINK ASSEMBLY

Part No. Link Low Pin Top Pin Jam Nut Cotter Pin
A826NHX 826NHX 830HX 828NHX 134SNHX 38312CP

Hendrix Style | Direct Replacement Products 313

 3.7
DIRECT REPLACEMENT PRODUCTS
Komatsu Style
 TEETH for RTB & excavator
Komatsu Style

B C

TEETH
Dimensions
Tooth Overall Tooth Tooth Pocket Weight
Model Hensley Part No. Tooth Fastener
Style A B C D
" mm " mm " mm " mm lb kg
20X7014160HX STD 7.0 178 2.5 64 2.2 56 2.25 57 5.3 2.4
WB140
20X7014160RC 20X7000100P RC 7.75 197 2.5 64 2.2 56 2.25 57 6.6 3.0
WB150
20X7014160WT Twin 8.5 216 3.8 97 2.2 56 2.25 57 6.1 2.8
PC 60 20X7014160HX STD 7.0 178 2.5 64 2.2 56 2.25 57 5.3 2.4
PC 75 20X7014160RC RC 7.75 197 2.5 64 2.2 56 2.25 57 6.6 3.0
20X7000100P
PC 80 20X7014160WT Twin 8.5 216 3.8 97 2.2 56 2.25 57 6.1 2.8
PC 90 T20X7014160 Tiger 8.5 216 0.25 6 2.2 56 2.25 57 5.0 2.3
2057019570HX STD 8.75 222 3.1 79 2.9 75 3.1 79 9.7 4.4
PC 100 T2057019570 Tiger 10.6 270 - - 2.9 75 3.1 79 10.6 4.8
PC 120 2057019570WT Twin 10.6 270 4.75 121 2.9 75 3.1 79 12.7 5.8
0924402496P
PC 150 2057019570RC RC 10.7 271 3.7 94 2.9 75 3.1 79 13.8 6.3
PC 200 2057019570SYL SYL 10.3 260 3.7 94 2.9 75 3.1 79 12.5 5.7
2057019570F Flare 9.5 241 6.5 13 2.9 75 3.1 79 13.2 6.0
2077014151HX STD 9.6 244 3.75 95 3.7 94 3.4 86 16.0 7.3
PC 220 T2077014151 Tiger 11.5 292 - - 3.7 94 3.4 86 16.0 7.3
PC 280 2077014151WT Twin 11.5 292 5.75 146 3.7 94 3.4 86 19.3 8.8
1757821740P
PC 300 2077014151RC RC 11.4 289 4.25 108 3.7 94 3.4 86 21.0 9.5
PC 360 2077014151F Flare 10.25 260 7.5 191 3.7 94 3.4 86 20.4 9.3
2077014151SYL SYL 11.0 279 4.5 114 3.7 94 3.4 86 17.3 7.9
2087014152HX STD 10.7 271 4.5 114 4.3 110 3.6 92 23.3 10.6
T2087014152 Tiger 14.0 356 - - 4.3 110 3.6 92 27.7 12.6
PC 400 2087014152WT 4268472310P Twin 14.0 356 6.75 171 4.3 110 3.6 92 30.1 13.7
2087014152RC RC 13.5 343 4.7 119 4.3 110 3.6 92 34.0 15.4
2087014152SYL SYL 13.25 337 5.1 130 4.3 110 3.6 92 26.4 12.0
PC 650 2097054210HX 2097054240P 13.75 349 5.6 143 5.1 129 5.4 137 63.0 28.6

Note: Measurements are in inches.

316 Direct Replacement Products | Komatsu Style

Adapter for Excavator & Pin w/ Snap Ring
Komatsu Style

B
C

ADAPTERS
Dimensions
Weight
Model Hensley Part No. Type A B C D E F
Bevel Nose
" mm " mm " mm " mm Degree Angle lb

WB140
WB150

PC 60 20X7014151HX 4 1.0 25 5.75 146 6.3 160 2.9 73 - 12 8.5

PC 75
PC 80
PC 90

PIN W/ SNAP RING

Dimensions
Model Hensley Part No. A B
" mm " mm
WB140
20X7000100P 2.8 0.8
WB150
PC 60
PC 75
20X7000100P 2.8 0.8
PC 80
PC 90
PC 100
PC 120
0924402496P 3.8 96 1.0 25
PC 150
PC 200
PC 220
PC 280
1757821740P 4.6 117 1.0 25
PC 300
PC 360
PC 400 4268472310P 5.7 143 1.2 29
PC 650 2097054240P 6.6 168 1.4 36
PC 1000 21N7214330P 6.5 165 1.6 40

Komatsu Style | Direct Replacement Products 317

 Vertical Edge Protector for Excavator
Komatsu Style

VERTICAL EDGE PROTECTOR

K3814 (PC1800)
149.0 lb / 67.6 kg
uses (2) 8E4708 pin, (2) 4T4707W washer
2.8
1.4

5.4

38.4 26.4

7.7

SIDECUTTERS

E72959HX E72958RHX (RH shown)

11.1 lb / 5.0 kg E72958LHX (LH opposite)
uses (2) A78-234 plow bolt assemblies 21.4 lb / 9.7 kg
4.7± 0.03 0.9 uses (4) A78-234 plow bolt assemblies
1.7 0.7 7.8
2.5
2.0
3.3
0.9 R 0.25
3.0
R 0.1 0.6
1.4
6.5
0.5
1.0
1.4 3.0

0.2 9.5
12.6 2.0
0.3
13.6 1.9
3.2

0.5

18.2 1.8

Note: Measurements are in inches.

318 Direct Replacement Products | Komatsu Style

bolt on Adapters for Loaders
Komatsu Style

BOLT-ON ADAPTERS
Replaces
Model Adapter Position KMAX Part No. XS Part No. Replaces Esco Part No.
Komatsu Part No.
center 3022MXS10 3022MXS10
WA120
left hand 3022MXS10L 3022MXS10L
WA150
right hand 3022MXS10R 3022MXS10R
center K3025M15 3025MXS15 418-847-1120 5780-V19
WA180
left hand K3025M15L 3025MXS15L 418-847-1160 5781L-V19
WA200
right hand K3025M15R 3025MXS15R 418-847-1170 5781R-V19
center K3028M20 3028MXS20 419-847-1111 4798-V23
WA250
left hand K3028M20L 3028MXS20L 419-847-1121 5763L-V23
WA320
right hand K3028M20R 3028MXS20R 419-847-1131 5796R-V23
WA380 center K3036M25 3036MXS25 423-847-1111 5764-V23 & 5764-V29
WA420 left hand K3036M25L 3036MXS25L 423-847-1121
WA450
WA480 right hand K3036M25R 3036MXS25R 423-847-1131
center K3040M40 3040MXS40 425-847-1191
WA500
left hand K3040M40L 3040MXS40L 425-847-1221
40MM lip
right hand K3040M40R 3040MXS40R 425-847-1211
center K317540
WA500
left hand K317540L
1.75” lip
right hand K317540R

WA120 K10 SERIES ADAPTERS

3022MXS10 3022MXS10L (LH Opposite)

Center 3022MXS10R (RH Shown)
12.0 lb / 5.4 kg 10.6 lb / 4.8 kg
for 22mm lip, uses (2) AC34-300 plow bolt assemblies for 22mm lip, uses (1) AC34-300 and
(1) AC34-212 plow bolt assemblies

3.1

3.1 4.2
2.4
0.8
10.0˚ (2 PLACES)

0.8
24.0˚ 1.0 3.4 2.8
0.8
3.1 10.0˚

2.1 0.8
0.4 5.8
7.5 4.1
24.0˚ 1.0
3.1 1.0

0.4
3.5

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 319

 Adapters For Loaders
Komatsu Style

WA180 ADAPTERS

K3025M15 (3025MX15) K3025M15R (3025MXS515R) RH Shown

Center K3025M15L (3025MXS515L) LH Opposite
18.9 lb / 8.6 kg 17.3 lb / 7.9
for 25mm lip, uses (2) AC78-312 plow bolt assemblies for 25mm lip, uses (1) AC78-312 and
(1) AC78-200 plow bolt assemblies

3.4
3.4
2.8 4.9
0.9
10˚ 0.6

0.9
3.2
3.9 0.9
24˚ 1.0
3.7 10˚
1.1

2.6 3.5
7.3
24˚
0.5 8.4 3.7 1.1 1.0
2.6

3.7

WA250 / WA320 ADAPTERS

K3028M20 (3028MXS20) K3028M20R (3028MXS20R) RH Shown

Center K3028M20L (3028MXS20L) LH Opposite
25.6 lb / 11.6 kg 22.2 lb / 10.1 kg
for 28mm lip, uses (1) AC10-334 plow bolt assemblies for 28mm lip, uses (1) AC10-334 and
(1) AC10-200 plow bolt assemblies

3.9
3.9
1.1 2.7 5.1

10˚

1.1
3.7
4.4 1.1
24˚ 1.2
4.2 1.25 10˚

3.0 1.1
3.9
7.7
0.6 8.9 24˚
4.2
1.25

3.0

4.2

Note: Measurements are in inches.

320 Direct Replacement Products | Komatsu Style

 Adapters For Loaders
Komatsu Style

WA380 / WA420 / WA450 ADAPTERS

K3036M25 (3036MXS25) K3036M25R (3036MXS25R) RH Shown

Center K3036M25L (3036MXS25L) LH Opposite
31.8 lb / 14.4 kg 37.5 lb / 17.0 kg
for 36mm lip, uses (3) AC78-400 plow bolt assemblies for 36mm lip, uses (3) AC78-400 plow bolt assemblies

4.5
3.3 5.7
4.5 3.2

0.9
4.5
10˚ 0.9
10˚

1.5
24˚ 1.5 4.9 4.6
4.75
1.4 24.0˚
4.75
2.8
2.8
7.8 1.4
7.8
0.6 9.1
9.1

WA500 ADAPTERS

K304OM40 (3040MXS40) K3040M40R (3040MXS40R) RH Shown

Center K3040M40L (3040MXS40L) LH Opposite
56.0 lb / 25.4 kg 61.0 lb / 27.7 kg
for 40mm lip, uses (3) AC10-412 plow bolt assemblies for 40mm lip, uses (3) AC10-412 plow bolt assemblies

5.3 3.3
5.3 3.9 6.7 6.5

1.1
10˚ 1.1 1.1
10˚

4.9
1.6 5.9
30˚ 1.6
5.6
1.8 5.6 1.8

3.3 0.9 3.3

9.3 9.3

0.7 10.9 10.9

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 321

 Adapters For Loaders
Komatsu Style

WA500 (1.75” LIP)

K317540 K317540R (RH Shown)

Center K317540L (LH Opposite)
61.0 lb / 27.7 kg 63.0 lb / 28.6 kga
for 1.75” lip, uses (3) AC10-500 plow bolt assemblies for 1.75” lip, uses (3) AC10-412 plow bolt assemblies

5.3 3.3 6.5

5.3 3.9 6.7

1.1 5.5 1.1

10˚ 10˚

4.9 8.3
30˚ 1.8 5.9 30˚ 1.8
5.6 5.6
1.8 1.8

0.7 0.7

3.3 5.9 3.3 5.9

0.7 10.9 0.7 10.8

Note: Measurements are in inches.

322 Direct Replacement Products | Komatsu Style

Teeth & Pins For Loaders
Komatsu Style

D B
C
A

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Model Hensley Part No. Tooth Fastener
A B C D
" mm " mm " mm " mm lb kg
4238471140RP2 12.5 317 4.1 105 3.7 94 3.4 86 28.2 12.8
WA350-470 1757821740P
D4238471140 9.6 245 3.8 96 3.7 94 3.4 86 16.8 7.6
4268471110HX 11.4 289 4.25 108 4.3 110 4.3 109 27.0 12.3
WA500
4268471110RP2 4268472310P 13.75 349 5.0 127 4.3 110 4.3 109 47.0 21.3
WA600
4268471110RP3 13.8 351 5.1 130 4.3 110 4.3 109 57.0 25.9
WA700
4277013731HX 4277013790P 13.9 353 5.6 142 4.8 122 5.2 132 64.0 29.0
WA800
WA900 4277013941RP2 4277013891 16.0 406 113.0 51.3

PINS
Dimensions
Model Hensley Part No. A B
" mm " mm
WA350-470 1757821740P 4.6 117 1.0 25
WA500
4268472310P 5.7 143 1.2 29
WA600
WA700
4277013790P 6.6 169 1.2 29
WA800

Komatsu Style | Direct Replacement Products 323

 Heel Plates for Loaders
Komatsu Style

CAST BOLT-ON HEEL PLATES

4257032161MHX (WA500-6) 4267032162MHX (WA600-6)

63.0 lb / 28.6 kg 92.0 lb / 41.8 kg
Requires (2) A10300 plow bolt assemblies Requires (4) A78300 plow bolt assemblies

20.2 9.8 24.5

17.3 10.2 23.2

0.9
1.1
0.7
3.7
0.6 2.0
4.9
4.5 1.8
8.9 10.6

4287012250MBO (WA700) WA8003HP (WA800)

231.0 lb / 104.9 kg 216.0 .b / 98.1 kg
Requires (4) A10412 plow bolt assemblies Requires (4) A10512WLN plow bolt assemblies
5.75
40.5
6.5

4.0

5.0

33.0 29.5
18.25
36.5
14.0
5.0 4.0

15.2 1.8

2.75

Note: Measurements are in inches.

324 Direct Replacement Products | Komatsu Style

Bolt-On Segments For Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS

WA480CNR (WA480) WA480RLNR (WA480)

36.9 lb / 18.0 kg 39.6 lb / 21.1 kg
Requires (2) A10300 plow bolt assemblies Requires (2) A10300 plow bolt assemblies
1.1
1.1
0.8

9.1 3.2
7.4 3.2

4.2 0.9
4.2
0.9

0.4
8.25 1.8

13.25 0.4 1.8

8.25

425838A110RNR 13.25(WA500) (RH Shown)

425838A110NR (WA500) 425838A110LNR (WA500) (LH Opposite)
44.5 lb / 20.2 kg 54.0 lb / 24.5 kg
Requires (2) A114400 plow bolt assemblies each Requires (2) A114400 plow bolt assemblies each
3.9
3.6

11.2

3.9
14.0˚

11.5

1.4
11.2
5.1
1.5
2.5
5.1 2.5

4.9
1.5
13.75

13.75 8.9

425838A110RNR225 (WA500) (RH Shown)

425838A110CNR225 (WA500) 425838A110LNR225 (WA500) (LH Opposite)
44.5 lb / 20.2 kg 54.0 lb / 24.5 kg
Requires (2) A114400 plow bolt assemblies each Requires (2) A114400 plow bolt assemblies each

11.2 3.9
14.0º
3.9

1.4
5.1 1.0 11.2

2.25 1.4

0.3 5.3 8.9 5.1 1.0

0.31
2.3

5.3 8.9
Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 325

 Bolt-ON Segments for Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS (CONTINUED)

MS600RNR (WA600) (RH Opposite)

MS600CNR (WA600) MS600LNR (WA600) (LH Shown)
86.5 lb / 39.0 kg 87.0 lb / 39.5 kg
Requires (3) A114400 plow bolt assemblies each Requires (3) A114400 plow bolt assemblies each
Use with RP1 teeth Use with RP1 teeth
6.4

3.6

13.6
3.5
13.0 12.25

3.5
5.0 3.6

1.4
1.0

11.0 6.4 1.9

2.9
1.9

2.75
11.0
16.25 16.25

MS600RNRH (WA600) (RH Shown)

MS600CNRH (WA600) MS600LNRH (WA600) (LH Opposite)
117.5 lb / 53.3 kg 122.5 lb / 55.6 kg
Requires (3) A114400 plow bolt assemblies each Requires (3) A114400 plow bolt assemblies each
Use with RP2 teeth Use with RP2 teeth
12.1 6.4 3.0

12.1 3.6
[2 Places]
6.4 17.1

Section B-B
13.0

15˚
1.4
13.0
1.4 30˚
[square 31.0˚
0.3
3 places]
3.0 SECTION A-A

3.6 17.2

Note: Measurements are in inches.

326 Direct Replacement Products | Komatsu Style

Bolt-ON Segments for Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS (CONTINUED)

WA600RNR (WA600) (RH Shown)

WA600CNR (WA600) WA600LNR (WA600) (LH Opposite)
103.0 lb / 46.7 kg 104.0 lb / 47.2 kg
Uses (3) AC114512 plow bolt assemblies Uses (3) AC114512 plow bolt assemblies
2.63
3.50
3.63

13.0 7.25 12.25

1.4

11.0 13.0

6.4
3.94
6.38
3.3 2.3
2.31
11.0
0.25 16.25 16.25

WA600RNR76 (WA600) (RH Shown)

WA600CNR76 (WA600) WA600LNR76 (WA600) (LH Opposite)
142.0 lb / 64.5 kg 148.0 lb / 67.2 kg
Uses (3) AC114512 plow bolt assemblies Uses (3) AC114512 plow bolt assemblies

12.1
13.0 7.25 12.1
7.25
15.0˚
13.0

1.4
1.4 SQ.
1.0
6.4 6.4
1.0

0.4 0.4
3.0 3.0

6.1 11.0 6.1 11.0

Note: Solid segment with slight recess. Note: Solid segment with slight recess.

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 327

 Bolt-ON Segments for Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS (CONTINUED)

WA700RNR (WA700) (RH Shown)

WA700CNR (WA700) WA700LNR (WA700) (LH Opposite)
163.0 lb / 74.0 kg 167.0 lb / 75.8 kg
Requires (4) A114412 plow bolt assemblies each Requires (4) A114412 plow bolt assemblies each

21.5 B
1.4 1.9 21.8 1.9
[4 places]
2.2
[4 places]

81.0˚ A
[4 places] A 16.1
A A
15.4
81.0˚
3.4 [4 Places]
16.4 3.4 [3 Places]
[3 places] 17.0
2.2
Section B-B [4 places] 1.4 Section B-B
B [square 4
places]
15.0˚
4.4
4.25 7.5

3.25 Section A-A 3.25

WA800RNR (RH Shown)

WA800CNR WA800LNR (LH Opposite)
208.0 lb / 94.3 kg 227.0 lb / 103.0 kg
Requires (2) A114612TC plow bolt assemblies Requires (2) A114612TC plow bolt assemblies

21.5 1.4 1.9 B

[4 places] 21.8 1.9
2.2
[4 places]

81.0˚ A
[4 places] A 16.1
A A
15.4
81.0˚
3.4 [4 Places]
16.4 3.4 [3 Places]
[3 places] 17.0
2.2 1.4
B Section B-B [4 places] Section B-B
[square 4
places]
15.0˚
4.4
4.25 7.5

3.25 Section A-A 3.25

Note: Measurements are in inches.

328 Direct Replacement Products | Komatsu Style

 Top Covers for Loaders
Komatsu Style

TOP COVER PLOW BOLT ASSEMBLIES*

Lip Assembly Bolt Torque
Plow Bolt Bolt Length
Model Thickness Hardware Hardware Description Diameter Recommendations
Assembly
" mm Part No. " mm " mm ft-lbs Nm
PB114600 1.25"-7X6" plow bolt 6.0 152 1.25 32 1,700 ± 220 2,300 ± 300
WA600 N114C 1.25" hex cone nut - - - - - -
2.5 64 AC114600TC
WA700 N114C 1.25" hex nut grade 8 - - - - - -
114LW 1.25" lock washer - - - - - -
PB114612 1.25" -7X6.5" plow bolt 6.5 165 1.25 32 1,700 ± 220 2,300 ± 300
WA800 N114C 1.25" hex cone nut - - - - - -
3.0 76 AC114612TC
WA900 N114C 1.25" hex nut grade 8 - - - - - -
114LW 1.25" lock washer - - - - - -
*Plow bolt assembly informatin based on required bolt length and bole thread length.

TOP COVERS

WA500TPC (WA500) WA500TPR (WA500) RH Shown

22.4 lb / 10.2 kg WA500TPL (WA500) LH Opposite
For use with 425838A110NR segments 23.0 lb / 10.4 kg
Uses (2) AC114512 plow bolt assemblies Uses (3) AC114512 plow bolt assemblies;

11.2

11.2 3.9 3.9

14.0˚

1.4

30.0˚ 1.4
30.0˚
1.25
1.25

0.9 0.9
0.6 3.6 0.6 3.6
0.9 6.5 0.9
6.5
8.0
8.0

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 329

 Top Covers for Loaders
Komatsu Style

TOP COVERS (CONTINUED)

WA600TCR (WA600) (RH Shown)

WA600TCC (WA600) WA600TCL (WA600) (LH Opposite)
33.5 lb / 15.2 kg 36.5 lb / 16.6 kg
For use with all WA600 segments For use with all WA600 segments

12.25 12.25
1.4
3.6 1.4

B 30.0˚ 0.9
B 1.25 REF.
1.25 0.9
8.6
8.8
15.0˚
30.0˚ 2.7
3.6
2.9

13.0 13.0

WA800TCR (WA800) (RH Shown)

WA800TCC (WA800) WA800TCL (WA800) (LH oppostite)
43.0 lb / 19.5 kg 46.5 lb / 21.1 kg
For use with WA800CNR segments For use with WA800RNR and WA800LNR segments

2.5 3.1

3.4 3.4
3.6
3.4 3.4
15.1 16.4
15.8 3.4 2.9
3.4 81.0˚
2.9 17.0 0.3
4 Places
15.0˚
9.9 9.9 0.3
2.5
2.5 30.0˚
30.0˚ (4 Places) 1.4
3.5˚ 3.6
2.1 1.4
(4 Places) 2.1

Note: Measurements are in inches.

330 Direct Replacement Products | Komatsu Style

 Bolt-On Edges for Loaders
Komatsu Style

HALF ARROW BOLT-ON EDGES

Model Center Edge No. Req'd. Bolt/Nut Assemblies End Edge No. Req'd. Bolt/Nut Assemblies

4238152210NRHX 4 (2) ea. A78300 4218152220NRHX 2 (3) ea. A78300

WA380 2 (4) ea. A78300 2 (3) ea. A78300

1
1 (6) ea. A78314 (6) ea. A78314
1
4218151211CNR 1 (6) ea. A78312
RH: 4218151211RCNR 1 (4) ea. A78312 4218151221NR 2 (4) ea. A1031
LH: 4218151211LCNR 1 (4) ea. A78312

RH: 4218153220RNR 1 (3) ea. A10334

4218153210CNR 6 (2) ea. A10334
LH: 4218153220LNR 1 (3) ea. A10334

4238152211NRHX 5 (2) ea. A78300 4218152220NRHX 2 (3) ea. A78300

WA450, RH: 4258151120RNR 1
WA470 4258151110CNR 3 (4) ea. A10400 (2) ea. A10400
LH: 4258151120LNR 1
RH: 4258152210RNR 1
(4) ea. A10400 7258151320NRHX 2 (4) ea. A10400
LH: 4258152210LNR 1
4258151510CNRHX 1 (4) ea. A10400
RH/LH: 4258151520NRHX 2 (2) ea. A10400
2 (4) ea. A10400
4258151510RLNRHX
RH: 425702220RNR 1 (3) ea. A10412
425702220CNR 5 (2) ea. A10412
LH: 425702220LNR 1 (3) ea. A10412
4268151110NRHX 3 (4) ea. A138400 4268151130NRHX 2 (4) ea. A138400

WA380-5

4218152220NRHX 4218152220NRHX

4218152220NRHX 4218152220NRHX

4238152210NRHX 4238152210NRHX 4238152210NRHX 4238152210NRHX

1.4
4238152210NRHX
4238152210NRHX
12.3 6.0 4238152210NRHX 4238152210NRHX 4218152220NRHX
4238152210NRHX 2.9
102.0 lb / 46.0 kg 2.9 37.6 lb / 17.1 kg
1.5
Requires (2) A78300 plow bolt assemblies each Requires (3) A78300 plow bolt assemblies each
2.5 2.4 2.5 1.5
1.4
7.5 9.25
12.3 6.0 2.9
2.9 13.25
11.5 1.5
2.5 2.4 2.5 1.5

7.5 9.25
24.5 7.8
13.25
11.5

24.5 7.8

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 331

 Bolt-On Edges for Loaders
Komatsu Style

WA400

4248152220NR 4248152220NR

4248152220NR 4248152220NR 4248152220NR 4248152220NR

4248152210NR 4248152210NR

13.1 6.4 3.0

4248152210NR
4248152210NR 4248152210NR 4248152220NR
4248152210NR 4248152210NR
186.0 lb / 84.4 kg 38.7 lb / 17.6 kg
2.4
Requires (4) A78300 plow bolt assemblies each Requires (3) A78300 plow bolt assemblies each
13.1 13.1 6.4 6.4 3.0 3.0

2.4 2.4

51.9

2.6
2.9 7.75

51.9 51.9 1.5 2.9

2.6 2.6 6.8 2.6

2.9 2.9 1.5
7.75 7.75
10.5
1.5 1.5 2.9 2.9
10.8
14.5
6.8 6.8 2.6 2.6
1.5 1.5
10.5 10.5
10.8 10.8
14.5 14.5

WA420-1 (S/N 10001 - 20001)

4217012122RNR 4217012122CNR 4217012122LNR

3.2 11.6 3.7 3.9 6.9 11.5 7.6

4217012122RNR (RH Shown)
4217012122CNR
4217012122RNR 4217012122CNR 4217012122LNR (LH Opposite)
4217012122LNR
158.0 lb / 71.7 kg 2.9 160.0 lb / 72.6 kg
Requires (6) A78314 plow bolt assemblies each 2.7 Requires (6) A78314 plow bolt assemblies each
1.6
3.2 11.6 3.7 3.9 6.9 11.5 7.6
3.2
6.2
10.2
2.9 39.4
40.0
2.7
1.6
3.2
6.2
10.2
40.0 39.4

Note: Measurements are in inches.

332 Direct Replacement Products | Komatsu Style

Bolt-On Edges for Loaders
Komatsu Style

WA450-1 (S/N 10001-20001)

4217012320RNR 4217012122CNR 4217012320LNR

3.2
4217012320RNR (RH Shown)
3.9 4217012320LNR
7.4 (LH
11.5 Opposite)
4217012320RNR 7.6 4217012122CNR 3.2 11.64217012122CNR
4217012320LNR 3.7
163.0 lb / 74.0 kg 158.0 lb / 71.7 kg
Requires (6) A78314 plow bolt assemblies each Requires (6) A78314 plow bolt assemblies each
3.2

3.9 7.4 11.5 7.6 3.2 11.6 3.7

39.9 40.0
2.9
2.7

1.6
39.9 40.0
2.9
2.7 10.2 6.2

1.6

10.2 6.2

WA450-3 / WA470

4218151221NR 4218151221NR

4218151211RCNR 4218151211CNR 4218151211LCNR

4218151221NR 4218151221NR

10.75 3.9
4218151211RCNR (RH
3.9 14.7Shown) 7.25 3.2 12.3 3.0
4218151211LCNR (LH Opposite) 4218151211CNR
110.0 4218151211RCNR
lb / 50.4 kg 4218151211CNR 4218151211LCNR
144.5 lb / 65.6 kg
Requires (4) A78312 plow bolt assemblies each Requires (6) A78312 plow bolt assemblies each
10.75 3.9
3.9 14.7 7.25 3.2 12.3 3.0

40.6 40.0
3.2
3.9
2.5 2.9

40.6 40.0
1.5
3.2
3.9
2.5 2.9
10.25 6.8
4218151221NR
42.0 lb / 19.0 kg 1.5
Requires (2) A78312 plow 10.9
bolt assemblies each
10.25 6.8

10.9 Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 333

 Bolt-On Edges for Loaders
Komatsu Style

WA450-5/WA450-6 / WA480-5/WA480-6

4218153220RNR 4218153210CNR 4218153220LNR

4218153220RNR 4218153210CNR 4218153220LNR

4218153210CNR 4218153210CNR
7.4
12.3
4218153210CNR 4218153220RNR
3.2 (RH Shown)
68.0 1.5
lb / 19.0 kg 4218153220LNR (LH Opposite) 1.4
Requires (2) A10334 plow bolt assemblies each
4218153210CNR Requires3.8(2) A10344 plow bolt assemblies each
4218153210CNR
7.4
12.3 2.9 3.2
1.5 2.5 1.4
5.6
3.8

2.9 8.5
15.3 12.5 1.5 15.8
2.5
5.6

8.5
15.3 12.5 1.5 15.8

WA470-5

4218152220NRHX 4218152220NRHX

4218152220NRHX 4218152220NRHX
4218152211NRHX 421815221NRHX 421815221NRHX 4238152211NRHX 4218152211NRHX

1.4

4218152211NRHX
4218152211NRHX
10.9 5.4
421815221NRHX 2.9 421815221NRHX 4238152211NRHX
4218152220NRHX 2.9
4218152211NRHX
88.0 lb / 40.0 kg 1.5 37.6 lb / 17.1 kg
Requires (2) A78300 plow bolt assemblies each 2.5 2.4 2.5
Requires (3) A78300 plow bolt assemblies
1.5 each
1.4 9.25
7.5
10.9 5.4 13.25 2.9
2.9
11.5
1.5
2.5 2.4 2.5 1.5
21.7 7.5 7.8 9.25
13.25
11.5

21.7 7.8

Note: Measurements are in inches.

334 Direct Replacement Products | Komatsu Style

Bolt-On Edges for Loaders
Komatsu Style

WA500-1 (S/N 10001-19999)

4258151120RNR 4258151120LNR

4258151120RNR 4258151120LNR
4258151110CNR 4258151110CNR 4258151110CNR

4258151120RNR (RH Shown) 3.9

4258151110CNR (LH Opposite)
4258151120LNR 2.75 4258151110CNR 3.9 14.94258151110CNR 7.3
4258151110CNR
62.0 lb / 28.1 kg 217.0 lb / 98.4 kg
Requires (2) A10400 plow bolt assemblies each Requires (4) A10400 plow bolt assemblies each
3.9
2.75 3.9 14.9 7.3

10.5 37.4
3.0
3.4 1.9

10.5 37.4
3.0 7.3
3.4 1.9
12.1

7.3
12.1

WA500-1 (S/N 20001) / WA500-3

4258151320NRHX 4258152210RNR 4258152210LNR 4258151320NRHX

10.75 3.9
4258152210RNR (RH Shown)
4258151320NRHX 4258152210RNR 4258152210LNR 4258152210LNR (LH
4258151320NRHX
4258151320NRHX 3.9 14.7 Opposite) 7.3
3.7
149.0 lb /10.75
67.6 kg 3.9 222.0 lb / 100.7 kg
Requires (4) A10400 plow bolt assemblies each Requires (4) A10400 plow bolt assemblies each
10.75 3.9
3.9 14.7 7.3
3.7 10.75 3.9

26.0 37.4
3.9
3.4
0.6

26.0 37.4
3.9
12.0 1.9
3.4
0.6

12.0 1.9
Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 335

 Bolt-On Edges for Loaders
Komatsu Style

WA500-3
4258151520NRHX 4258151520NRHX

4258151520NRHX 4258151520NRHX

4258151510RLNRHX 4258151510CNRHX 4258151510RLNRHX

4258151510RLNRHX 4258151510CNRHX 4258151510RLNRHX

4258151510RLNRHX 4258151510CNRHX
3.9 14.7
192.0 lb / 87.1 kg 7.7 3.9201.0 14.7
lb / 91.2 kg 7.7
Requires (4) A10400 plow bolt assemblies each Requires (4) A10400 plow bolt assemblies each
3.9 14.7 7.7 3.9 14.7 7.7

36.3 38.0

3.9 3.75
36.3 38.0
3.0 3.4
3.9 3.75

3.0 3.4 1.9

4258151520NRHX 7.3
61.8.0 lb / 28.0 kg 12.0 1.9
Requires (2) A10400 plow bolt
assemblies each 7.3
10.5 12.0

10.5

WA500-6
4257022220RNR 4257022220CNR 4257022220CNR 4257022220LRN

4257022220RNR 4257022220CNR 4257022220CNR 4257022220LRN

4257022220CNR 4257022220CNR 4257022220CNR

4257022220RNR
10.7 (RH shown)
4257022220CNR 14.7 4257022220LRN (LH opposite)
3.9
81.0 4257022220CNR
lb / 36.8 kg 4257022220CNR 88.0 lbs. (40.0 kgs.)
4257022220CNR
1.9 3.7 1.9
Requires (2) A10412 plow bolt assemblies each Requires (2) A10412 plow bolt assemblies each
10.7
14.7 3.9
3.4
1.9 3.7 1.9

5.3
2.5 1.5
3.4
8.75 20.3
18.5
12.75 5.3

2.5 1.5
8.75 20.3
18.5
12.75
Note: Measurements are in inches.

336 Direct Replacement Products | Komatsu Style

Bolt-On Edges For Loaders
Komatsu Style

WA600-1 / WA600-3

4268151130NRHX 4268151130NRHX
4268151130NRHX 4268151130NRHX

4268151110NRHX 4268151110NRHX 4268151110NRHX

4268151110NRHX 4268151110NRHX 4268151110NRHX

3.9 16.5 8.2

3.9 16.5 8.2

4268151110NRHX 4.75
236.0 lb / 107.1 kg 4.75
2.9 1.9
Requires (4) A138400 plow bolt 2.9 1.9
assemblies each 9.3
14.09.3
10.8 14.0
10.8
3.2
3.2 3.9
3.9

4.75 6.9
4.75 6.9
4268151130NRHX
85.0 lb / 38.6 kg 2.9 1.9
2.9 1.9
Requires (4) A138400 plow bolt
assemblies each 13.7
18.4 13.7
18.4

11.1
11.1

TOP COVERS FOR BOLT-ON STRAIGHT EDGES

WA500ADRH (RH Shown)

WA500ADC (Center) WA500ADLH (LH Opposite)
39.0 lb / 17.7 kg 36.0 lb / 16.3 kg
Uses (2) A10500 plow bolt assemblies each Uses (3) A10500 plow bolt assemblies each
14.7 3.9 10.75

4.5 2.50 4.5

2.50

1.1 1.1
8.0 1.0 8.0 1.0

18.4 17.4

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 337

 Replacement Parts for Dozers & Motor Graders
Komatsu Style

RIPPER TEETH, SHANK GUARDS, AND SEGMENTS

Lower Optional
Model Tooth Optional Tooth Tooth Pin Shank Guard Guard Pin
Segment Guard
D40/D45-1
D40/D41-3
D50-D53-16
1317831190HX - 0924402496P - - - -
D50/D53-17
D57S-1
D66S-1
D60/D65-7
D40-D41-3
D65-12
1417811253SHX
D75A-1 1417811253HX 1757821740P - - - -
T1417811254
D75S-3
D75S-5
D85E-SS-21
D85-18
D85-21
D135A-1
D135A-2 T1757831230
1757831230HX 1757821740P - 1957821320HX 1957821580HX 1757821740P
D150A-1 1757831230SHX
D155A-1
D155A-2
D155A/AX-3
D275A-2 T1957821331
1957821331HX 1757821740P 17M7821360HX 1957821320HX 1957821580HX 1757821740P
D355A-3 1957821331RC
D455A 1987911230HX - 4268472310P - - - -
D375A-1 1957871140HX - 1757821740P - 1957871110HX - 1757821740P
D375A-1
1957871320HX 1957871350HX 1957871360P 1957871380HX 1957872410HX - 0924403036P
D375A-2
1987821370HX
T1987821370
D475A-1 1987821390HX
1987821340HHX 1987821340DPHX 1987821340PL 1987821430HX 1987821330HX 1987821340PL
D475A-2 1987821390
1987821340HHX
1987821340SHX
D575A T19M7811341 - - - - - -
GD825A-2 2357851310HX - - - - - -
Dresser TD25 1313564H1HX - 0924402488P - - - -

338 Direct Replacement Products | Komatsu Style

Teeth For Dozers & Motor Graders
Komatsu Style

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Hensley Part No.
A B C D
" mm " mm " mm " mm lb kg
1317831190HX 10.4 263 3.2 81 2.3 59 4.9 125 20.4 9.3
1417811253XH 11.1 283 3.9 98 3.1 78 4.9 125 27.7 12.6
1417811253SHX 14.0 356 2.1 52 3.1 78 4.9 125 30.5 12.6
T1417811254 13.0 330 N/A N/A 3.1 78 4.9 125 28.0 12.7
1757831230HX 13.1 333 3.0 76 3.25 83 5.2 132 34.0 15.3
T1757831230 14.0 356 N/A N/A 3.25 83 5.2 132 31.3 14.2
1757831230SHX 15.6 397 2.0 51 3.25 83 5.2 132 33.0 15.0
1957821331HX 14.5 368 2.9 73 3.3 84 6.1 154 41.1 18.7
T1957821331 15.5 394 N/A N/A 3.3 84 6.1 154 42.2 19.2
1957871320HX 16.4 416 3.0 76 6.2 154 3.25 83 49.8 22.6
1957871350HX 18.5 470 3.5 89 6.2 154 3.25 83 62.0 28.1
1987821340HX 19.8 502 3.7 94 4.1 105 7.3 185 88.0 39.9
1987821340HHX 18.3 465 3.0 76 4.2 107 7.5 192 73.0 33.1
1987821340DPHX 21.25 540 3.0 76 4.2 107 7.5 192 94.0 42.7
1987821340SHX 19.2 487 3.2 80 4.2 107 7.5 192 89.0 40.4
1987821370HX 17.5 445 3.75 95 4.1 105 7.3 185 82.0 37.2
T19M7811341 23.25 591 N/A N/A 5.0 127 7.3 185 39.6 18.0
2357851310HX 14.9 378 2.4 60 3.4 86 4.6 116 39.6 18.0
1313564H1HX 13.25 336 3.5 89 3.0 76 5.4 136 36.0 16.3

Komatsu Style | Direct Replacement Products 339

 Segments For Dozers
Komatsu Style

WELD-ON SEGMENTS

1957871380HX 1987821430HX
126.0 lb / 57.1 kg 198.0 lb / 89.8 kg
13.8 3.0 14.1 3.75

8.0
9.7

19.1 22.3
1.2 DIA
1.2 Dia.
7.50
4.0

8.5
6.3

28˚ 27˚30'

17M7821360HX
112.0 lb / 50.8 kg

6.2

1.0

3.8
18.5

2.5

27.0˚ 3.0
11.1

Note: Measurements are in inches.

340 Direct Replacement Products | Komatsu Style

Shank guards For Dozers
Komatsu Style

SHANK GUARDS

1957872410HX 1957872410HHX
111.0 lb / 49.9 kg 116.0 lb / 52.6 kg
3.25 13.7
3.1 4.0 5.5

5.1 5.5
1.4
1.3
5.5
12.25 34.0
3.0
19˚ 18.4
1.6
1.4 Dia.
1.6 18.4
33.9

1.6 3.0
3.2
5.1

1957871110HX 1957821580HX
54.0 lb / 24.5 kg 51.7 lb / 23.5 kg
5.6 1.6 4.6
A A 3.1 3.1 4.4

1.5
1.5 3.1
Dia.
Section A-A 2.1
2.0
20.2 2.1
18.4
3.0
1.4 Dia. 13.6
27.7
1.7 Dia.
7.5

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 341

 Guards & Pins for Dozers
Komatsu Style

SHANK GUARDS (CONTINUED)

1957821320HX 1987821390HHX
33.6 lb / 15.3 kg 156.0 lb / 70.8 kg
18.4 3.9 14.3

2.0
5.5
2.0
6.6
1.4
R 2.2 1.5
12˚ 27˚
13.5 35.6

3.1 4.4 16.75

3.9 1.7 5.8

5.75

17M7821330HX 17M7821330HX
38.4 lb / 17.4 kg 38.4 lb / 17.4 kg
1.2 4.4 1.2 4.4

4.6 1.3 4.6 1.3

2.5 2.5

1.4 1.4
1.5 1.5 1.5 1.5
15.0 3.1 15.0 3.1
19.3 19.3

PINS
Dimensions
Hensley Part No. A B
" mm " mm
0924402488P 3.6 92 1.0 25
0924402496P 3.8 96 1.0 25
1757821740P 4.6 117 1.0 25
4268472310P 5.7 143 1.2 29
1987821340PL 6.0 152 1.2 30

Note: Measurements are in inches.

342 Direct Replacement Products | Komatsu Style

Cast Edges & End Bits
Komatsu Style

TYPICAL BLADE LAYOUT

EDGES FOR KOMATSU DOZERS

Center Edge (#) nut/bolt Standard Duty End Bit Heavy Duty End Bit (#)
Model End Edge (#) nut/bolt assy.
assy. (#) nut/bolt assy. nut/bolt assy.
1347261460RH 1407011180HX (RH)
D50A, D53A (5) A34400 (5) A34400
N/A N/A
D60, D65 1347261450LH 1407011170HX (LH)
(5) A34400 (5) A34400
1757122282HX (RH)
(7) A78312
D-155A-3/5 N/A N/A N/A
1757122272HX (LH)
(7) A78312
17M7121940RH
(7) A10400
D-275A-2/5 N/A N/A N/A
17M7121930LH
(7) A10400
1957161940RH
LA2540HHDX LA2539HHDHX (2 req’d) (8) A114412
D355 N/A
(8) A114514 (8) A114514 1957161930LH
(8) A114412
1957161940RH
D375A-1
LA6248HHDHX LA6227HHDHX (2 req’d) (8) A114412
D375A-2 N/A
(6) A114500 (5) A114514 1957161930LH
D375A-3
(8) A114412
1957161940RH
D375 LA2541HHDHX LA6227HHDHX (2 req’d) (8) A114412
N/A
SEMIU (8) A114514 (5) A114514 1957161930LH
(8) A114412
1957161940RH
D375 LA2540HHDHX LA6227HHDHX (2 req’d) (8) A114412
N/A
FULL-U (8) A114514 (5) A114514 1957161930LH
(8) A114412
LA2540HHDHX (3 req’d.) LA2539HHDHX (2 req’d)
D455 N/A N/A
(8) A114514 (8) A114514
1987131530HX (RH)
FULL-U
LA2556HHDHX (3 req’d.) LA2555HHDHX (2 req’d.) (8) nut/bolt assys. req’d
D475A-1 N/A
(8) A138500 (8) A138500 1987131520HX (LH)
D475A-2
(8) nut/bolt assys. req’d
1987131530HX (RH)
SEMI-U
LA2556HHDHX (2 req’d.) LA2555HHDHX (2 req’d.) (8) nut/bolt assys. req’d
D475A-1 N/A
(8) A138500 (8) A138500 1987131520HX (LH)
D475A-2
(8) nut/bolt assys. req’d
19M7213220HX (RH)
(8) nut/bolt assys. req’d
D575A-2 N/A N/A N/A
19M7213210HX (LH)
(8) nut/bolt assys. req’d
1757122282HX (RH)
(7) A78312
WD600 N/A N/A N/A
1757122272HX (LH)
(7) A78312

Komatsu Style | Direct Replacement Products 343

 Cast Edges & End Bits
Komatsu Style

CAST EDGES

LA2539HHDHX (end edge) LA6227HHDHX (end edge)

231.0 lb / 104.9 kg 234.0 lb / 106.2 kg LA2540HHDHX (center edge)
Requires (5) A114-400 plow bolt Requires (5) A114-514 plow 317.0 lb / 143.9 kg
assemblies each bolt assemblies each Fits Dozer Models: Requires (8) A114-400 plow bolt
Fits Dozer Models: D355, D455 D375A-1, D375A-2, D375A-3, D375 assemblies each. Fits Dozer Models:
1.4 (semi-U), D375 (full-U) D355, D375 (full-U), D455
4.6 1.4

6.0 6.0 6.0

6.0
6.0 6.0
33.75 31.9 6.0
33.9
6.0 46.75 6.0
6.0
6.0 6.0
6.0 1.4
4.4 6.0
6.0
16.0
2.0 16.0
2.0
16.0 2.0

LA2541HHDHX (center edge) LA6248HHDHX (center edge)

350.0 lb / 159.0 kg LA6247HHDHX (center edge) 276.0 lb / 125.3 kg
Requires (8) A114-514 plow 261.0 lb / 118.4 kg Requires (6) A114-500 plow bolt
bolt assemblies each Requires (6) A114-514 plow assemblies each. Fits Dozer Models: D375A-1,
Fits Dozer Models: D375 (semi-U) bolt assemblies each D375A-2, D375A-3

6.0 4.6
2.4
6.0
6.0 1.4
SQUARE
34.9 6.0 6 PLACES
46.9 39.0
6.0 6.0
5 PLACES

6.0

4.5
1.4
2.1 16.0 2.0
16.0 2.0
2.0 16.0

41E70A5221HX
66.0 lb / 30.0 kg
Requires (6) A78-300 plow bolt
assemblies each
Fits Dozer Models: WD600
2.9

2.9
17.8

6.0

1.50 10.0

Note: Measurements are in inches.

344 Direct Replacement Products | Komatsu Style

 End Bits for Dozers
Komatsu Style

CAST END BITS

1347261460RH (RH shown) 1407011180HX (RH Shown)

1347261450LH (LH opposite) 1407011170HX (LH Opposite)
21.3 lb / 937 kg 35.8 lb / 16.2 kg
Requires (5) A34212 plow bolt assemblies Requires (5) A34400 plow bolt assemblies each
10.8 11.1
0.8 1.0
2.75 2.75

3.0

8.0 3.0

10.25

8.75

2.75 2.75 1.4

12.8
2.0
2.75 2.75
Fits Dozer Models: D50A, D53A D60, D65 model dozers.
12.6
Fits Dozer Models: D50A, D53A, D60, D65

17M7121940RH (RH shown) 1757122282HX (RH shown)

17M7121930LH (LH opposite) 1757122272HX (LH opposite)
154.0 lb / 70.0 kg 83.0 lb / 37.7 kg
Plow bolts not available from Hensley Industries Requires (7) A78412 plow bolt assemblies
26.0 21.4
20.9
18.1 1.4
5.8 5.8 7.7 3.5
2.25 1.9
0.9

3.9
3.2
13.0 10.0
16.8 12.7

2.4
2.4 6.5 3.1
3.3 4.9 4.1
4.4 Fits Dozer Models: D155

Fits Dozer Models: D155A-3/5, D275A-2/5

Note: Measurements are in inches.

Komatsu Style | Direct Replacement Products 345

 End Bits for Dozers
Komatsu Style

CAST END BITS (CONTINUED)

1957161940RH (RH Shown) 1987131530HX (RH Shown)

1957161930LH (LH Shown) 1987131520HX (LH Opposite)
260.0 lb / 118.0 kg 317.0 lb / 143.8 kg
Requires (8) A114412 plow bolt assemblies Plow bolts not available from Hensley Industries
21.9
2.4
3.0 1.5 Squ.
5.0

23.0
3.1 2.0
3.1 4.5
15.75
3.6 19.1

3.9
15.5
18.75

28.6
6.0
4.4 5.1
Fits Dozer Models: D475A-1, D475A-2
29.0
Fits Dozer Models: D375A-1, D375A-2, D375A-3

19M7213220HX (RH Shown)

19M7213210HX (LH Opposite)
472.0 lb / 214.0 kg
Plow bolts not available from Hensley Industries
25.5
5.9 3.5
3.6 2.75 2.3

2.75

5.1
16.0
23.1

1.5 Squ.
4.7
30.5 6.25
Part Replacement Note: Fits Dozer Models: D575-2
19M7221710 uses 19M7213210HX
19M7221720 uses 19M7213220HX

Note: Measurements are in inches.

346 Direct Replacement Products | Komatsu Style

 Plow Bolts
Komatsu Style

PLOW BOLT ASSEMBLIES

Hensley plow bolt assembly numbers designate the diameter and length of the bolt.
example:
First number indicates A10-312 Second number indicates
bolt diameter which bolt length which in this
in this case is 1.0" case is 3 1/2”

Komatsu XS Adapter Diameter w/

Plow Bolt Assembly* Bolt Length Number Req’d
Adapter Part No. Part No. Threads per inch
3022MXS10 3022MXS10 AC34300 3/4” 10 3.0” 2
3022MXS10L 3022MXS10L AC34300 / AC34212 3/4” 10 3.0” 1 OF EACH
3022MXS10R 3022MXS10R AC34300 / AC34212 3/4” 10 3.0” 1 OF EACH
K3025M15 3025MXS15 AC78312 7/8” 9 3.5” 2
K3025M15L 3025MXS15L AC78312 / AC78200 7/8” 9 3.5” 1 OF EACH
K3025M15R 3025MXS15R AC78312 / AC78200 7/8” 9 3.5” 1 OF EACH
K3028M20 3028MXS20 AC10334 1.0” 8 3 3/4” 2
K3028M20L 3028MXS20L AC10334 / AC10200 1.0” 8 3 3/4” 1 OF EACH
K3028M20R 3028MXS20R AC10334 / AC10200 1.0” 8 3 3/4” 1 OF EACH
K3036M25 3036MXS25 AC78400 7/8” 9 4.0” 3
K3036M25L 3036MXS25L AC78400 7/8” 9 4.0” 3
K3036M25R 3036MXS25R AC78400 7/8” 9 4.0” 3
K3040M40 3040MXS40 AC10412 1.0” 8 4 1/2” 3
K3040M40L 3040MXS40L AC10412 1.0” 8 4 1/2” 3
K3040M40R 3040MXS40R AC10412 1.0” 8 4 1/2” 3
K317540 AC10475 1.0” 8 4 3/4” 3
AC10475 1.0” 8 4 3/4” 2
K317540L
AC10450 1.0” 8 4 1/2” 1
AC10475 1.0” 8 4 3/4” 2
K317540R
AC10450 1.0” 8 4 1/2” 1
*Plow Bolt Assemblies consist of Plow Bolt with Nut

Komatsu Style | Direct Replacement Products 347

 Box Rippers for Excavators
System Information

TYPICAL MACHINE USAGE

System Operating Weight (lb) J.I. Case Caterpillar Daewoo Deere Hitachi Hyundai
5130-3 -,
B200 20,000-39,000 9010B, 9020B 311, 312, 315 490, 590 EX100, EX150 R130LC, R180LC
DH170-2
215, 225, 320,
B250 40,000-59,000 9030, 9040 DH220LC 690, 790 EX200 R200LC
322
B300 60,000-84,000 9050 325, 330 DH280, 320 892 EX270LC, 300 R290LC, 320
EX400-3, R420LC,
B350 85,000-109,000 9060B 235C DH450 992ELC
EX400LC-3 R450LC
B400 110,000-169,000 - 350L, 245 - - EX550, EX700 -

TYPICAL MACHINE USAGE (CONTINUED)

System Operating Weight (lb) Kobelco Komatsu Liebherr Linkbelt Samsung
SK100, SK120,
B200 20,000-39,000 PC120, PC150 - 2650, 2700 SE130
SK150
R902, 912, 922,
B250 40,000-59,000 SK200, 220 PC200, 210, 220 LS2800, 3400 SE210LC
932
B300 60,000-84,000 SK300 PC250, 300 R942 LS4300 SE280LC, 350
B350 85,000-109,000 SK400LC PC400LC-5 R954 LS5800C SE450LC-2
B400 110,000-169,000 - PC650LC-5 R964, R974 - -

PARTS NEEDED FOR SYSTEM*

Tooth
System Box Shank Box Pin Tiger Tooth Kit No.
Fastener
200 B200 C20012 B250P T9J8910 9J6583P, 6Y9459W BK200
9W2678P,
250 B250 C25014 B250P T6Y0352 BK250
6Y9459W
6Y3394P,
300 B300 C30020 B250P T9W2452 BK300
8E5559W
6Y3394P,
350 B350 C35020 B350P T9W2452 BK350-1
8E5559W
6Y3909P,
350 B350 C35022 B350P T3G6503 BK350-2
4T4707W
400 B400 C40022 B350P T3G6503 6Y3909P, 4T4767W BK400
*A complete system may be ordered by Kit Number.

348 Direct Replacement Products | Komatsu Style

Box Rippers for Excavators
System Details

B A

C F D

RIPPER BOXES
Dimensions
Weight
Box A B C D E F G
“ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
B200 6.0 152 2.5 63 14.9 378 11.9 302 8.6 218 6.8 173 10.5 264 55.0 25.0
B250 6.0 152 2.6 67 17.1 435 13.6 346 9.75 248 7.8 198 12.0 305 75.0 34.0
B300 6.0 152 3.1 79 19.1 486 15.3 389 11.2 284 8.75 222 13.5 343 105.0 48.0
B350 7.5 191 4.0 102 21.25 540 17.0 432 12.25 311 9.75 248 15.0 381 150.0 68.0
B400 7.9 202 5.25 133 25.5 648 20.4 519 14.75 375 11.75 298 18.0 457 245.0 111.0

D
B
C

RIPPER SHANKS
Dimensions
Weight
Box Shank A B C D E
“ mm “ mm “ mm “ mm “ mm lb kg
B200 C20012 31.2 792 8.0 203 4.8 122 3.5 89 2.0 51 65.0 29.0
B250 C25014 36.75 933 10.1 257 5.5 140 4.0 102 2.5 64 95.0 43.0
B300 C30020 41.0 1041 11.25 286 6.2 157 4.5 114 3.0 76 113.0 51.0
C35020 45.0 1143 11.1 283 6.9 175 5.0 127 3.1 79 185.0 84.0
B350
C35022 46.0 1168 12.75 324 6.9 175 5.0 127 3.1 79 200.0 91.0
B400 C40022 54.0 1372 13.75 349 8.25 210 6.0 152 3.8 95 300.0 136.0

Komatsu Style | Direct Replacement Products 349

 Replacement Noses
System Details

REPLACEMENT NOSES
Dimensions
Weight
Weld-On Nose For Shank No. A B C
“ mm “ mm “ mm lb kg
C12WN C20012 3.0 76 4.25 108 5.7 145 9.6 4.4
9W7488WN C25014 3.0 76 5.4 137 7.7 194 18.5 8.4
C20WN C30020, C35020 2.9 75 6.0 152 8.8 224 24.5 11.0
C22WN C35022, C40022 3.9 99 7.6 194 10.25 260 46.9 21.0

350 Direct Replacement Products | Komatsu Style

 3.8
DIRECT REPLACEMENT PRODUCTS
Miscellaneous
 Bolt-ON Clamshell Teeth
Erie-Strayer Replacement Products

B E
C F(Dia.)

A D
F (Dia.) A
D E (Dia.)

C
G B
Type 1 Type 2

BOLT-ON CLAMSHELL TEETH

Dimensions
Erie-Strayer Hensley Weight
Type A B C D E F G
Part No. Part No.
“ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
T-67-CS T67CSHX 1 3.0 76 3.5 89 1.75 44 0.9 23 0.8 20 0.8 20 17.5 445 28.5 12.9
T-74-CS T74CSHX 1 3.0 76 3.0 76 3.75 95 1.1 28 0.9 23 0.9 23 20.1 511 35.8 16.3
T-86-CS T86CSHX 1 1.3 33 0.8 20 0.8 20 22.0 559 55.0 25.0
T-91-M T91MHX 2 4.5 114 4.0 102 5.0 127 4.0 102 27.25 692 1.4 36 - - 91.6 41.6

Miscellaneous | Direct Replacement Products 353

 teeth
Ford Backhoe Replacement Parts

FORD STYLE REPLACEMENT PARTS

Weight
Style Part Hensley Part No. Ford No. Uni-Z No.
lb kg
Standard 555HX E7NN295AA 366330 2.5 1.1
Tiger T555 F1NN302AA 367484 2.6 1.2
Twin Tiger 555WT F1NN302BA 367485 3.1 1.4
Flare 555F - - 3.4 1.5
E7NNA161AA
Roll Pin P555 - 0.1 0.0
E646686S2
Adapter 2740-555 E9NN294AA 366948 4.8 2.2

B C

TEETH
Dimensions
Hensley Part Pin Overall Tooth Tooth Pocket Weight
TYPE
No. Assembly A B C D
“ mm “ mm “ mm “ mm lb kg
555HX Standard P555 5.75 146 2.0 51 1.7 42 1.4 36 2.5 1.1
T555 Tiger P555 7.0 178 0.2 5 1.7 42 1.4 36 2.6 1.2
555WT Twin Tiger P555 7.0 178 3.0 76 1.7 42 1.4 36 3.1 1.4
555F Flare P555 5.75 146 4.5 114 1.7 42 1.4 36 3.4 1.5

354 Direct Replacement Products | Miscellaneous

edges
Volvo Replacement Parts

VOLVO LOADER EDGES - L150

Center End
L150E2664NR L150E2666CNR
93.0 lb / 42.2 kg 978.0 lb / 35.4 kg

21.7 11.2 16.4 5.9

1.1
2.5
1.5 2.5
0.50 4.4 1.5
8.5 4.4
12.5 0.5 8.5
12.5

Miscellaneous | Direct Replacement Products 355

 4.1
PINS & FASTENERS
Hensley
 XS TOOTH PINS
Pins & Fasteners

A B

XS TOOTH PINS
Dimensions
Part Weight
Duty Rating A B C
Number
“ mm “ mm “ mm lb kg
XS04P Standard 2.25 57 0.4 11 0.9 23 0.3 0.1
XS05P Standard 2.6 66 0.4 11 1.1 27 0.3 0.1
XS10P Standard 3.1 78 0.5 14 1.2 30 0.5 0.2
XS15PC Standard 3.6 91 0.6 16 1.3 34 0.5 0.2
XS15PS Slag* 3.6 91 0.6 16 1.3 34 0.8 0.4
XS20PC Heavy 4.1 103 0.7 18 1.5 39 0.9 0.4
XS20PS Slag* 4.1 103 0.7 18 1.5 39 0.9 0.4
XS25PC Heavy 4.6 118 0.8 21 1.7 44 1.1 0.5
XS25PS Slag* 4.6 118 0.8 21 1.7 44 1.1 0.5
XS30PC Heavy 5.1 130 0.9 23 1.9 48 1.3 0.6
XS30PS Slag* 5.1 130 0.9 23 1.9 48 1.3 0.6
XS40PC Heavy 5.4 138 1.0 24 2.0 52 1.8 0.8
XS40PS Slag* 5.4 138 1.0 24 2.0 52 1.8 0.8
XS50PC Heavy 6.1 156 1.1 27 2.3 57 2.5 1.1
XS50PS Slag* 6.1 156 1.1 27 2.2 56 2.5 1.1
XS70PC Heavy 6.7 169 1.2 29 2.5 63 3.2 1.5
XS70PS Slag* 6.7 169 1.2 29 2.5 63 3.2 1.5
XS85PC Standard 7.0 178 1.2 31 2.6 65 3.8 1.7
XS85PX Heavy 7.0 178 1.2 31 2.6 65 3.8 1.7
XS85PS Slag* 7.0 178 1.2 31 2.6 65 3.2 1.5
XS115PC Standard 8.0 203 1.5 39 2.7 69 5.2 2.4
XS115PX Heavy 8.0 203 1.5 39 2.7 69 5.5 2.5
XS115PS Slag* 8.0 203 1.5 39 2.7 69 5.2 2.4
XS145PC Standard 8.9 225 1.75 44 3.1 79 7.2 3.3
XS145PX Heavy 8.9 225 1.75 44 3.1 79 7.6 3.4
XS145PS Slag* 8.9 226 1.70 44 3.1 79 7.2 3.3
XS145PD Special 8.9 203 1.75 44 3.1 79 7.6 3.4
XS250P Standard 10.1 255 2.0 50 3.4 87 10.5 4.8
XS250PC Standard 10.1 255 2.0 50 3.4 87 10.5 4.8
XS250PX Heavy 10.1 256 2.0 50 3.4 86 10.5 4.8
XS250PS Slag* 10.1 255 2.0 50 3.4 87 10.5 4.8
XS340PX Heavy 9.6 244 1.8 47 3.5 88 11.0 5.0
XS340PS Slag* 9.6 244 1.8 47 3.5 88 10.9 4.9

*Slag pin is NOT reusable

358 Pins & Fasteners | Hensley

 XS TOOTH PINS
Pins & Fasteners

A
A B

XS ROTARY PINS
Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
XSC12P 6.1 156 3.0 76 4.1 105 8.1 156 13.8 6.3
TS922PSL 9.2 234 2.2 55 2.6 65 10.75 273 10.4 4.7
TS1122PSL 10.9 278 2.6 67 3.1 79 12.9 327 19.0 8.6
TS1222PSL 14.4 367 3.5 89 3.5 89 14.4 367 27.0 12.2

A
A B

XS INTERMEDIATE ADAPTER PINS

Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
XS394P 9.2 235 2.4 62 3.0 76 12.2 311 14.3 6.5
XS644P 10.7 271 2.7 68 3.1 79 14.1 358 17.0 7.7
XS804P 12.2 308 3.0 76 3.6 91 15.8 402 35.0 15.9

Hensley | Pins & Fasteners 359

 Flex & Keeper Pins
Pins & Fasteners

C
A B

FLEX PINS
Dimensions
Part Weight
Type A B C
Number
" mm " mm " mm lb kg
Reversible,
P162 2.5 64 0.5 13 0.8 21 0.2 0.1
4-Tab
Reversible,
225PB 3.1 79 0.5 13 0.8 21 0.2 0.1
4-Tab
501P 3.3 83 0.4 10 0.7 17 0.2 0.1
Reversible,
P300B 4.0 100 0.5 13 0.8 21 0.2 0.1
4-Tab
P290 3.1 78 0.6 14 1.25 32 0.3 0.1
P330 3.5 89 0.6 14 1.6 41 0.4 0.2
P370 4.3 110 0.8 21 1.9 48 0.8 0.4
P410 4.6 117 0.8 21 2.1 53 1.2 0.5
P450 5.2 132 0.9 22 2.1 54 1.5 0.7

A
C
C
A B
B
Type 1 Type 2

KEEPER PINS
Dimensions
Part Weight
Type A B C
Number
“ mm “ mm “ mm lb kg
K290S 1 3.2 80 0.5 13 1.1 27 0.3 0.1
K370S 1 4.4 111 0.8 21 1.7 42 1.0 0.5
K410S 1 4.6 116 0.8 21 1.8 47 1.2 0.5
K450S 1 5.2 133 0.9 22 1.9 48 1.7 0.8
K500B 2 5.8 147 1.1 28 2.4 61 2.6 1.2

360 Pins & Fasteners | Hensley

Pins with snap rings and rubber insert
Pins & Fasteners

A B

PINS WITH SNAP RINGS

Dimensions
Weight
Part Number A B
“ mm “ mm lb kg
P135 2.6 65 0.6 14.0 0.2 0.1
P235 3.5 89 0.6 16.0 0.1 0.0
P295 3.6 92 0.75 19 0.4 0.2
P335 4.25 108 0.9 22 1.0 0.5
P385 5.0 127 1.0 25 0.6 0.3
P435 5.4 137 1.25 32 1.8 0.8
P485 6.1 155 1.5 38 3.0 1.4

RUBBER INSERTS THREADED PINS

Dimensions
Weight
Part Number A B
" mm " mm lb kg
P385RI 5.6 141 1.0 25 0.1 0.0
P435RI 5.7 144 1.25 32 0.2 0.1

Hensley | Pins & Fasteners 361

 Ratchet Spool & Wedge, Ripper Shank Pins
Pins & Fasteners

D C

RATCHET SPOOL & WEDGE

Dimensions
Weight
Part Number A B C D
" mm " mm " mm " mm lb kg
R410W 4.6 117 0.7 17 0.8 21 1.2 31 0.8 0.4
R410SP 4.7 119 0.8 21 0.6 15 1.0 25 0.7 0.3
R469EL 17.5 444 2.4 60 2.2 57 3.9 100 28.4 12.9
R599EL 24.0 610 2.75 70 2.75 70 5.1 131 57.0 25.9
R435SP 5.5 140 2.0 51 2.0 51 2.6 66 4.5 2.0
R500W 6.0 152 1.0 25 0.5 12 1.3 32 1.2 0.5
R500SP 6.0 152 1.0 25 1.2 30 1.7 43 1.5 0.7
R450SP 5.4 137 0.9 23 0.7 18 1.1 28 0.9 0.4
R450/600W 5.7 145 0.7 19 0.8 20 1.3 33 1.0 0.5

B
A

RIPPER SHANK PINS FOR BOX RIPPERS

Dimensions
Weight
Part Number A B C
" mm " mm " mm lb kg
B250P 5.5 140 1.7 43 1.4 37 2.7 1.2
B350P 7.5 190 2.3 58 1.8 46 5.6 2.5

RIPPER SHANK PINS FOR MOLDBOARD RIPPERS

1.25 DIA.
±.005
.38 DIA.
TYP. 125

8.0
0.5
9.0

Note: Measurements are in inches.

362 Pins & Fasteners | Hensley

Roll Pins & Wedge Keys
Pins & Fasteners

1.25 DIA.
±.005
.38 DIA.
TYP. 125

8.0
0.5
9.0

ROLL PINS
Dimensions
Weight
Part Number Type A B
" mm " mm lb kg
1000P Roll Pin 1.6 41 0.4 10 0.1 0.0
P156 Roll Pin 2.0 51 0.4 10 0.1 0.0
P100 Roll Pin 2.3 57 0.4 10 0.1 0.0
P160 Roll Pin 3.0 76 0.5 13 0.1 0.0
P5000H Double Roll Pin 3.75 95 0.6 16
P295SL Slotted Pin 3.6 92 0.8 20 0.3 0.1
P335SL Slotted Pin 4.3 108 0.9 23 0.5 0.2
P385SL Slotted Pin 5.0 127 1.0 26 0.8 0.4
P435SL Slotted Pin 5.4 137 1.3 33 1.2 0.5
P385SL Oversized 5.0 127 0.6 16 0.7 0.3
P385SL2 Oversized 5.0 127 1.1 28 0.7 0.3
P435SL Slotted Pin 5.4 137 1.3 33 1.2 0.5
P435SL2 Oversized 5.4 137 1.3 33 1.2 0.5
P485SL Slotted Pin 6.1 155 1.5 38 2.0 0.9

Note: Measurements are in inches.

Hensley | Pins & Fasteners 363

 Vertical Shroud Pins
Pins & Fasteners

VERTICAL SHROUD PINS

VSP3 VSP3SL VSR3SL

0.4 lb / 0.2 kg 0.4 lb / 0.2 kg 0.3 lb / 0.1 kg
0.7 DIA. 0.8 DIA. 1.25 ø1.5 DIA.

ø1.5
3.6
4.0
ø0.8 DIA.

Note: Measurements are in inches.

364 Pins & Fasteners | Hensley

 miscellaneous
Pins & Fasteners

MISCELLANEOUS

R469C 469W1 469W2

41.5 lb / 18.8 kg 18.2 lb / 8.3 kg 20.0 lb / 9.1 kg
2.1 2.1
2.4 12.0 12.0
.25 .25

2.4 2.7
3.4 2.7

6.4

14.0

469W3 550SP 550W

22.5 lb / 10.2 kg 2.7 lb / 1.2 kg 2.2 lb / 1.0 kg
2.1 1.0
12.0 0.25 1.8
1.3 1.6

3.1
4.1 7.1
1.2 8.25 0.9

556ELW 574SP 574ELS

24.5 lb / 11.1 kg 27.2 lb / 12.3 kg 37.7 lb / 17.1 kg
2.75 22.6
4.4
3.2 2.5
3.3
45˚ 2.0
1.4 2.5 0.6
16.75 16.4
2.8 1.9
3.75
0.6

Note: Measurements are in inches.

Hensley | Pins & Fasteners 365

 Removal Tools
Pins & Fasteners

MISCELLANEOUS (CONTINUED) REMOVAL TOOLS

PRTXS04 XSC12RT
556ELW XS 04, 05, 10 Series XSC12 Series
24.5 lb / 11.1 kg 0.1 lb / 0.05 kg 0.7 lb / 0.3 kg
R.25 0.75 3/4”SQUARE DRIVE 0.4
5˚ REF 3.75
3.75 1.0
0.04 1.3 1.6 1.3
2.0 45˚ 2.4 2˚
0.4
16.25 2.5

0.5
0.3

0.3
3.5

REMOVAL TOOLS (CONTINUED)

XS390MPR TS1122RT XS640MPR

922 Series 1122 Series 1122, 1222 Series
1.8 lb / 0.8 kg 1.0 lb / 0.5 kg 3.0 lb / 1.4 kg
0.9 2.75 0.6 3.75 0.75 1.1 2.75
HEX DRIVE

1.6
3.5 3.5

XS64OMPRE-1 XS64OTP-9

PRT335 PRT435 PRT485SL

335 ‘5’ Series 435 ‘5’ Series 435 ‘5’ Series
3.8 lb / 1.7 kg 4.4 lb / 2.0 kg 4.4 lb / 2.0 kg
15.0 15.0 15.0
6.0
6.0 6.0

STEEL TUBING
WIRE ROPE
1.25 TUBING 1.0 WIRE ROPE

PRT485SL-1

Note: Measurements are in inches.

366 Pins & Fasteners | Hensley

Removal Tools
Pins & Fasteners

REMOVAL TOOLS (CONTINUED)

PRT500 PRT500L
500 Parabolic Series 500 Parabolic Series
13.0 lb / 5.9 kg 19.5 lb / 8.9 kg
PRT500-3
18.0
1.0
1.6
PRT500L-2

0.75 PRT500-1
NYLON PLASTIC 1.6 23.0
IMPACT HEAD
COVER

7.5 PRT500-3
2.0
36.0
1.0
0.6

Note: Measurements are in inches.

Hensley | Pins & Fasteners 367

 Plow Bolts
Hensley Plow Bolts

Bolt
Length
Hex Nut Hex Cone Nut

Dia.

PLOW BOLTS
Plow Bolt Assemblies* Dimensions
w/Hex Nut Stock No. W/Hex Cone Nut Stock No. Diameter w/Threads per Inch Bolt Length
A58200 75-1090 - - 5/8" 11 2"
A58214 75-1100 - - 5/8" 11 2 1/4"
A58212 75-1110 - - 5/8" 11 2 1/2"
A58234 75-1120 - - 5/8" 11 2 3/4"
A58300 75-1130 - - 5/8" 11 3"
A58312 75-1140 - - 5/8" 11 3 1/2"
A34212 75-1200 - - 3/4" 10 2 1/2"
A34234 75-1210 - - 3/4" 10 2 3/4"
A34300 75-1220 - - 3/4" 10 3"
A34314 75-1230 - - 3/4" 10 3 1/4"
A34312 75-1240 - - 3/4" 10 3 1/2"
A34334 75-1250 - - 3/4" 10 3 3/4"
A34400 75-1260 - - 3/4" 10 4"
A34412 75-1270 - - 3/4" 10 4 1/2"
A78300 75-1300 - - 7/8" 9 3"
A78314 75-1310 - - 7/8" 9 3 1/4"
A78312 75-1320 - - 7/8" 9 3 1/2"
A78334 75-1330 - - 7/8" 9 3 3/4"
A78400 75-1340 AC78400 75-2340 7/8" 9 4"
A78412 75-1350 - - 7/8" 9 4 1/2"
**A10212J 75-1490 - - 1" 8 2 1/2"
A10300 75-1400 AC10300 72-2400 1" 8 3"
A10314 75-1410 AC10314 75-2410 1" 8 3 1/4"
A10312 75-1420 AC10312 75-2420 1" 8 3 1/2"
A10334 75-1430 AC10334 75-2430 1" 8 3 3/4"
A10400 75-1440 AC10400 75-2440 1" 8 4"
A10412 75-1450 AC10412 75-2450 1" 8 4 1/2"
A10500 75-1460 AC10500 75-2460 1" 8 5"
A10600 75-1610 - - - - -
A114400 75-1500 AC114400 75-2500 1 1/4" 7 4"
A114414 75-1510 AC114414 75-2510 1 1/4" 7 4 1/4"
A114412 75-1520 AC114412 75-2520 1 1/4" 7 4 1/2"
A114434 75-1700 AC114434 75-1710 1 1/4" 7 4 3/4"
A114500 75-1530 AC114500 75-2530 1 1/4" 7 5"
A114512 75-1540 AC114512 75-2540 1 1/4" 7 5 1/2"
- - AC114600TC 75-2580 1 1/4" 7 6"
A114700 75-1550 - - 1 1/4" 7 7"

*Plow Bolt Assembly consists of Plow Bolt with Nut.

**Comes w/Hex Jam nut

368 Pins & Fasteners | Hensley

Hex Nuts & Retainers
Hensley Plow Bolts

HEX NUTS
Part No. Stock No. Inside Dia. Description
N10J 75-0730 1" Hex Jam Nut
N58 75-0800 5/8"
N34 75-0810 3/4"
N34C 75-0910 3/4"
N78 75-0820 7/8" HexNut
N78C 75-920 7/8"
N10 75-0830 1"
N114 75-0840 1 1/4"
N10C 75-0930 1"
Hex Cone Nut
N114C 75-0940 1 1/4"
78NLN 75-5070 7/8"
Nylon Lock Nut
1NLN 75-5058 1"

WASHERS
Part No. Stock No. Inside Dia.
LW58 75-0600 5/8"
LW34 75-0610 3/4"
LW78 75-0620 7/8"
LW10 75-0630 1"
LW114 75-0640 1 1/4"
FW10 75-0650 1" Flat Washer

Hensley | Pins & Fasteners 369

 J-Bolts
Hensley J-Bolts

J-BOLT ASSEMBLIES

SFA34J SFA34J2 SFA34J4

1.4 lb / 0.6 kg 2.2 lb / 1.0 kg 2.2 lb / 1.0 kg
34JB 34JW 34JN2 LB12 34JB 34JW 34JW (see detail)
J-Bolt Washers 34JB 34JW Barrel Nut Lock Bolt J-Bolt
(uses 3/4”) (uses 3/4”) Washers Washer
J-Bolt Washers
(19mm socket) (19mm socket) S34JW detail

34JS LN34 12LW 34JS LN34

Spring Nyloc Nut Lock Washer Spring Nyloc Nut
34JS LN34 (uses 1-1/8”) (uses 1-1/8”)
Spring Nyloc Nut (29mm socket) (29mm socket)

SFA1J SFA1J2 SFA1J3

3.2 lb / 1.5 kg 3.7 lb / 1.7 kg 3.8 lb / 1.7 kg
1J FW10 S1JW (see detail) 1JN2 LB58 1JN2 LB58
J-Bolt Washers Washer 1J FW10 Barrel Nut Lock Bolt 1J 1JW3 Barrel Nut Lock Bolt
J-Bolt Washers (uses 15/16”) (uses 15/16”) J-Bolt Washers (uses 15/16”) (uses 15/16”)
(24mm socket) (24mm socket) (24mm socket) (24mm socket)

S1JW detail
118JS N10 118JS LW58
118JS LN1 LW58 LN1
Spring Standard Nut Spring Nyloc Nut Lock Washer
(uses 1-1/2”) Spring Nyloc Nut Lock Washer
(uses 1-1/2”)
(38mm socket) (uses 1-1/2”) (38mm socket)
(38mm socket)

SFA1J4 SFA1J5 SFA118J

3.4 lb / 1.5 kg 3.3 lb / 1.5 kg 3.7 lb / 1.7 kg
1J FW10 S1JW (see detail) 1J 118J 118JW
J-Bolt Washer Washer J-Bolt Back plate end towards J-Bolt J-Bolt
rear of j-bolt shroud.
S1JW detail

SA1J5 detail
SA1J5 LN1
118JS LN1 Nyloc Nut
Spring Nyloc Nut (uses 1-1/2”)
(uses 1-1/2”) (38mm socket) 118JS 118JN
(38mm socket) Spring Grade 8 Nut

Note: Measurements are in inches.

370 Pins & Fasteners | Hensley

J-Bolts
Hensley J-Bolts

J-BOLT ASSEMBLIES (CONTINUED)

SFA118J5 SFA125J2 SFA125J6

4.7 lb / 2.1 kg 9.5 lb / 4.3 kg 8.0 lb / 3.6 kg
118J 125JCN 1 1/4-7 UNCx3.5 125J
J-Bolt Back plate end towards Couping Nut J-Bolt
rear of j-bolt shroud. 125J 125JW (uses 1-7/8”) Hex Bolt
Back plate end towards
J-Bolt Washers (48mm socket) (uses 1-7/8”) rear of j-bolt shroud.
(48mm socket)

SA118J5 detail
SA118J5 10JLN
Locknut 134JS LN125 LW114
(uses 1-5/8”) SA125J6 LN125
Spring Nyloc Nut Lock Washer Spring Nyloc Nuts
(41mm socket) (uses 1-7/8”) Assembly
(48mm socket)

assembly detail

SFA150J4 SFA150J6
10.0 lb / 4.5 kg 11.9 lb / 5.4 kg
150J 150JW S150JW 150J
J-Bolt Washer Washer J-Bolt

SA150J6 LN150
LN150 Spring Nyloc Nuts
134JS
Spring Nyloc Nuts Assembly
(uses 2-1/”)
(57mm socket)

assembly detail

Note: Measurements are in inches.

Hensley | Pins & Fasteners 371

 4.2
PINS & FASTENERS
Caterpillar Style
 Flex Pin
Caterpillar Style

C
A

MODULOK STYLE PINS FOR VERTICAL PROTECTOR

Dimensions
Part Retainer Weight
A B C
Number Needed
" mm " mm " mm lb kg
9J8442P 6Y8442P 3.4 86 0.75 19 1.1 29 0.8 0.4
1U0739P 8E5559W 4.1 105 1.0 25 1.4 35 1.0 0.5
8E4708P 4T4707W 5.4 137 1.25 32 1.9 48 0.4 0.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

374 Pins & Fasteners | Caterpillar Style
 Pin & Retainer
Caterpillar Style

PIN & RETAINER

Dimensions
Weight
Part Number A B
" mm " mm lb kg
9W7112P 2.3 59 0.4 11 0.1 0.0
6Y3228P 2.6 67 0.6 14 0.2 0.1
9J2258 3.1 79 0.6 14 0.2 0.1
9J6583P 3.4 87 0.75 19 0.3 0.1
9J2308P 3.6 92 0.6 14 0.2 0.1
9W2678P 4.2 106 0.75 19 0.5 0.2
9J2358P 4.25 108 0.75 19 0.5 0.2
6Y3394P 4.3 110 1.0 25 1.1 0.5
7T3408P 4.6 117 0.875 22 0.6 0.3
6Y2527P 5.25 133 0.75 19 0.6 0.3
8E0468P 5.25 133 0.9375 24 1.0 0.5
6Y3909P 5.6 143 1.25 32 1.9 0.9
6Y8558P 6.4 162 1.0 25 1.2 0.5
6I6608P 7.6 194 1 1/8 29 2.3 1.0
1359292P 2.7 68 0.75 19 0.3 0.1
4T4708P 7.7 195 1.25 32 2.7 1.2
8E2229P 6.3 160 1.4 35 2.6 1.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Caterpillar Style | Pins & Fasteners 375
 Pins, Retainer Washers & Snap Rings
Caterpillar Style

B
C

PIN & RETAINER WASHERS

Dimensions
Part Weight
A B C
Number
" mm " mm " mm lb kg
4T0001W 0.75 19 0.4 10 0.3 7 0.1 0.0
3G9609W 1.1 29 0.5 13 0.3 9 0.1 0.0
3G9609WHR 0.1 0.0
8E6259W 1.2 30 0.5 13 0.3 9
6Y9459W 1.5 38 0.7 18 0.3 9 0.1 0.0
6Y9459WHR 0.1 0.0
7T3409W 1.6 40 0.8 21 0.3 9 0.2 0.1
7T3409WHR 0.2 0.1
8E0469W 1.7 43 0.9 23 0.3 9 0.4 0.2
8E0469WHR 0.4 0.2
8E5559W 2.0 51 1.0 25 0.3 9 0.2 0.1
8E5559WHR 0.2 0.1
6I6609W 2.25 57 1.2 29 0.3 8 0.3 0.1
4T4707W 2.5 64 1.2 31 0.4 10 0.4 0.2
1012874W 0.5 0.2
1320999W 0.3 0.1

PINS WITH SNAP RINGS

Dimensions
Weight
Part Number A B
" mm " mm lb kg
8J1433P 3.25 83 0.75 32 0.1 0.0
6J8811P 4.4 11 1.25 32 1.4 0.6
7J9600P 5.0 127 1.0 25 1.0 0.5
3G0500P 6.0 152 1.25 32 1.8 0.8
6Y2443P 6.1 156 1.4 35 2.5 1.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

376 Pins & Fasteners | Caterpillar Style
 Scarifier Shank Wedges & Straight Pins
Caterpillar Style

SCARIFIER SHANK WEDGES

0.7

0.4

1.0 1.9

4.4

STRAIGHT PINS
Dimensions
Weight
Part Number Use A B
" mm " mm lb kg
7K9535P Compactor Feet 3.8 96 0.75 19 0.4 0.2
7K9937P Compactor Feet 2.9 75 0.75 19 0.4 0.2

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Caterpillar Style | Pins & Fasteners 377

 Straight Pin with Cotter & Misc.
Caterpillar Style

STRAIGHT PIN WITH COTTER

2K6413P
4.2 lb / 1.9 kg
Used with ripper shank 9J6586HX
Requires (2) Cotter Keys,
3R5325P [3.0” x 0.5”]
1.75

5.2

6.5

MISCELLANEOUS PINS

2K6413P 2K6413P
4.2 lb / 1.9 kg 4.2 lb / 1.9 kg
Used with ripper shank 9J6586HX Used with ripper shank 9J6586HX
Requires (2) Cotter Keys, Requires (2) Cotter Keys,
3R5325P [3.0” x 0.5”] 3R5325P [3.0” x 0.5”]
1.4 1.0 ±.005

0.9

9.6

3.7

378 Pins & Fasteners | Caterpillar Style

 4.3
PINS & FASTENERS
Esco Style
 Pins & Rubber Locks
Esco Style

C
C

A B A B

Pin Lock

PINS & RUBBER LOCKS

Dimensions
Part Weight
A B C D
Number
" mm " mm " mm " mm lb kg
18-20MPNP 2.1 52 0.25 6 0.5 13 - - 0.1 0.0
18-20MLKR 1.4 35 0.5 12 0.6 16 - - 0.1 0.0
25/30PNP 2.8 71 0.4 10 0.8 20 - - 0.2 0.1
25/30LKR 1.3 33 0.4 11 0.9 22 - - 0.1 0.0
35PNP 3.3 84 0.4 11 0.9 23 - - 0.3 0.1
35/40LKR 3.5 89 0.6 14 0.9 22 - - 0.1 0.0
40PNP 3.75 95 0.5 13 1.2 30 - - 0.5 0.2
44DLKR 3.6 92 0.9 22 1.2 30 - - 0.6 0.3
44DPNP 5.75 146 0.5 13 1.2 30 - - 1.0 0.5
45PNP 4.25 108 0.6 14 1.4 35 - - 0.7 0.3
45LKR 2.3 59 0.6 16 1.0 25 - - 0.1 0.0
50LKRR 2.4 62 0.7 17 1.25 32 - - 0.3 0.1
50PNRP 4.75 121 0.6 16 1.5 37 0.4 10 0.8 0.4
50LKR 2.4 62 0.7 17 1.2 30 - - 0.3 0.1
50PNP 4.6 116 0.6 16 1.5 37 - - 0.9 0.4
55LKRR 2.6 65 0.4 10 1.2 31 0.7 17 0.3 0.1
55PNRP 5.1 130 0.7 17 1.6 40 0.4 11 1.2 0.5
55LKR 2.6 65 0.75 19 1.25 32 - - 0.3 0.1
55PNP 5.1 130 0.7 17 1.6 41 0.4 10 1.2 0.5
66PNP 6.5 165 0.6 14 1.3 33 - - 1.1 0.5
80PNP 3.8 1.7

382 Pins & Fasteners | Esco Style

 Pins, Ripper Pins, Rubber Plugs & Bushings
Esco Style

A
B
Pin Rubber Plug

PINS & RUBBER PLUGS

Dimensions
Part Weight
Type A B C D
Number
" mm " mm " mm " mm lb kg
R3P Pin 2.4 60 0.5 13 0.75 19 0.4 11
R5P Pin 3.75 95 0.75 19 1.0 25 0.7 17
80PLP Plug 1.5 0.7

RIPPER PINS & BUSHINGS

Dimensions
Weight
Part Number Type A B
" mm " mm lb kg
39RSPP Ripper Pin 5.0 127 1.2 30 1.0 0.5
35RP Pin 4.75 121 0.5 13 0.4 0.2
39RP Pin 5.25 133 0.5 13 0.5 0.2
39RB Rubber Bushing 3.5 89 0.8 21 0.1 0.0

Esco Style | Pins & Fasteners 383

 Pins
Esco Style

PINS
Dimensions
Weight
Part Number A B
" mm " mm lb kg
CB11690#2HX 11.0 279 4.25 108 49.3 22.4
ES4410P 4.3 109 0.9 23 0.2 0.1
ES5280P 3.2 81 0.9 23 0.3 0.1
PDB31183#2HX 7.25 184 1.5 38 3.5 1.6

384 Pins & Fasteners | Esco Style

 4.4
PINS & FASTENERS
H&L Style
 Flex Pins
H&L Style

B
A

FLEX PINS
Dimensions
Part Weight
Type A B C
Number
" mm " mm " mm lb kg
23PA Black, Standard 2.25 57 0.4 10 0.7 18 0.1 0.0
23PB Yellow, Reversible 2.25 57 0.4 10 0.7 18 0.1 0.0
23PBL Reversible, 4-Tab, Long 2.5 64 0.4 10 0.8 20 0.2 0.0
23PC Blue, Oversize 2.25 57 0.4 10 0.8 20 0.1 0.0
23PD Green, Oversize, Reversible 2.25 57 0.4 10 0.8 20 0.1 0.0
24PB Reversible, 4-Tab 2.3 58 0.5 13 0.8 21 0.2 0.1
25/26PB Reversible, 4-Tab 2.8 72 0.5 13 0.8 21 0.2 0.1
25/26PD Oversize 2.8 72 0.5 13 0.9 22 0.2 0.1

388 Pins & Fasteners | H&L Style

 4.5
PINS & FASTENERS
Hendrix Style
 Bolt with Nut Washer & Flex Pins
Hendrix Style

C B
E
D

BOLT WITH NUT & WASHER

Dimensions
Weight
Part Number Type A B C D E
" mm " mm " mm " mm " mm lb kg
114PBB with Nut & Washer 7.1 181 1.25 32 1.9 48 0.9 22 3.6 92 3.7 1.7

1.25 1.9
11.7

4.25 6.0 6.1

0.75 0.75 0.75

4EP 5BP 5BP2

FLEX PINS
Dimensions
Weight
Part Number Type A B C
" mm " mm " mm lb kg
4EP 4.25 108 0.75 19 1.25 32 0.7 0.3
5BP Old Style 6.0 152 0.75 19 1.7 43 1.7 0.8
5BP2 New Style 6.1 156 0.75 19 1.9 48 1.8 0.8

Note: Measurements are in inches.

392 Pins & Fasteners | Hendrix Style

 J-Bolt With Nut & Miscellaneous
Hendrix Style

C D

J-BOLT WITH NUT

Dimensions
Weight
Part Number A B C D
" mm " mm " mm " mm lb kg
58J 4.0 102 0.6 16 1.1 29 1.75 44 0.5 0.23
34J 5.3 135 0.75 19 1.4 35 2.5 64 0.8 0.4
78J 6.9 175 0.9 22 1.6 41 2.75 70 1.1 0.5
A78JH 6.9 175 0.9 22 1.6 41 2.75 70 1.4 0.6

Hendrix Style | Pins & Fasteners 393

 4.6
PINS & FASTENERS
Komatsu Style
 KMAX Pins
Komatsu Style

A B

KMAX PINS
Dimensions
Part Number Duty Rating A B C
" mm " mm " mm
KP15C Heavy 3.6 91 0.7 18 1.25 32
KP20C Heavy 4.1 103 0.8 20 1.4 36
KP25C Heavy 4.6 117 0.9 23 1.6 41
KP30C Heavy 5.1 130 1.0 25 1.8 45
KP50C Heavy 6.1 156 1.2 30 2.1 53
KP70C Heavy 6.7 169 1.3 33 2.0 57
KP85C Heavy 7.0 177 1.3 32 2.25 57

396 Pins & Fasteners | Komatsu Style

Pins With Snap Rings
Komatsu Style

PINS WITH SNAP RINGS

Dimensions
Weight
Part Number A B
" mm " mm lb kg
0924402488P 3.6 92 1.0 25 0.7 0.3
0924402496P 3.8 96 1.0 25 0.8 0.4
1757821740P 4.6 117 1.0 25 0.9 0.4
1957871360P 4.6 117 1.2 30 1.4 0.6
4268471130P 5.0 128 1.1 27 1.7 0.7
0924403036P 5.4 137 1.2 29 1.6 0.7
1987821340PL 6.0 152 1.2 30 1.8 0.8
21N7214330P 6.5 165 1.6 40 3.4 1.5
4277013790P 6.6 168 1.5 37 3.1 1.4
20X7000100P 2.8 71 0.8 20 0.3 0.1
1137821170P 2.8 71 1.1 28 0.5 0.2
2097054240P 6.6 168 1.4 36 2.8 1.3
4268472310P 5.7 145 1.2 30 1.7 0.8

Komatsu Style | Pins & Fasteners 397

 4.7
PINS & FASTENERS
Miscellaneous
 Bolt and Nut Assemblies, Flex Pins
Miscellaneous

WEAR RUNNER BOLT AND NUT ASSEMBLIES

Diameter Weight
Part Number Stock Number Description
" mm lb kg
112X234BN 70-6800 1.5 38 1 1/2" x 2 3/4" Bolt/nut assy 3.0 1.4
115BLN 70-4100 1.0 25 1"UNF x 1 1/2" Bolt w/lock nut 0.5 0.2
115BN 70-2960 1.0 25 1"UNC x 1 1/2" Bolt w/lock nut 0.8 0.4
12BN 70-6130 1.0 25 1"UNC x 2" Bolt w/nut 0.7 0.3
13BN 70-6140 1.0 25 1"UNC x 3" Bolt w/nut 0.9 0.4
1FLN 70-4101 1.0 25 1" - 8 Stover lock nut 0.1 0.0
58125BCRN 70-7390 5/8 16 5/8" x 1 1/4" Bolt w/crimp nut 0.3 0.1
58125BN 70-4280 5/8 16 5/8" X 1 1/4" Bolt w/nut 0.3 0.1

B
A

FLEX PINS
Dimensions
Weight
Part Number Style A B
" mm " mm lb kg
1582161P O&K shovel 10.6 270 1.6 41 9.3 4.2
D05124P Berkeley wing shrouds (D05111AHX) 8.0 203 1.75 44 5.1 2.3

400 Pins & Fasteners | Miscellaneous

Ford Roll Pin, Spool & Wedge Assemblies
Miscellaneous

A ROLL PIN
FORD
Dimensions
Weight
Part Number Style A B
" mm " mm lb kg
P555 Ford 2.1 52 0.3 15 0.1 0.0

E
C D C
D B A
A B
SPOOL WEDGE

AMSCO SPOOL & WEDGE ASSEMBLIES

Dimensions
Weight
Part Number Type A B C D E
" mm " mm " mm " mm " mm lb kg
289572SP SPOOL 7.25 184 2.1 53 2.3 58 5.2 132 0.8 20 5.1 2.3
289574W WEDGE 6.0 152 2.1 53 1.4 36 2.0 51 - - 4.6 2.1

Miscellaneous | Pins & Fasteners 401

 Spool & Wedge Assemblies
Miscellaneous

C
E C D
D B
A A B
SPOOL WEDGE

BUCYRUS-ERIE SPOOL & WEDGE ASSEMBLIES

Dimensions
Weight
Part Number Type A B C D E
" mm " mm " mm " mm " mm lb kg
C11053002HX WEDGE 7.7 196 1.5 38 1.3 33 2.2 56 - - 4.9 2.2
C11053102SP SPOOL 8.3 211 1.5 38 1.4 36 6.2 157 2.3 58 4.1 1.9
C11059102HX WEDGE 8.2 208 2.0 51 2.0 51 3.0 76 - - 10.7 4.9

D
E
C
A
D B
A

HENSLEY SPOOL & WEDGE ASSEMBLIES

Dimensions
Weight
Part Number Type A B C D E
" mm " mm " mm " mm " mm lb kg
AH4100SP Fastener - Spool 11.1 281 2.5 64 5.3 136 18.6 8.4
B00467402W Wedge 13.3 338 1.1 29 2.6 66 3.7 93 - - 10.5 4.8
CA072001W Wedge 1.5 38 1.4 37 2.1 53 - - 5.0 2.3
CA072101SP Fastener - Spool 8.3 211 1.5 38 2.0 51 4.9 125 2.6 67 5.0 2.3
H530W Wedge 7.0 177 1.75 44 1.5 37 2.8 72 - - 4.6 2.1
H530WOS Wedge 7.0 177 1.75 44 1.7 42 3.0 76 - - 5.2 2.4
R4100SP Fastener - Spool 11.1 282 2.5 64 2.2 56 8.3 211 3.3 84 11.4 5.2
R4100EL Fastener 11.25 286 2.0 51 2.0 51 3.2 81 - - 14.5 6.6

402 Pins & Fasteners | Miscellaneous

 5.1
SPECIALIZED WEAR PROTECTION
Shrouds

Please refer to the Welding section for welding and installation of J-Bolt Lip Shrouds and Weld-On Lip Shrouds
 Weld-On Lip Shrouds
Specialized Wear Protection

A B A B A B A A B A B A B
B
C C C C C
C
F˚ D F˚ F˚ D D F˚ D
F˚ D D F˚ F˚ D
E
E E E C E E E
Type 1 Type 2 Type 3A Type 3B Type 4 Type 5 Type 6
Center (RH/LH)

WELD-ON LIP SHROUDS FOR EXCAVATORS AND LOADERS

Dimensions
Lip Thickness Weight
Part Number Type A B C D E
F
“ mm “ mm “ mm “ mm “ mm “ mm lb kg
1.5 35 10WSHX 1 10.0 254 7.0 178 7.4 187 1.5 38 - - 30° 22.6 10.3
1.75 45 13WSHX 1 13.0 330 10.0 254 10.25 260 1.75 44 - - 23° 53.4 24.2
1.75 45 14WS2HX 1 15.0 381 12.0 305 10.25 260 1.75 44 - - 23° 65.0 29.5
1.75 45 CD9100BHX 2 5.4 136 4.5 114 4.3 109 1.5 38 1.75 44 25° 9.3 4.2
1.75 45 WS25 5 2.5 63 2.5 63 4.75 121 1.75 44 - - 30° 4.4 2.0
2.0 50 14WS3230HX 1 32.0 813 32.0 813 10.25 260 2.1 54 - - 30° 146.0 66.3
2.0 50 14WS32HX 1 32.0 813 32.0 813 10.25 260 1.8 46 - - 23° 151.0 68.5
2.0 50 14WSHX 1 15.0 381 12.0 305 10.25 260 2.1 52 - - 30° 65.0 29.5
2.0 50 WS45 4 4.5 114 4.5 114 7.25 184 2.0 51 - - 30° 15.5 7.0
2.0 50 WS60 4 6.0 152 6.0 152 7.2 184 2.0 51 - - 30° 18.4 8.3
2.75 70 WS80 4 8.0 203 7.0 178 8.6 217 2.75 70 - - 30° 34.8 15.8
3.0 75 3000901HX 3A 10.25 260 8.2 208 8.0 203 3.5 89 3.6 92 30° 50.4 22.9
3.0 75 3000902HX (RH) 3B 11.1 283 8.75 222 7.7 195 3.0 76 3.9 98 30° 52.3 23.7
3.0 75 3000903HX (LH) 3B 11.1 283 8.75 222 7.7 195 3.0 76 3.9 98 30° 52.3 23.7
3.0 75 3000904HX 3A 9.0 229 8.1 206 8.0 203 3.1 80 4.3 110 30° 46.8 21.3
3.0 75 3000905HX 3A 5.9 150 4.75 121 8.0 203 3.2 82 3.6 92 30° 31.0 14.1
3.0 75 3000906HX 3A 6.0 206 6.9 176 8.0 203 3.2 82 3.6 92 30° 45.6 20.7
3.0 75 3000906LHX (LH) 3B 6.0 206 6.9 176 8.0 203 3.2 82 3.6 92 30° 44.0 20.0
3.0 75 3000906RHX (RH) 3B 6.0 206 6.9 176 8.0 203 3.2 82 3.6 92 30° 44.0 20.0
3.0 75 3000908HX 3A 8.1 206 6.9 176 8.0 203 3.2 82 3.6 92 30° 75.0 34.0
3.0 75 3000908LHX (LH) 3B 8.1 206 6.9 176 8.0 203 3.2 82 3.6 92 30° 85.5 38.8
3.0 75 3000908RHX (RH) 3B 8.1 206 6.9 176 8.0 203 3.2 82 3.6 92 30° 85.5 38.8
3.5 90 18WSHX 1 18.0 457 13.9 352 13.25 336 3.3 84 - - 28° 123.5 56.1
3.5 90 350LS15 6 15.0 381 15.0 381 10.9 276 3.5 89 6.5 165 30° 122.0 55.4
4.75 120 WS100L 3B 10.0 258 6.7 170 9.25 234 4.9 123 5.5 140 30° 69.0 31.3
4.75 120 WS100R 3B 10.0 258 6.7 170 9.25 234 4.9 123 5.5 140 30° 69.0 31.3
4.75 120 WS140 3A 14.2 360 7.0 180 9.25 235 4.9 123 5.5 140 30° 83.5 37.9
4.75 120 WS90 3A 9.0 229 6.7 170 9.25 235 4.9 123 5.5 140 30° 63.5 28.8
4.75 120 WS130L 3B 13.2 335 9.75 248 9.2 234 4.9 124 5.5 140 30° 97.0 44.0
4.75 120 WS130R 3B 13.2 335 9.75 248 9.2 234 4.9 124 5.5 140 30° 97.0 44.0
4.75 120 WS141LL 3A 14.0 356 10.0 254 12.9 327 4.9 124 6.25 159 30° 191.0 86.6

404 Specialized Wear Protection | Shrouds

Weld-On Lip Shrouds
Specialized Wear Protection

LIP SHROUD

WS1201950 (universal left or right)

for use on 4.75” (120) lips
203.0 lb / 92.2 kg

12.5

6.75

19.5

14.0˚
5.7
1.0

6.2 30˚

Note: Can replace j-bolt lip shroud

LS475-1950JR + JL

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 405

 J-Bolt SHROUDS FOR LOADERS AND EXCAVATORS
Specialized Wear Protection

A B

I˚ H C
D
F E

J-BOLT SHROUDS FOR LOADERS AND EXCAVATORS 2” - 4” LIPS

Dimensions
Lip Thickness
Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm “ mm
2.0 51 LS2001350J* 13.5 343 5.0 127 2.1 54 1.4 35 8.25 210
2.5 64 LS2501500J* 15.0 381 5.0 127 2.6 67 1.6 41 9.75 248
2.5 64 LS2501500J2L** 15.0 381 5.0 127 2.4 61 2.6 66 5.2 132
2.75 70 LS2751675J** 16.75 425 6.5 165 2.9 73 1.9 48 11.0 279
3.0 80 LS3001000J** 10.0 254 6.5 165 3.2 81 2.0 51 11.2 284
3.0 80 LS3001000J2B** 10.0 254 6.5 165 3.1 79 2.0 51 12.1 308
3.0 80 LS3001600J** 16.4 416 6.4 162 3.2 82 3.25 83 13.0 331
3.0 80 LS300M256J** 10 256 6.5 165 3.2 82 2.0 51 5.75 146
3.5 90 LS3501250J** 12.5 317 6.5 165 3.7 91 2.75 70 18.5 470
3.5 90 LS3501750J** 17.5 445 6.5 165 3.6 91 3.5 89 12.1 308
3.5 90 LS350M275J** 10.8 276 6.5 165 3.6 91 2.75 70 5.75 146
4.0 100 LS400900J** 9.0 229 6.5 165 4.2 106 2.75 70 5.75 146
4.0 100 LS4001175J** 11.75 298 6.5 165 4.1 103 1.3 33 10.7 271
4.0 100 LS4001200J** 12.0 305 6.5 165 4.2 106 2.75 70 12.1 308
4.0 100 LS4001600J** 16.0 406 6.5 165 4.2 106 3.5 89 12.6 321
4.0 100 LS4001600JCS** 16.0 406 6.5 165 4.2 106 1.75 44 11.8 299
4.0 100 LS4001750J** 17.5 445 6.5 165 4.2 106 3.25 83 12.25 311
4.0 100 LS4002450J** 24.5 622 6.5 16.5 4.2 106 3.25 83 5.75 146
- - LS4251475J*** 14.75 375 6.5 165 4.25 108 3.0 76 5.0 127

* Optional Shroud Cap: J-Bolt SFA34J2 and Cap LSCAP3

** Optional Shroud Cap: J-Bolt SFA1J2 and Cap MACAP
*** Berkeley Saber Lip System

406 Specialized Wear Protection | Shrouds

 J-Bolt SHROUDS FOR LOADERS AND EXCAVATORS
Specialized Wear Protection

A B

I˚ H C
D
F E

J-BOLT SHROUDS FOR LOADERS AND EXCAVATORS 2” - 4” LIPS (CONTINUED)

Dimensions
Weight
Part No. F G H Weld Base J-Bolt
I
“ mm “ mm “ mm lb kg
LS2001350J* 3.5 89 13.6 346 0.75 19 30° 64.0 29.0 LSWB3 SFA34J4
LS2501500J* 4.5 114 15.0 381 1.1 27 30° 82.0 37.2 LSWB3 SFA34J4
LS2501500J2L** 4.6 117 15.0 381 1.1 28 30° 125.0 57.0 LSWB3 SFA34J4
LS2751675J** 6.4 162 18.75 476 1.6 41 35° 160.0 72.6 LSWB8 SFA1J4
LS3001000J** 7.8 198 17.7 449 3.2 81 Blunt 125.0 56.7 LSWB8 SFA1J4
LS3001000J2B** 6.4 162 20.7 525 0.9 23 30° 143.0 64.9 LSWB8 SFA1J4
LS3001600J** 7.2 184 24.5 622 1.6 41 30° 277.0 125.6 LSWB8 SFA1J4
LS300M256J** 6.4 162 22.0 556 1.6 41 30° 144 65.4 LSWB8 SFA1J4
LS3501250J** 6.4 162 20.7 525 1.0 25 30° 180.0 81.7 LSWB8 SFA1J4
LS3501750J** 6.4 162 20.7 525 1.0 26 30° 285.5 129.5 LSWB8 SFA1J4
LS350M275J** 6.4 162 20.7 526 1.4 37 30° 162.0 73.5 LSWB8 SFA1J4
LS400900J** 6.4 162 21.8 553 1.2 30 30° 160.0 72.6 LSWB8 SFA1J4
LS4001175J** 4.8 122 20.4 519 1.25 32 30° 110.0 50.0 LSWB8 SFA1J4
LS4001200J** 6.4 162 21.8 553 1.25 32 30° 187.0 84.8 LSWB8 SFA1J4
LS4001600J** 6.4 162 21.75 552 1.0 25 30° 194.0 88.0 LSWB8 SFA1J4
LS4001600JCS** 6.0 153 21.8 553 1.3 32 30° 182.0 82.6 LSWB8 SFA1J4
LS4001750J** 7.5 191 21.7 551 1.5 38 30° 290.0 131.6 LSWB8 SFA1J4
LS4002450J** 7.5 191 21.7 551 1.7 43 30˚ 385.0 174.6 LSWB8 SFA1J4
LS4251475J*** 10.5 267 20.4 518 4.25 76 n/a 282.0 127.9 LSWB8 SFA1J4

* Optional Shroud Cap: J-Bolt SFA34J2 and Cap LSCAP3

** Optional Shroud Cap: J-Bolt SFA1J2 and Cap MACAP
*** Berkeley Saber Lip System

Shrouds | Specialized Wear Protection 407

 J-Bolt SHROUDS FOR LOADERS AND EXCAVATORS
Specialized Wear Protection

B
A

I˚

H C
D
G F

J-BOLT SHROUDS FOR LOADERS AND EXCAVATORS 2"- 4" LIPS

Dimensions
Lip Thickness
Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm “ mm
LS2001350JR*
2.0 51 13.5 343 5.0 127 2.1 54 1.4 35 13.6 346
LS2001350JL*
LS2501500JR*
2.5 64 15.0 381 5.0 127 2.6 67 1.6 41 15.0 381
LS2501500JL*
LS2501500JR2L**
2.5 64 15.0 381 5.0 127 2.6 67 2.6 67 15.5 394
LS2501500JL2L**
LS2751675JR**
2.75 70 16.75 425 6.5 165 2.9 73 1.9 48 18.75 476
LS2751675JL**
LS300M257JR**
3.0 80 10.1 257 6.5 165 3.2 82 2.0 51 22.6 574
LS300M257JL**
LS3001000JR**
3.0 80 10.0 254 6.5 165 3.2 81 2.0 51 17.8 452
LS3001000JL**
LS3001000JR2B**
3.0 80 10.0 254 6.5 165 3.1 79 2.0 51 21.9 556
LS3001000JL2B**
LS3001700JR
3.0 80 17.0 432 6.4 162 3.2 82 3.25 83 25.8 657
LS3001700JL
LS350925JR
3.5 90 9.25 235 6.5 165 3.6 91 2.5 64 21.2 538
LS350925JL
LS3501250JR**
3.5 90 12.5 317 6.5 165 3.7 91 2.75 70 22.1 562
LS3501250JL**
LS3501750JL**
3.5 90 17.5 445 6.5 165 3.6 91 3.5 89 20.5 521
LS3501750JR**
LS350M259JR
3.5 90 10.2 259 6.5 165 3.6 91 2.75 70 20.4 519
LS350M259JL
LS400900JR**
4.0 100 9.0 229 6.25 159 4.2 106 2.75 70 22.2 564
LS400900JL**
LS4001200JL**
4.0 100 12.0 305 6.25 159 4.2 106 2.75 70 21.9 558
LS4001200JR**
LS4001600JR**
4.0 100 16.0 406 6.5 165 4.2 106 3.5 70 21.75 552
LS4001600JL**
LS4001600JRS**
4.0 100 16.0 406 6.25 159 4.2 106 1.75 44 22.6 573
LS4001600JLS**
LS4001750JR**
4.0 100 17.5 445 6.5 165 4.2 106 3.25 83 21.7 551
LS4001750JL**

* Optional Shroud Cap: J-Bolt SFA34J2 and Cap LSCAP3

** Optional Shroud Cap: J-Bolt SFA1J2 and Cap MACAP

408 Specialized Wear Protection | Shrouds

 J-Bolt SHROUDS FOR LOADERS AND EXCAVATORS
Specialized Wear Protection

B
A

I˚

H C
D
G F

J-BOLT SHROUDS FOR LOADERS AND EXCAVATORS 2"- 4" LIPS (CONTINUED)
Dimensions
Weight
Part No. F G Weld Base J-Bolt
H I
“ mm “ mm lb kg
LS2001350JR*
0.75 19 8.25 210 30° 10° 59.0 26.8 LSWB3 SFA34J4
LS2001350JL*
LS2501500JR*
1.1 27 9.75 248 30° 15° 82.0 37.2 LSWB3 SFA34J4
LS2501500JL*
LS2501500JR2L**
1.1 27 11.3 287 30° 15° 125.0 57.0 LSWB3 SFA34JA
LS2501500JL2L**
LS2751675JR**
1.6 41 11.0 279 35° 15° 160.0 72.6 LSWB8 SFA1J4
LS2751675JL**
LS300M257JR
1.6 41 12.1 307 30° 15° 146.0 66.3 LSWB8 SFA1J4
LS300M257JL
LS3001000JR**
3.8 81 11.2 284 Blunt 15° 127.0 57.6 LSWB8 SFA1J4
LS3001000JL**
LS3001000JR2B**
0.9 23 14.3 363 29.1° 15° 146.0 66.2 LSWB8 SFA1J4
LS3001000JL2B**
LS3001700JR
1.6 41 12.8 324 30° 15˚ 294.0 133.4 LSWB8 SFA1J4
LS3001700JL
LS350925JR
1.0 26 13.5 344 29.1° 15° 132.0 59.9 LSWB8 SFA1J4
LS350925JL
LS3501250JR**
1.0 25 14.9 379 30° 15° 180.0 81.7 LSWB8 SFA1J4
LS3501250JL**
LS3501750JL**
1.0 26 12.1 308 30° 10° 287.0 130.2 LSWB8 SFA1J4
LS3501750JR**
LS350M295JR
1.4 37 11.9 303 30° 15° 149.0 67.6 LSWB8 SFA1J4
LS350M295JL
LS400900JR**
1.25 32 12.1 308 30° 15° 162.0 73.5 LSWB8 SFA1J4
LS400900JL**
LS4001200JL**
1.25 32 14.1 358 30° 15˚ 176.0 79.8 LSWB8 SFA1J4
LS4001200JR**
LS4001600JR**
1.0 25 12.6 321 30° 15° 207.0 93.9 LSWB8 SFA1J4
LS4001600JL**
LS4001600JRS**
1.0 25 11.7 296 30° 15° 182.0 82.6 LSWB8 SFA1J4
LS4001600JLS**
LS4001750JR**
1.5 38 12.25 311 30° 14° 300.0 136.1 LSWB8 SFA1J4
LS4001750JL**

* Optional Shroud Cap: J-Bolt SFA34J2 and Cap LSCAP3

** Optional Shroud Cap: J-Bolt SFA1J2 and Cap MACAP

Shrouds | Specialized Wear Protection 409

 J-Bolt SHROUDS FOR LOADERS AND Face Shovels
Specialized Wear Protection

A B

I˚ H C
D
F E

J-BOLT SHROUDS FOR LOADERS AND FACE SHOVELS 4.75” - 6.25” LIPS
Lip Dimensions
Thickness Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm “ mm
4.75 121 LS4751300J 13.0 330 8.4 213 4.9 125 2.25 57 7.25 184
4.75 121 LS4751400J 14.0 356 8.4 213 4.9 125 2.25 57 14.6 372
4.75 121 LS4751700J 17.0 432 8.4 213 4.9 125 2.25 57 14.6 372
4.75 121 LS4751950J 19.5 495 8.4 213 4.9 123 2.25 57 7.25 184
5.5 140 LS5501750J 17.5 444 8.4 213 5.7 144 2.25 57 15.75 400
5.5 140 LS5502200J 22.0 559 8.4 213 5.7 144 2.25 57 15.75 400
6.25 159 LS6251400J 14.0 356 8.4 213 6.5 165 2.25 57 17.75 451
6.25 159 LS6251800J 18.0 457 8.4 213 6.4 164 2.6 67 9.75 248
6.25 159 LS6252000J 20.0 508 8.4 213 6.4 164 2.6 67 9.75 248

Note: Optional Shroud Cap: J-Bolt SFA125J2 and Cap 255CAP

410 Specialized Wear Protection | Shrouds

 J-Bolt SHROUDS FOR LOADERS AND Face Shovels
Specialized Wear Protection

A B

I˚ H C
D
F E

J-BOLT SHROUDS FOR LOADERS AND FACE SHOVELS 4.75” - 6.25” LIPS (CONTINUED)
Dimensions
Weight
Part No. F G H Weld Base J-Bolt
I
“ mm “ mm “ mm lb kg
LS4751300J 7.4 187 26.9 683 1.75 44 30° 280.0 127.0 LSWB6 SFA125J6
LS4751400J 7.4 187 26.9 683 1.75 44 30° 262.0 118.9 LSWB6 SFA125J6
LS4751700J 7.4 187 26.9 683 1.75 44 30° 354.0 160.7 LSWB6 SFA125J6
LS4751950J 7.4 187 26.8 679 1.75 44 30° 374.0 169.6 LSWB6 SFA125J6
LS5501750J 7.4 187 27.75 705 2.0 51 30° 396.0 179.8 LSWB6 SFA125J6
LS5502200J 7.4 187 27.75 705 2.0 51 30° 388.0 176.0 LSWB6 SFA125J6
LS6251400J 8.0 203 29.8 757 2.0 51 30° 330.0 149.8 LSWB6 SFA125J6
LS6251800J 8.0 203 29.1 740 3.0 76 30° 467.5 212.1 LSWB6 SFA125J6
LS6252000J 8.0 203 29.1 740 2.3 59 30° 496.0 255.0 LSWB6 SFA125J6

Note: Optional Shroud Cap: J-Bolt SFA125J2 and Cap 255CAP

Shrouds | Specialized Wear Protection 411

 J-Bolt SHROUDS FOR LOADERS AND Face Shovels
Specialized Wear Protection

B
A

I˚

H C
D
G F

J-BOLT SHROUDS FOR LOADERS AND FACE SHOVELS 4.75” - 6.25” LIPS
Lip Dimensions
Thickness Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm “ mm
LS4751300JR
4.75 120 13.0 330 8.4 213 4.9 125 2.25 57 27.5 697
LS4751300JL
LS4751400JR
4.75 120 14.0 356 8.4 213 4.9 123 2.25 57 27.2 691
LS4751400JL
LS4751700JR
4.75 120 17.0 432 8.4 213 4.9 125 2.25 57 27.5 699
LS4751700JL
LS4751950JR
4.75 120 19.5 495 8.4 213 4.9 125 2.25 57 27.5 699
LS4751950JL
LS5501750JR
5.5 140 17.5 445 8.4 213 5.7 144 2.25 57 28.0 712
LS5501750JL
LS5502200JR
5.5 140 22.0 559 8.4 213 5.7 144 2.25 57 28.6 727
LS5502200JL
LS6251800JR
6.25 160 18.0 457 8.4 213 6.4 164 2.7 68 31.5 799
LS6251800JL
LS6252000JR
6.25 160 20.0 508 8.4 213 6.5 165 2.25 57 30.2 767
LS6252000JL
LS6252200JR
6.25 160 22.25 565 8.4 213 6.4 164 2.7 68 31.7 804
LS6252200JL
LS6252400JR
6.25 160 24.0 610 8.4 213 6.4 164 2.7 68 31.9 811
LS6252400JL

Note: Optional Shroud Cap: J-Bolt SFA125J2 and Cap 255CAP

412 Specialized Wear Protection | Shrouds

 J-Bolt SHROUDS FOR LOADERS AND Face Shovels
Specialized Wear Protection

B
A

I˚

H C
D
G F

J-BOLT SHROUDS FOR LOADERS AND FACE SHOVELS 4.75” - 6.25” LIPS (CONTINUED)
Dimensions
Weight
Part No. F G Weld Base J-Bolt
H I
“ mm “ mm lb kg
LS4751300JR
1.75 44 14.6 371 30° 14° 280.0 127.0 LSWB6 SFA125J6
LS4751300JL
LS4751400JR
1.75 44 14.6 371 30° 14° 315.0 142.9 LSWB6 SFA125J6
LS4751400JL
LS4751700JR
1.75 44 14.75 375 30° 14° 305.0 138.3 LSWB6 SFA125J6
LS4751700JL
LS4751950JR
1.75 44 14.75 375 30° 14° 400.0 182.0 LSWB6 SFA125J6
LS4751950JL
LS5501750JR
2.0 51 15.75 400 30° 14° 400.0 181.6 LSWB6 SFA125J6
LS5501750JL
LS5502200JR
2.0 51 13.9 352 30° 14° 405.0 183.7 LSWB6 SFA125J6
LS5502200JL
LS6251800JR
3.0 76 203 516 30° 14° 504.2 228.7 LSWB6 SFA125J6
LS6251800JL
LS6252000JR
2.0 51 17.75 451 30° 14° 420.0 190.5 LSWB6 SFA125J6
LS6252000JL
LS6252200JR
2.7 67 20.6 523 30° 14° 635.0 288.3 LSWB6 SFA125J6
LS6252200JL
LS6252400JR
3.0 76 30° 14° 690.0 131.0 LSWB6 SFA125J6
LS6252400JL

Note: Optional Shroud Cap: J-Bolt SFA125J2 and Cap 255CAP

Shrouds | Specialized Wear Protection 413

 J-Bolt Shrouds for Loader
Specialized Wear Protection

A B

C
D
F
E

J-BOLT SHROUDS FOR L1850 LOADERS - CENTER

Lip Dimensions
Thickness Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm “ mm
4.25 108 LS4251475J* 14.75 375 6.5 165 4.25 108 3.0 76 15.5 394

J-BOLT SHROUDS FOR L1850 LOADERS - CENTER

Weight
Part No. F G Weld Base J-Bolt
“ mm “ mm lb kg
LS4251475J* 10.5 267 20.4 518 282.0 127.9 LSWB-8 SFA1J4

* Berkeley Saber Lip System

414 Specialized Wear Protection | Shrouds

 J-Bolt Lip SHROUDS FOR Hensley Cast Lips
Specialized Wear Protection

A B

I˚ C

F H D
E

J-BOLT LIP SHROUDS FOR HENSLEY CAST LIPS

Dimensions
Part No. A B C D E F
“ mm “ mm “ mm “ mm “ mm “ mm
LS1301700J* 17.0 432 10.5 267 9.25 235 4.5 114 24.0 610 11.0 279
LS1301700JSTD 17.0 432 10.5 267 9.25 235 3.0 76 24.0 609 11.0 279
LS1302350J 23.5 597 10.5 267 9.25 235 3.0 76 23.6 600 11.75 298
LS1302350JHD 23.5 597 10.5 267 9.25 235 4.5 114 23.6 600 11.75 298
LS6401950J 19.5 495 10.5 267 9.75 248 3.75 95 19.6 498 11.6 295
LS8002200J 22.0 559 10.5 267 9.75 248 3.75 95 24.2 614 11.75 298

J-BOLT LIP SHROUDS FOR HENSLEY CAST LIPS (CONTINUED)

Dimensions
Weight Lip Size
Part No. G H Weld Base J-Bolt
I
“ mm “ mm lb kg “ mm
LS1301700J* 30.6 778 3.6 90 30° 840.0 381.0 LSWB9 SFA150J6
163.0 4140
LS1301700JSTD 30.6 777 3.6 90 30° 731.0 331.6
LS1302350J 31.4 797 3.6 91 30° 895.0 406.0
169.0 4293
LS1302350JHD 31.4 797 3.6 91 30° 1035.0 469.5 LSWB9 SFA150J6
LS6401950J 32.25 819 4.4 111 30° 838.0 380.1 185.0 4699
LS8002200J 32.4 822 4.1 105 30° 962.0 436.4 201.0 5105

*Optional heavy duty shroud

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 415

 J-Bolt Lip SHROUDS FOR Hensley Cast Lips
Specialized Wear Protection

J-BOLT LOWER WING SHROUD FOR HENSLEY CAST LIPS

WS135L (LH Shown) 2.0

WS135R (RH Opposite)
Lower Wing Shroud*
304.0 lb / 137.9 kg
5.7
13.7

6.0 4.5

11.8
7.6

22.0

WS185L (LH Shown)

WS185R (RH Opposite)
Lower Wing Shroud*
317.0 lb / 143.8 kg 5.7
13.7

2.9
4.5

12.5 7.8

1.9
9.0 13.0˚
12.9

23.5

*Uses Weld base LSWB10 and J-Bolt assembly SFA150J6 Note: Measurements are in inches.

416 Specialized Wear Protection | Shrouds

 ESCO Loadmaster ® Cast Lip Information
Specialized Wear Protection

Toplok® boss

S-Posilok® adapter
Posilok®
pin
Posilok®
S-Posilok® pin
Sidewinder® pin
Toplok®
Toplok® pin pin insert Posilok®
point

Toplok®
lip shroud

S130 SERIES ESCO LOADMASTER® CAST LIP

Weight
Tooth Adapter Lip Shroud
Part No. Tooth Adapter Machine
lb kg Pin Pin Shroud Fastener

LCS148S1301 10,938 8,961 112KH (5) PN112KC (5) S130H112K (5) S130PNA (5) TCCF130-21C (4) TCP (4) Hitachi EX5500

LCS163S1301 22,322 10,134 112KH (5) PN112KC (5) S130H112K (5) S130PNA (5) TCCF130-16A (4) TCP (4) Komatsu PC5500 (H455S)

Terex RH200, Komatsu

LCS169S1305 22,959 10,423 112KH (6) PN112KC (6) S130H112K (6) S130PNA (6) TCCF130-21B (5) TCP (5)
PC5500 (H455S), EX5500
Komatsu PC5500 (H455S),
LCS201S1301 28,862 13,103 112KH (6) PN112KC (6) S130H112K (6) S130PNA (6) TCCF130-25B (5) TCP (5)
PC8000 (H655S)

S145 SERIES ESCO LOADMASTER® CAST LIP

Weight Adapter Lip Shroud
Part No. Tooth Tooth Pin Adapter Machine
lb kg Pin Shroud Fastener

LCS169S1451 28,161 12,785 122KH (6) PN122KC (6) S145H122K (6) S145PNA (6) TCCF145-1B (5) TCP (5) Liebherr R996, PC8000

HRH400, R996, PC8000,

LCS201S1451 33,171 15,060 122KH (6) PN122KC (6) S145H122K (6) S145PNA (6) TCCF145-2B (5) TCP (5)
Hitachi EX8000

Shrouds | Specialized Wear Protection 417

 ESCO Loadmaster
®
Cast Lip Information
Specialized Wear Protection

Toplok® boss

S-Posilok® adapter
Posilok®
pin
Posilok®
S-Posilok® pin
Sidewinder® pin
Toplok®
Toplok® pin pin insert Posilok®
point

Toplok®
lip shroud

S130 SERIES ESCO LOADMASTER® CAST LIP W/HENSLEY PRODUCT

Weight Adapter Lip Shroud
Part No. Tooth Tooth Pin Adapter Machine
lb kg Pin Shroud Fastener

Hensley does not TS1122H TS1122PEL LSWB13 (4),

LCS148S1301 644TS1122 (5) XS644P (5) LS130M435J (4) Hitachi EX5500
offer this lip size (5) (5) SFA150J6 (4)
TS1122H TS1122PEL LSWB13 (4), Komatsu PC5500
LCS163S1301 644TS1122 (5) XS644P (5) LS130M600JBH(4)
(5) (5) SFA150J6 (4) (H455S)
Terex RH200,
TS1122H TS1122PEL LSWB13 (5),
LCS169S1305 644TS1122 (6) XS644P (6) LS130M435J (5) Komatsu PC5500
(6) (6) SFA150J6 (5)
(H455S), EX5500
Hensley does not of- Komatsu PC5500
TS1122H TS1122PEL LSWB13 (5),
LCS201S1301 fer this lip size w/ this 644TS1122 (6) XS644P (6) LS130M600JBH(5) (H455S), PC8000
(6) (6) SFA150J6 (5)
nose size (H655S)

S145 SERIES ESCO LOADMASTER® CAST LIP W/HENSLEY PRODUCT

Weight
Adapter Lip Shroud
Part No. Tooth Tooth Pin Adapter Machine
lb kg Pin Shroud Fastener

TS1222MA TS1222PEL LSWB13 (5), Liebherr R996,

LCS169S1451 804TS1222 (6) XS804P (6) LS1451600J (5)
(6) (6) SFA150J6 (5) PC8000
HRH400, R996,
TS1222MA TS1222PEL LSWB13 (5),
LCS201S1451 804TS1222 (6) XS804P (6) LS1452200J (5) PC8000, Hitachi
(6) (6) SFA150J6 (5)
EX8000

418 Specialized Wear Protection | Shrouds

J-Bolt Lip Shrouds For ESCO Cast Lips
Specialized Wear Protection

A B

I˚ C

F H D
E

J-BOLT LIP SHROUDS FOR ESCO LOADMASTER® CAST LIPS

Dimensions
Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm
LS130M435J 17.1 435 10.5 267 9.25 235 4.5 114 23.0 584
LS130M435JSTD 17.1 435 10.5 267 9.25 235 3.0 76 23.0 584
LS130M600JBH 23.5 597 10.6 268 9.25 235 3.0 76 20.75 527
LS1451600J 16.0 406 10.5 267 9.75 248 3.75 95 19.75 502
LS1452200J 22.0 559 10.5 267 9.75 248 3.75 95 19.75 502
LS145M560JS 10.0 254 10.5 267 9.75 248 3.75 95 19.75 502

J-BOLT LIP SHROUDS FOR ESCO LOADMASTER® CAST LIPS (CONTINUED)

Dimensions
Weight Weld
Part No. F G H J-Bolt
I Base
“ mm “ mm “ mm lb kg
LS130M435J 11.0 279 28.6 727 3.6 90 30° 856.0 388.3
LS130M435JSTD 11.0 279 28.6 727 3.6 90 30° 734.0 332.9
LS130M600JBH 11.75 298 29.4 746 3.6 90 30° 940.0 426.4
LSWB13 SFA150J6
LS1451600J 11.75 298 28.6 727 4.1 105 30° 683.0 310.0
LS1452200J 11.75 298 28.6 727 4.1 105 30° 880.0 399.0
LS145M560JS 11.75 298 28.6 727 4.2 106 30° 900 408.2

Shrouds | Specialized Wear Protection 419

 J-Bolt Lip Shrouds For ESCO Cast Lips
Specialized Wear Protection

J-BOLT LOWER WING SHROUD FOR ESCO LOADMASTER® CAST LIPS

WS135L (LH Shown) 2.0

WS135R (RH Opposite)
Lower Wing Shroud
304.0 lb / 137.9 kg
5.7
13.7

6.0 4.5

11.8
7.6

22.0
Uses Weld base LSWB10 and J-Bolt assembly SFA150J6

WS165L (LH Shown)

WS165R (RH Opposite)
Lower Wing Shroud
415.0 lb / 188.2 kg 15.5 6.4

17.1

9.0 8.0

20.5

Uses Weld base LSWB10 and J-Bolt assembly SFA150J6 for ESCO
Loadmaster® 204” Lip

Note: Measurements are in inches.

420 Specialized Wear Protection | Shrouds

 J-Bolt WING (VERTICAL) SHROUDS
Specialized Wear Protection

B
A

C
F

D
E

J-BOLT WING (VERTICAL) SHROUDS FOR LOADERS, EXCAVATORS & FACE SHOVELS
Dimensions
Weight
Part No. A B C D E F
“ mm “ mm “ mm “ mm “ mm “ mm lb kg
WS2002000J 19.0 483 5.0 127 11.5 292 2.4 60 2.1 52 3.0 76 65.0 29.5
WS2753100J 31.5 800 8.4 213 17.0 432 4.1 103 2.8 72 4.0 102 262.0 118.8
WS3002100J 21.0 533 6.5 165 13.0 330 3.1 79 3.25 83 3.5 89 138.0 62.6
WS3002150J 21.5 546 6.5 165 13.5 343 3.1 79 3.2 81 4.0 102 140.0 63.5
WS3002200J 22.0 559 8.4 213 17.0 432 4.1 103 3.2 82 4.0 102 203.0 92.1
WS3503350J 33.5 851 8.4 213 18.0 457 4.1 103 3.6 92 5.0 127 307.0 139.3
WS4002400J 24.0 610 8.4 213 19.75 502 4.1 103 4.2 106 6.75 171 340.0 154.2
WS4753000J 30.5 775 10.5 267 19.0 483 4.5 114 4.9 123 7.0 178 418.0 189.6
WS5503200J 32.5 826 10.5 267 19.0 483 4.5 114 5.7 144 7.0 178 520.0 235.9

J-BOLT STYLE WING SHROUDS

Cheek face shovel face shovel
2.0" 2.75" 3.00" 3.5" 4.0" 4.75" 5.50"
Thickness 135mm 165mm

WS2002000J WS2753100J WS3002150J WS3503350J WS4002400J WS4753000J WS5503200J WS135R WS165R

J-Bolt
- - WS3002100J - - - - WS135L WS165R
Shroud

- - WS3002200J - - - - - -

LSWB3 LSWB6 LSWB8 (STD) LSWB6 LSWB6 LSWB9 (STD) LSWB9 (STD) LSWB10 LSWB10
Weld-on
Base
- - LSWB6* - - LSWB13** LSWB13** - -

SFA34J4 SFA125J6 SFA1J4 SFA125J6 SFA125J6 SFA150J6 SFA150J6 SFA150J6 SFA150J6

J-Bolt
Assembly
- - SFA125J6 - - - - - -

Note: Note:
WS3002150J uses LSWB8 & SFA1J4 WS135R & WS135L and
WS3002100J uses LSWB8 & SFA1J4 WS165R & 165L are used on cast lips.
* WS3002200J uses LSWB6 & SFA125J6
for PC3000 F/S and PC4000 B/H

** Optional base when used on ESCO cast lips

Shrouds | Specialized Wear Protection 421

 Hammerless J-Bolt LIP SHROUDS FOR DIPPERS
Specialized Wear Protection

A B

C D

F E

J-BOLT LIP SHROUDS FOR DIPPERS

Dimensions
Lip Weight Base
Part No. A B C D E F J-Bolt
System (type)
“ mm “ mm “ mm “ mm “ mm “ mm lb kg
LSWB1
WH-8 LS650J 6.5 165 6.5 165 25.0 635 3.5 89 5.1 128 6.0 152 115.0 52.2 SFA118J
(weld-on)
LSWB1
WH-8 LS950J 9.5 241 6.5 165 25.0 635 3.75 95 5.1 129 6.0 152 150.0 68.1 SFA118J
(weld-on)
LSWB5
WH-10 LS800J 8.0 203 8.0 203 26.75 679 4.0 102 5.2 132 7.75 170 210.0 95.3 SFA118J
(weld-on)
LSWB2
WH-10 LS975J 9.75 248 9.75 248 26.75 679 3.75 95 5.2 132 7.75 170 255.0 115.8 SFA118J
(weld-on)
LSWB2
WH-10 LS1500JKUCC 15.0 381 9.75 248 26.75 679 3.5 89 5.2 132 7.75 170 300.0 136.2 SFA118J
(weld-on)
BI495 LSB1
LS1075J 10.75 273 8.0 203 29.1 738 4.0 102 6.3 160 7.25 184 344.0 156.2 SFA1J5
WH-12 (weldless)
BI495 LSB1
LS1250J 12.5 318 8.0 203 32.0 813 4.0 102 6.4 162 7.25 184 359.0 162.8 SFA1J5
WH-12 (weldless)
LSB950J
Berke- LSB1
(for Berkeley 10.0 254 6.5 165 25.25 641 3.75 95 6.4 162 7.25 184 196.8 89.3 SFA1J5
ley (weldless)
Lips)
LSB2
P&H SFA118J
(weldless)
2800 LS1100J 11.0 279 8.0 203 29.4 748 3.75 95 5.2 132 6.5 165 250.0 113.5
LSWB5
WH-10 SFA118J5
(weld-on)
LSB3
SFA1J5
(weldless)
LS1400J 14.0 356 8.0 203 23.0 584 3.75 95 6.3 160 6.5 165 410.0 186.1
P&H LSWB3
SFA118J5
4100 (weld-on)
WH-12
LS1100J12* 11.0 279 9.5 241 26.0 660 3.75 95 6.3 160 6.5 165 328.0 148.8 LSB4 SFA1J5

* Used on oil sands dippers only.

422 Specialized Wear Protection | Shrouds

 J-Bolt Shrouds for LHDS
Specialized Wear Protection

B D E

LHD CORNER LIP SHROUDS

Lip Dimensions
Weight Weld
Thickness Part No. A B C D E F J-Bolt
Base
“ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
LS1400JLC
1.0 25 18.9 479 15.5 394 18.9 479 5.0 127 2.4 60 1.1 29 99.0 44.9 LSWB3 SFA34J2
LS1400JRC
LS1800JLC
1.5 38 26.25 667 19.5 495 25.75 654 6.5 165 3.5 89 1.7 43 235.0 106.7 LSWB1 SFA1J3
LS1800JRC
LS1900JLC
1.5 38 26.5 673 20.5 521 26.5 673 6.5 165 3.5 89 1.7 43 245.0 111.2 LSWB1 SFA1J3
LS1900JRC

SHROUD CAP J-BOLT ASSEMBLIES

A
LSCAP3 SFA1J3
13.5˚
3.8 lb / 5.1 kg 3.8 lb / 1.7 kg
.4 1JN2 LB58
1J 1JW3 Barrel Nut Lock Bolt
B D J-Bolt Washers (uses 15/16”) (uses 15/16”)
(24mm socket) (24mm socket)
3.9

C 118JS LN1 LW58

Spring Nyloc Nut Lock Washer
(uses 1-1/2”)
(38mm socket)
E 1.2

F 5.0 5.0
6.1

J-BOLT LHD LIP SHROUDS

Lip Dimensions
Weight Weld
Thickness Part No. A B C D E F J-Bolt
Base
“ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
LS1000JL
1.0 25 18.4 467 10.0 254 16.0 406 5.0 127 2.4 60 1.1 29 60.0 27.2 LSWB3 SFA34J2
LS1000JR
LS1200JL
1.0 25 18.5 471 12.0 305 15.75 400 5.0 127 2.4 60 1.1 29 68.0 30.9 LSWB3 SFA34J2
LS1200JR
LS1400JL
1.0 25 18.9 479 14.0 356 15.5 394 5.0 127 2.4 60 1.1 29 80.0 36.3 LSWB3 SFA34J2
LS1400JR
LS1500JL
1.5 38 26.1 662 15.0 381 22.4 570 6.5 165 3.5 89 1.7 43 175.0 79.4 LSWB1 SFA1J3
LS1500JR
LS1800JL
1.5 38 26.4 671 18.0 457 22.1 562 6.5 165 3.5 89 1.7 43 200.0 90.8 LSWB1 SFA1J3
LS1800JR
LS1900JL
1.5 38 26.6 675 19.0 483 22.0 559 6.5 165 3.5 89 1.7 43 210.0 95.3 LSWB1 SFA1J3
LS1900JR

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 423

 J-Bolt Bases for Shrouds
Specialized Wear Protection

J-BOLT BASES
Dimensions
Weight
Part No. A B C
“ mm “ mm “ mm lb kg
LSWB1 5.1 130 6.0 152 2.1 54 8.5 3.9
LSWB2 8.4 213 6.0 152 2.4 62 19.0 8.6
LSWB3 3.9 98 4.5 114 1.4 36 3.2 1.5
LSWB4 4.4 111 6.0 152 2.4 62 9.0 4.1
LSWB5 6.6 168 6.0 152 2.4 62 15.0 6.8
LSWB6 6.6 168 6.75 171 2.75 70 13.5 6.1
LSWB7 4.4 111 4.5 114 1.9 48 5.0 2.3
LSWB8 5.1 130 5.25 133 1.9 48 6.5 2.9
LSWB9 8.5 216 9.0 229 3.0 76 27.5 12.5
LSWB10 5.6 143 9.0 229 3.0 76 15.0 6.8

B
C
A

B
C

Type 1 Type 2

WELDLESS J-BOLT BASES

Dimensions
Weight
Part No. Type A B C
“ mm “ mm “ mm lb kg
LSB-1 1 6.6 168 5.5 168 2.0 51 25 11.3
LSB-2 1 6.6 168 5.6 143 2.3 59 24 10.9
LSB-3 2 6.6 168 6.0 152 2.5 63 35 15.9
LSB-4 1 6.6 168 6.2 157 2.2 55 31 14.1

424 Specialized Wear Protection | Shrouds

J-Bolt Assemblies
Specialized Wear Protection

J-BOLT ASSEMBLIES

SFA34J SFA34J2 SFA34J4

1.4 lb / 0.6 kg 2.2 lb / 1.0 kg 2.2 lb / 1.0 kg
34JB 34JW 34JN2 LB12 34JB 34JW 34JW (see detail)
J-Bolt Washers 34JB 34JW Barrel Nut Lock Bolt J-Bolt
(uses 3/4”) (uses 3/4”) Washers Washer
J-Bolt Washers
(19mm socket) (19mm socket) S34JW detail

34JS LN34 12LW 34JS LN34

Spring Nyloc Nut Lock Washer Spring Nyloc Nut
34JS LN34 (uses 1-1/8”) (uses 1-1/8”)
Spring Nyloc Nut (29mm socket) (29mm socket)

SFA118J SFA118J5 SFA125J2

3.7 lb / 1.7 kg 4.7 lb / 2.1 kg 9.5 lb / 4.3 kg
118J 118JW 118J 125JCN 1 1/4-7 UNCx3.5
J-Bolt J-Bolt J-Bolt Back plate end towards Couping Nut
rear of j-bolt shroud. 125J 125JW (uses 1-7/8”) Hex Bolt
J-Bolt Washers (48mm socket) (uses 1-7/8”)
(48mm socket)

SA118J5 detail
SA118J5 118JM
Locknut
134JS LN125 LW114
118JS 118JN (uses 1-11/16”) Spring Nyloc Nut Lock Washer
Spring Grade 8 Nut (43mm deep impact socket) (uses 1-7/8”)
(uses 1-11/16”) (48mm socket)
(43mm deep impact socket)

SFA125J6 SFA150J6 SFA1J

8.0 lb / 3.6 kg 11.9 lb / 5.4 kg 3.2 lb / 1.5 kg
125J 150J 1J FW10 S1JW (see detail)
J-Bolt J-Bolt J-Bolt Washers Washer
Back plate end towards
rear of j-bolt shroud.

S1JW detail
118JS N10
SA150J6 LN150 Spring Standard Nut
SA125J6 LN125 Spring Nyloc Nuts (uses 1-1/2”)
Spring Nyloc Nuts Assembly (38mm socket)
Assembly

assembly detail assembly detail

Shrouds | Specialized Wear Protection 425

 J-Bolt Assemblies
Specialized Wear Protection

J-BOLT ASSEMBLIES

SFA1J2 SFA1J4 SFA1J5

3.7 lb / 1.7 kg 3.4 lb / 1.5 kg 3.3 lb / 1.5 kg
1JN2 LB58 1J FW10 S1JW (see detail) 1J
FW10 Barrel Nut Lock Bolt Washer Washer J-Bolt Back plate end towards
1J J-Bolt
J-Bolt Washers (uses 15/16”) (uses 15/16”) rear of j-bolt shroud.
(24mm socket) (24mm socket) S1JW detail

SA1J5 detail
LN1 SA1J5 LN1
118JS LN1 LW58 118JS Nyloc Nut
Spring Nyloc Nut Lock Washer Spring Nyloc Nut
(uses 1-1/2”) (uses 1-1/2”)
(uses 1-1/2”) (38mm socket) (38mm socket)
(38mm socket)

426 Specialized Wear Protection | Shrouds

Wear Protectors FOR LOADERS
Specialized Wear Protection

WEAR PROTECTORS FOR BERKELEY TLC LOADER LIPS

B397WRR (RH shown) B54561RHX (RH shown)

B397WRL (LH opposite) B54561LHX (LH opposite)
132.0 lb / 59.9 kg 308.0 lb / 139.7 kg
LSWB8 weld base LSWB9 weld base
SFA1J4 j-bolt assembly SFA150J6 j-bolt assembly
Also required: Lower Base Plates also required on new installation:
1 ea. per side FL397WR front locator B54561RLP (RH)
0.6 B54561LLP (LH)

1.5
9.5
0.3
3.2 0.7

1.3 0.3
0.6

0.6 19.2
2.1 8.8

0.5
3.7
29˚ 13.0
3.75

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 427

 Wear Protectors
Specialized Wear Protection

ST001 ST002
1 18
1.0 11.8
A 3
90˚ TYP 0.5
3.0
A
1 1
1.7
4.0

ST002AT ST003
1.5 9.4 11.8
R18.25 1.0

6.1
3.0
A A 90˚
R22.0
1.0 11.8 2.5 1.7
4.0

LOADERS AND LHD SCOOP TRAM BUCKETS

Dimensions
Weight
Wear Edge* Type A
“ mm lb kg
ST001 Straight 3.0 76 35.0 15.9
ST002 Curved 3.0 76 30.0 13.6
ST002AT Curved 6.1 154 33.1 15.0
ST003 Curved 1.5 38 21.5 9.7
* Wear Edges can be trimmed to fit.

D
A E

A
F

B
A
C

EXCAVATOR AND FACE SHOVELS

Dimensions
Weight
Machine Size Part No. A B C D E F
“ mm “ mm “ mm “ mm “ mm “ mm lb kg
20 - 40 ton ES66974HX 4.0 100 7.0 175 7.5 188 7.0 178 5.5 135 1.25 32 22.0 10.0
40 - 80 ton ES66973HX 4.0 100 8.0 200 7.5 188 7.0 178 6.0 150 1.5 38 30.0 13.0
80 - 180 ton 1386551MHX 6.75 171 8.75 222 8.0 203 5.0 127 7.0 178 1.75 44 37.0 16.8
80 - 180 ton ES66972HX 6.0 150 10.0 250 7.5 188 6.5 166 8.0 200 2.0 50 45.0 20.0
180 - 400 ton ES66975HX 8.0 200 12.0 300 10.0 250 8.75 220 9.25 235 2.0 50 85.0 38.0
400 ton + ES66977HX 9.9 252 14.0 357 9.9 252 8.4 214 9.3 237 3.9 100 187.0 84.8

Note: Measurements are in inches.

428 Specialized Wear Protection | Shrouds

Vertical Cheek Plate
Specialized Wear Protection

VERTICAL WEAR SHROUDS FOR EXCAVATORS, LOADERS AND FRONT SHOVELS

Wrap Around Fastener Internal or Flush
Machine
Vertical Weldment (Rubber Plug & Pin) Mount Weldments
Shroud Exc./F. Shovel Weight Loader Upper Upper Upper
lb kg Cu. Yd. Lower Lower Lower
- VSM100INT*
VS385 up to 60,000 up to 27,216 up to 6 VSM100WN*
VSP2SL,VSR3SL VSM100INT*
- VSM100INT*
VS450 70,000 - 150,000 31,751 - 68,039 6-8 VSM100WN*
VSP2SL,VSR3SL VSM100INT*
VSR3, VSP3 VSM150INT*
VS500 175,000 - 350,000 79,739 - 158,757 9 - 15 VSM150WN*
VSP2SL,VSR3SL VSM150INT*
VSR3, VSP3 VSM200INT
VS550 200,000 - 400,000 90,718 - 181,437 15 - 25 VSM200WN*
VSP3SL,VSR3SL VSM200INT

*OPTIONAL WELDMENTS
Cheek Plate Thickness
Wrap-around Internal
“ mm
0.75 20 VSM75WN N/A
1.0 25 VSM100WN VSM100INT
1.5 40 VSM150WN VSM150INT
2.0 50 VSM200WN VSM200INT
2.5 60 VSM250WN N/A

Shrouds | Specialized Wear Protection 429

 Vertical Shrouds and Weldments
Specialized Wear Protection

A
B

F G

D E
C

VERTICAL SHROUDS
Dimensions
Weight
Part No. A B C D E F G
“ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
VS385 1.6 41 2.4 73 27.1 689 10.1 257 10.7 271 3.75 95 4.2 107 32.8 14.9
VS410 1.6 41 2.9 73 27.25 692 9.0 229 - - 2.5 64 4.25 108 29.0 13.2
VS450 1.7 43 2.6 67 30.3 771 10.1 257 13.5 343 3.75 95 4.6 117 42.5 19.3
VS500 2.5 64 3.4 87 32.9 835 10.1 257 16.0 406 3.7 93 4.6 117 66.0 30.0
VS550 2.5 64 4.0 102 35.75 908 10.75 273 17.1 435 4.0 102 5.0 127 86.0 39.0

D C

1.469

UPPER AND LOWER WRAP-AROUND WELDMENTS FOR VS385, VS450, VS500, AND VS550
Dimensions
Weight
Part No. A B C D
“ mm “ mm “ mm “ mm lb kg
VSM75WN 5.8 147 6.0 152 2.75 70 0.8 20 10.7 4.9
VSM100WN 5.75 146 6.0 152 2.75 70 1.1 27 10.9 4.9
VSM150WN 5.75 146 6.0 152 3.4 87 1.6 40 12.3 5.6
VSM175WN 5.75 146 6.0 152 3.4 87 1.8 47 12.5 5.7
VSM200WN 5.75 146 6.0 152 3.4 87 2.1 52 11.9 5.4
VSM250WN 5.75 146 6.25 159 3.9 100 2.6 65 11.6 5.3

430 Specialized Wear Protection | Shrouds

Upper and Lower Weldments
Specialized Wear Protection

D C

1.469

A
E

UPPER AND LOWER INTERNAL WELDMENTS FOR VS385, VS450, VS500, AND VS550
Dimensions
Weight
Part No. A B C D E
“ mm “ mm “ mm “ mm “ mm lb kg
VSM100INT 5.75 146 6.0 152 2.0 51 1.0 25 4.0 102 8.5 3.9
VSM150INT 5.75 146 6.0 152 2.5 63 1.5 38 4.0 102 10.3 4.7
VSM200INT 5.75 146 6.0 152 3.0 76 2.0 51 4.0 102 11.5 5.2

1.469 DIA.

UPPER AND LOWER FLUSH MOUNT WELDMENT FOR VS385, VS450, VS500 AND VS550
Dimensions
Weight
Part No. A B
“ mm “ mm lb kg
VSMWN 4.5 114 3.0 76 6.0 4.9

Shrouds | Specialized Wear Protection 431

 Upper and Lower Flush Mount Weldments
Specialized Wear Protection

0.688 DIA.

UPPER FLUSH MOUNT WELDMENTS FOR VS410

Dimensions
Weight
Part No. A B
“ mm “ mm lb kg
VS410WNB 5.3 135 2.1 54 2.9 1.3

A C

LOWER FLUSH MOUNT WELDMENTS FOR VS410

Dimensions
Weight
Part No. A B C
“ mm “ mm “ mm lb kg
VS410WNA 3.0 76 2.4 61 2.0 51 3.0 1.4

432 Specialized Wear Protection | Shrouds

Fasteners and Extension
Specialized Wear Protection

FASTENERS

VSP2SL VSP3SL VSP3

Pin Pin Pin
0.3 lb / 0.1 kg 0.4 / 0.2 kg 0.4 lb / 0.2 kg
0.8 0.8 0.740 DIA.

3.1 4.0 3.6

Used with: VS410, VS181 upper, VS385 upper/lower, VS450 upper/lower

VSR3SL
Rubber Bushing
0.3 lb / 0.1 kg
1.25 1.5

1.5

0.8
Used with: VS500 upper/lower, VS550 upper/lower

VERTICAL SHROUD EXTENSION

VS450EXT
24.3 lb / 11.0 kg

2.63

0.78 DIA.

3.75
1.75

10.25
15.0
20.75
Note: The VS450EXT can be used to extend the VS385, VS480 and
VS500 shrouds. Multiple extensions can be “stacked” in order to
offer additional protection.

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 433

 Vertical Edge Protectors
Esco® Style Miscellaneous Wear Parts

VERTICAL EDGE PROTECTORS

ES4410HX ES5280HX ES6553HX

103.5 lb / 46.9 kg 44.5 lb / 20.2 kg 146.0 lb / 66.2 kg
Fastener: (2) ES4410P (pin) Fastener: (2) PDB31183#2HX (pin) Fastener: (2) PDB31183#2HX (pin)
(2) 8E0469W (snap ring) (2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring)
31.25 23.5 27.75

6.1 3.5
2.6
9.9
14.1 2.1
10.5
17.9 4.3 1.8 2.0
R40.0
13.5 3.2
29.75 3.3
22.5 9.0

PDE437232HX PDE437233HX PDE43723HX

440.0 lb / 199.6 kg 505.0 lb / 229.1 kg 338.0 lb / 153.3 kg
Fastener: (2) PDB31183#2HX (pin) Fastener: (2) PDB31183#2HX (pin) Fastener: (2) PDB31183#2HX (pin)
Optional Pin: (2) PDB31183#2LXH (pin, Long) Optional Pin: (2) PDB31183#2LXH (pin, Long) Optional Pin: (2) PDB31183#2LXH (pin, Long)
(2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring)
B 41.9 2.25
2.25 8.1
42.9
31.2˚ REF 4.0
13.2 5.6
10.6 14.1 5.25
3.9 13.0
3.9 4.9
14.9
6.6 19.0
B 24.3
6.4 1.8 DIA
7.7 14.9 13.9
6.6 5.5 10.5
5.0 REF
13.0˚

PDE52445HX PDE34295HX
240.0 lb / 108.9 kg 217.0 lb / 98.5 kg
Fastener: (2) PDB31183#3HX (pin) Fastener: (2) PDB31183#2HX (pin)
(2) 120KLKSRR (snap ring) (2) 120KLKSRR (snap ring
2.25
7.7 3.3
5.1 6.0 6.0

1.75 DIA.
11.9 11.9
10.0
34.8 6.0

3.5 4.0 14.9

26.9
1.8 32.6
2 Places

8.9

Note: Measurements are in inches.

434 Specialized Wear Protection | Shrouds

 Miscellaneous Vertical Shrouds
Specialized Wear Protection

CATERPILLAR® STYLE VERTICAL SHROUDS

1358246HX 1122494HX 8E3814HX

22.4 lbs / 10.2 kg 83.0 lb / 37.7 kg 145.0 lb / 65.8 kg
used on Cat 966 - 980 loaders used on Cat 375 excavator Fastens with (2) 8E4708P (pin)
fasteners 1359292P (2), 6Y9459W (2) fasteners 132-1008P (2), 132-0999W (2) & (2) 4T4707W (washer)
37.25 2.8
1.4

2.7
18.5

2.0
5.7 20.50 38.4 23.6
1.7 5.4
0.9 1.1
9.4 3.1

4.8

1250800HX 1359794HX
117.0 lb / 53.1 kg 103.0 lb / 46.8 kg
base for 125-00800HX
5.4 Fastener: (2) 8E4708P (pin)
D
D (2) 4T4707W (washer)
39.7 Ref.
23.6 4.5
2.2
8.5

5.9
1.4 2.6
23.7 5.4 1.3
11.8 (2 PLACES) 2.5
33.0
5.5˚ 5.5˚
2.4

KOMATSU STYLE VERTICAL SHROUDS

K3814 (PC1800)
149.0 lb / 67.6 kg
Fastener: (2) 8E4708P (pin)
(2) 4T4707W (washer)
2.8
1.4

5.4

38.4 26.4

7.7

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 435

 Miscellaneous Vertical Shrouds
Specialized Wear Protection

HENSLEY® WEAR SHROUDS

447AHX
53.2 lb / 24.1 kg
Vertical Wear Shroud
uses shroud base 446447
uses P447A pin & 447AR bushing
5.9
1.75 DIA.
2.9

3.2 8.5
30.5 2.4

C B

H G
F

E D A

RVS SHROUDS
Lower Dimensions
Part Blade Weight
Thickness A B C D E F G H Plow Bolt
No.
Assembly
“ mm “ mm “ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
VS25 1 25 1.1 25 2.75 69 13.5 342 1.5 37 5.5 139 3.8 98 5.75 146 2.4 61 AC10312 25.0 11.3
VS30 1.25 30 1.25 33 3.0 76 13.5 342 1.5 38 5.5 139 3.8 98 5.75 146 2.4 61 AC10400 25.0 11.3
VS40 1.5 40 1.6 42 3.6 92 18 457 2.0 50 7.3 185 4.9 124 7.1 180 3.3 84 AC10412 49.7 22.5
VS45 1.75 45 1.75 46 3.9 98 18.0 457 2.0 50 7.3 185 4.8 122 7.1 180 3.25 82 AC10412 55.0 24.9
VS50 2.0 50 2.1 50 4.1 104 22.5 571 2.5 63 9.1 231 6.0 152 8.9 225 4.1 103 AC10500 90.0 40.8
VS65 2.5 65 2.5 65 4.6 119 22.5 571 2.5 63 9.1 231 6.0 152 8.9 225 4.1 103 AC10512 98.0 44.5

Note: Measurements are in inches.

436 Specialized Wear Protection | Shrouds

Lip Shrouds for LHD Scoop Tram Buckets
Specialized Wear Protection

CAST ALLOY LIP SHROUDS FOR LHD SCOOP TRAM BUCKETS

185370AHX
187252HX 185380AHX
Center Shroud Intermediate Shroud
370.0 lb / 168.0 kg 143.0 lb / 64.9 kg
20.3

LINE
CUT
11.25
4.5

47.8 10.0
20.0 .75 DIA 22.50
3.0

BOTTOM VIEW
13.1

7˚ 1.6 3.4
0.6
3.6 4.0 1.6

ET10015LHX (LH Shown)

ET10015RHX (RH Opposite)
Corner Shroud
150.0 lb / 68.1 kg
14.9 3.0 1.6

7˚

4.0 R
14.0 1.1

2.3

11.7 1.75

49˚
13.0
1.6
0.75
2.9

19.4 3.1

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 437

 Lip Shrouds for LHD Scoop Tram Buckets
Specialized Wear Protection

CAST ALLOY LIP SHROUDS FOR LHD SCOOP TRAM BUCKETS - WELDING

NOTE: Read all instructions carefully before welding.

The material of the cast lip assembly is Hensley alloy #3, which has been heat-
treated to a hardness of approximately 477 Brinell. The alloy is a chrome/moly
steel with approximately 0.28% carbon. The material is weldable if the proper
precautions are followed.

Recommendations:
Use E7018 low hydrogen rod or E70 wire. Be sure the welding materials are
free of moisture.
Preheat to 350˚ - 500˚ F (175˚ - 257˚ C).
Interpass temperature should not exceed 500˚ F (260˚ C).
Start at the center of the blade and weld toward the edges of the bucket.
Use 2” (51mm) minimum tack welds on both sides.
Weld both sides alternately between passes.
Remove all slag subsequent to weld passes.
Post-heat the entire assembly uniformly to 350˚ - 400˚ F (176˚ - 204˚C) and

cover with a thermal blanket. This serves as stress relief and to temper
any martensite that may have formed during cooling from the weld. This is
important as the steel contains a significant amount of alloy.

438 Specialized Wear Protection | Shrouds

 CAT® Style Replacement Lip Shrouds for Dippers
Specialized Wear Protection

CATERPILLAR® STYLE LIP SHROUDS

E01400606HX E00840504HX
450.0 lb / 204.1 kg 303.0 lb / 137.4 kg
Used on models 7395 and 7495 Used on models 7395 and 7495
Fasteners: C11059202HX (C-Clamp) Fasteners: C11059202HX (C-Clamp)
C11059102HX (Wedge) C11059102HX (Wedge)
36.25
2.25

11.9 2.25 10.0

8.50 2.9
10.75

3.2 R 2.0
3.9 5.0
2.5 4.0 20˚ 2.1
6.5 13.6
6.3 2.5
4.5
1.25
2.9
16.8

5.25 18.75

E01400606MHX
406.0 lb / 184.2 kg
Used on models 7395 and 7495
Fasteners: C11059202HX (C-Clamp)
C11059102HX (Wedge)

6.4 8.1

1.8

2.5
4.8 9.9
8.8

2.2

4.6 5.4
18.0

20.25

CAT® and CATERPILLAR® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 439

 ESCO® Style Replacement LIP SHROUDS For Dippers
Specialized Wear Protection

ESCO® STYLE LIP SHROUDS

CE251824HX
(WH-8 Size)
264.4 lb / 119.9 kg
Fastener: 419CLTS (C-Clamp)
419WTW (Wedge)
Optional Fastener: R419SP (Spool)
R419EL (Wedge)

14.0
2.25 12.9 14.0
14.4

28.25
0.6 9.0
2.1

6.1

1.0
1.1 1.0
4.5 3.1
19.5

CE25183HHX CE25183HX
(HD WH-8 Size) (WH-8 Size)
203.0 lb / 92.1 kg 173.0 lb / 78.47 kg
Fastener: 419CLTS (C-Clamp) Fastener: 419CLTS (C-Clamp)
419WTW (Wedge) 419WTW (Wedge)
Optional Fastener: R419SP (Spool) Optional Fastener: R419SP (Spool)
R419EL (Wedge) R419EL (Wedge)

10.1 5.0 8.6 9.9

9.9 8.6 2.25 8.5 10.6

1.3
28.25
5.1 1.0
0.6 9.0
2.1
5.6
3.0
6.1

1.0
3.9
20.4 1.1 1.0
6.0 23.2 4.5 3.1
19.5

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

440 Specialized Wear Protection | Shrouds

 ESCO® Style Replacement LIP SHROUDS For Dippers
Specialized Wear Protection

ESCO® STYLE LIP SHROUDS (CONTINUED)

CE257592AHX CE257594AHX
(WH-10 Size) (WH-10 Size)
157.0 lb / 71.2 kg 242.5 lb / 110.0 kg
Fastener: 419CLTS (C-Clamp) Fastener: 419CLTS (C-Clamp)
419WTW (Wedge) 419WTW (Wedge)
Optional Fastener: R419SP (Spool) Optional Fastener: R419SP (Spool)
R419EL (Wedge) R419EL (Wedge)

2.3
6.6
7.25 8.25

2.3
4.3 31.75

7.7 21.0˚
1.9

9.0 16.75 5.4 4.3

5.2 5.3

6.1 2.9
31.8 6.1
16.75

CE25759AHX CE25759ASHX
(WH-10 Size) (WH-10 Size)
293.0 lb / 132.9 kg 327.0 lb / 148.3 kg
Fastener: 419CLTS (C-Clamp) Fastener: 419CLTS (C-Clamp)
419WTW (Wedge) 419WTW (Wedge)
Optional Fastener: R419SP (Spool) Optional Fastener: R419SP (Spool)
R419EL (Wedge) R419EL (Wedge)

11.1 11.0 10.0 10.7

11.0

24.1
21.1
24.1

10.0 10.7 5.2 5.3 10.0

4.3
0.9
2.75 2.75

6.1
7.7 21.1

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 441

 ESCO® Style Replacement LIP SHROUDS For Dippers
Specialized Wear Protection

ESCO® STYLE LIP SHROUDS (CONTINUED)

CE25759MHX CE25760MHX
(WH-10 Size) (WH-10 Size)
197.0 lb / 89.4 kg 107.0 lb / 48.5 kg
Fastener: 419CLTS (C-Clamp) Fastener: 419CLTS (C-Clamp)
419WTW (Wedge) 419WTW (Wedge)
Optional Fastener: R419SP (Spool) Optional Fastener: R419SP (Spool)
R419EL (Wedge) R419EL (Wedge)
1.5

4.75
10.5 11.1 6.5 6.1

28.1 6.1

24.1 13.0R

2.2
0.9 0.25 2.6 2.5
9.5
5.2 5.1 2.6 R 5.2 REF
9.2
3.0 R 4.3
4.3 1.5 1.8
1.8
4.0 4.0 4.8
4.0 4.0 21.6

CE25742HX
(WH-12 Size)
502.0 lb / 227.7 kg
Fastener: R4100SP (Spool)
R4100EL (Wedge)
Hammerless Fastener: H4100SP (Spool)
AH4100W (Wedge)

3.0 14.0

4.6 1.6

13.0 6.3 6.8 6.3 10.3

2.0

2.0
14.1
7.0 16.5

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

442 Specialized Wear Protection | Shrouds

 WING SHROUDS For Dippers
Specialized Wear Protection

AMSCO STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

47846HX 290237LHX (LH Shown)

Upper Wing Shroud 290238RHX (RH Opposite)
127.0 lb / 57.6 kg Lower Wing Shroud
(WH-8/10 Size) (WH-8/10 Size)
Fastener: 289572SP (Spool) 458.0 lb / 207.8 kg
289574W (Wedge) 486SPTS (Spool)
2.0 485WTW (Wedge)
11.6
1.25 5.9 26.6
1.2

7.75

8.8
6.25
11.9

18.5˚ 7.0
16.9 13.0
4.7

6.1
4.1
1.0 7.75

Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 443

 WING SHROUDS For Dippers
Specialized Wear Protection

BERKELEY STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

D04958HX D05111AHX
Upper Wing Shroud Wing Shroud
105.0 lb / 47.6 kg 118.0 lb / 53.5 kg
Fastener: D05124P Fastener: D05124P

3.9
1.0
8.8 10.0

13.0˚ 5.9
16.0
8.0 5.7

1.0
0.5
R2 0.3
10.25
6.6

10.6

D05111HDHX B06167HX
Center HD Lip Shroud Mid & Upper Corner
153.0 lb / 69.4 kg 210.0 lb / 95.3 kg
Fastener: D05124P Fastener: D05124P

10.1
4.4 13.1 10.9

9.75
13.5

14.0

4.8 10.3

9.8 9.75
11.8

B06165LHX (LH Shown)

B06165RHX (RH Opposite) D06183HX
Corner Shroud Outer Lip Shroud
193.0 lb / 87.5 kg 122.0 lb / 55.3 kg
Fastener: D05124P Fastener: D05124P

8.9 4.4
13.0

7.9
13.5
14.0 9.3

4.4
9.8

10.5 11.8 7.9

Note: Measurements are in inches.

444 Specialized Wear Protection | Shrouds

 Wing Shrouds FOR DIPPERS
Specialized Wear Protection

CATERPILLAR® STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

Used on models 7395 & 7495

E01200710RHX (RH Shown) E01401704LHX (LH Shown)

E01200810LHX (LH Opposite) E01401604RHX (RH Opposite)
Upper Wing Shroud Lower Wing Shroud
420.0 lb / 190.5 kg 334.0 lb / 151.5 kg
Hammer Type Fastener:C11053102HX (Spool) Hammer Type Fastener:C11053102HX (Spool)
C11053002HX (Wedge) C11053002HX (Wedge)
Hammerless Fastener: AH531SP (Spool) Hammerless Fastener: AH531SP (Spool)
H530W (Wedge) H530W (Wedge)
16.5 1.25 23.25
7.1 15.25
2.1
1.8

2.9 5.9
30.6
27.4 15.0
3.2
8.9
3.2 1.8
19˚ 8.5 2.6

1.75 9.75
2.1 5.8
5.9 9.4
18.1
19˚ 10.0
7.1 3.9

1.5 R 1.6
14.3

Used on models 7495HR

E02169601HX (RH Opposite) E02169501HX (LH Shown)

E02169701HX (LH Shown) E02169401HX (RH Opposite)
Upper Wing Shroud Heavy Lower Wing Shroud
309.0 lb / 140.2 kg 310.0 lb / 140.6 kg
Hammer Type Fastener: C11053102HX (Spool) Hammer Type Fastener: C11053102HX (Spool)
C11053002HX (Wedge) C11053002HX (Wedge)
Hammerless Fastener: AH531SP (Spool) Hammerless Fastener: AH531SP (Spool)
H530W (Wedge) H530W (Wedge)
22.75 1.2 24.9
1.5

16.0
16.0 7.9
6.5 8.1
3.4 7.9

9.2 11.7
5.9
9.0 3.9
9.4

CAT® and CATERPILLAR® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 445

 Wing Shrouds FOR DIPPERS
Specialized Wear Protection

CATERPILLAR® STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

Used on models 7495HR

E02169401SHX (RH Opposite)

E02169501SHX (LH Shown)
Heavy Lower Wing Shroud
419.0 lb / 190.1 kg
Hammer Type Fastener: C11053102HX (Spool)
C11053002HX (Wedge)
Hammerless Fastener: AH531SP (Spool)
H530W (Wedge)

2.5
25.6
1.5

16.0

11.7
7.0

CAT® and CATERPILLAR® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

446 Specialized Wear Protection | Shrouds

 Wing Shrouds FOR DIPPERS
Specialized Wear Protection

ESCO® STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

PDE30318HX PDE32721LHX (LH Shown)

Upper Wing Shroud PDE32721RHX (RH Opposite)
(WH-8 Size) Lower Wing Shroud
116.0 lb / 52.6 kg (WH-8 Size)
Hammer Type Fastener: 488SPTS (Spool) 143.0 lb / 64.9 kg
487WTW (Wedge) Hammer Type Fastener: 488SPTS (Spool)
Hammerless Fastener: AH488SP (Spool) 487WTW (Wedge)
H487W (Wedge) Hammerless Fastener: AH488SP (Spool)
H487W (Wedge)
1.9

14.75 7.0
11.9 2.75 12.8

1.75 3.5
15.3
1.25 20.6

4.1 6.5

6.6 4.2
1.9 1.1
1.25
11.75

PDE30318SHX PDE32721LSHX (LH Shown)

Upper Wing Shroud PDE32721RSHX (RH Opposite)
(WH-8 Size, Heavy Duty) Lower Wing Shroud
164.0 lb / 74.4 kg (WH-8 Size, Heavy Duty)
Hammer Type Fastener: 488SPTS (Spool) 193.0 lb / 87.5 kg
487WTW (Wedge) Hammer Type Fastener: 488SPTS (Spool)
Hammerless Fastener: AH488SP (Spool) 487WTW (Wedge)
H487W (Wedge) Hammerless Fastener: AH488SP (Spool)
H487W (Wedge)
3.0
0.5

14.75 10.9 2.75

12.4

1.75 2.3
16.5
1.3 23.5

4.1 6.6
7.0 4.2
1.9 1.2
1.75

11.75

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 447

 Wing Shrouds FOR DIPPERS
Specialized Wear Protection

ESCO® STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

PDD27246HX PDE32716RHX (RH Shown)

Upper Wing Shroud PDE32716LHX (LH Shown)
(WH-10 Size) Lower Wing Shroud
282.7 lb / 128.2 kg (WH-10 Size)
Hammer Type Fastener: 486 SPTS (Spool) 287.0 lb / 130.2 kg
485WTW (Wedge) Hammer Type Fastener: 486SPTS (Spool)
Hammerless Fastener: AH486SP (Spool) 485WTW (Wedge)
H485W (Wedge) Hammerless Fastener: AH486SP (Spool)
2.75 H485W (Wedge)
19.0
29.3
3.25

13.6
14.9 8.6

8.9
15˚ 45'

4.75
1.5 16.4
9.5
4.8 8.2

8.25

PDE32716R1HX (RH Shown) PDE32716LSHX (LH Shown)

PDE32716L1HX (LH Opposite) PDE32716RSHX (RH Opposite)
Lower Wing Shroud Lower Wing Shroud
(WH-10 Size) (WH-10 Size, Heavy Duty)
312.0 lb / 141.5 kg 394.0 lb / 178.7 kg
Hammer Type Fastener: 486SPTS (Spool) Hammer Type Fastener: 486SPTS (Spool)
485WTW (Wedge) 485WTW (Wedge)
Hammerless Fastener: AH486SP (Spool) Hammerless Fastener: AH486 (Spool)
H485W (Wedge) H485W (Wedge)
2.6 4.9
23.4
28.72
3.3
17.75

14.6
13.6
17.2
8.75

15.7 16.4
4.9
8.25 1.4

8.2

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

448 Specialized Wear Protection | Shrouds

 Wing Shrouds FOR DIPPERS
Specialized Wear Protection

ESCO® STYLE REPLACEMENT WING SHROUDS FOR DIPPERS

PDD27241HX PDE32741RHX
Upper Wing Shroud PDE32741LHX
(WH-12 Size) Lower Wing Shroud
335.0 lb / 152.0 kg (WH-12 Size)
Hammer Type B Fastener: R4100SP (Spool) 550.0 lb / 249.5 kg
R4100EL (Wedge) Hammer Type B Fastener: R4100SP (Spool)
Hammerless Fastener: AH4100SP (Spool) R4100EL (Wedge)
A4100W (Wedge) Hammerless Fastener: AH4100SP (Spool)
A4100W (Wedge)

7.0

11.75
9.25
13.75

10.75
6.6
10.8 35˚

1.0 14.25
6.6 10.8

5.6

9.25 7.0
11.75
7.0 11.75

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

Shrouds | Specialized Wear Protection 449

 5.2
SPECIALIZED WEAR PROTECTION
Sidecutters
 HENSLEY PROPRIETARY SIDECUTTERS
Specialized Wear Protection

BOLT PATTERN A

Strike - Off B312RH (RH Shown)

SCB220-SO B311LH (LH Opposite)
21.9 lb / 9.9 kg 29.8 lb / 13.5 kg
Uses (3) 1” diameter plow bolts Uses (4) 1” diameter plow bolts
2.1 45˚ 0.6 Additional cutting width
0.6 0.7 1.5” per side, 3” overall
0.4 0.3 4.5
10.5
2.3 6.6
2.1
3.25

13.4 3.25
1.1
16.0 2.1 6.5

1.3
2.3

12.6

Strike - Off B330RH (RH Shown)

SCB330-SO B331LH (LH Opposite)
33.0 lb / 15.0 kg 45.2 lb / 20.5 kg
Uses (3) 1” diameter plow bolts Uses (4) 1” diameter plow bolts
0.6 1.1 Additional cutting width
0.75
1.5” per side, 3” overall
2.1
0.4 2.6
3.1 0.1
4.5 3.25 3.25

1.9

1.1 6.1
18.2 6.5
15.2

4.5
1.8
11.75
0.7 1.1
15.4 2.0

Note: Measurements are in inches.

452 SPECIALIZED WEAR PROTECTION | Sidecutters

HENSLEY PROPRIETARY SIDECUTTERS
Specialized Wear Protection

BOLT PATTERN B

Strike - Off B102RH (RH Shown)

SCB410-SO B103LH (LH Opposite)
41.8 lb / 19.0 kg 59.2 lb / 26.9 kg
Uses (3) 1” diameter plow bolts Uses (4) 1” diameter plow bolts
3.3 Additional cutting width
45˚ 0.6
0.9
1.5” per side, 3” overall
2.9 45˚ 0.6 0.9
0.4 0.25 3.25
8.8
2.8 0.6
4.0 13.8
5.0

1.9 7.4
18.1 4.4 4.4
4.4
17.5
1.2

4.0
2.8

BOLT PATTERN C

Strike - Off
SCB500SO
75.5 lb / 34.2 kg
Uses (4) 1” diameter plow bolts

1.2

22.0 8.3 4.4 6.7

12.75
0.5 2.8 4.0 1.1

3.7 2.3
45.0˚ 0.8
8.8

Note: Measurements are in inches.

Sidecutters | SPECIALIZED WEAR PROTECTION 453

 Caterpillar Sidecutters
Specialized Wear Protection

CATERPILLAR® SIDECUTTERS

8J9825HXR (RH Shown) 8J9615HXR (RH Shown)

8J9826HXL (LH Opposite) 8J9614HXL (LH Opposite)
68.0 lb / 30.8 kg 49.0 lb / 22.2 kg
Uses (5) 1” diameter plow bolts Uses (3) 1” diameter plow bolts
Additional cutting Additional cutting width
width 3” per side, 6” overall. 2” per side, 4” overall.
(4.5” per side and 9” overall with (4” per side and 8” overall with
combination plate 4T6664PHX) combination plate 4T2886BHX)
2.0 2.0
2.0
1.1 2.0
2.0
2.0
2.0
4.0 2.0
2.0 2.0

15.9 12.5

2.0 4.0

12.6

16.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

454 SPECIALIZED WEAR PROTECTION | Sidecutters

 Esco Sidecutters
Specialized Wear Protection

ESCO® SIDECUTTERS

PDE34687HX PDE31329HX CE17748R3HX (RH Shown)

15.7 lb / 7.1 kg 30.7 lb / 16.8 kg CE17748L3HX (LH Opposite)
Uses (3) 7/8” diameter plow bolts. Uses (6) 7/8” diameter plow bolts. 38.2 lb / 17.3 kg
15.5
0.4 0.75 1.0 1.9
45˚
2.3
1.1 2.25 4.0
0.4
8.7 6.0
3.1
1.0 19.8
4.0 2.4
1.0
9.5
2.2
1.1 4.0
2.0 19.1 5.9 2.2
7.0
5.9 1.5
16.75 2.6
0.4
1.2

T2144AHX (RH Shown) T1157AHX (RH Shown)

T2143AHX (LH Opposite) T1156AHX (LH Opposite)
44.4 lb / 20.1 kg 59.5 lb / 27.0 kg
Uses (6) 7/8” diameter plow bolts Uses (6) 7/8” diameter plow bolts
Additional cutting width Additional cutting width
1” per side, 2” overall. 3” per side, 6” overall.
0.4
2.0 7.8
2.25 3.75
5.9 0.75
10.0 1.9 3.3 4.75
11.6 5.5
8.1
1.8 11.4
3.6 2.25 4.6
2.6

5.9 2.3 1.0 Dia.

20.25 6.1

9.4
12.6
17.75

Esco® and Super V® are registered trademarks of Esco Corp. Note: Measurements are in inches.

Sidecutters | SPECIALIZED WEAR PROTECTION 455

 Vertical Shrouds and Komatsu Sidecutters
Specialized Wear Protection

VERTICAL SHROUDS

ES5280HX
44.5 lb / 20.2 kg
23.5

3.5
2.6
10.5
1.8
13.5 3.2
22.5

KOMATSU SIDECUTTERS

E72959HX E72958RHX (RH Shown)

11.1 lb / 5.0 kg E72958LHX (LH Opposite)
4.7 21.4 lb / 9.7 kg
0.7
0.9 7.8
3.3
3.0
2.2 0.6
6.5
1.4

3.1 1.0
3.0
9.5
13.6 0.9 2.0

3.2

0.5
18.2 1.8

Note: Measurements are in inches.

456 SPECIALIZED WEAR PROTECTION | Sidecutters

 plow bolts
Specialized Wear Protection

PLOW BOLTS
Plow Bolt Assemblies* Dimensions
W/Hex Cone Bolt Threads
w/Hex Nut Stock No. Stock No. Bolt Length
Nut Diameter per Inch
A58212 75-1110 - - 5/8” 11 2 1/2”
A58234 75-1120 - - 5/8” 11 2 3/4”
A58300 75-1130 - - 5/8” 11 3”
A58312 75-1140 - - 5/8” 11 3 1/2”
A34212 75-1200 - - 3/4” 10 2 1/2”
A34234 75-1210 - - 3/4” 10 2 3/4”
A34300 75-1220 - - 3/4” 10 3”
A34314 75-1230 - - 3/4” 10 3 1/4”
A34312 75-1240 - - 3/4” 10 3 1/2”
A34334 75-1250 - - 3/4” 10 3 3/4”
A34400 75-1260 - - 3/4” 10 4”
A78300 75-1300 - - 7/8” 9 3”
A78314 75-1310 - - 7/8” 9 3 1/4”
A78312 75-1320 - - 7/8” 9 3 1/2”
A78334 75-1330 - - 7/8” 9 3 3/4”
A78400 75-1340 - - 7/8” 9 4”
A78412 75-1350 - - 7/8” 9 4 1/2”
A10212J** 75-1490 - - 1.0” 8 2 1/2”
A10300 75-1400 AC10300 72-2400 1.0” 8 3”
A10314 75-1410 - - 1.0” 8 3 1/4”
A10312 75-1420 AC10312 75-2420 1.0” 8 3 1/2”
A10334 75-1430 - - 1.0” 8 3 3/4”
A10400 75-1440 AC10400 75-2440 1.0” 8 4”
A10412 75-1450 - - 1.0” 8 4 1/2”
A10500 75-1460 - - 1.0” 8 5”

*Plow Bolt Assembly consists of Plow Bolt with Nut.

**Comes w/Hex Jam nut

Sidecutters | SPECIALIZED WEAR PROTECTION 457

 5.3
SPECIALIZED WEAR PROTECTION
Wear Runners

Please refer to the Welding section for welding and installation of Wear Runners
 Bolt-On Wear Runners
Miscellaneous Wear Parts

A
D D E

C C
B
Flat Tapered
F

BOLT-ON WEAR RUNNERS

Dimensions
Weight Fastener
Part Number Type A B C D E F Base
Assembly
" mm " mm " mm " mm " mm " mm lb kg
B8X8WR175 Flat 8.0 203 8.0 203 1.75 44 0.75 19 - - - - 20.0 9.1 8X8B 58125BCRNF
B10X8WR175 Flat 10.0 254 8.0 203 1.75 44 0.75 19 - - - - 25.5 11.6 10X8B 58125BCRNF
B10X7WRS Flat 10.0 254 7.0 178 2.9 75 1.25 32 - - - - 35.5 16.1 10X7B 58125BCRNF
B10X10WR275 Flat 10.0 254 10.0 254 2.75 70 1.0 25 - - - - 40.0 18.1 10X10B 115BLN
B12X9WR Flat 12.0 305 9.0 229 3.0 76 1.25 32 - - - - 49.0 22.2 12X9B 115BLN
B12X9WR4 Flat 12.0 305 9.0 229 4.0 102 2.25 57 - - - - 73.0 33.1 12X9B 115BLN
B12X12WR Flat 12.0 305 12.0 305 2.9 75 1.1 29 - - - - 71.8 32.6 12X12B 115BLN
B14X9WR275T Tapered 14.0 356 9.0 229 2.75 70 1.0 25 3.0 76 1.25 32 52.5 23.8 12X9B 115BLN
B14X9WR4T Tapered 14.0 356 9.0 229 3.9 100 1.9 49 2.75 70 1.25 32 94.3 42.8 12X9B 115BLN
B14X10WR275T Tapered 14.0 356 10.0 254 2.75 70 1.0 25 3.0 76 1.25 32 58.0 26.3 12X10B 115BLN
B14X10WR4T Tapered 14.0 356 10.0 254 3.9 100 1.9 49 2.75 70 1.25 32 97.8 44.4 12X10B 115BLN
B16X10WR3T Tapered 16.0 406 10.0 254 2.9 75 1.2 30 4.8 121 0.75 19 74.5 33.8 12X10B 115BLN
AB16X10WR3TL
Tapered 16.0 406 10.0 254 2.9 75 1.2 30 4.8 121 0.75 19 74.5 33.8 12X10B 115BLN
(w / bimetallic)

*Note: Two bolts and nuts required for each wear runner.

BOLT-ON WEAR RUNNER AND ASSEMBLIES

AB16X10WR3TL 115BLN 58125BCRNF

Tapered with Bimetallic Fine Thread Coarse Thread
1.0
.63
1.50 1.0
10.0 .50 1.25 .63 .53
.88 .25

1.50
1.1

TORQUE SPECIFICATIONS
2.9 Bolt Assembly Description FT. LBS. FT. LBS. ±
0.25 1" X 1-1/2" flat head bolt
ALL CHOCKY BARS CB40N 115BLN 680 90
0.25 w/ crimp nut (fine thread)
5/8" X 1-1/4" flat head bolt
58125BCRNF 190 30
w/ coarse thread

16.0

Note: Measurements are in inches.

460 SPECIALIZED WEAR PROTECTION | Wear Runners

Bolt-On Wear Runners
Miscellaneous Wear Parts

A C

WEAR RUNNER BASE

Dimensions
Weight
Part Number A B C
" mm " mm " mm lb kg
8X8B 6.9 175.0 6.9 175 0.9 23 6.4 2.9
10X7B 8.4 213 5.4 137 1.8 46 11.0 5.0
10X8B 8.9 225.0 6.9 175 0.9 23 10.2 4.6
10X10B 10.0 254.0 10.0 254 1.75 44 24.0 10.9
12X9B 12.0 305.0 9.0 229 1.75 44 22.0 9.9
12X10B 12.0 305.0 10.0 254 1.75 44 28.0 12.7
12X12B 10.4 263.0 10.4 263 1.8 46 36.4 16.5

STANDARD FLAT HEAD BOLT/NUT ASSEMBLIES

Assembly Number Description
5/8" X 1-1/4" flat head bolt w/ crimp nut
58125BCRNF
(fine thread)
1" X 1-1/2" flat head bolt w/ crimp nut
115BLN
(fine thread)

OPTIONAL PARTS & ASSEMBLIES

Assembly or
Description
Part Number
1X112FB 1" x 1-1/2" flat head bolt coarse thread
1FN Cone nut, coarse thread
1FLN Cone lock nut, fine thread used w/ part number 115BLN
1X2FFB 1" x 2" flat head bolt w/ fine thread

Note: all bolts are grade 8

Wear Runners | SPECIALIZED WEAR PROTECTION 461

 5.4
SPECIALIZED WEAR PROTECTION
Top Covers
 Top Covers
Caterpillar® Style

CATERPILLAR STYLE TOP COVERS

Cast Bolt-on Segments Cast Top Cover Plates
Machine No. of Plow Bolt
Model Holes Center Assemblies
Center (Straight) Right-hand Left-hand Right-hand Left-hand
(Straight)
980B 4T3015NRHX 4T7139NRHX 4T7140NRHX 2 4T3015TC 4T7139TC 4T7140TC AC114600TC
1167460CHX 1167461RHX 1167462LHX 3 AC114600TC
980F,G 1957180HX 1957181HX 1957182HX
9W5734NRHX 9W5737NRHX 9W5730NRHX 3 AC114600TC
980G,
1167460CHX 1167461RHX 1167462LHX 3 1957180HX 1957181HX 1957182HX AC114600TC
988B
988, 988B 1167460CHX 1167461RHX 1167462LHX 3 1957180HX 1957181HX 1957182HX AC114600TC
9W5734NRHX 9W5737NRHX 9W5730NRHX 3 AC114600TC
988F 1099080NRHX 1099081NRHX 1099082NRHX 3 1957180HX 1957181HX 1957182HX AC114600TC
1167460CHX 1167461RHX 1167462LHX 3 AC114600TC
2571782HX 2571783HX 2571784HX 4 2571778HX 2571779HX 2571780HX AC114700TC
988H
2642090HX 2642091HX 2642092HX 4 2642096HX 2642097HX 2642098HX AC114700TC
4T6760NRHX 4T6761NRHX 4T6762NRHX
988G, 990 4 1957096HX 1957097HX 1957098HX AC114700TC
4T6760NRHHX 4T6761NRHHX 4T6762NRHHX
992 4T6760NRHX 4T6761NRHX 4T6762NRHX
992B, 4T6760NRHHX 4T6761NRHHX 4T6762NRHHX 4 1957096HX 1957097HX 1957098HX AC114700TC
C,D,G 1092675NRHX 1092676NRHX 1092677NRHX

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

464 SPECIALIZED WEAR PROTECTION Top Covers | Wear Runners
 Top Covers
Caterpillar® Style

CENTER (STRAIGHT) TOP COVERS

4T3015TC 1957180HX
17.5 lb / 7.9 kg 27.8 lb / 12.6 kg
4.6
0.9 1.4

23˚
1.1
6.75 13.5

10.1 5.25
0.9

2.5
1.3
22.5˚
4.75
7.4 7.75

2571778HX 1957096HX
36.8 lb. / 16.7 kg 49.5 lb / 22.5 kg

1.4

1.4

16.0 10.6
16.0 3.3 10.0 3.5

25.0˚ 1.1
1.1

3.1
3.5 0.9 3.1
1.2 22.5˚
5.9 6.1
9.75
9.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Top Covers 465

 Top Covers
Caterpillar Style

CORNER TOP COVERS

4T7139TC (RH Shown) 195-7181HX (RH Shown)

4T7140TC (LH Opposite) 195-7182HX (LH Opposite)
21.3 lb / 9.7 kg 29.5 lb / 13.4 kg
4.6 0.9
1.4

23˚
1.1

6.75
13.9
11.6
5.1
5.3

12.0
15.0˚
0.9

2.5
2.3
22.5˚ 4.75
7.4 7.75

257-1779HX (RH Shown) 195-7097HX (RH Shown)

257-1780HX (LH Opposite) 195-7098HX (LH Opposite)
38.4 lb / 17.4 kg 53.5 lb / 24.3 kg
1.4

3.3
1.4

16.0 3.9 11.8

3.3
16.6 17.4

3.3 15.0˚
15.0˚
1.1
3.5
0.9
2.1 3.1
25˚ 3.1
7.4 6.1
22.5˚
9.75 9.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

466 SPECIALIZED WEAR PROTECTION Top Covers | Wear Runners

 Top Covers
Komatsu Style

KOMATSU STYLE TOP COVERS

Cast Bolt-on Segments Cast Top Cover Plates
Machine No. of Plow Bolt
Model Holes Center Assemblies
Center (Straight) Right-hand Left-hand Right-hand Left-hand
(Straight)
WA500 425838A110NR 425838A110RNR 425838A110LNR 2 WA500TPC WA500TPR WA500TPL AC10500
MS600CNRH MS600RNRH MS600LNRH
WA600 (1.87”) (1.87”) (1.87”)
3 WA600TCC WA600TCR WA600TCL AC114600TC
(2.5” lip) WA600CNR WA600RNR WA600LNR
(2.3”) (2.3”) (2.3”)
WA700
WA700CNR WA700RNR WA700LNL 4 WA700TCC WA700TCR WA700TCL AC114600TC
(2.5” lip)
WA800
WA800CNR WA800TCR WA800TCL 4 WA800TCC WA800TCR WA800TCL AC114612TC
(3” lip)
WA900 WA800CNR WA800TCR WA800TCL 4 WA800TCC WA800TCR WA800TCL AC114612TC

CENTER (STRAIGHT) TOP COVERS

WA500TPC WA600TCC
22.4 lb / 10.2 kg 33.5 lb / 15.2 kg
12.25

3.6 1.4

11.2 3.9 B
1.25 0.9

8.8
1.4
30.0˚

30.0˚ 2.9
1.25
13.0

0.9
0.6 3.6
6.5 0.9

8.0

Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Top Covers 467

 Top Covers
Komatsu Style

CENTER (STRAIGHT) TOP COVERS

WA700TCC WA800TCC
36.7 lb / 16.6 kg 43.0 lb / 19.5 kg
10.1 2.5

3.4
1.4
3.4
3.6
3.4 15.1 16.4

30.0˚ 3.4
1.1 2.9
1.25 4 Places

1.94 9.9

15.0 2.5
2.5
8.6 30.0˚ (4 Places)
2.1 1.4
(4 Places)

CORNER TOP COVERS

WA500TPR (RH Shown) WA600TCR (RH Shown)

WA500TPL (LH Oppposite) WA600TCL (LH Oppposite)
23.0 lb / 10.4 kg 36.5 lb / 16.6 kg

12.25

11.2 1.4

3.9 B 30.0˚ 0.9

14.0˚ 1.25 REF.

8.6

15.0˚
2.7
1.4 3.6
30.0˚
1.25
13.0
3.6 0.9
0.6
6.5 0.9
8.0

Note: Measurements are in inches.

468 SPECIALIZED WEAR PROTECTION Top Covers | Wear Runners

Top Covers
Komatsu Style

CORNER TOP COVERS

WA700TCR (RH Shown) WA800TCR (RH Shown)

WA700TCL (LH Oppposite) WA800TCL (LH Oppposite)
37.2 lb / 16.9 kg 46.5 lb / 21.1 kg
3.1
15.0
12.0˚ 1.4

3.4

3.4
1.25 30.0˚ 2.9
1.1 15.8 3.4
8.6 17.0 81.0˚
0.3

15.0˚

9.9 0.3
3.5 3.1
2.5
1.7 30.0˚
1.4
3.5˚ 3.6

2.1

Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Top Covers 469

 5.5
SPECIALIZED WEAR PROTECTION
Segments
 Bolt-ON Segments for loaders
Caterpillar® Style

HALF ARROW BOLT-ON EDGES FOR CAT LOADERS

Model Part No. Qty
1U0593NRHX 3
3G6395RNRHX 1
966 D, E, F, 970, 970F (119.5”)
3G6395LNRHX 1
A114412 12
1006668NRHX 3
3G6395RNRHX 1
970, 970F (126”)
3G6395LNRHX 1
A114412 12
1U0762NRHX 3
980 F, C (130.75”) 1U0761NRHX 2
A114412 12
1U0762NRLT 3
980 F, C (light version) 1U0761NRHX 2
A114412 12
1099212NRHX 3
980F, G (134”) 1U0761NRHX 2
A114412 10
1099212NRLT 3
980F, G (light version) 1U0761NRHX 2
A114412 10
1U0761NR2HX 2
988F, G (145.2”)
A114412 12

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

472 SPECIALIZED WEAR PROTECTION Segments | Wear Runners
 Bolt-ON Segments for loaders
Caterpillar® Style

D
D E F
E F A
A

B
B C C

Type 1 Type 2
(Center) (RH Shown, LH Opposite)

BOLT-ON HALF ARROW SEGMENT DETAILS

Dimensions
Part No. Type A B C D
" mm " mm " mm " mm
1006666NRHX 1 12.25 311 11.6 294 8.0 203 3.9 98
1099019NRHX 1 13.1 333 12.5 318 7.25 184 4.1 103
1321037NRHX 1 9.9 252 10.4 263 7.7 195 3.2 80
1359544HX* 1 15.75 400 11.8 300 4.75 121 5.0 127
1359545HX*
& 2 15.75 400 12.0 305 7.6 194 5.0 127
1359546HX*
4T3015NRHX 1 12.6 319 10.1 257 5.3 135 4.75 121
4T6692NRHX 1 10.25 261 7.75 197 4.9 125 3.2 81
4T6693NRHX 1 10.25 261 8.5 216 5.5 140 3.2 81
4T6694NRHX 1 10.25 261 9.0 229 6.1 156 3.2 81
4T6696NRHX 1 12.6 319 7.6 192 3.6 90 3.9 100
4T6697NRHX 1 12.6 319 8.4 213 4.75 121 4.75 121
4T6698NRHX 1 12.25 311 9.5 241 5.5 140 3.9 98
4T6699NRHX 1 12.25 311 10.6 270 7.1 179 3.9 98
4T6700NRHX 1 12.3 313 11.4 289 6.3 289 3.9 98
4T7139NRHX
& 2 12.6 319 12.0 305 5.3 135 4.75 121
4T7140NRHX
4T9123NRHX
& 2 12.6 319 10.6 268 5.75 146 4.75 121
4T9124NRHX

*These segments have rounded noses rather than pointed as shown in the illustrations.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 473
 Bolt-ON Segments for loaders
Caterpillar® Style

D
D E F
E F A
A

B
B C C

Type 1 Type 2
(Center) (RH Shown, LH Opposite)

BOLT-ON HALF ARROW SEGMENT DETAILS (CONTINUED)

Dimensions Plow Bolts
Weight
Part No. E F Size
Assy. No. Qty.
" mm " mm lb kg "
1006666NRHX 2.5 64 1.6 41 44.0 19.9 1 1/4 x 4 1/2 A114412 2
1099019NRHX 2.6 67 1.6 41 58.0 26.3 1 1/4 x 4 1/2 A114412 2
1321037NRHX 2.0 25 1.1 29 25.0 11.3 1x3 A10300 2
1359544HX 2.8 71 1.75 44 76.6 34.7 1 1/4 x 3 1/4 n/a 2
1359545HX
& 2.8 71 1.75 44 78.6 35.7 1 1/4 x 3 1/4 n/a 2
1359546HX
4T3015NRHX 2.5 64 1.6 41 40.0 18.1 1 1/4 x 4 A114400 2
4T6692NRHX 2.1 54 1.5 38 23.5 10.7 1x3 A10300 2
4T6693NRHX 2.1 54 1.5 38 26.0 11.8 1x3 A10300 2
4T6694NRHX 2.1 54 1.5 38 27.1 12.3 1x3 A10300 2
4T6696NRHX 2.5 63 1.6 41 30.3 13.8 1 1/4 x 3 A114300 2
4T6697NRHX 2.5 64 1.6 41 33.9 15.4 1 1/4 x 4 A114400 2
4T6698NRHX 2.5 64 1.6 41 35.5 16.1 1 1/4 x 4 A114400 2
4T6699NRHX 2.5 64 1.6 41 42.5 19.3 1 1/4 x 4 A114400 2
4T6700NRHX 2.5 64 1.6 41 46.0 20.9 1 1/4 x 4 A114400 2
4T7139NRHX
& 2.5 64 1.6 41 46.1 ea. 20.9 ea. 1 1/4 x 4 A114400 2
4T7140NRHX
4T9123NRHX
& 2.5 64 1.6 41 45.2 ea. 20.5 ea. 1 1/4 x 4 A114400 2
4T9124NRHX

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

474 SPECIALIZED WEAR PROTECTION Segments | Wear Runners
 Bolt-ON Segments for loaders
Caterpillar® Style

BOLT-ON HALF ARROW SEGMENT DETAILS

4T6762NRHX (LH Shown) 4T6762NRHHX (LH Shown)

4T6761NRHX (RH Opposite) 4T6760NRHHX (Center) 4T6761NRHHX (RH Opposite)
175.0 lb / 79.3 kg ea. 179.0 lb / 81.2 kg 195.0 lb / 88.5 kg
Requires (4) 1 1/4 x 4 Plow Bolts* Requires (4) 1 1/4 x 4 Plow Bolts* Requires (4) 1 1/4 x 4 Plow Bolts*
7.0
3.75 2.4 2.0
3.6 2.4
7.0 6.8 1.3 4.4 21.5
7.6 7.75
6.3 16.4 3.6

3.8 3.6
3.8 17.25 3.8
2.4
3.8
7.25 13.75
17.25
15˚
2.4
1.3 Dia.
15˚ 4.0 7.0 15˚

1092677NRHX (LH Shown)

1092675NRHX (Center) 1092676NRHX (RH Opposite)
246.0 lb / 111.6 kg 268.0 lb / 121.7 kg
Requires (4) 1 1/4 x 4 1/2 Plow Bolts** Requires (4) 1 1/4 x 4 1/2 Plow Bolts**

3.5
4.0
3.5 16.4
4.0
3.5 4.0
17.5

1.4 15˚
1.4
1.75
.9 1.75
3.3
.9
3.25
7.1 7.1
7.25 14.25 7.25 14.25

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 475

 Bolt-ON Segments for loaders
Caterpillar® Style

E F E F
D D
A A

B
C C
B C
C

Type 1 Type 2
(Center) (RH Shown, LH Opposite)

BOLT-ON HALF ARROW SEGMENT DETAILS

Dimensions Plow Bolts
Weight
Part No. Type A B C D E F Size
Assy. No. Qty.
" mm " mm " mm " mm " mm " mm lb kg "
1099080NRHX 1 15.6 397 13.5 343 3.4 86 5.4 136 2.75 70 1.75 44 83.0 37.6 1 1/4 x 4 A114-400 3
1099081NRHX
& 2 15.6 397 13.5 343 3.4 86 5.4 136 2.75 70 1.75 44 86.0 39.0 1 1/4 x 4 A114-400 3
1099082NRHX
9W5734NRHX 1 15.6 397 12.25 311 3.4 86 5.4 137 2.75 70 1.75 44 64.0 29.0 1 1/4 x 4 A114-400 3
9W5730NRHX
& 2 15.6 397 12.7 322 3.4 86 5.4 137 2.75 70 1.75 44 68.0 30.8 1 1/4 x 4 A114-400 3
9W5737NRHX

BOLT-ON HALF ARROW SEGMENT DETAILS

1167462LHX (LH Shown)

1167460CHX (Center) 1167461RHX (RH Opposite) 4T6760NRHX (Center)
75.5 lb / 34.2 kg 75.5 lb / 34.2 kg ea. 168.0 lb / 76.2 kg
Requires (3) 1 1/4 x 4 Plow Bolts* Requires (3) 1 1/4 x 4 Plow Bolts* Requires (4) 1 1/4 x 4 Plow Bolts*

2.9
3.75 2.4
3.4 3.2
7.0 1.3
12.25 5.4 13.75
3.4 1.3 Squ.
3.3
12.25

3.5
5.5 11.0
1.75 5.5
3.5 16.4
2.75 2.75
1.75 3.5
11.0 11.0
16.6 16.7

*Plow bolt assembly Part No. A114400

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

476 SPECIALIZED WEAR PROTECTION Segments | Wear Runners

 Bolt-ON Segments for loaders
Caterpillar® Style

BOLT-ON HALF ARROW SEGMENT DETAILS

1099080HCG 1099081HCG
101.0 lb / 45.8 kg 106.0 lb / 48.1 kg
1.4 1.4
SQ

3.3 15.0˚ 6.7

13.5 6.7
3.3
13.5

10.8
10.8 1.2
1.2 5.5
5.5 0.5
.531

1.9 1.9
16.5 16.5

1099019NRH-HX 1324715NRHX
87.0 lb / 39.5 kg 42.9 lb / 19.5 kg
1.4 1.1
SQ.

10.9 8.2
12.5 7.25

4.1
1.0 3.2

2.3
1.6

0.4 5.1 9.1 4.1 7.9

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 477

 Bolt-ON Segments for loaders
Caterpillar® Style

BOLT-ON SEGMENTS FOR CATERPILLAR 994 LOADER

1031833NRHX* 1031835NRHX* (LH Shown) 1099033NRSHX*

Center 1031834NRHX* (RH Opposite) Center
294.0 lb / 133.5 kg 294.0 lb / 133.5 kg 372.0 lb / 168.9 kg
2.4
3.25 1.9
3.25 3.4

10.3 3.4
5.9 10.6 16.7 20.5
6.25 3.4
17.0
3.4
15˚
3.3 3.3
3.3 3.3 1.4
17.3 17.4
3.3 3.3 2.1
1.4
3.3 3.3 3.1

1.3 4.0 10.7

1.3 7.75 17.25

1099033NRHX* 1176806NRHX* (LH Shown) 1176806NRSHX* (LH Shown)

Center 1176805NRHX* (RH Opposite) 1176805NRSHX* (RH Shown)
443.0 lb / 201.1 kg 312.0 lb / 141.6 kg 379.0 lb / 172.1 kg
1.4
2.5 1.9 1.6 2.5 1.9 4.0
3.0 3.0
3.4 20.5
1.6 7.25 10.7 12.1 3.4
17.25 5.5 18.75
7.75 3.4
3.4
1.3 Squ. 15˚
3.4
3.4 17.4
24.75 3.4 4.0
3.4 11.2
3.4 5˚ 45’
3.4 17.8
3.4 2.1 1.1
1.4 5.25
3.4
3.1
1.3 Squ. 25.3

*Each Segment Requires (5) 1 1/4” x 4” Plow Bolts.

Plow Bolt Assembly No. A114400

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

478 SPECIALIZED WEAR PROTECTION Segments | Wear Runners

 Modulok Parts for loaders
Caterpillar® Style

A B A B

E E
F
C D F
C D
Type 1 Type 2
(Center) (RH Shown, LH Opposite)

MODULOK EDGE SEGMENTS

Dimensions
Weight
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
9J4429HX 1 9.0 229 11.5 292 3.7 94 2.6 65 3.4 86 0.7 17 29.6 13.4
8J8222HX(RH)
& 2 10.2 259 13.0 330 3.5 89 2.75 70 3.25 83 0.7 17 35 ea. 15.9 ea.
8J8223HX(LH)
9U9332CHX 1 9.0 229 11.5 292 4.9 124 3.1 78 3.0 76 1.5 38 39 17.7
9U9333LHX
40.7
& 2 10.5 267 13.0 330 4.0 102 3.25 83 3.1 79 1.5 38 18.4 ea.
ea.
9U9334RHX
9U9664CHX 1 11.5 292 14.0 356 4.7 119 3.1 78 2.7 68 1.5 38 46.5 21.1
1U0869HX 1 15.9 403 18.5 470 3.4 87 3.8 97 3.6 90 0.75 19 63.3 28.7
1029681LHX
& 2 16.0 406 18.6 473 6.0 152 3.0 76 3.1 79 1.25 32 72 32.7
1029680RHX
8J3962HX 1 13.1 333 15.5 394 4.8 122 3.1 78 3.0 76 1.5 38 57.3 25.9
9J9973HX (RH)
53.2
& 2 14.3 364 17.1 433 4.6 116 2.3 135 3.1 79 0.9 22 24.1 ea.
ea.
9J9974HX (LH)
8E9514HX 1 15.75 400 18.4 467 5.5 140 2.6 65 3.4 86 1.75 44 83 37.6
8E9516HXL
& 2 14.25 362 17.1 433 5.0 127 2.6 67 3.1 79 1.75 44 69 ea. 31.3 ea.
8E9515HXR

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 479
 Modulok Style Wear Parts for Loaders
Caterpillar® Style

EDGE SEGMENTS

1093141HX 1093138HX
313.0 lb / 142.0 kg 281.0 lb / 127.5 kg

14.9 19.1
17.5 21.4

5.25

22˚ 30’ 1.4 4.0

10.0 7.5
1.1 3.9
.4
4.4
9.9 7.5
3.9

1093140HX (LH Shown)

1093139HX (RH Opposite) 1130311HX
293.0 lb / 132.9 kg 459.0 lb / 208.2 kg

15.1 15˚ 19.25 22.25 26.25

5.25
22˚30’ 22˚ 30’
1.4 4.0 1.4 4.5
1.1 1.2
.4 3.9 4.0

9.9 7.4
9.4 7.5

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

480 SPECIALIZED WEAR PROTECTION Segments | Wear Runners

Bolt-On Edges for Loaders
Komatsu Style

HALF ARROW BOLT-ON EDGES FOR KOMATSU LOADERS

Model Part No. Qty
4218151211CNR 1
4218151211RCNR 1
WA 450-3 & WA 470 4218151211LCNR 1
4218151221NR 2
A10312 18

WA 500-1 S/N 20001-UP 4258151320NRHX 2

A10400 xx
4258151510CNRHX 1
4258151510RLNRHX 2
WA 500-3
4258151520NRHX 2
A10400 16
4268151130NRHX 2
WA 600-1, WA600-3
A138400 20

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 481

 Bolt-On Segments For Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS

425838A110RNR (WA500) (RH Shown)

425838A110NR (WA500) 425838A110LNR (WA500) (LH Opposite)
44.5 lb / 20.2 kg 54.0 lb / 24.5 kg
Requires (2) A114400 plow bolt assemblies each Requires (2) A114400 plow bolt assemblies each
3.9
3.6

11.2

3.9
14.0˚

11.5

1.4
11.2
5.1
1.5
2.5
5.1 2.5

1.5 4.9

13.75
13.75 8.9

MS600RNR (WA600) (RH Opposite)

MS600CNR (WA600) MS600LNR (WA600) (LH Shown)
86.5 lb / 39.0 kg 87.0 lb / 39.5 kg
Requires (3) A114400 plow bolt assemblies each Requires (3) A114400 plow bolt assemblies each
Use with RP1 teeth Use with RP1 teeth
6.4

3.6

13.6
3.5
13.0 12.25

3.5
5.0 3.6

1.4
1.0

11.0 6.4
2.9 1.9
1.9

2.75
11.0
16.25 16.25

Note: Measurements are in inches.

482 SPECIALIZED WEAR PROTECTION Segments | Wear Runners

 Bolt-On Segments For Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS (CONTINUED)

MS600RNRH (WA600) (RH Shown)

MS600CNRH (WA600) MS600LNRH (WA600) (LH Opposite)
117.5 lb / 53.3 kg 122.5 lb / 55.6 kg
Requires (3) A114-400 plow bolt assemblies each Requires (3) A114-400 plow bolt assemblies each
Use with RP2 teeth Use with RP2 teeth
12.1 6.4 3.0

12.1 3.6
[2 Places]
6.4 17.1

Section B-B
13.0

15˚
1.4
13.0
1.4 30˚
[square 31.0˚
0.3
3 places]
3.0 SECTION A-A

3.6 17.2

WA700RNR (WA700) (RH Shown)

WA700CNR (WA700) WA700LNR (WA700) (LH Opposite)
163.0 lb / 74.0 kg 167.0 lb / 75.8 kg
Requires (4) A114-412 plow bolt assemblies each Requires (4) A114-412 plow bolt assemblies each
21.5 1.4 1.9 B
[4 places] 21.8 1.9
2.2
[4 places]
81.0˚
[4 places] A
A A A 16.1
15.4
81.0˚
3.4 [4 Places]
16.4 3.4 [3 Places]
[3 places]
17.0
2.2
Section B-B [4 places] 1.4
B Section B-B
[square 4
places]
4.4 15.0˚
4.25 7.5

3.25 Section A-A 3.25

Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 483

 Bolt-On Segments For Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS (CONTINUED)

WA480CNR (WA480) WA480RLNR (WA480)

36.9 lb / 18.0 kg 39.6 lb / 21.1 kg
Requires (2) A10-300 plow bolt assemblies Requires (2) A10-300 plow bolt assemblies
1.1 1.1
0.8

9.1 3.2 7.4 3.2

4.2
0.9
4.2 0.9

0.4 0.4 1.8

8.25 1.8 8.25
13.25 13.25

WA600RNR (WA600) (RH Shown)

WA600CNR (WA600) WA600LNR (WA600) (LH Opposite)
103.0 lb / 46.7 kg 104.0 lb / 47.2 kg
Uses (3) AC114-512 plow bolt assemblies Uses (3) AC114-512 plow bolt assemblies
2.63
3.50
3.63

13.0 7.25 12.25

1.4

13.0
11.0
6.4
3.94
6.38
3.3 2.3
2.31
11.0
0.25 16.25 16.25

Note: Measurements are in inches.

484 SPECIALIZED WEAR PROTECTION Segments | Wear Runners

 Bolt-On Segments For Loaders
Komatsu Style

CAST HALF ARROW BOLT-ON SEGMENTS (CONTINUED)

WA600RNR76 (WA600) (RH Shown)

WA600CNR76 (WA600) WA600LNR76 (WA600) (LH Opposite)
142.0 lb / 64.5 kg 148.0 lb / 67.2 kg
Uses (3) AC114-512 plow bolt assemblies Uses (3) AC114-512 plow bolt assemblies

12.1
13.0 7.25 12.1
7.25
15.0˚
13.0

1.4
1.4 SQ.
1.0
6.4 6.4
1.0

0.4 0.4
3.0 3.0

6.1 11.0 6.1 11.0

Note: Solid segment with slight recess. Note: Solid segment with slight recess.

WA800RNR (RH Shown)

WA800CNR WA800LNR (LH Opposite)
208.0 lb / 94.3 kg 227.0 lb / 103.0 kg
Requires (2) A114-612TC plow bolt assemblies Requires (2) A114-612TC plow bolt assemblies

21.5 1.4 1.9 B

[4 places] 21.8 1.9
2.2
[4 places]

81.0˚ A
[4 places] A 16.1
A A
15.4
81.0˚
3.4 [4 Places]
16.4 3.4 [3 Places]
[3 places] 17.0
2.2 1.4
Section B-B [4 places] Section B-B
B [square 4
places]
15.0˚
4.4
4.25 7.5

3.25 Section A-A 3.25

Note: Measurements are in inches.

Wear Runners | SPECIALIZED WEAR PROTECTION Segments 485

 5.6
SPECIALIZED WEAR PROTECTION
Edges & End Bits
 Cast Edges & End Bits
Komatsu Style

TYPICAL BLADE LAYOUT

EDGES FOR KOMATSU DOZERS

Center Edge (#) nut/bolt Standard Duty End Bit Heavy Duty End Bit (#)
Model End Edge (#) nut/bolt assy.
assy. (#) nut/bolt assy. nut/bolt assy.
1347261460RH 1407011180HX (RH)
D50A, D53A (5) A34400 (5) A34400
N/A N/A
D60, D65 1347261450LH 1407011170HX (LH)
(5) A34400 (5) A34400
1757122282HX (RH)
(7) A78312
D-155A-3/5 N/A N/A N/A
1757122272HX (LH)
(7) A78312
17M7121940RH
(7) A10400
D-275A-2/5 N/A N/A N/A
17M7121930LH
(7) A10400
1957161940RH
LA2540HHDX LA2539HHDHX (2 req’d) (8) A114412
D355 N/A
(8) A114514 (8) A114514 1957161930LH
(8) A114412
1957161940RH
D375A-1
LA6248HHDHX LA6227HHDHX (2 req’d) (8) A114412
D375A-2 N/A
(6) A114500 (5) A114514 1957161930LH
D375A-3
(8) A114412
1957161940RH
D375 LA2541HHDHX LA6227HHDHX (2 req’d) (8) A114412
N/A
SEMIU (8) A114514 (5) A114514 1957161930LH
(8) A114412
1957161940RH
D375 LA2540HHDHX LA6227HHDHX (2 req’d) (8) A114412
N/A
FULL-U (8) A114514 (5) A114514 1957161930LH
(8) A114412
LA2540HHDHX (3 req’d.) LA2539HHDHX (2 req’d)
D455 N/A N/A
(8) A114514 (8) A114514
1987131530HX (RH)
FULL-U
LA2556HHDHX (3 req’d.) LA2555HHDHX (2 req’d.) (8) nut/bolt assys. req’d
D475A-1 N/A
(8) A138500 (8) A138500 1987131520HX (LH)
D475A-2
(8) nut/bolt assys. req’d
1987131530HX (RH)
SEMI-U
LA2556HHDHX (2 req’d.) LA2555HHDHX (2 req’d.) (8) nut/bolt assys. req’d
D475A-1 N/A
(8) A138500 (8) A138500 1987131520HX (LH)
D475A-2
(8) nut/bolt assys. req’d
19M7213220HX (RH)
(8) nut/bolt assys. req’d
D575A-2 N/A N/A N/A
19M7213210HX (LH)
(8) nut/bolt assys. req’d
1757122282HX (RH)
(7) A78312
WD600 N/A N/A N/A
1757122272HX (LH)
(7) A78312

488 SPECIALIZED WEAR PROTECTION | Edges & End Bits

Cast Edges & End Bits
Komatsu Style

CAST EDGES

LA2539HHDHX (end edge) LA6227HHDHX (end edge)

231.0 lb / 104.9 kg 234.0 lb / 106.2 kg LA2540HHDHX (center edge)
Requires (5) A114-400 plow bolt Requires (5) A114-514 plow 317.0 lb / 143.9 kg
assemblies each bolt assemblies each Fits Dozer Models: Requires (8) A114-400 plow bolt
Fits Dozer Models: D355, D455 D375A-1, D375A-2, D375A-3, D375 assemblies each. Fits Dozer Models:
1.4 (semi-U), D375 (full-U) D355, D375 (full-U), D455
1.4
4.6

6.0 6.0
6.0
6.0
6.0 6.0
33.75 31.9 6.0
33.9
6.0 46.75 6.0
6.0
6.0
6.0
6.0 1.4 6.0
4.4
6.0
16.0
2.0 16.0
2.0
16.0 2.0

LA2541HHDHX (center edge) LA6248HHDHX (center edge)

350.0 lb / 159.0 kg LA6247HHDHX (center edge) 276.0 lb / 125.3 kg
Requires (8) A114-514 plow 261.0 lb / 118.4 kg Requires (6) A114-500 plow bolt
bolt assemblies each Requires (6) A114-514 plow assemblies each. Fits Dozer Models: D375A-1,
Fits Dozer Models: D375 (semi-U) bolt assemblies each D375A-2, D375A-3

6.0 4.6
2.4
6.0
6.0 1.4
SQUARE
34.9 6.0 6 PLACES
46.9 39.0
6.0 6.0
5 PLACES

6.0

4.5
1.4
2.1 16.0 2.0
16.0 2.0
2.0 16.0

41E70A5221HX
66.0 lb / 30.0 kg
Requires (6) A78-300 plow bolt
assemblies each
Fits Dozer Models: WD600
2.9

2.9
17.8

6.0

1.50 10.0

Note: Measurements are in inches.

Edges & End Bits | SPECIALIZED WEAR PROTECTION 489

 End Bits for Dozers
Komatsu Style

CAST END BITS

1347261460RH (RH shown) 1407011180HX (RH Shown)

1347261450LH (LH opposite) 1407011170HX (LH Opposite)
21.3 lb / 937 kg 35.8 lb / 16.2 kg
Requires (5) A34-212 plow bolt assemblies Requires (5) A34-400 plow bolt assemblies each
10.8 11.1
0.8 1.0
2.75 2.75

3.0

8.0 3.0

10.25

8.75

2.75 2.75 1.4

12.8
2.0
2.75 2.75
Fits Dozer Models: D50A, D53A D60, D65 model dozers.
12.6
Fits Dozer Models: D50A, D53A, D60, D65

17M7121940RH (RH shown) 1757122282HX (RH shown)

17M7121930LH (LH opposite) 1757122272HX (LH opposite)
154.0 lb / 70.0 kg 83.0 lb / 37.7 kg
Plow bolts not available from Hensley Industries Requires (7) A78-412 plow bolt assemblies
26.0 21.4
20.9
18.1 1.4
5.8 5.8 7.7 3.5
2.25 1.9
0.9

3.9
3.2
13.0 10.0
16.8 12.7

2.4
2.4 6.5 3.1
3.3 4.9 4.1
4.4 Fits Dozer Models: D155

Fits Dozer Models: D155A-3/5, D275A-2/5

Note: Measurements are in inches.

490 SPECIALIZED WEAR PROTECTION | Edges & End Bits

End Bits for Dozers
Komatsu Style

CAST END BITS (CONTINUED)

1957161940RH (RH Shown) 1987131530HX (RH Shown)

1957161930LH (LH Shown) 1987131520HX (LH Opposite)
260.0 lb / 118.0 kg 317.0 lb / 143.8 kg
Requires (8) A114-412 plow bolt assemblies Plow bolts not available from Hensley Industries
21.9
2.4
3.0 1.5 Squ.
5.0

23.0
3.1 2.0
3.1 4.5
15.75
3.6 19.1

3.9
15.5
18.75

28.6
6.0
4.4 5.1 Fits Dozer Models: D475A-1, D475A-2
29.0
Fits Dozer Models: D375A-1, D375A-2, D375A-3

19M7213220HX (RH Shown)

19M7213210HX (LH Opposite)
472.0 lb / 214.0 kg
Plow bolts not available from Hensley Industries
25.5
5.9 3.5
3.6 2.75 2.3

2.75

5.1
16.0
23.1

1.5 Squ.
4.7
30.5 6.25
Part Replacement Note: Fits Dozer Models:D575-2
19M-72-21710 uses 19M-72-13210HX
19M-72-21720 uses 19M-72-13220HX

Note: Measurements are in inches.

Edges & End Bits | SPECIALIZED WEAR PROTECTION 491

 Plow Bolts
Komatsu Style

PLOW BOLT ASSEMBLIES

Hensley plow bolt assembly numbers designate the diameter and length of the bolt.

example:
First number indicates A10-312 Second number indicates
bolt diameter which bolt length which in this
in this case is 1.0" case is 3 1/2”

Plow Bolt Assemblies* Dimensions

w/ Hex Nut w/ Hex Cone Nut Diameter w/ Threads per inch Bolt Length
A34200 - 3/4" 10 2.0"
A34300 - 3/4" 10 3.0"
A34400 - 3/4" 10 4.0”
A78300 - 7/8" 9 3.0"
A78314 - 7/8" 9 3 1/4"
A78400 - 7/8" 9 4.0"
A78412 - 7/8" 9 3.5”
A10200 AC10200 1.0" 8 2"
A10312 AC10312 1.0" 8 3 1/2"
A10334 AC10334 1.0" 8 3 3/4"
A10400 AC10400 1.0" 8 4.0"
A10412 AC10412 1.0" 8 4 1/2"
A114300 AC114300 1 1/4" 7 3.0"

*Plow Bolt Assemblies consist of Plow Bolt with Nut

492 SPECIALIZED WEAR PROTECTION | Edges & End Bits

 Heavy Duty Cast Edges & End Bits for Dozers
Caterpillar Style

TYPICAL BLADE LAYOUT

HEAVY DUTY CAST EDGES AND END BITS FOR DOZERS

Heavy Duty Ribbed End
Center Edge End Edge Standard Duty End Bit
Model Serial No. Bit
(#) nut/bolt assy. (#) nut/bolt assy. (#) nut/bolt assy.
(#) nut/bolt assy.
LA6263LAHX,
1 req’d.
LA6264HHDBHX,
D11 (9) A138-500
- 5 req’d. - -
Carrydozer LA6263RAHX,
(8) A138-500
1 req’d.
(9) A138-500
LA6258HHDHX, 8E4545RH,
2 req’d. 1 req’d.
4BB, 4KB, 9NH, 1AD, LA6257HHDHX,
D11N - 11U (9) A114-514 (9) A114-514
4CA, 5TB, 9MH, 9ZH, 1 req’d. -
D11R - 11U LA6259HHDHX, 8E4546LH,
4YP (9) A114-514
2 req’d. 1 req’d.
(9) A114-514 (9) A114-514
8E4545RH,
1 req’d.
LA6257HHDHX, LA6259HHDHX,
D11N - 11SU (9) A114-514
4BB, 4KB, 9NH, 1AP 2 req’d. 2 req’d. -
D11R - 11SU 8E4546LH,
(9) A114-514 (9) A114-514
1 req’d.
(9) A114-514
8E4541HDR, 1 req’d. 8E4541RH, 1 req’d.
LA6248HHDHX, LA6227HHDHX,
D10N - 10U (7) A114-500 (7) A114-400
1SH, 7WH, 4LP, 6FP 3 req’d. 2 req’d.
D10R - 10U 8E4542HDL, 1 req’d. (7) 8E4542LH, 1 req’d.
(6) A114-500 (5) A114-514
A114-500 (7) A114-400
8E4541HDR, 1 req’d.
LA6226HHDHX, LA6227HHDHX,
D10N - 10SU (7) A114-500
1RH, 7RH, 4KP, 6EP 2 req’d. 2 req’d. -
D10R - 10SU 8E4542HDL, 1 req’d. (7)
(5) A114-514 (5) A114-514
A114-500
8E4539RH, 1 req’d.
LA6224HHDHX, LA6201HHDHX,
D9N - 9U (7) A10-412
1LH, 2ZH, 1MP, 7PH 2 req’d. 2 req’d. -
D9R - 9U 8E4540LH, 1 req’d.
(8) A10-400 (5) A10-400
(7) A10-412
8E4539RH, 1 req’d.
LA6225HHDHX, LA6201HHDHX,
D9N - 9SU (7) A10-412
1MH, 5BH, 1LP, 2LP, 7NH 2 req’d. 2 req’d. -
D9R - 9SU 8E4540LH, 1 req’d.
(6) A10-400 (5) A10-400
(7) A10-412
8E4541HDR, 1 req’d.
LA6178HHDHX, LA6179HHDHX,
19Y1-1474 (7) A114-500
D9L - 9U 2 req’d. 2 req’d. -
78S 8E4542HDL, 1 req’d.
(9) A10-400 (6) A10-400
(7) A114-500

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Edges & End Bits | SPECIALIZED WEAR PROTECTION 493
 Heavy Duty Cast Edges & End Bits for Dozers
Caterpillar Style

TYPICAL BLADE LAYOUT

HEAVY DUTYDUTY
HEAVY CASTCAST
EDGES AND END
EDGES ANDBITS
END FOR
BITSDOZERS
FOR DOZERS
(CONTINUED)

Heavy Duty Ribbed End

Center Edge End Edge Standard Duty End Bit
Model Serial No. Bit
(#) nut/bolt assy. (#) nut/bolt assy. (#) nut/bolt assy.
(#) nut/bolt assy.
8E4541HDR,
1 req’d.
LA6110HHDHX, LA6182HHDHX,
18Y1-1875 (7) A114-500
D9L - 9SU 1 req’d. 2 req’d. -
52Y, 42S 8E4542HDL,
(7) A10-400 (8) A10-400
1 req’d.
(7) A114-500
7T4094RH,
1 req’d.
LA6112HHDHX, LA6111HHDHX,
(7) A10-412
D9H - 9U 14C, 19K, 78X 2 req’d. 3 req’d. -
7T4095LH,
(4) A10-400 (6) A10-400
1 req’d.
(7) A10-412
7T4094RH,
1 req’d.
LA6110HHDHX,
05A, 18K, (7) A10-412
D9H - 9SU 3 req’d. - -
46K, 73R, 61U 7T4095LH,
(7) A10-400
1 req’d.
(7) A10-412
8E4537HX,
1 req’d.
LA6222HHDHX,
(7) A10-412
D8N - 8U 1JH, 2WP, 6AH, 9CH 2 req’d. - -
8E4538HX,
(6) A10-400
1 req’d.
(7) A10-412
8E4537HX,
1 req’d.
LA6178HHDHX, LA6201HHDHX,
(7) A10-412
D8N - 8SU 1KH, 2PP, 2TP, 3MP 1 req’d. 2 req’d. -
8E4538HX,
(9) A10-400 (5) A10-400
1 req’d.
(7) A10-412
7T4091RH,
1 req’d.
LA6181HHDHX, LA6184HHDHX,
(7) A10-314
D8L - 8SU 04Y1-1939 2 req’d. 2 req’d. -
7T4090LH,
(6) A10-314 (5) A10-314
1 req’d.
(7) A10-314
8E4537HX,
1 req’d.
LA6201HHDHX,
(7) A10-412
D8L - 8SU 04Y11940 - UP - 2 req’d. -
8E4538HX,
(5) A10-400
1 req’d.
(7) A10-412

494 SPECIALIZED WEAR PROTECTION | Edges & End Bits

 Heavy Duty Cast Edges & End Bits for Dozers
Caterpillar Style

TYPICAL BLADE LAYOUT

HEAVY DUTYDUTY
HEAVY CASTCAST
EDGES AND END
EDGES AND BITS
END FOR
BITSDOZERS
FOR DOZERS
(CONTINUED)

Heavy Duty Ribbed End

Center Edge End Edge Standard Duty End Bit
Model Serial No. Bit
(#) nut/bolt assy. (#) nut/bolt assy. (#) nut/bolt assy.
(#) nut/bolt assy.
8E4193HX (RH), 9J1479RH,
1 req’d. 1 req’d.
(7) A10-314 (7) A10-314
D8K - 8SU 29V, 30W, 60V - -
8E4194HX(LH), 9J1480LH,
1 req’d. 1 req’d.
(7) A10-314 (7) A10-314
4J8849RH,
1 req’d.
78C, 29E, 94E, 69E, 14J, (7) A78-300
D8H - 8SU - - -
44K, 47K 4J8850LH,
1 req’d.
(7) A78-300
3G8315HDR, 4J8843RH,
1 req’d. 1 req’d.
(7) A78-300 (7) A78-234
834 - U 14 - -
3G8316HDR, 4J8844LH,
1 req’d. 1 req’d.
(7) A78-300 (7) A78-234
9W6199HRH,
1 req’d.
D7 - 7SU (7) A78-234
40B, 1JP, 8LH - - -
D7E - 7SU 9W6198HLH,
1 req’d.
(7) A78-234
9W6199HRH,
1 req’d.
23F, 31F, 59F, 60K, 14H, (7) A78-234
D7E - 7SU - - -
49K, 64K, 53J, 6KB, 8NH 9W6198HLH,
1 req’d.
(7) A78-234
9W6199HRH, 4J8843RH,
1 req’d. 1 req’d.
22F, 30F, 72F, 13F, 13H, (7) A78-234 (7) A78-234
D7 - 7A - -
4EB 9W6198HLH, 4J8844LH,
1 req’d. 1 req’d.
(7) A78-234 (7) A78-234
5J1419RH,
1 req’d.
95E, 46G, 55G, 17H, 21H, (6) A34-214
D6 - 6S - - -
63S 5J1420LH,
1 req’d.
(6) A34-214

Edges & End Bits | SPECIALIZED WEAR PROTECTION 495

 Center & End Dozer Edges
Caterpillar Style

D E E E E E D E E E E

B B

A C A C
Center 1 End 1

D E E E E E E
E E E E E

B B

D
A C A
C
Center 2 End 2

D E E E E

A C
Center 3

DOZER EDGES
Dimensions
Weight
Part No. Type A B C D E
" mm " mm " mm " mm " mm lb kg
LA6225HHDHX Center 1 35.0 889 13.0 330 1.75 44 2.5 64 6.0 152 190.0 86.2
LA6248HHDHX Center 1 39.0 991 16.0 406 2.0 51 4.5 114 6.0 152 276.0 125.2
LA6250HHDHX Center 2 42.2 1072 10.0 254 1.75 44 3.1 78 6.0 152 164.0 74.0
LA6110HHDHX Center 2 40.9 1038 13.0 330 1.75 44 2.4 62 6.0 152 215.0 97.5
4T2988HHX Center 2 40.6 1032 10.0 254 1.75 44 6.0 152 150.0 68.1
LA6226HHDHX Center 3 33.25 845 16.0 406 2.0 51 4.6 117 6.0 152 240.0 108.9
4T2992HHX Center 3 29.75 756 10.0 254 1.75 44 6.0 152 114.0 51.7
LA6201HHDHX End 1 31.4 798 13.0 330 1.75 44 2.9 73 6.0 152 162.0 73.5
LA6227HHDHX End 1 33.9 860 16.0 406 2.0 51 4.6 117 6.0 152 234.0 106.2
4T2986HHX End 1 30.75 781 10.0 254 1.75 44 2.9 75 6.0 152 112.0 50.8
4T8797HHX End 2 39.0 991 10.0 254 1.75 44 5.5 140 6.0 152 145.0 65.8

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

496 SPECIALIZED WEAR PROTECTION | Edges & End Bits
 Center & End Dozer Edges
Caterpillar Style

CAST END BITS (CONTINUED)

LA6258HHDHX LA6259HHDHX
375.0 lb / 170 kg 385.0 lb / 174.6 kg
2.1 6.0 6.0 3.0 2.1 6.0 6.0 3.0

17.0 17.0

40.1 3.1 40.25 3.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Edges & End Bits | SPECIALIZED WEAR PROTECTION 497
 End Bits For Dozers
Caterpillar Style

Standard duty end bit. Heavy duty ribbed end bit.

Right hand shown, left hand opposite.

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
4J8849RH Standard
19.1 486 11.0 279 16.25 413 10.4 263 2.4 63 1.1 29
4J8850LH Duty
4J8843RH Standard
19.0 483 10.9 276 16.4 416 10.25 260 2.9 73 1.1 29
4J8844LH Duty
9W6199HRH Heavy Duty
19.4 492 12.4 314 16.75 425 10.4 263 3.3 84 1.0 25
9W6198HLH Ribbed
7T4091RH Heavy Duty
20.75 527 14.0 356 16.2 411 11.8 300 3.75 95 1.1 29
7T4090LH Ribbed

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I
" mm " mm " mm lb kg
4J8849RH
Standard Duty 4.0 102 3.0 76 3.25 83 53.0 24.0
4J8850LH
9J1476-9RH
Standard Duty 4.0 102 3.0 76 3.25 83 56.2 25.5
9J1480LH
4J8843RH
Standard Duty 4.0 102 3.0 76 3.25 83 51.8 23.5
4J8844LH
9W6199HRH Heavy Duty
4.0 102 3.0 76 3.25 83 80.0 36.3
9W6198HLH Ribbed
7T4091RH Heavy Duty
4.0 102 3.0 76 3.25 83 106.0 48.1
7T4090LH Ribbed

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

498 SPECIALIZED WEAR PROTECTION | Edges & End Bits
 End Bits For Dozers
Caterpillar Style

Standard duty end bit. Extended wear life.

Right hand shown, left hand opposite.

END BITS
Dimensions
Part No. Type A B C D E F
" mm " mm " mm " mm " mm " mm
8E4541RH Standard
29.4 747 18.6 472 22.75 578 16.1 410 6.25 159 1.9 49
8E4542LH Duty
8E4541HDR Heavy Duty
29.25 743 18.75 476 22.75 578 16.1 410 6.0 152 1.9 48
8E4542HDL Ribbed

END BITS (CONTINUED)

Dimensions
Weight
Part No. Type G H I
" mm " mm " mm lb kg
8E4541RH
Standard Duty 3.0 76 7.0 178 3.9 100 275.0 124.7
8E4542LH
8E4541HDR Heavy Duty
3.0 76 7.0 178 3.9 100 285.0 129.3
8E4542HDL Ribbed

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Edges & End Bits | SPECIALIZED WEAR PROTECTION 499
 End Bits For Dozers
Caterpillar Style

HEAVY DUTY RIBBED END BIT

8E4193HX (RH)
8E4194HX (LH)
91.0 lb / 41.3 kg
24.0

1.1 11.75
Square 7.75
3.75
1.2

11.5
15.5
3.3

2.5
5.75
9.0 4.1

12.25

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

500 SPECIALIZED WEAR PROTECTION | Edges & End Bits

 Wear parts for D11 Dozers
Caterpillar Style

LA6257HHDHX LA6258HHDHX LA6259HHDHX

410.0 lb / 185.9 kg 375.0 lb / 170.0 kg 385.0 lb / 174.6 kg
38.3
2.1

17.0 17.0
17.0

6.0 3.0 6.0

1.4 3.0 1.4 3.0
6.0 6.0 Square (9) 6.0 3.0
3.0 Square (9) 3.0
6.0
40.1 40.25 FRONT
43.25 3.1
3.1 3.1 TOP
TOP

CAST EDGES
Center Edge End Edge
Machine Serial No.
(#) nut/bolt assy. (#) nut/bolt assy.
LA6257HHDHX, 2 req'd. LA6258HHDHX, 2 req'd.
D11-SU 4BB, 4KB, 9NH, 1AP, 4XP
(9) A114-514 (9) A114-514
LA6258HHDHX, 2 req'd.
(9) A114-514
LA6257HHDHX, 2 req'd.
D11-U 4CB, 5TB, 9MH, 92H, 4YP
(9) A114-500
LA6259HHDHX, 2 req'd.
(9) A114-514

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Edges & End Bits | SPECIALIZED WEAR PROTECTION 501

 Wear parts for D11 Dozers
Caterpillar Style

8E4545RH (RH shown)

8E4545LH (LH opposite)
382.0 lb / 173.3 kg
26.3
3.0 9.25 3.0
2.1
4.25
16.4
19.6

7.6 3.0
3.0 6.7
3.0
32.0

CAST END BITS

Heavy Duty Ribbed End Bit Standard Duty End Bit
Machine Serial No.
(#) nut/bolt assy. (#) nut/bolt assy.
4BB, 4KB, 9NH, 1AD, 4CA, 5TB, 8E4545RH, 1 req'd. 8E4546LH, 1 req'd.
D11-SU, D11-U -
9MH, 9ZH, 4YP (9) A114-514 (9) A114-514

VERTICAL EDGE PROTECTOR

Side Bar Protector Adapter Plate Pin Washer
1250800HX, 2 req'd.
1359794HX, 2 req'd. 8E4708P, 4 req'd. 4T4707W, 4 req'd.
(117.0 lb / 53.0 kg)

ADAPTER PLATE SIDE BAR

1359794HX 1250800HX
103.0 lb / 46.7 kg 117.0 lb / 53.1 kg
23.6 4.5
5.4
2.2 D
D
39.7 Ref.
5.9

1.3 8.5
(2 PLACES) 2.5
33.0 1.4 2.6
23.7 5.4
11.8

5.5˚ 5.5˚
2.4

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

502 SPECIALIZED WEAR PROTECTION | Edges & End Bits

 5.7
SPECIALIZED WEAR PROTECTION
Bimetallic

Please refer to the Welding section for welding and installation of Bimetallic
 Chocky Bars & Skid Bars
Bimetallic

9.4

0.6

0.6 WHITE IRON

0.9
0.3 MILD STEEL

CHOCKY BARS
Dimensions
Weight
Part Number A
" mm lb kg
CB25N Under Development
CB40N* 1.6 40 3.1 1.4
CB50N* 2.0 50 4.5 1.9
CB65N* 2.6 65 5.3 2.4
CB100N* 3.9 100 9.5 4.3
CB130N* 5.1 130 12.3 5.6

*Note: Chocky bar with pre-notched backing plate to make it easier to break apart, separate or bend.

4.0

4.0

A
Type 1
Center
A
Type 2
0.8 White Iron
1.1 SB XXXR - Right Hand Shown
0.4 Mild Steel SB XXXL - Left Hand
Typical End View.

SKID BARS
Dimensions
Part Weight
Type A
Number
" mm lb kg
SB205 1 3.5 1.6
SB403 1 8.4 212 6.3 2.9
SB404L 2 8.5 216 8.4 3.8
SB405R 2 8.5 216 8.4 3.8
SB406 1 12.0 305 9.7 4.4
SB407L 2 12.2 310 17.0 7.7
SB408R 2 12.2 310 17.0 7.7
SB409 1 6.0 152 5.0 2.3
SB410L 2 6.0 152 8.4 3.8
SB411R 2 6.0 152 8.4 3.8

Note: Measurements are in inches.

506 SPECIALIZED WEAR PROTECTION | Bimetallic

Wear Bars & Wear Buttons
Bimetallic

C White Iron
B E
Typical Drawling
D Mild Steel
Top View
End View
A

WEAR BARS
Dimensions
Weight
Part Number A B C D E
" mm " mm " mm " mm " mm lb kg
DLP4 12.3 312 1.5 38 1.0 25 0.4 10 1.4 35 5.7 2.6
DLP125 9.0 230 2.0 50 1.5 38 0.5 12 2.0 50 9.0 4.1
DLP184 5.9 150 3.0 76 1.1 29 0.4 10 1.5 39 7.0 3.2
DLP201 17.0 432 2.0 50 1.1 28 0.4 10 1.5 39 15.5 7.0
DLP201A 17.0 432 2.0 50 1.5 38 0.5 12 2.0 50 17.8 8.1
DLP270 10.0 254 2.0 50 0.4 10 0.3 8 0.7 18 4.0 1.8
DLP295 6.0 152 1.5 38 1.0 25 0.3 8 1.3 33 3.5 1.6
DLP352 8.0 203 8.0 203 0.9 22 1.4 36 2.25 58 39.4 17.9
DLP453 11.8 300 2.0 50 1.5 38 0.4 10 1.9 48 12.6 5.7
DLP569 8.0 203 3.0 76 1.0 25 0.4 10 1.4 35 9.3 4.2
DLP619 6.0 152 3.0 76 1.8 46 0.4 10 2.2 56 10.8 4.9
DLP995 12.0 305 5.9 150 0.7 18 0.2 24 2.0 52 19.8 9.0
DLP1191 11.8 300 1.0 25 0.6 15 0.3 8 0.9 23 3.2 1.5

WEAR BUTTONS
Dimensions
Weight
Part Number A B C
" mm " mm " mm lb kg
WB60 0.4 10 0.4 10 2.4 60 0.9 0.4
WB75 0.6 15 0.4 10 2.75 75 2.0 0.9
WB90 0.8 21 0.4 10 3.5 90 2.4 1.1
WB115 0.8 20 0.5 12 4.5 10 5.7 2.6
WB150 1.0 25 0.6 16 5.9 150 12.0 5.4

Bimetallic | SPECIALIZED WEAR PROTECTION 507

 Bolt Protectors & Grizzly Bars
Bimetallic

C White Iron
E
D Mild Steel

A B
Typical Drawings

BOLT PROTECTORS
Dimensions
Weight
Part Number A B C D E
" mm " mm " mm " mm " mm lb kg
DLP1920 3.0 75 1.0 25 0.75 19 0.25 6 1.0 25 1.5 0.7
DLP1921 4.0 100 2.0 50 0.7 17 0.3 8 1.0 25 3.0 1.4
DLP1994 4.0 100 2.75 70 1.0 25 0.25 6 1.25 32 2.0 0.9

12.0 2.0
Mild
White Steel
A B Iron 0.5

1.5
96.1 96.1

DLP 2075 DLP 2076 DLP 2077 DLP 2078 DLP 2079 DLP 2080 DLP 2081 DLP 2082 DLP 2067 DLP 2068 DLP 2069 DLP 2070 DLP 2071 DLP 2072 DLP 2073 DLP 2074
3.0 1.0
5.9 5.9

GRIZZLY BARS GRIZZLY BARS

Dimensions Dimensions
Part Weight Part Weight
A B A B
Number Number
" mm " mm lb kg " mm " mm lb kg
DLP2075 5.9 150 5.5 141 21.2 9.6 DLP2067 5.9 150 5.4 138 20.5 9.5
DLP2076 5.5 141 5.2 131 19.8 9.0 DLP2068 5.4 138 4.9 125 19.1 8.7
DLP2077 5.2 131 4.8 122 18.2 8.3 DLP2069 4.9 125 4.4 113 17.2 7.8
DLP2078 4.8 122 4.4 113 16.9 7.7 DLP2070 4.4 113 3.9 100 15.2 6.9
DLP2079 4.4 113 4.1 103 15.4 7.0 DLP2071 3.9 100 3.4 88 13.4 6.1
DLP2080 4.1 103 3.7 94 14.0 6.4 DLP2072 3.4 88 3.0 75 11.4 5.2
DLP2081 3.7 94 3.3 84 12.5 5.7 DLP2073 3.0 75 2.5 63 9.5 4.3
DLP2082 3.3 84 3.0 75 11.2 5.1 DLP2074 2.5 63 2.0 50 7.7 3.5

Note: Measurements are in inches.

508 SPECIALIZED WEAR PROTECTION | Bimetallic

Specialty Bimetallic Products
Bimetallic

SIDE PROTECTORS FOR HENSLEY

TRUCK BED LINERS
HYDRAULIC SHOVEL CAST LIPS

SDP1337AL (LH shown) DLP 4957

SDP1337BR (RH opposite) 19.0 lb / 8.6 kg
28.0 lb / 12.7 kg 0.9
0.9 0.4
Mild Steel 14.0 0.6
0.3
6.5
0.5
BIMETALLIC

22.0

10.0 4.0

2.0
7.5
5.0

TRAPEZOIDAL PLATE STAR PLATE

DLP1935 DLP2180
22.1 lb / 10.0 kg 63.2 lb / 28.7 kg
0.7 0.9

0.3
0.6
15.75
0.3
7.5

3.1 2.0

mild steel
15.75
8.4

1.0
white iron

Note: Measurements are in inches.

Bimetallic | SPECIALIZED WEAR PROTECTION 509

 Specialty Bimetallic Products
Bimetallic

BIMETALLIC BENDING DETAILS FOR “CHOCKY” BARS

READ BENDING INSTRUCTIONS COMPLETELY

Clean the surface to which “chocky” bar
1 will be welded.

Fig. A
NOTCH

For outside curves: Tack weld one end of “chocky” bar (per welding procedures) in at least 3
2a places using at least 15mm of weld in each deposit. (Fig.1) Hammer down unwelded end of bar so
that the bar bends and follows the curve. (Fig.2)

Fig. 1

Fig. 2

For inside curves: Tack weld one end of “chocky” bar (per welding procedures) in at least 3
2b places using at least 15mm of weld in each deposit. (Fig.3a) Starting in the center strike bar so
that the bar bends and follows the curve. (Fig.3b)

Stitch weld (per welding procedures)

3a until bar is firmly in place.

Fig. 3a
Fig. 3b

NOTE: White iron may crack during bending. This is normal.

Hensley recommends you always use a soft-face hammer and ANSI-approved (Z87.1) eye protection during cutting and
bending procedures.

510 SPECIALIZED WEAR PROTECTION | Bimetallic

 5.8
SPECIALIZED WEAR PROTECTION
Rippers
 Ripper Parts for Dozer & Loaders
Caterpillar Style

REPLACEMENT RIPPER PARTS FOR DOZERS & LOADERS

Repair Shank Guard Shank Guard Shank Guard Lower Tooth
Model Shank Assembly† Repair Nose
Segment Part No. Upper Fastener(s) Fasteners(s) Series 1
8E2229P/1012874W 8E2229P/1012874W
8E0467, 8E1466,
D11 (SS) 1049279HX N/A 9N4621HX (pin & retainer) (pin & retainer) R550
7T6020, 9W0259
6Y2443P* 6Y2443P*

6Y3138, 8E8411, 6Y6141,

8E8414, 6Y6144, 8E8415, 6Y3909P/4T4707W
6Y3909P/4T4707W
6Y6147, 8E8416, 8E8417, 103-8115HX 107-3361HX 9W8365HX (pin & retainer) R500
(pin & retainer)
109-9114, 114-4503 3G0500P*

6Y4679, 8E8412, 6Y3909P/4T4707W

6Y8960HX, 6Y3909P/4T4707W
118-2140, 109-3135, 1038115HX 1073361HX (pin & retainer) R500
D11 (MS), 6Y8960HHX (pin & retainer)
6Y5616, 8E8413 3G0500P*
D10, D9L
1V4592, 7T5130, 6Y3909P/4T4707W
3G8566, 9W4427, (pin & retainer)
8J4889 2
3G2088, 9W4426, 1U3630HX* 1038114HX 6Y9704HX R500
(weld-on retainer)
9J5954, 1U4873,
7T5131 3G0500P*
6Y3909P/4T4707W
1U3644HX,
3G5707, 3G6507 1U3630HX* 1038114HX - R500
1U3644HHX
3G0500P*
1073485, 1073486,
6J8814HX,
4T0134, 4T0135,
8E8418HX 9U9694HX 6J8814WHX, 6J8811P 6Y3394P/8E5559W R450
4T0136, 4T8988,
8E1848HX
4T8989, 4T8990,
D9, D8 7J1792, 7J1793,
8E5339, 8E5340,
6J8814HX,
8E5341, 8E5345,
7J1791HX* 4T9776WN* 6J8814WHX, 6J8811P 7J9600P* R450
8E5346, 8E5347,
8E1848HX
8E5348, 9W6167
9W7382,
D7H, 983 - 9W7488WN - - - R350
7J6671
R350
D7, D6, D5,
- - - - - - 9J8920HX
973, 977
(old style)
9J6586HX
D4, 941,
(straight)
951, 955, - C12WN - - - R300
9J89132
963
(curved)
953, 943 1U12572 - - - - - J250
D3, 931 8J52992 - - - - - J200

(SS) = Single Shank (MS) = Multi-Shank

† Contact Hensley’s Attachment Division for Ripper Shank Replacements for D7H Dozers and larger.
* Old Style Center Snap Ring Pin.
1
See Tooth Series Application Chart
2
Reference only. Not available from Hensley Industries.

514 SPECIALIZED WEAR PROTECTION | Rippers

R550 — R500 Rippers For Dozers & Loaders
Caterpillar Style

R550 SERIES R500 SERIES

1049279HX 9N4621HX 1038114HX

Weld-on Segment Shank Guard Weld-on Segment
285.0 lb / 129.3 kg 173.0 lb / 78.5 kg 96.0 lb / 43.5 kg
16.1 4.4 1.75 x 2.6 6.5 11.4 3.9
slot

23.9 1.75 Dia. 14.9

25.9
26.5

4.6
13°

R500 SERIES

1U3630HX
1038115HX Weld-on Segment 1073361HX
Weld-on Segment (uses old style center snap ring pin) Weld-on Segment
162.0 lb / 73.5 kg 224.0 lb / 101.6 kg 98.0 lb / 44.5 kg
13.1 3.9 18 3.9 11.7 3.9

13°

23.9
20.1 15.2

13°

9W8365HX
C22WN Shank Guard 9W8365EXT
Weld-on Nose (3.62” Thick Shank) Shank Guard
46.9 lb / 21.3 kg 84.0 lb / 38.1 kg 94.0 lb / 42.6 kg
7.6 3.9 6.6 5.5 6.7 5.75
1.6 x 2.2
slot 1.6 x 2.2
slot
4.6
15.75

10.25 3.75
16.6
13.9 18.75 1.6 Dia.

1.6 Dia.
13.9

4.25 4.2

Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 515

 R500 — R450 Rippers For Dozers & Loaders
Caterpillar Style

R500 SERIES (CONTINUED)

6Y9704HX 6Y8960HHX 1U3644HX

Shank Guard Shank Guard Shank Guard
122.0 lb / 53.3 kg 128.0 lb / 58.1 kg 91.0 lb / 41.3 kg
5.6 5.5

1.6 x 2.2
2.5 slot
28.75
5.25

25.5 29.0
4.1
19.1 1.6
Dia.
13.9 4.1

1.9 X 1.5
1.5 x 2.0 SLOT
slot 4.4
4.1
9.0

R450 SERIES

6Y8960HX
1U3644HHX Shank Guard 9U9694HX
Shank Guard (4.0” Thick Shank) Weld-on Segment
112.0 lb / 55.3 kg 85.0 lb / 38.5 kg 43.5 lb / 19.7 kg
6.6 5.5 7.9 2.9
1.6 x 3.2
slot
4.6

6.5
29.0 4.1
16.6
11.6
13.9
4.1
1.6 Dia.
1.4 X 1.5 SLOT

9.4
4.4

R450 SERIES

7J1791HX 4T9776WN
Weld-on Segment 8E8418HX Weld-on Segment
(uses old style center snap ring pin) Weld-on Segment (uses old style center snap ring pin)
165.0 lb / 74.8 kg 150.0 lb / 68.0 kg 36.8 lb. / 16.7 kg
14.25 3.0 13.2 3.0 7.5 3.0

37˚
23.4
11.0
23.1

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

516 SPECIALIZED WEAR PROTECTION | Rippers

 R450 — R200 Rippers For Dozers & Loaders
Caterpillar Style

R450 SERIES (CONTINUED)

C20WN 6J8814HX 6J8814WHX

Weld-on Nose Shank Guard Shank Guard
24.5 lb / 11.1 kg 24.5 lb / 11.1 kg 53.2 lb / 24.1 kg
6.0 2.9 1.4 Dia.
(2 HOLES)

1.4 Dia.
(2 Holes)
17.0 4.25 4.25
8.8

12.25
3.1
3.1
12.25 23.25

R350 SERIES

8E1848HX 9W7488WN 9J3139HX

Shank Guard Weld-on Nose Ripper Shank
52.0 lb / 23.6 kg 18.5 lb / 8.4 kg 116.0 lb / 52.6 kg
3.1 5.0 5.4 3.0 7.0 2.9

6.8

2.1 Dia.
7.7
19.1
20.6
1.4 Dia. 3.25
12.25

R300 SERIES R200 SERIES

9J6586HX
Ripper Shank
C12WN 51.3 lb / 23.3 kg 8J7525WN
Weld-on Nose Uses 2K6413P pin with Weld-on Nose
9.6 lb / 4.4 kg (2) 3B5325P (3 x 15/32 cotter keys). 2.4 lb / 1.1 kg
4.25 3.0 5.5 2.3 2.3 2.25

1.9 Dia.
5.7 3.6

15.0

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 517

 RIPPER TEETH FOR DOZERS & LOADERS
Caterpillar Style

B C B C
B C

D D
D

A A A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

B C B C

D
D

A A
Type 4 Type 5 (Non-Centerline)

RIPPER TEETH FOR DOZERS AND LOADERS

Dimensions

Tooth Ripper Tooth Overall Tooth Tooth Pocket Weight

Type Fasteners
Series Part No. A B C D

" mm " mm " mm " mm lb kg

9W4551HX 1 17.6 448 3.0 76 4.6 116 8.4 213 88.5 40.1 8E2229P,
9W4552HX 1 21.25 540 3.0 76 4.6 116 8.4 213 107.0 48.5 1012874W
R550
6Y3552HX 2 21.25 540 3.1 80 4.6 116 8.4 213 100.0 45.4 or
T9W4552 3 20.0 508 - - 4.6 116 8.4 213 96.7 43.9 6Y2443P*

4T5501HX 2 14.75 375 2.75 70 4.25 108 6.5 165 53.5 24.3
4T5502HX 2 17.1 435 2.75 70 4.25 108 6.5 165 61.8 28.0
3G6503HX 2 18.75 476 2.75 70 4.25 108 6.5 165 63.0 28.6
4T4502HX 1 16.75 425 3.0 76 4.25 108 6.5 165 64.0 29.0 6Y3909P/
R500 4T4707W
4T4503HX 1 19.0 483 2.9 73 4.25 108 6.5 165 68.0 30.8
or
3G6502HHX 1 17.25 438 3.75 95 4.25 108 6.5 165 77.2 35.0 3G0500P*
T3G6502 3 16.0 406 - - 4.25 108 6.5 165 49.8 22.6
T3G6503 3 18.0 457 - - 4.25 108 6.5 165 49.8 22.6
3G6503CLAW 5 18.0 457 1.25 32 4.25 108 6.5 165 72.0 32.7
9W2451HX 1 12.9 327 3.1 80 3.4 86 4.9 121 38.2 17.3
4T4452HX 1 15.25 387 3.5 89 3.4 86 4.9 124 45.5 20.6
9W2452AHX 1 15.25 387 3.75 86 3.4 86 4.9 121 40.1 18.2
4T5451HX 2 12.9 327 2.0 51 3.4 86 4.9 121 37.7 17.1 6Y3394P/
8E5559W
R450 4T5452HX 2 15.6 397 2.0 51 3.4 86 4.9 121 40.0 18.1
or
4T4452HX 1 15.25 387 3.5 89 3.4 86 4.9 121 45.5 20.6 7J9600P*
4T4453HX 1 16.6 422 3.4 86 3.4 86 4.9 121 44.7 20.3
T6J8812 3 14.6 372 - - 3.4 86 4.9 124 33.5 15.2
T9W2452 3 15.0 381 - - 3.4 86 4.9 124 33.7 15.3

* Old Style Center Snap Ring Pin

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

518 SPECIALIZED WEAR PROTECTION | Rippers
 RIPPER TEETH FOR DOZERS & LOADERS
Caterpillar Style

B C B C
B C

D D
D

A A A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

B C B C

D
D

A A
Type 4 Type 5 (Non-Centerline)

RIPPER TEETH FOR DOZERS AND LOADERS (CONTINUED)

Dimensions

Tooth Ripper Tooth Overall Tooth Tooth Pocket Weight

Type Fasteners
Series Part No. A B C D

" mm " mm " mm " mm lb kg

6Y0352HX 1 14.0 356 1.9 48 3.1 78 4.4 113 24.0 10.9
9W2678P/
R350 6Y0359HX 2 14.0 356 2.1 52 3.1 78 4.4 113 25.1 11.4
6Y9459W
T6Y0352 3 15.0 381 - - 3.1 78 4.4 113 24.3 11.0
6Y0309HX 2 11.4 289 1.75 44 2.25 57 3.25 83 11.4 5.2 9J6583P/
R300
T9J8910 3 11.75 298 - - 2.25 57 3.25 83 12.0 5.4 6Y9459W
9J8920HX 2 14.1 359 2.1 54 2.75 70 4.4 113 25.0 11.3 9J2358P/
R350 T9J8920 3 13.0 330 - - 2.75 70 4.4 113 20.3 9.2 6Y9459W
Old 7J3310HX 4 12.1 308 4.9 125 3.0 76 3.9 99 23.4 10.6
Style 7J3312HX 4 13.9 353 3.9 100 3.0 76 3.9 99 31.9 14.5 5J9000P
T7J3312 3 13.0 330 - - 3.0 76 3.9 99 22.5 10.2

* Old Style Center Snap Ring Pin

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Rippers | SPECIALIZED WEAR PROTECTION 519
 Replacement Parts For Motor Graders
Caterpillar Style

RIPPER SHANKS, WELD-ON NOSES, TEETH, PINS AND WASHERS FOR MOTOR GRADERS
Machine Teeth Fasteners
Weld-On Nose or Shank
Model Centerline Penetrator Tiger Pin Washer
9J6586HX
(Straight)
12G
14G C12WN
120 (Nose) - 6Y0309HX T9J8910HX 9J6583P 6Y9459W
130
140 9J3139HX
(Straight)

6Y0359HX T6Y0352HX
9J3139SHX
(Segment)
16G 6Y0352HX or or 9W2678P 6Y9459W
9W7488WN
9J8920HX T9J8920HX
(Nose)

RIPPER SHANKS

9J6586HX
51.3 lb / 23.3 kg
Uses 2K6413P pin with 9J3139HX
(2) 3B5325P (3 x 15/32 cotter keys). 116.0 lb / 52.6 kg
5.5 2.3 7.0 2.9

1.9 Dia.
2.1 Dia.

15.0 20.6

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

520 SPECIALIZED WEAR PROTECTION | Rippers

 Replacement Parts for Motor Graders
Caterpillar Style

B C B C
B C

D D
D

A A A
Type 1 (Centerline) Type 2 (Non-Centerline) Type 3 (Tiger)

RIPPER TEETH FOR MOTOR GRADERS

Dimensions
Ripper Tooth Overall Tooth Tooth Pocket Weight
Type
Part No. A B C D
" mm " mm " mm " mm lb kg
6Y0309HX 2 11.4 290 1.75 44 2.25 57 3.25 83 11.4 5.2
T9J8910 3 11.75 298 - - 2.25 57 3.25 83 12.0 5.4
9J8920HX 2 14.1 359 2.1 54 2.75 70 4.4 113 25.0 11.3
T9J8920 3 13.0 330 - - 2.75 70 4.4 113 20.3 9.2
6Y0352HX 1 14.0 356 1.9 48 3.1 78 4.4 113 24.0 10.9
T6Y0352 3 15.0 381 - - 3.1 78 4.4 113 24.3 11.0
6Y0359HX 2 14.0 356 2.1 52 3.1 78 4.4 113 25.1 11.4

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 521

 Scarifier Parts for Motor Graders
Caterpillar Style

5B946HX
2.1 lb / 0.9 kg

1.8

1.25

0.3

6.5

SCARIFIER TIPS AND SHANKS FOR MOTOR GRADERS

Universal Straight Block V-Block V-Block
Type
(Front and Rear Notches) (Rear Notch) (Front Notch) (Front and Rear Notches)
Scarifier Shank 101HX 5B6251HX 9F5124HX 101HX
Tip, Standard 5B946HX 5B946HX 5B946HX 5B946HX
Tip, Heavy Duty 2D5572HX 2D5572HX 2D5572HX 2D5572HX

NOTE: All scarifier shanks utilize 1D3537HX wedge pins.

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

522 SPECIALIZED WEAR PROTECTION | Rippers

 Scarifier parts FOR MOTOR GRADERS
Caterpillar Style

A C A C
H D H
J E J
K F
L G K
M L
N

B B

Type 2 Type 3

SHANKS FOR MOTOR GRADERS

Dimensions
Shank Part
Type A B C D E F G
Number
" mm " mm " mm " mm " mm " mm " mm
9F5124HX 2 3.0 76 17.25 438 1.0 25 - - - - - - - -
101HX 3 3.0 76 17.25 438 1.0 25 0.75 19 0.7 18 0.75 19 0.7 18
104HXL 3 3.0 76 20.0 508 1.0 25 0.6 14 0.8 21 0.7 18 0.8 21

SHANKS FOR MOTOR GRADERS (CONTINUED)

Dimensions
Shank Part Weight
H J K L M N
Number
" mm " mm " mm " mm " mm " mm lb kg
9F5124HX 0.8 21 0.8 21 0.8 21 0.8 21 0.8 21 0.8 21 13.4 6.1
101HX 1.1 29 0.8 21 1.25 32 0.8 21 - - - - 13.5 6.1
104HXL 1.25 32 0.8 21 1.3 33 0.8 21 - - - - 16 7.3

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.

Rippers | SPECIALIZED WEAR PROTECTION 523
 Ripper Guards
Caterpillar Style

RIPPER GUARDS

Dura Dura
D6J8814 D9W8365
D8, D9 D10, D11
31.4 lb / 14.2 kg 87.0 lb / 39.5 kg
18.6 6.7 5.5
2.5

2.6 4.6
5.2

3.8 1.6
R 1.3 1.4
24˚ 2.2
12.4
16.6

3.25 4.4
13.9

1.6
4.25

1321014HX 1321015HX
166.0 lb / 75.3 kg 164.0 lb / 74.4 kg
11.0 11.0
3.75 6.5 6.5

20.0 3.5 20.0 3.5

2.1 2.1
4.1
36.0 36.0
1.6 1.6

15.25 15.25

17.0 17.0

4.25
2.5
1.5 2.5 1.5
4.25
6.75
6.75

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

524 SPECIALIZED WEAR PROTECTION | Rippers

 scarifier Shank & Cleaner Bar Shank
Caterpillar Style

M/G SCARIFIER SHANK CLEANER BAR SHANK

Dura Dura
D9F5124 D5V4311
11.5 lb / 5.2 kg 19.8 lb / 8.9 kg
1.0

2.75 2.0

17.25 1.0
0.8
0.8

0.8

0.8 20˚

10.0 7.25

0.8 17.9
3.0
0.8

Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc. Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 525

 Teeth & Fasteners
Esco Style Parts

B C

TEETH
Dimensions
Hensley Fastener Overall Tooth Tooth Pocket Weight
Tooth Description
Part No. A B C D
Pin Lock “ mm “ mm “ mm “ mm lb kg
25R11HX Tooth, Ripper 25RP 25RB 11.0 279 2.25 57 2.6 67 3.4 86 10.5 4.8
25R12HX Tooth, Ripper 13.1 5.9
25RC12HX 12.5 318 2.0 51 2.7 69 3.2 81 15.4 7.0
355R14HX Tooth, Ripper 30.5 13.8
355R15HX Tooth, Ripper 15.5 394 3.0 76 3.3 84 4.7 119 30.0 13.6
35R14HX Tooth, Ripper 14 356 2.5 64 3.6 91 4.5 114 26.0 11.8
35R15AHX Tooth, Ripper 35RP 35RB 15.25 387 3.0 76 3.6 90 4.6 117 29.0 13.2
35R15HX Tooth, Ripper 15.25 387 3 76 3.6 91 4.5 114 27.1 12.3
35RWTHX Twin Tiger 35RP 35RB 14.0 356 6.25 159 3.6 90 4.6 117 31.8 14.4
395R17AHX Tooth, Ripper 17 432 2.75 70 3.75 95 43.6 19.8
39R16AHX Tooth, Ripper 39RP 39RB 16.0 406 3.0 76 3.8 97 5.3 135 38.2 17.3
T35R15* Tiger 35RP 35RB 15.4 391 0.25 6 3.6 90 4.6 117 29.0 13.2

TEETH FASTENERS
Pin Rubber Bushing Steel Bushing (Slag)
25RP 25RB 25RBS
35RP 35RB 35RBS
39RP 39RB N/A

526 SPECIALIZED WEAR PROTECTION | Rippers

Shank Guard & Weld-On Noses
Esco Style Parts

SHANK GUARD REPLACEMENTS

39RSLHX
Used with Esco 39R Series Extreme Duty Ripper
Shanks
Fastens with (2) 39RSPP Pins
77.0 lb / 34.9 kg

3.6 5.5 3.4 6.5

1.5

4.7 1.5 2.0

15.5
1.1 DIA

B C

WELD-ON NOSES
Dimensions
Hensley Weight
Tooth Series A B C
Part No.
“ mm “ mm “ mm lb kg
25RNHX 25R 0.9 22 3.5 89 5.75 146 18.1 8.2

Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 527

 Replacement Parts for Dozers & Motor Graders
Komatsu Style

RIPPER TEETH, SHANK GUARDS, AND SEGMENTS

Lower
Model Tooth Optional Tooth Tooth Pin Shank Guard Optional Guard Guard Pin
Segment
D40/D45-1
D40/D41-3
D50-D53-16
1317831190HX - 0924402496P - - - -
D50/D53-17
D57S-1
D66S-1
D60/D65-7
D40-D41-3
D65-12
1417811253SHX
D75A-1 1417811253HX 1757821740P - - - -
T1417811254
D75S-3
D75S-5
D85E-SS-21
D85-18
D85-21
D135A-1
D135A-2 T1757831230
1757831230HX 1757821740P - 1957821320HX 1957821580HX 1757821740P
D150A-1 1757831230SHX
D155A-1
D155A-2
D155A/AX-3
D275A-2 T1957821331
1957821331HX 1757821740P 17M7821360HX 1957821320HX 1957821580HX 1757821740P
D355A-3 1957821331RC
D455A 1987911230HX - 4268472310P - - - -
D375A-1 1957871140HX - 1757821740P - 1957871110HX - 1757821740P
D375A-1
1957871320HX 1957871350HX 1957871360P 1957871380HX 1957872410HX - 0924403036P
D375A-2
1987821370HX
T1987821370
D475A-1 1987821390HX
1987821340HHX 1987821340DPHX 1987821340PL 1987821430HX 1987821330HX 1987821340PL
D475A-2 1987821390
1987821340HHX
1987821340SHX
D575A T19M7811341 - - - - - -
GD825A-2 2357851310HX - - - - - -
Dresser TD25 1313564H1HX - 0924402488P - - - -

528 SPECIALIZED WEAR PROTECTION | Rippers

Teeth For Dozers & Motor Graders
Komatsu Style

B C

TEETH
Dimensions
Overall Tooth Tooth Pocket Weight
Hensley Part No.
A B C D
" mm " mm " mm " mm lb kg
1317831190HX 10.4 263 3.2 81 2.3 59 4.9 125 20.4 9.3
1417811253XH 11.1 283 3.9 98 3.1 78 4.9 125 27.7 12.6
1417811253SHX 14.0 356 2.1 52 3.1 78 4.9 125 30.5 12.6
T1417811254 13.0 330 N/A N/A 3.1 78 4.9 125 28.0 12.7
1757831230HX 13.1 333 3.0 76 3.25 83 5.2 132 34.0 15.3
T1757831230 14.0 356 N/A N/A 3.25 83 5.2 132 31.3 14.2
1757831230SHX 15.6 397 2.0 51 3.25 83 5.2 132 33.0 15.0
1957821331HX 14.5 368 2.9 73 3.3 84 6.1 154 41.1 18.7
T1957821331 15.5 394 N/A N/A 3.3 84 6.1 154 42.2 19.2
1957871320HX 16.4 416 3.0 76 6.2 154 3.25 83 49.8 22.6
1957871350HX 18.5 470 3.5 89 6.2 154 3.25 83 62.0 28.1
1987821340HX 19.8 502 3.7 94 4.1 105 7.3 185 88.0 39.9
1987821340HHX 18.3 465 3.0 76 4.2 107 7.5 192 73.0 33.1
1987821340DPHX 21.25 540 3.0 76 4.2 107 7.5 192 94.0 42.7
1987821340SHX 19.2 487 3.2 80 4.2 107 7.5 192 89.0 40.4
1987821370HX 17.5 445 3.75 95 4.1 105 7.3 185 82.0 37.2
T19M7811341 23.25 591 N/A N/A 5.0 127 7.3 185 39.6 18.0
2357851310HX 14.9 378 2.4 60 3.4 86 4.6 116 39.6 18.0
1313564H1HX 13.25 336 3.5 89 3.0 76 5.4 136 36.0 16.3

Rippers | SPECIALIZED WEAR PROTECTION 529

 Segments For Dozers
Komatsu Style

WELD-ON SEGMENTS

1957871380HX 1987821430HX
126.0 lb / 57.1 kg 198.0 lb / 89.8 kg
13.8 3.0 14.1 3.75

8.0
9.7

19.1 22.3
1.2 DIA
1.2 Dia.
7.50
4.0

8.5
6.3

28˚ 27˚30'

17M7821360HX
112.0 lb / 50.8 kg

6.2

1.0

3.8
18.5

2.5

27.0˚ 3.0
11.1

Note: Measurements are in inches.

530 SPECIALIZED WEAR PROTECTION | Rippers

Shank Guards For Dozers & Motor Graders
Komatsu Style

SHANK GUARDS

1957872410HX 1957872410HHX
111.0 lb / 49.9 kg 116.0 lb / 52.6 kg
3.25 13.7
3.1 4.0 5.5

5.1 5.5
1.4
1.3
5.5
12.25 34.0
3.0
19˚ 18.4
1.6
1.4 Dia.
1.6 18.4
33.9

1.6 3.0
3.2
5.1

1957871110HX 1957821580HX
54.0 lb / 24.5 kg 51.7 lb / 23.5 kg
5.6 1.6 4.6
A A 3.1 3.1 4.4

1.5
1.5 3.1
Dia.
Section A-A 2.1
2.0
20.2 2.1
18.4
3.0
1.4 Dia. 13.6
27.7
1.7 Dia.
7.5

Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 531

 Guards & Pins for Dozers
Komatsu Style

SHANK GUARDS (CONTINUED)

1957821320HX 1987821390HHX
33.6 lb / 15.3 kg 156.0 lb / 70.8 kg
18.4 3.9 14.3

2.0
5.5
2.0
1.4 6.6
R 2.2
12˚ 27˚ 1.5
13.5
35.6

3.1 4.4 16.75

3.9 1.7 5.8

5.75

17M7821330HX 17M7821330HX
38.4 lb / 17.4 kg 38.4 lb / 17.4 kg
1.2 4.4 1.2 4.4

4.6 1.3 4.6 1.3

2.5 2.5

1.4 1.4
1.5 1.5 1.5 1.5
15.0 3.1 15.0 3.1
19.3 19.3

PINS
Dimensions
Hensley Part No. A B
" mm " mm
0924402488P 3.6 92 1.0 25
0924402496P 3.8 96 1.0 25
1757821740P 4.6 117 1.0 25
4268472310P 5.7 143 1.2 29
1987821340PL 6.0 152 1.2 30

Note: Measurements are in inches.

532 SPECIALIZED WEAR PROTECTION | Rippers

Scarifier Shank
OEM Style

SCARIFIER SHANK

8110HX
13.6 lb / 6.2 kg 

0.9
5.0

1.0
7.5

3.0

16.9

Note: Measurements are in inches.

Rippers | SPECIALIZED WEAR PROTECTION 533

 Box RIPPERS FOR EXCAVATORS
Miscellaneous

TYPICAL MACHINE USAGE

System Operating Weight (lb) J.I. Case Caterpillar Daewoo Deere Hitachi Hyundai
9010B, 5130-3 -, DH170-
B200 20,000-39,000 311, 312, 315 490, 590 EX100, EX150 R130LC, R180LC
9020B 2
B250 40,000-59,000 9030, 9040 215, 225, 320, 322 DH220LC 690, 790 EX200 R200LC
B300 60,000-84,000 9050 325, 330 DH280, 320 892 EX270LC, 300 R290LC, 320
EX400-3, R420LC,
B350 85,000-109,000 9060B 235C DH450 992ELC
EX400LC-3 R450LC
B400 110,000-169,000 - 350L, 245 - - EX550, EX700 -

TYPICAL MACHINE USAGE (CONTINUED)

System Operating Weight (lb) Kobelco Komatsu Liebherr Linkbelt Samsung
SK100, SK120,
B200 20,000-39,000 PC120, PC150 - 2650, 2700 SE130
SK150
R902, 912, 922,
B250 40,000-59,000 SK200, 220 PC200, 210, 220 LS2800, 3400 SE210LC
932
B300 60,000-84,000 SK300 PC250, 300 R942 LS4300 SE280LC, 350
B350 85,000-109,000 SK400LC PC400LC-5 R954 LS5800C SE450LC-2
B400 110,000-169,000 - PC650LC-5 R964, R974 - -

PARTS NEEDED FOR SYSTEM*

Tooth
System Box Shank Box Pin Tiger Tooth Kit No.
Fastener
200 B200 C200-12 B250P T9J8910 9J6583P, 6Y9459W BK200
250 B250 C250-14 B250P T6Y0352 9W2678P, 6Y9459W BK250
300 B300 C300-20 B250P T9W2452 6Y3394P, 8E5559W BK300
350 B350 C350-20 B350P T9W2452 6Y3394P, 8E5559W BK350-1
350 B350 C350-22 B350P T3G6503 6Y3909P, 4T4707W BK350-2
400 B400 C400-22 B350P T3G6503 6Y3909P, 4T4767W BK400

*A complete system may be ordered by Kit Number.

534 SPECIALIZED WEAR PROTECTION | Rippers

Box RIPPERS FOR EXCAVATORS
Miscellaneous

B A

C F D

RIPPER BOXES
Dimensions
Weight
Box A B C D E F G
“ mm “ mm “ mm “ mm “ mm “ mm “ mm lb kg
B200 6.0 152 2.5 63 14.9 378 11.9 302 8.6 218 6.8 173 10.5 264 55.0 25.0
B250 6.0 152 2.6 67 17.1 435 13.6 346 9.75 248 7.8 198 12.0 305 75.0 34.0
B300 6.0 152 3.1 79 19.1 486 15.3 389 11.2 284 8.75 222 13.5 343 105.0 48.0
B350 7.5 191 4.0 102 21.25 540 17.0 432 12.25 311 9.75 248 15.0 381 150.0 68.0
B400 7.9 202 5.25 133 25.5 648 20.4 519 14.75 375 11.75 298 18.0 457 245.0 111.0

D
B
C

RIPPER SHANKS
Dimensions
Weight
Box Shank A B C D E
“ mm “ mm “ mm “ mm “ mm lb kg
B200 C20012 31.2 792 8.0 203 4.8 122 3.5 89 2.0 51 65.0 29.0
B250 C25014 36.75 933 10.1 257 5.5 140 4.0 102 2.5 64 95.0 43.0
B300 C30020 41.0 1041 11.25 286 6.2 157 4.5 114 3.0 76 113.0 51.0
C35020 45.0 1143 11.1 283 6.9 175 5.0 127 3.1 79 185.0 84.0
B350
C35022 46.0 1168 12.75 324 6.9 175 5.0 127 3.1 79 200.0 91.0
B400 C40022 54.0 1372 13.75 349 8.25 210 6.0 152 3.8 95 300.0 136.0

Rippers | SPECIALIZED WEAR PROTECTION 535

 Box RIPPERS FOR EXCAVATORS
Miscellaneous

REPLACEMENT NOSES
Dimensions
Weight
Weld-On Nose For Shank No. A B C
“ mm “ mm “ mm lb kg
C12WN C20012 3.0 76 4.25 108 5.7 145 9.6 4.4
9W7488WN C25014 3.0 76 5.4 137 7.7 194 18.5 8.4
C20WN C30020, C35020 2.9 75 6.0 152 8.8 224 24.5 11.0
C22WN C35022, C40022 3.9 99 7.6 194 10.25 260 46.9 21.0

536 SPECIALIZED WEAR PROTECTION | Rippers

 6.1
BLADESAVER QM FOR
WHEEL LOADERS
137” Lip for CAT980 Machines
 137" Lip for CAT980 Machines
QM200ST137

137” CAT980 STRAIGHT LIP - QM200ST137

Est. Unit Weight Est. Ext. Weight
Item Part Number Description Qty
lbs kg lbs kg
1 XS40PC PIN, ASSEMBLY 8 1.2 1.0 9.6 4.0
2 XS42QM TOOTH, QM 8 53.0 24.0 424.0 192.0
3 QM200XS42 ADAPTER, CENTER 6 76.0 340 456.0 207.0
4 QM200XS42L ADAPTER, CORNER, LH 1 73.0 33.0 73.0 33.0
5 QM200XS42R ADAPTER, CORNER, RH 1 73.0 33.0 73.0 33.0
6 LPQM200ST137A512 2.0" STRAIGHT LIP 1 960.0 435.0 960.0 435.0
7 QMWC42 WEAR CAP 6 9.0 4.0 54.0 24.0
8 QMLP42C56 LIP SHROUD, CENTER 1 73.7 33.0 73.7 33.0
9 QMLP42C48 LIP SHROUD, LEFT/RIGHT 6 56.0 25.0 336.0 152.0
10 QMWS42CR WEAR SHROUD, CORNER ADAPTER 2 12.9 6.0 25.8 12.0
11 QMEC42B END CAP WELD-ON BASE 2 2.8 1.0 5.6 3.0
12 QMEC42R END CAP, RIGHT 1 29.0 13.0 29.0 13.0
13 QMEC42L END CAP, LEFT 1 29.0 13.0 29.0 13.0
14 QMVS42 VERTICAL SHROUD 2 36.0 16.0 72.0 33.0
15 QMLP42P PIN, LIP SHROUD 14 0.5 0 7.0 3.0
16 QMVS42P PIN, VERTICAL SHROUD, QM 4 0.8 0 3.2 1.0
17 QMW1 LIP SHROUD STABILIZER 7 1.5 1.0 10.5 5.0
18 58125BCRNF 5/8"-18 UNF x 1 1/4” LG BOLT W/CRIMP NUT 4 0.3 0 1.2 1.0
TOTAL WEIGHT 2,888.6 1,310

Note: Measurements are in inches.

540 BLADESAVER QM FOR WHEEL LOADERS | 137” Lip for CAT980 Machines
137” Lip for CAT980 Machines
QM200SP137

137” CAT980 SPADE LIP - QM200SP137

Est. Unit Weight Est. Ext. Weight
Item Part Number Description Qty
lbs kgs lbs kgs
1 XS40PC PIN, ASSEMBLY 8 1.2 1 9.6 4
2 XS42QM TOOTH, QM 8 53.0 24 424.0 192
3 QM200XS42 ADAPTER, CENTER 6 76.0 34 456.0 207
4 QM200XS42L ADAPTER, CORNER, LH 1 73.0 33 73.0 33
5 QM200XS42R ADAPTER, CORNER, RH 1 73.0 33 73.0 33
6 LPQM200SP137A512 2.0" MODIFIED SPADE LIP 1 1,428.0 648 1,428.0 648
7 QMWC42 WEAR CAP 6 9.0 4 54.0 24
8 QMLP42C56 LIP SHROUD, CENTER 1 73.7 33 73.7 33
9 QMLP42R48 LIP SHROUD, RH 3 60.0 27 180.0 82
10 QMLP42L48 LIP SHROUD, LH 3 60.0 27 180.0 82
11 QMWS42CR WEAR SHROUD, CORNER ADAPTER 2 12.9 6 25.8 12
12 QMEC42B END CAP WELD-ON BASE 2 2.8 1 5.6 3
13 QMEC42R END CAP, RIGHT 1 29.0 13 29.0 13
14 QMEC42L END CAP, LEFT 1 29.0 13 29.0 13
15 QMVS42 VERTICAL SHROUD 2 36.0 16 72.0 33
16 QMLP42P PIN, LIP SHROUD 14 0.5 0 7.0 3
17 QMVS42P PIN, VERTICAL SHROUD, QM 4 0.8 0 3.2 1
18 QMW1 BOTTOM STABLIZIER 7 1.5 1 10.5 5
19 58125BCRNF 5/8”-18 UNF x 1 1/4” LG BOLT W/CRIMP NUT 4 0.8 0 3.2 1
TOTAL WEIGHT 3,382.6 1,534

Note: Measurements are in inches.

137” Lip for CAT980 Machines | BLADESAVER QM FOR WHEEL LOADERS 541
 6.2
BLADESAVER QM FOR
WHEEL LOADERS
131” Lip for WA500 Machines
 131" Lip for WA500 Machines
QM200ST131

131” WA500 STRAIGHT LIP - QM200ST131

Est. Unit Weight Est. Ext. Weight
Item Part Number Description Qty
lbs kgs lbs kgs
1 XS40PC PIN, ASSEMBLY 8 1.2 1 9.6 4
2 XS42QM TOOTH, QM 8 53.0 24 424.0 192
3 QM200XS42 ADAPTER, CENTER 6 76.0 34 456.0 207
4 QM200XS42L ADAPTER, CORNER, LH 1 73.0 33 73.0 33
5 QM200XS42R ADAPTER, CORNER, RH 1 73.0 33 73.0 33
6 LPQM200ST131A512 2.0" STRAIGHT LIP 1 922.0 418 922.0 418
7 QMWC42 WEAR CAP 6 9.0 4 54.0 24
8 QMLP42C42 LIP SHROUD, CENTER 1 50.4 23 50.4 23
9 QMLP42C48 LIP SHROUD, LEFT/RIGHT 6 56.0 25 336.0 152
10 QMWS42CR WEAR SHROUD, CORNER ADAPTER 2 12.9 6 25.8 12
11 QMEC42B END CAP WELD-ON BASE 2 2.8 1 5.6 3
12 QMEC42R END CAP, RIGHT 1 29.0 13 29.0 13
13 QMEC42L END CAP, LEFT 1 29.0 13 29.0 13
14 QMVS42 VERTICAL SHROUD 2 36.0 16 72.0 33
15 QMLP42P PIN, LIP SHROUD 14 0.5 0 7.0 3
16 QMVS42P PIN, VERTICAL SHROUD, QM 4 0.8 0 3.2 1
17 QMW1 LIP SHROUD STABILIZER 7 1.5 1 10.5 5
18 58125BCRNF 5/8”-18 UNF x 1 1/4” LG BOLT W/CRIMP NUT 4 0.3 0 1.2 1
TOTAL WEIGHT 2,827.3 1,282

Note: Measurements are in inches.

544 BLADESAVER QM FOR WHEEL LOADERS | 131” Lip for WA500 Machines
131” Lip for WA500 Machines
QM200SP131

131” WA500 SPADE LIP - QM200SP131

Est. Unit Weight Est. Ext. Weight
Item Part Number Description Qty
lbs kgs lbs kgs
1 XS40PC PIN, ASSEMBLY 8 1.2 1 9.6 4
2 XS42QM TOOTH, QM 8 53.0 24 424.0 192
3 QM200XS42 ADAPTER, CENTER 6 76.0 34 456.0 207
4 QM200XS42L ADAPTER, CORNER, LH 1 73.0 33 73.0 33
5 QM200XS42R ADAPTER, CORNER, RH 1 73.0 33 73.0 33
6 LPQM200SP131A512 2.0" MODIFIED SPADE LIP 1 1,404.0 637 1,404.0 637
7 QMWC42 WEAR CAP 6 9.0 4 54.0 24
8 QMLP42C42 LIP SHROUD, CENTER 1 50.4 23 50.4 23
9 QMLP42R48 LIP SHROUD, RH 3 60.0 27 180.0 82
10 QMLP42L48 LIP SHROUD, LH 3 60.0 27 180.0 82
11 QMWS42CR WEAR SHROUD, CORNER ADAPTER 2 12.9 6 25.8 12
12 QMEC42B END CAP WELD-ON BASE 2 2.8 1 5.6 3
13 QMEC42R END CAP, RIGHT 1 29.0 13 29.0 13
14 QMEC42L END CAP, LEFT 1 29.0 13 29.0 13
15 QMVS42 VERTICAL SHROUD 2 36.0 16 72.0 33
16 QMLP42P PIN, LIP SHROUD 14 0.5 0 7.0 3
17 QMVS42P PIN, VERTICAL SHROUD, QM 4 0.8 0 3.2 1
18 QMW1 BOTTOM STABLIZIER 7 1.5 1 10.5 5
19 58125BCRNF 5/8”-18 UNF x 1 1/4” LG BOLT W/CRIMP NUT 4 0.8 0 3.2 1
TOTAL WEIGHT 3,362.5 1,525

Note: Measurements are in inches.

131” Lip for WA500 Machines | BLADESAVER QM FOR WHEEL LOADERS 545
 7.1
CAST LIPS FOR
HYDRAULIC EXCAVATORS
163” Lip for 500 Ton Machines
 163" Lip for 500 Ton Machines
LS163XS64453A

173.8

163.2

163” LIP FOR 500 TON MACHINES - LS163XS64453A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS163XS64052 CAST LIP, 5 POSITION, 163" 1 16340.0 7418.4 16340.0 7418.4
2 644TS1122 INTERMEDIATE ADAPTER 5 400.0 181.4 2000.0 907.0
3 XS644P ROTARY CAM PIN 5 18.0 8.2 90.0 40.9
4 TS1122PEL ROTARY PIN W/ EXT. LOCK 5 19.0 8.6 95.0 43.1
5 TS1122H TOOTH TIP 5 142.0 64.5 710.0 322.3
6 WB150 WEAR BUTTON 3 12.0 5.4 36.0 16.3
7 WB90 WEAR BUTTON 16 2.4 1.1 38.4 17.4
8 LS1302350J LIP SHROUD, J-BOLT 4 895.0 406.3 3580.0 1625.3
9 LSWB9 WELD BASE 4 27.5 12.5 110.0 49.9
10 SFA150J6 J-BOLT ASSEMBLY 6 12.0 5.4 72.0 32.7
11 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
12 WS135R LOWER WING SHROUD, R.H. 1 304.0 138.0 304.0 138.0
13 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
14 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
15 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG TOTAL WEIGHT OF WEAR PACKAGE 3 23765 10788

Note: Measurements are in inches.

548 CAST LIPS FOR HYDRAULIC EXCAVATORS | 163” Lip for 500 Ton Machines
163" Lip for 500 Ton Machines
LS163XS64454A

173.8

163.2

163” LIP FOR 500 TON MACHINES - LS163XS64454A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS163XS64052 CAST LIP, 5 POSITION, 163" 1 16340.0 7418.4 16340.0 7418.4
2 644TS1122 INTERMEDIATE ADAPTER 5 400.0 181.6 2000.0 908.0
3 XS644P ROTARY CAM PIN 5 18.0 8.2 90.0 40.9
4 TS1122PEL ROTARY PIN W/ EXT. LOCK 5 19.0 8.6 95.0 43.1
5 TS1122H TOOTH TIP 5 142.0 64.5 710.0 322.3
6 WCLS640 WEAR CAP 3 285.0 129.4 855.0 388.2
7 B9X9CL800 WEAR RUNNER BASE 3 32.5 14.8 97.5 44.3
8 112X234BCLN 1-1/2 X 2-3/4 BOLT / CRIMP LOCK NUT 6 3.0 1.4 18.0 8.2
9 B12X9WR WEAR RUNNER 8 49.0 22.2 392.0 178.0
10 12X9B WEAR RUNNER BASE 8 22.0 10.0 176.0 79.9
11 115BN 1 X 1-1/2 BOLT / NUT 16 1.0 0.5 16.0 7.3
12 LS1302350J LIP SHROUD, J-BOLT 4 895.0 406.3 3580.0 1625.3
13 LSWB9 WELD BASE 4 27.5 12.5 110.0 49.9
14 SFA150J6 J-BOLT ASSEMBLY 6 12.0 5.4 72.0 32.7
15 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
16 WS135R LOWER WING SHROUD, R.H. 1 304.0 138.0 304.0 138.0
17 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
18 WB90 WEAR BUTTON 4 2.4 1.1 9.6 4.4
19 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
20 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG Total Weight of Wear Packge 4 25202 11466

Note: Measurements are in inches.

163” Lip for 500 Ton Machines | CAST LIPS FOR HYDRAULIC EXCAVATORS 549
 163" Lip for 500 Ton Machines
LS163XS64454A2 Heavy Duty

173.8
163.2

163” LIP FOR 500 TON MACHINES - LS163XS64454A2 HEAVY DUTY

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS163XS64052 CAST LIP, 5 POSITION, 163" 1 16340.0 7418.4 16340.0 7418.4
2 644TS1222 INTERMEDIATE ADAPTER 5 521.0 236.5 2605.0 1182.7
3 XS644P ROTARY CAM PIN 5 18.0 8.2 90.0 40.9
4 TS1222PEL ROTARY PIN W/ EXT. LOCK 5 27.0 12.3 135.0 61.3
5 TS1222MA TOOTH TIP 5 217.0 98.5 1085.0 492.6
6 WCLS640 WEAR CAP 3 285.0 129.4 855.0 388.2
7 B9X9CL800 WEAR RUNNER BASE 3 32.5 14.8 97.5 44.3
8 112X234BCLN 1-1/2 X 2-3/4 BOLT / CRIMP LOCK NUT 6 3.0 1.4 18.0 8.2
9 B12X9WR WEAR RUNNER 8 49.0 22.2 392.0 178.0
10 12X9B WEAR RUNNER BASE 8 22.0 10.0 176.0 79.9
11 115BN 1 X 1-1/2 BOLT / NUT 16 1.0 0.5 16.0 7.3
12 LS1302350J LIP SHROUD, J-BOLT 4 895.0 406.3 3580.0 1625.3
13 LSWB9 WELD BASE 4 27.5 12.5 110.0 49.9
14 SFA150J6 J-BOLT ASSEMBLY 6 12.0 5.4 72.0 32.7
15 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
16 WS135R LOWER WING SHROUD, R.H. 1 304.0 138.0 304.0 138.0
17 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
18 WB90 WEAR BUTTON 4 2.4 1.1 9.6 4.4
19 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
20 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG TOTAL WEIGHT OF WEAR PACKAGE 4 26275 11929

Note: Measurements are in inches.

550 CAST LIPS FOR HYDRAULIC EXCAVATORS | 163” Lip for 500 Ton Machines
 7.2
CAST LIPS FOR
HYDRAULIC EXCAVATORS
169” Lip for 500 Ton Machines
 169" Lip for 500 TON machines
LS169XS64463A

179.0

169.3

169” LIP FOR 500 TON MACHINES - LS169XS64463A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS169XS64061 CAST LIP, 6 POSITION, 169" 1 17000.0 7718.0 17000.0 7718.0
2 644TS1122 INTERMEDIATE ADAPTER 6 400.0 181.6 2400.0 1089.6
3 XS644P ROTARY CAM PIN 6 18.0 8.2 108.0 49.0
4 TS1122PEL ROTARY PIN W/ EXT. LOCK 6 19.0 8.6 114.0 51.8
5 TS1122H TOOTH TIP 6 142.0 64.5 852.0 386.8
6 WB150 WEAR BUTTON 4 12.0 5.4 48.0 21.8
7 WB90 WEAR BUTTON 20 2.4 1.1 48.0 21.8
8 LS1301700JSTD LIP SHROUD, J-BOLT 5 725.0 329.2 3625.0 1645.8
9 LSWB9 WELD BASE 5 27.5 12.5 137.5 62.4
10 SFA150J6 J-BOLT ASSEMBLY 7 12.0 5.4 84.0 38.1
11 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
12 WS135R LOWER WING SHROUD, R.H 1 304.0 138.0 304.0 138.0
13 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
14 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
15 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG Total Weight of Wear Package 3 25111 11400

Note: Measurements are in inches.

554 CAST LIPS FOR HYDRAULIC EXCAVATORS | 169” Lip for 500 Ton Machines
169" Lip for 500 TON machines
LS169XS64464A

179.0

169.3

169” LIP FOR 500 TON MACHINES - LS169XS64464A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS169XS64061 CAST LIP, 6 POSITION, 169" 1 17000.0 7718.0 17000.0 7718.0
2 644TS1122 INTERMEDIATE ADAPTER 6 400.0 181.6 2400.0 1089.6
3 XS644P ROTARY CAM PIN 6 18.0 8.2 108.0 49.0
4 TS1122PEL ROTARY PIN W/ EXT. LOCK 6 19.0 8.6 114.0 51.8
5 TS1122H TOOTH TIP 6 142.0 64.5 852.0 386.8
6 WCLS640 WEAR CAP 4 285.0 129.4 1140.0 517.6
7 B9X9CL800 WEAR RUNNER BASE 4 32.5 14.8 130.0 59.0
8 112X234BCLN 1-1/2 X 2-3/4 BOLT / CRIMP LOCK NUT 8 3.0 1.4 24.0 10.9
9 B12X9WR WEAR RUNNER 10 49.0 22.2 490.0 222.5
10 12X9B WEAR RUNNER BASE 10 22.0 10.0 220.0 99.9
11 115BN 1 X 1-1/2 BOLT / NUT 20 1.0 0.5 20.0 9.1
12 LS1301700JSTD LIP SHROUD, J-BOLT 5 725.0 329.2 3625.0 1645.8
13 LSWB9 WELD BASE 5 27.5 12.5 137.5 62.4
14 SFA150J6 J-BOLT ASSEMBLY 7 12.0 5.4 84.0 38.1
15 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
16 WS135R LOWER WING SHROUD, R.H. 1 304.0 138.0 304.0 138.0
17 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
18 WB90 WEAR BUTTON 4 2.4 1.1 9.6 4.4
19 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
20 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG TOTAL WEIGHT OF WEAR PACKAGE 4 27048 12280

Note: Measurements are in inches.

169” Lip for 500 Ton Machines | CAST LIPS FOR HYDRAULIC EXCAVATORS 555
 7.3
CAST LIPS FOR
HYDRAULIC EXCAVATORS
185” Lip for 700 Ton Machines
 185" Lip for 700 TON machines
LS185XS64463A

179.0

169.3

185” LIPS FOR 700 TON MACHINES - LS185XS64463A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS185XS64061 CAST LIP, 6 POSITION, 185" 1 19110.0 8675.9 19110.0 8675.9
2 644TS1222 INTERMEDIATE ADAPTER 6 521.0 236.5 3126.0 1419.2
3 XS644P ROTARY CAM PIN 6 18.0 8.2 108.0 49.0
4 TS1222PEL ROTARY PIN W/ EXT. LOCK 6 27.0 12.3 162.0 73.5
5 TS1222,A TOOTH TIP 6 217.0 98.5 1302.0 591.1
6 WB150 WEAR BUTTON 4 12.0 5.4 48.0 21.8
7 WB90 WEAR BUTTON 24 2.4 1.1 57.6 26.2
8 LS6401950J LIP SHROUD, J-BOLT 5 838.0 380.5 4190.0 1902.3
9 LSWB9 WELD BASE 5 27.5 12.5 137.5 62.4
10 SFA150J6 J-BOLT ASSEMBLY 7 12.0 5.4 84.0 38.1
11 WS185L LOWER WING SHROUD, L.H. 1 322.0 146.2 322.0 146.2
12 WS185R LOWER WING SHROUD, R.H 1 322.0 146.2 322.0 146.2
13 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
14 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
15 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG Total Weight of Wear Package 3 29055 13191

Note: Measurements are in inches.

558 CAST LIPS FOR HYDRAULIC EXCAVATORS | 185” Lip for 700 Ton Machines
185" Lip for 700 TON machines
LS185XS64464A

195.6

185.0

185” LIPS FOR 700 TON MACHINES - LS169XS64464A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS185XS64061 CAST LIP, 6 POSITION, 185" 1 19110.0 8675.9 19110.0 8675.9
2 644TS1222 INTERMEDIATE ADAPTER 6 521.0 236.5 3126.0 1419.2
3 XS644P ROTARY CAM PIN 6 18.0 8.2 108.0 49.0
4 TS1222PEL ROTARY PIN W/ EXT. LOCK 6 27.0 12.3 162.0 73.5
5 TS1222MA TOOTH TIP 6 217.0 98.5 1302.0 591.1
6 WCLS640 WEAR CAP 4 285.0 129.4 1140.0 517.6
7 B9X9CL800 WEAR RUNNER BASE 4 32.5 14.8 130.0 59.0
8 112X234BCLN 1-1/2 X 2-3/4 BOLT / CRIMP LOCK NUT 8 3.0 1.4 24.0 10.9
9 B12X9WR WEAR RUNNER 10 49.0 22.2 490.0 222.5
10 12X9B WEAR RUNNER BASE 10 22.0 10.0 220.0 99.9
11 115BN 1 X 1-1/2 BOLT / NUT 20 1.0 0.5 20.0 9.1
12 LS6401950J LIP SHROUD, J-BOLT 5 838.0 380.5 4190.0 1902.3
13 LSWB9 WELD BASE 5 27.5 12.5 137.5 62.4
14 SFA150J6 J-BOLT ASSEMBLY 7 12.0 5.4 84.0 38.1
15 WS185L LOWER WING SHROUD, L.H. 1 322.0 146.2 322.0 146.2
16 WS185R LOWER WING SHROUD, R.H. 1 322.0 146.2 322.0 146.2
17 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
18 WB90 WEAR BUTTON 8 2.4 1.1 19.2 8.7
19 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
20 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest LB/KG TOTAL WEIGHT OF WEAR PACKAGE 4 30993 14071

Note: Measurements are in inches.

185” Lip for 700 Ton Machines | CAST LIPS FOR HYDRAULIC EXCAVATORS 559
 7.3
CAST LIPS FOR
HYDRAULIC EXCAVATORS
201” Lip for 800 Ton Machines
 201" Lip for 800 Ton machines
LS201XS80463A

211.4

200.8

201” LIPS FOR 800 TON MACHINES - LS201XS80463A (WEAR PACKAGE 3)

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS201XS80061 CAST LIP, 6 POSITION, 201" 1 24000.0 10896.0 24000.0 10896.0
2 804TS1222 INTERMEDIATE ADAPTER 6 555.0 252.0 3330.0 1511.8
3 XS804P ROTARY CAM PIN 6 31.0 14.1 186.0 84.4
4 TS1222PEL ROTARY PIN W/ EXT. LOCK 6 27.0 12.3 162.0 73.5
5 TS1222MA TOOTH TIP 6 217.0 98.5 1302.0 591.1
6 B12X9WR WEAR RUNNER 4 49.0 22.2 196.0 89.0
7 12X9B WEAR RUNNER BASE 4 22.0 10.0 88.0 40.0
8 115BN 1 X 1-1/2 BOLT / NUT 8 1.0 0.5 8.0 3.6
9 LS8002200J LIP SHROUD, J-BOLT 5 1000.0 454.0 5000.0 2270.0
10 LSWB9 WELD BASE 5 27.5 12.5 137.5 62.4
11 SFA150J6 J-BOLT ASSEMBLY 7 12.0 5.4 84.0 38.1
12 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
13 WS135R LOWER WING SHROUD, R.H. 1 304.0 138.0 304.0 138.0
14 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
15 WB75 WEAR BUTTON 4 2.0 0.9 8.0 3.6
16 WB90 WEAR BUTTON 6 2.4 1.1 14.4 6.5
17 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
18 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest lb/kg Total Weight of Wear Package 3 35210 15985

Note: Measurements are in inches.

562 CAST LIPS FOR HYDRAULIC EXCAVATORS | 201” Lip for 800 Ton Machines
201" Lip for 800 Ton machines
LS201XS80464A

211.4

200.8

BILL OF MATERIAL - LS201XS80064A

Weight Per Part Combined Weight
Item Part No. Description Qty
lb* kg* lb* kg*
1 LS201XS80061 CAST LIP, 6 POSITION, 201" 1 24000.0 10896.0 24000.0 10896.0
2 804TS1222 INTERMEDIATE ADAPTER 6 555.0 252.0 3330.0 1511.8
3 XS804P ROTARY CAM PIN 6 31.0 14.1 186.0 84.4
4 TS1222PEL ROTARY PIN W/ EXT. LOCK 6 27.0 12.3 162.0 73.5
5 TS1222MA TOOTH TIP 6 217.0 98.5 1302.0 591.1
6 WCLS800 WEAR CAP 4 281.0 127.6 1124.0 510.3
7 B9X9CL800 WELD BASE 4 33.0 15.0 132.0 59.9
8 112X234BCLN 1 1/2 X 2 3/4 BOLT / CRIMP LOCK NUT 8 3.0 1.4 24.0 10.9
9 B12X9WR WEAR RUNNER 10 49.0 22.2 490.0 222.5
10 12X9B WEAR RUNNER BASE 10 22.0 10.0 220.0 99.9
11 115BN 1 X 1 1/2 BOLT / NUT 20 1.0 0.5 20.0 9.1
12 LS8002200J LIP SHROUD, J-BOLT 5 1000.0 454.0 5000.0 2270.0
13 LSWB9 WELD BASE 5 28.0 12.7 140.0 63.6
14 SFA150J6 J-BOLT ASSEMBLY 7 12.0 5.4 84.0 38.1
15 WS135L LOWER WING SHROUD, L.H. 1 304.0 138.0 304.0 138.0
16 WS135R LOWER WING SHROUD, R.H. 1 304.0 138.0 304.0 138.0
17 LSWB10 WELD BASE (lower wing shrouds only) 2 15.0 6.8 30.0 13.6
18 WB75 WEAR BUTTON 4 2.0 0.9 8.0 3.6
19 WB90 WEAR BUTTON 6 2.4 1.1 14.4 6.5
20 SDP1337AL SIDE PROTECTION, LEFT 1 28.0 12.7 28.0 12.7
21 SDP1337BR SIDE PROTECTION, RIGHT 1 28.0 12.7 28.0 12.7
*weights rounded to nearest lb/kg Total Weight of Wear Package 4 36930 16766

Note: Measurements are in inches.

201” Lip for 800 Ton Machines | CAST LIPS FOR HYDRAULIC EXCAVATORS 563
 8.1
TOOL LIST
Hensley Products
 TOOL LIST
Hensley Products

TOOL LIST
Hensley Part HX Part # Required Tool HX Tool Part # HX Tool Stock #
J-BOLT ASSEMBLIES
SFA34J4 & J6, SFA34J2* 1-1/8” DEEP SOCKET 3/4” DR 118DS34D 90-0260
SFA1J4 & J6, SFA1J2* & J3*(LHD) 1-1/2” DEEP SOCKET 3/4” DR 112DS34D 90-0270
SFA118J5 1-5/8” DEEP SOCKET 3/4” DR 158DS34D 90-0280
SFA125J4 & J6, SFA125J2* 1-7/8” DEEP SOCKET 3/4” DR 178DS34D 90-0290
SFA150J4 & J6 2-3/16” DEEP SOCKET 3/4” DR 2316DS34D 90-0300
J2* & J3* MACAP ASSEMBLIES - BARREL NUT

SFA34J2 3/4” SOCKET 3/4” DR 34S34D 90-0410

SFA1J2 & SFA1J3 (LHD) 15/16” DEEP SOCKET 3/4” DR 1516DS34D 90-0370

J2* MACAP ASSEMBLY - COUPLING NUT

SFA125J2 1-7/8” SOCKET 3/4” DR 178DS34D 90-0290

TOOTH PIN

XS115PX, XS145PX, XS250PX, XS340PX 5/8” SOCKET 1/2” DR 58S12D 90-0310

ROTARY TIP PINS

TS922P EXTENSION 1/2” DR 12DE 90-0360

EXTENSION 1/2” DR &

TS922PEL - -
3/8” HEX-BIT SOCKET 1/2” DR

TS922PSL 12mm HEX-BIT SOCKET - -

ROTARY TIP PINS

XSC12P XSC12RT XSC12RT 9912-0080

14mm HEX-BIT SOCKET

XSC12PSL 14MHBS34D 90-5110
3/4” DR

TS1122P, TS1222P TS1122RT TS1122RT 991122-0020

566 Tool LIST | Hensley Products

TOOL LIST
Hensley Products

TS1122PSL, TS1222PSL 14mm HEX-BIT SOCKET 3/4” DR 14MHBS34D 90-5110

INTERMEDIATE PINS

XS390TPX 15/16” DEEP SOCKET 3/4” DR 1516DS34D 90-0370

XS640TPX, XS800TPX 1-1/8” DEEP SOCKET 3/4” DR 118DS34D 90-0260

XS394P, XS644P, XS804P TS1122RTL TS1122RTL 991122-0150

17mm HEX-BIT SOCKET

XS395P, XS645P, XS805P 17MHBS34D 991122-0160
3/4” DR

XS390MPR 99390-0060

XS390TPX, XS640TPX, XS800TPX PIN REMOVAL PLATE

XS640MPR 99640-0050

VERTICAL SHROUD PINS

AH531SP, AH488SP, AH486SP 1/2” HEX-BIT SOCKET 3/4” DR 12HBS34D 90-0390

AH4100SP 3/4” HEX-BIT SOCKET 3/4” DR 34HBS34D 90-0400

DIPPER ADAPTER

H599SHIM. H499SHIM 3/4” SOCKET 3/4” DR 34S34D 90-0410

H451C, H135C. H397C 5/8” SOCKET 1/2” DR 58S12D 90-0310

Hensley Products | Tool LIST 567

 TOOL LIST
Hensley Products

BOLT-ON WEAR RUNNERS

115BN 1-1/2” DEEP SOCKET 3/4” DR 112DS34D 90-0270

58125BN 15/16” DEEP SOCKET 3/4” DR 1516DS34D 90-0370

112X234BN 2-3/16” DEEP SOCKET 3/4” DR 2316DS34D 90-0440

MISCELLANEOUS TOOLS OFFERED BY HENSLEY

- RACHET RACHET 1/2” DR R12D 90-0450

- RACHET RACHET 3/4” DR R34D 90-0460

- SWIVEL JOINT SWIVEL JOINT 3/4” DR SJ34D 90-0470

- DRIVE CONVERTER 3/4” DR FEMALE 1/2” DR MALE 34D12D 90-0380

568 Tool LIST | Hensley Products

 8.2
TEMPLATES & GAUGES
Hensley Products
TEMPLATES & GAUGES
Hensley Products

LIP TEMPLATES
DESCRIPTION STOCK NUMBER PART NUMBER Rev.
160mm Lip Template 90-28140 160LT -
120Mm Lip Template (Based on 6694TLC Lip) 90-32400 6694TLC120MLT -
120Mm Lip Temp. (Based on LS475-1400JL/JR) 90-31560 LS120MLT -
LS130M Lip Template (Based on ESCO Load Master
90-32370 LS130MLT -
Lip)
Lip Template (Based on LS130-1700J) 90-10455 LS1301700LT A
140MM Lip Template (Based on LS550-1750J) 90-31320 LS140MLT -
LS145 Lip Template 90-32380 LS145LT -
LS400 Lip Template (Based on CAT 994 Lip) 90-30990 LS400C994LST -
LS400900 Lip Template - Aluminum (Based on
90-33010 LS400900LTAL -
LS400-900J)
LS4001600 Lip Template - Aluminum (Based on
90-33020 LS4001600LTAL -
LS400-1600J)
6.25” Lip Template (Based on LS625-2400JR/JL) 90-31140 LS625LT -
LS8002200 Lip Template (Based on LS800-2200J) 90-10504 LS8002200LT A
XS390, XS640, & XS800 NOSE REBUILD GAUGES
DESCRIPTION STOCK NUMBER PART NUMBER Rev.
XS342 Nose Cage Gauge Assembly - Steel 90-27000 XS342NCG -
XS390 Nose Cage Gauge Aluminum Assembly 90-32640 XS390NCGAL -
XS390 Nose Gauge Pin 90-30790 XS390NSGPN A
XS640 Nose Cage Gauge Aluminum Assembly 90-30810 XS640NCGAL -
XS640 Horizontal Nose Gauge 90-26000 XS640HNSG -
XS640 Nose Gauge Pin 90-26009 XS640NSGPN A
XS800 Nose Cage Gauge Aluminum Assembly 90-30820 XS800NCGAL -
XS800 Horizontal Nose Gauge 90-24000 XS800HNSG A
XS800 Nose Gauge Pin 90-24009 XS800NSGPN B
WHISLER LIP REBUILD GAUGES
DESCRIPTION STOCK NUMBER PART NUMBER Rev.
WH8 Lip Rebuild, Temp. Assy. (Adapter Area) 90-0070 WH8TEM -
WH10 Lip Rebuild Template (Adapter Area) 90-0010 WH10TEM B
WH10 LIP GAUGE (LIP SHROUD AREA) 90-4600 WH10STEM -
WH12 Rebuild Temp. Assy. (Adapter Area) 90-0150 WH12TEM -
P&H4100 Oil Sands Lip Shroud Gauge 90-0220 WH12TEMOIL -
Lip Rebuild Template (Lip Shroud Area) 90-4620 WH12STEM495 A
P&H & BI LIP REBUILD GAUGES
DESCRIPTION STOCK NUMBER PART NUMBER Rev.
Lip Adapter Stabilizer Area Rebuild Templates 90-30660 BI495LAST -
PH4100 Berkeley Lip Template 90-10623 PH4100BFTLT -
PH4100 Berkeley Shroud Lip Template 90-28880 PH4100BFTSLT B
PH4100 Shroud Horiz. Lip Template 90-29670 PH4100BFTSLTH -
PH4100bft Stabilizer Gauge 90-30090 PH4100BFLSBG -
LIP SHROUD WELD BASE GAUGE

Hensley Products | TEMPLATES & GAUGES 571

 TEMPLATES & GAUGES
Hensley Products

DESCRIPTION STOCK NUMBER PART NUMBER Rev.

LSWB3 Weld Base Gauge - Open 90-30190 LSWB3GO -
LSWB6 Weld Base Gauge - Open 90-31610 LSWBGO6 -
LSWB8 Weld Base Gauge - Open 90-29980 LSWBGO8 -
LSWB9 Weld Base Gauge - Open 90-10560 LSWBGO9 B
LSWB10 Weld Base Gauge - Open 90-10561 LSWBGO10 B
LIP SHROUD CHANNEL GAUGE
DESCRIPTION STOCK NUMBER PART NUMBER Rev.
LSWB3 Shroud Channel Gauge .375 Leg 90-30200 LSWB3SCG375 -
LSWB3 Shroud Channel Gauge .438 Leg 90-30030 LSWB3SCG438 -
LSWB6 Shroud Channel Gauge 90-27080 LSWB6SCG A
LSWB8 Shroud Channel Gauge 90-27680 LSWB8SCG A
LSWB9 Shroud Channel Gauge 90-30160 LSWB9SCG -

VERTICAL POCKET TEMPLATE

Series Stock Number Part Number Rev. Series Stock Number Part Number Rev.
90-10494 XS122PTV A 90-10309 K15PTV -
90-10512 XS152PTV B 90-10284 K20PTV -
XS-2
90-10467 XS252PTV B 90-10315 K25PTV -
90-10472 XS342PTV B 90-10320 K30PTV -
KMAX
90-10485 TS922PTV B 90-10325 K40PTV -
90-10620 TS1122PTV B 90-10440 K50PTV -
90-10489 TS1222PTV B 90-10444 K70PTV -
TS
99390-0981 XS390PTV B 90-10448 K85PTV -
99640-0981 XS640PTV B 90-10523 KCNH4PTV -
90-10506 XS800PTV D 90-10527 KCNH5PTV -
90-27780 KH12PTV - 90-10531 SF10PTV -
90-10604 KH20PTV - 90-10535 KCNH15PTV -
90-27670 KH23PTV - 90-10539 KCNH20PTV -
SMART FIT
90-28060 KH30PTV - 90-10543 KCNH25PTV -
KMAX-SA
90-27060 KH40PTV - 90-10547 KCNH30PTV -
90-27850 KH60PTV - 90-10551 KCNH40PTV -
90-28130 KH65PTV - 90-10555 SF50PTV -
90-27920 KH80PTV - 90-27990 KCNH70PTV -
90-30640 M48PTV - 90-10299 XS04PTV -
KVX
90-30620 M60PTV - 90-10280 XS05PTV -
90-10303 XS10PTV -
90-10334 XS15PTV -
90-10338 XS20PTV -
90-10344 XS25PTV -
90-10350 XS30PTV -
90-10356 XS40PTV -
90-30690 XS42PTV -
XS
90-10408 XS50PTV B
90-10412 XS70PTV A
90-10416 XS85PTV A
90-10420 XS115PTV B
90-10424 XS145PTV C
90-10428 XS250PTV A
90-10432 XS340PTV A
90-10436 XSC12PTV E
90-10502 XSC127PTV A

572 TEMPLATES & GAUGES | Hensley Products

TEMPLATES & GAUGES
Hensley Products

HORIZONTAL POCKET TEMPLATE

Series Stock Number Part Number Rev. Series Stock Number Part Number Rev.
90-10493 XS122PTH A 90-10310 K15PTH -
90-10513 XS152PTH C 90-10285 K20PTH -
XS-2
90-10468 XS252PTH B 90-10316 K25PTH -
90-10473 XS342PTH A 90-10321 K30PTH -
KMAX
90-10484 TS922PTH B 90-10326 K40PTH -
90-10619 TS1122PTH C 90-10441 K50PTH -
90-10488 TS1222PTH A 90-10359 K70PTH -
TS
99390-0982 XS390PTH B 90-10449 K85PTH -
99640-0982 XS640PTH B 90-10524 KCNH4PTH -
90-10505 XS800PTH D 90-10528 KCNH5PTH -
90-27770 KH12PTH - 90-10532 SF10PTH -
90-10603 KH20PTH - 90-10536 KCNH15PTH -
90-27660 KH23PTH - 90-10540 KCNH20PTH -
SMART FIT
90-28050 KH30PTH - 90-10544 KCNH25PTH -
KMAX - SA
90-27050 KH40PTH - 90-10548 KCNH30PTH -
90-27840 KH60PTH - 90-10552 KCNH40PTH -
90-28120 KH65PTH - 90-10556 SF50PTH -
90-27910 KH80PTH - 90-27980 KCNH70PTH -
90-30650 M48PTH - 90-10300 XS04PTH -
KVX
90-30630 M60PTH - 90-10281 XS05PTH -
90-10304 XS10PTH -
90-10335 XS15PTH -
90-10339 XS20PTH -
90-10345 XS25PTH -
90-10351 XS30PTH -
90-10357 XS40PTH -
90-30700 XS42PTH -
XS
90-10409 XS50PTH A
90-10413 XS70PTH A
90-10417 XS85PTH A
90-10421 XS115PTH B
90-10425 XS145PTH C
90-10429 XS250PTH A
90-10433 XS340PTH A
90-10437 XSC12PTH D
90-10503 XSC127PTH A

Hensley Products | TEMPLATES & GAUGES 573

 TEMPLATES & GAUGES
Hensley Products

VERTICAL NOSE TEMPLATE

Series Stock Number Part Number Rev. Series Stock Number Part Number Rev.
90-10496 XS122NTV A 90-10307 K15NTV -
90-10510 XS152NTV B 90-10286 K20NTV -
XS-2
90-10465 XS252NTV B 90-10313 K25NTV -
90-10470 XS342NTV A 90-10318 K30NTV -
KMAX
90-10483 TS922NTV - 90-10323 K40NTV -
90-10618 TS1122NTV B 90-10438 K50NTV -
90-10487 TS1222NTV - 90-10442 K70NTV -
TS
99390-0991 XS390NTV C 90-10446 K85NTV -
99640-0991 XS640NTV B 90-10521 KCNH4NTV -
90-10481 XS800NTV D 90-10525 SF5NTV -
90-27760 KH12NTV - 90-10529 KCNH10NTV -
90-10602 KH20NTV - 90-10533 SF15NTV -
90-27650 KH23NTV - 90-10537 KCNH20NTV -
SMART FIT
90-28040 KH30NTV - 90-10541 KCNH25NTV -
KMAX - SA
90-27040 KH40NTV - 90-10545 KCNH30NTV -
90-27830 KH60NTV - 90-10549 KCNH40NTV -
90-28110 KH65NTV - 90-10553 SF50NTV -
90-27900 KH80NTV - 90-27970 KCNH70NTV -
90-10271 X290NTV - 90-10297 XS04NTV -
90-10273 X330NTV - 90-10282 XS05NTV -
PARABOLIC
90-10275 X400NTV - 90-10301 XS10NTV -
90-10277 X410NTV - 90-10332 XS15NTV -
90-10336 XS20NTV -
90-10342 XS25NTV A
90-10348 XS30NTV A
90-10354 XS40NTV A
90-30670 XS42NTV -
XS
90-10406 XS50NTV A
90-10410 XS70NTV A
90-10414 XS85NTV B
90-10418 XS115NTV A
90-10422 XS145NTV B
90-10426 XS250NTV B
90-10430 XS340NTV -
90-10434 XSC12NTV D
90-10500 XSC127NTV A

574 TEMPLATES & GAUGES | Hensley Products

TEMPLATES & GAUGES
Hensley Products

HORIZONTAL NOSE TEMPLATE

Series Stock Number Part Number Rev. Series Stock Number Part Number Rev.
90-10495 XS122NTH A 90-10308 K15NTH -
90-10511 XS152NTH B 90-10287 K20NTH -
XS-2
90-10466 XS252NTH B 90-10314 K25NTH A
90-10471 XS342NTH A 90-10319 K30NTH A
KMAX
90-10482 TS922NTH B 90-10324 K40NTH A
90-10617 TS1122NTH C 90-10439 K50NTH B
90-10486 TS1222NTH B 90-10443 K70NTH A
TS
99390-0992 XS390NTH D 90-10447 K85NTH B
99640-0992 XS640NTH C 90-10522 KCNH4NTH -
90-10480 XS800NTH C 90-10526 SF5NTH -
90-27750 KH12NTH - 90-10530 KCNH10NTH -
90-10601 KH20NTH - 90-10534 SF15NTH -
90-27640 KH23NTH - 90-10538 KCNH20NTH -
SMART FIT
90-28030 KH30NTH - 90-10542 KCNH25NTH -
KMAX - SA
90-27030 KH40NTH - 90-10546 KCNH30NTH -
90-27820 KH60NTH - 90-10550 KCNH40NTH -
90-28100 KH65NTH - 90-10554 SF50NTH -
90-27890 KH80NTH - 90-27960 KCNH70NTH -
90-10272 X290NTH - 90-10298 XS04NTH -
90-10274 X330NTH - 90-10283 XS05NTH -
PARABOLIC
90-10276 X400NTH - 90-10302 XS10NTH -
90-10278 X410NTH - 90-10333 XS15NTH -
90-10337 XS20NTH -
90-10343 XS25NTH A
90-10349 XS30NTH B
90-10355 XS40NTH B
90-30680 XS42NTH -
XS
90-10407 XS50NTH A
90-10411 XS70NTH A
90-10415 XS85NTH B
90-10419 XS115NTH A
90-10423 XS145NTH C
90-10427 XS250NTH C
90-10431 XS340NTH -
90-10435 XSC12NTH D
90-10501 XSC127NTH A

Hensley Products | TEMPLATES & GAUGES 575

 9.1
WELDING GUIDE
Hensley Products
 Preparation & Welding Process
Hensley Products

The Hensley “Welding Guide” is intended to assist customers with welding Hensley G.E.T. products. It is a
general welding guide and is not all inclusive. Your specific application may require different welding practices.
This welding guide is not intended to be used for joint design of buckets or other attachments. Hensley accepts
no responsibility for the misuse or misinterpretation of this information.

PREPARATION OF THE PLATE STEEL AND THE STEEL CASTINGS

The surfaces to be welded must be free from scale, grease, paint, water, etc. The basis here is to provide a good
surface for welding. This is a very good practice and is mentioned in all welding codes including AWS 14.3, the
"Specification for Welding Earthmoving and Construction Equipment". The surfaces must be sufficiently
clean so that there is nothing that might contain hydrocarbons, which break down in the heat of the arc
producing hydrogen, which can be absorbed in the weld and cause cracks. Preparation of the weld surfaces
may be achieved by sand blasting, shot blasting, grinding, sanding, air carbon arc gouging, or a combination of
any these process.
In a new fabrication, rebuild, or a conversion, there can be gaps between the adapters and the plate lip. Gaps
that are no greater than 3/32" / 2.4mm require no additional work, just good sound welding techniques. Gaps
that are greater than 3/32" / 2.4mm, should be dealt with in the following manner:
1. Preheat adapter leg to 300°F / 150°C
2. Deposit stringer bead(s) on the landing of the adapter to reduce the gap condition
3. Grind weld so that there is a smooth transition in the weld groove area of the adapter
4. Check fit adapter on lip – grind or weld as required to eliminate gap condition
If the throat opening of the adapter is too narrow to fit the lip, grinding of the land at the bottom of the weld
groove is permissible. If more than 1/8" / 3.2mm is removed from the land, the weld groove needs to be
widened to achieve the original weld groove size.

578 WELDING GUIDE | Hensley Products

 Preparation & Welding Process
Hensley Products

WELDING PROCESSES

Welding may be done by any of the following processes:

Shielded Metal Arc Welding (SMAW)
Gas Metal Arc Welding (GMAW)
Flux-cored Arc Welding (FCAW)
A combination of SMAW and GMAW or FCAW can be employed.

Filler Materials
Process AWS JIS NF DIN BS Shielding Gas

E7018 JIS Z3212 E515B12029(H) E51B10120 E515B12029(H)

SMAW N/A
AWS A5.1 D5016 NF A 81 309 DIN 8556 BS 2926

ER 70S-6 JIS Z3312 GS 2 SG2 A18 100 CO2

GMAW
AWS A5.18 YGW12 NF A 81-311 DIN8559 BS2901-1 90%Ar/8%CO2

E70C-6M JIS Z3313 92%Ar/8%CO2

GMAW
AWS A5.18 YFW-A50DM 90%Ar/10%CO2

SG B1
E70T-5 JIS Z3313 TGS 51 3.3 BH T530 GBH 100% CO2
FCAW CY4254 DIN
AWS A5.20 YFW-C50DM NF A 81-350 BS7084 75%Ar/25%CO2
8559

SG B1 100%CO2
E71T-1 JIS Z3312 TGS 51 3.3 BH T530 GBH
FCAW CY4254 DIN 75%Ar/25%CO2
AWS A5.2 YFW-C50DR NF A 81-350 BS7084
8559 90%Ar/10%CO2

Hensley Products | WELDING GUIDE 579

 Electrical Characteristics & Welding Symbols
Hensley Products

ELECTRICAL CHARACTERISTICS

A. Polarity
All welding shall be done using direct current electrode positive (DCEP)
B. Current and Voltage Ranges

SMAW GMAW AND FCAW

Electrode Diameter Amperes Electrode Diameter Voltage Amperes
2.4mm / 3/32 in. 65 to 120 1.2mm / 0.045 in 22 to 30 220 to 320
3.2mm / 1/8 in. 80 to 160 1.4 mm / 0.052 in. 25 to 30 250 to 325
4.0mm / 5/32 in. 115 to 220 1.6mm / 1/16 in. 25 to 35 250 to 360
4.8mm / 3/16 in. 140 to 300 2.4mm / 3/32 in 28 to 35 350 to 450

WELDING SYMBOLS

Weld symbols are used as a type of shorthand to indicate the type of weld, its size and other processing
and finishing information. The following section will introduce you to the most common symbols you may
encounter, while using our product, and their meaning. The complete set of symbols is given in a standard
published by American National Standards Institute (ANSI) and the American Welding Society (AWS): ANSI/
AWS A2.4, Symbols for Welding and Nondestructive Testing.

WELDING SYMBOL STRUCTURE

Field Weld Symbol

Weld Info for the “Other Side”

Tail Weld-all-around Symbol
Weld Info for the “Arrow Side”

Arrow to Joint

The horizontal line , called the reference line, is the anchor to which all the other welding symbols are tied. The
instructions for making the weld are strung along the reference line. An arrow connects the reference line to the
joint that is to be welded. The example above has the arrow growing out of the right end of the reference line and
heading down to the right, but other combinations may be encountered.

580 WELDING GUIDE | Hensley Products

 Welding Symbols Continued
Hensley Products

Quite often, there are two sides of the joint to which the arrow points, and therefore two potential places for a
weld. For example, when two steel plates are joined together into a "T" shape, welding may be done on either
side of the stem of the "T".

Arrow Side Other

Side

The weld symbol distinguishes between the two sides of a joint by using the arrow and the spaces above and
below the reference line. The side of the joint to which the arrow points is known as the arrow side, and its weld
is made according to the instructions given below the reference line. The other side of the joint is known as the
other side, and its weld is made according to the instructions given above the reference line. The below=arrow
and above=other rules apply regardless of the arrow's direction.

The flag (field weld symbol) growing out of the junction of the reference line and the arrow is present if the weld
is to be made in the field during erection of the structure. A weld symbol without a flag indicates the weld is to
be made in the shop.

The unfilled circle (weld-all-around symbol) at the junction of the reference line and the arrow indicates the
joint is to be welded all the way around.

As Pictured Gray Area Isometric View of

on Drawing Denotes Welding “Weld-All-Around”
The tail of the weld symbol is the place for supplementary information on the weld. It may contain a reference
to the welding process, the electrode, a detail drawing or any information that aids in the making of the weld
that does not have its own special place on the symbol. If there is no additional information needed, the tail
may be omitted.

SMAW

In this example, the tail contains information indicating the welding process that is to be used which in this case
is Shielded Metal Arc Welding (stick welding).
See Ref. Drawing
# A6647

This example indicates that there is a drawing that needs to be referenced for additional information.

Hensley Products | WELDING GUIDE 581

 Welding Symbols Continued
Hensley Products

TYPES OF WELDS AND THEIR SYMBOLS

Each type of weld has its own basic symbol, which is typically placed near the center of the reference line (and
above or below it, depending on which side of the joint it's on). The symbol is a small drawing that can usually
be interpreted as a simplified cross-section of the weld. The examples below show the most common types of
welds that may be utilized on our products. They are shown in both arrow-side and other-side position and how
they would appear in a complete weld symbol. This is not meant to be an all-inclusive list of weld symbols. The
complete set of symbols is given in a standard published by American National Standards Institute (ANSI) and the
American Welding Society (AWS): ANSI/AWS A2.4, Symbols for Welding and Nondestructive Testing.
Fillet Weld Square Groove Weld "J" Groove Weld

Fillet Weld Both Sides Square Groove Weld, Arrow Side "J" Groove Weld, Arrow Side

"V" Groove Weld Bevel Groove Weld Plug Welds And Slot Welds

"V" Groove Weld, Arrow Side Bevel Groove Weld, Other Side Plug Weld or Slot Weld,
Arrow Side

COMPLETE WELD SYMBOL EXAMPLE

A GMAW
3/4” B
C

A= welding process B= weld type C= weld size

The above symbol is read as: deposit a 3/4" fillet weld on the arrow-side of the joint utilizing the Gas Metal Arc
Welding Process (Mig).

582 WELDING GUIDE | Hensley Products

 Welding Position
Hensley Products

WELDING POSITION

All welding should be done in the flat or horizontal position. Deviation from the flat or horizontal position is
permissible following the figure shown below which is adapted from AWS D1.1, Structural Welding Code – Steel,
figure 4.2 "Positions of fillet welds".

80º

Weld
C 280º

0º
15º Maximum

Vertical Plane
Horizontal Plane

The longitudinal axis of the weld may be inclined no more than 15° with respect to the horizontal plane. The
center of the weld face © must lie within the rotational limits of 80° to 280° as shown.

Hensley Products | WELDING GUIDE 583

 Preheat & Interpass Temperatures
Hensley Products

PREHEAT AND INTERPASS TEMPERATURES

Preheat is the application of heat to the work piece prior to welding, cutting, or gouging. All cutting and welding
processes use a high temperature heat source. These high temperatures exceed the melting point of the base
metal. This creates the problem of a traveling high temperature, localized heat source, and the effect that it has
on the surrounding base metal.

A large temperature differential causes thermal expansion and contraction, high stresses, hardened areas,
and a very small area for hydrogen gases to escape from the steel. Preheating will reduce the danger of weld
cracking, reduce maximum hardness of the heat affected zone, minimize shrinkage stresses, lessen distortion,
and create a larger area for hydrogen gases to escape from the metal.

Prior to any cutting, gouging, tacking, or welding operation, the following preheat temperatures must be
achieved and maintained.
PREHEAT AND INTERPASS TEMPERATURES
Minimum Preheat Maximum Interpass
Material Thickness
Temperature Temperature
Hensley Castings N/A 300ºF / 150ºC 450ºF / 230ºC
Thru 1-1/2” / 38mm 125ºF / 50ºC 450ºF / 230ºC
ASTM A514 (T1)
1-1/2” / 38mm thru
Bisalloy 80 175ºF / 80ºC 450ºF / 230ºC
2-1/2” / 63mm
Weldox 100
Over 2-1/2” / 63mm 250ºF / 120ºC 450ºF / 230ºC
400 BHN Abrasion All thicknesses
Resistant Steel- between 1” / 25mm 300ºF / 150ºC 450ºF / 230ºC
Hardox 400 and 5” / 127mm

The chart shown above lists common materials used on buckets and attachments that utilize Hensley Ground
Engaging Tools (GET). It is not an all inclusive list of materials. To determine the pre-heat and interpass
temperatures for materials not listed here:

1) Consult the material manufacturer or supplier

2) Use the Carbon Equivalency Formula (CE)

Carbon Equivalency Formula

Mn (Cr + Mo + V) (Ni + Cu)
CE = C + + + = (percent)
6 5 15

The elemental values (e.g. Mn, Cr etc.) can be obtained from the material's mill cert (mill certification) from the
manufacturer or supplier.

The result of the CE formula is then compared to charts that may be provided by the steel manufacturer or
listed in American Welding Society publication D14.3. The charts will indicate the amount of preheat that is
required for that particular steel's composition and thickness.

584 WELDING GUIDE | Hensley Products

 Preheat & Interpass Temperatures
Hensley Products

Notes: If the ambient humidity is high and or the temperature is below 40°F / 4°C, the tabulated value should
be increased by 80°F / 27°C. At no time should any material type or thickness be welded when the temperature
of the steel is at or below 40°F / 4°C.

Preheating with burners or torches is much more effective when the heat is applied from the bottom side of
the work piece with insulating blankets on the topside. The blankets help to disperse the heat evenly as well
as retain the heat that has been input. Measure the temperature with a temperature indicating crayon or
an infrared thermometer from the topside. This will insure that the preheat is not just on the surface of the
material, but a complete preheat through the thickness of the materials to be welded. All material within 4" /
100mm of the weld zone must be within the specified temperature.

Cool slowly. Do not allow drafts or cool ambient temperatures to cool the parts or assembly. The part should
be covered in a thermal blanket to insure a slow cool down rate.

WELDING TECHNIQUE

Stringer beads are recommended for higher strength and to minimize distortion. The use of weave or wash
beads should not be used, however weaving is permitted to the extent that bead widths are no greater than
1/2" / 12mm.

Craters: When a weld pass is terminated within the finished product, the crater shall be filled to at least 85%
of the full cross section of the weld. This will help eliminate the possibility of crater cracks. When welding with
the SMAW process, the easiest way to achieve this is to stop the travel of the electrode and pause briefly before
breaking the arc. When welding with the GMAW or FCAW processes, stop the travel and extinguish the arc,
initiate the arc briefly, then extinguish.

Porosity: Porosity is a cavity-type discontinuity or defect that is formed by gas entrapment during
solidification. Porosity reduces the strength of a weld and should be removed and replaced if the sum of the
visual or surface porosity, including piping porosity, is greater that 1/4" / 6mm in any 4" / 100mm length of weld.
A single void shall not exceed 1/16" / 1.6mm.

Overlap and Undercut: Weld overlap shall not exceed 1/16" / 1.6mm beyond the fusion line of the weld.
Undercut shall not exceed 1/16" / 1.6mm in any joint or 10% of the base metal whichever is less. In addition, the
accumulative length is not to exceed 1-1/2" / 38mm over a 24" / 610mm continuous section of weld.

Arc Strikes: A discontinuity resulting from a arc, consisting of any localized re-melted metal. Arc strikes should
be avoided. Arc strikes that occur inside or outside the weld zone should be ground out.

Each weld shall merge smoothly into adjoining bead or base metal surface. Remove all unacceptable defects
(crater cracks, porosity, overlap, undercut, etc.) on the weld surface or groove sidewalls before proceeding with
the next weld pass. Removal may be accomplished by grinding with abrasive wheels, stones, or carbide burrs.
Air carbon arc gouging may also be used, followed by grinding to remove all carbon slag.

Clean each pass of deposited weld metal before depositing the next weld pass. Using manual slag hammers,
pneumatic needle gun, wire brushes or any combination of these tools may accomplish cleaning.

Hensley Products | WELDING GUIDE 585

 Welding Technique
Hensley Products

GENERAL WELD CRACK REPAIR INSTRUCTIONS

Cracks can develop in welded assemblies for multiple different reasons and in different areas. Cracks can
appear in the weld itself or adjacent to the weld in the base metal. Cracks are a very serious defect that will
reduce the strength of any weldment. Cracks can also propagate and cause sudden and catastrophic failure.
Cracks must be repaired. The typical repair method is as follows:

STEP 1
Preheat the crack and surrounding area in a range from 180°F (82°C) to 225°F (107°C). The preheat should be
a through heat and not just a surface heat. Heat an area that extends 4” (100mm) from the crack. Preheat
temperature should be measured with a temperature indicating crayon or infrared thermometer.
STEP 2
Use the Air Carbon Arc Gouging process to remove the crack. The crack must be completely removed both
in length and in depth. Taper the ends of the gouged groove so that there is a gradual transition between
the groove and the outside surface. Sides of the gouged groove should be angled to create a bevel that is
accessible for the welding process used.
STEP 3
Grind all gouged surfaces to remove carbon slag and to create a smooth, clean, surface for welding.
STEP 4
Non-Destructive Testing should be used at this point to insure that the crack has been completely removed. If a
crack or indication of a crack is still present, grind out and re-test.
STEP 5
Perform repair welding per the preheat requirements, filler material suggestions, and welding techniques that
are described within this welding guide. Weld finish or blend per instructions. Non-Destructive Testing should
be used at this time to ensure that there is no cracking.
Note: The above mentioned crack repair instruction is only a suggestion. Each crack or cracks should be analyzed individually
and specific instructions should be created based on the analysis. Depending on the type of crack, location, length, depth, etc.
changes or modifications to these instructions may be required.

TYPES OF WELD CRACKS

2 10 13
2 5 13

13

9
1

3 11 12
6 13 3
3 6

7 13 4 2 5 8 13

1. Crater Crack 6. Root Crack 11. Underbead Crack

2. Face Crack 7. Root Surface Crack 12. Weld Interface Crack
3. Heat Affected Zone Crack 8. Throat Crack 13. Weld Metal Crack
4. Lamellar Tear 9. Toe Crack
5. Longitudinal Crack 10. Transverse Crack

586 WELDING GUIDE | Hensley Products

 9.2
WELDING GUIDE
Adapters
 WELDING SEQUENCES
Adapters

BE SURE TO READ ALL INSTRUCTIONS

PRIOR TO STARTING ANY WELDING!
PREHEATING

Preheat area to be welded to appropriate temperature (see Preheat and Interpass Temperatures) based on type
of base metal being welded.

WELDING SEQUENCES

Hensley Construction Size 2 leg Center Adapter

Place adapter on lip plate per desired location from side to side. The top leg of the adapter should be in full
contact with the bevel area and the top surface of the lip. Any gap condition should be pushed to the
bottom leg of the adapter. Insure that the fit conditions comply with the requirements mentioned in this
publication. Preheat in accordance with the preheat chart. Deposit one 1" / 25mm long tack at the root of the
weld groove on each side of the adapter.

Welding begins on the bottom side. The bottom leg of the adapter is shorter than the top leg, thus requiring
less welding. Starting the welding sequence on the bottom side will help to insure that the lip plate remains
flat. Begin welding at the front of the weld groove on the bottom leg and travel towards the back or heel of the
adapter. Do not start the weld any closer to the leading edge of the lip than the weld groove in the adapter.
Deposit weld on the opposite side of the adapter joining the first bead at the back or heel of the adapter.
Repeat this process for the second and third weld passes. Vary the lengths of the weld beads so that the stops
(craters) are not in the same location. Turn Lip Over.
Welding Sequence on Bottom Surface of Lip
Lip Leading
Edge

First Bead

Second Bead

Deposit root pass on the top leg of the adapter starting 1" / 25mm on the leading edge side of the back of the
adapter. Terminate this weld 1" / 25mm beyond the end of the radius on the opposite side of the adapter. (See
figure below) Deposit weld at the front of the weld groove and travel towards the first weld pass. Do not start
the weld any closer to the leading edge of the lip than the weld groove in the adapter. Deposit a similar bead
on the opposite side of the adapter. Repeat this process for the second and the third weld passes. Vary the
lengths of the weld beads so that the stops (craters) are not in the same location. Turn Lip Over.
Welding Sequence on Top Surface of Lip
Lip Leading
Edge

First Bead Second Bead

1” Third Bead

Top of
Lip Ramp

590 WELDING GUIDE | Adapters

 WELDING SEQUENCES
Adapters

To achieve final fillet weld size, follow bottom leg to top leg weld sequence. (See figure below) It is also
recommended to alternate the weld from adapter to adapter following the sequence shown below.

Example of bottom leg to top leg weld sequence

20 20
19 12 12 19
18 11 6 6 11 18
17 10 5 4 4 5 10 17

13 7 2 1 1 2 7 13
14 3 3 14
8 8
15 9 9 15
16 16

Example of adapter to adapter weld sequence

Top and Bottom Leg All Adaptors

See Note 6
SYM
5 3 1 2 4

1/2”
(12.7mm)

typical 5-tooth layout

Adapters | WELDING GUIDE 591

 WELDING SEQUENCES
MINING Adapters

The fillet weld leg size should be a minimum of 1/16" / 1.6mm above the edge of the cast weld groove in the
adapter. This final fillet weld should be an equal legged fillet weld. For many of the mining product sized
adapters, a 2 to 1 weld ratio is required. In this case, the fillet weld leg length on the lip is twice the length of the
height to the edge of the cast weld groove on the adapter.

When welding construction sized adapters, considerable grinding effort can be saved by carefully staggering
the starting points of the weld beads near the leading edge of the lip. By starting each weld layer 1/16" / 1.6mm
behind the preceding layer, the final fillet weld will have a tapered start.

Vary the lengths of the weld beads so that the stops (craters) are not in the same location.

Example of staggered starts and stops on construction size adapters

MINING ADAPTERS - METHOD 1 (FOR XS145 ADAPTERS AND LARGER)

The use of starter/run-out tabs on mining size adapters is recommended. The starter/run-off tabs should be
constructed of 1/4" (6mm) minimum thickness mild steel, (ASTM A36 or equivalent) and must extend at least 2"
(50mm) beyond the start of the weld prep on the adapter. Tabs should be positioned 1/4" (6mm) away from the
start of the weld bevel on the adapter. Upon completion of the fillet weld, remove the starter/run-off tabs using
air carbon arc gouging process. Follow the weld finishing information of mining adapters.

1/4”
starter/run-out tab (6mm)

min. 2” (50mm)

592 WELDING GUIDE | Adapters

 WELDING SEQUENCES
STRADDLE-LEG ADAPTER

MINING ADAPTERS - METHOD 2 (FOR XS145 ADAPTERS AND LARGER)

STEP 1
Maintain preheat and interpass temperatures as per the preheat and interpass temperatures chart in the
Hensley welding guide.

STEP 2
Follow Hensley welding guide for adapters for bottom leg to top leg and side to side weld sequence.

STEP 3
All groove welds are to be filled as per the Hensley welding guide for adapters.

STEP 4
Wrap cover pass fillet welds on top and bottom legs towards the adapter as shown in Figure 1.

Wrap welds in this area

Adapters | WELDING GUIDE 593
 WELDING SEQUENCES
STRADDLE-LEG ADAPTER

HENSLEY STRADDLE-LEG CORNER ADAPTER (CONTINUED)

The following instructions are for welding Hensley straddle-leg adapters where the adapter contacts the lip.
Take note of weld / no weld areas (see drawings below).

WELD ZONE

Bottom View
Top View

WELD ZONE NO NO
WELD WELD
NO
WELD

NO
WELD WELD
HERE Section A - A

Locate straddle-leg adapter on lip plate/cheek plate. Insure that the fit conditions comply with the
requirements mentioned in this publication. Preheat in accordance with the preheat chart. Deposit one 1" /
25mm long tack at the root of the weld groove on each side of the adapter.

Welding begins on the bottom side. The bottom leg of the adapter is shorter than the top leg, thus requiring
less welding. Starting the welding sequence on the bottom side will help to insure that the lip plate remains flat
and that the stresses will equal out from the topside to the bottom side. Begin welding at the front of the weld
groove on the bottom leg and travel towards the back or heel of the adapter. Do not start the weld any closer to
the leading edge of the lip than the weld groove in the adapter. Deposit weld on the opposite side of the adapter
joining the first bead at the back or heel of the adapter. Repeat this process for the second and third weld passes.
Vary the lengths of the weld beads so that the stops (craters) are not in the same location. Turn Lip Over.

Lip Leading
Edge

Second Bead

First Bead

594 WELDING GUIDE | Adapters

 WELDING SEQUENCES
STRADDLE-LEG ADAPTER

Begin welding the top leg at the center of the inside top leg and weld the root pass to the end of the weld groove
at the back of the leg. The second bead is deposited at the center of the outside top leg and extends to the end
of the weld groove at the back of the leg. On the inside leg, begin the root pass at the front of the weld groove
and proceed to the starting point of the first bead. Do not start the weld any closer to the leading edge of the lip
than the weld groove in the adapter. Deposit a similar root pass on the opposite side of the top leg. Repeat this
process for the second and third weld passes. Vary the lengths of the weld beads slightly so that the start/stop
positions are not at the same location.
First Bead Wing

Lip Leading
Edge Second Bead

Top of
Lip Ramp
Third Bead

Fourth Bead

This size adapter requires additional weld layers. Turn lip over and follow the top to bottom weld sequence and
the adapter-to-adapter weld sequence mentioned earlier in the publication. Continue in this manner until the
desired fillet weld size has been achieved.
The fillet weld leg size should be a minimum of 1/16" / 1.6mm above the edge of the cast weld groove in the
adapter. This final fillet weld should be an equal legged fillet weld. For many of the mining product sized
adapters, a 2 to 1 weld ratio is required. In this case, the fillet weld leg length on the lip is twice the length of the
height to the edge of the cast weld groove on the adapter.

HENSLEY CAST CORNER ADAPTER

Hensley cast corner adapters are offered in a variety of sizes and shapes. Some have weld preps cast into the lip
(cutting edge) and cheek plate portions of the corner castings and some do not. Modifying the cast corner adapter
is not required and is not recommended. The cutting edge and cheek plates should be beveled to create a 100%
penetration weld joint. In full penetration welds it is absolutely necessary that the welder has sufficient room and
accessibility to deposit the weld at the root of the joint.
There are three major factors that must be considered when designing the cutting edge to the cast corner adapter
weld joint and the cheek plate to cast corner adapter weld joint. These factors are: 1. Included Angle - The included
angle can vary based on the material thickness, type of weld prep on the cast corner adapter and the welding
process that will be used. As the material thickness increase and the joint becomes deeper, a wider joint is required
for GMAW wire welding due to the nozzle diameter and access to the root of the joint. The root of a narrow joint
can be accessed with SMAW due to the small diameter of the stick electrode. 2. Root Face - The root face should
be kept to a minimum. This will permit better penetration and less material to be removed in the back-gouging
process. 3. Root Opening – Too tight of a root opening will prevent full penetration and require more material to be
removed in the back-gouging process. Too wide of a root opening can make it difficult for the welder to proper join
the materials and is more likely to create welding defects.
Adapters | WELDING GUIDE 595
 WELDING SEQUENCES
CAST CORNER ADAPTER

EXAMPLE OF CAST CORNER ADAPTER STYLES AND WELD PREP AREAS

'L' STYLE ADAPTER SINGLE BEVEL GROOVE

Non-beveled
cheek plate weld Cheek Plate

prep area.
Root Included
Face Angle
Root
Opening

Non-beveled lip
(cutting edge)
Cast Corner Adapter
weld prep area.

Included
Angle
'L' STYLE ADAPTER
Lip (Cutting Edge)
Non-beveled
cheek plate weld Root
Face

prep area.
Cast Corner Adapter
Root
Opening

DOUBLE BEVEL GROOVE

Beveled lip
(cutting edge)
weld prep area.

Root
Face
Root
Opening

'T' STYLE ADAPTER Included

Angle
Included
Angle

Beveled cheek
plate weld Cast Corner Adapter

prep area.

Included
Angle

Beveled lip
Lip (Cutting Edge)
(cutting edge)
weld prep area. Root
Face

Cast Corner Adapter

Root
Opening
Included
Angle

Both the double bevel groove and the double “V” groove are pre-qualified and acceptable weld grooves.
However, both of these grooves must be constructed to allow access to the root of the joint for the welding
process being used.
596 WELDING GUIDE | Adapters
 WELDING SEQUENCES
CAST CORNER ADAPTER

HENSLEY CAST CORNER ADAPTER

Remove lifting eye, if applicable. Grind clean all weld joint surfaces of the cast corner adapter to provide a clean
surface for welding. All paint should be removed. Position the cast corner adapter at the desired location, in
most cases, the top and bottom of the cast corner should be flush with the top and bottom surfaces of the
lip plate. Note: Integral cast corners shall be located so that the nose angle of the cast corner is the same
as the nose angle of the adjacent center adapters on the lip. Insure that the fit conditions comply with the
requirements mentioned in this publication. Preheat in accordance with the preheat chart. Tack weld the
corners in place using two 1" / 25mm long beads at the root of the groove weld. Install groove extensions.

Example of how Groove Extensions can be used on cast corner adapters

Tack weld starter/run-off tabs or groove extensions at each end of the joint. The starter/run-off tabs should be
constructed of ¼" / 6mm minimum thickness mild steel, (ASTM A36 or equivalent) and must extend at least 2" /
50mm beyond the ends of the weld grooves.

NOTE Groove Weld

Not all Hensley cast corner Extension Groove
adapters will have beveled
weld prep areas
(see page 17)

Cast
Corner

Groove
Extensions

Groove
Extensions

Hensley 'T' style cast corner shown

Groove
Extensions

Deposit a continuous root bead on one side of the joint, starting on the starter tab and stopping on the run-off
tab. Deposit a second layer of weld on the same side of the joint. Turn assembly over and back gouge the root
of the joint to sound base metal. Deposit root pass and second pass on this side.
The first few weld passes on the cast corner are very important. These weld passes can cause the cast corner
to pull out of square to the lip plane. Continually checking the cast corner for square, and depositing weld
accordingly can maintain square. Continue building up the groove in weld layers, turning the lip after each layer.
The cheek plate to cast corner adapter joint is filled the same as the cutting edge joint. Deposit root pass and
second layer of weld on the inside of the bucket. Back gouge cheek plate joint on outside of bucket for 100%
penetration and clean gouged area. Alternate each layer of weld from inside of bucket to outside of the bucket.
Remove the starter/run-off tabs using the air carbon arc gouging process. Grind the gouged surfaces to form a
smooth transition between the lip and the cast corner.
Adapters | WELDING GUIDE 597
 WELDING SEQUENCES
FLUSH MOUNT adapters

FLUSH MOUNT ADAPTER WELDING

STEP 1
Place adapters on lip plate, per desired location from side to side. Adapter should be in full contact with the
bevel portion and top surfaces of the lip.

STEP 2
Preheat per instructions found on page 8 and deposit 2” (50mm) tack welds on both sides of each adapter.

STEP 3
Tack weld ¼” (6mm) starter/run-out tabs to the lead edge of the lip, following the angle of the weld prep of the
adapter. (Figures 1.1 & 1.2)

Starter / Run-out Tabs

Fig 1.1

Fig 1.2

STEP 4
Weld out starts on the bottom side. Deposit root pass on center adapter. Use a side to side adapter skip sequence
to deposit root pass on all adapters. Note: Flush mount adapters tend to distort the lip plate due to the amount of
weld on the top side. Starting the weld on the bottom side helps to control distortion and residual stress.
Weld Zone

Starter/
Run-out Tab

Fig 1.3

598 WELDING GUIDE | Adapters

 WELDING SEQUENCES
FLUSH MOUNT adapters

FLUSH MOUNT ADAPTER WELDING (CONTINUED)

STEP 5
Continue side to side skip sequence with the deposition of all filler and final cap weld passes.

STEP 6
Final weld contour should be convex with smooth transitions into the lip plate & adapter.

STEP 7
Deposit root pass, on each side of each adapter, from the start of the bevel to the back of the adapter.

Fig 1.7

STEP 8
Follow side to side adapter weld sequence for each adapter.

Example of side to side

adapter weld sequence
*

SYM
5 3 1 2 4

1/2”
(12.7mm)

Fig 1.8

STEP 9
Stagger back each start of the fillet weld.

STEP 10
Stagger all stops at the tail of the adapter.
Adapters | WELDING GUIDE 599
 WELDING SEQUENCES
FLUSH MOUNT adapters

FLUSH MOUNT ADAPTER WELDING (CONTINUED)

STEP 11
Position lip so that the bevel portion of the lip is level.

STEP 12
Deposit weld passes beginning at the adapter weld prep – tie into fillet weld passes on the top surface of the lip
plate. If the welds were properly staggered back on the top surface, the bevel welds will overlap.

Fig 1.12

STEP 13
Grind blend welds in the bevel portion & the transition area to the top surface of the lip.

STEP 14
Gouge off starter/run-out tabs.

STEP 15
Grind blend starter/run-out tab area smooth – do not leave square edges, grind blend smooth radius.

600 WELDING GUIDE | Adapters

 WELDING SEQUENCES
ADAPTER WELD FINISHING

WELD FINISHING

Grinding
The surfaces of the adapter to lip welds shall be ground smooth. All welds on the top and bottom sides should
be ground.

Weld Weld Weld Weld

Region to Region to Region to Region to

be ground be ground be ground be ground

FLUSH MOUNT ADAPTER LEG AND A HALF ADAPTER

(50 series up to 85 series adapters top and bottom)

Weld
3” Region to
be ground

Region to
be ground

MINING ADAPTER MINING ADAPTER

(XS115 series up to XS145 series adapters (XS252, XS342, and XS390 series adapters
top and bottom) top and bottom)

Grinding should produce a smooth surface free of roughness and unevenness associated with the weld beads.
The toes of the welds shall transition into the lip and the adapter smoothly. The transition should have a
minimum radius of 1/8" / 3mm.

Adapter Adapter 4mm/0.16 in.

minimum radius

Weld Weld

Lip Lip

Before Grinding After Grinding

Proper grinding directions

Adapter

Weld Grinding Wheel

Lip

CONSTRUCTION SIZED ADAPTER

Adapters | WELDING GUIDE 601

 WELDING SEQUENCES
TEMPER OR ANNEALING ADAPTER WELDING BEADS

WELD FINISHING (CONTINUED)

Mining Adapters
(for adaptor sizes XS145 and above)

Minimum
1/4” (6mm)
2-1
W
radius
e
ld
Ra
tio

blunt
finishing

The leading edge of the fillet weld shall be ground to a blunt. Minimum radius between the cutting edge /
adapter to fillet weld is 1/4" (6mm).

Temper or Annealing Weld Beads

Temper or annealing weld beads are additional beads placed on top or the bottom of the finished fillet weld.
The application of a tempering or annealing weld bead is designed to reduce the risk of hydrogen assisted
cracking. The heat from these beads, tempers, anneals, or softens the final weld pass against the casting/lip
and the "Heat Affected Zone", (HAZ), within the casting/lip caused by the weld pass adjacent to the casting/lip.
The tempering or annealing weld beads should be placed so that the toe of the bead is 1/8" to 3/16" / 3.2mm
to 4.8mm away from the top or bottom toe of the final weld of the fabrication. Tempering beads should be
ground smooth.

For 100 Ton to 200 Ton

Class Machines Temper Bead

Mining Size Adapter

(for machine classes over 200 tons) Temper Bead

Temper or annealing beads may be applied using any of the processes and filler materials mentioned in the
publication, however, the allowable sizes shall be restricted to:
TEMPER OR ANNEALING BEADS
Process Electrode Size
SMAW 5/32" / 4.0mm
GMAW 1/16" / 1.6mm
FCAW 1/16" / 1.6mm

602 WELDING GUIDE | Adapters

 WELDING SEQUENCES
WEAR CAP WELDING DETAILS

U145HX WEAR CAP WELDING DETAILS

Additional Larger plug

material welds for
on top better access

Additional
weld bevels
on both sides

STEP 1
Locate the wear cap on the adapter as shown. Preheat adapter/wear cap to a minimum of 300°F / 150°C and
maximum of 400°F / 200°C. Temperatures should be confirmed the use of a temperature indicating crayon or
infrared thermometer. These temperature ranges are to be maintained throughout the welding process.

2 places
1/2" (12mm)

STEP 2
Tack weld the wear cap in each of the welding holes.

STEP 3
Deposit a ½” (12mm) fillet weld in each of the welding holes on the top of the wear cap.

STEP 4
Fill the weld groove on each side of the wear cap

Both Sides

STEP 5
Wrap the assembly in a thermal blanket for a slow cool down to ambient temperature.

Adapters | WELDING GUIDE 603

 WELDING SEQUENCES
WEAR CAP WELDING DETAILS

U50HX WEAR CAP WELDING DETAILS

Filler Materials:
AWS A5.1, E7018 for SMAW
AWS A5.2 E71T-1 for GMAW
STEP 1
Locate wear cap on adapter

STEP 2
Preheat adapter and wear cap to a minimum of 300°F / 150°C and maximum of 400°F / 200°C

STEP 3
Tack weld on both the front and rear of the wear cap

STEP 4
Deposit 3/8” (9.5mm) fillet weld on the front edge of the wear cap
3/8" (9.5mm)

STEP 5
Fill weld groove on the rear of the wear cap

STEP 6
Deposit a 3/8” (9.5mm) fillet weld on the rear of the wear cap

3/8" (9.5mm)

STEP 7
Blanket assembly for a slow cool down to ambient temperature

U50HX Shown – Also Applies to U70HX & U85HX

604 WELDING GUIDE | Adapters
 9.3
WELDING GUIDE
Weld-on Noses and Nose Rebuilds
 WELDING SEQUENCES
MINING SIZE WELD-ON NOSES

XS / KMAX WELD-ON NOSES

XS/KMAX WELD-ON NOSES

BE SURE TO READ ALL INSTRUCTIONS
PRIOR TO STARTING ANY WELDING!
NOTE: These are general guidelines and may not be all inclusive due to the condition of the adapter that the
Weld-On-Nose is being installed to. Sound welding techniques should always be employed.

STEP 1 A
Series
Establish a 10° cut line on the adapter (fig. 1.1) per dimensions in the adjacent in mm
chart (fig. 1.2). XS15 / K15 1.147 29.1
A XS20 / K20 1.293 32.8
XS25 / K25 1.523 38.7
XS30 / K30 1.631 41.4
XS40 / K40 1.714 43.5
XS50 / K50 1.926 48.9
Fig 1.1
XS70 / K70 2.108 53.5
XS85 / K85 2.193 55.7
XS115 2.771 70.4
10°
XS145 3.016 76.6
XS250 3.416 86.8
STEP 2 XS340 4.333 110.1

Remove unwanted nose by Air Carbon Arc Gouging (flame cutting can also be Fig 1.2

used, however the heat input will be much greater).

STEP 3
Next prepare the surfaces on the adapter and weld-on nose. They should be free from paint, scale and cutting/
gouging slag. This can be achieved by grinding or sanding the surfaces clean. The intention here is to provide a
good surface for welding and to eliminate the opportunity for welding defects.

STEP 4
Locate the weld-on-nose on the adapter. To properly locate the weld-on nose on the adapter it must be correctly
positioned Vertically (top-to-bottom) and Horizontally (side-to-side). To locate the weld-on nose Vertically, the
centerline of the weld-on nose should be at the same height and angle as the other noses (fig. 4.1). To locate
the weld-on nose Horizontally, the centerline of the weld-on nose should be positioned on the centerline of the
existing adapter (fig. 4.2).

CL
Fig 4.1
CL
Fig 4.2

Proper Vertical (top-to-bottom) location of the Proper Horizontal (side-to-side) location of the
weld-on nose. weld-on nose.
Weld-on Noses and Nose Rebuilds | WELDING GUIDE 607
 XS / KMAX WELD-ON NOSES
WELD-ON NOSES

XS / KMAX WELD-ON NOSES (CONTINUED)

STEP 5
With the nose properly located on the adapter, isolate preheat to both sides of the nose/adapter joint and
deposit tack weld on one side (fig. 5.1). Re-confirm proper placement of weld-on nose and deposit tack weld
on other side (fig. 5.1). Isolate preheat top and bottom of nose/adapter joint and deposit tack weld on top side,
then bottom (fig. 5.2).

Recommended Filler Material:

SMAW: AWS A5.1, E7018 JIS Z3212, D5016
SMAW tack weld SMAW tack weld
tack top side before
Fig 5.1 bottom Fig 5.2

SMAW tack weld SMAW tack weld

STEP 6
If Possible, position the bucket so that the nose is in a vertical position. This will allow welding to be done in the
horizontal position (fig. 6.1). If not, welding can be done in the vertical up position.
Establish a preheat of 300° F (150° C) to 450° F (230° C) to both the weld-on nose and adapter. Be sure to
maintain this throughout the welding process.
Stringer beads are recommended for higher strength and to minimize distortion
Weave width for vertical up position welding not to exceed 1/2" (12mm)
Completely remove slag after each weld pass
Cover nose/adapter with thermal blanket for slow cool down
Weld Finishing:
Remove any unevenness of the weld beads by grinding to create a smooth transition from nose to adapter

Fig 6.1

SMAW

608 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
MINING SIZE WELD-ON NOSES

XS / KMAX WELD-ON NOSES (CONTINUED)

MINING SIZE NOSES*

(for machine classes over 200 tons)
BE SURE TO READ ALL INSTRUCTIONS
PRIOR TO STARTING ANY WELDING!
NOTE: These are general guidelines and may not be all inclusive due to the condition of the adapter that the
Weld-On-Nose is being installed to. Sound welding techniques should always be employed.
SPECIAL NOTES
Recommended filler material: AWS specification A5.2, class E71T-1 wire for the GMAW process (preferred
process). AWS specification A5.1, class E7018, stick electrode for the SMAW process (not the desired
process due to the number of stops and starts within the weldment). Stick electrodes should be kept
in a heated rod oven at 250°F/120°C prior to use. See manufactures recommended procedures for
storage and preservation of low hydrogen electrodes.
Recommended weld type: Stringer beads are recommended for higher strength and less distortion. The use of
weave or wash beads is NOT recommended and should not be used. Arc strikes should be avoided or ground out.

STEP 1
Remove worn nose using the Air Carbon Arc Gouging Process. Care must be taken to create a “plane” for
the proper nose angle, (up and down), as well as the correct distance, (front to back), for the weld-on-nose.
The gouged surface should be ground to remove all carbon slag and provide a clean and smooth surface for
welding.

STEP 2
The weld-on-nose and the base adapter should be preheated to 300°F/150° C - 350°F/180°C. Use an
infrared thermometer or temperature indicating crayons to measure temperature. This temperature should be
maintained throughout the welding process. A localized pre-heat can be used for tack up purposes.

STEP 3
Fit Weld-On-Nose to required nose angle, (up and down), and front to back distance. Allow a 1/8” root opening
between the weld-on-nose and the base adapter and tack in place (fig. 3.1).
Starter/Run-out Tabs should be used at the top and the bottom of the weld joint (fig. 3.2 - fig 3.3).

*Includes cast lip weld-on nose

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 609
 WELDING SEQUENCES
MINING SIZE WELD-ON NOSES

WELDING WELD-ON NOSES (CONTINUED)

Base Adapter

Allow a 1/8” (3mm) root

opening between the
weld-on nose and the
base adapter
Weld-On Nose

Fig 3.1

Base Adapter

Weld-On Nose

Fig 3.2

Start / Run-out Tabs

Starter / Run-out Tab Starter / Run-out Tab

Base Adapter

Weld-On Nose
Weld Groove

Fig 3.2

Starter / Run-out Tab Starter / Run-out Tab

610 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
MINING SIZE WELD-ON NOSES

WELDING WELD-ON NOSES (CONTINUED)

STEP 4
Weld-out: Deposit a root pass on one side of the joint. Gouge opposite side of joint and grind to insure 100%
weld penetration. Deposit root pass on second side. Check nose for alignment. Alternate weld layers from one
side of the joint to the other, using the weld to maintain alignment (fig. 4.1).
NOTE: Minor deviation from pictured sequence may be required to retain proper placement of the nose.
Continue sequence until weld joint is completely filled.

42
37 38 39 40 41
30
26 27 28 29
20
17 18 19

10 11 12

6
5

3 4

7 8 9

13 14 15
16
21 22 23 24
25
31 32 33 34 35
36

Fig 4.1

Starter / Run-out Tabs

Upon completion of the welding, the entire nose and surrounding area should be wrapped in thermal blankets
to slow the cooling rate.

STEP 5
Once the nose area has cooled, remove the starter/run-out tabs. Uneven weld surfaces and gouged surfaces
where the starter/run-out tabs were should be ground smooth.

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 611

 WELDING SEQUENCES
WELD-ON NOSES

REBUILDING XS / KMAX ADAPTER NOSES

Hensley adapters with Kmax or XS noses have been developed to provide good weldability while maintaining
high toughness in the 363-444 Brinell hardness range. At these high hardness ranges there is inherent danger
of failure due to cracking associated with the heat affected zone of the weld. Therefore, Hensley does not
recommend rebuilding noses on adapters. However, for those customers who still want to rebuild fit bearing
areas, the following procedure is suggested.
In order to determine the extent of wear on the nose and to properly execute the repair, you will need the
HORIZONTAL (side to side) nose gauge, the VERTICAL (top to bottom) nose gauge, and a ruler. Refer to
gauge chart.
XS - KMAX GAUGE CHART
Adapter Nose Series Horizontal (side to side) Gauge # Vertical (top to bottom) Gauge #
Construction Size Construction Size Construction Size
XS Kmax XS Kmax XS Kmax
XS15 K15 XS15NTH K15NTH XS15NTV K15NTV
XS20 K20 XS20NTH K20NTH XS20NTV K20NTV
XS25 K25 XS25NTH K25NTH XS25NTV K25NTV
XS30 K30 XS30NTH K30NTH XS30NTV K30NTV
XS40 K40 XS40NTH K40NTH XS40NTV K40NTV
XS50 K50 XS50NTH K50NTH XS50NTV K50NTV
XS70 K70 XS70NTH K70NTH XS70NTV K70NTV
XS85 K85 XS85NTH K85NTH XS85NTV K85NTV
XS Mining Size Noses Mining Size Mining Size
XS115 XS115NTH XS115NTV
XS145 XS145NTH XS145NTV
XS250 XS250NTH XS250NTV
XS340 XS340NTH XS340NTV

Examples of Horizontal and Vertical templates.

XS250 Nose Template Horz A XS250 Nose Template Vert

On a properly repaired nose, this

notch will be even with the top
of the pin hole.

STEP 1
Remove tooth. Refer to proper 'Owner's Guide' for removal instructions.

STEP 2
Clean nose exterior and pin hole. All surfaces must be clean and free of any dirt, mud, fines, etc. This will insure
proper measurements and provide a good surface for welding.
612 WELDING GUIDE | Weld-on Noses and Nose Rebuilds
 WELDING SEQUENCES
WELD-ON NOSES

REBUILDING XS / KMAX ADAPTER NOSES (CONTINUED)

STEP 3
Place the Horizontal Template on the nose and measure the gap between the nose and gauge in areas
indicated (fig. 3.1). Place the Vertical Template on the nose and measure the gap between the nose and gauge
in the areas indicated (fig. 3.2). If gap measured is greater than what is listed in the Gap Chart (fig. 3.3), nose
rebuilding should be considered.

XS250 Nose Template Horz A XS250 Nose Template Horz A

measure in these
areas of contact

Notch in Template
even with top of
pin hole

Fig 3.1

XS250 Nose Template Vert

measure in these
Fig 3.2
XS - KMAX GAP CHART
areas of contact Maximum Horizontal Maximum Vertical
Adapter Nose Series
Construction Size (side to side) (top to bottom)
Gap Distance Gap Distance
XS Kmax Construction Size Construction Size
XS15 K15 0.06" (1.6 mm) 0.06" (1.6 mm)
XS20 K20 0.06" (1.6 mm) 0.06" (1.6 mm)
XS25 K25 0.06" (1.6 mm) 0.06" (1.6 mm)
XS30 K30 0.06" (1.6 mm) 0.06" (1.6 mm)
XS40 K40 0.06" (1.6 mm) 0.06" (1.6 mm)
XS50 K50 0.09" (2.4 mm) 0.09" (2.4 mm)
XS70 K70 0.09" (2.4 mm) 0.09" (2.4 mm)
XS85 K85 0.09" (2.4 mm) 0.09" (2.4 mm)
Mining Size Noses Mining Size Mining Size
XS115 0.09" (2.4 mm) 0.09" (2.4 mm)
XS145 0.09" (2.4 mm) 0.09" (2.4 mm)
XS250 0.09" (2.4 mm) 0.09" (2.4 mm)
XS340 0.09" (2.4 mm) 0.09" (2.4 mm)
Fig 1.2

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 613

 WELDING SEQUENCES
WELD-ON NOSES

REBUILDING XS / KMAX ADAPTER NOSES (CONTINUED)

STEP 4
If it has been determined that the nose will be rebuilt, it must be preheated prior to depositing any weld.
Preheat the nose to between 300°F / 150°C and 400°F / 204°C. Temperature should be measured with a
temperature indicating crayon or an infrared thermometer.
Due to the shape of the nose, an all position stick electrode or wire is recommended using the filler material
listed in the chart below.

FILLER MATERIALS
Process AWS JIS Shielding Gas
E9018 JIS Z3212
SMAW N/A
AWS A5.5 D5816
E91T-1 JIS Z3313
FCAW 75% Ar / 25% CO2
AWS A5.29 YFL-A506R
*Minimum tensile requirement. Higher tensile strength filler materials may be
used. Do not exceed 100K psi tensile strength.

To save time and reduce the possibility of weld induced defects, weld build up is applied only to the critical “fit”
areas of the nose (figs. 5.1, 5.2 & 6.1).

STEP 5
After preheat has been established, deposit stringer beads to a width of 3/4" (19mm) on the front and the sides
(figs. 5.1 & 5.2). Slightly over-deposit so that the weld extends just beyond the level shown by the Gauge. The
crown of the weld bead may be flattened by hammering, while still hot. Much care should be taken to ensure
that the weld on the sides is Not deposited into the pin hole. Any weld or weld spatter that is found in the pin
hole, should be carefully removed with a carbide burr or other suitable tool.

3/4”
(19mm)
3/4”
(19mm)
Fig 5.1
Fig 5.2

614 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
WELD-ON NOSES

REBUILDING XS / KMAX ADAPTER NOSES (CONTINUED)

STEP 6
Deposit stringer beads to a width of 3/4" (19mm) on the top and bottom of the nose (fig. 6.1). Again, the high
crown of the weld bead may be flattened by hammering, while still hot.

3/4”
(19mm)

Fig 6.1

STEP 7
Grind weld beads so that the Horizontal template fits over the nose and the notch in the template lines up
with the TOP of the pin hole (fig. 7.1). Top and bottom are ground to accept the Vertical template (fig. 7.2).
Minor adjustments in fit may be achieved by peening. Once the nose has been ground/peened to accept both
templates, check fit the nose with an actual tooth. Insert tooth pin and turn to the locked position. The locking
tag of the pin should turn freely. Refer to 'Owner's Manual' for tooth/pin installation and removal procedures.

XS250 Nose Template Horz A

Notch in Template
even with top of
pin hole

Fig 7.1

Fig 7.2

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 615

 WELDING SEQUENCES
WELD-ON NOSES

REBUILDING XS / KMAX ADAPTER NOSES (CONTINUED)

STEP 8
For additional stability between the nose and the tooth, weld dots may be added in the locations pictured (fig.
8.1). Due to the location of the weld dots, their height can not be gauged with a template. Care should be taken
so as not to over grind and render the dots useless or left too high and cause the tooth not to seat properly. Fit
check nose with tooth to ensure proper fit.
Fig 8.1

616 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
ADAPTER REMOVAL

ADAPTER REMOVAL

When converting an existing bucket to Hensley GET or in the case of adapter failure, it becomes necessary to
remove the adapter(s). In these cases, care must be taken so as not to damage the lip or cutting edge. The
following steps should taken:

STEP 1
Preheat the lip/cutting edge in a range from 180°F (82°C) to 225°F (107°C). The preheat should be a through heat
and not just a surface heat. Heat an area that extends 4” (100mm) from the adapter weld. Preheat temperature
should be measured with a temperature indicating crayon or infrared thermometer.

STEP 2
Use the Air Carbon Arc Gouging process to remove the existing adapter welds. Gouge the adapter weld and the
adapter so that the adapter can be removed. The intent is to protect and save the lip/cutting edge and scrap
the adapter. Care should be taken as the gouging approaches the surface of the lip/cutting edge. Gouge just
enough of the adapter and the adapter weld to create separation between the adapter and the lip/cutting edge.

STEP 3
With the adapter removed from the lip/cutting edge, grind gouged area so that it is flush with the surface of the
lip/cutting edge. A straight edge can be used to assist with grind to flush. The intention is to provide a flat and
clean surface, free from carbon slag and or other impurities that can affect the quality of the fit up and weld of
the new adapter(s).

STEP 4
Non-Destructive Testing should be used at this point to insure that there are no cracks or defects in the lip/
cutting edge. If defects are present, they should be repaired per the manufactures recommendations or with
good sound welding techniques.

STEP 5
Install and weld new adapter(s) per instructions within this welding guide.

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 617

 WELDING SEQUENCES
CAST LIP NOSE GAUGING AND REBUILDING

CAST LIP NOSE GAUGING AND REBUILDING

It may periodically become necessary to rebuild worn cast lip noses. The rebuilding of noses back to within
specifications help insure an acceptable fit. This will help prevent excessive wear that can shorten wear life and
possibly damage the cast lip noses.
For gauging and determining if the noses need rebuilding, you will need the following tools:
Grinder
Gauges & Templates supplied by Hensley Industries, Inc.
Intermediate Pin (XS644P or XS804P) supplied by Hensley Industries, Inc.
Feeler gauges (shims)
White contrast paint
Magnetic Particle Inspection tools
Welding equipment
Torch
Temperature indicating crayon or infrared thermometer

Nose Cage Gauge Horizontal Vertical

Nose Template Nose Template

REQUIRED GAUGES
NOSE HORIZONTAL VERTICAL
SERIES INTERMEDIATE PIN
CAGE GAUGE NOSE TEMPLATE NOSE TEMPLATE
XS640 XS640NCG XS640NTH XS640NTV XS644P
XS800 XS800NCG XS800NTH XS800NTV XS804P

NOSE FIT AREAS

(Top and bottom)

NOSE REBUILD
SHOULD ONLY OCCUR
IN THESE AREAS

618 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
CAST LIP NOSE GAUGING AND REBUILDING

NOSE TIP GAUGING

BEFORE STARTING GAUGING, BE SURE TO

READ ALL INSTRUCTIONS THOROUGHLY!
STEP 1
Prepare the nose for gauging by:
Remove all adapters & pins from the lip.
Thoroughly clean fines from each nose surface and pin hole.
Inspect nose surface and pin hole edges for any areas that need to be blended.
Paint each nose with white contrast paint to help with gauging. Spray thin layer of paint to avoid paint
build up, which may interfere with gauging.

STEP 2
Insert the intermediate pin body (without internal components) into the nose pin hole. Position the pin body
towards the tip of the nose (fig. 2-1).
Place the Horizontal Nose Template on to the nose (fig. 2-2).
Align the rear slot on the Horizontal Nose Template with the back of the pin body. (fig. 2-3). Once this is aligned,
use a feeler gauge to measure the gap between the tip of the nose and the template. The template must
contact the nose on a minimum of two points.
If the gap is >0.094 (2.38mm), the nose must be built up to close up this gap and make contact with the
template.

ALIGN NOTCH IN THE TEMPLATE

WITH BACK OF PIN BODY

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 619

 WELDING SEQUENCES
CAST LIP NOSE GAUGING AND REBUILDING

NOSE TIP BUILD-UP

BEFORE STARTING GAUGING, BE SURE TO

READ ALL INSTRUCTIONS THOROUGHLY!
NOTE: FILLER MATERIALS RECOMMENDED FOR THE BUILD-UP OF NOSES ARE HIGH TENSILE STRENGTH
FILLER MATERIALS. THEY ARE RECOMMENDED DUE TO THEIR SURFACE HARDNESS PROPERTIES. THEY
SHOULD NOT BE USED TO WELD HENSLEY G.E.T. PRODUCTS.

NOSE BUILD-UP FILLER MATERIAL

PROCESS AWS JIS SHIELDING GAS
*E9018 JIS Z3212
SMAW N/A
AWS A5.5 D5816
*E91t-1 JIS Z3313 75% AR /
FCAW
AWX A5.29 YFL-A506R 25%CO2
*Minimum tensile requirement. Higher tensile strength filler materials may be
used. Do not exceed 100K psi tensile strength.

Preheat the nose to be built-up (intermediate pin body may remain in nose). Preheat the nose to between 300°F
/ 150°C to 450°F / 230°C and maintain this temperature throughout the welding process. Temperature may be
checked with an infrared thermometer or a temperature indicating crayon.
Build up the tip of the nose with weld to close the gap between the nose tip and template. Stringer beads are
recommended. The use of weave or wash beads should not be used, however weaving is permitted as long as
bead widths are no greater than 0.50” [12.7mm].
Clean each pass of deposited weld metal before depositing the next weld pass. Manual slag hammers, pneumatic
needle gun, wire brushes or any combination of these tools may be used to accomplish cleaning. Deposit slightly
more weld than what is required. This will allow the fit areas to be ground smooth without any weld under fill.
Before dressing / grinding the welds allow the nose to cool to ambient temperature. A cool down rate of no
greater than 35° per hour is recommended.
Grind the weld beads so that there is a smooth transition between adjoining beads and a smooth transition into
the original nose material.
After grinding / dressing the nose tip, re-check the nose tip with the horizontal nose template (as in STEP 2 of the
NOSE TIP GAUGING section from the previous pages).
Grind down the built-up area until the back of the pin body is properly aligned with the rear slot on the template.
Re-check the gap between the nose tip and the template.

NOTE: The tip of the nose must be zoned

off into two (2) halves. The template
must contact on at least one (1) point
within each zone.

1
|
2

620 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
CAST LIP NOSE GAUGING AND REBUILDING

NOSE TOP AND SIDE GAUGING

BEFORE STARTING GAUGING, BE SURE TO

READ ALL INSTRUCTIONS THOROUGHLY!
STEP 1
Position the Nose Cage Gauge on the nose and make sure it contacts
on the tip (if necessary, grind any high spots that should be indicated
by scratched off paint until the gauge contacts on the tip) (fig. 1-1).
Using a feeler gauge, check gaps between the Nose Cage Gauge
surface and the nose fit areas.
Check indicated areas on both top and bottom and either
side. Also check any where the cage gauge contacts the
nose in the designated fit areas (fig. 1-2).
If the gap between the fit pads and the gauge is >0.094"
(2.38mm), they must be built up.
If the gap between the sides and the gauge is >0.094"
(2.38mm) they must be built up.

Weld-on Noses and Nose Rebuilds | WELDING GUIDE 621

 WELDING SEQUENCES
CAST LIP NOSE GAUGING AND REBUILDING

NOSE TOP AND SIDE GAUGING (CONTINUED)

BEFORE STARTING GAUGING, BE SURE TO

READ ALL INSTRUCTIONS THOROUGHLY!
STEP 2
Use the Vertical Nose Template in conjunction with the Nose Cage Gauge to
check for high or low spots not caught by the Nose Cage Gauge. Slide the
Vertical Nose Template across the nose in each direction (fig. 2-1).
If the gap between the fit pads and the template is >0.094" (2.38mm),
they must be built up.

Fig. 2-1

622 WELDING GUIDE | Weld-on Noses and Nose Rebuilds

 WELDING SEQUENCES
CAST LIP NOSE GAUGING AND REBUILDING

NOSE TIP BUILD-UP

BEFORE STARTING GAUGING, BE SURE TO

READ ALL INSTRUCTIONS THOROUGHLY!
NOTE: FILLER MATERIALS RECOMMENDED FOR THE BUILD-UP OF NOSES ARE HIGH TENSILE STRENGTH
FILLER MATERIALS. THEY ARE RECOMMENDED DUE TO THEIR SURFACE HARDNESS PROPERTIES. THEY
SHOULD NOT BE USED TO WELD HENSLEY G.E.T. PRODUCTS.

NOSE BUILD-UP FILLER MATERIAL

PROCESS AWS JIS SHIELDING GAS
*E9018 JIS Z3212
SMAW N/A
AWS A5.5 D5816
*E91t-1 JIS Z3313 75% AR /
FCAW
AWX A5.29 YFL-A506R 25%CO2
* Minimum tensile requirement. Higher tensile strength filler materials may be
used. Do not exceed 100K psi tensile strength.

Preheat the nose to be built-up. Preheat the nose to between 300OF / 150OC to 450OF / 230OC and maintain
this temperature throughout the welding process. Temperature may be checked with an infrared thermometer
or a temperature indicating crayon.
Build up the fit pads of the nose equally on top and bottom with weld to close the gap between them and the
cage/template. Also, weld must be added equally to either side when building up the sides of the nose.
Stringer beads are recommended. The use of weave or wash beads should not be used, however weaving is
permitted as long as bead widths are no greater than 0.50” [12.7mm].
Clean each pass of deposited weld metal before depositing the next weld pass. Manual slag hammers,
pneumatic needle gun, wire brushes or any combination of these tools may be used to accomplish cleaning.
Deposit slightly more weld than what is required. This will allow the fit areas to be ground smooth without any
weld under fill.
Before dressing / grinding the welds allow the nose to cool to ambient temperature. A cool down rate of no
greater than 35° per hour is recommended.
Grind the weld beads so that there is a smooth transition between adjoining beads and a smooth transition into
the original nose material.
After grinding / dressing the nose fit pads and or sides, re-check the nose with the Nose Cage Gauge and
Vertical Nose Template (as in STEP 1 & 2 of the NOSE TOP AND SIDE GAUGING section from the previous pages).
Grind high spots and fill low spots with weld as needed to eliminate gaps or bring them within the allowable
gap tolerances.
GAP ALLOWANCES
FIT AREA MAX GAP
Fit Pads >0.094" (2.38mm)
Sides >0.094" (2.38mm)

Re-check the nose fit pad and side gaps with the Nose Cage Gauge and Vertical Nose Template and fill low
spots with weld and grind high spots. Continue this process until all fit areas are within stated tolerances.
Once tolerances are met, use either the wet or dry Magnetic Particle Inspection method to check the built-up fit
area for cracks. If none are detected the nose is ready for service.
Weld-on Noses and Nose Rebuilds | WELDING GUIDE 623
 9.4
WELDING GUIDE
J-Bolt Weld Bases
 WELDING J-BOLT WELD BASES
J-BOLT WELD BASES

WELDING J-BOLT WELD BASES

BE SURE TO READ ALL INSTRUCTIONS

PRIOR TO STARTING ANY WELDING!
SPECIAL NOTES
Recommended filler material: AWS specification A5.1, class E7018, stick electrode. Stick electrodes should be
kept in a heated rod oven at 250O/120OC prior to use.
NOTE: See manufacturers recommended procedures for storage and preservation of low hydrogen electrodes.
Recommended weld types: Stringer beads are recommended for higher strength and less distortion. The use of
weave or wash beads is NOT recommended and should not be used. Arc strikes should be avoided or ground down.

STEP 1
Prior to welding, proper placement of the weld base must be determined (fig. 1.1). Position the weld base
according to the adjacent chart (fig. 1.2) A deviation of ±3/32" (2.5 mm) is allowable. After placement has been
confirmed, pre heat the base material to recommended temperatures (see Preheat and Interpass Temperature
section for preheat temperature ranges) and tack weld the base at the rear along weld prep surface "A" (fig. 1.1).
See Adjacent Chart WELD BASE PLACEMENT
(± 3/32” (2.5MM) ALLOWABLE)
Weld Prep
Surface "A" BASE INCHES MM
LSWB1 2.25 57
LSWB2 2.25 57
LSWB3 2.25 57
LSWB4 2.25 57
LSWB5 2.25 57
LSWB6 3.5 89
Fig 1.1
LSWB7 2.25 57
LSWB8 2.25 57
*LSWB9 Flush Flush
*LSWB10 Flush Flush
Fig 1.2 *See cast lip weld instructions

STEP 2
After the base is tacked, remove the shroud and re-establish the recommended preheat temperatures. Be sure
to maintain this temperature throughout the welding process.

STEP 3
Weld-out for the base should begin with the slot weld. A 1/2" SMAW
(13mm) fillet weld should be deposited in this area (fig 3.1). 1/2”
BE SURE THAT THE ENTIRE BOTTOM OF THE WELD BASE (13mm)
MAINTAINS CONTACT WITH THE LIP DURING THE ENTIRE
WELD-OUT PROCESS.

626 WELDING GUIDE | J-Bolt Weld Bases Fig 1.3

 WELDING J-BOLT WELD BASES
J-BOLT WELD BASES

WELDING J-BOLT WELD BASES (CONTINUED)

STEP 4
Apply weld to the base perimeter next. Utilizing groove welds, fill the 1/2" (13mm) weld groove on the base
completely (fig. 4.1 & fig. 4.2). Care must be taken at this point not to add too much weld. If joint is over welded,
the weld material can interfere with the lip shroud. The idea is to add as much weld as possible to the base
without causing interference with the lip shroud (fig. 4.3 & fig 4.4).

SMAW

SMAW
1/2”

SMAW SMAW
2 pl. 2 pl.

Weld in this area will

90º interfere with the front
washer of the J-Bolt
assembly which must
NO fit flush against the rear
WELD of the weld base.
Weld
Ensure contact with lip
Maintain base
contact with lip on entire length of weld
Lip base bottom surface as
indicated.

WELD WELD
NO NO
WELD WELD
Weld in the “NOWELD” area
can interfere with the lip shroud.
Fig 4.4

When the welding process has been completed, allow a slow cool down period to ambient temperature.
J-Bolt Weld Bases | WELDING GUIDE 627
 9.5
WELDING GUIDE
Bucket Heel Shrouds
 WELDING BUCKET HEEL SHROUDS
Bucket Heel Shrouds

WELDING BUCKET HEEL SHROUDS

BE SURE TO READ ALL INSTRUCTIONS

PRIOR TO STARTING ANY WELDING!
Prior to welding, determine placement and spacing of the heel shrouds based on preference or wear. After
placement has been confirmed, preheat the base material to recommended temperatures (see Preheat and
Interpass Temperatures section for preheat temperature ranges) and tack weld the shroud to the bucket.
Stringer beads are recommended for higher strength and less distortion. The use of weave or wash beads is
NOT recommended and should not be used. Arc strikes should be avoided or ground down.
Weld placement is based on the style of heel shroud being used.

ST002 1/2”
ST001 1/2” ST002AT
ST003

1/2”
1/2”

*See part
#’s below Both sides
* * See note

NOTE: It is very likely that a gap condition will exist

between the sides of the Heel Shroud and the bucket
due to the placement on the bucket and different
radii. The sides may be welded, but it is treated more
as a ‘close out’ weld. The objective is to stop material
from packing in under the shroud. If a gap condition
exists, increase the size of the required fillet weld
(1/2”, 3/4” or 1”) by the size of the gap.

* ES6697-4HX = 1/2” *
ES6697-3HX = 3/4”
ES6697-2HX = 1”
ES6697-5HX = 1”
ES6697-7HX = 1”
1386551MHX = 1”

When the welding process has been completed, allow a slow cool down period to ambient temperature. A cool
down rate of no greater than 35°F/2°C per hour is recommended.

630 WELDING GUIDE | Bucket Heel Shrouds

 9.6
WELDING GUIDE
Wear Runner Bases
 WELDING SEQUENCES
HEEL SHROUDS

WELDING WEAR RUNNER BASES

BE SURE TO READ ALL INSTRUCTIONS

PRIOR TO STARTING ANY WELDING!
SPECIAL NOTES
Recommended filler material: AWS specification A5.1, class E7018, stick electrode. Stick electrodes should be
kept in a heated rod oven at 25°O/12°OC prior to use.
NOTE: See manufacturers recommended procedures for storage and preservation of low hydrogen electrodes.
Recommended weld type: Stringer beads are recommended for higher strength and less distortion. The use of
weave or wash beads is NOT recommended and should not be used. Arc strikes should be avoided or ground
down.

STEP 1
Position wear runner base in desired location making sure that there is clearance around the perimeter of the
base for the Wear Runner. The surface that the wear runner based will be welded to should be clean and free
from any impurities that will affect the strength of the weld. After placement has been confirmed, preheat the
base material to recommended temperatures (see Preheat and Interpass Temperatures section for preheat
temperature ranges) and tack weld in place.
STEP 2
Weld-out for the base should begin with the slot area of the base. Deposit a ½" (13mm) fillet weld, all the way
around (fig. 2.1).

SMAW
1/2”
Fig 2.1

634 WELDING GUIDE | Wear Runner Bases

 WELDING SEQUENCES
HEEL SHROUDS

WELDING WEAR RUNNER BASES (CONTINUED)

BE SURE TO READ ALL INSTRUCTIONS

PRIOR TO STARTING ANY WELDING!
SPECIAL NOTES
Recommended filler material: AWS specification A5.1, class E7018, stick electrode. Stick electrodes should be
kept in a heated rod oven at 25°/12°C prior to use.
NOTE: See manufacturers recommended procedures for storage and preservation of low hydrogen electrodes.
Recommended weld type: Stringer beads are recommended for higher strength and less distortion. The use of
weave or wash beads is NOT recommended and should not be used. Arc strikes should be avoided or ground down.

STEP 3
Apply weld to the base perimeter next (fig. 3.1). Deposit stringer beads to fill the groove on the base completely.
Care must be taken at this point not to add too much weld (fig. 3.2). If the joint is over welded, the weld material
can interfere with the installation of the Wear Runner. The concept is to deposit as much weld as possible to the
base without causing interference with the seating of the Wear Runner.
SMAW both sides

DO NOT WELD DO NOT WELD

IN BOLD SLOT! IN BOLD SLOT!

Fig 3.1

NO WELD NO WELD
WELD WELD
AREA Fig 3.2 AREA

NOTE: When the welding process has been completed, allow a slow cool down period to ambient temperature.
A cool down rate of no greater than 100°F – 130°F / 38°C – 55°C per hour is recommended.
Wear Runner Bases | WELDING GUIDE 635
 9.7
WELDING GUIDE
Lip Shrouds
WELDING SEQUENCES
WELD-ON LIP SHROUDS

WELDING SEQUENCES
WELD-ON LIP SHROUDS

WELDING LIP SHROUDS

BE SURE TO READ ALL INSTRUCTIONS

PRIOR TO STARTING ANY WELDING!
All welding processes and filler materials listed in the 'Welding Processes' and 'Filler Materials' section of
this publication are acceptable when welding these lip shrouds.
Examples of select shroud styles and deposition of weld.

STEP 1
Locate shroud in desired position.

STEP 2
Isolate preheat and tack weld.

2 places
top & bottom
WELD *

WELD

2 places
*
D
top & bottom
WEL

D
WEL
* See chart for fillet weld size

2 places
*
top & bottom
WELD

WELD

638 WELDING GUIDE | Lip Shrouds

WELDING SEQUENCES
WELD-ON LIP SHROUDS

WELDING SEQUENCES
WELD-ON LIP SHROUDS

WELDING LIP SHROUDS (CONTINUED)

STEP 3
Fully preheat the lip material and lip shroud to recommended temperatures (see Preheat and Interpass
Temperatures section for preheat temperature ranges).

STEP 4
Complete weld-out as indicated. See chart for required fillet weld size by part number and type.
Lip Thickness Top Fillet Bottom Fillet
Part Number Type Weld Size Weld Size
“ mm inches (mm) inches (mm)
1.5 35 10WSHX 1 3/8" (9) 1/2" (13)
1.75 45 13WSHX 1 1/2" (13) 1/2" (13)
1.75 45 14WS2HX 1 1/2" (13) 1/2" (13)
1.75 45 CD9100BHX 2 5/8” (16) 5/8” (16)
1.75 45 WS25 5 3/8" (9) 3/8" (9)
2.0 50 14WSHX 1 5/8" (16) 5/8" (16)
2.0 50 14WS32HX 1 1/2" (13) 5/8" (16)
Type 1 Type 2
2.0 50 14WS3230HX 1 5/8" (16) 5/8" (16)
2.0 50 WS45* 4 1/2" (13) 1/2" (13)
2.0 50 WS60 4 5/8" (16) 3/4" (19)
2.75 70 WS80* 4 5/8" (16) 5/8" (16)
3.0 75 3000901HX 3A 3/4" (19) 3/4" (19)
3.0 75 3000902HX (RH) 3B 3/4" (19) 3/4" (19)
3.0 75 3000903HX (LH) 3B 3/4" (19) 3/4" (19)
3.0 75 3000904HX 3A 5/8" (16) 3/4" (19)
3.0 75 3000905HX 3A 3/4" (19) 3/4" (19) Type 3A (Center) Type 3B (RH/LH)
3.0 75 3000906HX 3A 5/8" (16) 3/4" (19)
3.0 75 3000906LHX (LH) 3B 5/8" (16) 3/4" (19)
3.0 75 3000906RHX (RH) 3B 5/8" (16) 3/4" (19)
3.0 75 3000908HX 3A 1 1/8” (28) 1 1/4” (32)
3.0 75 3000908LHX (LH) 3B 1 1/8” (28) 1 1/4” (32)
3.0 75 3000908RHX (RH) 3B 1 1/8” (28) 1 1/4” (32)
3.5 90 18WSHX 1 5/8" (16) 5/8" (16)
3.5 90 350LS15 6 3/4" (19) 3/4" (19)
4.75 120 WS90 3A 3/4" (19) 1/2" (13)
4.75 120 WS100L 3B 5/8" (16) 5/8" (16) Type 4 Type 5
4.75 120 WS100R 3B 5/8" (16) 5/8" (16)
4.75 120 WS130L 3B 3/4" (19) 3/4" (19)
4.75 120 WS130R 3B 3/4" (19) 3/4" (19)
4.75 120 WS140 3A 3/4" (19) 1/2" (13)
4.75 120 WS141LL 3A 3/4" (19) 3/4" (19)
* WS-45 & WS-80 require a groove weld be applied top and bottom prior to the
fillet weld being applied.

Type 6 Type 7

Lip Shrouds | WELDING GUIDE 639

 9.8
WELDING GUIDE
Bimetallic
WELDING SEQUENCES
BIMETALLIC WELDING DETAILS

WELDING SEQUENCES
BIMETALLIC WELDING DETAILS

BIMETALLIC WELDING DETAILS

RECOMMENDED WELDING PROCEDURES

READ ALL PROCEDURES COMPLETELY!
Safety First! Hensley Industries, Inc. recommends following all safety protocols when using
our products and utilizing all PPE.

STEP 1
Ensure that the surface to which the Bimetallic will be attached is as flat as possible and the area to be welded
is clean.
STEP 2
Clamp and tack weld Bimetallic into position.
STEP 3
Do not deposit weld within 2mm from the joint line between white iron
and steel backing plate (Fig. 1).

STEP 4
HENSLEY RECOMMENDS LOW HYDROGEN WELD RODS OR GAS
COVERED CORED WIRE. Fig. 1
Gas shielded solid MIG wire - 3/64” (1.2 mm) diameter max.
Flux cored wire - 1/16” (1.6 mm) diameter max.
Low hydrogen electrode - 1/8” (3.25 mm) diameter max.

WELDING PROCEDURE OVERVIEW

STEP 1
READ PROCEDURES COMPLETELY
STEP 2
Tack weld into position
STEP 3
Maintain 2mm gap between weld and joint line
STEP 4
Complete peripheral weld if required

CAUTION! TOO MUCH HEAT INPUT MAY CAUSE

CRACKING AND SEPARATION.

642 WELDING GUIDE | Bimetallic

 9.9
WELDING GUIDE
Bolt-on End Cap
Installation and Removal
WELDING SEQUENCES
BOLT-ON END CAPS

WELDING SEQUENCES
BOLT-ON END CAPS

BOLT-ON END CAP INSTALLATION / REMOVAL INSTRUCTIONS

BEFORE PERFORMING THE WORK DESCRIBED, ALWAYS

WEAR ALL REQUIRED SAFETY PPE AND FOLLOW ALL
MINE SAFETY PROCEDURES.
FILLER MATERIALS
Process AWS JIS NF DIN BS Shielding Gas
E7018 JIS Z3212 E515B12029(H) E51B10120 E515B12029(H)
SMAW N/A
AWS A5.1 D5016 NF A 81 309 DIN 8556 BS 2926
ER 70S-6 JIS Z3312 GS 2 SG2 A18 100 CO2
GMAW
AWS A5.18 YGW12 NF A 81-311 DIN8559 BS2901-1 90%Ar/8%CO2
E70C-6M JIS Z3313 92%Ar/8%CO2
GMAW N/A N/A N/A
AWS A5.18 YFW-A50DM 90%Ar/10%CO2
SG B1
E70T-5 JIS Z3313 TGS 51 3.3 BH T530 GBH 100% CO2
FCAW CY4254 DIN
AWS A5.20 YFW-C50DM NF A 81-350 BS7084 75%Ar/25%CO2
8559
SG B1 100%CO2
E71T-1 JIS Z3312 TGS 51 3.3 BH T530 GBH
FCAW CY4254 DIN 75%Ar/25%CO2
AWS A5.2 YFW-C50DR NF A 81-350 BS7084
8559 90%Ar/10%CO2

PREHEAT AND INTERPASS TEMPERATURES

Minimum Maximum
Material Thickness
Preheat Temperature Interpass Temperature
Hensley Castings N/A 300ºF / 150ºC 450ºF / 230ºC
ASTM A514 (T1) Thru 1-1/2" / 38mm 125ºF / 50ºC 450ºF / 230ºC
1-1/2" / 38mm
Bisalloy 80 175ºF / 80ºC 450ºF / 230ºC
thru 2-1/2" / 63mm
Weldox 100 Over 2-1/2" / 63mm 250ºF / 120ºC 450ºF / 230ºC
400 BHN Abrasion
All thicknesses between
Resistant Steel - 300ºF / 150ºC 450ºF / 230ºC
1" / 25mm and 5" / 127mm
Hardox 400

646 WELDING GUIDE | Bolt-on End Cap Installation and Removal

WELDING SEQUENCES
BOLT-ON END CAPS

WELDING SEQUENCES
BOLT-ON END CAPS

BOLT-ON END CAP INSTALLATION / REMOVAL INSTRUCTIONS (CONTINUED)

BEFORE PERFORMING THE WORK DESCRIBED, ALWAYS

WEAR ALL REQUIRED SAFETY PPE AND FOLLOW ALL
MINE SAFETY PROCEDURES.
End Cap Weld Base Bolt/Nut
Lip Thickness Tool
Part # Part # Part #
4.75” BEC475X2700 1-1/2" Deep Socket –
400X16B 12BLN (3/4” Drive)
4.0” BEC400X2500 Hensley Part # 112DS34D

WELD BASE INSTALLATION STEPS

STEP 1 STEP 2
Base & Bolts Assembly Install the Nuts
Insert the weld base into the end cap with the Install the nut(s) on to the bolt(s) and tight them
bolts guided in to the bolt holes on the end cap. to hold the weld base and the end cap together.

Lip End

STEP 3
Remove all debris & grind flat.
Grind cast lip surface to allow the weld base to sit STEP 4
flush on the lip surface. Place the end cap assembly on to the lip.
Note: if the lip is worn, rebuilt to original specification.

Bolt-on End Cap Installation and Removal | WELDING GUIDE 647

 WELDING SEQUENCES
BOLT-ON END CAPS

WELD BASE INSTALLATION STEPS

CL of Lip B
A=B Contact
STEP 5
Align the End Cap with Lip Center Line STEP 6
Align the center of the end cap with the lip center line. Point of Contacts Required Before Weld
Make sure the end cap bottom out on the front face of
the lip as shown.

A
STEP 7 STEP 8 TACK WELD - WELD BASE TO LIP

Ensure uniform
contact (base to lip) Tack Weld the WELD BASE ONLY
View A - A
After the end cap assembly is located, tack weld the
Ensure uniform contact between weld base & lip. weld base only on to the lip as shown.
Note: Refer to welding instructions for pre-heat and filler
material details.

STEP 9 STEP 10

Remove the Bolts From Weld Base.

Remove the Bolts from the Weld Base after the
removal of the End Cap from the Weld Base.
Remove the End Cap from Weld Base.
After the tack weld, remove the Nuts and slide the End
Cap out from the Weld Base.

648 WELDING GUIDE | Bolt-on End Cap Installation and Removal

 WELDING SEQUENCES
BOLT-ON END CAPS

WELD BASE INSTALLATION STEPS (CONTINUED)

TACK WELD - (BOTH SIDES)

STEP 11 STEP 12

Plug Weld the WELD BASE

After removal of end cap assembly, tack weld the upper
& lower portion of the weld base on to the lip.
Note: Refer to welding instructions for pre-heat and filler
material details.
Tack weld the weld base – (BOTH SIDES)
After removal of end cap assembly, tack weld the upper
& lower portion of the weld base on to the lip.
Note: Refer to welding instructions for pre-heat and filler
material details.
STEP 13

Single Bevel Groove Welding – (BOTH SIDES)

Apply a Single Bevel Groove Welding in the upper &
lower recesses areas of the Weld Base.
Note: Refer to Welding Instructions for Pre-Heat and
Filler Material Details.

Bolt-on End Cap Installation and Removal | WELDING GUIDE 649

 9.10
WELDING GUIDE
Cast Lip Shroud Area Gauging
and Rebuilding
 WELDING SEQUENCES
AREA GAUGING AND REBUILDING

LIP SHROUD AREA GAUGING AND REBUILDING

It may periodically become necessary to rebuild worn blunt fit pads in the lip shroud area. The rebuilding of blunt
fit pads back to within specifications help insure an acceptable fit. This will help prevent excessive wear that can
shorten wear life and possibly damage the cast lip in the lip shroud area.
For gauging and determining if the blunt fit pads need rebuilding, you will need the following tools:
Grinder
Templates supplied by Hensley Industries, Inc.
Feeler gauges (shims)
Magnetic Particle Inspection tools
Welding equipment
Torch
Temperature indicating crayon or infrared thermometer

LIP SHROUD AREA REBUILD TEMPLATES

LIP PART NUMBER TEMPLATE
LS163XS640-5-2 LS130-1700-LT
LS169XS640-6-1 LS130-1700-LT
LS201XS800-6-1 LS800-2200-LT

AREAS TO BE BUILT UP
BLUNT FIT PAD REBUILD SHOULD ONLY OCCUR IN THESE AREAS.

652 WELDING GUIDE | Cast Lip Shroud Area Gauging and Rebuilding
 WELDING SEQUENCES
AREA GAUGING AND REBUILDING

LIP SHROUD AREA GAUGING

BEFORE STARTING GAUGING, BE SURE TO READ

ALL INSTRUCTIONS THOROUGHLY!
STEP 1
Prepare the lip shroud area for gauging by:
Thoroughly clean excess material from the lip shroud area (top & bottom).
Check top surface area for flatness within 1/16" (1.6mm) and build-up if necessary.

STEP 2
Centering the template on the LIP SHROUD FIT PAD AREA (Fig. 2.1), slide it onto the lip. Be sure to maintain
contact with the top surface of the cast lip (Fig. 2.2)

Fig. 2.1

MAINTAIN CONTACT
WITH TOP OF LIP

LIP SHROUD AREA FIT PAD

Fig. 2.2

Cast Lip Shroud Area Gauging and Rebuilding | WELDING GUIDE 653
 WELDING SEQUENCES
AREA GAUGING AND REBUILDING

LIP SHROUD AREA GAUGING (CONTINUED)

STEP 3
Maintaining contact with the top surface of the cast lip slide the template onto the lip until there is a 1/16"
(1.6mm) gap between the bevel area of the template and the bevel area of the cast lip. There should also be a
gap between the bottom of the template and the bottom of the cast lip (Fig. 3.1).
Once the 1/16" (1.6mm) gap between the bevel of the lip and template is reached, check to see if the blunt of
the template is contacting the blunt fit pad. If the template does not contact the fit pad, measure the gap. This
measurement indicates the amount of the blunt that needs to be built up.
FOR MAXIMUM GAP TOLERANCES REFER TO GAP TOLERANCE CHART (Fig. 3.2).

1/16" (1.6mm) Gap

CONTACT
SHOULD WITH TOP
CONTACT OF LIP
WITH FIT
PAD

GAP NOT GREATER THAN 1/8" (3.2mm) Fig. 3.1

GAP TOLERANCES
FIT AREA MAXIMUM GAP
Blunt Contact 2 Points Minimum
Bevel 1/16" (1.6mm)
Top Contact 2 Points Minimum
Bottom 1/8" (3.2mm)
Fig 3.2

654 WELDING GUIDE | Cast Lip Shroud Area Gauging and Rebuilding
 WELDING SEQUENCES
AREA GAUGING AND REBUILDING

BLUNT FIT PAD BUILD-UP

BEFORE STARTING BLUNT FIT PAD BUILD-UP, BE SURE TO READ ALL

INSTRUCTIONS THOROUGHLY!
NOTE: FILLER MATERIALS RECOMMENDED FOR THE BUILD-UP OF FIT PADS ARE HIGH TENSILE STRENGTH FILLER MATERIALS.
THEY ARE RECOMMENDED DUE TO THEIR SURFACE HARDNESS PROPERTIES. THEY SHOULD NOT BE USED TO WELD
OTHER HENSLEY G.E.T. PRODUCTS.

NOSE BUILD-UP FILLER MATERIAL

SHIELDING
PROCESS AWS JIS
GAS
*E9018 JIS Z3212
SMAW N/A
AWS A5.5 D5816
*E91t-1 JIS Z3313 75% AR /
FCAW
AWX A5.29 YFL-A506R 25%CO2
* Minimum tensile requirement. Higher tensile strength filler
materials may be used, such as SMAW E12018 or FCAW E110T5-K4.

Preheat the fit pad to be built-up. Preheat the fit pad to between 300°F / 150°C to 450°F / 230°C and maintain
this temperature throughout the welding process. Temperature may be checked with an infrared thermometer
or a temperature indicating crayon.
Build up the fit pad with weld to close the gap between the fit pad and template. Stringer beads are
recommended. The use of weave or wash beads should not be used, however weaving is permitted as long as
bead widths are no greater than 0.50" [12.7mm].
Clean each pass of deposited weld metal before depositing the next weld pass. Manual slag hammers, pneumatic
needle gun, wire brushes or any combination of these tools may be used to accomplish cleaning. Deposit slightly
more weld than what is required. This will allow the fit areas to be ground smooth without any weld under fill.
Before dressing / grinding the welds. Allow the fit pad to cool to ambient temperature. A cool down rate of no
greater than 45°F / 25°C per hour is recommended.
Using the template appropriate for your lip, re-check for proper fit. Remember that the template should contact
the top of the lip surface and have a 1/16" (1.6mm) gap at the bevel (Fig. A-1). If this gap is achieved with the
template contacting the blunt fit pad, you are ready to finish dressing / grinding the welds. Dress / grind the
blunt fit pad surfaces so that they are flat and parallel to the pin hole in the nose (Fig. A-2).
Grind the weld beads so that there is a smooth transition between adjoining beads and a smooth transition into
the original fit pad material.

1/16" (1.6mm) Gap

CONTACT
SHOULD WITH TOP
CONTACT OF LIP
WITH FIT
PAD
Fig. A-1 Fig. A-2

CHECK THAT RE-BUILT BLUNT FIT PAD SURFACES

GAP NOT GREATER THAN 1/8" (3.2mm) ARE FLAT AND PARALLEL TO PIN HOLE IN NOSE
Cast Lip Shroud Area Gauging and Rebuilding | WELDING GUIDE 655
 9.11
WELDING GUIDE
Converting ESCO® Loadmaster® Lips
to Accept Hensley J-Bolt Lip Shrouds
 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

REMOVING ESCO TOPLOCK® WELD BASE

STEP 1
To start the conversion, the Toplok® weld base (Fig. 1.1) must first be removed. The weld base is welded to a riser
that is part of the cast lip (Fig. 1.2).

Fig 1.1 Fig 1.2

STEP 2 STEP 3
Before gouging the weld base, be sure to preheat Gouge weld-on portion of base (Fig. 3.1).
to 180° F (82° C) (Fig. 2.1).

Fig. 3.1

Fig. 2.1

658 WELDING GUIDE | Converting ESCO® Loadmaster® Lips

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

REMOVING ESCO TOPLOCK® WELD BASE (CONTINUED)

STEP 4
Gouge off the cast riser (if cast riser is present and or creates an issue with the lip shroud template) (Fig. 4.1).

Fig. 4.1

STEP 5
Grind the gouged area clean and smooth (Fig. 5.1).

Fig. 5.1

Converting ESCO® Loadmaster® Lips | WELDING GUIDE 659

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

CHECK LIP SHROUD AREA FOR PROPER FIT

It may be necessary at this point in the conversion to rebuild worn blunt fit pads in the lip shroud area to Hensley
specifications. The rebuilding of blunt fit pads back to within specifications helps insure an acceptable fit. This
will help prevent premature failure of the lip shrouds and possible damage to the cast lip in the lip shroud area.
For gauging and determining if the blunt fit pads need rebuilding, you will need the following tools:
Grinder
Templates supplied by Hensley Industries, Inc.
Feeler gauges (shims)
Non-Destructive Testing "NDT" Inspection tools
Welding equipment
Torch
Temperature indicating crayon or infrared thermometer

LIP SHROUD AREA REBUILD TEMPLATES

LIP TEMPLATE HX LIP SHROUDS
LS130M435J
LS130MLT
LS130M600JBH
LS1451600J
LS145LT
LS1452200J
LS1301700LT LS1301700J
LS8002200LT LS8002200J

AREAS TO BE BUILT UP
BLUNT FIT PAD REBUILD SHOULD ONLY OCCUR IN THESE AREAS.
660 WELDING GUIDE | Converting ESCO® Loadmaster® Lips
 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

LIP SHROUD AREA GAUGING

BEFORE STARTING GAUGING, BE SURE TO READ

ALL INSTRUCTIONS THOROUGHLY!
STEP 1
Prepare the lip shroud area for gauging by:
Thoroughly clean excess material from the lip shroud area (top & bottom).
Check top surface area for flatness within 1/16" (1.6mm) and build-up if necessary.

STEP 2
Centering the template on the LIP SHROUD FIT PAD AREA (Fig. 2.1), slide it onto the lip. Be sure to maintain
contact with the top surface of the cast lip (Fig. 2.2).

MAINTAIN
CONTACT
WITH TOP
OF LIP

LIP SHROUD AREA FIT PAD

Fig 2.1 Fig 2.2

STEP 3
Maintaining contact with the top surface of the cast lip slide the template onto the lip until there is a 1/16"
(1.6mm) gap between the bevel area of the template and the bevel area of the cast lip. There should also be a
gap between the bottom of the template and the bottom of the cast lip (Fig. 3.1).
Once the 1/16" (1.6mm) gap between the bevel of the lip and template is reached, check to see if the blunt of
the template is contacting the blunt fit pad. If the template does not contact the fit pad, measure the gap. This
measurement indicates the amount of the blunt that needs to be built up.
FOR MAXIMUM GAP TOLERANCES REFER TO GAP TOLERANCE CHART (Fig. 3-2).

1/16" (1.6mm) Gap GAP TOLERANCES

CONTACT
SHOULD WITH TOP FIT AREA MAXIMUM GAP
CONTACT OF LIP
WITH FIT Blunt Contact 2 Points Minimum
PAD Bevel 1/16" (1.6mm)
Top Contact 2 Points Minimum
Fig. 3.1 Bottom 1/8" (3.2mm)

GAP NOT GREATER THAN 1/8" (3.2mm) Fig 3.2

Converting ESCO® Loadmaster® Lips | WELDING GUIDE 661

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

BLUNT FIT PAD BUILD UP

BEFORE STARTING BLUNT FIT PAD BUILD-UP, BE SURE TO READ ALL

INSTRUCTIONS THOROUGHLY!
NOTE: FILLER MATERIALS RECOMMENDED FOR THE BUILD-UP OF FIT PADS ARE HIGH TENSILE STRENGTH
FILLER MATERIALS. THEY ARE RECOMMENDED DUE TO THEIR SURFACE HARDNESS PROPERTIES. THEY
SHOULD NOT BE USED TO WELD OTHER HENSLEY G.E.T. PRODUCTS.

NOSE BUILD-UP FILLER MATERIAL

SHIELDING
PROCESS AWS JIS
GAS
*E9018 JIS Z3212
SMAW N/A
AWS A5.5 D5816
*E91t-1 JIS Z3313 75% AR /
FCAW
AWX A5.29 YFL-A506R 25%CO2
* Minimum tensile requirement. Higher tensile strength filler
materials may be used, such as SMAW E12018 or FCAW E110T5-K4.

Preheat the fit pad to be built-up. Preheat the fit pad to between 300°F / 150°C to 450°F / 230°C and maintain
this temperature throughout the welding process. Temperature may be checked with an infrared thermometer
or a temperature indicating crayon.
Build up the fit pad with weld to close the gap between the fit pad and template. Stringer beads are
recommended. The use of weave or wash beads should not be used, however weaving is permitted as long as
bead widths are no greater than 0.50" [12.7mm].
Clean each pass of deposited weld metal before depositing the next weld pass. Manual slag hammers, pneumatic
needle gun, wire brushes or any combination of these tools may be used to accomplish cleaning. Deposit slightly
more weld than what is required. This will allow the fit areas to be ground smooth without any weld under fill.
Before dressing / grinding the welds. Allow the fit pad to cool to ambient temperature. A cool down rate of no
greater than 45°F / 25°C per hour is recommended.
Using the template appropriate for your lip, re-check for proper fit. Remember that the template should contact
the top of the lip surface and have a 1/16" (1.6mm) gap at the bevel (Fig. A.1). If this gap is achieved with the
template contacting the blunt fit pad, you are ready to finish dressing / grinding the welds. Dress / grind the
blunt fit pad surfaces so that they are flat and parallel to the pin hole in the nose (Fig. A.2).
Grind the weld beads so that there is a smooth transition between adjoining beads and a smooth transition into
the original fit pad material.

1/16" (1.6mm) Gap

CONTACT
SHOULD WITH TOP
CONTACT OF LIP
WITH FIT
PAD

Fig. A.1 Fig. A.2

GAP NOT GREATER THAN 1/8" (3.2mm)
AREAS TO BE BUILT UP
BLUNT FIT PAD REBUILD SHOULD ONLY OCCUR IN THESE AREAS.
662 WELDING GUIDE | Converting ESCO® Loadmaster® Lips
 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

INSTALLATION OF HENSLEY WELD BASE

STEP 1
After having ground the top surface of the lip material that will be affected by weld, insure all carbon slag or
other impurities from the removal of the old base are ground out. The use of non-destructive testing at this
point will help determine if there are any cracks present in the base material. Repair base material as needed.
(Now proceed as with the installation.)
1 a) Slide weld base into back of lip shroud.
1 b) Position the shroud on the cast lip making sure that the blunt throat surface of the shroud “X" contacts
the blunt front surface of the lip “Y". There should be no contact between the bevel of the shroud and
area "Z" of the cast lip (Fig. 1.1).
NOTE: This contact must be maintained throughout the assembly process to insure the proper location of
the weld base.
REPLACEMENT INSTALLATION
Z

Fig. 1.1

Y X
STEP 2
Align the back of the Weld base so that it is flush with the back of shroud (Fig. 2.1).

Fig. 2.1

STEP 3
After weld-base placement has been confirmed, establish a preheat temperature of 300°F / 150°C to 450°F /
230°C for the base material. Then tack weld the base at the rear along weld prep surface “A" (Fig. 3.1).

Weld Prep Surface 'A' Fig. 3.1

Converting ESCO® Loadmaster® Lips | WELDING GUIDE 663

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

INSTALLATION OF HENSLEY WELD BASE (CONTINUED)

SPECIAL NOTES
Recommended filler material: AWS specification A5.1, class E7018, stick electrode. Stick electrodes should be kept in
a heated rod oven at 25°O/12°OC prior to use.
NOTE: See manufacturers recommended procedures for storage and preservation of low hydrogen electrodes.
Recommended weld type: Stringer beads are recommended for higher strength and less distortion. The use of
weave or wash beads is NOT recommended and should not be used. Arc strikes should be avoided or ground down.

STEP 4
Remove the shroud and prepare to weld-out the base by re-establishing a preheat temperature of 300°F / 150°C
to 450°F / 230°C for the base material (Fig. 4.1). Maintain this temperature throughout the welding process.

Fig. 4.1

STEP 5
Weld-out for the base should begin with the inner legs of base. A 1/2" (13mm) fillet weld should be deposited in
this area (Fig. 5.1).
BE SURE THAT THE ENTIRE BOTTOM SURFACE OF THE WELD BASE MAINTAINS CONTACT WITH THE LIP
DURING ENTIRE WELD-OUT PROCESS.

BOTH
SIDES 1/2"
(13MM)

NO WELD
ON THIS
SURFACE

Fig. 5.1

664 WELDING GUIDE | Converting ESCO® Loadmaster® Lips

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

INSTALLATION OF HENSLEY WELD BASE (CONTINUED)

STEP 6
Apply weld to the base perimeter next. Utilizing groove welds, fill the 1.0" (25mm) weld groove on the base
completely (Fig. 6.1 & Fig. 6.2). Care must be taken at this point not to add too much weld. If joint is over welded,
the weld material can interfere with the lip shroud. The idea is to add as much weld as possible to the base without
causing interference with the lip shroud (Fig. 6.3). When the welding process has been completed, allow a slow cool
down period to ambient temperature. A cool down rate of no greater than 45°F / 25°C per hour is recommended.
SMAW SMAW SMAW SMAW

3/4" 3/4"
(19MM) (19MM)

NO WELD NO
WELD WELD

Fig. 6.1 Fig. 6.2 Fig. 6.3

Converting ESCO® Loadmaster® Lips | WELDING GUIDE 665

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

INSTALLATION OF HENSLEY WELD BASE (CONTINUED)

BEFORE PERFORMING THE WORK DESCRIBED, ALWAYS

WEAR ALL REQUIRED SAFETY PPE AND FOLLOW ALL
MINE SAFETY PROCEDURES.
FILLER MATERIALS
Process AWS JIS NF DIN BS Shielding Gas
E7018 JIS Z3212 E515B12029(H) E51B10120 E515B12029(H)
SMAW N/A
AWS A5.1 D5016 NF A 81 309 DIN 8556 BS 2926
ER 70S-6 JIS Z3312 GS 2 SG2 A18 100 CO2
GMAW
AWS A5.18 YGW12 NF A 81-311 DIN8559 BS2901-1 90%Ar/8%CO2
E70C-6M JIS Z3313 92%Ar/8%CO2
GMAW N/A N/A N/A
AWS A5.18 YFW-A50DM 90%Ar/10%CO2
SG B1
E70T-5 JIS Z3313 TGS 51 3.3 BH T530 GBH 100% CO2
FCAW CY4254 DIN
AWS A5.20 YFW-C50DM NF A 81-350 BS7084 75%Ar/25%CO2
8559
SG B1 100%CO2
E71T-1 JIS Z3312 TGS 51 3.3 BH T530 GBH
FCAW CY4254 DIN 75%Ar/25%CO2
AWS A5.2 YFW-C50DR NF A 81-350 BS7084
8559 90%Ar/10%CO2

PREHEAT AND INTERPASS TEMPERATURES

Minimum Maximum
Material Thickness
Preheat Temperature Interpass Temperature
Hensley Castings N/A 300ºF / 150ºC 450ºF / 230ºC
ASTM A514 (T1) Thru 1-1/2" / 38mm 125ºF / 50ºC 450ºF / 230ºC
1-1/2" / 38mm
Bisalloy 80 175ºF / 80ºC 450ºF / 230ºC
thru 2-1/2" / 63mm
Weldox 100 Over 2-1/2" / 63mm 250ºF / 120ºC 450ºF / 230ºC
400 BHN Abrasion
All thicknesses between
Resistant Steel - Hardox 300ºF / 150ºC 450ºF / 230ºC
1" / 25mm and 5" / 127mm
400

666 WELDING GUIDE | Converting ESCO® Loadmaster® Lips

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

EVERSHARP SHROUD INSTALLATION / REMOVAL INSTRUCTIONS

BEFORE PERFORMING THE WORK DESCRIBED, ALWAYS

WEAR ALL REQUIRED SAFETY PPE AND FOLLOW ALL
MINE SAFETY PROCEDURES.
Lip Shroud Weld Base J-Bolt/Nut
Tools
Part No. Part No. Assembly Part No.
2-3/16" Deep Socket –
LSES130M435J LSWBESB1 SFA150J6
(3/4” Drive)

Gauge Part No. Part Description Part Image

LSWBESBLT Lip Template

Weld Base Gauge

LSWBESBGO
Open Template

WELD BASE INSTALLATION TIPS

STEP 1 Lip Template

LSWBESBLT
Contact Top

Contact Front

Maximum Gap of
0.063" (1.60mm)
Inspect the Lip
Using the lip gauge template, check the lip condition prior to installing the weldment base onto the lip. The
template should bottom out on the top and front surfaces of the lip. The maximum gap between the lip
template and the lip is 0.063” [1.60mm]. Rebuild the lip if gap between the lip template and the lip is greater
than 0.063” [1.60mm].

Converting ESCO® Loadmaster® Lips | WELDING GUIDE 667

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

WELD BASE INSTALLATION TIPS (CONTINUED)

STEP 2
Contact Top

Contact
Front

Slide the Weldment Base onto Lip

Slide the weldment base onto the lip. Make sure the weld base bottoms out on the front and top fit pad surfaces
of the lip as shown.

STEP 3 Uniform
Contact

Tack Weld
(4 Places)

Uniform Contact

Ensure Uniform Contact Between Weld Base and Lip and Tack Weld the Base in Place
Make sure the weld base bottoms out on the front and top fit pad surfaces as shown.
Note: Refer to Welding Instructions for Pre-Heat and Filler Material Details.
1"
STEP 4 1"
1"

Fillet Weld the Top of the Weld Base

Weld a 1 inch fillet weld on both sides of the weld-on base, in addition to the rear of the base at the top.
Note: Refer to Welding Instructions for Pre-Heat and Filler Material Details.
668 WELDING GUIDE | Converting ESCO® Loadmaster® Lips
 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

WELD BASE INSTALLATION TIPS (CONTINUED)

STEP 5

½"

½"
Fillet Weld the Bottom of the Weld Base
Weld a ½ inch fillet weld on both sides of the bottom of the base.
Note: Refer to Welding Instructions for Pre-Heat and Filler Material Details.

STEP 6

Fillet Weld on the Bottom of the Weld Base

Fillet weld on the bottom of the base to the lip.
Note: Refer to Welding Instructions for Pre-Heat and Filler Material Details.

STEP 7 Weld Base Gauge

Open Template
(LSWBESBGO)

Ensure the Template Does Not Interfere with Weld

Slide the template through weldment base to ensure that it does not interfere with the welding on the base.

Converting ESCO® Loadmaster® Lips | WELDING GUIDE 669

 Welding for Converting ESCO Loadmaster Lips
To Accept Hensley J-Bolt Lip Shrouds

BASE REMOVAL (IF NECESSARY)

STEP 1

Removal of Base
Gouge off the base and grind remnants of previous weldment before re-welding new weldment base.

670 WELDING GUIDE | Converting ESCO® Loadmaster® Lips

 9.12
WELDING GUIDE
Welding Terms and Definitions
 WELDING GUIDE
WELDING TERMS AND DEFINITIONS

Air Carbon Arc Gouging – A carbon arc process that removes molten metal with a jet of air.

American Weld Society (AWS) – A nonprofit technical society organized and founded for the purpose of
advancing the art and science of welding. The AWS publishes codes and standards concerning all phases of
welding.

British Standards Institute (BSI) – A nonprofit concern. The principal object is to coordinate the efforts of
producers and users for the improvement, standardization, and simplification of engineering and industrial
material.

Crater – A depression in the weld face at the termination of a weld bead.

Defect – A discontinuity or discontinuities that by nature or accumulated effect (for example, accumulative
length of undercut not to exceed 1.5" (38mm) over a 24" (609mm) section of weld) render a part or product
unable to meet minimum applicable acceptance standards.

Deutsches Institute fuer Normung (DIN) – German Standard

Direct Current Electrode Positive (DCEP) – The arrangement of direct current arc welding leads in which the
electrode is the positive pole and the workpiece is the negative pole of the welding arc.

Discontinuity – An interruption of the typical structure of a material, such as lack of homogeneity in its
mechanical, metallurgical, or physical characteristics.

Electrode – A component of the electrical circuit that terminates at the arc, molten conductive slag, or base metal.

Filler Material – The material to be added in making a welded joint.

Fillet Weld – A weld of approximately triangular cross section joining two surfaces approximately at right
angles to each other in a lap joint, T-joint, or corner joint.

Flux Cored Arc Welding (FCAW) – An arc welding process that uses an arc between a continuous filler
metal electrode and the weld pool. The process is used with shielding gas from a flux contained within the
tubular wire electrode, with or without additional shielding from an externally supplied gas and without the
application of pressure.

Francaise de Normalisation (NF) – French Standard

Gas Metal Arc Welding (GMAW) – An arc welding process that uses an arc between a continuous filler metal
electrode and the weld pool. The process is used with shielding from an externally supplied gas and without
the application of pressure.

674 WELDING GUIDE | Welding Terms and Definitions

 WELDING GUIDE
WELDING TERMS AND DEFINITIONS

Japanese Industrial Standards (JIS) – The Japanese Standards Association publishes standards, including
metals, welding filler materials, etc.

Layer – A stratum of weld metal consisting of one or more weld beads.

Overlap – The protrusion of weld metal beyond the weld toe or weld root.

Porosity – A cavity-type discontinuity or defect formed by gas entrapment during solidification.

Preheat – The application of heat to the work piece prior to welding cutting or gouging.

Root – The point, shown in cross section, at which the weld metal extends furthest into a joint and intersects
the base metal.

Run-off Weld Tab – Additional material that extends beyond the end of the joint, on which the weld is terminated.

Shielded Metal Arc Welding (SMAW) - An arc welding process with an arc between a covered electrode and
the weld pool. The process is used with shielding from the decomposition of the electrode covering, without
the application of pressure, and with filler metal from the electrode.

Shielding Gas – Protective gas used to prevent or reduce atmospheric contamination of a weld, especially by
oxygen and nitrogen.

Starter Weld Tab – Additional material that extends beyond the beginning of the joint, on which the weld is started.

Stringer Bead – A type of bead made without appreciable weaving motion.

Tack Weld – A weld made to hold the parts of a weldment in proper alignment until the final welds are made.

Undercut – A groove melted into the base metal adjacent to the weld toe or root and left unfilled by weld metal.

Weld Groove – A channel in the surface of a work piece or an opening between two joint members that
provides space to contain weld.

Weld Toe – The junction of the weld face and the base metal.

Welding Sequence – The order of making welds in a weldment.

Welding Terms and Definitions | WELDING GUIDE 675

 10
CONVERSION CHART
Inches and Millimeters
 CONVERSION CHART
INCHES AND MILLIMETERS

INCHES / MILLIMETERS CONVERSION CHART

FRACTIONAL INCHES - DECIMAL INCHES - MILLIMETERS
Decimal Decimal Decimal Decimal
Fraction of Inch Fraction of Inch
of Inch Millimeters of Inch Millimeters
1/64 0.0156 0.3969 0.5118 13.0000
1/32 0.0313 0.7938 33/64 0.5156 13.0969
0.0394 1.0000 17/32 0.5313 13.4938
3/64 0.0469 1.1906 35/64 0.5469 13.8906
1/16 0.0625 1.5875 0.5512 14.0000
5/64 0.0781 1.9844 9/16 0.5625 14.2875
0.0787 2.0000 37/64 0.5781 14.6844
3/32 0.0938 2.3813 0.5906 15.0000
7/64 0.1094 2.7781 19/32 0.5938 15.0813
0.1181 3.0000 39/64 0.6094 15.4781
1/8 0.1250 3.1750 5/8 0.6250 15.8750
9/64 0.1406 3.5719 0.6299 16.0000
5/32 0.1563 3.9688 41/64 0.6406 16.2719
0.1575 4.0000 21/32 0.6563 16.6688
11/64 0.1719 4.3656 0.6693 17.0000
3/16 0.1875 4.7625 43/64 0.6719 17.0656
0.1969 5.0000 11/16 0.6875 17.4625
13/64 0.2031 5.1594 45/64 0.7031 17.8594
7/32 0.2188 5.5563 0.7087 18.0000
15/64 0.2344 5.9531 23/32 0.7188 18.2563
0.2362 6.0000 47/64 0.7344 18.6531
1/4 0.2500 6.3500 0.7480 19.0000
17/64 0.2656 6.7469 3/4 0.7500 19.0500
0.2756 7.0000 49/64 0.7656 19.4469
9/32 0.2813 7.1438 25/32 0.7813 19.8438
19/64 0.2969 7.5406 0.7874 20.0000
5/16 0.3125 7.9375 51/64 0.7969 20.2406
0.3150 8.0000 13/16 0.8125 20.6375
21/64 0.3281 8.3344 0.8268 21.0000
11/32 0.3438 8.7313 53/64 0.8281 21.0344
0.3543 9.0000 27/32 0.8438 21.4313
23/64 0.3594 9.1281 55/64 0.8594 21.8281
3/8 0.3750 9.5250 0.8661 22.0000
25/64 0.3906 9.9219 7/8 0.8750 22.2250
0.3937 10.0000 57/64 0.8906 22.6219
13/32 0.4063 10.3188 0.9055 23.0000
27/64 0.4219 10.7156 29/32 0.9063 23.0188
0.4331 11.0000 59/64 0.9219 23.4156
7/16 0.4375 11.1125 15/16 0.9375 23.8125
29/64 0.4531 11.5094 0.9499 24.0000
15/32 0.4688 11.9063 61/64 0.9531 24.2094
0.4724 12.0000 31/32 0.9688 24.6063
31/64 0.4844 12.3031 0.9843 25.0000
1/2 0.5000 12.7000 63/64 0.9844 25.0031
1 1.0000 25.4000

678 CONVERSION CHART | Inches and Millimeters

 11
WARRANTY POLICY
Hensley Industries, Inc.
 WARRANTY POLICY
HENSLEY INDUSTRIES, INC.

GENERAL CONDITIONS
All requests for warranty must be submitted in advance of any repairs. Requests should be documented on
authorized claim forms and must be accompanied by photographs.
Parts subject to a warranty request must be retained for inspection until the claim is resolved.
Hensley reserves the right to pass final judgment on all claims for credit. Claims are subject to credit on dealer’s account.
All Hensley manufactured products are wearable and expendable.
Warranties do not apply to any parts that have been subjected to misuse, improper application, neglect, accident,
hardface, weld, alteration, or if not installed according to the instructions and specifications.
Warranties apply to repair or replacement of parts only. There will be no allowance for labor, machine work, downtime,
loss of production, machine damage, bucket damage, loss of profit, loss of revenue or any other related expenses.
This warranty shall be the exclusive express warranty and is in lieu of all implied warranties, including the implied
warranties of merchantability and fitness for a particular purpose, which are hereby disclaimed.
No agent, salesman, dealer, or any other party has the authority, either orally or in writing, to modify, add to, or
delete the terms of this warranty.
KVX
Warranted 100% against breakage, for the usable life of the product.

Attachments
Buckets and attachments are warranted against defective materials and workmanship for a period of 180 days or
1,500 hours.

Claims for an outside repair source are warranted for initial repair only. Subsequent failures of outside warranty
repairs are non warrantable.

GET
GET products are warranted against defects in material and workmanship for a period of 30 days.

Non Hensley manufactured products

Unless stated below, Hensley extends to the buyer the warranties of the manufacturer only.

CAST LIPS
Cast lips are warranted against defective materials and workmanship under standard operating conditions for a
period of 12 months or 7,000 hours, whichever come first, from initial operation after fitment.

B/S QM
Warranted for material and workmanship for 5,000 hours or 1 year from the date of delivery by dealer.
Base lip is warranted against cracking, breakage of adapters and the welds of the adapters.

Effective date: 12/01/2013

682 WARRANTY POLICY | Hensley Industries, Inc.
 12
RETURN POLICY
Hensley Industries, Inc.
 RETURN POLICY FOR CAST PRODUCTS AND BLADES
HENSLEY INDUSTRIES, INC.

(Does not apply to Attachments Division Products)

Returns must be authorized prior to shipment

A. All returns must be shipped “prepaid” to Hensley Industries, Inc. Dallas, Texas (any material shipped
“collect” is subject to refusal.)

B. All returns must have a Hensley Return Material Authorization (RMA) Number. To receive a
return authorization number, a request must be submitted to Hensley Industries’ Customer Service
Department.

C. All returns must have the Hensley RMA Number shown on your returned package with a copy of the
authorization used as a packing list.

1. Annual Dealer Return: Any dealer may return 5% of the previous year’s net purchases in an annual
“stock purification” return. Request for a return authorization number must be received by Hensley
Industries before November 30, and can be used only one time per year. Credits issued are material
credits only – no checks will be issued on credit balances. All credits issued are based on purchase price
determined by quantity discount off of the list price that was effective at the time of purchase, unless
purchased under specific promotional and quoted prices. Proof of purchase may be required.
Credit will not be allowed on any material per info below:

A. Was purchased prior to 5 years of the date of the return.

B. Has been welded or altered in any manner.
C. Has been used or deformed in any way.
D. Has not been invoiced to the company making the return.
E. Has been factory modified or made special.
F. Has a factory supplied custom carbide overlay.
G. Is not current revision product.

The authorized returned material is subject to a 15% handling charge.

2. Items Ordered in Error or Refused by Customer: These items may be returned at any time in the year;
however, this type of request must be made within 60 days from the original invoice date. They
must be shipped prepaid to Hensley Industries, have a Return Material Authorization Number, and are
subject to a 10% handling charge. Hensley Industries may request invoice numbers and dates for proof
of purchase.

3. Warranty Claims: Parts sent to Dallas Manufacturing facility for warranty inspection must be prepaid
and have an RMA Number. If credit is requested, Hensley Industries may require original invoice
numbers and dates. Once approved for warranty, credit will be issued for inbound freight on all warranty
claims honored. If warranty assistance is needed, please contact our Customer Service Department.

4. Hensley Industries Shipping Error: These will be credited at full value, with Hensley Industries incurring
the return freight charges. Hensley Industries may request original invoice numbers and dates. The

Effective date: June 2013

686 RETURN POLICY | Hensley Industries, Inc.
 HENSLEY INDUSTRIES, INC.
2108 Joe Field Road www.hensleyind.com
Dallas, Texas 75229 Phone (972) 241-2321

CUSTOMER SERVICE
PHONE FAX
U.S./CANADA +1 (888) 406-6262 U.S./CANADA +1 (888) 241-3274
INTERNATIONAL +1 (972) 406-6262 INTERNATIONAL +1 (972) 241-3274

All manufacturer’s names, numbers, symbols and descriptions

are used for reference purposes only. It is not implied that any
part listed is the product of these manufacturers.

4th
EDITION
TWENTY Copyright © 2017 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States.
SEVENTEEN Unauthorized duplication or distribution is prohibited.