INDUSTRIAL & MANUFACTURING
APPLICATIONS
INDUSTRIAL BROCHURE
Powering industrial sites for
more than 50 years.
Starline has been an innovator in delivering flexible power solutions to industrial
and manufacturing facilities since the 1960s. In fact, Starline was founded when we
recognized the need to bring safer products to these markets. Expertly designed as
simple, versatile, fast and economical solutions for supplying power, our products
are unique because they can be tapped instantly at any location. Whether it be for an
automotive assembly line, a workcell manufacturing environment or a biotechnology
facility, Starline products will maximize efficiency, flexibility, and cost savings.
STARLINE CONTINUOUS COMMON
SERIES SYSTEM PROFILE
SOLUTION CURRENT APPLICATION
RP
Assembly cells, conveyor
systems, testing labs,
Plug-In Raceway 20 & 60 Amp quality labs, conference
rooms, break room
areas, cafeterias
RD
Compact design for
T1 40, 50 & 60 Amp lighting fixtures, small
loads
Overhead lighting, small
T2 60 & 100 Amp industrial loads, power
tools
Track Busway
Mid to large loads
in assembly lines,
T3 100 & 225 Amp
machining centers, test
areas
Large loads in assembly
250, 400, 600, 800, 1000
T5 lines, machining centers,
& 1200 Amp
test areas
Standalone Assembly lines requiring
M40 or load balancing, building
Integrated management systems
Power monitoring at the
point-of-use: biotech
M50 Integrated equipment, CNC, 3D
printers, injection
Critical Power molding
Monitor
Any branch circuit where
the integration of a
Retrofit For Integration
meter inside the plug-in
unit is not feasible
Any branch circuit where
Corded Standalone plug-in unit is installed
at a high elevation
Starline Plug-In Raceway
Starline Plug-In Raceway has revolutionized electrical power
distribution for industrial sites. Its simple and flexible design provides
site managers with an efficient and economical solution for supplying Reduced Installation Costs
power, expanding operations quickly, and optimizing future facility • Fast installation means labor
infrastructure changes. costs are reduced
• Eliminates costly changes
Advantages of Starline Plug-In Raceway: related to using traditional
power distribution methods
• Safe fingerproof design allows end users to add plug-in modules • Lower overall cost of ownership
without cutting power
• Flexible design allows receptacle plug-in modules to be added or Flexible and Scalable
relocated anywhere on the raceway quickly and easily • The system can be easily
expanded, relocated and
reconfigured
• Ability to relocate from space to
space, if needed
• Add additional raceway without
having to run additional wiring
• Additional plug-in modules can
be added without the need of an
electrician
• Reduces installation time by
30%
Reliable
• Tested to meet NEC, UL, ETL,
and IEC standards
Reduced Facility Construction Costs
• Simple installation equals labor
savings
• Eliminates costly change orders
and outside labor costs for
electrical specialists
Faster Installation
• Building projects are up and
running faster
• Add, remove or relocate power
easily and quickly without any
downtime Starline Plug-In Units are
completely customizable, and
can incorporate devices such as
circuit breakers, fuses, pin and
Flexibility for the Future sleeve connectors, twist-lock
• Plug-in units can be connectors, etc.
disconnected and connected
Starline Track Busway
without de-energizing the
busway
• Requires no routine
maintenance Starline Track Busway is a simple, versatile, and economical solution
for supplying power to industrial sites. It’s unique, overhead design
• Easily reconfigure work space can be tapped instantly at any location, providing power exactly where
it is needed.
More Choices
• Customizable for any
Advantages of Starline Track Busway:
environment, space or power
requirement
• Maintenance-free design has been field-proven in industrial sites
• Scalable, reusable and
for more than 30 years
customizable lengths, sizes,
colors and configurations to • Plug-in units can be positioned at any point along the busway for
meet your unique specifications maximum versatility
• A variety of plug-in units • Most reliable plug-in design with the least amount of electrical
and Starline’s monitoring connections from busway to plug-in unit
capabilities make us the • Available in lengths up to 20ft (6m) for faster installation
preferred choice for industrial • UL, ETL & IEC listed
and manufacturing facilities
Starline Track Busway T1 Series
The 40, 50 & 60 amp compact series offers
reliable, easy to install overhead power
distribution for lighting, or any other light duty
power draw needs.
PERFECT FOR
Lighting
Power for:
• Security cameras
• Egress lighting
• Speakers or alarms
T1 system offers a unique
IP50 connector that ‘snaps’
into the busway, connecting
to virtually any lighting fixture
or small load power device.
Starline Track Busway T2 Series
The 60 & 100C amp busway is a mid-amperage
system that is ideal for overhead lighting and
other small industrial applications.
PERFECT FOR
Lighting (industrial or office)
Power for:
• Power tools
• Fans in production floor
• Small loads in assembly cells
The variety of available plug-
in units range from simple
one or two outlet units, to
the possible combination
of multiple drop cords and
circuit breakers.
Starline Track Busway T3 Series
The 100 & 225 amp systems are ideal for
supplying power for mid to large size loads in
industrial environments.
PERFECT FOR POWERING
Automotive component assemblies
Electronic Circuit board printers, 3D
printers
Small CNC machines, Injection molding
machinery
Automation, wire cutters
Starline Plug-In Units are
unique and customizable,
with no moving parts to
connect them to the busbar.
The lesser complicated
design, the higher the
reliability.
Starline Track Busway T5 Series
The 250, 400, 600, 800, 1000 & 1200 amp
systems offer high amperage for powering
equipment or for feeding other runs of busway.
PERFECT FOR POWERING
Automotive assembly plants
Biotech manufacturing equipment
Heavy stationary equipment, metal presses
Large CNC machines, Injection molding
machinery
Automation/robots
Designed specifically for
industrial environments,
our T5 paddle connector is
compatible with all 250, 400,
600, 800, 1000 and 1200 amp
systems.
Starline CPM
The Starline CPM features:
The Starline Critical Power Monitor (CPM) is uniquely designed to • Revenue grade metering
provide the functionality required for monitoring any facility’s power functionality
use. Monitors can be integrated into end feeds and plug-in units (M40,
• Monitors multi-circuit
M50 & Retrofit) or as standalone devices (M40 & Corded). Starline
configurations
CPM provides information when and where you need it.
• End feed and branch circuit
models
Advantages of Starline Critical Power Monitor:
• Display and non-display versions
• Identify and characterize load imbalance before it impacts • Wired Ethernet and serial
equipment. By continuously monitoring each phase, changes due communications optional
to new equipment or varying load conditions are easily detected. • Daisy-chain Ethernet is available
• Optional temperature monitoring
• Available for AC or DC
applications
CPM Temperature Monitor Standalone M40 CPM
Corded CPM Integrated M50 CPM Retrofit CPM
Starline Service Offering
With more than 30 years of experience in the industry, Starline has the knowledge and expertise to ensure that
your system is functioning at a best-in-class level.
AVAILABLE SERVICES
Load bank testing and equipment rentals
Meter programming
Startup and system certification
Arch flash engineering studies
On-site busway system installation support
On-site system training
Extended warranty and enhanced service For more information on service offerings, ask
your Starline Sales Representative or download the
plans detailed Statement of Work documents at:
http://downloads.starlinepower.com/services/
Thermal imaging and reporting
Technical Data & System Ratings
SPECIFICATIONS RP RD T1 T2 T3
Ampacity 20/60 20/60 40/50/60 60/100 100 /225
Rated Voltage 480 480 480 AC or DC 600 AC or DC 600 AC or DC
Rated Short
10kAIC 10kAIC 10kAIC 10kAIC 22kAIC
Circuit Capacity
Conductor Type Copper Copper Copper Copper Copper
Frequency Ratings 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
UL 857
IEC 61439 1, 6
UL 857 UL 857
Meets Standards IEC 61534-1, UL857 IEC 61534-1, UL857 CSA C22.2#27
CSA C22.2# 27 CSA C22.2# 27
GB 7251 -1, 6
NMX-J-515-ANCE
cETLus, CE, CCC,
Certifications ETL, NEC, TUV, CE ETL, NEC, TUV, CE cULus cETLus
NOM
Housing Material Extruded Aluminum Extruded Aluminum Extruded Aluminum Extruded Aluminum Extruded Aluminum
Straight sections Straight sections Straight sections
Backplane with Backplane with
based on 4 pole. based on 4 pole. based on 4 pole.
System Weight cover cover
1ft (.3m) = 0.9lbs 1ft (.3m) = 1.61lbs 1ft (.3m) = 3.4lbs
1ft (.3m) = 1.2lbs 1ft (.3m) = 1.5lbs
(0.4kg) (0.72kg) (1.54kg)
Supported every 30” Supported every 30” Max distance 10ft Max distance 10ft Max distance 10ft
Support Distance
(762mm) (762mm) (3m) (3m) (3m)
Available Lengths Up to 10ft (3m) Up to 10ft (3m) Up to 20ft (6m) Up to 20ft (3m) Up to 20ft (6m)
SPECIFICATIONS T5
Ampacity 250 400 600 800 1000/1200
Rated Voltage 600 AC or DC 600 AC or DC 600 AC or DC 600 AC or DC 600 AC or DC
Rated Short
35kAIC 42kAIC 65kAIC 65kAIC 75kAIC
Circuit Capacity
Copper or Copper or
Conductor Type Copper Copper Copper/Aluminum
Copper/Aluminum Copper/Aluminum
Frequency Ratings 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
UL 857 UL 857
UL 857 UL 857 UL 857
IEC 61439 1, 6 IEC 61439 1, 6
IEC 61439 1, 6 IEC 61439 1, 6 IEC 61439 1, 6
Meets Standards CSA C22.2#27 CSA C22.2#27
CSA C22.2#27 CSA C22.2#27 CSA C22.2#27
GB 7251 -1, 6 GB 7251 -1, 6
NMX-J-515-ANCE NMX-J-515-ANCE NMX-J-515-ANCE
NMX-J-515-ANCE NMX-J-515-ANCE
cETLus, CE, VDE, cETLus, CE, cETLus, CE,
cETLus, CE, VDE, cETLus, CE, VDE,
Certifications CCC (pending), CCC (pending), CCC (pending),
CCC, NOM CCC, NOM
NOM NOM NOM
Housing Material Extruded Aluminum Extruded Aluminum Extruded Aluminum Extruded Aluminum Extruded Aluminum
Straight sections Straight sections
Straight sections Straight sections based on 4 pole. based on 4 pole. Straight sections
Approximate based on 4 pole. based on 4 pole. CU 1ft (.3m) = CU 1ft (.3m) = based on 4 pole.
System Weight 1ft (.3m) = 4.1lbs 1ft (.3m) = 9.5lbs 11.5lbs (5.52kg) 19.6lbs (8.89kg) 1ft (.3m) = 21lbs
(1.86kg) (4.31kg) CU/AL 1ft (.3m) = CU/AL 1ft (.3m) = (9.53kg)
11.5lbs (5.52kg) 15.2lbs (6.89kg)
Max distance 10ft Max distance 10ft Max distance 10ft Max distance 10ft Max distance 10ft
Support Distance
(3m) (3m) (3m) (3m) (3m)
Available Lengths Up to 20ft (6m) Up to 20ft (6m) Up to 10ft (3m) Up to 10ft (3m) Up to 10ft (3m)
Special Applications & Added Value
TRACK BUSWAY T1, T2, T3 & T5 PARTS & ACCESSORIES
Application Description Part Drawings
Multi-Use Mounting
Bracket
Commonly used for
suspending compressed
air lines, tap box cable
Added Benefits
management and
Busway-compatible
suspending accessory
accessories make
lighting.
incorporating
other necessary
equipment or tools
Weight Hook Adapter
quicker, easier and
Used for hanging loads
less costly.
of up to 100 lbs (45.4 kg)
under the busway, such
as light fixtures, tools and
load balancers.
Raised Mounting
Brackets/Raised Access
For mounting the busway
horizontally (with access
slot facing to the side) or
vertically (with access slot
facing down) on restricted
access areas.
Special Installation
Starline Track
Recessed Mounting
Busway is typically
Brackets
installed overhead,
Used when installing
but optional
busway that is recessed
accessories for
into a suspended ceiling.
special installations
are also available.
Seismic Brackets
For mounting to 1/2 - 13
threaded rod with extra
cross horizontal support.
Added Protection Optional Closure Strips
While Track To keep dust and dirt
Busway is rated UL from entering the busway,
finger-safe, extra as an added safety
protection is also measure or for aesthetic
available. purposes. Rigid PVC Aluminum
*Some accessories may not be available for all Starline Track Busway systems.
Starline, a brand of Legrand, has been a leader in power distribution since 1924.
The company’s founders led the way for many new technologies in the power
distribution equipment industry. Today, Starline continues to pave the way for
safer, more innovative and more reliable electrical power distribution systems.
Visit StarlinePower.com to learn more about our flexible power solutions.
North American Headquarters
168 Georgetown Road | Canonsburg, PA 15317 | USA | +1 800-245-6378
UK & Northern Europe
Unit C Island Road | Reading RG2 0RP | UK | +44 (0) 1183-043180
Asia Pacific Region
16D Tuas Avenue 1 | #04-60/62 | JTC Space @ Tuas | Singapore 639536 | +65 6950-1247
StarlinePower.com
+1 724-597-7800 | +1 800-245-6378
01/20 F0900041
