VACON® 100 INDUSTRIAL

VACON® 100 FLOW

Product overview
Niko Honkonen, Product Manager, VACON 100

1 | Department (slide master)

 Contents

• VACON 100 – Family overview

• VACON 100 INDUSTRIAL

• VACON 100 FLOW

• VACON 100 – Control

• VACON 100 - Wall-Mounted Units

• VACON 100 - IP00 Drive Modules

• VACON 100 - Enclosed Drives

2 | Department (slide master)

VACON 100 – Family Overview
 The VACON® 100 FAMILY

VACON® 100 INDUSTRIAL

• The versatile drive that’s ideal
for hundreds of applications

VACON® 100 FLOW

• Dedicated functionality to
improve flow control in pumping
applications

4 | Department (slide master)

 VACON® 100 Product Range

WALL MOUNTED IP00 DRIVE MODULES ENCLOSED DRIVES

• 0.37 – 160kW • 75 – 800kW • 75 – 800kW

• 208V-240V, 380-500V, • 208V-240V,380- • 380-500V,525-690V
525-600V, 525-690V 500V,525-690V • IP21, IP54
• IP21, IP54 • IP00

5 | Department (slide master)

 Industry and application coverage

Industry
• Industrial Water Treatment
• Mining
• Marine
• Chemical, Oil and Gas
• Process Industries
• Auxiliary drives in general
Industry

Applications
• Pumps
• Fans
• Compressors
• Conveyors
• Extruders

6 | Department (slide master)

 VACON 100 INDUSTRIAL –
Advanced control with no encoder
Ease of use and optimized
operation with VACON 100
INDUSTRIAL
• Sensorless vector control
• Converting simple closed loop control to
accurate sensorless open loop control

• Control modes to support various

processes
• Frequency, speed and torque control
available
• Advanced functions for demanding start of
motor

7 | Department (slide master)

 VACON 100 FLOW –
Optimizing Flow Control
Dedicated functionality for
pumps with VACON 100 FLOW
• Enhancing control of flow and pressure
• Omitting the need for external controls

• Multipump
• Max. 8 pumps – one drive
• Alternation of all pumps or only auxiliary
pumps
• Multimaster
• Max. 8 pumps – as many drives
• Communication using RS-485
• Multifollower
• Max. 8 pumps – as many drives
• Communication using RS-485

8 | Department (slide master)

 Suitable for wide
installation needs
• Wall mounted drives - Suitable
for wide installation needs

• For various 3-phase supplies

• 208-240V, 380-500V ,
525 – 600V & 525-690V

• For motors up to 200 kW

• From 3 A up to 310 A

• For demanding environments

• IP21
• IP54 against dust and splashing
water

9 | Department (slide master)

 IP00 Modules for
system integration

• IP00 Modules offering to

System Integrators/Panel
builders

• IP00 Modules from 75 kW to

800kW – Frames MR8 to MR12

• 380 -500 VAC & 525 - 690 VAC

• Standard module with all the

VACON 100 key features
integrated
• Film capacitors
• DC choke

10 | Department (slide master) 10

 VACON 100 Enclosed
Drives
• VACON 100 Proven Technology
• From 75 kW to 800kW
• Frames MR8 to MR12
• 380 -500 VAC & 525 - 690 VAC
• Rittal Enclosures
● Same user experience from the
smallest wall mount drive to the
largest enclosed drive
● Control Panel & Operation
Logic
● PC tools • 75 – 800kW
• 380-500V,690V
• IP21, IP54

11 | Department (slide master)

 Marine approvals

12 | Department (slide master)

VACON 100 INDUSTRIAL
 Advanced control with no encoder

Ease of use and optimized

operation with VACON 100
INDUSTRIAL
• Sensorless vector control
• Converting simple closed loop control to
accurate sensorless open loop control

• Control modes to support various

processes
• Frequency, speed and torque control
available
• Advanced functions for demanding start of
motor

14 | Department (slide master)

 Supporting all motor types

• Save commissioning time

• Plug and play identification run
available for multiple motor types

• Induction Motors
• General purpose usage
• Permanent Magnet Motors
• Demanding applications and high efficiency
• Synchronous Reluctance Motors
• Cost efficient and high efficiency motor

15 | Department (slide master)

 Load Drooping

• Balancing load between mechanically connected motors

• Reduces torque and current spikes at high instant load changes

16 | Department (slide master)

 Flying Start

• Catches the rotational speed and starts controlling the motor without
decelerating it first to zero

• Detects reliably the rotating motor down to very low speeds and from
both rotating directions

Shekhar
17 | Department (slide master)
 Smart additional functions

• Motor switch ride through – intelligent start

stop of the drive based on position of motor
switch without need for auxiliary contacts

• Automatic Energy Optimization – actively

controls the motor for best possible efficiency
depending on speed and torque

• I/f start – automatic current control for reliable

start of motors

• Fire Mode – runs the drive with protections

disabled to maintain safety in buildings in case
of fire

18 | Department (slide master)

 Motor Switch function

• Allows opening of the motor switch for

maintenance purpose without affecting the
upper control system

• Drive detects the motor disconnection and

continues operation automatically after the
switch is closed again

• If motor is rotating when reconnected, the drive

will do a flying start

19 | Department (slide master)

 Energy Optimization

• Saves energy by reducing motor losses

• The drive dynamically searches for the minimum motor current
• Lowers the motor noise at partial load
• Excellent in slow dynamics applications such as pumps and fans.

20 | Department (slide master)

VACON 100 FLOW
 Optimizing Flow Control

Dedicated functionality for

pumps with VACON 100 FLOW
• Enhancing control of flow and pressure
• Omitting the need for external controls

• Multipump
• Max. 8 pumps – one drive
• Alternation of all pumps or only auxiliary
pumps
• Multimaster
• Max. 8 pumps – as many drives
• Communication using RS-485
• Multifollower
• Max. 8 pumps – as many drives
• Communication using RS-485

22 | Department (slide master)

 Supporting all motor types

• Save commissioning time

• Plug and play identification run
available for multiple motor types

• Induction Motors
• General purpose usage
• Permanent Magnet Motors
• Demanding applications and high efficiency
• Synchronous Reluctance Motors
• Cost efficient and high efficiency motor

23 | Department (slide master)

 Dedicated pump and fan functionality –
Single drive Multipump

• Pump/fan control system can control of

up to 8 motors through one AC drive
• Increases system efficiency in
applications with large flow variations
• individual motors can be disconnected,
increasing system redundancy
• Different setups possible
• Fixed connection of drive to one motor
allows fixed control or alternation of
auxiliary motors only
• Dual contactors to each motor allow full
alternation of all motors in the system

24 | Department (slide master)

 Dedicated Pump and Fan Functionality –
Multimaster & Multifollower
• Pump/fan control system providing control of
up to 8 motors, using one drive for each motor
• Minimizes need for wiring due to drive-to-drive
communication through RS-485 serial link
• Increases system efficiency in applications with
large flow variations
• Multimaster and Multifollower control modes
supported

25 | Department (slide master)

 Dedicated pump and fan functionality –
Intelligent features
2 x PID controller 2-Zone PID controller
Controls pressure, flow, Controls two process values in parallel, for
temperature etc. based on example main control value is temperature,
measurement signal from sensor secondary control value is flow
2nd controller e.g for Sleep Mode
Start Boost valve control Stops the pump/drive
Increases starting automatically during
torque to ensure pump periods of low demand.
starts in all conditions Restarts when pressure
drops below threshold

Dry Pump / Belt Sleep Boosting

Broken Supervision Temporarily increases
Stops the pump or fan system pressure before
when there is not entering sleep mode to
enough torque on the maximize restart time
motor shaft

Auto-cleaning / Anti- No Demand Detection

ragging Ensures that the pump
Detects abnormal doesn’t run at
increase in torque when unnecessarily high speeds
pump is blocked and to maintain pressure
runs cleaning sequence during periods of no
demand

Frost protection for pump Soft filling of pipes Pressure loss compensation
Restarts the pump automatically Runs the pump at a lower fixed Compensates pressure reference for
when in sleep mode to avoid risk of speed until a pressure increase drop in pressure in piping or ducting
pump freezing indicates that the pipe is full after the measurement sensor

26 | Department (slide master)

 Smart additional functions

• Motor switch ride through – intelligent start

stop of the drive based on position of motor
switch without need for auxiliary contacts

• Automatic Energy Optimization – actively

controls the motor for best possible efficiency
depending on speed and torque

• I/f start – automatic current control for reliable

start of motors

• Fire Mode – runs the drive with protections

disabled to maintain safety in buildings in case
of fire

27 | Department (slide master)

 Pump System Diagnostics

● Maintenance diagnostics for pumps in MultiPump systems.

● Run Time counters for all pumps.
● Possible to set maintenance alarms/faults
● Possible to push the pump last in the starting order if it has reached
the maintenance alarm limit.

28 | Department (slide master)

 2-Zone PID control

● 2 different feedbacks
● Min/Max/Average/Sum/Diff/SQRT
functions
● Same setpoint or different setpoint.
● Same setpoint if e.g. regulating on
minimum temperature from 2
sensors.
● Different setpoints if regulating e.g.
on both flow and pressure.
● Flow during normal operation, but
based on pressure if valve is
closed.
● Regulation on minimum or
maximum error.

29 | Department (slide master)

 Sleep Function (PID Control)

● Puts the drive into sleep mode (standby) if the process allows
● Drive will wake up again when if process/actual value goes
below defined limits

30 | Department (slide master)

 Sleep Function with boosting

● Boost the controlled process value to a defined

point above the setpoint before going to sleep.

● To avoid unnecessary cycling of the

motor/pump.

● Excellent for hydrofor applications or small

leakage in the piping system.

31 | Department (slide master)

 No Demand Detection

● Detection of a No Demand/Flow situation

● Forcing the frequency down and allowing the drive going into sleep
mode if possible

● Enters normal control mode again if needed due to process

feedback.

32 | Department (slide master)

 Pressure Loss Compensation

● Compensates for pressure drop along the piping due to miss-placed

pressure sensor.
● Pressure sensors are usually installed direct after the pump, but the
point to be controlled is further along the piping system.
● At no usage, the pressure stays the same.
● At usage, the pressure drops along the pipe.

Sensor at position 1, but pressure to be

controlled is actually at position 2

33 | Department (slide master)

 Frost Protection

● Keeps the pump running at a minimum

fixed frequency to avoid the pumped
medium/liquid freezing.

● Based on temperature measurement from

the pump.

● Alarm generation to indicate the risk of

frost and the pump being started

34 | Department (slide master)

 Start Boost

● Gives an extra torque boost at start

● To get the pump running

● Especially good in waste water where the pump might be clogged

● …or..
● some positive displacement pumps which might require a high
starting torque.

35 | Department (slide master)

 Soft Fill

● The Soft Fill -function is used to

bring the process to a certain
level/pressure at slow speed before
the PID Controller kicks in.

● This function can be used e.g. to fill

the empty piping slowly, avoiding
“water hammers” that could
otherwise break the pipes.

36 | Department (slide master)

 Auto-Cleaning

● The function is used to remove any dirt or stuff that may have
attached to the pump impeller. E.g. in waste water systems.
● Auto Cleaning function can also be used to clear the blocked pipe
or valve.
● Activation based on DI, Real Time Clock, Current Limit

37 | Department (slide master)

 Priming Pump

● Priming pump is a smaller pump which is

used to prime the inlet of the bigger
main pump to prevent the main pump
from sucking air.

● Controlled with digital output

● Started before the main pump

38 | Department (slide master)

 Jockey Pump

● Jockey pump is a smaller pump

which is used to keep up the
pressure in the pipe line e.g. during
night time when the main pump is
in sleep mode.
● Jockey pump function is used to
control a smaller jockey pump by
digital output signal.

39 | Department (slide master)

 Process Supervision

● Used to supervise that the actual/process value stays within

allowed limits.
● Identify e.g. pipe leakage or if an unstable process goes
outside the limits

Feedback
Upper Limit

Setpoint

Upper Limit

Time
Integrated time

Time
Out

Regulating mode Alarm or fault

40 | Department (slide master) depending on
response
VACON 100 – Control
 Easy and Flexible Control Unit

Easy to use
• Graphical panel
• Status indication LED
• Application Wizards

Flexible interface
• Wide standard I/O connections
• 3 slots for additional options
• Ethernet & RS485 integrated
• Real time clock

42 | Department (slide master)

 Ethernet & RS485 built-in

• Ethernet as standard
• Modbus TCP
• BACnet IP
• PROFINET (option)
• Ethernet/IP (option)
• Access all drives from one point
with VACON Live PC Tool

• RS-485 as standard
• Modbus RTU
• BACNet MSTP
• Metasys N2

• Other fieldbuses available with

option boards
43 | Department (slide master)
 Wide Standard I/O connections

• Removable screw connectors (2.5 mm2)

• Easy measurements on terminals

• Standard I/O
• Analogue inputs 2
• Analogue outputs 1
• Digital inputs 6
• Relay outputs 3 (opt: 2 + Therm)
• Aux voltage input 24 V
• Aux voltage output 24 V
• Reference output 10 V

44 | Department (slide master)

 3 slots for additional options

• Three slots for option boards

45 | Department (slide master)

 I/O option boards

Board Function Option Order

slot code
OPT-B1 6 x DI/DO C,D,E +S_B1
OPT-B2 2 x RO + Thermistor C,D,E +S_B2
OPT-B4 1 x AI, 2 x AO C,D,E +S_B4
OPT-B5 3 x RO C,D,E +S_B5
OPT-B9 1 x RO, 5 x DI (42-240 VAC) C,D,E +S_B9

OPT-BF 1 x AO, 1 x DO, 1 x RO C,D,E +S_BF

Temperature measurement
OPT-BH (PT100, PT1000, NI1000, KTY84-130, C,D,E +S_BH
KTY84-150, KTY84-131)
OPT-BJ Safe Torque Off/ATEX E +SEBJ

46 | Department (slide master)

 Fieldbus options

Protocol Option code Loose option

PROFINET +FBIE (internal option)

Ethernet/IP +FBIE (internal option)
LONWorks +S_C4 OPT-C4-V
PROFIBUS DPV1 +S_E3 OPT-E3-V
PROFIBUS DPV1 (D9) +S_E5 OPT-E5-V
CANopen +S_E6 OPT-E6-V
DeviceNet +S_E7 OPT-E7-V
EtherCAT +S_EC OPT-EC-V

47 | Department (slide master)

 Graphical panel

• Multimonitor
• Monitor up to 9 signals simultaneously

• Function button
• Quick access to common features

• Favorites menu
• Collect common values and parameters
to a single menu

• Trend display
• For graphical view of monitoring values

• Help texts for parameters and faults

48 | Department (slide master)

 Status indication LED

• Easy indication of drive status

• READY (blinking green)
• RUN (green)
• ALARM (orange)
• FAULT (red)

49 | Department (slide master)

 Real time clock

• Real-time clock with calendar functionality

• All I/O controllable functions can be

controlled by the real-time clock timers

• Multipump control alternation can be set

to low demand during off-peak hours or
weekends

• Accurate time-stamping of faults and

alarms simplifies troubleshooting

• Battery backup as an option (+SBRT)

50 | Department (slide master)

 Easy setup with wizards and applications

• Startup wizard guides through drive setup with just a few questions

• Application selection sets I/O configuration and quick setup menu

parameters to suit the application

Application Drive

Standard (default) INDUSTRIAL & FLOW

PID Control INDUSTRIAL & FLOW
Local / Remote INDUSTRIAL
Multi-Step Speed INDUSTRIAL
Multi Purpose INDUSTRIAL
Motor Potentiometer INDUSTRIAL
Multi Pump (Single Drive) FLOW
Multi Pump (Multi Drive) FLOW
HVAC FLOW

51 | Department (slide master)

 Customize the drive to your needs

Drive Customizer
• Extend and combine drive
functionality using function
blocks

• Read I/O signals and combine

data with new functions

• Scale and filter signals and data

• Add time delays to control

commands or output signals

• High amount of various function

blocks featured

52 | Department (slide master)

 Omit external control systems

VACON Programming
Built-in PLC
• Allows the drive software and
parameter list to be modified
• Ideal for machine builders the
want to integrate own know-how
or optimize the machine control
• No extra run-time hardware
needed
• Programming according to
IEC61131-3
• Available for VACON 100
INDUSTRIAL

53 | Department (slide master)

 Vacon Live PC tool

• PC tool for commissioning and

maintenance

• Parameterization, monitoring,
fault handling and drive
operation

• Monitor window with

programmable history buffer

• Communication using either

• Ethernet protocol
• PC cable CAB-USB/RS485

54 | Department (slide master)

 Safety functions easily integrated

• Safe Torque Off (STO) according to

SIL3
• Prevents the drive from generating torque
on the motor shaft
• Certified by TÜV Rheinland

• Uncontrolled stop in accordance with

stop category 0, EN60204-1.

• Safe Stop 1 (SS1) possible

• Using external timer relay

• ATEX certified thermistor input

55 | Department (slide master)

 Safe Torque Off (STO)

• Prevents the drive from generating torque

on the motor shaft

• Standards
• EN 61800-5-2 Safe Torque Off SIL3
• EN ISO 13849-1 PL"e" Category 3
• EN 62061: SILCL3
• IEC 61508: SIL3
• Corresponds to an uncontrolled stop in
accordance with stop category 0, EN60204-1

• Certified by TÜV Rheinland

• Using Option board OPT-BJ

56 | Department (slide master)

 Safe Stop 1 (SS1)

• Compliance with type C of drives safety

standard EN61800-5-2
• Initiates motor deceleration and initiates
STO function after an application specific
time delay

• Realized using option board OPT-BJ and

external safety relay

• Standards:
• EN 61800-5-2 Safe Stop 1 (SS1) SIL2
• EN ISO 13849-1 PL"d" Category 3
• EN 62061: SILCL2
• IEC 61508: SIL2
• Corresponds to a controlled stop in
accordance with stop category 0, EN 60204-1

57 | Department (slide master)

 ATEX

• ATEX thermistor input

• According to ATEX directive
94/9/EC

• Used as an over temperature

tripping device for motors in
explosive area (EX motors)

• Approved for group II category in

• 'G' area (potentially explosive
gas, vapor, mist or air
mixtures)
• ‘D’ area (combustible dust)

58 | Department (slide master)

 Additional control unit options

Option Order code

VACON 100 door mounting kit VACON-PAN-HMDR-MK01-xx

xx = cable lengths: NM (no cable), 2M, 3M, 6M, 15M

Hand held panel kit VACON-PAN-HMHH-MK01

Text keypad +HMTX / VACON-PAN-HMTX-MK01
Panel adapter IP54 +HMPA PAN-HMPA-MK01
PC cable for SW tools CAB-USB/RS485

59 | Department (slide master)

VACON 100 - Wall-Mounted Units
 Suitable for wide
installation needs
• Wall mounted drives - Suitable
for wide installation needs

• For various 3-phase supplies

• 208-240V, 380-500V ,
525 – 600V & 525-690V

• For motors up to 200 kW

• From 3 A up to 310 A

• For demanding environments

• IP21
• IP54 against dust and splashing
water

61 | Department (slide master)

 Flange mounting +QFLG

• For easy through-hole mounting in an

enclosure

• Available for all wall-mounted frames

(MR4 to MR9)

• Drive mounted through a wall / surface

• Control unit on one side
• Power unit on the other side – always IP54

• Available for MR4 – MR9

• MR8 –MR9 only for IP00 version

62 | Department (slide master)

 Drive supply switch +QDSS

• Easy connection and disconnection of

mains supply

• Available for frames MR4 to MR7

63 | Department (slide master)

 Other hardware options

• Brake chopper +DBIN

• VACON 100 INDUSTRIAL only
• Standard in MR4 to MR6
• Factory option in MR7 to MR9

• Conduit plates with inch holes + QGLC

• Conduit plate with inch holes to replace metric holes

64 | Department (slide master)

VACON 100 - IP00 Drive Modules
 IP00 Modules for
system integration

• IP00 Modules offering to

System Integrators/Panel
builders

• IP00 Modules from 75 kW to

800kW – Frames MR8 to MR12

• 380 -500 VAC & 525 - 690 VAC

• Standard module with all the

VACON 100 key features
integrated
• Film capacitors
• DC choke

66 | Department (slide master) 66

 Advanced paralleling concept in MR12

• Frame MR12 uses to MR10 modules in

MR12
parallel Double
• One control unit Input

• Double input and double output

• DC links interconnected
Double M
Output
• State-of-the-art concept for paralleling
drives
• Load balancing with high-end software
algorithm
• No need to use filters in drive output
• (minimum cable length 10 m)

• Replacement of one module instead of

entire drive (coming)

67 | Department (slide master)

 Advanced paralleling concept in MR12

68 | Department (slide master)

 Easy integration with options (MR10&MR12)

• Options module for Du/dt

filter

• Brake chopper
Brake
• Common-mode filter Common-
chopper

mode filter
• Du/dt filter

• Saving on design, assembly and space

• Thermal design taken care of
• Integrated into the main cooling
channel
• Readily assembled at the factory Rear view without covers

• No added footprint (increase only the

height)

69 | Department (slide master)

 Brake Chopper +DBIN

• Space saving solution vs external brake chopper

• Options module provides for easy integration

• Space for easy connection of cables

70 | Department (slide master)

 Common-mode filter +POCM

• Now available also with IP00 modules

• Ready-made and tested solution

• Considerable space-saving vs external solution

• Cooling and assembly taken care of

• Options module provides for easy integration

• Space for easy connection of cables

71 | Department (slide master)

 Du/dt filter +PODU

• Now available also with IP00 modules

• Ready-made and tested solution

• Considerable space-saving vs external solution

• Cooling and assembly taken care of
• Very compact solution
• (NXC requires an additional cabinet)

• Options module provides for easy integration

• Space for easy connection of cables

72 | Department (slide master)

 External power connection block +PCTB

• Enables a more flexible connection of

motor cables

• Required when using three parallel cables

(without the options module)

73 | Department (slide master)

VACON 100 - Enclosed Drives
 VACON 100 Enclosed
Drives
• VACON 100 Proven Technology
• From 75 kW to 800kW
• Frames MR8 to MR12
• 380 -500 VAC & 525 - 690 VAC
• Rittal Enclosures
● Same user experience from the
smallest wall mount drive to the
largest enclosed drive
● Control Panel & Operation
Logic
● PC tools • 75 – 800kW
• 380-500V,690V
• IP21, IP54

75 | Department (slide master)

 Robust drive maximizing availability

• Ingress protection taken care of

• Enclosed cabinet with IP21
• IP54 option is available for more
demanding environments

• All options designed into the

enclosed drive
• Output filter dimensioning and cooling
taken care of

• Resistance to harsh environment

with conformal coated circuit
boards as standard

76 | Department (slide master)

 Enclosed drive ready to commission

• Get the options you need built-in

• Easy selection of the drive
• Simple commissioning

• Configured to Order
• Standardized options built-in such as
du/dt and common mode output filters
• No need for special engineering
• Solutions optimized for cooling and
space

• Proven solutions – proven quality

77 | Department (slide master)

 Safe and user friendly
control area
• Innovative solution for
Control Compartment
• Safe operation in the control
section
• Door mounted control
compartment is separated
from main power devices
• Ease of use and
commissioning
• All auxiliary options are pre-
wired to control terminals
blocks
• Easy and safe fault tracing

78 | Department (slide master)

 Flexible control
interface

• Wide range of possibilities

•Auxiliary components as options
• E.g. Safety relay, insulation fault relay,
extended terminals, signal lights
•Dedicated area on the door for
user switches and signal lights
depending on the configuration

79 | Department (slide master)

 Innovative Cooling Solution

•Separated cooling channel

• Main air flow directed across power

components and away from control
components minimizing the need
for external filters

• The integrated output filters are

located in the cooling air flow path

• Back channel cooling option

available

80 | Department (slide master)

 Maintenance made easy

• Easy serviceability

• Front access to all parts

• Easy fan change

• Module removal and change

81 | Department (slide master)

 Reliable enclosure
concept

• Built into a Rittal cabinet

• Main cooling channel is IP54

• Improved reliability by
separating the main cooling
air flow from the rest of the
drive electronics

82 | Department (slide master)

 Looking inside MR12

83 | Department (slide master)

 Power interface

• Power terminals on the front

• Designed for connection of large

cables

84 | Department (slide master)

 Cabinet options

Auxiliary equipment Input Devices

+CIFD Fuse Switch
+CAMH Motor heater control
+CICO Input contactor
+CACH Cabinet heater
Dynamic braking
+CACL Cabinet light +DBIN Brake Chopper
Cabinet power supply for accessories Output filters
+CAPT Auxiliary voltage transformer +POCM Common mode filter
+CAPU Auxiliary AC supply terminals +PODU du/dt filter
+CAPD 24 VDC power supply +COSI Sine wave
+CAPS AC customer socket Cabling options
Door-mounted options +CHIT Input cabling from top

+CDLP Signal lights and reset button +CHOT Output cabling from top

Control terminals +CHCT Cabling from top

Mechanical constructions
+CTID Extended I/O terminals
+CHPH Base plinth 200 mm
Protection Devices
+CHCB Back Channel Cooling
+CPS0 STO with emergency push button on door +EMAR Marine construction
+CPS1 SS1 with emergency push button on door
+CPSB Emergency switch off
+CPIF Insulation fault sensor

85 | Department (slide master)

 Auxiliary equipment

• Cabinet heater +CACH

• Prevents condensation in the
cabinet
• Requires auxiliary AC supply
(+CAPU)

86 | Department (slide master)

 Auxiliary equipment

• Motor heater control +CAMH

• Control the supply for the motor anti-condensation heater
• Requires auxiliary AC supply (+CAPU)

• Cabinet light +CACL

• Light for control compartment
• Requires auxiliary voltage transformer (+CAPT) or auxiliary AC
supply (+CAPU)

87 | Department (slide master)

 Door-mounted options

• Signal lights and reset button

+CDLP
• READY
• RUN
• FAULT
• RESET

• Requires
• 24 VDC power supply
(+CAPD)
• Auxiliary voltage transformer
(+CAPT) or auxiliary AC
supply (+CAPU)

88 | Department (slide master)

 Control terminals

• Extended I/O terminals +CTID

• 20 control terminals to be used

freely

89 | Department (slide master)

 Protection devices

• STO with emergency push button

on door +CPS0

• SS1 with emergency push button

on door +CPS1

• Emergency switch off +CPSB

• Emergency stop push button
on the door
• Uses an input contactor to
disconnect the drive from
mains

90 | Department (slide master)

 Protection devices

• Insulation fault sensor +CPIF

91 | Department (slide master)

 Power supply
accessories

• AC customer socket +CAPS

• Power supply for
measurement equipment,
tools or computer.

• 24 VDC power supply +CAPD

• Backup supply for the control
unit
• Supply for some auxiliary
options

92 | Department (slide master)

 Power supply
accessories

• Auxiliary AC supply terminals

+CAPU
• Terminals for external supply
for other options (e.g.
heaters)

• Auxiliary voltage transformer

+CAPT
• Supply of auxiliary voltage for
other options
• Taken from mains

93 | Department (slide master)

 Input devices

• AC fuses included as standard (aR)

• Fuse switch +CIFD

• Isolate the drive safely from mains
supply

• Input contactor +CICO

• Connect/disconnect drive to mains
• Includes fuse switch (+CIFD)
• Requires auxiliary voltage
transformer (+CAPT) or auxiliary
AC supply (+CAPU)
• MR10 (over 385 A) and MR12
require additional cabinet section

94 | Department (slide master)

 Output filters

• Common-mode filter +POCM

• Decreases the common mode voltage

• Du/dt filter +PODU

• Decreases the voltage stress on the motor winding insulation

• Saving on design, assembly and space

• Thermal design taken care of
• Integrated into the main cooling channel
• Readily assembled at the factory
• No added footprint (increase only the height)

95 | Department (slide master)

 Top cabling

• Enables cabling from top side

• Full top cabling (+CHCT)
• Input cabling (+CHIT – MR10 & MR12)
• Output cabling (+CHOT – MR10 & MR12)

• Cabling through an additional cabinet section

• Contains terminals for easy connection of cables

96 | Department (slide master)

 Mechanical constructions

• Back channel cooling +CHCB

• Air to the main cooling channel of the AC

drive taken from and exhausted to the
outside of the electrical room

• Cooling load of the electrical room is

reduced

• Requires
• Anti-condensation cabinet heater
+CACH (and auxiliary supply +CAPU)

97 | Department (slide master)

 Mechanical constructions

• Base plinth 200 mm +CHPH

• To replace the standard 100 mm plinth

98 | Department (slide master)

 Mechanical
constructions
• Marine construction +EMAR

• Providing robustness in marine

environment
• Plinth with dampers
• Upper damper
• Door handle

• Requires
• IP54 version
• Anti-condensation cabinet
heater +CACH (and auxiliary
supply +CAPU)
• Not available with back
channel cooling +CHCB

99 | Department (slide master)