Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768
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EC-C1
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FUNCTION
Switch
KEYS
Switch Switch
or Motor Variability
© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position
CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL Variable and Pressure
2-Section
RELEASED PRESSURE ROTATING SHAFTS Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
MANUAL CONTROL FLUID STORAGE RESERVOIRS
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
COMPONENT LOCATION
Volume 1 of 3 - STEERING SYSTEM AND REAR
AXLE LUBE SYSTEM
Part Machine Schematic
Description
Number Location Location
Switch As - Pressure (Secondary Steering Load Sensing) 9X-4455 1 D-4
Pump Gp - Electric 2 Section (Steering) 319-5405 *2 D-4
Tank Gp - Hydraulic 331-7128 3 B-3
Valve As - Vacuum Relief Breather (Steering) 358-9476 4 C-4
Filter Gp - Oil (Steering Pump Return) 158-3491 5 C-3
Valve Gp - Steering Disable Check 346-6351 6 D-3
Pump Gp - Hand Metering Unit (Steering) 195-6617 7 F-3
Cylinder Gp - Steering (Position Sensing) 334-8703 8 F-3
Cylinder Gp - Steering 105-2440 9 F-2
Sensor Gp - Pressure (Main Steering Pump) 344-7391 *10 D-2
Pump Gp - Load Sensing Control With High Pressure Cutoff 261-5630 11 C-1
Filter Gp - Oil (Steering Case Drain) 249-2334 12 B-2
Sensor As - Fluid Level Monitoring 330-9321 *13 B-2
Schematic
Tap Number Description
Location
T Steering Return (SOS) C-3
U Hmu Input D-2
V Steering Load Sense D-1
W Rear Axle Lubrication E-6
TAP LOCATION
Volume 2 of 3 - HOIST AND BRAKE COOLING
SYSTEM
Schematic
Tap Number Description
Location
G Left Rear Brake Cooling Out F-7
H Left Rear Brake Cooling In F-6
I Right Rear Brake Cooling Out D-7
J Right Rear Brake Cooling In D-6
K Brake Cooler Out (SOS) E-5
M Hoist Pump Output B-4
N Hoist Cylinder Head End C-3
O Hoist Cylinder Rod End C-3
P Hoist Lower Pilot E-3
Q Hoist Raise Pilot D-3
R Front Brake Cooling In E-2
S Front Brake Cooling Out C-1
TAP LOCATION
Volume 3 of 3 - SERVICE BRAKES, PARKING
BRAKES AND TRACTION CONTROL SYSTEM
Schematic
Tap Number Description
Location
A Rear Parking Brakes F-7
B Left Rear Service Brake D-7
C Right Rear Service Brake B-7
D Brake Accumulator Charge D-3
E Brake Charge Pump Output B-4
F Front Service Brakes D-1
7 6
(44) MANIFOL
1 1
M
2 2
(43) PUMP and MOTOR GP -
REAR AXLE LUBE: 249-7012
D
5 4 3
T
LD AS - REAR AXLE: 327-0361
PR1 C D
SEC
LS RE
M
BRAKE
STEERING RETRACT
SECTION SECTION
S2
E
(1) SWITCH AS - PRESSURE
(STEERING) 9X-4455
2 1
F
R
P LS
(10) SENSOR GP -
U
PRESSURE
344-7391
B PS SS HMU LS
LST
CONDARY
LIEF PRIMARY
RELIEF
D
STEERING
V
SYSTEM
DISABLE
SOLENOID
LS
A
LEFT
C RETURN
SPINDLE
7 6
T
RIGHT (5) FILTER GP - OIL
SPINDLE 158-3491
LOA
STEE
5 4 3
(6) VALVE GP - STEERING DISABLE CHECK
346-6351 P
(11) PUMP GP - LOAD SENSING CONTROL
261-5630
S C
FULL
B
FILL
LINE PATTERNS
Pressure Line
Attachment
ERING SYSTEM Air Line
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter A
52 Components by number
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 1 of 2: STEERING SYSTEM AND REAR AXLE LUBE SYSTEM
MEDIA NUMBER: KENR9942-04
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
2 1
7 6
G H
F
LEFT REAR
(16) COR
RIGHT REAR K
D
I
5 4 3
DUAL STAGE
SIGNAL SPOOL
MAIN RELIEF
DUMP SPOOL
RAISE
RELIEF
RAISE
B
RE AS - REAR BRAKE OIL
200-5975 H1 HOLD
R1
SNUB
FLOAT
LOWER
BRAKE
COOLING
RELIEF
Q
RAISE
SOLENOID
2 1
LEFT FRONT
RIGHT FRONT
D
TRANS
SCAV
FILL
LOW
7 6
S
N O
M (21) CYLINDER GP - HOIST
296-0608
BRAKE BRAKE
HOIST
CHARGE COOLING
5 4 3
BRAKE COOLING ORIFICE
382-9203
S2 S
C
ICE
LINE PATTERNS
Pressure Line
Component Group
Attachment
Air Line
CALLOUTS
A
YY Taps (Pressure, Sampling,Sensor) by letter
52 Components by number
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 2 of 3: HOIST AND BRAKE COOLING SYSTEM
MEDIA NUMBER: KENR9942-04
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
2 1
7 6
PS
PARK BRAKE
SOLENOID
F
ACC
A
SOL
14
B
LEFT REAR
D (30) ADAPTER AS - OR
357-4342
ACC SLK2
(26) ADJUSTER GP -
REAR BRAKE SLACK
319-6291
5 4 3
(38) CONTROL GP -
(29) VALVE GP - 342-9078
SECONDARY BRAKE / ACCUMULATOR
361-2239
E
C. BLEED
LENOID
P
ACC
(33) ACCUMULAT
SERVICE
3
RIFICE
(32) ACCUMULATOR GP -
PARK BRAKE:
360-3828 (10) SENSOR GP -
D
PRESSURE
344-7391
LH BRAKE
SOLENOID
2 1
- BRAKE PEDAL
P1
T1
TOR GP -
BRAKE:
356-3346
D
D
F
ARC/TCS
ENABLE
SOLENOID
TANK SLK1
(30) ADAPTER AS
357-4342
(26) ADJUSTER GP -
REAR BRAKE SLACK
319-6291
RIGHT REAR
C
7 6
A2 A1
(31) MANIFOLD GP -
TOW VALVE (BRAKE)
PDL 309-1615
A2
RH BRAKE
SOLENOID
(37) FILTER GP -
BRAKE CHARGE OIL
335-0980
TOW
PUMP
RELIEF
- ORIFICE
(36) SWITCH AS -
HOIST PRESSURE
PILOT 156-1382 (35) MANIFOLD GP -
S PRV P T
ACCUMULATOR CHA
(35) MANIFOLD GP -
ACCUMULATOR CHA
TO BRAKE
TO HOIST PILOT
(Vol. 2 / F-2 ) (2) PUMP GP - COOLING
ELECTRIC 2 SECTION (Vol. 2 / F-5)
319-5405
TO BRAKE
E
COOLING
(Vol. 2 / F-5)
P
M
BRAKE
SECONDARY
RETRACT
STEERING
SECTION BRAKE BRAKE
HOIST
CHARGE COOLING
S1 (19) PUMP GP - 3 S
(20) CLEANER AS -
BREATHER
8X-4575
FULL
(17
FILL
LOW
5 4 3
SW A3
(39) ADJUSTER GP - SLACK
8X-7921
ARGE: 341-2634
B
LINE PATTERNS
Pressure Line
Component Group
Attachment
SECTION: 375-0678
Air Line
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter
52 Components by number
THIS SCHEMATIC IS FOR THE 777G OFF HIGHWAY TRUCK HYDRAULIC SYSTEM
VOLUME 3 of 3: SERVICE BRAKES, PARKING BRAKES AND TRACTION CONTROL SYSTEM
MEDIA NUMBER: KENR9942-04
SCHEMATIC PART NUMBER: 309-2869, CHANGE: 04, VERSION: --
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
2 1
COMPONENT LOCATIONS - VOLUME 1
4 3
13 11
7
43
42
12
T
5
FRONT U T FRONT
8 6
1 2 9
V 10
44
45
COMPONENT LOCATIONS - VOLUME 2
13 19 M
20
25
14
14
17 21
14
18
23
FRONT
24
S R FRONT
16 25
P Q
I G
J FORWARD H 22
REAR N
O
Control Valve
REAR UNDERSIDE 15
COMPONENT LOCATIONS - VOLUME 3
13 34 19 26 B
27 38
30
25
C
17 20
E
29 36
37
FRONT 28 FRONT
10
31
2 25
33
F D
39 35 32
A
REAR
15