EN
SEALINE
hoses
SEALINE hoses
Catalogue
www.trelleborg.com/fluidhandling
TRELLEBORG FLUID HANDLING SOLUTIONS
TRELLEBORG GROUP
LEADER IN POLYMER SOLUTIONS
Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding
environments. Its innovative solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has annual
sales of about SEK 33 billion (EUR 3.13 billion, USD 3.57 billion) in about 50 countries. The Group comprises three business areas:
Trelleborg Industrial Solutions, Trelleborg Sealing Solutions and Trelleborg Wheel Systems. The Trelleborg share has been listed on
the Stock Exchange since 1964 and is listed on Nasdaq Stockholm, Large Cap. www.trelleborg.com
Trelleborg Industrial Solutions Trelleborg Sealing Solutions Trelleborg Wheel Systems
TRELLEBORG
FLUID HANDLING SOLUTIONS
With over 1,500 employees, located in Europe, Turkey, Australia Trelleborg Fluid Handling Solutions develops, designs,
and China, Trelleborg Fluid Handling Solutions is a key supplier manufactures low and medium pressure hoses with their fittings,
focusing on fluid handling technologies as well as material oil & gas marine break-away couplings and hoses, filtration for
protection in demanding areas. LNG and industrial applications, rubber sheeting and matting,
The Trelleborg Fluid Handling team provides high performance expansion joints and wear protection lining equipment based on
solutions for oil and gas transfer for marine applications, fluid advanced polymer technology.
handling systems in the industrial applications and full material
and equipment protection in the mining industry.
Industrial hoses Offshore oil and gas transfer Oil and gas flow control Rubber sheeting and matting Expansion joints Mining and mineral processing
[CALM buoy configuration with Trelleborg hoses]
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ALP Articulated Loading Platform
First off hose
Main line hoses
First off hose
Submarine first off hose
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MBM/CBM Multi Buoy Mooring/Conventional Buoy Mooring
Submarine tanker rail hose
Submarine main line hoses
Submarine first off hoses
Submarine main line hoses
Submarine reducer hose
Submarine tail line hoses
Submarine tanker rail hose
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SALM Single Anchor Leg Mooring
Floating tanker rail hose
Floating main line hoses
Submarine main line hoses
Additional buoyancy modules
Submarine first off hose
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CALM Catenary Anchor Leg Mooring
Tanker rail hose connected to
the tanker manifold Floating tanker rail hose
Floating tail line hoses
End line ancillaries
(valve/spool/camlock/light flange)
Floating reducer
(hose or metallic) piece
Floating main line hoses
Floating first off hose
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Buoy submarine configuration Chinese lantern/Steep S/Lazy S
Chinese lantern
Submarine first off hose
Submarine main line hoses
Buoyancy modules
Submarine first off hose
Steep S
Submarine first off hose
Submarine main line hoses
Submarine first off hose
Lazy S
Submarine first off hose
Submarine main line hoses
Buoyancy modules
Submarine first off hose
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TANDEM Configuration
Floating tanker rail hose
Floating main line hoses
Additional buoyancy modules
Submarine main line hoses
Submarine first off hose
Buoyancy modules
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SEALINE during manufacturing
eG en a t la d r
Working rated pressure Floatation
Trelleborg hoses are designed and qualified to a working Foam material
rated pressure (RP) of 15, 19 and 21 barg. Foam material used on hoses is made of closed cell foam.
Min. burst pressure: 5 x working rated pressure.
Foam can accept accidental immersion in water depth
Internal diameter down to 30 meters without permanent deformation.
Internal diameter (ID) Collars
6" 153 mm Collars permit to add and adjust the floatation on the
submarine configuration.
8" 205 mm
The number of collars depends on the hose length and
10" 254 mm flange type.
12" 306 mm
Length Nb of collars
16" 388 mm for standard flange
20" 489 mm 7.60 m (25') 6
24" 590 mm 9.10 m (30') 7
Length 10.00 m (33') 7
10.70 m (35') 8
Standard lengths
11.80 m (38-½') 8
7.60 m (25')
12.00 m (39') 9
9.10 m (30')
12.20 m (40') 9
10.00 m (33')
Collar width: 185 mm.
10.70 m (35')
The outside diameter depends on the type of hose.
11.80 m (38-½')
Other possibilities (number, width, external diameter) on
12.00 m (39')
request.
12.20 m (40')
Other lengths on request. Outer cover
Outer rubber
Electrical continuity The outer rubber is made of antiabrasion rubber or
Trelleborg hoses are electrically continuous (EC) or polyurethane and incorporated nylon breaker.
electrically discontinuous (ED). This structure prevents the hoses from cut propagation in
case of accidental damage.
Minimum bending radius PU extra cover can be proposed on request.
Floating hose 6 x ID
Color
Submarine hose 4 x ID ● Floating hose: black with orange stripes or fully orange.
and floating TRH ● Submarine hose: black with white line.
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Example of CALM BUOY application
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eD sin g&efer u t a s
Single carcass Flange with nipple
Helix steel wire
Nipple binding steel wires
Flanges
Single and double carcass hoses are built with a
Flange
nipple flange.
The manufacture consists in using binding steel
wires fixed on the nipple to block the hose body
structure.
The operational high resistance is performed with
Foam material the perfect link and adhesion between hose body
structure and flange.
Reinforcement
Flanges are in accordance with ASME B16.5 Class
150 or Class 300.
First off and tanker rail hoses are supplied with
lifting pad eyes for ease of handling and installation.
Hose body structure
Inner liner
The inner liner is made of NBR rubber and is linked
to the flange to offer a full sealing solution allowing
no migration of the product.
A special inner liner is proposed for specific fluid on
request.
Outer cover Reinforcement
The reinforcement is composed of polyester cords.
Reinforcement withstands normal pressure rating
Inner liner and protects the hose from excessive loads and
stresses. The reinforcement is adjusted according to
operational and environmental conditions.
Helix steel wire
For severe environmental conditions and for a better
resistance to tension, high external differential
pressures or extreme bending loads, helix steel
wire reinforcement is incorporated in the hose body
structure.
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Double carcass Flange with nipple
Single carcass
Helix steel wire
Double carcass structure Nipple binding steel wires
Double carcass
Added to the single carcass structure, an
independent second carcass is manufactured to
Flange
offer a leak protection in case of a single structure
damage.
The double carcass structure is composed by
reinforcements and a NBR rubber liner directly
connected to the flange. Foam material
The double carcass is designed to capture and retain
fluid in case of a leak from the inner single carcass.
Reinforcement
This prevents pollution and ensures continuous
operation with no effect to the environment.
In case of internal leak, the operator is informed by
the integrated leak detection system.
Leak detection system
The double carcass hoses are supplied with leak
detection sensors.
The sensor is an optical autonomous unit that
detects the presence of oil at the interface of the
primary and double carcass. If oil is detected at the
unit, it will provide visual indication.
Outer cover
Inner liner
Leak detection system Mechanical sensor
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oH seed i u g
SEALINE First off hoses
SINGLE CARCASS STRUCTURE DOUBLE CARCASS STRUCTURE
Floating
Extra end
buoyancy S FS236 S FD236
Standard
buoyancy S FS232 S FD232
With
collars S FS233 S FD233
Submarine
Without
collars S FS230 S FD230
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SEALINE Main and tail line hoses
SINGLE CARCASS STRUCTURE DOUBLE CARCASS STRUCTURE
Floating
Extra end
S MS206 / S TS206 S MD206 / S TD206 buoyancy
Standard
S MS202 / S TS202 S MD202 / S TD202 buoyancy
With
S MS203 / S TS203 S MD203 / S TD203 collars
Submarine
Without
S MS200 / S TS200 S MD200 / S TD200 collars
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oH seed i u g
SEALINE Tanker rail hoses
SINGLE CARCASS STRUCTURE DOUBLE CARCASS STRUCTURE
Floating
S RS235 S RD235
Submarine
S RS230 S RD230
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2021 - Non contractual document - Reproduction forbidden without prior authorization - TRELLEBORG pictures
BU Fluid Handling Solutions
Trelleborg Oil & Marine Hoses
ZI La Combaude - Rue de Chantemerle - CS 10725 - 63050 Clermont-Ferrand cedex 02 - France
Tel +33 (0)4 73 25 81 18 - Fax +33 (0)4 73 25 82 26
[email protected] - www.trelleborg.com/fluidhandling
WWW.TRELLEBORG.COM
