i823, 12:28 aM ‘Bucket elevators an overview (suppliers, design, operation) Bucket elevators : an overview Bucket conveyors design, safety, application Follow us on Twitter [ Question, remark ? Contact us at [email protected] Page summary 1. Definition of backet elevator a. Bucket elevators design 2. Bucket elevator applications 4. Bucket elevator manufacturers 1. Definition of bucket elevator What is a bucket elevator ? Bucket elevators are mainly used for vertical (elevation) conveying, although some manufacturers are also proposing designs allowing to cover horizontal sections. In bucket elevators, buckets, that are filled with material in order to convey it, are mounted on a belt, driven by a motor. The buckets are first loaded, travel (up) full, are discharged automaticaly by tilting, then travel back empty to be loaded again, One of the advantages of bucket elevators are that they can convey vertically aver relatively large distances without breaking the poder or granular material handled. 2. Bucket elevators design How does a bucket elevator work? Bucket elevators are particularly used in heavy industries : mining, cements, power plants or in grain industries. They allow to bring, ‘up at high capacity materials that would not be possible to convey otherwise, hitpsspowderprocess.neUEquipments himl/Bucket 1si823, 12:28 aM ‘Bucket elevators: an overview (suppliers, design, operation) To dedusting system y. Drive = Belt / _ Buckets » Material outlet Material inlet Possible — / installation of explosion panels Capacity of bucket conveyors ‘+ Upto 200 m%/h, depending on the size and speed of the buckets ‘= Some very large design up to 1600 m?/h Size + Up to.0.5 m wide buckets Conveying distance + Conveying is always upwards, up to 50 m Drive + Chain or direct coupling drives Specificity of design ‘+ Buckets are mounted on a rubber belt or on some drive chains. When full of product, the system is always maintaining the buckets leveled during up of sideways movement to avoid that product falls from the bucket, The bucket is only tipped when arriving at the product chute. Buckets are also designed to overlap in order to reduce the risk of product spillage. hitps:powderprocess.neVEquipmentshiml/Buckot Elevator him!i823, 12:28 aM Bucket elevators : an overview (supplies, design, operation) ‘+ Some manufacturers are applying small venting holes at the bottom of the buckets (also called cups) so that the discharging is ‘easier thanks to the air getting in the venting hole to compensate the vacuum created by the moving bulk solid, Others are using knockers to help the product flow out of the buckets ‘+ The product pick-up point, at the bottom of the elevator can be a point of product accumulation and some product may fall from. the buckets when they are conveyed up. In order to provide an easy cleaning of the materials, the base of the elevator is often ‘mounted on a stand, a hatch of gate valve positioned at the bottom ofthe easing, to allow for the accumulated product to discharge by gravity to the floor, collecting the products in buckets or bags positioned there. ‘+ Hatches must be located at regular intervals on the casing of the bucket elevator in order to allow an inspection, maintenance and cleaning point. The lids can be designed for a quick access but safety must be ensured with interlocks so that belt eannot run while someone inspects, The access to the lid through stairs or ladders should also be foreseen, Bucket elevator Safety One of the key safety aspects of bucket elevators is to manage dust explosion hazards. Since already several years a dust explosion risk analysis must be done in Europe forall processes handling particulate solids and it is now also a mandatory exercise in US following the issue of NFPA standard 652 whieh is requesting a Dust Hazard Analysis, When designing a new bucket elevator or reviewing an installed one, the following points must be considered to ensure a safe operation in the presence of dust ‘+ Bucket elevators were in the past the source of several explosions, thus a strong dust hazard analysis must be performed for every unit. Ifnot possible to prevent explosions, most manufacturers are now proposing to inelude explosion vents + To prevent explosions, manufacturers are using a fully conductive drive assembly with a continuous electrical grounding, They also use antistatic belts, a monitoring of the temperature of bearings, dedusting systems, or even apply inerting, ‘+ Dust aspiration points must be installed all along the conveyor and more specifically at product pick-up and discharge where the ‘material is lowing and generating the more dust + Electrical equipment in the vicinity of bucket conveyors must be ‘motor must be lower than MIT’ and SIT of the materials. ed for dust explosion area and the max temperature of the Bucket elevator hygiene + The installation of a Cleaning In Place (CIP) system in one section of the bucket elevator is possible when using this equipment in industries requiring sanitary conditions. The cleaning section is followed by a drying section to make sure no water is remaining in the bucket, which could cause issues in terms of material flowabilty, hygiene and food safety Top 5 Most Popular 1. Pheumatie transport design guide 2, Ribbon blenders 3. Powder mixing 4. Toppers design guide 5. Measuring degree of mixing hitps:powderprocess.neUEquipmentshiml/Buckot Elevator him! aissrt8r23, 12:24 aM Bucket elevators : an overview (supplies, design, operation) Do you know that... Lan 50% of all industrial products are sold in powder 80% of industrial products are made with a process that handles powder at some point Engineer ! °, |. Just bookmark www.powderprocess.net sounds like you will need it one day or another :) PowderProcess.net — FREE online powder processing knowledge Engineering ressources WWW.POWDERPROCESS. NET / pean a ae nndustries 3. Mixer ¢ tion 4. Bath / continuous mixing comparison +5, Energy Savingsi823, 12:28 aM Bucket elevators : an overview (supplies, design, operation) 3. Bucket elevator applications Whiat is a bucket elevator used for ? Bucket elevators are often found in large industries that require quite a high capacity of conveying without having much constraints in terms of hygiene or toxicity of the materials conveyed, Therefore, industrial bueket clevators main applications are the following. ‘+ Grain bucket elevators : those equipment are typically found in large agricultural exploitation, to transfer and pile grain, or in silos. Fertilizers Plastic pellets Cement Coals handling Minerals Ships unloading 4. Bucket elevator manufacturers What are the suppliers of bucket elevators ? hitps:powderprocess.neUEquipmenshiml/Buckot Elevator him! 5S