EQUIPMENT TYPE: System PRODUCT TYPE: SYSTEM SERIAL NUMBER: 1102798_000001

EQUIPMENT TYPE
PRODUCT TYPE
SERIAL NUMBER
Engine
12V4000G23
526105870

Automation
AUTOMATION
1102798000_000001

© 2011 MTU Friedrichshafen GmbH Page: 1 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
DIESEL ENGINE FG/FGS:
BOM NO.:

DESCRIPTION
DIESEL ENGINE

© 2011 MTU Friedrichshafen GmbH Page: 2 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

FG FG DESIGNATION
004 LABELS AND AUXILIARY MATERIALS
011 CRANKCASE
014 OIL PAN
015 ENGINE MOUNTING
016 END HOUSING, DRIVING END AND FREE END
018 CRANKCASE BREATHER
024 GEARCASE, AUX PTO END
031 CRANKSHAFT WITH BEARINGS
032 CRANKSHAFT, PTO ON DRIVING END
035 CRANKSHAFT, PTO ON AUX PTO END
036 TRANSPORT LOCK/LOCK FOR CRANKSHAFT
037 PISTON
038 CONNECTING ROD
041 CYLINDER HEAD
051 CAMSHAFT
055 VALVE DRIVE
070 FUEL SYSTEM (HIGH PRESSURE)
073 INJECTION PUMP / HP PUMP
075 FUEL INJECTOR
080 L.P. FUEL SYSTEM; (ALSO GAS ENGINES)
081 FUEL PIPEWORK BEFORE DELIVERY PUMP
082 FUEL PIPEWORK FROM DELIVERY PUMP TO FILTER
083 FUEL FILTER
101 EXHAUST TURBOCHARGER, GENERAL OR H.P. TURBOCHARGER
114 CHARGE AIR COOLING, CENTRAL
121 AIR FILTER
124 AIR SUPPLY TO CYLINDERS
125 AIR ROUTING BETWEEN TURBOCHARGER AND CHARGE-AIR COOLER
141 EXHAUST SYSTEM AFTER CYLINDER HEAD
145 EXHAUST SYSTEM AFTER TURBOCHARGER
146 EXHAUST DUCTING AFTER ENGINE (TO END OF EXH. AFTERTREATMENT)
172 ELECTRIC STARTING
181 LUBE OIL PUMP AND DRIVE
183 OIL FILTRATION/COOLING
184 CRANKCASE-INTERNAL OIL SUPPLY
185 TURBOCHARGER OIL SUPPLY
188 CONNECTING HARDWARE FOR ENGINE OIL SUPPLY
202 COOLANT CIRCUIT, GENERAL, HT CIRCUIT
203 LOW-TEMPERATURE CIRCUIT
206 COOLANT PIPEWORK WITH THERMOSTAT
207 RAW WATER PUMP WITH CONNECTIONS
213 GENERATOR
231 ENGINE MOUNTING
369 AIR SUPPLY SYSTEM
507 WIRING, GEBERAL, FOR ENGINE/GEARBOX/PLANT

© 2011 MTU Friedrichshafen GmbH Page: 3 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
LABELS AND AUXILIARY MATERIALS FG/FGS: 004
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

PLATE
000.00899

NAMEPLATE
X00027331

NON-EPA LABEL
XS524000.00019

PLACARD POS. EXPL: HAZARD

XS524000.00104

© 2011 MTU Friedrichshafen GmbH Page: 4 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
LABELS AND AUXILIARY MATERIALS FG/FGS: 004
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

PLACARD
XSD01000.00004

© 2011 MTU Friedrichshafen GmbH Page: 4 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PLATE FG/FGS: 004 05
BOM NO.: 000.00899

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 700425000155 PLATE 1 PC 1G 70

© 2011 MTU Friedrichshafen GmbH Page: 5 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
NAMEPLATE FG/FGS: 004 05
BOM NO.: X00027331

100

200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

100 700425000169 PLATE 1 PC 1G EM 04.14
200 700425000170 PLATE 1 PC 1G EM 04.15

© 2011 MTU Friedrichshafen GmbH Page: 6 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
NON-EPA LABEL FG/FGS: 004 05
BOM NO.: XS524000.00019

100

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT

100 700425000182 EMI-LABEL NON-EPA 1 PC EM 66.8

© 2011 MTU Friedrichshafen GmbH Page: 7 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PLACARD POS. EXPL: HAZARD FG/FGS: 004 05
BOM NO.: XS524000.00104

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

150 700425000039 PLATE 4 PC 3,100 G 36

© 2011 MTU Friedrichshafen GmbH Page: 8 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PLACARD FG/FGS: 004 05
BOM NO.: XSD01000.00004

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

100 XD0100400001 PLACARD 2 PC 10 G

© 2011 MTU Friedrichshafen GmbH Page: 9 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE FG/FGS: 011
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CRANKCASE
X00026310

INSPECT PORT COVER

010.00021

INSPECT PORT COVER FOR OIL DIPSTICK

XS526010.00008

© 2011 MTU Friedrichshafen GmbH Page: 10 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE FG/FGS: 011 05
BOM NO.: X00026310

1950
1000
1100

1700
1750
1850
1800
2300
1200
1550
1450
1250
16001300

750
950
850
900 2150
2050

2200
550
450
650

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

450 X00028717 BLOCK ASM 1 PC 1.611 KG EM
550 5240110440 FILLER PIECE STRIP 1 PC 2,900 KG
650 000912008115 BOLT HEX SOC HD 2 PC 12 G M 8 X 16
750 0049976736 VALVE DRAIN 2 PC 113 G
850 5240110045 COVER CRANKCASE BREATHER 2 PC 175 G
900 5501871280 GASKET 2 PC 1,400 G
950 000000003021 HEX SCREW 4 PC 23,700 G M 10 X 25
1000 X00020620 COVER 1 PC 27,500 KG
1100 000835010056 STUD 10 PC 23,160 G M 10 X 25
1200 735084050000 PLUG 1 PC 103,600 G 50
1250 700429042000 O-RING 1 PC 6,400 G 42 X 5
1300 5249950059 STRAP 1 PC 72 G
1450 000933010089 BOLT HEX S2000/4000 1 PC 21 G M 10 X 20
1550 007349010002 WASHER 1 PC 11,130 G 10,5
1600 000933010198 BOLT HEX 1 PC 20,080 G M 10 X 16
1700 5269970345 SEAL STRIP 1 PC 0,166 G 1057X5
1750 000933010093 BOLT HEX S2000/4000 22 PC 28,600 G M M 10 X 35
1800 000125010524 WASHER 22 PC 2,300 G A 10,5
1850 700429018005 O-RING 8 PC 1,900 G 18 X 4
1950 700429055001 O-RING 1 PC 8,110 G 55 X 5
2050 5240110732 COVER CYL BLOCK ACCESS PORT 2 PC 2,740 KG
2150 5240111380 GASKET 2 PC
2200 000933010035 BOLT HEX S2000/4000 14 PC 2,300 G M 10 X 25
2300 5240110259 RING CARBON SCRAPPER 12 PC 204,500 G

© 2011 MTU Friedrichshafen GmbH Page: 11 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
BLOCK ASM FG/FGS:
BOM NO.: X00028717

350

350
500

600

400

50

300
250
150
150
300
250

100 100

200 200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X00028697 BLOCK CYLINDER 1 PC EM
100 5240110111 CAP MAIN BEARING NARROW STD POSITION 7 PC 12,500 KG
150 5240110570 STUD 14 PC 1,090 KG
200 5240110172 NUT 14 PC
250 000912018008 BOLT HEX SOC HD 14 PC 401 G M 18 X180
300 700521018201 WASHER 14 PC 14,800 G 18,2
350 5249970020 CAP SEALING S2000/S4000 24 PC Ø 50
400 5240510110 BEARING CAMSHAFT STD 7 PC 137 G
500 X00027830 CYLINDER LINER SIZE 0 C23 12 PC 16,970 KG EM
600 5550110259 SEALING RING 24 PC 24,800 G

© 2011 MTU Friedrichshafen GmbH Page: 12 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INSPECT PORT COVER FG/FGS: 011 30
BOM NO.: 010.00021

15

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 5240110732 COVER CYL BLOCK ACCESS PORT 1 PC 2,740 KG
15 5240111380 GASKET 1 PC
20 000933010035 BOLT HEX S2000/4000 7 PC 2,300 G M 10 X 25

© 2011 MTU Friedrichshafen GmbH Page: 13 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INSPECT PORT COVER FOR OIL DIPSTICK FG/FGS: 011 40
BOM NO.: XS526010.00008

160
130

40
150

90 110

150
50 60
70

160

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

40 5240100266 GUIDE TUBE 1 PC 3,388 KG SB
60 8800180770 CONNECTOR THREADED 1 PC 0,109 G
70 5240100772 OIL DIPSTICK 1 PC 208,500 G
90 700429012002 O-RING 1 PC 2,330 G 12 X 5
110 X52601100004 COVER ASM OIL FILLER NECK 1 PC 4,320 KG SB
130 0000181802 OIL FILL CAP 1 PC 113 G
150 5240111380 GASKET 2 PC
160 000933010035 BOLT HEX S2000/4000 14 PC 2,300 G M 10 X 25

© 2011 MTU Friedrichshafen GmbH Page: 14 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL PAN FG/FGS: 014
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

SEAL ELEM. FOR OIL PAN

X00030760

OIL PAN FOR 12V

X00027259

© 2011 MTU Friedrichshafen GmbH Page: 15 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SEAL ELEM. FOR OIL PAN FG/FGS: 014 05
BOM NO.: X00030760

100 200
150
200
100 450
150 300 500
150

400

200
100
150

500
450 500
450

150
300
400

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

100 X00018638 FLANGE 3 PC 0,265 G
150 5602030280 GASKET 3 PC 3,230 G
200 000000001464 BOLT HEX A3C 6 PC 25 G M 10 X 30
300 5500140145 FLANGE 3 PC
400 000912010065 BOLT HEX SOC HD 6 PC 24,200 G M 10 X 25
450 5379970030 PLUG 1 PC
500 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36

© 2011 MTU Friedrichshafen GmbH Page: 16 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL PAN FOR 12V FG/FGS: 014 10
BOM NO.: X00027259

450
500

1450
1450
1400 350

1300

1200 1350

1500

1650
1600

750
800

650

600
250

1050 950
1150 900

1100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

250 5260140102 PAN OIL CAST DUCTILE IRON GENSETS 1 PC 317 KG
350 5269870535 SEAL RUBBER STRIP 3629.0 1 PC 426 G
450 000933010095 BOLT HEX 28 PC 36,500 G M 10 X 50
500 735151010100 SPACER 28 PC 11,350 G A 10,5
600 000931010315 BOLT HEX 8 PC 71 G M 10 X100
650 000125010524 WASHER 8 PC 2,300 G A 10,5
750 000931012176 BOLT HEX 10 PC 142 G M 12 X150
800 007349013002 WASHER 10 PC 22,600 G MN 13
900 000908012003 PLUG 2 PC 11,800 G M 12 X 1,5
950 007603012111 WASHER A COP 2 PC 4G A 12 X 15,5
1050 5240140033 COVER 1 PC
1100 5240140080 GASKET 1 PC 5G
1150 000933010035 BOLT HEX S2000/4000 2 PC 2,300 G M 10 X 25
1200 X00020248 ELBOW SUMP OIL PICKUP ASM 1 PC 3,300 KG
1300 000931008189 BOLT HEX 4 PC 39 G M 8 X 85
1350 007349008002 WASHER 4 PC 8,300 G 8,4
1400 X00006300 TUBE ASM C23 1 PC 2,940 KG
1450 700429070000 O-RING 2 PC 10 G 70 X 5
1500 X00020254 STRAINER 1 PC 388 G
1600 304017008087 BOLT HEX 4 PC 4,263 G M 8 X 50
1650 000125008427 WASHER 4 PC 1,530 G A 8,4

© 2011 MTU Friedrichshafen GmbH Page: 17 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ENGINE MOUNTING FG/FGS: 015
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

ENGINE MOUNTING
010.00131

© 2011 MTU Friedrichshafen GmbH Page: 18 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ENGINE MOUNTING FG/FGS: 015 05
BOM NO.: 010.00131

10 10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

10 X52801500003 LIFTING EYE 2 PC 4,100 KG

© 2011 MTU Friedrichshafen GmbH Page: 19 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
END HOUSING, DRIVING END AND FREE END FG/FGS: 016
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

FLYWHEEL HOUSING
X00019264

© 2011 MTU Friedrichshafen GmbH Page: 20 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FLYWHEEL HOUSING FG/FGS: 016 30
BOM NO.: X00019264

800
750
400 1550
450

200
1250

1200
1050
900

1100

610
1150
550
600

620
250 300 1300
300

1400
1450

1000
1150
800 1250
700 1100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

200 X00021778 F/W HSG ASM 1 PC 231,500 KG
250 5280150031 INDICATOR DEAD CENTER 1 PC 251 G
300 304017008077 BOLT HEX A3C S2000/4000 2 PC 10 G M 8 X 16
400 000908026005 PLUG 1 PC 73 G M 26 X 1,5
450 007603026104 WASHER A COP S2000/4000 1 PC 3,100 G A 26 X 31
550 007603030101 WASHER A COP 2 PC 4,500 G A 30 X 36
600 915007020001 CONNECTOR 20/16 2 PC 86,200 G 20 / 16 (M30X1,5/M26X1,5)
610 915005016000 CONE SEALING 18 2 PC 12 G 18
620 915001016004 NUT 16 M26X1.5 BL.GEOELT 2 PC 43 G 16 M 26 X 1,5
700 000931012215 BOLT HEX 23 PC 141 G M 12 X150
750 000931012106 BOLT HEX 8 PC 186 G M 12 X200
800 006796012100 WASHER SPRING 12 FST DIN 6796 DBL 8400.0 31 PC 12 G 12
900 700429033001 O-RING 2 PC 5,100 G 33 X 5
1000 5240100267 PLATE GUARD RIGHT 1 PC 511,700 G
1050 5240100367 PLATE GUARD LEFT 1 PC 629 G
1100 000933016003 BOLT HEX 8 PC 71 G M 16 X 25
1150 000125017014 WASHER 8 PC 10 G A 17
1200 X00021753 GUARD PLATE 2 PC 200,500 G
1250 304017008076 BOLT HEX A3C 8 PC 9,200 G M 8 X 12
1300 5240140515 SCREEN FLYWHL HSG RT 1 PC 113 G
1400 304017008081 BOLT HEX A3C 2 PC 13,500 G M 8 X 25
1450 5511530050 SPACER BUSHING 2 PC 13,310 G
1550 700429020003 O-RING 2 PC 2,120 G 20 X 4

© 2011 MTU Friedrichshafen GmbH Page: 21 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
F/W HSG ASM FG/FGS:
BOM NO.: X00021778

50 800
700 850
300
250 450
100
350

350

300

250 200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X00021780 FLYWHEEL HOUSING 1 PC
100 5240332730 CRANKSHAFT BEARING DRIVING END (KS) 1 PC 2,220 KG
200 5240100467 SCREEN FLYWHEEL BOTTOM 1 PC 124 G
250 304017008076 BOLT HEX A3C 2 PC 9,200 G M 8 X 12
300 304017008081 BOLT HEX A3C 1 PC 13,500 G M 8 X 25
350 5511530050 SPACER BUSHING 1 PC 13,310 G
450 5240140615 SCREEN FLYWHL HSG LT 1 PC 104 G
700 5280330362 THRUST WASHER 1 PC 9,260 KG
800 000931010105 BOLT HEX 16 PC 44,250 G M 10 X 60
850 200433010500 WASHER 16 PC 2,020 G 10,5

© 2011 MTU Friedrichshafen GmbH Page: 22 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE BREATHER FG/FGS: 018
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CRANKCASE BREATHER
XS594010.00006

© 2011 MTU Friedrichshafen GmbH Page: 23 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE BREATHER FG/FGS: 018 12
BOM NO.: XS594010.00006

850
860 800 400
850
870 650
3400
3350
880
3408 700
3400 750
880 600 1000 1300 1050
550 500 950
800 300 1100 1100
350
3400
860 1250
1200
850
3420 870 200 150 100
3400
3430 3300
3550 3406
3600 1450
350
2450
3500 1400

3400
1450

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

CRANKCASE BREATHER FG/FGS: 018 12
BOM NO.: XS594010.00006

1600 3600
3850
1650
3950
3900

1750
1950 2000
2100
2050
2100 2000
2000
2100 2700 2050

2050 2400
2000 3000
2300
1850 2400
2050
3250
2400
3100
2450 2000 3050
3200
2500
2050
2100

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE BREATHER FG/FGS: 018 12
BOM NO.: XS594010.00006

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

100 X00001942 HOUSING BREATHER VENT-03 1 PC 20,620 KG
150 X00004127 SUPPORT F OIL SEPARATOR 1 PC 6,080 KG
200 X00004148 SUPPORT F OIL SEPARATOR 1 PC 6,160 KG
300 000933008171 BOLT HEX 16 PC 29,600 G M 8 X 75
350 000125008427 WASHER 16 PC 1,530 G A 8,4
400 X00004135 GASKET 2 PC 0,037 G
500 X59601800014 COVER F/CRANKCASE VENTILA 1 PC 668 G
550 700429090002 O-RING 1 PC 8,510 G 90 X 4
600 000000001444 BOLT HEX A3C 4 PC 6G M 6 X 20
650 0000187135 OIL SEPARATOR 4 PC 1,035 KG P
700 304017006063 BOLT HEX A3C 16 PC 6G M 6 X 25
750 000125006431 WASHER 16 PC 0,900 G A 6,4
800 X00004149 MANIFOLD FOR CRANKCASE 1 PC 680 G
850 000000000668 CLAMP 4 PC 26 G 25- 40X12-SW8-W3
860 700368045010 SLEEVE RUBBER 2 PC 62 G 45 X 50
870 X00040642 HOSE REDUCER S4000 2 PC 123 G
880 000000000672 CLAMP 4 PC 34 G 50- 70X12-SW8-W3
950 000931010239 BOLT HEX 1 PC 57 G M 10 X 80
1000 000931010296 BOLT HEX 1 PC 26,600 G M 10 X 85
1050 000931010332 BOLT HEX 2 PC 100 G M 10 X150
1100 000125010524 WASHER 3 PC 2,300 G A 10,5
1200 000908014001 SCREW PLUG 3 PC 16,600 G M 14 X 1,5
1250 007603014102 WASHER A COP 3 PC 1,100 G A 14 X 18
1300 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5
1400 X00003083 TUBE PLUG-IN-03 1 PC 1,101 KG
1450 700429085002 O-RING 2 PC 17,640 G 85 X 6
1600 915001008003 NUT 2 PC 14,470 G 8 M 16 X 1,5
1650 915005008001 CONE SEALING 10 2 PC 4,600 G 10
1750 X52601800020 TUBE ASM OIL LINE 143.322 1 PC 70 G SB
1850 X52601800019 TUBE ASM OIL LINE 1021.065 1 PC 0,289 KG SB
1950 5551870640 BRACKET L H:51 S2000/4000 1 PC 53 G SB
2000 700325015100 CLAMP HALF TUBE 1/1 D9-15 2 PC 34,030 G 1/1 D 9 - 15
2050 700327010000 GROMMET 1 PC 3,650 G 10
2100 304017008083 BOLT HEX A3C 1 PC 15 G M 8 X 30
2300 304017008084 BOLT HEX A3C 1 PC 16,565 G M 8 X 35
2400 5315461043 BRACKET L H:52 1 PC 81,090 G
2450 304017008079 BOLT HEX 1 PC 12,370 G M 8 X 20
2500 007349008002 WASHER 1 PC 8,300 G 8,4
2700 X00026673 TUBE ASM OIL GEAR CASE HSG 790.780 1 PC 268 G SB
3000 204017012009 HEX SCREW 1 PC 45 G M 12 X 40
3010 007349013002 WASHER 1 PC 22,600 G MN 13
3050 204014010001 HEX SCREW 1 PC 39,500 G M 10 X 55
3100 735151010100 SPACER 1 PC 11,350 G A 10,5
3200 915007016000 CONNECTOR 16/10 1 PC 64 G 16 / 10 (M26X1,5/M18X1,5)
3250 007603026104 WASHER A COP S2000/4000 1 PC 3,100 G A 26 X 31
3300 3579973182 HOSE INTAKE 25MM X 650MM 1 PC 388 G 25 X 650
3350 5229970882 HOSE INTAKE 760MM 1 PC 395 G D=25MM L=760M
3400 000000000667 CLAMP 4 PC 24,500 G 20- 32X12-SW8-W3
3406 X52701800023 INSULATING TUBE F.CRANKCASE VENT 1 PC 491 G
3408 X52701800022 INSULATING TUBE F.CRANKCASE VENT 1 PC 0,380 KG
3420 000908020000 PLUG 2 PC 39 G M 20 X 1,5
3430 007603020103 WASHER A COP 2 PC 2,430 G A 20 X 26
3500 5801533240 BRACKET 1 PC 50 G
3550 000000001040 BOLT HEX A3C 1 PC 58 G M 12 X 60

© 2011 MTU Friedrichshafen GmbH Page: 24 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE BREATHER FG/FGS: 018 12
BOM NO.: XS594010.00006

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

3600 916016065200 CLAMP 1 PC 96,900 G BRSGU 65/20
3850 5901750251 SPACER 1 PC 0,012 G
3900 304017008085 BOLT HEX 1 PC 18 G M 8 X 40

© 2011 MTU Friedrichshafen GmbH Page: 24 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL SEPARATOR FG/FGS:
BOM NO.: 0000187135

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

5 5410180233 DIAPHRAGM 1 PC 22 G UB
10 5410100080 INSERT 1 PC 137 G FILTEREINSATZ ÖLABSCHEIDER
15 0000180680 GASKET 1 PC 3,500 G

© 2011 MTU Friedrichshafen GmbH Page: 25 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PLUG FG/FGS:
BOM NO.: 735210014000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735221011000 O-RING 1 PC 0,300 G 11,3 X 2,2 - M14X1,5

© 2011 MTU Friedrichshafen GmbH Page: 26 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SUPPORT F OIL SEPARATOR FG/FGS:
BOM NO.: X00004127

10

20

20

10

POS. PART NO. DESIGNATION QTY. UNITS

10 X59418300018 COVER 2 PC
20 X59418300019 GASKET 2 PC

© 2011 MTU Friedrichshafen GmbH Page: 27 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
MANIFOLD FOR CRANKCASE FG/FGS:
BOM NO.: X00004149

20

20

20 10
30
30
10
20
10
30
30
10 20
10
30
30
10
20

20

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 700429024004 O-RING 6 PC 1,100 G 24 X 3
20 700429042004 O-RING 16 PC 0,500 G 42 X 1,5
30 X00043095 COMPENSATING RING 6 PC 50 G

© 2011 MTU Friedrichshafen GmbH Page: 28 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
GEARCASE, AUX PTO END FG/FGS: 024
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

COVER
020.00004

COVER FOR DDC COMPRESSOR

020.00060

GEAR CASE
XS594020.00008

© 2011 MTU Friedrichshafen GmbH Page: 29 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COVER FG/FGS: 024 05
BOM NO.: 020.00004

25

15

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

15 5241880080 GASKET 1 PC 1X250X250
20 5241880102 COVER 1 PC 1,788 KG

© 2011 MTU Friedrichshafen GmbH Page: 30 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COVER FOR DDC COMPRESSOR FG/FGS: 024 05
BOM NO.: 020.00060

20

15
10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 5360520080 GASKET 1 PC
15 5241880502 COVER 1 PC
20 000933010035 BOLT HEX S2000/4000 6 PC 2,300 G M 10 X 25

© 2011 MTU Friedrichshafen GmbH Page: 31 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
GEAR CASE FG/FGS: 024 05
BOM NO.: XS594020.00008

750

200 950

900

1250
800

850
450 350
300

550
560

1050
500
1150
600 1100
560

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

GEAR CASE FG/FGS: 024 05
BOM NO.: XS594020.00008

1350
1350
1400

1350
1350
1400

1450 1600

1650
1550

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
GEAR CASE FG/FGS: 024 05
BOM NO.: XS594020.00008

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

200 X59302400016 EQUIPMENT RACK 1 PC
300 000908018002 PLUG 1 PC 29,800 G M 18 X 1,5
350 007603018101 WASHER A COP 1 PC 1G M A 18 X 22
450 5241880080 GASKET 1 PC 1X250X250
500 5281880080 GASKET 1 PC 12,360 G
550 5241880102 COVER 1 PC 1,788 KG
560 000933012056 BOLT HEX 6 PC 39 G M 12 X 30
600 5281880102 COVER 1 PC 3,025 KG
750 700429083000 O-RING 2 PC 0,011 G 83 X 5
800 000939012023 STUD 6 PC 32 G M 12 X 30
850 000931012203 BOLT HEX S2000/4000 2 PC 160 G M 12 X170
900 000125013012 WASHER 6 PC 5,320 G M A 13
950 000934012008 NUT HEX 6 PC 15,400 G M M 12
1050 000933012047 BOLT HEX 2 PC 76 G M 12 X 80
1100 000908038000 PLUG 2 PC 156 G M 38 X 1,5
1150 007603038101 WASHER A COP S2000/4000 2 PC 5,520 G A 38 X 44
1250 204017016000 BOLT ZNPH R5F HEX 2 PC 246,200 G M 16 X160
1350 007603014102 WASHER A COP 4 PC 1,100 G A 14 X 18
1400 700223006000 BOLT BANJO A8 S2000/4000 2 PC 39,200 G A8
1450 5281800519 TUBE ASM OIL LINE 1 PC 200 G SB
1550 700325012100 CLAMP HALF TUBE 1/1 D9-12 2 PC 25 G 1/1 D 9 - 12
1600 700327008000 GROMMET 1 PC 2,300 G 8
1650 304017008083 BOLT HEX A3C 1 PC 15 G M 8 X 30

© 2011 MTU Friedrichshafen GmbH Page: 32 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EQUIPMENT RACK FG/FGS:
BOM NO.: X59302400016

250
50 200

600
650
700
550
250
500 800
850
750
1000

300
450 950
350 900
400
1150
1100
300
450
350
400

950
900
1050

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X59302400011 EQUIPMENT RACK 1 PC
200 5240332630 CRANKSHAFT BEARING AUX PTO END 1 PC 2,500 KG
250 X59305200001 IDLER GEAR 2 PC 19,300 KG
300 X59302400005 AXLE 2 PC 4,694 KG
350 700429024000 O-RING 2 PC 3,900 G 24 X 5
400 700429083000 O-RING 2 PC 0,011 G 83 X 5
450 304017010035 BOLT HEX 6 PC 32 G M 10 X 45
500 5241800015 VALVE ASM PRESSURE 2 PC 392,900 G
550 700429048000 O-RING 2 PC 4,650 G 48 X 4
600 700429040000 O-RING 2 PC 2,350 G 40 X 3
650 000472048000 RING SNAP 2 PC 5G 48 X 1,75
700 000908052003 PLUG 5 PC 308,500 G M 52 X 1,5
750 007603052101 WASHER A COP 5 PC 12,300 G A 52 X 60
800 000908038000 PLUG 2 PC 156 G M 38 X 1,5
850 007603038101 WASHER A COP S2000/4000 2 PC 5,520 G A 38 X 44
900 000908026005 PLUG 4 PC 73 G M 26 X 1,5
950 007603026104 WASHER A COP S2000/4000 4 PC 3,100 G A 26 X 31
1000 735210014000 PLUG 3 PC 19,100 G M 14 X 1,5
1050 0001800015 VALVE PRESS REDUCING 1 PC
1100 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5
1150 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18

© 2011 MTU Friedrichshafen GmbH Page: 33 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
IDLER GEAR FG/FGS:
BOM NO.: X59305200001

50

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

50 X59305200003 IDLER GEAR 1 PC
100 X59305200002 BUSHING 1 PC 266 G

© 2011 MTU Friedrichshafen GmbH Page: 34 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
VALVE PRESS REDUCING FG/FGS:
BOM NO.: 0001800015

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 700429037000 O-RING 1 PC 3,380 G 37,7 X 3,53

© 2011 MTU Friedrichshafen GmbH Page: 35 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKSHAFT WITH BEARINGS FG/FGS: 031
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CRANKSHAFT
030.00461

MAIN BEARING
030.00662

© 2011 MTU Friedrichshafen GmbH Page: 36 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKSHAFT FG/FGS: 031 05
BOM NO.: 030.00461

30

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 X59403100001 CR/SHFT ASM 1 PC
30 700429150000 O-RING 1 PC 13,800 G 150 X 4

© 2011 MTU Friedrichshafen GmbH Page: 37 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CR/SHFT ASM FG/FGS:
BOM NO.: X59403100001

40

10

20

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

10 X52603100002 CRANKSHAFT 1 PC EM
20 X52803100003 COUNTERWEIGHT 6 PC 15,300 KG
30 5240310171 BOLT 12 PT HD 12 PC 557 G
40 5240520503 GEAR CRANKSHAFT 1 PC 12,100 KG EM

© 2011 MTU Friedrichshafen GmbH Page: 38 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
MAIN BEARING FG/FGS: 031 10
BOM NO.: 030.00662

30 70 90 110 130 150 170 190 210 230 340 360

40 80 100 120 140 160 180 200 220 330 350 370

30 70 90 110 130 150 170 190 210 230 340 360

40 80 100 120 140 160 180 200 220 330 350 370

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

30 5240336101 CRANKSHAFT BEARING UPPER HALF 7 PC 375 G
40 5240336602 CRANKSHAFT BEARING LOWER HALF 7 PC 375 G
70 5240336201 CRANKSHAFT BEARING SIZE 0-1 1 PC 44 G M
80 5240336702 CRANKSHAFT BEARING SIZE 0-1 1 PC 600 G M
90 5240336301 CRANKSHAFT BEARING SIZE 0-2 1 PC 477 G M
100 5240336802 CRANKSHAFT BEARING SIZE 0-2 1 PC 627 G M
110 5240336401 CRANKSHAFT BEARING SIZE 0-3 1 PC 482 G M
120 5240336902 CRANKSHAFT BEARING SIZE 0-3 1 PC 647 G M
130 5240336501 CRANKSHAFT BEARING SIZE 1-0 1 PC 450 G M
140 5240337002 CRANKSHAFT BEARING SIZE 1-0 1 PC 54 G M
150 5240336601 CRANKSHAFT BEARING SIZE 1-1 1 PC 457,500 G M
160 5240337102 CRANKSHAFT BEARING SIZE 1-1 1 PC 620 G M
170 5240336701 CRANKSHAFT BEARING SIZE 1-2 1 PC 480 G M
180 5240337202 CRANKSHAFT BEARING SIZE 1-2 1 PC 1 KG M
190 5240336801 CRANKSHAFT BEARING SIZE 1-3 1 PC 1 KG M
200 5240337302 CRANKSHAFT BEARING SIZE 1-3 1 PC 720 G M
210 5240336901 CRANKSHAFT BEARING SIZE 2-0 1 PC 470 G M
220 5240337402 CRANKSHAFT BEARING SIZE 2-0 1 PC 620 G M
230 5240337001 CRANKSHAFT BEARING SIZE 2-1 1 PC 470 G M
330 5240337502 CRANKSHAFT BEARING SIZE 2-1 1 PC 640 G M
340 5240337101 CRANKSHAFT BEARING SIZE 2-2 1 PC 580 G M
350 5240337602 CRANKSHAFT BEARING SIZE 2-2 1 PC 675 G M
360 5240337201 CRANKSHAFT BEARING SIZE 2-3 1 PC 840 G M
370 5240337702 CRANKSHAFT BEARING SIZE 2-3 1 PC 685 G M

© 2011 MTU Friedrichshafen GmbH Page: 39 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKSHAFT, PTO ON DRIVING END FG/FGS: 032
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

FLYWHEEL TWO-PIECE
X00019536

© 2011 MTU Friedrichshafen GmbH Page: 40 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FLYWHEEL TWO-PIECE FG/FGS: 032 10
BOM NO.: X00019536

50

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

30 0219976647 SEAL RING CRANKSHAFT REAR 1 PC DM 210
50 X52603200007 FLYWHEEL 1 PC 154,120 KG

© 2011 MTU Friedrichshafen GmbH Page: 41 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FLYWHEEL FG/FGS:
BOM NO.: X52603200007

50

20 30
60

10 80
70

40 60

90

110
100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 X00041899 FLYWHEEL 1 PC
20 5240320705 RING GEAR 1 PC 12,550 KG
30 X52603200006 FLANGE PTO 1 PC
40 5769970219 PLUG HEX SOC HD G1/4 17.5 X 11 42CRM04 1 PC 12,100 G
50 5240311148 WHEEL MDEC TRS METERING CRANKSHAFT 1 PC 2,220 KG EM
60 001481006004 PIN SPRING 2 PC 2,520 G 6 X 20 - N
70 000125008427 WASHER 8 PC 1,530 G A 8,4
80 304017008079 BOLT HEX 8 PC 12,370 G M 8 X 20
90 8809970210 D0WEL PIN 1 PC 11,630 G
100 000000003976 HEX SCREW 24 PC 185 G M 20 X 55
110 200433021000 WASHER 24 PC 14,500 G 21

© 2011 MTU Friedrichshafen GmbH Page: 42 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKSHAFT, PTO ON AUX PTO END FG/FGS: 035
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

VIBRATION DAMPER
X00019281

© 2011 MTU Friedrichshafen GmbH Page: 43 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
VIBRATION DAMPER FG/FGS: 035 05
BOM NO.: X00019281

35 75
30 40

60

5
80 200
90

45

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 X59303500001 VIBRATION DAMPER 1 PC
25 5260350020 CVR PROTECTIVE FOR VIBR DAMPER-03 GENSET 1 PC
30 007603020103 WASHER A COP 1 PC 2,430 G A 20 X 26
35 000908020000 PLUG 1 PC 39 G M 20 X 1,5
40 700429290000 O-RING 1 PC 26 G 290 X 4
45 304017012018 BOLT HEX 6 PC 52 G M 12 X 50
60 700429480000 O-RING 1 PC 68 G 480 X 5
75 X00028593 PLATE FLANGE VIB DAMPER HSG 1 PC 19,360 KG
80 206796008000 WASHER SPRING 8 FST 12 PC 2,900 G 8
90 000931008038 BOLT HEX 12 PC 17 G M 8 X 32

© 2011 MTU Friedrichshafen GmbH Page: 44 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
TRANSPORT LOCK/LOCK FOR CRANKSHAFT FG/FGS: 036
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

TRANSPORTATION LOCK
030.00160

© 2011 MTU Friedrichshafen GmbH Page: 45 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
TRANSPORTATION LOCK FG/FGS: 036 05
BOM NO.: 030.00160

15
20 30
35

15
20

10
25

10 30
35

25

20
15
20
15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 5242370435 PLATE 2 PC 3,258 KG
15 000912016045 BOLT HEX SOC HD 8 PC 116 G M 16 X 55
20 000125017014 WASHER 8 PC 10 G A 17
25 5242370940 RETAINER 2 PC 2,690 KG
30 000933010144 BOLT HEX 2 PC 40,800 G M 10 X 60
35 000934010007 NUT HEX 2 PC 10,390 G M 10

© 2011 MTU Friedrichshafen GmbH Page: 46 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PISTON FG/FGS: 037
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

PISTON FOR 12V

XS594030.00007

© 2011 MTU Friedrichshafen GmbH Page: 47 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PISTON FOR 12V FG/FGS: 037 05
BOM NO.: XS594030.00007

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

50 X59403700005 PISTON 12 PC 10,440 KG EM

© 2011 MTU Friedrichshafen GmbH Page: 48 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PISTON FG/FGS: 037 05
BOM NO.: X59403700005

200

250

300

50

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

50 X59403700006 PISTON 1 PC EM
100 5240370720 PISTON PIN 1 PC 3,345 KG
150 X52403700066 SNAP RING 2 PC 2,180 G
200 0090374919 KEYSTONE COMPR RING 1 PC 120 G
250 0090375019 TAPER FACE COMP RING 1 PC 93 G
300 0120373618 OIL CONTROL RING 1 PC 58,080 G

© 2011 MTU Friedrichshafen GmbH Page: 49 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING ROD FG/FGS: 038
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONROD FOR 12V

X00043446

© 2011 MTU Friedrichshafen GmbH Page: 50 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONROD FOR 12V FG/FGS: 038 05
BOM NO.: X00043446

100
610
620
200
350
400
450
250
500
550
600

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

100 X52603800010/42 CONROD ASM 12 PC EM
200 5240384110 CONROD BEARING UPPER HALF 12 PC 260 G
250 X00040714 CONROD BEARING SIZE 0-0 12 PC 0,275 G
350 5240384210 CONROD BEARING SIZE 0-1 1 PC 320 G M
400 5240384310 CONROD BEARING SIZE 0-2 1 PC 99 G M
450 5240384410 CONROD BEARING SIZE 0-3 1 PC 362 G M
500 X00040715 CONROD BEARING SIZE 0-1 1 PC 300 G M
550 X00040717 CONROD BEARING SIZE 0-2 1 PC 0,275 KG M
600 X00040718 CONROD BEARING SIZE 0-3 1 PC 0,320 KG M
610 RX00040057/42 CONROD ASM 1 PC MN EM
620 RX52603800010/42 CONROD ASM 1 PC MN EM

© 2011 MTU Friedrichshafen GmbH Page: 51 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONROD ASM FG/FGS:
BOM NO.: X52603800010/42

200

50

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

50 X52603800011/42 CONROD 1 PC EM
100 X52603800012 CONROD CAP 1 PC M
150 5240380471 BOLT M20 1.50 X 103.0 LG 18 CONROD 2 PC 313 G
200 5240382550 BUSHING CON ROD 75.00 1 PC 317 G M

© 2011 MTU Friedrichshafen GmbH Page: 52 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CYLINDER HEAD FG/FGS: 041
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CYLINDER HEAD
XS526040.00017

© 2011 MTU Friedrichshafen GmbH Page: 53 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CYLINDER HEAD FG/FGS: 041 05
BOM NO.: XS526040.00017

150

120

130
130
50

100

80

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X52404100045 HEAD ASM CYLINDER W/VALVES S4000 12 PC 52,500 KG EM
80 5240160319 SEALING RING SIZE 0 12 PC 194 G
100 5240161580 GASKET FOR CYLINDER HEAD 12 PC 230 G
120 5249900701 BOLT CYL HD 64 PC 740 G
130 5240110062 WASHER THRUST 64 PC 26 G
150 5240160069 BOLT HEX CYL HD 8 PC 1,100 KG M22X2X333

© 2011 MTU Friedrichshafen GmbH Page: 54 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HEAD ASM CYLINDER W/VALVES S4000 FG/FGS:
BOM NO.: X52404100045

70

60
100
110
10 50
70

40 60
15
80 50

40

80
15

30

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 X52404100044 CYLINDER HEAD W. VALVE STEM SEAL 1 PC EM
15 700429010004 O-RING 4 PC 0,100 G 10,78X 1,82
20 X00042197 VALVE INTAKE STD FLOATING BRIDGE 2 PC 340 G
30 5240530805 VALVE EXHAUST STD FLOATING BRIDGE 2 PC 420 G
40 5240530122 SPRING VALVE INNER 4 PC
50 5240530120 SPRING VALVE OUTER 4 PC
60 5240530125 RETAINER VALVE SPRING 4 PC 0,034 KG
70 0000530926 VALVE COLLET 8 PC 1,560 G
80 0000534335 ROTATOR VALVE 4 PC 112 G
100 000910014004 PLUG 1 PC 25 G M 14 X 1,5
110 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18

© 2011 MTU Friedrichshafen GmbH Page: 55 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CYLINDER HEAD W. VALVE STEM SEAL FG/FGS:
BOM NO.: X52404100044

90
70

80

60

50

10

70

100

40

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 X00012485 HEAD CYLINDER W/CAPTURE HI SWIRL 1 PC EM
30 X52404100027 VALVE SEAT INSERT INLET 2 PC 48,100 G
40 5240530032 VALVE SEAT INSERT EXHAUST 2 PC 33 G
50 700429039000 O-RING 1 PC 2,100 G 39,2 X 3
60 5240160153 TUBE INJECTOR 1 PC 190 G
70 GUIDE CYL HD VALVE 4 PC 135 G KE
80 5550160633 SEALING CAP CYL HD 1 PC 7,290 G D20
90 5800160033 PLUG CUP 4 PC 11 G D24
100 5240160233 PLUG CUP 5 PC 1,860 G D30

© 2011 MTU Friedrichshafen GmbH Page: 56 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CAMSHAFT FG/FGS: 051
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CAMSHAFT
X00026313

© 2011 MTU Friedrichshafen GmbH Page: 57 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CAMSHAFT FG/FGS: 051 05
BOM NO.: X00026313

1000

1000

250

300
850

400

550
950

500
700
650

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

250 X00026341 CAMSHAFT FOR 12V 1 PC 50 KG EM
300 X52403500003 CAMSHAFT GEAR 1 PC 19,400 KG EM
400 5240521748 WHEEL SRS ADEC 1 PC 2,830 KG
500 000931012052 BOLT HEX 5 PC 75 G M 12 X 70
550 5240510351 SPACER RING HOLES 1 PC 427 G
650 304017008085 BOLT HEX 6 PC 18 G M 8 X 40
700 007349008002 WASHER 6 PC 8,300 G 8,4
850 X52405300005 THRUST BEARING FLANG FOR CAMSHAFT 1 PC 1,900 KG
950 000933012051 BOLT HEX S2000/4000 3 PC 55 G MN M 12 X 50
1000 X52405400013 PUSHROD 24 PC 609 G

© 2011 MTU Friedrichshafen GmbH Page: 58 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CAMSHAFT FOR 12V FG/FGS:
BOM NO.: X00026341

50

100

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X00026339 CAMSHAFT FOR 12V 1 PC EM
100 000007010111 PIN DOWEL CAMSHAFT 2 PC 26,500 G 10 M6 X 40

© 2011 MTU Friedrichshafen GmbH Page: 59 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
VALVE DRIVE FG/FGS: 055
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

VALVE GEAR
X00026312

CYLINDER HEAD COVER FOR 12V

XS594050.00005

© 2011 MTU Friedrichshafen GmbH Page: 60 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
VALVE GEAR FG/FGS: 055 05
BOM NO.: X00026312

350

350

250

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

100 X52405500012 ROCKER ARM 12 PC
150 5240551106 BRIDGE VALVE FLOATING 24 PC 300 G
250 5240502335 SWING FOLL. 6 PC 8 KG
350 000933010194 BOLT HEX 12 PC 31,520 G M 10 X 40

© 2011 MTU Friedrichshafen GmbH Page: 61 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SWING FOLL. FG/FGS:
BOM NO.: 5240502335

10

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

5 5240502135 SWING FOLL. INLET 2 PC
10 5240502235 SWING FOLL. EXHAUST 2 PC 1,700 KG
15 5240550505 CAM SWING FOLLOWER AXLE 1 PC 1,389 KG

© 2011 MTU Friedrichshafen GmbH Page: 62 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SWING FOLL. INLET FG/FGS:
BOM NO.: 5240502135

30
10 5

30

25

20

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 5240550501 ROCKER ARM FOLLOWER SWING INLET CAM 1 PC
10 5240550524 BALL SOCKET 1 PC 60 G
15 5240550018 ROLLER 1 PC 269 G
20 5240550650 BUSHING 1 PC 30 G
25 5550540174 PIN 1 PC 45 G 14X38
30 000000001270 BUSHING 2 PC 38 G C 32 X 36 X 20

© 2011 MTU Friedrichshafen GmbH Page: 63 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SWING FOLL. EXHAUST FG/FGS:
BOM NO.: 5240502235

30
10 5

30

25

20

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 5240550601 ROCKER ARM FOLLOWER SWING EXHAUST CAM 1 PC
10 5240550524 BALL SOCKET 1 PC 60 G
15 5240550018 ROLLER 1 PC 269 G
20 5240550650 BUSHING 1 PC 30 G
25 5550540174 PIN 1 PC 45 G 14X38
30 000000001270 BUSHING 2 PC 38 G C 32 X 36 X 20

© 2011 MTU Friedrichshafen GmbH Page: 64 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ROCKER ARM FG/FGS:
BOM NO.: X52405500012

350

300

150 250
200

50
100

200
250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X00018621 R/SHFT SUPT 1 PC 3,600 KG
100 X52405500013 ROCKER ARM INLET 1 PC 3,060 KG
150 X52405500014 ROCKER ARM EXHAUST 1 PC
200 200988045000 RING SHIM 2 PC 8,800 G 45 X 55 X 1,5
250 000471045000 RING SNAP HV ZNPH R5F 2 PC 7,120 G 45 X 1,75
300 700521016200 WASHER 1 PC 12,010 G 16,2
350 200933016002 HEX SCREW 1 PC 272,400 G M 16 X180

© 2011 MTU Friedrichshafen GmbH Page: 65 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
R/SHFT SUPT FG/FGS:
BOM NO.: X00018621

100

250

50

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X00018622 ROCKER SHAFT SUPPORT 1 PC
100 5240550705 ROCKER SHAFT 1 PC
150 001474006000 PIN GROOVED 2 PC 2,900 G 6 X 12
250 X00018633 OIL SPRAY NOZZLE 1 PC 0,001 KG

© 2011 MTU Friedrichshafen GmbH Page: 66 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ROCKER ARM INLET FG/FGS:
BOM NO.: X52405500013

100

20

5
10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 5240550801 ARM ROCKER INTAKE-03 GENSET C23 1 PC
10 5240550550 BUSHING 1 PC 121 G
15 5240500145 THRUST MEMBER 1 PC 75 G
20 X52405500011 ADJUSTING SCREW 1 PC 0,082 KG
100 000439016201 NUT 04-2 1 PC 17,950 G B M 16 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 67 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ROCKER ARM EXHAUST FG/FGS:
BOM NO.: X52405500014

25

20

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 X00040507 ROCKER ARM EXHAUST 1 PC
10 5240550550 BUSHING 1 PC 121 G
15 5240500145 THRUST MEMBER 1 PC 75 G
20 X52405500011 ADJUSTING SCREW 1 PC 0,082 KG
25 000439016201 NUT 04-2 1 PC 17,950 G B M 16 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 68 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CYLINDER HEAD COVER FOR 12V FG/FGS: 055 10
BOM NO.: XS594050.00005

40

50

20 10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 X00009406 CYLINDER HEAD COVER 12 PC
20 700429253000 O-RING 12 PC 21 G 253 X 4
40 000931010332 BOLT HEX 24 PC 100 G M 10 X150
50 000125010524 WASHER 8 PC 2,300 G A 10,5

© 2011 MTU Friedrichshafen GmbH Page: 69 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL SYSTEM (HIGH PRESSURE) FG/FGS: 070
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

HP LINE FOR 12V

XS526070.00007

© 2011 MTU Friedrichshafen GmbH Page: 70 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HP LINE FOR 12V FG/FGS: 070 00
BOM NO.: XS526070.00007

180
200
220 170
210 190 380

450
390 430
60 420 400
190 260
150 50 70 260
90
360
170 370
200
110
290 130 380
190 210
210

320 340
30
310

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

30 X52607700010 HP FUEL LINE SINGLE-WALL 1 PC 3,199 KG EM
50 000931010122 BOLT HEX 2 PC 55 G M 10 X 75
60 X59407800002 BLOCK FUEL DISTRIBUTOR SINGLE WALL-03 1 PC 5,100 KG
70 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5
90 X00034967 VLV PRSR RELIEF 2000 BAR 16V/20V4000-03 1 PC 1,525 KG
110 304017008091 BOLT HEX ZNPH R5F 2 PC 22,420 G M 8 X 55
130 X00027842 HP FUEL LINE SINGLE-WALL LEFT 1 PC 2,827 KG
150 5240702133 HP FUEL LINE SINGLE-WALL 1 PC 2,536 KG AB
170 700327012000 GROMMET 1 PC 5G 12
180 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40 G 1/1 D 9 - 18
190 X00008172 GROMMET 1 PC 9G 30 X 22
200 700325028100 CLAMP HALF TUBE 1/1 D9-28 2 PC 55 G 1/1 D 9 - 28
210 007349008002 WASHER 1 PC 8,300 G 8,4
220 000000001463 BOLT HEX A3C 1 PC 31,400 G M 8 X 80
260 5809951468 CLAMP HALF TUBE 2 PC 82 G
290 000000003496 BOLT HEX A3C 1 PC 39 G M 8 X 90
310 000000004164 BOLT 2 PC 25 G M 8 X 60
320 X59399100007 CLAMP HALF TUBE 56 XC 21X16 4 PC 82 G
340 X59399100033 GROMMET 2 PC 0,014 G
360 200433010500 WASHER 12 PC 2,020 G 10,5
370 000912010014 BOLT HEX SOC HD 6 PC 0,330 G M 10 X 40
380 X00028860 RAIL FUEL HIGH PRESS SGL WALL A-BANK C23 1 PC 11 KG
390 000912010057 SCREW 6 PC 37 G M 10 X 45
400 X00028861 RAIL FUEL HIGH PRESS SGL WALL B-BANK C23 1 PC 20 KG
420 X59407700002 TUBE FUEL SINGLE WALL-03 GENSET C23 12 PC EM

© 2011 MTU Friedrichshafen GmbH Page: 71 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HP LINE FOR 12V FG/FGS: 070 00
BOM NO.: XS526070.00007

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

430 X52407700014 ADAPTER 12 PC 360 G
450 700429024000 O-RING 12 PC 3,900 G 24 X 5

© 2011 MTU Friedrichshafen GmbH Page: 71 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ADAPTER FG/FGS:
BOM NO.: X52407700014

60 20 50 10 40 30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 XP52707700024 ADAPTER 1 PC M14X1 LH / M14X1,5
20 EDGE-TYPE FILTER 1 PC KE D 4,1 X 42
30 XP52707700018 THRUST RING 1 PC 22X29.5
40 XP52707700017 UNION NUT 1 PC 34X90
50 XP52707700022 CENTERING RING 1 PC 20H9X20
60 XP52707700015 O-RING 1 PC 1G 12X2

© 2011 MTU Friedrichshafen GmbH Page: 72 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INJECTION PUMP / HP PUMP FG/FGS: 073
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

HP PUMP FOR 8/12 CYLINDER

XS593070.00014

© 2011 MTU Friedrichshafen GmbH Page: 73 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HP PUMP FOR 8/12 CYLINDER FG/FGS: 073 05
BOM NO.: XS593070.00014

200

150

240
230
50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X59407300006 HP PUMP FOR 8/12 CYLINDER 1 PC 45 KG EM
150 000912012093 SCREW 16 PC 58 G M 12 X 55
200 200433013001 WASHER 16 PC 2,800 G M 13
230 RX59407300006 HP PUMP 1 PC 45 KG M EM
240 EX59407300006 HP PUMP 1 PC 45 KG M EM

© 2011 MTU Friedrichshafen GmbH Page: 74 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL INJECTOR FG/FGS: 075
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

INJECTOR
XS526070.00001

© 2011 MTU Friedrichshafen GmbH Page: 75 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INJECTOR FG/FGS: 075 05
BOM NO.: XS526070.00001

150

100

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X59407500014 INJECTOR 12 PC 3,900 KG EM
100 5240780535 CLAMP INJECTOR HOLD-DOWN 12 PC
150 5249902101 BOLT PHOS CTD DIN EN24017 12 PC 87 G M12X100

© 2011 MTU Friedrichshafen GmbH Page: 76 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INJECTOR FG/FGS:
BOM NO.: X59407500014

10

30

40

20

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 700429021001 O-RING 1 PC 0,600 G 21 X 2
20 0000160119 SEALING RING 1 PC 9G EM
30 700429038003 O-RING 2 PC 3,080 G 38,5 X 3,7
40 XP59307500002 O-RING 1 PC 2,600 G 36,0+/-0,4X3,6+/-0,11

© 2011 MTU Friedrichshafen GmbH Page: 77 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
L.P. FUEL SYSTEM; (ALSO GAS ENGINES) FG/FGS: 080
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

LP LINE FOR FUEL SYSTEM

XS594080.00035

FUEL RETURN
XS594080.00036

© 2011 MTU Friedrichshafen GmbH Page: 78 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
LP LINE FOR FUEL SYSTEM FG/FGS: 080 00
BOM NO.: XS594080.00035

200
110 120 210
160 80

200 170
240
280
130 110 120

100
200
210 200 220
130 240200 360
200
140
210
220 130 370
50 370
40 70 80

380
300
390

60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

40 X00032042 CONNECTING PIECE 1 PC 587 G SB
50 700429020003 O-RING 1 PC 2,120 G 20 X 4
60 000912008014 SOCKET HD. S 3 PC 15 G M 8 X 25
70 007603026104 WASHER A COP S2000/4000 1 PC 3,100 G A 26 X 31
80 915013020002 UNION 1 PC 67,500 G 20 (M30X1,5/M26X1,5)
100 X59308100037 RETAINER PLATE 1 PC 818 G
110 007349010002 WASHER 2 PC 11,130 G 10,5
120 000000003021 HEX SCREW 2 PC 23,700 G M 10 X 25
130 007349008002 WASHER 1 PC 8,300 G 8,4
140 304017008081 BOLT HEX A3C 1 PC 13,500 G M 8 X 25
160 X59408400001 FUEL LINE 1 PC 0,949 KG
170 007603026101 WASHER A COP 1 PC 4,100 G A 26 X 32
200 700325028100 CLAMP HALF TUBE 1/1 D9-28 2 PC 55 G 1/1 D 9 - 28
210 700327022000 GROMMET 1 PC 9G 22
220 304017008088 BOLT HEX A3C 1 PC 23,440 G M 8 X 55
240 304032008014 NUT HEX 8 A3C 1 PC 3G M8
280 000000001463 BOLT HEX A3C 1 PC 31,400 G M 8 X 80
300 X59408100014 FUEL LINE 1 PC 0,933 KG SB
360 700429032003 O-RING 1 PC 3,100 G 32 X 4
370 304017008079 BOLT HEX 2 PC 12,370 G M 8 X 20
380 915005016000 CONE SEALING 18 1 PC 12 G 18
390 915001016004 NUT 16 M26X1.5 BL.GEOELT 1 PC 43 G 16 M 26 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 79 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL LINE FG/FGS:
BOM NO.: X59408400001

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

30 915003020202 BALL-TYPE UNION 2 PC 0,012 G B2 -22
40 915001020003 NUT 2 PC 48 G 20 M 30 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 80 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL RETURN FG/FGS: 080 00
BOM NO.: XS594080.00036

140 30 40
130 80
30 40 100
550
560
120
480 580 60 110
570 570

40 30
490 500

290 240
300
360 30
310
40
250 350
340 60
180 40
330 320 190 40 30
320 200 30
120
130 160
120
140
600 440 260 460
270
320 330 440
330 320
410 630
100
400 640 660
300
390 630 660

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

30 007603012111 WASHER A COP 22 PC 4G A 12 X 15,5
40 915006004002 UNION 22 PC 19,540 G 4
60 X00034974 TUBE FUEL LOW PRESSURE RETURN 10 PC 65,300 G SB
80 X00004215 TUBE FUEL RETURN LOW PRESSURE B-BANK 1 PC 90,600 G SB
100 5551870640 BRACKET L H:51 S2000/4000 1 PC 53 G SB
110 000000003020 BOLT HEX A3C 1 PC 20,010 G M 10 X 20
120 700325010100 CLAMP HALF TUBE 2 PC 26 G 1/1 D 9 - 10
130 700327006000 GROMMET 1 PC 1,960 G 6
140 304017008083 BOLT HEX A3C 1 PC 15 G M 8 X 30
160 X00040965 TUBE FUEL RETURN LOW PRESSURE A-BANK 1 PC 71 G SB
180 5511531550 SPACER BUSHING 1 PC 17 G
190 135M55009/1 STRAP 75 X20 1 PC 61,500 G
200 000000001464 BOLT HEX A3C 1 PC 25 G M 10 X 30
250 X59508200010 FUEL LINE 1 PC 270 G SB
260 X59408200003 TUBE FUEL RETURN CR/OVER 667.464 1 PC 302 G
270 5569970274 FITTING TEE 1 PC 195 G
290 5500784541 BRACKET FLAT H:06 1 PC 35 G
300 007349008002 WASHER 1 PC 8,300 G 8,4
310 304017008081 BOLT HEX A3C 1 PC 13,500 G M 8 X 25
320 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40 G 1/1 D 9 - 18
330 700327012000 GROMMET 1 PC 5G 12
340 304017008086 BOLT HEX A3C 1 PC 20 G M 8 X 45
350 000125008427 WASHER 1 PC 1,530 G A 8,4
360 304032008014 NUT HEX 8 A3C 1 PC 3G M8
390 007349010002 WASHER 1 PC 11,130 G 10,5

© 2011 MTU Friedrichshafen GmbH Page: 81 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL RETURN FG/FGS: 080 00
BOM NO.: XS594080.00036

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

400 000000003021 HEX SCREW 1 PC 23,700 G M 10 X 25
410 8331590594 SPACER S2000/4000 1 PC 14,910 G
440 304017008087 BOLT HEX 1 PC 4,263 G M 8 X 50
460 X00040958 TUBE FUEL RETURN 87.391 1 PC 112 G SB
480 X59408600004 FUEL LINE 1 PC 152 G SB
490 735080018200 VALVE CHECK 0.2 BAR RHDK 18-L 0.2 1 PC 315 G RHDK 18-L 0,2
500 X59408600005 FUEL LINE 1 PC 337,100 G SB
520 007603026101 WASHER A COP 1 PC 4,100 G A 26 X 32
530 915013020002 UNION 1 PC 67,500 G 20 (M30X1,5/M26X1,5)
550 5241538140 RETAINER 1 PC 63,600 G
560 000000001042 BOLT HEX A3C 1 PC 35 G M 10 X 50
570 700325022100 CLAMP HALF TUBE 1/1 D9-22 2 PC 48 G 1/1 D 9 - 22
580 700327018000 GROMMET 1 PC 4,700 G 18
600 X59508200011 FUEL RETURN LINE 1 PC 0,099 G SB
630 735151010100 SPACER 1 PC 11,350 G A 10,5
640 X59308600005 BRACKET 1 PC 173 G
660 204017010021 BOLT A3C 1 PC 33,200 G M 10 X 45

© 2011 MTU Friedrichshafen GmbH Page: 81 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL PIPEWORK BEFORE DELIVERY PUMP FG/FGS: 081
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONNECTING HARDWARE FOR FUEL LINE

080.00129

FUEL PUMP LOW PRESSURE

XS593080.00020

© 2011 MTU Friedrichshafen GmbH Page: 82 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING HARDWARE FOR FUEL LINE FG/FGS: 081 05
BOM NO.: 080.00129

10
10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735186016000 UNION 2 PC 230 G 16M33X2

© 2011 MTU Friedrichshafen GmbH Page: 83 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
UNION FG/FGS:
BOM NO.: 735186016000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735221029000 O-RING 1 PC 1,780 G 29,6 X 2,9 - M33X2

© 2011 MTU Friedrichshafen GmbH Page: 84 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL PUMP LOW PRESSURE FG/FGS: 081 10
BOM NO.: XS593080.00020

350
300

50

250

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X52808100004 FUEL DELIVERY PUMP 1 PC 5 KG
150 X52408100002 LINK 1 PC 49 G
250 700429083000 O-RING 1 PC 0,011 G 83 X 5
300 735151010200 SPACER S2000/4000 1 PC 22,300 G MN B 10,5
350 000000001039 BOLT HEX A3C 1 PC 3G M 10 X 40

© 2011 MTU Friedrichshafen GmbH Page: 85 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL PIPEWORK FROM DELIVERY PUMP TO FILT FG/FGS: 082
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

FUEL COOLER
080.00182

© 2011 MTU Friedrichshafen GmbH Page: 86 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL COOLER FG/FGS: 082 15
BOM NO.: 080.00182

10

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FUEL FILTER FG/FGS: 083
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

EASY-CHANGE FILTER
080.00314

SEAL ELEM. FOR FUEL FILTER

080.00316

FILTER HEAD FOR FUEL SYSTEM

X00032050

© 2011 MTU Friedrichshafen GmbH Page: 88 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EASY-CHANGE FILTER FG/FGS: 083 05
BOM NO.: 080.00314

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

5 0020922101 FILTER FUEL SPIN ON 1 PC 2,380 KG

© 2011 MTU Friedrichshafen GmbH Page: 89 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SEAL ELEM. FOR FUEL FILTER FG/FGS: 083 05
BOM NO.: 080.00316

20
15 50

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 5240920124 ELBOW 1 PC 227 G
15 700429074000 O-RING 1 PC 7G 74 X 4
20 304017008084 BOLT HEX A3C 2 PC 16,565 G M 8 X 35
50 000125008427 WASHER 2 PC 1,530 G A 8,4

© 2011 MTU Friedrichshafen GmbH Page: 90 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FILTER HEAD FOR FUEL SYSTEM FG/FGS: 083 05
BOM NO.: X00032050

400

350
150

300

250

350

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

150 X52608300013 FILTER HEAD FOR FUEL 1 PC 22,900 KG
250 5240110732 COVER CYL BLOCK ACCESS PORT 1 PC 2,740 KG
300 5240111380 GASKET 1 PC
350 000933010116 BOLT HEX 7 PC 3,400 G M 10 X 45
400 5561870453 SPACER SLEEVE 1 PC 46 G 10.5MM X 22MM L=20

© 2011 MTU Friedrichshafen GmbH Page: 91 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FILTER HEAD FOR FUEL FG/FGS:
BOM NO.: X52608300013

490
170
350
500
50
420 440
370
30 480
60 450
180

390
300
320 460
340
320 10
300

300
320
340
320
300 280

20
310
210 250
260
230
380
430

240 400

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 XP52608100001 DISTRIBUTOR HOUSING 1 PC AC
20 X00023197 RETAINER 1 PC
30 XP52608100002 HOUSING 1 PC AC
50 XP52608100003 NON-RETURN VALVE 1 PC
60 XP52608100004 NON-RETURN VALVE 1 PC
170 007603008111 SEALING RING 6 PC 0,580 G A 8 X 13
180 007603010112 SEALING RING 1 PC 0,730 G A 10 X 15
210 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18
230 007603016105 WASHER A COP 2 PC 1,200 G A 16 X 20
240 XP52608100005 BANJO UNION 1 PC
250 X00020266 HAND PUMP 1 PC 1,484 KG TKZ.4090021/MOD. S.INT.VERMERK
260 X52408200016 BANJO UNION 1 PC 62,300 G
280 700429030002 O-RING 3 PC 3,100 G 30 X 4
300 700429024001 O-RING 8 PC 1,020 G 24 X 2,5
310 XP52608100013 O-RING 2 PC 12X4
320 000471028000 SNAP RING 4 PC 2,600 G 28 X 1,5
340 XP52608100014 PLUG-IN PIPE 2 PC AC
350 XP52608100006 NON-RETURN VALVE 1 PC AC
370 XP52608100007 SEALING RING 1 PC 26X34X2
380 XP52608100008 UNION 1 PC 266 G
390 XP52608100009 VALVE BODY 1 PC
400 XP52608100010 SCREW 2 PC AC M8X45
420 304017008090 BOLT 2 PC 28 G M 8 X 70
430 000125008427 WASHER 7 PC 1,530 G A 8,4
440 000472018000 RING SNAP 1 PC 0,700 G 18 X 1

© 2011 MTU Friedrichshafen GmbH Page: 92 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FILTER HEAD FOR FUEL FG/FGS:
BOM NO.: X52608300013

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

450 000472021000 SNAP RING 1 PC 0,860 G 21 X 1
460 700429032003 O-RING 2 PC 3,100 G 32 X 4
480 XP52608100011 PLUG 1 PC AC M10X1
490 XP52608100012 PLUG 1 PC AC M8X1
500 007603026109 WASHER A COP 1 PC 5,850 G A 26 X 34

© 2011 MTU Friedrichshafen GmbH Page: 92 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST TURBOCHARGER, GENERAL OR H.P. TU FG/FGS: 101
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

EXHAUST TURBOCHARGER
X00028462

© 2011 MTU Friedrichshafen GmbH Page: 93 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST TURBOCHARGER FG/FGS: 101 01
BOM NO.: X00028462

250

100
200
100

250

200

300

300

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

100 X52610100023 TURBOCHARGER ASM GTA5008 1.23 A/R 4 PC 29 KG EM
200 5249900605 BOLT HEX CAP 8 PC 38,600 G M10X40
250 5249900705 BOLT HEX FLG 8 PC 43 G M10X50
300 X59499100044 GASKET 4 PC 24 G

© 2011 MTU Friedrichshafen GmbH Page: 94 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CHARGE AIR COOLING, CENTRAL FG/FGS: 114
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

INTERCOOLER
X00027325

© 2011 MTU Friedrichshafen GmbH Page: 95 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INTERCOOLER FG/FGS: 114 05
BOM NO.: X00027325

850

800

700
710
50

600

200
450
350
500
300
150

350 450
300
500

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

INTERCOOLER FG/FGS: 114 05
BOM NO.: X00027325

1300

1000
1200

1300

950

1400

1350

1100 1150

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INTERCOOLER FG/FGS: 114 05
BOM NO.: X00027325

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X59411400002/87 INTERCOOLER WITH TEST CERT. 3.1 1 PC EM
150 5240980730 BRACKET 1 PC 11,700 KG
200 5240980830 BRACKET 1 PC 11,740 KG
300 5269900101 BOLT HEX HD 6 PC M 16 X 110
350 5249900140 WASHER 6 PC 13,250 G
450 5249901901 BOLT LRG FLG HEX HD 2 PC
500 5249900304 BOLT HVY HEX FLG S4000/S60 4 PC M12 X 65
600 X59411400005 SUPPORT 1 PC 35,400 KG
700 000000002986 HEX SCREW 6 PC 52,800 G M 10 X 85
710 200433010501 WASHER 6 PC 1,700 G 10,5
800 000939012031 STUD 8 PC 47 G M 12 X 45
850 000934012008 NUT HEX 8 PC 15,400 G M M 12
950 5240983015 ELBOW 1 PC 6,200 KG KRÜMMER LINKE SEITE
1000 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5
1100 5240983115 ELBOW 1 PC 4,500 KG KRÜMMER RECHTE SEITE
1150 735210014000 PLUG 2 PC 19,100 G M 14 X 1,5
1200 735210018000 PLUG 1 PC 35,800 G M 18 X 1,5
1300 5269970045 SEAL RING (SQUARE CUT) CAC OUTLET 2 PC 16,390 G
1350 000933012071 BOLT HEX 8 PC 46 G M 12 X 40
1400 735151012100 SPACER S2000/4000 8 PC 20 G A 12,5

© 2011 MTU Friedrichshafen GmbH Page: 96 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
INTERCOOLER WITH TEST CERT. 3.1 FG/FGS:
BOM NO.: X59411400002/87

20

40
40
10

50
50
30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 XP52711400031 COOLER CORE 1 PC KÜHLEREINSCHUB GESAMT
20 XP52711400012 COOLER HOUSING 1 PC
30 XP52711400013 FRAME 1 PC 5,900 KG
40 XP52711400014 SEALING CORD 2 PC 93,300 G DI 393.07X6.99
50 000912010038 SCREW 44 PC 27 G M 10 X 30

© 2011 MTU Friedrichshafen GmbH Page: 97 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLER CORE FG/FGS:
BOM NO.: XP52711400031

80 90 40 50 10 60 40 50

30

20

70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 XP52711400032 COOLER CORE 1 PC KÜHLEREINSCHUB OHNE KAMMERN
20 XP52711400016 CONNECTION CHAMBER 1 PC 19,040 KG
30 XP52711400017 HOUSING COVER 1 PC 12,680 KG
40 XP52711400019 GASKET 2 PC 70 G
50 XP52711400008 GASKET 1 PC 75 G
60 XP52711400009 SEALING STRIP 2,300 M 1,030 KG
70 XP53522400013 SCREW 24 PC 0,010 KG M 10X 50
80 000912010038 SCREW 19 PC 27 G M 10 X 30
90 000912010082 SCREW 3 PC 95 G M 10 X140

© 2011 MTU Friedrichshafen GmbH Page: 98 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR FILTER FG/FGS: 121
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

AIR FILTER FOR STANDARD VERSIO

X00035966

AIR INTAKE NECK BENT 90DEG

XS526120.00008

© 2011 MTU Friedrichshafen GmbH Page: 99 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR FILTER FOR STANDARD VERSIO FG/FGS: 121 05
BOM NO.: X00035966

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 900288214001 CLAMP 4 PC 346 G S 214/25X1,25 SK 2T
10 0180945802 CLEANER AIR W/ADAP FTG 4 PC 3,900 KG

© 2011 MTU Friedrichshafen GmbH Page: 100 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR INTAKE NECK BENT 90DEG FG/FGS: 121 05
BOM NO.: XS526120.00008

100

100 450
450
250
450
200

600

400 400 500

600
550 200
750 800
250
550
250
400 400
200 200 500 600
450 600
600 250
500 550
100

800 600 350

750 600
550
100 350
550 600
350
350

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

100 X54912300001 ELBOW FOR INTAKE AIR 4 PC 1,020 KG
200 X00044065 SLEEVE RUBBER 4 PC 420 G 150X115
250 000000000681 CLAMP 8 PC 84 G 160-180X12-SW8-W3
350 5240981739 BRACKET 4 PC 1,237 KG
400 5240900241 BRACKET AIR FILTER ELBOW 4 PC
450 5240981839 BRACKET 4 PC 919 KG
500 304017008081 BOLT HEX A3C 4 PC 13,500 G M 8 X 25
550 304017008079 BOLT HEX 12 PC 12,370 G M 8 X 20
600 009021008204 WASHER 32 PC 5,700 G 8,4
750 000908020000 PLUG 6 PC 39 G M 20 X 1,5
800 007603020103 WASHER A COP 6 PC 2,430 G A 20 X 26

© 2011 MTU Friedrichshafen GmbH Page: 101 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR SUPPLY TO CYLINDERS FG/FGS: 124
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CHARGE-AIR MANIFOLD
120.00071

© 2011 MTU Friedrichshafen GmbH Page: 102 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM NO.: 120.00071

35

45
40

55
60
35
70

120
115
25 25 130
125
15
45
40

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM NO.: 120.00071

35

10

25

35
45
40
15

25

45
40
60
55

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CHARGE-AIR MANIFOLD FG/FGS: 124 05
BOM NO.: 120.00071

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 5240981407 MANIFOLD CHARGE AIR FRONT A-BANK 1 PC 7,721 KG EM
15 5240980907 MANIFOLD INTAKE CHRG AIR CENTER 2 PC EM
25 700429140000 O-RING 3 PC 51 G 140 X 8
35 5240980680 GASKET 6 PC 14 G
40 000931010345 BOLT HEX 12 PC 96 G M 10 X140
45 000125010524 WASHER 6 PC 2,300 G A 10,5
55 000908052003 PLUG 1 PC 308,500 G M 52 X 1,5
60 007603052101 WASHER A COP 1 PC 12,300 G A 52 X 60
70 5240981107 MANIFOLD CHARGE AIR FRONT B-BANK 1 PC 8,600 KG EM
115 700354014003 ADAPTER BUSHING 2 PC 46 G M 14 X 1,5
120 007603022102 WASHER A COP S2000/4000 2 PC 2G A 22 X 27
125 000908014001 SCREW PLUG 2 PC 16,600 G M 14 X 1,5
130 007603014102 WASHER A COP 2 PC 1,100 G A 14 X 18

© 2011 MTU Friedrichshafen GmbH Page: 103 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR ROUTING BETWEEN TURBOCHARGER AND CHA FG/FGS: 125
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

AIR PIPING BEFORE INTERCOOLER

XS526120.00012

© 2011 MTU Friedrichshafen GmbH Page: 104 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR PIPING BEFORE INTERCOOLER FG/FGS: 125 05
BOM NO.: XS526120.00012

650

600

700 700
400 650 700
450 700

700
650
700 700
650 700
700 650
300 700
350 800 1100
350 1270
1250
1600

700 1260
400 650 1450
450 700 1280 1280
1300
1290
1280 1265 1700

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

300 X00009057 CONNECT0R CAC INLET A-BANK 1 PC 3,640 KG
350 0289976148 O-RING 1 PC
400 000931010117 BOLT HEX 4 PC 52 G M 10 X 70
450 8351530053 SPACER TUBE 4 PC 82 G
600 23540070 TUBE CAC A-BANK 1 PC 1,950 KG
650 5240980281 HOSE 3 PC 265 G
700 X59399100083 CLAMP 6 PC 103 G
800 X00009058 CONNECTOR CAC INLET B-BANK 1 PC 3,460 KG
1100 23540071 TUBE CAC B-BANK 1 PC 1,980 KG
1250 X52612500012 CLAMP HALF PIPE 2 PC 381 G
1260 8331590594 SPACER S2000/4000 2 PC 14,910 G
1265 X52612500006 BRACKET 1 PC 1,580 KG
1270 000931008155 HEX SCREW 2 PC 6G M 8 X150
1280 007349008002 WASHER 6 PC 8,300 G 8,4
1290 000934008008 NUT HEX 4 PC 4,750 G M8
1300 X52612500011 BRACKET 1 PC 973 G
1450 304017008083 BOLT HEX A3C 2 PC 15 G M 8 X 30
1600 000931010292 BOLT HEX 2 PC 76 G M 10 X110
1700 007349010002 WASHER 1 PC 11,130 G 10,5

© 2011 MTU Friedrichshafen GmbH Page: 105 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST SYSTEM AFTER CYLINDER HEAD FG/FGS: 141
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

EXHAUST LINE
X00007705

© 2011 MTU Friedrichshafen GmbH Page: 106 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST LINE FG/FGS: 141 15
BOM NO.: X00007705

250
250

200
200

500
500

250
450 250
450

550
350 550
350

350
350

400
400

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

200 5241420302 OUTLET TURBO EXHAUST 1 PC 12 KG
250 5244920181 SEALING RING 2 PC
350 5241422540 BRACKET EXH OUTLET 2 PC 0,700 G
400 000933010093 BOLT HEX S2000/4000 1 PC 28,600 G M M 10 X 35
450 000933010095 BOLT HEX 1 PC 36,500 G M 10 X 50
500 5511531250 SPACER BUSHING 1 PC 41 G
550 11506101 NUT 2 PC M10

© 2011 MTU Friedrichshafen GmbH Page: 107 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST SYSTEM AFTER TURBOCHARGER FG/FGS: 145
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

EXHAUST LINE F/CYL. TO T'CHARGER

X00028461

© 2011 MTU Friedrichshafen GmbH Page: 108 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST LINE F/CYL. TO T'CHARGER FG/FGS: 145 05
BOM NO.: X00028461

200

350 250

500
250
550 350

450

200
500

550

450

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

200 X52614100006 EXHAUST PIPE 1 PC 17,780 KG
250 X52614100007 EXHAUST PIPE 1 PC 17,020 KG
350 0001424957 RING EXH MANIF 4 PC 15,200 G
450 5241420580 GASKET 6 PC 37 G
500 08929357 BOLT HEX FLG B16 24 PC 79 G
550 5241420553 SPACER SLEEVE 24 PC 110,400 G

© 2011 MTU Friedrichshafen GmbH Page: 109 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
EXHAUST DUCTING AFTER ENGINE (TO END OF FG/FGS: 146
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

GASKET FOR EXH PIPE BELLOW

XS526140.00004

© 2011 MTU Friedrichshafen GmbH Page: 110 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
GASKET FOR EXH PIPE BELLOW FG/FGS: 146 05
BOM NO.: XS526140.00004

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

100 5241420780 GASKET 4 PC 184 G

© 2011 MTU Friedrichshafen GmbH Page: 111 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ELECTRIC STARTING FG/FGS: 172
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

STARTER
XS526170.00006

© 2011 MTU Friedrichshafen GmbH Page: 112 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
STARTER FG/FGS: 172 05
BOM NO.: XS526170.00006

50

300
150 250

400

150

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X52417200001 STARTER 2 PC 16,680 KG
150 000912016002 BOLT HEX SOC HD 6 PC 93 G M 16 X 40
250 304017008079 BOLT HEX 5 PC 12,370 G M 8 X 20
300 000125008427 WASHER 5 PC 1,530 G A 8,4
400 5241534640 BRACKET L H:30 SENSOR E 1 PC 46 G

© 2011 MTU Friedrichshafen GmbH Page: 113 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
LUBE OIL PUMP AND DRIVE FG/FGS: 181
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

LUBE OIL PUMP

180.00015

OIL PUMP
XS526180.00006

NON-RETURN VALVE FOR OIL PRIMING PUM

180.00443

© 2011 MTU Friedrichshafen GmbH Page: 114 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
LUBE OIL PUMP FG/FGS: 181 05
BOM NO.: 180.00015

15

40
30

35
25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

15 0011809501 OIL PRELUBE PMP 3 PHASE 26 L/MIN 50/60 1 PC 17,380 KG P
25 915003020202 BALL-TYPE UNION 2 PC 0,012 G B2 -22
30 915001020003 NUT 2 PC 48 G 20 M 30 X 1,5
35 700419999002 UNION 20G 1 A 2 PC 128 G 22 G 1 A
40 007603033100 WASHER A33X39 COP METALLIC 2 PC 4,770 G A 33 X 39

© 2011 MTU Friedrichshafen GmbH Page: 115 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL PRELUBE PMP 3 PHASE 26 L/MIN 50/60 FG/FGS:
BOM NO.: 0011809501

25 15

20

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 8691800002 GEAR-TYPE PUMP 1 PC 5,500 KG P
15 8692300000 MOTOR THREE PHASE 220/380V-440V 1 PC 11,140 KG 220/380 V - 440 V
20 Z=259851-4 SUPPORT 1 PC AC
25 8692500088 COUPLING 1 PC 111 G

© 2011 MTU Friedrichshafen GmbH Page: 116 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
GEAR-TYPE PUMP FG/FGS:
BOM NO.: 8691800002

45 40 55 5 60 65 35 25 20 10 50 15 30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

5 Z=185800-0 COVER 1 PC
10 Z=185194-8 HOUSING 1 PC
15 Z=182004-2 VALVE 1 PC AC
20 Z=166933-2 SHAFT 1 PC AC
25 Z=166806-0 AXLE 1 PC AC
30 000931006070 BOLT HEX 4 PC 23,700 G M 6 X100
35 000007005103 PIN DOWEL 2 PC 3,280 G 5 M6 X 20
40 000472028000 RING SNAP 1 PC 1,700 G 28 X 1,2
45 006885005005 KEY WOODRUFF A 1 PC 5,130 G A 5 X 5 X 28
50 8699970136 O-RING 2 PC 0,670 G 66,40 X 1,78
55 8699970137 SEAL SHAFT 1 PC 7G 16 X 28 X 7
60 Z=R25 POS.18 NAMEPLATE 1 PC AC
65 001476001004 PIN GROOVED 4 PC 0,100 G A 1,4X 4

© 2011 MTU Friedrichshafen GmbH Page: 117 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
VALVE FG/FGS:
BOM NO.: Z=182004-2

35 40

35 40
20 45 30 45 15
25 10 5

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

5 Z=169651-7 COVER 1 PC
10 8490910009 PISTON 1 PC 10 G 18X21
15 Z=161901-4 SPINDLE 1 PC
20 8490910011 NUT 1 PC 124 G
25 Z=255719-7 PRESSURE SPRING 1 PC 13,200 G
30 8490910022 NUT 1 PC 35,200 G 1/2-14H SW32
35 000910999015 PLUG 2 PC 22,840 G G 1/4 A
40 007603014102 WASHER A COP 2 PC 1,100 G A 14 X 18
45 007603021100 WASHER A COP 2 PC 2,010 G M A 21 X 26

© 2011 MTU Friedrichshafen GmbH Page: 118 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL PUMP FG/FGS: 181 05
BOM NO.: XS526180.00006

350
400 150

250

300

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

150 0021804101 OIL PUMP 1 PC 23,500 KG AB
250 304014010013 BOLT HEX 3 PC 82,800 G M 10 X120
300 735151010100 SPACER 3 PC 11,350 G A 10,5
350 304017010051 BOLT HEX 1 PC 39,800 G M 10 X 60
400 5241871853 SPACER SLEEVE 1 PC 65 G 11MM X 22MM L=28

© 2011 MTU Friedrichshafen GmbH Page: 119 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
NON-RETURN VALVE FOR OIL PRIMING PUM FG/FGS: 181 25
BOM NO.: 180.00443

25

20

15

20

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

15 735080022201 VALVE NON-RETURN RHDK 22-L 0.5 1 PC 458 G RHDK 22-L 0,5
20 915003020202 BALL-TYPE UNION 2 PC 0,012 G B2 -22
25 915001020003 NUT 2 PC 48 G 20 M 30 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 120 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL FILTRATION/COOLING FG/FGS: 183
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

OIL FILTER INCLINED

XS526180.00001

OIL SUPPLY FOR HP PUMP

X00026319

SEAL ELEM. F/COOLANT DISTR. HS

180.00268

OIL HEAT EXCHANGER

X00028458

© 2011 MTU Friedrichshafen GmbH Page: 121 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL FILTER INCLINED FG/FGS: 183 05
BOM NO.: XS526180.00001

200

50 420
150
300
250

450

410

250 420
415
300
810
800
400

420 570 420

430 350

400

670 560
650

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X52618300021 HOUSING OIL FILTER 1 PC 19,960 KG
150 700429042002 O-RING 1 PC 4,010 G 42 X 4
200 700429065000 O-RING 1 PC 5,910 G 65 X 4
250 700429058001 O-RING 4 PC 6G 58 X 4
300 000931010345 BOLT HEX 5 PC 96 G M 10 X140
350 000931010278 BOLT 1 PC 112 G M 10 X170
400 000931010315 BOLT HEX 2 PC 71 G M 10 X100
410 000939010070 STUD 1 PC 58 G M 10 X 90
415 000939010099 STUD 1 PC 68 G M 10 X110
420 000125010524 WASHER 7 PC 2,300 G A 10,5
430 000934010005 NUT HEX 2 PC 10,720 G M 10
450 0031845301 FILTER ELEMENT OIL 5 PC 2 KG AB
560 X52618300013 TRAY OIL DRIP 1 PC 3,280 KG
570 X00034564 SPACER SLEEVE 1 PC 0,187 G
650 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5
670 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18
800 000908018002 PLUG 1 PC 29,800 G M 18 X 1,5
810 007603018101 WASHER A COP 1 PC 1G M A 18 X 22

© 2011 MTU Friedrichshafen GmbH Page: 122 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HOUSING OIL FILTER FG/FGS:
BOM NO.: X52618300021

350
300

50

250
100

200
150

300

350

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X52618300024 OIL FILTER HOUSING 1 PC
100 X52618300022 OIL FILTER HOUSING 1 PC
150 700429340000 O-RING 1 PC 46 G 340 X 5
200 700429230000 O-RING 1 PC 0,030 G 230 X 5
250 700429018004 O-RING 4 PC 3G 18 X 5
300 000931008061 BOLT HEX 12 PC 19,810 G M 8 X 40
350 735151008100 SPACER 12 PC 7,700 G A 8,4

© 2011 MTU Friedrichshafen GmbH Page: 123 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL FILTER HOUSING FG/FGS:
BOM NO.: X52618300024

50

100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

50 X52618300025 OIL FILTER HOUSING 1 PC
100 0009973675 ADAPTER OIL FLTR DUAL NIPPLE S2000+S4000 5 PC 150 G

© 2011 MTU Friedrichshafen GmbH Page: 124 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL SUPPLY FOR HP PUMP FG/FGS: 183 10
BOM NO.: X00026319

200

400
150

350
300

350

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X00040912 OIL LINE FOR HP PUMP 1 PC 0,243 KG SB
150 700223010000 BOLT BANJO A12 1 PC 64 G A 12
200 007603018101 WASHER A COP 2 PC 1G M A 18 X 22
300 700327012000 GROMMET 1 PC 5G 12
350 700325018100 CLAMP HALF TUBE 1/1 D9-18 2 PC 40 G 1/1 D 9 - 18
400 304017008085 BOLT HEX 1 PC 18 G M 8 X 40

© 2011 MTU Friedrichshafen GmbH Page: 125 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
SEAL ELEM. F/COOLANT DISTR. HS FG/FGS: 183 15
BOM NO.: 180.00268

10

20
15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 5281840509 COVER WATER DISTRIBUTION HOUSING 1 PC 315,300 G
15 700429042002 O-RING 1 PC 4,010 G 42 X 4
20 304017008081 BOLT HEX A3C 2 PC 13,500 G M 8 X 25

© 2011 MTU Friedrichshafen GmbH Page: 126 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL HEAT EXCHANGER FG/FGS: 183 15
BOM NO.: X00028458

200 50

250

150

300
600

700 400
450

500
550

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X00005418/87 OIL COOLER WITH TEST CERT. 3.1 1 PC EM
150 700429083000 O-RING 4 PC 0,011 G 83 X 5
200 000000003926 BOLT HEX A3C 8 PC 55,600 G M 12 X 55
250 007349013002 WASHER 8 PC 22,600 G MN 13
300 X59418300021 OIL. DISTR. HOUSING 1 PC
400 700429075001 O-RING 2 PC 10,900 G 75 X 5
450 000939012061 STUD 3 PC 40,500 G M 12 X 40
500 000125013012 WASHER 3 PC 5,320 G M A 13
550 000934012008 NUT HEX 3 PC 15,400 G M M 12
600 000931012091 BOLT HEX 3 PC 122 G M 12 X130
700 735210033000 PLUG 2 PC 147,370 G M 33 X 2

© 2011 MTU Friedrichshafen GmbH Page: 127 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PLUG FG/FGS:
BOM NO.: 735210033000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735221029000 O-RING 1 PC 1,780 G 29,6 X 2,9 - M33X2

© 2011 MTU Friedrichshafen GmbH Page: 128 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL. DISTR. HOUSING FG/FGS:
BOM NO.: X59418300021

400

350

400
300 400
350 350

250

350

300
400

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

250 X59418300020 OIL. DISTR. HOUSING 1 PC
300 5249970020 CAP SEALING S2000/S4000 9 PC Ø 50
350 007603038101 WASHER A COP S2000/4000 7 PC 5,520 G A 38 X 44
400 000908038000 PLUG 7 PC 156 G M 38 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 129 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CRANKCASE-INTERNAL OIL SUPPLY FG/FGS: 184
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

OIL SYSTEM BASIC SCOPE

X00026315

© 2011 MTU Friedrichshafen GmbH Page: 130 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL SYSTEM BASIC SCOPE FG/FGS: 184 10
BOM NO.: X00026315

1200
1500 1400
1350
1250 1150
1150
1350
1400
1250 1150
1150
1850
1400
1150 1150
1050

1100
1100
1400 1200
1500
1150
1400 1350
1050 1150
1150
1350
1400
1150
1150 1250
1300

1150 1250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

1050 5241870276 RETAINER O-RING 1 PC
1100 700429041000 O-RING 1 PC 3,950 G 41 X 4
1150 700429024002 O-RING 12 PC 2,500 G 24 X 4
1200 X52418400002 RETAINER 1 PC 170 G
1250 X52418400001 RETAINER 5 PC 170 G
1300 5241870401 TUBE D 1 PC 156 G
1350 5241870101 TUBE D 5 PC
1400 X59418400008 OIL SPRAY NOZZLE 6 PC 249 G
1500 304014008032 BOLT HEX A3C S2000/4000 12 PC 35 G M 8 X 80
1850 5241870201 TUBE D 1 PC

© 2011 MTU Friedrichshafen GmbH Page: 131 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
TURBOCHARGER OIL SUPPLY FG/FGS: 185
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

OIL SUPPLY F/TURBOCHARGER

XS526180.00014

© 2011 MTU Friedrichshafen GmbH Page: 132 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
OIL SUPPLY F/TURBOCHARGER FG/FGS: 185 00
BOM NO.: XS526180.00014

200 150

150 1650
200 1550
1500 350
650 200 1600
600
300
800
450 1400
650 600
600 1300 350
200 600
800
650
500 600
800
900
800
600
600 350

300
600

350 650

800
900
600

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

150 X00038531 HOSE TURBO OIL SUPPLY 500MM 90DEG 2 PC 233 G
200 5241870026 FITTING M18X1.5 TO 13/16-16 4 PC 75 G
300 X52418500006 OIL LINE F/TURBOCHARGER 2 PC 272 G
350 5241870026 FITTING M18X1.5 TO 13/16-16 4 PC 75 G
450 5241806520 TUBE ASM TURBO OIL DRAIN A-BANK 1 PC 346,500 G
500 X00021075 TUBE ASM TURBO OIL DRAIN A-BANK 1 PC 0,322 G
600 X00009917 GASKET 2 PC 2,200 G
650 23511786 BOLT PHOS HEX FLG LRG 6174M 4 PC 27 G M10X25
800 000934010005 NUT HEX 4 PC 10,720 G M 10
900 5241806620 TUBE ASM TURBO OIL DRAIN B-BANK 2 PC 302,700 G
1300 735210018000 PLUG 2 PC 35,800 G M 18 X 1,5
1400 5240110045 COVER CRANKCASE BREATHER 1 PC 175 G

© 2011 MTU Friedrichshafen GmbH Page: 133 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
FITTING M18X1.5 TO 13/16-16 FG/FGS:
BOM NO.: 5241870026

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 5319972245 SEALING RING 1 PC 3G
10 0005333080 O-RING FOR ON-ENGINE SENSO 1 PC 1G 15,3X2,2, 70 SHORE

© 2011 MTU Friedrichshafen GmbH Page: 134 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING HARDWARE FOR ENGINE OIL SUPPL FG/FGS: 188
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONNECTIONS FOR OIL PRIMING PPS

180.00038

© 2011 MTU Friedrichshafen GmbH Page: 135 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTIONS FOR OIL PRIMING PPS FG/FGS: 188 05
BOM NO.: 180.00038

35

20
30 25
40

45

50

55

35

20
30 25
40

45

50

55

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

20 5241880180 GASKET 2 PC 6,100 G 1X120X120
25 5241880702 COVER 2 PC 354,200 G
30 007603026104 WASHER A COP S2000/4000 2 PC 3,100 G A 26 X 31
35 000933010035 BOLT HEX S2000/4000 6 PC 2,300 G M 10 X 25
40 915013020002 UNION 2 PC 67,500 G 20 (M30X1,5/M26X1,5)
45 700160000020 ELBOW 90 DEG KR 20 2 PC 210 G KR 20
50 915005020001 CONE SEALING 22 2 PC 15,400 G 22
55 915001020003 NUT 2 PC 48 G 20 M 30 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 136 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT CIRCUIT, GENERAL, HT CIRCUIT FG/FGS: 202
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

COOLANT PUMP HIGH-TEMP CIRCUIT

X00011161

CONNECTING HARDWARE
200.00081

COVER FOR COOLANT

X00021784

COOLANT DUCTING HIGH-TEMP CIRCUIT

X00028572

© 2011 MTU Friedrichshafen GmbH Page: 137 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT CIRCUIT, GENERAL, HT CIRCUIT FG/FGS: 202
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONNECTING HARDWARE F. PREHEATER UNIT

200.00388

COOLANT VENT LT/HT SYSTEM

X00031661

© 2011 MTU Friedrichshafen GmbH Page: 137 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM NO.: X00011161

300
400

50

150 350
400
400
200

250

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM NO.: X00011161

400 1000
750 950

850
800 600
650 400
1000

1200

500
1300

1300
1150 1250

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
BOM NO.: X00011161

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X52620200081 PUMP ASM WTR HI TEMP CLG CIRCUIT 1 PC 30,260 KG EM
150 700429130003 O-RING 1 PC 18 G 130 X 5
200 000931012176 BOLT HEX 1 PC 142 G M 12 X150
250 000933012040 BOLT HEX 1 PC 73 G M 12 X 75
300 000933012050 BOLT HEX 1 PC 58 G M 12 X 55
350 000934012008 NUT HEX 1 PC 15,400 G M M 12
400 000125013012 WASHER 3 PC 5,320 G M A 13
500 5242001118 ELBOW 1 PC 10,800 KG
600 000908030002 PLUG 1 PC 88 G M 30 X 1,5
650 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36
750 700429120002 O-RING 1 PC 23,867 G 120 X 6
800 000933010094 BOLT HEX 3 PC 32 G M 10 X 40
850 000125010524 WASHER 3 PC 2,300 G A 10,5
950 5242030340 SUPPORT MTG HOLDER 1 PC
1000 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50
1150 0049976736 VALVE DRAIN 1 PC 113 G
1200 5242000184 CONNECTING PIECE 1 PC 181,500 G
1250 700223010000 BOLT BANJO A12 1 PC 64 G A 12
1300 007603018101 WASHER A COP 2 PC 1G M A 18 X 22

© 2011 MTU Friedrichshafen GmbH Page: 138 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PUMP ASM WTR HI TEMP CLG CIRCUIT FG/FGS:
BOM NO.: X52620200081

250 100 600 550 900 200 950 1000 700 400 300 150 450 50 350

500

750 800

1100 1050

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 PC 1,699 KG
100 X00008653 IMPELLER 1 PC 2,500 KG
150 5272010010 BEARING HOUSING 1 PC 7,050 KG
200 X00008652 SEAL CARRIER 1 PC 4,200 KG
250 X00030047 HOUSING WAT PUMP SPIRAL 1 PC 11,220 KG
300 5272010153 SPACER SLEEVE 1 PC 172,800 G
350 X00021750 GEAR 1 PC 1,770 KG
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 PC 766,500 G QJ308
450 705100502035 BEARING CYLINDRICAL ROLLER 1 PC 438 G NU208
500 000472080000 RING SNAP 1 PC 22,820 G 80 X 2,5
550 700386050002 SEAL OIL 1 PC 30,800 G A 50 X 72 X 8
600 X00026765 ROTARY SEAL 1 PC 119,200 G
700 700429135000 O-RING 1 PC 19,055 G 135 X 5
750 000931008241 BOLT HEX 4 PC 32 G M 8 X 75
800 000125008427 WASHER 4 PC 1,530 G A 8,4
900 700429172000 O-RING 1 PC 23,910 G 172 X 5
950 000933010093 BOLT HEX S2000/4000 4 PC 28,600 G M M 10 X 35
1000 000125010524 WASHER 4 PC 2,300 G A 10,5
1050 007603018101 WASHER A COP 1 PC 1G M A 18 X 22
1100 000908018002 PLUG 1 PC 29,800 G M 18 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 139 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ELBOW FG/FGS:
BOM NO.: 5242001118

25

20

15
10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

5 5242032122 ELBOW 1 PC
10 000908018002 PLUG 1 PC 29,800 G M 18 X 1,5
15 007603018101 WASHER A COP 1 PC 1G M A 18 X 22
20 000908030002 PLUG 1 PC 88 G M 30 X 1,5
25 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36

© 2011 MTU Friedrichshafen GmbH Page: 140 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING HARDWARE FG/FGS: 202 15
BOM NO.: 200.00081

15
25

20

25
20

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

15 5242030739 FLANGE 1 PC 889,400 G
20 700429108000 O-RING 1 PC 15 G 108 X 5
25 000933010035 BOLT HEX S2000/4000 3 PC 2,300 G M 10 X 25

© 2011 MTU Friedrichshafen GmbH Page: 141 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COVER FOR COOLANT FG/FGS: 202 15
BOM NO.: X00021784

250

150

200

200

150
250

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

150 X00021527 COVER BLIND 1 PC 1,224 KG
200 X00021730 GASKET 1 PC 23,600 G
250 000000003021 HEX SCREW 3 PC 23,700 G M 10 X 25

© 2011 MTU Friedrichshafen GmbH Page: 142 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 20
BOM NO.: X00028572

1900 1800

550
1100
650
1900 1800 1800
550
200 1900

500
1150 1800 1850
1900
1260
250
1200 650
650
200
950
700 850 500
850
800 650
300

700 450
350 450
800

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

200 X52620200003 MANIFOLD 1 PC 6,280 KG
250 5242032401 MANIFOLD 1 PC 2,930 KG SB
300 5242032301 MANIFOLD 1 PC 5,140 KG SB
350 5282030208 ELBOW CONNECTOR HT WATER CIRCUIT 1 PC 5,420 KG
450 700429024000 O-RING 6 PC 3,900 G 24 X 5
500 000931010315 BOLT HEX 7 PC 71 G M 10 X100
550 000931010283 BOLT HEX 3 PC 53 G MN M 10 X 75
650 700429058002 O-RING 2 PC 22,900 G 58 X 8
700 700429085002 O-RING 1 PC 17,640 G 85 X 6
800 700429083000 O-RING 1 PC 0,011 G 83 X 5
850 000933010094 BOLT HEX 2 PC 32 G M 10 X 40
950 735210014000 PLUG 2 PC 19,100 G M 14 X 1,5
1100 5242032201 MANIFOLD 1 PC 3,040 KG SB
1150 5242032001 MANIFOLD 1 PC 4,670 KG SB
1200 5282030308 ELBOW CONNECTOR HT WATER CIRCUIT 1 PC 2,820 KG
1260 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5
1800 000931010292 BOLT HEX 4 PC 76 G M 10 X110
1850 5599920201 SPACER BUSHING 1 PC 47 G 12MM X 20MM L=28
1900 000125010524 WASHER 4 PC 2,300 G A 10,5

© 2011 MTU Friedrichshafen GmbH Page: 143 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING HARDWARE F. PREHEATER UNIT FG/FGS: 202 40
BOM NO.: 200.00388

20

15

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735214028000 UNION 1 PC 245 G 28
15 700223020000 BOLT BANJO A20 1 PC 207 G A 22
20 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36

© 2011 MTU Friedrichshafen GmbH Page: 144 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM NO.: X00031661

2450
2850
250
1600

2150 1650
250 2200
1500
1400
1550

2350 1000 1100

2360 1200 1600
250 1650
250 1500
1110 1550

1250 1100
250

250
1110 1350
1110

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM NO.: X00031661

1110
250
2250

1000 2260
250
1800
2150 2200

250
1000

1750 2150
5650
4950
2200
5050

2150
4760 4900
4950 2050
2200
5050

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM NO.: X00031661

1000
250 4800
5460 4800
200 5650
4950
2200
250 5050
4800
4750 4800
4900 3350
4950
2200
4760
2150 2200
5050
900 3350
4300
5250
2150
800
4900 2200
5200 2150
700
550 5150
400
2200 2150 200 400
250
4760
2150 650
2200
5900 200
250

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM NO.: X00031661

200
250
3350
3900
2150 2200 3450
3350 3350 2150

2150 2150
2150 2200 5250 3450
2200 2200 2200 3350
3350 3350
5200 2150
5250 2150 5150 400 3050
3000
2200 3100
5200 2150
3500 3350
400 3350 2150
350 2200
200 450 3550
4250 250 2200 3500
2150 3200
3450
3450
200 3550 2200
250
500
2150
3350

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM NO.: X00031661

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

200 915006006000 UNION 4 PC 0,023 G 6
250 007603014102 WASHER A COP 4 PC 1,100 G A 14 X 18
350 X00038566 TUBE BREATHER VENT 199.957 1 PC 68 G SB
400 5569970574 FITTING TEE 1 PC 49,300 G
450 X00038570 TUBE BREATHER VENT 259.113 1 PC 78 G SB
500 X00038568 TUBE BREATHER VENT 585.538 1 PC 134 G SB
550 X00027619 TUBE BREATHER VENT 348.979 1 PC 95,800 G SB
650 5282000258 TUBE BREATHER VENT 1 PC 54,600 G
700 X00015980 TUBE BREATHER VENT 174.143 1 PC 64,200 G SB
800 5282000658 TUBE BREATHER VENT 1 PC 47,900 G
900 X00040696 TUBE BREATHER VENT 686.585 1 PC SB
1000 5249972672 ADAPTER 60DEG M14X1.5 1 PC 4G
1100 5240780045 BLOCK JUNCTION MULTI-PORT 1 PC 405 G
1110 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5
1200 X00013039 BRACKET 1 PC 1,458 KG
1250 000933008103 BOLT HEX 2 PC 31 G M 8 X 80
1350 000931006087 BOLT HEX 2 PC 15,910 G M 6 X 65
1400 000934006006 NUT HEX 2 PC 2,230 G M6
1500 915006010002 UNION 2 PC 32,100 G 10
1550 007603018101 WASHER A COP 2 PC 1G M A 18 X 22
1600 915001010004 NUT 2 PC 21 G 10 M 18 X 1,5
1650 915005010000 CONE SEALING 12 2 PC 5,740 G 12
1750 X52820200080 TUBE VENT LINE 1 PC 156,200 G SB
1800 X00040693 TUBE VENT H.T. WAT MANIFOLD 819.000 1 PC SB
2050 735211010000 UNION 2 PC 30 G P 10M 14 X 1,5
2150 700325012100 CLAMP HALF TUBE 1/1 D9-12 6 PC 25 G 1/1 D 9 - 12
2200 700327008000 GROMMET 3 PC 2,300 G 8
2250 000931008209 BOLT HEX 3 PC 39,800 G M 8 X 95
2260 000125008427 WASHER 3 PC 1,530 G A 8,4
2350 X00030274 TUBE BREATHER VENT 453.387 1 PC 0,128 G SB
2360 735038006103 HOSE 1 PC 196,500 G 1SN 6 CC 500
2450 700223006000 BOLT BANJO A8 S2000/4000 1 PC 39,200 G A8
2850 000933008116 HEX SCREW 1 PC 15,200 G M 8 X 28
3000 915007010001 CONNECTOR 10/8 1 PC 33,500 G 10 / 8 (M18X1,5/M16X1,5)
3050 007603018104 WASHER A COP 1 PC 2,190 G A 18 X 24
3100 X00027617 TUBE BREATHER 1244.673 1 PC SB
3200 8202033143 BRACKET H:79 2 PC 49 G
3350 304017008083 BOLT HEX A3C 2 PC 15 G M 8 X 30
3450 5612033740 BRACKET L H:81 2 PC 60 G
3500 000931010237 BOLT HEX 1 PC 64 G M 10 X 90
3550 000125010524 WASHER 1 PC 2,300 G A 10,5
3900 X00027616 TUBE BREATHER 710.326 EXTENDED LENGTH 1 PC 28 G SB
4250 X00027615 TUBE BREATHER VENT 730.761 1 PC SB
4300 X00040697 TUBE BREATHER VENT 1000.645 1 PC 205 G SB
4750 X00013438 BRACKET BREATHER 1 PC 244 G
4760 5511532050 SPACER BUSHING 2 PC 7G
4800 700325012104 CLAMP HALF TUBE 2/1 D9-12 2 PC 33,400 G 2/1 D 9 - 12
4900 304017008086 BOLT HEX A3C 2 PC 20 G M 8 X 45
4950 000934008008 NUT HEX 2 PC 4,750 G M8
5050 007349008002 WASHER 2 PC 8,300 G 8,4
5150 5599900040 SPACER S2000/S4000 2 PC 15,816 G
5200 X00038101 BRACKET FLAT 3 PC 0,067 KG
5250 000933010095 BOLT HEX 3 PC 36,500 G M 10 X 50
5460 X00040132 BRACKET 1 PC 64 G

© 2011 MTU Friedrichshafen GmbH Page: 145 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
BOM NO.: X00031661

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

5650 304017008085 BOLT HEX 2 PC 18 G M 8 X 40
5900 700325012200 CLAMP HALF TUBE 1/1 G8-12 1 PC 27 G 1/1 G 8 - 12

© 2011 MTU Friedrichshafen GmbH Page: 145 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
UNION FG/FGS:
BOM NO.: 735211010000

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735221011000 O-RING 1 PC 0,300 G 11,3 X 2,2 - M14X1,5

© 2011 MTU Friedrichshafen GmbH Page: 146 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
LOW-TEMPERATURE CIRCUIT FG/FGS: 203
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

COOLANT PUMP
200.00321

COOLANT DUCTING LT CIRCUIT

X00015461

© 2011 MTU Friedrichshafen GmbH Page: 147 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT PUMP FG/FGS: 203 05
BOM NO.: 200.00321

35
45

40
45

18
25

30

55
35 45

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

18 X52420300001 PUMP ASM WTR LOW TEMP CLG CIRCUIT 1 PC 26,400 KG EM
25 700429130003 O-RING 1 PC 18 G 130 X 5
30 000931012143 BOLT HEX 1 PC 73 G M 12 X 70
35 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50
40 000934012008 NUT HEX 1 PC 15,400 G M M 12
45 000125013012 WASHER 3 PC 5,320 G M A 13
55 0049976736 VALVE DRAIN 1 PC 113 G

© 2011 MTU Friedrichshafen GmbH Page: 148 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PUMP ASM WTR LOW TEMP CLG CIRCUIT FG/FGS:
BOM NO.: X52420300001

250 100 600 550 200 700 400 150 450 50

900 950 1000 300 750 800 500 350

1050 1100

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

PUMP ASM WTR LOW TEMP CLG CIRCUIT FG/FGS:
BOM NO.: X52420300001

600 900 950 1000 550 700 400 300 450

350

50
250
500

1100 1050 750 800

150
100

200

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PUMP ASM WTR LOW TEMP CLG CIRCUIT FG/FGS:
BOM NO.: X52420300001

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 5272010805 SHAFT WTR PMP HI TEMP CLG CIRCUIT 1 PC 1,699 KG
100 X00008657 IMPELLER F/ENGINE COOLANT PM 1 PC 1,810 KG
150 5272010010 BEARING HOUSING 1 PC 7,050 KG
200 X00008652 SEAL CARRIER 1 PC 4,200 KG
250 X00008656 HOUSING LT-WAT PUMP SPIRAL 1 PC 8 KG
300 5272010153 SPACER SLEEVE 1 PC 172,800 G
350 X00021750 GEAR 1 PC 1,770 KG
400 200628103006 BEARING ANGULAR CONTACT ROLLER 1 PC 766,500 G QJ308
450 705100502035 BEARING CYLINDRICAL ROLLER 1 PC 438 G NU208
500 000472080000 RING SNAP 1 PC 22,820 G 80 X 2,5
550 700386050002 SEAL OIL 1 PC 30,800 G A 50 X 72 X 8
600 X00026765 ROTARY SEAL 1 PC 119,200 G
700 700429135000 O-RING 1 PC 19,055 G 135 X 5
750 000931008241 BOLT HEX 4 PC 32 G M 8 X 75
800 000125008427 WASHER 4 PC 1,530 G A 8,4
900 700429172000 O-RING 1 PC 23,910 G 172 X 5
950 000933010093 BOLT HEX S2000/4000 4 PC 28,600 G M M 10 X 35
1000 000125010524 WASHER 4 PC 2,300 G A 10,5
1050 007603018101 WASHER A COP 2 PC 1G M A 18 X 22
1100 000908018002 PLUG 2 PC 29,800 G M 18 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 149 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT DUCTING LT CIRCUIT FG/FGS: 203 25
BOM NO.: X00015461

450
600
700

450
500

150 200
350
300
500

500
450
350
100
300
1050
450 1000
1010
1050
250
1050
1070
1010
1060
1070
950
1070
1150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

100 X00020133 TUBE ASM COOLANT SUPPLY 969.617 1 PC 5,300 KG SB
150 X00020135 TUBE ASM COOLANT RETURN 583.391 1 PC 3,820 KG SB
200 X00020132 TUBE ASM COOLANT FEED 636.301 1 PC 4,100 KG SB
250 X00020130 TUBE ASM COOLANT RETURN 1023.369 1 PC 5,480 KG SB
300 5262003751 TUBE ASM 2 PC 1,304 KG
350 700429070000 O-RING 4 PC 10 G 70 X 5
450 700429076000 O-RING 2 PC 7,090 G 76 X 4
500 000000001039 BOLT HEX A3C 4 PC 3G M 10 X 40
600 X00020454 ELBOW TWIN 1 PC 9,680 KG
700 000931010296 BOLT HEX 4 PC 26,600 G M 10 X 85
950 X00038225 BRACKET CAC COOLANT TUBES 2 PC 1,880 KG
1000 700346070101 CLAMP HALF PIPE AD 9-70 4 PC 303,200 G AD 9 - 70
1010 700346070201 CLAMP HALF PIPE BD 9-70 4 PC 342 G BD 9 - 70
1050 000931008209 BOLT HEX 8 PC 39,800 G M 8 X 95
1060 304032008014 NUT HEX 8 A3C 8 PC 3G M8
1070 007349008002 WASHER 8 PC 8,300 G 8,4
1150 000000001042 BOLT HEX A3C 3 PC 35 G M 10 X 50

© 2011 MTU Friedrichshafen GmbH Page: 150 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT PIPEWORK WITH THERMOSTAT FG/FGS: 206
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONNECTING HARDWARE LT CIRCUIT

200.00254

THERMOSTAT HOUSING LT CIRCUIT

X00022898

RETAINER
XS526200.00043

COOLANT DISTRIB HSG

XS526200.00044

© 2011 MTU Friedrichshafen GmbH Page: 151 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT PIPEWORK WITH THERMOSTAT FG/FGS: 206
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

RESTRICTOR
X00028741

THERMOSTAT HOUSING
200.00248

© 2011 MTU Friedrichshafen GmbH Page: 151 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING HARDWARE LT CIRCUIT FG/FGS: 206 05
BOM NO.: 200.00254

20
25
15

35

15
25
20

35

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

15 5262030039 FLANGE 2 PC 843 G
20 000933010092 BOLT HEX 8 PC 0,026 G M 10 X 30
25 000125010524 WASHER 8 PC 2,300 G A 10,5
35 700429072000 O-RING 2 PC 3,680 G 72 X 3

© 2011 MTU Friedrichshafen GmbH Page: 152 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 206 05
BOM NO.: X00022898

1700
1650
1700
1550
1650
1500
1550
1750 2000
2050 1950
1500 1550
1900 1950
1550 1850
1200
2050
1400
1300

300
400 750
1350
1000
800
850

200
950 250
150
900
1100

450 550
600 650

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

150 5282030573 HOUSING THERMOSTAT 1 PC 13,580 KG
200 0052031575 THERMAL ACTUATOR 2 PC 180,800 G EM
250 05132155 SEALING RING 2 PC 18,500 G
300 X52820300016 THERMOSTAT HOUSING 1 PC 11,120 KG
400 000931010296 BOLT HEX 4 PC 26,600 G M 10 X 85
450 000931010229 BOLT HEX 2 PC 66 G M 10 X 95
550 700429072000 O-RING 1 PC 3,680 G 72 X 3
600 304017008090 BOLT 3 PC 28 G M 8 X 70
650 007349008002 WASHER 3 PC 8,300 G 8,4
750 5282030653 TUBE SPACER 1 PC 236,200 G
800 X00020527 SPACER SLEEVE 2 PC 0,306 G
850 000931012176 BOLT HEX 1 PC 142 G M 12 X150
900 5249900812 BOLT HEX CAP 2 PC M16X319
950 207989018200 WASHER 2 PC 28 G A 16
1000 000125013012 WASHER 1 PC 5,320 G M A 13
1100 5319970832 PLUG 1 PC M22X1.5
1200 X00028045 ELBOW THERMOSTAT HSG 1 PC 7,200 KG
1300 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5
1350 5272030080 GASKET 1 PC 6G
1400 000933010094 BOLT HEX 3 PC 32 G M 10 X 40
1500 5262003251 TUBE ASM 178 2 PC 1,040 KG
1550 700429070000 O-RING 4 PC 10 G 70 X 5
1650 5262030439 FLANGE WELDING-NECK 2 PC 603,800 G
1700 700429076000 O-RING 2 PC 7,090 G 76 X 4
1750 000933010116 BOLT HEX 4 PC 3,400 G M 10 X 45

© 2011 MTU Friedrichshafen GmbH Page: 153 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 206 05
BOM NO.: X00022898

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

1850 X52820300020 RETAINER 1 PC 0,291 G
1900 X52820300021 RETAINER 1 PC 0,259 G
1950 204017010021 BOLT A3C 2 PC 33,200 G M 10 X 45
2000 000000004742 HEX SCREW 1 PC 48,800 G M 10 X 75
2050 735151010100 SPACER 3 PC 11,350 G A 10,5

© 2011 MTU Friedrichshafen GmbH Page: 153 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
THERMAL ACTUATOR FG/FGS:
BOM NO.: 0052031575

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

5 8692030147 GASKET 1 PC 5G VITON
10 HOUSING 1 PC KE

© 2011 MTU Friedrichshafen GmbH Page: 154 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
RETAINER FG/FGS: 206 05
BOM NO.: XS526200.00043

20

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

20 X59307700015 RETAINER 1 PC 8,060 KG BATMAN
30 000931016096 BOLT HEX 5 PC 377,600 G M 16 X230

© 2011 MTU Friedrichshafen GmbH Page: 155 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT DISTRIB HSG FG/FGS: 206 05
BOM NO.: XS526200.00044

10
90

90

120

100

60
100
50

30 40

70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 X59620200128 COOLANT DISTRIB HSG 1 PC 152 KG
30 700429055001 O-RING 1 PC 8,110 G 55 X 5
40 700429042000 O-RING 1 PC 6,400 G 42 X 5
50 700429070000 O-RING 1 PC 10 G 70 X 5
60 000933012051 BOLT HEX S2000/4000 2 PC 55 G MN M 12 X 50
70 000931012143 BOLT HEX 5 PC 73 G M 12 X 70
90 700429083000 O-RING 2 PC 0,011 G 83 X 5
100 000931016125 BOLT HEX 7 PC 301 G M 16 X180
120 735210014000 PLUG 5 PC 19,100 G M 14 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 156 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
COOLANT DISTRIB HSG FG/FGS:
BOM NO.: X59620200128

150
50 150
200
200 250
300

200
750
300
250

450
200 400
150

650
600

200
150

450 550
400 500
100
650
350 600

700

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X59620200127 COOLANT DISTRIB HSG 1 PC 187 KG
100 5249970020 CAP SEALING S2000/S4000 8 PC Ø 50
150 000908048004 PLUG 8 PC 259 G M 48 X 1,5
200 007603048101 WASHER A COP 9 PC 8,400 G A 48 X 55
250 000908038000 PLUG 3 PC 156 G M 38 X 1,5
300 007603038101 WASHER A COP S2000/4000 3 PC 5,520 G A 38 X 44
350 735210048000 PLUG 1 PC 337 G M 48 X 2
400 000908052003 PLUG 2 PC 308,500 G M 52 X 1,5
450 007603052101 WASHER A COP 2 PC 12,300 G A 52 X 60
500 000908030002 PLUG 1 PC 88 G M 30 X 1,5
550 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36
600 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5
650 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18
700 735210014000 PLUG 1 PC 19,100 G M 14 X 1,5
750 X59499100029 THREADED BUSHING 1 PC 100 G M48X1.5/M38X1.5

© 2011 MTU Friedrichshafen GmbH Page: 157 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
RESTRICTOR FG/FGS: 206 10
BOM NO.: X00028741

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

150 X00040386 RESTRICTOR 1 PC 213,300 G

© 2011 MTU Friedrichshafen GmbH Page: 158 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
THERMOSTAT HOUSING FG/FGS: 206 15
BOM NO.: 200.00248

155
350 300 90
400
175 160
110
170
100
105

130
135 145
100
105 140

20
20
185

30
25
35

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

THERMOSTAT HOUSING FG/FGS: 206 15
BOM NO.: 200.00248

60
60
55 55
30
45 50 30
45
50
50

20
20
15 30 10
20
25
20
30
35 25

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
THERMOSTAT HOUSING FG/FGS: 206 15
BOM NO.: 200.00248

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 5282030053 TUBE PLUG-IN 277 L 1 PC 3 KG
15 5282030153 TUBE PLUG-IN 106 L 1 PC 960 G
20 700429085002 O-RING 4 PC 17,640 G 85 X 6
25 5242030139 FLANGE 2 PC
30 000933010094 BOLT HEX 4 PC 32 G M 10 X 40
35 700429100000 O-RING 2 PC 14,095 G 100 X 5
45 5282000151 TUBE 2 PC 723 G SB
50 700429070000 O-RING 4 PC 10 G 70 X 5
55 5282030039 FLANGE 2 PC 1,014 KG
60 700429090000 O-RING 2 PC 12,400 G 90 X 5
90 X52620200031 HOUSING ASM THERMOSTAT 1 PC 24 KG
100 000908014001 SCREW PLUG 1 PC 16,600 G M 14 X 1,5
105 007603014102 WASHER A COP 1 PC 1,100 G A 14 X 18
110 X00036954 ELBOW TWIN THERMOSTAT HSG 1 PC 16,100 KG
130 000908064000 PLUG 1 PC 535 G M 64 X 2
135 007603064100 WASHER A COP 1 PC 14,400 G A 64 X 72
140 0052031875 THERMAL ACTUATOR 5 PC 205 G EM
145 05132155 SEALING RING 5 PC 18,500 G
155 000931010247 BOLT HEX 2 PC 84 G M 10 X120
160 000931010236 BOLT HEX 1 PC 52 G M 10 X 70
170 000931010332 BOLT HEX 2 PC 100 G M 10 X150
175 000931010237 BOLT HEX 1 PC 64 G M 10 X 90
185 5242032053 CONNECTOR WATER TUBE 1 PC
300 735210014000 PLUG 2 PC 19,100 G M 14 X 1,5
350 000908030002 PLUG 1 PC 88 G M 30 X 1,5
400 007603030101 WASHER A COP 1 PC 4,500 G A 30 X 36

© 2011 MTU Friedrichshafen GmbH Page: 159 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
THERMAL ACTUATOR FG/FGS:
BOM NO.: 0052031875

10

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

5 0002034480 RING SEALING 1 PC 20 G 57,76X67,5X6,4
10 8692030147 GASKET 1 PC 5G VITON

© 2011 MTU Friedrichshafen GmbH Page: 160 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HOUSING ASM THERMOSTAT FG/FGS:
BOM NO.: X52620200031

150
100

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X52620200030 THERMOSTAT HOUSING 1 PC
100 5249970020 CAP SEALING S2000/S4000 1 PC Ø 50
150 5370160233 CAP SEALING S2000/S4000 1 PC 32 G D40

© 2011 MTU Friedrichshafen GmbH Page: 161 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
RAW WATER PUMP WITH CONNECTIONS FG/FGS: 207
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

HOSE
200.00028

PREHEATING LINE
X00019054

© 2011 MTU Friedrichshafen GmbH Page: 162 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
HOSE FG/FGS: 207 05
BOM NO.: 200.00028

25

10

25

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 735038020104 HOSE 1 PC 672 G 1SN 20 CC 400
25 718363220003 UNION 2 PC 68,600 G 22/M 30 X 1,5

© 2011 MTU Friedrichshafen GmbH Page: 163 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PREHEATING LINE FG/FGS: 207 05
BOM NO.: X00019054

150
1200 200 100
1250
1150
1060
1100

1050
300
250 1300

550

1060
1050

200
150
1300
1150
300
250 1100
1250
1200

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

100 5242002352 PIPE 1 PC 420,700 G SB
150 915005020001 CONE SEALING 22 1 PC 15,400 G 22
200 915001020003 NUT 1 PC 48 G 20 M 30 X 1,5
250 915005016002 CONE SEALING 18 1 PC 0,011 G 18
300 915001016004 NUT 16 M26X1.5 BL.GEOELT 1 PC 43 G 16 M 26 X 1,5
550 5242002052 PIPE 1 PC 403 G SB
1050 X52420200016 BRACKET L 2 PC 79,500 G
1060 000912016004 BOLT HEX SOC HD 2 PC 103 G M 16 X 45
1100 700325022100 CLAMP HALF TUBE 1/1 D9-22 4 PC 48 G 1/1 D 9 - 22
1150 700327018000 GROMMET 2 PC 4,700 G 18
1200 304017008087 BOLT HEX 2 PC 4,263 G M 8 X 50
1250 007349008002 WASHER 2 PC 8,300 G 8,4
1300 000934008008 NUT HEX 2 PC 4,750 G M8

© 2011 MTU Friedrichshafen GmbH Page: 164 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
GENERATOR FG/FGS: 213
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

ALTERNATOR INSULATED, RIGHT

XS594020.00005

© 2011 MTU Friedrichshafen GmbH Page: 165 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ALTERNATOR INSULATED, RIGHT FG/FGS: 213 05
BOM NO.: XS594020.00005

475 500

475
450

425 325

525
375
550 75
700 125 50
925
900
200

800 225
725
850 750

250

225
150 125 925
900

875

875

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 X52802600011 DRIVE FOR ATT. HARDWARE 1 PC 10,546 KG
75 700429135000 O-RING 1 PC 19,055 G 135 X 5
125 735151012100 SPACER S2000/4000 1 PC 20 G A 12,5
150 000000000905 BOLT HEX ZNPH R5F 1 PC 45 G M 12 X 40
200 X59402600023 RETAINER 1 PC 1,532 KG
225 204017012014 HEX SCREW 3 PC 0,045 G M 12 X 45
250 X59402600018 RETAINER 1 PC 0,441 G SB
325 X52721300003 BRACKET ALT 1 PC 15,200 KG SB
375 000000002970 BOLT HEX ZNPH R5F 4 PC 67 G M 12 X 70
425 X52421300006 ALTERNATOR W/BELT PULLEY 1 PC 13,120 KG 24V/100A ISOLIERT
450 X59499100062 FITTED BOLT 1 PC 179 G
475 8389900540 WASHER 2 PC 7G
500 204032012000 NUT HEX ZNPH R5F 1 PC 14,200 G M 12
525 X59499100089 HEX SCREW 1 PC 125 G
550 5249901040 WASHER 1 PC 20 G
700 23540876 TENSIONR ASM 1 PC 2,504 KG
725 735151010100 SPACER 1 PC 11,350 G A 10,5
750 000000002986 HEX SCREW 1 PC 52,800 G M 10 X 85
800 X00042954 BELT POLY-VEE 8PK 1050 LB ALTERNATOR 1 PC 141 G
850 X59402800022 PROTECTIVE COVER 1 PC 4,300 KG
875 000000004390 BOLT A3C 3 PC 32 G M 8 X 85
900 009021008204 WASHER 1 PC 5,700 G 8,4
925 304032008014 NUT HEX 8 A3C 1 PC 3G M8

© 2011 MTU Friedrichshafen GmbH Page: 166 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
TENSIONR ASM FG/FGS:
BOM NO.: 23540876

10

POS. PART NO. DESIGNATION QTY. UNITS

10 23540404 PULLEY ASM 1 PC

© 2011 MTU Friedrichshafen GmbH Page: 167 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
DRIVE FOR ATT. HARDWARE FG/FGS:
BOM NO.: X52802600011

30

10
50

40 60

20

100 80
70
90

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 23540902 HSG ACSRY DRV HVY DTY LRG BRG UNITIZED 1 PC 3 KG
20 X52802600004 SHAFT FOR DRIVE 1 PC
30 X00018270 GEAR FOR DRIVE 1 PC 1,100 KG
40 205412503005 CYL ROLLER BEARING 1 PC 550 G NUP 307 M A
50 23509204 RING RET ACSRY DRV LRG BALL BRG 1 PC 40 G
60 X00018267 SPACER SLEEVE FOR DRIVE 1 PC
70 23511745 BEARING NDL ROLLER HVY DTY ACSRY DRV 1 PC 143,400 G
80 23511746 RING RET INT 187 HVY DTY ACSRY DRV 1 PC 0,010 KG
90 23523995 SEALING RING 1 PC 27 KG
100 X00036694 PULLEY ACCESSORY DRIVE POLY-V 1 PC 2,451 KG

© 2011 MTU Friedrichshafen GmbH Page: 168 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
PROTECTIVE COVER FG/FGS:
BOM NO.: X59402800022

60

30

40

30
20
10

50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

10 X59402800020 PROTECTIVE COVER 1 PC 3,620 KG SB
20 X59402800023 SPACER SLEEVE 3 PC 19,700 G
30 X59499100034 RUBBER MOUNT 6 PC 8,300 G
40 X59499100050 WASHER 1 PC 22 G
50 X59499100051 BUSHING 3 PC 1G
60 X59499100052 SPACER SLEEVE 2 PC 85 G

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
ENGINE MOUNTING FG/FGS: 231
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

MOUNTING BRACKET
XS526230.00013

MOUNTING BRACKET
XS527230.00016

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
MOUNTING BRACKET FG/FGS: 231 05
BOM NO.: XS526230.00013

50

500

450

500
400

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870

MOUNTING BRACKET FG/FGS: 231 05
BOM NO.: XS526230.00013

250

150

300

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
MOUNTING BRACKET FG/FGS: 231 05
BOM NO.: XS526230.00013

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

150 5240110732 COVER CYL BLOCK ACCESS PORT 4 PC 2,740 KG
250 5240111380 GASKET 4 PC
300 000933010035 BOLT HEX S2000/4000 28 PC 2,300 G M 10 X 25
500 200433021000 WASHER 16 PC 14,500 G 21

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
MOUNTING BRACKET FG/FGS: 231 05
BOM NO.: XS527230.00016

10

70
60

20
80

50
40

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 X52623100018 MOUNTING BRACKET 4 PC 25,400 KG
20 700429192000 O-RING 4 PC 16,900 G 192 X 4
40 204014020004 HEX SCREW 16 PC 533,700 G M 20 X200
50 200433021000 WASHER 16 PC 14,500 G 21
60 000933010180 BOLT HEX S2000/4000 8 PC 26 G M 10 X 28
70 000125010524 WASHER 8 PC 2,300 G A 10,5
80 000007016104 PIN DOWEL 8 PC 55 G 16 M6 X 32

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
AIR SUPPLY SYSTEM FG/FGS: 369
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONTAM INDICATOR
X00027355

© 2011 MTU Friedrichshafen GmbH Page: 173 / 1

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONTAM INDICATOR FG/FGS: 369 25
BOM NO.: X00027355

100

150

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT

100 0009973375 ADAPTER FITTING W/SINTERED FLTR 2 PC 13 G
150 0000943268 INDICATOR AIR FILTER RESTRISTER 2 PC 46,200 G

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
WIRING, GEBERAL, FOR ENGINE/GEARBOX/PLA FG/FGS: 507
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CONNECTING CABLE FOR STARTER

XS00E500.00421

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING CABLE FOR STARTER FG/FGS: 507 98
BOM NO.: XS00E500.00421

80

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

80 X00E50700168 CONNECTING CABLE FOR STARTER 1 PC 205 G BOSCH HEP109
110 916016014201 CLAMP 5 PC 23,410 G BRSGU 14/20

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING CABLE FOR STARTER FG/FGS:
BOM NO.: X00E50700168

200 220
270 260 240 250
280

210 230
290 300 240 250
240 320
330 70 180 190 50 60

80
110 120 130
140 150 160 170

60 90 100 60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 0005337043 PIPE 1,900 M WELLROHR NW10
60 X00E50201701 CABLE 2 M AB 3X1,5QMM, WS NUM. RADOX155SRW
70 X00E50200860 SINGLE CONDUCTOR 0,100 M AB 1X1,5QMM; ROT; FEINDRÄHTIG
80 0005331443 PIPE 1 PC 4,930 G T-ABZWEIG 10-10-10
90 0035311185 BLADE CONNECTOR 2 PC 1G AB 2,7-6,6 QMM,BLANK
100 0005311575 SHRINKABLE HOSE 2 PC 0,800 G 5,7/1,27MM, L=50MM, TRANSPARENT
110 700461105000 ID GROMMET 1 PC 0,840 G 5/A
120 700461105001 MARKER SLEEVE 1 PC 0,800 G 5/B
130 700461105012 MARKER SLEEVE 2 PC 0,800 G 5/M
140 700461105023 MARKER SLEEVE 3 PC 0,910 G 5/X
150 700461205000 MARKER SLEEVE 1 PC 1G 5/0
160 700461205001 MARKER SLEEVE 2 PC 0,910 G 5/1
170 700461205005 IDENTIFICATION MARKER 1 PC 1G 5/5
180 IDENTIFICATION PLATE 2 PC KE 47X135MM, BEDRUCKBAR 47X25MM
190 0001592283 SHRINKABLE HOSE 2 PC 4,300 G 32MM DURCHM.X50MM LG.
200 0165313283 BAYONET COUPLING 1 PC 12 G STECKER 4POL. CODE 1
210 0165313883 BAYONET COUPLING 1 PC 13,400 G STECKDOSE 4POL. CODE 1
220 0165314983 BAYONET COUPLING 1 PC 5G AB 1,0-2,5 MM
230 0185318683 BAYONET COUPLING 1 PC 0,800 G AB 1,0-2,5 MM
240 0165313583 BLANKING PLUG 6 PC 0,100 G BLINDSTOPFEN
250 0165313483 SINGLE-CORE INSUL 2 PC 0,100 G EINZELADERABD. 1.4-2,0 D2,5MM
260 0165314683 BAYONET COUPLING 1 PC 2,840 G AB BEFESTIGUNGSRING
270 0165313683 BAYONET COUPLING 1 PC 5,760 G STECKERKAPPE 90 GRAD
280 0165314283 BAYONET COUPLING 1 PC 6,200 G AB FUER KABELANSCHLUSS VARIABEL
290 X00E50200341 CONNECTOR HOUSING 2 PC 7,500 G AB STECKER 5POL. CODE 1 BOSCH

© 2011 MTU Friedrichshafen GmbH Page: 177 / 1

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EQUIPMENT TYPE: Engine PRODUCT TYPE: 12V4000G23 SERIAL NUMBER: 526105870
CONNECTING CABLE FOR STARTER FG/FGS:
BOM NO.: X00E50700168

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

300 0085456726 CONTACT SPRING 9 PC 1G
320 0025319485 SINGLE-CORE INSUL 9 PC 0,300 G F.ISOLATIONSDURCHM .2,2-3,0MM,
330 X00E50200343 CONNECTOR CAP STRAIGHT 2 PC 3,100 G STECKERK. 180GRAD; NW10 5POL.

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
AUTOMATION FG/FGS:
BOM NO.:

DESCRIPTION
AUTOMATION

© 2011 MTU Friedrichshafen GmbH Page: 178 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001

FG FG DESIGNATION
500 MONITORING AND CONTROL SYSTEM, GENERAL ELECTRICAL EQUIPMENT
507 WIRING, GEBERAL, FOR ENGINE/GEARBOX/PLANT
508 ACCESSORIES FOR ENGINE GOVERNOR (ELECTRONIC) CONTROL SYSTEM

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
MONITORING AND CONTROL SYSTEM, FG/FGS: 500
GENERAL E
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

SOFTWARE FOR COMP FLASH CARD

XS572500.00001

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
SOFTWARE FOR COMP FLASH CARD FG/FGS: 500 00
BOM NO.: XS572500.00001

40

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN

40 B00E50201551 EPROM WITH SOFTWARE 1 PC 0,310 G UB

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
WIRING, GEBERAL, FOR FG/FGS: 507
ENGINE/GEARBOX/PLA
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

CABLE FOR GOVERNOR

XS00E500.00008

CONNECTION INTERFACE
XS00E500.00018

ENGINE CABLING FOR ON-ENGINE SENSO

XS00E500.01246

RETAINER F.ADEC A. WIRE HARN

XS594500.00198

© 2011 MTU Friedrichshafen GmbH Page: 182 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
CABLE FOR GOVERNOR FG/FGS: 507 10
BOM NO.: XS00E500.00008

10

15

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

10 X00035262 CABLE FOR GOVERNOR 1 PC 4,720 KG ECU-7 X3 - OFFEN L
15 X00041467 CABLE F/MONTRG SYST + GOV 1 PC 5,180 KG ECU-7 - OFFEN L

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
CABLE FOR GOVERNOR FG/FGS:
BOM NO.: X00035262

110 160

120 170
130
140
50 150
60
70
80
90
100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 0025318785 BLADE CONNECTOR 1 PC 47 G NW17 CODE-A 90GRD
60 0025319285 BLADE CONNECTOR 8 PC 0,600 G CRIMPKONT. 1,00-2,50 QMM, BUCHSE
70 0025319485 SINGLE-CORE INSUL 8 PC 0,300 G F.ISOLATIONSDURCHM .2,2-3,0MM,
80 0025319785 BLADE CONNECTOR 2 PC 1,200 G CRIMPKONT. 0,50-1,00 QMM, BUCHSE
90 0185313083 BAYONET COUPLING 2 PC 0,100 G FUER KONTAKT 0,5-1,0MM2
100 0165313583 BLANKING PLUG 11 PC 0,100 G BLINDSTOPFEN
110 0025318985 BLADE CONNECTOR 1 PC 5G FUER AMP-BUCHSENGEHAEUSE 21POL
120 0005319982 SHRINKABLE HOSE 0,040 M 16MM DURCHM.X1200MM LG.
130 0001590783 SHRINKABLE HOSE 0,060 M 32/8-MIT KLEBER
140 0005334980 ADHESIVE 4 PC 0,200 G 15 MM (VARIABEL)
150 0035314381 CABLE CLAMP 1 PC 0,500 G L= 150MM, B= 3,6MM
160 0105314680 CABLE 10,300 M 500 G AB 8X2,5MM2, + 1X2X0,75MM
170 IDENTIFICATION PLATE 1 PC KE 47X135MM, BEDRUCKBAR 47X25MM

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
CABLE F/MONTRG SYST + GOV FG/FGS:
BOM NO.: X00041467

100 150

110 160
120
60 130
70 140
80
90

180 200 190

170

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

60 0025318385 BLADE CONNECTOR 1 PC 63,200 G NW22 CODE-A 90GRD
70 0025319385 BLADE CONNECTOR 36 PC 0,400 G CRIMPKONT. 0,50-1,00 QMM, BUCHSE
80 0025319585 BLADE CONNECTOR 36 PC 0,050 G EINZELADERABD. DURCHM.1,4-1,9MM
90 0185317083 BLANKING PLUG FOR CONNECTOR 10 PC 0,050 G BLINDSTOPFEN
100 0025319085 BLADE CONNECTOR 1 PC 10,800 G FUER AMP-BUCHSENGEHAEUSE,
110 0001591583 SHRINKABLE HOSE 0,040 M 24MM DURCHM.X1200MM LG.
120 0011596139 SHRINKABLE HOSE 0,060 M 52/13/MIT KLEBER
130 0005334980 ADHESIVE 4 PC 0,200 G 15 MM (VARIABEL)
140 0035314381 CABLE CLAMP 1 PC 0,500 G L= 150MM, B= 3,6MM
150 0055312980 CABLE 10,300 M 21X2X0,5QMM GESCH.-30 - 105 G
160 IDENTIFICATION PLATE 1 PC KE 47X135MM, BEDRUCKBAR 47X25MM
170 0075316880 CABLE 0,050 M 0,5 QMM SCHWARZ
180 0015318285 BLADE CONNECTOR 4 PC 0,500 G 1,0-2,5 QMM,BLANK
190 0005311575 SHRINKABLE HOSE 2 PC 0,800 G 5,7/1,27MM, L=50MM, TRANSPARENT
200 0015318702 RESISTOR 2 PC 0,100 G MN TK50 1% 0,4W

© 2011 MTU Friedrichshafen GmbH Page: 185 / 1

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
CONNECTION INTERFACE FG/FGS: 507 10
BOM NO.: XS00E500.00018

10 20

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

10 X00E50200176 CONNECTION INTERFACE 1 PC 1,409 KG SAM 1-02 OHNE SOFTWARE
20 X00005804 TERMINAL 1 PC 0,194 G AB STECKER-PACK-SAM
30 0015318702 RESISTOR 3 PC 0,100 G MN TK50 1% 0,4W

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
CONNECTION INTERFACE FG/FGS:
BOM NO.: X00E50200176

45

45

45

30

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

30 X00E50202753/S0003 HOUSING WITHOUT INTERLOCK 1 PC 1,320 KG 296X152X80 (LXBXH)
45 X00E50205611 COVER 1 PC 5G

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
HOUSING WITHOUT INTERLOCK FG/FGS:
BOM NO.: X00E50202753/S0003

80

50

60

60

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

50 PLATE 1 PC 508,400 G KE PLATTE O.OEFF, 291,6X147,6X1,5MM
60 000000003643 SLOT PAN-HEAD SCREW 9 PC 0,700 G 3 X 12
80 X00E50202752/S0003 HOUSING WITHOUT BASE PLATE 1 PC ZB_SAM; 360X314X95 (LXBXH)

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
HOUSING WITHOUT BASE PLATE FG/FGS:
BOM NO.: X00E50202752/S0003

70

50

80

90

100

60

110

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT MEASUREMENT

50 X00E50208087 COVER 1 PC 295X151X51.7
60 X00E50202404/S0004 PLUG-IN BOARD 1 PC SAB2-03 (MB VON SAM)
70 0015337831 CAP 1 PC 3G F. STECKDOSE RJ45
80 X00008734 WASHER 1 PC 0,200 KG 43,5 X 21,5 X 0,25
90 0005384275 DISPLAY 1 PC 13,200 G 54X21X9, LCD_2X16_ZEICHEN,
100 0015319186 FUSE 2 PC FK2 KFZ-SICHERUNG
110 207500003003 SCREW 1 PC 0,100 G CE M 3 X 5 - Z

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
PLUG-IN BOARD FG/FGS:
BOM NO.: X00E50202404/S0004

20

40 50

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

20 X00E50202404 PLUG-IN BOARD 1 PC 623 G AB SAB2-03 (MB VON SAM)
40 SOFTWARE 1 PC KE SW_SAM_FIRMW\VAR_1\ED_3_06
50 SOFTWARE 1 PC KE SW_SAB2-01_URLADER_1_00

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
ENGINE CABLING FOR ON-ENGINE SENSO FG/FGS: 507 98
BOM NO.: XS00E500.01246

290 280

170210
230 230
190380
310

320 230 235

237 237

110

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

110 X00032476 WIRING HARNESS TO INJECTOR 1 PC 1,860 KG ECU-7 X4
140 X00E50700476 WIRING HARNESS FOR ON-ENGINE SENSO 1 PC 2 KG ECU-7 X2
170 0035352531 PRESSURE SENSOR 1 PC AB EM M14X1,5,SW= 27,0-10BAR_RELATIV,
190 0035352931 PRESSURE SENSOR 1 PC 163,200 G EM M18X 1,5,SW27,L=56, KEGEL- ORING
210 0035352731 PRESSURE SENSOR 1 PC 89 G AB EM M18X1,5,SW=27,0,5-4,5BAR_ABSOL
230 0005357633 SPEED SENSOR 1 PC EM D=19X60,KABELL.=700MM,
235 304017008077 BOLT HEX A3C S2000/4000 1 PC 10 G M 8 X 16
237 000125008427 WASHER 1 PC 1,530 G A 8,4
280 5205304531 SENSOR FOR FUEL 1 PC 182,400 G M
290 0035351731 PRESSURE SENSOR 1 PC EM G1/4"A,SW27,L=64,
310 5240780050 BUSHING 1 PC DIN 176,SW24,
320 735221011000 O-RING 1 PC 0,300 G 11,3 X 2,2 - M14X1,5
380 0005356430 TEMPERATURE SENSOR 5 PC 56 G AB EM M14X1,5, L=29, STECKER DIN72585,

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
WIRING HARNESS TO INJECTOR FG/FGS:
BOM NO.: X00032476

160 150

110

130
340

70 90
140

340
170180190 340
200210220
230240250
260265

390
330 340 350

380
370
280290300310320

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

70 0095319080 CABLE 50 M AB ADERLEITUNG RADOX 2X1,0QMM
90 0005338543 PIPE 1,400 M AB NW22, AD=25,3MM SW GROBPROFIL
110 0005337143 PIPE 2 M WELLROHR NW17
130 0005337043 PIPE 4,600 M WELLROHR NW10
140 X00005706 DISTRIBUTOR FOR CABLING 1 PC 10,500 G AB T-ABZWEIG 17-22-17
150 0005331043 PIPE JOINT 8 PC 7,130 G T-ABZWEIG 17-10-17
160 0005337443 PIPE 2 PC 8,100 G AB Y-ABZWEIG 17-10-10
170 700461105024 MARKER SLEEVE 12 PC 0,830 G 5/Y
190 700461205001 MARKER SLEEVE 8 PC 0,910 G 5/1
200 700461205002 MARKER SLEEVE 2 PC 0,840 G 5/2
210 700461205003 MARKER SLEEVE 14 PC 1G 5/3
220 700461205004 MARKER SLEEVE 2 PC 0,920 G 5/4
230 700461205005 IDENTIFICATION MARKER 2 PC 1G 5/5
240 700461205006 IDENTIFICATION MARKER 2 PC 1G 5/6
250 700461205009 IDENTIFICATION MARKER 12 PC 1G 5/9
260 700461105000 ID GROMMET 6 PC 0,840 G 5/A
265 700461105001 MARKER SLEEVE 6 PC 0,800 G 5/B
280 0025318485 BLADE CONNECTOR 1 PC 62,800 G NW22 CODE-B 90GRD
290 0025319385 BLADE CONNECTOR 24 PC 0,400 G CRIMPKONT. 0,50-1,00 QMM, BUCHSE
300 0025319585 BLADE CONNECTOR 24 PC 0,050 G EINZELADERABD. DURCHM.1,4-1,9MM
310 0185317083 BLANKING PLUG FOR CONNECTOR 22 PC 0,050 G BLINDSTOPFEN
320 0025319085 BLADE CONNECTOR 1 PC 10,800 G FUER AMP-BUCHSENGEHAEUSE,
330 0011596139 SHRINKABLE HOSE 0,120 M 52/13/MIT KLEBER
340 0035314381 CABLE CLAMP 4 PC 0,500 G L= 150MM, B= 3,6MM
350 IDENTIFICATION PLATE 2 PC KE 47X135MM, BEDRUCKBAR 47X25MM

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
WIRING HARNESS TO INJECTOR FG/FGS:
BOM NO.: X00032476

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

370 X00013978 TERMINAL FOR CYLINDER HEAD 12 PC 25 G AB L=90MM, 250V/1500V/24A 2-POL.
380 0065319181 TERMINAL 12 PC 4,700 G AB HAUBE 45GRAD, FUER WELLROHR N
390 X00006101 END SLEEVE 24 PC 0,200 G 0,5-1MM M.ISOLATIONSUNTERSTÜTZ.

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EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
WIRING HARNESS FOR ON-ENGINE FG/FGS:
SENSO
BOM NO.: X00E50700476

430 430

380 400 410 420

370 400 410 420 440
350 390 410 420
430
430 110

350 390 420

430 500 510 520

370 400 410 420
460 470 480 490
540
360 390 410 420
530

200 210 220 160

230 240 250
250 260 270
280 290 300
310 320 330
170 235 120

140 150 80 180 90 90 180 100 110 190

520

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

80 X00005206 DISTRIBUTOR F. WIRING HARNESS 1 PC 10 G AB T-ABZWEIG 26-17-17
90 0005331043 PIPE JOINT 4 PC 7,130 G T-ABZWEIG 17-10-17
100 0005337443 PIPE 2 PC 8,100 G AB Y-ABZWEIG 17-10-10
110 0005331443 PIPE 5 PC 4,930 G T-ABZWEIG 10-10-10
120 0005331143 PIPE JOINT 5 PC 6,190 G M Y-ABZWEIG 10-10-10
140 0095318880 CABLE 34 M 28 G ADERLEITUNG RADOX 2X0,5QMM
150 0095318980 CABLE 31 M ADERLEITUNG RADOX 3X0,5QMM
160 0095319080 CABLE 5 M AB ADERLEITUNG RADOX 2X1,0QMM
170 0005338643 PIPE 0,300 M AB WELLROHR NW26
180 0005337143 PIPE 4 M WELLROHR NW17
190 0005337043 PIPE 5 M WELLROHR NW10
200 700461105001 MARKER SLEEVE 14 PC 0,800 G 5/B
210 700461105005 MARKER SLEEVE 2 PC 1G 5/F
220 700461105012 MARKER SLEEVE 1 PC 0,800 G 5/M
230 700461105023 MARKER SLEEVE 4 PC 0,910 G 5/X
235 700461105028 MARKER SLEEVE 2 PC 0,700 G 5/.
240 700461205000 MARKER SLEEVE 2 PC 1G 5/0
250 700461205001 MARKER SLEEVE 4 PC 0,910 G 5/1
260 700461205002 MARKER SLEEVE 3 PC 0,840 G 5/2
270 700461205003 MARKER SLEEVE 7 PC 1G 5/3
280 700461205004 MARKER SLEEVE 3 PC 0,920 G 5/4
290 700461205005 IDENTIFICATION MARKER 3 PC 1G 5/5
300 700461205006 IDENTIFICATION MARKER 2 PC 1G 5/6
310 700461205007 MARKER SLEEVE 2 PC 0,880 G 5/7
320 700461205008 IDENTIFICATION MARKER 2 PC 0,600 G 5/8

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
WIRING HARNESS FOR ON-ENGINE FG/FGS:
SENSO
BOM NO.: X00E50700476

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

330 700461205009 IDENTIFICATION MARKER 1 PC 1G 5/9
350 0165313283 BAYONET COUPLING 11 PC 12 G STECKER 4POL. CODE 1
360 0165314083 BAYONET COUPLING 1 PC 12 G STECKER 4POL. CODE 2
370 0165313883 BAYONET COUPLING 4 PC 13,400 G STECKDOSE 4POL. CODE 1
380 0165314183 BAYONET COUPLING 2 PC 12,900 G STECKDOSE 4POL. CODE 2
390 0165313383 BAYONET COUPLING 35 PC 0,600 G BUCHSENKONTAKT 0,5-1,0 MM
400 0165313983 BAYONET COUPLING 16 PC 0,700 G STIFTKONTAKT 0,5-1,0 MM
410 0165313583 BLANKING PLUG 22 PC 0,100 G BLINDSTOPFEN
420 0165313483 SINGLE-CORE INSUL 51 PC 0,100 G EINZELADERABD. 1.4-2,0 D2,5MM
430 0165314683 BAYONET COUPLING 6 PC 2,840 G AB BEFESTIGUNGSRING
440 0165313683 BAYONET COUPLING 14 PC 5,760 G STECKERKAPPE 90 GRAD
460 0165314383 BAYONET COUPLING 3 PC 10 G AB STAUBSCHUTZKAPPE FUER STECKDOSE
470 0025318885 BLADE CONNECTOR 1 PC 111 G NW26 CODE-A 90GRD
480 0025319385 BLADE CONNECTOR 46 PC 0,400 G CRIMPKONT. 0,50-1,00 QMM, BUCHSE
490 0025319585 BLADE CONNECTOR 46 PC 0,050 G EINZELADERABD. DURCHM.1,4-1,9MM
500 0185317083 BLANKING PLUG FOR CONNECTOR 46 PC 0,050 G BLINDSTOPFEN
510 0025319185 BLADE CONNECTOR 1 PC 14,100 G KAPPE FUER AMP-BUCHSENGEHAEUSE
520 0011596139 SHRINKABLE HOSE 0,120 M 52/13/MIT KLEBER
530 0035314381 CABLE CLAMP 2 PC 0,500 G L= 150MM, B= 3,6MM
540 IDENTIFICATION PLATE 2 PC KE 47X135MM, BEDRUCKBAR 47X25MM
0165313783 BAYONET COUPLING 4 PC 4,470 G AB STECKERKAPPE 180GRAD, NW10

© 2011 MTU Friedrichshafen GmbH Page: 193 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

850 1550 1500

600 1600

500
750 700 1600
450 1550

800
400
1650 850

650

850
800 400

650
750
1150
450
500
700
850

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001

RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

250

250

150
300
150
300

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

1650
1600
1800
1550 1500

1850
1900

2000

1850
1900

850
700
2200
1900

3450
3400
3350

2700

2700 3650

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001

RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

2500
850
2750
500

800
2700
3200

3750 1900
3150

3100
3050

2700

2700 2750

3000
2950

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

700

1900
3150
850

4650

1900
3150
450

4400
4350

4250

4300 2700

4200
2700
2700
4250 3650
4000 4050

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001

RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

3650
5200

5400

5450

1900 5050
700

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

5400 5400
3650 3650
4350
6300
5925 6150
5600 3400

5550 5550 5550

565056505650 5700 5700 5400

47506100

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

150 5240110732 COVER CYL BLOCK ACCESS PORT 2 PC 2,740 KG
250 5240111380 GASKET 2 PC
300 000933010035 BOLT HEX S2000/4000 14 PC 2,300 G M 10 X 25
400 X00023601 BRACKET ADEC ECU MTG 1 PC 0,859 KG
450 5511530050 SPACER BUSHING 2 PC 13,310 G
500 304017008081 BOLT HEX A3C 2 PC 13,500 G M 8 X 25
600 X00016676 BRACKET ADEC ECU MTG UPPER 1 PC 880 G
650 X00012261 SPACER SLEEVE 2 PC 37,720 G
700 304017008079 BOLT HEX 2 PC 12,370 G M 8 X 20
750 5221530026 DAMPER 2 PC 152 G
800 007349008002 WASHER 2 PC 8,300 G 8,4
850 000934008008 NUT HEX 4 PC 4,750 G M8
1150 X00016677 BRACKET ADEC ECU MTG LWR 1 PC 0,823 G
1500 X00E50201047 GROUND/EARTH LINE 1 PC 23 G AB 2XM6; 6QMM; 200MM; ISOLIERT
1550 000933006175 BOLT HEX 2 PC 5,420 G M 6 X 16
1600 000125006431 WASHER 4 PC 0,900 G A 6,4
1650 000934006006 NUT HEX 1 PC 2,230 G M6
1800 916016030202 CLAMP 1 PC 41 G BRSGU 30/20
1850 000933008114 BOLT HEX 1 PC 12,530 G M 8 X 22
1900 000125008427 WASHER 1 PC 1,530 G A 8,4
2000 916016024201 CLAMP 1 PC 32 G BRSGU 24/20
2200 5315460443 BRACKET H:41 S2000/S4000 1 PC 65,500 G
2500 5241534540 BRACKET H:20 1 PC 86 G
2700 0001596540 CLAMP CABLE DN17 1 PC 2G DN17
2750 X00010338 CLAMP CABLE DN22 1 PC 11 G DN22

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MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
RETAINER F.ADEC A. WIRE HARN FG/FGS: 507 98
BOM NO.: XS594500.00198

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

2950 5225460043 BRACKET L H:49 1 PC
3000 000933008013 BOLT HEX 1 PC 9,890 G M 8 X 14
3050 5801533240 BRACKET 1 PC 50 G
3100 000933012058 BOLT HEX S2000/4000 1 PC 33 G M 12 X 20
3150 916016006202 CLAMP 1 PC 17,240 G BRSGU 6/20
3200 304017008077 BOLT HEX A3C S2000/4000 1 PC 10 G M 8 X 16
3350 5801530840 BRACKET 1 PC 67 G
3400 000000003020 BOLT HEX A3C 1 PC 20,010 G M 10 X 20
3450 000125010524 WASHER 1 PC 2,300 G A 10,5
3650 0001596440 CLAMP CABLE DN10 1 PC 1,100 G DN10
3750 X00032376 BRACKET 1 PC 201,500 G
4000 X00027636 BRACKET ASM 6 PC 47,390 G
4050 000912010057 SCREW 6 PC 37 G M 10 X 45
4250 5241538440 BRACKET 1 PC 30,715 G SB
4300 000000003347 BOLT HEX A3C 1 PC 39 G M 10 X 55
4350 007349010002 WASHER 1 PC 11,130 G 10,5
4400 000934010005 NUT HEX 1 PC 10,720 G M 10
4650 000933008116 HEX SCREW 2 PC 15,200 G M 8 X 28
4750 5500780741 BRACKET H:04 1 PC 35 G
5050 X59654100002 BRACKET WIRING HARNESS ADEC 1 PC 93 G
5200 0005312181 QUICK-CATCH CLAMP 3 PC 1G L=200 B=5, TYH/TYB 25M
5400 X00012556 RETAINER F. WIRING HARNESS 2 PC 0,032 G
5450 000000003322 BOLT HEX A3C 2 PC 66 G M 10 X 90
5550 5241534640 BRACKET L H:30 SENSOR E 1 PC 46 G
5600 000933012050 BOLT HEX 1 PC 58 G M 12 X 55
5650 0165313883 BAYONET COUPLING 1 PC 13,400 G STECKDOSE 4POL. CODE 1
5700 0165314683 BAYONET COUPLING 1 PC 2,840 G AB BEFESTIGUNGSRING
5925 204017010021 BOLT A3C 1 PC 33,200 G M 10 X 45
6100 5621870540 BRACKET FLAT H:50 1 PC 49 G
6150 304017008085 BOLT HEX 1 PC 18 G M 8 X 40
6300 204017012004 HEX SCREW 1 PC 29,600 G M 12 X 20

© 2011 MTU Friedrichshafen GmbH Page: 194 / 2

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
ACCESSORIES FOR ENGINE GOVERNOR FG/FGS: 508
(ELECTRO
BOM NO.:

GROUP NUMBER (FG)

GROUP NAME
BOM NO.

GOVERNOR F/MONTRG SYST + GOV

X00043550

© 2011 MTU Friedrichshafen GmbH Page: 195 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
GOVERNOR F/MONTRG SYST + GOV FG/FGS: 508 95
BOM NO.: X00043550

70

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

70 X00E50205261 ECS 1 PC 5,500 KG EM ECU7-05, 360X314X95 (LXBXH)

© 2011 MTU Friedrichshafen GmbH Page: 196 / 1

MTU Business Portal Online Print 04-04-2013

EQUIPMENT TYPE: Automation PRODUCT TYPE: AUTOMATION SERIAL NUMBER: 1102798000_000001
ECS FG/FGS:
BOM NO.: X00E50205261

205
185 195
185
125 270 280
145
135 155
220 225

30

50
85
85
95
240 250
105
75
85
115
165

60 105

40

95
175
67

POS. PART NO. DESIGNATION QTY. UNITS WEIGHT FN MEASUREMENT

30 X00002024 HOUSING 1 PC 3,560 KG AB 360X314X60
40 5015331436 PLATE FOR GOVERNOR 1 PC 1,070 KG BLECH 4X309X355
50 X00009560 LIGHT LADDER WITH O-RING 1 PC 0,150 G
60 700429338000 O-RING 1 PC 16,400 G 338 X 3
67 700429007001 O-RING 1 PC 2G 7 X 1,5
75 X00E50204897 PLUG-IN BOARD SMD 1 PC 425 G ECB11-05;
85 CAPACITOR 10 PC KE ELKO 680UF, 63V, 20%
95 TRANSFORMER 1 PC KE LP44UH,UE0-50V, W1=28, W2=19WX=8
105 REACTOR 2 PC KE LI+LII=35UH +/-15%, I=4,4A,
115 000000003652 TORX SCREW 23 PC 5G M3 GF X 8
125 0025318185 BLADE CONNECTOR 1 PC GERADE,3-REIHIG, CODIERUNG:A
135 0025318685 BLADE CONNECTOR 1 PC 60 G GERADE, 4-REIHIG, CODIERUNG:A
145 0025318585 BLADE CONNECTOR 1 PC GERADE, 3-REIHIG, CODIERUNG:A
155 0025318285 BLADE CONNECTOR 1 PC GERADE, 3-REIHIG, CODIERUNG:B
165 000000003617 SLOT PAN-HEAD SCREW 18 PC 1,380 G 4 X 16
175 X00E50200962 COUNTERSUNK HD SCREW 17 PC 1G DIN7500 M4X10-ST-T10
185 X00010313 DUST CAP FOR CONNECTOR 2 PC 13,500 G FUER AMP- BUCHSENGEHAEUSE 21POL
195 X00010310 DUST CAP W/MALE CONNECTOR 1 PC 10,500 G FUER AMP- BUCHSENGEHAEUSE 21POL
205 X00010316 DUST CAP FOR CONNECTOR 1 PC 2G FUER AMP- BUCHSENGEHAEUSE 92POL
220 X00030227 SOFTWARE 1 PC KF ECU7/URLADER 2_00
225 X00E50205465 SOFTWARE 1 PC KF
240 X00052928 ELASTOMER PRODUCTS ELASTOSIL RT 778 110 G
250 X00052929 ELASTOMER PRODUCTS HAERTER T 774 11 G
270 X00E50205261/76 GOVERNOR NOT ADJUSTED 1 PC 6,580 KG MN EM ECU7-05
280 X00E50205261/77 GOVERNOR ADJUSTED 1 PC 6,580 KG MN EM ECU7-05

© 2011 MTU Friedrichshafen GmbH Page: 197 / 1

MTU Business Portal Online Print 04-04-2013