VPL- 620D

Twin Side Labeling Machine

2. Installation
2.1. Transporting
The machine shall be moved by persons who are qualified.
Persons besides the worker are not allowed to stay in the work place during transporting
the machine.

1. Please refer to instruction manual in specifications and machine weight to arrange

handling equipment. Be sure to use capable fork-lifter referring to lift of machine.
2. Forklift can be used in handling and shall be operated by qualified driver.
3. Before handling, make sure all movable parts are secured in their positions and all
movable accessories should be removed from machine.
4. Make sure that the strength of forklift is sufficient to handle machine.
5. During handling, people are strictly prohibited from entering into the path of machine
movement.
6. While transportation, keep attention to the balance of machine.

7. Please careful the forklift position and the fork length shall be 2/3 machine
width length.

2.2. Adjustment of Machine Level and Height

Motors will rotate when starting the machine and make the machine swayed.
So, please make sure you’ ve fixed the stand before starting machine.

10
2.3. Restriction with Plant
A B Height
4775mm 3435mm 2744mm

11
3. Machine Operation
3.1. Installation of Label

3.1.1. Label Roll

1. Tension Rod

2. Web Clamp

3. Labels must pass through the sensor

4. Fasten the hand wheel right after setting up the labels according to labeling Course
Drawing

Tighten screw on web clamp to create a slight resistance.

Label web should lay flat on the label dispensing blade.

12
3.1.2. Label Installation Diagram

A. Label Roll for Labeling Head A (Front Label)

Order Labels for use on Head A to be rolled clockwise

B. Label Roll for Labeling Head B (Back Label)

Order Labels for use on Head B to be rolled counter clockwise

13
Notice
Tighten screw on web clamp to create a slight resistance, and label web should lay
flat on the label peel blade.

14
3.1.3. Label Sensor
1. Normal Sensor

When label sensor detects the label, When label sensor detects the
base paper, the light will be off. base paper, the light will be on.

1 Label sensor
2 Label
3 Base paper

(1) Label Sensor position is adjustable for the quality labeling purpose.

(2) Label Sensing Adjustment method, please refer to above diagram.

If labeler dispenses two labels, please also check the detecting point o of label
sensor to label.

(3) Use a transparent sensor if the value of label sensitivity is very close to the value
of backing paper sensitivity or with a clear label.

15
2. Transparent Sensor

Correct the light should be on WEB when the label roll cross with base paper
the light should be on LABEL when the label roll cross with label

SPAN SHIFT

WEB LABEL
SENSOR

Incorrect the light should not in the region when it stop

Sensor Setup

16
 SPAN ( Area )

Anticlockwise (- ): × × ×
×
Clockwise (+ ): × × ×
×
SHIFT ( Direction )

Anticlockwise ( L ) The indicator light move to (LABEL)

Clockwise ( W) The indicator light move to (WEB)

Setup Procedure

1. WEB must remain in contact with the mounting plate.

2. LABEL must pass under the -SENSOR- indicator.

3. Small labels should be centered under the -SENSOR- indicator.

17
3.1.4. Control Panel

1. Power Switch: Turn on the power HMI

2. Emergency Stop: Immediately stops the equipment
3. HMI : Touch screen for operating.
4. Labeling Speed ADJ: For adjustment the speed of conveyor
5. Separator Speed ADJ: To adjust the speed of product-separating screw
6. Presser Speed ADJ: For adjustment the speed of sponge roller

18
3.1.5. Labeling Head

1. Label Roll on Head:

For install the label roll on the label head
2. Label Tension Press Plate (with the wool pad):
Tighten screw on label tension press plate properly to create a slight resistance.
Label web should lay flat on the label dispensing blade
3. Hot Foil Printer (Optional Item):
The Hot Foil Printer is an optional item for labeling machine. It is used for code and
dating on the label. The label sensor will be mounted at this location if you did not
buy hot foil printer as an optional item.
4. Hand Wheel for Pressing the label Roller:
Loose the label roller to install label roll, close the label roller before labeling.
Keep the label web tensioned and straight when hand-tighten the hand wheel.
5. Waste Proper Rewind Spool:
Use metal clip to fasten label web backing paper onto the rewind spool.
Next turn the rewind spool one rotation clock wise.
6. Spring:
Rewind label base paper and dispense label are working synchronously.
If the speed of rewinding decreases, adjust this spring upward.
Replace new wool pad if pad is wearing away.
7. Label Peel Blade: For separating the label and base paper.

19
 General index
1. General .................................................................................................................... 4
1.1. Machine Specification................................................................................. 4
1.2. General Safety Regulations ......................................................................... 5
1.3. Equipment Layout ....................................................................................... 8
1.4. Name Plate Identification............................................................................ 9
2. Installation ............................................................................................................ 10
2.1. Transporting .............................................................................................. 10
2.2. Adjustment of Machine Level and Height ................................................ 10
2.3. Restriction with Plant ................................................................................ 11
3. Machine Operation ............................................................................................... 12
3.1. Installation of Label .................................................................................. 12
3.1.1. Label Roll..................................................................................... 12
3.1.2. Label Installation Diagram .......................................................... 13
3.1.3. Label Sensor................................................................................. 15
3.1.4. Control Panel ............................................................................... 18
3.1.5. Labeling Head .............................................................................. 19
3.1.6. Component ................................................................................... 20
3.2. Labeler Operating Principle ...................................................................... 25
4. Panel View Description ........................................................................................ 27
4.1. General Concept ........................................................................................ 27
4.1.1. Initial Screen ................................................................................ 27
4.1.2. Main Screen ................................................................................. 27
4.1.3. Alignment Set .............................................................................. 28
4.1.4. System Parameter......................................................................... 29
4.1.5. Timer Set ...................................................................................... 29
4.1.6. Alarm Message ............................................................................ 30
4.1.7. Labeling Speed Adj. ..................................................................... 30
4.1.8. I/O Table ...................................................................................... 31
4.1.9. Labeling Position ......................................................................... 31
4.1.10. Production Quantity ..................................................................... 32
4.1.11. Operation Screen .......................................................................... 32
4.1.12. Memory Number .......................................................................... 33
4.1.13. Inverter Fault ................................................................................ 34
5. Machine Operation Tips........................................................................................ 36
6. Labeler Assembly ................................................................................................. 39
6.1. 1. Horizontal Servo Head Adjustment Assembly...................................... 41
3.1.6. Component
Front

20
1. Adjustment Screw for Conveyor Belt Tightness
For adjustment the conveyor belt tightness. Adjust the tightness through the
setting screw clockwise or anti-clockwise.

2. Emergency Stop Switch

Immediately stops the equipment

3. Guide Rails Adjustment

Place product on conveyor and loose the guide rail knob. Allowing the product
moves freely on conveyor.

4. Product Separator Roller

Producing the space between bottles to ensure the object sensor sees each bottle
one by one.

5. Object sensor

6. Screws for Alignment Adjustment

Adjust the height of alignment adjustment.

7. Alignment
To align the angle of bottles

8. Adjustment Screw for Top Hold Down Belt Tightness

Adjust the tightness of top pressure belt through the setting screw clockwise or
anti-clockwise.

9. Top Hold Down Belt Assembly

The purpose of top hold down belt is to prevent product movement that would
cause improper label placement.

10. Screws for Adjustment the Angle of Top Hold Down Belt Assembly
Tighten the screw will make the assembly up, and loosen the screw will make the
assembly down.

11. Presser Assembly

To smooth the label after labeled.

12. Adjustment screw for foot pad:

For adjusting the height through the setting screw clockwise or anti-clockwise.

21
Up

22
13. Hand Wheel for Product Separator Adjustment
Adjust the width of product separator.

14. Hand Wheel for Alignment Adjustment

Adjust the width of alignment adjustment.

15. Hand Wheel for Front Labeling Head

Adjust the width of labeling head.

16. Hand Wheel for Back Labeling Head

Adjust the width of labeling head.

17. Labeling Peel Plate

To separate the label from base paper

18. Hand Wheel for Presser Assembly

Adjust the width of presser Assembly.

19. Encoder
To ensure the speed of conveyor and labeling are synchronized.

23
 Side

20. Hand Wheel for Top Hold Down Belt Height Adjustment – Vertical
Adjust the height of to hold down belt adjustment.

21. Hand Wheel for Labeling Height Adjustment of back Labeling Head
Adjust the height depending on the bottle size.

22. Hand Wheel for Labeling Height Adjustment of front Labeling Head
Adjust the height depending on the bottle size.

23. Wheel for Angle Adjustment of back Labeling Head

24. Wheel for Angle Adjustment of front Labeling Head

24
3.2. Labeler Operating Principle
The labeling heads work by a stepping motor. Those parameters can be set using the
HMI, and are called by the program when entering the product code.

25
 Labeling logical steps
Bottles are gone to the product separator roller that will produce space between bottles,
and then enter into the servo alignment and top hold down belt to align bottles. Object
photocell sees the bottle, and steep motor of labeling head is started by PLC, then label
dispenses. The label is detected by labeling photocell, the step motor of labeling head
inform the PLC to stop. Finally, the sponge roller will press the labeled bottle to
ensure the label stick entirely on the product surface.

Step Description Conditions to Start Step Comments

1 Start “Conveyor”
2 Start “Bottle Separation”
3 Start “Roller”
Bottles are passed the product
4 Produce the space
separator
Bottles enter into the Bottles are brought on the
5
alignment center conveyor
Top hold down belt press the The bottle is unable to shake
6
bottle while labeling.
The labeling position
according to your
requirement.
Start “Back Label The length of dispensing
Length Set”, “Back label should be longer than
Verify the object photocell sees Labeling Position Set”, the label peel blade 2~5mm,
7
the bottle “Front Label Length and the label peel blade need
Set” and “Front Labeling to close the product about
Position Set” 2mm. Please press the Back
Labeling and Front labeling
key while test the length of
label.
Labeled bottles are run through Press the label stick entirely
8
the roller on the product surface.

26
4. Panel View Description
4.1. General Concept
1. When pressed, any button with a dark background will lead to either a new page or a
change in the machine operation as described on the button.

2. The information in bold on the pages are showing status information.

4.1.1. Initial Screen

This page allows the operator to access to the

page.

4.1.2. Main Screen

Alignment Set: This unit is designed to align
the oval bottles straightly after the Product
Separating Roller.
System Parameter : The conveyor and label
dispensing speed are synchronized.
Timer Set: Set the delay time.
Alarm Message: Show the time and date of the
stop and it’s description.
Labeling Speed Adj: This unit is designed to
the particular bottles.
I/O Table : For examination the circuit of PLC.
Labeling Position : To adjust the labeling
position where you request and the length of
label from label peel blade.
Production Quantity : This reflects how many
bottles have been produced.
Initial Screen: Back to the Menu page.
Operation Screen : Start each functions.
Memory Number : Place new job setting into
memory or recall job setting from memory.

27
4.1.3. Alignment Set
First move distance: when the sensor see
the bottle, how many distances the
alignment have to work with the first speed.
First Rotation Speed: Set the first move
speed of alignment.
Second stop delay time: Setting the timing
to start the second rotation speed .
Second rotation Speed: Set the second
move speed of alignment.

Increasing the label length 10mm

Increasing the label length 1mm

Decreasing the label length 1mm

Decreasing the label length 10mm

Sensor to detect alignment: The sensor (reed switch) will detect the
position of alignment from the steel.

Steel

Reed Switch

28
4.1.4. System Parameter
This is for technician to adjust the inner setting, without any permission please do not
adjust.
For enter the System Parameter purpose only.

4.1.5. Timer Set

Press the Set Key before adjusting the
labeling position and after adjustment, press
Set Key again for saving into memory.

Printing delay timer: After dispense one

label, how long to start printing.
Aligning Delay Timer: Set the time to start
alignment after the bottle goes through the
sensor.
Press-in delay time: When the label dispense,
how long the presser will work. Please don’t
forget to press the set key to save your setting
value.
Press-in JOG: Under manual status.
Notice : A parameter must bigger than zero.

Increasing the Timer 0.1s

Increasing the Timer 0.01s

Decreasing the Timer 0.01s

Decreasing the Timer 0.1s

29
 6.2. 2. Alignment Adjustment Assembly ......................................................... 42
6.3. 4. Sensor Assembly ................................................................................... 43
6.4. 5. Pick & Press Roller (Front and Back) ................................................... 44
6.5. 6. Top-Down Adjustment Assembly ......................................................... 46
6.6. 7. Top-Hold Down Assembly.................................................................... 47
6.7. 9. Angle Adjustment Assembly ................................................................. 48
6.8. 11. Angle Adjustment Assembly ............................................................... 49
6.9. 12. Encoder ............................................................................................... 50
6.10. 13. Conveyor Driving Assembly............................................................... 51
6.11. 14. Conveyor Assembly ............................................................................ 52
6.12. 15. Head Label Tray Assembly ................................................................. 53
6.13. 16. Sensor Assembly ................................................................................. 54
6.14. 17. Label Head Assembly ......................................................................... 55
6.15. 20. Sensor Assembly ................................................................................. 56
6.16. 21. Head Label Tray Assembly ................................................................. 57
6.17. 22. Label Head Assembly ......................................................................... 58
6.18. 23. Sensor Assembly ................................................................................. 59
6.19. 24. Bottle Holder Assembly ...................................................................... 60
7. Panel Layout ......................................................................................................... 61
8. Maintenance .......................................................................................................... 62
9. Troubleshooting .................................................................................................... 64
10. Electrical Drawings............................................................................................... 66
4.1.6. Alarm Message

This vision shows details included date, time

and description for error.

4.1.7. Labeling Speed Adj.

Front Labeling Speed Adj.: Adjust the speed

of front label dispensing.
Back Labeling Speed Adj.: Adjust the speed
of back label dispensing.

Press Set Key to set the speed.

Increase the time +0.1

Increase the time +0.01

Decrease the time -0.01

Decrease the time -0.1

30
4.1.8. I/O Table

This page examines the circuit situation of

PLC.

4.1.9. Labeling Position

Set key : Press the set number before
adjusting the labeling position and after
adjustment, press set key again for saving
into memory.
Back Label Length Set : Setting the length
of back label from label peel blade.
Back Labeling Position Set : Labeling
position where your requirement according
to the bottle shape.
Front Label Length Set : Setting the
length of front label from label peel blade.
Front Labeling Position Set : Labeling
position where your requirement according
to the bottle shape.
RST : Erase the figure.
Notice : A parameter must bigger than zero.

Increasing the label length 10mm

Increasing the label length 1mm

Decreasing the label length 1mm

Decreasing the label length 10mm

31
4.1.10. Production Quantity

This page reflects how many bottles have

been produced.

Reset: Re-counting the bottles i.e. back to the

Zero.

4.1.11. Operation Screen

Labeling Speed: Show the current labeling

speed.
Press-in: Ensure the label stick on the bottle
smoothly
Printer: Start / stop the printer
Aligning: Setting the alignment assembly.
Product Separating : Make a space between
bottles.
Reset : After eliminating the status of carbon,
break label , then press reset to restart the
labeler.
Front Labeling : Only start the front label.
Main Screen: Back to the main screen
Conveyor: Start / stop the conveyor.
Back Labeling : Only start the back label.

32
4.1.12. Memory Number

Press the space to set MODE name

Choose MODE: Press Set Key to be ,

and select the MODE (ex. ) you need from 1~50.

The MODE which you want to copy.

The MODE which you want to set.

33
4.1.13. Inverter Fault

34
35
5. Machine Operation Tips
1. Adjust the guide rail and make sure the feeding bottles can move freely on the
conveyor.
2. Adjustment for Alignment Device:
Enter Main Screen and press Alignment Set, key in data in First Move Distance
to decide how much distances the alignment should move when the product
sensor senses the bottle.
Enter Main Screen and press Alignment Set, key in data in First Rotation Speed
to decide the speed of first motion.
Enter Main Screen and press Alignment Set, key in data in Second Stop Delay
Time to decide the timing to start the second motion.
Enter Main Screen and press Alignment Set, key in data in Second Rotation
Speed to adjust the speed of second motion.
3. Adjustment for Top Hold Down Belt Assembly:
Make sure the in-feed position of Top Hold Down Belt (near the alignment) is
not too tight. The belt can’ t press the bottles too hard otherwise alignment can’ t
align the bottles properly.

Make sure the out-feed position of Top Hold Down Belt (near the labeling peel
plate) is tight enough and the bottles are held and hard to be moved.

Sink slightly

36
Steps for adjusting the Top Hold Down Assembly:
a. Loosen the screw as below picture shows

b. Adjust the Hand Wheel and let the TOP HOLD-DOWN ASSEMBLY to press the
bottle on the out-feed position.

c. Adjust the screw as below picture shows, to make sure the in-feed position of Top
Hold Down Belt is not too tight.
( Tighten the screw: up the assembly Loosen the screw: down the assembly)

37
4. Adjustment for the label head assembly and labeling peel plate:
After machine operating, stop the machine when the bottles are approaching the
labeling peel plate. Adjust the label head forward or back to make sure the
dispensing labels are near the bottles (make label touch bottles slightly).
Meanwhile, do not hit the sensor, reflector or other parts while adjusting the
label head assembly.
Enter Labeling Position to adjust the length of dispensing labels and label
position.

How to solve unstable label placement:

1. Check whether the labeling peel plates are too far away from the bottles. See Tip 4
for adjustment.
2. Check whether the alignment device is under inappropriate operation (ex. alignment
skips bottles). See Tip 2 for adjustment.
3. Check whether the Top Hold Down Belt is pressing the bottles too hard. See Tip 3
for adjustment.
4. Before feeding the bottles, make sure the bottom of each bottle is even and the
bottles won’ t shake while labels are applied.
5. Make sure the distance between each label on the label roll is even. Uneven gap can
have an influence on the labeling accuracy.

38
6. Labeler Assembly

39
1. General
1.1. Machine Specification

Model No. 620D

Electrical supply 220V, 50 / 60HZ
Label Width 10 -120mm
Label Length 15-250mm
Reel Inner Diameter 76mm
Reel Outer Diameter Within 360mm
Machine dimension L.2775mm x W.1435.8mm x H.1744mm
Machine weight 450kg
No. Description Drawing
HORIZONTAL SERVO HEAD
1 620D20BT
ADJUSTMENT ASSEMBLY
ALIGNMENT ADJUSTMENT
2 620H65BH
ASSEMBLY
3 ROLLER -BOTTLE SEPARATOR 620I30BF
4 SENSOR ASSEMNLY 210V25CL
PICK & PRESS ROLLER (FRONT
5 620G00DL
AND BACK)
TOP-DOWN ADJUSTMENT
6 620F50CF
ASSEMBLY
7 TOP HOLD-DOWN ASSEMBLY 620F00CS
8 OPERATION BOX ASSEMBLY 620A50BM
ANGLE ADJUSTMENT
9 620C50AI
ASSEMBLY
10 SUPPORT BASE 620A00CD
ANGLE ADJUSTMENT
11 620C50AJ
ASSEMBLY
12 Encoder 620I50AH
CONVEYOR DRIVING
13 620B50BK
ASSEMBLY
14 CONVEYOR ASSEMBLY 620B00CS
15 HEAD LABEL TRAY ASSEMBLY 620E70VK
16 SENSOR ASSEMNLY 620V25CB
17 SERVO HEAD ASSEMBLY 620E00VH
HEAD PEELING PLATE
18 620D80RF
ASSEMBLY
HEAD PEELING PLATE
19 620D80DI
ASSEMBLY
20 SENSOR ASSEMNLY 620V25CC
21 HEAD LABEL TRAY ASSEMBLY 620E70RO
22 SERVO HEAD ASSEMBLY 620E00RJ
23 SENSOR ASSEMNLY 620V25AF
24 BOTTLE HOLDER 620M90DQ
25 BOTTLE HOLDER 620M90DM
26 PRESSER ASSEMBLY 620G171NA

40
6.1. 1. Horizontal Servo Head Adjustment

Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 210D13AL 4 Shaft Cover
2 #2900 999Z25BE 8 Bearing
3 DA-04-12-40-E-O 999Z41AA 2 Counter
4 DA-04-12-40-E-O 999Z41AB 2 Counter

41
6.2. 2. Alignment Adjustment Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 210D13AL 1 Shaft Cover

2 165LU-15mm 2 Belt
3 240LU-15m 1 Belt
4 #2900 999Z25BE 2 Bearing
5 #6002ZZ 999Z25BI 14 Bearing
6 #6203ZZ 999Z25BQ 4 Bearing
7 #6202ZZ 999Z25DG 8 Bearing
8 999Z41AB 1 Counter

42
6.3. 4. Sensor Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 WL9G-3N1132P11 999Z29DW 1 SENSOR
2 P250F 999Z29DZ 1 REFLECTOR

43
6.4. 5. Pick & Press Roller (Front and Back)

44
NO. PART NO. DRAWING NO. Q’TY DESCRIPTION
1 210D13AL 1 Shaft Cover
2 5GX12.5KB 999Z14AB 1 Reducer
3 CB5-GK-T 999Z14AK 1 Clutch
4 5IK60GS-STSF 999Z20BX 1 Motor
5 #2900 999Z25BE 4 Bearing
6 #6002ZZ 999Z25BI 16 Bearing
7 #6203ZZ 999Z25BQ 4 Bearing
8 DA-04-12-40-E-O 999Z41AB 1 Counter
9 TL-Q5MCI 999Z87AI 1 Proximity Switch
10 RS35 60 Chain
11 165LU-15mm 2 Belt-Labeling head

45
6.5. 6. Top-Down Adjustment Assembly

thêm gối đỡ

sửa buly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 TMFB20UU 999Z25AF 1 Linear Bearing
2 #6800ZZ 999Z25BS 2 Bearing
3 #6002ZZ 999Z25BI 2 Bearing
4 #6801ZZ 999Z25BT 8 Bearing
5 #6802ZZ 999Z25BU 4 Bearing
6 #6000ZZ 999Z25BH 1 Bearing
7 #2900 999Z25BE 2 Bearing
8 999Z41AA 1 Counter
9 DL788-19mm 1 Belt
10 165LU-19mm 1 Belt

46
6.6. 7. Top-Hold Down Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 160XLU-19mm 1 Belt
2 852XLU-25mm 1 Top-Hold Down Belt
3 #6800ZZ 999Z25BS 52 Bearing
4 #6002ZZ 999Z25BI 2 Bearing
5 #6902ZZ 999Z25CA 5 Bearing

47
6.7. 9. Angle Adjustment Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 DU1510 999Z25FU 8 Oilless Bearing Series
2 DU2010 999Z25FV 4 Oilless Bearing Series
3 DU2515 999Z25GC 4 Oilless Bearing Series

48
6.8. 11. Angle Adjustment Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 DU1510 999Z25FU 8 Oilless Bearing Series
2 DU2010 999Z25FV 4 Oilless Bearing Series
3 DU2515 999Z25GC 4 Oilless Bearing Series

49
1.2. General Safety Regulations
Using Restriction: The VPL -620D labeler is suitable for proof -explosion and
proof-flammable cleaning liquids that need to be filled into bottle, it is forbidden
to try low-flash point, oily, fermentative, sticky and fibrous materials.

Read instruction manual before operating the machine for your safety.

Person(s) who operate the machine must be trained, read and understood to use
the safety measures, and possess the ability to obey and execute the regulation
stated in this manual.

Ground all machines.

A terminal for the connection of the external ground conductor is provided in the
vicinity of the associated phase conductor terminals with marked “PE”. It should
make sure the “PE” terminal being connection before power supply.

Supply voltage and souce frequency: 0.9-1.1 nominal supply voltage and
0.99-1.01 nominal frequency. Verify the main power is stable before connecting
it to the equipment. If not, use a voltage regulator.

Ambient temperature: 50C - 400C.

Altitude: shall be at altitudes up to 1000m above mean sea level.

Relative humidity: not exceed 50% at 400C.

Electrical equipment shall withstand the effects of transportation and storage

temperature within a range of -25 to 55 and for short periods not exceeding
24 hours at up to +70 .

Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.

The power supply should be away from humidity and properly grounded.

Avoid exposing to direct sunlight or heat rays which can change the
environmental temp.

Avoid exposing to abnormal vibration.

Electrical connection shall be installed by a professional electrician.

Keep guards in place and working area clean and dry.

5
6.9. 12. Encoder

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 OVW2-10-2MHC 999Z23AJ 1 Encoder

50
6.10. 13. Conveyor Driving Assembly

thay belt dài hơn

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 255LU-15mm 1 Belt
2 263L-19mm 1 Belt
3 #6002ZZ 999Z25BI 8 Bearing
4 #6005ZZ 999Z25BN 1 Bearing
5 #6204ZZ 999Z25BR 1 Bearing
6 #6903ZZNR 999Z25CC 2 Bearing
7 #1204ZZ 999Z25CR 2 Bearing
8 1LA7073-4AB-11(1/2HP 999Z20BF 1 Motor
9 GBRVF441028C 999Z14AC 1 Reducer

51
6.11. 14. Conveyor Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 SH325XL 148 Top Chain

52
6.12. 15. Head Label Tray Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 #6801ZZ 999Z25BT 2 Bearing
2 #6902ZZ 999Z25CA 4 Bearing
3 620H94AB 2 Spring

53
6.13. 16. Sensor Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 620V27BB 1 Fixing Board
2 TL-Q5MC1/OMRON 999Z87AI 1 Proximity Switch

54
6.14. 17. Label Head Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 #6802ZZ 999Z25BU 4 Bearing
2 #6902ZZ 999Z25CA 6 Bearing
3 #6900ZZNR 999Z25BY 2 Bearing
4 #6801ZZ 999Z25BT 8 Bearing
5 VRDM391350L 999Z20DQ 1 Motor
6 270XL-12.7mm 2 Belt
7 35*43*7 210E50AA 3 Wool Pad
8 φ 35*2 215U15AA 4 Wool Pad

55
6.15. 20. Sensor Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 620V27BC 1 Steel Plate

56
6.16. 21. Head Label Tray Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 SUS304 2 Spring
2 #6801ZZ 999Z25BT 2 Bearing
3 #6902ZZ 999Z25CA 4 Bearing

57
6.17. 22. Label Head Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 #6802ZZ 999Z25BU 4 Bearing
2 #6902ZZ 999Z25CA 6 Bearing
3 #6900ZZNR 999Z25BY 2 Bearing
4 #6801ZZ 999Z25BT 8 Bearing
5 VRDM391350L 999Z20DQ 1 Motor
6 270XL-12.7mm 2 Belt
7 35*43*7 210E50AA 3 Wool Pad
8 φ 35*2 215U15AA 4 Wool Pad

58
6.18. 23. Sensor Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 LRD6110 999Z29BE 1 Transparent Sensor

59
Keep working area well lighted and ventilation.

No loose clothing, neckties, rings bracelets, or other jewelry to get caught in

moving parts. Wear protective hair covering to contain long hair.

Watch what you are doing. Do not operate machine when you are tired. Please
stand in front of machine for proper position operation.

SHUT OFF the power, removed the products, and isolated energy before
leaving the machine.
Shut off the power and carried out only when the machine is stationary before
inspection, maintenance, adjustment and cleaning.

Have your machine repaired by a qualified person.

Repairs should only be carried out by qualified persons using original spare
parts; otherwise this may result in considerable danger to the user.

Disposing wasted material and wasted lubricating oil shall obey the local
regulation and be deeply careful.

The possibility is very low: the ignition of material happens in the working area.
However, the user can install a fire detector on the top of production line by self,
and connecting to the specified terminals in the wiring system for buzzer
warning, see the circuit diagrams, please. The workshop of user shall be with the
fire extinguisher or other devices according to the local safety regulations and be
deeply careful.

If ancillary equipment is removed the original grounds or safety devices shall be

replaced. The connection of ancillary equipment including any necessary
modification of the guarding of the machine shall not afford unprotected access
to danger areas of the machine. Never attempt to change the setting and design
of all protective devices without consulting with VPL. When the machine is out
of order while running, shut it down and turn to serviceman for help as soon as
possible.

Make sure switches of control panel are OFF position before operating main
disconnector. Never leave machine running unattended. Turn power off from the
main disconnector. Don’t leave machine until it comes to a complete stop.

This machine is provided eight emergency buttons. They are self-latching

push-buttons on the control panel and other easy access positions. The
emergency button is colored red and yellow background.
6
6.19. 24. Bottle Holder Assembly

NO. PART NO. DRAWING NO. Q’TY DESCRIPTION

1 #6800ZZ 999Z25BS 8 Bearing

60
 7. Panel Layout 2

3 1
4

5
7
6

1. Power Supply

2. Step Motor Driver

3. Conveyor Inverter

4. PLC

5. Relay

6. Fuse

7. Terminal Block

61
 8. Maintenance
Maintenance
Time Required
No Description Method/ Frequency
(MTTR)
Procedure

3 min
1 Lubricate 1 month

Lubricate 3 min 1 month

2

62
 Maintenance
Time Required
No Description Method/ Frequency
(MTTR)
Procedure

3 min
3 Lubricate 1 month

Lubricate 3 min 1 month

5 Lubricate 3 min 1 month

63
 9. Troubleshooting
Problem Caused By To Repair
Unable to start the power Turn on the breaker
Breaker not turn on
source
1. Not press the Conveyor in operation Press Conveyor key
screen
2. Motor shaft is broken Change new one
Conveyor can’ t work
Check the inverter show
3. Inverter is abnormal
which signal
4. Emergency Stop not turn on Turn on it.
1. Not press the Bottle Separation key in Press Bottle Separation key
operation screen
Product separator can’ t work Check the inverter show
2. Inverter is abnormal
which signal
3. Motor shaft is broken Change new one
1. Not press the Roller key in operation Press Roller key
screen
Sponge roller can’ t work Check the inverter show
2. Inverter is abnormal
which signal
3. Motor shaft is broken Change new one
1. Not press Front Label or Back Label Press Front Label or Back
key in operation screen Label
Adjust the object sensor until
2. Object sensor can’t detect the reflector
the light is on
Label doesn’ t dispense
3. The sensitivity of object sensor is weak Turn the switch clockwise
Turn off the power and wait
4. Due to operate improperly, PLC
until 10 seconds, then turn on
program can’ t work
the power
1. The sensitivity value for the label is too Increase label sensitivity
close to the value for the backing paper. value
2. A transparent bottle may cause the Adjust the sensitivity value
Sometimes dispenses two
product sensor to double detect a single
labels
product
3. The value is big on back label length set Decrease the value
or front label length set
Adjust the alignment
1. The width of alignment not adjust well
adjustment
2. The height of top hold down assembly Adjust the top hold down
not adjust well adjustment
The labeling position is 3. The sensitivity of object sensor not set Adjust the object sensor until
improper well one bottle produce one signal
4. The sensitivity of label sensor not set Adjust the label sensor until
well one label produce one signal
5. Hand wheel for pressing the label roller Screw it tightly
is loose

64
 Decrease back label position
1. Label position is too far forward set
Wrinkled labels 2. The label on the label peel blade close Adjust the width of labeling
Nhăn nhãn the bottle nearly head adjustment
3. Brush close the label nearly Move backward
The quality of bottle is not
1. Bottle surface is not flat
good.
Move the brush and near the
2. Brush not close the bottle
Bubbled labels bottle
Decrease Back Label Length
phồng nhãn 3. Label dispense too long. Set and Front Label Length
Set
1. The wool pad behind the disk is loose. 1.

Setting Screw
Wool Pad

Please release the setting

Rewind disk for base paper
screw, and turn up
can’ t work
(clockwise) the adjusting
screw (yellow), then the
spring will become tighten.
Finally screw the setting
screw.
2. Turn up (clockwise) the
2. The setting screw is loose adjusting screw, then screw
the setting screw.
1.Check Heater Replace Heater
2.Check Silicone Pad Replace pad if worn
Carbon side faces to label
surface.
3.Check Foil Ribbon Poor quality of ribbon, try
another foil ribbon.
Printing is faint and not clear Check Printing Time if too
4.Printing Time short on LCD
Please refer to Hot Foil
5.Foil Ribbon Advance is too short Printer Adjustment.
Please refer to Hot Foil
6.Low Temperature Printer Adjustment.
7.Printer holder is loose Fixed the holder

65
10. Electrical Drawings

66
67
68
69
After emergency stop, follow the normal stop procedure and suitable operation
to obviate the hazard. Please see the circuit diagram to connect emergency stop
circuit by qualified engineer.

Safety related components which shall not be changed by user. ( e.g. safety relay
module, interlock switch…)

Please wear plastic-gloves and gauze mask (mouth-muffle) to operate the

machine.

Install the machine on a flat and vibration free floor / foundation. The machine
has to be mounted on a level surface.

Never clean electrical components with water.

Operation and technical adjustments are only to be done by trained technical

engineers.

Never open electric box or connect cables without a permit.

Never clean the equipment by using an aggressive agent such as acid or caustic
liquid.

The machine was designed for certain application only. We strongly recommend
that this machine NOT be modified and / or used for any application other than
for which it was designed. I you have any questions relative to its application
DO NOT use the machine until you have had detail instruction from your
dealer.

Keep away from moving machine parts while machine is in operation.

The training of the user / operator should be carried out by our authorized agent
or service engineer in an oral / practical in site of the ordered machine, including
protective device explanation, mechanism, personal protective equipment,
operation / use.

7
70
71
 VPL- 620D

Twin Side Labeling Machine

72
1.3. Equipment Layout

8
1.4. Name Plate Identification
The machine identification plates are placed.

A B