Neraca Panas
Neraca Panas
T ref 25 C
298.15 k
Cp liq =A+B*T+C*(T^2)+D*(T^3)
CP Liquid
komponen Formula A B C
O-Xylene C8H10 56.460000 0.949260 -0.002490
PAN C8H4O3 54.192000 1.054600 -0.002109
Man C4H2O3 -12.662000 1.056400 -0.002324
co2 CO2 -338.956000 5.279600 -0.023279
Water H20 92.053000 -0.039953 -0.000211
oxygen O2 46.432000 0.395060 -0.007052
Nitrogen N2 76.452000 -0.352260 -0.002669
Residue C7H6O2 -157.517000 2.373500 -0.004828
CP Liquid
D T Cp at T 25C
0.000003 298.150000 189.250000
0.000002 298.150000 227.220287
0.000002 298.150000 150.059822
0.000036 298.150000 119.405347
0.000001 298.150000 75.553030
0.000040 298.150000 594.738033
0.000050 298.150000 1060.858536
0.000004 298.150000 218.699160
Titik Didih
Komponen
(℃)
CO -192
CO2 -78.5
Oxygen -183
Nitrogen -195.8
O-xylene 143
Maleat
202
Anhidrat
Phthalic
285
Anhydride
Cp gas =A+B*T+C*(T^2)+D*(T^3)+E*(T^4)
CP Vapor
komponenFormula A B C D E
O-Xylene C8H10 0.1820 0.5134 -0.0002 0.0000 0.0000
PAN C8 H 4 O 3 40.0830 0.0361 0.0010 0.0000 0.0000
Man C4 H 2 O 3 -72.0150 1.0423 -0.0019 0.0000 0.0000
co2 CO2 27.4370 0.0423 0.0000 0.0000 0.0000
Water H20 33.9330 -0.0084 0.0000 0.0000 0.0000
oxygen O2 29.5260 -0.0089 0.0000 0.0000 0.0000
Nitrogen N2 29.3420 -0.0035 0.0000 0.0000 0.0000
Residue 16.1580 0.2823 0.0002 0.0000 0.0000
T Cp at T 25C
298.1500 134.9077
298.1500 103.4346
298.1500 116.1842
298.1500 38.4208
298.1500 33.6090
298.1500 29.3930
298.1500 29.0681
298.1500 107.6416
c k
T in 25 298.15
IN
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari) Mol (kmol/hari)
Oxylene 189.25 134.90767737749 113654.5455 1070.52610937999
PAN 227.22028693452 103.434606878825 0.0000 0
MAN 150.059821706722 116.184223136074 0.0000 0
CO2 119.405347205632 38.4208358572495 0.0000 0
Water 75.5530300382409 33.60901489819 0.0000 0
Oxygen 594.738033466907 29.3930379106848 0.0000 0.0000
Nitrogen 1060.8585359796 29.0681153908035 0.0000 0.0000
residue 218.6991603514 107.641628394542 0.0000 0
uap steam (T=215 c) 15567061 864116.62815661
SUB TOTAL
Steam Tables Buku termo hal 720
suhu operasi tertinggi (300 C) c k P(bar)
water 400 673.15 40
+30 buat antisipasi
Hliq (J/gr)dari Tref=25 C Hvap (J/gr) dari T(400,tekanan 40 bar) Hliq (j/mol) Hvap(J/mol)
1333.9 3215.7 24030.2085 57930.8355
Laten (J/gr) LATEN j/MOL
1881.8 33900.627 j/mol
out H in (kj/kmol)
Massa (kg/hari) Mol (kmol/hari) Feed Steam
113654.5455 1070.52610937999 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0.0000 0.0000
0.0000 0 0
15567061.0562 864116.62815661 57930.8355
0.0000 57930.8355
Q supplay 0.0000
Aliran 1 c k
T in 205 478.15
T ref 25 298.15
T ref 25 298.15
IN (Aliran 1) IN (Aliran 2)
Mol (kmol/hari) Massa (kg/hari) Mol (kmol/hari)
1070.52610937999 0.0000 0
0 0.0000 0
0 0.0000 0
0 0.0000 0
0 0.0000 0
0.0000 227309.0909 7103.40909090909
0.0000 855400.0000 30550
0.0000 0.0000 0
0 0 0
Aliran mixing c k
0
n (Aliran 1)(kj/hari) H in (Aliran 2) (kj/hari) H out (Aliran 3)(kj/hari)
Steam Kond Feed Steam Kond Feed Steam Kond
0 149568152
0 0
0 0
0 0
0 0
0 1434782477
0 26245040091
0 0
0 0.0000 0 27829390721 0
27829390721 total= 0.0000 total= 27829390721
cek
Hloss= 0
-0.0005 v
c k
T in 25.9674041271091 299.117404127109
IN
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari)
Oxylene 189.25 134.90767737749 113654.5455
PAN 227.22028693452 103.434606878825 0.0000
MAN 150.059821706722 116.184223136074 0.0000
CO2 119.405347205632 38.4208358572495 0.0000
Water 75.5530300382409 33.60901489819 0.0000
Oxygen 594.738033466907 29.3930379106848 227309.0909
Nitrogen 1060.8585359796 29.0681153908035 855400.0000
residue 218.6991603514 107.641628394542 0.0000
uap steam (T=215 c) 2880917367
SUB TOTAL
Steam Tables Buku termo hal 720
suhu operasi tertinggi (300 C) c
water 400
+30 buat antisipasi
IN out
Mol (kmol/hari) Massa (kg/hari) Mol (kmol/hari)
1070.52610937999 113654.5455 1070.52610937999
0 0.0000 0
0 0.0000 0
0 0.0000 0
0 0.0000 0
7103.4091 227309.0909 7103.40909090909
30550.0000 855400.0000 30550.0000
0 0.0000 0
159917700.101319 2880917367.3253 159917700.101319
20
k P(bar) Hin + Qsteam = H out+0,05 Qsteam
673.15 40 H in
H out
j/mol H loss
271065515092 Qloss = 5%
3842855676275.18
3842855676275
9020929853737 Hloss= 271065515092
cek 0.0000 v
Q supplay 0.0000
HOT AIR
c k
T in 205 478.15
IN
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari)
Oxylene 189.25 134.90767737749 113654.5455
PAN 227.22028693452 103.434606878825 0.0000
MAN 150.059821706722 116.184223136074 0.0000
CO2 119.405347205632 38.4208358572495 0.0000
Water 75.5530300382409 33.60901489819 0.0000
Oxygen 594.738033466907 29.3930379106848 227309.0909
Nitrogen 1060.8585359796 29.0681153908035 855400.0000
residue 218.6991603514 107.641628394542 0.0000
uap steam (T=215 c) 2482539465
SUB TOTAL
Steam Tables Buku termo hal 720
suhu operasi tertinggi (300 C) c
water 400
+30 buat antisipasi
IN out
Mol (kmol/hari) Massa (kg/hari) Mol (kmol/hari)
1070.52610937999 0.0000 0
0 125090.9091 844.535499337752
0 7030.3030 71.6953540792493
0 78787.8788 1790.63360881543
0 66181.8182 3673.7062548886
7103.4091 63515.1515 1984.84848484849
30550.0000 855030.3030 30536.7965
0 727.2727 5.9552
137804022.467758 2482539464.7567 137804022.467758
Z
k P(bar) Hin + Qsteam = H out+0,05 Qsteam
673.15 40 H in 5178074177462
H out 9616134804002
Qloss = 5%
COLD
H in (kj/hari) H out (kj/hari) AIR
Feed Steam Feed Steam Kond
27829390721 0
0 25451933639.59
0 206038453.4489
0 42501021383.2
0 156488970580
266962729126 39950138576
4883282057615 9351535384330
0 1317040
7983102156818 3311459392038.9
5178074177461.9100 7983102156818 9616134804002 3311459392039
total= 13161176334280 total= 12927594196041 Hloss= 233582138239
cek 0.0016 v
c k
T in 370 643.15
T out (aliran 5) 136 409.15
Tout(aliran 6) 136 409.15
T ref 25 298.15
H in 9,616,134,804,002 kj/hari
H out vap 3,087,897,710,601 kj/hari
H out liq 8,522,282,429 kj/hari
qcond 6519714810971.35000 kj/hari
cek 0.00000
Keterangan
(aliran 4) vapor
(aliran 5) vapor
(aliran 6) cair
IN (Aliran 4)
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari)
Oxylene 189.25 134.90767737749 0.0000
PAN 227.22028693452 103.434606878825 125090.9091
MAN 150.059821706722 116.184223136074 7030.3030
CO2 119.405347205632 38.4208358572495 78787.8788
Water 75.5530300382409 33.60901489819 66181.8182
Oxygen 594.738033466907 29.3930379106848 63515.1515
Nitrogen 1060.8585359796 29.0681153908035 855030.3030
residue 218.6991603514 107.641628394542 727.2727
Pendingin (T=30 c) 34546055417
SUB TOTAL
Pendingin
Tin © Tin (k)
water 25 298.15
Tout© Tout (k)
45 318.15
Q cond= H in - H out
Q cond= 6519714810971.35000
Media = air
T in = 25
T out = 70
H In air =
H Out air =
∆H air =
Mol air =
Massa air (m) =
o
C = 298.15 K
o
C = 343.15 K
0.0000 kJ/kmol
3399.8864 kJ/kmol
3399.8864 kJ/kmol
1917627278.2387 kmol/hari
34,546,055,417.4702 kg/hari
425930182.5697
Qcond
6519714810971
0.0000
298.15 K
0
8522282429.448 Hloss= 0
v
c k water
T in 136 409.15
T out (aliran 5) 70 343.15
Tout(aliran 6) 70 343.15
T ref 25 298.15
H in 3,087,897,710,601 kj/hari
H out vap 1,250,490,840,880 kj/hari
H out liq 1,772,136,050 kj/hari
qcond 1835634733671.48000 kj/hari
cek 0.00000
Keterangan
(aliran 5) vapor
(aliran 7) vapor
(aliran 8) cair
IN (Aliran 5)
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari) Mol (kmol/hari)
Oxylene 189.25 134.90767737749 0.0000 0
PAN 227.22028693452 103.434606878825 64969.6970 438.634716710305
MAN 150.059821706722 116.184223136074 6545.4545 66.7508469013701
CO2 119.405347205632 38.4208358572495 78787.8788 1790.63360881543
Water 75.5530300382409 33.60901489819 66181.8182 3673.7062548886
Oxygen 594.738033466907 29.3930379106848 63515.1515 1984.8485
Nitrogen 1060.8585359796 29.0681153908035 855030.3030 30536.7965
residue 218.6991603514 107.641628394542 0.0000 0
Pendingin (T=30 c) 9726489743 539910615.759958
SUB TOTAL
Pendingin
Tin © Tin (k)
25 298.15
Tout© Tout (k)
45 318.15
Qcond
1835634733671
0.0000
298.15 K
64.1761540345365 337.326154034537
25 298.15
1772136049.7103 0 6004729249 0
total= 1772136049.7103 total= 6004729249 Hloss=
cek 0.0000
0
v
c k
T in 64.1761540345365 337.326154034537
T ref 25 298.15
IN
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari) Mol (kmol/hari)
Oxylene 189.25 134.90767737749 0.0000 0
PAN 227.22028693452 103.434606878825 121454.5455 819.985048775608
MAN 150.059821706722 116.184223136074 4848.4848 49.4450717787926
CO2 119.405347205632 38.4208358572495 0.0000 0
Water 75.5530300382409 33.60901489819 727.2727 40.3703984053693
Oxygen 594.738033466907 29.3930379106848 0.0000 0.0000
Nitrogen 1060.8585359796 29.0681153908035 0.0000 0.0000
residue 218.6991603514 107.641628394542 727.2727 5.9552
uap steam (T=215 c) 7264284 403235.292311105
SUB TOTAL
Steam Tables Buku termo hal 720
suhu operasi tertinggi (300 C) c k P(bar)
water 400 673.15 40
+30 buat antisipasi
Hliq (J/gr)dari Tref=25 C Hvap (J/gr) dari T(325,tekanan 40 bar) Hliq (j/mol) Hvap(J/mol)
out H in (kj/kmol)
Massa (kg/hari) Mol (kmol/hari) Feed Steam
0.0000 0 0.0000
121454.5455 819.985048775608 3322718.8902
4848.4848 49.4450717787926 225056.7115
0.0000 0 0.0000
727.2727 40.3703984053693 53154.5710
0.0000 0 0.0000
0.0000 0.0000 0.0000
727.2727 5.9552 0
7264283.7910 403235.292311105 57930.8355
3600930.1727 57930.8355
Q steam = (H
out-H in) /
Q steam 13669929238 0,95
Q
Massa steam 7264283.7910 steam/latent
9689828148.794
9689828149
25414114552 Hloss= 683496462
cek 0.0000 v
Q supplay 0.0000
Assumsi Adiabatic process
c k
T in 250 523.15
T ref 25 298.15
Keterangan
(aliran 9) cair
(aliran 10) vapor
(aliran 11) cair
H in 32113365 kj/hari
cek 0.00000
C K
Tin 128.123721663815 401.273721663815
T out 46 319.15
T ref 25 298.15
Beban kondensor
IN
Komponen CP liquid (kJ/kmol k) CP gas(kJ/kmol k) Massa (kg/hari)
Oxylene 189.25 134.90767737749 0.0000
PAN 227.22028693452 103.434606878825 242.4242
MAN 150.059821706722 116.184223136074 4606.0606
CO2 119.405347205632 38.4208358572495 0.0000
Water 75.5530300382409 33.60901489819 727.2727
Oxygen 594.738033466907 29.3930379106848 0.0000
Nitrogen 1060.8585359796 29.0681153908035 0.0000
residue 218.6991603514 107.641628394542 0.0000
Pendingin (T=30 c) 1075930.1150
SUB TOTAL
c k
T in 128.123721663815 401.273721663815
Beban Reboiler
IN
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari)
Oxylene 189.25 134.90767737749 0.0000
PAN 227.22028693452 103.434606878825 121212.1212
MAN 150.059821706722 116.184223136074 242.4242
CO2 119.405347205632 38.4208358572495 0.0000
Water 75.5530300382409 33.60901489819 0.0000
Oxygen 594.738033466907 29.3930379106848 0.0000
Nitrogen 1060.8585359796 29.0681153908035 0.0000
residue 218.6991603514 107.641628394542 727.2727
uap steam (T=215 c) -1803257
SUB TOTAL
water
Q cond= H in - H out
Q cond= 22561693.11689
Media = air
T in = 25
T out = 30
H In air =
H Out air =
∆H air =
Mol air =
Massa air (m) =
IN out
Mol (kmol/hari) Massa (kg/hari) Mol (kmol/hari)
0 0.0000 0
1.63669670414293 242.4242 1.63669670414293
46.972818189853 4606.0606 46.972818189853
0 0.0000 0
40.3703984053693 727.2727 40.3703984053693
0 0.0000 0
0 0.0000 0
0 0.0000 0
59724.1251753087 1075930.1150 59724.1251753087
IN out
Mol (kmol/hari) Massa (kg/hari) Mol (kmol/hari)
0 0.0000 0
818.348352071465 121212.1212 818.348352071465
2.47225358893963 242.4242 2.47225358893963
0 0.0000 0
0 0.0000 0
0 0.0000 0
0 0.0000 0
5.95524780158305 727.2727 5.95524780158305
-100097.51586812 -1803256.7484 -100097.515868124
out (aliran 11) H in (aliran 9) (kj/kmol)
Massa (kg/hari) Mol (kmol/hari) Feed Steam Kond
0.0000 0 0.0000
121212.1212 818.348352071465 19083337.0125
242.4242 2.47225358893963 1292565.8818
0.0000 0 0.0000
0.0000 0 305282.0973
0.0000 0 0.0000
0.0000 0 0.0000
727.2727 5.95524780158305 144232.3284
0
20825417.3201 0.0000
T Ref 298.15
kJ/hari (Q lepas ke air)
o
C = 298.15 K
o
C = 303.15 K
0.0000 kJ/kmol
377.7652 kJ/kmol
377.7652 kJ/kmol
59724.1252 kmol/hari
1,075,930.1150 kg/hari
H in(kj/kmol) H out (kj/kmol)
Feed pendingin Feed Pendingin
0.0000 0.0000
17457.9262 7809.7046
562797.7512 148023.3872
0.0000 0.0000
139919.2268 64052.2244
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 377.7652
720174.9042 0.0000 219885.3162 377.7652
Qcond H out-Hin
22561693 -22561693 (Eksotermis)
0.0000 v
Qfeed+Qreboiler
12,331,776,794
-8048432428.52524
K
H in (kj/hari) H out(kj/hari)
Feed Pendingin Feed Pendingin
0.0000 0.0000
28573.3303 12782.1178
26436196.4442 6953075.6536
0.0000 0.0000
5648594.9311 2585813.8174
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0 22561693.1168888
32113364.7057 0 9551671.5888 22561693
total= 32113365 total= 32113365
cek
Q steam = (H out-H
in) / 0,95
Q steam/latent
Qloss = 5%
Qdistilat+Qresidu+Qcondensor+Qloss
20,380,209,222 8048432428.52527
cek v
0
15693031978 Hloss= 0
v
Assumsi Adiabatic process
c k water
T in 205 478.15
T out 107.498977331052 380.648977331052
T ref 25 298.15
Keterangan
(aliran 11) cair
(aliran 12) vapor
(aliran 13) cair
H in 25690692 kj/hari
cek 0.00000
C K
Tin 107.498977331052 380.648977331052
T out 46 319.15
T ref 25 298.15
Beban kondensor
IN
Komponen CP liquid (kJ/kmol k) CP gas(kJ/kmol k) Massa (kg/hari) Mol (kmol/hari)
Oxylene 189.25 134.90767737749 0.0000 0
PAN 227.22028693452 103.434606878825 242.4242 1.63669670414293
MAN 150.059821706722 116.184223136074 4606.0606 46.972818189853
CO2 119.405347205632 38.4208358572495 0.0000 0
Water 75.5530300382409 33.60901489819 727.2727 40.3703984053693
Oxygen 594.738033466907 29.3930379106848 0.0000 0
Nitrogen 1060.8585359796 29.0681153908035 0.0000 0
residue 218.6991603514 107.641628394542 0.0000 0
Pendingin (T=30 c) 75.5530300382409 33.60901489819 769643.3838 42722.3637955532
SUB TOTAL
c k
T in 107.498977331052 380.648977331052
T ref 25 298.15
Beban Reboiler
IN
CP liquid (kJ/kmol k) CP gas(kJ/kmol k)
Komponen Massa (kg/hari) Mol (kmol/hari)
Oxylene 189.25 134.90767737749 0.0000 0
PAN 227.22028693452 103.434606878825 121212.1212 818.348352071465
MAN 150.059821706722 116.184223136074 242.4242 2.47225358893963
CO2 119.405347205632 38.4208358572495 0.0000 0
Water 75.5530300382409 33.60901489819 0.0000 0
Oxygen 594.738033466907 29.3930379106848 0.0000 0
Nitrogen 1060.8585359796 29.0681153908035 0.0000 0
residue 218.6991603514 107.641628394542 727.2727 5.95524780158305
uap steam (T=215 c) 75.5530300382409 33.60901489819 -8849 -491.20843074158
SUB TOTAL
out (aliran 12) out (aliran 13)
Massa (kg/hari) Mol (kmol/hari) Massa (kg/hari)
0.0000 0 0.0000
242.4242 1.63669670414293 121212.1212
4606.0606 46.972818189853 242.4242
0.0000 0 0.0000
727.2727 40.3703984053693 0.0000
0.0000 0 0.0000
0.0000 0.0000 0.0000
0.0000 0 727.2727
0.0000 0
Q cond= H in - H out
Q cond= 16139020.17575 kJ/hari
Media = air
T in = 25
o
C =
T out = 30
o
C =
H In air = 0.0000
H Out air = 377.7652
∆H air = 377.7652
Mol air = 42722.3638
Massa air (m) = 769,643.3838
out H in(kj/kmol)
Massa (kg/hari) Mol (kmol/hari) Feed
0.0000 0 0.0000
242.4242 1.63669670414293 13966.3410
4606.0606 46.972818189853 450238.2010
0.0000 0 0.0000
727.2727 40.3703984053693 111935.3815
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
769643.3838 42722.3637955532
576139.9234
Qcond
16139020
0.0000
Hliq (J/gr)dari Tref=25 C Hvap (J/gr) dari T(325,tekanan 40 bar) Hliq (j/mol)
out H in (kj/kmol)
Massa (kg/hari) Mol (kmol/hari) Feed
0.0000 0 0.0000
121212.1212 818.348352071465 15340300.9975
242.4242 2.47225358893963 30605.9601
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
0.0000 0 0.0000
727.2727 5.95524780158305 107447.3028
-8849.1199 -491.208430741574
15478354.2604
Q supply +Hin
12537773309
0.0000
out (aliran 13) H in (aliran 11) (kj/kmol) H out (aliran 12)(kj/kmol)
Mol (kmol/hari) Feed Steam Kond Feed Steam kond
0 0.0000 0.0000
818.348352071465 15266669.6100 13966.3410
2.47225358893963 1034052.7055 450238.2010
0 0.0000 0.0000
0 244225.6779 111935.3815
0 0.0000 0.0000
0 0.0000 0.0000
5.95524780158305 115385.8628 0.0000
0 0
16660333.8561 0.0000 576139.9234 0.0000
T Ref 298.15 K
(Q lepas ke air)
298.15 K
303.15 K
kJ/kmol
kJ/kmol
kJ/kmol
kmol/hari
kg/hari
H in(kj/kmol) H out (kj/kmol) H in (kj/hari)
pendingin Feed Pendingin Feed Pendingin
0.0000 0.0000
7809.7046 22858.6643
148023.3872 21148957.1554
0.0000 0.0000
64052.2244 4518875.9449
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 377.7652 0
0.0000 219885.3162 377.7652 25690691.7646 0
total= 25690692
H out-Hin
-16139020 (Eksotermis)
v
Q steam = (H
Hvap(J/mol) Q steam -16652274 out-H in) / 0,95
Qfeed+Qreboiler Qdistilat+Qresidu+Qcondensor+Qloss
12,563,464,001 19,002,209,943 6438745942.82
-6438745942.82018 cek v
H out (kj/hari)
Feed Steam Kond
0
12537786421.43
128532.1479752
0
0
0
0
690968.9133077
-11803841.0076778
12538605922 -11803841
total= 12526802081 Hloss= -832614
cek 0.0000 v
H out (aliran 13) (kj/hari)
Feed Steam Kond
0
12553710041.583
75665.694595687
0
0
0
0
639875
12554425583 0
total= 12554425583 Hloss= 0
0.0000 v
Kebutuhan Steam (kg/hari)
Alat Tanpa Modifikasi Modifikasi
Vaporizer 15,567,061 15,567,061
Pre-Heater 2,880,917,367 2,880,917,367
Reactor 2,482,539,465 2,482,539,465
Purification Pre heater 7,264,284 0
Reboiler Stripping -1,803,257 0
Reboiler retrification -8,849 0
Sub Total 5,384,476,071 5,379,023,893
Steam Kond Reactor digunakan ke PPH,RS,RR
2,475,275,181
2,477,078,438
2,477,087,287