Subcontractor Document Review Cover Sheet

Project: Duqm Refinery EPC Package 2 – Utilities & Off-sites

Contract No: CNT-1100-1000-007, PSJV Project No: JI-2037
SUB-CONTRACTOR NO: Jl-2037 / 27-03A

SUB-CONTRACTOR DESCRIPTION: EPC BUILDING WORKS OF PACKAGE 1 & 3

SUB-CONTRACTOR NAME: GALFAR ENGINEERING & CONTRACTING SAOG
COMPANY DOCUMENT NUMBER: DRP001-OUF-GAL-PRO-Q-000-067 REV: S1
SUBCONTRACTOR DOCUMENT NUMBER: MED-860- GAL-PRO-Q-000-067 REV: S1
DOCUMENT CLASS: CLASS 2
WELDING PROCEDURE QUALIFICATION (WPS) FOR CHILLED
DOCUMENT DESCRIPTION / TITLE:
WATER PIPING SYSTEM.
EQUIPMENT TAG NUMBERS: NA
TOTAL NUMBER OF SHEETS:
61 Pages
(Including this coversheet)

DUQM REFINERY
Company Approval Status
Status :
Signed :
Dept :
Date :
COMMENT STATUS CODE: A-Accepted; B-Accepted With Comments
C-Reviewed with Comments; D-No Comments; E-Rejected

PURCHASER APPROVAL STATUS

Approval
Status Contractor Approval Code Description
Code
 1 REJECTED. REVISE & RESUBMIT. WORK MAY NOT PROCEED.
MAJOR COMMENTS AS NOTED.
 2 REVISE & RESUBMIT. WORK MAY PROCEED SUBJECT TO INCORPORATION OF COMMENTS
INDICATED.
ACCEPTABLE. INCORPORATE MINOR COMMENTS (IF ANY). RESUBMIT AS CERTIFIED FINAL.
 3
WORK MAY PROCEED.

 4 NO COMMENTS. CERTIFIED FINAL ISSUE. WORK MAY PROCEED.

INFORMATION ONLY.
 5
ACCEPTED FOR INFORMATION ONLY. WORK MAY PROCEED.

Reviewing Engineer’s Full Name (IN BLOCK LETTERS), Sign and Date
Purchaser’s review of this document does not relieve Vendor of the responsibility for correctness under the Subcontractor Order.
Permission to proceed does not constitute acceptance of design, detail and calculations, test methods or materials developed or selected
by the Subcontractor and does not relieve the Subcontractor from full compliance with the Subcontractor Order or any other
obligations, nor detract from any of the Purchaser’s rights.

NAME: DISCIPLINE: SIGNATURE: DATE:

Birju Kajiwala QC (Welding)

By Birjukumar Kajiwala at 12:55 pm, Aug 09, 2022
PSJV Reviewing Engineer to confirm action related to submission of this document to COMPANY. Strike-out the option
which is not applicable.
Is this document required to be submitted to If Yes, submit to COMPANY for
COMPANY? Yes / No Review / Approval / Information
Revision History

Amendment Revision Amender Initials Amendment

Date Number

09 Sep 2021 O1 LV Issued for contractor review

12 Jan 2022 O2 ISTIAQ Issued for contractor review

08 Fab 2022 O3 ISTIAQ Issued for contractor review

07 July 2022 O4 ISTIAQ Issued for contractor review

17 July 2022 O5 ISTIAQ Issued for contractor review

07 AUG 2022 S1 ISTIAQ Issued for Final approval

QAL-16-101983-BA-6066-00001-0044 DOCUMENT NO. GQA/WPR/856/01 Rev.0

Welding Procedure Specification Register Onplot-CS/LTCS (SP-1173 Ver.1.4) Dated: 17/09/2018

C31/1620
Client : Petroleum Development Oman LLC. Contract No.
Off Plot Mechanical Contract-
Contractor: Galfar Engineering & Contracting SAOG Contract Title Qarnalam Area

Welding Procedure
PQR Details WPS-PDO
Specification Details
approval status
Test Coupon Size Qualification Range Welding consumable Remarks
WPS No: Impact PWHT Max C.E/
S.No PQR No Dia Thickness Process Thickness (mm) Dia Material Specification MDMT Service Joint type AFQ/ Approval
Test Temp PREN AWS Class Manufacture Brand name
(inch) (°C) Code
inch mm (°C) min max AFC

GQA/WPS/908 ASTM A 106 Gr.B, A105, Bohler Butt &

1 GQA/PQR/CS/01 3 5.49 -29 GTAW 1.50 10.98 All -29 Sour No 0.43 ER 70S-6 Union I52
Rev.0 A234 Gr.WPB Welding Branch
Bohler
GQA/WPS/917 GTAW+ ASTM A 106 Gr.B, A105, ER 70S-6 + Union I52 + Butt &
2 GQA/PQR/CS/07 12 17.5 -29 5.00 20.00 All 0 Sour No 0.43 Welding +
Rev.0 SMAW A234 Gr.WPB E7018-1 OK 55.00 Branch
ESAB

AFC - Approved for Construction, AFQ - Approved for Qualification, TBN - To be noted.
GALFAR ENGINEERING & CONTRACTING SAOG PDO

Approved by Welding TA-2

Sign: Sign:
Name: Name:
Date: Date:

7/17/2022
GALFAR ENGINEERING AND CONTRACTING SAOG Page 1 of 3

WELDING PROCEDURE SPECIFICATION (WPS) - (QW-482)

ASME SEC-IX Edition 2019 & ASME B31.3 Edition 2020
Client : Duqm Refinery and Petrochemical Industries Company LLC Contract No. : JI-2037
EPC Contractor : Petrofac/ Samsung Engineering Contract Title : Duqm Refinery EPC-2 : Utilities & Offsites
Contractor : Galfar Engineering & Contracting SAOG
WPS No. : GQA/WPS/908 Rev. : 2 Date: 19.01.22
PQR No. : GQA/PQR/CS/01 Rev. : 0 Date: 03.01.17
Welding Process(es) : GTAW Types(s): Manual
JOINTS(QW-402): Joint Design (showing joint fit up dimensions, angle, tolerances &
Joint Design : Refer page 3 of 3 pass sequence)
Root Spacing : Refer page 3 of 3
Backing : With or Without Backing Refer Page No. 3 of 3
Backing material type : Weld metal / Base metal Impact Applicable - No
Retainers : None PWHT - No
Service : Non-sour
MDMT : 0° C & warmer PQR Test coupon :
PQR Impact Test Temp : -29⁰C 3" dia X 5.49 mm WT, ASTM A106 Gr.B to A105
BASE METALS (QW-403):
P.No.1 Group No.1 & 2 to P.No.1 Group No.1 & 2
or
Specification Type & Grade: ASTM A 106 Gr.B, A105,A234 Gr.WPB, A53 or equivalent
Thickness range:
Base Metal : 1.5 mm to 10.98 mm Dia. Qualified: All
FILLER METALS (QW-404): GTAW ELECTRICAL CHARACTERISTICS (QW-409):
Specification(SFA) : 5.18 Current & Polarity : DCEN (GTAW)
AWS classification : ER 70 S-6 Tungsten Electrode : EW Th2, Dia 2.4 mm
F-No. : 6 Electrical Stick out : N/A
A-No. 1 Wirefeed Speed : N/A
Addition of filler material : Yes Amps range : Please refer table next page
Size of Filler metal (mm) : 2.4 Voltage range : Please refer table next page
Diameter of Electrode (mm) : N/A
Filler metal product form : Solid
Weld metal thickness range :
Groove weld : 10.98 mm (max.)
Fillet : N/A
Electrode-Flux (Class) : N/A
Flux trade name : N/A
Ador, Kiswel, Serage or
Manufacturer : equivalent
Consumable inserts : None
Addition of flux on weld face : None
POSITIONS (QW-405):
Positions of Groove : All
Welding progression : Uphill
Positions of Fillet : N/A
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Company LLC
Approved for Construction

Sign: Sign: Sign:

ISTIAQ AHMED
Name: Welding Name: Name:
Engineer
GEC # 107384
Date: 19.01.22 Date: Date:
GALFAR ENGINEERING AND CONTRACTING SAOG Page 2 of 3

WELDING PROCEDURE SPECIFICATION (WPS) - (QW-482)

ASME SEC-IX Edition 2019 & ASME B31.3 Edition 2020
Client : Duqm Refinery and Petrochemical Industries Company LLC Contract No. : JI-2037
EPC Contractor : Petrofac/ Samsung Engineering Contract Title : Duqm Refinery EPC-2 : Utilities & Offsites
Contractor : Galfar Engineering & Contracting SAOG
GQA/WPS/908 Rev.: 2 Date: 19.01.22
PREHEAT (QW-406): POST WELD HEAT TREATMENT (QW-407):
Preheat Temperature, (Min.) : 50⁰C, if metal temp. is <15⁰C Soaking Temperature : N/A
Method of heating : Propane torch (Rosebud type) Heating method : N/A
Temp.monitoring method : Digital thermometer Soaking Time : N/A
Rate of heating : N/A
Preheat Maintenance : None Rate of cooling : N/A
Interpass Temperature (Max.) : 160°C Thickness limits (QW 407.4) : None
TECHNIQUE (QW-410): GAS (QW-408):
String or Weave Bead : Root - String, Rest - weave Gases % Comp. (Mix.) Flow rate
Max. width of bead : 9.3 mm Shielding Argon Single (99.995%) 8-12 lpm
Orifice or Gas cup size : 6 to 8 Backing None N/A N/A
Initial & Interpass cleaning method : Wire brush cleaning / Power grinding Trailing None N/A N/A
Weld finishing : As welded (wire brushing / power brushing)
Method of back gouging : N/A Others:
Method of joint (bevel) preparation : Machining / Grinding. Tack welding parameters : As per fill pass
Oscillation : N/A Bridge / Bar materials : Filler / base metal
Contact tube to work distance : N/A Method of tack removal : Grinding
Multiple or single pass per side : Multiple. Type of Electrode Packaging : N/A
Single or multiple electrodes : Single Electrode baking time & : N/A
Electrode spacing : N/A temperature
Peening: : N/A (Slag removal not to be considered as peening) No. of rebakes : N/A
Use of thermal process : N/A
Closed out chamber : N/A
WELDING PARAMETERS:
FILLER METAL CURRENT
Weld Process Manufacturer & AWS Size Type / Ampere Volt Speed Heat input
Pass Trade name Class (mm) Polarity Range Range Range (kJ/mm)
Dia (Amps) (Volts) (mm/sec)

Ador, Kiswel, 72-96 9- 11 0.6-0.8 1.0-1.16

Root GTAW Serage or equivalent ER 70 S-6 2.4 DCEN

Ador, Kiswel, 88-115 9- 11 1.0-1.3 0.78-0.87

Hot GTAW Serage or equivalent ER 70 S-6 2.4 DCEN

Ador, Kiswel, 96-130 9- 11 0.83-1.12 1.14-1.27

Fillup-1 GTAW Serage or equivalent ER 70 S-6 2.4 DCEN

Ador, Kiswel, 97-132 9- 11 0.73-0.98 1.34-1.49

Fillup-2 GTAW Serage or equivalent ER 70 S-6 2.4 DCEN

Ador, Kiswel, 97-132 9- 11 0.77-1.04 1.27-1.42

Cap GTAW Serage or equivalent ER 70 S-6 2.4 DCEN
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Company LLC

Approved for Construction

Sign: Sign: Sign:

ISTIAQ AHMED
Name: Welding Engineer Name: Name:
GEC # 107384
Date: 19.01.22 Date: Date:
GALFAR ENGINEERING AND CONTRACTING SAOG Page 3 of 3

WELDING PROCEDURE SPECIFICATION (WPS) - (QW-482)

ASME SEC-IX Edition 2019 & ASME B31.3 Edition 2020
Client : Duqm Refinery and Petrochemical Industries Company LLC Contract No. : JI-2037
EPC Contractor : Petrofac/ Samsung Engineering Contract Title : Duqm Refinery EPC-2 : Utilities & Offsites
Contractor : Galfar Engineering & Contracting SAOG
GQA/WPS/908 Rev.: 2 Date: 19.01.22

70-80 deg.

7 8 9
5 6
3 4
Pipe/Fitting/Flange 2 Pipe
1 0.7-2.3mm

2.4-3.2mm

Butt Joint
2.4-3.2mm

WOL
9 6
8 10 65-75 deg. 5 3
4 6 4 2 1 0-3mm
1 2 3 5 7 11

0.7-2.3mm Pipe
Fillet Welds
Branch Connection

Note : The number of weld passes shown are typical.

NOTES:
1 This WPS is applicable for butt, branch and fillet welds.
2 Preheat to 50º C if required for moisture removal or when metal temperature is <15°C.
3 Welding shall not be performed when the weather or degree of protection does not provide satisfactory welding.
4 When interruption of welding is unavoidable the weld shall be wrapped in dry thermal insulating blanket for slow cooling. Minimum 3 passes
or 1/3rd of the joint thickness whichever is higher shall be deposited before any interruption.
5 Welding consumables shall be handled as per approved consumable handling procedure & certificate shall be EN 10204 Type 3.1
and shall include both chemical and mechanical test results.
6 Arc strikes shall be ground smooth & MT/PT & thickness checked.
7 When applicable preheating shall be done for a minimum distance of 75 mm on both sides of the joint.
8 Welding gas shall comply AWS A5.32/ BS EN ISO 14175 requirements.
9 GTAW welding machines shall have HF arc start capability.
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Company LLC
Approved for Construction

Sign: Sign: Sign:

ISTIAQ AHMED
Name: Welding Engineer Name: Name:
GEC # 107384
Date: 19.01.22 Date: Date:
GQA/WPS/908 (Job No:860)
 GALFAR ENGINEERING AND CONTRACTING SAOG Page 1 of 3

WELDING PROCEDURE SPECIFICATION (WPS) - (QW-482)

ASME SEC-IX Edition 2019
Client : Duqm Refinery and Petrochemical Industries Company LLC Contract No. : JI-2037
EPC Contractor : Petrofac/ Samsung Engineering Contract Title : Duqm Refinery EPC-2 : Utilities & Offsites
Contractor : Galfar Engineering & Contracting SAOG
WPS No. : GQA/WPS/917 Rev. : 1 Date: 03.07.22
PQR No. : GQA/PQR/CS/07 Rev. : 0 Date: 04.02.17
Welding Process(es) : GTAW+SMAW Types(s): Manual
JOINTS(QW-402): Joint Design (showing joint fit up dimensions, angle, tolerances &
Joint Design : Refer page 3 of 3 pass sequence)
Root Spacing : Refer page 3 of 3
Backing : With or Without Backing for GTAW Refer Page No. 3 of 3
: With Backing for SMAW Impact Applicable - No
Backing material type : Weld metal / Base metal PWHT - No
Retainers : None
Service : Sour
MDMT : 0° C PQR Test coupon :
PQR Impact Test Temp : -29 & -50⁰C 12" x 17.5 mm WT ASTM A333 Gr.6 to A105
BASE METALS (QW-403):
P.No.1 Group No.1 & 2 to P.No.1 Group No.1 & 2
or
Specification Type & Grade: ASTM A 106 Gr.B, A105,A234 Gr.WPB, A53 or equivalent
Thickness range:
Base Metal : 5mm -20mm Dia. Qualified: All
Maximum pass thickness ≤ 13mm : Yes No X
FILLER METALS (QW-404): GTAW SMAW ELECTRICAL CHARACTERISTICS (QW-409):
Specification(SFA) : 5.18 5.1 Current & Polarity : DCEN (GTAW),DCEP(SMAW)
AWS classification : ER 70 S-6 E7018 Tungsten Electrode : EW Th2, Dia 2.4 mm
F-No. : 6 4 Electrical Stick out : N/A
A-No. 1 1 Wirefeed Speed : N/A
Addition of filler material : Yes No Amps range : Please refer table next page
Size of Filler metal (mm) : 2.4 N/A Voltage range : Please refer table next page
Diameter of Electrode (mm) : N/A 2.5,3.2
Filler metal product form : Solid N/A
Weld metal thickness range :
Groove weld : 7.32 mm (max.) Rest
Fillet : N/A N/A
Electrode-Flux (Class) : N/A N/A
Flux trade name : N/A N/A
Ador, Kiswel, ESAB or Ador, Kiswel, Serage or
Manufacturer : equivalent equivalent
Consumable inserts : None None
Addition of flux on weld face : None None
POSITIONS (QW-405):
Positions of Groove : All
Welding progression : Uphill
Positions of Fillet : N/A
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Company LLC
Approved for Construction
Sign: Sign: Sign:
ISTIAQ AHMED
Name: Welding Engineer Name: Name:
GEC # 107384
Date: 03.07.22 Date: Date:
 GALFAR ENGINEERING AND CONTRACTING SAOG Page 2 of 3

WELDING PROCEDURE SPECIFICATION (WPS) - (QW-482)

ASME SEC-IX Edition 2019
Client : Duqm Refinery and Petrochemical Industries Company LLC Contract No. : JI-2037
EPC Contractor : Petrofac/ Samsung Engineering Contract Title : Duqm Refinery EPC-2 : Utilities & Offsites
Contractor : Galfar Engineering & Contracting SAOG
GQA/WPS/917 Rev. 1 Date: 03.07.22
PREHEAT (QW-406): POST WELD HEAT TREATMENT (QW-407):
Preheat Temperature, (Min.) : 50⁰C, if metal temp. is <15⁰C Soaking Temperature : N/A
Method of heating : Propane torch (Rosebud type) Heating method : N/A
Temp.monitoring method : Digital thermometer Soaking Time : N/A
Rate of heating : N/A
Preheat Maintenance : None Rate of cooling : N/A
Interpass Temperature (Max.) : 240°C Thickness limits (QW 407.4) : None
TECHNIQUE (QW-410): GAS (QW-408):
String or Weave Bead : Root - String, Rest - weave Gases % Comp. Flow rate
Max. width of bead : 8-10 mm for GTAW Shielding Argon Single (99.995%) 8-12 lpm
2.5 x electrode dia. for SMAW Backing None N/A N/A
Orifice or Gas cup size : 5 to 7mm Trailing None N/A N/A
Initial & Interpass cleaning method : Wire brush cleaning / Power grinding
Weld finishing : As welded (wire brushing / power brushing)
Method of back gouging : N/A Others:
Method of joint (bevel) preparation : Machining / Grinding. Tack welding parameters : As per fill pass
Oscillation : N/A Bridge / Bar materials : Filler / base metal
Contact tube to work distance : N/A Method of tack removal : Grinding
Multiple or single pass per side : Multiple. Type of Electrode Packaging Non-hermetically sealed-E7018-1
Single or multiple electrodes : Single Electrode baking time & As per Mfgr's instruction
Electrode spacing : N/A temperature for E7018-1
Peening: : N/A (Slag removal not to be considered as peening) No. of rebakes : One
Use of thermal process : N/A
Closed out chamber : N/A
WELDING PARAMETERS:
FILLER METAL CURRENT
Weld Process Manufacturer & AWS Size Type / Ampere Volt Speed Heat input
Pass Trade name Class (mm) Polarity Range Range Range (kJ/mm)
Dia (Amps) (Volts) (mm/sec)
Ador, Kiswel,
Root GTAW ER 70 S-6 2.4 DCEN 70-86 9-11 1.0-1.2 0.54-0.61
ESAB or equiv.
Ador, Kiswel,
Hot GTAW ER 70 S-6 2.4 DCEN 120-145 9-11 1.7-2.1 0.48-0.54
ESAB or equiv.
Ador, Kiswel,
Fill-1 SMAW E 7018 2.5 DCEP 84-102 22-27 1.4-1.7 0.99-1.11
Serage or equiv.
Ador, Kiswel,
SMAW E 7018 3.2 DCEP 123-151 22-27 1.82-2.23 1.4-1.56
Other Fill Serage or equiv.
pass(es) Ador, Kiswel,
SMAW E 7018 4.0 DCEP 152-185 22-27 1.49-1.82 2.10-2.34
Serage or equiv.
Ador, Kiswel,
Cap SMAW E 7018 2.5 DCEP 84-102 22-27 1.4-1.7 0.99-1.11
Serage or equiv.
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Company LLC
Approved for Construction

Sign: Sign: Sign:

ISTIAQ AHMED
Name:Welding Engineer Name: Name:
GEC # 107384
Date: 03.07.22 Date: Date:
GALFAR ENGINEERING AND CONTRACTING SAOG Page 3 of 3

WELDING PROCEDURE SPECIFICATION (WPS) - (QW-482)

ASME SEC-IX Edition 2019
Client : Duqm Refinery and Petrochemical Industries Company LLC Contract No. : JI-2037
EPC Contractor : Petrofac/ Samsung Engineering Contract Title : Duqm Refinery EPC-2 : Utilities & Offsites
Contractor : Galfar Engineering & Contracting SAOG
GQA/WPS/917 Rev. 1 Date: 03.07.22

70-80 deg.

7 8 9
5 6
3 4
Pipe/Fitting/Flange 2 Pipe
1 0.7-2.3mm

2.4-3.2mm
2.4-3.2mm

Butt Joint
WOL
9
8 65-75 deg.
10 6
4 6 5 3
1 2 3 5 7 11 4 2 1 0-3mm
0.7-2.3mm Pipe
Fillet Welds
Branch Connection

Note : The number of weld passes shown are typical.

NOTES:
1 This WPS is applicable for butt, branch and fillet welds.
2 Preheat to 50º C if required for moisture removal or when metal temperature is <15°C.
3 Welding shall not be performed when the weather or degree of protection does not provide satisfactory welding.
4 When interruption of welding is unavoidable the weld shall be wrapped in dry thermal insulating blanket for slow cooling. Minimum 3 passes
or 1/2 of the joint thickness whichever is higher shall be deposited before any interruption.
5 Welding consumables shall be handled as per approved consumable handling procedure & certificate shall be EN 10204 Type 3.1
and shall include both chemical and mechanical test results.
6 Arc strikes shall be ground smooth & MT/PT & thickness checked.
7 When applicable preheating shall be done for a minimum distance of 75mm on both sides of the joint.
8 Welding gas shall comply AWS A5.32/ BS EN ISO 14175 requirements
9 GTAW welding machines shall have HF arc start capability..
Duqm Refinery and Petrochemical Industries
Galfar Engg. & Contracting SAOG Petrofac/ Samsung Engineering Company LLC
Approved for Construction
Sign: Sign: Sign:
ISTIAQ AHMED
Name: Welding Engineer
Name: Name:
GEC # 107384
Date: 03.07.22 Date: Date:
GQA/WPS/917 (Job#860)