793F Tier 4 Dealer Information for Commissioning Procedure
793F Tier 4 Mandatory Reporting:
Date
Serial Number 1. Ensure adherence to the provided assembly and testing
instructions (793F T4 - REHS6121) for the engine and
Service Meter Units aftertreatment system
Name of the Technician
Unit Number
Engine Serial Number
2. Verify the aftertreatment system is finctioning properly by
Pump Electronic Tank Unit (PETU) Serial Number (1)
completing the aftertreatment system functional test
Clean Emissions Module (CEM) Serial Number
(1)
Dealer
3. Confirm the system has no active faults.
Dealer Code
Customer
Job Site
4. Generate a product status report. Ensure all available
ECMs are included.
Transmission Serial Number
Torque Converter Serial Number
Right-Hand Wheel Station Serial Number
Left-Hand Wheel Station Serial Number
5. Send a copy of the product status report to the following
email address:
[email protected] Rear Axle Serial Number
Body Manufacturer/Part Number
Body Serial Number
General Body Condition
# Caterpillar: Confidential Green
797F Visual Inspection Service Points and Fluid Levels Operation After Operation
Paint Oil Priming Pump Air Cleaner Indicator
Engine
(1) (2) Outside Damage Coolant Governor Control V-Belt Tension
Leaks Fuel Air Compressor Friction on Hoses
Torque marking of all
aftertreatment joints Leaks - Oil, Air, Fuel, Coolant, Diesel Exhaust
Batteries OVC > (12.45) _ VDC1 _ VDC2 Smoke Color Fluid (DEF)
Flexpipe Ball and Slip joints Air Filters Unusual Noise Friction on Wires
torqued to the specified Drain Water from Fuel Tank Loose Wire Connections
value in Disassembly and
(1)
If the machine was in storage, the
Assembly, M0090267, Drain Water Separator Loose Fasteners or Lost Fasteners
engine needs pressure lubrication.
Pressure lubrication must occur "797F Tier 4 Off-Highway Open Coolant Valves at PETU
before the engine is started. Truck Field Assembly" Grease Fittings
For cold-weather operation, refer
(2)
to Special Publication SEBU5898 Diesel Exhaust Fluid
Paint Transmission Transmission - Each Gear Leaks - Oil
Outside Damage Differential Neutral Start Loose Fasteners or lost Fasteners
Tires - Cuts, gouges Final Drives Transmission Lever Lock Tires - Cuts, Gouges
Power Train Tire Pressure Back - Up Alarm
Grease Fittings Neutralizer Valve
Front and Rear Axle Bolt Torques Unusual Noise
Front and Rear Universal Torques
Wheel to Rim Torques
Paint Brake Fluid Steering Leaks - Oil, Air
Outside Damage Drain Water from Air Tank Retarder Loose Fasteners or Lost Fasteners
Steering and Brakes Grease Fittings Service Brakes
Parking Brakes
Air Dryer
Unusual Noise
797F Visual Inspection Service Points and Fluid Levels Operation After Operation
Sheet Metal Grease Fittings Enclosure Doors - Locks and Latches Loose Fasteners or Lost Fasteners
Chassis
Paint Welds
Damage
Cylinder Rods Hydraulic Tank Controls Leaks - Oil
Hydraulic
Grease Fittings Too much Drift Friction or Lost Fasteners
Unusual Noise
Paint Grease Fittings Body Positions Welds
Truck Body
Damage Body Pads Loose Fasteners or Lost Fasteners
Liners Retention Cable Damage
Sheet Metal Front Window Washer Disconnect Switch Operation Guide
Paint Air Filters VIMS Maintenance Guide
Glass Grease Fittings Hoist Control Parts Book
Torque on ROPS Support Horn Seat Cover
Seat Belts Steps and Grab Irons
Seat Adjustments Loose Fasteners or Lost Fasteners
All Switches and Controls Loose Wire Connections
Doors and Windows Leaks - Water
Cab Locks and Latches
Mirrors Adjustment
Front Window Wipers
Front Window Washers
Heater
Air Conditioner/Pressurizer
Lights - Outside and Cab
Gauges
Unusual Noise
Steering Column Adjustment
Special Assembly Parts Attachment Fluid Levels Attachments Warning Plates
S/N Plates Charge on Fire Suppression System Engine Shutdown Switch Decals
Misc. and Attachments
Correct Attachments Grease Fittings Fire Suppression Test Switch Leaks
Hand Tools Automatic Lubrication System Loose Fasteners or Lost Fasteners
Paint
