GCU

Screw Gear Assembly Kit (For use in learning about gears)

Worm Gears
GCU-N Screw Gear Kit
Gears

Gears
Spur

Spur
Installation : Nonparallel and KWGDL/KWGDLS
Duplex Worms
AGDL
Duplex Worm Wheels
KWG
Ground Worm Shafts
AG
Worm Wheels
AGF
Worm Wheels
SWG
Ground Worms
AG
Worm Wheels
Reduction Ratio 20~60 M Reduction Ratio 10~60 J Reduction Ratio 10~60 J Reduction Ratio 10~60 J
nonintersecting gears
Helical

Helical
Gears

Gears
Gear Type : Screw Gears
Gears : SN2.5-10R Material: SCM440 Material: CAC702 (Aℓ BC2) Material: SCM440 Material: CAC702 (Aℓ BC2) Material: CAC702 (Aℓ BC2) Material: S45C Material: CAC702 (Aℓ BC2)
Internal

Internal
m 1.5~4 Page 402 m 1.5~4 Page 402 m 0.5~6 Page 410 m 0.5~1.5 Page 410 m 2~6 Page 414 m 1~6 Page 420 m 1~6 Page 420
Gears

Gears
PN2.5-10R SW
Worms
BG
Worm Wheels
CG
Worm Wheels
SUW
Stainless Steel Worms
PG
Worm Wheels

Gear Ratio : 1 J Reduction Ratio 10~60 J Reduction Ratio 10~120 J J Reduction

Ratio 10~50
Additional J

Weight : Approx. 1kg

Racks

Racks
Screw Gears are helical Material: S45C
m 0.5~6
Material: CAC502 (PBC2)
Page 428 m 0.5~6 Page 428 m 1~6
Material: FC200 Material: SUS303
Page 430 m 0.5~3 Page 444 m 1~3
Material: MC901
Page 444

gears used in nonparallel and

CP Racks &

CP Racks &
M Includes Made to Order
nonintersecting situations.
Pinions

Pinions
Applications include devices
like conveyers with light loads.
Gears

Gears
Miter

Miter
* This is not a gear box for actual use to transmit power. Please use only as representations of gear systems. Catalog Number of KHK Stock Gears
The Catalog Number for KHK stock gears is based on the simple formula listed below. Please order KHK gears by specifying the
Catalog Numbers.

Gears
Gears
Bevel

Bevel
GCU-M
(Example) Worm Gear Pair
GCU-N GCU-H Worms
K W G DL 2 - R1

Screw
Screw

Gears
Gears

m
100
Number of Starts (Right-hand Lead 1) Material Type
Module (2) K SCM440 W Worms
Other Information (Duplex) S S45C Other Information

Worm
Gears
Worm
Gears

SU Stainless Steel DL Duplex

Other Information (Ground Gears)
100

G Ground Gears
Type (Worm)
GCU-W S Pinion Shafts
mm

Material (SCM440)
Gearboxes

Gearboxes
GCU-R GCU-S Worm Wheels
10
0m
m
A G DL 2 - 20 R1
Products

Products
Other

Other
Optional Number of Starts (Right-hand Lead 1) Material Type
No. of Teeth (20) A CAC702 G Worm Wheels
Please see Page 472 for more details. Module (2)
B CAC502 Other Information
C FC200 DL Duplex
Other Information (Duplex) P MC901 F Double Hubs or Ring Gears
GCU-H45 Hand Wheel Type (Worm Wheel)
Material (CAC702)

390 391
 Worm Gears Worm Gear Pair KHK Technical Information

Features Application Examples

KHK stock worm gears are available in modules 0.5 to 6, reduction ratios of 1/10 to 1/120, and a wide range of materials and KHK stock worm gears are used in a wide range of fields, including reduction gears and positioning mechanisms.
shapes. Duplex worm gears with adjustable backlash and highly accurate rotation are also available. The following table lists
the main features.

Number of Material Tooth Precision Grade ■ Wiper Drive Device

Catalog Heat
Type Module Starts or Old JIS in Surface KHK W 001 Features
Number treatment KHK W 002
Reduction Ratio parentheses Finish Note 2
Thermal Duplex worms that have been tempered, hardened and
refined, gear ground that has excellent accuracy, strength and abrasion
Duplex Worm Gears

Worms KWGDL 2~4 Single Start SCM440

teeth induction
Ground 1
resistance. Secondary operations can be given except for
hardened the teeth. Moving it in axial direction will adjust the backlash.
Thermal Duplex worms with shafts that have been tempered, hardened
refined, gear and ground that has excellent accuracy, strength and abrasion
Worms KWGDLS 1.5~4 Single Start SCM440
teeth induction
Ground 1
resistance. Secondary operations can be given except for the
hardened teeth. Moving it in axial direction will adjust the backlash.
Duplex worm wheels made of aluminum bronze with excellent
CAC702
Wheels AGDL 1.5~4 20~60
(Aℓ BC2)
— Cut 1 accuracy and a good balance between machinability and wear
resistance. Used in combination with KWGDL or KWGDLS.
Worms with shafts that have been tempered,
Thermal refined,
Single or hardened and ground that has excellent accuracy,
Worms KWG 0.5~6
Double Start
SCM440 gear teeth Ground 2
strength and abrasion resistance. Secondary
induction hardened
operations can be performed except for the teeth.
Worm wheels made of aluminum bronze with a good
CAC702
Wheels AGF NOTE 1 2~6 10~60
(Aℓ BC2)
— Cut 2 balance between machinability and wear resistance.
Used in combination with KWG.
Single or Gear teeth Worms that have been hardened and ground with a Image: Provided by PK Design
Worms SWG 1~6 Double or S45C induction Ground 2 good balance of accuracy, wear resistance and cost. Worm gear used for the oscillating mechanism of wipers
Triple Start hardened Secondary operations are possible except for the teeth.
■ Yaesu Steam Kettle ■ Masdac Food Filling Device
Worm Gears

Worm wheels made of aluminum bronze with a good

CAC702
Wheels AG NOTE 1 1~6 10~60
(Aℓ BC2)
— Cut 2 balance between machinability and wear resistance.
Used in combination with SWG. Note 1
Single or Cut Many lineups are available at a low price and
Worms SW 0.5~6
Double Start
S45C —
(Rolling)
4
excellent usability.
Single or
Worms SUW 0.5~3
Double Start
SUS303 — Cut 4 Stainless steel worms with rust resistance.

CAC502 Worm wheels made of phosphorus bronze with excellent

Wheels BG 0.5~6 10~60
(PBC2)
— Cut 4
wear resistance. Used in combination with SW and SUW.
Cast iron worm wheels that are inexpensive and suitable
Wheels CG 1~6 10~120 FC200 — Cut 4
for light loads. Used in combination with SW and SUW.
Worm wheels made of MC nylon. Can be used
Wheels PG 0.5~3 10~50 MC901 — Cut 5 with no lubrication. Used in combination with
SW and SUW.
[Note 1] F C200 is the material for the hubs of AGF and AG worm wheels. The AG worm wheels are normally combined with the SWG worms, but are also
compatible with the KWG worms with module 1.5 and below .
[Note 2] The precision grade of KHK stock worm gears controls the product quality based on the KHK standards. Please see “Precision of Worm Gears” on Page SW worm and CG worm wheel used for rotating large pans
396 in the Selection Hints section for details. KWGDL Duplex Worm Wheels and AGDL Worm Wheels used
for indexing and driving, for accurate filling of a fixed amount of
■ Gonio Stage Design Example
ingredients

■ Fabric Feeding Device

High-precision ground gear worms are available.
We use screw grinding machines manufactured by DRAKE, USA, to manufacture high-precision ground worms of module 0.5 to 8.

Worm ground gear machining range

Maximum gear accuracy KHK Grade 1

Maximum module m8

Maximum nominal lead angle ±35°

Maximum outer diameter φ200mm

Maximum length 330mm

CNC Screw Grinding Machine (TE-LM200) SW worm and BG worm wheel used for adjusting height

Worm gear used for rotating tables (design example)

392 393
 Worm Gears Worm Gear Pair KHK Technical Information

Selection Hints
Please select the most suitable products by carefully considering the characteristics of items and contents of the product
tables. It is also important to read all applicable “CAUTION” notes shown below before the final selection. The most important factor in selecting gears is the gear strength.
1. Caution in Selecting the Mating Gears ■ Helix direction of worm gears
Use the calculation of load torque applied to the gear and the sliding speed to
Step 1
Worm gears are available in right-hand helix and left-hand
RH single thread LH single thread determine the worm gear suitable for the purpose.
helix. Worms and worm wheels of the same helix direction are
combined. However, combination may not be possible due to the ■ Maximum allowable sliding speed due to friction ■ Surface durability
difference in the number of starts of the worm and the difference The maximum allowable sliding speed of each Calculated values of the strength at which the worm
in pitch being normal and transverse (axial direction). Below is worm gear is shown in the table below. Sliding wheel teeth do not wear due to surface fatigue damage.
the Mating Helical Gear Selection Chart for KHK worm gears. speed should be calculated when making a
If the tooth surface is not sufficiently lubricated, the
selection.
KWG 1, 1.5 Module

■ Mating Worm Wheel Selection Chart Ground Worm Shafts

Sliding speed νs (m/s) surface may be damaged even if the load is less than
KWGDL
Specifications
the tooth surface durability.
Worms KWG SWG SW SUW grade
d : Worm pitch dia.
Precision
KHK W 001 grade 2

KWGDLS dn Reference
section of gear Axial direction J

νs= n : Worm rotational speed

K L M N O
Standard full depth

Gears
Gear teeth G

19100 cos γ
G

Spur
G G

Mating Hand
R1 R1 R2 R1 R2 R3 R1 R2 L1 L2 R1 R2
Normal
pressure angle 20°

Wheel Note 1 Number of Starts γ : Worm nominal lead angle

Q
R
S

S
Material SCM440
Heat Thermal refined, gear teeth

○
treatment induction hardened

AGDL R1 Tooth
50 to 60HRC

Helical
Gears
hardness
W6
○
Surface Black oxide coated except for

AG0.5~1.5 R1 Catalog Number Maximum allowable sliding speed (m/s)

treatment ground part

○
Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia.
AGF R2 Catalog Number
Axial
module
Number of Nominal Direction of
Starts lead angle helix
Shape
J K L M N O P

○ AGDL * R 15W6 140 35

Internal
KWG1-R1 1 3°35’
R1

Gears
m1 10 30 10 55 16
KWG1-R2 2 7°08’
AG R2 ○ AGF
KWG1.5-R1
KWG1.5-R2
m1.5
1
2 * R 15W6 190 50
3°26’
6°51’
15 40 15 70 25

R3 ○ [Caution on Product Characteristics] ① These gears produce axial thrust forces. Please see Page 390 for more details.
RH double thread LH double thread AG * 15

Racks
R1 ○ ○
R2 ○ ○ BG * 10
BG
L1 ○ CG * 2.5

CP Racks &
Pinions
L2 ○
R1 ○ ○
PG AG Module 1, 1.5
1 (No Lubrication)
R2 ○ ○ * From JGMA405-01
Worm Wheels J

Gears
Miter
CG
L1 ○ Specifications E
G
F

○ Select provisionally from the allowable torque table in this catalog based on the load
Step 2
L2 Precision
grade KHK W 002 grade 2

○ ○
Reference
Rotating plane

Gears
Bevel
R1 section of gear

PG torque.

J
Gear teeth Standard full depth
R2 ○ ○ Normal
pressure angle 20°
AH7
B
Bore
Hub dia.

D'
C
D
B
A
CAC702 (old JIS display AℓBC2) C Pitch dia.
[Note 1] The mating wheel must have the same module as the worm.
Material

Screw
Gears
D Throat dia.

■ For provisional selection from this catalog

Heat
Treatment —
D’ Outside dia.
Tooth H1
hardness — E Face width
* The precision grade of J Series products is F Hub width
equivalent to the value shown in the table.
G Total length

2. Caution in Selecting Gears Based on Gear Strength J Mounting distance

Worm
Gears
NOTE 1: Allowable torque based on worm speed (rpm)

Reduction No. of No. of starts Lead angle Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number of mating Shape AH7 B C D D’ E F G J
The gear strength values shown in the product pages were computed by assuming the application environment in the table below. Therefore,
ratio teeth worm helix direction 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
AG1-20R1 20 20 1 3°35’ 6 16 20 22 23 18 3.35 2.79 2.23 1.83 1.63 1.50 1.30 0.038

Boxes
Gear
AG1-20R2 10 20 2 7°08’ 6 16 20 22 23 18 3.31 2.69 2.06 1.68 1.48 1.35 1.15 0.038

they should be used as reference only. We recommend that each user computes their own values by applying the actual usage conditions. AG1-30R1
AG1-30R2
30 30
15 30
1 3°35’
2 7°08’ R H1
6 20
6 20
30
30
32 33
32 33 10 10 20 23
23 7.08 5.98 4.84 4.05
7.03 5.84 4.56 3.72
3.63 3.31 2.92
3.33 3.03 2.63 0.08~0.19 0.078
0.078

AG1-40R1 40 40 1 3°35’ 8 26 40 42 43 28 12.1 10.2 8.43 7.12 6.38 5.86 5.13 0.13

■ Calculation of Surface Durability ■ Calculation of Bending Strength of Gears

Products
AG1-50R1 50 50 1 3°35’ 8 30 50 52 53 33 18.3 15.5 12.9 10.9 9.87 9.09 7.95 0.20

Other
AG1-60R1 60 60 1 3°35’ 10 35 60 62 63 38 25.6 21.8 18.1 15.4 14.1 12.9 11.4 0.29
AG1.5-20R1 20 20 1 3°26’ 8 22 30 33 34.5 27.5 9.84 8.18 6.40 5.30 4.68 4.25 3.68 0.10
AG1.5-20R2 10 20 2 6°51’ 8 22 30 33 34.5 27.5 9.72 7.87 5.92 4.87 4.25 3.83 3.27 0.10

Catalog Number AG1.5-30R1 30 30 1 3°26’ 10 30 45 48 49.5 35 20.8 17.5 13.9 11.7 10.4 9.40 8.28 0.22

KWGDL/KWGDLS/AGDL AG1.5-30R2 15 30 2 6°51’ R H1 10 30 45 48 49.5 14 10 24 35 20.7 17.1 13.1 10.8 9.56 8.58 7.46 0.10~0.21 0.22

SW/BG SW/CG SUW/PG AG1.5-40R1 40 40 1 3°26’ 12 35 60 63 64.5 42.5 35.6 30.0 24.2 20.6 18.3 16.6 14.6 0.37

KWG/AGF, SWG/AG AG1.5-50R1 50 50 1 3°26’ 12 45 75 78 79.5 50 53.8 45.4 36.9 31.6 28.3 25.8 22.6 0.59

Item AG1.5-60R1 60 60 1 3°26’ 12 50 90 93 94.5 57.5 75.3 63.8 51.9 44.7 40.4 36.7 32.4 0.83

[Caution on Product Characteristics] ① The allowable torques shown in the table are calculated values according to the assumed usage conditions. Please see
Page 386 for more details.

Formula NOTE 1 Formula of cylindrical worm gear strength (JGMA405-01) The Lewis formula [Caution on Secondary Operations] ① Please read “Cautions on Performing Secondary Operations” (Page 390) when performing modifications and/or
secondary operations for safety concerns.
KHK Quick-Mod Gears, the KHK system for quick modification of KHK stock gears, is also available.

Lubricating Oil Lubricating oil with appropriate viscosity that contains extreme pressure additive for gears Allowable bending stress (kgf/mm2) 402

Lubrication Method Oil Bath Lubrication (Oil Bath)

Startup Status The starting torque is 200% or less of the rated torque, and the number of starts per hour is under 2.
Step 3 Calculate the strength under the actual usage conditions.
Expected Service Life 26,000 hours 1.15 Calculate the strength formally using the various gear strength formulas. We
Impact from motor Uniform load (40°C with No Lubrication)
recommend using the simple strength calculation available on our website.
Impact from load Uniform load
■ Use the strength calculation function on our website.
Allowable Stress Coefficient Sclim 0.67 0.70 0.42
[NOTE 1] T
 he gear strength formula is based on JGMA (Japanese Gear Manufacturers Association) specifications, “MC Nylon Technical Data” by Mitsubishi
Chemical Advanced Materials. The units for the rotational speed (rpm) and the stress (kgf/mm2) are adjusted to the units needed in the formula.

When selecting KHK standard gears, glance over the Cautions on Product Characteristics and Cautions on
Performing Secondary Operations on Page 398.
① Products not listed in this catalog or materials, modules, number of teeth and the like not listed in the dimensional
tables can be manufactured as custom items. Please see Page 26 for more details about custom-made orders.
② The color and shape of the product images listed on the dimension table page of each product may differ from the actual product.
Be sure to confirm the shape in the dimension table before selection.
③ The details (specifications, dimensions, etc.) listed in the catalog may be changed without prior notice. Changes are
announced on the KHK website.
Website URL : https://khkgears.net/new/
Overseas Sales Department: Phone : +81-48-254-1744 Fax: +81-48-254-1765 E-mail: [email protected]
394 395
 Worm Gears Worm Gear Pair KHK Technical Information

3. Cautions on Selecting Racks By Precision 4. Cautions in Selecting Worm Gears Based on Efficiency
The precision standards of KHK stock worm gears are The transmission efficiency of worm gears varies slightly depending on the assembled state, lubricating oil and the like, but
established by us. Check the precision table below. the transmission efficiency (excludes bearing loss and loss of lubricating oil due to stirring) of worm wheels when driven
① Worm Precision (KHK W 001) ③ Total Length Tolerance for Worm Gears from the worm is approximately 30% to 90%. The transmission efficiency table of the KHK stock worm gears is shown
For the pitch error and lead error of the worm, the below (reference values).
■ Total Length Tolerance for Worms
allowable values of 1 to 4 grades are set for each module
Series Total Length (mm) Tolerance
with reference to the JIS standards. The lead error is the ① Efficiency of Various Worms
allowable value of the tooth trace error in one lead. 0
KWGDL Uniform
—0.10 ■ KWGDL/KWGDLS/AGDL Worm Gear Efficiency (%) ■ SWG/AG Worm Gear Efficiency (%)
■ Worm Precision KHK W 001 (Unit: μ m)
0 (rpm = Worm Rotational Speed) (rpm = Worm Rotational Speed)
Module SWG 100 or less
—0.15 Worm Rotational Speed Worm Rotational Speed
Grade

SW 100 300 600 900 1200 1800 100 300 600 900 1200 1800
Error Over m 0.4 Over m 1 Over m 1.6 Over m 2.5 Over m 4 Over 100 0
Catalog Number Catalog Number
to 1 to 1.6 to 2.5 to 4 to 6
SUW
200 or less —0.20 KWGDLS1.5-R1 35 42 47 51 53 57 SWG1-R1 34 40 45 48 51 54
Pitch Error 8 12 16 20 25 Normal KWGDL2-R1 38 45 51 55 56 61 SWG1.5-R1 35 42 47 51 53 57
1 KWGDLS Uniform
Lead Error 7 9 11 13 16 KWG Tolerance KWGDL2.5-R1 40 48 54 57 60 63 SWG2-R1 38 45 51 55 56 61
Pitch Error 12 16 20 24 29
2 KWGDL3-R1 41 49 55 58 62 65 SWG2.5-R1 40 48 54 57 60 63
Lead Error 15 18 21 25 28 ■ Total Length Tolerance for Worm Wheels
Pitch Error 16 23 30 37 50 KWGDL3.5-R1 42 50 56 61 62 65 SWG3-R1 41 49 55 58 62 65
3
Lead Error 20 23 27 33 37 Total Length (mm) Tolerance KWGDL4-R1 42 51 56 61 63 67 SWG4-R1 42 51 56 61 63 67
Pitch Error 20 30 40 50 70
4 SWG5-R1 46 54 60 64 66 70
Lead Error 30 32 38 46 52 0
30 or less
—0.10 ■ KWG/AG/AGF Worm Gear Efficiency (%) SWG6-R1 48 57 64 66 68 73
② Worm Wheel Accuracy (KHK W 002) (rpm = Worm Rotational Speed) SWG1-R2 51 56 62 64 67 70
0
31 to 100 Worm Rotational Speed
Our precision grades for pitch errors are established by —0.15 100 300 600 900 1200 1800 SWG1.5-R2 52 59 64 67 69 73
Catalog Number
referring to old JIS Standards. The precision grades are set 0 SWG2-R2 55 62 67 70 72 75
Over 100 KWG0.5-R1 30 34 38 41 43 46
from 1 to 5, in accordance with the tolerance of a single —0.20
57 64 69 72 75 77
SWG2.5-R2
pitch error (S.P.E.), adjacent tooth-to-tooth error (T.T.E.), [NOTE] PG Plastic Wheels are excluded. KWG0.8-R1 35 40 44 47 49 53
SWG3-R2 58 66 71 73 76 78
and the total composite error (T.C.E.) for each module and KWG1-R1 34 40 45 48 51 54
pitch diameter. SWG4-R2 59 67 72 75 77 80
KWG1.5-R1 35 42 47 51 53 57
SWG5-R2 62 70 75 78 79 82
■ Worm Wheel Accuracy KHK W 002 Unit: μ m KWG2-R1 45 51 56 60 62 65
SWG6-R2 65 72 77 80 81 84
Over m 0.4 to 1 Over m 1 to 1.6 Over m 1.6 to 2.5 Over m 2.5 to 4 Over m 4 to 6 KWG2.5-R1 44 51 57 61 62 67
SWG3-R3 67 74 78 80 82 84
KWG3-R1 44 52 58 61 64 67
Pitch dia. (mm) SWG4-R3 68 75 79 82 83 86
KWG4-R1 50 58 64 66 70 72
6 to 12

12 to 25

25 to 50

51 to 100

100 to 200

12 to 25

25 to 50

51 to 100

100 to 200

200 to 400

12 to 25

25 to 50

51 to 100

100 to 200

200 to 400

25 to 50

51 to 100

100 to 200

200 to 400

400 to 800

25 to 50

51 to 100

100 to 200

200 to 400

400 to 800
KWG5-R1 51 60 66 69 71 73
■ SW, SUW/CG, BG, PG Worm Gear Efficiency
Grade

Error KWG6-R1 53 61 66 70 72 75
The values shown in the table below are estimates and may
KWG0.5-R2 46 50 54 58 60 63
vary slightly according to conditions such as assembled
KWG0.8-R2 51 56 61 64 66 69
state, load, lubrication and rotation speed.
KWG1-R2 51 56 62 64 67 70
Catalog Number
Efficiency (%)
KWG1.5-R2 52 59 64 67 69 73 Number of Starts
KWG2-R2 61 67 71 74 76 78 1 Start 30~50%
Single Pitch Error 5 6 7 7 9 6 7 8 9 10 7 7 8 9 11 8 9 10 11 13 9 10 11 13 14 SW/SUW
1 KWG2.5-R2 60 67 72 75 76 80 2 Starts 50~60%
Total Pitch Error 21 24 26 30 34 25 28 31 35 41 27 30 33 37 43 33 36 40 46 53 37 40 45 50 57
KWG3-R2 61 68 73 75 78 80
Single Pitch Error 8 8 9 10 12 9 10 11 12 14 9 10 12 13 15 11 13 14 16 18 13 14 16 18 20
KWG4-R2 66 73 77 79 82 84
2
Total Pitch Error 30 33 37 42 48 35 39 44 50 57 38 42 46 52 60 46 51 57 64 74 52 57 63 71 80

Single Pitch Error 11 12 13 15 17 12 14 16 18 20 13 15 16 19 21 16 18 20 23 26 19 20 22 25 29 ② Self-locking of worm gears

3
Total Pitch Error 43 47 53 60 68 50 55 62 71 81 53 59 66 74 85 65 72 81 91 105 74 81 90 100 115 The state of the worm not being able to be rotated from
Single Pitch Error 15 17 19 21 24 18 19 22 25 29 19 21 23 26 30 23 25 28 32 37 26 28 32 35 40
the worm wheel is called self-locking. Self-locking happens
4 due to the worm gear’s material, lead angle, machining
Total Pitch Error 60 66 74 83 95 70 77 87 99 115 75 83 92 105 120 91 100 115 130 145 105 115 125 140 160
accuracy, bearing type, lubricating oil, etc.
Single Pitch Error 21 24 26 30 34 25 28 31 35 41 27 30 33 37 43 33 36 40 46 53 37 40 45 50 57 There are various factors, so self-lock is not always
5 determined only by the lead angle, but usually a single-
Total Pitch Error 86 94 105 120 135 100 110 125 140 165 105 120 130 150 170 130 145 160 185 210 150 160 180 200 230
start worm self-locks at a lead angle of 4° or less. If
complete reverse prevention is required, use another
braking mechanism or the like in combination.

396 397
 Worm Gears Worm Gear Pair KHK Technical Information

Product Precautions
Worm Common Notes AGF Worm Wheels

[Caution on Product Characteristics] [Caution on Product Characteristics]

(1) T hese worm gears produce axial thrust forces. Please see Page 400 for more details. (1) For H0 products with bore of φ 190 or larger, the bore tolerance is H8.
(2) For bores of φ 4 or below, the bore tolerance is H8. As well, the tolerance is H8 for φ 5 or φ 6 bores with hole length (total
length) 3x the bore or more.
(3) For hole lengths 3.5x the bore or more, the hole center is out of H7 tolerance. BG Worm Wheels
(4) K eyways are made according to JIS B1301 standards, Js9 tolerance. Also note that keyway tooth position alignment is not performed. [Caution on Product Characteristics]
(5) For products having a tapped hole, a set screw is included. (1) The worm wheel is shifted to fit the mounting distance.
[Caution on Secondary Operations]
(1) Please read "Cautions on Performing Secondary Operations" on Page 400 when performing modifications and/or secondary
operations for safety concerns. CG Worm Wheels
(2) Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the
bottom land (approx. 2 to 3 mm). [Caution on Product Characteristics]
[J Series] (1) The worm wheel is shifted to fit the mounting distance.
(1) Cancellation is not possible for made-to-order products. For lead time details, see Page 38. (2) H2 has a long cast hole in the web (H) section.
(2) Black oxide is not re-applied to parts undergoing secondary operations.

PG Worm Wheels
Worm Wheel Common Notes [Caution on Product Characteristics]
(1) The worm wheel is shifted to fit the mounting distance.
[Caution on Product Characteristics]
(1) T he allowable torque shown in the table are calculated values according to the assumed usage conditions. Please see Page
394 for more details.
(2) T hese worm gears produce axial thrust forces. Please see Page 400 for more details.
(3) V ariations in temperature or humidity can cause dimensional changes in plastic gears, including tooth diameter, bore, and backlash.
The accuracy and tolerances shown in the catalog are values obtained when machining is performed.
(4) For bores of φ 4 or below, the bore tolerance is H8. As well, the tolerance is H8 for φ 5 or φ 6 bores with hole length (total
length) 3x the bore or more.
(5) Some products have a slight gap in the casted section, but this does not affect the holding strength.
(6) K eyways are made according to JIS B1301 standards, Js9 tolerance. Also note that keyway tooth position alignment is not performed.
(7) For products having a tapped hole, a set screw is included.
[Caution on Secondary Operations]
(1) Please read "Cautions on Performing Secondary Operations" on Page 400 when performing modifications and/or secondary
operations for safety concerns.
(2) Because it affects the cast portion, there is no additional modification other than to the boss part.
(3) As the worm wheel is casted, bubbles may form inside the material.
If the air bubbles found in secondary operations are problematic, contact the supplier.
[J Series]
(1) Cancellation is not possible for made-to-order products. For lead time details, see Page 38.
(2) Certain products which would otherwise have a very long tapped hole are counterbored. For details, please see the KHK
website.
(3) For bores over φ 50, the bore tolerance is H8.

KWGDL(S) Duplex Worms

[Caution on Product Characteristics]

(1) When the center distance is moved to reduce the backlash, the V max is the maximum amount of distance that you may
shift without causing problems with the gear mesh. The V max is not a recommended value to use for adjustment when
assembling.

AGDL Duplex Worm Wheels

[Caution on Product Characteristics]

(1) Duplex worms and worm wheels must be mated in a predetermined orientation, which is indicated by the arrows. Therefore,
the arrow on the wheel does not indicate the mounting direction, but the rotating direction. See "Points of Caution in
Assembling" on Page 400.

398 399
 Worm Gears Worm Gear Pair KHK Technical Information

Application Hints
In order to use KHK stock worm gears safely, carefully read the Application Hints before proceeding. 4. Confirming the installation
If there are questions or you require clarifications, please contact our technical department or your nearest distributor.
The wear of a worm gear is greatly affected by the quality of assembly. When assembling, confirm the following items for
E-mail: [email protected]
tooth contact and the like before use.

1. Cautions on Handling 3. Points of Caution during Assembly ● The shaft angle tolerance between the worm shaft and ● The tolerance between the center of the worm shaft and
worm wheel shaft is 90°±1’. center of the worm wheel tooth width is ±0.2 mm.
① KHK products are packaged one by one to prevent ① The recommended center distance tolerance of KHK stock
scratches and dents, but if you find issues such as rust, worm gears is H7 for ground gears and H8 for cut gears. Good Not Good Not Good Not Good Not Good
Good
scratches, or dents when the product is removed from The amount of backlash is given in the product table for
the box after purchase, please contact the supplier. each gear.
② Depending on the handling method, the product may ② The mounting reference surface of the worm wheel is as Error
Error Error
become deformed or damaged. Resin gears and ring gears shown in the figure below. Reference Surface Error
deform particularly easily, so please handle with care. Assemble the worm wheel so that the center of the
worm shaft is at the center of its tooth width.
2. Caution on Performing Secondary Operations Mounting Reference Surface
① Gears are machined based on the ground section of the hole
or shaft. If machining, it is important to pay special attention A
A
to locating the center in order to avoid runout. (Fig.1) A
If it is too difficult to do for small bores, the alternative ● The center distance tolerance recommended by the worm ● The tolerance between the center of the worm wheel
is to use one spot on the bore and the runout of the hub gear assembly distance is G
 round Worm Gears…H7 shaft and center of the worm tooth width is ±2mm.
end surface. Cut Worm Gears…H8.

Good Not Good Not Good

Lathe Operations Single Hub Shape Double Hub Shape Ring Gears Good Not Good

③ As the tooth trace of worm gears is spiraled, axial thrust

force is generated. Also, the directions of thrust change Positive Negative
with the hand of helix and the direction of rotation. This Error Error
(+) (-)
is illustrated below. The bearings must be selected
properly to be able to handle these thrust forces. For
details, use gear calculation software GCSW.

Direction of Rotation and Thrust Force Thrust Force

Direction of Rotation If the worm comes too close to one side,
Right-hand helix
Right-hand Left-hand Right-hand Left-hand
the worm wheel will not rotate correctly.
helix helix helix helix

5. Cautions on Starting
Drive Thrust Bearing Drive
① Check the following items before starting. ③ If there is any abnormality such as noise or vibration
• Are the gears installed securely? during startup, stop the operation immediately and check
• Is there uneven tooth contact? the assembly condition such as tooth contact, eccentricity
• Is there adequate backlash? and looseness.
(Be sure to avoid zero-backlash.)
• Has proper lubrication been supplied?
② If gears are exposed, be sure to attach a safety cover
If reworking using scroll chucks, we Left-hand helix to ensure safety. Also, be careful not to touch rotating
recommend the use of new or rebored jaws
gears.
for improved precision.
Fig. 1
KHK considers safety a priority in the use of our products.
② If enlarging the bore diameter, the wall strength of the Drive Thrust Bearing Drive When handling, adding secondary operations, assembling, and operating KHK products, please be aware of the following issues in
hub must be higher than that of the gear teeth. The order to prevent accidents.
maximum bore size should be 60% to 70% of the hub
diameter (or tooth root diameter), and 50% to 60% for
Warning: Precautions for preventing physical and property damage
1. When using KHK products, follow relevant safety regulations (Occupational Safety and Health Regulations, etc.).
keyway applied modifications. Also, because the cast 2. Pay attention to the following items when installing, removing, or performing maintenance and inspection of the product.
FC200 hub is weaker and more brittle than other steels, ① Turn off the power switch.
② Do not reach or crawl under the product.
we recommend using a maximum bore diameter about ③ Wear appropriate clothing and protective equipment for the work.
10% smaller.
③ As the worm wheel is casted, bubbles may form inside ④ The worm may move due to a large thrust force that Caution: Cautions in Preventing Accidents
the material. If the air bubbles found in secondary acts on the worm if it is not sufficiently attached to the 1. Before using a KHK product, read the precautions in the catalog carefully in order to use it correctly.
2. Avoid use in environments that may adversely affect the product.
operations are problematic, contact the supplier. shaft. Use a stepped shaft to secure the worm and 3. Our products are manufactured under a superior quality control system based on the ISO9000 quality management system; if you
shaft, and be careful not to loosen the bearing. notice any malfunctions upon purchasing a product, please contact the supplier.

400 401
 KWGDL/KWGDLS & AGDL Duplex Worm Gears
Duplex Worm Gears

■ Description of duplex worm gears ■ Points of caution during assembly

The usual method of adjusting the backlash of a worm gear KHK duplex worm gears differ in module between the right and left
Gears

Gears
Spur

Spur
assembly is to modify the center distance. Once assembled, such tooth surface and, therefore, you must orient the worm and worm
adjustment requires a major rework of the gearbox housing. The use wheel properly. Please carefully verify the following two aspects before
of duplex worm gears allows the backlash adjustment to be made proceeding with assembly.
by axially shifting the worm. This simplifies greatly the assembly and
Helical

Helical
1. Verifying the orientation of assembly
Gears

Gears
maintenance operations. Because of the unique characteristics of the An arrow indicating the orientation of assembly is stamped on both the duplex worm and worm wheel. When assembling
product, please take time to study its construction and proper use. the worm and worm wheel, check the worm wheel of the arrow mark on the front such that the direction of arrow mark on
the worm coincides with that on the worm wheel. Incorrect assembly results in difficulty of assembly and improper gear
Internal

Internal
engagement. (Fig.3)
Gears

Gears
Racks

Racks
■ Backlash adjustment mechanism and method of adjustment
The dual-lead worm is formed to give a difference between the right An arrow marking on the outer circumference of the
tooth surface and left tooth surface so that it provides a unique tooth hub of the KHK duplex worm indicates the direction
CP Racks &

CP Racks &
profile in which the tooth thickness varies continuously, corresponding of assembly as well as acts as a direction for the
Pinions

Pinions
with the lead difference. (Fig.1) backlash adjustment. When the worm is held with
The worm gear is also formed in its right and left tooth surface. When such arrow mark pointing right, the tooth thickness is
a worm and worm gear are set up at a constant assembly distance and the thinner on the right and thicker on the left. Therefore,
worm is moved in the axial direction, the tooth thickness of the worm in moving the worm to the right causes the thicker
Gears

Gears
Miter

Miter
mesh with the worm gear changes making backlash adjustment possible. teeth to come into actual engagement with the worm
gear, thereby reducing the backlash. (Fig.2)

(a Surface Pitch) (b Surface Pitch)

Gears

Gears
Bevel

Bevel
b Tooth Surface a Tooth Surface
Screw

Screw
Gears

Gears
d (Nominal PCD)

Arrow mark indicates the correct orientation of two gears when assembled. As shown, the two arrows must point in the same direction.
Fig. 3
Fig. 1
Worm
Gears

Worm
Gears
 he amount of change in backlash ( Δ j mm) in relation to the axial movement of
[CAUTION] T 2. Verifying the reference position
the duplex worm shaft (V mm) can be calculated from the formula below.
Reference Tooth A V-groove (60°, 0.3 mm deep line) on tip peripheral of the duplex worm tooth marks the reference tooth. The gear set is
m b-m a Moving the worm in the direction of the arrow designated to have a backlash of nearly zero (tolerance: ±0.045) when the reference tooth is positioned in alignment with the
Δ j=2V diminishes the backlash.
Gearboxes

Gearboxes
m a+m b center of rotation of the worm wheel with the center distance set at the value “a”. (Fig.4)
Fig. 2
Where [CAUTION] The KHK duplex worm is designed so that, for all
m a = Nominal Axial Module - (0.01× Nominal Axial Module) modules, the backlash reduces by 0.02 mm when the
m b= Nominal Axial Module + (0.01× Nominal Axial Module) worm is shifted 1 mm.
Products

Products
* The illustration is a design example, not a design for machinery or a device in actual use.
■ Application Examples
Other

Other
Reference
Tooth
Reference Tooth

Center distance a
Center distance a
Adjusting Screw Adjusting Shim

Fig. 4
Adjustment by using Screws Adjustment by using Shims

402 403
 KWGDL/KWGDLS Module 1.5, 2 Duplex Worms
Duplex Worms
Specifications
Precision
grade KHK W 001 grade 1 R
J
Reference P Q
Axial direction K L M N O

G
section of gear S T

G
G G
Gear teeth Standard full depth G G G
Gears

Gears
G G
Spur

Spur
Normal
pressure angle 17°30’
SCM440

Q
R
S

S
Material Vmax G

O
N
L
Heat Thermal refined, gear teeth
treatment induction hardened
Tooth Vmax
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for W4 W6
treatment ground part

Nominal axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Position of reference tooth Max. allowable shift Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7 M N O P Q R S Vmax (kg)
Internal

Internal
KWGDL2-R1 m2 1 3°41’ R W4 14 25 31 35 36 14 50 22 8 0.21 KWGDL2-R1
Gears

Gears
Nominal axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Position of reference tooth Max. allowable shift Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S T Vmax (kg)
KWGDLS1.5-R1 m1.5 1 3°26’ R W6 190 66 12 28 18 66 25 28 21 26.2 17 6 0.74 KWGDLS1.5-R1
Racks

Racks
KWGDLS2-R1 m2 1 3°41’ R W6 220 75 13 36 21 75 31 35 24 30.2 22 8 1.17 KWGDLS2-R1
CP Racks &

CP Racks &
Pinions

Pinions
Gears

Gears
Miter

Miter
AGDL Module 1.5, 2 Duplex Worm Wheels
Duplex Worm Wheels
Gears

Gears
Bevel

Bevel
G
Specifications E F
Precision
grade KHK W 002 grade 1
Reference
section of gear Rotating plane
Gear teeth Standard full depth
J
Screw

Screw
Gears

Gears
Normal
pressure angle 17°30’
D'
C
D
B

CAC702 (old JIS Aℓ BC2)

A

Material
Heat
Treatment —
Tooth
—
Worm
Gears

Worm
Gears
hardness H1
NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Nominal No. of Lead Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio
transverse
teeth angle helix
Shape Catalog Number
module AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
Gearboxes

Gearboxes
AGDL1.5-20R1 20 20 8 22 30 33 34.5 27.5 9.84 8.18 6.40 5.30 4.68 4.25 3.68 0.10 AGDL1.5-20R1
AGDL1.5-30R1 30 30 10 30 45 48 49.5 35 20.8 17.5 13.9 11.7 10.4 9.40 8.28 0.22 AGDL1.5-30R1
AGDL1.5-36R1 36 36 10 35 54 57 58.5 39.5 29.3 24.6 19.8 16.8 14.9 13.5 11.9 0.32 AGDL1.5-36R1
m1.5 3°26’ R H1 14 10 24 — — 0±0.045
AGDL1.5-40R1 40 40 12 35 60 63 64.5 42.5 35.6 30.0 24.2 20.6 18.3 16.6 14.6 0.37 AGDL1.5-40R1
AGDL1.5-50R1 50 50 12 45 75 78 79.5 50 53.8 45.4 36.9 31.6 28.3 25.8 22.6 0.59 AGDL1.5-50R1
AGDL1.5-60R1 60 60 12 50 90 93 94.5 57.5 75.3 63.8 51.9 44.7 40.4 36.7 32.4 0.83 AGDL1.5-60R1
Products

Products
Other

Other
AGDL2-20R1 20 20 12 33 40 44 46 35.5 21.0 17.5 13.6 11.2 9.84 8.94 7.75 0.26 AGDL2-20R1
AGDL2-30R1 30 30 15 40 60 64 66 45.5 44.3 37.3 29.6 24.8 21.9 19.8 17.4 0.51 AGDL2-30R1
AGDL2-36R1 36 36 15 45 72 76 78 51.5 62.3 52.6 42.0 35.5 31.3 28.4 25.0 0.73 AGDL2-36R1
m2 3°41’ R H1 18 15 33 — — 0±0.045
AGDL2-40R1 40 40 15 45 80 84 86 55.5 75.8 64.0 51.4 43.6 38.5 34.9 30.7 0.86 AGDL2-40R1
AGDL2-50R1 50 50 15 50 100 104 106 65.5 115 96.8 78.4 66.9 59.5 54.2 47.6 1.30 AGDL2-50R1
AGDL2-60R1 60 60 15 60 120 124 126 75.5 160 136 110 94.6 84.9 77.2 68.1 1.88 AGDL2-60R1

Product Precautions Page 398

404 You can download CAD data (DXF format) of KHK Products from the Website. 405
 KWGDL/KWGDLS Module 2.5, 3 Duplex Worms
Duplex Worms
Specifications
Precision R
grade KHK W 001 grade 1 J
P Q
Reference K L M N O
Axial direction

G
section of gear S T

G
G G
Gear teeth Standard full depth G G G
Gears

Gears
G G
Spur

Spur
Normal
pressure angle 17°30’
SCM440

Q
R
S

S
Material Vmax G

O
N
L
Heat Thermal refined, gear teeth
treatment induction hardened
Tooth Vmax
50 to 60HRC
Helical

Helical
hardness
Gears

Gears
Surface Black oxide coated except for W4 W6
treatment ground part

Nominal axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Position of reference tooth Max. allowable shift Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7 M N O P Q R S Vmax (kg)
Internal

Internal
KWGDL2.5-R1 m2.5 1 3°52’ R W4 18 30 37 42 48 17 65 29 10 0.37 KWGDL2.5-R1
Gears

Gears
KWGDL3-R1 m3 1 3°54’ R W4 20 35 44 50 54 20 74 32 10 0.61 KWGDL3-R1

Nominal axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Position of reference tooth Max. allowable shift Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S T Vmax (kg)
Racks

Racks
KWGDLS2.5-R1 m2.5 1 3°52’ R W6 260 85 16 48 26 85 37 42 30 36.2 29 10 2.00 KWGDLS2.5-R1
KWGDLS3-R1 m3 1 3°54’ R W6 300 100 18 54 28 100 44 50 34 40.2 32 10 2.95 KWGDLS3-R1
CP Racks &

CP Racks &
Pinions

Pinions
Gears

Gears
Miter

Miter
AGDL Module 2.5, 3 Duplex Worm Wheels
Duplex Worm Wheels
Gears

Gears
Bevel

Bevel
G G
Specifications E F E F
Precision
grade KHK W 002 grade 1
Reference
section of gear Rotating plane

J
Gear teeth Standard full depth (H)
J
Screw

Screw
Gears

Gears
Normal
pressure angle 17°30’

D'
C
D
B
A
D'

(I)
C
D
B

CAC702 (old JIS Aℓ BC2)

A

Material

CS
Heat
Treatment —
Tooth

CS
—
Worm
Gears

Worm
Gears
hardness H1 HB
* CS has a forged finish surface. NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Nominal No. of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio
transverse
teeth
Lead angle
helix
Shape Catalog Number
module AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
Gearboxes

Gearboxes
AGDL2.5-20R1 20 20 H1 40 50 55 57.5 — — 43.5 38.1 31.4 24.5 20.1 17.6 16.0 13.8 0.45 AGDL2.5-20R1
AGDL2.5-30R1 30 30 H1 40 75 80 82.5 — — 56 80.5 67.1 53.1 44.5 39.1 35.5 30.9 0.88 AGDL2.5-30R1
AGDL2.5-36R1 36 36 H1 45 90 95 97.5 — — 63.5 113 94.5 75.5 63.8 56.0 51.0 44.3 1.25 AGDL2.5-36R1
m2.5 3°52’ R 15 22 15 37 0±0.045
AGDL2.5-40R1 40 40 HB 45 100 105 107.5 (10) (86) 68.5 138 115 92.4 78.3 68.8 62.7 54.4 1.14 AGDL2.5-40R1
AGDL2.5-50R1 50 50 HB 60 125 130 132.5 (12) (108) 81 208 174 141 120 106 97.3 84.3 1.93 AGDL2.5-50R1
AGDL2.5-60R1 60 60 HB 80 150 155 157.5 (12) (133) 93.5 291 245 198 170 152 139 121 2.90 AGDL2.5-60R1
Products

Products
Other

Other
AGDL3-20R1 20 20 H1 50 60 66 69 — — 52 65.0 53.3 41.5 33.8 29.5 26.9 22.8 0.81 AGDL3-20R1
AGDL3-30R1 30 30 H1 55 90 96 99 — — 67 137 114 90.0 74.7 65.5 59.5 51.2 1.65 AGDL3-30R1
AGDL3-36R1 36 36 H1 60 108 114 117 — — 76 193 160 128 107 93.8 85.6 73.4 2.32 AGDL3-36R1
m3 3°54’ R 20 28 17 45 0±0.045
AGDL3-40R1 40 40 HB 60 120 126 129 (14) (106) 82 235 195 157 131 115 105 90.1 2.19 AGDL3-40R1
AGDL3-50R1 50 50 HB 70 150 156 159 (14) (134) 97 355 295 239 202 178 163 140 3.26 AGDL3-50R1
AGDL3-60R1 60 60 HB 80 180 186 189 (14) (164) 112 497 415 336 285 254 233 200 4.48 AGDL3-60R1

Product Precautions Page 398

406 You can download CAD data (DXF format) of KHK Products from the Website. 407
 KWGDL/KWGDLS Module 3.5, 4 Duplex Worms
Duplex Worms
Specifications
Precision
grade KHK W 001 grade 1 R
J
Reference P Q
Axial direction K L M N O

G
section of gear S T

G
G G
Gear teeth Standard full depth G G G
Gears

Gears
G G
Spur

Spur
Normal
pressure angle 17°30’
SCM440

Q
R
S

S
Material Vmax G

O
N
L
Heat Thermal refined, gear teeth
treatment induction hardened
Tooth Vmax
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for W4 W6
treatment ground part

Nominal axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Position of reference tooth Max. allowable shift Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7 M N O P Q R S Vmax (kg)
Internal

Internal
KWGDL3.5-R1 m3.5 1 3°47’ R W4 24 44 53 60 62 23 85 37 12 1.05 KWGDL3.5-R1
Gears

Gears
KWGDL4-R1 m4 1 3°41’ R W4 28 50 62 70 74 26 100 44 14 1.67 KWGDL4-R1

Nominal axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Position of reference tooth Max. allowable shift Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S T Vmax (kg)
Racks

Racks
KWGDLS3.5-R1 m3.5 1 3°47’ R W6 330 110 18 62 30 110 53 60 42 48.2 37 12 4.72 KWGDLS3.5-R1
KWGDLS4-R1 m4 1 3°41’ R W6 360 120 16 74 30 120 62 70 50 56.2 44 14 7.10 KWGDLS4-R1
CP Racks &

CP Racks &
Pinions

Pinions
Gears

Gears
Miter

Miter
AGDL Module 3.5, 4 Duplex Worm Wheels
Duplex Worm Wheels M
Gears

Gears
Bevel

Bevel
G G G
Specifications E F E F E F
Precision
grade KHK W 002 grade 1
Reference
section of gear Rotating plane
(H)

J
J
Gear teeth Standard full depth (H)
Screw

Screw
J
Gears

Gears
Normal
pressure angle 17°30’

D'
C
D
B
A
D'
C
D
B
A
CAC702 (old JIS Aℓ BC2) *

(I)
Material
D'

(I)
C
D
B
A

Heat

CS
treatment —
Tooth
—

CS
hardness
Worm
Gears

Worm
Gears
*The hub material of H5 is S45C.
H1 HB H5
* CS has a forged finish surface. NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Nominal No. of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio
transverse
teeth
Lead angle
helix
Shape Catalog Number
module AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
― ―
Gearboxes

Gearboxes
AGDL3.5-20R1 20 20 H1 55 70 77 80.5 61.5 98.5 80.4 62.5 50.4 44.2 40.0 33.7 1.24 AGDL3.5-20R1
AGDL3.5-30R1 30 m3.5 30 3°47' R H1 20 60 105 112 115.5 32 18 50 ― ― 79 208 172 136 111 98.1 88.3 75.7 0±0.045 2.51 AGDL3.5-30R1
AGDL3.5-36R1 36 36 H1 70 126 133 136.5 ― ― 89.5 293 242 193 160 141 127 109 3.61 AGDL3.5-36R1
AGDL3.5-40R1 (Made to Order) 40 m3.5 40 3°47' R HB 20 70 140 147 150.5 32 18 50 (15) (124) 96.5 356 295 236 196 173 156 133 0±0.045 3.34 AGDL3.5-40R1 (Made to Order)
AGDL3.5-50R1 50 50 HB 80 175 182 185.5 (16) (155) 114 538 446 360 301 267 243 207 5.02 AGDL3.5-50R1
m3.5 3°47' R 20 32 18 50 0±0.045
Products

Products
AGDL3.5-60R1 60 60 HB 90 210 217 220.5 (16) (189) 131.5 753 627 506 425 381 345 296 6.87 AGDL3.5-60R1
Other

Other
AGDL4-20R1 20 m4 20 3°41' R H1 20 60 80 88 92 35 20 55 ― ― 71 134 109 84.8 67.9 59.7 53.4 44.8 0±0.045 1.76 AGDL4-20R1
AGDL4-30R1 (Made to Order) 30 30 HB 65 120 128 132 (17) (99) 91 284 234 184 150 132 118 101 3.01 AGDL4-30R1 (Made to Order)
m4 3°41' R 20 35 20 55 0±0.045
AGDL4-36R1 (Made to Order) 36 36 HB 75 144 152 156 (17) (121) 103 400 329 262 215 190 170 144 4.18 AGDL4-36R1 (Made to Order)
AGDL4-40R1 40 40 HB 20 75 160 168 172 (17) (137) 111 486 400 320 264 233 208 177 4.78 AGDL4-40R1
AGDL4-50R1 50 m4 50 3°41' R HB 20 90 200 208 212 35 20 55 (17) (177) 131 735 605 488 405 361 324 275 0±0.045 7.07 AGDL4-50R1
AGDL4-60R1 60 60 H5 30 120 240 248 252 (17) (200) 151 1030 851 687 572 515 461 393 11.5 AGDL4-60R1
[Precautions for Made to Order Products] Prices and lead times for Made to Order products require separate estimates. Contact your dealer.

Product Precautions Page 398

408 You can download CAD data (DXF format) of KHK Products from the Website. 409
 KWG Module 0.5, 0.8 Ground Worm Shafts
Ground Worm Shafts
Specifications
Precision
grade KHK W 001 grade 2
Reference
section of gear Axial direction J
K M O
Gear teeth Standard full depth
Gears

Gears
G G
Spur

Spur
G G
Normal
pressure angle 20°

Q
S

S
Material SCM440
Heat Thermal refined, gear teeth
treatment induction hardened
Tooth
Helical

Helical
50 to 60HRC
Gears

Gears
hardness W5

Axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R Sh7 (kg)
Internal

Internal
KWG0.5-R1 1 3°11’ KWG0.5-R1
Gears

Gears
m0.5 R W5 65 19 — 12 — 34 9 10 — 6 0.018
KWG0.5-R2 2 6°20’ KWG0.5-R2
KWG0.8-R1 1 3°49’ KWG0.8-R1
m0.8 R W5 85 25 — 20 — 40 12 13.6 — 8 0.043
KWG0.8-R2 2 7°36’ KWG0.8-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
AG Module 0.5, 0.8 Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
Specifications
G
Precision
grade KHK W 002 grade 2 E F
Reference
section of gear Rotating plane
Gear teeth Standard full depth
J
Gears

Gears
Bevel

Bevel
Normal
pressure angle 20°

D'
C
B
Material CAC702 (old JIS Aℓ BC2) A

Heat
Treatment —
Tooth
—
Screw

Screw
Gears

Gears
hardness HA
NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Transverse No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
AG0.5-20R1 20 20 1 3°11’ 4 9 10 11 9.5 0.52 0.44 0.36 0.30 0.26 0.24 0.21 0.0056 AG0.5-20R1
Worm
Gears

Worm
Gears
AG0.5-20R2 10 20 2 6°20’ 4 9 10 11 9.5 0.51 0.42 0.33 0.27 0.24 0.22 0.19 0.0056 AG0.5-20R2
AG0.5-30R1 30 30 1 3°11’ 4 12 15 16 12 1.09 0.94 0.77 0.65 0.58 0.53 0.48 0.012 AG0.5-30R1
AG0.5-30R2 15 m0.5 30 2 6°20’ R HA 4 12 15 — 16 5 7 12 — — 12 1.09 0.92 0.73 0.60 0.54 0.49 0.43 0.02~0.12 0.012 AG0.5-30R2
AG0.5-40R1 40 40 1 3°11’ 5 15 20 21 14.5 1.86 1.60 1.34 1.15 1.02 0.94 0.84 0.020 AG0.5-40R1
Gearboxes

Gearboxes
AG0.5-50R1 50 50 1 3°11’ 5 20 25 26 17 2.82 2.42 2.05 1.77 1.58 1.46 1.30 0.035 AG0.5-50R1
AG0.5-60R1 60 60 1 3°11’ 5 25 30 31 19.5 3.94 3.41 2.89 2.50 2.26 2.08 1.87 0.053 AG0.5-60R1
AG0.8-20R1 20 20 1 3°49’ 5 12 16 17.6 14 1.78 1.50 1.21 1.00 0.88 0.82 0.71 0.018 AG0.8-20R1
AG0.8-20R2 10 20 2 7°36’ 5 12 16 17.6 14 1.76 1.44 1.11 0.91 0.80 0.74 0.63 0.018 AG0.8-20R2
AG0.8-30R1 30 30 1 3°49’ 5 18 24 25.6 18 3.77 3.21 2.62 2.20 1.96 1.81 1.61 0.043 AG0.8-30R1
Products

Products
AG0.8-30R2 15 m0.8 30 2 7°36’ R HA 5 18 24 — 25.6 8 8 16 — — 18 3.75 3.14 2.46 2.02 1.80 1.65 1.45 0.02~0.12 0.043 AG0.8-30R2
Other

Other
AG0.8-40R1 40 40 1 3°49’ 6 20 32 33.6 22 6.45 5.49 4.55 3.87 3.46 3.19 2.83 0.068 AG0.8-40R1
AG0.8-50R1 50 50 1 3°49’ 8 25 40 41.6 26 9.75 8.31 6.94 5.94 5.34 4.96 4.38 0.10 AG0.8-50R1
AG0.8-60R1 60 60 1 3°49’ 8 25 48 49.6 30 13.6 11.7 9.77 8.39 7.63 7.05 6.27 0.14 AG0.8-60R1

Product Precautions Page 398

410 You can download CAD data (DXF format) of KHK Products from the Website. 411
 KWG Module 1, 1.5 Ground Worm Shafts
Ground Worm Shafts
Specifications
Precision
grade KHK W 001 grade 2
Reference J
section of gear Axial direction
K L M N O
Standard full depth
Gears

Gears
Gear teeth G G
G
Spur

Spur
G
Normal
pressure angle 20°

Q
R

P
S

S
Material SCM440
Heat Thermal refined, gear teeth
treatment induction hardened
Tooth
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for
W6
treatment ground part

Axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S (kg)
Internal

Internal
KWG1-R1 1 3°35’ KWG1-R1
Gears

Gears
m1 R W6 140 35 10 30 10 55 16 18 13 18.2 0.25
KWG1-R2 2 7°08’ KWG1-R2
KWG1.5-R1 1 3°26’ KWG1.5-R1
m1.5 R W6 190 50 15 40 15 70 25 28 21 26.2 0.74
KWG1.5-R2 2 6°51’ KWG1.5-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
AG Module 1, 1.5 Worm Wheels
Worm Wheels J J Series
Gears

Gears
Miter

Miter
G G G
Specifications E F E F E F
Precision L
L=F/2 L
L=F/2
grade KHK W 002 grade 2
Reference
Rotating plane
Gears

Gears
Bevel

Bevel
section of gear
J

J
Gear teeth Standard full depth
Normal
AH7 Bore
pressure angle 20° B Hub dia.

D'

D'

D'
C

C
D

D
B

B
A

A
Material CAC702 (old JIS Aℓ BC2) C Pitch dia.
Screw

Screw
Gears

Gears
Heat D Throat dia.
Treatment —
D’ Outside dia.
Tooth H1 H1T H1K
hardness — E Face width
* The precision grade of J Series products is F Hub width
equivalent to the value shown in the table.
G Total length To order J Series products, please specify: Catalog No. + J + BORE.
J Mounting distance
Worm
Gears

Worm
Gears
Bore H7 * The product shapes of J Series items are identified by background color.
NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 6 8 10 12 14 15 16 17 18 19 20 22 25 28 30
Reduction No. of No. of starts Lead angle Allowable torque (N·m) NOTE 1 Backlash Weight Screw size — 4×1.8 5×2.3 6×2.8 8×3.3
Catalog Number of mating
ratio teeth worm helix direction
Shape AH7 B C D D’ E F G J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg) Catalog Number M4 M5 M4 M5 M6
AG1-20R1 J BORE
Gearboxes

Gearboxes
AG1-20R1 20 20 1 3°35’ 6 16 20 22 23 18 3.35 2.79 2.23 1.83 1.63 1.50 1.30 0.038 H1T
AG1-20R2 10 20 2 7°08’ 6 16 20 22 23 18 3.31 2.69 2.06 1.68 1.48 1.35 1.15 0.038 AG1-20R2 J BORE H1T
AG1-30R1 30 30 1 3°35’ 6 20 30 32 33 23 7.08 5.98 4.84 4.05 3.63 3.31 2.92 0.078 AG1-30R1 J BORE H1T H1T
AG1-30R2 15 30 2 7°08’ R H1 6 20 30 32 33 10 10 20 23 7.03 5.84 4.56 3.72 3.33 3.03 2.63 0.04~0.14 0.078 AG1-30R2 J BORE H1T H1T
AG1-40R1 40 40 1 3°35’ 8 26 40 42 43 28 12.1 10.2 8.43 7.12 6.38 5.86 5.13 0.13 AG1-40R1 J BORE H1T H1K H1K
Products

Products
AG1-50R1 50 50 1 3°35’ 8 30 50 52 53 33 18.3 15.5 12.9 10.9 9.87 9.09 7.95 0.20 AG1-50R1 J BORE H1T H1K H1K H1K H1K H1K H1K
Other

Other
AG1-60R1 60 60 1 3°35’ 10 35 60 62 63 38 25.6 21.8 18.1 15.4 14.1 12.9 11.4 0.29 AG1-60R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K
AG1.5-20R1 20 20 1 3°26’ 8 22 30 33 34.5 27.5 9.84 8.18 6.40 5.30 4.68 4.25 3.68 0.10 AG1.5-20R1 J BORE H1T H1K
AG1.5-20R2 10 20 2 6°51’ 8 22 30 33 34.5 27.5 9.72 7.87 5.92 4.87 4.25 3.83 3.27 0.10 AG1.5-20R2 J BORE H1T H1K
AG1.5-30R1 30 30 1 3°26’ 10 30 45 48 49.5 35 20.8 17.5 13.9 11.7 10.4 9.40 8.28 0.22 AG1.5-30R1 J BORE H1K H1K H1K H1K H1K H1K
AG1.5-30R2 15 30 2 6°51’ R H1 10 30 45 48 49.5 14 10 24 35 20.7 17.1 13.1 10.8 9.56 8.58 7.46 0.04~0.14 0.22 AG1.5-30R2 J BORE H1K H1K H1K H1K H1K H1K
AG1.5-40R1 40 40 1 3°26’ 12 35 60 63 64.5 42.5 35.6 30.0 24.2 20.6 18.3 16.6 14.6 0.37 AG1.5-40R1 J BORE H1K H1K H1K H1K H1K H1K H1K
AG1.5-50R1 50 50 1 3°26’ 12 45 75 78 79.5 50 53.8 45.4 36.9 31.6 28.3 25.8 22.6 0.59 AG1.5-50R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
AG1.5-60R1 60 60 1 3°26’ 12 50 90 93 94.5 57.5 75.3 63.8 51.9 44.7 40.4 36.7 32.4 0.83 AG1.5-60R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
412 413
 KWG Module 2, 2.5 Ground Worm Shafts
Ground Worm Shafts
Specifications
Precision
grade KHK W 001 grade 2
Reference
section of gear Axial direction J
K L M N O
Gear teeth Standard full depth
* For products not categorized in our KHK Stock Gear series, custom
Gears

Gears
G G G
Spur

Spur
G
Normal
20°
pressure angle
SCM440
gear production services with short lead times are available.

Q
Material

P
S

S
Heat
treatment
Thermal refined, gear teeth
induction hardened
Please see Page 26 for more details about custom-made orders.
Tooth
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for W6
treatment ground part

Axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S (kg)
Internal

Internal
KWG2-R1 1 5°12’ KWG2-R1
Gears

Gears
m2 R W6 200 35 25 40 25 75 22 26 17 25.2 0.64
KWG2-R2 2 10°18’ KWG2-R2
KWG2.5-R1 1 4°46’ KWG2.5-R1
m2.5 R W6 250 50 27 46 27 100 30 35 23 30.2 1.27
KWG2.5-R2 2 9°28’ KWG2.5-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
AGF Module 2, 2.5 Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
G G
Specifications F' E F F' E F
G
Precision
grade KHK W 002 grade 2 F' E F
Reference
section of gear Rotating plane
(H)

J
J
Gear teeth Standard full depth
J
Gears

Gears
Bevel

Bevel
Normal
pressure angle 20°

D'

D'
C
D
B
A

C
D
B
A
D'
C
D
B
A

(I)
Material CAC702 (old JIS Aℓ BC2) *

CS
Heat
treatment —

CS
Tooth
—
Screw

Screw
Gears

Gears
hardness H6 H8 H9
* The hub material of H8 and H9 is FC200. * CS has a forged finish surface.
FC200’s tensile strength (200N/mm2) is derived from test specimens and does not represent that of the boss. NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Transverse No. of No. of starts Profile shift Lead Direction Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio
of mating
module teeth worm coefficient angle of helix
Shape Catalog Number
AH7 B C D D’ E F F’ G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
AGF2-20R1 20 20 1 5°12’ 32 40 42 44 30 19.4 16.1 12.8 10.5 9.30 8.49 7.31 0.25 AGF2-20R1
Worm
Gears

Worm
Gears
AGF2-20R2 10 20 2 10°18’ 32 40 42 44 30 19.9 16.1 12.2 9.99 8.75 7.92 6.74 0.25 AGF2-20R2
AGF2-25R1 25 25 1 -0.5 5°12’ H6 35 50 52 54 — — 35 29.4 24.5 19.6 16.3 14.4 13.2 11.4 0.37 AGF2-25R1
AGF2-30R1 30 30 1 5°12’ 38 60 62 64 40 41.1 34.5 27.7 23.2 20.7 18.8 16.4 0.51 AGF2-30R1
AGF2-30R2 15 m2 30 2 10°18’ R 12 38 60 62 64 18 12 5 35 40 42.3 35.0 27.0 22.1 19.9 17.7 15.4 0.06~0.16 0.51 AGF2-30R2
AGF2-36R1 36 36 0 H6 40 72 76 78 — — 47 57.8 48.6 39.3 33.2 29.6 27.0 23.6 0.73 AGF2-36R1
Gearboxes

Gearboxes
AGF2-40R1 40 40 -0.5 H8 45 80 82 84 — — 50 70.3 59.2 48.1 40.7 36.4 33.2 28.9 0.85 AGF2-40R1
1 5°12’
AGF2-50R1 50 50 -0.5 H9 50 100 102 104 (12) (81) 60 106 89.5 73.4 62.5 56.2 51.5 44.9 1.14 AGF2-50R1
AGF2-60R1 60 60 -0.5 H9 50 120 122 124 (12) (96) 70 149 126 103 88.4 80.3 73.3 64.2 1.51 AGF2-60R1
AGF2.5-20R1 20 20 1 4°46’ 35 50 55 57.5 40 35.1 29.0 22.6 18.6 16.3 14.8 12.8 0.44 AGF2.5-20R1
AGF2.5-20R2 10 20 2 9°28’ 35 50 55 57.5 40 34.6 27.9 20.9 17.1 14.8 13.4 11.3 0.44 AGF2.5-20R2
Products

Products
AGF2.5-25R1 25 25 1 4°46’ H6 40 62.5 67.5 70 — — 46.25 53.0 43.9 34.8 28.9 25.3 23.0 20.0 0.66 AGF2.5-25R1
Other

Other
AGF2.5-30R1 30 30 1 4°46’ 40 75 80 82.5 52.5 74.1 62.0 49.1 41.2 36.7 32.8 28.7 0.87 AGF2.5-30R1
m2.5 0 R 12 20 15 5 40 0.06~0.16
AGF2.5-30R2 15 30 2 9°28’ 40 75 80 82.5 52.5 73.6 60.6 46.2 37.8 33.2 29.9 25.8 0.87 AGF2.5-30R2
AGF2.5-40R1 40 40 H8 45 100 105 107.5 — — 65 127 106 85.4 72.4 63.7 57.9 50.5 1.42 AGF2.5-40R1
AGF2.5-50R1 50 50 1 4°46’ H9 55 125 130 132.5 (13) (100) 77.5 192 161 130 111 98.4 90.0 78.3 1.92 AGF2.5-50R1
AGF2.5-60R1 60 60 H9 60 150 155 157.5 (13) (125) 90 268 226 183 157 141 128 112 2.59 AGF2.5-60R1

Product Precautions Page 398

414 You can download CAD data (DXF format) of KHK Products from the Website. 415
 KWG Module 3, 4 Ground Worm Shafts
Ground Worm Shafts
Specifications
Precision
grade KHK W 001 grade 2
Reference
section of gear Axial direction J
K L M N O
Gear teeth Standard full depth
* For products not categorized in our KHK Stock Gear series, custom
Gears

Gears
G G G
Spur

Spur
G
Normal
20°
pressure angle
SCM440
gear production services with short lead times are available.

Q
Material

P
S

S
Heat
treatment
Thermal refined, gear teeth
induction hardened
Please see Page 26 for more details about custom-made orders.
Tooth
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for W6
treatment ground part

Axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S (kg)
Internal

Internal
KWG3-R1 1 4°31’ KWG3-R1
Gears

Gears
m3 R W6 300 55 30 60 30 125 38 44 30 40.2 2.66
KWG3-R2 2 8°58’ KWG3-R2
KWG4-R1 1 5°43’ KWG4-R1
m4 R W6 360 70 32.5 75 32.5 150 40 48 29 45.2 3.85
KWG4-R2 2 11°19’ KWG4-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
AGF Module 3, 4 Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
G G E
Specifications F' E F F' E F F' H F
G
Precision
grade KHK W 002 grade 2 F' E F
Reference
section of gear Rotating plane
(H)

J
J
Gear teeth Standard full depth
J
Gears

Gears
Bevel

Bevel
Normal
pressure angle 20°

D'

D'
C
D
B
A

D'
C
D
B
A

C
D'

D
A
C
D
B
A

(I)
Material CAC702 (old JIS Aℓ BC2) *

I
Heat

CS
treatment —
Tooth
—

CS
hardness
Screw

Screw
Gears

Gears
* The hub material of H8 and H9 is FC200.
H6 H8 H9 H0
FC200’s tensile strength (200N/mm2) is derived from test specimens and does not represent that of the boss.
* CS has a forged finish surface.
NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Transverse No. of No. of starts Profile shift Lead Direction Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth
of mating Shape Catalog Number
worm coefficient angle of helix AH7 B C D D’ E F F’ G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
AGF3-20R1 20 20 1 +0.333 4°31’ H6 50 60 68 71 50 59.7 49.1 38.3 31.5 27.5 25.1 21.5 0.88 AGF3-20R1
Worm
Gears

Worm
Gears
AGF3-20R2 10 20 2 +0.333 8°58’ H6 50 60 68 71 50 60.2 48.2 36.1 29.5 25.4 23.0 19.4 0.88 AGF3-20R2
AGF3-25R1 25 25 1 0 4°31’ H6 55 75 81 84 — — 56.5 90.2 74.3 58.8 48.9 42.6 39.0 33.5 1.24 AGF3-25R1
AGF3-30R1 30 30 1 +0.333 4°31’ H8 55 90 98 101 65 126 105 83.1 69.6 61.0 55.4 48.2 1.63 AGF3-30R1
AGF3-30R2 15 m3 30 2 +0.333 8°58’ R H8 20 55 90 98 101 25 17.5 7.5 50 65 128 105 79.8 65.2 57.2 51.6 44.3 0.06~0.16 1.63 AGF3-30R2
AGF3-40R1 40 40 H8 65 120 128 131 — — 80 216 180 145 122 108 98.0 84.9 2.76 AGF3-40R1
Gearboxes

Gearboxes
AGF3-50R1 50 50 1 +0.333 4°31’ H9 75 150 158 161 (15) (125) 95 326 272 220 188 166 152 132 3.62 AGF3-50R1
AGF3-60R1 60 60 H9 80 180 188 191 (15) (155) 110 457 383 310 265 237 217 188 4.76 AGF3-60R1
AGF4-20R1 20 20 1 5°43’ H6 60 80 88 92 60 123 101 78.8 64.6 56.3 51.5 43.8 1.77 AGF4-20R1
AGF4-20R2 10 20 2 11°19’ H6 60 80 88 92 60 127 101 76.0 61.9 53.2 48.3 40.5 1.77 AGF4-20R2
AGF4-25R1 25 25 1 5°43’ H6 20 65 100 108 112 20 10 60 — — 70 186 153 121 100 87.3 79.9 68.5 2.56 AGF4-25R1
Products

Products
AGF4-30R1 30 30 1 5°43’ H8 65 120 128 132 80 260 216 171 143 125 114 98.4 3.28 AGF4-30R1
Other

Other
AGF4-30R2 15 m4 30 2 0 11°19’ R H8 65 120 128 132 30 80 270 220 168 137 120 108 92.2 0.06~0.16 3.28 AGF4-30R2
AGF4-40R1 40 40 H9 20 80 160 168 172 20 10 60 (20) (128) 100 445 370 297 251 220 201 173 5.25 AGF4-40R1
AGF4-50R1 50 50 1 5°43’ H9 20 90 200 208 212 20 10 60 (20) (168) 120 673 560 454 385 340 312 269 7.35 AGF4-50R1
AGF4-60R1 60 60 H0 160 — 240 248 252 7 15 30 8 204 140 941 788 638 544 486 444 385 3.60 AGF4-60R1

Product Precautions Page 398

416 You can download CAD data (DXF format) of KHK Products from the Website. 417
 KWG Module 5, 6 Ground Worm Shafts
Ground Worm Shafts
Specifications
Precision
grade KHK W 001 grade 2
Reference
section of gear Axial direction J
K L M N O
Gear teeth Standard full depth
* For products not categorized in our KHK Stock Gear series, custom
Gears

Gears
G G G
Spur

Spur
G
Normal
20°
pressure angle
SCM440
gear production services with short lead times are available.

Q
Material

P
S

S
Heat
treatment
Thermal refined, gear teeth
induction hardened
Please see Page 26 for more details about custom-made orders.
Tooth
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for W6
treatment ground part

Axial Number of Nominal Direction of Total Length Shaft length (L) Neck length (left) Face width Neck length (right) Shaft length (R) Pitch dia. Outside dia. Neck dia. Shaft dia. Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
J K L M N O P Q R S (kg)
Internal

Internal
KWG5-R1 m5 1 5°43’ R W6 400 75 30 90 30 175 50 60 36 50.2 5.75 KWG5-R1
Gears

Gears
KWG6-R1 m6 1 5°43’ R W6 400 60 40 100 40 160 60 72 44 60.2 8.09 KWG6-R1
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
AGF Module 5, 6 Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
G G E
Specifications F' E F F' E F F' H F
G
Precision
grade KHK W 002 grade 2 F' E F
Reference
section of gear Rotating plane
(H)

J
Standard full depth

J
Gear teeth
J
Gears

Gears
Bevel

Bevel
Normal
pressure angle 20°

D'
C
D
B
A

D'

D'
C
D
B
A

C
D'

D
A
C
D
B
A
CAC702 (old JIS Aℓ BC2) *

(I)
Material

I
Heat

CS
treatment —
Tooth
—

CS
hardness
Screw

Screw
Gears

Gears
* The hub material of H8 and H9 is FC200.
H6 H8 H9 H0
FC200’s tensile strength (200N/mm2) is derived from test specimens and does not represent that of the boss. * CS has a forged finish surface. NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Transverse No. of No. of starts Profile shift Lead Direction Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth
of mating Shape Catalog Number
worm coefficient angle of helix AH7 B C D D’ E F F’ G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
AGF5-20R1 20 20 H6 75 100 110 115 — — 75 211 172 134 108 95.0 86.2 72.7 3.26 AGF5-20R1
Worm
Gears

Worm
Gears
AGF5-30R1 30 30 H8 22 75 150 160 165 23 12 70 — — 100 446 369 291 239 211 191 164 5.79 AGF5-30R1
AGF5-40R1 40 m5 40 1 0 5°43' R H9 110 200 210 215 35 (26) (162) 125 763 632 506 421 371 337 288 0.07~0.19 9.97 AGF5-40R1
AGF5-50R1 50 50 150 250 260 265 205 150 1150 956 772 646 574 523 446 5.28 AGF5-50R1
AGF5-60R1 60 60 H0 — 300 310 315 7.5 17.5 35 10 255 175 1610 1340 1090 913 820 744 639 6.48 AGF5-60R1
200
H6 85 —
Gearboxes

Gearboxes
AGF6-20R1 20 20 25 120 132 138 23 12 75 — 90 329 268 208 167 146 131 110 4.95 AGF6-20R1
AGF6-30R1 30 30 H8 100 180 192 198 — — 120 696 572 451 368 325 290 248 9.66 AGF6-30R1
AGF6-40R1 40 m6 40 1 0 5°43' R 130 240 252 258 40 190 150 1190 981 784 648 572 513 436 0.07~0.19 6.20 AGF6-40R1
AGF6-50R1 50 50 H0 190 — 300 312 318 8 20 40 12 250 180 1800 1480 1200 994 885 796 676 8.00 AGF6-50R1
AGF6-60R1 60 60 250 360 372 378 310 210 2520 2090 1680 1410 1260 1130 969 10.0 AGF6-60R1
Products

Products
Other

Other
Product Precautions Page 398
418 You can download CAD data (DXF format) of KHK Products from the Website. 419
 SWG Module 1, 1.5 Ground Worms
Ground Worms J J Series
Specifications
Precision
grade KHK W 001 grade 2* R R R
Reference P P Q P Q
section of gear Axial direction
S S
Gear teeth Standard full depth G G G
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

O
N
L

M
O

O
N

N
L

L
Heat Gear teeth induction hardened
treatment
Tooth
hardness 50 to 60HRC
Helical

Helical
Gears

Gears
Surface Black oxide coated except for
treatment ground part W2 W1 W1K
* The precision grade of J Series products is equivalent to the value shown in the table.

Catalog Number Axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)
Internal

Internal
SWG1-R1 1 3°35’ SWG1-R1
— — — —
Gears

Gears
SWG1-R2 m1 2 7°08’
R W2 8 16 18 (20) 32 M4 5 0.037
SWG1-R2
SWG1.5-R1 W1 — — — 0.12 SWG1.5-R1
• SWG1.5-R1J10
SWG1.5-R2
m1.5
1 3°26’
R
W1K
W1
10 20 25 28 30 10 — 40
4 x 1.8
—
M4
—
5
—
0.11
0.12
• SWG1.5-R1J10
SWG1.5-R2
• SWG1.5-R2J10
2 6°51’
W1K 4 x 1.8 M4 5 0.11
• SWG1.5-R2J10
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
AG Module 1, 1.5 Worm Wheels
Worm Wheels J J Series
Gears

Gears
Miter

Miter
G G G
Specifications E F E F E F
Precision L=F/2 L=F/2
grade KHK W 002 grade 2 L L
Reference
Rotating plane
Gears

Gears
Bevel

Bevel
section of gear
Gear teeth Standard full depth

J
J

Normal
20° AH7 Bore
pressure angle
B Hub dia.

D'

D'
CAC702 (old JIS Aℓ BC2)

D'

C
D

D
B

B
A

A
C
D
B
Material
C Pitch dia. A
Heat
Screw

Screw
Gears

Gears
Treatment D Throat dia.
Tooth D’ Outside dia.
hardness —
H1 H1T H1K
* The precision grade of J Series products is E Face width
equivalent to the value shown in the table. F Hub width
G Total length To order J Series products, please specify: Catalog No. + J + BORE.
J Mounting distance
Worm
Gears

Worm
Gears
Bore H7 * The product shapes of J Series items are identified by background color.
NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 6 8 10 12 14 15 16 17 18 19 20 22 25 28 30
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size — 4×1.8 5×2.3 6×2.8 8×3.3
Catalog Number of mating angle helix Shape
ratio teeth worm direction AH7 B C D D’ E F G J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg) Catalog Number M4 M5 M4 M5 M6
AG1-20R1 J BORE
Gearboxes

Gearboxes
AG1-20R1 20 20 1 3°35’ 6 16 20 22 23 18 3.35 2.79 2.23 1.83 1.63 1.50 1.30 0.038 H1T
AG1-20R2 10 20 2 7°08’ 6 16 20 22 23 18 3.31 2.69 2.06 1.68 1.48 1.35 1.15 0.038 AG1-20R2 J BORE H1T
AG1-30R1 30 30 1 3°35’ 6 20 30 32 33 23 7.08 5.98 4.84 4.05 3.63 3.31 2.92 0.078 AG1-30R1 J BORE H1T H1T
AG1-30R2 15 30 2 7°08’ R H1 6 20 30 32 33 10 10 20 23 7.03 5.84 4.56 3.72 3.33 3.03 2.63 0.04~0.14 0.078 AG1-30R2 J BORE H1T H1T
AG1-40R1 40 40 1 3°35’ 8 26 40 42 43 28 12.1 10.2 8.43 7.12 6.38 5.86 5.13 0.13 AG1-40R1 J BORE H1T H1K H1K
Products

Products
AG1-50R1 50 50 1 3°35’ 8 30 50 52 53 33 18.3 15.5 12.9 10.9 9.87 9.09 7.95 0.20 AG1-50R1 J BORE H1T H1K H1K H1K H1K H1K H1K
Other

Other
AG1-60R1 60 60 1 3°35’ 10 35 60 62 63 38 25.6 21.8 18.1 15.4 14.1 12.9 11.4 0.29 AG1-60R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K
AG1.5-20R1 20 20 1 3°26’ 8 22 30 33 34.5 27.5 9.84 8.18 6.40 5.30 4.68 4.25 3.68 0.10 AG1.5-20R1 J BORE H1T H1K
AG1.5-20R2 10 20 2 6°51’ 8 22 30 33 34.5 27.5 9.72 7.87 5.92 4.87 4.25 3.83 3.27 0.10 AG1.5-20R2 J BORE H1T H1K
AG1.5-30R1 30 30 1 3°26’ 10 30 45 48 49.5 35 20.8 17.5 13.9 11.7 10.4 9.40 8.28 0.22 AG1.5-30R1 J BORE H1K H1K H1K H1K H1K H1K
AG1.5-30R2 15 30 2 6°51’ R H1 10 30 45 48 49.5 14 10 24 35 20.7 17.1 13.1 10.8 9.56 8.58 7.46 0.04~0.14 0.22 AG1.5-30R2 J BORE H1K H1K H1K H1K H1K H1K
AG1.5-40R1 40 40 1 3°26’ 12 35 60 63 64.5 42.5 35.6 30.0 24.2 20.6 18.3 16.6 14.6 0.37 AG1.5-40R1 J BORE H1K H1K H1K H1K H1K H1K H1K
AG1.5-50R1 50 50 1 3°26’ 12 45 75 78 79.5 50 53.8 45.4 36.9 31.6 28.3 25.8 22.6 0.59 AG1.5-50R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
AG1.5-60R1 60 60 1 3°26’ 12 50 90 93 94.5 57.5 75.3 63.8 51.9 44.7 40.4 36.7 32.4 0.83 AG1.5-60R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
420 421
 SWG Module 2, 2.5 Ground Worms
Ground Worms J J Series
Specifications
Precision
grade KHK W 001 grade 2* R R
Reference Q’ P Q Q’ P Q
section of gear Axial direction
S
G G
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

M
O

O
N

N
L

L
Heat Gear teeth induction hardened
treatment
Tooth
hardness 50 to 60HRC
Helical

Helical
Gears

Gears
Surface Black oxide coated except for
treatment ground part W3 W3K
* The precision grade of J Series products is equivalent to the value shown in the table.

Catalog Number Axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)
Internal

Internal
SWG2-R1 W3 12 — — — 0.21 SWG2-R1
•• ••
Gears

Gears
SWG2-R1J12 1 3°41’ W3K 12 4 x 1.8 M4 7.5 0.21 SWG2-R1J12
SWG2-R1J14 W3K 14 5 x 2.3 M4 7.5 0.19 SWG2-R1J14
m2 R 25 31 35 32 15 3 50
SWG2-R2 W3 12 — — — 0.21 SWG2-R2
••SWG2-R2J12
SWG2-R2J14
2 7°21’ W3K
W3K
12
14
4 x 1.8
5 x 2.3
M4
M4
7.5
7.5
0.21
0.19
•• SWG2-R2J12
SWG2-R2J14
SWG2.5-R1 W3 15 — — — 0.40 SWG2.5-R1
Racks

Racks
•• SWG2.5-R1J15
SWG2.5-R1J16
1 3°52’
W3K
W3K
15
16
5 x 2.3
5 x 2.3
M4
M4
8.5
8.5
0.39
0.38
•• SWG2.5-R1J15
SWG2.5-R1J16
• SWG2.5-R1J17
m2.5 R
W3K 17
30 37 42 45 17 3 65
5 x 2.3 M4 8.5 0.37
• SWG2.5-R1J17
SWG2.5-R2 W3 15 — — — 0.40 SWG2.5-R2
••SWG2.5-R2J15
2 7°42’
W3K 15 5 x 2.3 M4 8.5 0.39
•• SWG2.5-R2J15
CP Racks &

CP Racks &
SWG2.5-R2J16 W3K 16 5 x 2.3 M4 8.5 0.38 SWG2.5-R2J16
• •
Pinions

Pinions
SWG2.5-R2J17 W3K 17 5 x 2.3 M4 8.5 0.37 SWG2.5-R2J17
Gears

Gears
Miter

Miter
AG Module 2, 2.5 Worm Wheels
Worm Wheels J J Series
Gears

Gears
Bevel

Bevel
G G G G
Specifications G G
E F E F E F E F
E F E F
Precision
KHK W 002 grade 2* L L=F/2
grade
L L=F/2 L=F/2
Reference
section of gear Rotating plane
AH7 Bore (H)
Screw

Screw
Gears

Gears
J
(H)

J
J
J

J
Gear teeth Standard full depth B Hub dia.
J

Normal
20° C Pitch dia.

D'
C
D
B
pressure angle

A
D'
D'
D Throat dia.

C
D
B
A
C
D
B
A

(I)
D'

D'
C
D
B
A

C
D
B
D'

A
C
D
B
A

(I)
Material CAC702 (old JIS Aℓ BC2) **
D’ Outside dia.

CS
CS
Heat L
treatment — E Face width
Worm
Gears

Worm
Gears
CS
Tooth F Hub width

CS
hardness — H1K H4K H5K
* The precision grade of J Series products is
G Total length H1 H4 H5
equivalent to the value shown in the table. (H) Web thickness
** The hub material of H4 and H5 is FC200. To order J Series products, please specify: Catalog No. + J + BORE.
FC200’s tensile strength (200N/mm2)
(I) Web O.D.
* The product shapes of J Series items are identified by background color.
Gearboxes

Gearboxes
is derived from test specimens and J Mounting distance Bore H7
does not represent that of the boss.
NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 12 14 15 16 17 18 19 20 22 25 28 30 32 35
Reduction No. No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size 4×1.8 5×2.3 6×2.8 8×3.3 10×3.3
Catalog Number of of mating angle helix Shape
ratio teeth AH7 B C D D’ E F G (H) ( I ) J
worm direction 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg) Catalog Number M4 M5 M6 M8
AG2-20R1 20 20 1 3°41’ H1 33 40 44 46 35.5 21.0 17.5 13.6 11.2 9.84 8.94 7.75 0.26 AG2-20R1 J BORE H1K H1K H1K H1K H1K
AG2-20R2 J BORE H1K
Products

Products
AG2-20R2 10 20 2 7°21’ H1 33 40 44 46 35.5 20.7 16.8 12.6 10.3 8.93 8.05 6.89 0.26 H1K H1K H1K H1K
AG2-30R1 30 30 1 3°41’ H4 40 60 64 66 — — 45.5 44.3 37.3 29.6 24.8 21.9 19.8 17.4 0.51 AG2-30R1 J BORE H4K H4K H4K H4K H4K H4K H4K H4K H4K
Other

Other
AG2-30R2 15 30 2 7°21’ R H4 12 40 60 64 66 18 15 33 45.5 44.0 36.5 27.8 22.8 20.1 18.0 15.7 0.06~0.16 0.51 AG2-30R2 J BORE H4K H4K H4K H4K H4K H4K H4K H4K H4K
AG2-40R1 40 40 1 3°41’ H4 45 80 84 86 55.5 75.8 64.0 51.4 43.6 38.5 34.9 30.7 0.85 AG2-40R1 J BORE H4K H4K H4K H4K H4K H4K H4K H4K H4K H4K
AG2-50R1 50 50 1 3°41’ H5 50 100 104 106 (8) (83) 65.5 115 96.8 78.4 66.9 59.5 54.2 47.6 1.05 AG2-50R1 J BORE H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K
AG2-60R1 60 60 1 3°41’ H5 55 120 124 126 (11) (100) 75.5 160 136 110 94.6 84.9 77.2 68.1 1.52 AG2-60R1 J BORE H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K
AG2.5-20R1 20 20 1 3°52’ H1 12 35 50 55 57.5 — — 43.5 34.6 28.5 22.3 18.3 16.0 14.6 12.5 0.39 AG2.5-20R1J BORE H1K H1K H1K H1K H1K H1K H1K
AG2.5-20R2 10 20 2 7°42’ H1 12 35 50 55 57.5 — — 43.5 34.2 27.4 20.6 16.8 14.5 13.1 11.1 0.39 AG2.5-20R2J BORE H1K H1K H1K H1K H1K H1K H1K
AG2.5-30R1 30 30 1 3°52’ H4 12 40 75 80 82.5 — — 56 73.2 61.0 48.3 40.5 35.5 32.2 28.1 0.79 AG2.5-30R1J BORE H4K H4K H4K H4K H4K H4K H4K H4K H4K
AG2.5-30R2 15 30 2 7°42’ R H4 12 40 75 80 82.5 20 14 34 — — 56 72.7 59.6 45.5 37.2 32.6 29.4 25.3 0.06~0.16 0.79 AG2.5-30R2J BORE H4K H4K H4K H4K H4K H4K H4K H4K H4K
AG2.5-40R1 40 40 1 3°52’ H5 15 45 100 105 107.5 (11) (81) 68.5 125 105 84.0 71.2 62.5 57.0 49.5 1.11 AG2.5-40R1J BORE H5K H5K H5K H5K H5K H5K H5K H5K
AG2.5-50R1 50 50 1 3°52’ H5 15 55 125 130 132.5 (12) (106) 81 189 158 128 109 96.7 88.5 76.7 1.70 AG2.5-50R1J BORE H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K
AG2.5-60R1 60 60 1 3°52’ H5 15 60 150 155 157.5 (12) (130) 93.5 265 222 180 154 138 126 110 2.32 AG2.5-60R1J BORE H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
422 423
 SWG Module 3, 4 Ground Worms
Ground Worms J J Series
Specifications
Precision
grade KHK W 001 grade 2* R R
Reference Q’ P Q Q’ P Q
section of gear Axial direction
S
G G
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

M
O

O
N

N
L

L
Heat
treatment Gear teeth induction hardened
Tooth
hardness 50 to 60HRC
Helical

Helical
Gears

Gears
Surface Black oxide coated except for
treatment ground part W3 W3K
* The precision grade of J Series products is equivalent to the value shown in the table.

Catalog Number Axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)
Internal

Internal
SWG3-R1 W3 16 — — — 0.66 SWG3-R1
•• ••
Gears

Gears
SWG3-R1J17 W3K 17 5 x 2.3 M4 10 0.64 SWG3-R1J17
SWG3-R1J18 1 3°54’ W3K 18 6 x 2.8 M5 10 0.62 SWG3-R1J18
•• SWG3-R1J19
SWG3-R1J20
W3K
W3K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.60
0.58
•• SWG3-R1J19
SWG3-R1J20
SWG3-R2 W3 16 — — — 0.66 SWG3-R2
•• SWG3-R2J17 W3K 17 5 x 2.3 M4 10 0.64
•• SWG3-R2J17
Racks

Racks
SWG3-R2J18 m3 2 7°46’ R W3K 18 35 44 50 50 20 4 74 6 x 2.8 M5 10 0.62 SWG3-R2J18
•• SWG3-R2J19
SWG3-R2J20
W3K
W3K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.60
0.58
•• SWG3-R2J19
SWG3-R2J20
SWG3-R3 W3 16 — — — 0.66 SWG3-R3
••SWG3-R3J17
SWG3-R3J18 3 11°34’
W3K
W3K
17
18
5 x 2.3
6 x 2.8
M4
M5
10
10
0.64
0.62
•• SWG3-R3J17
SWG3-R3J18
•• ••
CP Racks &

CP Racks &
SWG3-R3J19 W3K 19 6 x 2.8 M5 10 0.60 SWG3-R3J19
Pinions

Pinions
SWG3-R3J20 W3K 20 6 x 2.8 M5 10 0.58 SWG3-R3J20
SWG4-R1 1 3°41’ SWG4-R1
SWG4-R2 m4 2 7°21’ R W3 22 50 62 70 70 25 5 100 — — — 1.82 SWG4-R2
SWG4-R3 3 10°57’ SWG4-R3
Gears

Gears
Miter

Miter
AG Module 3, 4
Worm Wheels J J Series Worm Wheels
Gears

Gears
Bevel

Bevel
G G G G
Specifications G G
E F E F E F E F
E F E F
Precision
KHK W 002 grade 2* L L=F/2 L L=F/2 L=F/2
grade
Reference
Rotating plane
Screw

Screw
Gears

Gears
section of gear AH7 Bore
(H)

J
Gear teeth Standard full depth (H)
B Hub dia.

J
J
J

J
J

Normal
20° C Pitch dia.
pressure angle

D'
D

C
D
B
A
Throat dia.

D'

D'
C
D
B
A

C
D
B
A

(I)
CAC702 (old JIS Aℓ BC2) **
D'

D'
C

C
D

D
B

B
Material

D'
A

A
C
D
B
A

(I)
D’ Outside dia.

CS
Heat
—

CS
Worm
Gears

Worm
Gears
treatment E Face width L
Tooth F Hub width

CS
—

CS
hardness H1K H4K H5K
* The precision grade of J Series G Total length
H1 H4 H5
products is equivalent to the value (H) Web thickness
shown in the table.
(I) Web O.D. To order J Series products, please specify: Catalog No. + J + BORE.
Gearboxes

Gearboxes
** T  he hub material of H4 and H5 is FC200.
FC200’s tensile strength (200N/mm2) J Mounting distance
is derived from test specimens and
Bore H7 * The product shapes of J Series items are identified by background color.
does not represent that of the boss. NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 20 22 25 28 30 32 35 40 45 50
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size 6×2.8 8×3.3 10×3.3 12×3.3 14×3.8
Catalog Number of mating angle helix Shape
ratio teeth worm direction AH7 B C D D’ E F G (H) ( I ) J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg) Catalog Number M5 M6 M8 M10
AG3-20R1 J BORE
Products

Products
AG3-20R1 20 20 1 3°54’ H1 50 60 66 69 52 59.5 48.8 38.0 30.9 27.0 24.7 20.9 0.75 H1K H1K H1K H1K H1K
AG3-20R2 10 20 2 7°46’ H1 50 60 66 69 52 58.7 46.9 35.1 28.4 24.5 22.2 18.5 0.75 AG3-20R2 J BORE H1K H1K H1K H1K H1K
Other

Other
AG3-30R1 30 30 1 3°54’ H4 55 90 96 99 — — 67 126 104.3 82.4 68.4 59.9 54.5 46.9 1.46 AG3-30R1 J BORE H4K H4K H4K H4K H4K H4K
AG3-30R2 15 30 2 7°46’ H4 55 90 96 99 67 125 102 77.6 62.8 55.1 49.7 42.2 1.46 AG3-30R2 J BORE H4K H4K H4K H4K H4K H4K
AG3-30R3 10 30 3 11°34’ R H4 20 55 90 96 99 25 18 43 67 129 103 77.1 62.4 53.8 48.7 40.6 0.06~0.16 1.46 AG3-30R3 J BORE H4K H4K H4K H4K H4K H4K
AG3-40R1 40 40 1 3°54’ 65 120 126 129 (10) (103) 82 215 179 143 120 106 96.4 82.5 2.03 AG3-40R1 J BORE H5K H5K H5K H5K H5K H5K H5K
AG3-50R1 50 50 1 3°54’ H5 75 150 156 159 (15) (130) 97 325 270 219 185 163 150 128 3.22 AG3-50R1 J BORE H5K H5K H5K H5K H5K H5K H5K H5K H5K
AG3-60R1 60 60 1 3°54’ 85 180 186 189 (15) (155) 112 455 380 308 261 233 213 183 4.52 AG3-60R1 J BORE H5K H5K H5K H5K H5K H5K H5K H5K H5K H5K
AG4-20R1 20 20 1 3°41’ H1 60 80 88 92 71 115 93.6 72.7 58.2 51.1 45.7 38.4 1.53
AG4-20R2 10 20 2 7°21’ H1 60 80 88 92 71 114 90.0 67.2 53.5 46.4 41.2 34.1 1.53
AG4-30R1 30 30 1 3°41’ H4 65 120 128 132 — — 91 244 200 158 129 114 101 86.3 3.00
AG4-30R2 15 30 2 7°21’ H4 65 120 128 132 91 242 196 148 118 104 92.2 77.6 3.00
AG4-30R3 10 30 3 10°57’ R H4 20 65 120 128 132 30 20 50 91 250 198 147 117 102 90.2 74.7 0.06~0.16 3.00
AG4-40R1 40 40 1 3°41’ 80 160 168 172 (15) (133) 111 417 343 274 226 200 179 152 4.32
AG4-50R1 50 50 1 3°41’ H5 90 200 208 212 (16) (173) 131 630 519 418 347 309 277 236 6.25
AG4-60R1 60 60 1 3°41’ 100 240 248 252 (17) (210) 151 881 730 589 491 441 395 337 8.74

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
424 425
 SWG Module 5, 6 Ground Worms
Ground Worms
Specifications
Precision
grade KHK W 001 grade 2 R
Reference Q’ P Q
section of gear Axial direction
G
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

O
N
L
Heat Gear teeth induction hardened
treatment
Tooth
50 to 60HRC
Helical

Helical
Gears

Gears
hardness
Surface Black oxide coated except for W3
treatment ground part

Axial Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Socket head screw Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7 M N O P Q Q’ R Size S (kg)
Internal

Internal
SWG5-R1 1 4°05’ SWG5-R1
— —
Gears

Gears
SWG5-R2
m5
2 8°08’
R W3 25 56 70 80 85 30 5 120 2.78 SWG5-R2
SWG6-R1 1 4°17’ SWG6-R1
SWG6-R2
m6
2 8°32’
R W3 30 63 80 92 100 35 5 140 — — 4.15 SWG6-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
Gears

Gears
Miter

Miter
AG Module 5, 6 Worm Wheels
Worm Wheels

Gears
Gears
Bevel

Bevel
Specifications G G
E F E F
Precision
grade KHK W 002 grade 2

Screw
Screw

Gears
Gears

Reference
section of gear Rotating plane
Gear teeth Standard full depth (H)

J
J

Normal
pressure angle 20°
Material CAC702 (old JIS Aℓ BC2) *

D'
C
D
B
A
D'
C
D
B
A

(I)
Heat

Worm
Gears
Worm
Gears

treatment —

CS
Tooth
hardness —

CS
* The hub material of H4 and H5 is FC200. H4 H5
FC200’s tensile strength (200N/mm2) is derived from test
specimens and does not represent that of the boss. NOTE 1: Allowable torque based on worm speed (rpm)
Gearboxes

Gearboxes
Reduction Transverse No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm 1800 rpm (mm) (kg)
AG5-20R1 20 20 1 4°05’ H4 75 100 110 115 — — 85 202 163 127 101 88.4 79.0 65.5 2.79 AG5-20R1
AG5-20R2 10 20 2 8°08’ H4 75 100 110 115 — — 85 200 157 117 93.2 80.2 71.1 58.1 2.79 AG5-20R2
AG5-30R1 30 30 1 4°05’ H5 75 150 160 165 (21) (120) 110 427 348 275 224 196 175 147 4.75 AG5-30R1
AG5-30R2 15 m5 30 2 8°08’ R H5 22 75 150 160 165 35 25 60 (21) (120) 110 425 340 259 206 180 159 132 0.07~0.19 4.75 AG5-30R2
Products

Products
AG5-40R1 40 40 1 4°05’ H5 110 200 210 215 (23) (168) 135 731 597 478 394 346 309 259 8.84 AG5-40R1
Other

Other
AG5-50R1 50 50 1 4°05’ H5 120 250 260 265 (23) (215) 160 1110 903 729 605 534 479 402 12.7 AG5-50R1
AG5-60R1 60 60 1 4°05’ H5 130 300 310 315 (24) (260) 185 1550 1270 1030 855 763 682 575 17.6 AG5-60R1
AG6-20R1 20 20 1 4°17’ H4 85 120 132 138 — — 100 315 252 196 157 135 121 99.6 4.53 AG6-20R1
AG6-20R2 10 20 2 8°32’ H4 85 120 132 138 — — 100 314 244 182 145 124 110 89.3 4.53 AG6-20R2
AG6-30R1 30 30 1 4°17’ H5 100 180 192 198 (26) (142) 130 666 538 424 346 300 267 224 8.52 AG6-30R1
AG6-30R2 15 m6 30 2 8°32’ R H5 25 100 180 192 198 40 30 70 (26) (142) 130 668 532 403 321 278 246 203 0.07~0.19 8.52 AG6-30R2
AG6-40R1 40 40 1 4°17’ H5 120 240 252 258 (30) (200) 160 1140 923 738 609 528 472 394 14.2 AG6-40R1
AG6-50R1 50 50 1 4°17’ H5 130 300 312 318 (30) (258) 190 1720 1400 1130 935 816 733 611 21.0 AG6-50R1
AG6-60R1 60 60 1 4°17’ H5 150 360 372 378 (30) (312) 220 2410 1960 1580 1320 1170 1040 875 29.7 AG6-60R1

Product Precautions Page 398

426 You can download CAD data (DXF format) of KHK Products from the Website. 427
 SW Module 0.5, 0.8 Worms
Worms
Specifications
Precision R
grade KHK W 001 grade 4
P
Reference
section of gear Normal plane S

Gear teeth Standard full depth

Gears

Gears
Spur

Spur
Normal
pressure angle 20°

O
N
L
Material S45C
Heat
treatment —
Tooth
(less than 194HB) W2
hardness
Helical

Helical
Gears

Gears
Surface
treatment Black oxide coating

Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Socket head screw Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH8 M N O P Q Q’ R Size S (kg)
Internal

Internal
SW0.5-R1 1 2°36’ SW0.5-R1
— — —
Gears

Gears
m0.5 R W2 5 11 12 (10) 18 M3 3 0.010
SW0.5-R2 2 5°13’ SW0.5-R2
SW0.8-R1 1 3°17’ SW0.8-R1
SW0.8-R2
m0.8
2 6°34’
R W2 6 — 14 15.6 (18) — — 30 M4 5 0.029
SW0.8-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
BG Module 0.5, 0.8 Bronze Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
Specifications
G
Precision G
grade KHK W 002 grade 4 E F
E F
Reference
Gears

Gears
Normal plane
Bevel

Bevel
section of gear L

Gear teeth Standard full depth

J
J

Normal
pressure angle 20°

D'
C
B
A
Material CAC502 (old JIS PBC2) D'
C
B
A

Heat
Screw

Screw
—
Gears

Gears
Treatment
Tooth
hardness —
HAT HA
NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Normal No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Mounting distance Socket head screw Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number Lead angle Shape Catalog Number
Worm
Gears

Worm
Gears
ratio module teeth mating worm helix AH7 B C D D’ E F G J Size L 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg)
BG0.5-20R1 20 20 1 2°36’ 4 9 10.01 11 10.5 M3 0.27 0.23 0.19 0.15 0.14 0.13 0.0061 BG0.5-20R1
BG0.5-20R2 10 20 2 5°13’ 4 9 10.04 11 10.5 M3 0.28 0.23 0.18 0.15 0.13 0.12 0.0061 BG0.5-20R2
BG0.5-30R1 30 30 1 2°36’ 4 12 15.02 16 13 M3 0.58 0.50 0.41 0.34 0.30 0.28 0.014 BG0.5-30R1
BG0.5-30R2 15 m0.5 30 2 5°13’ R HAT 4 12 15.06 — 16 5 7 12 13 M3 3.5 0.59 0.49 0.39 0.32 0.29 0.26 0~0.16 0.014 BG0.5-30R2
BG0.5-40R1 40 40 1 2°36’ 5 15 20.02 21 15.5 M4 0.99 0.85 0.71 0.60 0.54 0.50 0.023 BG0.5-40R1
Gearboxes

Gearboxes
BG0.5-50R1 50 50 1 2°36’ 5 20 25.03 26 18 M4 1.50 1.28 1.08 0.92 0.83 0.77 0.039 BG0.5-50R1
BG0.5-60R1 60 60 1 2°36’ 5 25 30.03 31 20.5 M4 2.10 1.80 1.52 1.31 1.19 1.09 0.059 BG0.5-60R1

NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Normal No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G J (mm) (kg)
Products

Products
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm
Other

Other
BG0.8-20R1 20 20 1 3°17’ 5 12 16.03 17.6 15 1.05 0.88 0.71 0.58 0.52 0.48 0.023 BG0.8-20R1
BG0.8-20R2 10 20 2 6°34’ 5 12 16.11 17.6 15 1.06 0.86 0.66 0.54 0.48 0.44 0.023 BG0.8-20R2
BG0.8-30R1 30 30 1 3°17’ 5 18 24.04 25.6 19 2.23 1.89 1.53 1.29 1.15 1.06 0.055 BG0.8-30R1
BG0.8-30R2 15 m0.8 30 2 6°34’ R HA 5 18 24.16 — 25.6 9 9 18 19 2.24 1.87 1.46 1.20 1.07 0.98 0.04~0.22 0.055 BG0.8-30R2
BG0.8-40R1 40 40 1 3°17’ 6 20 32.05 33.6 23 3.81 3.24 2.67 2.26 2.02 1.87 0.087 BG0.8-40R1
BG0.8-50R1 50 50 1 3°17’ 8 25 40.06 41.6 27 5.76 4.90 4.07 3.47 3.13 2.90 0.13 BG0.8-50R1
BG0.8-60R1 60 60 1 3°17’ 8 25 48.08 49.6 31 8.06 6.88 5.73 4.90 4.46 4.12 0.18 BG0.8-60R1

Product Precautions Page 398

428 You can download CAD data (DXF format) of KHK Products from the Website. 429
 SW Module 1, 1.25 Worms
Worms
Specifications
Precision
grade KHK W 001 grade 4 R
Reference P
section of gear Normal plane
S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

O
N
L
Heat
treatment —
Tooth W2
(less than 194HB)
Helical

Helical
Gears

Gears
hardness
Surface
treatment Black oxide coating

Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Socket head screw Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7(H8) M N O P Q Q’ R Size S (kg)
Internal

Internal
SW1-R1 1 3°35’ SW1-R1
— — —
Gears

Gears
m1 R W2 6 H8 16 18 (20) 32 M4 5 0.043
SW1-R2 2 7°11’ SW1-R2
SW1.25-R1 1 3°25’ SW1.25-R1
SW1.25-R2
m1.25
2 6°50’
R W2 8 — 21 23.5 (25) — — 37 M5 5 0.085
SW1.25-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
BG/CG Module 1, 1.25 Bronze Worm Wheels & Gray Iron Worm Wheels
Worm Wheels J Series
Gears

Gears
Miter

Miter
J
G G G
Specifications
E F E F L=F/2 E F L=F/2
Catalog
Number BG CG L L
Precision
Gears

Gears
KHK W 002 grade 4*
Bevel

Bevel
grade
Reference
Normal plane

J
section of gear
J

AH7 Bore
Gear teeth Standard full depth
B Hub dia.
Normal
20°

D'

D'
C
D
B
A
C

C
D
B
Pitch dia.

A
pressure angle

D'
C
D
B
CAC502 A
FC200** D Throat dia.
Screw

Screw
Gears

Gears
Material (old JIS PBC2)
Heat
— D’ Outside dia.
treatment H1T H1K
Tooth
E Face width
—
hardness F Hub width H1
*T he precision grade of J Series products is
equivalent to the value shown in the table.
G Total length To order J Series products, please specify: Catalog No. + J + BORE.
J Mounting distance
Worm
Gears

Worm
Gears
** FC200’s tensile strength (200N/mm2) is derived
from test specimens and differs according to the Bore H7 * The product shapes of J Series items are identified by background color.
product shape. NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 6 8 10 12 14 15 16 17 18 19 20 22
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size — 4×1.8 5×2.3 6×2.8
Catalog Number of mating angle helix Shape AH7 B C D D’ E F G J
ratio teeth worm direction 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg) Catalog Number M4 M5 M4 M5
Gearboxes

Gearboxes
BG1-20R1 20 20 1 3°35’ 6 16 20.05 22 23 18 1.89 1.58 1.26 1.04 0.92 0.85 0.043 BG1-20R1 J BORE H1T
BG1-20R2 10 20 2 7°11’ 6 16 20.16 22 23 18 1.90 1.54 1.18 0.97 0.85 0.78 0.043 BG1-20R2 J BORE H1T
BG1-30R1 30 30 1 3°35’ 6 20 30.07 32 33 23 4.00 3.38 2.74 2.29 2.05 1.87 0.089 BG1-30R1 J BORE H1T H1T
R H1 10 10 20 23 0.06~0.24
BG1-30R2 15 30 2 7°11’ 6 20 30.24 32 33 4.03 3.35 2.62 2.14 1.91 1.74 0.089 BG1-30R2 J BORE H1T H1T
BG1-40R1 40 40 1 3°35’ 8 26 40.08 42 43 28 6.85 5.79 4.76 4.03 3.61 3.31 0.15 BG1-40R1 J BORE H1T H1K H1K
BG1-50R1 50 50 1 3°35’ 8 30 50.10 52 53 33 10.3 8.76 7.27 6.18 5.58 5.14 0.23 BG1-50R1 J BORE H1T H1K H1K H1K H1K H1K H1K
BG1.25-20R1 J BORE H1T H1T
Products

Products
BG1.25-20R1 20 20 1 3°25’ 6 20 25.04 27.5 28.75 23 3.19 2.65 2.10 1.72 1.53 1.40 0.070
BG1.25-20R2 10 20 2 6°50’ 6 20 25.18 27.5 28.75 23 3.19 2.58 1.96 1.60 1.40 1.27 0.070 BG1.25-20R2 J BORE H1T H1T
Other

Other
BG1.25-30R1 30 30 1 3°25’
R H1
6 25 37.57 40 41.25 29.25 6.75 5.67 4.56 3.81 3.40 3.09
0.08~0.26
0.15 BG1.25-30R1 J BORE H1T H1T H1K H1K
BG1.25-30R2 15 30 2 6°50’ 6 25 37.77 40 41.25 11 9 20 29.25 6.77 5.60 4.33 3.54 3.16 2.85 0.15 BG1.25-30R2 J BORE H1T H1T H1K H1K
BG1.25-40R1 40 40 1 3°25’ 8 30 50.09 52.5 53.75 35.5 11.5 9.71 7.92 6.70 5.98 5.47 0.24 BG1.25-40R1 J BORE H1T H1K H1K H1K H1K H1K H1K
BG1.25-50R1 50 50 1 3°25’ 8 40 62.61 65 66.25 41.75 17.4 14.7 12.1 10.3 9.25 8.49 0.40 BG1.25-50R1 J BORE H1T H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG1-60R1 60 60 30 60.12 62 63 38 8.69 7.39 6.14 5.24 4.78 4.39 0.25 CG1-60R1 J BORE H1K H1K H1K H1K H1K H1K
CG1-80R1 80 80
1 3°35’ R H1 10
35 80.16 82 83 48
10 10 20 58
14.7 12.6 10.5 9.11 8.30 7.72
0.06~0.24
0.43 CG1-80R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K
CG1-100R1 100 100 40 100.20 102 103 21.9 19.0 16.0 13.9 12.7 11.9 0.66 CG1-100R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG1-120R1 120 120 40 120.24 122 123 68 30.5 26.7 22.5 19.6 18.0 16.7 0.91 CG1-120R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
430 You can download CAD data (DXF format) of KHK Products from the Website. 431
 SW Module 1.5 Worms
Worms J J Series
Specifications
R
Precision
grade KHK W 001 grade 4* R R
P Q
Reference P Q P Q
section of gear Normal plane
S S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

O
N
L

M
O

O
N

N
L

L
Heat treatment —
Tooth hardness (less than 194HB)
W1
Surface treatment Black oxide coating
Helical

Helical
Gears

Gears
* The precision grade of J Series products is W1T W1K
equivalent to the value shown in the table.

Catalog Number Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)

— — —
Internal

Internal
SW1.5-R1 W1 8 0.12 SW1.5-R1
•• ••
Gears

Gears
SW1.5-R1J8 1 3°26’ W1T 8 — M5 5 0.12 SW1.5-R1J8
SW1.5-R1J10 W1K 10 4 x 1.8 M4 5 0.11 SW1.5-R1J10
m1.5 R 20 25 28 30 10 — 40
SW1.5-R2 W1 8 — — — 0.12 SW1.5-R2
••SW1.5-R2J8
SW1.5-R2J10
2 6°54’ W1T
W1K
8
10
—
4 x 1.8
M5
M4
5
5
0.12
0.11
•• SW1.5-R2J8
SW1.5-R2J10
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
Gears

Gears
Miter

Miter
BG/CG Module 1.5 Bronze Worm Wheels & Gray Iron Worm Wheels
Worm Wheels J J Series
G G G
Gears

Gears
Bevel

Bevel
Specifications E F L=F/2 E F L=F/2
E F
Catalog
Number BG CG L L
Precision
grade KHK W 002 grade 4*
Reference
Normal plane

J
J

section of gear
AH7 Bore
Screw

Screw
Gears

Gears
Gear teeth Standard full depth
Normal
20° B Hub dia.

D'

D'
C
D
B
A

C
D
pressure angle

B
A
D'
C
D
B
A

CAC502
C Pitch dia.
Material FC200**
(old JIS PBC2) D Throat dia.
Heat treatment — D’ Outside dia.
Tooth hardness — H1T H1K
E Face width
Worm
Gears

Worm
Gears
* The precision grade of J Series products is
equivalent to the value shown in the table. F Hub width H1
** FC200’s tensile strength (200N/mm2) is derived G Total length To order J Series products, please specify: Catalog No. + J + BORE.
from test specimens and differs according to
the product shape. J Mounting distance Bore H7 * The product shapes of J Series items are identified by background color.
NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 8 10 12 14 15 16 17 18 19 20 22 25 28 30
Gearboxes

Gearboxes
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size — 4×1.8 5×2.3 6×2.8 8×3.3
Catalog Number of mating angle helix Shape
ratio teeth worm direction AH7 B C D D’ E F G J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg) Catalog Number M5 M4 M5 M6
BG1.5-20R1 20 20 1 3°26’ 8 22 30.05 33 34.5 12 22 27.5 4.76 3.96 3.10 2.56 2.27 2.06 0.10 BG1.5-20R1 J BORE H1T H1K
BG1.5-20R2 10 20 2 6°54’ 8 22 30.22 33 34.5 12 22 27.5 4.75 3.85 2.89 2.38 2.08 1.87 0.10 BG1.5-20R2 J BORE H1T H1K
BG1.5-30R1 30 30 1 3°26’ 10 30 45.08 48 49.5 12 22 35 10.1 8.47 6.72 5.67 5.03 4.55 0.22 BG1.5-30R1 J BORE H1K H1K H1K H1K H1K H1K
R H1 10 0.08~0.26
Products

Products
BG1.5-30R2 15 30 2 6°54’ 10 30 45.33 48 49.5 12 22 35 10.1 8.37 6.40 5.26 4.67 4.20 0.22 BG1.5-30R2 J BORE H1K H1K H1K H1K H1K H1K
BG1.5-40R1 J BORE
Other

Other
BG1.5-40R1 40 40 1 3°26’ 12 30 60.11 63 64.5 12 22 42.5 17.2 14.5 11.7 9.96 8.86 8.04 0.35 H1K H1K H1K H1K H1K
BG1.5-50R1 50 50 1 3°26’ 12 40 75.13 78 79.5 14 24 50 30.4 25.6 20.8 17.8 16.0 14.6 0.65 BG1.5-50R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG1.5-30R1 30 30 10 30 45.08 48 49.5 12 22 35 6.04 5.08 4.03 3.40 3.02 2.73 0.18 CG1.5-30R1 J BORE H1K H1K H1K H1K H1K H1K
CG1.5-40R1 40 40 12 30 60.11 63 64.5 12 22 42.5 10.3 8.71 7.01 5.98 5.31 4.83 0.28 CG1.5-40R1 J BORE H1K H1K H1K H1K H1K
1 3°26’ R H1 10 0.08~0.26
CG1.5-50R1 50 50 12 40 75.13 78 79.5 14 24 50 18.2 15.4 12.5 10.7 9.59 8.74 0.53 CG1.5-50R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG1.5-60R1 60 60 12 40 90.16 93 94.5 14 24 57.5 25.5 21.6 17.6 15.1 13.7 12.4 0.73 CG1.5-60R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
432 You can download CAD data (DXF format) of KHK Products from the Website. 433
 SW Module 2 Worms
Worms J J Series
Specifications
R
Precision
grade KHK W 001 grade 4* R
P Q
Reference P Q
section of gear Normal plane
S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 14°30’
Material S45C

O
N
L

O
N
L
Heat treatment —
Tooth hardness (less than 194HB)
W1
Surface treatment Black oxide coating
Helical

Helical
Gears

Gears
* The precision grade of J Series products is W1K
equivalent to the value shown in the table.

Catalog Number Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)

— — —
Internal

Internal
SW2-R1 W1 12 0.20 SW2-R1
•• ••
Gears

Gears
SW2-R1J12 1 3°42’ W1K 12 4 x 1.8 M4 7 0.20 SW2-R1J12
SW2-R1J14 W1K 14 5 x 2.3 M4 7 0.18 SW2-R1J14
R
SW2-R2 W1 12 — — — 0.20 SW2-R2
••
SW2-R2J12
SW2-R2J14
2 7°25’ W1K
W1K
12
14
4 x 1.8
5 x 2.3
M4
M4
7
7
0.20
0.18
•• SW2-R2J12
SW2-R2J14
m2 25 31 35 32 14 — 46
SW2-L1 W1 12 — — — 0.20 SW2-L1
•• ••
Racks

Racks
SW2-L1J12 1 3°42’ W1K 12 4 x 1.8 M4 7 0.20 SW2-L1J12
SW2-L1J14 W1K 14 5 x 2.3 M4 7 0.18 SW2-L1J14
L
SW2-L2 W1 12 — — — 0.20 SW2-L2
•• SW2-L2J12
SW2-L2J14
2 7°25’ W1K
W1K
12
14
4 x 1.8
5 x 2.3
M4
M4
7
7
0.20
0.18
•• SW2-L2J12
SW2-L2J14
CP Racks &

CP Racks &
Pinions

Pinions
BG/CG Module 2
Gears

Gears
Worm Wheels
Miter

Miter
J J Series Bronze Worm Wheels & Gray Iron Worm Wheels
G G
Specifications AH7 Bore E F
E F
Catalog
BG CG B Hub dia. L L=F/2
Number
Gears

Gears
Bevel

Bevel
Precision
KHK W 002 grade 4* C Pitch dia.
grade
Reference D Throat dia.
Normal plane

J
section of gear
D’ Outside dia.
J

Gear teeth Standard full depth

Normal
E Face width
14°30’
pressure angle F Hub width

D'
C
D
B
A
D'
C
D
B
A
Screw

Screw
Gears

Gears
CAC502
Material (old JIS PBC2) FC200** G Total length
Heat treatment — (H) Web thickness
Tooth hardness — (I) Web O.D.
H1K
* The precision grade of J Series products is J Mounting distance
equivalent to the value shown in the table. H1
** FC200’s tensile strength (200N/mm2) is To order J Series products, please specify: Catalog No. + J + BORE.
Worm
Gears

Worm
Gears
derived from test specimens and differs
according to the product shape. NOTE 1: Allowable torque based on worm speed (rpm) Bore H7 * The product shapes of J Series items are identified by background color.
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Keyway Js9 12 14 15 16 17 18 19 20 22 25 28 30 32 35
Catalog Number of mating angle helix Shape
ratio teeth worm direction AH7 B C D D’ E F G (H) ( I ) J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg) Screw size 4×1.8 5×2.3 6×2.8 8×3.3 10×3.3
BG2-20R1 20 1 3°42’ 40.08 12.3 10.2 8.00 6.59 5.78 5.25 Catalog Number M4 M5 M6 M8
Gearboxes

Gearboxes
R
BG2-20R2 10 2 7°25’ 40.34 12.3 10.0 7.51 6.15 5.32 4.80
20 H1 12 33 44 46 22 13 35 — — 35.5 0.10~0.28 0.33 BG2-20R1 J BORE H1K H1K H1K H1K H1K
BG2-20L1 20 1 3°42’ 40.08 12.3 10.2 8.00 6.59 5.78 5.25
L BG2-20R2 J BORE H1K H1K H1K H1K H1K
BG2-20L2 10 2 7°25’ 40.34 12.3 10.0 7.51 6.15 5.32 4.80
BG2-20L1 J BORE H1K H1K H1K H1K H1K
CG2-20R1 20 20 1 3°42’ 33 40.08 44 46 35.5 7.38 6.15 4.80 3.95 3.47 3.15 0.27 BG2-20L2 J BORE H1K H1K H1K H1K H1K
CG2-20R2 10 20 2 7°25’ 33 40.34 44 46 35.5 7.40 6.00 4.51 3.69 3.19 2.88 0.27
CG2-20R1 J BORE H1K H1K H1K H1K H1K
CG2-30R1 30 30 1 3°42’ H1 40 60.13 64 66 — — 45.5 15.6 13.1 10.4 8.74 7.70 6.96 0.57
Products

Products
CG2-30R2 15 30 2 7°25’ 40 60.51 64 66 45.5 15.7 13.1 9.96 8.15 7.18 6.45 0.57 CG2-20R2 J BORE H1K H1K H1K H1K H1K
CG2-30R1 J BORE H1K
Other

Other
CG2-40R1 40 40 1 3°42’ R 45 80.17 84 86 55.5 26.7 22.5 18.1 15.4 13.55 12.3 0.96 H1K H1K H1K H1K H1K H1K H1K H1K
CG2-50R1 50 50 1 3°42’ 48 100.21 104 106 — — 65.5 40.3 34.1 27.6 23.6 21.0 19.1 1.44 CG2-30R2 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-50R2 25 50 7°25’ 48 100.84 104 106 (7) (88) 65.5 40.7 34.0 26.9 22.4 19.6 17.8 1.44
CG2-40R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
2 H1
12 22 13 35 0.10~0.28 CG2-50R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-60R1 60 60 1 3°42’ 60 120.25 124 126 — — 75.5 56.4 47.9 38.9 33.3 29.9 27.2 2.09
CG2-50R2 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-20L1 20 20 1 3°42’ 33 40.08 44 46 35.5 7.38 6.15 4.80 3.95 3.47 3.15 0.27 CG2-60R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-20L2 10 20 2 7°25’ 33 40.34 44 46 35.5 7.40 6.00 4.51 3.69 3.19 2.88 0.27
CG2-30L1 30 30 1 3°42’ H1 40 60.13 64 66 — — 45.5 15.6 13.1 10.4 8.74 7.70 6.96 0.57 CG2-20L1 J BORE H1K H1K H1K H1K H1K
CG2-40L1 40 40 1 3°42’ L 45 80.17 84 86 55.5 26.7 22.5 18.1 15.4 13.55 12.3 0.96 CG2-20L2 J BORE H1K H1K H1K H1K H1K
CG2-30L1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-50L1 50 50 1 3°42’ H1 48 100.21 104 106 — — 65.5 40.3 34.1 27.6 23.6 21.0 19.1 1.44
CG2-40L1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-60L1 60 60 1 3°42’ H1 60 120.25 124 126 — — 75.5 56.4 47.9 38.9 33.3 29.9 27.2 2.09
CG2-50L1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2-60L1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
434 435
 SW Module 2.5 Worms
Worms J J Series
Specifications
R
Precision
grade KHK W 001 grade 4* R
P Q
Reference P Q
section of gear Normal plane
S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material S45C

O
N
L

O
N
L
Heat treatment —
Tooth hardness (less than 194HB)
W1
Surface treatment Black oxide coating
Helical

Helical
Gears

Gears
* The precision grade of J Series products is W1K
equivalent to the value shown in the table.

Catalog Number Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)

— — —
Internal

Internal
SW2.5-R1 W1 15 0.39 SW2.5-R1
•• ••
Gears

Gears
SW2.5-R1J15 1 3°52’ W1K 15 5 x 2.3 M4 9 0.39 SW2.5-R1J15
SW2.5-R1J16 W1K 16 5 x 2.3 M4 9 0.37 SW2.5-R1J16
•SW2.5-R1J17
SW2.5-R2
R
W1K
W1
17
15
5 x 2.3
—
M4
—
9
—
0.36
0.39
• SW2.5-R1J17
SW2.5-R2
••
SW2.5-R2J15
SW2.5-R2J16 2 7°46’
W1K
W1K
15
16
5 x 2.3
5 x 2.3
M4
M4
9
9
0.39
0.37 •• SW2.5-R2J15
SW2.5-R2J16
•
SW2.5-R2J17
m2.5
W1K 17
30 37 42 45 18 — 63
5 x 2.3 M4 9 0.36
• SW2.5-R2J17
Racks

Racks
SW2.5-L1 W1 15 — — — 0.39 SW2.5-L1
•• SW2.5-L1J15
SW2.5-L1J16 1 3°52’ W1K
W1K
15
16
5 x 2.3
5 x 2.3
M4
M4
9
9
0.39
0.37 •• SW2.5-L1J15
SW2.5-L1J16
• SW2.5-L1J17
SW2.5-L2
L
W1K
W1
17
15
5 x 2.3
—
M4
—
9
—
0.36
0.39
• SW2.5-L1J17
SW2.5-L2
•• SW2.5-L2J15
SW2.5-L2J16 2 7°46’ W1K
W1K
15
16
5 x 2.3
5 x 2.3
M4
M4
9
9
0.39
0.37 •• SW2.5-L2J15
SW2.5-L2J16
• •
CP Racks &

CP Racks &
SW2.5-L2J17 W1K 17 5 x 2.3 M4 9 0.36 SW2.5-L2J17
Pinions

Pinions
Gears

Gears
Miter

Miter
BG/CG Module 2.5
Worm Wheels J J Series Bronze Worm Wheels & Gray Iron Worm Wheels
Gears

Gears
Bevel

Bevel
G G
Specifications G G
E F E F
Catalog E F L=F/2 E F L=F/2
Number BG CG L
L
Precision
grade KHK W 002 grade 4*
AH7 Bore
Reference
Normal plane B Hub dia.

J
(H)

J
section of gear (H)
J

J
Screw

Screw
Gears

Gears
Gear teeth Standard full depth C Pitch dia.
Normal D Throat dia.
20°

D'

D'
pressure angle

C
D

D
B

B
A
A
D'
D'

C
D
B
A
C
D
B
A

(I)
D’ Outside dia.
(I)

CAC502
Material (old JIS PBC2) FC200**

CS
E Face width
CS

Heat treatment —
F Hub width

CS
Tooth hardness —
CS
Worm
Gears

Worm
Gears
H1K HBK
* The precision grade of J Series G Total length
products is equivalent to the (H) Web thickness H1 HB
value shown in the table.
(I) Web O.D. ** CS has a forged finish surface. To order J Series products, please specify: Catalog No. + J + BORE.
** FC200’s tensile strength
(200N/mm2) is derived from J Mounting distance Bore H7 * The product shapes of J Series items are identified by background color.
test specimens and differs
Gearboxes

Gearboxes
according to the product shape. NOTE 1: Allowable torque based on worm speed (rpm) Keyway Js9 12 14 15 16 17 18 19 20 22 25 28 30 32 35
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size 4×1.8 5×2.3 6×2.8 8×3.3 10×3.3
Catalog Number of mating angle helix Shape
ratio teeth worm direction AH7 B C D D’ E F G (H) ( I ) J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg) Catalog Number M4 M5 M6 M8
BG2.5-20R1 20 1 3°52’ 50.11 21.5 17.7 13.8 11.4 9.94 9.07 BG2.5-20R1 J BORE H1K H1K H1K H1K H1K H1K H1K
R
BG2.5-20R2 10 2 7°46’ 50.46 21.5 17.3 13.0 10.6 9.14 8.27 BG2.5-20R2 J BORE H1K H1K H1K H1K H1K H1K H1K
20 H1 12 35 55 57.5 22 14 36 — — 43.5 21.5 17.7 13.8 11.4 9.94 9.07 0.13~0.31 0.49 BG2.5-20L1 J BORE H1K H1K H1K H1K H1K H1K H1K
Products

Products
BG2.5-20L1 20 1 3°52’ 50.11
L
BG2.5-20L2 10 2 7°46’ 50.46 21.5 17.3 13.0 10.6 9.14 8.27 BG2.5-20L2 J BORE H1K H1K H1K H1K H1K H1K H1K
Other

Other
CG2.5-20R1 20 20 1 3°52’ 12 35 50.11 55 57.5 43.5 12.9 10.6 8.30 6.83 5.97 5.44 0.40 CG2.5-20R1 J BORE H1K H1K H1K H1K H1K H1K H1K
CG2.5-20R2 10 20 2 7°46’ 12 35 50.46 55 57.5 43.5 12.9 10.4 7.78 6.36 5.49 4.96 0.40 CG2.5-20R2 J BORE H1K H1K H1K H1K H1K H1K H1K
CG2.5-30R1 30 30 1 3°52’ H1 12 40 75.17 80 82.5 — — 56 27.3 22.8 18.0 15.1 13.2 12.0 0.82 CG2.5-30R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2.5-30R2 15 30 2 7°46’ R 12 40 75.68 80 82.5 56 27.5 22.5 17.2 14.1 12.3 11.1 0.82 CG2.5-30R2 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K
CG2.5-40R1 40 40 1 3°52’ 15 45 100.23 105 107.5 68.5 46.7 39.0 31.3 26.5 23.3 21.2 1.39 CG2.5-40R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K
22 14 36 0.13~0.31
CG2.5-50R1 50 50 1 3°52’
HB 15
50 125.29 130 132.5
(9)
(110) 81 70.6 59.0 47.8 40.7 36.1 33.0 1.54 CG2.5-50R1 J BORE HBK HBK HBK HBK HBK HBK HBK HBK HBK HBK
CG2.5-60R1 60 60 1 3°52’ 55 150.34 155 157.5 (136) 93.5 98.8 82.9 67.3 57.6 51.5 47.0 2.02 CG2.5-60R1 J BORE HBK HBK HBK HBK HBK HBK HBK HBK HBK HBK HBK
CG2.5-20L1 20 20 1 3°52’ 12 35 50.11 55 57.5 43.5 12.9 10.6 8.30 6.83 5.97 5.44 0.40 CG2.5-20L1 J BORE H1K H1K H1K H1K H1K H1K H1K
CG2.5-20L2 10 20 2 7°46’ L H1 12 35 50.46 55 57.5 — — 43.5 12.9 10.4 7.78 6.36 5.49 4.96 0.40 CG2.5-20L2 J BORE H1K H1K H1K H1K H1K H1K H1K
CG2.5-40L1 40 40 1 3°52’ 15 45 100.23 105 107.5 68.5 46.7 39.0 31.3 26.5 23.3 21.2 1.39 CG2.5-40L1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
436 437
 SW Module 3 Worms
Worms J J Series
Specifications
R
Precision
grade KHK W 001 grade 4* R
P Q
Reference P Q
section of gear Normal plane
S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 14°30’
Material S45C

O
N
L

O
N
L
Heat treatment —
Tooth hardness (less than 194HB)
W1
Surface treatment Black oxide coating
Helical

Helical
Gears

Gears
* The precision grade of J Series products is W1K
equivalent to the value shown in the table.

Catalog Number Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7 M N O P Q Q’ R Width × Depth Size S (kg) ● : J Series (Available-on-request)

— — —
Internal

Internal
SW3-R1 W1 16 0.64 SW3-R1
•• ••
Gears

Gears
SW3-R1J17 W1K 17 5 x 2.3 M4 10 0.62 SW3-R1J17
SW3-R1J18 1 3°55’ W1K 18 6 x 2.8 M5 10 0.60 SW3-R1J18
•• SW3-R1J19
SW3-R1J20
R
W1K
W1K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.58
0.56 •• SW3-R1J19
SW3-R1J20
SW3-R2 W1 16 — — — 0.64 SW3-R2
••SW3-R2J17
SW3-R2J18 2 7°50’
W1K
W1K
17
18
5 x 2.3
6 x 2.8
M4
M5
10
10
0.62
0.60 •• SW3-R2J17
SW3-R2J18
•• ••
Racks

Racks
SW3-R2J19 W1K 19 6 x 2.8 M5 10 0.58 SW3-R2J19
SW3-R2J20 W1K 20 6 x 2.8 M5 10 0.56 SW3-R2J20
m3 35 44 50 50 20 — 70
SW3-L1 W1 16 — — — 0.64 SW3-L1
•• SW3-L1J17
SW3-L1J18 1 3°55’
W1K
W1K
17
18
5 x 2.3
6 x 2.8
M4
M5
10
10
0.62
0.60 •• SW3-L1J17
SW3-L1J18
•• SW3-L1J19
SW3-L1J20
W1K
W1K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.58
0.56 •• SW3-L1J19
SW3-L1J20
CP Racks &

CP Racks &
L
SW3-L2 W1 16 — — — 0.64 SW3-L2
Pinions

Pinions
•• SW3-L2J17
SW3-L2J18 2 7°50’
W1K
W1K
17
18
5 x 2.3
6 x 2.8
M4
M5
10
10
0.62
0.60 •• SW3-L2J17
SW3-L2J18
•• SW3-L2J19
SW3-L2J20
W1K
W1K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.58
0.56 •• SW3-L2J19
SW3-L2J20
Gears

Gears
Miter

Miter
BG/CG Module 3
Worm Wheels J J Series Bronze Worm Wheels & Gray Iron Worm Wheels
Gears

Gears
Bevel

Bevel
G G
Specifications G G
E F E F
E F E F
Catalog
Number BG CG L L=F/2 L=F/2
L
KHK W 002 grade 4* AH7
Precision Bore
grade
B Hub dia.
Screw

Screw
Gears

Gears
Reference
Normal plane

J
(H)

J
section of gear C Pitch dia. (H)
J

Gear teeth Standard full depth

D Throat dia.
Normal
pressure angle 14°30’ D’ Outside dia.

D'

D'
C

C
D

D
B

B
A
A
D'
D'

C
D
B
A
C
D
B
A

(I)
(I)

CAC502 E Face width

(old JIS PBC2) FC200**
Material

CS
CS

Heat treatment — F Hub width

Worm
Gears

Worm
Gears
G Total length

CS
Tooth hardness —
CS

H1K HBK
* The precision grade of J Series (H) Web thickness
products is equivalent to the (I) Web O.D. H1 HB
value shown in the table. ** C
 S has a forged finish surface.
To order J Series products, please specify: Catalog No. + J + BORE.
** FC200’s tensile strength (200N/mm2) J Mounting distance
Bore H7 * The product shapes of J Series items are identified by background color.
Gearboxes

Gearboxes
is derived from test specimens and
differs according to the product shape. NOTE 1: Allowable torque based on worm speed (rpm)
Keyway Js9 20 22 25 28 30 32 35 40
Reduction No. of No. of starts Lead Allowable torque (N·m) NOTE 1 Backlash Weight Screw size 6×2.8 8×3.3 10×3.3 12×3.3
Catalog Number of mating angle helix Shape
ratio teeth worm direction AH7 B C D D’ E F G (H) ( I ) J
30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg) Catalog Number M5 M6 M8
BG3-20R1 20 1 3°55’ 60.14 36.8 30.1 23.5 19.1 16.7
15.2 BG3-20R1 J BORE H1K H1K H1K H1K H1K
R
BG3-20R2 10 2 7°50’ 60.57 37.0 29.5 22.1 17.9 15.4
14.0 BG3-20R2 J BORE H1K H1K H1K H1K H1K
Products

Products
20 H1 20 50 66 69 28 15 43 — — 52 0.15~0.33 0.89
BG3-20L1 J BORE H1K H1K H1K H1K H1K
BG3-20L1 20 1 3°55’ 60.14 36.8 30.1 23.5 19.1 16.7
15.2
Other

Other
L
BG3-20L2 10 2 7°50’ 60.57 37.0 29.5 22.1 17.9 15.4
14.0 BG3-20L2 J BORE H1K H1K H1K H1K H1K
CG3-20R1 20 20 1 3°55’ 50 60.14 66 69 52 22.1 18.1 14.1 11.5 10.0 0.73 CG3-20R1 J BORE H1K H1K H1K H1K H1K
CG3-20R2 10 20 2 7°50’ 50 60.57 66 69 52 22.2 17.7 13.3 10.7 9.24 0.73 CG3-20R2 J BORE H1K H1K H1K H1K H1K
CG3-30R1 30 30 1 3°55’
H1
55 90.21 96 99
28 43 — — 67 46.6 38.7 30.6 25.4 22.2 1.50 CG3-30R1 J BORE H1K H1K H1K H1K H1K H1K
CG3-30R2 15 30 2 7°50’ R 55 90.85 96 99 67 47.2 38.5 29.3 23.7 20.8 1.50 CG3-30R2 J BORE H1K H1K H1K H1K H1K H1K
CG3-40R1 40 40 1 3°55’ 55 120.28 126 129 (107) 82 79.8 66.3 53.2 44.6 39.1 1.93 CG3-40R1 J BORE HBK HBK HBK HBK HBK HBK
CG3-50R1 50 50 1 3°55’ HB 63 150.35 156 159 30 45 (9) (138) 97 121 100 81.1 68.4 60.5 2.67 CG3-50R1 J BORE HBK HBK HBK HBK HBK HBK HBK
CG3-60R1 60 60 1 3°55’ 20 70 180.42 186 189 15 (166) 112 169 141 114 96.7 86.3 — 0.15~0.33 3.58 CG3-60R1 J BORE HBK HBK HBK HBK HBK HBK HBK HBK
CG3-20L1 20 20 1 3°55’ 50 60.14 66 69 52 22.1 18.1 14.1 11.5 10.0 0.73 CG3-20L1 J BORE H1K H1K H1K H1K H1K
CG3-20L2 10 20 2 7°50’ H1 50 60.57 66 69 28 43 — — 52 22.2 17.7 13.3 10.7 9.24 0.73 CG3-20L2 J BORE H1K H1K H1K H1K H1K
CG3-30L1 30 30 1 3°55’ L 55 90.21 96 99 67 46.6 38.7 30.6 25.4 22.2 1.50 CG3-30L1 J BORE H1K H1K H1K H1K H1K H1K
CG3-50L1 50 50 1 3°55’ 63 150.35 156 159 (138) 97 121 100 81.1 68.4 60.5 2.67 CG3-50L1 J BORE HBK HBK HBK HBK HBK HBK HBK
HB 30 45 (9)
CG3-60L1 60 60 1 3°55’ 70 180.42 186 189 (166) 112 169 141 114 96.7 86.3 3.58 CG3-60L1 J BORE HBK HBK HBK HBK HBK HBK HBK HBK

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
438 439
 SW Module 4 Worms
Worms
Specifications
R
Precision
grade KHK W 001 grade 4
P Q
Reference
section of gear Normal plane
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 14°30’

O
N
L
Material S45C
Heat
treatment —
Tooth W1
(less than 194HB)
Helical

Helical
Gears

Gears
hardness
Surface
treatment Black oxide coating

Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Socket head screw Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7 M N O P Q Q’ R Size S (kg)
Internal

Internal
Gears

Gears
SW4-R1 1 3°42’ SW4-R1
SW4-R2
m4
2 7°25’
R W1 22 50 62 70 70 25 — 95 — — 1.76
SW4-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
BG/CG Module 4 Bronze Worm Wheels & Gray Iron Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
G
Specifications G G
E F
E F E F
Catalog Number BG CG
Precision grade KHK W 002 grade 4 KHK W 002 grade 4
Reference section
of gear Normal plane Normal plane
(H)
J

J
(H )

J
Gears

Gears
Bevel

Bevel
Gear teeth Standard full depth Standard full depth
Normal pressure
angle 14°30’ 14°30’

D'
D'
D'

C
D
B
A

C
B

D
C

A
D
B
A
CAC502 (old JIS PBC2) FC200*

(I)
Material

(I)
CS
CS
Heat Treatment — —
Tooth hardness — —
Screw

Screw
CS
CS
Gears

Gears
H1 HB H2
* FC200’s tensile strength (200N/mm2) is derived from test specimens and
differs according to the product shape. *C
 S has a forged finish surface. NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Normal No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg)
BG4-20R1 20 1 3°42’ 80.17 75.9 61.7 47.9 38.4 33.7 30.1 BG4-20R1
m4 20 R H1 20 60 88 90 35 17 52 71 0.17~0.37 1.91
Worm
Gears

Worm
Gears
BG4-20R2 10 2 7°25’ 80.67 75.9 60.0 44.8 35.7 30.9 27.5 BG4-20R2

NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Normal No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm (mm) (kg)
Gearboxes

Gearboxes
CG4-20R1 20 20 1 3°42’ 60 80.17 88 90 — — 71 45.6 37.0 28.7 23.0 1.56 CG4-20R1
CG4-20R2 10 20 2 7°25’
H1
60 80.67 88 90 — — 71 45.5 36.0 26.9 21.4 1.56 CG4-20R2
CG4-30R1 30 30 1 3°42’ 60 120.25 128 130 — — 91 96.3 79.1 62.3 50.9 3.17 CG4-30R1
CG4-30R2 15 m4 30 2 7°25’ R 20 60 121.01 128 130 35 17 52 — — 91 96.8 78.3 59.4 47.3 0.17~0.37 3.17 CG4-30R2
CG4-40R1 40 40 1 3°42’ HB 70 160.33 168 171 (11) (136) 111 165 136 108 89.4 4.02 CG4-40R1
Products

Products
CG4-50R1 50 50 1 3°42’ 70 200.42 208 211 (12) (176) 131 249 205 165 137 4.97 CG4-50R1
Other

Other
CG4-50R2 25 50 2 7°25’ H2 70 201.69 208 211 (12) (176) 131 250 204 160 130 4.97 CG4-50R2
CG4-60R1 60 60 1 3°42’ 80 240.5 248 251 (12) (218) 151 348 288 233 194 6.58 CG4-60R1

Product Precautions Page 398

440 You can download CAD data (DXF format) of KHK Products from the Website. 441
 SW Module 5, 6 Worms
Worms
Specifications
R
Precision
grade KHK W 001 grade 4
Q’ P Q
Reference
section of gear Normal plane
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 14°30’

O
N
L
Material S45C
Heat
treatment —
Tooth W3
(less than 194HB)
Helical

Helical
Gears

Gears
hardness
Surface
treatment Black oxide coating

Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width (right) Hub width (left) Total length Socket head screw Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH7 M N O P Q Q’ R Size S (kg)
Internal

Internal
SW5-R1 1 4°06’ SW5-R1
— —
Gears

Gears
m5 R W3 25 56 70 80 85 20 20 125 2.86
SW5-R2 2 8°13’ SW5-R2
SW6-R1 1 4°18’ SW6-R1
SW6-R2
m6
2 8°38’
R W3 30 64 80 92 100 25 25 150 — — 4.38
SW6-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
BG/CG Module 5, 6 Bronze Worm Wheels & Gray Iron Worm Wheels
Worm Wheels
Gears

Gears
Miter

Miter
G
Specifications G G
E F
E F E F
Catalog Number BG CG
Precision grade KHK W 002 grade 4 KHK W 002 grade 4
Reference
section of gear Normal plane Normal plane
(H)
J

J
(H )

J
Gears

Gears
Bevel

Bevel
Gear teeth Standard full depth Standard full depth
Normal
pressure angle 14°30’ 14°30’

D'
D'
D'

C
D
B
A

C
B

D
C

A
D
B
A

(I)
Material CAC502 (old JIS PBC2) FC200*

(I)
CS
CS
Heat Treatment — —
Tooth hardness — —

CS
CS
Screw

Screw
Gears

Gears
* FC200’s tensile strength (200N/mm2) is derived from test specimens
H1 HB H2
and differs according to the product shape. *C
 S has a forged finish surface. NOTE 1: Allowable torque based on worm speed (rpm)

Reduction Normal No. of No. of starts of Direction of Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G J 30 rpm 100 rpm 300 rpm 600 rpm 900 rpm 1200 rpm (mm) (kg)
BG5-20R1 20 1 4°06’ 100.26 146 117 91.2 73.0 63.7 56.9 BG5-20R1
m5 20 R H1 22 75 110 113 45 20 65 85 0.20~0.40 3.89
Worm
Gears

Worm
Gears
BG5-20R2 10 2 8°13’ 101.04 146 115 85.8 68.4 58.8 52.2 BG5-20R2
BG6-20R1 20 1 4°18’ 120.34 232 185 144 115 99.2 88.8 BG6-20R1
m6 20 R H1 25 100 132 136 52 20 72 100 0.22~0.42 6.60
BG6-20R2 10 2 8°38’ 121.38 235 183 136 109 92.3 82.0 BG6-20R2
NOTE 1: Allowable torque based on worm speed (rpm)

Bore Hub dia. Pitch dia. Throat dia. Outside dia. Face width Hub width Total length Web thickness Web O.D. Mounting distance Allowable torque (N·m) NOTE 1 Backlash Weight
Gearboxes

Gearboxes
Reduction Normal No. of No. of starts of Direction of
Catalog Number ratio module teeth mating worm
Lead angle
helix
Shape Catalog Number
AH7 B C D D’ E F G (H) (I) J 30 rpm 100 rpm 300 rpm 600 rpm (mm) (kg)
CG5-20R1 20 20 1 4°06’ H1 75 100.26 110 113 — — 85 87.4 70.3 54.7 43.8 3.18 CG5-20R1
CG5-30R1 30 30 1 4°06’ HB 75 150.38 160 163 (13) (127) 110 185 150 119 96.8 5.07 CG5-30R1
CG5-30R2 15 30 2 8°13’ HB 75 151.56 160 163 (13) (127) 110 187 150 114 90.6 5.07 CG5-30R2
CG5-40R1 40 m5 40 1 4°06’ R H2 22 90 200.51 210 213 45 20 65 (16) (172) 135 316 258 206 170 0.20~0.40 7.75 CG5-40R1
Products

Products
CG5-50R1 50 50 1 4°06’ 90 250.61 260 263 (16) (223) 160 477 390 315 261 10.1 CG5-50R1
H2
Other

Other
CG5-60R1 60 60 1 4°06’ 100 300.77 310 313 (14) (276) 185 668 548 443 369 12.3 CG5-60R1
CG6-20R1 20 20 1 4°18’ H1 120.34 132 136 — — 100 139 111 86.2 5.39 CG6-20R1
CG6-30R1 30 30 1 4°18’ HB 100 180.51 192 196 (15) (155) 130 294 237 187 8.72 CG6-30R1
CG6-40R1 40 m6 40 1 4°18’ R H2 25 240.68 252 256 52 20 72 (15) (213) 160 502 407 325 — 0.22~0.42 11.4 CG6-40R1
CG6-50R1 50 50 1 4°18’ 100 300.85 312 316 (16) (275) 190 760 615 496 14.5 CG6-50R1
H2
CG6-60R1 60 60 1 4°18’ 120 361.02 372 376 (17) (336) 220 1060 865 698 20.3 CG6-60R1

Product Precautions Page 398

442 You can download CAD data (DXF format) of KHK Products from the Website. 443
 SUW Module 0.5, 0.8 Stainless Steel Worms
Stainless Steel Worms
Specifications
Precision
grade KHK W 001 grade 4 R
Reference P
section of gear Normal plane
S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°
Material SUS303

O
N
L
Heat
treatment —
Tooth
(less than 187HB)
Helical

Helical
Gears

Gears
hardness
W2

Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Socket head screw Weight
Catalog Number module Starts lead angle helix
Shape Catalog Number
LH8 M N O P Q R Size S (kg)
Internal

Internal
SUW0.5-R1 1 2°36’ 0.011 SUW0.5-R1
Gears

Gears
m0.5 R W2 5 — 11 12 (10) — 18 M3 3
SUW0.5-R2 2 5°13’ 0.010 SUW0.5-R2
SUW0.8-R1 1 3°17’ SUW0.8-R1
m0.8 R W2 6 — 14 15.6 (18) — 30 M4 5 0.029
SUW0.8-R2 2 6°34’ SUW0.8-R2
Racks

Racks
CP Racks &

CP Racks &
Pinions

Pinions
PG Module 0.5, 0.8
Gears

Gears
Worm Wheels Additional
Miter

Miter
Plastic Worm Wheels

Specifications
Precision
KHK W 002 grade 5 *
Gears

Gears
Bevel

Bevel
grade G
Reference
Normal plane E F
section of gear
Gear teeth Standard full depth
Normal
20°
J

pressure angle
MC901
D’

Material
Screw

Screw
Gears

Gears
A
B
C

Heat
treatment —
Tooth
hardness — HA
* The precision grade is equivalent to the value
shown in the table.
Worm
Gears

Worm
Gears
Normal Reduction No. of No. of starts Lead angle helix Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
Catalog Number module ratio teeth
of mating direction Shape A －0.05
－0.10 B C D D' E F G J (mm) Catalog Number
worm Bending strength Bending strength (kg)
Gearboxes

Gearboxes
PG0.5-20R1 20 20 1 2°36' 4 9 10.01 11 10.5 0.077 0.0078 0.83 PG0.5-20R1
PG0.5-20R2 10 20 2 5°13' 4 9 10.04 11 10.5 0.077 0.0078 0.83 PG0.5-20R2
PG0.5-30R1 30 30 1 2°36' 4 12 15.02 16 13 0.13 0.013 1.82 PG0.5-30R1
PG0.5-30R2 m0.5 15 30 2 5°13' R HA 4 12 15.06 ― 16 5 7 12 13 0.13 0.013 0.09~0.17 1.82 PG0.5-30R2
PG0.5-40R1 40 40 1 2°36' 5 15 20.02 21 15.5 0.19 0.019 3.06 PG0.5-40R1
Products

Products
Other

Other
PG0.5-50R1 50 50 1 5 20 25.03 26 18 0.24 0.025 5.24 PG0.5-50R1
2°36'
PG0.5-60R1 60 60 1 5 25 30.03 31 20.5 0.31 0.031 7.96 PG0.5-60R1
PG0.8-20R1 20 20 1 3°17' 5 12 16.03 17.6 15 0.35 0.036 3.06 PG0.8-20R1
PG0.8-20R2 10 20 2 6°34' 5 12 16.11 17.6 15 0.36 0.036 3.06 PG0.8-20R2
PG0.8-30R1 30 30 1 3°17' 5 18 24.04 25.6 19 0.59 0.060 7.27 PG0.8-30R1
PG0.8-30R2 m0.8 15 30 2 6°34' R HA 5 18 24.16 ― 25.6 9 9 18 19 0.60 0.061 0.13~0.23 7.27 PG0.8-30R2
PG0.8-40R1 40 40 1 3°17' 6 20 32.05 33.6 23 0.86 0.087 11.51 PG0.8-40R1
PG0.8-50R1 50 50 1 8 25 40.07 41.6 27 1.13 0.12 17.76 PG0.8-50R1
3°17'
PG0.8-60R1 60 60 1 8 25 48.08 49.6 31 1.41 0.14 23.67 PG0.8-60R1

Product Precautions Page 398

444 You can download CAD data (DXF format) of KHK Products from the Website. 445
 SUW Module 1, 1.5 Stainless Steel Worms
Stainless Steel Worms J J Series
Specifications
R
Precision
grade KHK W 001 grade 4* R R R
P Q
Reference P P Q P Q
section of gear Normal plane
S S S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 20°

O
N
L
Material SUS303

M
O

O
N

N
L

L
Heat
treatment —
Tooth
(less than 187HB)
Helical

Helical
Gears

Gears
hardness
*T
 he precision grade of J Series products is
W2 W1 W1T W1K
equivalent to the value shown in the table.

Catalog Number Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix LH7(H8) M N O P Q R Width × Depth Size S (kg) ● : J Series (Available-on-request)
Internal

Internal
SUW1-R1 1 3°35’ W2 SUW1-R1
Gears

Gears
m1 R 6 H8 — 16 18 (20) — 32 — M4 5 0.043
SUW1-R2 2 7°11’ W2 SUW1-R2
SUW1.5-R1 W1 8 — — — 0.13 SUW1.5-R1
•SUW1.5-R1J8 1 3°26’ W1T 8 — M5 5 0.13 •SUW1.5-R1J8
•SUW1.5-R1J10 m1.5 R
W1K 10
20 25 28 30 10 40
4 x 1.8 M4 5 0.11 •SUW1.5-R1J10
Racks

Racks
SUW1.5-R2 W1 8 — — — 0.13 SUW1.5-R2
•SUW1.5-R2J8 2 6°54’ W1T 8 — M5 5 0.13 •SUW1.5-R2J8
•SUW1.5-R2J10 W1K 10 4 x 1.8 M4 5 0.11 •SUW1.5-R2J10
CP Racks &

CP Racks &
Pinions

Pinions
PG Module 1, 1.5
Gears

Gears
Miter

Miter
Worm Wheels J J Series Plastic Worm Wheels
G G
G
Specifications E F E F
E F
L L=F/2 L L=F/2
Gears

Gears
Precision
Bevel

Bevel
grade KHK W 002 grade 5*
Reference
section of gear Normal plane

J
Gear teeth Standard full depth
J

Normal
pressure angle 20° A Bore

D'

D'
Screw

Screw
C

C
D

D
B

B
A

A
Gears

Gears
MC901 B Hub dia.

D'
Material
C
D
B
A

Heat
— C Pitch dia.
treatment
Tooth
D Throat dia.
—
hardness D’ Outside dia. H1 H1T H1K
* The precision grade is equivalent to the E Face width
value shown in the table.
F Hub width To order J Series products, please specify: Catalog No. + J + BORE.
Worm
Gears

Worm
Gears
G Total length
J Mounting distance
Bore * The product shapes of J Series items are identified by background color.
Keyway Js9 6 8 10 12 14 15 16 17
Reduction No. of No. of starts Lead Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight Screw size — 4×1.8 5×2.3
Catalog Number of mating angle helix Shape AH8 B C D D’ E F G J
Gearboxes

Gearboxes
ratio teeth worm direction Bending strength Bending strength (mm) (kg) Catalog Number M4 M5 M4
PG1-20R1 20 20 1 3°35’ 6 16 20.04 22 23 18 0.62 0.060 0.0058 PG1-20R1 J BORE H1T
PG1-20R2 10 20 2 7°11’ 6 16 20.16 22 23 18 0.62 0.060 0.0058 PG1-20R2 J BORE H1T
PG1-30R1 30 30 1 3°35’ R H1 6 20 30.06 32 33 10 10 20 23 1.03 0.10 0~0.28 0.012 PG1-30R1 J BORE H1T H1T
PG1-40R1 40 40 1 3°35’ 8 26 40.08 42 43 28 1.49 0.15 0.021 PG1-40R1 J BORE H1T H1K H1K
Products

Products
PG1-50R1 50 50 1 3°35’ 8 30 50.1 52 53 33 1.96 0.20 0.031 PG1-50R1 J BORE H1T H1K H1K H1K H1K H1K H1K
Other

Other
PG1.5-20R1 20 1 3°26’ 30.05 1.66 PG1.5-20R1J BORE H1T H1K
20 R H1 8 22 33 34.5 12 10 22 27.5 0.17 0~0.30 0.014
PG1.5-20R2 10 2 6°54’ 30.22 1.68 PG1.5-20R2J BORE H1T H1K

* In regard to MC Nylon gears, other materials are available for plastic gears, including Ultra High
Molecular Weight Polyethylene (U-PE), which has excellent abrasion resistance Poly Ether Ether
Ketone (PEEK) also has quality properties. A single piece order is acceptable and will be produced
as a custom-made gear. Please see Page 26 for more details on quotations and orders.

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
446 You can download CAD data (DXF format) of KHK Products from the Website. 447
 SUW Module 2, 2.5, 3 Stainless Steel Worms
Stainless Steel Worms J J Series
Specifications
Precision
grade KHK W 001 grade 4* R R
Reference P Q P Q
section of gear Normal plane
S
Gear teeth Standard full depth
Gears

Gears
Spur

Spur
Normal
pressure angle 14°30’**
Material SUS303

M
O

O
N

N
L

L
Heat treatment —
Tooth hardness (less than 187HB)
* The precision grade of J Series products is
Helical

Helical
Gears

Gears
equivalent to the value shown in the table.
** The pressure angle of module 2.5 is 20°. W1 W1K

Catalog Number Normal Number of Nominal Direction of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length Keyway Socket head screw Weight Catalog Number
Shape
● : J Series (Available-on-request) module Starts lead angle helix (kg) ● : J Series (Available-on-request)
LH7 M N O P Q R Width × Depth Size S
Internal

Internal
SUW2-R1 W1 12 — — — 0.20 SUW2-R1
Gears

Gears
• SUW2-R1J12 1 3°42’ W1K 12 4 x 1.8 M4 7 0.20 • SUW2-R1J12
• SUW2-R1J14
SUW2-R2
m2 R
W1K
W1
14
12
25 31 35 32 14 46
5 x 2.3
—
M4
— —
7 0.18
0.20
• SUW2-R1J14
SUW2-R2
• SUW2-R2J12
2 7°25’
W1K 12 4 x 1.8 M4 7 0.20 • SUW2-R2J12
• SUW2-R2J14 W1K 14 5 x 2.3 M4 7 0.18 • SUW2-R2J14
Racks

Racks
SUW2.5-R1 W1 15 — — — 0.40 SUW2.5-R1
•• SUW2.5-R1J15
SUW2.5-R1J16 1 3°52’ W1K
W1K
15
16
5 x 2.3
5 x 2.3
M4
M4
9
9
0.39
0.38
•• SUW2.5-R1J15
SUW2.5-R1J16
• SUW2.5-R1J17
SUW2.5-R2
m2.5 R
W1K
W1
17
15
30 37 42 45 18 63
5 x 2.3
—
M4
— —
9 0.36
0.40
• SUW2.5-R1J17
SUW2.5-R2
•• SUW2.5-R2J15 W1K 15 5 x 2.3 M4 9 0.39 •• SUW2.5-R2J15
CP Racks &

CP Racks &
SUW2.5-R2J16 2 7°46’ W1K 16 5 x 2.3 M4 9 0.38 SUW2.5-R2J16
Pinions

Pinions
• SUW2.5-R2J17
SUW3-R1
W1K
W1
17
16
5 x 2.3
—
M4
— —
9 0.36
0.64
• SUW2.5-R2J17
SUW3-R1
•• SUW3-R1J17
SUW3-R1J18 1 3°55’
W1K
W1K
17
18
5 x 2.3
6 x 2.8
M4
M5
10
10
0.62
0.60
•• SUW3-R1J17
SUW3-R1J18
•• SUW3-R1J19
SUW3-R1J20
W1K
W1K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.59
0.57
•• SUW3-R1J19
SUW3-R1J20
Gears

Gears
m3 R 35 44 50 50 20 70
Miter

Miter
SUW3-R2 W1 16 — — — 0.64 SUW3-R2
••SUW3-R2J17
SUW3-R2J18 2 7°50’
W1K
W1K
17
18
5 x 2.3
6 x 2.8
M4
M5
10
10
0.62
0.60
•• SUW3-R2J17
SUW3-R2J18
••
SUW3-R2J19
SUW3-R2J20
W1K
W1K
19
20
6 x 2.8
6 x 2.8
M5
M5
10
10
0.59
0.57
••SUW3-R2J19
SUW3-R2J20
[Cautions on Secondary Operations Series] ① Secondary operations series include the J Series, F Series, R Series, E Series, Hardened Plus, Hardened Plus J Series,
Gears

Gears
Bevel

Bevel
Semi-custom Products, and Semi-custom J Series.
② Because products are machined upon order receipt, cancellation is not possible. For lead times and allowable order
sizes, see the Delivery Date Guide on Page 38.

PG Module 2, 2.5, 3
Worm Wheels
Screw

Screw
Gears

Gears
J J Series Plastic Worm Wheels
G G
Specifications E F E F
Precision L L=F/2
grade KHK W 002 grade 5*
Worm
Gears

Worm
Gears
Reference
section of gear Normal plane

J
Gear teeth Standard full depth
J

Normal
pressure angle 14°30’** A Bore
B Hub dia.

D'
C
D
B
Gearboxes

Gearboxes
A
MC901
D'

Material
C
D
B
A

Heat C Pitch dia.

treatment —
D Throat dia.
Tooth
hardness — D’ Outside dia. H1 H1K
* The precision grade is equivalent to the value E Face width
shown in the table.
F Hub width
To order J Series products, please specify: Catalog No. + J + BORE.
Products

Products
** The pressure angle of module 2.5 is 20°.
G Total length
Other

Other
J Mounting distance Bore * The product shapes of J Series items are identified by background color.
Keyway Js9 10 12 14 15 16 17 18 19 20 22 25 28 30
Reduction No. of No. of starts of Lead angle Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight Screw size 4×1.8 5×2.3 6×2.8 8×3.3
Catalog Number Shape AH8 B C D D’ E F G J
ratio teeth mating worm helix direction Bending strength Bending strength (mm) (kg) Catalog Number M4 M5 M6
PG2-20R1 20 1 3°42’ 40.08 4.78 0.49 PG2-20R1 J BORE H1K H1K H1K H1K H1K H1K
20 R H1 10 33 44 46 22 13 35 35.5 0~0.33 0.046
PG2-20R2 10 2 7°25’ 40.34 4.82 0.49 PG2-20R2 J BORE H1K H1K H1K H1K H1K H1K
PG2.5-20R1 20 1 3°52’ 50.11 (8.46) 0.86 PG2.5-20R1J BORE H1K H1K H1K H1K H1K H1K H1K
20 R H1 12 35 55 57.5 22 14 36 43.5 0~0.36 0.066
PG2.5-20R2 10 2 7°46’ 50.46 (8.54) 0.87 PG2.5-20R2J BORE H1K H1K H1K H1K H1K H1K H1K
PG3-20R1 20 1 3°55’ 60.14 (13.7) 1.40 PG3-20R1 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K
20 R H1 15 50 66 69 28 15 43 52 0~0.38 0.13
PG3-20R2 10 2 7°50’ 60.57 (13.8) 1.41 PG3-20R2 J BORE H1K H1K H1K H1K H1K H1K H1K H1K H1K H1K

Product Precautions Page 398 Precautions for Standard Machined Products Pages 38~40
448 You can download CAD data (DXF format) of KHK Products from the Website. 449
 Custom-Made Worm Gears
Gearboxes
Custom-made worm gears are available.

Gears
Spur
KBX CBX

KHK offers high-precision products.

Bevel Gearboxes Bevel Gearboxes

Helical
Gears
Material: - Material: -

Internal
Model L/T Page 452 Model L/T Page 456

Gears
Racks
CP Racks &
Pinions
◆ Production Range
Module : 0.5~10

Gears
Miter
Worm outer diameter : φ100 mm or less
Wheel outer diameter : φ600 mm or less
Assembly distance : 350 mm or less

Gears
Bevel
Screw
Gears
Please see Page 26 for more details about custom-made orders.
Catalog Number of KHK Stock Gears
The Catalog Number for KHK stock gears is based on the simple formula listed below. Please order KHK gears by specifying the
High-precision ground gear technology achieves high speed and quiet movement.

Worm
Gears
Catalog Numbers.

Excellent tooth contact and appropriate backlash are essential for worm gears. Give KHK’s reliable stock worm gears a try. (Example) Gearboxes
K BX - 10 1 L

Gearboxes
Type (L) Case Material Type
Gear Ratio (1) K Light Alloy BX Bevel Gearboxes

Products
C FC250
Shaft Diameter (4 mm)

Other
Type (Bevel Gearboxes)
Case Material (Light Alloy)

Klingelnberg Worm Grinding Machine Worm Gear Tooth Contact Machine

450 451