A GUID E T O

SP R A Y T E CH NOL O GY
F OR F OOD P ROC E SS ING

S O L U T I O N S F O R C O AT I NG,
C L E AN I N G , DR Y I N G ,
F O O D S AF E T Y & M O R E
OPTIMIZE SPRAY PERFORMANCE
TO BOOST PRODUCTIVITY, REDUCE
WASTE & ENSURE FOOD SAFETY
Spray technology is used in dozens of operations in food processing plants including applying coatings, flavorings and other
ingredients; applying antimicrobial agents and mold inhibitors; cleaning tanks, equipment and floors; spray drying, air blow-off
and more. Optimizing spray performance can have a significant impact on the bottom line. Slashing water use, reducing waste
of costly coatings and chemicals, minimizing manual labor and decreasing the risk of product recalls are just a few of the
benefits processors can experience by optimizing spray performance.

WE ARE UNIQUELY QUALIFIED TO HELP YOU IMPROVE QUALITY, INCREASE SAFETY

& LOWER OPERATING COSTS:

• More than seven decades of experience helping food • No charge on-site evaluations by our sales engineers
processors with cleaning, coating, cooling, drying and can help identify areas for process improvements.
lubrication operations. Spray technology is our sole focus, Interested in reducing water or compressed air use?
resulting in an unmatched level of expertise Looking for ways to minimize manual labor in cleaning
operations? Challenged by excessive maintenance
• Spray nozzles, spray manifolds and automated systems due to overspray? Give us a call, there’s a local
in food-grade compliant materials sales office in your area

• Research and testing capabilities ensure even the most • Our global technical sales and manufacturing ensure you
challenging operations are optimized. Think your coating can implement the same solution in all of your plants to
can’t be sprayed? Stubborn residues in vats and tanks guarantee product quality and standardized production.
taking too long to clean? We’ll use advanced modeling We’re where you need us to be and ready to deliver
and testing to validate our suggested spray solution

Learn more: 1.800.95.SPRAY | 1.630.665.5000 | spray.com

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 TABLE OF CONTENTS

COATING/INGREDIENT APPLICATION page CLEANING & SANITATION page

COATING NOZZLES & PRECISION SPRAY CONTROL 4 TANKJET ® TANK CLEANING EQUIPMENT 12
Consistent, uniform application of coatings ensures Fast, thorough cleaning of tanks up to 100’ (30 m)
product quality and minimizes waste. in diameter with spray balls, nozzles, motorized
tank cleaners and tank cleaning machines.
AUTOJET® MODULAR SPRAY SYSTEMS 6
GUNJET ® SPRAY GUNS 13
Basic control of electrically- and pneumatically-actuated
spray nozzles. Spray guns in a variety of styles, pressures
and materials for plant and equipment clean-up
SPRAY MANIFOLDS 7
and sanitation.
Spray manifolds help ensure quality with proper
CONVEYOR & EQUIPMENT CLEANING NOZZLES 13
nozzle positioning and fluid flow.
Wide range of nozzles for use on spray manifolds
ACCUCOAT ® SPRAY SYSTEMS 8
for rinsing, washing and high-impact cleaning.
Boost production and minimize waste with
temperature-controlled systems and panning
systems for challenging viscous coatings. OTHER APPLICATIONS page

SPRAYDRY® NOZZLES 14
FOOD SAFETY page Broad range of wear-resistant SprayDry nozzles
to match every drop size requirement.
AUTOJET FOOD SAFETY SPRAY SYSTEMS
FOR MEAT & POULTRY 10 WINDJET® AIR PRODUCTS 15
Precise application of antimicrobials provides Air-efficient WindJet nozzles and air knives for
cost-effective pathogen protection for meat drying/blow-off on conveyors and targeted drying
and poultry processors. of small areas and crevices.
AUTOJET FOOD SAFETY SPRAY SYSTEMS
FOR BAKED GOODS AND SNACK FOODS 11
Even coating of mold inhibitors on baked goods helps
keep foods fresher longer and extends shelf life.

spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 3

 COATING/
INGREDIENT
APPLICATION

COATING NOZZLES
& SPRAY CONTROL

We’ve got the solution for precision application of

ingredients, oils, release agents and other coatings.
In addition to a wide range of hydraulic and air atomizing
nozzles, we offer automated spray systems to optimize
spray performance. No matter what you’re spraying,
we’ve got you covered.
For more on turnkey spray systems, see pages 6-11.

PULSAJET® AUTOMATIC VMAU AUTOMATIC

SPRAY NOZZLES SPRAY NOZZLES
PulsaJet electrically-actuated spray nozzles are extremely VMAU automatic spray nozzles allow easy adjustment of
versatile and ideal for coating with a wide range of non-viscous flow rate, drop size and spray pattern for maximum operating
and viscous coatings. For high viscosity coatings like butter, flexibility. Spray performance can be matched to your exact
oil, glaze and chocolate, recirculating and/or temperature requirements – liquid flow rate, atomizing air and fan air
controlled versions are available. pressure can be fine-tuned to meet application requirements
or accommodate batch changes.
BENEFITS
BENEFITS
• Automatic flow rate adjustment based on line speed*
• More uniform, consistent spray patterns than other
• Reduced downtime and lower spray system costs –
air atomizing nozzles due to unique design features
a single nozzle provides a wide range of flow rates*
• Suitable for viscous coatings – optional heat jacket
• Extra low flow hydraulic atomizing eliminates the need
keeps coatings flowing through nozzles
for compressed air in many processes
• Fast and easy maintenance – no tools required
• Minimal waste and mess due to high transfer efficiency
• Suitable for use in a wide range of operations –
• Cycle speeds up to 15,000 cycles per minute to keep
dozens of standard and anti-bearding spray set-ups,
pace with fast line speeds
threaded and sanitary connections
• Performance matched to your application –
• Use with an AutoJet spray controller for maximum
choose from several styles and dozens of spray tips
control and performance optimization
• Use with an AutoJet® spray controller for maximum
control and performance optimization

*See more on Precision Spray Control on page 5 and at spray.com/psc

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 COATING/
INGREDIENT
APPLICATION

PRECISION SPRAY CONTROL

OVERVIEW

AutoJet spray controllers turn electrically-actuated

PulsaJet® nozzles on and off very quickly to control
flow rate. This cycling is so fast that the flow often
appears to be constant.

Precision Spray Control benefits include:

• Flow rate can be automatically adjusted based
on line speed to ensure proper coating weight
• A single nozzle can produce a wide range of flow
rates. Pressure remains constant, so spray angle
and drop size are unaffected by flow rate changes
• Very low flow rates can be achieved without
using compressed air to atomize the spray

NOZZLES SPRAYING
90% OF THE TIME

AUTOMATIC AIR
ATOMIZING NOZZLES
Our air-actuated air atomizing nozzles are ideally suited
for coating and moistening where precision is important.
Choose from dozens of set-ups, body styles and
spray patterns.
NOZZLES SPRAYING
BENEFITS 50% OF THE TIME
• Internal air cylinder provides controlled on/off operation
up to 180 cycles per minute
• Optional clean-out needles minimize clogging
• Compact versions ideal for use in production area
with limited space
• Use with an AutoJet® spray controller for maximum
control and performance optimization
NOZZLES SPRAYING
IDEAL FOR:
25% OF THE TIME
• Butter •R elease agents
• Flavorings on equipment
• Mold inhibitors • Seasonings
• Oil • Sugar slurry
• Water

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 COATING/
INGREDIENT
APPLICATION

AUTOJET ® MODEL 1550+

MODULAR SPRAY SYSTEM

For basic control of automatic spray nozzles, this

compact, easy-to-use system is ideal. It can be used
with electrically- and pneumatically-actuated spray
nozzles to control air and liquid.

BENEFITS
• Accurate placement of the sprayed liquid through
precise on/off control IS YOUR COATING OR MATERIAL SPRAYABLE?
• Even application of the sprayed liquid through
automated liquid and air control The answer to this question is, almost always, yes. We
have a long history of using spray technology to apply just
• Precision spray control when used with
about every coating, ingredient, slurry, flavoring, topping
PulsaJet® spray nozzles
and sealant. The best way to determine if your coating or
• Easy set-up, operation and integration material is sprayable is with a proof-of-concept test in our
• Available with food contact materials of construction spray laboratories.

Here’s a partial list of coatings being successfully applied

with spray technology:
• Cheese • Gravy
AUTOJET SPRAY CONTROLLERS • Chocolate • Marshmallow cream
Additional spray controllers are available with • Cinnamon • Moisture barriers
more advanced control features such as automatic • Egg wash • Sugar slurry
adjustments to spray system components based on
operating conditions, automatic detection of clogged • Fat barriers • Wax
nozzles, operator notification on specified faults
and more.

6 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000

 COATING/
INGREDIENT
APPLICATION

SPRAY MANIFOLDS

Spray manifolds play an important role in many coating

operations by optimizing nozzle performance. Manifolds
ensure proper fluid and air flow to nozzles as well as proper
nozzle placement/positioning to eliminate quality problems.
Spray manifolds also can reduce downtime by simplifying
changeover between batches. Spray manifolds are available
for use with a wide range of nozzles
and are configured to meet
application requirements.

• 63600 sanitary PulsaJet® spray manifolds –

constructed of 316L stainless steel, this jacketed
manifold is designed for use with up to 18 hydraulic
PulsaJet automatic spray nozzles. Nozzle spacing
is user-specified. The jacket can be used for heating
or cooling

• 63600 sanitary air atomizing spray manifolds – BENEFITS

same design as the 63600 sanitary PulsaJet spray • Ensures proper delivery of fluid and air to nozzles
manifold, this version is for use with 1/4J or 1/4 VMAU
series air atomizing nozzles. A wide range of spray • Speeds installation and maintenance
set-ups and versions with shut-off and clean-out needles
ensures you get the performance you need

IDEAL FOR:

• Spraying release agents

• Applying coatings to products in pans,
drums or on conveyors
• Viscous coatings requiring heating
or cooling

spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 7

 COATING/
INGREDIENT
APPLICATION

ACCUCOAT ® SPRAY SYSTEMS

From egg wash to oils, syrups and release agents, AccuCoat

Spray Systems eliminate the problems associated with applying
viscous coatings. This family of automated systems provides
precise temperature control to eliminate waste caused by coatings
that are too hot or cold to spray effectively. Processors using
AccuCoat Spray Systems report significant increases in production,
improvements in product quality and lower operating costs.

BENEFITS
• Reduce waste – clogging, misting and over-application
of viscous coatings are eliminated
• Eliminates product loss caused by uneven coating
• Improve food safety – wetted materials are food contact
approved and worker contact with product is eliminated
• Minimize downtime – multiple recipes can be
pre-programmed for some systems
to facilitate batch changes
• Easy to install, easy to operate
and easy to clean

BENCHTOP ACCUCOAT IN-LINE ACCUCOAT

HEATED SPRAY SYSTEMS HEATED SPRAY SYSTEMS
Benchtop AccuCoat Heated Spray Systems In-line AccuCoat Heated Spray Systems consist
are available for R&D or pilot runs. These systems can of an AutoJet spray controller and an in-line
be set-up in minutes and provide a cost-effective method heater. These units provide heat on demand to
to validate coating applications. The compact design warm light oils just prior to spraying to improve
includes a heated liquid delivery unit and an AutoJet® coating uniformity and minimize clogging.
spray controller to provide precise spray timing and
flow control.

IDEAL FOR:

• Butter • Sugar slurry

• Chocolate •C oating candies,
• Egg wash nuts, cereals and
• Fat barriers other confectioneries
with viscous
• Oil coatings in pans

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 COATING/
INGREDIENT
APPLICATION

FULLY-JACKETED ACCUCOAT® ACCUCOAT

HEATED SPRAY SYSTEMS PANNING SYSTEMS
Fully-jacketed AccuCoat Heated Spray Systems maintain AccuCoat Panning Systems provide
precise temperature control all the way from the liquid flexible performance and control for candy
supply tank to the target. AutoJet® spray controllers and confectionery panning operations. Systems
are available for basic spray control and for real-time are available for individual pans and also for operations
monitoring and closed-loop control. Optional features with centralized fluid delivery. AccuCoat Panning Systems
include auto tank refill and tank agitation. are fully jacketed to ensure the proper temperature control
from tank to target. The system’s AutoJet spray controller
maintains the desired coating weight and ensures uniform
coating on the target – without manual intervention.

spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 9

 FOOD SAFETY

AUTOJET ® FOOD SAFETY

SYSTEMS FOR MEAT &
POULTRY PROCESSORS

AutoJet Food Safety Spray Systems ensure that sanitizers

are applied uniformly on conveyors and antimicrobial agents
are precisely applied into packages or directly onto meat and
poultry products each and every time. These systems have
been proven to enhance food safety and extend shelf life for
bagged whole muscle products, roll stock products, fresh
meats, ground meats and sliced products.

SYSTEM MODULES BENEFITS

Application requirements determine the actual • Precise application of sanitizers or antimicrobials
configuration of an AutoJet Food Safety Spray ensures consistent performance and minimal waste
System. Systems typically include:
• Added intervention steps enhance food safety and can
• Fluid Delivery – PulsaJet® automatic spray nozzles with extend shelf life, meeting the demanding requirements
UniJet® spray tips or UniJet bodies and spray tips in for both processors and retailers
FDA-compliant materials. Nozzles are typically mounted
• Allows multiple antimicrobials and volumes to be used
on spray headers. Other mounting options are available
on a single line
• Spray Control – AutoJet spray controller or PLC for
• Provides the freedom to utilize high quality, natural
automated systems. Manual and timer-based control
antimicrobials efficiently
valves are available for conveyor sanitizing systems
• Easily integrated into existing product lines
• Fluid Supply – Stainless steel pressure pot with liquid
level sensor and pressure relief valve

IDEAL FOR:

• Bagged whole muscle products

• Hot dogs, links and formed products
• Fresh meats – subprimals and trim
• Packaged poultry products
• Sliced meat and poultry products

10 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000

 FOOD SAFETY

AUTOJET® FOOD SAFETY

SYSTEMS FOR BAKED
GOODS & SNACK FOODS

AutoJet Food Safety Spray Systems apply mold inhibitors

and antimicrobials to baked goods, snack foods and other
food products. The system applies the mold inhibitor
uniformly and provides complete coverage of the
product to help extend shelf life.

SYSTEM COMPONENTS
• An AutoJet spray controller ensures accurate,
intermittent spraying even if line speed varies
• Hydraulic PulsaJet® automatic spray nozzles

BENEFITS
• Precise, accurate coating ensures product quality
and extends shelf life
• Controls use of costly mold inhibitors

IDEAL FOR:

• Loaf bread
• Tortillas
• English muffins
• Flat bread

spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 11

 CLEANING &
SANITATION

TANKJET ® TANK
CLEANING EQUIPMENT

There’s a TankJet product solution for nearly every tote,

tank, vat or vessel. Options include tank cleaning nozzles,
spray balls and high-impact tank cleaning machines.
A few of the more-widely used products in food plants
are featured here, but there are dozens more.
Visit tankjet.com for more information.

• TankJet 360 for tanks up to 100' (30 m) in diameter –

this powerful fluid-driven machine offers the most
consistent impact over the entire pressure range.
High-impact cleaning removes even the most stubborn
residues efficiently and effectively so tanks can be
returned to service quickly

• TankJet AA190 for tanks up to 34' (10 m) in diameter –

motorized unit operates at pressures up to 1000 psi (69 bar)
and provides high-impact cleaning with 360° coverage.
Motors are positioned outside of the tank for long,
dependable wear life. Units can be permanently installed
or moved from tank to tank BENEFITS
• Thorough, consistent, quick cleaning of tanks
• TankJet 63225-3A spray balls for tanks up to 13' (4 m) in • Improves worker safety – eliminates need to enter
diameter – stationary spray balls designed for sanitary tanks and minimizes exposure to hazardous chemicals
rinsing are threadless, self-draining and have a polished
• Reduces use of costly cleaning chemicals and water
32Ra interior and exterior surface finish

• TankJet lances for efficient fluid delivery to tank cleaners –

connections, lengths and materials are user-specified

IDEAL FOR:

• Rinsing, cleaning and

sanitizing tanks of all sizes
• Clean-in-place (CIP) and
sanitary applications

12 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000

 CLEANING &
SANITATION

GUNJET ® SPRAY
GUNS & CONVEYOR
CLEANING NOZZLES

Improve cleaning efficiency without compromising quality.

We have a wide range of solutions to help shorten cleaning
time, sanitize hard-to-reach areas, reduce use of costly
chemicals and more.

CU150A GUNJET SPRAY GUNS CONVEYOR & EQUIPMENT CLEANING NOZZLES

High-impact, low-pressure CU150A GunJet spray guns VeeJet® flat spray nozzles are typically used for rinsing,
offer versatile performance. Guns feature an adjustable cleaning and sanitizing conveyors because of the uniform
spray pattern – from hollow cone to solid stream – and coverage provided by overlapping spray patterns.
interchangeable orifice caps for quick and easy change Conventional and QuickJet® quick-connect styles are
of spray capacity. available in a wide range of spray angles, capacities
and materials.
BENEFITS
BENEFITS
• Clean without spreading contaminants
• Eliminate manual cleaning and ensure cleaning consistency
• Conserve water and chemicals
• Clean conveyors thoroughly – high-impact flat spray nozzles
• Durable and reliable – all stainless steel with white with narrow angle sprays remove tough residues
corrosion-resistant outer cover designed for food plants
• Reduce downtime with quick-connect nozzles which allow
• Ergonomic design reduces operator fatigue spray tips to be changed by hand
For conveyor sanitizing systems, see page 10.
IDEAL FOR:

• General plant and equipment

clean-up and sanitation
• Conveyor cleaning
• Equipment cleaning

spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000 13

 OTHER
APPLICATIONS

SPRAYDRY ® NOZZLES

You will find the perfect match to your performance

requirements in our product line – it’s the most extensive
in the industry. You’ll find different nozzle styles –
swirlchamber, core and whirlchamber designs.
Each style has multiple configuration options
and hundreds of interchangeable components.

• SV SprayDry nozzles with swirlchamber design –

these nozzles are direct replacements for
competitive nozzles but that’s where the similarity
ends. SV SprayDry nozzles provide longer wear life,
higher standard rated pressures and competitive
pricing and are readily available – shipping
in days, not weeks

• SK and SB SprayDry nozzles with core design –

these nozzles feature a very narrow, uniform drop size
distribution to ensure particle size consistency. In addition,
drop size can be fine-tuned by adjusting capacity and BENEFITS
pressure. Maximum free passage and anti-bearding styles
are available to reduce clogging and minimize build-up • Extend production runs due to use of superior materials
on the nozzle face of construction
• Reduce maintenance time – hand-tight design on most
models eliminates the need for special tools and simplifies
• WhirlJet® SprayDry nozzles – for use in high volume disassembly and reassembly
operations. WhirlJet SprayDry nozzles produce larger
particles and provide uniform drop size distribution • Versatile – hundreds of interchangeable swirlchambers,
with minimal product waste at pressures up to insert/core combinations and insert/whirlchamber
5000 psi (340 bar). Choose from two body styles combinations ensure you’ll get the performance you need
and two types of whirlchambers

IDEAL FOR:

• Coffee • Nutraceuticals
• Flavorings • Powdered foods
• Food color and drinks
• Infant formula • Tea
• Ingredients • Whey
• Milk • Yeast

14 spray.com | 1.800.95.SPRAY | Intl. Tel: 1.630.665.5000

 OTHER
APPLICATIONS

WINDJET ®
AIR PRODUCTS
FOR DRYING/BLOW-OFF

For superior drying or blow-off, you’ll find what

you need in our WindJet line. Some products use
compressed air and others use clean heated air
from a regenerative blower. All of our WindJet
solutions will help you dry parts more thoroughly
and quickly, improve precision in blow-off
operations and reduce compressed air use
or eliminate it completely.

• WindJet air knife packages – air knives powered by use

of an energy-efficient air source – a dependable, low
maintenance regenerative blower – are ideal where air
velocity is needed for drying. A uniform, high volume air
stream along the entire length of the knife is produced to
eliminate spotting and blotching problems. Air cannons can
be used instead of or in conjunction with air knives and BENEFITS
provide a targeted air stream that can be directed into
holes and indentations for complete drying • Reduce operating costs up to 95% – WindJet air
knife packages eliminate the need for compressed
air; WindJet air nozzles use up to 92% less
• WindJet air nozzles – convert a low volume of compressed
compressed air than open pipe
air into a targeted, high-impact air stream for complete
drying. Available in a wide range of styles, spray patterns • Low operating noise
and capacities, WindJet nozzles are also widely used for
• Improve worker safety
cooling, blow-off and moving products on/off conveyors

IDEAL FOR:

• Drying cans and bottles • Dust blow-off

• Drying conveyors • Moving product
• Blowing rejected product from conveyor
from conveyor lines to conveyor
• Cooling baked goods

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North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA
Tel: 1.800.95.SPRAY Intl. Tel: 1.630.665.5000
Fax: 1.888.95.SPRAY Intl. Fax: 1.630.260.0842
www.spray.com

Bulletin No. 524E ©Spraying Systems Co. 2016