TM Secm070 Hardware 1
TM Secm070 Hardware 1
Hardware Manual
Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.
This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications
Revisions—Changes in this publication since the last revision are indicated by a black line
alongside the text.
Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 26776
Copyright © Woodward 2014
All Rights Reserved
Manual 26776 SECM70 Hardware Manual
Contents
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SECM70 Hardware Manual Manual 26776
ii Woodward
Manual 26776 SECM70 Hardware Manual
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Regulatory Compliance
International Compliance
UNECE Type approval to UNECE Regulations 10, 67, and 110 (pending)
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Chapter 1.
General Information
Introduction
This manual describes all variants of the Woodward’s 70-pin Small Engine
Control Module (SECM70) hardware.
Application
The SECM70 control platform fits a variety of applications, including gasoline and
natural gas engines for power generation, forklifts, lift trucks, and on-highway
vehicles. The SECM70 control is programmed to meet the specific needs of the
prime mover and its driven load.
The SECM70 control consists of a single rigid printed circuit board attached to an
aluminum housing using thermal adhesive, which is then closed and sealed with
an aluminum cover. Connections to the control are made via a single 70-pin
automotive-style sealed connector. The control can be mounted directly to the
engine or frame using vibration isolators which are available pre-installed on the
control or separately.
Control Features
Woodward
HW Version Features
P/N
1751-6680 1452 (PROD) Mobile Industrial
1751-6649 1402 (DEV) Mobile Industrial, on-the-fly calibratible
1751-6681 1453 (PROD) Power Gen
1751-6650 1403 (DEV) Power Gen, on-the-fly calibratible
1751-6682 1459 (PROD) Marine
1751-6653 1409 (DEV) Marine, on-the-fly calibratible
1751-6683 1461 (PROD) On-Highway (to be released at a later date)
1751-6675 1411 (DEV) On-Highway, on-the-fly calibratible
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Standard features common to all models are:
2 engine speed inputs: camshaft and crankshaft speed (crank software
configurable for variable reluctance [VR] magnetic pickup sensor or Hall
effect proximity sensor inputs)
1 frequency input
Up to 14 analog inputs
4 switch inputs
Up 2 HEGO sensor inputs
1 UEGO sensor input (compatible with Bosch LSU4.9 or NTK sensors)
Up to 2 knock sensor inputs
1 transducer power output providing +5 V (350 mA)
Up to 6 injector drivers (3 capable of providing software configurable peak-
and-hold current levels
Up to 8 ignition coil drivers
MPRD (Master Power Relay Driver) low-side output
9 low-side output drivers (up to 3 with current sense feedback)
Up to 3 lamp drivers
TACH low-side output
2 H-bridge driver outputs providing 10 A and 5 A drive capability and
current-sense feedback
Optional 3-Phase BLDC driver
2 CAN (Controller Area Network) communications ports
16-kilobyte serial EEPROM for tunable parameter storage
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Environmental Capabilities
The following is a summary list of the environmental limits used for ECM design
validation.
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For more detailed information on the SECM70 environmental validation
specifications, please contact Woodward. Sharing of this information requires an
NDA (non-disclosure agreement).
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Chapter 2.
Installation
Scope
This chapter contains general installation instructions for the SECM70 control.
Power requirements, environmental precautions, and location considerations are
included to help you determine the best location for the control. Additional
information includes unpacking instructions, electrical connections, and
installation checkout procedures.
Unpacking
Before handling the control, read the Electrostatic Discharge Awareness section
(page iv). Be careful when unpacking the electronic control. Check the control for
signs of damage such as bent panels, scratches, and loose or broken parts. If
any damage is found, immediately notify the shipper.
Programming Requirements
SECM70 units are shipped without application software installed. The customer
is responsible for programming both microcontrollers with application software.
Refer to manual 26674, OH6 Communications, for programming information.
Painting
Painting of the SECM70 is not recommended nor is it required for heat
dissipation. If painting must be done, all connectors and labels must be masked
prior to painting. The paint must be validated per the following requirements:
The composition of the paint must be specified to Woodward.
The specification for thickness of the applied paint must be supplied to
Woodward.
The customer may be asked to participate in vehicle-testing with a
thermocouple-instrumented test unit that is painted and installed in the
application.
Woodward will work with the customer to determine if paint can be safely applied;
however, Woodward reserves the right to deny warranty if the paint is found to be
detrimental to the SECM70.
Welding
Do not conduct any welding on or near the SECM70 control. At a minimum,
disconnect wiring to the control if welding near the unit is being conducted.
Power Requirements
All versions of the SECM70 control require a voltage source of 8 to 32 Vdc (12 V
or 24 V nominal based on system architecture and validation). The power
dissipation within the control is typically less than 35 W. Standby current draw is
<10 μA (nominal).
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Total power consumption for both the control and the driven loads is
dependent on the application. A typical application may require
0.5 kW to 0.8 kW to drive the loads under all operating conditions.
The power source must be sized appropriately for the application.
If a battery is used for operating power, an alternator or other
battery- charging device is necessary to maintain a stable supply
voltage.
Location Considerations
Consider these requirements when selecting the mounting location:
Adequate ventilation for cooling.
Space for servicing and repair.
Protection from direct exposure to water or to a condensation-prone
environment.
Protection from road debris or material that could impact or deposit on unit
and reduce thermal fin cooling.
Select a location on or near the engine that will provide an operating temperature
range in accordance to the Environmental Specifications listed in this manual.
Refer to manual 26784, SECM70 Installation, for more details on mounting
location, orientation and mating connectors.
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Electrical Connections
The control will only meet ingress protection specifications with all
mating connectors properly installed. In addition, all unused
connections in the mating connectors must be plugged to ensure
proper sealing of the connectors. Refer to Table 2-1 for the proper
connector plug part numbers. Failure to adhere to these guidelines
may result in product failure or decreased product life.
Plant wiring guidelines can be provided by Woodward for each application, and
final application wiring must be jointly agreed to with OE and Woodward during
the development project. No changes shall occur without approval from
Woodward. Table 2-1 is the SECM70 control wiring pinout. The highlighted pins
use the larger terminals.
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Wiring Guidelines
DO NOT run signal wires next to wires carrying large currents (such
as injector outputs, ignition outputs, H-bridge wiring, or power
source wiring). See Woodward application note 50532, Interference
Control in Electronic Governing Systems, for more information.
Where shielded cable is used (such as cam or crank speed signals, LSU inputs,
or communications signals), cut the cable to the desired length and prepare the
cable as instructed below.
Strip outer insulation from BOTH ENDS, exposing the braided or spiral wrapped
shield. DO NOT CUT THE SHIELD.
Using a sharp, pointed tool carefully spread the strands of the shield.
Pull inner conductor(s) out of the shield. If the shield is the braided type,
twist it to prevent fraying.
Remove 6 mm (1/4 inch) of insulation from the inner conductors.
Ground the shield at the source end and cut off the exposed shield at the
receiving end.
The acceptable wire size range for the small 0.6 mm terminals is 0.22 – 0.75 mm2.
The acceptable wire size range for the large 1.5 mm terminals is 0.5 – 2 mm2.
Reference the EMC-OH installation manual for proper terminals for chosen wire
size.
Unit Grounding
The SECM70 housing is intended to be mounted through non-conductive
vibration isolators with no connection to engine/chassis ground.
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Chapter 3.
I/O Description
Block Diagram
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Run the power leads directly from the power source to the control. DO NOT
POWER OTHER DEVICES WITH LEADS COMMON TO THE CONTROL. Avoid
long wire lengths. Connect the battery positive (power source positive) to the
BATT input and battery negative (power source common) to DRVG_A and
DRVG_B (see Figure 3-1). If the power source is a battery, be sure the system
includes an alternator or other battery-charging device.
The BATT input is protected against damage from a –24 V reverse battery
condition for up to 5 minutes.
DRVP Input
DRVP provides the primary power for the internal H-bridges and output
recirculation diodes. These inputs must not be directly connected to the power
source. They must be connected to the power source via the Master Power
Relay Driver (see Figure 3-2) to protect the drivers during a reverse-battery
condition. The Master Power Relay is energized by the MPRD output, which is
under application program control. DRVP voltage monitor is available (see the
Analog Inputs section below). Note that the DRVP monitor will typically read up
to 3 V when MPRD is off due to internal leakage paths.
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KEYSW Input
The KEYSW discrete input provides a power-on wake-up command signal to the
SECM70 control’s internal power supply. Once activated, the control’s internal
power supply will remain active until commanded to shut down by the application
program. A normally-open switch is connected between battery positive and the
KEYSW input, thus connecting battery voltage to the control when the switch is
closed (see Figure 3-3). The VBAT+ supply must be from a fused source.
KEYSW voltage monitor is available (see the Analog Inputs section below).
The control will not power up until the KEYSW input is activated.
Once activated, the KEYSW input may be opened, but the control’s
power supply will remain activated until commanded to shut down by
the application program. Typically, the application will monitor the
KEYSW input voltage level, and command the control to shutdown
whenever the KEYSW input voltage drops below a specified
minimum level. The application program may include shutdown
delays to allow time for tunable settings to be stored in non-volatile
memory before shutting down.
The KEYSW input is protected against damage from a –24 V reverse battery
condition for up to 5 minutes.
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MPRD Output
The MPRD (Main Power Relay Driver) Output is used in conjunction with the
KEYSW input to control the switching of power to the external loads that are
connected to the module. For example, the power to the injectors, ignition coils,
wastegate control valve, etc., can be disabled until the relay(s) that are
connected to the MPRD output are energized. The power to the injectors should
come through a set of normally-open contacts on the relay(s) (see Figure 3-4). It
is assumed that the architecture for any system that employs the SECM70 will
use the MPRD output to switch power through the master power relay(s). The
MPRD output is protected against reverse battery connection by utilizing a
blocking diode. The maximum sinking current for the MPRD output is 1 A.
Failure to use the MPR power distribution architecture will leave the
output drivers and actuators unprotected from a reverse battery
condition and will void warranty for this failure mode.
The driver is thermally self-protected and will provide shutdown fault detection.
Open-load detection must be based on DRVP diagnostics.
To ECM-
Outputs
Injector
OH
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Both the CNK_DG and CAM_DG offer software-selectable 1 k pull-ups for use
with open collector Hall sensor types.
The CAM or CNK gear tooth pattern is used by the control to convert
pulses from the speed sensing device to engine rpm, and to obtain
engine angular position information (TDC and phasing). To prevent
possible serious injury from an overspeeding engine or improper
cylinder firing, make sure the control is properly programmed with
the correct gear pattern. Refer to the software manual for information
on gear-tooth pattern selection. Improper pattern selection could
cause engine damage.
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Parameter Specification
VR signal connected to SECM70 shall be
configured so that the + and – at SECM70
VR polarity
input results in a waveform with falling edge
and fast zero crossing.
Minimum signal amplitude (@ 24 Hz) 0.5 V peak
Cam less than ±1 crank angle degree.
Tooth center-to-center tolerance
Crank less than ±0.1 crank angle degree.
Tooth-to-tooth pulse peak amplitude variation Between 0.7 and 1.3
Amplitude maximum (overspeed condition with
90 V peak (180 V peak-to-peak)
minimum sensor gap)
Amplitude minimum (slow cranking condition
0.75 V peak (1.5 V peak-to-peak)
with maximum sensor gap)
Table 3-1. VR Input Specifications
The VR+/– are differential inputs with an offset of 2.5 V. The VR–
should not be grounded in the application or via test measurement
equipment.
Parameter Specification
Vil(min) = 1.6 V
Input Voltage Thresholds
Vih(max) = 3.7 V
Hysteresis VHYST (min) = 0.5 Vdc
1 k 1 % pull-up to VCC
Input impedance
(software controlled)
Anti-aliasing filter 1 pole at 20 s
Current
Output Voltage
Limit
XDRP 5V±2% 350 mA
Table 3-3. Transducer Output Specifications
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Figure 3-8. Analog Input (with internal pull-up resistor) Wiring Diagram
Figure 3-9. Analog Input (with internal pull-down resistor) Wiring Diagram
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VHEGO VADC
0 0.365
0.2 0.728
0.4 1.092
0.6 1.456
0.8 1.819
1 2.182
1.2 2.545
Diagnostics VADC
Short to GND 0.5
Open circuit 4.0
Short to Vbatt 5.0
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The application of the LSU sensor is complex. The sensor installation, heater
control, and reading of outputs need to follow the sensor manufacturer guidelines
to ensure accurate A/F ratio reading and protection of the sensor from shortened
life. Covering the detail requirements of the application of the LSU sensor is
outside the scope of this manual.
The knock inputs are differential inputs with an offset of 2.5 V. The
inputs should not be grounded in the application or via test
measurement equipment.
LSO1 and LSO2 should not be operated above 100 Hz when driving
the heater coil of a Lambda Sensor Unit (LSU). Exceeding 100 Hz will
affect the accuracy of the LSU readings.
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63k – 350k
Boolean or 6 A peak, 3 A
LSO1 7 None No load (VBAT 3.0 – 15.5 A
PWM continuous
dependent)
63k – 350k
Boolean or 6 A peak, 3 A
LSO2 3 None No load (VBAT 8.7 – 24.4 A
PWM continuous
dependent)
63k – 350k
Boolean or 10 A peak, 5 To Low-side current
LSO3 4 load (VBAT 6.4 – 14.4 A
PWM A continuous DRVP scaled to 5A
dependent)
63k – 350k
Boolean or To
LSO4 5 10 A peak No load (VBAT 8.7 – 24.4 A
PWM DRVP
dependent)
63k – 350k
Boolean or To load (VBAT
LSO5 9 10 A peak No 8.7 – 24.4 A
PWM DRVP dependent)
Load current 63k – 350k
Boolean or To scaled to 6.4A load (VBAT
LSO6 10 10 A peak 8.7 – 24.4 A
PWM DRVP (1409/1459 dependent)
model only)
Load current 63k – 350k
Boolean or To scaled to 6.4A load (VBAT
LSO7 15 10 A peak 8.7 – 24.4 A
PWM DRVP (1409/1459 dependent)
model only)
63k – 350k
Boolean or 2A To load (VBAT
LSO8 20 No 3.0 – 15.5 A
PWM continuous DRVP dependent)
63k – 350k
Boolean or 2A To load (VBAT
LSO9 23 No 3.0 – 15.5 A
PWM continuous DRVP dependent)
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Dependent
Boolean or on analog
LAMP3 56 None No 1.7-3.5 A
PWM threshold
calibration
Injector Outputs
The SECM70 control has 6 injector outputs with up to 4 capable of driving either
low or high impedance injectors. Each injector output can be used as a Boolean
output, a PWM output, or as a synchronous or periodic peak-and-hold injector
output. When configured as injector outputs, the SECM70 hardware is capable of
producing a peak-and-hold current waveform similar to that shown in Figure 3-18.
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INJ4 hardware capability varies with model. The 1411/1461 model has 4
peak/hold capable injector drivers.
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EST Outputs
The SECM70 has up to 8 Electronic Spark Trigger (EST) push/pull logic-level
outputs which are driven low when in an off state. Diagnostics are provided via
analog feedback during a software-initiated high impedance condition during the
off state. Diagnostic pull-up is a 33k to 5.6–6.2 V.
H-bridge Outputs
The SECM70 control has up to two H-bridge outputs that can be used to drive
electric motors such as butterfly throttle valves. Both H-bridges provide unsigned
load current feedback. Table 3-13 shows the H-bridge output capabilities,
characteristics and diagnostics.
DRVP
Hx+
X
Load
Hx-
X
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DRVP
3P-A
51
34
Load
3P-B
52
3P-C
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The CAN ports on the SECM70 are not isolated from each other or from any of
the other circuitry on the SECM70 control, as they share a common ground. As
such, neither port should be used for communication off the engine. They are
designed for on-engine distributed control. The CAN network must be limited to
30 m or less wiring length between the two devices at the physical ends of the
network. This limit is further reduced to 25 m if 1000 kbps baud rate is used.
The SECM70 supports xCP, ISO15765, and SAE J1939 protocols for
transmitting data over the CAN lines. The physical wiring of the CAN ports must
conform to ISO 11898-2 (see Figure 3-22 for the CANbus topology).
CAN_H
CAN_L
Per ISO 11898-2, the two-wire CANbus must meet the following criteria:
A maximum length of 25 m for 1 Mbit/s data rate, 40 m for 250 kbits/s.
A recommended maximum drop line length of 0 m for 1 Mbit/s data rate, 1 m
at 250 kbits/s.
Characteristic line impedance of 121 Ω.
Nominal line resistance of 70 mΩm.
Nominal specific propagation delay of 5 ns/m.
SAE J1939 protocol is restricted to 250 kbps and the SAE J1939 standard limits
wiring distances to 40 m, when un-isolated controls are connected on the link.
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Termination
It is necessary to terminate the network to prevent interference caused by signal
reflections. Depending on network length, many CAN networks will not operate
without proper termination.
As a rule, no matter how many units are on a network, there should never be
more than two network terminations installed. Termination resistors must be
installed only for the two units that are at the physical ends of the network.
Terminating more than two units can overload the network and stop all
communications.
Shielding
Shielded CAN cable is not required between the SECM70 and any other
device(s), but it is highly recommended. Unshielded or improperly shielded
cables are likely to cause communication problems and unreliable control
operation. Improper shield termination to ground can also cause communication
problems and unreliable control operation.
If shielding is used with the SECM70 CAN wiring, the shield should be tied only
at the SECM70 control transducer ground pins (XDRG1 on C-E4, or XDRG2 on
A-H2). If the shield is grounded at the other end, it should be through a high-
frequency AC ground (via a 0.01 μF capacitor to chassis-body ground).
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Chapter 4.
Product Service Options
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