THE LATEST

IN OVERLAY
TECHNOLOGY
DUROXITE ®

FIGHTS WEAR,
GUARANTEED
Duroxite® overlay products can add weeks, months,
even years of trouble-free operations to your most
extreme wear situations.
The Duroxite® product range is targeted at different types of wear, such as abrasion, impact,
heat, metal-to-metal and erosion wear. Duroxite® is particularly well suited to fighting sliding
wear from exceptionally hard particles such as minerals containing quartz.

By welding chromium or complex carbides, or other abrasion-resistant materials on top

of mild or quenched and tempered steel, an extremely wear-resistant compound material
is created.

GUARANTEED OVERLAY THICKNESS, GUARANTEED OVERLAY PROPERTIES

Duroxite® overlay plates and pipes are

delivered with an overlay thickness
guaranteed within ±10%. This is consistent
75% overlay
throughout the material and between
individual plates and pipes. Duroxite® is delivered as plate, pipe, pin, wire and electrodes,
ready for installation on your equipment or for fabrication,
The wear properties of Duroxite® are also
maintenance and repairs in your workshop or on site.
guaranteed throughout the overlay down
to 75% of the overlay thickness.

The remaining 25% of overlay is the

transition layer necessary to maintain
Fusion line good bonding to the base material.
DUROXITE ®

EMPOWERS
YOUR INDUSTRY
AGRICULTURE CEMENT CONCRETE

The performance of Duroxite® saves money and improves

productivity in a wide range of applications through higher
output and less maintenance.

Duroxite® overlay is the natural choice for industries active in quarries,

mining, cement, energy, steel mills, recycling and many other areas where
abrasive materials require extremely hard surfaces.

QUARRIES CONSTRUCTION MINING OIL SANDS

POWER RECYCLING STEEL MAKING

OVERLAY
EXCELLENCE
Duroxite® achieves its groundbreaking wear performance from
a combination of SSAB’s metal expertise, a solid knowledge
from a wide range of applications, optimized overlay materials,
and state-of-the-art production equipment.
The production techniques for Duroxite® are developed by SSAB and
monitored at SSAB’s state-of-the-art R&D testing facility, to ensure that
wear resistance, welding, cutting, bending, impact, and other properties
of all Duroxite® products meet your strictest requirements.
 OVERLAY PLATE,
PIPE AND PINS
Hardox® is the world’s no.1 abrasion-resistant (AR) steel, DOWNLOAD
providing a unique combination of hardness and toughness. DUROXITE® DATASHEETS ARE
When used as a base plate Hardox® increases the impact AVAILABLE BY SCANNING
resistance of the overlay plate and gives a greater wear THE QR CODE, OR VISIT
safety margin compared to using a mild steel base plate. www.duroxite.com

PLATE PLATE PIPE PIN

HIGH IMPACT HEAT AND

SLIDING WEAR SEVERE SLIDING WEAR EXTREME SLIDING WEAR SLIDING WEAR
AND SLIDING WEAR METAL-TO-METAL WEAR

DUROXITE® 101 DUROXITE® 201

DUROXITE® 100 DUROXITE® 200 DUROXITE® 300 DUROXITE® 500 DUROXITE® 100 PIPE DUROXITE® 400 PIN
HARDOX® BASE PLATE HARDOX® BASE PLATE

A chromium-rich overlay A chromium-rich overlay A complex carbide overlay A complex carbide overlay An ultra-fine complex An ultra-fine complex A chromium-rich overlay A tool steel overlay deposited
deposited on a mild steel deposited on Hardox® 450 deposited on a mild steel backing deposited on Hardox® 450 base borocarbide overlay deposited borocarbide overlay deposited deposited on a mild steel pipe for on a Q&T bar for metal-to-metal
PRODUCT DESCRIPTION

PRODUCT DESCRIPTION
backing plate for sliding wear base plate. plate for severe sliding wear and plate. on a mild steel backing plate for on a mild steel backing plate for sliding wear applications. applications up to 480˚C (900˚F)
and moderate to low impact moderate impact applications up extreme sliding wear applications a combination of wear and high
applications up to 350˚C (660˚F) to 600˚C (1100˚F). up to 600˚C (1100˚F) impact applications up to 600˚C
(1100˚F)

Bulk hardness: Bulk hardness: Bulk hardness: Bulk hardness: Bulk hardness: Bulk hardness: Bulk hardness: As-welded overlay hardness:
Single pass 55-57 HRC, double pass Single pass 55 to 57 HRC, double 60-65 HRC 60-65 HRC Single and double pass Single and double pass 67 to 70 Double or multiple passes 59-62 52-54 HRC
PROPERTIES

PROPERTIES
59-62 HRC, triple plus passes pass 56 to 59 HRC, triple pass 58 67 to 70 HRC HRC HRC
Carbide hardness: Carbide hardness: Work hardening hardness: up to
60-64 HRC to 63 HRC
2500-3000 HK 2500-3000 HK Volume fraction of borocarbides: Volume fraction of borocarbides: Carbide hardness: 58 HRC
Carbide hardness: Carbide hardness: 60-70% 60-70% 1700 HK
Volume fraction of primary Volume fraction of Maximum service temperature:
1700 HK 1700 HK
carbides: primary carbides: ASTM G65-Procedure A weight ASTM G65-Procedure A weight Volume fraction of 480°C (900°F)
Volume fraction of Volume fraction of primary 30-50% 30-50% loss: loss: primary carbides:
primary carbides: carbides: 0.07 g max. 0.18 g max. 30-50%
ASTM G65-Procedure A weight ASTM G65-Procedure A
30-50% 30-50%
loss: weight loss: ASTM G65-Procedure A weight
ASTM G65-Procedure A weight ASTM G65-Procedure A weight 0.12 g max. 0.12 g max. loss:
loss: loss: 0.18 g max.
0.18 g max. 0.18 g max.

Chutes/hoppers, liners for truck Slurry pumps, chutes, dredging Chutes, liner plates, conveyors Buckets and teeth, railway Crusher rolls, skip liners, slurry pipes, Earthmoving equipment, crushing Crusher hammers, gyratory crusher Dragline bucket components,
beds, dozer blades, shovel buckets, pipes, cullet glass, air ducts, carbon sides, underground mine skips, ballast tampers, dredge buckets slurry pumps, conveyor chains, equipment, mining equipment, cones and mantles, dredging dragline shovels, clam shell buckets,
TYPICAL APPLICATIONS

dragline buckets, excavators, injection pipes, suction lines, cement furnace components, and lips, dragline buckets, coke TYPICAL APPLICATIONS excavator bucket liners, fan blades, shovel buckets, skip liners, slurry pumps, slurry pipes, dragline, sheave pins, backhoe pins, crusher
separator guide vanes, discharge troughs. sinter plant parts, fan blades, mixer hammers, rippers, sizing screens, deflector blades, cranker crushers, pumps, conveyor chains, feeder bucket liners, coal pulverizer rolls, shafts.
cones for clinker storage bins, blades, crews, gyratory mantles, crushing equipment, brick industry surge bins, feed chutes, slurry line plate, bucket lips, hardbanding, coke hammers, sand dredging
chutes for sintering ore conveying, coal and cement pulverizer rolls, components, muller tyres, catalyst pipes, slurry pumps, ore chutes, augers, scraper blades, muller tires, parts, mining and earthmoving
outlet ducts for clinker grinding raw material crushing components, lift pipes, pump impellers, fan screw augers, wear liner plates, ash mixer tires, brick dies, tamper feet, components, and sorting screens.
mills, receiving hoppers, dredging molding panels, ore sintering, blades, rockwool rolls. handling equipment liners, grain tillage tools, chisel plows, surge
pipes and pumps, suction pipelines, crushing, riddling, blast furnace shredding hammers, sugar mill bins, feed chutes, slurry pipes, slurry
pump discharges, fan blade/ hoppers, throats, and ovens. knives, row crop sweeps, fracking pumps, spoon section liner plates,
housings, coke vibrating screen blender pumps, snow plow shoes, ash handling equipment liners, cane
plates, coal handling chutes, coal demolition tools. knives and shredders.
feeder liners, crusher screen plates,
classifier cones, journal liners, silo
bunkers.
 OVERLAY WELDING
CONSUMABLES
DOWNLOAD
DUROXITE® DATASHEETS ARE
AVAILABLE BY SCANNING
THE QR CODE. OR VISIT
www.duroxite.com

WIRE ELECTRODE

DUROXITE® 100 WIRE DUROXITE® 200 WIRE DUROXITE® CR-ZERO WIRE DUROXITE® AP WIRE Wear part: Ground engaging DUROXITE® AP ELECTRODE
teeth (GET) with
A flux cored open-arc wire for A flux cored open-arc wire A wire suitable for overlay A wire with properties that make An electrode with properties that
Duroxite® 200 Wire
hardfacing components subject for hardfacing components welding situations where it is it suitable for all-position (AP) make it suitable for all-position
PRODUCT DESCRIPTION

PRODUCT DESCRIPTION
to sliding wear applications. subject to severe sliding wear difficult to protect the welder welding, including flat, horizontal, (AP) welding, including flat,
Industry: Mining – South Africa
applications. from the emission of hexavalent vertical and overhead welding. horizontal, vertical and overhead
chromium smoke. Application: Excavator bucket teeth welding.

The original teeth (yellow)

SLIDING WEAR
are made in CrMo steel.
The other teeth received
a hardfacing layer of
Duroxite® 200 Wire
Chemical composition (wt. %): Chemical composition (wt. %): Chemical composition (wt. %) Chemical composition (wt. %) Service life: The teeth with Duroxite® Chemical composition (wt. %)
4.7 C, 0.2 Mn, 0.6 Si, 27.0 Cr, 5.3 C, 0.5 Mn, 0.2 Si, 22.0 Cr, 6.5 Nb, 0.6 C, 2.3 Mn, 1.5 Si, 2.4 Ni, 4.0 B, 0.5 C, 1.3 Mn, 0.6 Si, 7.0 Cr, 0.6 Mo, 0.5 C, 0.7 Mn, 0.6 Si, 5.5 Cr, 1.3 Mo,
200 Wire had a 3 times
PROPERTIES

PROPERTIES
balance Fe balance Fe balance Fe balance Fe balance Fe
longer service life
Surface hardness: Surface hardness: Surface hardness Surface hardness Surface hardness
Two-layer deposit on mild steel: One-layer deposit on mild steel: Two-layer deposit on mild steel: Two-layer deposit on mild steel: Two-layer deposit on mild steel:
58 to 65 HRC 57 to 60 HRC 63 to 69 HRC 55 to 59 HRC 56-60 HRC

Three-layer deposit on mild steel: Two-layer deposit on mild steel: Three-layer deposit on mild steel: Three-layer deposit on mild steel: Three-layer deposit on mild steel:
60 to 65 HRC 60 to 65 HRC 65 to 69 HRC 56 to 60 HRC 56-60 HRC

ASTM G65-Procedure A weight ASTM G65-Procedure A weight ASTM G65-Procedure A weight

loss: loss: loss: Wear part: Cutter teeth with
0.18 g max. 0.12 g max. 0.18 max.
Duroxite® 100 Wire

Industry: Recycling – Canada

Loader bucket liners, bucket lip and Screen plates, loader bucket liners, Mixer shafts, impellers, buckets, Bucket teeth, tillage tools, bucket Application: Cutting equipment for Bucket teeth, tillage tools, bucket
side shrouds, jaw shrouds, heel pads feeding systems for ball mills, loader shovels, transport screws, and lips, bucket sides, cutting edges, lips, bucket sides, cutting edges,
household recycling plant
TYPICAL APPLICATIONS

TYPICAL APPLICATIONS
and dewatering conveyors, coal bucket liners, bucket lip shrouds, crushers for the concrete industry. sand dredge equipment, dragline sand dredge equipment, dragline
Teeth in heat treated

SLIDING WEAR
discharger chutes. bucket side shrouds, chutes, liner buckets, conveyor chutes, grizzly buckets, conveyor chutes, grizzly
plates and skip liners, cement bars, screw flights, metal shredders, 4140 steel were replaced bars, screw flights, metal shredders,
furnace components, sinter plant sliding metal parts, tire shredder by teeth hardfaced with sliding metal parts, tire shredder
parts, fan blades, mixer blades, knives, extruder screws, tamper knives, extruder screws, tamper
crews, gyratory mantles, coal and feet, churn drills, muller tires.
Duroxite® 100 Wire on feet, churn drills, muller tires.
cement pulverizer rolls, raw material Especially applicable for all- Hardox® 450 Especially applicable for all-
crushing components, molding position welding and re-instating position welding and re-instating
panels, coal discharger chutes. of hardfacing sealing runs on clad Service life: Increased from 3 to of hardfacing sealing runs on clad
wear plate fabrications. 14 months of operation, wear plate fabrications.

when the teeth with

Duroxite® 100 Wire were
still in good shape
PROVEN
Wear part: Conveyor liner plate using
Duroxite® 300

Industry: Steel foundry – Mexico

PERFORMANCE Application: Conveyor

EXTREME SLIDING WEAR

The original conveyor liner made of
casting Mn with tungsten carbide
38mm (1.5”) worn out after three
months. It’s replaced by Duroxite
Duroxite® is tough on wear wherever it is applied. Here are 300 12 mm + 6 mm (1/4’’ on 1/2’’)
a few examples where Duroxite® makes a difference. welded on 20 mm (¾’’) Hardox 600.
If you want to know more about Duroxite® for your particular business, After three months, this liner plate
please visit www.duroxite.com to find the closest contact. onlyshowed 0.254 mm (0.01”) wear

Service life: The service life of Duroxite® 300

plate is about 2 years

Wear part: Drum mixer paddles of Wear part: Bail pin made of
Duroxite® 101 Duroxite® 400 Pin
Industry: Concrete – Canada Industry: Coal mine – USA

HEAT AND METAL-TO-METAL WEAR

Application: Drum mixer Application: Dragline bucket
Replacing 1" polyurethane paddles The previously used induction
with Duroxite® 101 6 mm on 10 mm
SLIDING WEAR

hardened 4340 pin was replaced

(¼" on 3/8") by a Duroxite® 400 overlay pin.
Service life: 5 times longer service life Service life: Increased service life from
800 to 3,500 hours

Wear part: Liner plate made of Wear part: Liner plate made of
Duroxite® 200 Duroxite® 500

Industry: Coal terminal – Canada Industry: Copper mine – China

HIGH IMPACT AND SLIDING WEAR

Application: Coal chute Application: Belt machine
SEVERE SLIDING WEAR

Replacing a competitor’s CCO Duroxite® 500 6 mm on 41 mm

6 mm on 6 mm (¼’’ on ¼’’) with (¼" on 1-5/8") replaced the ZG M13
Duroxite® 200 6mm + 6mm cast liner plate (50 mm)
(¼’’ on ¼’’)
Service life: Increased from 15 to 45 days
Service life: Increased service life from
6 to 30 months
DUROXITE
Duroxite® can be cut by plasma, laser, water jet,
® arc gouge, and abrasive saw cutting. It cannot be
cut by oxy-fuel flame cutting. Duroxite® should be

IN FABRICATION
cut from the base metal side only to avoid carbon
contamination. When beveling, Duroxite® overlay
plate can be burned from the hard side. Cutting
speeds need to be reduced when cutting carbides.

Duroxite® is designed to be hard, When joining base metal use 480 MPa (70 ksi) or 560 MPa
(80 ksi) consumables. Any surface exposed to severe wear
without giving you a hard time should be protected with hard-surfacing consumables.

CUTTING
in the workshop. Cap welding a Duroxite® product with Duroxite® Wire ensures
the weld will have the same wear resistance, resulting in
Even the most worn-out equipment can be rebuilt and a consistent service life for the entire overlay product. RECOMMENDED CUTTING SPEED AT DIFFERENT PLASMA CURRENTS AND THICKNESSES
repaired to perform as new. With our broad product
Plate thickness Duroxite® 100 plate Carbon steel
offering, including Hardox wear plate and Duroxite®, SAFETY PRECAUTIONS
and top-of-the-line processing equipment, you are When welding or cutting Duroxite products, smoke is 130 amps 200 amps 260 amps 400 amps 360 amps

able to restore products of practically any condition, produced containing harmful fumes and gases that are 6 mm on 3 mm 1920 mm/min 2655 mm/min 3080 mm/min 3540 mm/min 4200 mm/min
1/8’’ on 1/4’’ 75 inches/min 105 inches/min 120 inches/min 140 inches/min 165 inches/min
size and design. chemically highly complex and difficult to easily classify.
The major toxic component in the fumes and gases 6 mm on 6 mm 1920 mm/min 2655 mm/min 3080 mm/min 3540 mm/min 4200 mm/min
1/4’’ on 1/4’’ 75 inches/min 105 inches/min 120 inches/min 140 inches/min 165 inches/min
INSTALLING DUROXITE® produced in the process is hexavalent chromium.
No special equipment is needed to install Duroxite® 10 mm on 10 mm 1010 mm/min 1265 mm/min 1735 mm/min 2440 mm/min 4200 mm/min
The proper exhaust ventilation equipment and
3/8’’ on 3/8’’ 40 inches/min 50 inches/min 65 inches/min 95 inches/min 165 inches/min
products. Welding and bolting are the common methods fume-extraction torches are recommended, as well as
12 mm on 12 mm 552 mm/min 1225 mm/min 1465 mm/min 1800 mm/min 4200 mm/min
for installing Duroxite® overlay plate or wear parts onto suitable protective clothing and respiratory protection 1/2’’ on 1/2’’ 20 inches/min 45 inches/min 55 inches/min 70 inches/min 165 inches/min
your equipment. for operators.

WELDING AND BOLTING DUROXITE® TO YOUR SUBSTRATE Duroxite® is typically formed with overlay to the MIN INSIDE RADIUS MIN OUTSIDE RADIUS

Joining Duroxite plate on mild steel

®
Joining Duroxite plates end to end
®
Stud welding of Duroxite plate
® inside but can be roll formed with overlay to the THICKNESS
HARD LAYER FACE IN HARD LAYER FACE OUT
from base metal side outside. Avoid bending plate parallel to the welding
3 mm on 6 mm 200 mm 900 mm
bead direction. The staggered cracking pattern on
1/8” on 1/4” 8” 36”
Duroxite Wire
TM
Duroxite Wire
TM
the overlay surface ensures good formability when

FORMING
3 mm on 10 mm 300 mm 900 mm
bending. For bending radius recommendations, see 1/8” on 3/8” 12” 36”
Overlay layer chart on right. 6 mm on 6 mm 300 mm 1200 mm
Overlay layer
Base metal
1/4” on 1/4” 12” 48”
The table covers bending radius recommendations
Base metal Substrate 10 mm on 10 mm 400 mm 1500 mm
for Duroxite® 100, 101, 200 and 201. Specific forming 3/8” on 3/8” 15” 60”
recommendations for Duroxite® 300 can be found
13 mm on 13 mm 500 mm 1800 mm
480 Mpa (70 ksi) or on www.duroxite.com. 1/2” on 1/2” 20” 72”
480 MPa (70 ksi) or 560 MPa 560 Mpa (80 ksi) Stainless steel Stainless steel or
(80 ksi) consumable consumable consumable high-strength stud

Plug welding of Duroxite® plate Plug welding of Duroxite® plate Bolting Duroxite® plate through Machining Duroxite® with conventional methods
from overlay side from base metal side countersunk hole
is not recommended. It can be finished by grinding.
DuroxiteTM Wire Countersunk holes can be precisely produced
DuroxiteTM Wire
by EDM (Electrical Discharge Machining).

MACHINING
Pre-machined mild steel inserts can be used
Overlay layer
Overlay layer Overlay layer if extra machining is required.
Base metal
Base metal Base metal

Substrate Substrate Substrate

480 MPa (70 ksi) or 480 MPa (70 ksi) or

560 MPa (80 ksi) 560 MPa (80 ksi)
consumable consumable Bolt
LEARN MORE AT
www.duroxite.com

800-en-Duroxite-The latest in overlay technology-2021-AplusM-Österbergs

SSAB
SE-613 80 Oxelösund
Sweden
Duroxite® is a trademark of the SSAB group of companies.
T +46 155 25 40 00
All rights reserved. The information contained in this
F +46 155 25 40 73 brochure is provided only as general information.
[email protected] SSAB AB accepts no responsibility for the suitability or
appropriateness for any specific application. As such, the
user is responsible for any and all necessary adaptations
www.duroxite.com and/or modifications required for specific applications.