Engine Cbpa Jetta Diagnostic Eng
Engine Cbpa Jetta Diagnostic Eng
Repair Manual
Jetta 2011 ➤
Generic Scan Tool
Engine ID
CBP
A
Edition 10.2014
Repair Group
ST - Generic Scan Tool
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Jetta 2011 ➤
Generic Scan Tool - Edition 10.2014
Contents
Contents i
Jetta 2011 ➤
Generic Scan Tool - Edition 10.2014
ii Contents
Jetta 2011 ➤
Generic Scan Tool - Edition 10.2014
1. General Information 1
Jetta 2011 ➤
Generic Scan Tool - Edition 10.2014
WARNING
1. General Information 3
Jetta 2011 ➤
Generic Scan Tool - Edition 10.2014
Caution
1. General Information 5
Jetta 2011 ➤
Generic Scan Tool - Edition 10.2014
Note
Note
Depending on the scan tool used. The readiness code status may
be displayed as complete, passed or OK.
Note
Note
Note
Procedure
– Connect the scan tool.
– Start the engine and run at idle.
Note
If the engine does not start, crank the engine using starter for at
least 5 seconds, do not switch the ignition off afterward.
The DTCs are sorted by SAE code with the DTC tables consisting
of a 5 digit alpha numeric value.
Note
Component group
Repair group
P x 0 x x Fuel and air mixture and additional emission regulations
P x 1 x x Fuel and air ratios
P x 2 x x Fuel and air ratios
P x 3 x x Ignition system
P x 4 x x Additional exhaust system
P x 5 x x Speed and idle control
P x 6 x x Control module and output signals
P x 7 x x Transmission
P x 8 x x Transmission
P x 9 x x Control modules, input and output signals
U-Codes
Component group
U x x x x DTC for network (CAN bus)
Norm-Code
U 0 x x x Trouble codes defined by SAE with specified malfunction
texts
Procedure
– Connect the scan tool.
– Switch the ignition to the ON position.
– Select Diagnostic Mode 03: Interrogating fault memory.
Note
Procedure
– Connect the scan tool.
– Switch the ignition on.
– Select Diagnostic Mode 03: Interrogating fault memory.
– Then select Mode 4: Reset/delete diagnostic data.
The scan tool will display: Diagnostic data are being erased.
– Switch the ignition OFF.
Note
Test requirements
• Exhaust system must be properly sealed between the catalytic
converter and the cylinder heads.
• No DTCs stored in the DTC memory.
• Coolant temperature at least 80 °C.
Work procedure
– Connect the scan tool.
– Start the engine and let run at idle speed.
– Select Mode 6: Check test the results of components that are
not continuously monitored.
Select the desired Test-ID..
The current minimum and maximum values will be displayed on
the scan tool screen.
The following table is a numerical list of all“Test-IDs” that may be
selected.
Monitor-ID Component or System
$01: ⇒ page 18 Oxygen Sensor Monitor Bank 1 - Sensor 1
$02: ⇒ page 18 Oxygen Sensor Monitor Bank 1 - Sensor 2
$21: ⇒ page 19 Catalytic Converter Monitoring
$3B: ⇒ page 19 Fuel Tank EVAP System Integrity/Leak Test (0.40/1.0 mm)
$3C: ⇒ page 20 Fuel Tank EVAP System Integrity/Leak Test (0.20/0.5 mm)
Note
Test requirements
• Exhaust system must be properly sealed between the catalytic
converter and the cylinder heads.
• No DTCs stored in the DTC memory.
• Coolant temperature at least 80 °C.
Work procedure
– Connect the scan tool.
– Start the engine and let run at idle speed.
– Select Mode 6: Check test the results of components that are
not continuously monitored.
Select the desired Test-ID..
repair procedure
⇒ “3.3.3 Diagnostic Mode 03 - Read DTC Memory”,
page 14 .
– Switch the ignition OFF.
Monitor-ID $A4: Mis-Fire Cylinder 3 Data
– Connect the scan tool.
– Start the engine and run at idle.
– Select “Mode 6: Check test the results of components that are
not continuously monitored”.
Select “Monitor-ID A4”.
– Select the desired “Test-ID” .
– Check specified values at idle.
Test-ID DTC Component or System Min./Max. Values Additional Information
$0B P0303 Misfire cylinder 3, Average value over 0 - 65535 (counts) Refer to DTC P0303 in the
10 Driving Cycles. DTC summary table
⇒ page 98 .
$0C P0303 Misfire cylinder 3, in this Driving Cy‐ 0 - 65535 (counts) Refer to DTC P0303 in the
cle. DTC summary table
⇒ page 98 .
Note
Procedure
– Connect the scan tool.
– Start the engine and run at idle.
Note
If the engine does not start, crank the engine using starter for at
least 5 seconds. Do not switch the ignition off afterward.
Note
Test requirement
• No DTCs stored in the DTC memory.
Procedure
– Connect the scan tool.
– Switch the ignition on.
– Select Mode 09: Vehicle information.
– Select the desired Test-ID.
– The information requested will be displayed on the scan tool
screen.
The following table is a numerical list of all Test-IDs that may be
selected.
Test-ID Diagnostic text
02: Vehicle identification number e.g.
♦ A different 17 digit number will be displayed for each vehicle
♦ 000D105
Service $0A Request Emission Related DTC's with Permanent Status - SUPPORTED
P00 Ambient – Refer to the ap‐ Ambient air tempera‐ CAN active 6s • 2 DCY
72 Air Tem‐ propriate repair ture > 87 °C
perature manual
Sensor
Circuit
Low
P01 Intake Air – Check the MAP / • IAT > 130° C --- 5s • 2 DCY
12 Tempera‐ IAT sensor - G71/
ture Sen‐ G42- . Refer to
sor 1 Cir‐ ⇒ “3.6.9 Intake
cuit Low Air Temperature
Input Sensor G42 /
Manifold Abso‐
lute Pressure
Sensor G71 ,
Checking”,
page 183 .
P01 O2 Sen‐ – Check the Oxy‐ • Heater duty cycle, • Heater control, Ac‐ 35 - 70 • 2 DCY
35 sor Heat‐ gen Sensor 1 Be‐ > 90% tive s
er Circuit fore Catalytic
Bank 1 Converter - • O2S ceramic tem‐ • Modeled exhaust
Sensor 1 GX10- . Refer to perature, < 715 °C gas temp, > 550 °C
⇒ “3.6.7 Oxygen • Time after O2S • ECT at start > -10 °
Sensor 1 Before heater on 36 s C
Catalytic Con‐
verter GX10 , • Engine shutoff time
Checking”, > 120 s
page 178 .
• During ECM keep
alive time after igni‐
tion off < 500 s
• Engine speed, idle
P01 O2 Sen‐ – Check the Oxy‐ • Signal voltage > case 1: sensor ready 5s • 2 DCY
38 sor Cir‐ gen Sensor 1 Af‐ 1.08 V for > 5 s for operation
cuit High ter Catalytic Con‐ • sensor voltage <=
Voltage verter - GX7- . 0.40 [V]
Bank 1 Refer to
Sensor 2 ⇒ “3.6.8 Oxygen OR
Sensor 1 After • sensor voltage 0.50
Catalytic Con‐ - 1.08 [V]
verter GX7 , case 2: sensor theoret‐
Checking”, ical ready for operation
page 180 . • for time > 15.0 [s]
• sensor sufficient
heated up if exhaust
temperature >= 650
[°C]
• for time > 10.0 [s]
OR
• heater power >=
25.00 [%]
• for time > 10.0 [s]
General:
• engine running dew
point exceeded
lambda set value >
0.995 [-]
P01 O2 Sen‐ – Check the Oxy‐ • Heater resistance • Modeled exhaust 6s • 2 DCY
41 sor Heat‐ gen Sensor 1 Af‐ > 1200 - 32400 Ω gas temp, 300 - 680
er Circuit ter Catalytic Con‐ °C
Bank 1 verter - GX7- .
Sensor 2 Refer to • engine shut-off-
⇒ “3.6.8 Oxygen time > 120.0 [s]
Sensor 1 After (during ECM keep
Catalytic Con‐ alive-time after igni‐
verter GX7 , tion off) < 500.0 [s]
Checking”, • No. of checks = 10
page 180 .
• Fuel cutoff not ac‐
tive
• Heater commanded
on
P01 Incorrect – Check the Throt‐ • fuel quantity incor‐ • Engine speed > 0.5 s • con‐
69 Fuel tle Valve Control rect 1200 RPM tinu‐
Composi‐ Module - J338- . ous
tion Refer to • Comparison with
⇒ “3.6.6 Throttle fuel quantity incor‐ • 2 DCY
Valve Control rect
Module J338 , • Correction factor
Checking”, incorrect
page 175
• Difference be‐
Check for contami‐ tween predicted
nated / aged fuel or and real air mass >
possible high con‐ 3.80%
centration of alcohol
in fuel (above 15%).
P03 Knock – Check the Knock Short to Ground: Short to Ground: 0.5 s • con‐
27 Sensor Sensor - G61- . • Lower threshold < • Engine speed, > tinu‐
Circuit Refer to -0.70 V 1000 RPM ous
Low ⇒ “3.6.18 Knock
Sensor 1 G61 , • 2 DCY
Checking”,
page 196 . Signal range check: Signal range check: 4s • multi‐
• Lower threshold < • Engine speed > ple
1.05 to 5.49 V 2400 RPM
• 2 DCY
• ECT > 40° C
• Engine load > 30 -
35.3%
P03 Camshaft – Check the Cam‐ • Signal pattern in‐ --- 0.5 s • 2 DCY
41 Position shaft Position correct
Sensor (CMP) Sensor -
"A" Cir‐ G40- . Refer to • Defect counter = 8
cuit ⇒ “3.6.17 Cam‐ [-]
Range/ shaft Position
Perform‐ Sensor G40 ,
ance Checking”,
page 195 .
P03 Camshaft – Check the Cam‐ • Signal voltage per‐ --- 0.5 s • 2 DCY
42 Position shaft Position manently low
Sensor (CMP) Sensor -
Circuit G40- . Refer to • Crankshaft signals
Low Input ⇒ “3.6.17 Cam‐ = 8 [-]
shaft Position
Sensor G40 ,
Checking”,
page 195 .
P03 Camshaft – Check the Cam‐ • Signal voltage per‐ --- 0.5 s • 2 DCY
43 Position shaft Position manently high
Sensor (CMP) Sensor -
Circuit G40- . Refer to • Crankshaft signals
High In‐ ⇒ “3.6.17 Cam‐ = 8 [-]
put shaft Position
Sensor G40 ,
Checking”,
page 195 .
P03 Ignition – Check the Igni‐ • Signal current 0.25 • Engine speed > 680 2s • 2 DCY
51 Coil Pri‐ tion Coil with to -2.0 mA RPM
mary/ Power Output
Secon‐ Stage - N152- . • Internal check
dary Cir‐ Refer to failed
cuit ⇒ “3.6.19 Ignition
Coil N152 ,
Checking”,
page 198 .
P03 Ignition – Check the Igni‐ • Signal current 0.25 • Engine speed > 680 2s • 2 DCY
53 Coil Pri‐ tion Coil with to -2.0 mA RPM
mary/ Power Output
Secon‐ Stage - N152- . • Internal check
dary Cir‐ Refer to failed
cuit ⇒ “3.6.19 Ignition
Coil N152 ,
Checking”,
page 198 .
P04 Evapora‐ – Check the Evap‐ • Signal voltage > • EVAP purge valve 0.5 s • 2 DCY
44 tive Emis‐ orative Emission 4.70 - 5.40 V Commanded Off
sion Sys‐ (EVAP) Canister
tem Purge Regulator • Engine speed > 80
Purge Valve - N80- . Re‐ RPM
Control fer to
Valve Cir‐ ⇒ “3.6.3 EVAP
cuit Open Canister Purge
Regulator Valve
1 N80 , Check‐
ing”, page 170 .
P04 Evapora‐ – Check the Leak • Signal voltage > EVAP pump solenoid 0.5 s • 2 DCY
47 tive Emis‐ Detection Pump 4.7 to 5.4 V commanded off.
sion Sys‐ (LDP) - V144- .
tem Vent Refer to
Control ⇒ “3.6.4 Leak
Circuit Detection Pump
Open V144 , Check‐
ing”, page 171 .
P04 Evapora‐ – Check the Leak • Signal voltage < • EVAP pump sole‐ 0.5 s • 2 DCY
48 tive Emis‐ Detection Pump 2.74 - 3.26 V noid commanded
sion Sys‐ (LDP) - V144- . on for current check
tem Vent Refer to OR or commanded off
Control ⇒ “3.6.4 Leak • signal current > for voltage check.
Circuit Detection Pump 2.2 to 4.0 A
Shorted V144 , Check‐
ing”, page 171 .
P04 Evapora‐ – Check the Check • Signal voltage • EVAP purge valve, 0.5 s • 2 DCY
58 tive Emis‐ the Evaporative 0.00 - 3.26 V Commanded off
sion Sys‐ Emission (EVAP)
tem Canister Purge • Engine speed > 80
Purge Regulator Valve - RPM
Control N80- . Refer to
Valve Cir‐ ⇒ “3.6.3 EVAP
cuit Low Canister Purge
Regulator Valve
1 N80 , Check‐
ing”, page 170 .
P04 Evapora‐ – Check the Check • Signal current > • EVAP purge valve, 0.5 s • 2 DCY
59 tive Emis‐ the Evaporative 2.2 A Commanded On
sion Sys‐ Emission (EVAP)
tem Canister Purge • Engine speed > 80
Purge Regulator Valve - RPM
Control N80- . Refer to
Valve Cir‐ ⇒ “3.6.3 EVAP
cuit High Canister Purge
Regulator Valve
1 N80 , Check‐
ing”, page 170 .
P05 Vehicle – Check vehicle • VSS signal < 4 • ECT > 40 °C 1980 • 2 DCY
01 Speed speed signal. Re‐ mph ms
Sensor fer to • Engine speed 1520
Range / ⇒ “3.6.15 Vehicle to 4520 RPM
Perform‐ Speed Signal, • Fuel cutoff active
ance Checking”,
page 192 .
P05 Idle Air – Check the Throt‐ • Idle speed Devia‐ • Vehicle speed 0 7s • 2 DCY
06 Control tle Valve Control tion > 100 RPM MPH
System Module - J338- . and RPM control‐
RPM Refer to ler torque value >= • Altitude < 2700 m
Lower ⇒ “3.6.6 Throttle calculated max. • IAT, > -48 °C
Than Ex‐ Valve Control value
pected Module J338 , • ECT, > -48 °C
Checking”,
page 175 . • Time after engine
start > 0 s
• External torque re‐
quest not deman‐
ded
• Engine speed = idle
• Engine load
34.50%
P06 Fuel – Check the Fuel Open circuit • Pump relay com‐ 0.5 s • 2 DCY
27 Pump Pump power sup‐ • Signal voltage manded off.
Control ply. Refer to 4.50 to 5.50 V
Circuit ⇒ “3.6.1 Fuel • Engine speed > 80
Open Pump Relay J17 , Short to ground RPM
Fuel Delivery Unit • Signal voltage <
GX1 Checking”, 3.0 V
page 166 .
P06 Fuel – Check the Fuel • Signal current 0.60 • Pump relay com‐ 0.5 s • 2 DCY
29 Pump Pump power sup‐ to 1.20 A manded on.
Control ply. Refer to
Circuit ⇒ “3.6.1 Fuel • Engine speed > 80
High Pump Relay J17 , RPM
Fuel Delivery Unit
GX1 Checking”,
page 166 .
P06 Sensor – If any sensor spe‐ • Signal voltage de‐ --- 0.5 s • 2 DCY
41 Refer‐ cific codes are viation > +/- 0.3 V
ence present, perform
Voltage A the diagnostic for
Circuit those codes first.
Open If no sensor co‐
des are set, re‐
place the Engine
Control Module
(ECM) - J623- .
Refer to the Re‐
pair Manual.
P06 Sensor – If any sensor spe‐ • Signal voltage de‐ --- 0.5 s • 2 DCY
51 Refer‐ cific codes are viation > +/- 0.3 V
ence present, perform
Voltage B the diagnostic for
Circuit those codes first.
Open If no sensor co‐
des are set, re‐
place the Engine
Control Module
(ECM) - J623- .
Refer to the Re‐
pair Manual.
P06 Sensor – If any sensor spe‐ • Signal voltage de‐ --- 0.5 s • 2 DCY
97 Refer‐ cific codes are viation > +/- 0.3 V
ence present, perform
Voltage C the diagnostic for
Circuit those codes first.
Open If no sensor co‐
des are set, re‐
place the Engine
Control Module
(ECM) - J623- .
Refer to the Re‐
pair Manual.
P21 O2 Sen‐ – Check the Oxy‐ • Delta lambda of • Modeled exhaust 80 s • 2 DCY
96 sor Sig‐ gen Sensor 1 Be‐ 2nd lambda con‐ gas temp 400 - 1000
nal fore Catalytic trol loop < -0.07 °C
Biased/ Converter -
Stuck GX10- . Refer to • 1st and 2nd lambda
Rich ⇒ “3.6.7 Oxygen control closed loop.
Bank 1 Sensor 1 Before • Fuel cutoff not ac‐
Sensor 1 Catalytic Con‐ tive.
verter GX10 ,
Checking”, • Catalyst heating not
page 178 active.
• Exh. gas mass flow
20 - 180 kg/h
P22 Intake Air Check for air leaks • Offset value throt‐ • Desired mass flow 0 10 s • 2 DCY
79 System from intake manifold tle mass flow > 13 to 25 kg/h
Leak or vacuum ports, oil kg/h
fill cap not seated or • EVAP purge closed
oil dipstick not seat‐ • EGR off
ed in tube. Also any
engine gaskets that
can cause additional
air to enter the crank‐
case can set this
fault since the PCV
system is not me‐
tered. If a vacuum
leak or crankcase
seal is at cause, the
idle may be rough or
unstable.
P24 Evapora‐ – Check the Leak • EVAP pump cur‐ • ECT at start < 60 °C 4.5 s • Once/
50 tive Emis‐ Detection Pump rent difference be‐ and > 60 °C running DCY
sion Sys‐ (LDP) - V144- . tween reference
tem Refer to measurement to • AAT < 35 °C and > 4 • 2
Switching ⇒ “3.6.4 Leak idle < 3 mA °C DCY
Valve Detection Pump • Time since engine
Perform‐ V144 , Check‐ start 600 s
ance/ ing”, page 171 .
Stuck • Integrated purge
Open flow since last purge
stop > 2 g
• Integrated purge
flow since last moni‐
toring run > 0 g
• Intake manifold vac‐
uum > 100 hPa
• Vehicle speed 0 to
120 km/h
• Fuel volume flow <=
5 ml/Sec.
• Engine speed > 30
RPM and not idle.
• Front O2S ready
• Altitude <= 2700 m
P26 O2 Sen‐ – Check the Oxy‐ • O2S signal front > • Modeled exhaust 2s • 2
26 sor gen Sensor 1 Be‐ 4.81 V temp < 750 °C DCY
Pumping fore Catalytic
Current Converter - • O2S ceramic temp,
Trim Cir‐ GX10- . Refer to 720 °C
cuit/Open ⇒ “3.6.7 Oxygen • Fuel cut off, Active
Bank 1 Sensor 1 Before
Sensor 1 Catalytic Con‐ • Heater control
verter GX10 , closed loop
Checking”,
page 178 . • No low fuel signal
DT Error Mes‐ Diagnostic Proce‐ Malfunction Criteria Secondary Parameters Moni‐ Frequen‐
C sage dure and Threshold Value with Enable Conditions toring cy of
Time checks,
Length MIL Illum
P30 Engine Check for a stuck • Difference be‐ --- 4s • 2 DCY
81 Tempera‐ open thermostat. tween ECT and
ture Too Refer to the Repair modeled ECT >
Low Manual. If thermo‐ 10.5 K
stat is OK:
– Check the En‐
gine Coolant
Temperature
(ECT) Sensor -
G62- . Refer to
⇒ “3.6.10 En‐
gine Coolant
Temperature
Sensor G62 ,
Checking”, page
185 .
U04 Invalid Replace the IPC • Implausible CAN Key on and no faults 3000 ms • 2
23 Data Re‐ module. Refer to messages re‐ with AAT status from in‐ to 3 s DCY
ceived the Repair Manual. ceived. strument cluster or AAT
From In‐ electrical check. Time
strument • Implausible ambi‐ after ignition on 500 ms
Panel ent temperature
Cluster value
Control
Module
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P00 Oxygen • Heater voltage • Time after engine 0.5 Sec • Con‐ – Check the Oxygen
30 Sensor 4.70...5.40 V start > 5 Sec tinu‐ Sensor 1 Before
HO Heater ous Catalytic Convert‐
2S Front • Heater commanded er - GX10- . Refer
Hea Open Cir‐ off • 2 DCY to
ter cuit ⇒ “3.6.7 Oxygen
Con Sensor 1 Before
trol Catalytic Convert‐
Cir‐ er GX10 , Check‐
cuit ing”, page 178
Ban
k1
Sen
sor
1
P00 Oxygen • Heater voltage • Time after engine 0.5 Sec • Con‐ – Check the Oxygen
31 Sensor 0...3.26 V start > 5 Sec tinu‐ Sensor 1 Before
HO Heater ous Catalytic Convert‐
2S Front • Heater commanded er - GX10- . Refer
Hea Short to off • 2 DCY to
ter Ground ⇒ “3.6.7 Oxygen
Con Sensor 1 Before
trol Catalytic Convert‐
Cir‐ er GX10 , Check‐
cuit ing”, page 178
Low
Ban
k1
Sen
sor
1
P00 Oxygen • Signal current > • Time after engine 0.5 Sec • Con‐ – Check the Oxygen
32 Sensor 5.50 A start > 5 Sec tinu‐ Sensor 1 Before
HO Heater ous Catalytic Convert‐
2S Front • Heater commanded er - GX10- . Refer
Hea Short To on • 2 DCY to
ter Battery ⇒ “3.6.7 Oxygen
Con Plus Sensor 1 Before
trol Catalytic Convert‐
Cir‐ er GX10 , Check‐
cuit ing”, page 178
Hig
h
Ban
k1
Sen
sor
1
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P00 Oxygen • Heater voltage • Engine speed > 80 0.5 Sec • Con‐ – Check the Oxygen
36 Sensors 2.34...3.59 V RPM tinu‐ Sensor 1 After
HO Heater ous Catalytic Convert‐
2S rear open • Heater, Comman‐ er - GX7- . Refer to
Hea circuit ded off • 2 DCY ⇒ “3.6.8 Oxygen
ter Sensor 1 After
Con Catalytic Convert‐
trol er GX7 , Check‐
Cir‐ ing”, page 180
cuit
Ban
k1
Sen
sor
2
P00 Oxygen • Heater voltage < • Engine speed > 80 0.5 Sec • Con‐ – Check the Oxygen
37 Sensors 2.34 V RPM tinu‐ Sensor 1 After
HO Heater ous Catalytic Convert‐
2S rear short • Heater, Comman‐ er - GX7- . Refer to
Hea to ground ded off • 2 DCY ⇒ “3.6.8 Oxygen
ter Sensor 1 After
Con Catalytic Convert‐
trol er GX7 , Check‐
Cir‐ ing”, page 180
cuit
Low
Ban
k1
Sen
sor
2
P00 Oxygen Heater voltage > • Engine speed > 80 0.5 Sec • Con‐ – Check the Oxygen
38 Sensors 3.59 V RPM tinu‐ Sensor 1 After
HO Heater ous Catalytic Convert‐
2S rear short • Heater, Comman‐ er - GX7- . Refer to
Hea to battery ded on • 2 DCY ⇒ “3.6.8 Oxygen
ter plus Sensor 1 After
Con Catalytic Convert‐
trol er GX7 , Check‐
Cir‐ ing”, page 180
cuit
Hig
h
Ban
k1
Sen
sor
2
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P00 COM: • AAT signal: • Time after ignition 1.0 Sec • Con‐ – Refer to the appro‐
70 Ambient short to battery / on > 2.0 Sec tinu‐ priate repair man‐
Am‐ Air Tem‐ open circuit fail‐ ous ual
bi‐ perature ure
ent (AAT) • 2 DCY
Air Sensor
Te commu‐
mp nication
era‐ with AAT
ture Sensor
Sen
sor
Cir‐
cuit
"A"
P00 Ambient • Difference be‐ • Engine off time > 6 0 Sec • Once/ – Refer to the appro‐
71 Air Tem‐ tween IAT vs. hours DCY priate repair man‐
Am‐ perature ECT @ start ual
bi‐ cross (depending on Blockheater • 2 DCY
ent check engine off time) • ECT @ start < 2.3°
Air < 24.8° K K
Te
mp • Difference be‐ minus
tween IAT @ • ECT @ condition:
era‐ time after engine
ture manifold and
AAT @ start (de‐ start 180 Sec
Sen
sor pending on en‐ Solar radiation case 1:
Cir‐ gine off time) > • AAT @ engine start
cuit 24.8° K <= 2.3° K
"A" • Difference be‐ minus
Ran tween ECT vs
ge/ • AAT @ condition
AAT @ start (de‐
Per‐ pending on en‐ • Vehicle speed > 40
for‐ gine off time) > km/h
ma 24.8° K
nce • For time > 5 Sec
Solar radiation case 2:
• IAT @ manifold @
start < 2.3° K
minus
• IAT @ condition:
• Vehicle speed > 40
km/h
• For time > 5 Sec
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P00 COM: • AAT signal: • Time after ignition 1.0 Sec • Con‐ – Refer to the appro‐
72 Ambient short to ground on > 2.0 Sec tinu‐ priate repair man‐
Am‐ Air Tem‐ failure ous ual
bi‐ perature
ent (AAT) • 2 DCY
Air Sensor
Te commu‐
mp nication
era‐ with AAT
ture Sensor
Sen
sor
Cir‐
cuit
"A"
Low
P01 Manifold • Difference mani‐ 2.5 Sec • Multi‐ – Check the MAP /
06 Pressure fold pressure ple IAT sensor - G71/
Ma Sensor lower threshold G42- . Refer to
ni‐ rationality model < 0 [kPa] • 2 DCY ⇒ “3.6.9 Intake Air
fold check low Temperature Sen‐
Ab‐ • Model range sor G42 / Manifold
sol‐ 45...845 [kPa] Absolute Pressure
ute Sensor G71 ,
Pre Manifold • Difference mani‐ Checking”,
ssur Pressure fold pressure page 183 .
e/ Sensor upper threshold
Bar rationality model > 0 [kPa] If there is no fault
om check found with the Charge
etric high • Model range Air Pressure sensor
Pre 640...1,055 or wiring, check for
ssur [kPa] any related TSB's.
e The Altitude sensor is
Sen Manifold • Difference be‐ • Time after engine located within the
sor Pressure tween BARO start < 25 Sec ECM and will require
Cir‐ Sensor sensor signal replacement of the
cuit rationality and MAP sensor • Engine speed < 330
ECM if the reading is
check at engine start > RPM
Ran more than 10% out of
ge/ 7.00 kPa range. Refer to the
Per‐ Repair Manual for
for‐ ECM replacement.
ma
nce
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
Manifold • offset value Driving condition range
Pressure manifold pres‐ 1 (omsna):
Sensor sure for load cal‐ • engine speed < 900
adapta‐ culation in driv‐ [rpm]
tion value ing condition
monitor‐ range 2 > 5.50 • desired mass air
ing [kPa] flow 5.00...25.00
[kg/h]
• offset value
manifold pres‐ • delta adaptation
sure for load cal‐ value range 1 <
culation in driv‐ 0.10 [kg/h]
ing condition • for time 1.0 [s]
range 2 < —6.00
kPa •
driving condition range
2 (opsra):
• engine speed >
1400 [rpm]
• manifold pressure <
49.00 [kPa]
• delta adaptation
value range 2 <
0.30 [kPa]
• for time 8.0 [s]
driving condition range
3 (opua):
• desired mass air
flow > 40.00 [kg/h]
• manifold pressure >
59.00 [kPa]
• delta adaptation
value range 3 <
0.30 [kPa]
• for time 5.0 [s]
general:
• engine operation in
every driving condi‐
tion >= 2 times di‐
agnosis
• Diagnosis evap
purge system = not
active
• engine speed
500...6,000 [rpm]
• manifold pressure >
0.00 kPa
• Ratio manifold
pressure to baro‐
metric pressure <
0.85 [-]
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P01 Manifold • Signal voltage < 1 Sec • Con‐ – Check the MAP /
07 Pressure 0.20 V tinu‐ IAT sensor - G71/
Ma Sensor ous G42- . Refer to
ni‐ short to ⇒ “3.6.9 Intake Air
fold ground • 2 DCY Temperature Sen‐
Ab‐ sor G42 / Manifold
sol‐ Absolute Pressure
ute Sensor G71 ,
Pre Checking”,
ssur page 183 .
e/
Bar
om
etric
Pre
ssur
e
Sen
sor
Cir‐
cuit
Low
P01 Manifold • Signal voltage > 1 Sec • Con‐ – Check the MAP /
08 Absolute 4.86 V tinu‐ IAT sensor - G71/
Ma Pres‐ ous G42- . Refer to
ni‐ sure / ⇒ “3.6.9 Intake Air
fold Baromet‐ • 2 DCY Temperature Sen‐
Ab‐ ric Pres‐ sor G42 / Manifold
sol‐ sure Cir‐ Absolute Pressure
ute cuit High Sensor G71 ,
Pre Checking”,
ssur page 183 .
e/
Bar
om
etric
Pre
ssur
e
Sen
sor
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P01 Intake Air • Difference be‐ • Engine off time > 6 0 Sec • Once/ – Check the MAP /
11 Tempera‐ tween IAT and hours DCY IAT sensor - G71/
In‐ ture cross ECT @ start G42- . Refer to
take check (depending on Blockheater • 2 DCY ⇒ “3.6.9 Intake Air
Air engine off time) • ECT @ engine start Temperature Sen‐
Te > 24.8° K < 2.3° K sor G42 / Manifold
mp Absolute Pressure
era‐ • Difference be‐ minus Sensor G71 ,
tween IAT @ • ECT @ condition:
ture Checking”,
Sen manifold and • Time after engine page 183 .
sor AAT @ start (de‐ start 180 Sec
1 pending on en‐
Cir‐ gine off time) > Solar radiation case 1:
cuit 24.8° K • AAT @ start <= 2.3°
Ran K
• Difference be‐
ge/ tween AAT and minus
Per‐ ECT @ start • AAT @ condition:
for‐ (depending on
ma engine off time) • Vehicle speed > 40
nce < 24.8° K km/h
Ban
k1 • For time > 5 Sec
Solar radiation case 2:
• IAT @ manifold @
start <= 2.3° K
minus
• IAT @ condition:
• Vehicle speed > 40
km/h
• For time > 5 Sec
P01 Intake Air • IAT > 130° C --- 5 Sec • Multi‐ – Check the MAP /
12 Tempera‐ ple IAT sensor - G71/
In‐ ture Sen‐ G42- . Refer to
take sor short • 2 DCY ⇒ “3.6.9 Intake Air
Air to ground Temperature Sen‐
Te sor G42 / Manifold
mp Absolute Pressure
era‐ Sensor G71 ,
ture Checking”,
Sen page 183 .
sor
1
Cir‐
cuit
Low
Ban
k1
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Intake Air • IAT < -46° C --- 5 Sec • Multi‐ – Check the MAP /
13 Tempera‐ ple IAT sensor - G71/
In‐ ture Sen‐ G42- . Refer to
take sor short • 2 DCY ⇒ “3.6.9 Intake Air
Air to bat‐ Temperature Sen‐
Te tery / sor G42 / Manifold
mp open cir‐ Absolute Pressure
era‐ cuit Sensor G71 ,
ture Checking”,
Sen page 183 .
sor
1
Cir‐
cuit
Hig
h
Ban
k1
P01 Engine • difference be‐ • ECT @ engine start 72 Sec • Once / – Check the Engine
16 Coolant tween . max 50...141° C DCY Coolant Tempera‐
Tempera‐ ECT vs. min ture (ECT) Sensor
ture Sen‐ ECT < 1.5 [K] • without 75...105° C • 2 DCY - G62- . Refer to
sor stuck substitute ECT > ⇒ “3.6.10 Engine
high / low -45° C Coolant Tempera‐
- no driving condition H: ture Sensor G62 ,
change • vehicle speed Checking”,
on signal 50...150 km/h page 185 .
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
Stuck in • ECT @ start >= • Engine off time > 2.0 Sec
Range 75° C 7,200...28,800 Sec
• ECT @ start <=
105° C
P01 Engine • ECT >140° C --- 2 Sec • Con‐ – Check the Engine
17 Coolant tinu‐ Coolant Tempera‐
En‐ Tempera‐ ous ture (ECT) Sensor
gine ture Sen‐ - G62- . Refer to
Coo sor short • 2 DCY ⇒ “3.6.10 Engine
lant to ground Coolant Tempera‐
Te ture Sensor G62 ,
mp Checking”,
era‐ page 185 .
ture
Sen
sor
1
Cir‐
cuit
Low
P01 Engine • ECT < -40° C --- 2 Sec • Con‐ – Check the Engine
18 Coolant tinu‐ Coolant Tempera‐
En‐ Tempera‐ ous ture (ECT) Sensor
gine ture Sen‐ - G62- . Refer to
Coo sor short • 2 DCY ⇒ “3.6.10 Engine
lant to bat‐ Coolant Tempera‐
Te tery / ture Sensor G62 ,
mp open cir‐ Checking”,
era‐ cuit page 185 .
ture
Sen
sor
1
Cir‐
cuit
Hig
h
P01 Throttle • TPS 1 - TPS 2 > • Engine speed > 480 0.3 Sec • Multi‐ – Check the Throttle
21 Position 5.10...6.30% RPM ple Valve Control
Thr Sensor 1 Module - J338- .
ot‐ rationality • Actual TPS 1 • 2 DCY Refer to
tle/ check calculated value ⇒ “3.6.6 Throttle
Ped > TPS 2 calcula‐ Valve Control
al ted value Module J338 ,
Po‐ • TPS 1 calc. val‐ Checking”,
si‐ ue > 9.00% page 175 .
tion
Sen
sor/
Swit
ch
"A"
Cir‐
cuit
Ran
ge/
Per‐
for‐
ma
nce
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Throttle • Signal voltage < --- 0.1 Sec • Multi‐ – Check the Throttle
22 Position 0.20 V ple Valve Control
Thr Sensor 1 Module - J338- .
ot‐ out of • 2 DCY Refer to
tle/ range low ⇒ “3.6.6 Throttle
Ped Valve Control
al Module J338 ,
Po‐ Checking”,
si‐ page 175 .
tion
Sen
sor/
Swit
ch
"A"
Cir‐
cuit
Low
P01 Throttle • Signal voltage > --- 0.1 Sec • Multi‐ – Check the Throttle
23 Position 4.81 V ple Valve Control
Thr Sensor 1 Module - J338- .
ot‐ out of • 2 DCY Refer to
tle/ range ⇒ “3.6.6 Throttle
Ped high Valve Control
al Module J338 ,
Po‐ Checking”,
si‐ page 175 .
tion
Sen
sor/
Swit
ch
"A"
Cir‐
cuit
Hig
h
P01 Oxygen • O2S ceramic • Modeled exhaust 15 Sec • Multi‐ – Check the Oxygen
30 Sensors temp. < 640° C gas temp > 300° C ple Sensor 1 Before
O2 Front Out Catalytic Convert‐
Sen of Range • Fuel cutoff not ac‐ • 2 DCY er - GX10- . Refer
sor tive to
Cir‐ ⇒ “3.6.7 Oxygen
cuit Sensor 1 Before
Ban Catalytic Convert‐
k1 er GX10 , Check‐
Sen ing”, page 178
sor
1
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Oxygen SHORT TO --- 5 Sec • Con‐ – Check the Oxygen
31 Sensors GROUND: tinu‐ Sensor 1 Before
O2 Front Sig‐ • Virtual mass VM ous Catalytic Convert‐
Sen nal < 1.75 V er - GX10- . Refer
sor Range • 2 DCY to
Cir‐ Check • Nemst voltage ⇒ “3.6.7 Oxygen
cuit UN < 1.50 V Sensor 1 Before
Low • Adjustment volt‐ Catalytic Convert‐
Volt age IA or IP < er GX10 , Check‐
age 0.30 V ing”, page 178
Ban
k1
Sen
sor
1
P01 Oxygen SHORT TO BAT‐ --- 5 Sec • Con‐ – Check the Oxygen
32 Sensors TERY: tinu‐ Sensor 1 Before
O2 Front Sig‐ • Virtual mass VM ous Catalytic Convert‐
Sen nal > 3.25 V er - GX10- . Refer
sor Range • 2 DCY to
Cir‐ Check • Nemst voltage ⇒ “3.6.7 Oxygen
cuit UN > 4.40 V Sensor 1 Before
Hig • Adjustment volt‐ Catalytic Convert‐
h age IA or IP > er GX10 , Check‐
Volt 7.00 V ing”, page 178
age
Ban
k1
Sen
sor
1
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Oxygen Symmetric Fault: • O2S front - min. op‐ 33 Sec • Once/ – Check the Oxygen
33 Sensors • Difference of eration temperature DCY Sensor 1 Before
O2 front re‐ R2L area ratio is reached > 720° C Catalytic Convert‐
Sen sponse vs. L2R area ra‐ • 2 DCY er - GX10- . Refer
sor rate mon‐ tio -0.40...0.40 • O2S front - time to
Cir‐ itoring, since operation ⇒ “3.6.7 Oxygen
cuit area ratio • Max value of readiness > 20.0 Sensor 1 Before
Slo and gra‐ both counters Sec Catalytic Convert‐
w dient ratio for area ratio er GX10 , Check‐
Re‐ R2L and L2R >= • Engine speed,
ing”, page 178
3 times 1520...3000 RPM
spo
nse • Delay Time: • Engine load,
Ban 15...70.01%
k1 • Gradient ratio
Sen >= 0.25 • Gradient of engine
sor load <= 4.99%
1 • Lower value of
both area ratios • Exhaust system lag
R2L and L2R < time calculation
0.25 0.1...0.3 Sec
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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• Gradient ratio • Fuel cut off for any
>= 0.25 cylinders not active
• Gradient ratio • Open circuit pump
<= 0.40 current ready
• Lower value of ONLY FLEX FUEL
both area ratios SYSTEMS WITHOUT
R2L and L2R < ETHANOL SENSOR:
0.40 • Ethanol concentra‐
tion adaptation; not
• OR active
• Lower value of
both gradient ra‐
tios R2L and
L2R < 0.25
P01 Oxygen • Heater duty cy‐ • Heater control, Ac‐ 35 - 70 • Multi‐ – Check the Oxygen
35 Sensors cle, > 90% tive Sec ple Sensor 1 Before
O2 Heater Catalytic Convert‐
Sen front out • O2S ceramic • Modeled exhaust • 2 DCY er - GX10- . Refer
sor of range temperature, < gas temp, > 550° C to
Hea high/ ra‐ 720° C ⇒ “3.6.7 Oxygen
• ECT at start > -10°
ter tionality • Time after O2S C Sensor 1 Before
Cir‐ check heater on 35 Catalytic Convert‐
cuit Sec • Engine shutoff time er GX10 , Check‐
Ban > 120 Sec ing”, page 178
k1
Sen • During ECM keep
sor alive time after igni‐
1 tion off < 500 Sec
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Oxygen • Signal voltage, < case 1: sensor ready 3 Sec • Multi‐ – Check the Oxygen
37 Sensors 0.06 V for operation ple Sensor 1 After
O2 rear O2S • Sensor voltage <= Catalytic Convert‐
Sen signal • Time > 3 Sec 0.40 [V] • 2 DCY er - GX7- . Refer to
sor check - • Difference of ⇒ “3.6.8 Oxygen
Cir‐ circuit OR Sensor 1 After
sensor voltage • Sensor voltage
cuit continuity with load pulse Catalytic Convert‐
Low 0.50...1.08 [V] er GX7 , Check‐
vs. no load pulse
Volt < 0.01 V CASE 2: sensor theo‐ ing”, page 180 .
age retical ready for opera‐
Ban tion
k1 • For time > 15.0 [s]
Sen
sor • Sensor sufficient
2 heated up if exhaust
temperature >=
650° C
• For time > 10.0 Sec
OR
• Heater power >=
25.00 %
• For time > 10.0 Sec
General:
• engine running
• dew point exceeded
• fuel cut off not ac‐
tive
• catalyst purge not
active
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Oxygen • Signal voltage > case 1: sensor ready 5s • 2 DCY – Check the Oxygen
38 Sensors 1.08 V for operation Sensor 1 After
O2 rear O2S • Sensor voltage <= Catalytic Convert‐
Sen signal • For time > 5.0 0.40 [V] er - GX7- . Refer to
sor check out Sec ⇒ “3.6.8 Oxygen
Cir‐ of range OR Sensor 1 After
cuit high • Sensor voltage Catalytic Convert‐
Hig (short to 0.50...1.08 [V] er GX7 , Check‐
h battery CASE 2: sensor theo‐ ing”, page 180 .
Volt plus) retical ready for opera‐
age tion
Ban • For time > 15.0 [s]
k1
Sen • Sensor sufficient
sor heated up if exhaust
2 temperature >=
650° C
• For time > 10.0 Sec
OR
• Heater power >=
25.00 %
• For time > 10.0 Sec
General:
• engine running
• dew point exceeded
• Lambda set value >
0.995
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P01 Oxygen • EWMA filtered • O2S front out of 10 Sec • Once/ – Check the Oxygen
3A Sensors max differential range ready, no DCY Sensor 1 After
O2 Rear transient time at fault Catalytic Convert‐
Sen Check of fuel cutoff >= 0.5 • 1 DCY er - GX7- . Refer to
sor Differen‐ Sec • O2S rear; ready ⇒ “3.6.8 Oxygen
Slo tial Tran‐ • Engine speed Sensor 1 After
w sient • Number of Catalytic Convert‐
checks >= 3 1120...4000 RPM
Re‐ Time at er GX7 , Check‐
spo Fuel Cut- • Exhaust gas mass ing”, page 180 .
nse Off flow > 12.00 kg/h
-
Ric • Modeled exhaust
h to gas temperature fit‐
Lea ted position O2S
n rear >= 350° C
Ban
k1 • Change of exhaust
Sen gas mass flow —
sor 80.00...80.00 kg/h
2 • Time fuel cut off <
90.0 Sec
• IF
• Time fuel cut off >
90.0 Sec
• THEN
• Disabling till next
fuel cut off 5.0 Sec
• Linear sensor front
fitted
• Deviation between
expected and
measured lambda
value < 7.99
• Additional Condi‐
tions:
• Time after fuel cut-
off at first cylinder
>= 2.5 Sec
• O2S rear voltage
before start of
measurement >
0.56 V
• O2S rear target
voltage end of
measurement <=
0.15 V
• OR
• Integrated O2 mass
during fuel cut off
>= 2,500...3,000
mg
• Time delay 0.2 Sec
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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• Engine running
P01 Oxygen Signal voltage Case 1: sensor ready 25 Sec • Multi‐ – Check the Oxygen
40 sensor • Signal voltage for operation ple Sensor 1 After
O2 rear O2S 0.40...0.60 V [V] • Sensor voltage <= Catalytic Convert‐
Sen signal 0.40 V • 2 DCY er - GX7- . Refer to
sor check- • For time > 3 Sec ⇒ “3.6.8 Oxygen
Cir‐ circuit OR Sensor 1 After
• AND • Sensor voltage
cuit continuity Catalytic Convert‐
No • difference of 0.50...1.08 V er GX7 , Check‐
Ac‐ sensor voltage case 2: sensor theoret‐ ing”, page 180 .
tivi‐ with load pulse ical ready for operation
ty and voltage • For time > 15.0 Sec
De‐ without load
tec‐ pulse (mean val‐ • Sensor sufficient
ted ue of 3 measure‐ heated up if exhaust
Ban ments) >= 2.80 temperature >=
k1 V 650° C
Sen
sor OR • For time > 10.0 Sec
2 • Internal resist‐
ance > OR
40,000.00 [Ω] • Heater power >=
25.00 %
• AND
• For time > 10.0 Sec
• Exhaust temper‐
ature > 600° C General:
• Engine running
• Dew point excee‐
ded
• Valid Ri-measure‐
ments > 10 times
P01 Oxygen • Heater resist‐ • Modeled exhaust 6 Sec • Multi‐ – Check the Oxygen
41 Sensors ance > 1,200 - gas temp, ple Sensor 1 After
O2 Heater 32,400 Ω 300...680° C Catalytic Convert‐
Sen rear out • 2 DCY er - GX7- . Refer to
sor of range • engine shut-off- ⇒ “3.6.8 Oxygen
Hea time > 120.0 Sec Sensor 1 After
ter • (during ECM keep Catalytic Convert‐
Cir‐ alive-time after igni‐ er GX7 , Check‐
cuit tion off) < 500.0 Sec ing”, page 180 .
Ban
k1 • Number of checks =
Sen 10
sor
2 • Fuel cutoff not ac‐
tive
• Heater commanded
on
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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P01 ECM: • fuel quantity in‐ • Internal engine 0.5 • Con‐ – Check the Throttle
69 Electron‐ correct speed > 1,200 RPM tinu‐ Valve Control
In‐ ic Throttle ous Module - J338- .
cor‐ Control • Internal check; Refer to
rect module failed • 2 DCY ⇒ “3.6.6 Throttle
Fue function • Comparison Valve Control
l monitor‐ with fuel quantity Module J338 ,
Co ing: injec‐ incorrect Checking”,
mp tion time page 175
osi‐ • Correction fac‐
tion tor incorrect Check for contamina‐
ted / aged fuel or pos‐
• ABS. Difference sible high concentra‐
between predic‐ tion of alcohol in fuel
ted and real air (above 15%).
mass > 9.00%
P02 Injection • Signal voltage • Engine speed, > 80 0.5 Sec • Con‐ – Check the Fuel In‐
01 Valve 4.5...5.5 V RPM tinu‐ jector - N30- . Re‐
Cyl‐ Open Cir‐ ous fer to
in‐ cuit Cylin‐ • Injection valve ⇒ “3.6.13 Cylinder
der der 1 switched off • 2 DCY 1 – 4 Fuel Injec‐
1 In‐ tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
P02 Injection • Signal voltage • Engine speed, > 80 0.5 Sec • Con‐ – Check the Fuel In‐
02 Valve 4.5...5.5 V RPM tinu‐ jector - N31- . Re‐
Cyl‐ Open Cir‐ ous fer to
in‐ cuit Cylin‐ • Injection valve ⇒ “3.6.13 Cylinder
der der 2 switched off • 2 DCY 1 – 4 Fuel Injec‐
2 In‐ tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
P02 Injection • Signal voltage • Engine speed, > 80 0.5 Sec • Con‐ – Check the Fuel In‐
03 Valve 4.5...5.5 V RPM tinu‐ jector - N32- . Re‐
Cyl‐ Open Cir‐ ous fer to
in‐ cuit Cylin‐ • Injection valve ⇒ “3.6.13 Cylinder
der der 3 switched off • 2 DCY 1 – 4 Fuel Injec‐
3 In‐ tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
P02 Injection • Signal voltage • Engine speed, > 80 0.5 Sec • Con‐ – Check the Fuel In‐
04 Valve 4.5...5.5 V RPM tinu‐ jector . Refer to
Cyl‐ Open Cir‐ ous ⇒ “3.6.13 Cylinder
in‐ cuit Cylin‐ • Injection valve 1 – 4 Fuel Injec‐
der der 4 switched off • 2 DCY tors , Checking”,
4 In‐ page 189 .
jec‐
tor
"A"
Cir‐
cuit
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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P02 Throttle/ • TPS 1 - TPS 2 > • Engine speed > 480 0.3 Sec • Multi‐ – Check the Throttle
21 Pedal Po‐ 5.10...6.30% RPM ple Valve Control
Thr sition Module - J338- .
ot‐ Sensor/ • Actual TPS 2 • 2 DCY Refer to
tle/ Switch calculated value ⇒ “3.6.6 Throttle
Ped "B" Cir‐ > TPS 1 calcula‐ Valve Control
al cuit ted value Module J338 ,
Po‐ Range/ • TPS 2 – calc. Checking”,
si‐ Perform‐ value > 9.00% page 175 .
tion ance
Sen
sor/
Swit
ch
"B"
Cir‐
cuit
Ran
ge/
Per‐
for‐
ma
nce
P02 Throttle/ • Signal voltage < --- 0.1 Sec • Multi‐ – Check the Throttle
22 Pedal Po‐ 0.20 V ple Valve Control
Thr sition Module - J338- .
ot‐ Sensor/ • 2 DCY Refer to
tle/ Switch ⇒ “3.6.6 Throttle
Ped "B" Cir‐ Valve Control
al cuit Low Module J338 ,
Po‐ Checking”,
si‐ page 175 .
tion
Sen
sor/
Swit
ch
"B"
Cir‐
cuit
Low
P02 Throttle/ • Signal voltage > --- 0.1 Sec • Multi‐ – Check the Throttle
23 Pedal Po‐ 4.81 V ple Valve Control
Thr sition Module - J338- .
ot‐ Sensor/ • 2 DCY Refer to
tle/ Switch ⇒ “3.6.6 Throttle
Ped "B" Cir‐ Valve Control
al cuit High Module J338 ,
Po‐ Checking”,
si‐ page 175 .
tion
Sen
sor/
Swit
ch
"B"
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P02 Injection • Signal voltage < • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
61 Valves 3.0 V Commanded off tinu‐ jector - N30- . Re‐
Cyl‐ short to ous fer to
in‐ ground • Engine speed > 80 ⇒ “3.6.13 Cylinder
der Cylinder RPM • 2 DCY 1 – 4 Fuel Injec‐
1 In‐ 1 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Low
P02 Injection • Signal current • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
62 Valves 2.20...4.0 A Commanded on tinu‐ jector - N30- . Re‐
Cyl‐ short to ous fer to
in‐ battery • Engine speed > 80 ⇒ “3.6.13 Cylinder
der plus Cyl‐ RPM • 2 DCY 1 – 4 Fuel Injec‐
1 In‐ inder 1 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Hig
h
P02 Injection • Signal voltage < • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
64 Valves 3.0 V Commanded off tinu‐ jector - N31- . Re‐
Cyl‐ short to ous fer to
in‐ ground • Engine speed > 80 ⇒ “3.6.13 Cylinder
der Cylinder RPM • 2 DCY 1 – 4 Fuel Injec‐
2 In‐ 2 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Low
P02 Injection • Signal current • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
65 Valves 2.20...4.0 A Commanded on tinu‐ jector - N31- . Re‐
Cyl‐ short to ous fer to
in‐ battery • Engine speed > 80 ⇒ “3.6.13 Cylinder
der plus Cyl‐ RPM • 2 DCY 1 – 4 Fuel Injec‐
2 In‐ inder 2 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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ptio
n
P02 Injection • Signal voltage < • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
67 Valves 3.0 V Commanded off tinu‐ jector - N32- . Re‐
Cyl‐ short to ous fer to
in‐ ground • Engine speed > 80 ⇒ “3.6.13 Cylinder
der Cylinder RPM • 2 DCY 1 – 4 Fuel Injec‐
3 In‐ 3 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Low
P02 Injection • Signal current • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
68 Valves 2.20...4.0 A Commanded on tinu‐ jector - N32- . Re‐
Cyl‐ short to ous fer to
in‐ battery • Engine speed > 80 ⇒ “3.6.13 Cylinder
der plus Cyl‐ RPM • 2 DCY 1 – 4 Fuel Injec‐
3 In‐ inder 3 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Hig
h
P02 Injection • Signal voltage < • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
70 Valves 3.0 V Commanded off tinu‐ jector - N33- . Re‐
Cyl‐ short to ous fer to
in‐ ground • Engine speed > 80 ⇒ “3.6.13 Cylinder
der Cylinder RPM • 2 DCY 1 – 4 Fuel Injec‐
4 In‐ 4 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Low
P02 Injection • Signal current • Injection valve 0.5 Sec • Con‐ – Check the Fuel In‐
71 Valves 2.20...4.0 A Commanded on tinu‐ jector - N33- . Re‐
Cyl‐ short to ous fer to
in‐ battery • Engine speed > 80 ⇒ “3.6.13 Cylinder
der plus Cyl‐ RPM • 2 DCY 1 – 4 Fuel Injec‐
4 In‐ inder 4 tors , Checking”,
jec‐ page 189 .
tor
"A"
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P03 Misfire • Emission Case 1: • 1000 • Con‐ – Check the Spark
00 Crank‐ threshold Misfire • ECT @ start ≥ -48° Rev. tinu‐ plugs.
Ran shaft Rate (MR), > C ously
do Speed 1.5% • 200 – Check the intake
m/ Fluctua‐ Case 2: Rev • 2 DCY system for leaks.
Mult tion (sin‐ • Catalyst dam‐ • ECT @ start n.a.
iple gle or age misfire rate – Check Fuel Injec‐
Cyl‐ multiple) > 1.60...23.53 % • Then activation if tors - N30, N31,
ECT > -48° C
in‐ N32, N33, - . Refer
der General: to
Mis‐ • Active after engine ⇒ “3.6.13 Cylinder
fire start idle - 150 [rpm] 1 – 4 Fuel Injec‐
De‐ + 1 camshaft [rev] tors , Checking”,
tec‐ page 189
ted • Engine torque >= 0
Nm – Check the Ignition
Coil with Power
• Not in fuel cutoff Output Stage -
mode N152- . Refer to
• Rough road not de‐ ⇒ “3.6.19 Ignition
tected Coil N152 , Check‐
ing”, page 198 .
P03 Misfire • Emission Case 1: • 1000 • Con‐ – Check the Spark
01 Crank‐ threshold Misfire • ECT @ start ≥ -48° Rev. tinu‐ plugs.
Cyl‐ shaft Rate (MR), > C ously
in‐ Speed 1.5% • 200 – Check the intake
der Fluctua‐ Case 2: Rev • 2 DCY system for leaks.
1 tion (sin‐ • Catalyst dam‐ • ECT @ start n.a.
Mis‐ gle or age misfire rate – Check Fuel Injec‐
fire multiple) > 1.60...23.53 % • Then activation if tors - N30, N31,
ECT > -48° C
De‐ N32, N33, - . Refer
tec‐ General: to
ted • Active after engine ⇒ “3.6.13 Cylinder
start idle - 150 [rpm] 1 – 4 Fuel Injec‐
+ 1 camshaft [rev] tors , Checking”,
page 189
• Engine torque >= 0
Nm – Check the Ignition
Coil with Power
• Not in fuel cutoff Output Stage -
mode N152- . Refer to
• Rough road not de‐ ⇒ “3.6.19 Ignition
tected Coil N152 , Check‐
ing”, page 198 .
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P03 Misfire • Emission Case 1: • 1000 • Con‐ – Check the Spark
02 Crank‐ threshold Misfire • ECT @ start ≥ -48° Rev. tinu‐ plugs.
Cyl‐ shaft Rate (MR), > C ously
in‐ Speed 1.5% • 200 – Check the intake
der Fluctua‐ Case 2: Rev • 2 DCY system for leaks.
2 tion (sin‐ • Catalyst dam‐ • ECT @ start n.a.
Mis‐ gle or age misfire rate – Check Fuel Injec‐
fire multiple) > 1.60...23.53 % • Then activation if tors - N30, N31,
ECT > -48° C
De‐ N32, N33, - . Refer
tec‐ General: to
ted • Active after engine ⇒ “3.6.13 Cylinder
start idle - 150 [rpm] 1 – 4 Fuel Injec‐
+ 1 camshaft [rev] tors , Checking”,
page 189
• Engine torque >= 0
Nm – Check the Ignition
Coil with Power
• Not in fuel cutoff Output Stage -
mode N152- . Refer to
• Rough road not de‐ ⇒ “3.6.19 Ignition
tected Coil N152 , Check‐
ing”, page 198 .
P03 Misfire • Emission Case 1: • 1000 • Con‐ – Check the Spark
03 Crank‐ threshold Misfire • ECT @ start ≥ -48° Rev. tinu‐ plugs.
Cyl‐ shaft Rate (MR), > C ously
in‐ Speed 1.5% • 200 – Check the intake
der Fluctua‐ Case 2: Rev • 2 DCY system for leaks.
3 tion (sin‐ • Catalyst dam‐ • ECT @ start n.a.
Mis‐ gle or age misfire rate – Check Fuel Injec‐
fire multiple) > 1.60...23.53 % • Then activation if tors - N30, N31,
ECT > -48° C
De‐ N32, N33, - . Refer
tec‐ General: to
ted • Active after engine ⇒ “3.6.13 Cylinder
start idle - 150 [rpm] 1 – 4 Fuel Injec‐
+ 1 camshaft [rev] tors , Checking”,
page 189
• Engine torque >= 0
Nm – Check the Ignition
Coil with Power
• Not in fuel cutoff Output Stage -
mode N152- . Refer to
• Rough road not de‐ ⇒ “3.6.19 Ignition
tected Coil N152 , Check‐
ing”, page 198 .
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P03 Misfire • Emission Case 1: • 1000 • Con‐ – Check the Spark
04 Crank‐ threshold Misfire • ECT @ start ≥ -48° Rev. tinu‐ plugs.
Cyl‐ shaft Rate (MR), > C ously
in‐ Speed 1.5% • 200 – Check the intake
der Fluctua‐ Case 2: Rev • 2 DCY system for leaks.
4 tion (sin‐ • Catalyst dam‐ • ECT @ start n.a.
Mis‐ gle or age misfire rate – Check Fuel Injec‐
fire multiple) > 1.60...23.53 % • Then activation if tors - N30, N31,
ECT > -48° C
De‐ N32, N33, - . Refer
tec‐ General: to
ted • Active after engine ⇒ “3.6.13 Cylinder
start idle - 150 [rpm] 1 – 4 Fuel Injec‐
+ 1 camshaft [rev] tors , Checking”,
page 189
• Engine torque >= 0
Nm – Check the Ignition
Coil with Power
• Not in fuel cutoff Output Stage -
mode N152- . Refer to
• Rough road not de‐ ⇒ “3.6.19 Ignition
tected Coil N152 , Check‐
ing”, page 198 .
P03 Crank‐ • Counted teeth --- 1.5 Sec • Multi‐ – Check the Engine
21 shaft Po‐ vs reference = ple Speed (RPM)
Ig‐ sition incorrect Sensor - G28- .
ni‐ Sensor • 2 DCY Refer to
tion/ rationality • monitoring refer‐ ⇒ “3.6.12 Engine
Dis‐ check ence gap failure Speed Sensor
trib‐ G28 , Checking”,
utor page 187 .
En‐
gine
Spe
ed
In‐
put
Cir‐
cuit
Ran
ge/
Per‐
for‐
ma
nce
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P03 Crank‐ • Camshaft sig‐ --- 2.5 Sec • Multi‐ – Check the Engine
22 shaft Po‐ nals > 5 [-] ple Speed (RPM)
Ig‐ sition Sensor - G28- .
ni‐ Sensor • Engine speed, • 2 DCY Refer to
tion/ signal ac‐ no signal ⇒ “3.6.12 Engine
Dis‐ tivity Speed Sensor
trib‐ check G28 , Checking”,
utor page 187 .
En‐
gine
Spe
ed
In‐
put
Cir‐
cuit
No
Sig‐
nal
P03 Knock • Signal fault • Engine speed > 0.5 Sec • Multi‐ – Check the Knock
24 Control counter (com‐ 2,500 RPM ple Sensor - G61- .
Kno System bustion) > 28.00 Refer to
ck Error [-] • 2 DCY ⇒ “3.6.18 Knock
Con Sensor 1 G61 ,
trol or Checking”,
Sys • Signal fault page 196 .
tem counter (meas‐
Er‐ uring window) >
ror 2.00 [-]
P03 Knock Short to Ground: Short to Ground: 0.5 Sec • Con‐ – Check the Knock
27 Sensor • Lower threshold • Engine speed > tinu‐ Sensor - G61- .
Kno Circuit < -0.70 V 1,000 RPM ous Refer to
ck Low ⇒ “3.6.18 Knock
Sen • 2 DCY Sensor 1 G61 ,
sor Checking”,
Cir‐ Signal range check: Signal range check: 4 Sec • Multi‐ page 196 .
cuit • Lower threshold • Engine speed > ple
Low < 1.00...5.49 V 2400 RPM
• 2 DCY
• ECT > 40° C
• Engine load > 30 -
35.3%
P03 Knock Short to Battery • Engine speed, > 0.5 Sec • Con‐ – Check the Knock
28 Sensor Voltage: 1,000 RPM tinu‐ Sensor - G61- .
Kno Circuit • Upper threshold ous Refer to
ck High In‐ > 1.00 [V] ⇒ “3.6.18 Knock
Sen put • 2 DCY Sensor 1 G61 ,
sor Checking”,
Cir‐ Signal Range • Engine speed > 4 Sec • Multi‐ page 196 .
cuit Check: 2,400 RPM ple
Hig • Upper threshold
h In‐ > 33.00...90.00 • ECT > 40° C • 2 DCY
put V • Engine load >
30...35.30%
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P03 Phase • Signal pattern --- 0.5 Sec • Con‐ – Check the Cam‐
41 Sensor 1 incorrect tinu‐ shaft Position
Ca rationality ous (CMP) Sensor -
msh check • Defect counter = G40- . Refer to
aft 8 [-] • 2 DCY ⇒ “3.6.17 Cam‐
Po‐ shaft Position Sen‐
si‐ sor G40 , Check‐
tion ing”, page 195 .
Sen
sor
"A"
Cir‐
cuit
Ran
ge/
Per‐
for‐
ma
nce
Ban
k1
or
Sin‐
gle
Sen
sor
P03 Phase • Signal voltage --- 0.5 Sec • Con‐ – Check the Cam‐
42 Sensor 1 permanently low tinu‐ shaft Position
Ca rationality ous (CMP) Sensor -
msh check • Crankshaft sig‐ G40- . Refer to
aft nals = 8 [-] • 2 DCY ⇒ “3.6.17 Cam‐
Po‐ shaft Position Sen‐
si‐ sor G40 , Check‐
tion ing”, page 195 .
Sen
sor
"A"
Cir‐
cuit
Low
Ban
k1
or
Sin‐
gle
Sen
sor
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P03 Phase • Signal voltage --- 0.5 Sec • Con‐ – Check the Cam‐
43 Sensor 1 permanently tinu‐ shaft Position
Ca rationality high ous (CMP) Sensor -
msh check G40- . Refer to
aft • Crankshaft sig‐ • 2 DCY ⇒ “3.6.17 Cam‐
Po‐ nals = 8 [-] shaft Position Sen‐
si‐ sor G40 , Check‐
tion ing”, page 195 .
Sen
sor
"A"
Cir‐
cuit
Hig
h
Ban
k1
or
Sin‐
gle
Sen
sor
P03 Ignition • Signal current • Engine speed > 680 2.0 Sec • Con‐ – Check the Ignition
51 Coils 0.25...-2.0 mA RPM tinu‐ Coil with Power
Ig‐ open cir‐ ous Output Stage -
ni‐ cuit • Internal check N152- . Refer to
tion failed • 2 DCY ⇒ “3.6.19 Ignition
Coil Coil N152 , Check‐
"A" ing”, page 198 .
Pri‐
mar
y
Con
trol
Cir‐
cuit/
Ope
n
P03 Ignition • Signal current • Engine speed > 680 2.0 Sec • 2 DCY – Check the Ignition
53 Coils 0.25...-2.0 mA RPM Coil with Power
Ig‐ open cir‐ Output Stage -
ni‐ cuit • Internal check N152- . Refer to
tion failed ⇒ “3.6.19 Ignition
Coil Coil N152 , Check‐
"C" ing”, page 198 .
Pri‐
mar
y
Con
trol
Cir‐
cuit/
Ope
n
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P04 Catalyst • Measured Oxy‐ • Time after engine 30 Sec • Once/ Check the Long Term
20 System gen storage ca‐ start > n.a. DCY Fuel Trim for out of
Cat‐ measure pacity (OSC) range reading. If Fuel
alys of OSC arithmetic aver‐ • OR • 2 DCY Trim is out of range,
t com‐ age value for • Time after dew correct any related
Sys pared to catalyst < 1.00 point > 0.0...5.0 Sec codes (misfire, fuel
tem OSC of trim faults, MAP,
Effi‐ border‐ • Delta exhaust gas BARO, HO2 or ECT)
cien line cata‐ mass flow < 15 kg/h before replacement of
cy lyst catalyst, or damage to
Be‐ • Exhaust gas mass the replacement cata‐
low flow, lower range lyst will occur.
Thr 20.0...120.0 kg/h – Check the Three
es‐ Way Catalytic
hold • Exhaust gas mass Converter (TWC).
Ban flow upper range Refer to
k1 n.a. kg/h ⇒ “3.6.16 Three
• Modeled exhaust Way Catalytic
gas temp, dynamic Converter, TWC
< 4.0 K Checking”,
page 194 .
• Modeled exhaust
gas temp in catalyst – Check the Oxygen
system, lower Sensor 1 Before
range 620 - 850° C Catalytic Convert‐
er - GX10- . Refer
• Modeled exhaust to
gas temp in catalyst ⇒ “3.6.7 Oxygen
system, upper Sensor 1 Before
range n.a. Catalytic Convert‐
• Minimum modeled er GX10 , Check‐
exhaust gas temp in ing”, page 178
catalyst system >
350° C – Check the Oxygen
Sensor 1 After
• For time > 120 Sec Catalytic Convert‐
er - GX7- . Refer to
• Filtered minimum ⇒ “3.6.8 Oxygen
modeled exhaust Sensor 1 After
gas temp in catalyst Catalytic Convert‐
system > 350° C er GX7 , Check‐
• Engine load ing”, page 180
15.00...84.80%
• Evap purge loading
not high
• Engine speed
1200...4200 RPM
• Deviation between
lambda < 2.00%
• Setpoint and actual
lambda value
• Lambda control
closed loop
• Lambda control not
at min or max limit
• AAT > -48° C
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
• Number of checks,
2
• O2S front/rear,
ready/no faults
• AIR, not active
• No misfire
• O2S front plausibili‐
ty check in current
driving cycle ready
• O2S front response
monitoring in cur‐
rent driving cycle
ready
P04 EVAP • during engine During Engine Off: 10 Sec • Once/ – Check the Leak
3E Leak De‐ off: evap pump • ECT at start > 4° C DCY Detection Pump
EV tection current during (LDP) - V144- . Re‐
AP Pump out reference meas‐ • Difference between • 2 DCY fer to
Sys of range urement > 40.0 ECT @ start and ⇒ “3.6.4 Leak De‐
tem high [mA] AAT <= 15.0 K tection Pump
Lea • AAT < 35; > 4° C V144 , Checking”,
k page 171 .
De‐ • Barometric Pres‐
tec‐ sure > 73 kPa – Check the EVAP
tion System, for Leaks.
Ref‐ • Time since engine Refer to
ere start in preceeding ⇒ “3.6.2 EVAP
nce DCY ≥ 600 s System, Checking
Ori‐ for Leaks”,
• Change in battery
fice page 169
voltage during mon‐
Low itoring < 1.00 [V]
Flo – Check the Evapo‐
w • Engine off time >= rative Emission
5.0 [s] (EVAP) Canister
Purge Regulator
• Vehicle speed 0 km/ Valve - N80- . Re‐
h fer to
⇒ “3.6.3 EVAP
• Evap purge adapta‐ Canister Purge
tion < 5.00 Regulator Valve 1
• Deviation of filtered N80 , Checking”,
evap pump current page 170 .
during reference
measurement with‐
in range <= 2.0 mA
• Change in relative
evap pump current
during monitoring <
n.a.
• Within time n.a.
• During ECM keep
alive-time after igni‐
tion off, max time <
900 Sec
• Airbag not activated
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
• during engine During Engine Run‐ 3 Sec
running: evap ning:
pump current • ECT > 60° C
during reference
measurement > • ECT @ start < 60° C
40.0 [mA] • AAT < 35; > 4° C
• Barometric Pres‐
sure > 73 kPa
• Time since engine
start >= 600.0 Sec
• Integrated evap
purge mass since
last purge stop > 2.0
[g]
• Integrated evap
purge mass since
last monitoring run
> 0.0 [g]
• Intake manifold
vacuum > 10.00
kPa
• Vehicle speed <
120; >= 0 km/h
• delta vehicle speed
<= 30 km/h
• fuel volume flow <=
5.00 [ml/s]
• Change in battery
voltage during mon‐
itoring < 1.50 [V]
• At least one leak
detection monitor
during engine off =
preceding
• Engine = not idle
• Engine speed > 30
RPM
• no fuel cut off
• no gear shift
• no engine stop
• O2S front ready
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P04 EVAP • during engine During Engine Off: 10 Sec • Once/ – Check the Leak
3F Leak De‐ off: evap pump • ECT at start > 4° C DCY Detection Pump
EV tection current during (LDP) - V144- . Re‐
AP Pump out reference meas‐ • Difference between • 2 DCY fer to
Sys of range urement < 15.0 ECT @ start and ⇒ “3.6.4 Leak De‐
tem Low [mA] AAT <= 15.0 K tection Pump
Lea • AAT < 35; > 4° C V144 , Checking”,
k page 171 .
De‐ • Barometric Pres‐
tec‐ sure > 73 kPa – Check the EVAP
tion System, for Leaks.
Ref‐ • Time since engine Refer to
ere start in preceeding ⇒ “3.6.2 EVAP
nce DCY ≥ 600 s System, Checking
Ori‐ for Leaks”,
fice • Change in battery page 169
Hig voltage during mon‐
h itoring < 1.00 [V] – Check the Evapo‐
Flo • Engine off time >= rative Emission
w 5.0 [s] (EVAP) Canister
Purge Regulator
• Vehicle speed 0 km/ Valve - N80- . Re‐
h fer to
⇒ “3.6.3 EVAP
• Evap purge adapta‐ Canister Purge
tion < 5.00 Regulator Valve 1
• Deviation of filtered N80 , Checking”,
evap pump current page 170 .
during reference
measurement with‐
in range <= 2.0 mA
• Change in relative
evap pump current
during monitoring <
n.a.
• Within time n.a.
• During ECM keep
alive-time after igni‐
tion off, max time <
900 Sec
• Airbag not activated
During Engine Run‐
ning:
• ECT > 60° C
• ECT @ start < 60° C
• AAT < 35; > 4° C
• Barometric Pres‐
sure > 73 kPa
• Time since engine
start >= 600.0 Sec
• Integrated evap
purge mass since
last purge stop > 2.0
[g]
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
• during engine • Integrated evap 3.0 Sec
on: evap pump purge mass since
current during last monitoring run
reference meas‐ > 0.0 [g]
urement < 15.0
[mA] • Intake manifold
vacuum > 10.00
kPa
• Vehicle speed <
120; >= 0 km/h
• delta vehicle speed
<= 30 km/h
• fuel volume flow <=
5.00 [ml/s]
• Change in battery
voltage during mon‐
itoring < 1.50 [V]
• At least one leak
detection monitor
during engine off =
preceding
• Engine = not idle
• Engine speed > 30
RPM
• no fuel cut off
• no gear shift
• no engine stop
• O2S front ready
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P04 EVAP • Drop of EVAP • ECT > 60° C 35.5 Sec • Once/ Inspect the EVAP
41 Purge pump current < DCY system hoses for
EV Valve 1 mA • ECT @ start < 60° C kinking or damage. If
AP functional • 2 DCY EVAP hoses are OK:
Sys check: • Within time 12.0 • AAT < 35; > 4° C
– Check the Evapo‐
tem stuck Sec • Barometric Pres‐ rative Emission
In‐ close sure > 73 kPa (EVAP) Canister
cor‐ Purge Regulator
rect • Time since engine Valve - N80- . Re‐
Pur start >= 600.0 [s] fer to
ge ⇒ “3.6.3 EVAP
Flo • Integrated evap Canister Purge
w purge mass since Regulator Valve 1
last purge stop > 2.0 N80 , Checking”,
[g] page 170 .
• Integrated evap
purge mass since – Check the Leak
last monitoring run Detection Pump
> 0.0 [g] (LDP) - V144- . Re‐
fer to
• Intake manifold ⇒ “3.6.4 Leak De‐
vacuum > 10.00 tection Pump
[kPa] V144 , Checking”,
page 171 .
• Vehicle speed <
120; >= 0 km/h
• Delta vehicle speed
<= 30 km/h
• Fuel volume flow <=
5.00 [ml/s]
• At least one leak
detection monitor
during engine off
preceding
• Engine not idle
• Engine speed > 30
[rpm]
• Difference lambda
control from min.
value > 0.05
• Difference lambda
control from max.
value < 0.05
• No fuel cut off
• No gear shift
• No engine stop
• O2S front ready
• Evap purge valve
commanded on
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P04 EVAP • Modeled pres‐ • ECT @ start >= 4° C 700 Sec • Once/ – Check the EVAP
42 System sure from pump DCY System, for Leaks.
EV Small current < 0.90 • Difference between Refer to
AP Leak kPa ECT @ start and • 2 DCY ⇒ “3.6.2 EVAP
Sys pressure AAT <= 15.0 K System, Checking
tem check • AAT <35; > 4° C for Leaks”,
Lea page 169
k • Barometric pres‐
De‐ sure > 73 kPa – Check the Evapo‐
tec‐ rative Emission
ted • Time since engine (EVAP) Canister
(sm start in preceding Purge Regulator
all DCY >= 600 s Valve - N80- . Re‐
leak fer to
) • Change in battery ⇒ “3.6.3 EVAP
voltage during mon‐ Canister Purge
itoring < 1.00 V Regulator Valve 1
• Engine off time > 5 N80 , Checking”,
s page 170 .
• Veh. speed >= 0 – Check the Leak
km/h Detection Pump
(LDP) - V144- . Re‐
• Evap purge adapta‐ fer to
tion < 5.00 ⇒ “3.6.4 Leak De‐
• No sudden change tection Pump
in evap pump cur‐ V144 , Checking”,
rent (filling event) < page 171 .
1.5; > -0.3 mA
• Deviation of filtered
evap pump current
during reference
measurement with‐
in range <= 2.0 mA
• Change in relative
evap pump current
during monitoring <
n.a.
• Within time n.a.
• ECM keep alive
time after ignition off
< 900 s
• Airbag not activated
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P04 EVAP • Signal voltage • EVAP purge valve 0.5 Sec • Con‐ – Check the Evapo‐
44 Purge 4.70...5.40 V Commanded Off tinu‐ rative Emission
EV Valve ous (EVAP) Canister
AP open cir‐ • Engine speed > 80 Purge Regulator
Sys cuit RPM • 2 DCY Valve - N80- . Re‐
tem fer to
Pur ⇒ “3.6.3 EVAP
ge Canister Purge
Con Regulator Valve 1
trol N80 , Checking”,
Val page 170 .
ve
"A"
Cir‐
cuit
Ope
n
P04 EVAP • Signal voltage > • EVAP pump sole‐ 0.5 Sec • Con‐ – Check the Leak
47 Leak De‐ 4.7...5.4 V noid commanded tinu‐ Detection Pump
EV tection off. ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Valve • 2 DCY ⇒ “3.6.4 Leak De‐
tem open cir‐ tection Pump
Ven cuit V144 , Checking”,
t page 171 .
Con
trol
Cir‐
cuit
Ope
n
P04 EVAP Short To Ground • EVAP pump sole‐ 0.5 Sec • Con‐ – Check the Leak
48 Leak De‐ • Signal voltage < noid commanded tinu‐ Detection Pump
EV tection 2.74...3.26 V on. ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Valve Short to Battery • EVAP pump sole‐ • 2 DCY ⇒ “3.6.4 Leak De‐
tem short to Plus noid commanded tection Pump
Ven battery • signal current > off. V144 , Checking”,
t plus OR 2.2...4.0 A page 171 .
Con short to
trol ground
Cir‐
cuit
Sho
rted
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P04 EVAP • EVAP system • Engine temperature 800 Sec • Once/ – Check the EVAP
56 System leakage area @ engine start >= DCY System, for Leaks.
EV Very calculated from 4° C Refer to
AP Small pump current • 2 DCY ⇒ “3.6.2 EVAP
Sys Leak ra‐ curve > 0.17 • Difference between System, Checking
tem tionality mm2 ECT @ start and for Leaks”,
Lea check AAT <= 15.0 K page 169
k • AAT <35; > 4° C
De‐ – Check the Evapo‐
tec‐ • Barometric pres‐ rative Emission
ted sure > 73 kPa (EVAP) Canister
(ver Purge Regulator
y • Time since engine Valve - N80- . Re‐
sma start in preceeding fer to
ll DCY > 600 s ⇒ “3.6.3 EVAP
leak Canister Purge
) • Change in battery Regulator Valve 1
voltage during mon‐ N80 , Checking”,
itoring < 1.00 V page 170 .
• Engine off time > 5
s – Check the Leak
Detection Pump
• Veh. speed >= 0 (LDP) - V144- . Re‐
km/h fer to
⇒ “3.6.4 Leak De‐
• Evap purge adapta‐ tection Pump
tion < 5.00 V144 , Checking”,
• No sudden change page 171 .
in evap pump cur‐
rent (filling event) <
1.5; -0.3 mA
• Deviation of filtered
evap pump current
during reference
measurement with‐
in range <= 2.0 mA
• Change in relative
evap pump current
during monitoring <
n.a.
• Within time n.a.
• ECM keep alive
time after ignition off
< 900 s
• Airbag not activated
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P04 EVAP • Signal voltage • EVAP purge valve, 0.5 Sec • Con‐ – Check the Check
58 Purge 0.00...3.26 V Commanded off tinu‐ the Evaporative
EV Valve ous Emission (EVAP)
AP short to • Engine speed > 80 Canister Purge
Sys ground RPM • 2 DCY Regulator Valve -
tem N80- . Refer to
Pur ⇒ “3.6.3 EVAP
ge Canister Purge
Con Regulator Valve 1
trol N80 , Checking”,
Val page 170 .
ve
"A"
Cir‐
cuit
Low
P04 EVAP • Signal current > • EVAP purge valve, 0.5 Sec • Con‐ – Check the Check
59 Purge 2.2 A Commanded On tinu‐ the Evaporative
EV Valve ous Emission (EVAP)
AP short to • Engine speed > 80 Canister Purge
Sys Battery RPM • 2 DCY Regulator Valve -
tem Plus N80- . Refer to
Pur ⇒ “3.6.3 EVAP
ge Canister Purge
Con Regulator Valve 1
trol N80 , Checking”,
Val page 170 .
ve
"A"
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P04 EVAP • actual evap • ECT > 60° C 6.5 Sec • Once/ Inspect the EVAP
96 Purge pump current DCY system hoses for
EV Valve difference be‐ • ECT @ start < 60° C kinking or damage. If
AP functional tween reference • 2 DCY EVAP hoses are OK:
• AAT < 35; > 4° C
Sys check: measurement to – Check the Evapo‐
tem stuck idle divided by • Barometric pres‐ rative Emission
Hig open pump current sure> 73 kPa (EVAP) Canister
h difference from Purge Regulator
Pur the last leak de‐ • Time since engine Valve - N80- . Re‐
ge tection phase start >= 600.0 [s] fer to
Flo during engine off ⇒ “3.6.3 EVAP
w > 1.40 [-] • Integrated evap Canister Purge
purge mass since Regulator Valve 1
last purge stop > 2.0 N80 , Checking”,
[g] page 170 .
• Integrated evap
purge mass since – Check the Leak
last monitoring run Detection Pump
> 0.0 [g] (LDP) - V144- . Re‐
fer to
• Intake manifold ⇒ “3.6.4 Leak De‐
vacuum > 10.00 tection Pump
[kPa] V144 , Checking”,
page 171 .
• Vehicle speed < 75;
>= 0 [mph]
• Delta vehicle speed
<= 25 [mph]
• Fuel volume flow <=
5.00 [ml/s]
• At least one leak
detection monitor
during engine off
preceding
• Engine not idle
• engine speed > 30
[rpm]
• No fuel cut off
• No gear shift
• No engine stop
• O2S front ready
• Evap purge valve
commanded off
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P05 Cold • Engine speed • Catalyst heating ac‐ 9.0 sec • Multi‐ Check for carbon
0A Start deviation > 100 tive ple buildup from rever‐
Col Monitor‐ RPM sion behind the throt‐
d ing Idle • Veh speed 0 km/h • 2 DCY tle plate. If buildup is
Star Controller • RPM controller present, clean throttle
t out of torque value n.a. • Barometric pres‐
body with suitable
sure > 71.88 kPa
Idle range low cleaner . If no depos‐
Con • Torque safety limi‐ its are present in the
trol tation not active throttle body:
Sys – Check the Throttle
tem • Driver request not Valve Control
Per‐ active Module - J338- .
for‐ Refer to
For manual transmis‐
ma ⇒ “3.6.6 Throttle
sion:
nce Valve Control
• Engine load < n.a.% Module J338 ,
Checking”,
Cold • Engine speed • Catalyst heating ac‐ page 175 .
Start deviation < -200 tive
Monitor‐ RPM
ing Idle • Veh speed 0 km/h
Controller • RPM controller
out of torque value n.a. • Barometric pres‐
sure > 71.88 kPa
range • Integrated num‐
high ber of fuel cut off • Torque safety limi‐
transitions >= tation not active
3.00 • Driver request not
active
P05 Cold • Difference be‐ • Time during cata‐ 8 Sec • Once/ If an Engine Speed
0B Start tween comman‐ lyst heating > 10 s DCY sensor code is also
Col Monitor‐ ded and actual set, diagnose that
d ing Igni‐ spark timing > • Commanded spark • 2 DCY DTC first.
Star tion Con‐ 20% retard during cata‐ – Check the Ignition
t Ig‐ trol igni‐ lyst heating < 80% Coil with Power
ni‐ tion tim‐ • Catalyst heating ac‐ Output Stage -
tion ing moni‐ tive N152- . Refer to
Timi tor ⇒ “3.6.19 Ignition
ng • Idle speed active Coil N152 , Check‐
Per‐ ing”, page 198 .
for‐ • Difference engine
ma load <= 3%
nce • Delta engine speed
<= 2,000 RPM
• Engine load <=
100.01%
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P05 Vehicle • VSS signal < 4 • ECT > 40° C 2.0 Sec • Multi‐ – Check vehicle
01 Speed km/h ple speed signal. Re‐
Ve‐ Sensor • Engine speed fer to
hi‐ plausibili‐ 1,520...4,520 RPM • 2 DCY ⇒ “3.6.15 Vehicle
cle ty check • Fuel cutoff active Speed Signal,
Spe Checking”,
ed page 192 .
Sen
sor
"A"
Cir‐
cuit
Ran
ge/
Per‐
for‐
ma
nce
P05 Idle Con‐ • Idle speed Devi‐ • Vehicle speed 0 km/ 9.0 Sec • Multi‐ – Check the Throttle
06 troller out ation > 100 RPM h ple Valve Control
Idle of range Module - J338- .
Con low • RPM controller • Barometric pres‐ • 2 DCY Refer to
trol torque value n.a. sure > 71.88 kPa ⇒ “3.6.6 Throttle
Sys • IAT @ manifold > Valve Control
tem -48° C Module J338 ,
RP Checking”,
M- • ECT > -48° C page 175 .
Low
er • Torque safety limi‐
Tha tation not active
n • Driver request not
Ex‐ active
pect
ed • For time > 10.0 Sec
For manual transmis‐
sion:
• Engine load < n.a.%
P05 Idle Con‐ • Idle speed Devi‐ • Vehicle speed 0 km/ 9.0 Sec • Multi‐ – Check the Throttle
07 troller out ation > 100 RPM h ple Valve Control
Idle of range Module - J338- .
Con high • RPM controller • Barometric pres‐ • 2 DCY Refer to
trol torque value n.a. sure > 71.88 kPa ⇒ “3.6.6 Throttle
Sys • Integrated num‐ • IAT @ manifold > Valve Control
tem ber of fuel cut off -48° C Module J338 ,
RP transitions >= Checking”,
M- 3.00 • ECT > -48° C page 175 .
Hig
her • Torque safety limi‐
Tha tation not active
n • Driver request not
Ex‐ active
pect
ed • For time > 10.0 Sec
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
Pro‐ Baromet‐ • Signal voltage 0.2 Sec • Multi‐
ces‐ ric Pres‐ >4.88 V ple
sor sure Sen‐
sor short • 2 DCY
to bat‐
tery/
open cir‐
cuit
Baromet‐ • Signal voltage <
ric Pres‐ 0.20 V
sure Sen‐
sor short
to ground
Baromet‐ • Barometric 2 Sec • Con‐
ric Pres‐ Pressure Sen‐ tinu‐
sure Sen‐ sor > 115.00 ous
sor out of kPa
range • 2 DCY
high
Baromet‐ • Barometric 2 Sec • Con‐
ric Pres‐ Pressure Sen‐ tinu‐
sure Sen‐ sor < 45.00 kPa ous
sor out of
range low • 2 DCY
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
ECM: • Engine restart; 0.5 Sec • Con‐
Electron‐ failed tinu‐
ic Throttle ous
Control
Module • 2 DCY
Function
monitor‐
ing: Start‐
Stop
ECM: • Difference be‐ • Internal engine 0.5 Sec • Con‐
Electron‐ tween calcula‐ speed > 520 RPM tinu‐
ic Throttle ted and internal ous
Control engine speed >
Module 320 RPM • 2 DCY
Function
monitor‐
ing: en‐
gine
speed
deviation
ECM: • Internal check; 0.5 Sec • Con‐
Electron‐ failed tinu‐
ic Throttle ous
Control
Module • 2 DCY
Function
monitor‐
ing: Igni‐
tion tim‐
ing
ECM: • System reac‐ 0.5 Sec • Con‐
Electron‐ tion; incorrect tinu‐
ic Throttle ous
Control
Module • 2 DCY
Function
monitor‐
ing: in‐
tern/ In‐
jection
rate limi‐
tation
ECM: • Internal check; 0.5 Sec • Con‐
Electron‐ failed tinu‐
ic Throttle ous
Control
Module • 2 DCY
Function
monitor‐
ing: ac‐
celerator
position
ECM: • Function con‐ • SPI- interface; no 0.5 Sec • Con‐
Electron‐ troller check; failure tinu‐
ic Throttle failed ous
Control
Module : • AND • 2 DCY
monitor‐ • Monitoring mod‐
ing mod‐ ule check; no
ule failure
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
ECM: • Check; failed 0.5 Sec • Con‐
Self tinu‐
Check for ous
Sensor
Integra‐ • 2 DCY
ted Cir‐
cuit inter‐
nal hard‐
ware
check
(electrical
adjust‐
ment
commu‐
nication,
voltage
supply)
ECM:WD • General cause; 0.5 Sec • Con‐
A Func‐ failure tinu‐
tion moni‐ ous
toring: • Internal check;
WDA failure • 2 DCY
• Overvoltage de‐
tection; failure
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P06 Throttle • Time to close to • Engine speed 0 5.0 Sec • Multi‐ – Check the Throttle
38 Actuator reference point RPM ple Valve Control
Thr Basic > 0.6 Sec Module - J338- .
ottle Settings • Vehicle speed 0 km/ • 2 DCY Refer to
Ac‐ rationality • reference point h ⇒ “3.6.6 Throttle
tua‐ check 2.88% Valve Control
• IAT > -20° C
tor close Module J338 ,
Con move‐ • ECT > -20° C Checking”,
trol ment page 175 .
Ran Case 1:
ge/ • Ignition on
Per‐ Case 2:
for‐ • Engine shut-off time
ma > 0.5 Sec
nce
Ban • Number of checks
k1 2.00
P06 ECM: • Signal voltage --- 0.5 Sec • 2 DCY – If any sensor spe‐
41 Sensor deviation > +/- cific codes are
Sen Refer‐ 0.3 V present, perform
sor ence Cir‐ the diagnostic for
Ref‐ cuit A sig‐ those codes first. If
ere nal range no sensor codes
nce check are set, replace
Volt the Engine Control
age Module (ECM) -
"A" J623- . Refer to the
Cir‐ Repair Manual.
cuit/
Ope
n
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P06 ECM: • Signal voltage --- 0.5 Sec • 2 DCY – If any sensor spe‐
51 Sensor deviation > +/- cific codes are
Sen Refer‐ 0.3 V present, perform
sor ence Cir‐ the diagnostic for
Ref‐ cuit B sig‐ those codes first. If
ere nal range no sensor codes
nce check are set, replace
Volt the Engine Control
age Module (ECM) -
"B" J623- . Refer to the
Cir‐ Repair Manual.
cuit/
Ope
n
P06 ECM: • Signal voltage --- 0.5 Sec • 2 DCY – If any sensor spe‐
97 Sensor deviation > +/- cific codes are
Sen Refer‐ 0.3 V present, perform
sor ence Cir‐ the diagnostic for
Ref‐ cuit C sig‐ those codes first. If
ere nal range no sensor codes
nce check are set, replace
Volt the Engine Control
age Module (ECM) -
"C" J623- . Refer to the
Cir‐ Repair Manual.
cuit/
Ope
n
P15 Engine • Difference be‐ • Ignition = on 2 Sec • Once / Check for related
0A Off Timer tween engine off DCY TSB's. If none apply;
En‐ Perform‐ time and ECM • CAN active check the power and
gine ance after run time < • 2 DCY ground inputs to the
Off -12 s or > 12 s ECM BEFORE re‐
Tim placing ECM. Lack of
er ignition off power sup‐
Per‐ ply will cause the tim‐
for‐ er to stop. Refer to the
ma Wiring Diagrams for
nce power and ground lo‐
cations to the ECM. If
ECM power and
grounds are present;
– Replace the En‐
gine Control Mod‐
ule (ECM) - J623- .
Refer to the Repair
Manual.
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P16 ECM: • Transport mode; For activation: 0 Sec • 1 DCY – See appropriate
9A Transport active • During ECM keep repair manual to
ve‐ Mode ve‐ alive time after igni‐ turn off Transport
hi‐ hicle in tion off mode.
cle transport
in mode • Vehicle speed < 5
tran km/h
spo • Engine speed 0
rt RPM
mo
de • Max trip mileage
since initial < 100
km
• Vehicle start-up
production mode
not active
For Hybrid:
• Drive motor; off
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P20 Fuel Sys‐ • I-part of 2nd General: 40 Sec • Con‐ Check for air leaks in
96 tem Out lambda control • Modeled exhaust tinu‐ the exhaust system
Pos of range loop < -0.03 [-] gas temp ous between the front
t Low 400...1000° C O2S and the catalytic
Cat‐ • 2 DCY converter. If the ex‐
alys • Lambda control in haust system is
t closed loop, not at sealed:
Fue min or max limit – Check the Oxygen
l • 2nd lambda control Sensor 1 After
Tri closed loop Catalytic Convert‐
m er - GX7- . Refer to
Sys • O2S front ready, no ⇒ “3.6.8 Oxygen
tem DTC Sensor 1 After
Too Catalytic Convert‐
Lea • O2S rear ready, no er GX7 , Check‐
n DTC ing”, page 180
Ban
k1 • O2 heaters active
• AND
• Integrated exhaust
gas mass > 50.0 g
After the following mix‐
ture disturbances:
• Time fuel cut off >
0.5 Sec
• Deviation engine
load n.a.
• ECT < 50° C
• Catalyst Heating
active
• AIR active
• Lambda setpoint
<1; > 1
• Catalyst purge ac‐
tive
• Engine speed n.a.
• for time n.a.
Disabling the offset
adaptation after repea‐
ted transients within a
short time:
• Acceleration en‐
richment active
• OR
• Deceleration en‐
leanment active
• THEN
• LSU offset adaption
stops if event coun‐
ter > 5.00
• AND
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
• Exhaust gas mass
flow 20.00...180.00
kg/h
• OR
• Exhaust gas mass
flow n.a.
• Within time n.a.
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P20 Fuel Sys‐ • I-part of 2nd General: 40 Sec • Con‐ If P0420 is also set,
97 tem Out lambda control • Modeled exhaust tinu‐ refer to that diagnostic
Pos of range loop > 0.03 [-] gas temp ous first.
t High 400...1000° C – Check the Oxygen
Cat‐ • 2 DCY Sensor 1 After
alys • Lambda control in Catalytic Convert‐
t closed loop, not at er - GX7- . Refer to
Fue min or max limit ⇒ “3.6.8 Oxygen
l • 2nd lambda control Sensor 1 After
Tri closed loop Catalytic Convert‐
m er GX7 , Check‐
Sys • O2S front ready, no ing”, page 180
tem DTC
Too
Ric • O2S rear ready, no
h DTC
Ban
k1 • O2 heaters active
• AND
• Integrated exhaust
gas mass > 50.0 g
After the following mix‐
ture disturbances:
• Time fuel cut off >
0.5 Sec
• Deviation engine
load n.a.
• ECT < 50° C
• Catalyst Heating
active
• AIR active
• Lambda setpoint
<1; > 1
• Catalyst purge ac‐
tive
• Engine speed n.a.
• for time n.a.
Disabling the offset
adaptation after repea‐
ted transients within a
short time:
• Acceleration en‐
richment active
• OR
• Deceleration en‐
leanment active
• THEN
• LSU offset adaption
stops if event coun‐
ter > 5.00
• AND
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
• Exhaust gas mass
flow 20.00...180.00
kg/h
• OR
• Exhaust gas mass
flow n.a.
• Within time n.a.
P21 Throttle • Duty cycle > --- 5 Sec • Con‐ – Check the Throttle
01 Actuator 80% tinu‐ Valve Control
Thr signal ous Module - J338- .
ottle range • ECM power Refer to
Ac‐ check stage no failure • 2 DCY ⇒ “3.6.6 Throttle
tua‐ Valve Control
tor Throttle • Deviation throt‐ 0.5 Sec • Con‐ Module J338 ,
"A" Actuator tle value angles tinu‐ Checking”,
Con rationality vs. throttle value ous page 175 .
trol check setpoint >
Mo‐ 4...50% • 2 DCY
tor
Cir‐
cuit
Ran
ge/
Per‐
for‐
ma
nce
P21 Throttle • Internal check 0.5 Sec • Con‐ – Check the Throttle
06 Actuator failed tinu‐ Valve Control
Thr short to ous Module - J338- .
ottle battery Refer to
Ac‐ plus/ • 2 DCY ⇒ “3.6.6 Throttle
tua‐ short to Valve Control
tor ground Module J338 ,
Con Throttle • Internal check • Duty cycle > 80% 0.5 Sec • Con‐ Checking”,
trol Actuator failed tinu‐ page 175 .
Sys open cir‐ • OR ous
tem cuit
- • Deviation throttle • 2 DCY
For value angles vs.
ced throttle value set‐
Limi point > 4...50%
ted
Po Throttle • Internal check 0.5 Sec • Con‐
wer Actuator failed tinu‐
tempera‐ ous
tur / cur‐
rent mon‐ • 2 DCY
itoring
Throttle • Internal check 0.5 Sec • Con‐
Actuator failed tinu‐
functional ous
check
• 2 DCY
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P21 Accelera‐ • Signal voltage < --- 0.5 Sec • Con‐ – Check the Accel‐
22 tor Pedal 0.61 V tinu‐ erator Pedal Posi‐
Thr Position ous tion Sensor 1 -
ot‐ Sensor 1 G79- . Refer to
tle/ out of • 2 DCY ⇒ “3.6.5 Accelera‐
Ped range low tor Pedal Module
al GX2 , Checking”,
Po‐ page 173 .
si‐
tion
Sen
sor/
Swit
ch
"D"
Cir‐
cuit
Low
P21 Accelera‐ • Signal voltage > --- 0.5 Sec • Con‐ – Check the Accel‐
23 tor Pedal 4.79 V tinu‐ erator Pedal Posi‐
Thr Position ous tion Sensor 1 -
ot‐ Sensor 1 G79- . Refer to
tle/ out of • 2 DCY ⇒ “3.6.5 Accelera‐
Ped range tor Pedal Module
al high GX2 , Checking”,
Po‐ page 173 .
si‐
tion
Sen
sor/
Swit
ch
"D"
Cir‐
cuit
Hig
h
P21 Accelera‐ • Signal voltage < --- 0.5 Sec • Con‐ – Check the Accel‐
27 tor Pedal 0.27 V tinu‐ erator Pedal Posi‐
Thr Position ous tion Sensor 1 -
ot‐ Sensor 2 G79- . Refer to
tle/ out of • 2 DCY ⇒ “3.6.5 Accelera‐
Ped range low tor Pedal Module
al GX2 , Checking”,
Po‐ page 173 .
si‐
tion
Sen
sor/
Swit
ch
"E"
Cir‐
cuit
Low
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P21 Accelera‐ • Signal voltage > --- 0.5 s • Con‐ – Check the Accel‐
28 tor Pedal 2.43 V tinu‐ erator Pedal Posi‐
Thr Position ous tion Sensor 1 -
ot‐ Sensor 2 G79- . Refer to
tle/ out of • 2 DCY ⇒ “3.6.5 Accelera‐
Ped range tor Pedal Module
al high GX2 , Checking”,
Po‐ page 173 .
si‐
tion
Sen
sor/
Swit
ch
"E"
Cir‐
cuit
Hig
h
P21 Accelera‐ • Signal voltage • Signal voltage sen‐ 0.24 Sec • Con‐ – Check the Accel‐
38 tor Pedal sensor 1 vs. sor 1 > 445.0 mV tinu‐ erator Pedal Posi‐
Thr Position sensor 2 > ous tion Sensor 1 -
ot‐ Sensor 1 0.17...0.70 V • Signal voltage sen‐ G79- . Refer to
tle/ and 2 ra‐ sor 2 > 445.0 mV • 2 DCY ⇒ “3.6.5 Accelera‐
Ped tionality tor Pedal Module
al check GX2 , Checking”,
Po‐ page 173 .
si‐
tion
Sen
sor/
Swit
ch
"D"/
"E"
Volt
age
Cor
re‐
lat‐
ion
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P21 System • Adaptive value > • Number of injec‐ 8 Sec • Con‐ – Check the Fuel In‐
77 too lean 28% tions after engine tinu‐ jectors - N30, N31,
Sys off idle, start > 1500 ous N32, N33, - . Refer
tem Bank 1 to
Too • Engine speed < • 2 DCY ⇒ “3.6.13 Cylinder
Lea 4640 RPM 1 – 4 Fuel Injec‐
n • Engine load tors , Checking”,
Off 30...100% page 189 .
Idle
Ban • ECT > 59° C – Check the Oxygen
k1 Sensor 1 Before
• IAT < 85° C Catalytic Convert‐
er - GX10- . Refer
• OR to
• Part load adapta‐ ⇒ “3.6.7 Oxygen
tion completed Sensor 1 Before
Catalytic Convert‐
• Lambda control, er GX10 , Check‐
closed loop ing”, page 178 .
• EVAP purge valve
closed
P21 System • Adaptive value < • Number of injec‐ 8 Sec • Con‐ – Check the Fuel In‐
78 too rich -20% tions after engine tinu‐ jectors - N30, N31,
Sys off idle, start > 1500 ous N32, N33, - . Refer
tem Bank 1 to
Too • Engine speed < • 2 DCY ⇒ “3.6.13 Cylinder
Ric 4640 RPM 1 – 4 Fuel Injec‐
h • Engine load tors , Checking”,
Off 30...100% page 189 .
Idle
Ban • ECT > 59° C – Check the Oxygen
k1 Sensor 1 Before
• IAT < 85° C Catalytic Convert‐
• OR er - GX10- . Refer
to
• Part load adapta‐ ⇒ “3.6.7 Oxygen
tion completed Sensor 1 Before
Catalytic Convert‐
• Lambda control, er GX10 , Check‐
closed loop ing”, page 178 .
• EVAP purge valve – Check the Evapo‐
closed rative Emission
(EVAP) Canister
Purge Regulator
Valve - N80- . Re‐
fer to
⇒ “3.6.3 EVAP
Canister Purge
Regulator Valve 1
N80 , Checking”,
page 170 .
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P21 Engine • Cooling system MOnitor entry condi‐ 260 Sec • Once/ – Check Engine
81 Cooling temperature too tions: DCY Coolant Tempera‐
Coo System low after a suffi‐ • ECT at start, - ture (ECT) Sen‐
ling cooling cient mass air 10...60° C • 2 DCY sor . Refer to
Sys system flow integral < ⇒ “3.6.10 Engine
tem perform‐ 70...73° C • AAT -10...60° C Coolant Tempera‐
Per‐ ance not • IAT @ manifold n.a. ture Sensor G62 ,
for‐ in the ex‐ Checking”,
ma pected • Begin of air mass page 185
nce range integration when
ECT > 30° C – Check the Coolant
Pump - V50- Refer
• Accumulated inte‐ to the Repair Man‐
grated air mass < ual.
0.91...2.00 kg
– Check the Coolant
• Fuel cutoff active Thermostat. Refer
• Engine load > 95% to the Repair Man‐
ual.
• OR
• Engine load <
15.47...16.93 %
• Integrated air mass
4...19 kg/h
Conditions At fault de‐
cision:
• (Average values
since start)
• Mass air flow (lower
threshold) >=
35...60 kg/h
• Mass air flow (upper
threshold) <=
120.00...280.00 kg/
h
• Vehicle speed (low‐
er threshold) >= 30
km/h
• Vehicle speed (up‐
per threshold) <=
120 km/h
P21 Engine • ECT @ Outlet > --- 2 Sec • Con‐ – Check the Engine
84 Coolant 140° C tinu‐ Coolant Tempera‐
En‐ Tempera‐ ous ture Sensor On
gine ture Sen‐ Radiator Outlet -
Coo sor @ • 2 DCY G83- . Refer to
lant Radiator ⇒ “3.6.11 Engine
Te Outlet Coolant Tempera‐
mp short to ture Sensor On
era‐ ground Radiator Outlet
ture G83 , Checking”,
Sen page 186 .
sor
2
Cir‐
cuit
Low
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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P21 Engine • ECT @ Outlet < --- 2 Sec • Con‐ – Check the Engine
85 Coolant -40° C tinu‐ Coolant Tempera‐
En‐ Tempera‐ ous ture Sensor On
gine ture Sen‐ Radiator Outlet -
Coo sor @ • 2 DCY G83- . Refer to
lant Radiator ⇒ “3.6.11 Engine
Te Outlet Coolant Tempera‐
mp short to ture Sensor On
era‐ battery / Radiator Outlet
ture open cir‐ G83 , Checking”,
Sen cuit page 186 .
sor
2
Cir‐
cuit
Hig
h
P21 Fuel Sys‐ • Adaptive value > • Number of injec‐ 12 Sec • Con‐ – Check the intake
87 tem Too 5.02% tions after engine tinu‐ system for vacuum
Sys Lean at start > 1500 ous leaks.
tem Idle
Too • Engine speed < 840 • 2 DCY – Check the vacuum
Lea RPM lines for leaks
n at • Engine load
Idle 9...23% – Check the Fuel In‐
Ban jectors - N30, N31,
k1 • ECT > 59° C N32, N33, - . Refer
to
• IAT < 85° C ⇒ “3.6.13 Cylinder
1 – 4 Fuel Injec‐
• OR tors , Checking”,
• Part load adapta‐ page 189 .
tion completed
– Check the Oxygen
• Lambda control, Sensor 1 Before
closed loop Catalytic Convert‐
er - GX10- . Refer
• EVAP purge valve to
closed ⇒ “3.6.7 Oxygen
Sensor 1 Before
Catalytic Convert‐
er GX10 , Check‐
ing”, page 178 .
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P21 System • Adaptive value < • Number of injec‐ 12 Sec • Con‐ – Check the Fuel In‐
88 Too Rich -5.02% tions after engine tinu‐ jectors - N30, N31,
Sys at Idle start > 1500 ous N32, N33, - . Refer
tem to
Too • Engine speed < 840 • 2 DCY ⇒ “3.6.13 Cylinder
Ric RPM 1 – 4 Fuel Injec‐
h at • Engine load tors , Checking”,
Idle 9...23% page 189 .
Ban
k1 • ECT > 59° C – Check the Oxygen
Sensor 1 Before
• IAT < 85° C Catalytic Convert‐
er - GX10- . Refer
• OR to
• Part load adapta‐ ⇒ “3.6.7 Oxygen
tion completed Sensor 1 Before
Catalytic Convert‐
• Lambda control, er GX10 , Check‐
closed loop ing”, page 178 .
• EVAP purge valve – Check the Evapo‐
closed rative Emission
(EVAP) Canister
Purge Regulator
Valve - N80- . Re‐
fer to
⇒ “3.6.3 EVAP
Canister Purge
Regulator Valve 1
N80 , Checking”,
page 170 .
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P21 Oxygen • Delta lambda of General: 40 Sec • Multi‐ – Check the Oxygen
95 Sensors 2nd lambda con‐ • Modeled exhaust ple Sensor 1 Before
O2 front out trol loop > 0.07 gas temp Catalytic Convert‐
Sen of range 400...1000° C • 2 DCY er - GX10- . Refer
sor high to
Sig‐ • Lambda control ⇒ “3.6.7 Oxygen
nal closed loop. Sensor 1 Before
Bia • 2nd Lambda control Catalytic Convert‐
sed/ closed loop. er GX10 , Check‐
Stu ing”, page 178
ck • O2S front and rear,
Lea ready
n
Ban • O2S front and rear
k1 heaters, ready
Sen
sor • AND
1 • Integrated exhaust
gas mass > 50.0 g
After The Following
Mixture Disturbances:
• Time fuel cut off >
0.5 Sec
• Deviation engine
load n.a.
• ECT < 50° C
• Catalyst heating ac‐
tive
• AIR active
• Lambda setpoint
<1; >1
• Catalyst purge ac‐
tive
Disabling The Offset
Adaptation After Re‐
peated Transients
Within A Short Time:
• Acceleration en‐
richment active
• OR
• Deceleration en‐
leanment active
• THEN
• LSU offset adapta‐
tion stops if event
counter > 5.00
• AND
• Exhaust gas mass
flow 20...180.00 kg/
h.
CASE 1:
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
• 1st lambda control
loop not at min or
max limit
• 2nd lambda control
loop active
• OR
CASE 2:
• 1st lambda control
loop at min limit
• O2S front < 1.0
• O2S rear voltage <
0.4 V
• OR
CASE 3:
• 1st lambda control
loop at max limit
• O2S front > 1.0
• O2S rear voltage >
0.6 V
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P21 Oxygen • Delta lambda of General: 40 Sec • Multi‐ – Check the Oxygen
96 Sensors 2nd lambda con‐ • Modeled exhaust ple Sensor 1 Before
O2 front out trol loop < -0.07 gas temp Catalytic Convert‐
Sen of range 400...1000° C • 2 DCY er - GX10- . Refer
sor low to
Sig‐ • Lambda control ⇒ “3.6.7 Oxygen
nal closed loop. Sensor 1 Before
Bia • 2nd Lambda control Catalytic Convert‐
sed/ closed loop. er GX10 , Check‐
Stu ing”, page 178
ck • O2S front and rear,
Ric ready
h
Ban • O2S front and rear
k1 heaters, ready
Sen
sor • AND
1 • Integrated exhaust
gas mass > 50.0 g
After The Following
Mixture Disturbances:
• Time fuel cut off >
0.5 Sec
• Deviation engine
load n.a.
• ECT < 50° C
• Catalyst heating ac‐
tive
• AIR active
• Lambda setpoint
<1; >1
• Catalyst purge ac‐
tive
Disabling The Offset
Adaptation After Re‐
peated Transients
Within A Short Time:
• Acceleration en‐
richment active
• OR
• Deceleration en‐
leanment active
• THEN
• LSU offset adapta‐
tion stops if event
counter > 5.00
• AND
• Exhaust gas mass
flow 20...180.00 kg/
h.
CASE 1:
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
• 1st lambda control
loop not at min or
max limit
• 2nd lambda control
loop active
• OR
CASE 2:
• 1st lambda control
loop at min limit
• O2S front < 1.0
• O2S rear voltage <
0.4 V
• OR
CASE 3:
• 1st lambda control
loop at max limit
• O2S front > 1.0
• O2S rear voltage >
0.6 V
P22 Oxygen • O2S voltage sig‐ General: 1.5...6.5 • Con‐ – Check the Oxygen
37 Sensors nal front • O2S ceramic temp, Sec tinu‐ Sensor 1 Before
O2 Front 1.49...1.51 V >720° C ous Catalytic Convert‐
Sen Open Cir‐ er - GX10- . Refer
sor cuit • AND • Heater control • 2 DCY to
Pos Pump closed loop ⇒ “3.6.7 Oxygen
• Delta lambda
itive Current controller > 0.10 CASE FUEL CUT Sensor 1 Before
Cur OFF: Catalytic Convert‐
rent • Electrical adjust‐ er GX10 , Check‐
Con ment not active ing”, page 178
trol
Cir‐ • Evap purge valve
cuit/ ready
Ope
n CASE ELSE:
Ban • Lambda modulation
k1 > 0.20
Sen • Lambda control
sor closed loop
1
IF STEPWISE
CHANGE LAMBDA-
SETPOINT
• Commanded delta
lambda step 0.10
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P22 Oxygen • O2S signal front • Heater control ac‐ 20 Sec • Con‐ – Check the Oxygen
43 Sensors < 0.20 V; > 4.70 tive tinu‐ Sensor 1 Before
O2 Front V ous Catalytic Convert‐
Sen Open Cir‐ er - GX10- . Refer
sor cuit • Internal resist‐ • 2 DCY to
Ref‐ Nernst ance > 950 Ohm ⇒ “3.6.7 Oxygen
ere Voltage Sensor 1 Before
nce Catalytic Convert‐
Volt er GX10 , Check‐
age ing”, page 178
Cir‐
cuit/
Ope
n
Ban
k1
Sen
sor
1
P22 Oxygen • O2S voltage sig‐ • Modeled exhaust 25 Sec • Con‐ – Check the Oxygen
51 Sensors nal front gas temp < 750° C tinu‐ Sensor 1 Before
O2 Front 1.47...1.53 V ous Catalytic Convert‐
Sen Open Cir‐ • No fuel cutoff > 2 er - GX10- . Refer
sor cuit Virtu‐ • Internal resist‐ Sec • 2 DCY to
Neg al Mass ance > 950 Ohm ⇒ “3.6.7 Oxygen
• Heater control ac‐
ativ tive Sensor 1 Before
e Catalytic Convert‐
Cur er GX10 , Check‐
rent ing”, page 178
Con
trol
Cir‐
cuit/
Ope
n
Ban
k1
Sen
sor
1
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P22 Oxygen • Sensor voltage • O2S rear; ready 30 Sec • Once/ – Check the Oxygen
70 Sensors < 0.76 V DCY Sensor 1 After
O2 Rear • Integrated exhaust Catalytic Convert‐
Sen Stuck gas mass after O2S • 2 DCY er - GX7- . Refer to
sor Lean rear ready >= 0.05 ⇒ “3.6.8 Oxygen
Sig‐ kg Sensor 1 After
nal • Injection valve = Catalytic Convert‐
Bia commanded on er GX7 , Check‐
sed/ ing”, page 180
Stu • Engine running
ck
Lea • IF
n
Ban • Integrated exhaust
k1 gas mass >= 3.50
Sen kg
sor • OR
2
• Error suspicion; set
• THEN
• Enabling lambda
ramp slope of the
lambda ramp 0.05
1/ Sec
• Target lambda of
the lambda ramp
0.75
• Exhaust gas mass
during >= 0.10 kg
• Target lambda
reached <= 0.75
• IF
• Time fuel cut off >
3.0 Sec
• Then Disabling For:
• Time delay after
fuel cut off 3.0 Sec
• Additional Condi‐
tions:
• Modeled exhaust
gas 350...800° C
• Engine speed
1,000...4,000 RPM
• Mass air flow
20.00...150.00 kg/h
• Within time 3.0 Sec
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P22 Oxygen • Sensor voltage General: 30 Sec • Once/ – Check the Oxygen
71 Sensors > 0.15 V • Integrated exhaust DCY Sensor 1 After
O2 Rear gas mass after O2S Catalytic Convert‐
Sen Stuck rear ready >= 0.05 • 2 DCY er - GX7- . Refer to
sor Rich kg ⇒ “3.6.8 Oxygen
Sig‐ Sensor 1 After
nal • O2 rear ready Catalytic Convert‐
Bia • Injection valve com‐ er GX7 , Check‐
sed/ manded on ing”, page 180
Stu
ck • Engine running
Ric
h CASE 2:
Ban • During fuel cut-off
k1 • Modeled exhaust
Sen gas temperature fit‐
sor ted position O2SD
2 rear 350...800° C
• O2S front lambda
value > 4.00
• Fuel cut-off active
• Integrated O2 mass
during fuel cut off
>= 5.0 g
P22 Leak to • Offset value • Desired mass flow 2.0 Sec • Multi‐ Check for air leaks
79 Intake throttle mass 0...25 kg/h ple from intake manifold
In‐ Manifold flow > 13 kg/h or vacuum ports, oil fill
take adapta‐ • ECT -48...143° C • 2 DCY cap not seated or oil
Air tion value • Correction fac‐
• EVAP purge valve dipstick not seated in
Sys monitor‐ tor > 0.97 tube. Also any engine
closed
tem ing gaskets that can
Lea • EGR off cause additional air to
k enter the crankcase
can set this fault since
the PCV system is not
metered. If a vacuum
leak or crankcase
seal is at cause, the
idle may be rough or
unstable.
P23 Ignition • Signal current > • Engine speed > 680 2 Sec • Con‐ – Check the Ignition
00 Coils 24.0 mA RPM tinu‐ Coil - N152- . Refer
Ig‐ short to ous to
ni‐ ground ⇒ “3.6.19 Ignition
tion • 2 DCY Coil N152 , Check‐
Coil ing”, page 198 .
"A"
Pri‐
mar
y
Con
trol
Cir‐
cuit
Low
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
P23 Ignition • Signal current > • Engine speed > 680 2 Sec • Con‐ – Check the Ignition
01 Coils 5.1...7.0 V RPM tinu‐ Coil - N152- . Refer
Ig‐ short to ous to
ni‐ battery ⇒ “3.6.19 Ignition
tion plus • 2 DCY Coil N152 , Check‐
Coil ing”, page 198 .
"A"
Pri‐
mar
y
Con
trol
Cir‐
cuit
Hig
h
P23 Ignition • Signal current > • Engine speed > 680 2 Sec • Con‐ – Check the Ignition
06 Coils 24.0 mA RPM tinu‐ Coil with Power
Ig‐ short to ous Output Stage -
ni‐ ground N291- . Refer to
tion • 2 DCY ⇒ “3.6.19 Ignition
Coil Coil N152 , Check‐
"C" ing”, page 198 .
Pri‐
mar
y
Con
trol
Cir‐
cuit
Low
P23 Ignition • Signal voltage > • Engine speed > 680 2 Sec • Con‐ – Check the Ignition
07 Coils 5.1 - 7.0 V RPM tinu‐ Coil with Power
Ig‐ short to ous Output Stage -
ni‐ battery N291- . Refer to
tion plus • 2 DCY ⇒ “3.6.19 Ignition
Coil Coil N152 , Check‐
"C" ing”, page 198 .
Pri‐
mar
y
Con
trol
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P24 Evap • Signal voltage > • EVAP pump heater 0.5 Sec • Con‐ – Check the Leak
0A Leak De‐ 4.7...5.4 V commanded off. tinu‐ Detection Pump
EV tection ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Heater • 2 DCY ⇒ “3.6.4 Leak De‐
tem Circuit tection Pump
Lea Open V144 , Checking”,
k page 171 .
De‐
tec‐
tion
Pu
mp
Hea
ter
Con
trol
Cir‐
cuit/
Ope
n
P24 Evap • Signal voltage < • EVAP pump heater 0.5 Sec • Con‐ – Check the Leak
0B Leak De‐ 2.74...3.26 V commanded off. tinu‐ Detection Pump
EV tection ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Heater • 2 DCY ⇒ “3.6.4 Leak De‐
tem Control tection Pump
Lea Short to V144 , Checking”,
k Ground page 171 .
De‐
tec‐
tion
Pu
mp
Hea
ter
Con
trol
Cir‐
cuit
Low
P24 Evap • Signal current > • EVAP pump heater 0.5 Sec • Con‐ – Check the Leak
0C Leak De‐ 2.2...4.0 A commanded on. tinu‐ Detection Pump
EV tection ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Heater • 2 DCY ⇒ “3.6.4 Leak De‐
tem Control tection Pump
Lea Short to V144 , Checking”,
k Battery page 171 .
De‐ Plus
tec‐
tion
Pu
mp
Hea
ter
Con
trol
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P24 Evap • Signal voltage > • EVAP pump electric 0.5 Sec • Con‐ – Check the Leak
00 Leak De‐ 4.7...5.4 V drive Commanded tinu‐ Detection Pump
EV tection off ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Motor • 2 DCY ⇒ “3.6.4 Leak De‐
tem Circuit tection Pump
Lea Open V144 , Checking”,
k page 171 .
De‐
tec‐
tion
Pu
mp
Con
trol
Cir‐
cuit/
Ope
n
P24 Evap • Signal voltage < • EVAP pump electric 0.5 Sec • Con‐ – Check the Leak
01 Leak De‐ 2.74...3.26 V drive Commanded tinu‐ Detection Pump
EV tection off ous (LDP) - V144- . Re‐
AP Pump fer to
Sys Motor • 2 DCY ⇒ “3.6.4 Leak De‐
tem Short to tection Pump
Lea Ground V144 , Checking”,
k page 171 .
De‐
tec‐
tion
Pu
mp
Con
trol
Cir‐
cuit
Low
P24 Evap • Signal voltage at • EVAP pump electric 0.5 Sec • Con‐ – Check the Leak
02 Leak De‐ EVAP pump cur‐ drive Commanded tinu‐ Detection Pump
EV tection rent measuring On ous (LDP) - V144- . Re‐
AP Pump resistor > fer to
Sys Motor 4.00...1.80 V • 2 DCY ⇒ “3.6.4 Leak De‐
tem Short to tection Pump
Lea Battery V144 , Checking”,
k Plus page 171 .
De‐
tec‐
tion
Pu
mp
Con
trol
Cir‐
cuit
Hig
h
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P24 EVAP During Engine Off: During Engine Off: 800 Sec • Once/ – Check the Leak
07 Leak De‐ • Fluctuation of • ECT at start >= 4° C DCY Detection Pump
EV tection EVAP pump cur‐ (LDP) - V144- . Re‐
AP Pump rent during refer‐ • Difference between • 2 DCY fer to
Sys Signal ence measure‐ ECT @ start and ⇒ “3.6.4 Leak De‐
tem Check ment > 2.0 mA, AAT <= 15.0 K tection Pump
Lea • AAT < 35; > 4° C V144 , Checking”,
k • OR page 171 .
De‐ • Drop of evap • Barometric Pres‐
tec‐ pump current sure > 73 kPa
tion during pump
Pu • Time since engine
phase > 6 mA . start in preceeding
mp
Sen • For time >= 3 DCY ≥ 600 s
se Sec
Cir‐ • Change in battery
cuit voltage during mon‐
In‐ itoring < 1.00 [V]
ter‐ • Engine off time >=
mit‐ 5.0 [s]
tent
/Er‐ • Vehicle speed 0 km/
ratic h
• Evap purge adapta‐
tion < 5.00
• Deviation of filtered
evap pump current
during reference
measurement with‐
in range <= 2.0 mA
• Change in relative
evap pump current
during monitoring <
n.a.
• Within time n.a.
• During ECM keep
alive-time after igni‐
tion off, max time <
900 Sec
• Airbag not activated
During Engine Run‐
ning:
• ECT > 60° C
• ECT @ start < 60° C
• AAT < 35; > 4° C
• Barometric Pres‐
sure > 73 kPa
• Time since engine
start >= 600.0 Sec
• Integrated evap
purge mass since
last purge stop > 2.0
[g]
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
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n
During Engine Run‐ • Integrated evap 23.5 Sec
ning: purge mass since
• Fluctuation of last monitoring run
EVAP pump cur‐ > 0.0 [g]
rent during refer‐ • Intake manifold
ence measure‐ vacuum > 10.00
ment > 3.0 mA, kPa
• OR • Vehicle speed <
• Drop of evap 120; >= 0 km/h
pump current • delta vehicle speed
during pump <= 30 km/h
phase > 6 mA .
• fuel volume flow <=
• For time >= 3 5.00 [ml/s]
Sec
• Change in battery
voltage during mon‐
itoring < 1.50 [V]
• At least one leak
detection monitor
during engine off =
preceding
• Engine = not idle
• Engine speed > 30
RPM
• no fuel cut off
• no gear shift
• no engine stop
• O2S front ready
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
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n
P24 Oxygen Threshold 1 • Lambda set value < 15 Sec • Multi‐ – Check the Oxygen
14 Sensors • Signal voltage 1.6 ple Sensor 1 Before
O2 front sig‐ 3.10...4.81 V Catalytic Convert‐
Sen nal range • O2S ceramic temp • 2 DCY er - GX10- . Refer
sor check Threshold 2 > 720° C to
Ex‐ • Signal voltage ⇒ “3.6.7 Oxygen
2.5...3.06 V • Fuel cut off, Not ac‐
hau tive Sensor 1 Before
st • Depending on Catalytic Convert‐
Sa gain factor, that • Heater control, er GX10 , Check‐
mpl actual is used for closed loop ing”, page 178 .
e sensor charac‐ •
Er‐ If low fuel signal
teristic, the then wait n.a.
ror threshold is
Ban • Only AIR System
k1
Sen • AIR not active
sor
1
P24 EVAP During Engine Off: During Engine Off: 13.5 Sec • Once/ – Check the Leak
50 Leak De‐ • EVAP pump cur‐ • ECT at start >= 4° C DCY Detection Pump
EV tection rent difference (LDP) - V144- . Re‐
AP Pump between refer‐ • Difference between • 2 DCY fer to
Sys Signal ence measure‐ ECT @ start and ⇒ “3.6.4 Leak De‐
tem Check ment to idle <= 3 AAT <= 15.0 K tection Pump
Swit mA • AAT < 35; > 4° C V144 , Checking”,
chin page 171 .
g • Barometric Pres‐
Val sure > 73 kPa
ve
Per‐ • Time since engine
for‐ start in preceeding
ma DCY ≥ 600 s
nce/ • Change in battery
Stu voltage during mon‐
ck
Ope itoring < 1.00 [V]
n • Engine off time >=
5.0 [s]
• Vehicle speed 0 km/
h
• Evap purge adapta‐
tion < 5.00
• No sudden change
in evap pump cur‐
rent (filling event) <
1.5; > —0.3 mA
• Deviation of filtered
evap pump current
during reference
measurement with‐
in range <= 2.0 mA
• Change in relative
evap pump current
during monitoring <
n.a.
• Within time n.a.
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
During Engine Run‐ • During ECM keep 6.5 Sec
ning: alive-time after igni‐
• EVAP pump cur‐ tion off, max time <
rent difference 900 Sec
between refer‐ • Airbag not activated
ence measure‐
ment to idle <= 3 During Engine Run‐
mA ning:
• ECT > 60° C
• ECT @ start < 60° C
• AAT < 35; > 4° C
• Barometric Pres‐
sure > 73 kPa
• Time since engine
start >= 600.0 Sec
• Integrated evap
purge mass since
last purge stop > 2.0
[g]
• Integrated evap
purge mass since
last monitoring run
> 0.0 [g]
• Intake manifold
vacuum > 10.00
kPa
• Vehicle speed <
120; >= 0 km/h
• delta vehicle speed
<= 30 km/h
• fuel volume flow <=
5.00 [ml/s]
• Change in battery
voltage during mon‐
itoring < 1.50 [V]
• At least one leak
detection monitor
during engine off =
preceding
• Engine = not idle
• Engine speed > 30
RPM
• no fuel cut off
• no gear shift
• no engine stop
• O2S front ready
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
P26 Oxygen • O2S voltage sig‐ • Modeled exhaust 1.5 Sec • Con‐ – Check the Oxygen
26 Sensor nal front > 4.81 V gas temp < 750° C tinu‐ Sensor 1 Before
O2 Front ous Catalytic Convert‐
Sen Open Cir‐ • O2S ceramic temp er - GX10- . Refer
sor cuit Ad‐ > 720° C • 2 DCY to
Pu justment • Fuel cut off, Active ⇒ “3.6.7 Oxygen
mpi Voltage Sensor 1 Before
ng • Heater control Catalytic Convert‐
Cur closed loop er GX10 , Check‐
rent ing”, page 178 .
Tri • If low fuel signal
m then wait n.a.
Cir‐
cuit/
Ope
n
Ban
k1
Sen
sor
1
P30 Engine • Difference be‐ --- 4 Sec • Con‐ Check for a stuck
81 Coolant tween reference tinu‐ open thermostat. Re‐
En‐ Tempera‐ model tempera‐ ous fer to the Repair Man‐
gine ture Sen‐ ture and meas‐ ual. If thermostat is
Te sor ra‐ ured ECT > 10.5 • 2 DCY OK:
mp tionality K – Check the Engine
era‐ check Coolant Tempera‐
ture ture (ECT) Sensor
Too - G62- . Refer to
Low ⇒ “3.6.10 Engine
Coolant Tempera‐
ture Sensor G62 ,
Checking”,
page 185 .
U00 CAN: • Message = no • Time after ignition 0.25 Sec • Con‐ – Check the CAN-
01 Power‐ feedback on > 500 mS tinu‐ Bus terminal re‐
Hig train BUS ous sistance. Refer to
h reading ⇒ “3.6.20 CAN-
Spe back sent • 2 DCY Bus Terminal Re‐
ed message sistance, Check‐
CA ing”, page 200 .
N
Co
mm
uni‐
cati‐
on
Bus
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
U00 COM: • Global Time • Time after ignition 0.45 Sec • Con‐ – Check the CAN-
02 Power‐ Out; receiving on > 500 mS tinu‐ Bus terminal re‐
Hig train Bus no messages ous sistance. Refer to
h commu‐ ⇒ “3.6.20 CAN-
Spe nication • 2 DCY Bus Terminal Re‐
ed check sistance, Check‐
CA ing”, page 200 .
N
Co
mm
uni‐
cati‐
on
Bus
Per‐
for‐
ma
nce
U01 COM: • Received mes‐ • Time after ignition 0.5 Sec • Con‐ – Check the CAN-
01 Trans‐ sage; no mes‐ on > 500 mS tinu‐ Bus. Refer to
Lost mission sage ous ⇒ “3.6.21 CAN-
Co Control Bus Terminal Re‐
mm Module • 2 DCY sistance, Trans‐
uni‐ (TCM) mission Control
cati‐ commu‐ Module J217 to
on nication Engine Control
with with TCM Module J623 ,
TC Checking”,
M page 201 .
U01 COM: • Received mes‐ • Time after ignition 0.5 Sec • Con‐ Check to see if any
21 Brake sage; no mes‐ on > 500 mS tinu‐ other modules have
Lost System sage ous set a loss of commu‐
Co Control nication with the ABS
mm Module • 2 DCY module fault. If other
uni‐ (BSCM) modules can commu‐
cati‐ commu‐ nicate with ABS and
on nication ECM cannot, the
Wit with ECM may be at fault.
h BSCM If other modules have
An‐ set an ABS communi‐
ti- cation error, refer to
Loc the service manual for
k the ABS communica‐
Bra tion diagnosis.
ke
Sys
tem
(AB
S)
Con
trol
Mo
dule
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
U01 COM: • Received mes‐ • Time after ignition 0.5 Sec • Con‐ – Check the CAN-
46 Gateway sage; no mes‐ on > 500 mS tinu‐ Bus terminal re‐
Lost commu‐ sage ous sistance. Refer to
Co nication ⇒ “3.6.20 CAN-
mm with • 2 DCY Bus Terminal Re‐
uni‐ Gateway sistance, Check‐
cati‐ ing”, page 200 .
on
Wit
h
Gat
ewa
y
"A"
U01 COM: In‐ • Received mes‐ • Time after ignition 2.0 Sec • Con‐ Check the IPC power
55 strument sage; no mes‐ on > 500 mS tinu‐ and ground inputs.
Lost Panel sage ous Check the CAN Bus
Co Cluster for an open or high re‐
mm (IPC) • 2 DCY sistance at the IPC
uni‐ commu‐ connector. Refer to
cati‐ nication the wiring diagram.
on with IPC
Wit
h In‐
stru
me
nt
Pan
el
Clu
ster
(IP
C)
Con
trol
Mo
dule
U03 COM: • Received AT ve‐ • Time after ignition 5.0 Sec • Con‐ Check for any appli‐
02 Trans‐ hicle data TCM on > 500 mS tinu‐ cable TSB's. If none
Soft mission signal ous pertain to this fault re‐
war Control flash ECM with cor‐
e In‐ Module • 2 DCY rect software for appli‐
com (TCM) cation.
pat‐ commu‐
ibili‐ nication
ty with TCM
Wit
h
Tra
nsm
is‐
sion
Con
trol
Mo
dule
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
U04 COM: • Received data; • Time after ignition 0.3 Sec • Con‐ Check the CAN bus.
02 Trans‐ implausible on > 500 mS tinu‐ Refer to
In‐ mission message ous ⇒ “3.6.21 CAN-Bus
val‐ Control Terminal Resistance,
id Module • 2 DCY Transmission Control
Da‐ (TCM) Module J217 to En‐
ta commu‐ gine Control Module
Re‐ nication J623 , Checking”,
ceiv with TCM page 201
ed
Fro
m
TC
M
U04 Vehicle • Vehicle speed > • Time after ignition 400 to • Con‐ Refer to the Repair
15 Speed 325 km/h on 500 ms 2100 ms tinu‐ Manual for ABS diag‐
In‐ Sensor ous nosis.
val‐ out of • Speed sensor
id range initialization er‐ • 2 DCY
Da‐ high ror 327.08 km/h
ta • Speed sensor
Re‐ signal low volt‐
ceiv age error 327.25
ed km/h
Fro
m • Speed sensor
An‐ signal: error out
ti- of range 326.39
Loc km/h
k
Bra • Received mes‐
ke sage Implausi‐
Sys ble messages
tem from ABS
(AB
S) • Speed sensor
signal: sensor
Con error 327.42 km/
trol h
Mo
dule
U04 COM: • AAT value (initi‐ • Ignition on 3.0 Sec • Con‐ – Replace the In‐
23 Ambient alization) 00h tinu‐ strument Panel
In‐ Air Tem‐ • Status AAT from in‐ ous Cluster. Refer to
val‐ perature strument cluster no the appropriate
id (AAT) fault • 2 DCY Repair Manual.
Da‐ Sensor • Electrical check
ta commu‐ AAT sensor no fault
Re‐ nication
ceiv with IPC
ed
Fro
m
In‐
stru
me
nt
Pan
el
Clu
ster
Con
trol
DT Monitor Malfunction Criteria Secondary Parame‐ Monitor‐ MIL Illum. Component Diagnos‐
C/ Strategy and Threshold Val‐ ters with Enable Condi‐ ing Time tic Procedure
De‐ Descrip‐ ue tions Length
scri tion
ptio
n
Mo COM: In‐ • Received data; • Time after ignition
dule strument implausible on > 500mS
Panel message
Cluster
(IPC)
commu‐
nication
with IPC
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0614 ECM/ • CAN re‐ • detection • transmis‐ • CAN bus: • 250 • 2 DCY
TCM In‐ ceive data of error sion cod‐ ACTIVE ms
compati‐ check signal ing is man‐
ble ual trans‐ • ECU com‐
mission munication:
code (0Fh) ACTIVE
OR • ECU data
• max tor‐ update: AC‐
que is not TIVE
same as
one in AT‐
CU
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0720 output • Electrical • detection • voltage < • output sen‐ • 100 • 2 DCY
Shaft check of wrong 0.2 volt sor: no fail‐ ms
Speed input AD (AD value ure decision
Sensor value < 45) for for output • 5
Circuit more than sensor no times
100 ms pulse
OR
• (AD value
> 545) volt‐
age > 3.8
volt for
more than
100 ms
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0725 Engine • CAN re‐ • detection • CAN bus: • 250 • 2 DCY
Speed In‐ ceive data of error ACTIVE ms
put Cir‐ check signal
cuit • ECU com‐
munication:
ACTIVE
• ECU data
update: AC‐
TIVE
P0729 Gear 6 In‐ • Input and • compari‐ • 1. ABS (in‐ • engine • 1s • 2 DCY
correct output rpm son of indi‐ put revolu‐ speed > 400
Ratio signal cated slip tions – out‐ rpm • 12 • cumu‐
check. Sep‐ and actual put revolu‐ times lative
arate error slip with tions x oth‐ • output revo‐
memory for stored val‐ er gear ra‐ lutions > 250
each gear. ues tio) < (0.04 rpm
x other • shift lever D
gear ratio x or S
output rev‐
olutions) • brake: OFF
for more
than 1 s • slip differ‐
ence of out‐
• 2. slip dif‐ put speed (In
ferences > case ABS
(0.20 x valid) differ‐
current ence < 10%
gear ratio x
output rev‐ • revolution
olutions) sensor, no
for more back up con‐
than 1 s dition
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0731 Gear 1 In‐ • Input and • compari‐ • ABS (input • engine • 1s • 2 DCY
correct output rpm son of indi‐ rev – out‐ speed > 400
Ratio signal cated slip put rev x rpm • 12 • cumu‐
check. Sep‐ and actual other gear times lative
arate error slip with ratio) < • output revo‐
memory for stored val‐ (0.04 x lutions > 250
each gear. ues other gear rpm
ratio x out‐ • estimated
put rev) for engine tor‐
more than que > 100
1s Nm at 1st
gear > 80 Nm
at 1st EB
gear
• shift lever D
or S
• brake: OFF
• slip differ‐
ence of out‐
put speed
and ABS dif‐
ference <
10% (in case
of ABS fail‐
ure, this con‐
dition isn’t
activated)
• engaged
gear, 1st
gear
• revolution
sensor, no
back up con‐
dition
• model oil
temperature
>= 20°C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
• Neutral • detection • input revo‐ • engine • 2 • 2 DCY
condition of slip con‐ lutions > speed > 400 times
check dition output rev‐ rpm • cumu‐
olutions x lative
1st gear • shift lever D but, in
ratio + 400 or S case
rpm for of
• output revo‐ chang‐
more than lutions <=
3.3 s ing the
500 rpm shift
• output revo‐ lever
lutions which posi‐
<= 500 rpm tion,
calculated coun‐
from ABS (In ter = 0
case of ABS
failure, this
condition
isn’t activa‐
ted)
• L-up condi‐
tion: OFF
• input sensor,
no back up
condition
• output sen‐
sor, active or
back up by
ABS
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0732 Gear 2 In‐ • Neutral • detection • input revo‐ • engine • 2 • 2 DCY
correct condition of slip con‐ lutions > speed > 400 times
Ratio check dition output rev‐ rpm • cumu‐
olutions x lative
1st gear • shift lever D but, in
ratio + 400 or S case
rpm for of
• output revo‐ chang‐
more than lutions <=
3.3 s ing the
500 rpm shift
• output revo‐ lever
lutions which posi‐
<= 500 rpm tion,
calculated coun‐
from ABS (In ter = 0
case of ABS
failure, this
condition
isn’t activa‐
ted)
• L-up condi‐
tion: OFF
• input sensor,
no back up
condition
• output sen‐
sor, active or
back up by
ABS
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
• Input and • compari‐ • 1. ABS (in‐ • engine • 1s • 2 DCY
output rpm son of indi‐ put revolu‐ speed > 400
signal cated slip tions – out‐ rpm • 12 • cumu‐
check. Sep‐ and actual put revolu‐ times lative
arate error slip with tions x oth‐ • output revo‐
memory for stored val‐ er gear ra‐ lutions > 250
each gear. ues tio) < (0.04 rpm
x other • shift lever D
gear ratio x or S
output rev‐
olutions) • brake: OFF
for more
than 1 s • slip differ‐
ence of out‐
• 2. slip dif‐ put speed (In
ferences > case ABS
(0.20 x valid) differ‐
current ence < 10%
gear ratio x
output rev‐ • revolution
olutions) sensor, no
for more back up con‐
than 1 s dition
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0733 Gear 3 In‐ • Input and • compari‐ • 1. ABS (in‐ • engine • 1s • 2 DCY
correct output rpm son of indi‐ put revolu‐ speed > 400
Ratio signal cated slip tions – out‐ rpm • 12 • cumu‐
check. Sep‐ and actual put revolu‐ times lative
arate error slip with tions x oth‐ • output revo‐
memory for stored val‐ er gear ra‐ lutions > 250
each gear. ues tio) < (0.04 rpm
x other • shift lever D
gear ratio x or S
output rev‐
olutions) • brake: OFF
for more
than 1 s • slip differ‐
ence of out‐
• 2. slip dif‐ put speed (In
ferences > case ABS
(0.20 x valid) differ‐
current ence < 10%
gear ratio x
output rev‐ • revolution
olutions) sensor, no
for more back up con‐
than 1 s dition
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0734 Gear 4 In‐ • Input and • compari‐ • 1. ABS (in‐ • engine • 1s • 2 DCY
correct output rpm son of indi‐ put revolu‐ speed > 400
Ratio signal cated slip tions – out‐ rpm • 12 • cumu‐
check. Sep‐ and actual put revolu‐ times lative
arate error slip with tions x oth‐ • output revo‐
memory for stored val‐ er gear ra‐ lutions > 250
each gear. ues tio) < (0.04 rpm
x other • shift lever D
gear ratio x or S
output rev‐
olutions) • brake: OFF
for more
than 1 s • slip differ‐
ence of out‐
• 2. slip dif‐ put speed (In
ferences > case ABS
(0.20 x valid) differ‐
current ence < 10%
gear ratio x
output rev‐ • revolution
olutions) sensor, no
for more back up con‐
than 1 s dition
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0735 Gear 5 In‐ • Input and • compari‐ • 1. ABS (in‐ • engine • 1s • 2 DCY
correct output rpm son of indi‐ put revolu‐ speed > 400
Ratio signal cated slip tions – out‐ rpm • 12 • cumu‐
check. Sep‐ and actual put revolu‐ times lative
arate error slip with tions x oth‐ • output revo‐
memory for stored val‐ er gear ra‐ lutions > 250
each gear. ues tio) < (0.04 rpm
x other • shift lever D
gear ratio x or S
output rev‐
olutions) • brake: OFF
for more
than 1 s • slip differ‐
ence of out‐
• 2. slip dif‐ put speed (In
ferences > case ABS
(0.20 x valid) differ‐
current ence < 10%
gear ratio x
output rev‐ • revolution
olutions) sensor, no
for more back up con‐
than 1 s dition
• model oil
temperature
>= 0° C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0748 Pressure • Input AD • detection • feedback • 100 • 2 DCY
Control value check of wrong current > ms
Solenoid in every Lin‐ input AD 1333 mA
"A" Elec‐ ear sole‐ value (AD value • 5
trical noid. > 1000) for times
more than
100 ms
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P0811 Exces‐ • OFF stuck • compari‐ • Engine • engine • 2s • 2 DCY
sive check. son of en‐ rpm – input speed > 400
Clutch gine rpm rpm > 100 rpm • 6 • con‐
"A" Slip‐ and input rpm for 2 s times tinu‐
page rpm • shift lever D ously
or S
• engine
speed <
4000 rpm
• estimated
engine tor‐
que >= 0 Nm
• revolution
sensor, no
back up con‐
dition
• SLU target
current >
1000 mA
• model oil
temperature
>= 20°C
• common pa‐
rameter,
common
condition
(see footnote
⇒ page 165 )
P0864 TCM • CAN com‐ • detection • ECU no • CAN bus: • 500 • 2 DCY
Commu‐ munication of commu‐ communi‐ ACTIVE ms (In
nication check nication er‐ cation for case
Circuit ror (all more than • time: 500 ms of re
Range/ frames 50 ms (In after ignition: peat
Perform‐ which are case of re‐ ON rate is
ance entered in peat rate is over
ATCU) over 25 50 ms,
ms, double 10
value of re‐ times
peat rate is value
used) of re‐
peat
rate is
used)
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
• detection • ECU no • CAN bus: • 1000
of commu‐ communi‐ ACTIVE ms (In
nication er‐ cation for case
ror (one more than • time: 500 ms of re‐
frame 50 ms (In after ignition: peat
which is case of re‐ ON rate is
entered in peat rate is • ECU com‐ over
ATCU) over 25 munication: 50 ms,
ms, double not in no 20
value of re‐ communica‐ times
peat rate is tion failure value
used) of re‐
peat
rate is
used)
P0865 TCM • CAN com‐ • detection • CAN BUS • time 500 ms • 250 • 2 DCY
Commu‐ munication of commu‐ off condi‐ after ignition: ms
nication check nication er‐ tion for ON
Circuit ror more than
Low 250 ms
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P2637 Torque • CAN re‐ • detection • CAN bus: • 250 • 2 DCY
Manage‐ ceive data of error ACTIVE ms
ment check for signal
Feed‐ “signal inva‐ (0xFF) • ECU com‐
back Sig‐ lid” munication:
nal "A" ACTIVE
• ECU data
update: AC‐
TIVE
AQ250 09G
DTC Fault Monitor Strat‐ Malfunction Threshold Secondary Pa‐ Monitor‐ Frequen‐
Code De‐ egy Descrip‐ Criteria Value rameters with ing Time cy of
scription tion Enable Condi‐ Length checks,
tions MIL Illum
P2734 Pressure • Input AD • detection • feedback • 100 • 2 DCY
Control value check of wrong current > ms
Solenoid in every Lin‐ input AD 1333 mA
"F" Elec‐ ear sole‐ value (AD value • 5
trical noid. > 1000) for times
more than
100 ms
Footnote:
♦ main solenoid switch ON
♦ gear condition engaged
♦ S1 solenoid No fault
♦ linear solenoid no fault
♦ inhibitor switch no fault
♦ CAN communication no fault
♦ ECU data update no fault
♦ estimated engine torque no fault
♦ engine speed no fault
♦ accelerator pedal no fault
♦ T/M coding and MDI max info no fault
♦ ROM no fault
♦ RAM no fault
♦ safety processor no fault
2 • IGNITION: ON ♦ YES:
• LISTEN: Transfer Fuel Pump - G6- Should be ♦ Condition may be intermittent
heard running for 2 s
♦ PERFORM: Visual Inspection of wiring and
• SPECIFIED VALUE: Transfer Fuel Pump ON component
for 2 s
♦ CHECK: wiring for open, high resistance, short
• IGNITION: OFF or electrical connector for damage, corrosion,
loose or broken terminals
– Was value obtained?
♦ GO TO: Step 7 ⇒ page 169
♦ NO:
♦ Go to Step 3 ⇒ page 167
• CHECK: Fuel Pump Relay - J17- harness con‐ ♦ FAULT DOES NOT RETURN:
nector terminal 5 to Transfer Fuel Pump - G6- ♦ GO TO: Step 7 ⇒ page 169 .
harness connector terminal 1 for resistance.
♦ NO:
• SPECIFIED VALUE: 0.5 Ω ( ± 0.3 Ω ).
♦ PERFORM: Visual Inspection of wiring and
– Were values obtained? component.
♦ CHECK: Wiring for open, high resistance,
short or electrical connector for damage, cor‐
rosion, loose or broken terminals.
♦ REPAIR: Faulty wiring or connector.
♦ GO TO: Step 7 ⇒ page 169 .
Note
Leak checking
– Using a Smoke tester, check the Evaporative Emission
(EVAP) canister system for leaks.
Note
If a leak is detected:
– Check the fuel filler cap seal for damage and for proper instal‐
lation. Replace if necessary.
– Check all hose connections of the fuel supply system and re‐
place or repair any leaking lines.
– Check all hose connections of the EVAP system and replace
or repair any leaking lines.
– Check that the seal under the locking flange is properly tight‐
ened on the fuel tank.
– Repair or replace any damaged component.
If no leaks are found in the EVAP or Fuel Supply System:
– Erase the DTC memory if a DTC was set. Refer to
⇒ “3.3.4 Diagnostic Mode 04 - Erase DTC Memory”,
page 16 .
– Perform a road test to verify repair.
• SPECIFIED VALUE: Battery voltage. ♦ CHECK: Wiring for open, high resistance,
short or harness connector for damage, corro‐
• IGNITION: OFF. sion, loose or broken terminals.
– Was Value obtained? ♦ REPAIR: Faulty wiring or connector.
♦ REPLACE: Any open fuses.
♦ GO TO: Step 5 ⇒ page 171 .
• SPECIFIED VALUE: Leak Detection Pump - ♦ REPLACE: Leak Detection Pump - V144- . Re‐
V144- should be heard running. fer to appropriate repair manual.
• CHECK: Accelerator Pedal Module - GX2- har‐ ♦ GO TO: Step 7 ⇒ page 175 .
ness connector terminal 3 to the Engine Con‐
trol Module - J623- harness connector T94 / 17
for resistance.
• CHECK: Accelerator Pedal Module - GX2- har‐
ness connector terminal 5 to the Engine Con‐
trol Module - J623- harness connector T94 / 11
for resistance.
• SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω).
– Were Values obtained?
7 • Final Procedure – YES:
♦ Check the DTC memory. Refer to
• Perform a road test to verify repair. ⇒ “3.3.3 Diagnostic Mode 03 - Read DTC
• Do any DTC’s return: Memory”, page 14 .
♦ Perform the diagnostic procedure for that DTC.
– NO:
♦ Repair is complete. Generate readiness code.
Refer to ⇒ “3.2 Readiness Code”, page 9 .
♦ Return vehicle to Customer.
• CHECK: Throttle Valve Control Module - J338 ♦ GO TO: Step 7 ⇒ page 177
- harness connector terminals 3 to the Engine
Control Module - J623- harness connector ter‐
minals T60 / 46 for resistance.
• CHECK: Throttle Valve Control Module - J338
- harness connector terminals 5 to the Engine
Control Module - J623- harness connector ter‐
minals T60 / 47 for resistance.
• SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω)
– Was value obtained?
6 • REMOVE: Engine Control Module - J623- . – YES:
Refer to appropriate service manual. ♦ REPLACE Engine Control Module - J623- Re‐
fer to appropriate repair manual
• CHECK: Throttle Valve Control Module - J338
- harness connector terminals 2 to the Engine ♦ GO TO: Step 7 ⇒ page 177
Control Module - J623- harness connector ter‐
minals T60 / 12 for resistance. – NO:
♦ CHECK: wiring for open, high resistance, short
• CHECK: Throttle Valve Control Module - J338 or electrical connector for damage, corrosion,
- harness connector terminals 6 to the Engine loose or broken terminals
Control Module - J623- harness connector ter‐
minals T60 / 43 for resistance. ♦ REPAIR: faulty wiring or connector
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the – YES:
customers complaint. Refer to ♦ GO TO Step 2 ⇒ page 179 .
⇒ “3.1 Preliminary Check”, page 9 .
– NO:
– Was Complaint verified? ♦ GATHER more information from customer
about the complaint.
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the ♦ YES:
customers complaint. Refer to
⇒ “3.1 Preliminary Check”, page 9 . ♦ GO TO Step 2 ⇒ page 184 .
speed signal, the engine will not start. If the engine speed signal
fails while the engine is running, the engine will stop immediately.
Special tools and workshop equipment required
♦ Multimeter
♦ Wiring Diagram
♦ Scan Tool
Test requirements
• Fuses OK.
• Battery voltage OK.
• Switch OFF all electrical and electronic accessories.
• Vehicles with Auto. Transmission, ensure Selector Lever po‐
sition is in “P”.
• Vehicles with Manual Transmission, ensure Gear Shift Lever
position is in “N” with Parking Brake applied.
• Observe all safety precautions:
⇒ “1.1 Safety Precautions”, page 2 .
• View clean working conditions:
⇒ “1.2 Clean Working Conditions”, page 4 .
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the – YES:
customers complaint. Refer to ♦ GO TO Step 2 ⇒ page 188 .
⇒ “3.1 Preliminary Check”, page 9 .
– NO:
– Was Complaint verified? ♦ GATHER more information from customer
about the complaint.
Function
The Cylinder Fuel Injectors are controlled by the Engine Control
Module - J623- and mounted normal in the cylinder head. The fuel
injectors spray high-pressure atomized fuel directly into the com‐
bustion chamber.
Special tools and workshop equipment required
♦ Multimeter
♦ Wiring Diagram
♦ Scan Tool
♦ LED Test Lamp
Test requirements
• Fuses OK.
• Battery voltage OK.
• Switch OFF all electrical and electronic accessories.
• Vehicles with Auto. Transmission, ensure Selector Lever po‐
sition is in “P”.
• Vehicles with Man. Transmission, ensure Shifter Lever posi‐
tion is in “N” with Parking Brake applied.
• Observe all safety precautions:
⇒ “1.1 Safety Precautions”, page 2 .
• View clean working conditions:
⇒ “1.2 Clean Working Conditions”, page 4 .
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the – YES:
customers complaint. Refer to ♦ GO TO Step 2 ⇒ page 190 .
⇒ “3.1 Preliminary Check”, page 9 .
– NO:
– Was Complaint verified? ♦ GATHER more information from customer
about the complaint.
Test requirements
• Fuses OK.
• Battery voltage OK.
• Switch OFF all electrical and electronic accessories.
• Vehicles with Auto. Transmission, ensure Selector Lever po‐
sition is in “P”.
• Vehicles with Man. Transmission, ensure Shifter Lever posi‐
tion is in “N” with Parking Brake applied.
• Observe all safety precautions:
⇒ “1.1 Safety Precautions”, page 2 .
• View clean working conditions:
⇒ “1.2 Clean Working Conditions”, page 4 .
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the – YES:
customers complaint. Refer to ♦ GO TO: Step 2 ⇒ page 191 .
⇒ “3.1 Preliminary Check”, page 9 .
– NO:
– Was Complaint verified? ♦ GATHER more information from customer
about the complaint.
♦ Wiring Diagram
♦ Scan Tool
Test requirements
• Fuses OK.
• Battery voltage OK.
• Switch OFF all electrical and electronic accessories.
• Vehicles with Auto. Transmission, ensure Selector Lever po‐
sition is in “P”.
• Vehicles with Man. Transmission, ensure Shifter Lever posi‐
tion is in “N” with Parking Brake applied.
• Observe all safety precautions:
⇒ “1.1 Safety Precautions”, page 2 .
• View clean working conditions:
⇒ “1.2 Clean Working Conditions”, page 4 .
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the ♦ YES:
customers complaint. Refer to
⇒ “3.1 Preliminary Check”, page 9 . ♦ GO TO Step 2 ⇒ page 197 .
Test Procedure
Step Procedure Result / Action to Take
1 • PERFORM: Preliminary Check to verify the ♦ YES:
customers complaint. Refer to
⇒ “3.1 Preliminary Check”, page 9 . ♦ GO TO Step 2 ⇒ page 199 .
• CONNECT: LED Test Lamp to Faulty Ignition ♦ REPLACE: Engine Control Module - J623- .
Coil - N152- harness connector terminals 1 to Refer to appropriate repair manual.
2 or 2 and 3. ♦ GO TO: Step 5 ⇒ page 200 .
• CRANK: Engine.
• SPECIFIED VALUE: LED Test Lamp should
Flicker ON & OFF.
– Was Value obtained?
• SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω). ♦ REPLACE: Data Bus On Board Diagnostic In‐
terface - J533- . Refer to appropriate repair
– Were Values obtained? manual.
♦ GO TO Step 4 ⇒ page 201 .
• CHECK: Harness connector for damage, cor‐ ♦ GO TO: Step 5 ⇒ page 203 .
rosion, loose, or broken terminals.
• REPAIR: As necessary.
– Do any DTC’s return:
3 • The Engine Control Module - J623- must re‐ ♦ YES:
main connected for the following step. The
central terminal resistor is located in the En‐ ♦ CONDITION: May be intermittent.
gine Control Module - J623- . ♦ PERFORM: Visual Inspection of wiring and
• CHECK: Transmission Control Module - J217- component.
harness connector T52 / 34 to 46 for resist‐ ♦ CHECK: Wiring for open, high resistance,
ance. short or harness connector for damage, corro‐
• Specified value: 60 to 72 Ω (at approx. 20° C). sion, loose or broken terminals.