Fuse box assembly Chassis fuse box assembly

Main fuse box

（Reserve10A)
Normal 30 KeyON 15 Function switch working indicator light, power supply water Hanbao relay control +, left far-light relay control +
（Reserve10A)
Instrument (normal power)/Internet of Vehicles box

Vehicle-mounted information service terminal/dash Air drying heating, NOX sensor, generator excitation
recorder opens alarm light and step light
Power supply main switch B+ Rear working lamp
BCM Power Supply 1
Rear working lamp
（Reserve25A)
Door Controller (Glass Lift and Lift Normal Electricity)
Rear working light switch

Door Controller (Rearview Mirror and Door Lock Normal Electricity)

Headlamp Far Light Relay

BCM Power Supply 2

Headlamp right far light Right Auxiliary Far Light

Generator main relay (gas drive ECU)
Company Logo 2 series by Q/CAT-2.1
ECU Power Supply (Autonomous gas Drive)
Light switch
Schematic diagram
Emancipation Mark 4 Series by Q/CAT-2.2
Control-
Low Speed Wiper Relay
Date label by Q/CAT-3.1
Wiper S-End
Control+(D6)
Wiper, scrubber, intermittent wiper controller

Lift motor/trailer ABS

５ ｆｅｅｔ
Wiper Low Speed Switch and Intermittent Wiper Controller
KeyACC 75
Hydraulic Flip Relay Control +, Inverter (ACC) High Speed Wiper Relay
Wiper low speed
Cigarette lighter, receiver/vehicle terminal (ACC)
Wiper High Speed

Ignition switch
（Reserve15A) 5 feet
Air conditioning compressor relay (J4) Fan relay (J1), electrically Wiper High Speed Switch
heated ventilated seat, empty Adjustable panel air conditioning
electromagnetic clutch, independent air conditioning compressor
controller
Rear fog lamp relay
KeyON 15 Rear fog lamp
Door Controller（ON )

（Reserve10A)
Rear fog lamp switch
Cab fuse box
Right turn buzzer alarm
Fog lamp relay
（Reserve10A)
Instrument(ON)
Front fog lamp

Front fog lamp switch

ABS Controller（ON)
Preheating relay
Trailer ABS (ON), ECAS (ON)
Horn relay
（Reserve10A)
Engine ECU (ON)

（Reserve10A)
Horn

Horn switch
Bridge fuse box normal power
Auto Data recorder (ON), retarder ECU, Internet of Vehicles Box (ON)
, AMT TCU (ON)

Headlamp low-light relay Headlamp left near light

Component number
Reserve Headlamp right near light

Light switch
according to Q/CAT-3.1 The standby
Reserve

Small lamp relay Cab light

F11 5A (Reserve20A）
Air Conditioning Compressor Power Supply (ACC)
Chassis lamp
Manufacturing Plant Code According to Q/CAT-3.1
Light switch
J4 Air conditioning compressor relay

Electromagnetic clutch for air conditioning compressor

Air conditioner
Air conditioning compressor control +
Air conditioning switch (heater)

Air conditioning compressor control - Warm air control switch control-

Warm air control switch control+

Left far light relay for headlight Tightening torque;

Fuse box hole position matches wire diameter gauge
Headlight left farber left auxiliary farber

Serial number position Type of Wire Harness Side Socket Remarks

Light switch

Control + (ON gear) The error-proof structure Hole Lead wire Hole Lead wire
Cold water treasure
of fuse box back socket
should ensure that the
location diameter location diameter
Cold water treasure power supply non-corresponding position
numbered wire harness side
Cold water treasure control ground socket can not be inserted.

Cold water treasure

electricity control

Reverse lights, reverse buzzers

AMT TCU
empty
Air horn, sleeping lamp

Small fuse box power supply

24V power supply socket, USB power supply socket

The conductor is GB/T 25085 Class B
ABSController (B+)

300W inverter/power skylight (not reusable)

Plug seal
OBD diagnostic socket Shape-Tooth retarder Power supply (Line 1)
Explain
ECAS power

Insert series specifications, 2.8, 6.3, 9.5

Southern version electronic fan
Position number of socket in socket

Code number of socket The urea supplies power to the heating main relay of the module

Independent warm wind

Inter-wheel differential lock, force reclaimanter solenoid valve, WIFI switch shaft differential lock,
parking force reclaimanter solenoid valve

The box body adopts PA6-GF25, and the material specification standard is JF03-26;
The fuse type is SF30, which shall meet the requirements of GB/T 31465.5 and GB/T 31465.1;
The combustion characteristics of the box material can meet the requirements of horizontal HB and vertical V-0 in GB/T 2408;
The tightening torque of fuse installation M5 is (4.5±1)N.m, and M8 is (15-20)N.m;
Performance vibration shall meet GB/T 28046.3;

The sealing parts matched with the box cover shall be assembled smoothly and reliably; Name Chassis fuse box assembly
It is well matched with the wire, and the simulated real car assembly meets the protection grade IP55, according to GB/T 30038; Security Number Processing Widget Document
Diagram
Unmarked rounded corner R3
Drawing matters. of items methods version Version A total of 1 card

Name Fuse box assembly (pattern) The voltage drop of each circuit of fuse box meets the following requirements. The maximum voltage drop of the circuit with load ≥20A is 10mV/A; Product Flower Drawing
Material combustion characteristics according to JF03-64(a)
Comparison
Establishment Tangchao reinspection nonmetal pattern Shade. categories

Technical conditions according to JA3722-A01-1 Drawing Security is Number of items Processing Component Document Picture A total of 1 sheet 1
Correction. Weight
heat
treatment
Surface
protection
Drawing
software

Other technical conditions according to JA3722-240-1;

important method version version

The surface of metal terminals in all sockets is tinned, CU/EP.Sn9, according to Q/CAYT-4.12. Design Tangchao
Product
reexamination Nonmetal Decorative
pattern Color Drawing
Categories Proportion Review
Change of
Notice Number

Samples must be re-examined by product design department before starting supply. Proofreading Weight heat treatment Surface
protection
Drawing s
oftware
General layout material Impact swaps tag
Number
date
Change
of posts

Samples must be reinspected by the product design department before supply

To examine Notice Number

General layout Place standardization

Material Science
Impact swap sign date

Faw Jiefang Qingdao Automobile Co. LTD

number

Standardization
Approval Subcode
Faw Jiefang Qingdao Automobile Co. LTD
Approval Code

ns umen assemb y d ag am Le doo ha ness assemb y

３８２００１０－Ｄ００９９

２０１７０２２３

R gh doo ha ness assemb y A cond on ng w e ha ness assemb y

Ｂ．４

ＣＡ４２５０Ｐ２５Ｋ２Ｔ１Ｅ４Ａ＿Ｚ０００２１＿０４

２０１４１２２５

Gea bo w e ha ne a emb
ns umen pane w ng ha ness assemb y
Hydraulic turnover Inter axle differential Inter wheel differential
Indoor lighting control switch Power take-off switch Front fog lamp switch Rear fog lamp switch Fuel preheating switch Horn change-over switch Multi state switch Work light control switch
control switch lock switch lock switch

Fix dj431-8e on the terminal with cq32608

The required tightening torque is 11 ± 1n · M

Label the hydraulic turnover Attach the power take-off Label the multi state Label the work light
control switch symbol switch symbol label switch symbol control switch symbol

The minimum distance between nodes is 100

Diagnosis can line (K53, k75) trend diagram:
Connect to Connected to
Chassis wiring harness E connector Connector H

Instrument panel wiring harness

Fuse box 1 G connector

(brown)
(purple)

Label ASR cancel

switch symbol

Body controller
ASR cancel switch

The connector is installed on the connector bracket according

to the position shown in the figure, and the outlet direction is
shown in the figure

Door controller

Independent
warm air

Independent warm air

Left body wiring harness (brown) (black) (green)

Right body wiring harness
Retarder maintenance Chassis wiring harness Chassis wiring harness Body controller x1
interface Connected to
ZF retarder

(yellow)
Body controller x2
accelerator pedal

(black)

(gray) Body controller x3-a

The ignition switch

Connector Connector
Headlamp and dimmer switch Cruise switch Retarder diagnosis
Wiper and auxiliary brake switch
Multifunction steering wheel switch OBD diagnostic socket
Left body wiring harness
Body controller x3-b Connected to ZF retarder

Combination switch
(blue) (Orange) (gray) (green)
(purple)

Chassis wiring harness Front wall wire harness

Wire number Wire function Wire function Wire function Wire function Wire function Wire function Wire function Wire function Wire function

Chassis wiring harness Chassis wiring harness Vehicle information service terminal Instrument cluster Chassis wiring harness Instrument cluster Chassis wiring harness Multifunction steering wheel switch Chassis wiring harness Chassis wiring harness

The ignition switch Combination switch Body controller × 3-A Chassis wiring harness Body controller × 1 Chassis wiring harness Multifunction steering wheel switch Chassis wiring harness Chassis wiring harness Chassis wiring harness

Chassis wiring harness Body controller × 1 Chassis wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness

Right body wiring harness Body controller × 3-B Chassis wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness

Starting switch Left body wiring harness Left body wiring harness Chassis wiring h Chassis wiring harness Chassis wiring harness Chassis wiring harness

Starting switch Chassis wiring harness Combination switch Body controller × 3-A Body controller Body controller × 3 Chassis wiring harness Chassis wiring harness Chassis wiring harness

Instrument panel wiring harness Body controller × 1 Chassis wiring harness Body controller Body controller × 3 Chassis wiring harness Chassis wiring harness

Chassis wiring harness Instrument cluster Left body wiring harness Body controller × 1 Left body wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness

Combination switch The ignition switch Body controller × 1 Left body wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness

Body controller × 3 Instrument cluster Chassis wiring harness Body controller Chassis wiring harness Chassis wiring harness Cab fuse box Chassis wiring harness

Chassis wiring harness Instrument cluster Chassis wiring harness Body controller Chassis wiring harness Chassis wiring harness Chassis wiring harness

Function switch ABS controller Chassis wiring harness Left body wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness

Chassis wiring harness Body ground Chassis wiring harness Body controller × 3 Chassis wiring harness

Left body wiring harness Chassis wiring harness Function switch Body controller × 3-B Chassis wiring harness

Combination switch OBD diagnostic socket Left body wiring harness Chassis wiring harness

Body controller × 3 OBD diagnostic socket Body controller × 3

Chassis wiring harness Vehicle information service terminal Chassis wiring harness Cab fuse box

Chassis wiring harness Fleet Management Chassis wiring harness Cab fuse box Cab fuse box

Instrument cluster Body controller × 1 Body controller × 3 Cab fuse box

Left body wiring harness Chassis wiring harness Chassis wiring harness Chassis wiring harness

Combination switch Combination switch Chassis wiring harness

Body controller × 3 Combination switch Combination switch Body controller × 3-A Body controller × 1

Chassis wiring harness Function switch Combination switch Body controller × 1

Instrument cluster Left body wiring harness Combination switch Body controller × 3 Body controller × 1

Vehicle information service terminal Right body wiring harness Body controller × 3-A

Left body wiring harness Brake light switch Combination switch Body controller × 3-B

Function switch Door controller Chassis wiring harness Body controller × 3

Automatic air conditioning Door controller Automatic air conditioning

Body controller × 2 24 V power socket Multifunction steering wheel / switch

The cigarette lighter

Vehicle information service terminal

Automatic air conditioning

Chassis wiring harness Automatic air conditioning Body controller × 1

Automatic air conditioning

Multi function steering wheel Instrument cluster

Chassis wiring harness Chassis wiring harness Instrument cluster Body controller × 3-A

Chassis wiring harness Chassis wiring harness Instrument cluster Body controller × 3-A

Right body wiring harness Multi function steering wheel Chassis wiring harness Instrument cluster

Function switch Chassis wiring harness Instrument cluster

Instrument cluster Chassis wiring harness Chassis wiring harness

ABS controller Chassis wiring harness Chassis wiring harness Body controller × 1

The cigarette lighter Chassis wiring harness Automatic air conditioning Body controller × 3 Body controller × 3-A

Body controller × 3 24 V power socket Instrument cluster Chassis wiring harness Body controller × 3 Body controller × 3-A

Chassis wiring harness Automatic air conditioning Chassis wiring harnessa Body controller × 3

Chassis wiring harness Automatic air conditioning Body controller × 3

Transition harness assembly of 24 V power supply socket E B W H A m

Connected to instrument
panel wiring harness

Sheath:
terminal：
24 V power supply socket

Cover Observation Direction and Measurement Point

Cover.
Outlet Line End
Wire Cross sectional area
number Wire function of conductor (mm 2) colour colour
View Direction
wire Connected to instrument
24 V power supply socket
wire harness
Size Limits Connected to instrument
24 V power supply socket
wire harness

Dimension measuring point

Unprotected wires

For the conductor bound with bellows, the bellows shall be UFW type bellows according to jf03-159 (class B)

Except for special requirements for bellows diameter，The filling rate of conductor relative bellows is 70%-80%.

Except for special provisions，Wires wrapped with bellows，The bellows are wrapped in the following way ("L" means the length of the bellows):

1、L〉100mmUse spacer coating，The distance between coatings is 50mm, with at least 3 windings.

2、L≤100mmUse spacer coating，The encapsulation position is in the middle of the dimension, winding at least 3 circles.

Distribution of line number connectors in corresponding sheaths，Look from the end of the line

Length measurement refers to the measurement point to the measurement point.，Or the distance from the measuring point to the conductor terminal
name
Transition harness assembly of 24 V
The dimension of the injection is the length dimension of the wire after straightening out.，One end is the connector.，Its length is measured from the root of the socket inlet end. call power supply socket
Conductor and terminal are crimped
Security is Number Processing Component Document
Drawing Picture A total of 1 sheet 1
important of items method version version
Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated, copper/Ep.Sn9, according to Q/CAYT-4.12. Design
Product ree
Nonmetal
Decorative
Color
Drawing
Proportion
xamination pattern Categories

Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, B Correction. Weight
heat Surface Drawing
treatment protection software

Change Notice
Technical conditions according to QC/T 29106 Review
Number

Number
General layout Impact swap sign date
Samples must be re-examined by product design department before starting supply. material of places
material
standardization
Technology center of China First Automobile Co., Ltd
Approval Code

B W H A m R B W H A m
Remarks

ABS solenoid valve socket size according to ISO 15170.1 code 1 requirements，Tests and requirements in accordance with ISO 15170.2
Double-layer heat-shrinkable pipe protection for wire solder joint in wire harness，According to Category C in Appendix B of QC/T 29106

Code

Cab front wall wiring harness assembly Trailer socket harness assembly for ABS
Line number Conductor cross-sectional area(mm²) colour remarks

Instrument panel wiring harness

Cover Observation Direction and
(gray) (green)
Measurement Point
Inner core: Inner core:
Cover.
Outlet Line End
View Direction wire
Size Limits

Right door wire harness

Dimension measuring point
Sheath:
Left door wire harness
Trailer power outlet for ABS
Tail protection:
Positioning card: Sheath:
Tail protection:
Positioning card: Distribution of line number connectors in corresponding sheaths，Look from the end of the line
Air conditioning low pressure switch Wiper motor
(Shenzhen Jijia Baowei Co. , Ltd. )
Length measurement refers to the measurement point to the measurement point.，
Clutch switch Or the distance from the measuring point to the conductor terminal Chassis harness
(gray)
Water level alarm switch
Observation direction and measuring point of sheath
Outlet end
sheath
Incoming end
The dimension of the injection is the length dimension of the wire after straightening out.，
View orientation
wireway One end is the connector.，Its length is measured from the root of the socket inlet end.
Size limits

Connector feature number (list of corresponding optional relations) Blind plugging is needed for unused holes in waterproof connectors
Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
The pasting position is (30-100) mm away from the inlet end of branch connector
Dimension measuring point
No special instructions for plug-in Hebi Tianhai Electric Appliance Co. , Ltd. , Zhengzhou Lianming Electric
Semi laminated coating of wear resistant cloth base tape for conductor Appliance Co. , Ltd. and Ningbo Zhengyao Automobile Electric Appliance Co. , Ltd.
After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;

Unprotected conductor
Single-layer V-type heat-shrinkable tube for compression joint of single (special) terminal and conductor
Brake light switch
The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm
Scrubber Thin-walled polyvinyl chloride conductors are used for all conductors，According to QC/T 730, C
Wire number Wire function Cross sectional area of conductor (mm 2) colour remarks Wire number Wire function Cross sectional area of conductor (mm 2) colour remarks Code name number number remarks
The conductor is bound with PVC sleeve

The conductor is bound with open bellows

Instrument panel wiring harness
Solder joint
Left door wire harness
Right door wire harness
Instrument panel wiring harness
Instrument panel wiring harness
Left door wire harness
Left door wire harness
Plug in QC/T 417,Among them, the surface of the metal terminal is tin plated, copper/Ep.Sn9, according to Q/CAYT-4.12.
Instrument panel wiring harness Right door wire harness Instrument panel wiring harness Right door wire harness
After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated with wear-resistant cloth base tape

In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50%
Solder joint
Solder joint
Left door wire harness
Water level alarm switch
Instrument panel wiring harness
Instrument panel wiring harness
Right door wire harness
Left door wire harness
At the end of the insulating pipe and the branch of the conductor,
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe ("L" refers to the length of the bellows) Solder joint
Solder joint
Wiper motor
Brake light switch
Instrument panel wiring harness Left door wire harness
tie with tape
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound;
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound Instrument panel wiring harness Water level alarm switch Instrument panel wiring harness Left door wire harness
name Trailer Socket Wire Harness Assembly for ABS
Solder joint refers to the connection point of the same functional conductor Instrument panel wiring harness
Instrument panel wiring harness
Brake light switch
Left door wire harness
Instrument panel wiring harness
Instrument panel wiring harness
Left door wire harness
Right door wire harness
Note the connector right clearly manufacturers note that the need call
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal Instrument panel wiring harness
Solder joint
Left door wire harness
Right door wire harness
Instrument panel wiring harness
Instrument panel wiring harness
Right door wire harness
Left door wire harness
to comply with the implementation, such as: 1928404195 Bosch
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector
Instrument panel wiring harness Left door wire harness Solder joint Right door wire harness
The hole position not used by waterproof connector needs to be blocked with blind plug
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding
Instrument panel wiring harness Right door wire harness Instrument panel wiring harness Left door wire harness Conductor and terminal are crimped Drawing
Security Number Processing Widget Document
Diagram A total of 1 card
Main line and its branch line are welded at one point (except can line)
Instrument panel wiring harness Scrubber Instrument panel wiring harness Left door wire harness
matters. of items methods version Version
Solder joint Wiper motor Instrument panel wiring harness Left door wire harness
The twisted pair pitch is (27-33) twist / m
The conductor and terminal are connected by crimping
Instrument panel wiring harness Wiper motor Instrument panel wiring harness Left door wire harness Technical conditions according to QC/T 29106 Design XuiFeng Product
nonmetal
Flower
Shade.
Drawing
categories
Comparison
Instrument panel wiring harness Wiper motor Instrument panel wiring harness Left door wire harness reinspection pattern
Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor
heat Surface Drawing
Samples must be re-examined by product design department
Instrument panel wiring harness Wiper motor Instrument panel wiring harness Left door wire harness
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C
Instrument panel wiring harness Scrubber Instrument panel wiring harness Left door wire harness Proofreading ZhangJinBo Weight treatment protection software
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106
Instrument panel wiring harness Instrument panel wiring harness Left door wire harness
before starting supply.
Air conditioning low pressure switch
PVC casing shall be in accordance with jf03-117 Change of
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, Instrument panel wiring harness Air conditioning low pressure switch Instrument panel wiring harness Right door wire harness To examine LiGuoHui Notice Number
Instrument panel wiring harness Right door wire harness
Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times,
During the line test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment are in accordance with 9.3 of GB / T 25085, in which the diameter
of scraping needle is 0.45mm
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106
Instrument panel wiring harness
Instrument panel wiring harness
Instrument panel wiring harness
Left door wire harness
Left door wire harness
Left door wire harness
Instrument panel wiring harness
Solder joint
Instrument panel wiring harness
Left door wire harness
Right door wire harness
Clutch switch
name Cab front wall wiring harness assembly
Production General layout ZhangYanHui material Impact swaps tag Number
of posts
date

preparation
Design Security is important Number of items Processing method Part version Document version Map sheet Page 1 of 1

Connector according to QC / T 417 YangChaoYang

Solder joint Right door wire harness Instrument panel wiring harness Clutch switch Proofreading Product re inspection Nonmetallic decorative pattern colour Drawing category proportion
Standardization
PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B
Instrument panel wiring harness Left door wire harness Instrument panel wiring harness Brake light switch
to examine weight heat treatment Surface protection Drawing software
China First Automobile Co., Ltd. Technology Center
The technical conditions are in accordance with QC / T 29106 General arrangement Change Notice No

Samples must be rechecked by the product design department before supply begins
Solder joint Right door wire harness Standardization
Material
Influence interchange sign
Number
of places
date Approval JiaoXueMing Subcode
Instrument panel wiring harness Right door wire harness jointly sign
Science

Instrument panel wiring harness Right door wire harness approval code
FAW Technology Center

Cab rollover alarm switch wiring harness assembly Right chassis harness assembly
Instrument panel Instrument panel wiring harness
wiring harnessr

Wire number Wire function Cross sectional area of conductor (mm²) colour remarks And chassis
wiring harness (black)
(brown)
Trend diagram of power can lines (x142, x143, C1, C2):
the minimum distance between nodes is 100 Inner Inner
Butt connector (blue) (Orange) (purple) core: core: The connector adopts plastic cable structure,
Inner and the cable length is up to the trunk line
Inner Inner
Instrument panel Chassis wiring harness core:
Vehicle information Automatic air core: core: Distribution box
Instrument wiring harnessr The tail direction of the right angle rear protection is opposite

Cab rollover alarm switch (left)

service terminal conditioning Engine ECU

Chassis wiring harness

cluster to that of the internal positioning groove of the connector
endendelectricResistance

Preheating relay
endendelectricResistance

Front right side

Cab rollover alarm switch (right)

marker lamp

Solder joint Yd25407001

(including 357972752)

Right front
combination
lamp

Chassis wiring harness Cab rollover alarm switch (left) Instrument panel
wiring harness and
Team
management
OBD
Right front fog lamp

Left body wiring Body controller diagnostic NOx sensors AMT harness
of Jiefang bank socket The connector adopts plastic cable structure,
harness and the cable length is 1 m
NOx sensor
Butt connector

Cab rollover alarm switch (right) Connected to cab

Solder joint
overturn alarm Urea tank temperature
switch harness / level sensor
Intake solenoid valve

(green) Battery equalizer

Left body wiring
harness
Turnover motor Trailer distribution box

The tail direction of the right angle rear protection is opposite to

Connector: Small Tail cover: that of the internal positioning groove of the connector
distribution
box
Left body wiring (black)
UT temperature sensor Sheath:
harness and
Turnover motor relay Urea tank
Overhead box Intake temperature/ Rear right side marker lamp
Turnover motor switch electricity Liquid level
wiring harness Magnetic sensor
valve Right rear combination lamp

Butt connector Two way fuse

box a

Cab rollover alarm switch (right)

G13a and g13b
are welded here

Cab rollover alarm switch (left)

Exhaust
electricity
Overhead box Magnetic
wiring harness valve Two way fuse
Electric horn Front right Front right box B (30a)

(ABS) valve (ABS) sensor Urea tank water

heating
solenoid valve
Traveling
Urea pressure sensor
data
recorder

Instrument panel
wiring harness G01a and g01b are welded here
Diagnosis can line (x145, x146) trend diagram:
And chassis

Chassis wiring harness

wiring harness (black)
The minimum distance between nodes is 100
Butt joint
Exhaust solenoid valve
chassis
Instrument panel wiring harness wiring harness
Engine ECU Urea tank water
Wear resistant non-woven fabric 25409001 is used to protect the sleeve tube Wear resistant non-woven fabric 25409001 is used to protect the sleeve tube heating
solenoid valve
OBD diagnostic socket

Anchor point F
endendelectricResistance

Anchor point a Anchor point B Anchor point C Anchor point e

ECAs height

Anchor point D SCR feeding room sensor (right)

Engine ECU
Atmospheric
(black) temperature
sensor

Body controller

Power take-off
solenoid valve
Observation direction and
measuring point of sheath Air heater

Rear right (ABS) valve Rear left (ABS) valve

Isheath
Outlet end
Incoming end
Chassis negative grounding
View ASR valve
orientation wireway Diesel filter heating

Reversing buzzer The tail of connector is wrapped with color tape

Atmospheric (gray) ECAs height sensor (rear axle right)
Size limits temperature Air pressure sensor Air pressure sensor
Air horn wire harness Dwj-h94 / 20 is stuck at the tail of connector
sensor

Trailer ABS power socket Electric heating urea pipe Power take-off
Engine wire harness Fix with PVC tape to prevent falling off during transportation
solenoid valve
Sheath:
preheater Inter axle differential lock indicator switch
Tail protection:
Connector feature number (list of corresponding optional relations)

alternator Connected to retarder ECU

Pneumatic brake alarm switch

Rear left (ABS) sensor Rear right (ABS) sensor
Wire harness length (list of corresponding optional relations)
ABS valve X2(right)

(with back protection, waterproof plug,

sealing and other accessories) ABS valve X1 (left)

Starter power supply Starter

Cover Observation Direction and Measurement Point

Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
Transmission wire harness
Electric oil pump
The pasting position is (30-100) mm away from the inlet end of branch connector Trailer power socket

Rear work lights

with PVC tape
This branch line should be buried within 100 mm of the thousand line indicated by the arrow, and then wrapped

Cover. Dimension measuring point

Outlet Line End

Rear left Rear right
Water level alarm (ABS) (ABS)
Semi laminated coating of wear resistant cloth base tape for conductor sensor sensor

air conditioning
compressor
After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;
X101a is welded with X101, X103, X105 and x101b

Protection with rubber

wire
The size here is shown in the package method shown in the figure, and the outer half stacked adhesive tape is
used

View Direction
X102a is welded with X102, x104 and x106 Anchor point G
Electric fan

90 degree elbow

Wrap the mark with green PVC tape

Size Limits Wrap the mark with white PVC tape Air dryer ECAs
solenoid
valve ECAs height
sensor (left)

In addition to the wrapping method shown in the figure, the size here is semi laminated with heat reflecting tape

Unprotected conductor

exceeding 100 mm and 30 mm below 100 mm

The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head Left front fog lamp
Left front
combination

Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
lamp

The conductor is bound with PVC sleeve Air dryer

Inter axle differential
lock solenoid valve
Front left (ABS) sensor Front left (ABS) valve ECAs height sensor (rear axle left)

and the pasting position is (30-100) mm away from the input end of branch connector
ECAs solenoid valve
Chassis
The conductor shall be wrapped with wear-resistant cloth base tape, and then the closed bellows shall be bound negative
grounding
Yd25407001
Fuel gauge sensor (main)
(including 357972752) Left rear combination lamp
Rear left side
Front left side The tail direction of the right angle rear protection is opposite to
marker lamp
marker lamp that of the internal positioning groove of the connector
The connector adopts plastic cable structure,
The conductor is bound with open bellows and the cable length is up to the trunk line

The tail direction of the right angle rear protection is opposite

to that of the internal positioning groove of the connector

Semi laminated coating of wear resistant cloth base tape for conductor
The conductor is bound with open corrugated pipe, and the corrugated pipe is wrapped with PVC tape

The conductor is bound with closed bellows

The conductor is bound with closed bellows

Wire Cross sectional area Wire Cross sectional area Wire Cross sectional area
Wire function colour remarks Wire function Wire Cross sectional area Wire Cross sectional area colour remarks Wire Cross sectional area Wire Cross sectional area Wire Cross sectional area Wire Cross sectional area Wire Cross sectional area Wire Cross sectional area Wire
After the conductor is wrapped with wear-resistant cloth base tape, the open corrugated pipe is bound, and then Wire function
number of conductor (mm 2) number of conductor (mm 2) colour remarks Wire function Wire function colour remarks of conductor (mm 2) Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks Wire function colour remarks number number remarks
number of conductor (mm 2) colour remarks number of conductor (mm 2) number number of conductor (mm 2) number of conductor (mm 2) number of conductor (mm 2) number of conductor (mm 2) number of conductor (mm 2) number of conductor (mm 2) number
PVC tape is used to wrap the corrugated pipe

Instrument panel Instrument panel Instrument panel Instrument panel Instrument panel ECAs right rear
Instrument panel Transmission wire harness Right combination Engine ECU Urea level temperature sensor Instrument panel
Battery negative grounding Battery equalizer
wiring harness Power distribution box Fuel sensor Solder joint Cab rollover alarm switch wiring harness wiring harness Engine ECU wiring harness wiring harness axle height sensor Chassis distribution box
wiring harness rear lamp wiring harness

After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound,

All connectors connected with bellows must have rear protection matched with bellows
Instrument panel Battery negative grounding Instrument panel Solder joint Engine ECU Atmospheric temperature sensor Instrument panel Instrument panel ECAs right rear
Fuel sensor Air heater Preheating relay Right combination rear lamp Engine ECU Distribution box terminal Chassis grounding
and the corrugated pipe is coated with wear-resistant cloth base tape Alternator B+ Starter power supply wiring harness wiring harness wiring harness wiring harness Solder joint axle height sensor Battery equalizer

Instrument panel Cab rollover Instrument panel Instrument panel Instrument panel ECAs right rear
Instrument panel Instrument panel Catalyst temperature sensor Engine ECU Solder joint
Power distribution box Fuel change over valve Fuel sensor Battery negative grounding Solder joint Trailer power socket Engine ECU wiring harness The headlamps wiring harness wiring harness axle height sensor Two way fuse box
wiring harness wiring harness wiring harness alarm switch

The sleeve is protected, and the outer space is 200 mm. If the branch length is less than 200 mm, tie a tie Instrument panel Instrument panel Instrument panel Instrument panel Inter axle differential Instrument panel Instrument panel Instrument panel Driving airbag ECAs
Battery negative grounding Solder joint Cab rollover alarm switch Engine ECU wiring harness Solder joint
Engine ECU Water level alarm switch wiring harness wiring harness lock solenoid valve Engine ECU Exhaust solenoid valve wiring harness The headlamps wiring harness solenoid valve Battery equalizer
wiring harness wiring harness
Dual
core

The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end
Right rear Inter axle differential Engine ECU Instrument panel Instrument panel Instrument panel Driving airbag ECAs
Instrument panel Cable Instrument panel Power distribution box Solder joint
Engine ECU Battery negative grounding combination Power distribution box Trailer ABS power socket lock indicator switch Engine ECU wiring harness The headlamps wiring harness wiring harness solenoid valve Battery equalizer
wiring harness wiring harness
lamp
After the conductor is wrapped with soft and wear-resistant cloth base tape, the open bellows are bound, and
PE tape
Instrument panel Instrument panel Driving airbag ECAs
is used for interval wrapping outside the bellows Instrument panel Instrument panel Instrument panel Solder joint
Solder joint Fuel sensor Trailer ABS power socket Engine ECU Engine ECU Intake solenoid valve The headlamps wiring harness wiring harness solenoid valve Two way fuse box
Battery negative grounding wiring harness wiring harness wiring harness

Instrument panel Instrument panel Small chassis

Instrument panel Air dryer Instrument panel Urea tank heater Shoe wear / front left Shoe wear / right front ECAs solenoid valve
alternator Solder joint Solder joint Transmission wire harness Primary fuel filter heater wiring harness Engine ECU wiring harness Solder joint distribution box
wiring harness wiring harness Engine ECU solenoid valve

Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal
Instrument panel Instrument panel Instrument panel Instrument panel ECAs height sensor Small chassis
Left front combination lamp Instrument panel Solder joint Engine ECU Solder joint
wiring harness Solder joint Trailer power socket Battery negative grounding Primary fuel filter heater 1 wiring harness Urea nozzle Shoe wear / front left wiring harness wiring harness (rear axle left)
wiring harness Engine ECU distribution box

All connectors connected with bellows must have rear protection matched with bellows Trailer ABS Instrument panel
Left dimming motor Solder joint Instrument panel Urea supply module
Solder joint Left rear combination lamp power socket Battery negative grounding Rear work lights Power distribution box Engine wire harness Electric fan ASR valve wiring harness
wiring harness
of conductor relative
In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate Instrument panel
Instrument panel Trailer ABS Instrument panel
to corrugated pipe and zipper PVC pipe shall be more than 50% Right front combination lamp Solder joint Reversing buzzer Battery negative grounding Trailer ABS power socket Solder joint
Pressure pipe Engine wire harness Electric fan wiring harness
wiring harness

The size indicated is the length of the wire after straightening. If one end of the connector is a connector,
power socket wiring harness ASR valve
glue as follows inside and
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with
Instrument panel Instrument panel
outside the corrugated pipe or PVC zipper pipe ("L" refers to the length of the bellows) Solder joint Solder joint Rear right side marker lamp Inlet pipe Engine ECU Electric fan
Instrument panel
Primary fuel filter heater
Right dimming motor Solder joint wiring harness Solder joint wiring harness Engine wire harness wiring harness

1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; Instrument panel Left front Instrument panel Solder joint Catalyst temperature sensor Primary fuel filter heater
Solder joint Solder joint Return pipe Engine wire harness Electric fan Solder joint
wiring harness combination lamp Rear left side marker lamp Solder joint wiring harness
Twisted pair

the length is measured from the root of the incoming end of the connector
of the size, and at least 3 turns shall be wound
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle Instrument panel Instrument panel Instrument panel Instrument panel Inter axle differential Instrument panel
Solder joint Left front fog lamp Solder joint Pneumatic brake alarm switch NOx sensor Battery negative grounding Turnover motor relay Trailer power socket Engine ECU Power take-off solenoid valve
wiring harness wiring harness wiring harness wiring harness lock solenoid valve wiring harness

Solder joint refers to the connection point of the same functional conductor Instrument panel Right front Battery negative Instrument panel Urea pressure sensor Instrument panel Instrument panel Parking power take-off
Primary fuel filter heater Turnover motor relayTurnover motor control switch Trailer power socket Engine ECU Inter axle differential
wiring harness combination lamp Solder joint Rear work lights grounding wiring harness wiring harness solenoid valve
lock switch wiring harness

the outlet end

The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from Solder joint Right front fog lamp
Cab hydraulic
Urea level temperature sensor Instrument panel Solder joint Power take-off solenoid valve
Solder joint Power distribution box Solder joint Primary fuel filter heater Power distribution box Main power switch input Power distribution box Engine ECU Front right (ABS) valve
turnover motor

"At the end of the insulating tube, at the branch of the conductor, tie with tape"
wiring harness

to conductor terminal
Length measurement refers to the distance from measuring point to measuring point or from measuring point

Cab rollover alarm switch wiring harness assembly

Instrument panel Left front Inter axle differential Instrument panel Instrument panel Engine ECU Urea level temperature sensor Instrument panel Parking power take-off
retarder Battery negative grounding Air horn wire harness Power distribution box Front right (ABS) valve

Name
wiring harness combination lamp Solder joint lock solenoid valve wiring harness wiring harness wiring harness Solder joint solenoid valve
is measured from the
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length Inter axle differential Instrument panel Instrument panel
Solder joint Front left side marker lamp Instrument panel Fuel change over valve Engine ECU Atmospheric temperature sensor
root of the incoming end of the connector Solder joint lock indicator switch Retarder / IP wiring harness Solder joint Air horn wire harness wiring harness Front right (ABS) sensor wiring harness Twisted pair,
wiring harness end
0.6m cable
The hole position not used by waterproof connector needs to be blocked with blind plug Instrument panel Instrument panel Engine ECU Instrument panel

Conductor and terminal crimped

Solder joint Instrument panel Left dimming motor Urea pressure sensor Front right (ABS) sensor
Rear left side marker lamp Solder joint Engine wire harness Pneumatic brake alarm switch wiring harness Fuel change over valve wiring harness
wiring harness wiring harness

Instrument panel Instrument panel Engine ECU Instrument panel Instrument panel
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding Solder joint Left rear combination lamp Solder joint
Front left side marker lamp Right combination rear lamp Solder joint Right dimming motor wiring harness Fuel change over valve wiring harness
wiring harness Front left (ABS) valve wiring harness

Instrument panel Engine ECU

1000 line and its branch line are welded at one point (except can line) Power distribution box
Instrument panel
Solder joint Trailer power socket Solder joint Front right side marker lamp Solder joint Left combination rear lamp wiring harness Electric horn Front left (ABS) valve wiring harness

PVC tape F-PVC/105/R-Tx as specified in Appendix C of QC/T 29106

Instrument panel Instrument panel
The twisted pair pitch is (27-33) tist / m Instrument panel Solder joint Instrument panel Instrument panel Transmission wire harness Instrument panel
Right front combination lamp Fuel sensor Engine ECU wiring harness Trailer power socket Engine ECU Front left (ABS) sensor wiring harness
wiring harness wiring harness wiring harness wiring harness Twisted pair,
end
0.6m cable

Drawing Security is Number of items Processing Component Document Picture A total of 1 sheet 1
The conductor and terminal are connected by crimping Solder joint Front right side marker lamp Cab hydraulic
turnover motor
Battery negative grounding
Instrument panel
wiring harness
Engine wire harness
Instrument panel
wiring harness
Transmission wire harness Engine ECU Instrument panel
wiring harness
Front left (ABS) sensor
Instrument panel
wiring harness

important method version version Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Solder joint
Rear right side marker lamp Solder joint
Hydraulic turnover
motor control switch
Instrument panel
wiring harness
Air pressure sensor
Instrument panel
wiring harness
Air dryer Power distribution box Solder joint
Engine ECU
Instrument panel
wiring harness
Rear right (ABS) valve Instrument panel
wiring harness
Twisted

Bellows are of UFW type according to Class A in Appendix D of QC/T 29106.

pair
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C Instrument panel Engine ECU Instrument panel Instrument panel
Instrument panel

Product Decorative Drawing

Solder joint Right rear combination lamp Solder joint Electric heating urea pipe Air pressure sensor Solder joint NOx sensor Solder joint Rear right (ABS) valve
wiring harness wiring harness wiring harness wiring harness

Design Tangchao reexamination Nonmetal pattern Color Categories Proportion The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 Instrument panel
wiring harness
Right front fog lamp
Solder joint air conditioning compressor Solder joint
Air pressure sensor Battery negative grounding Solder joint NOx sensor Solder joint Rear right (ABS) sensor Instrument panel
wiring harness
Twisted
pair
Single Solder joint
PVC casing shall be in accordance with jf03-117 Solder joint Instrument panel Instrument panel
Left front fog lamp Solder joint Electric horn Engine ECU core Engine ECU Solder joint NOx sensor Rear right (ABS) sensor
Engine ECU Chassis wiring harness wiring harness wiring harness
Cable

Surface Drawing s

Plug in QC/T 417

Weight heat treatment
C of QC / T 29106, Instrument panel

Proofreading
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix Instrument panel Solder joint
Instrument panel
Power distribution box Transmission wire harness Solder joint condenser fan Air pressure sensor wiring harness Rear left (ABS) valve

protection oftware
Engine ECU Engine ECU wiring harness
wiring harness Twisted
of cycles is more than 1000 times, pair
Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number Right rear Instrument panel Instrument panel Instrument panel Instrument panel
Transmission wire harness Solder joint Left front combination lamp Air pressure sensor Exhaust solenoid valve Engine ECU Engine ECU Rear left (ABS) valve
combination lamp wiring harness wiring harness Solder joint wiring harness wiring harness

The test method and equipment

During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. Instrument panel

Change Solder joint Instrument panel

shall be in accordance with 9.3 of GB / T 25085, in which the diameter of scraping needle is 0.45mm Left rear combination lamp Solder joint Right front combination lamp Solder joint Air pressure sensor Solder joint Electric fan Engine ECU Solder joint Engine ECU wiring harness Rear left (ABS) sensor wiring harness

Conductors are all PVC thin-walled conductors according to GB/T 25085 B

To examine Notice Number Technical specification of cables for ABS solenoid valve, sensor and controller shall be in accordance with GB
/ T 25087, Solder joint Reversing buzzer Solder joint Instrument panel
air conditioning compressor Solder joint Transmission wire harness Engine ECU Solder joint
Engine ECU
Instrument panel
wiring harness Rear left (ABS) sensor
Instrument panel
wiring harness
Left front combination lamp wiring harness

技术条件按ＱＣ／Ｔ ２９１０６
Solder joint Instrument panel Transmission Instrument panel Right chassis wiring harness assembly
The core of cable shall be in accordance with GB / T 25085, grade B Trailer power socket Solder joint Left front combination lamp condenser fan
Solder joint NOx sensor Engine ECU Solder joint Engine ECU wire harness Battery negative grounding name
wiring harness wiring harness

General layout Place

Material Science

Impact swap sign date The size of ABS solenoid valve connector shall be in accordance with code 1 requirements in ISO 15170.1, and
the test and Solder joint
Instrument panel
wiring harness
Solder joint Left front combination lamp Power distribution box condenser fan
Instrument panel
Electric heating urea pipe Engine ECU
Instrument panel
wiring harness
Solder joint
Instrument panel
wiring harness Solder joint Front right (ABS) valve

number
requirements shall be in accordance with ISO 15170.2 wiring harness

The technical conditions are in accordance with QC / T 29106

Instrument panel Security is Number Processing Part Map
C in Appendix B of QC / T 29106 Instrument panel Control terminal of Instrument panel Instrument panel Design Wang Shihao Document
Page 1 of 1
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class Right front combination lamp Solder joint Right front combination lamp
Instrument panel
Intake solenoid valve Engine ECU wiring harness
Engine ECU
wiring harness
Solder joint Front left (ABS) valve important of items method version version sheet
wiring harness wiring harness electric compressor wiring harness
Product re decorative
Instrument panel Proofreading Nonmetallic colour Drawing proportion
Connector according to QC / T 417 Instrument panel Control terminal of Engine ECU inspection pattern
Solder joint Right front combination lamp Solder joint Power distribution box wiring harness Solder joint Rear right (ABS) valve category

Standardization
Solder joint Right rear combination lamp wiring harness Engine ECU Urea pressure sensor
electric compressor
weight Surface Surface Drawing
to examine
Urea level Instrument panel protection protection software

Faw Jiefang Qingdao Automobile Co. LTD

Left front combination lamp Instrument panel Urea tank water heating Engine ECU Solder joint Rear left (ABS) valve
Instrument panel Solder joint Right front combination lamp Engine ECU wiring harness
PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B

Samples must be rechecked by the product design department before supply begins
Electric compressor Chassis fuse box wiring harness solenoid valve temperature sensor
wiring harness General Change
Instrument panel arrangement Notice No
Instrument panel
The technical conditions are in accordance with QC / T 29106 Left rear combination lamp
Solder joint Right front fog lamp Instrument panel Control terminal of
Urea nozzle Engine ECU wiring harness
Solder joint wiring harness
wiring harness electric compressor Standar Influence sign
Number
date
Material Science

dization of places

Approval
interchange

Code Samples must be rechecked by the product design department before supply begins Chassis fuse box Chassis fuse box Solder joint Left front fog lamp transmission case
Instrument panel
wiring harness
Instrument panel
wiring harness
Water level alarm jointly
sign
FAW Jiefang Qingdao Automobile Co., Ltd

Starter Power distribution box Solder joint Cab rollover alarm switch approval code