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4.82 KL PP FRP Tanks

This document provides information on the costing of an FRP cylindrical tank including its shell, top, and bottom sections. It lists the diameter, height, surface area, and number of FRP layers for each section. It then provides a breakdown of costs for the FRP material, gel coat, auxiliaries, margin, and total negotiated cost. Dimensions and costs are provided for items like nozzles, manholes, and nuts and bolts. The total cost of the FRP cylindrical tank is estimated to be 161,752.84.

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maheshdgavali
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0% found this document useful (0 votes)
533 views24 pages

4.82 KL PP FRP Tanks

This document provides information on the costing of an FRP cylindrical tank including its shell, top, and bottom sections. It lists the diameter, height, surface area, and number of FRP layers for each section. It then provides a breakdown of costs for the FRP material, gel coat, auxiliaries, margin, and total negotiated cost. Dimensions and costs are provided for items like nozzles, manholes, and nuts and bolts. The total cost of the FRP cylindrical tank is estimated to be 161,752.84.

Uploaded by

maheshdgavali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 24

Cylindrical FRP Tank

Sr.No. Description Dia. HT Sq. Mtr FRP Layer

1 Shell 2 2 12.568 8
2 Tank Top 2.05 2.05 4.2025 6
3 Bottom 2.05 2.05 4.2025 8

Total Sq.Mtr 20.973

FRP cost:- 92,167.86


PP-GL Cost 901 19,841.51 22.022

Gel Coat Cost 1 4,844.76 4844.763

Total MOC Cost :- 116,854.13


MS Structure Cost -
Auxillaries 11,103.16
Level Indicator -
Margin :- 0.22 25,707.91 25,707.9

Transport:- -
Total 153,665.20
Negotiation % 5.00% 8,087.64
Negotiable cost 161,752.84
Capacity : 6.284

Rate per
Total
Sq.mtr

578.29 58,144
578.29 14,582
578.29 19,442

Total 92,168

Auxillary

Nozzles
TOP

OVERFLOW

BOTTOM

MANHOLE / HANDHOLE

s
Total Nozzle Cost Rs.
Auxillary

SIZE QTY RATE

50 NB 4 1,002
25 NB 2 318
80 NB -
100 NB -
100 NB -

80 NB -
50 NB 1 251

100 NB -
50 NB 1 251
50 NB 1 251

500 NB/ B 1 4,538


350 NB -
otal Nozzle Cost Rs. ₹ 6,939
Rates will be change as per vendor rate list updated on December 2023
1 2 3 4 5

SIZE Size Inch CLASS QUANTITY Tailpeice

25 NB 1 150# 1 1
32 NB 1 1/4 150# 1 1
40 NB 1 1/2 150# 1 1
50 NB 2 150# 1 1
65 NB 2 1/2 150# 1 1
80 NB 3 150# 1 1
100 NB 4 150# 1 1

125 NB 5 150# 1 1
125 NB /stub 5 150# 1 1
150 NB 6 150# 1 1
150 NB/ stub 6 150# 1 1
200 NB 8 150# 1 1
200 NB/stub 8 150# 1 1
250 NB 10 150# 1 1
500 NB/ T 20 150# 1 1
500 NB/ B 20 150# 1 1

Manhole Top

Manhole shell equal totank shell thk


Manhole Flange depend upon size (KL)
ManholeBlind Flange depend upon size (KL)
ted on December 2023
6 7 8 9 10 11 12 13
PP Nozzles
NUT AND
Stubend / BOLTS
Rate Flange Rate Blind Rate Gasket Rate WITH
Flange DOUBLE
WASHER
53 1 37 0 0 1 10 4
67 1 46 0 0 1 10 4
80 1 55 0 0 1 12 4
101 1 70 0 0 1 16 4
113 1 79 0 0 1 20 4
184 1 95 0 0 1 24 4
260 1 143 0 0 1 28 4

404 1 196 0 0 1 42 8
1 196 1 230 1 42 8
567 1 258 0 0 1 50 8
1 258 1 363 1 50 8
1196 1 391 0 0 1 110 8
1 391 1 897 1 110 8
1794 1 912 0 0 1 240 8
1 1 0 1 24
1 1 0 1 24

Manhole Top
8 mm Manhole Shell (625)+Flange 10 mm (570) + Blind Flange 8 mm (952) +Nut Bolt 2.5Kg(24No's)(360)+G

Manhole Bottom
Man Hole Cost
density rate dia ht thk (m) cost
equal totank shell thk 970 200 0.5 0.25 0.008 609.548
depend upon size (KL)
depend upon size (KL) Man hole flange cost
sq mtr rate thk(mm) Cost for 1 Flange
0.33 200 10 660

Man hole blind flange cost


sq mtr rate thk(mm) Cost
0.7 200 8 1120

MS Ring 500
Gasket 300
Nut Bolts 360

Man Hole blind flange Cost (spiral)


density rate dia ht thk (m) cost
970 205 1 0.7 0.008 3498.81
Available
14 15 16 17

NUT AND BOLT


Rate Markup Total Cost
SIZE

1/2" x 2" (17 No's/kg) 30 1.5 195


1/2" x 2" (17 No's/kg) 30 1.5 229.5
1/2" x 2" (17 No's/kg) 30 1.5 297
1/2" x 2" (17 No's/kg) 30 1.5 343.5
1/2" X 3" (11 No's/kg) 45 1.5 492
1/2" X 3" (11 No's/kg) 45 1.5 636
1/2" X 3" (11 No's/kg) 45 1.5 324

1/2" X 3" (11 No's/kg) 90 1.5 1098


1/2" X 3" (11 No's/kg) 100 1.5 852
1/2" X 3" (11 No's/kg) 90 1.5 1447.5
1/2" X 3" (11 No's/kg) 100 1.5 1156.5
1/2" X 3" (11 No's/kg) 90 1.5 2680.5
1/2" X 3" (11 No's/kg) 100 1.5 2247
1/2" X 3" (11 No's/kg) 90 1.5 4554
1/2" X 4" (8 No's/kg) 0 1.3 3649.1
1/2" X 4" (8 No's/kg) 0 1.3 4614.4

Total
952) +Nut Bolt 2.5Kg(24No's)(360)+Gasket(300) 2807

Total Manh 3550


t for 1 Flange
ral)
Cost for 1 Blind Flange
874.70
FRP Material cost

Sale Rate
Sr.No. Material Pur. Rate per Kg Markup
per kg
1 450 GSM Mat 92 1.10 101
2 Woving Mat 610 65 1.10 72
3 GP Resin 117 1.10 129
4 ISO Resin 145 1.10 160
5 Bisphenol 376 1.10 414
6 Vinyl Ester 254 1.10 279
7 Cobalt Accelarator 3% 332 1.10 365
8 MEKP Hardner 220 1.10 242
9 Promotor for Vinyl Ester 220 1.10 242

Sr.No. Material Rate Per Sq mtr Markup

1 PPGL 5mm x 1.5mtr x 10mtr 12,280.00 819 1.1


2 PPGL 3mm x 1.5mtr x 10mtr 7,888.00 526 1.1

Pur. Rate /kg Qty /sq mtr Cost /sq mtr


Gel coat
220 1 220
FRP Material cost/m2

Pur. Rate
Date Sr.No. Material Quantity Markup
per Kg
1/1/2024 1 450 GSM Mat 0.5 92 1.10
1/1/2024 2 Woving Mat 610 0.7 65 1.10
1/1/2024 3 GP Resin 1 117 1.10
1/1/2024 4 ISO Resin 1 145 1.10
1/1/2024 5 Bisphenol 2 376 1.10
1/1/2024 6 Vinyl Ester 1.2 254 1.10
3/23/2023 7 Cobalt Accelarator 3% 0.02 332 1.10
1/1/2024 8 MEKP Hardner 0.02 220 1.10
1/1/2024 9 Promoter for VE 0.02 220 1.10
Total
Sale Rate Mark-up

901 3/7/2024 Labor Charges


578 3/7/2024 Total Charges
cost/m2

Sale Rate Factor Amount/m2

101 1.00 51
72 0.00 -
129 0.00 -
160 0.00 -
414 0.00 -
279 1.00 335
365 1.00 7
242 1.00 5
242 1.00 5
402.86
1.15 463.29

115
578.29
Total Weight
SR NO Material Size Weight / mtr Qty in mtr
kg
1 C-Channel ISMC 100 x 50 x 5 9.54 0 0.00
2 C-Channel ISMC 75 x 35 x 5 7.14 0 0.00
3 C-Channel ISMC 50 x 25 x 5 3.95 0 0.00
3 Angle ISA 50 X 50 X 4 3.06 0 0.00
4 Angle ISA 35 X 35 X 5 2.57 0 0.00
5 Angle ISA 25 X 25 X 5 1.77 0 0.00
6 Rec Tube 80 x 40 x 5 8.54 0 0.00
7 Rec Tube 80 x 40 x 3 5.34 0 0.00
8 Rec Tube 50 x 25 x 2 2.23 0 0.00
9 Flat 25 x 5 1 0 0.00
10 Flat 25 x 3 0.6 0 0.00
Total 0.00

Labour charges per KG


Cost with Labour Charg
Sale rate
Pur. Rate Mark up Cost Date
per kg
50.5 1.2 60.6 - 20/01/2024
52.0 1.2 62.4 - 20/01/2024
52.5 1.2 63.0 - 20/01/2024
52.0 1.2 62.4 - 20/01/2024
51.5 1.2 61.8 - 20/01/2024
53.0 1.2 63.6 - 20/01/2024
62.5 1.2 75.0 - 20/01/2024
62.0 1.2 74.4 - 20/01/2024
62.5 1.2 75.0 - 20/01/2024
52.0 1.2 62.4 - 20/01/2024
53.0 1.2 63.6 - 20/01/2024
-

Labour charges per KG 45.0 -


Cost with Labour Charges -
Glass Tubular Level Indicator
Sr.No. Size (mm) PUR. Price Markup Sale Price Qty Total
1 500 to 1000 3,200 1.6 5,120 1 5,120

2 1000 to 1500 3,600 1.6 5,760 1 5,760

3 1500 to 2000 4,200 1.6 6,720 1 6,720

4 2000 to 2500 5,000 1.6 8,000 1 8,000

5 2500 to 3000 6,500 1.6 10,400 1 10400


s

Float Board Level Indicator


Sr. No. Material Specification PUR. Price Sale Price Qty Total
1 Board (1mtr) 670 1,000 2 2,000

2 Float (PP) 1200 1,200 1 1,200

3 Pointer 660 900 1 900

4 Housing (Pair)(Alluminium) 1150 1,500 1 1,500

5 Rope 200 400 1 400

6 T support Set 200 400 1 400

7 Labour Cost 1000 1000 2 2000

Total 8,400

Total Cost 8,400 Rs


SUYARA INDUSTRI
Corporate Office : “Suyash RDM Center”, Plot No. J-52/1/2 ,MIDC Bhosari,Pune,411026,M
Factory:Plot No. A-93/4,MIDC Kurkumbh,Taluka
Email: [email protected] | Website: w

Purchase Requisitio
Project Name:

Project Number

Client Name:

Division :

Sr. No. Material Description Size / Specifications


16 KL PP-FRP Cylindrical
Length (m)
1 Tank Cylindrical Shell 2
Top Face 2.05
Bottom Face 2.05
Nozzles Description
Top Face Nozzle Sizes Size / Specifications
2
50 NB
25 NB
80 NB
100 NB
100 NB
3 Cylindrical Shell Nozzle
80 NB
50 NB
4 Cylindrical Bottom Nozzle Sizes
100 NB
50 NB
50 NB
5 Manhole/Handhole
500 NB/ B
350 NB
Level Indicators
6 Glass Tubular Level Indicator
7 Float Board Level Indicator
MS Structure

8 C-Channel ISMC 100 x 50 x 5


9 C-Channel ISMC 75 x 35 x 5
10 Angle ISA 50 X 50 X 4
11 Angle ISA 35 X 35 X 5
12 Angle ISA 25 X 25 X 5
13 Sq Tube 80 x 40 x 5
14 Sq Tube 80 x 40 x 3
15 Sq Tube 50 x 25 x 2
16 Flat 25 x 5
17 Flat 25 x 3

FRP Material Detail


18 450 GSM Mat 0.5
19 Woving Mat 610 0.7
20 GP Resin 1
21 ISO Resin 1
22 Bisphenol 2
23 Vinyl Ester 1.2
24 Cobalt Accelarator 3% 0.02
25 MEKP Hardner 0.02
26 Promoter for VE 0.02

Prepared By: Checked By:

159.379
ARA INDUSTRIES PRIVATE LIMITED
,MIDC Bhosari,Pune,411026,Mahrashtra
A-93/4,MIDC Kurkumbh,Taluka Duand, Dist.-Pune, 413802, Maharashtra (India)
[email protected] | Website: www.suyaraindustries.com | Mob: 9673737888

Purchase Requisition
Date :

PR No.

Rev. :

Specifications Qty UOM MOC Required On


16 KL PP-FRP Cylindrical Tank
Width (m) Thk (mm)
2 5 12.568 m2 PPGL Sheet
2.05 5 4.2025 m2 PPGL Sheet
2.05 5 4.2025 m2 PPGL Sheet
Nozzles Description

4 Nos. PP
2 Nos. PP
0 Nos. PP
0 Nos. PP
0 Nos. PP

0 Nos. PP
1 Nos. PP

0 Nos. PP
1 Nos. PP
1 Nos. PP

1 Nos. PP
0 Nos. PP

Level Indicators
Nos. PP
Nos. PP
MS Structure

0 m MS
0 m MS
0 m MS
0 m MS
0 m MS
0 m MS
0 m MS
0 m MS
0 m MS
0 m MS

FRP Material Details


1.00 79.69 kgs
0.00 0.00 kgs
0.00 0.00 kgs
0.00 0.00 kgs
0.00 0.00 kgs
1.00 191.25 kgs
1.00 3.19 kgs
1.00 3.19 kgs
1.00 3.19 kgs

Checked By: Approved By:


07-03-202

SIPL-PRN--P-

Remark
Approved By:
Price List Mfg. Of : PP Pipe Fitting January 2024

S.N.PIPE L.N.PIPE SLIPON PIPEBORE THREDED BLIND


SIZE END CAP
END END FLANGE FLANGE FLANGE FLANGE

½"/ 20mm 12 15 33 33 36 37 9
¾"/25mm 13 18 36 36 39 39 12
1"/32mm 13 18 37 40 44 44 13
1. ¼"/40mm 18 29 46 48 55 55 15
1 .½"/50mm 20 33 55 57 66 66 19
2"/63mm 26 46 70 75 81 81 29
2. ½"/75mm 33 66 79 84 95 101 33
3"/90mm 42 84 95 99 106 128 43
4"/110mm 62 125 143 150 156 180 56
5"/125mm 117 221 196 173 219 230 87
5 .¼"/140mm 145 242 219 228 244 288 93
6"/160mm 168 276 258 269 288 363 113
7"/180mm 321 404 363 463 486 553 314
8"/200mm 359 419 391 561 635 897 344
9"/225mm 434 673 561 591 635 897 411
10"/250mm 538 762 912 957 1002 1420 553
11"/280mm 583 897 934 979 1024 1420 718
12"/315mm 658 2070 1136 1196 1233 1869 897
14"/355mm 1166 2243 1495 1794 - 2542 1159
16"/400mm 2287 2990 2018 2317 - 3439 1346
18"/450mm 3289 4037 2691 3140 - 4485 -
20"/500mm 3947 5233 3289 4037 - 5083 -
22"/560mm 5083 6130 3738 4336 - - -
24"/630mm 5382 7475 4485 4784 - - -
TAILPIECE
TAILPIECE TAILPIECE
FLANGE
EXTRA LONG FLANGE
180MM LONG

- - -
- - -
53 45
67 56
80 63
101 77
113 87
184 103
260 144
404 227
516 280
567 380
957 -
1196 598
1420 673
1794 852
1944 -
2093 1047
- -
- -
- -
- -
- -
- -

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