Oil Seed Crop Production Project
Oil Seed Crop Production Project
Submitted
to
Hwassa Administrative
Investment Office
Submitted
by
DALECHA AGRICULTURE DEVELOPMENT PLC
i
TABLE OF CONTENTS
ACRONYMS ................................................................................................................. I
TABLE OF CONTENTS ................................................................................................ II
LIST OF TABLES........................................................................................................ 1
LIST OF FIGURES ...................................................................................................... 2
1. EXECUTIVE SUMMARY ......................................................................................... 3
2. INTRODUCTION.................................................................................................... 5
2.1 COMPANY PROFIL1E ................................................................................................................ 5
2.2 THE PROMOTERS ..................................................................................................................... 5
2.3 CAPITAL STRUCTURE OF THE PROJECT PROMOTER ........................................................................ 6
2.4 FEATURES OF THE AGRICULTURE SECTOR ................................................................................... 6
2.5 BENEFICIARIES ....................................................................................................................... 7
2,6 PAST AND PRESENT INTERVENTION ............................................................................................. 8
2.7 JUSTIFICATION OF THE PROJECT: WHY IT IS PROPOSED? ................................................................. 9
2.8 SUPPORT FOR THE PROJECT ...................................................................................................... 9
2.9 GOAL AND OBJECTIVE ............................................................................................................ 10
2.9.1 Overall goal .................................................................................................................... 10
2.9.2 Main and Specific objective ............................................................................................ 10
3. STUDY OF THE PROJECT SITE .......................................................................... 12
3.1. DESCRIPTIONS OF THE AREA ............................................................................................ 12
3.2 REASON FOR SELECTION OF INVESTMENT................................................................................... 12
3.3 LAND OWNERSHIP .......................................................................................................... 13
3.4 PHYSICAL AND NATURAL CONDITION OF PROJECT SITE .......................................................... 13
3.5 PRODUCTION OF EACH COMMODITY PER HA WITH AND
WITHOUT PROJECT ....................................................................................................................... 15
3.6 INFRASTRUCTURES ............................................................................................................ 15
4 SOCIO-ECONOMIC STUDY ................................................................................... 16
4.3 SOCIO-ECONOMIC BENEFIT FOR THE SOCIETY ..................................................................... 16
4.4 POVERTY ALLEVIATION .................................................................................................... 16
4.5 ECONOMIC BENEFIT FOR THE COMMUNITY ......................................................................... 16
4.6 ECONOMIC BENEFIT FOR THE COUNTRY............................................................................. 17
5 DESCRIPTION OF OIL CROPS CULTIVATION ....................................................... 19
5.1 AGRONOMICAL PROFILE .......................................................................................................... 19
6 ENVIRONMENTAL IMPACT ASSESSMENT ........................................................... 24
ii
7 MARKET STUDAY AND PLANT CAPACITY ........................................................... 25
7.1 OILSEEDS PRODUCTION IN ETHIOPIA .................................................................................. 25
7.2 POST SUPPLY AND PRESENT DEMAND ................................................................................ 26
7.4 PRICING AND DISTRIBUTION..................................................................................................... 28
8. TECHNICAL STUDY OF THE FARM ....................................................................... 29
8.1 LAND PREPARATIONS ............................................................................................................. 29
8.2 PLATING MATERIALS AND SEED RATE ....................................................................................... 29
8.3 FARMING .............................................................................................................................. 29
8.3 COP MAINTENANCE................................................................................................................ 30
8.4.1 Application of Fertilizers ................................................................................................. 30
8.4.2 Weed Control .................................................................................................................. 30
8.4.3 Farm Protection .............................................................................................................. 31
8.4.4 Crop Irrigation ................................................................................................................ 31
8.5 HARVESTING ......................................................................................................................... 31
8.5.1 Harvesting Operation ..................................................................................................... 31
8.6 FARM CAPACITY AND FARMING PROGRAMME ................................................................ 32
8.6.1 Farm Capacity ................................................................................................................ 32
8.6,2 Farming Production Programme ..................................................................................... 32
9. FARM OPERATION TECHNOLOGY AND
ENGINEERING ......................................................................................................... 33
9.1 PRODUCTION MACHINERY AND EQUIPEMENTS .............................................................. 33
9.1.1 Farm Machinery Requirement ........................................................................................ 33
9.1.2 Farm Tools and Equipment ............................................................................................ 33
9.1.3 Irrigation and Farm Structure Structures
Requirements ........................................................................................................................... 34
9.2 MATERIALS AND INPUTS .......................................................................................................... 35
9.2.1 Materials ........................................................................................................................ 35
9.2-2 Utilities ........................................................................................................................... 36
9.3 SESAME HULLING PROCESS ..................................................................................................... 36
9.4 SOURCE OF TECHNOLOGY ....................................................................................................... 37
9.5 LAND, BUILDING AND CIVIL WORKS OF THE PROJECT.................................................................. 37
9.5.1 Company Building and Civil Works ............................................................................... 37
9.6 COMPANY VEHICLES AND MOTORS ........................................................................................... 38
9.7 MAINTENANCE AND REPAIRER ................................................................................................. 39
9.8 OFFICE FURNITURE AND EQUIPMENT ........................................................................................ 39
9.10 PRODUCTS AND REVENUE ..................................................................................................... 39
9.11 Pre-Operating Activities ................................................................................................... 40
iii
10. PLAN OF OPERATION OF THE PROJECT ............................................................. 40
11. PROJECT ORGANIZATION AND MANPOWER
REQUIREMENT ........................................................................................................ 43
11.1 FORM OF BUSINESS ............................................................................................................. 43
11.2 ORGANIZATION STRUCTURE OF THE PROJECT .......................................................................... 43
11.3 MAN POWER REQUIREMENT .................................................................................................. 43
11.4 TRAINING REQUIREMENT ...................................................................................................... 44
12. FINANCIAL STUDY OF THE INVESTEMENT ......................................................... 45
12.1 PROJECT INVESTMENT COST AND WORKING CAPITAL
REQUIREMENTS ........................................................................................................................... 45
12.2 FINANCIAL BUDGET OF THE INVESTMENT................................................................................. 46
12.2.1 Total Investment Cost ................................................................................................... 46
12.2.2 Operating cost .............................................................................................................. 46
12.3 BUDGET ALLOCATION........................................................................................................... 46
12.4 FINANCIAL VIABILITY ............................................................................................................ 46
12.4.1 Income Statement ......................................................................................................... 46
12.4.2 Cash Flow Statement and Balance Sheet .................................................................... 47
12.4.3 Pay Back Period ........................................................................................................... 47
12.4.4 Internal Rate of Return (IRR) ........................................................................................ 47
12.4.5 Net Present Value (NPV) ............................................................................................... 47
12.4.6 Break even Analysis .................................................................................................... 48
12.5 SENSITIVITY ANALYSIS .......................................................................................................... 48
12.5.1 Risk and Uncertainty ................................................................................................... 48
12.5.2 Sensitive Analysis ........................................................................................................ 48
13. CONCLUSIONS AND RECOMMENDATIONS........................................................... 50
13.1 CONCLUSION ...................................................................................................................... 50
13.2 RECOMMENDATION .............................................................................................................. 50
13.2.1 Proposed Loan amount & Purpose ............................................................................... 50
13.2.2 Terms and conditions ................................................................................................... 51
14. ANNEXTURE ...................................................................................................... 55
iv
List of Tables
TABLE 1: CAPITAL STRUCTURE OF DALECHA AGRICULTURE DEVELOPMENT PLC ............................... 6
TABLE 2 : AVERAGE MAXIMUM AND MINIMUM MONTHLY TEMPERATURES (OC) OF THE PROJECTAREA .............. 14
TABLE 3: AVERAGE MONTHLY AND ANNUAL RAINFALLS OF THE PROJECT AREA ............................................. 14
TABLE 4: RESULT SHEET FOR CHEMICAL AND PHYSICAL ANALYSIS SOIL SAMPLES FROM THE PROJECT
AREA ......................................................................................................................................... 14
TABLE 5: ANTICIPATED PRODUCTION PER HA OF EACH PLANNED CROP WITH AND WITHOUT PROJECT ............... 15
TABLE 6: OILSEEDS PRODUCTION IN ETHIOPIA IN (1,000 TONES) ............................................................... 25
TABLE 7: PRODUCTION OF TOTAL OIL SEEDS & SHARE OF SESAME, SOYBEAN & SUNFLOWER AND
EXPORT (TONS)............................................................................................................................ 26
TABLE 8: PROJECTED DEMAND FOR OIL SEEDS PRODUCTION OF SESAME, SOYBEAN & SUNFLOWER
(TONES) ...................................................................................................................................... 27
TABLE 9: SEASONAL DISTRIBUTION CALENDAR OF THE PROJECT ................................................................ 28
TABLE 10: PLANTING MATERIAL RATE .................................................................................................. 29
TABLE 11: LAND PREPARATION AND PLANTING COST (ET. BIRR) ............................................................... 29
TABLE 12: FARM MAINTENANCE COST ESTIMATIONS (ET.BIRR) ................................................................ 30
TABLE 13: FARM YIELD ESTIMATION .................................................................................................... 32
TABLE 14: FARM MACHINERY REQUIREMENT ......................................................................................... 33
TABLE 15: FARM TOOLS AND EQUIPMENT’S ............................................................................................ 33
TABLE 16: IRRIGATION AND FARM STRUCTURES REQUIREMENT AND COST .................................................. 34
TABLE 17: ANNUAL REQUIREMENT FOR SEED AND PACKING MATERIALS (AUXILIARY) .................................. 35
TABLE 18: ANNUAL REQUIREMENT OF UTILITY ....................................................................................... 36
TABLE 19: FARM BUILDING FACILITY COST............................................................................................ 38
TABLE 20: COMPANY VEHICLES AND RELATED COST .............................................................................. 38
TABLE 21: MAINTENANCE AND REPAIRER COST ESTIMATED ..................................................................... 39
TABLE 22: OFFICE FURNITURE AND EQUIPMENT ESTIMATED COST ............................................................ 39
TABLE 23: PROJECTED GROSS REVENUE ........................................................................................... 39
TABLE 24: PRE-OPERATING ACTIVITIES OF PROCESSING .......................................................................... 40
TABLE 25: OPERATION PLAN OF THE PROJECT ....................................................................................... 42
1
TABLE 26: MAN POWER REQUIREMENTS ............................................................................................... 44
TABLE 27: PROJECT INVESTMENT AND WORKING CAPITAL COST ............................................................... 45
List of Figures
FIGURE 5: ORGANIZATIONAL STRICTURE................................................................................. 43
List of Annex
ANNEX 2: PROJECT INVESTMENT AND INFRASTRUCTURE AND COSTS RELATED TO INSTALLATIONS55
ANNEX 3: INCOME STATEMENT ASSUMPTION ....................................................................55
ANNEX 4: INTEREST CALCULATION (BIRR) ........................................................................56
ANNEX 5: DEPRECIATION CALCULATION (BIRR) ................................................................56
ANNEX 6: REVENUE PROJECTION AND ASSUMPTIONS .........................................................57
ANNEX 7: PROJECTED INCOME STATEMENT ......................................................................57
ANNEX 8: PROJECTED BALANCE SHEET ..........................................................................58
ANNEX 9: PROJECTED CASH FLOW STATEMENT ................................................................58
ANNEX 10: INTERNAL RATE OF RETUREN ( BIRR) ......................................................59
2
1. EXECUTIVE SUMMARY
1.1. Project Title: Dalecha Oil seed Crops Production Project
1.2 Promoter’s Profile
The anticipated “Dalecha Oil Seed Crops Production Project” is initiated by the
newly established DALECHA AGRICULTURE DEVELOPMENT PLC, which is
owned by Mr.Sentayehu Woldegiorgis, Mr.Selmon Nayu, Mr.Debesa Dika,
Mr.Teshome Debebe and Mr.Mesfin Eyasu. The share of the project capital equally
contribution and an equal ownership property which is held by members of the
company.
The PLC members are Ethiopian-born and currently have an Ethiopia citizenship. In
view of their education and work experiences, they bring a wealth of experience to
the Company. The project members both has had more than 10 years of work
experience in relation to agricultural product and other business sales and vastly
involved in money management and administrations.
1.3 Location of the Project
The area identified for implementing the anticipated project is located in the
Southern Nations, Nationalities, and Peoples' Region (SNNPR) within Hwassa
Administrative. It is located 273 km south of Addis Ababa. The town serves as the
capital of the Southern Nations, Nationalities, and Peoples' Region, and is a special
zone of this region. It lies on the Trans-African Highway 4 Cairo-Cape Town, and
has a latitude and longitude of 7°3′N 38°28′ECoordinates: 7°3′N 38°28′E and an
elevation of 1708 meters above sea level. The specific project site is located at
geographic coordinate of 7°3’22” N and 7°1’03” E being its centre.
3
At the beginning of the production year the project will have the following costs
Total cost 13,940,088
Intial Investment 12,320,721
Intial Operating1,619,367.7
1.6 Project Component: The project has three part one is oil seed
crops production, second animal feed production and cattle fatting.
Total production area: 403 ha
For oil seed crops production: 300 ha
For Animal Feed production: 100 ha
For cattle Fatting: 3 ha
Types of investment: Buildings for edible oil processing shade, office, stores,
residence, workshop Agricultural machineries & implements Vehicles
Oil Seed Crops Estimated production (Qt)
Oil Crops ha Year 1 Year 2 Year 3-10
4
2. INTRODUCTION
The anticipated “Oil Seed Crops Production” is initiated by the newly established
DALECHA AGRICULTURE DEVELOPMENT PLC, which is owned by Mr.Sentayehu
Woldegiorgis, Mr.Selmon Nayu, Mr.Debesa Dika, Mr.Teshome Debebe and Mr.Mesfin Eyasu.
The share of the project equaly contrbution ane equaly ownership is held by mebers of the
company.
The PLC members are Ethiopian-born and currently have an Ethiopia citizenship. In view of
their education and work experiences, they bring a wealth of experience to the Company.
The project members both has had more than 10 years of work experience in relation to
agricultural product and other trades and vastly involved in money management and
administrations.
The project envisages establishment of a new crop production enterprise with specific focus
on sesame, sunflower and soybean farming as its immediate objective. Nevertheless, other
oil processing and/or enterprises could be included based on results of future studies. The
project is expected to introduce advanced technologies and improved practices in sesame,
sunflower and soybean farming supported by the rich experiences of the promoters gained
in the indvidual knolwed and skill. Thus, the project will create better employment
opportunities for the local communities and facilitates a good deal of technological transfer to
the country.
Capital Adequacy: - The required equity capital contribution to the project is birr
4,952,808.64 (36%) of the total project cost. The company’s registered capital of birr
1,000,000 is less by birr 3,952,808.64& not adequate. Hence, the company’s capital
should be raised to fulfil the requirement.
The agricultural sector has performed strongly over most of the last decade, but there is still
substantial potential to improve productivity and production. Since 1996/97 the average
growth rate of the agricultural GDP has been about 10 per cent per annum, and since 2004-
05 the sector has been reported to have expanded at around 13 per cent per annum. On the
other hand, the share of agriculture in GDP declined from 53 per cent to 43 per cent between
1995/96 and 2008/09, reflecting strong growth in other sectors of the economy.
The Government, with strong support from development partners, has made different
strategic interventions to enhance the delivery of improved production technologies and
support services thereto. Over the past several years, the Ethiopian Government has
demonstrated strong commitment to agriculture and rural development through allocations
of more than 10 per cent of the total budget. Despite these achievements, however, the
Government recognizes much remains to be done in the agriculture sector to realize the
vision to become a middle income country (defined as GDP/capita of USD 1,000) by 2020.
2.5 Beneficiaries
Upon full production realization of the project within five years, it will create 44 jobs
permanently & temporarily direct employment opportunities and will bring $50,000 in hard
currency import substitution annually; it will generate 311986.1 thousand dollars in tax
revenues will reinvest about $10,000 dollars in the immediate community infrastructure
7
2,6 Past and present intervention
Oil seeds are among the oldest crops produced around the world and are principal sources
of oils and fat. Sesame, soybean, groundnut and Niger are the dominant sources of oil
seeds’ productions. For example, Sesame is grown in many parts of the world on over
20,000 km2 and the largest producers of the crop in 2007
were India, China, Myanmar, Sudan, Ethiopia, Uganda and Nigeria. Seventy percent of the
world's sesame crop is grown in Asia, with Africa growing 26%. 1 With the exception of
sesame seeds’ production in the north western parts of the Country where sesame
production is dominating commercial farms with relatively large aerial coverage and modern
agricultural practices; the majority of oilseeds are cultivated traditionally by smallholders
throughout Ethiopia. Sesame seed is by far the leading crop in Ethiopian oil seeds export
Oilseeds produced in Ethiopia are available at various levels of woredas, regional and
terminal markets from wholesale, and retail shops. Sesame and Niger seeds are largely
directed to exporters and oil producing industries by big wholesalers and suppliers.
Production has tripled in the last few years. The creation of ECX (Ethiopian Commodity
Exchange) and its 14 storage facilities plus congregation of buyers and sellers under one
roof has brought order to the chaos. The current size of the oil seeds export market is second
in the country after oil seed crops. There is a study conducted forecasting this sector to grow
by three fold.
Soybean is also one of the great potential for both oil crop and grain legume that will
contribute for export market in view of the suitable conditions of the crop market available in
the country. In Ethiopia, the production of soybean was reached 5849 tons in 2007 with a
total area of 6352ha.
Since the establishment of ECX the buying process has evolved to standards and quality,
where buyers and sellers have bought a membership seat in the exchange, and guarantee
of payments is enforced by the ECX. The creation of ECX has refined purchase process for
the spot market. The global commodity prices are instantaneous in the exchange floor. For
contract farming the law of the country is permissive to deal directly with buyers.
8
As the majority of the oilseed producers are small scale farmers; there are very few sizable
farms that employ their own farm machinery. A notable one, among them, is Trading Select
an organic sesame seed company who own its own farm of 600 hectares and works with
1500 farmers through contract farming arrangement.
There are a number of reasons that led DALECHA AGRICULTURE DEVELOPMENT PLC to opt for
the specific project: Oil seeds production Project. Firstly, Ethiopia’s climate is suitable for
most crops including oil seeds and cotton. Secondly, the Country is among the major
producers of oil seeds in the world and has a well-established linkage to the major global
markets. The growing trends of the establishment of manufacturing industries in the country
as a whole and oil refining factories in particular, and their demand for raw material inputs
such as raw sesame, sunflower and soybean for manufacturing of various fabrics has made
the business very important. The enabling policy environment prevailing in Ethiopia; which
encourages investors to fully participate by investing in the agriculture sector, is also
another important factor to initiate the project.
Besides the suitable climate of Ethiopia for oilseeds and cotton cultivation; DALECHA
AGRICULTURE DEVELOPMENT PLC has a distinct comparative advantage from the very
beginning by adopting a modern way of mechanized farming, especially in the production of
sesame that will put it in the top1% of producers who employ the same technology.
In addition, extended market research has been carried out from both the higher end
markets as well as lower end markets. There is a huge local market for edible oils. The
Benefit Cost Ratio (BCR), which is included in the financial feasibility section of this plan,
was carried on different primary crops. This helped Getafan Mechanised Farming PLC to
choose oil seeds, which have a vast market worldwide. The establishment of ECX and its
trade facilitation was also another factor we looked at. Different articles on the production of
sesame, Sunflower and soybean were used as a reference while writing this Business Plan.
There are some supportive roles expected from the Federal and Regional states in ensuring
smooth and effective implementation as well as long-run sustainability of the anticipated
project. Particularly important roles for the states are establishing and adjudicating land
9
acquisition requirements and right of occupancy as well as associated contractual processes
and regulatory functions. This includes, among others, monitoring and regulating
externalities and third party effects on land occupancy and subsequent implementation of
the project, maintaining a supportive legal framework, providing relevant technical and
organizational supports towards facilitating effective and smooth implementation of the
project. The latter particularly involves access and use of data/information and technical
advice from government research institutions and line bureaus/agencies.
The overall goal of the project is to contribute towards the economic development of Ethiopia
through using the existing investment opportunities in the Country and taking advantage of
the expressed policy incentives that emphasize on greater commercialization of agriculture
and enhancing private sector development.
The project's contributions to the economy, upon realization of a full production level within
two years; include creation of jobs and permanent employment opportunities to the local
people as well as bringing considerable annual income in hard currency and tax revenues;
part of which will be reinvested in the immediate community infrastructure.
Main objective
Through ascertaining high standards and quality of its production; the anticipated project
will strive to claim its share among the high value niche markets in the neighbouring country
by adhering to their standards.
Specific objective
10
The specific objectives of the project are:
- The production of oil seeds and edible oil in a socially and environmentally acceptable way;
- Contract farming for high value niche markets in the neighbouring by adhering to their
standards;
- To involve buyers in the process of oil seeds production through provision of inputs;
- To raise the standard and quality of oil seeds through collaboration with the country’s
research and development organizations;
- Reduce the environmental impact of our operation by devising methods such as no till
farming and use of Bio-fuel;
11
3. STUDY OF THE PROJECT SITE
3.1. Descriptions of the area
The area identified for implementing the anticipated project is located in the western part of
SNNPR, Regional State, within Hwassa Administrative. Location of a project is potential
suitable area selected for the establishment of oil seed crops cultivation farm at Hwassa
Administrative rural area and surrounding area is one of the Administrative city in Southern
Nations, Nationalities, and Peoples' Region of Ethiopia, which is Part of the SNNPR, city
administrative Zone. Hwassa is a city in Ethiopia, on the shores of Lake Awasa in the Great
Rift Valley. It is located 273 km south of Addis Ababa via Bishoftu, 130 km east of Sodo,
and 75 km north of Dilla. The town serves as the capital of the Southern Nations,
Nationalities, and Peoples' Region, and is a special zone of this region. It lies on the Trans-
African Highway 4 Cairo-Cape Town, and has a latitude and longitude of
7°3′N 38°28′ECoordinates: 7°3′N 38°28′E and an elevation of 1708 meters above sea level.
The locality of this project is based on soil, rain fall, temperature and altitude requirement
technically feasible for establishment of oil seed production farm and edible oil refining
industry as it full files for existing local packaging material production land quality
requirements.
- Availability of suitable land for sesame, sunflower and soybean production with good
combinations of topography, climate and soil characteristics that allow optimal production of
these crops;
12
- Accessibility of the area by all-weather roads and ease of making choices between
marketing options (e.g. transporting to the major export markets in Ethiopia and/or the
Sudan;
3.4.2 Climate
The climatic conditions of the project area could be broadly categorized as a tropical
savanna climate (Köppen Aw) though it borders on a subtropical highland climate. There are
two seasons: a lengthy though not intense wet season from March to October and a
short dry season from November to February. The extra cloudiness of the wet season is
sufficient to make it substantially cooler than the dry season despite a higher sun angle;
however, the coolest morning temperatures, often close to freezing, occur during the dry
season.
Temperature
According to the climatic data obtained from the Ethiopian Meteorology Agency; the average
minimum and maximum temperatures of the project area are 13 o C and 33 o C respectively.
The Table and Figure below provide the details of the variations in the average temperature
of the area over the months of the year.
13
Table 2: Average maximum and Minimum Monthly Temperatures (oC) of the
projectarea
Description Jan Feb Mar Apr may Jun Jul Aug Sep Oct Nov Dec
Av. Max. temperature
32 33 33 33 31 30 28 29 30 31 31 31
(oC)
Av. Min. temperature
11 12 13 14 14 14 14 15 13 12 12 10
(oC)
Source: Source National Meteorology Agency (records)[2010),
Rainfall Trends
The project area has average annual rainfall of 1091 mm; which is higher than the average
precipitation requirements of most field crops. The monthly rainfall distribution of the project
site shows that the area has a mono-modal rainfall pattern where the wet months are March
– October, during which 88.36% of the annual rainfall occurs. As described in Table 2:
below, the wettest months are January, February, November and December accounting for
11.64% of the annual rainfall; where the highest rainfall amounts occur in April (147 mm).
On the other hand, the driest months are November and December .
Table 3: Average monthly and annual rainfalls of the project area
Months Total
Annual
Description
Jan Feb Mar April May Jun Jul Aug Sep Oct Nov Dec RF
(mm)
The result sheet for chemical and physical analysis soil samples from the project area are
summarized in the following table.
Table 4: Result Sheet for Chemical and Physical Analysis Soil samples from the project
area
PH EC Sand Silt Clay Soil Na K Ca Mg Sum CEC Bas.Sa T.N O.C C/N Av.P.Ol.
H2O ds/m % % % Type cmol(+)/Kg cmol(+)/ % % % ppm
14
Kg
7.9 0.308 26 26 48 Clay 0.24 1.41 22.16 9.05 32.85 52.73 62 0.145 0.965 7 7.6
Sandy
7.6 0.028 74 12 14 Loam 0.03 0.50 6.43 2.09 9.05 10.67 85 0.069 0.959 14 1.00
7.1 0.010 24 22 54 Clay 0.09 0.59 14.37 5.56 20.61 28.36 73 0.097 0.938 10 0.52
Source: National Soil Testing Laboratory Center
Table 5: Anticipated production per ha of each planned crop with and without project
Production per ha (Yield = Qtls/ha)
Crop Without With project Increment
project
Sesame 12 23 92%
Soybean 10 25 150%
Sunflower 22 28 27%
3.6 Infrastructures
Road: Generally, the project area can be accessed by all-weather roads up to its Hwassa
city town. Project site is located at 17 km away from Hwassa town and connected with all-
weather roads.
Electric Power: From the Hwassa town to the project area has access to hydroelectric
power.
Water Resources: Generally, shallow well and boreholes are the main sources of water
supply in the project site. Currently, access to safe drinking water is a significant problem in
the project area. However, the Water Resource Bureau and other stakeholders in
collaboration with the community has established different safe water generating schemes
such as hand dug well, hand pump, developing spring water, deep well and shallow well to
alleviate the problem.
Telecommunication: According to the data collected from the Bureau of Finance and
Economy, the Hawssa town and the surrounding PAs in the project area have access to
different telephone services, such as, wire line, mobile telephone service, and wireless.
15
Financial Institutions: There is so many bank in Hwassa town. There is a government
bank in the project district Guraferda which is found at a distance of 17 km.
Health Services: The project area can get hospital service from the closest Hwassa located
10 kms from project area.
4 SOCIO-ECONOMIC STUDY
4.3 Socio-economic benefit for the society
The socio-economic impact of the project is expected to be positive, as the operational area is
devoid of major settlements, precluding any potential displacement/ eviction or conflicts. The
positive impacts are more pronounced in view of the development of an abandoned and
uninhabited rural area, bringing large employment opportunities to the surrounding
population.
As the project requires labour for undertaking its operational activities, a number of people
will have the opportunity of being employed in the project. In this regard, the project will
create new employment post for about 45 individuals on permanent basis and for up to 450
casual labourers.
Promotion and transfer of new agricultural technology that could be adaptable to the
surrounding farming community and improve their skills through training and sharing of the
project experiences will also be another benefit for the community.
16
The project will also be committed to provide agricultural machinery & implements rental
services and other related technical support like the uses of modern agricultural practices
and inputs, etc.
Upon realization of its full production stage within five years, the project's economic
contributions to the country’s economy will primarily create 495 jobs; which provide direct
employment opportunities. Exports of the crops produced by the project will bring about ETB
$215898.46 annually in hard currency. The project will also generate over ETB Million in tax
revenues. The project will also reinvest about 3% of its net profit, which amounts about ETB
1 Million for immediate development of community infrastructure within the locality.
There are also indirect but essential contributions that DALECHA AGRICULTURE
DEVELOPMENT PLC could contribute as a socially responsible company. The Company’s
commitments to the latter, among others, are demonstrated by its steadfastness towards
maintaining higher standards of corporate responsibilities in all its internal operations and
management systems. Likewise, it will work persistently through making sure that all the
Company’s external communications, self-promotion and business dealings are conducted in
a traceable, transparent and accountable manner. This corporate values and principles shall
be demonstrated in implementing the anticipated project, and thus; help realization of
tangible influences on the corporate culture and mode of operations of other companies of
17
relevance. As observed from experiences of other countries, the long term benefits of
internalizing such higher standards of corporate responsibilities among companies within a
given production sector often leads to a more prudent and systematic expansion of a
country’s export market opportunities in relation to specific products. As described below,
DALECHA AGRICULTURE DEVELOPMENT PLC believes to accomplish the latter scenario with
the sesame and soybean crops it intends to produce through the project.
In view of its anticipated commitment to ascertain high standards and quality of its
productions; the project would likely grasp a share among the high value niche markets in
the neighbouring country. This will apparently influence production and quality standards
other producers of relevance; which in turn improves the Country’s production quality
standards; and therefore, enhances its share of export market opportunities.
18
5 DESCRIPTION OF OIL CROPS CULTIVATION
This investment project is intending to cultivate interchangeably three major oil crops;
Sesame, Sunflower, and Soybean. Sesame will take the lion’s share of production area with
50% coverage, and Sunflower some 25%, whereas soybean will be planted as a rotation
crop in the remaining field, besides its marketable value. The envisaged farm project will
entirely apply a rain fed farming system and supplementary irrigation.
Sesame (Sesamum indicum L.) is one of the oldest cultivated plants in the world. It is an
erect annual (or occasionally a perennial) oil crop that grows to a height of 50 to 150 cm
depending on the variety and the growing conditions. Some varieties are highly branched,
while others are un-branched. The bell-shaped white to pale-rose flowers begin to develop in
the leaf axils 6 to 8 weeks after planting and this continues for several weeks. Multiple
flowering is favored by opposite leaves.
Upon ripening, sesame capsules split, releasing the seed. Because of this shattering
characteristic, sesame has been grown primarily on small plots that are harvested by hand.
The discovery of an indehiscent (non-shattering) mutant began the work towards
development of a high yielding, shatter-resistant variety. Although researchers have made
significant progress in sesame breeding, harvest losses due to shattering continue to limit
domestic production.
Sesame is very drought-tolerant, partly due to its extensive root system. However, it requires
adequate moisture for germination and early growth. In the context of Ethiopia, sesame is
grown from 600 m to 1300 m altitudes above sea level with well distributed rainfall. There
is a great variation in the time of sowing in different tropical countries. However, the best
time for sowing sesame is found to be from beginning of June to mid July when cultivated as
19
rain fed crop. Daytime temperatures of 25°C to 27°C are optimal; below 20°C, growth is
reduced, and at 10°C germination and growth is inhibited. Sesame is adaptable to many
soil types, but it thrives best on well-drained, fertile soils of medium texture and neutral pH.
The time taken to maturity depends on the weather condition, which usually varies from 90-
105 days. Therefore, the usual harvesting time will be between mid October and
November. In the three main producing regions of Ethiopia, the productivity of Sesame
under smallholders traditional farming is observed to be between 0.4 - 0.6 tons per hectare.
However, some improved varieties developed by EARO found to yield between 0.9 - 1.5 tons
per hectare under irrigated condition. The average yield of sesame with this project is
estimated to about 8 quintals per hectare.
Attempts have been made in Ethiopia by the agricultural research organization to develop
different types of improved varieties, which are found to give better yields, particularly when
cultivated by irrigation. This varieties include; Abasena, Mehado 80, t - 85, Kelafo 74, ADI,
Arabane, Serkem, Kate, which most of them yield 0.3-1.2 and 0.9-1.5 tons per ha as rain
fed and irrigated crops respectively.
Pawi and Melkaworer research centers are responsible for Sesame improvement programs
in the country. Pawe Agricultural Research Center is an essential opportunity to have easy
access to improved agricultural technologies, such as improved varieties of the selected crop
that are easily adaptable to the agro-ecology of the proposed investment area.
Sesame is mostly grown as a sole crop; by its nature. The crop does not improve the soil
structure by the nature of its root system. Considering this effect the company has intended
to cultivate with a rotation plan using soil improving crop that is soybean.
Sunflower (Helianthus annuus L.) is one of the oldest cultivated plants in the world. It is
an erect annual (or occasionally a perennial) oil crop that grows to a height of 50 to 150 cm
depending on the variety and the growing conditions. The total time required for
development of a sunflower plant and the time between the various stages of development
depends on the genetic background of the plant and the growing environment. The average
development of a large number of plants should be considered when determining the growth
stage of a sunflower field. Later in the season, for stages R-7 through R-9, use healthy,
disease-free heads to determine plant development since some diseases can cause head
discoloration. A number or recently released and grown hybrids contain the stay-green
20
characteristic. If this characteristic is present, yellowing or browning of the bracts may not
be an accurate indicator of plant maturity. Maturity is typically reached within 2200-2300
growing degree days (Celsius) after planting or 120-150 days.
Sunflowers grow best on well drained, high water-holding capacity soils with a nearly
neutral pH (pH 6.5-7.5). The optimum soil classifications for sunflowers are loam, silty loam
and silty clay loam soils. Sunflower production performance on reduced agricultural
capacity soils such as those affected by salinity, drought potential or wetness, is not ideal,
but compares with of other commonly grown commercial crops.
Germinating sunflower seeds are very sensitive to seed-placed fertilizer. Starter applications
should be placed away from the seed. When sunflowers are planted with row, phosphate
and potassium fertilizer should be applied side banded 2" beside and 2" below the seed
during planting. Some or all of the nitrogen can also be side banded. The total amount of
fertilizer material side banded should not exceed 1360kg/ha.
Sunflower seeding should usually begin any time after May 1 and ideally be completed by
June 1. Seedlings are relatively frost tolerant up to the four-leaf stage. Choose earlier
maturing hybrids or oil type hybrids if planting is delayed into the first week of June or for
replanting. Oil type hybrids are shorter maturing than confection varieties. Planting date can
also affect susceptibility to pests. Consult the following chapters as to when to plant to avoid
21
damage by the most prevalent pest in your area. Seeding rate for sunflowers depends on
sunflower type. Oil seed varieties are generally planted at higher populations than
confectionary varieties. Oil-type sunflower populations range from 20,000-22,000
plants/acre (0.6plants/ft2). Confection type sunflowers should not exceed 18,000
plants/acre (0.4 plants/ft2) to ensure large seed size. Seeding rates for both oil and
confection-type sunflowers should be adjusted when germination is low. Refer to tables 6
and 7 for information on plant density and row spacing as well as seed size and weight.
No yield differences have been detected between sunflowers seeded in rows versus solid
seeded when adequate weed control exists. Fields with a row spacing less than 20 inches
are considered to be solid seeded. Recommended row spacing for solid seeding is 10 to 12
inches (25.4 to 30.5 centimeters) for both confection and oil-type sunflowers. Plant
populations should remain the same as stated above regardless of row spacing. Equidistant
placement of seeds within the row allows for maximum utilization of resources (e.g. water,
nutrients, sunlight) and often results in consistent head size. Sunflower plants compensate
for differences in plant populations by adjusting head and seed size. As plant populations
increase, head and seed size decrease and vice versa.
Sunflowers need to be placed in moisture but not deeper than three inches (7.6 cm). The
ideal seeding depth is 1 ½ to 2 inches (3.8 to 5 cm) deep. Planting equipment should firm the
soil over the seed row to maintain a moist seed bed and ensure good seed to soil contact.
Sunflowers can be combined when the seed moisture is below 20 percent. Harvesting when
the seed moisture content is greater than 20 percent can result in scuffing during
harvesting and shrinkage during drying. It would be preferable to combine seeds at 10 to 13
percent moisture. Sunflowers can easily shatter if heads are very dry, and therefore
combine speed must be slowed accordingly. Cylinder speeds range from 300-500 (rpm),
with concave settings quite open (one inch in front and ¾ inch in rear) to minimize seed
breakage and dehulling. Using the slowest cylinder speeds with the largest opening will
result in the least seed damage
22
Sunflower seed should be cooled before storage, since even sunflowers at 8.5 percent
moisture can spoil if stored when warm. The average yield of soybean is estimated to about
15 to 25 quintals per hectare.
Soybean is an herbaceous annual legume crop used as a human food and animal feed and
in soil improvement. It is a warm season crop and its climate requirements are mostly
favoured by temperature ranges between 190C - 230C at minimum and 300C - 320C at
maximum. The crop is less susceptible to frost and very sensitive to light duration, it is a
short day plant. Soybean, like cotton suffers from excessive cloudy weather. In Ethiopia,
soybean is mostly adopted and successfully cultivated in areas of altitude ranging between
950 m to 1500 m above sea level and well distributed rainfall amount of about 1000 mm -
1350 mm.
Soybean is usually erect, bushy and rather leafy. Cultivars range in height from 45-120 cm,
with growth periods of 75-150 days. Depending on the cultivar, Soybean plants are either
determinate or indeterminate in growth habit; earlier-maturing cultivars are indeterminate
and later-maturing ones are determinate.
Seed rates should be based on the desired plant population per hectare and varies from 50-
75 kg/ha. Under Ethiopian condition, the sowing period is mostly similar to world standards
that vary from end of May to end of June. It is harvested after 90-120 days of
emergence when the plant leaves turns yellow.
Soybean can be grown on a wide range of soil types, but thrive best on clay loam soil and
alluvial soils of good fertility. The strain Rhizobium japonicum, the nitrogen – fixing bacteria
in the root nodules, is specific to soybean plant. Soybean has the ability to utilize fertilizer
residues that are normally not available to other crops. Regardless of their ability to grow on
soils with low fertility, it can remove essential minerals from the soil and these minerals
must be replaced. Soybean fixes atmospheric nitrogen that is why nitrogen fertilizers are
rarely required for the successful production of the crop. Soybean is suitable as green
manure crop, even if harvested for seed; it benefits the subsequent crop in a rotation. The
average yield of soybean is estimated to about 15 to 20 quintals per hectare.
23
6 ENVIRONMENTAL IMPACT ASSESSMENT
This project is designed to cultivate and promote the production of high value oil crops,
sesame and soybean, by maintaining the existing environmental system. It also intends to
protect the environment from the possible risks. Thus, in order to establish environmental
friendly farming, the new project site has been thoroughly scrutinized particularly for its soil
character, vegetation cover and agro ecology to identify the expected negative impacts of the
development.
The major expected threats identified due to the overall development farming activities are
soil depletion and loss of plantation cover in some undulated land form areas. Therefore, the
environmental management plan that will be realized by the company is using soil
improving crops through intercropping and rotation system. In addition buffer plantation and
wind break tree plantation are going to be planted in order to protect from soil erosion and
minimize the misbalance effect of agro ecology.
Sesame, by its nature does not improve the soil structure by the loosing effect of its dense
root system. Considering these effects, the company intends to cultivate a vise verse rotation
plan with soil improving crops like soybean and others. Soybean has the ability to utilize
fertilizer residues that are normally not available to other crops. It also fixes atmospheric
nitrogen that is why nitrogen fertilizers are rarely required for the successful production of
the crop. Soybean is suitable as green manure crop, even if harvested for seed; it benefits
the subsequent crop in a rotation system.
In addition to cropping system and tree plantation programs, soil improving and
conservation practices as well as adopting good farming management activities will be
practiced including planting of cover crops, drainage structure and terrace making.
Furthermore the project will apply integrated pest management which is more
environmentally friendly form of pest control than the traditional pesticides as its goal is to
reduce pesticide use to a minimum by using a variety of less impact means with pesticides
only as a last choice.
24
7 MARKET STUDAY AND PLANT CAPACITY
7.1 Oilseeds production in Ethiopia
Oil seed producers in Ethiopia are small farmers mostly concentrated in Humera and East
Wolega. The current size of the oil seeds export market is second in the country after coffee.
Production has tripled in the last few years. There is a study conducted forecasting this
sector to grow by three fold. The creation of ECX (Ethiopian Commodity Exchange) and its 14
storage facilities plus congregation of buyers and sellers under one roof has brought
conducive environment for the market. Similarly, cotton products (the lint and seeds) are
highly demanded in textile manufacturing and oil processing industries through both local
as well as export markets.
S.No Crops Tpe 2000 2001 2002 2003 2004 2005 2006 2007
1 Castor oilseed 15 15 15 15 15 15 15 15
2 Groundnuts 12 15 13 29 29 34 35 28
3 Linseed 32 64 51 77 152 126 128 67
4 Mustard seed 2 2 2 2 2 2 2 2
5 Oilseeds, Nes 102 119 84 85 119 120 120 120
6 Rapeseed 14 15 17 20 29 24 26 26
Safflower
7 6 5 5 5 7 6 11 7
seed
8 Seed cotton 46 46 60 76 76 86 65 65
9 Sesame seed 16 19 39 61 115 149 160 164
10 Soybeans 25 26 27 4 10 12 6 8
Total 270 326 313 374 554 574 568 502
Source: FAO stat, reviewed, April 2009. Oilseed tones 2000 and 2007
Table 5 above reveals that during the past eighteen years, i.e, from 2000 up to 2007, the
annual average production of all types of oil seed crops in the country was 220,215.44 tons.
Of the total annual production of oil seeds. Although total import and local production of
edible oils fluctuates from year to year, it has generally grown by about 4.12 % in the past
eighteen years.
The production of oil seeds in the past eighteen years has shown a tremendous increase.
The production, which was 270,000 tons in the year 2000 has reached to 502,000 tons in
25
the year 2007. This means that national production of oil seed crops in the past eighteen
years has almost tenfold.
Sesame is highly demanded crop in the international market and is consumed by existing
domestic large and small-scale oil mills. The following table shows the country's total
production of oil seeds and sesame as well as the total export of oil seeds.
Table 7:
Production of total Oil Seeds & Share of Sesame, Soybean & sunflower and
Export (tons)
Share of
Total Soybean, % of Export
Soybean, Total Export of
Year Production of Sunflower& from
Sunflower& oil seeds
Oil seed Sesame Production
Sesame (%)
Production
2012/13 637,000 159,250 0.25 280,000 44%
2013/14 645,000 174,150 0.27 300,905 47%
2014/15 760,000 250,800 0.33 286586 38%
2015/16 788,000 184,392 0.234 414,093 53%
2016/17 805,000 281,750 0.35 291,088 36%
2016/18 836,000 451,440 0.54 340,000 41%
Total 4,471,000 1,501,782 1.974 1,912,672 258%
Average 745,167 250,297 33% 318,779 43%
26
Source:- CSA, Statistical Abstracts for Domestic Production National Bank, Annual Reports, for
Export
Table 6 above reveals that during the past six years, i.e, from 2012/13 up to 2017/18, the
annual average production of all types of oil seeds in the country was 745,167 tones. Of the
total annual production of oil seeds, the share of Sesame, Soybean & sunflower is about
34%. Although total production of oil seeds fluctuates from year to year, it has generally
grown by about 5% in the past six years.
The production of Sesame, Soybean & sunflower in the past six years has shown a
tremendous increase. The production, which was 159,250 tones quintals in the year
2012/13 has reached to 281,750 tones and 451,440 tons in the year 2016/17 and
2017/18, respectively. This means that domestic production of Sesame, Soybean &
sunflower in the past six years has almost quadrupled.
On the other hand, export of oil seeds in the past four years, i.e, from 2012/13 to 2017/18
has almost doubled. Export of all oil seeds which was 280,000 tons in 2012/13 has grown
to 414,093 tons in the year 2015/16 the highest one (53%). In general, of the total
production of oil seeds about an average 43% has been exported in the past six years.
To determine the present effective demand for Sesame, Soybean & sunflower, the average
production level of years 2012/13 and 2017/18 which was 366,595 tons has been taken
as a base. Since the major users of Sesame, Soybean & sunflower, i.e., existing oil mills are
working much below their capacity and there are a number of projects under
implementation, the existing production is assumed to cover only 65% of the demand
(domestic and export). Hence, the present demand is estimated at 578,243 quintals and
projected by 35% gape of production.
Table 8: Projected Demand for oil seeds Production of Sesame, Soybean & sunflower (tones)
27
years Total Projected Existing Local Unsatisfied
Demand Production Capacity Demand
2025 3,500,362.28 366,595.00 3,133,767.28
2026 4,725,489.08 366,595.00 4,358,894.08
2027 6,379,410.25 366,595.00 6,012,815.25
2028 8,612,203.84 366,595.00 8,245,608.84
2029 11,626,475.19 366,595.00 11,259,880.19
According to Table 7, the unsatisfied demand for raw oil seed will grow from 211,648 tons
by the year 2019 to 11,259,880 tones by the year 2029.
The supply of oil seeds depends upon the company farm oil seed crop produces. A sufficient
supply of raw materials oil seed crops will result in large quantity of products availability in
the company farm, the supply also in large quantity. For this envisaged project the seasonal
distribution calendar is as shown below table 9.
28
8. TECHNICAL STUDY OF THE FARM
8.3 Farming
Seedlings should be farmed at 10 – 15 cm in depth. About 5 tone FYM or cow dung is to be
added to the soil. Farming may be done in single or double row following system. This
ensures total weed control and heavy crop. However, fertilizers may be applied during
sowing and or after sowing, the cost of land preparation cost is estimated at birr 1,200,600
Table 11: Land preparation and Planting Cost (ET. Birr)
LAND unit QT unit Price in Birr
PREPARATION AND
PLANTING COST Total Cost in Birr
Nitrogen Kg/ha 0.6 700 126,000.0
Phosphorus Kg/ha 0.28 900 75,600
Potassium Kg/ha 0.86 500 129,000
Total 330,600
29
LAND unit QT unit Price in Birr
PREPARATION AND
PLANTING COST Total Cost in Birr
Chemicals -
Insecticide Lt/ha 810 200 180,000
Farm MACHINERY AND ASSOCIATED COST
Machinery, Fuel, Birr/year 29,250 20 600,000
Oil and Lubricants Birr/year 15% 90,000
Total MACHINERY COST 690,000
PREPARATION AND PLANTING COST 1200600
Farm Maintenance Cost unit QT unit Price in Birr Total Cost in Birr
INPUTS unit Qt
Urea ( N ) Kg/ha 0.5 700 105,000
DAP ( P2O5 ) Kg/ha 0.6 900 162,000
Potassium Kg/ha 0.45 500 67,500
Total Maintance Input Cost 334,500
LABOR
Weeding x 2 times man days /ha
40
&Chemical sprayer 12,000 480,000
Harvesting man days /ha 3,000 45 135,000
Sub total 615,000
Total Farm Cost Birr/year 959298
8.5 Harvesting
32
9. FARM OPERATION TECHNOLOGY AND ENGINEERING
foreign countries whilst, some machinery purchase in the local market. The related
estimated cost without tax purchase birr 4,790,148 shown below table 14.
Table 14: Farm Machinery Requirement
Description Qty/No. Coast (Birr)
FC LC TOTAL
Tractor 110 HP-125 HP 1 1,350,000 1,350,000
Disc Plough 5-6 furrow 5 300,000 300,000
Harrows 5 45,000 45,000
Trailer 2 100,000 100,000
Fuel tanker 2 35,000 35,000
Ditcher 1 20,000 20,000
Disc Plough of set type 5 450,000 450,000
Planter 6 rows 5 5 1,000,000 1,000,000
Cultivator 1 25,000 25,000
Sprayers (manual) 50 50,000 50,000
Ringer 5 200,000 200,000
Trailers 4 360,000 360,000
Workshop (set) 1 50,000 50,000
Tools (set) 1 12,500 12,500
Generator 1 155,000 155,000
Sickles 83 2,200 0 2,200
sesame peeling machine sesame seeds hulling machine 25 ton/hr 1 199,980 199,980
purpose a the farm tools has been proposed which will cost around Et.Birr 128,820 without
tax purchase for local suppliers , the cost breaks down as show at Table 15 below,
Table 15: Farm tools and equipment’s
33
Description Unit Quantity Unit Cost Year 1
Axe Pcs 50 160 8,000
Sickle Pcs 50 90 4,500
Weighing scale Pcs 2 8,000 16,000
Electric generator (20 KVA) Pcs 1 40,000 40,000
Welder Pcs 1 5,000 5,000
Driller (portable) Pcs 1 1,500 1,500
Grinder (portable) Pcs 1 1,500 1,500
Hammer (med- & big) Pcs 2 100 200
Anvil (med.) Pcs 1 2,000 2,000
Vice (bench) med. Pcs 1 2,000 2,000
Hacksaw Pcs 2 90 180
File Pcs 4 45 180
Work bench Pcs 1 2,000 2,000
Pincers Pcs 4 90 360
Mechanics tools set (compl.) Box 3 4,000 12,000
Jack screw Pcs 1 1,000 1,000
Cross wrench (tyre) Pcs 4 500 2,000
Air compressor Pcs 1 4,000 4,000
Steel cable M 10 80 800
Plastic hose M 50 10 500
Grease gun Pcs 4 300 1,200
Water can Pcs 10 90 900
Fire extinguisher Pcs 3 2,000 6,000
Sum 128,820
9.2.1 Materials
The proposed commercial seeds and sacks are among the most important materials required
for oil seeds farm. The materials and inputs required along with their corresponding costs at
full capacity operation of the farm are described in Table 18. The required seed and packing
materials requirement of the envisaged project is indicated in Table 18. The total annual cost
of seeds and auxiliary materials is estimated to be Birr 766,694.
Table 17: Annual Requirement for seed And Packing Materials (auxiliary)
No Description Qty Cost (‘000 Birr)
Unit of LC FC TC
Measure
1 Oil seeds Qt 240 120,000 120,000
2 sacks pcs 8186 646694 - 646694
Total 766,694 - 766,694
35
9.2-2 Utilities
Electricity and water are utilities of the proposed project. Table 19 which indicates the
annual utility requirement and cost at full capacity. Process water shall be supplied by
submersible pumps installed by the project
36
It is the key process in sesame seeds production, affecting final yield of finished product.
Generally, put the mixture of hulls and seeds into water tank, by different buoyancy of hulls
and seeds, fish out the hulls by hand. But it is not thorough method by buoyancy. So the
project use separation theory by different geometrical sizes of hulls and seeds. Namely, use
best soaking technology to soften hulls, increase crush rate of hulls but do not influence
intact rate of seeds when hulling, then use hulls smaller than seeds, taking away the hulls
with water flow in subsidence-type automatic separator. The seeds are captured. The
separation of hulls and seeds successed. The technology save labor and product yield next
to theoretical value.
Drying
The process use single chamber fluid bed drier. The sesame seeds float in hot air flow and
polish by friction between seeds, which decrease sticky hull rate and improve the
smoothness of finished product. It avoid the diadvangtage of yellew, unpolished, high sticky
hull rate etc. in normal fluid bed drier.
37
saw –tooth type with metallic trusses and covered with metal cladding. Other buildings will
be built by hollow-block walls properly finished, but mot cement plastered. Thus, the total
cost of building will be Birr 1.6 million. The details breakdown and others details on floor
area shown at the supporting plan and bill of quantities.
38
9.7 Maintenance and Repairer
Spare parts for machinery and equipment of major farm production lines and auxiliaries
systems will be procured and stored. It is planned to hold a spare part for one production
year. A total of price of ETB 207,843 is allocated for the purchase of spare parts.
Maintenance costs are estimated at a level to adequately maintain machinery and
equipment in good working order over the project’s life.
Table 21: Maintenance and Repairer Cost estimated
Description Parameter (%) Investment cost Repair and
(Birr) maintenance
(Birr/Year)
Building and civil works 0.50% 4,214,000.00 21,070
Office equipment 1.00% 120,400.00 1,204
Vehicles 2.00% 2,550,000.00 51,000
Farm machinery & equipment 3.00% 4,570,170.00 137,105
Farm tools and Equipment 3.00% 128,820.00 3,865
Total 207,843
39
Crude seed oil tons 797,850 930,825 974,224
During the implementation period, the different activities likely to be undertaken have been
classified as follows on the basis of activities category and schedule in 2 years period as
shown in the activity chart shown at table below.
Land preparation for soybean and sesame is similar to that of simple farming crops like
maize. They can be achieved by one ploughing, disking and harrowing. The sowing time
varies from place to place. The best time for sowing in tropical and subtropical regions is just
after the rains are well started, i.e. from the end of May to early July. The crops should
always be sown in rows.
c) Pre-harvest Management
The pre-harvest management in sesame, sunflower & soybean production usually involves
weeding and cultivation, insect pest and disease control.
d) Harvesting
Harvesting of Sesame may be carried out either by machine (combine harvester) or
manually. In manual harvesting, the harvesting operation begins when two third of the plant
and seed pods turn yellow and is undertaken by cutting the stems near ground level. It is
then bound and stocked in the field to ripen the seed.
Harvesting is always done before the pods shatter. The best stage is when the pods are
fully mature with the seeds in the hard-dough stage. The seeds should have a moisture
content of less than 15% and should be stored at a moisture content of 10-12% or less. With
the dehiscent type, the heads are also cut and dry in bunches hanging down ward on racks
for 1-2 weeks .The bunches and the dried heads including the stocked is usually shacked
by hand to dislodge the seeds on cemented floor where the seed is collected.Harvesting of
sunflower and soybean may be carried out manually or using machine harvester.
d) Post-Harvest Management
41
Post-harvest in sesame as well as soybean include, threshing, packing/bagging, storing and
marketing. Harvesting & threshing are expected to be carried out manually by casual labour
or using combine harvester in mechanization. Transporting will be done by tractor driven
trailers and trucks, from the farm and stores, respectively.
42
11. PROJECT ORGANIZATION AND MANPOWER REQUIREMENT
The farm works will demand a total of nine perm ant employs as per the skill, qualifications,
and budget details at the table below
43
Table 26: Man Power requirements
Monthly Annual
Description
Unit Qty U/payment T/Payment Payment
44
12. FINANCIAL STUDY OF THE INVESTEMENT
The financial analysis of the jute bags project is based on the data presented in the previous
chapters and the following assumptions:-
Construction period within 2 year
Source of finance 30 % equity 70 % loan(leased finance)
Tax holidays 3 years
Bank interest 12%
Discount cash flow 10%
Accounts receivable 30 days
Raw material local 3 months
Work in progress 3 days
Finished products 30 days
Cash in hand 5 days
Accounts payable 30 days
Goods in Process 1day
Administrative and Marketing Expenses 3 months
Production Assumption
Sesame 50%
Sunflower 25%
Soybean 25%
Product selling 99%
Community elopement 5%
Other charge 3%
The total investment cost of the proposed agricultural enterprise is estimated at Birr
13,940,088.46. The fixed investment component is estimated at about Birr 11,905,478.00
and the pre-production expenditure is 415,242.74 birr. Summary of investment costs are
presented on the above table 27.
The total operating cost is estimated at Birr 9,712,485 for ten years project life. Operating
costs are recorded on a year basis. It is divided into overheads (fixed costs) and variable
costs. The fixed cost component is estimated at about Birr 4,205,118 and, Birr 5,507,367 is
variable cost.
It may be seen from the profitability estimates that the unit would earn a net profit after
taxation of birr 12.98 million during the first years of operation at 90% of the capacity. The
net profit after tax will increase gradually from to ET. Birr 15.84 million in the second year
when the unit expects to achieve 100% utilization of capacity. On the above basis, there is
adequate generation of funds out of the farm operation to service the repayment of term loan
46
and interest liabilities, as also to meet additional requirement of margin money for working
capital in the second and subsequent years. Further, adequate surplus cash is available
with the unit for promoter withdrawal. Annex 6.
Cash flow on hand at a given period in time (i.e., projection) is critical component of a
business initiative. The cash flow is positive starting Year one. The cash end balance clearly
shows that the accumulated or free cash fund is sufficient to finance the expansion
activities, strengthen the jute production and invest on the establishment of other services.
Internal rate of return calculations are given at Annex-9, IRR of the project based on 10
years life span, works out to 115%%, and 111%, which is quite reasonable before and after
tax respectively. The net present value of project capital investment at 10 % discount rate is
ET, Birr 92,179,686 and 86,488,431before and after tax respectively.
The NPV is calculated by subtracting the present value of all the costs incurred for the
project from the present value of the stream of benefits.
NPV is given at Annex – 9 the resulting NPV value is greater than zero; which implies that
the project is acceptable (profitable). This is critical stage for paying out dividends to
shareholders who have invested in the business enterprise. Nevertheless, the payment of
dividend is delayed until the enterprise fully pays out its loan (both interest and principals)
47
12.4.6 Break even Analysis
The break-even point of the project is estimated by using income statement at full capacity of
production of the projection.
BEP (%) = Fixed Cost (11,905,478) = 110.1%
Sales – Variable cost (22,820,498- 9,712,485)
The break even ratio, the ratio of breakeven sales to planned production, for the entire
period is between 0.10 and 1.10 The break even ratio of the project is not only low but it
also steadily declines throughout the operation period. This low break even ratio means low
risk to the investment; the business has great level of security against unforeseen
operational difficulties.
Parameter
Project Case-1 Case-2
NPV ( Birr’000) after tax 92,179,686 473,893,111 $207,785,287
IRR (after Tax) 111% 324% 178%
Pay Back Period 2Yers+34m 3Yaers+8m 4Yaers+8m
The project's sensitivity to adverse circumstance is viewed & analyzed from two different
scenarios: by decreasing its sales revenue by 10 % and increasing its operating cost by
10%.
A) Sensitivity test Scenario I: – Increase in operating cost by 10 %
48
When operating cost increases by 10%, the result indicates that FIRR after tax increased
from 111 % to 324 %. It can be concluded that, the project can cover its costs, make profit
for stakeholders & will remain viable even if unforeseen costs would occur that should be
incurred more than estimated.
B) Sensitivity test Scenario II: – Decrease in Revenue by 10 %
When revenue decreases by 10%, the result indicates that FIRR after tax decreases from
111% to 178 %. It can be concluded that, the project will remain viable even if an adverse
marketing problem would occur that forces to reduce the selling price & hence reduce the
revenue. It also shows that the project is more sensitive and affected by decline in sales
revenue when compared with the increase in operating costs and indicates caution to be
taken in selling the products.
49
13. CONCLUSIONS AND RECOMMENDATIONS
13.1 Conclusion
DALECHA AGRICULTURE DEVELOPMENT PLC had applied for a loan of Birr 8,987,280
to finance its new oil seed crop plantation project to be established in SNNP Regional State
western Bench Sheko Zone, Mizan-aman Kifeleketema.
The Promoter’s business objective is to engage in the production of oil seeds local
consumption and for export market. The project operation will start by developing land,
establish oil seed crops plantation, for export. Moreover, oil seed crops produced & shall be
sold at local market for local consumers. In order to establish the project and achieve its
objective; the promoter has approached DBE for partial finance which is in excess of its
equity. A loan of Birr 8,987,280 is proposed to be financed by the Development bank of
Ethiopia(DBE) to be used for partial covering of the fixed asset investment cost & the
working capital requirement after assessing the viability of the project.
The total investment cost is estimated to Birr 13,940,088 out of which Birr 11,905,478 is
on fixed Asset, 1,619,367.7 on working capital, Birr 415,243 is on pre-Production costs
and Birr 610,291on pre-production interest. The project’s success & risk factors are
identified & the risk mitigating factors are proposed. As shown in the fund allocation table,
out of the total financial requirement (investment cost) of Birr 13,940,088 Birr
4,952,808.64 (36%) is the owner’s equity contribution and Birr 8,987,280 (64%) is planned
to be financed by DBE term loan.
The projected financial statements & analysis indicates that the project will run in losses
during the period before oil seed e begins to give production up to the 3rd project years when
successive land development and oil seed crops plantation establishment to be undertaken.
13.2 Recommendation
50
partial cost coverage of the fixed asset investment cost and for working capital as per the
following terms & conditions.
13.2.2.1 Terms
Equity Release & Loan disbursement schedule
Table 30: Oilseed plantation & processing project Equity Release Schedule
Amount of
Equity contribution (birr)
Equity, cash
Blocked Equity
Equity Utilization (purpose ) contrib to be Equity release period
On to be released to
On planned Total Equity blocked
Existing (birr)
Investment Contribution
Investment
Land 92,400 - 92,400 - - -
After signing of the loan
Installation Cost 0 822,000 822,000 822,000 agreement, before the 1st the client
loan disbursement
after signing of the loan
Building and civil works 0 968,400 968,400 968,400 agreement, before the 1st the client
loan disbursement
Along with the 1st
Office equipment 0 120,400 120,400 120,400
disbursement
the client
51
Table 31: Loan Disbursement Schedule (Plan)
Amount to
Balance in
Sr. be Period of To be Conditions for
Disbursement Plan Purpose commitment
no disbursed disbursement disbirsed to Disbursement
(birr)
(birr)
52
13.2.2.2 Principal loan Repayment Schedule
The principal loan shall be repaid every year, starting on, 2022 & ending on, 2026, whereby
repayment will be made in 6 annual instalments. The loan repayment period is simply
defined as the period (i.e. the number of years) required paying the principal and
interest of the original investment cost throughout the project life. The business result
obtained reveals that the investment is financially viable and has a healthy cash
flow forecast. The outcome of the financial analysis reveals that: based on the
following repayment schedule the annual payment was described on the base of
below table throughout the project life
Table 32: Loan Repayment Schedule
Year Amount of Principal Instalment Interest Total
Payable at
Outstanding due 12% Amount
Interest Payment: 12% p.a. on the outstanding loan balance to be paid every 6 on
July & January in every production year. Pre- production interest shall be paid by
the promoter on the due date.
Commitment Charge Payment: Calculated @ 0.5% per annum on the balance in
commitment
13.2.2.3 Conditions
1) Collateral: First degree mortgage on all fixed assets of the project.
2) Insurance: Purchase of insurance policy for the entire fixed assets of the project with
DBE as a co-beneficiary.
3) Current Account: The promoter should open current account with DBE.
4) Record Keeping: The Company should maintain proper record keeping system.
53
5) L/C Opening: The Company should open letter of credit (L/C) in DBE both for import
and export.
6) Equity Capital: The Company should raise its capital to the required level & deposit
its equity contribution of Birr 5,907,797 in block account for partial cost coverage of
building & construction, and pre-operating interest.
7) Any cost escalation should be covered by the promoter.
54
14. ANNEXTURE
ECONOMIC ASSUMPTIONS
EXPENSE
55
Farm Working Day 300day/annum
Rate ( % ) 0 1 2 3 4 5 6 7 8 9 10
1-2 3-10
Land 5% 92,400 92,400 4,620 4,620 4,620 4,620 4,620 4,620 4,620 4,620 4,620 4,620
Installation Cost 5% 822,000 822,000 41,100 41,100 41,100 41,100 41,100 41,100 41,100 41,100 41,100 41,100
Building and civil works 10% 1,614,000 1,614,000 161,400 161,400 161,400 161,400 161,400 161,400 161,400 161,400 161,400 161,400
Office equipment 10% 120,400 120,400 12,040 12,040 12,040 12,040 12,040 12,040 12,040 12,040 12,040 12,040
Vehicles 10% 2,550,000 2,550,000 255,000 255,000 255,000 255,000 255,000 255,000 255,000 255,000 255,000 255,000
Farm machinery & equipment
10% 4,790,148 4,790,148 479,015 479,015 479,015 479,015 479,015 479,015 479,015 479,015 479,015 479,015
Farm tools and Equipement10% 128,820 128,820 12,882 12,882 12,882 12,882 12,882 12,882 12,882 12,882 12,882 12,882
Irrigation Tools Requirement
15% 1,787,710 1,787,710 268,157 268,157 268,157 268,157 268,157 268,157 268,157 268,157 268,157 268,157
Total 11,905,478 11,905,478 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213
56
Annex 5: Revenue Projection and Assumptions
Production years Y-1 Y-2 Y-3 Y-4 Y-5 Y-6 Y-7 Y-8 Y-9
Finshed Product Assumationunit
sesame seeds Qt 3,105 3,623 3,804 3,994 4,193 4,403 4,623 4,854 5,097
soybean seeds Qt 1,890 2,205 2,315 2,431 2,553 2,680 2,814 2,955 3,103
sunflower seeds Qt 1,688 1,969 2,067 2,171 2,279 2,393 2,513 2,638 2,770
Sales Price ( Birr/kg)
sesame seeds birr/Qt 3748 3935 4132 4339 4556 4784 5023 5274 5538
soybean seeds birr/Qt 1652 1735 1821 1912 2008 2108 2214 2325 2441
sunflower seeds birr/Qt 2406 2407 2409 2410 2412 2413 2415 2416 2418
Revenu determination
sesame seeds birr 11,637,540 14,255,987 15,717,225 17,328,241 19,104,385 21,062,585 23,221,500 25,601,704 28,225,878
soybean seeds birr 3,122,280 3,824,793 4,216,834 4,649,060 5,125,588 5,650,961 6,230,185 6,868,779 7,572,829
RATIOS (%)
Gross Profit/Sal es 69% 69% 72% 71% 74% 77% 80% 81% 83% 84%
Net Profit After Tax/Sal es 69% 69% 47% 46% 48% 50% 52% 53% 54% 55%
57
Annex 7: Projected Balance Sheet
Production Years 0 Y-1 Y-2 Y-3 Y-4 Y-5 Y-6 Y-7 Y-8 Y-9 Y-10
Assets
Cash 1,619,368 13,543,131 29,152,181 40,628,457 52,784,554 66,479,412 81,861,829 101,304,676 122,894,701 146,841,670 173,376,326
Inventory - 396,530 440,589 440,589 440,589 440,589 440,589 440,589 440,589 440,589 440,589
Accounts receivable - 940,997 1,141,025 1,245,691 1,360,462 1,486,344 1,624,442 1,775,972 1,942,276 2,124,830 2,325,257
Total current assets 1,619,368 14,880,659 30,733,795 42,314,737 54,585,605 68,406,346 83,926,860 103,521,237 125,277,567 149,407,089 176,142,172
Gross property, plant & equipment 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721 12,320,721
Less: Accumulated depreciation expense - -1,234,213 -2,468,427 -3,702,640 -4,936,853 -6,171,067 -7,405,280 -8,639,493 -9,873,706 -11,107,920 -12,342,133
Net property/equipment 12,320,721 11,086,507 9,852,294 8,618,081 7,383,868 6,149,654 4,915,441 3,681,228 2,447,014 1,212,801 -21,412
Total assets 13,940,088 25,967,167 40,586,090 50,932,818 61,969,473 74,556,000 88,842,301 107,202,465 127,724,581 150,619,890 176,120,760
Liabilities Initial balance Year 1 Year 2 Year 3 Year 4 Year 5 Year 5 Year 5 Year 5 Year 5 Year 5
Accounts payable - 148,699 165,221 165,221 165,221 165,221 165,221 165,221 165,221 165,221 165,221
Notes payable/short-term debt - 0 0 0 0 0 0 0 0 0 0
Total current liabilities - 148,699 165,221 165,221 165,221 165,221 165,221 165,221 165,221 165,221 165,221
Long-term debt from 8,987,280 7,879,816 6,639,456 5,250,253 3,694,346 1,951,730 0 0 0 0 0
Shareholders equity 4,952,809 17,938,652 33,781,412 45,517,344 58,109,906 72,439,049 88,677,080 107,037,244 127,559,360 150,454,669 175,955,539
Total long-term debt and shareholders equity 13,940,088 25,818,468 40,420,869 50,767,597 61,804,252 74,390,779 88,677,080 107,037,244 127,559,360 150,454,669 175,955,539
Total liabilities 13,940,088 25,967,167 40,586,090 50,932,818 61,969,473 74,556,000 88,842,301 107,202,465 127,724,581 150,619,890 176,120,760
Year 0 Y-1 Y-2 Y-3 Y-4 Y-5 Y-6 Y-7 Y-8 Y-9 Y-10
Net income 12,985,843 15,842,761 11,735,932 12,592,562 14,329,143 16,238,031 18,360,164 20,522,116 22,895,309 25,500,870
Plus depreciation 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213 1,234,213
Less increase in inventory - (396,530) (44,059) - - - - - - - -
Less increase in accounts receivable - (940,997) (200,028) (104,666) (114,772) (125,882) (138,098) (151,531) (166,304) (182,553) (200,428)
Plus increase in accounts payable - 148,699 16,522 - - - - - - - -
Cash flow from operations - 13,031,228 16,849,409 12,865,479 13,712,004 15,437,475 17,334,147 19,442,846 21,590,025 23,946,969 26,534,656
Less investment (12,320,721) - - - - - - - - - -
Cash flow from operations and invests (12,320,721) 13,031,228 16,849,409 12,865,479 13,712,004 15,437,475 17,334,147 19,442,846 21,590,025 23,946,969 26,534,656
Cash flow from ops, invests, and fin 1,619,368 11,923,764 15,609,050 11,476,276 12,156,096 13,694,859 15,382,417 19,442,846 21,590,025 23,946,969 26,534,656
Beginning cash balance - 1,619,368 13,543,131 29,152,181 40,628,457 52,784,554 66,479,412 81,861,829 101,304,676 122,894,701 146,841,670
Ending cash balance 1,619,368 13,543,131 29,152,181 40,628,457 52,784,554 66,479,412 81,861,829 101,304,676 122,894,701 146,841,670 173,376,326
58
Annex 9: INTERNAL RATE OF RETUREN ( Birr)
PROJ RCT WORTH MAESURE ( NPV, IRR, PB ) AFTER TAX . Birr '000
Year 0 1 2 3 4 5 6 7 8 9 10
Cash flow (12,320,721) 12,985,843 15,842,761 11,735,932 12,592,562 14,329,143 16,238,031 18,360,164 20,522,116 22,895,309 25,500,870
PV factor 100% 90.09% 82.64% 75.13% 68.30% 62.09% 56.45% 51.32% 46.65% 42.41% 38.55%
PV of cash flow (12,320,721) 11,698,946 13,092,457 8,817,205 8,600,720 8,896,965 9,166,369 9,422,436 9,573,567 9,709,901 9,830,585
NPV 86,488,431
IRR ( After Tax ) 111%
Cash flow (12,320,721) 12,985,843 15,842,761 11,735,932 12,592,562 14,329,143 16,238,031 18,360,164 20,522,116 22,895,309 25,500,870
Cumultaive cash (12,320,721) 665,122 16,507,883 28,243,815 40,836,376 55,165,520 71,403,551 89,763,715 110,285,831 133,181,139 158,682,010
Pay Bac k Period 2.00 Years 34 Months
59