Technical Information - Glass and Safety - Saint-Gobain
Technical Information - Glass and Safety - Saint-Gobain
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SAFETY GLASS
Safety glass is defined as glass which must have passed an impact test (cur-
rently BS 6206: 1981 - Specification for impact performance requirements for
flat safety glass and safety plastics for use in buildings) and either must not
break or must break safely.
There are three levels of impact: C, B and A, ‘A’ being the highest. Each involves
the glass being impacted by a leather bag containing 45kg of lead shot. (The test
roughly simulates the impact of a child weighing 100lbs [45kg] hitting the glass
with varying degrees of force.)
Three generic types of glass meet the requirement of this British Standard:
Laminated Glass
Toughened Glass
Wired Safety Glass (only to a limited extent see Wired glass)
All Security Glasses (see following section) automatically qualify as Class A safety
glasses.
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TOUGHENED GLASS
Toughened glass, also sometimes referred to as tempered glass, is four to five
times stronger than ordinary annealed float glass and, if broken, disintegrates
into small fragments with dulled edges that are unlikely to cause serious injury.
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Prepared sheets of glass, which have been cut to size, processed and edge-
worked as necessary, are heated to about 700°C in a furnace, which is just above
the softening temperature of glass.
They are then chilled rapidly by cold air blown onto both surfaces.
This results in the two outer surfaces contracting and solidifying before the in-
terior, which induces permanent compressive stresses into the surfaces of the
glass, effectively increasing the strength of the glass. The interior of the glass
naturally balances the compressive stress surface layers by being under tensile
stress. It is these properties which result in the increased strength and safe
breakage characteristics of thermally toughened glass.
When the central tensile section of the glass is ruptured, the stress is explosively
released, producing the fracture characteristics of small, relatively harmless frag-
ments sometimes referred to as dice.
In addition to being a Class A safety glass to BS 6206, the increased resistance
of toughened glass to mechanical stress and to large temperature variations,
render it ideally suited for use in structural glazing systems, where the glass is to
be bolt or clamp fixed, and also in areas subject to high levels of thermal stress.
For more information on the range of toughened glass products available from
SAINT-GOBAIN GLASS, please contact us.
Note
A British Standard for the manufacture of thermally toughened safety glass, BS
EN 12150 covers tolerances, flatness, edge-work, fragmentation and physical
and mechanical characteristics of flat thermally toughened safety glass. Please
contact us for more information.
Wired glass
A steel wire mesh is embedded within the glass and is intended to hold it in place
if cracked. Under impact, the glass breaks in almost the same way as ordinary
annealed glass into sharp dagger-like pieces.
Marking of safety glazing materials
BS EN 12600:2002 requires that ALL safety glazing materials are permanently
marked in a position that will be visible after glazing with the following:
The British Standard number BS EN12600:2002.
A d id if h i l Lf l i d Tf h d( d) P f
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A code to identify the material e.g. L for laminated, T for toughened (tempered), P for
plastic, W for wired, SFB for safety film backed.
Its classification – C, B, or A. (An ‘o’ suffix designates front impact only).
A name, trademark or identifiable mark of the manufacturer or the company who last cut
the material if the original mark is lost in cutting. (The marking requirement applies to all
panes, even in a multi-pane door and to both panes of a double-glazed unit.)
The use of safety glass
The architectural use of safety glazing is primarily governed by British Standard
BS 6262: Part 4: 1994 - Glazing for buildings - Safety related to human impact.
BS 6262 is a national standard applying to all glazing work, including replace-
ment glazing and its essential requirements are detailed on the following pages.
BS 6262 identifies critical locations in general terms only and sets the minimum
standards of glazing materials acceptable for use in these areas. It is the re-
sponsibility of the designer or the specifier to assess the risk in ANY area, taking
account of the use of the building and the likely activity of the users.
Bathing areas, swimming pool, showers and other wet areas and gymnasia are
all examples of areas of special risk.
Additional guidance is also provided by Building Regulations appropriate to the
country - ie. Approved Document N for England and Wales, Part V for Northern
Ireland and Part P of the Building Standards in Scotland.
Compliance with BS 6262 Part 4 will also satisfy the requirements of Regulation
14 of the Health and Safety at Work Act.
Glass in doors and side panels to Glass in doors (1, 2, 3, 4, 5) must be at least:
a Class B safety glazing material if the smaller dimension of the glass is more than
900mm
a Class C safety glazing material if the smaller dimension of the glass is less than
900mm
annealed (non-safety) glass in small panes may be permitted under certain controlled
circumstances if it meets the criteria given below. See “Glazing in small panes.”
Glass in low level glazing (6, 7, 8) must be at least Class C, or in small panes.
Annealed (non-safety) glass may be used in the unshaded areas (9, 10, 11, 12).
Robust annealed glass may be used in commercial frontages, details of which
are given later in this section.
The use of annealed (non safety) glass is permitted in a critical location if protec
ted by a permanent, robust screen. The screen must prevent the passage of a
75mm diameter sphere and must not be climbable. BS 6262: Part 4 details
specific requirements for such screens and the full document should be
consulted.
This requirement also applies to all glazing in areas of special risk such as gym-
nasia and other places of energetic activity. In such areas the designer must con-
sider whether a higher Class is required, or if additional safeguards such as pro-
tective rails or screens, or manifestation, are necessary.
[It may also be concluded from the above that careful consideration must be
given to all glazing and not just those specified as critical in Diagram 1.]
COMMERCIAL FRONTAGES
Robust glass (non-safety thick annealed glass) when fully framed is considered
suitable for use in large areas in non-domestic applications, for example forming
fronts to shops, showrooms, offices, factories and public buildings.
[However, we strongly recommend the use of a safety glass.] Glass
thickness/size limits for annealed glass that may be used in these locations are
shown in Table 1. Wind loads and other loads must also be considered when se-
lecting the glass thickness.
BS 6262: Part 4 does not permit the use of these glasses “in doors or side panels
to doors”. (Areas 1, 2, 3, 4 and 5 of Diagram 1.)
MIRRORS
Mirrors must comply with the requirements detailed in Diagram 1 unless:
Securely fixed to and not more than 25mm away from a solid backing such as a wall or
timber door. Such a backing must conform to the impact test requirements of Appendix
A of BS 7449.
The mirror can be impacted from one side only, such as a sliding mirror wardrobe door,
in which case it must conform to at least Class Co or Bo of BS EN12600:2002 instead of
Class C or B. (The ‘o’ classification denotes front impact only).
For further information on the use of mirrors see SGG MIRALITE REVOLUTION.
MANIFESTATION
Large areas of transparent glazing can be found both internally and externally in
commercial buildings.
If the glass is not immediately obvious, due to the absence of substantial fram-
ing or fittings, BS EN12600: 2002 part 4 states that it should be made apparent
by some other form of manifestation.
The manifestation may take the form of decoration, solid or broken lines, pat-
terns or company logos. It must be of a size to make it immediately noticeable
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p y g y
and at an appropriate height between 600mm and 1500mm above floor level.
Special consideration should be given to areas of low level glazing in buildings
which may cater for small children as their line of vision may be below normal
heights for manifestation.
Manifestation should preferably be permanent, e.g. etching of the glazing.
However, if applied materials are used they must be durable and not easily
removed.
GLASS IN FURNITURE
The use of glass in furniture (excluding tables or trolleys) is governed in the UK
by BS 7449: 1991 - Specification for inclusion of glass in the construction of fur-
niture, other than tables or trolleys, including cabinets, shelving systems and wall
hung or free standing mirrors.
This standard specifies performance, thickness and other requirements to en-
sure the reasonable safety of flat glass having a minimum total area of at least
0.06 m2. BS 7449 applies to cabinets, shelving systems, wall hung or free stand-
ing mirrors, storage furniture and bathroom cabinets. It does not apply to the use
of glass in kitchen cabinets or catering furniture. The use of glass in the con-
struction of tables and trolleys is detailed in BS 7376: 2004 Specification for in-
clusion of glass in the construction of tables or trolleys. This standard differenti-
ates between glass that is supported over its entire area and that which is not. It
advises minimum BS 6206 classification, glass thickness and support details to
ensure the reasonable safety of flat glass having a total area of at least 0.02m2.
The following information is intended for guidance in specifying a suitable glass
type and thickness.
It is stressed that the full standards should be consulted to avoid any
misinterpretation.
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All SGG SECURIT toughened glass is Class A to BS 6206, for the safety classific-
ation of SGG STADIP see page 203.
Sliding doors and fixed glass retained in a rebate or groove: The edge cover
provided by the rebate or groove shall be at least 4mm or equal to the glass
thickness if this is greater than 4mm.
Hinged doors, lids or flaps incorporating framed or unframed glass: All hinged
components incorporating glass must be tested to Appendix C of BS 7449. This
involves loading and slamming tests to be performed by the furniture manufac-
turer which must not result in damage to the glass nor whole or partial detach-
ment from the unit either by structural failure of a hinge or slippage in hinge
mounting.
GLASS SHELVES
Glass shelves that are not fully enclosed in a cabinet shall be a Class C safety
glass to BS EN12600:2002 as a minimum.
This requirement is most easily met by using SGG SECURIT toughened glass.
Annealed glass is acceptable for use as shelves only when fully enclosed within
a cabinet.
When the shelf is moved to extreme positions horizontally it must still overlap all
supports by at least 4mm. Furniture with doors must comply with this require-
ment when the doors are open.
With the furniture or shelving system tilted to an angle of 30° plus or minus 2°
f
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the shelf must still be retained. Furniture with doors must comply with this re-
quirement when the doors are open.
A shelf must not tip or the supports fail when a load equivalent to 50% of the
maximum evenly distributed safe load and covering an area of 75mm x 75mm is
applied at any position on it for at least 10 seconds.
The maximum evenly distributed safe load that a shelf can support is dependent
on glass type, thickness, width and the span of the glass between supports.
The maximum evenly distributed safe load for a rectangular shelf can be calcu-
lated from the following equation:
Maximum evenly distributed safe load (kg) = X L D
Where:
X = maximum evenly distributed safe load per unit area in kg/m2 from table 3. L
= the unsupported span of the shelf in metres (see figure 2) D = the depth of the
shelf in metres.
GLASS AS GUARDING
When glass is used to protect a change in level whether it is as part of a balus-
trade, screen or window it is said to be acting as guarding. The changes in level
requiring protection may be as small as 380mm and apply to both external and
internal applications irrespective of whether the drop is to the outside or to the
inside of the building.
General guidance is provided by Approved Document K of the Building
Regulations which refers to BS 6180: Barriers in and about buildings 1999 for
more detailed recommendations.
For domestic applications guarding is to be provided to protect changes in level
greater than 600mm. In commercial applications, guarding is to be provided
where there is a change in level of 380mm or the equivalent of two stair risers.
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DESIGN LOADS
The loads used in the design of barriers incorporating glass largely depend on
their location within a building and the building use, and should be determined
in accordance with BS 6399 part 1: Loading for buildings - Code of practice for
dead and imposed loads 1996.
This specifies three design loads which barriers must be capable of withstand-
ing:
• a uniformly distributed horizontal line load (kN/m) for the barrier, applied on a
horizontal line 1100mm above finished floor level.
• a uniformly distributed load also known as UDL, (kN/m2), this load is applied
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y ( ) pp
over the entire surface of the glass panel.
• a point load (kN), this is a concentrated load applied to the glass panel generally
over a square contact area of 50mm sides.
The loads are considered separately and are not cumulative. The design should
take into account the most unfavourable likely imposed loads without excessive
deflection or distortion. Deflection limits for barriers are given in BS 6180.
Where a building has several uses, either the worst case should be assumed or
several barriers used as appropriate to each area.
If the barrier is external then the barrier must also be designed to withstand wind
loads as outlined in BS 6399 part 2 Code of Practice for windloads.
There are basically three recognised types of barrier that can incorporate glass:
Full height barriers
Full height barriers can take many forms and are not necessarily composed of
full floor to ceiling glass.
Where any part of a glazed structure, whether it forms the whole or part of a wall
element, extends below the minimum barrier heights given in table 5 and is pro-
tecting a change in level as described earlier, it is classed as a full height barrier.
Examples of some of the various types of full height barrier are illustrated below:
Any glass forming part of a full height the infill panels. The glass is not barrier
that extends partly or totally designed to provide any support to the below the
minimum barrier height main frame. The glass in barriers with should withstand
the appropriate infill infill panels should be designed to design loads relating to
the building resist the design infill loads that are occupancy and also conform to
the safety appropriate to building occupancy, glazing requirements of BS 6262
Part 4. and to provide containment.
Where the glass is coincident with the This means that under impact at min-
imum barrier height it should also appropriate design loads the glass be capable
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imum barrier height it should also appropriate design loads the glass be capable
of sustaining the uniformly should not break or it should distributed horizontal
line load.
Barriers with glass infills
These types of barrier are commonly referred to as glass balustrades and con-
sist of a main frame of balusters and top rail with the glass used to form the infill
panels. The glass is not designed to provide any support to the main frame. The
glass in barriers with infill panels should be designed to resist the design infill
loads that are appropriate to building occupancy, and to provide containment.
This means that under impact at appropriate design loads the glass should not
break or it should prevent penetration.
The impact energy on the glass will vary according to the unhindered distance a
body can travel in a direction perpendicular to the glass surface.
This is known as the “free path”. BS 6180 defines two impact classes for the
basis of designing glass infill panels For a free path of up to 1500mm a min-
imum Class C, no penetration glass should be used. For a free path of greater
than 1500mm a minimum Class A, no penetration glass should be used.
It should be noted that toughened glass (SGG SECURIT) meets the requirements
of Class A of BS EN12600:2002 due to its inherent safe breakage characteristics.
It is not however classified by BS EN12600:2002 for resistance to penetration
which are dependent on the “free path” perpendicular to the glass surface.
p y
Toughened or toughened laminated glass can be used where the glass is either
fully framed, two edge framed, bolt or clip fixed.
Laminated annealed glass is suitable for use in all barriers where the glass is
fully framed.
Fixing of glass
Fully framed and two edge framed infill panels
BS 6180 recommends that frame sections give a minimum of 15mm edge cover
to the glass.
The frame section and its connections to the main frame should be capable of
withstanding the design load transferred through the glass.
Bolt fixed infill panels
Bolted connections should provide clamping plates and gaskets to both sides of
the glass, which provide a minimum of 50mm diameter cover to the glass.
The clamping plates should be at least 6mm thick in steel and should be preven-
ted from coming into direct contact with the glass by 1mm thick incompressible
fibre gaskets.
It is essential that bolts through the glass panels be surrounded by suitable in-
compressible bushes of 2mm to 3mm thickness.
The bolt fixings should be towards the corners of the infill panes. Where this is
not the case, any cantilevered section of the glass should be restricted to 1/4 of
the distance between the bolted connectors.
Clip fixed infill panels
The design of each fixing clip should not be less than 50mm in length and give a
minimum depth of cover to the glass of 25mm.
The clips should be at a maximum spacing of 600mm around the periphery of
the glass infill panel.
Free-standing glass barriers
The glass in free-standing barriers is clamped to the structure along its bottom
edge and has a handrail attached to the top edge.
There are no balusters and the glass is designed to withstand all the appropriate
design loads. The glass used in free-standing barriers must be either toughened
or toughened laminated.
The most commonly used clamping methods are:
• Point fixing clamps: the clamps on either side of the glass must be a minimum
of 100mm by 150mm and be made of a suitable metal of 12mm minimum thick-
ness There should be at least 2 clamps per metre length
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Handrail attachment
Barriers that protect a change in level that is greater than 600mm should always
incorporate a handrail.
A continuous handrail should be attached to the glass in such a manner that,
should a glass panel fracture, the handrail will remain in position and will not fail
if the uniformly distributed horizontal line load is applied across the resulting
gap.
Continuous handrail fixing is recommended by BS 6180 because individual fixing
points may introduce unacceptable stress concentrations.
OVERHEAD GLAZING
For the purpose of the GLASS GUIDE, overhead glazing is defined as glazing that
is inclined at an angle between horizontal and 75° from horizontal.
Overhead glazing has to withstand a greater range of loadings than vertical glaz-
ing and presents specific design and function issues.
Loadings
Like vertical glazing, the infill glass panels of any overhead glazing system must
be designed to withstand the stress and deflection caused by wind loads.
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g y
This can be both positive pressure, and where the wind acts in suction, negative
pressure. Unlike vertical glazing, consideration must also be given to loads
caused by the formation of snow, ice and standing water and for the self-weight
of the glass itself. The dead load of the self-weight of the glass is a permanent
gravity load and imposed loads due to snow, ice and standing water could also
potentially be loads for an extended length of time. Glass is significantly weaker
to sustained loads such as self-weight and snow loads than it is for uniform
loads of short duration. It is therefore essential that consideration be given to the
duration of the various loads to be taken into account when specifying glass for
use in overhead glazing. The building designer should also consider the safe
means of access to overhead glazing for maintenance purposes. Loads incid-
ental to maintenance should never be carried directly by the infilling.
Guidance is provided by BS 5516 1991 Design and installation of sloping and ver-
tical patent glazing.
Loadings for overhead glazing are obtained from BS 6399 part 2 Code of prac-
tice for wind loads and BS 6399 part 3 Code of practice for imposed roof loads.
Performance
Due to the inclined angle of overhead glazing, the solar intensity can, for certain
orientations, be greater than that of vertical glazing. This increases the levels of
thermal stress induced in the glass, particularly where energy-absorbent solar
control glasses are specified. Similarly the level of heat loss through inclined
glazing can also be higher.
The U-values quoted in the GLASS GUIDE are in accordance with BS EN 673 for
vertical glazing and corrections are necessary for inclined glazing.
Safety
Overhead glazing is more susceptible to impact from falling objects and wind-
borne debris than vertical glazing.
Glass is also more likely to fall out of the frame when broken, therefore careful
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Glass is also more likely to fall out of the frame when broken, therefore careful
consideration must be given to the breakage characteristics of the specified
glass.
In recognition of the breakage characteristics of toughened glass, we strongly re-
commend the use of a laminated glass in single-glazed or as the inner pane of a
double-glazed unit where it is necessary to minimise the risk of glass falling after
breakage.
In certain circumstances however, it may be considered acceptable for heat soak
tested toughened glass to be used. The heat soak test must be specified to re-
duce the very rare risk of spontaneous breakage due to nickel sulphide inclu-
sions (see SGG SECURIT).
Please contact SAINT-GOBAIN GLASS.
Drainage
Consideration should be given to the effective drainage of rainwater and con-
densation from the glazing. If water is allowed to collect on surfaces close to the
horizontal, problems with sediment build-up and long term etching may become
apparent.
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