CBIP EQUIPMENTS

CB15T SCREW PRESS &

CB3500L/CB4000L/CB4500L
CB DIGESTER
 Digester
CB DIGESTER
Standard CB Digester Model.
However there may be some specific minor changes on
Motor and gearbox to accommodate customer request.

MODEL CAPACITY POWER (KW) GEARBOX

(LTR/HR) (ELECTRIM) (SEW)
1. CB3000L 3000L 22 MC3PVSF04
2. CB3500L 3500L 30 3PC250POM
3. CB4000L 4000L 37 3PC250POM
4. CB4500L 4500L 37 3PC250POM
5. CB5000L 5000L 45 3PC250POM
6. CB6000L 6000L 55 3PC250POM
 Digester
Main Component Material
Square Shaft - 120mm x 120mm Mild Steel

SHAFT LENGTH

CB3500 – 3570 MM

CB4000 – 3880 MML

CB4500 – 4180 MML

Shaft cover with stainless 3mm & 4.5mm stainless steel plate
 Digester
Main Component Material
Square Shaft

Bolt tighten V-Block to the shaft siting at the groove.

 Digester
Main Component Material
Long Arm & Short Arm – Cast Steel
Short Arm (L)

L 1 – 710 mm

Long Arm (L)

L2 – 790 mm

C-C (Bolt Holes) – 170mm

mm

Material – Cast Steel

Remark
Long & Short Arm for
CB3500L/4000L/4500L the
same size.
 Digester
Main Component Material
Expeller Arm – Cast Steel

Length (L) - 525 mm

C-C (Bolt holes) – 170mm

Material ; Cast Steel

Remark
Long & Short Arm for
CB3500L/4000L/4500L the
same size.
 Digester
Main Component Material
V-Block – Cast Steel

Length (L) – 230 mm

Width (W) – 100mm

High (H) – 115mm

C-C (Bolt holes) – 170mm

Material ; Cast Steel

Remark
Long & Short Arm for
CB3500L/4000L/4500L the
same size.
 Digester
Main Component Material
Flexible Coupling - Cast Iron

Remark # Provide Gearbox Brand and model use. Flexible coupling

ID will be supply to suit gearbox model use
 Digester
Main Component Material
Shaft Holder - Cast Steel
 Digester
Main Component Material
Liner- Standard Supply 9mm Mild Steel

Supply without baffle plate

- Optional – 4.5mm and
6mm Stainless Steel
 Digester
BOTTOM PLATE MILD STEEL

CB3500L

OD (Outer Dia.) - 1335 mm

ID (Inner Dia.) - 150mm

Thickness - 15 mm

Holes size - 6 mm x 9 mm

Material - Mild Steel

Holes No. - 2500

 Digester
BOTTOM PLATE STAINLESS STEEL

CB3500L

OD (Outer Dia.) - 1335 mm

ID (Inner Dia.) - 150mm

Thickness - 10 mm/12mm

Holes size - 6 mm x 9 mm

Material - Mild Steel

Holes No. - 1480

 Digester
Bottom Plate

- Supply with 6mm x 9mm step holes

- Install with 6 mm on top and 9 mm at the bottom
 Digester

TYPICAL STANDARD DIGESTER

PARTS INSTALLATION
 Digester Short &
Long Arm
The stirrer built-in with long arm + short arm and one set of expeller arm to ponding
and digest the fruit in the chamber and give an even steam penetration into the
fruits.

Long Arm Short Arm

 Digester Expeller arm
The expeller arm located at the bottom section will than discharge the fruit into the
Screw Press via outlet chute sliding door.

Expeller Arm
 Digester Arm Standard
Arrangement
STANDARD INSTALLATION SHOT ARM + LONG ARM (C-SHAPE)
 Digester arm Non
Standard Arrangement
NON STANDARDS - SHORT ARM + LONG ARM ( S-SHAPE)
 Digester

DIGESTER ARM ARRANGEMENT AT THE SHAFT

 Digester

DIGESTER ARM ARRANGEMENT AT THE SHAFT

 Digester
Baffle Plate

- Ensure baffle plate install to the digester liner

- To help string effect to the mesh while digest
- Standards size H-3” x L – 8 ¼” ( 9mm plate)
 Digester
Baffle Plate Position

- Install at each section between arms

 Digester
Deflector Plate

- Deflector plate install at digester door

- To guide mesh to the chute during discharge
- Standard size 3” x 3” (12mm Thickness)
 Digester
Gap Between Expeller arm and Bottom Plate

- Gap between expeller arm and bottom plate 5mm – 15mm

 Digester
Bottom Plate and Chute Dooer

- Install Bottom Plate slightly higher then chute door level to avoid flow disruption and
blockage
 Digester
Bottom Plate spacer

- Bottom Plate Spacer part supply without spacer

- Spacer height base on individual digester to ensure the bottom plate install slightly
higher then chute door level
 Digester
Gap between bottom plate

- Ensure bottom plate as close as possible to liner to avoid object drop to the base
plate
 Digester
Steam Pipe

Ensure steam pipe not blockage

 Digester
Steam Pipe
 Digester
Bottom Base Plate

Ensure to install 3/8” Teflon Packing at the bottom base plate to avoid oil liking
 Digester
Bottom Base Plate

Ensure to install 3/8” Teflon Packing at the bottom base plate to avoid oil liking
 Digester
DIGESTER OPERATION PROCEDURE
1. Visual checking before start. Check for loose
mountings at drive unit, leakages of steam of oil
and to clear all dirt/debris at digester platform.
2. Open steam valve
3. Clear any blockages at digester drainage and its
collection chute.
4. Close digester outlet door and allow the MPD to be
digested for five minutes before opening it.
5. Always maintain digester level between ¾ to full.
6. Maintain the MPD temperature to 95 ± 2º C.
7. Run digester till empty before stopping.
8. Clean all dirt/debris and spillage from digester
platform from time to time but within every shift.
 CB SCREW PRESS
& DIGESTER

DIGESTER
DIGESTER DRAINAGE
ARRANGEMENT
ARRANGEMENT
 CB SCREW PRESS
& DIGESTER

DIGESTER DRAINAGE ARRANGEMENT

CB SCREW PRESS
 CB SCREW PRESS
STANDARD MODEL

Standard CB Screw press model.

However there may be some specific minor changes on
Motor and gearbox to accommodate customer request.

MODEL CAPACITY POWER (KW) GEARBOX

(TON/HR) (ELEKTRIM) (SEW)
CB10T 10 22 MC3PVSF04
CB15T 15 30 M3PSF50SPD
CB20T 20 37 M3PSF60SPD
CB20TSG 20 37 M3PSF60SPD
 Screw Press

SCREW PRESS MAIN

PARTS AND WEAR &
TEAR SPARE PART
 Screw Press

MAIN COMPONENT
Press Body

- Thick mild steel material

- Design with minimum
welding joint and
machine as complete unit
for good alignment.
- Ensure alignment grove
sit in properly during
installation
 Screw Press

MAIN COMPONENT
Spur Gearbox (bare unit)
(Split Casing Type)

- Cast and machined in a single

piece.
- Upper casing can be open up
for easy access for
maintenance purpose.
- Unsure the alignment grove sit
in properly during installation
 Screw Press

Complete Set Split Spur Gearbox

- Can supply with complete

set with all component in
the split spur gear box
install.
 Screw Press
Press Cone Section (Bare unit)

- Mild Steel
 Screw Press
CB15T/C Press Cone Section (Complete Set)

- Complete Set
 Screw Press
CB15T WORM SCREW

Cast Steel Harden

Length (L) - 1127 mm

OD - 306 mm

OD 2 - 75 mm

ID - 110 mm
 Screw Press
CB15T WORM SCREW MARKING

Left Hand Side Right Hand Side

 Screw Press
CB15T PRESS CAGE
- CB 15T Press Cage
- L – 930 mm
- ID – 310 mm
- Thickness – 15 mm

- Mild Steel Plate

- Standard size 3mm x 4mm Hole
- Optional - 4mm x 5 mm Tapper holes
 Screw Press
CB15T DRIVE SHAFT

R.H.S
- L 1 - 878 mm
- OD 1 - 110mm
- OD 2 - 100mm

L.H.S
DRIVE SHAFT R.H.S
- L2 - 1163 mm
- OD 3 - 110 mm
- OD 4 - 98 mm

- Material – AISI 4340 ( Assab 705)

DRIVE SHAFT L.H.S

CB SCREW PRESS

Original Shaft engrave

serial number
CB SCREW PRESS

Recommended to buy shaft

come with key
 Screw Press
Cone Guide

- Cast Iron
- Ensure Greasing hole at the top when install
 Screw Press
Cone Guide Bush

- Mild Steel
- Ensure Greasing hole at the top when install
Screw Press
Outlet Peice

- Mild Steel
 Screw Press
Spur Gear

- L.H.S - R.H.S

- Spur Gear – JIS S45C (Harden)

CB SCREW PRESS

Adjusting cone – Cast Steel

Worm lengthening shaft – EN9

 CB SCREW PRESS

Worm Lengthening Shaft New Design

 CB SCREW PRESS

CB15T WORM LENGTHENING SHAFT (NEW MODEL)

- Shaft
- L1 – 1300 mm
- OD – 87 mm

Connector
- L2 - 245 MM
- OD2 – 125 mm

Bush
- L3 – 60 mm
- OD1 – 90 mm
- ID – 75 MM

3 SECTION
 CB SCREW PRESS
CB15T WORM LENGTHENING SHAFT BUSH

New Model
- OD – 90 mm
- ID – 75 mm

Old Model
- OD - 85 MM
- ID – 75 mm

Length – 60 mm

3 SECTION
 CB SCREW PRESS
Worm Lengthening Shaft New
Design

New model & Old Model the same length

CB SCREW PRESS

Teflon Packing – Size 3/8”

Felt Ring – OD 188 x ID 88 x 10mm

Thickness
CB SCREW PRESS
PAPER GASKET

Oil Resistance
CB SCREW PRESS
RED GASKET

3mm Thickness
 Screw Press
Main Component Material

CB15T Flexible Coupling (CB15T) - Cast Iron

Remark # Provide Gearbox Brand and model use. Flexible coupling ID will be supply to
suit gearbox model use
 Screw Press
Strainer Plate

- Secure strainer plate with bolt and nut

- Easy to replace when necessary
 Screw Press
Main Frame Bolt & Nut

- Upon completion of maintenance or any parts removal, tighten bolt holding spur gear
to intermediate body and cone section to intermediate body.
- Check the bolt regularly during maintenance or servicing and ensure it tighten before
resume operation.
- Loose bolt can cause miss alignment and damage to the body.
OIL LOSS FACTORS
 Digester level minimum ¾ full
 Digester temperature minimum 90⁰C
 Bottom Plate drainage blockage
 Wear & tear of Digester arm
 Screw Press Ampere setting
 Screw Press Hydraulic Cone Setting
 Wear & tare of Worm Screw and Press Cage
 CB SCREW PRESS
REMARK

The life span of the above wear and tear parts are very
much depending on:

• Materials of the parts.

• Condition of the processed fruits such as sand
or grit content.
• Acceptable oil losses or broken nuts as press
cage.
• Press throughput accepted.
 CB EQUIPMENT

COMMON FINDING & FEEDBACK

FOR CB PRESS & DIGESTER
 Screw Press
Oil leaking from split spur gearbox

 Wear and tear wearing plate (1) allow

substantial amount of steam/sludge
penetration and damage oil seal (2) cause
steam and sludge leak into (Arrow A)
compartment between spur gear and
intermediate body.

 Steam/sludge leaking from intermediate

body slip through oil seal (3) at spur
gearbox and increase lubricant oil level in
spur gearbox due to condensation.

 Increasing level of oil inside spur

gearbox will leak out and slithering via
shaft (Arrow B) and drip into oil recovery
hole lips at intermediate body and
contaminate CPO.
 Screw Press
Oil leaking from split spur gear

Steam/Sludge Flow

Mixture of lubricant oil

flow

Oil recovery collection lips

Drive shaft

Worm Screw
Bearing cover
plate

• Oil leaking due to damage/ware and tear wearing plate /bearing

cover plate and oil seal
 Screw Press
Cause of oil leaking from split spur gear

1. Over flow / leaking lubricant oil

from spur gearbox to separation
compartment.

A) Over fill spur gearbox lubricant oil.

B) Increasing lubricant oil level due to

condensation of steam and mixture
of sludge slip into spur gearbox.

• Oil leaking due to damage/ware and tear wearing plate and

oil seal
 Screw Press
Oil leaking from split spur gear

• Oil leaking due to damage/ware and tear bearing cover

plate and oil seal
 Screw Press
Oil leaking from split spur gear

Sample of mixed up lubricant oil in spur

gearbox
 Screw Press
Oil leaking from split spur gear

 Ensure lubricant oil in a good

condition to protect spur gear and
bearing in spur gearbox.

 Consult oil supplier use, for guide

lines.

 Recommended lubricant oil use, Shell

Omala 320 or equivalent.
 Screw Press
Oil leaking from intermediate body

 Wear and tear wearing plate (1) allow

substantial amount of steam/sludge
penetration and damage oil seal (2) cause
steam and sludge leak into (Arrow A)
compartment between spur gear and
intermediate body.
 Screw Press
SPUR GEARBOX OIL LEVEL GAUGE

Ensure oil level at spur gearbox right quantity. Do not over or

under fill
 Screw Press
Oil leaking from intermediate body

 Oil leaking into oil recovery holes indicate wear plate and oil seal damage.
 Check Oil Seal condition when replace wear plate and worm screw
 Screw Press
Oil leaking from intermediate body

 Do not weld wearing plate to press body

 Wearing plate is wear and tare part, secure with bolt and nut so easy to
replace when necessary
 Screw Press
Oil leaking from intermediate body

 Ensure gap between wearing plate and

worm screw approx. 1mm to avoid oil leak
to the oil seal
 Gap between wearing plate and worm screw
regularly check when replace worm screw
 Screw Press
Oil leaking from intermediate body

 Damage Oil Seal cause oil leaking to the

compartment between press intermediate
body and spur gear
 Check Oil Seal condition regularly when
replace wearing plate and worm screw
 Screw Press
Oil leaking from intermediate body

 Ensure bearing groove at intermediate body in

a good condition. Repair if necessary.
 Screw Press
Oil leaking from intermediate body

Sample photo of oil/sludge accumulate due

to damage oil seal, wearing plate and etc.
 INSTALL HIGH TEMPERATURE RUBBER SHI

Oil leaking sign

 Split spur gearbox oil drainage

If oil found leaking from oil drainage, that indicate oil leak from spur
gearbox or intermediate body. Check oil seal condition and replace if
necessary.
 Screw Press
Oil leaking sign

Do not mixed oil leaking from spur gear oil

drainage to CPO.

Ensure oil drainage not block

 Screw Press
Oil leaking from intermediate body and split spur gear

 PN 15 – Oil Seal

 PN16 – Wearing Plate

 PN17 – Bearing cover Plate

 PN17a – Paper Gasket

 PN19 – Oil Seal

Screw Press
Maintenance

Wearing plate – Replace wearing plate at 2

times press cage replacement interval.

Oil Seal – Replace oil seal at intermediate

body, once replacing worm screw.
 Screw Press
Maintenance

Ensure oil seal install correctly. Oil seal lip facing leaking
direction.
 Screw Press
Maintenance

Ensure install oil resistant Paper Gaskets at bearing cover plate

 Screw Press
Maintenance

Sample photo of wearing plate and oil seal in a

good condition
 SCREW PRESS
WORM LENGTHENING SHAFT MISS ALLIGNMENT

a) Worm lengthening shaft move backward (from A – B)

effected (reduce contact) connection between worm screw
and worm lengthening shaft.
 SCREW PRESS

WORM LENGTHENING SHAFT MISS ALLIGNMENT

a) Worm Lengthening shaft not

align

Recommendation;

a) Align shaft accordingly to

avoid broken at the bush
due to loose/not sufficient
area connection to worm
screw

b) Refer to Worm Lengthening

shaft alignment
recommendation.
SCREW PRESS & DIGESTER

WORM LENGTHENING SHAFT

a) Worm Lengthening shaft

spacer holding it to the cone
section not proper.

Recommendation;

a) Use stronger material such

as shaft for shaft spacer to
avoid worm lengthening
shaft moving.
SCREW PRESS & DIGESTER

WORM LENGTHENING SHAFT

a) Damage U Coupling (PN5).

Recommendation;

a) Install U coupling at the Worm

Lengthening shaft. Ensure it sit on
the Worm Lengthening shaft groove
accordingly.

b) If U Coupling did not sit at worm

lengthening shaft groove, it sign of
the shaft has moving and miss
alignment.
c) Install Spacer holding Shaft to Cone
Section to avoid shaft moving
backward.
 SCREW PRESS & DIGESTER

WORM LENGTHENING SHAFT SPACER

a) Worm Lengthening
Shaft Spacer Holding it to
Cone section not proper.

Recommendation;

a) Install proper spacer

to hold worm
lengthening shaft to
cone section to
avoid shaft move
backward that can
cause miss
alignment .
b) Recommended to
use shaft
 EQUIPMENT

TIP OF WORM LENGTHENING SHAFT DAMAGE

 Movement of worm
lengthening shaft backward
cause surface contact
between worm screw and
worm lengthening shaft
minimize and cause the tip of
worm lengthening shaft
damage.
 SCREW PRESS & DIGESTER

WORM LENGTHENING WELDED - NOT THE SAME LENGTH

a) Worm Lengthening Shaft

modification and the length of
R.H.S & L.H.S is not the same.

Recommendation;

a) Lengthening shaft modification

is not recommended due
tendency of standards
measurement disparity will
occur and the strength of the
shaft will be reduce.
 SCREW PRESS & DIGESTER

CONE GUIDE HOLDER AT CONE SECTION DAGAME

a) Cone Guide Holder at Cone

Section Damage. Cause
Cone Guide tremble/wobble
while operation.

Recommendation;

a) Repair accordingly to
ensure cone guide not
tremble while in operation to
avoid miss alignment and
that may cause damage
 SCREW PRESS & DIGESTER

CONE GUIDE HOLDER AT CONE SECTION DAGAME

a) Cone Guide Holder at Cone

Section Damage. Cause
Cone Guide tremble/wobble
while operation.

Recommendation;

a) Repair accordingly to
ensure cone guide not
tremble while in operation to
avoid miss alignment and
that may cause damage
SCREW PRESS & DIGESTER

SPUR GEAR NOT ALLIGN

a) Spur Gear not align

Recommendation;

a) Check and align according

to avoid shaft or other miss
alignment.
SCREW PRESS & DIGESTER

SPACER

a) Spacer (PN 24) damage

Recommendation;

a) Replace spacer and align

Spur gear.
 Screw Press
Outlet Piece

- Ensure outlet piece install at the cone section

- To hold press cage and to avoid damage done to Cone Section in the event of
malfunction of hydraulic system
 Screw Press
Outlet Piece

- Ensure outlet piece install at the cone section to guard it from damage if hydraulic
failure happen and adjusting cone will hit the cone section
 SCREW PRESS & DIGESTER

LEAKING FROM CONE GUIDE LOCK NUT

a) Cone guide lock nut Damage

b) Sign of leaking coming from cone
guide.

Recommendation;

a) Replace Cone Guide Lock Nut

accordingly.
b) Installed Felt Ring (1/4”) & Teflon
Packing as sample given during
training to cone guide lock before
installation to avoid leaking.
SCREW PRESS & DIGESTER

6. Cone Guide Lock Nut leaking

a) Sign Oil leaking from Cone

Guide Lock Nut

Recommendation;

a) Check Teflon packing & Felt

ring. Replace and install
accordingly if damage or not
install
 SCREW PRESS & DIGESTER

LEAKING FROM CONE GUIDE LOCK NUT

a) Cone guide lock Modification.

Suspect cone guide lock did not
have grove for Teflon packing & felt
ring.
b) Sign of leaking coming from cone
guide.

Recommendation;

a) Check and replace Cone Guide

Lock Nut accordingly.
b) Installed Felt Ring (1/4”) & Teflon
Packing as sample given during
training to cone guide lock before
installation to avoid leaking.
 Screw Press
Cone Guide Lock Nut

- Ensure Cone Guide Lock Nut install with Teflon Packing

and felt ring before install
 Screw Press
Oil leaking from Cone Guide

- Ensure Teflon packing at the adjusting cone tight to avoid oil leaking at Cone Guide
- Standard Teflon packing use CB15T – 3/8”,
CB20T & CB20T SG – ¾ “
 Screw Press
Shaft Key

- Shaft key loose can cause damage to the shaft and other parts
- Regularly check key condition upon replace the parts end ensure it fit to the groove
- Recommended to change the key every time replace worm screw
 Screw Press
Shaft Key

- Ensure key fit to the shaft drove

 Screw Press
Shaft Installation & Bearing Alignment

- Shaft Installation
 Screw Press
Shaft Installation & Bearing Alignment

- Bearing not sitting properly - Ensure bearing sit properly

in bearing groove at bearing groove
 Screw Press
Shaft Installation & Bearing Alignment

- Ensure bearing sit properly at bearing groove

- If scratch mark found at bearing groove, sign of bearing loose and
rotate at bearing groove.
 Screw Press
Shaft Installation & Bearing Alignment
 SCREW PRESS & DIGESTER

OIL LEVEL GAUGE DAMAGE/MISSING

Finding

a) All oil level gauge

missing/ damage

Recommendation;

a) Install oil level gauge to

monitor oil in spur
gearbox, to ensure all
the internal parts fully
lubricated to avoid
defect and damage.
.
 SCREW PRESS & DIGESTER

OIL LEVEL GAUGE DAMAGE/MISSING AT SPLIT SPUR GEARBOX

Finding

a) Oil level gauge missing/ damage

Recommendation;

a) Install oil level gauge to monitor oil in

spur gearbox, to ensure all the
internal parts fully lubricated to avoid
defect and damage.

.
 SCREW PRESS & DIGESTER

OIL LEVEL GAUGE DAMAGE/MISSING

Recommendation;

a) Maintain oil level as shown in the

picture, below connection between
upper split spur gearbox

.
SCREW PRESS & DIGESTER

SHAFT HOLDER
Feed back

a) Digester shaft holder always broken

Recommendation;

a) Check lock Nut (PN 1a) and ensure it

tighten and holding shaft weight. Tighten
accordingly and ensure the shaft not
move down.
b) Shaft holder function is to guide and
position shaft only. Not to carry shaft
weight
 SCREW PRESS & DIGESTER

DIGESTER TEMPERATURE

Finding

a) Temperature Gauge
Faulty. The pointer
not dropping even
when digester not
operation

Recommendation;

a) Replace accordingly .
Check Steam Pipe,
Steam Nozzle for
blockage and ensure
Digester temperature
at 90° during
operation for
maximum digestion
outcome.
 SCREW PRESS & DIGESTER

10. DIGESTER TEMPERATURE

Finding

a) Digester Temperature below

recommended 90° C
requirement.

Recommendation;

a) Check Steam Pipe, Steam

Nozzle for blockage and ensure
Digester temperature at 90°
during operation for maximum
digestion outcome.
 SCREW PRESS & DIGESTER

OIL LEAKING FROM BOTTOM BASE PLATE

Finding

a) Sign of leaking found at

Digester bottom base plate

Recommendation;

a) Check Digester liner, Teflon

packing condition at bottom
base plate and replace
accordingly. Teflon packing
size use 3/8” as sample
given during training.
Replace accordingly.
 SCREW PRESS & DIGESTER

OIL LEAKING FROM BOTTOM BASE PLATE

Finding

a) Bottom Base Plate loose

Recommendation;

a) Tighten Bottom Base Plate

bolt to avoid leaking.
Regularly check bottom base
plate bolt and tighten it when
necessary.
 SCREW PRESS & DIGESTER

13. OIL LEAKING FROM BOTTOM BASE PLATE

Recommendation;

a) Check Teflon packing

condition at bottom base
plate and replace
accordingly. Teflon packing
size use 3/8” as sample
given during training.
b) Install Teflon packing inside
Bolt to ensure there is no
leaking coming through bolt
hole.
 CB EQUIPMENT

PRESS UPGRADING
 EQUIPMENT
CB15T-SG SCREW PRESS

CB15T SCREW PRESS MODIFICATION AT CONE SECTION AREA

CB15T CONE SECTION CB15T-SG CONE SECTION

 EQUIPMENT
CB15T-SG PART MODIFICATION

CB15T-SG PART MODIFICATION

1. PN 62 – OUTLET PEICE
2. PN 8a – BUSH (FOR WORM LENGTHEING SHAFT)
3. PN 8b – CONNECTOR (FOR WORM LENGTHENING SHAFT)
4. PN 08 – WORM LENGTHENING SHAFT
5. PN 06 – LENGTHENING SHAFT STOPPER
6. PN 41 – CONE SECTION
7. PN 04 - PRESSING PLATE
8. PN 03 - STABILIZER
9. PN 3a – STABILIZER BUSH
10. PN63 – HYDRAULIC CYLINDER ADAPTOR
 EQUIPMENT
CB15T VS CB15T-SG PART MODIFICATION

CB15T CONE SECTION

CB15T-SG CONE SECTION

 EQUIPMENT
CB15T VS CB15T-SG PART CONE SECTION PART

CB15T CONE SECTION

CB15T-SG CONE SECTION

 EQUIPMENT

CB15T PART LIST

● ITEM HIGHLIGHTED YELLOW PART INTERCHANGEBLE

● ITEM HIGHLIGHTED PURPLE PART NOT
INTERCHANGEBLE
 EQUIPMENT

CB15T-SG PART LIST

● ITEM HIGHLIGHTED YELLOW PART INTERCHANGEBLE

● ITEM HIGHLIGHTED PURPLE PART NOT
INTERCHANGEBLE
 EQUIPMENT

ADVANTAGE OF NEW
MODEL CONE SECTION
 EQUIPMENT
CB15T-SG & CB20T-TG SCREW PRESS AVANTAGE

 Reduce spare parts quantity use at Cone Section. Not using Cone Guide, Adjusting cone, Cone
Guide bush and U-Coupling.
 Reduce maintenance (replacement) time due to parts at cone section reduce from 16/17
components to only 10 components.
 Reduce material cost. CB15T-SG parts cost reduce 12% and CB20T-TG reduce 16.5%
 Reduce operation down time
 EQUIPMENT

CB15T-SG NEW CONE SECTION ADVANTAGE

 Strengthen worm lengthening shaft stopper.

 To avoid possibility of worm lengthening shaft moving backward and cause miss
alignment and effect connection between worm screw and worm lengthening
shaft.
 EQUIPMENT

CB15T-SG NEW CONE SECTION ADVANTAGE

 Due to wear and tear of shaft stopper, worm lengthening shaft move backward and
cause miss alignment.
 EQUIPMENT

SAMPLE PHOTO OF WORM LENGTHEING SHAFT

STOPPER

 Poor maintenance practice and not replacing worm lengthening shaft stopper
with proper material will cause miss alignment.
 EQUIPMENT

SPARE PART
IMPROVEMENTS
 EQUIPMENT

WORM LENGTHING SHAFT IMPROVEMENT

 EQUIPMENT
SCREW PRESS WORM LENGTHEING SHAFT NEW MODEL

B -
(Connector)) NEW MODEL
C - (Shaft)
A - (Bush)

OLD MODEL
A - (Bush) B - (Shaft)

 The connector can insert and pull-out from the shaft by hand
without require any tool for removal and installation.

 The new model is the same length with old model and it
interchangeable.
 EQUIPMENT
SCREW PRESS WORM LENGTHEING SHAFT OLD AND NEW MODEL
PART LIST

 NEW MODEL
Design with 3 section ; Shaft, Connector and Bush

 OLD MODEL
Design with 2 section ; Shaft and Bush. Without connector
 EQUIPMENT

WORM LENGTHENING SHAFT BUSH

● CB15T Worm Lengthening Shaft Bush new model thickness increase

by 2.5mm to increase strength.
 EQUIPMENT

WORM LENGTHENING SHAFT

 Avoiding cut & weld worm lengthening shaft tip as

picture shown, that cause miss alignment.
 EQUIPMENT

WORM LENGTHENING SHAFT

 Movement of worm
lengthening shaft backward
cause surface contact
between (A) worm screw and
(B) worm lengthening shaft
minimize and weaken.
 EQUIPMENT

TIP OF WORM LENGTHENING SHAFT DAMAGE

 Movement of worm lengthening shaft

backward cause surface contact
between worm screw and worm
lengthening shaft minimize and cause
the tip of worm lengthening shaft
damage.
 HIGH TEMPERATURE RUBBER SHILED

4. Install high temperature rubber shield at drive

shaft.

 Hi temperature rubber shield install at drive shaft will reduce steam

penetration to split spur gearbox and prevent increase oil level.
 Stop lubricant oil slithering via shaft to the intermediate body and guide oil
leaking into oil drainage.
 HIGH TEMPERATURE RUBBER SHILED

4.1 Install high temperature rubber shield at drive

shaft.

 Hi temperature rubber shield install at drive shaft will reduce steam

penetration to split spur gearbox and prevent increase oil level.
 Stop oil slithering via shaft to the intermediate body and guide oil leaking
into oil drainage.
 EQUIPMENT

REXROTH HYDRAULIC SYSTEM

 PRESS REXROTH HYDRAULIC SYSTEM

1. DIRECTIONAL ON/OFF VALVE (ACC SYSTEM)
2. PROPOTIONAL VALVE SYSTEM (APR SYSTEM)
 DIRECTONAL ON/OFF VALVE SYSTEM CAN BE UPGRADE TO PROPOTIONAL VALVE SYSTEM
 EQUIPMENT

REXROTH HYDRAULIC RRCS-2B-15 (ACC – AUTOMATIC

CONE CONTROL)
 EQUIPMENT

REXROTH HYDRAULIC RRCS-2F-15 (AUTOMATIC

PROPORTIONAL CONE CONTROL)
 EQUIPMENT

POWER UNIT PART TO REPLACE TO UPGRAD

DIRECTIONAL SYSTEM TO PROPORTIONAL SYSTEM

 CONTROL PANEL REPLACE TO NEW MODEL FOR NEW

SETTING.
 DIRECTONAL ON/OFF VALVE SYSTEM CAN BE
UPGRADE TO PROPOTIONAL VALVE SYSTEM
 EXISTING RELIEF VALVE & HAND VALVE RE-USE
 EQUIPMENT

REXROTH HYDRAULIC RRCS-2F-15 (AUTOMATIC

PROPORTIONAL CONE CONTROL)
CONTROL PANEL

Remark # To replace Rexroth Hydraulic ACC system to proportional,

Control Panel have to replace the new model
 CB Screw Press
& Digester

DIGESTER
DIGESTER DRAINAGE
ARRANGEMENT
ARRANGEMENT
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