SANDVIK 700 RANGE
HORIZONTAL SHAFT
IMPACTORS (HSI)
TECHNICAL SPECIFICATION
GETS THE JOB DONE - BOTH OF THEM
The all-new 700 range of Horizontal Shaft impact
crushers offers new levels of safety and efficiency.
Developed to comply with new EU legislation, you
can configure these smart, modular crushers to
operate in a variety of applications in either primary or Product picture to be placed here.
secondary crushing mode.
The result is higher uptime, and lower cost of
ownership from proven crushers that add even better
performance and cost savings than before.
The crushers come with a host of innovations
for greater safety and efficiency including the KEY FEATURES
patented rotor locking and positioning device to High reduction ratios
ensure no hands need be placed on the rotor during Reduced power consumption
maintenance. The locking feature locks the rotor in Easier and safer maintenance
position before the crusher pivot is opened in the Range of wear parts to ensure optimum operating costs
event of a blockage. The hammer position indicator Designed for quarries and recycling industries
shows hammer positions in the crusher before the Good product shape — low flake and elongation ratios
crusher pivot frame is opened. Ability to handle re-enforced steel bars enabling recycling of
both steel and aggregate
Built using a modular system, the new impact Ability to recycle old road surfacings (asphalt) for inclusion in
crushers can be ordered and shipped very fast. new asphalt products
And changed even faster — in less than a day if you
need to change duties from primary to secondary
crushing.
Modularization means the same size bearings and
shaft diameter are used between models, reducing
stock holding and costs thanks to shorter delivery
times.
It’s faster and easier to order spare parts and receive
aftermarket care. Designed to be placed in a flat rack
container, you save on shipping time and expenses,
further reducing cost of ownership.
FEED SIZE
Technical data on page 3-4 specify maximum feed size for the Sandvik primary and secondary impact
crushers. These are recommended values for a smooth and continuous operation of the crushers. Blasted feed
homogeneity is also an important criteria for primary impact crushers.
In primary impact crushing process, the physical size of the crusher feed opening must not be considered as the
true gauge to set the maximum crusher feed size and - as a result of that - assess that any lump passing through
the crusher feed opening has the correct feed size. Significantly larger feed opening than recommended feed top
size is recommended to ease material flow and decreases bridging risks when several big lumps come at once.
Table below recalls the relationship between lumps sizes and their approximated masses for material specific
gravity of 2.65 g/cm3. Small variation in lump size implies important variation in its mass and the relevant impact
energy to the rotor. This must be kept in mind when evaluating applications in primary crushing circuit.
MASS (KG) DIMENSION SPHERE (MM) DIMENSION CUBE (MM)
200 525 425
760 820 660
1 000 900 720
1 500 1 020 830
2 000 1 130 910
2 500 1 220 980
3000 1 290 1 040
FEED PRINCIPLE
The right feeding principle of impact crushers is basically a regulated feed process. Choke feeding of an impact
crusher must not be done as it would create high wear and damages to the equipment.
Removal of fines ahead of an impact crusher is the normal process. Fines in the feed creates additional wear (if
material is abrasive), rises risk of clogging if material is sticky and/or will generate additional dust emission. It may
also require a larger crusher to achieve the same total production.
FEED SET-UP
Impact crushers must always be fed on all width of the machine (80 to 90%) to ensure an even wear of the
hammers. Concentrated feed will generate localised wear at hammer centre, when material stream is not correctly
spread across by the crusher feed chute. Typical case of wrong feed method is a direct material flow penetrating
straight into the crushing chamber from a belt conveyor.
PRODUCT DISCHARGE
Crushed product has a high velocity when leaving the crushing chamber. Special care must be given to the design
of the transfer point underneath the crusher, to prevent damages on collecting belt conveyor/vibrating feeder
and to prevent excessive wear : stone box, thick chute liners wherever needed (20 to 30 mm AR steel 400 HB),
sufficient headroom underneath the crusher.
2 SANDVIK 700 RANGE (HSI)
I
B J
A H
C F
E D G
DIMENSIONS MM (IN) CI711 PRIMARY CI721 PRIMARY CI731 PRIMARY
A 2,293 (90 1/4”) 2,514 (99”) 2,825(111 1/4”)
B 2,836 (111 5/8”) 3,118 (122 3/4”) 3,205 (126 3/16”)
C 1,810 (71 1/4”) 2,200 (86 5/8”) 2,630 (103 1/2”)
D 1,067 (42”) 1,189 (46 13/16”) 1,115 (43 7/8”)
E 1,844 (72 5/8”) 1,930 (76”) 2,090 (82 5/16”)
F 1,452 (57 1/8”) 1,900 (74 13/16”) 2,565 (101”)
G 2,003 (78 7/8”) 2,370 (93 1/4”) 3,224 (126 15/16”)
H 2,096 (82 1/2”) 2,317 (91 1/4”) 2,825 (111 1/4”)
I 1,264 (49 3/4”) 1,664 (65 1/2”) 2,185 (86”)
J 980 (38 9/16”) 1,360 (53 1/2”) 1,935 (76 3/16")
K 819 (32 1/4”) 960 (37 3/4”) 1,357 (53 7/16”)
Weight kg (lbs) 11,005 (24,262) 16,000 (35,274) 27,750 (61,178)
Max. Feed Size mm (in) 600 (23 5/8”) 900 (35 1/2”) 1,000 (39 3/8”)
Rotor Diameter mm (in) 1,005 (39 1/2”) 1,150 (45 1/4”) 1,390 (54 3/4”)
Rotor Width mm (in) 950 (37 3/8”) 1,330 (52 3/8”) 1,900 (74 13/16”)
C J
E D
DIMENSIONS MM (IN) CI712 SECONDARY CI722 SECONDARY CI732 SECONDARY
A 2,293 (90 1/4”) 2,514 (99”) 2,840 (111 13/16”)
B 2,836 (111 5/8”) 3,118 (122 3/4”) 4,070 (160 1/4”)
C 1,810 (71 1/4”) 2,200 (86 5/8”) 2,630 (103 1/2”)
D 1,081 (42 9/16”) 1,189 (46 13/16”) 1,980 (77 15/16”)
E 1,844 (72 5/8”) 1,930 (76”) 2,090 (82 5/16”)
F 1,452 (57 1/8”) 1,900 (74 13/16”) 2,565 (101”)
G 2,003 (78 7/8”) 2,370 (93 1/4”) 3,224 (126 15/16”)
H 2,096 (82 1/2”) 2,317 (91 1/4”) 2,840 (111 13/16”)
I 1,264 (49 3/4”) 1,664 (65 1/2”) 2,165 (85 1/4”)
J 980 (38 9/16”) 1,360 (53 1/2”) 1,935 (76 3/16")
K 434 (17 1/16”) 436 (17 3/8”) 600 (23 5/8”)
Weight kg (lbs) 11,184 (24,656) 16,256 (35,838) 29,650 (65,367)
Max. Feed Size mm (in) 300 (11 7/8”) 350 (13 3/4”) 350 (13 3/4”)
Rotor Diameter mm (in) 1,005 (39 1/2”) 1,150 (45 1/4”) 1,390 (54 3/4”)
Rotor Width mm (in) 950 (37 3/8”) 1,330 (52 3/8”) 1,900 (74 13/16”)
SANDVIK 700 RANGE (HSI) 3
CI711 PRIMARY CI721 PRIMARY CI731 PRIMARY
mm 1,005 1,150 1,390
Rotor diameter
in 39 1/2” 45 1/4” 54 3/4”
Min (kW) 90 185 220
Max (kW) 185 250 440
Motor (min/max)
Min (HP) 125 248 295
Max (HP) 250 335 590
No. of hammer rows 4 4 5
No. of hammer bars per row 1 1 3
Rotor Speed Range rpm 555 to 656 398 to 445
mm 600 900 1000
Max feed size G
in 24" 36" 39 3/8"
kg 11,005 16,000 27,750
Total weight (2 curtains)
lb 24,262 35,274 61,178
Rotor & shaft assembly with kg 3,060 4,890 11,200
hammers, bearings & sheave lb 6,746 10,781 24,692
CI712 SECONDARY CI722 SECONDARY CI732 SECONDARY
mm 1,005 1,150 1,390
Rotor diameter
in 39 1/2” 45 1/4” 54 3/4”
Min (kW) 90 185 220
Max (kW) 185 250 440
Motor (min/max)
Min (HP) 125 248 295
Max (HP) 250 335 590
No. of hammer rows 4 4 5
No. of hammer bars per row 1 1 3
Rotor Speed Range rpm 656 to 740
mm 300 350 350
Max feed size G
in 11 7/8” 13 3/4” 13 3/4”
kg 11,184 16,256 29,650
Total weight (2 curtains)
lb 24,656 35,838 65,367
Rotor & shaft assembly with kg 3,004 4,824 11,200
hammers, bearings & sheave lb 6,623 10,635 24,692
4 SANDVIK 700 RANGE (HSI)
TONNEAGES VS SETTINGS
SETTINGS
PRIMARY MAX FEED SIZE 2,514 (99”) 30 (1 3/16”) 40 (1 9/16”) 50 (2”) 60 (2 3/8”)
Throughput
MTPH (STPH)
CI711 600 (23 5/8”) 100 (110) 113 (125) 125 (138) 137 (151) 150 (165)
CI721 900 (35 7/16”) 200 (220) 225 (247) 250 (276) 275 (303) 300 (331)
CI731 1000 (39 3/8”) 285 (314) 315 (347) 344 (380) 373 (431) 403 (446)
70 (2 3/4”) 80 (3 1/8”) 90 (3 1/2”) 100 (3 15/16”) 150 (6”) 160 (6 5/16”) 180 (7 1/16”) 200 (7 7/8”)
163 (180) 175 (193) 188 (207) 200 (220) – – – –
325 (358) 350 (386) 375 (414) 400 (441) – – – –
432 (480) 461 (570) 491 (538) 520 (573) 610 628 664 700 (772)
SETTINGS
SECONDARY MAX FEED SIZE 7 (9/32”) 8 (5/16”) 10 (3/8”) 15 (9/16”) 20 (3/4”)
Throughput
MTPH (STPH)
CI712 300 (11 7/8”) 45 (50) 60 (66) 92 (101) 121 (132) 150 (166)
CI722 350 (13 3/4”) 72 (79) 100 (110) 154 (170) 202 (223) 250 (276)
CI732 350 (13 3/4”) 113 (125) 144 (159) 205 (226) 300 (331) 372 (408)
25 (1”) 30 (1 3/16”) 40 (1 9/16”) 50 (2”)
– – – –
– – – –
427 (463) 468 (518) 523 (573) 572 (628)
OPERATING PARAMETERS
• Machine load is the volumetric load in the crusher
• Only 2 tip speeds per crusher and frequency is available as standard
- CI711 29.1 & 34.4 m/s (50 Hz) 30.6 & 34.5 m/s (60 Hz)
- CI712 34.4 & 38.8 m/s (50 Hz) 34.5 & 38.3 m/s (60 Hz)
- CI721 33.4 & 39.6 m/s (50 Hz) 35.2 & 39.6 m/s (60 Hz)
- CI722 39.6 & 44.6 m/s (50 Hz) 39.6 & 44.0 m/s (60 Hz)
- CI731 30.6 & 34.5 m/s (50 Hz) 29.0 & 32.4 m/s (60 Hz)
- CI732 34.5 & 40.9 m/s (50 Hz) 32.4 & 36.1 m/s (60 Hz)
WORK INDEX LIMITATIONS
WI up to 18 - ok
WI >18 - 20 - green warning – harder than limestone
WI >20 - yellow warning – check with product department.
ABRASION INDEX LIMITATIONS
AI < 0.25 - ok
AI 0.25 - 0.3 - green warning
AI > 0.3 - yellow warning – check with product department.
SANDVIK 700 RANGE (HSI) 5
REQUIRED MOTOR POWER
* The required power can be approximated if the desired product size is known.
(P80 for primary and P90 for secondary crushers)
* Required power = Specific Energy x Total Throughput
* Where the Specific Energy is read from the following chart:
1.1
Secondary
1
Primary
0.9
0.8
0.7
0.6
kWh/ton
0.5
0.4
0.3
0.2
0.1
0
30
300
400
500
1
40
60
70
80
90
200
4
5
6
20
50
2
8
9
1000
10
Product Size(mm)
100
EXAMPLE
Fresh Feed tonnage is 300 t/h. It is a primary Impact Crusher running in open circuit, producing a crushed
fraction with P80% = 100 mm.
Production minus 100 mm is 240 MTPH.
The total throughput is 300 MTPH. Then the specific energy is: Specific Energy = 0.64 kWh/ton, see graph.
Therefore the Required Power of the Impact Crusher will be:
Required Power = Specific Energy x Total Throughput = 0.64 x 300 = 192 kW
6 SANDVIK 700 RANGE (HSI)
STANDARD SCOPE OF SUPPLY
- Crusher with fixed and pivot frames.
- Crusher pulley.
- Crusher fitted with semi-automatic curtain adjustment and braking system heavy duty
alloy steel main shaft and rotor.
- Curtain liners in chrome steel.
- Frame opening & inspection doors safety interlock system with mechanical 20 mins delay.
- Hammers in chrome steel.
- Tools and handling bar for hammers.
- Four operation and maintenance Manuals.
- Integrated rotor locking and hammer positioning device bearing temperature.
- Sensors fitted to bearing housings.
- Electrically operated hydraulic power pack for curtain adjustment and frame opening.
Note! Drive shaft left hand side of the machine viewed from feed opening.
OPTIONS
HAMMER OPTIONS
The standard hammer for stationary crushers (CI7XX), is CRN-1 (Blue), with the option of CRS ceramic (green),
or CRN-2 (orange, for secondary crushers only). CRN-2 (orange) hammers can extend life due to the chemical
composition and heat treatment process. This makes them harder, providing more wear life than the other
hammer types.
LIFTING JIB AND SUPPORT BRACKET
Lifting jib and support bracket options can be fitted to either the left or right-hand side of the crusher depending
on the crusher drive.
CHAIN BLOCK HOIST AND WHEELED TROLLEY
The trolley and hoist are certified (S.W.L.) and designed for lifting the relevant size hammers during routine
maintenance.
MOTOR MOUNTING AND DRIVE GUARD ASSEMBLY
The motor mounting plate can be fitted in four various positions around the crusher (front, back, left or right hand).
The drive guard assembly is suitable for all available drive options.
DRIVE PULLEY OPTIONS
Select the correct drive for the operating frequency relevant in the country of operation.
ELECTRIC MOTORS
Energy efficient motors with a lower carbon footprint that comply with the latest international standards. Specific
governments provide tax breaks/incentives for using this type of motor.
ELECTRIC CONTROL PANELS
Star delta electric control panels specifically designed for use with HSI crushers. Robust and strong, they can be
easily connected on site, ensuring correct starting and electrical control of the crusher during normal operation.
PRIMARY CRUSHER RETURNS FEED CHUTE
Returns feed chute options fit the top of the existing standard feed hopper and feeds the re-circulated material on
top of the incoming primary feed material.
RETROFIT KIT
Previous crusher models can be retrofitted to the new hammer wedge and lifting tool system.
SANDVIK 700 RANGE (HSI) 7
TS5-1072/ENG/METRIC © Sandvik Mining and Rock Technology 2018 SANDVIK is a registered trademark owned by Sandvik Intellectual Property AB in Sweden and other countries.
Sandvik Mining and Rock Technology reserves the right to make changes to the information on this data sheet without prior notification
to users. Please contact a Sandvik representative for clarification on specifications and options.
ROCKTECHNOLOGY.SANDVIK