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SY335H Excavator 093125

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0% found this document useful (0 votes)
67 views10 pages

SY335H Excavator 093125

Uploaded by

manerobe24
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Standard configuration

Rated power
190.5~212kW/2000rpm
Engine Cab Traveling body of undercarriage Total weight
24V/5.0kW starter motor Sound-proof steel-structure cab Traveling parking brake 31500kg/34300kg

Hydraulic excavator
50A alternator Reinforced light-color glass window Traveling motor guard plate Bucket capacity
Air prefilter Silicone oil rubber damper H-shaped crawler guide mechanism 1.6m³/1.5m³
Dry type dual-element air filter Openable top/front wall upper window Hydraulic tensioning device of crawlers
Cylinder-type engine oil filter and door window Bolted driving wheel
Cylinder-type fuel oil filter Emergency exit on rear window Thrust wheel and carrier wheel
Engine oil cooler
Radiator with protective screen
Wiper with washer (mute)
Adjustable tilting seat with adjustable
Reinforced chain trail with pin
seal
BRAND NEW C10
Radiator auxiliary water tank
Fan shroud
armrest
AM-FM radio with digital clock (as a gift)
600mm triple track shoes
Reinforced side pedal
QUALITY CHANGES THE WORLD
Isolated mounted engine Foot rest and floor mat Bottom cover plate
Leading Innovation Splendid SANY
Automatic idling system Loudspeaker and rearview mirror
Seat belt and fire extinguisher (as a gift)
Front-end working device
Cup holder and compartment lamp
Flange pin
Hydraulic system Ash tray and escape hammer
Bucket clearance adjuster
Operating mode selector switch Storage box and sundries bag
Welded connecting rod
Control valve with main overflow valve Pilot controlled cut-off lever
Central lubricating system
Spare oil port of control valve Fully-automatic air conditioner
All bucket pins are equipped with
Oil suction filter Sun shade
dustproof seal ring
Return oil filter Front protective screen
Reinforced all-welded box-type
Pilot filter
boom
Air conditioning system
Dual-purpose air conditioner (imported Others
Slewing platform of superstructure
high-quality) Standard storage battery
Hydraulic oil level gauge
A/C control panel Lockable engine hood
Tool kit
Fresh air inlet system (fresh air exchang- Lockable fuel filler cap
Slewing parking brake
ing function) Anti-slip sticker for armrest and
Rearview mirror (right)
sidewalk

Instruments of monitoring system Traveling direction sign on traveling


carriage
Hour meter and fuel tank oil level gauge
Manual grease gun
Engine coolant temperature

* Indicates optional configuration

Shanghai SANY Heavy Machinery Indus-


trial Park, Ping’an Town, Fengxian
District, Shanghai City of China

Post code: 201413 After-sales service hotline: 4008282318 Consulting & complaint hotline: 4008879318 www.sany.com.cn

Note
This is a sample and is only for reference. All configurations shall be subject to the contract or
material object, and may be changed without further notice; © Printed in China
All Rights Reserved! No contents in the sample shall be duplicated or copied for any purposes No.: ZJSYX0604CH (March 2016)
without written approval of SANY Heavy Machinery.
Classic Succession
Value leader New-generation
Super Hydraulic Ex-
cavator for Mining Selling Points
SY305H is a new-generation 30T-level super hydraulic excavator product for mining produced by
SANY Heavy Machinery. It is designed particularly for heavy-duty mining conditions and targets to
improve customer’s investment return. As compared with competitor brands, it has the advantages
including “super excellent performance, super high adaptability, super long service life and super low
maintenance cost”.

Superior Super high


performance adaptability

Super long Super low


service life maintenance
cost

Classic Succession
Value leader 01/02
SUPERIOR
Super large excavating force

By way of excavating process and atlas analysis of excavating force, the excavating force is given into full play,

PERFORMANCE
and the efficiency is improved by 10%.

1.
Establish a working
device model of the
High efficiency and low consumption excavator by using MSC.ADAMS
multi-body dynamics simulation
software;
With “positive flow” system and “DOMCS” integrated engine-pump- valve control system developed independent- 2. Observe a large number of excavating
videos, analyze the operating habits of
ly by SANY, the efficiency and fuel consumption surpass competitor brands. The efficiency is 8% higher and the fuel the excavator, refine the motion
parameters of the oil cylinder of the
consumption is 10% lower. working device, and submit the refined
operating habits to the experienced
Larger excavation force operators of the test and detection
output center for physical verification;

Driving device
Hydraulic Power
system output
Load feedback

Main pump P Smooth controllability


With special handle, optimized valve core structure of multi-way valve, regenerating channel and added intelligent
Integrated DOMCS More coordinated and com- interflow control etc. the pressure loss is reduced, operation coordination is improved and the equipment can be
control system fortable operating experience operated easily and smoothly.

The efficiency is improved by 5-7%


Under basic condition with the efficiency improved by over 7%, fuel consumption
of SY305H with engine emission meeting national III standard reduces by over 3%
as compared with SY305H with engine mission meeting national II standard
Efficiency Fuel consumption Rated pressure: 34.3MPa
Maximum throughput: 450L/min
280 32.5

275
32
3%
7%
270
31.5

265
31
The diameter of the valve core is increased
260
from 28mm for 15RB valve to 32mm for 32NA
30.5
valve, increasing the opening area of the valve
255 core.
After the internal passage of the valve body is
250 30 enlarged, the pressure drop at the center of
the valve core is reduced by 10% at a flow rate
National II National III National II National III of 300L/min, further reducing the loss.

Classic Succession
Value leader 03/04
Highadaptability
High corrosion coating
By cooperating with world known paint brands, aging life of the paint reaches the highest level in the industry. The
adaptability is improved by 40%
Coating distribution of
SANY’s high corro-
Comparison of coating endurance test data sion-resistant paint

Common coating SANY’s coating High corrosion-resis-


tant finish paint

High corrosion-resis-
By improving safety & cooling capacity, and utilizing efficient filtering system and “highly corrosion-resistant” tant primer

coating, the adaptability of SY305KHL to environment, working conditions and oils is improved.
Neutral salt spray 480
resistance test dura-
Base (high strength
960 steel plate)

1200
Weathering test
2000 Comparison of SANY’s
Coating 3000H with
Standard Color Plate

Standard
Humidity resistance 720 Color Plate

High corrosion-resistant 1000


coating
With new coating system, service
life of the paint is improved

50%
High-capacity Multi-stage Filtration System
The newly designed fuel oil filtration system adopts three-stage filtration to improve filtration accuracy, of which two
Standard working device stages have water separation function to improve water separation efficiency, increase ash content and widely adapt to
connector various oil products in the Chinese market.

More than 20 special work-


ing devices such as crush-
ing hammer and scarifier Engine
may be modified randomly

Over 20 kinds
Fuel oil fine filter Fuel
electronic
pump

Centrifugal oil-water
Fuel oil coarse filter
separator

With high-strength cab and Large-size multi- Water separation efficiency:


Fuel tank
protective screening etc., work- stage filter system Water separation efficien-
cy: 99%
ing safety is improved by 30% In allusion to the problem of
poor fuel quality in China, enable
the machine to operate under
severe mining conditions
Classic Succession
Value leader 05/06
Super long service life
Key structural members
With most advanced international methods including optimization design of structural members, stress test,
research of welds and plates, endurance test, 100% UT detection for key components and fatigue test for two axles,
the service life of key structural members is improved comprehensively.

Through the accumulation over 15 years, service life of SY305HKL exceeds 15,000h under mining conditions, and
surpasses competitor brands with the help of initiative “three-dimensional” design test system for large-scale
excavator.
Five major structural
members Hydraulic system
As compared with the product of Delivery cleanliness of
previous generation, the service life hydraulic system reaches
of key structural members like boom, NAS7 and is not only higher The boom adopts box-type Bucket rod adopts bottom plate
In allusion to the positions with
reinforcing bars and forging
bucket rod, platform and undercar- than competitor brands but structure with higher strength
front support etc. As compared
concentrated stress such as oil
and is made of high-strength
riage etc. is doubled also higher than industrial steel plates through advanced with competitor brands, the
cylinder connections and boom
root etc., special welding process
stress on main loading point is
standard welding and molding process.
The service life under mining 30% lower, and the service life is
and protection structure are used.
The stress on loading point is 20%
conditions is four times of 30% higher under mining
lower than the competitor.
common boom. conditions.

Core parts
Relying on the only endurance test system for excavator parts in China, and through joint research with world
Core parts famous research institutions, the research on service life of the parts is carried out for improving the service
life of core parts comprehensively. The service life of components including pump, valve, oil cylinder, retarder,
Core parts like fuel tank and cab etc. is doubled.
main pump, main
valve, oil cylinder
and retarder etc. Hy-
draulic components
guarantee super like oil cylinder and
long life retarder etc. must be subjected
to impulse test according to the
requirements higher than industrial
standard. They can be put into
Oil cylinder impulse
test bed
operation only after reaching the
requirements. Through this process,
the service life of the components
is 30% higher than that of
general brands.

With pump-valve endurance


test bed, the service life of main
pump and main valve are tested

Pump- valve test bed and analyzed. In combination


with research achievements of
long-life parts of the customer,
the service life of the pumps
and the valves is improved by 1
time.

Vibration test bench


With vibration test bench
and test bed, fuel tank and
the cab has been tested by
over hundreds of
thousands of times on
aspect of the vibration to
improve the service life of
and test bed
the component by 50%.

Classic Succession
Value leader 09/10
Independent oil radiator Safe and comfortable
In allusion to mining conditions, the newly developed dust control & noise reduction technology for cab are used
The adaptability to high temperature environment is improved significantly. Service life of rubber parts is improved so that the safety is improved by 5 times as compared with general cab. The noise in the cab is reduced by 5kB
by 30%. and is much better than that of other brands.

FOPS/ROPS cab is used.


Through finite element modal
analysis, steel structure and
Intercooler Oil radiator sealing performance of the cab
are optimized; its strength is 5
times of general cab, the safety
Water radiator performance is extremely high
and meanwhile the cab noise is
reduced by 3-5dB, which makes
the operation more comfort-
able.

A new type of rectangle fin is


adopted, and the cross section
Engine is wavy. Compared with the
traditional triangular fin, the
air inlet resistance is smaller,
which is not easy to block and
is easy to clean.

Top protective screening With top protective


screening, emergency stop
switch, brand new anti-slip
cover plate, rear-view
camera (optional) and alarm
lamp (optional), the
operating safety of the
equipment is improved
further under mining
condition.

Emergency
stop
Anti-slip cover plate switch

Classic Succession
Value leader 07/08
Super low maintenance
Maintenance convenience
In allusion severe working conditions of the mine, the design of maintenance convenience of the maintainable parts is
improved. “Big space, Easy to operate”. Maintenance space for various maintainable parts increases by 20%-30%

cost
and makes the operation easier!

Easy to replace air


Super low maintenance cost filter element
SANY is developing long-life engine oil, diesel oil filter and hydraulic oil jointly with professional manufacturers.
Through two years’ market verification, maintenance cost of the product is reduced by 50%, and maintenance
interval is extended by 1 time;
Carbon deposition
on the piston

Shearing stability Corrosion


Air filter maintenance space Replace air filter element
Hydraulic oil: Service life of hydraulic oil is 4,000h
HEU engine oil vent ability Thickened ash and is extended by 1 time as compared with the
competitor;
Engine oil: Replacement interval is 500h and is
Wear of valve
extended by 1 time as compared with the competi-
Oxidation mechanism tor;
Fuel filter element and engine oil filter element: Easy to replace diesel
Maintenance interval is extended from 250h to 500h; oil filter element
Pumping performance of cold Wear of piston Hydraulic oil suction filter element: Maintenance
ring and bearing
start with used engine oil
shell interval is extended from 1,000H to 2,000H;

Filter restriction Consumption of engine oil

Greasy filth

Maintenance convenience Replace diesel oil filter element

Super easy management


Four-dimensional construction management system developed by SANY independently is equipped to improve
maintenance convenience of maintainable parts, and make equipment management easier and simpler.
Easy to inspect
engine oil; pump oil
by one push after
engine goes off
abnormally
Pilot transition
block is moved
from main valve
to the platform
below air filter for
the convenience
of maintenance. Inspect the situation of Pump oil by one push after
engine oil engine goes off abnormally

Engine compartment
Engine oil drain pipe volume is increased
is added to prevent by 20%, and water
engine oil splashing drain valve and
in the process of diesel oil check valve
maintenance. are added
“EEVIA”
Customer
management
Tail plate of the platform is system
straightened and storage battery
Engine compartment Water drain valve and check
is placed in front of the radiator
valve of fuel tank
for the convenience of service
and maintenance.

Classic Succession
Value leader 11/12
PRODUCT
Construction case

INTRODUCTION
Main configuration
Worksite: Sichuan Province
Core components like pumps, valves and engine etc. are designed jointly with proprietary intellectual property rights,
and are manufactured by world famous manufacturers to ensure high quality and satisfy professional demands of Working condition: Stonework
SANY’s customers Operating type: Dumping - loading

6HK1 engine meets


emission standard of
national III and the
displacement and the
torque are generally 20%
higher than competitor
brands. It outputs high
power and helps the
customer to solve the
operating difficulties of
heavy-duty working
condition.

32NA main valve is


developed and designed
according to the needs of the
customer, and has outstand-
ing advantages including
“high reliability, low
pressure loss, high flow
distribution efficiency and
smooth compound control
action”. It could handle
heavy-duty operation
conditions for the customer

K5V160 main pump which is


specially customized and
specially calibrated for
SANY. As compared with Worksite: Guizhou Working condition: Stonework (decomposed rock)
traditional pump, power
Operating type: excavation- loading
output is improved by 10%,
the arrangement is more Work undertaken by SY305: Stone stripping, and loading
compact and the mainte-
nance is more convenient.

Classic Succession
Value leader 13/14
Technical specifications Overall dimensions (mm)

Specification SY305H SY335H Main performance SY305H SY335H


Total weight 31500kg 34300kg Traveling speed (high/low) 5.2/3.4(km/h) Overall dimensions: mm SY305H SY335H
A. Overall length (in transportation state) 10667 11100
Standard bucket capacity 1.6m3 1.5m3 Slewing speed 9.5rpm
B. Overall width 3190 3190
Engine Gradeability 70%
C. Overall height (in transportation state) 3470 3600
Model GH-6HK1 Ground pressure 62kPa 59.6kPa
D. Upper width 3175 3145
In-line direct injection, 6-cylinder, 4-stroke,
Type turbocharged, inter-cooling and water-cooled Excavation force of bucket 220kN
E. Overall height (cab top) 3280 3085
Rated power 212kW/2000rpm 190.5kW/2000rpm Excavation force of bucket rod 170KN F. Width of standard crawler plate 600 600
Maximum torque 1080N·m/1500rpm G. Track gauge 2590 2590

Displacement 7.79L H. Minimum ground clearance 550 550


I. Slewing radius of tail 3315 3300
J. Ground contact length of crawler 3916 4140
Capacity of oil and coolant SY305H SY335H Traveling section SY305H SY335H
K. Crawler length 4840 5080
Fuel tank 540L Number of crawler plates 47

Hydraulic oil 380L Carrier wheel on each side 2 Performance parameters SY305H SY335H
Thrust wheel on each side Total weight, kg 31500 34300
Coolant 35L 8
Bucket capacity m³ 1.6 1.5
Final drive 11L Standard crawler 600mm
Rated power, kW/rpm 212/2000 190.5/2000
Engine oil 2×4.0L
Traveling speed (high/low), km/h 5.2/3.4 5.2/3.4
Slewing speed rpm 9.5 9.5
Gradeability 70% 70%

Lifting capacity Ground pressure, kPa 62 59.6


Excavation force of bucket, kN 220 220

Rated lifting capacity under Rated lifting capacity under Excavation force of bucket rod, kN 170 170
SY305H Removed bucket weight: 770kg Unit: kg
first working condition second working condition
A
B Maximum point position
Length
of
3.0m 4.5m 6.0m 7.5m 9.0m Operating range (mm)
bucket
A
rod mm

7.5m Kg *6142.2 *6142.2 *5422.9 *5422.9 7629.5


Operating range: mm SY305H SY335H
6.0m Kg *6842.5 *6842.5 *5300.9 *5300.9 8519.7
a Maximum excavation height 10497 10100
Bucket 4.5m Kg *8726.3 *8726.3 *7317.9 *7317.9 *5995.7 *5995.7 *5407.4 *5407.4 9074.9
rod
*9919.8
b Maximum unloading height 7359 7025
3.0m Kg *13843.1 *13843.1 *9919.8 *7913.6 *7913.6 *6689.8 *6689.8 *5715.7 *5715.7 9356
3200mm
Counter 1.5m Kg *15367.1 *15367.1 *10847.2 *10847.2 *8405.8 *8405.8 *6853.4 *6853.4 *6259.7 *6259.7 9388.1 c Maximum excavation depth 6815 7410
weight
1278kg 0 Kg *15451.2 *15451.2 *11188.6 *11188.6 *8595.4 *8595.4 *6768.5 *6768.5 *6560.1 *6560.1 9173.8 d Maximum excavation depth with vertical boom 6170 6170
-1.5m Kg *14931.6 *14931.6 *14523.7 *14523.7 *10847.7 *10847.7 *8291.1 *8291.1 *6574.1 *6574.1 8694.6 e Maximum excavation distance 10870 11050
-3.0m Kg *16499.3 *16499.3 *12719.6 *12719.6 *9674.4 *9674.4 *7166.8 *7166.8 *6445.4 *6445.4 7901.4 f Maximum slewing radius 4000 4450
-4.5m Kg *12100.6 *12100.6 *9680.7 *9680.7 *7201.2 *7201.2 *5891.4 *5891.4 6680.8 g Maximum height at maximum slewing radius 8405 8500
* Indicates that it is limited by the capacity of the hydraulic system rather than the tipping load.

The lifting capacity is calculated according to ISO10567:2007 standard.

The lifting load shall not exceed 75% of the tipping load of the excavator and 87% of the hydraulic lifting load (marked with *).

Classic Succession
Value leader 17/18
15/16
Classic Succession
Value leader
New-generation Super Hydraulic Excavator for Mining

Classic Succession
Value leader 17/18

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