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100% found this document useful (1 vote)

5K views977 pages

Parts Manual 2800xpb

Uploaded by

Edison

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Available Formats

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You are on page 1/ 977

2800XPB Electric Shovel Machine Serial Number:

Parts Manual 28139

Manual Title Page

©2010 P&H Mining Equipment Inc. All rights reserved.

All materials contained herein are protected by United States copyrightand law
international treaties, and may not be
reproduced, distributed, transmitted, displayed, published or broadcast without the prior written permission of P&H uipment
Mining
Inc.You
Eq may not alter or remove any
trademark, copyright or other notice from copies of the content.
All rights in translations of these materials shall remain
usively
excl with P&H Mining Equipment Inc. or it's affiliates.

Model 2800XPB
Electric Shovel
Parts Manual

Release 5 Page 0-0

Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

Publications
TITLE PUBLICATION NUMBER
2800XPB Electrotorque Plus Operator's Manual (English) 2800XPB-EP-00-OM
2800XPB Electrotorque Plus Operator's Manual (Spanish) 2800XPB-EP-00-OM (SP)
Electrical Test Procedures (English) CAT312-2
Electrical Test Procedures (Spanish) CAT312-2 (SP)
2800XPB Mechanical Maintenance Manual (English) ES2800XPB-03-MM
Order by "Publication Number" through MinePro Services.

Release 5 Page 0-4

Table of Contents

©2010 P&H Mining Equipment Inc. All rights reserved.

Model 2800XPB
Electric Shovel
Parts Manual

Release 5 Page 0-7

Table of Contents
Description Page
Group 1 - SHEET METAL 1-0

Group 2 - OPERATOR CAB and CONTROLS 2-0

Group 3 - SWING SYSTEM 3-0

Group 4 - HOIST SYSTEM 4-0

Group 5 - ATTACHMENT 5-0

Group 6 - CROWD SYSTEM 6-0

Group 7 - PROPEL SYSTEM 7-0

Group 8 - AIR SYSTEM 8-0
Group 9 - LUBRICATION SYSTEMS 9-0
Group 10 - LUBRICATION ROOM 10-0
Group 11 - ELECTRIC MOTORS 11-0
Group 12 - CONTROL CABINET---MAIN 12-0
Group 13 - CONTROL CABINETS UNDER CAB 13-0
Group 14 - CONTROL CABINETS---UPPER MACHINERY 14-0

Release 5 Page 0-7

Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

Group 1 - Sheet Metal

Description Page
UPPER FINAL ASSEMBLY 1-1
CABLE TUGGER INSTALLATION, HOIST 1-2
FRAME, REVOLVING 1-7
SHEET METAL, UPPER 1-8
SHEET METAL, UPPER---HARDWARE AND SEALS 1-9
PLATFORM ASSEMBLY 1-22
COUNTERWEIGHT ASSEMBLY 1-23
PLATFORM, ACCESS, RIGHT-HAND 1-24
PLATFORM, ACCESS, LEFT-HAND 1-25
SWITCH, LIMIT, RIGHT-HAND STAIRWAY 1-28
SWITCH, LIMIT, LEFT-HAND STAIRWAY 1-32
PLATFORM, GANTRY 1-33
CATWALKS & HANDRAILS 1-35
GUIDE, HOIST ROPE 1-43
DIRT CHUTE INSTALLATION 1-44
HOUSE LIGHT ASSEMBLY 1-45
FLOODLIGHT INSTALLATION ---COMMON MATERIAL 1-57
FLOODLIGHT INSTALLATION ---BRACKETS 1-58
FLOODLIGHT ASSEMBLY ---400 W, METAL HALIDE 1-59
FLOODLIGHT ASSEMBLY ---500 W, HALOGEN 1-62

Release 5 Page 1-0

UPPER FINAL ASSEMBLY

13
20
21 14
22 15
23 16
24 17
25 19 02 01 19 18

12
11

04
03 05
06
02
07
01

20
21
22
23
24
25

Release 5 Page 1-1

UPPER FINAL ASSEMBLY

45 08
11
12
57 58

53 54 37
56 55 01
38
39
55 53 40
52 59
49
50 52

48
49 41
51
50
47

42
43 09 02
10
44

32
31 33
34
35
30

27
28
26
29

Release 5 Page 1-1

UPPER FINAL ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
-- 922J142F7 UPPER FINAL ASSEMBLY
01 0630V163 SCREW, Socket Hd Cap (Swg. Trans. Mtg.) 70
0630V131 SCREW, Socket Hd Cap (Swg. Trans. Mtg.) 2
02 R7219D2 GUARD, Swing Pinion 2
03 R25823F4 CABLE TUGGER INSTALLATION, Hoist 1 1-2
(NOTE: Tugger Installation is not included with Upper Final Assembly)
04 14P3474D1 COVER ASSEMBLY, Rear 1
05 20Z1703D67 SCREW, Flanged Lock (Not Shown) 8
06 16N3734D1 ANGLE, Punched 2
07 16N3734D2 ANGLE, Punched 2
08 914J403F2 COVER ASSEMBLY, Low-Voltage Collector 1 1-4
09 (R34748F1) Superseded by R55638F1 1 3-15
10 NOT USED
11 914J402F4 GUARD ASSEMBLY, Hoist Drum 1 1-5
12 R14269F1 TROUGH INSTALLATION, Wiring 1 1-6
13 932P41F1 PLATE ASSEMBLY, Serial Number 1
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 14T2010 COVER, Lifting Hole 2
20 14J960F2 GUARD ASSEMBLY, Hoist Coupling 2
21 ANGLE, Mounting (Not Shown) 3
22 ANGLE, Mounting (Not Shown) 3
23 20Q260D327 SCREW, Hex Hd Cap (Not Shown) 6
24 20Q270D32 NUT, Hex (Not Shown) 6
25 3616V011 WASHER, Lock (Not Shown) 6
26 36-922J142 FLAT 1
27 20Q259D687 SCREW, Hex Hd Cap 18
28 20Q271D96 NUT, Hex 18
29 18Z694D14 WASHER, Hardened 18
-- 100P1177F1 DRAIN, Oil, Swing 2
(NOTE: Swing Oil Drain is not included with Upper Final Assembly)
30 2423V010 PLUG, Pipe 1
31 36Q511D9 COCK, Pipe 1
32 16N3348D28 ANGLE, Mounting 1
33 20P1269D80 U-BOLT 1
34 20Q270D32 NUT, Hex 2
35 3616V011 WASHER, Lock 2

Release 5 Page 1-1

Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

UPPER FINAL ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
36 18P3238D24 PIPE, Standard 1
37 14P2179 GUARD, Center Gudgeon Nut 1
38 18P3400 RETAINER, Grease 1
39 20Q260D327 SCREW, Hex Hd Cap 25
40 3616V011 WASHER, Lock 25
41 18Z479D80 SEAL, Grease 1
42 18T17765 RETAINER, Seal 1
43 20Z1703D50 SCREW, Flanged Lock 8
44 20Z1703D97 SCREW, Flanged Lock 8
45 R12077F1 SWIVEL, Air and Grease 1 3-17
-- 100J6324F1 DRAIN, Oil, Hoist 1
(NOTE: Hoist Oil Drain is not included with Upper Final Assembly)
46 2423V011 PLUG, Pipe 1
47 36Z41D8 COCK, Pipe 1
48 16N3348D21 ANGLE, Mounting 1
49 20Q3D8 U-BOLT 2
50 3616V009 WASHER, Lock 4
51 32T727D1 CLAMP 2
52 32Z890D123 TIE, Wire 4
53 18P3239D11 PIPE, Standard 2
54 44Z1317D12 HOSE 1
55 2414V026 ELBOW, Pipe 2
56 18P3239D3 PIPE, Standard 1
57 44Q3D12 END, Hose 1
58 44Z590D13 ADAPTER 1
59 16N3348D153 ANGLE, Mounting 1
NOTE---The following items are not shown:
-- 919J40F1 MOUNTING PIN ASSEMBLY, Hoist Gear Case 1 4-2
919J40F2 MOUNTING PIN ASSEMBLY, Hoist Gear Case 1 4-3
100N3200F1 WEDGE ASSEMBLY, Hoist Gear Case 1
18T17892 PLATE, Wedge 2
18T17893 PLATE, Keeper 2
944P24F1 PIPING, Lubrication, Cabinet Blower 1 9-15
R14861F1 ELECTRICAL MATERIAL, Miscellaneous, Revolving Frame 1
100J6890F2 INSTALLATION, Plate Reinforcement 1
100J6493F4 LIMIT SWITCH INSTALLATION, Boom 1 5-15
R2580F1 BRACING INSTALLATION, Cabinet 1
718P1019D1 SHEAR BAR 2
100J6397F1 MOUNTING MATERIAL, Crowd Blower 1 6-13

Release 5 Page 1-1

Copyright 2011 P&H Mining Equipment Inc. Sheet 4
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

INSTALLATION, CABLE TUGGER

01 01

02 02
03 03
04 04

F6551

Release 5 Page 1-2

INSTALLATION, CABLE TUGGER

REF PART NO. DESCRIPTION QTY PAGE
-- R25823F4 INSTALLATION, CABLE TUGGER
01 30Z181D2 TUGGER, Electric 2 1-3
(NOTE: Tugger is not included with R25823F4)
02 20Q260D334 SCREW, Hex Hd Cap 8
03 20Q270D32 NUT, Hex 8
04 3643V013 WASHER, Lock Heavy Duty 8

Release 5 Page 1-2

CABLE TUGGER

01
05 06

02 03 04

07
08 F5997

Release 5 Page 1-3

CABLE TUGGER
REF PART NO. DESCRIPTION QTY
30Z181D2 CABLE TUGGER
01 NP1000Z10823 MOTOR & BRAKE 1
02 1088Z541 BRAKE 1
03 1088Z240 MOTOR 1
04 1018Z12470 COUPLING 1
05 1053Z507 REDUCER, Gear 1
06 1023Z45 DRUM, Cable 1
1020Z12519 KEY, Tapered 1
07 1018Z12740 PLATE, Base 1
08 20Q260D403 SCREW, Hex Hd Cap 4
09 1079Z6973 STARTER, Reversing (Not Shown) 1
10 1079Z1891 CONTROL, Pushbutton (Not Shown) 1
11 1075Z2070 TRANSFORMER, Control 24V (Not Shown) 1
12 1079Z8281 FUSE, Primary (Not Shown) 2
13 1079Z4116 FUSE, Secondary (Not Shown) 1

Release 5 Page 1-3

COVER ASSEMBLY, LOW - VOLTAGE COLLECTOR

16
03
04 02
05

01
05
04
03

05
04
05
03 04

03
03
04
05
03
04
05

06
17

08
04
13
14 F1703

Release 5 Page 1-4

COVER ASSEMBLY, LOW - VOLTAGE COLLECTOR

REF PART NO. DESCRIPTION QTY
914J403F2 COVER ASSEMBLY, LOW-VOLTAGE COLLECTOR
01 18T17859 KEEPER 8
02 14J1721 COVER, Center 1
03 20Q260D327 SCREW, Hex Hd Cap 28
04 3616V011 WASHER, Lock 30
05 3632V006 WASHER, Plain 28
06 14J1723D2F1 COVER, Right Side (W/Sight Glass & Window Channel) 1
07 14N2862D2 BASE, Right Cover 1
08 20Q260D325 SCREW, Hex Hd Cap 2
09 16J1507D2F1 COVER, Gudgeon Nut 1
10 20Q260D445 SCREW, Hex Hd Cap 4
11 3616V015 WASHER, Lock 4
12 3632V009 WASHER, Plain 4
13 18T9427 ANGLE 2
14 16T3393 PAD, Mounting 2
15 14N2862D1 BASE, Left Cover 1
16 14J1722F1 COVER, Left Side (W/Sight Glass & Window Channel) 1
17 14N2862D3 BASE, Right Cover 1

Release 5 Page 1-4

GUARD ASSEMBLY, HOIST DRUM

01
04
06 05
19
31 31

08 07
03 09
04 24 26 10
05
23 11
12

16
08
09
04 10
05 11
19 17 12
03
04
05
23 02

15 04 15 14
05
18
20 21 02
02 03 22
04
30 05 29

03
04
05
23
24
07

02
15

27 08
09 28
10
11
12

Release 5 Page 1-5

GUARD ASSEMBLY, HOIST DRUM

REF PART NO. DESCRIPTION QTY
914J402F4 GUARD ASSEMBLY, HOIST DRUM
01 R24354D1 SUPPORT, Rope Tugger 1
02 16N3348D134 ANGLE, Mounting 4
03 20Q260D446 SCREW, Hex Hd Cap 14
04 20Q270D48 NUT, Hex 28
05 3643V016 WASHER, Lock 28
06 P&H Spec 139 ANGLE AR
07 714N30 GUARD 1
08 16N3348D32 ANGLE, Mounting 4
09 718N228D51 PLATE, Mounting 8
10 20Q260D327 SCREW, Hex Hd Cap 8
11 20Q270D32 NUT, Hex 8
12 3643V013 WASHER, Lock 8
13 P&H Spec 139 ANGLE AR
14 714N32 GUARD 1
15 16P7127D1 ANGLE, Mounting 4
16 R25805D1 ANGLE, Mounting 2
17 716T84 BRACKET 2
18 20Q260D461 SCREW, Hex Hd Cap 4
19 20Q260D448 SCREW, Hex Hd Cap 10
20 16T9231 ANGLE, Mounting 1
21 714N31D2 GUARD 1
22 714N31D3 GUARD 1
23 16N3612D3 ANGLE, Mounting 2
24 16T9403D1 PLATE, Mounting 4
25 16N3612D4 PLATE, Mounting 2
26 714N48D1 GUARD 1
27 16N3642D1 BRACKET, Mounting 1
28 16N3642D2 BRACKET, Mounting 1
29 16N3643D1 BRACKET, Mounting 1
30 16N3643D2 BRACKET, Mounting 1
31 718N228D30 PLATE, Mounting 2

Release 5 Page 1-5

TROUGH INSTALLATION, WIRING

25 24 23 18 19

21
01

02
22

38
39

45
16

03
17

47
04

05 15

06 43

44
38
09

33
07
45 45

48
33
14
41
13

08
12

40 30 31 10 32 11

Top View
Release 5 Page 1-6
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

TROUGH INSTALLATION, WIRING

27
37

09
28 24
18

35
30 36
31
32
26
34

Section Views
Release 5 Page 1-6
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

TROUGH INSTALLATION, WIRING

REF PART NO. DESCRIPTION QTY
R14269F1 TROUGH INSTALLATION, WIRING
01 87J222F1 TROUGH, Wiring 1
02 87J223F1 TROUGH, Wiring 1
03 87J224F1 TROUGH, Wiring 1
04 87J225F1 TROUGH, Wiring 1
05 87J226 TROUGH, Wiring 1
06 87J227F1 TROUGH, Wiring 1
07 87J229F1 TROUGH, Wiring 1
08 87J231F1 TROUGH, Wiring 1
09 87J233F1 TROUGH, Wiring 1
10 87J259F1 TROUGH, Wiring 1
11 87J261F1 TROUGH, Wiring 1
12 87J239F1 TROUGH, Wiring 1
13 87J241F1 TROUGH, Wiring 1
14 87J243F1 TROUGH, Wiring 1
15 87J245F1 TROUGH, Wiring 2
16 87J245F2 TROUGH, Wiring 1
17 87J245F3 TROUGH, Wiring 1
18 87J247F1 TROUGH, Wiring 1
19 R2572F1 TROUGH, Wiring 1
20 87J273F1 TROUGH, Wiring 1
21 R2574F1 TROUGH, Wiring 1
22 87J277F1 TROUGH, Wiring 1
23 R14046F1 TROUGH, Wiring 1
24 87J279F1 TROUGH, Wiring 1
25 87J281F1 TROUGH, Wiring 1
26 87J283F1 TROUGH, Wiring 2
27 87J284F1 TROUGH, Wiring 2
28 87J285F1 TROUGH, Wiring 1
29 87J309F1 FLOOR, False 1
30 87J267F1 FLOOR, False 1
31 87J311F1 FLOOR, False 1
32 87J312F1 FLOOR, False 1
33 11J3815F1 RAIL 2
34 16T7657 SUPPORT 125
35 16T7658 CLIP 125
36 20Z1703D67 SCREW, Flanged Lock 125
37 20Z1876D72 SCREW, Self Tapping 24
38 32Z2536D1 TAPE, Warning 1
39 P&H Spec 144 FLAT, 1/4 x 6 x 2 in 20

Release 5 Page 1-6

TROUGH INSTALLATION, WIRING

REF PART NO. DESCRIPTION QTY
40 87J268F1 FLOOR, False 1
41 87J231F2 TROUGH, Wiring 1
42 87J336F1 TROUGH, Wiring 1
43 87J352 TROUGH, Wiring 1
44 R4230D1 COVER, Trough 1
45 R4231D1 COVER, Trough 3
46 R7230D1 TROUGH, Wiring 1
47 R7231D1 TROUGH, Wiring 2
48 R7232D1 TROUGH, Wiring 1

Release 5 Page 1-6

FRAME, REVOLVING

01
02

08
09

Release 5 Page 1-7

FRAME, REVOLVING
REF PART NO. DESCRIPTION QTY
22J1770D9F1 FRAME, REVOLVING
01 5T3375D2C1 BUSHING, Rear Gantry Lug 2
02 R38330D1 BUSHING, Center Gudgeon 1
03 19F79D92 PIN, Dowel 2
04 5T3374 BUSHING, Hoist Lug 4
05 5T3375D1C1 BUSHING, Front Gantry Lug 2
06 5T3373C1 BUSHING, Boom Lug 4
07 20Z1221D6 SCREW, Soc Hd Set 4
08 25N710 CAPSULE, Swing Hub 2
09 21Z516D9 ADHESIVE, 250 ml AR
10 22J1770D9 FRAME, Revolving 1

Release 5 Page 1-7

SHEET METAL, UPPER

10
08 11
06 12 13
03 05
04

02 09
01
07 14

15
26
27

37
17
16
36
18

35
34 05
33
31 22
19
32 23
29 25
30
24
28

Release 5 Page 1-8

SHEET METAL, UPPER

REF PART NO. DESCRIPTION QTY PAGE
R12554F2 SHEET METAL, UPPER
01 R12101D1 ROOF SECTION, Front Right Hand 1
02 927J555F7 BOOT, Gantry Front RH 1 1-16
03 927J549F1 SHEET METAL, Side Walls - RH 1 1-18
04 R11950D3 BEAM, Side Right Hand 1
05 R12315F1 HATCH COVER, Side Front 2
06 R11776F1 HATCH COVER, Side Rear Right Hand 1
07 927J556F3 BOOT, Gantry Rear RH 1 1-14
08 27J3154F2 COVER, Hatch 1
09 927J556F4 BOOT, Gantry Rear LH 1 1-15
10 R16916D1 FRAME, Rear 1
11 R16835F1 HATCH COVER, Center Rear 1
12 R12265D1 DUCT, Transition 2
13 R10667F1 REAR ROOF AND PRESSURIZER 1 1-11
14 R11739D1 SEAL, Extruded 1
15 927J613F1 ENCLOSURE, Rear (W/O Doors) 1 1-10
16 R13452D1 COVER, Flex Joint 2
17 R11776F2 HATCH COVER, Side Rear Left Hand 1
18 R11950D2 BEAM, Side Left Hand 1
19 R1342D1 SHIM, Machinery House 2
20 R1342D3 SHIM, Machinery House (Not Shown) 2
21 R1342D4 SHIM, Machinery House (Not Shown) 2
22 927J549F2 SHEET METAL, Side Walls - LH 1 1-19
23 R12101D2 ROOF SECTION, Front Left Hand 1
24 927J555F8 BOOT, Gantry Front LH 1 1-17
25 27J3151D1F1 ROOM, LH, Extension 1 1-20
26 27P4322D1 SPACER, Operating Cab, Mounting 2
27 27P4201D1 SPACER, Operating Cab, Mounting 3
28 27J3158 HOOD, Hoist Cable Opening 1
29 R1342D5 SHIM, Machinery House 1
30 R1342D6 SHIM, Machinery House 1
31 27J3185F4 BOOM FOOT ENCLOSURE, Left Hand 1
32 R1342D2 SHIM, Machinery House 2
33 R12555D1 FRONT ENCLOSURE, Upper Section 1
34 27J3186D1F1 FRONT ENCLOSURE, Lower Section 1
35 27J3129D1F1 ARCH, Canopy 1
36 27J3174D2F2 BOOM FOOT ENCLOSURE, Right Hand 1
37 R29780F1 ROOM, RH 1 1-21

The following items are not shown:

Release 5 Page 1-8

SHEET METAL, UPPER

REF PART NO. DESCRIPTION QTY PAGE
-- 27J3111 BEAM, Front 1
R11740D1 BEAM, Rear 1
R11703D1 BEAM, Center RH 1
R11703D2 BEAM, Center LH 1
R12260D1 BEAM, Center to Side (Front RH) 1
R12260D2 BEAM, Center to Side (Front LH) 1
R12661D1 BEAM, Center to Side (Rear RH) 1
R12661D2 BEAM, Center to Side (Rear LH) 1
R11409D1 BRACE, Sway, Front RH 1
R13476D1 BRACE, Sway, Front LH 1
27J3426D1 BRACE, Sway, Rear 2
R25754D1 SHIM, Front, Enclosure 2
32Z1806 SEALANT, Weather AR
R1264D1 SEALANT, Weather Strip AR
R1264D2 SEALANT, Weather Strip AR
R13813F1 INSTALLATION, Weather Stripping AR
R13813F2 INSTALLATION, Weather Stripping AR
R13814D1 WEATHER STRIP, Rear AR
R13814D2 WEATHER STRIP, RH AR
R13814D3 WEATHER STRIP, LH AR

Release 5 Page 1-8

SHEET METAL, UPPER---HARDWARE AND SEALS

03
01 31
02
07 03 26
08 27

01
02
03
01
02
03 28
29

16 05
06
17
18 23
20
21
22
24
25

16
17
19
30
15 08
16 09
17 08 05
14 07 06
08 10
11
09
12 16
17
08
13 19
29

Release 5 Page 1-9

SHEET METAL, UPPER---HARDWARE AND SEALS

04
05
06
39

45
45

44 45 46 47 48

04
05
06
37
52

51
36 35 33 33 34 33 04
05
06
38
32 50

40
30
42
43

41
42
49
43

Release 5 Page 1-9

SHEET METAL, UPPER---HARDWARE AND SEALS

REF PART NO. DESCRIPTION QTY
R12554F2 SHEET METAL, UPPER(CONT'D) - HARDWARE AND SEALS
01 20Q260D545 SCREW, Hex Hd Cap 61
02 20Q278D64 NUT, Hex 53
03 3643V018 WASHER, Lock AR
04 20Q260D453 SCREW, Hex Hd Cap 38
05 20Q278D48 NUT, Hex AR
06 3643V016 WASHER, Lock AR
07 20Z1703D99 SCREW, Flanged Lock AR
08 20Z1704D9 NUT, Locking Flange AR
09 20Z1703D97 SCREW, Flanged Lock AR
10 20Q260D451 SCREW, Hex Hd Cap 16
11 20Z1703D95 SCREW, Flanged Lock 31
12 18H3892D248 WASHER, Plain 16
13 20Q260D332 SCREW, Hex Hd Cap 14
14 20Z1703D98 SCREW, Flanged Lock 95
15 20Q260D403 SCREW, Hex Hd Cap 25
16 20Q278D40 NUT, Hex AR
17 3643V015 WASHER, Lock Heavy Duty AR
19 20Q260D405 SCREW, Hex Hd Cap 44
20 20Q260D408 SCREW, Hex Hd Cap 36
21 18H3892D69 WASHER, Plain 36
22 18Z466D4 WASHER, Bevel 36
23 20Q260D449 SCREW, Hex Hd Cap 47
24 27P4322D1 SPACER, Operator's Cab Mounting 2
25 27P4201D1 SPACER, Operator's Cab Mounting 3
26 20Q260D258 SCREW, Hex Hd Cap 33
27 3616V009 WASHER, Lock AR
28 20Q260D325 SCREW, Hex Hd Cap 44
29 3616V011 WASHER, Lock AR
30 20Z1282D10 SCREW, Self Drilling AR
31 20Q260D539 SCREW, Hex Hd Cap 27
32 20Z1196D17 SCREW, Hex Hd Cap 18
33 18Z694D6 WASHER, Hardened 54
34 17Z684D17 SPRING 18
35 20Q270D32 NUT, Hex 18
36 20Q272D32 NUT, Hex Jam 18
37 R11409D1 BRACE, Sway Front Right Hand 1
38 R13476D1 BRACE, Sway Front Left Hand 1
39 27J3426D1 BRACE, Sway Rear 2
40 R11739D1 SEAL, Expansion Joint 1

Release 5 Page 1-9

SHEET METAL, UPPER---HARDWARE AND SEALS

REF PART NO. DESCRIPTION QTY
41 20Q260D194 SCREW, Hex Hd Cap 13
42 3632V002 WASHER, Heavy Plain 25
43 3616V007 WASHER, Lock 25
44 20Z1196D19 SCREW, Hex Hd Cap 16
45 18Z694D8 WASHER, Hardened 48
46 17Q62D1 SPRING 16
47 20Q270D48 NUT, Hex 26
48 20Q272D48 NUT, Hex Jam 16
49 19Z296D118 PIN, Self Locking AR
50 20U104D4 FOAM, Flex Joint 2
51 20U104D2 FOAM, Flex 2
52 20U104D1 FOAM, Flex 2
53 20Q427D1 FOAM, (Not Shown) 4
54 20Q260D455 SCREW, Hex Hd Cap (Not Shown) 10
55 3632V009 WASHER, Heavy Plain (Not Shown) 10
56 20Q260D253 SCREW, Hex Hd Cap (Not Shown) 4

Release 5 Page 1-9

ENCLOSURE ASSEMBLY, REAR

01
02
03
04

02
03
04 07
06 10
02
03
04 08
06
09

Release 5 Page 1-10

ENCLOSURE ASSEMBLY, REAR

REF PART NO. DESCRIPTION QTY
927J613F1 ENCLOSURE ASSEMBLY - REAR
01 R26343F2 SIDE WALL - Left Hand 1
02 20Q260D451 SCREW, Hex Hd Cap 28
03 3631V012 WASHER, Plain 56
04 20H1614D8 NUT, Self locking 28
05 R26344F2 PANEL, End Wall - Left Hand 1
06 27N4483D1 SHIM 4
07 R26345F1 PANEL, Center Wall 1
08 R26344F1 PANEL, End Wall - Right Hand 1
09 27N4285 COVER, Corner 2
10 R26343F1 SIDE WALL - Right Hand 1

Release 5 Page 1-10

REAR ROOF AND HOUSE PRESSURIZER

04 03

06
01
02

35
03 36
37
07
06
08

10
09 38

03
04

12 14
15

13
16
03
06
17
30
14
18

27
18
29
12
17

28 21 21
22
24

33 23 17

Pressurizer
Release 5 Page 1-11
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

REAR ROOF AND HOUSE PRESSURIZER

14 34
17
25

Rear Roof
Release 5 Page 1-11
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

REAR ROOF AND HOUSE PRESSURIZER

REF PART NO. DESCRIPTION QTY PAGE
R10667F1 REAR ROOF AND HOUSE PRESSURIZER
01 R14761F2 SHROUD, Intake - Left Hand Inner (Shown) 1
R14761F1 SHROUD, Intake - Right Hand Inner (Opposite) 1
02 R14267F2 SHROUD, Intake - Left Hand Outer (Shown) 1
R14267F1 SHROUD, Intake - Right Hand Outer (Opposite) 1
03 3616V011 WASHER, Lock 235
04 20Q270D32 NUT, Hex 30
05 R14921D1 BRACKET, Fan - Upper 2
06 20Q260D327 SCREW, Hex Hd Cap 65
07 49R22D1 FAN 2 1-12
08 27Z734D20 SEAL, Rubber 2
09 27J3413D1 MOUNTING PLATE, Fan 2
10 20Q260D328 SCREW, Hex Hd Cap 106
11 49Q63 BELL, Inlet w/Screen 2
12 20Z1704D10 NUT, Locking Flange 57
13 R14920D1 BRACKET, Fan Lower 2
14 16Z199 MOUNT, Shock 35
15 R14569F1 BOX, Plenum 2
16 P&H Spec 3302 STRIP, Neoprene AR
17 3616V009 WASHER, Lock 80
18 20Q260D260 SCREW, Hex Hd Cap 74
19 46R19 CLEANER, Air 2
-- 1046Z698 BLADE PACK, (Two Blade Packs per Cell) 20
20 P&H Spec 3302 STRIP, Neoprene AR
21 R10878D4 CLAMP, Hose 4
22 R11573D1 STRAP, Steel Hanger 2
23 R10878D3 HOSE, Flex Tubing 12 I D x 25 ft AR
24 R10607D1 HOOD, Bleed Duct 2
25 20Q260D325 SCREW, Hex Hd Cap 40
26 20Z1282D11 SCREW, Self Tapping 10
27 R10510D1 ADAPTER, Bleed Duct 2
28 20Q270D24 NUT, Hex 24
29 20H1614D7 NUT, Self locking 55
30 20Q260D404 SCREW, Hex Hd Cap 24
31 R13042D1 BRACKET, Air Cleaner 2
32 R11181F1 ROOF, Machinery House, Rear 1
33 R10536F1 CHAMBER, Filter Bleed 2
34 R10439D1 SHROUD, House Vent 2
35 R15064D1 SIGN, Blade Settings 2
36 0846V080 SCREW, Hex Hd Mach 10

Release 5 Page 1-11

REAR ROOF AND HOUSE PRESSURIZER

REF PART NO. DESCRIPTION QTY PAGE
37 3616V005 WASHER, Lock 10
38 R15091F1 COVER 2

Release 5 Page 1-11

FAN, HOUSE PRESSURIZATION, UNIVERSAL

03
04

07
08
09
06
11 10
15
14
13
12

Release 5 Page 1-12

FAN, HOUSE PRESSURIZATION, UNIVERSAL

REF PART NO. DESCRIPTION QTY
49R22D1 FAN, HOUSE PRESSURIZATION, UNIVERSAL
01 1087Z351 BOX, Conduit 1
02 1020Z12341 NIPPLE, Pipe 1
03 1049Z389 CASING, Fan 1
04 1016Z1224 DISC, Motor Support 1
05 1044Z1204 LEADS, Grease 1
06 1088Z472 MOTOR, 30 hp 280 T Frame Universal Voltage 1
07 18Z1D7 WASHER, Lock 1
08 20Z3D7 NUT, Bearing Lock 1
09 1049Z391 MOTOR MOUNTING HARDWARE 1
10 1049Z387 ROTOR ASSEMBLY 1
11 1049Z96 NOSE 1
12 1049Z388 HARDWARE, Nose 1
13 NSS SCREW, Hex Hd Cap 6
14 NSS WASHER, Lock 6
15 NSS PLATE, Retaining 1
R20020F1 HARDWARE KIT, Anti-Rotation (Not Shown) 1
0737V024 SCREW, Hex Skt Button Hd 3
3616V007 WASHER, Lock 3

Release 5 Page 1-12

FILTER VIBRATOR KIT

29
01

42
43

14 03
01 18 15
29 23
14
15 22
33 06 38
39 22
07 38
44 39
45 08
33
09
03
42
43 48

12 47
13
34
04
05

45
51 20
28

BOOT, GANTRY, FRONT, LEFT-HAND

02
03
04

Release 5 Page 1-17

BOOT, GANTRY, FRONT, LEFT-HAND

REF PART NO. DESCRIPTION QTY
927J555F8 BOOT, GANTRY, FRONT, LEFT-HAND
01 18Z3739D2 FILLER 2
02 32P419D12 CLAMP, Boot 2
03 20Q260D331 SCREW, Hex Hd Cap 2
04 20H1614D6 NUT, Self Locking 2
05 14R187D2 BOOT, Front, L H 1
06 20Z1703D98 SCREW, Flanged Lock 14

Release 5 Page 1-17

SHEET METAL, SIDE WALL, RIGHT-HAND

29
01

28
09
24 10
23
02
22 03

21
04

18
19
20

02
03
14 05
06
15 07
16 08
17
05
09
11 10
12
07 13

26
24

01 22
26

24
27

25 18
19
20
22

04 14
15
16
17
08
21
14
15 27
16 18
17 19
06
20
21

Release 5 Page 1-18

SHEET METAL, SIDE WALL, RIGHT-HAND

REF PART NO. DESCRIPTION QTY
927J549F1 SHEET METAL, SIDE WALL, RH
01 27J3116D1 PANEL 4
02 20Z1703D97 SCREW, Flanged Lock 75
03 20Z1704D9 NUT, Flange Locking 75
04 20P1932 SHIM 10
05 27N4265 ANGLE, Mounting 1
06 27N4266 ANGLE, Mounting 1
07 27N4267 ANGLE, Mounting 1
08 NOT USED
09 20Z2488D1 HINGE, Heavy Duty 2
10 20Z1703D50 SCREW, Flanged Lock 8
11 27P4066D2 SEAL, Bottom 1
12 27P4067 CLAMP, Bar 1
13 20Z1703D21 SCREW, Flanged Lock 8
14 R59633D1 SAFEGUARD LATCH ASSEMBLY 1
1006Z1632 LEVER ASSEMBLY 1
1006Z1631 LOCKBODY AND HANDLE ASSEMBLY 1
1006Z1630 STRIKER, Door Latch 1
15 20T10027D1 SHIM 1
16 20T10027D2 SHIM 1
17 20Z1703D17 SCREW, Flanged Lock 3
18 0844V101 SCREW, Fl Hd Mach 10
19 18H4148D7 WASHER, Countersunk Lock 10
20 20Z1704D1 NUT, Flange Locking 4
21 27J2945D3 DOOR 1
22 27Z851 SEAL, Rubber 1
23 27J3119 PANEL 1
24 27J3120 JAMB, Door 1
25 NOT USED
26 NOT USED
27 16T9260 STOP 1
28 27J3116D2 PANEL 1
29 20P1932 SHIM 10

Release 5 Page 1-18

SHEET METAL, SIDE WALL, LEFT-HAND

29
01

28
09
24 10
23
02
22 03

21
04

18
19
20

02
03
14 05
06
15 07
16 08
17
05
09
11 10
12
07 13

26
24

01 22
26

24
27

25 18
19
20
22

04 14
15
16
17
08
21
14
15 27
16 18
17 19
06
20
21

Release 5 Page 1-19

SHEET METAL, SIDE WALL, LEFT-HAND

REF PART NO. DESCRIPTION QTY
927J549F2 SHEET METAL, SIDE WALL, LH
01 27J3116D1 PANEL 1
02 20Z1703D97 SCREW, Flanged Lock 75
03 20Z1704D9 NUT, Flange Locking 75
04 20P1932 SHIM 10
05 NOT USED
06 27N4266 ANGLE, Mounting 1
07 27N4267 ANGLE, Mounting 1
08 27N4268 ANGLE, Mounting 1
09 20Z2488D1 HINGE, Heavy Duty 4
10 20Z1703D50 SCREW, Flanged Lock 16
11 27P4066D2 SEAL, Bottom 2
12 27P4067 CLAMP, Bar 2
13 20Z1703D21 SCREW, Flanged Lock 8
14 R59633D1 SAFEGUARD LATCH ASSEMBLY 2
1006Z1632 LEVER ASSEMBLY 1
1006Z1631 LOCKBODY AND HANDLE ASSEMBLY 1
1006Z1630 STRIKER, Door Latch 1
15 20T10027D1 SHIM 2
16 20T10027D2 SHIM 2
17 20Z1703D17 SCREW, Flanged Lock 6
18 0844V101 SCREW, Fl Hd Mach 20
19 18H4148D7 WASHER, Countersunk Lock 20
20 20Z1704D1 NUT, Flange Locking 8
21 27J2945D3 DOOR 2
22 27Z851 SEAL, Rubber 2
23 NOT USED
24 27J3120 JAMB, Door 2
25 27J3117 PANEL 1
26 27J3118 PANEL 2
27 16T9260 STOP 2
28 27J3116D2 PANEL 1
29 20P1932 SHIM 10

Release 5 Page 1-19

ROOM, LH LUBE

02 03

04
05
06
07
08
09
10

F6874

Release 5 Page 1-20

ROOM, LH LUBE
REF PART NO. DESCRIPTION QTY PAGE
27J3151D1F1 ROOM, LH LUBE
01 27N4249F1 COVER, Hatch 1
02 27J3285F1 COVER, Loft Hatch 1
03 27N4502D1F1 LADDER, Loft Access 1
04 27J3130 WELDMENT, Door 1
05 R59633D1 LATCH ASSEMBLY, Door 1
06 1006Z1632 LEVER ASSEMBLY 1
07 1006Z1631 LOCKBODY AND HANDLE ASSEMBLY 1
08 1006Z1630 STRIKER, Door Latch 1
09 20Z2488D1 HINGE 2
10 27Z851 SEAL, Door Rubber AR
11 R41921F1 REWORK KIT, LH ROOM (Not Shown) 1 8-38
12 R11258D1 SIGN, Lube Chart (Not Shown) 2

Release 5 Page 1-20

ROOM, RH ELECTRICAL

08
09

02
03
01 04
05

Release 5 Page 1-21

ROOM, RH ELECTRICAL
REF PART NO. DESCRIPTION QTY
R29780F1 ROOM, RH ELECTRICAL
01 727J87D1 WELDMENT, Door 1
02 R59633D1 LATCH ASSEMBLY, Door 2
03 1006Z1632 LEVER ASSEMBLY 1
04 1006Z1631 LOCKBODY AND HANDLE ASSEMBLY 1
05 1006Z1630 STRIKER, Door Latch 1
NOTE: REFERENCES 06 GLASS & 07 GLASS CHANNEL ARE NOT PART OF
THIS ASSEMBLY.
06 27Z826D1 GLASS, Door 2
07 27Z1356 CHANNEL, Rubber (for glass) AR
08 27Z851 SEAL, Door, Rubber AR
09 27Z761 ADHESIVE AR
10 20Z2488D1 HINGE, Door 4
11 727J87D2 WELDMENT, Door 1
12 R38406D3 CONTROL, Air Conditioner (Spanish) (Not Shown) 1

Release 5 Page 1-21

PLATFORM ASSEMBLY

10
11
12
13

09 10 01
11 11
12 02 12
13 13

14
15
16
17

05 01

02
14
15
03 16
22 17

Release 5 Page 1-22

PLATFORM ASSEMBLY
18
19
10
20 07 07
11
21
12
13

04 23 05

09 10
11 11
12 12
13 13
01

06
14
15 02
16 02
17

05 01 08

02
03 14
22 15
16
17

Release 5 Page 1-22

PLATFORM ASSEMBLY
REF PART NO. DESCRIPTION QTY
R30351F1 PLATFORM ASSEMBLY
01 11J3995D1F1 PLATFORM, LH Rear 1
02 11J4066D1 PLATFORM, LH Front 1
03 11J4065D1 SUPPORT, LH Platform 1
04 11J3871 PLATFORM, RH Rear 1
05 R29204D1 PLATFORM, RH Front 1
06 16P6978 PLATE, Mounting 1
07 16P7322D1 LEDGE, Platform Support 4
08 18P8628 PLATE, Filler Side 2
09 20Q260D591 SCREW, Hex Hd Cap 10
10 20Q260D586 SCREW, Hex Hd Cap 60
11 20Q270D72 NUT, Hex 70
12 3616V018 WASHER, Lock 70
13 3632V012 WASHER, Flat 70
14 20Q260D331 SCREW, Hex Hd Cap 18
15 20Q270D32 NUT, Hex 18
16 3616V011 WASHER, Lock 18
17 3632V006 WASHER, Flat 18
18 20P1931D1 SHIM, (#12 Ga x 25 in) 8
19 20P1931D2 SHIM, (#12 Ga x 23 in) 2
20 20P1931D3 SHIM, (#12 Ga x 22 in) 10
21 20P1931D4 SHIM, (#12 Ga x 21 in) 2
22 NOT USED
23 R38743D1 PLATE, Skirt 1

Release 5 Page 1-22

COUNTER WEIGHT BOX & SUPPORT KIT (Not illustrated)

REF PART NO. DESCRIPTION QTY
R20176D1 COUNTER WEIGHT BOX (Not illustrated) 1
R22433F1 SUPPORT KIT, COUNTERWEIGHT (Not illustrated) 1

Release 5 Page 1-23

BOARDING ACCESS ASSEMBLY, RIGHT-HAND (Not illustrated)

REF PART NO. DESCRIPTION QTY PAGE
R2409F1 BOARDING ACCESS ASSEMBLY, RIGHT-HAND
NOT ILLUSTRATED
01 100J6650F1 STAIRWAY, Boarding, RH 1 1-26
02 R15627F1 CONTROLLER, Stairway, RH 1 8-28
03 979J217F1 SWITCH, Limit, RH Stairway 1 1-28

Release 5 Page 1-24

BOARDING ACCESS ASSEMBLY, LEFT-HAND

REF PART NO. DESCRIPTION QTY PAGE
-- R2409F5 BOARDING ACCESS ASSEMBLY, LEFT-HAND (Not Illustrated)
01 R2281F3 LADDER INSTALLATION, LH 1 1-29
02 R2281F5 HANDRAIL, Ladder, LH 1 1-29
03 979J246F1 SWITCH, Limit, Ladder 1 1-32

Release 5 Page 1-25

STAIRWAY,BOARDING, RIGHT-HAND

03 05
04

01 10

08
09
06

Release 5 Page 1-26

STAIRWAY,BOARDING, RIGHT-HAND
REF PART NO. DESCRIPTION QTY
100J6650F1 STAIRWAY, BOARDING, RIGHT-HAND
01 29J332D1F1 STAIRWAY, Boarding, RH 1
02 5P313D2 BUSHING 2
03 20Z1196D12 SCREW, Special 2
04 20Q272D64 NUT, Hex Jam 2
05 R51982D1 CYLINDER, Air 2
06 19P831D3 PIN, Pivot 1
07 18T17852 RETAINER 2
08 18H3892D193 WASHER, Shim 16 GA 2
09 18H3892D196 WASHER, Shim 10 GA 2
10 20Q276D64 NUT, Hex Jam 2
11 2203V053 PIN, Cotter 4
12 16N3770D1 SUPPORT, Stairway Base 2

Release 5 Page 1-26

CYLINDER, AIR

04
05
06

09
03
06
10
11
07
12
07

02
24 08
01 13

22
03
01 21
02 20
18
19
17
16
15 14

Release 5 Page 1-27

CYLINDER, AIR
REF PART NO. DESCRIPTION QTY
R51982D1 CYLINDER, AIR
01 1045Z3310 O-RING 2
02 1020Z11690 SCREW, Adjusting 2
03 1020Z11691 NUT, Tie Rod 8
04 1038Z600 HEAD, Blind 1
05 1018Z11580 SEAL, Blind & Rod Heads Cushion 2
1045Z3308 KIT, Piston Seal 1
06 O-RING, Tube 2
07 SEAL, Piston 2
08 O-RING, Piston 1
09 1020Z11713 TUBE, Cylinder 1
10 SCREW, Socket Hd Cap 1
11 1018Z11582 SLEEVE, End 1
12 1039Z968 PISTON 1
13 1018Z11577 SLEEVE, Rod End Cushion 1
14 SCREW, Rod End Socket Head Cap 4
15 1018Z11575 PLATE, Head 1
16 1018Z11578 RING, Retaining 1
1045Z3303 KIT, Rod seal 1
17 WIPER, Rod 1
18 PACKING, Rod 1
19 1025Z3916 BEARING, Rod 1
20 1018Z11576 SPACER 1
21 1018Z11578 RING, Retaining 1
22 1038Z599 HEAD, Rod 1
23 PER SERIAL NO ROD, Tie 4
24 PER SERIAL NO ROD, Piston 1
1006Z1719 CLEVIS, Rod 1
1019Z2159 PIN, Pivot 1

Release 5 Page 1-27

LIMIT SWITCH INSTALLATION, RH STAIRWAY

10
11

08 09

01 05

03 02

04
07

Release 5 Page 1-28

LIMIT SWITCH INSTALLATION, RH STAIRWAY

REF PART NO. DESCRIPTION QTY
979J217F1 LIMIT SWITCH INSTALLATION, RH STAIRWAY
01 79Z5465D1 SENSOR SWITCH, Proximity 1
02 0862V106 SCREW, Pan Hd Mach 2
03 3616V005 WASHER, Lock 2
04 2136V005 NUT, Hex 2
05 16P7046 BRACKET 1
06 16N3570 BRACKET 1
07 20Q260D256 SCREW, Hex Hd Cap 2
08 3616V009 WASHER, Lock 2
09 20Q270D24 NUT, Hex 2
10 16P7047 ANGLE 2
11 2419V114 NIPPLE, Pipe 1

Release 5 Page 1-28

LADDER AND HANDRAIL INSTALLATION, LEFT-HAND

06 08 09
07

03
01

02
19
11 10
04
05

16
17
18

13
12

11
10
14
15

Release 5 Page 1-29

LADDER AND HANDRAIL INSTALLATION, LEFT-HAND

REF PART NO. DESCRIPTION QTY PAGE
R2281F3/F5 LADDER AND HANDRAIL INSTALLATION, LEFT-HAND
01 R57127F1 LADDER ASSEMBLY 1 1-31
02 16N3757D2F1 SUPPORT 1
03 718N233D31 PLATE, Tapped 1
04 3616V013 WASHER, Lock 2
05 20Q260D401 SCREW, Hex Hd Cap 2
06 16N3758D2F1 SUPPORT 1
07 718N233D31 PLATE, Tapped 1
08 3616V013 WASHER, Lock 2
09 20Q260D401 SCREW, Hex Hd Cap 2
10 20Q260D404 SCREW, Hex Hd Cap 8
11 20H1614D7 NUT, Self Locking 8
12 16N3759D1F1 SUPPORT 1
13 718N233D31 PLATE, Tapped 2
14 3616V013 WASHER, Lock 4
15 20Q260D401 SCREW, Hex Hd Cap 4
16 R21691F2 RAILING, Left-Hand 1
17 20Z1703D98 SCREW, Flanged Lock 4
18 20Z1704D9 NUT, Flange Locking 4
19 32Q1720 NOTICE, Ladder 2

Release 5 Page 1-29

LADDER ASSEMBLY, BOARDING

04
05
06 13

07 14

16
17
15

10
11

11
12

Release 5 Page 1-30

LADDER ASSEMBLY, BOARDING

REF PART NO. DESCRIPTION QTY
01 20Z1703D69 SCREW, Flanged Hd Locking 16
02 017770024 ROPE, Tiller 2
03 30Z1D3 CLAMP, Rope 8
04 20Q275D80 NUT, Hex 4
05 3616V019 WASHER, Lock 4
06 13Z263D1 ROLLER, Idler 4
07 29N565D1 LADDER 1
08 16J1506D1 FRAME, Ladder 1
09 21-929J68 COUNTERWEIGHT, Ladder 2
10 16P6837 STOP, End 2
11 20Q260D420 SCREW, Hex Hd Cap 2
12 20H1614D7 NUT, Stop 2
907N23F1 SHEAVE ASSEMBLY, Ladder 2
13 16N3417 BRACKET, Sheave 1
14 19Z297D1 PIN, Retainer 2
15 19F50D65 PIN 1
16 3631V009 WASHER 4
17 7T360F1 SHEAVE 1
5T3180 BUSHING, Sheave 1

Release 5 Page 1-30

LADDER ASSEMBLY, BOARDING

02 09
10
11

14
08 15

18
03 15 19
17

13 16
04
05
06
25
20

07 21

22
23

23
24

Release 5 Page 1-31

LADDER ASSEMBLY, BOARDING

REF PART NO. DESCRIPTION QTY
R57127F1 LADDER ASSEMBLY, BOARDING
01 R57120F1 LADDER ASSEMBLY 1
02 R57118D1 LADDER, Upper Section 1
03 R57119D1 PLATE, Splice 2
04 20Q260D403 SCREW, Hex Hd Cap 8
05 18Z694D7 WASHER, Hardened 16
06 20Q270D40 NUT, Hex 8
07 R57117D1 LADDER, Lower Section 1
08 16J1506D1 FRAME, Ladder 1
09 20Q275D80 NUT, Hex 4
10 3616V019 WASHER, Lock 4
11 13Z263D1 ROLLER, Idler 4
12 20Z1703D69 SCREW, Flanged Hd Locking 16
13 907N23F1 SHEAVE ASSEMBLY, Ladder 2
14 16N3417 BRACKET, Sheave 1
15 19Z297D1 PIN, Retainer 2
16 19F50D65 PIN 1
17 3631V009 WASHER 4
18 7T360F1 SHEAVE 1
19 5T3180 BUSHING, Sheave 1
20 30Z1D3 CLAMP, Rope 8
21 22P317D1 COUNTERWEIGHT, Ladder 2
22 16P7109 STOP, End 2
23 20Q260D420 SCREW, Hex Hd Cap 2
24 20H1614D7 NUT, Stop 2
25 017770024 ROPE, Tiller 15 ft AR

Release 5 Page 1-31

INSTALLATION, LADDER LIMIT SWITCH

02
03

07
09
06
08
05
04

Release 5 Page 1-32

INSTALLATION, LADDER LIMIT SWITCH

REF PART NO. DESCRIPTION QTY
979J246F1 INSTALLATION, LADDER LIMIT SWITCH
01 79Z3192 SWITCH, Limit 1
02 1017Z1804 SPRING, Limit Switch 1
03 716N166D1 BRACKET, Actuator 1
04 3616V009 WASHER, Lock 4
05 20Q260D255 SCREW, Hex Hd Cap 4
06 0863V094 SCREW, Rd Hd Mach 2
07 3616V005 WASHER, Lock 2
08 16N3445 BRACKET, Limit Switch 8
09 16T8148D2 CAP, Drip 1

Release 5 Page 1-32

PLATFORM, GANTRY

01
09

03
12
13

04 08 10
05 12 11
13

Release 5 Page 1-33

PLATFORM, GANTRY
REF PART NO. DESCRIPTION QTY PAGE
911J356F1PLA PLATFORM, GANTRY
01 11J4023D1 PLATFORM, Gantry 1
02 11J3805 LADDER 1
03 16T9206 SUPPORT 2
04 16P6790D1 SUPPORT 1
05 16P6790D2 SUPPORT 1
06 16P7008 SUPPORT 2
07 16P7009 SUPPORT 1
08 20T8058D6 BRACE 6
09 NOT USED 0
10 20Q260D403 SCREW, Hex Hd Cap 4
11 20H1614D7 NUT, Stop 4
12 20Q260D447 SCREW, Hex Hd Cap 20
13 20H1614D8 NUT, Stop 20
14 1032J6F1 INSTALLATION, Trademark 1 1-34

Release 5 Page 1-33

INSTALLATION, TRADEMARK

02
03

04
05
06

Release 5 Page 1-34

INSTALLATION, TRADEMARK
REF PART NO. DESCRIPTION QTY
1032J6F1 INSTALLATION, TRADEMARK
01 32P431 PLATE, Trademark 2
-- R70887D1 DECAL, "P&H" 1
02 3631V006 WASHER, Plain 12
03 32Z171D4 CLAMP 6
04 20Q260D260 SCREW, Hex Hd Cap 8
05 3631V007 WASHER, Plain 8
06 20H1614D4 NUT, Self Lock 8

Release 5 Page 1-34

Catwalks, House (Not Illustrated)

REF PART NO. DESCRIPTION QTY PAGE
R33800F2 CATWALKS & RAILINGS, HOUSE
01 R33801F1 CATWALKS, House - Right Hand 1 1-37
02 R33801F2 HANDRAILS, House Catwalks - Right Hand 1 1-37
03 R33803F2 HANDRAILS, House Roof 1 1-38
04 R33802F1 CATWALKS, House - Left Hand 1 1-36
05 R33802F2 HANDRAILS, House Catwalks - Left Hand 1 1-36

Release 5 Page 1-35

CATWALKS AND HANDRAILS, LEFT-HAND

19 01
02
28

05
08
06

12
07
09
07
18
13
10 14
12 11
15

19 05
27 13
21

17 16
19
20
23 22
19 23
28 24 03 26

29 05 04

23
25

Release 5 Page 1-36

CATWALKS AND HANDRAILS, LEFT-HAND

REF PART NO. DESCRIPTION QTY
R33802F1/F2 CATWALKS AND HANDRAILS, LEFT-HAND
01 11N2950D1 HANDRAIL 1
02 11N2945D2 HANDRAIL-Outside 1
03 11N2946D2 HANDRAIL, Inner Oper. Coop Stairway ( Not Shown) 1
04 11J3812D1 WELDMENT, Catwalk-LH Upper 1
05 11J3809D2 STAIRWAY, Operator's Coop 1
06 11N2951D1 HANDRAIL 1
07 11N2947F1 HANDRAIL, Removeable 2
08 11N2949D2 HANDRAIL 1
09 11N2949D1 HANDRAIL 1
10 R50803D1 HANDRAIL 1
11 11N2944D1 HANDRAIL, Boarding Stairway 1
12 11J3811F1 WELDMENT, Catwalk 1
13 R50802F1 WELDMENT, Catwalk 1
14 11N2943D1 HANDRAIL, Boarding Stairway 1
15 11J3808D1F1 STAIRWAY, Boarding 1
16 20Q260D452 SCREW, Hex Hd Cap 8
17 11P2429D1 PLATE, Mounting 2
18 11P2429D2 PLATE, Mounting 2
19 20H1614D8 NUT, Self locking 20
20 20Z1703D101 SCREW, Flanged Lock 5
21 16T9353 PLATE, Mounting 2
22 11T1402 PLATE, Back-up 2
23 20Z1704D9 NUT, Locking Flange 134
24 11T1411 PLATE, Mounting 2
25 20Z1703D98 SCREW, Flanged Lock 124
26 20Z1703D99 SCREW, Flanged Lock 5
27 20Q260D449 SCREW, Hex Hd Cap 8
28 20Q260D447 SCREW, Hex Hd Cap 5
29 16P7042F1 BRACE 1
30 11P2433D1 RETAINER, Handrail 4

Release 5 Page 1-36

CATWALKS AND HANDRAILS, RIGHT-HAND

03
04
05
06
07

15 12

14
50

49 08
45
43 09

44 10
11
17 13 16
46 11 17
32 18
48
19
38
19
27
42
47 41

16
37 40
17
30 28
23 31
39 51 29

35 19
17
25
34 24
36 33
51

Release 5 Page 1-37

CATWALKS AND HANDRAILS, RIGHT-HAND

REF PART NO. DESCRIPTION QTY
R33801F1/F2 CATWALKS AND HANDRAILS, RIGHT-HAND
01 18Z3505D2 TIE DOWN, Rubber 1
02 11P2600D1 SUPPORT, Pivotal Catwalk 1
03 11J3893D1 CATWALK, Pivotal 1
04 20Q260D615 SCREW, Hex Hd Cap 3
05 20Q270D80 NUT, Hex 3
06 20Q272D80 NUT, Hex 3
07 11N3153D1 HANDRAIL 1
08 11J4098D1 CATWALK, Front 1
09 11N3154D1 HANDRAIL 1
10 11J4097D1 CATWALK, Center 1
11 20P1991D1 SHIM 6
12 11N3155D1 HANDRAIL 1
13 11J4096D1 CATWALK, Rear 1
14 11J4100D1 HANDRAIL 1
15 11J4095D1 CATWALK, Rear Landing 1
16 20Z1703D98 SCREW, Flanged Lock 175
17 20Z1704D9 NUT, Locking Flange 190
18 20Q260D449 SCREW, Hex Hd Cap 40
19 20H1614D8 NUT, Self Locking 60
20 NOT USED
21 NOT USED
22 11P2433 HANDRAIL, Retainer 2
23 11N2947F1 HANDRAIL, Removable 1
24 11P1865 BOLT, Sliding 2
25 17Z640 SPRING, Compression 2
26 19Z8D161 SPRING, Pin 2
27 11N2954D1 HANDRAIL 1
28 11J4070D1F1 CATWALK, Weldment 1
29 5P313D1 BUSHING 1
30 5P313D3 BUSHING 1
31 3632V009 WASHER, Plain 3
32 20Q260D450 SCREW, Hex Hd Cap 4
33 11P2429D1 PLATE, Mounting 1
34 11P2429D2 PLATE, Mounting 1
35 11T1402 PLATE, Back Up 2
36 11J3816F1 CATWALK, Weldment 1
37 11J3821D1 HANDRAIL, Boarding Stairway 1
38 20Z1703D101 SCREW, Flanged Lock 10
39 16T9353 ANGLE, Mounting 2

Release 5 Page 1-37

CATWALKS AND HANDRAILS, RIGHT-HAND

REF PART NO. DESCRIPTION QTY
40 11T1411 ANGLE, Mounting 2
41 11J3809D2 STAIRWAY 1
42 11J3812D1 CATWALK, Weldment 1
43 11N2950D1 HANDRAIL 1
44 11N2945D2 HANDRAIL, Stairway Outboard 1
45 11N2946D2 HANDRAIL, Stairway Inboard 1
46 20Z1703D99 SCREW, Flanged Lock 4
47 20Q260D447 SCREW, Hex Hd Cap 5
48 11N2953D1 HANDRAIL 1
49 R45995D1 EXTENSION, Support 1
50 R45996D1 BASE, Support 1
51 20Q260D452 SCREW, Hex Hd Cap 10

Release 5 Page 1-37

CATWALKS AND HANDRAILS, HOUSE ROOF

19
20
21
04 22

03 05

06
02
01 07

08
09
10

18
17 11
15
16
14
15 12
13

Release 5 Page 1-38

CATWALKS AND HANDRAILS, HOUSE ROOF

REF PART NO. DESCRIPTION QTY PAGE
R33803F2 CATWALKS AND HANDRAILS, HOUSE ROOF
01 911J395F1 HANDRAIL INSTALLATION, Coop 1 1-39
02 11J4106D1 RAIL 1
03 11J4047D1 RAIL 1
04 11N3107D1 CATWALK, RH Side Rear Roof 1
05 R15180D1 RAIL 1
06 11N3106D1 CATWALK, Center Rear Roof 1
07 11N3107D2 CATWALK, LH Side Rear Roof 1
08 11J4047D2 RAIL 1
09 20Z1703D98 SCREW, Flanged Lock 125
10 20Z1704D9 NUT, Locking Flange 125
11 11J4046D2 RAIL 1
12 11J3852 RAIL 1
13 11J4048D1 RAIL 1
14 11J4112D1 RAIL 1
15 29J327D1F1 LADDER, Boom Access 2
16 11J4110D1 RAIL 1
17 11J4108D1 RAIL 1
18 11J4045D1 HANDRAIL, RH Room Front 1
19 20Q260D450 SCREW, Hex Hd Cap 36
20 20Q270D48 NUT, Hex 36
21 3643V016 WASHER, Lock 36
22 18Z694D8 WASHER, Hardened 72
23 911N111F1 RAIL, Hoist Rope Guard (Not Shown) 1

Release 5 Page 1-38

HANDRAIL INSTALLATION, COOP

06
07
04

01 02 11

08
09

Release 5 Page 1-39

HANDRAIL INSTALLATION, COOP

REF PART NO. DESCRIPTION QTY
911J395F1 HANDRAIL INSTALLATION, COOP
01 11J4101D1 HANDRAIL, Rear 1
02 29J338D1 LADDER 1
03 20T9706D6 CHAIN 1
04 20Z1704D9 NUT, Flange Locking 48
05 20Z1703D98 SCREW, Flanged Lock 48
06 20Q260D401 SCREW, Hex Hd Cap 8
07 3616V013 WASHER, Lock 8
08 11J4105D1 HANDRAIL, Left Hand Side 1
09 11J4103D1 HANDRAIL, Front Right Hand 1
10 11J4105D2 HANDRAIL, Right Hand Side 1
11 11N3086D1 HANDRAIL, Gate 1
12 19Z297D2 PIN, Cotter 4

Release 5 Page 1-39

PLATFORM, CROWD

13 12

11
12
10
11
05
10 27
09
27

06 07

04 03
07
01
24
02
25

15 20 07
30
31
16 16

01
24
22
18 23 22
19 23
22
22 23
23

05 29
03 28

18
18 19
15
19

01
24 20
23
17
26 07

Release 5 Page 1-40

PLATFORM, CROWD

09
10
27

09
14 16

10
06

16 04
08
18
19

24
14 01
22
23 02 21
06
25 23

02
25

Release 5 Page 1-40

PLATFORM, CROWD
REF PART NO. DESCRIPTION QTY PAGE
100J6609F1 PLATFORM, CROWD
01 11J3775D2F1 PLATFORM, Main, RH 1
02 11J3776D2F1 PLATFORM, Main, LH 1
03 11J3759D1F1 STAIRWAY, RH 1
04 11J3759D2F1 STAIRWAY, LH 1
05 11J3761F1 PLATFORM, Step, RH 1
06 11J3762F1 PLATFORM, Step, LH 1
07 R5797F1 CATWALK ASSEMBLY, Boom, RH 1 1-41
08 R5887F1 CATWALK ASSEMBLY, Boom, LH 1 1-42
09 11N2809F1 PLATFORM, Step, LH 1
10 11N2810F1 STAIRWAY, LH 1
11 11J3653F1 PLATFORM, Upper Crowd 1
12 11N2816F1 STAIRWAY, Lower 1
13 11N2815F1 STAIRWAY, Upper 1
14 11N2808F1 PLATFORM, Step, LH 2
15 11J3813F1 GUARD 1
16 11N2820 PLATFORM, Step 2
17 R5833D1 BRACKET, Mounting, LH 1
18 20Z1703D98 SCREW, Flanged Lock 14
19 20Z1704D9 NUT, Locking Flange 14
20 20Q260D541 SCREW, Hex Hd Cap 16
21 20Q260D448 SCREW, Hex Hd Cap 2
22 20Q260D447 SCREW, Hex Hd Cap 10
23 20H1614D8 NUT, Hex 12
24 NOT USED
25 NOT USED
26 R5833D2 BRACKET, Mounting, RH 1
27 20T9706D10 CHAIN, Safety 1
28 R5835D1 GUARD, Catwalk 2
29 20Z1703D95 SCREW, Flanged Lock 10
30 20H1614D10 NUT, Hex 16
31 18Z694D10 WASHER, Hardened 16

Release 5 Page 1-40

CATWALK ASSEMBLY, BOOM, RIGHT-HAND

02
05
01

05
06

12
08

11
13

09 10

Release 5 Page 1-41

CATWALK ASSEMBLY, BOOM, RIGHT-HAND

REF PART NO. DESCRIPTION QTY
R5797F1 CATWALK ASSEMBLY, BOOM, RIGHT-HAND
01 R5795F1 HANDRAIL, RH 1
02 11P1865 BOLT, Sliding 1
03 19Z8D161 PIN, Spring 1
04 17Z640 SPRING, Compression 1
05 R5796D1 HANDRAIL, RH 1
06 19Z296D5 PIN, Self-locking 5
07 R5083D2 RETAINER, Handrail 5
08 20Z1703D98 SCREW, Flanged Lock 32
09 20Z1704D9 NUT, Locking Flange 32
10 R5797D1 CATWALK, Boom, RH 1
11 16P7208D1 CLIP, Mounting 2
12 20Q260D447 SCREW, Hex Hd Cap 2
13 20H1614D8 NUT, Self-locking 2

Release 5 Page 1-41

CATWALK ASSEMBLY, BOOM, LEFT-HAND

02
01
04

05
13 08

12
06

07
05

11 09

10
06

Release 5 Page 1-42

CATWALK ASSEMBLY, BOOM, LEFT-HAND

REF PART NO. DESCRIPTION QTY
R5887F1 CATWALK ASSEMBLY, BOOM, LEFT-HAND
01 R5795F2 HANDRAIL, LH 1
02 11P1865 BOLT, Sliding 1
03 19Z8D161 PIN, Spring 1
04 17Z640 SPRING, Compression 1
05 20Z1703D98 SCREW, Flanged Lock 32
06 20Z1704D9 NUT, Locking Flange 32
07 16P7208D1 CLIP, Mounting 1
08 20Q260D447 SCREW, Hex Hd Cap 2
09 20H1614D8 NUT, Self-locking 2
10 R5887D1 CATWALK, Boom, LH 1
11 R5083D2 RETAINER, Handrail 5
12 19Z296D5 PIN, Self-locking 5
13 R5796D2 HANDRAIL, LH 1

Release 5 Page 1-42

GUIDE, HOIST ROPE

02
06
01 05

03 05
04

02
03 09
11 05
07 08
06 05
01
02
06

05 05
06 05
05

02
06 10

06
12
05
08
03

06
04

08 09 03
05

08 13
06

Release 5 Page 1-43

GUIDE, HOIST ROPE

REF PART NO. DESCRIPTION QTY
100J6188F3 GUIDE, HOIST ROPE
01 16N3515D2 BRACKET, Mounting 2
02 20Z2118D1 "T" Bolt with Locknut 14
03 16T8385D1 LINER, Guide 4
04 16T8385D2 LINER, Guide 2
05 20H1614D8 NUT, Self locking 34
06 20Q260D450 SCREW, Hex Hd Cap 34
07 16J1494 BRACKET 2
08 3632V009 WASHER, Plain 10
09 16T9340 BRACKET 2
10 16J1497D1 BASE 1
11 R1294D1 BRACKET 1
12 R1294D2 BRACKET 1
13 16J1497D2 BASE 1

Release 5 Page 1-43

DIRT CHUTE INSTALLATION

11
13

04
05

02
03 12

02
12 15

17 01
11
15 13 16

16
09 09
01

09 10
14 09
07
07
09

Release 5 Page 1-44

DIRT CHUTE INSTALLATION

REF PART NO. DESCRIPTION QTY
914J401F2 DIRT CHUTE INSTALLATION
01 14J1720 CHUTE, Dirt 1
02 718N233D171 BLOCK, Tap 4
03 16N3348D99 ANGLE, Mounting 2
04 16P7021D1 BRACKET 1
05 16P7021D2 BRACKET 1
06 441165117 HOSE 1
07 8-914J401 PIPE 1
08 16N3348D97 ANGLE, Mounting 1
09 44Z963D10 CLAMP, Hose 3
10 20Q3D7 U-BOLT 1
11 20Z1703D98 SCREW, Flg Hd Lkg 20
12 20Z1703D97 SCREW, Flg Hd Lkg 8
13 20Q270D32 NUT, Hex 20
14 20Q270D24 NUT, Hex 2
15 16P7190D1 SUPPORT, Angle 2
16 R3553D1 ROPE, Support 2
17 R3551D1 BRACKET 4

Release 5 Page 1-44

HOUSE LIGHT ASSEMBLY

01 02 03

07 06 05

Release 5 Page 1-45

HOUSE LIGHT ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
100N3191F2 HOUSE LIGHT ASSEMBLY
01 100J6383F2 LIGHT ASSEMBLY, Plenum House 1 1-46
02 100J6408F2 LIGHTING , Left Side Beam 1 1-49
03 100J6410F2 LIGHTING, Lube Room 1 1-50
04 100J6409F2 LIGHTING , Canopy Arch 1 1-51
05 100J6385F2 LIGHTING, Right Hand Room 1 1-52
06 100J6345F2 LIGHTING, Center Beam 1 1-53
07 100J6384F2 LIGHTING, Right Side Beam 1 1-54

Release 5 Page 1-45

LIGHTING, PLENUM CHAMBER

G H H K
K
G

E F F J J

E
D

C C B B A A

D
02
02 15 11 03
03 21 04
04 22 20
20 21
21 27 15 22 25
22 32 31
38 27 21 23 38 24
23 10 39 32 22 41 10 10 40
41 39

02
15 03
02 01 21 16 01 09 VIEW B - B 04
16 VIEW A - A 03 22 26 20
17 42 17 42 20
04 18 34 21
18 20 21 38
25 15 19 22 22
19 21 31 39 23
24 22 38 21
24 14 23 10 46 41
10 23 39 10 22 43
40 40
41
10
24
40
13
14
43
16 VIEW C - C 02 01
17 03 42 10
18 02 04 15
19 03 20 21
04 22
20
21 21
26 22 22 29
34 23 23 15 29 37
46 10 41 41 21 36 38
22 38 39
39
46
10

16 VIEW E - E 01
17 42
18
19 VIEW D - D F2232B

Views A - E
Release 5 Page 1-46
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

LIGHTING, PLENUM CHAMBER

02 05
03 08
04 20
29 20 29 21
36 21 36 10 22
38 22 15 49 23 28
39 23 21 30
49 10 41 22 29
36 38
49 39

10
16 VIEW H - H 01 24
17 42 35
18 38 10
19 39
40
15
21
22

28 05
06
30 07
16 VIEW F - F 28 15 38 02
01 01 20
17 42 30 21 39 42 03 21
18 38 22 04 22
19 39 20 23
21 47
22 48
23
41 VIEW K - K
05
08
28 20
30 VIEW J - J 29 21
02 38 15 28 36 22
03 39 21 30 16 46 10 23
04 01 01 29
42 22 17 36
20 42
18 49
21 19
22
23
41 29
33
36
38
39 10
28
15 30
21
22

05
06
07
20
21
22
23
47
48

VIEW G - G F2232C

Views F - K
Release 5 Page 1-46
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

LIGHTING, PLENUM CHAMBER

REF PART NO. DESCRIPTION QTY PAGE
100J6383F2 LIGHTING, PLENUM CHAMBER
01 NOT USED
02 87Z256D3 BOX, Outlet 9
03 87Z307D3 COVER 9
04 NOT USED
05 87Z280D2 BOX, Outlet 4
06 NOT USED
07 NOT USED
08 87Z76D2 COVER, Blank 2
09 79P529F1 BOX, Junction 1 1-47
10 0916V011 CONNECTOR 27
11 100J6929F1 CONDUIT, Machinery House Blower 1 1-48
12 NOT USED
13 205480256 CABLE AR
14 0944V002 NUT, Lock 1
15 0909V003 STRAP, Conduit 53
16 20Q260D258 SCREW, Hex Hd Cap 8
17 20Q270D24 NUT, Hex 28
18 3616V009 WASHER, Lock 28
19 3631V007 WASHER, Plain 28
20 20Q260D192 SCREW, Hex Hd Cap 30
21 20Q270D16 NUT, Hex 83
22 3616V007 WASHER, Lock 83
23 3631V005 WASHER, Plain 30
24 304B13180 CONDUIT AR
25 304B13180 CONDUIT AR
26 304B13180 CONDUIT AR
27 304B13180 CONDUIT AR
28 304B13180 CONDUIT AR
29 304B13180 CONDUIT AR
30 205480251 CABLE AR
31 205480251 CABLE AR
32 205480251 CABLE AR
33 NOT USED
34 205480252 CABLE AR
35 205480252 CABLE AR
36 205480252 CABLE AR
37 205480256 CABLE AR
38 NOT USED
39 NOT USED

Release 5 Page 1-46

LIGHTING, PLENUM CHAMBER

REF PART NO. DESCRIPTION QTY PAGE
40 205480252 CABLE AR
41 87Z493D2 RECEPTACLE, Twist Lock 9
42 R73646D1 LIGHT ASSY, Fluorescent 7
43 85Z24D4 CORD GRIP 2
44 NOT USED
45 NOT USED
46 201460055 WIRE AR
47 87Z478D2 RECEPTACLE, Combination Duplex 2
48 79Z2289D3 COVER, Duplex 2
49 201460055 WIRE AR

Release 5 Page 1-46

JUNCTION BOX ASSY

02
04
05
06

F8537

Release 5 Page 1-47

JUNCTION BOX ASSY

REF PART NO. DESCRIPTION QTY
79P529F1 BOX ASSY, JUNCTION
01 14P3332 ENCLOSURE 1
02 79H2159D7 STRIP, Terminal 1
03 32Z1581D2 DECAL 2
04 0862V096 SCREW, Pan Hd 2
05 3616V005 WASHER, Lock 2
06 3631V004 WASHER, Plain 2

Release 5 Page 1-47

CONDUIT, MACHINE HOUSE BLOWER

RIGHT 15 15 LEFT
MACHINERY
BLOWER
HOUSE
MOTOR 18 18 MACHINERY
BLOWER
HOUSE
MOTOR

19 19

17 17
ROOF SECTION

16 16
19 14 05 02 05 03 04 05 02 05 14 19

09
10
11
01 12
13
08
GROUND
FAULT
480 VOLT
PANEL
BOARD
FIELD
BREAKER 10
CABINET 11
04 12
MACHINERY
HOUSE
13
BLOWER
REVERSER
ENCLOSURE
(IF REQUIRED)

F8536

Release 5 Page 1-48

CONDUIT, MACHINE HOUSE BLOWER

REF PART NO. DESCRIPTION QTY
100J6929F1 CONDUIT, MACHINE HOUSE BLOWER
01 304B13372 CONDUIT, Flex AR
02 304B13244 CONDUIT, Flex AR
03 14Q113D12 BOX 1
04 79Z878D7 CONNECTOR 2
05 79Z878D3 CONNECTOR 4
06 NOT USED
07 NOT USED
08 0909V007 STRAP 10
09 0909V004 STRAP 14
10 20Q260D194 SCREW, Hex Hd Cap 24
11 20Q270D16 NUT, Hex 24
12 3616V007 WASHER, Lock 24
13 3631V005 WASHER, Flat 24
14 0929V004 COUPLING 2
15 79Z880D3 CONDUIT, Flex 2
16 79Z878D3 CONDUIT, Flex 2
17 304B13244 CONDUIT, Flex 2
18 0951V010 REDUCER 2
19 79Z1918D3 O-RING 4

Release 5 Page 1-48

LIGHTING, LEFT SIDE BEAM

02 09 09 09 09
02
03 06 10 10 03 06 10 07 10
04 07 11 26 13 11 04 07 11 26 16 11
01 05 15 08 12 27 14 12 05 08 12 27 15 17 12

18 15
19 15 15
15 01
22
23 18
32 19

20 10 20
21 11 21
33

09
22 10
23 11
12
28 29

12 30

09
13
10 24
11 25
12 20
21

Release 5 Page 1-49

LIGHTING, LEFT SIDE BEAM

REF PART NO. DESCRIPTION QTY
100J6408F2 LIGHTING, LEFT SIDE BEAM
01 R73646D1 FLUORESCENT LIGHT ASSEMBLY 2
02 20Q260D263 SCREW, Hex Hd Cap 8
03 20Q270D24 NUT, Hex 8
04 3616V009 WASHER, Lock 8
05 3631V007 WASHER, Plain 8
06 87Z493D2 RECEPTACLE, Twist Lock, 3-Wire 2
07 87Z256D3 BOX, Outlet 3
08 87Z307D3 COVER 2
09 20Q260D192 SCREW, Hex Hd Cap 14
10 20Q270D16 NUT, Hex 26
11 3616V007 WASHER, Lock 26
12 3631V005 WASHER, Plain 14
13 87Z280D1 BOX, Outlet 2
14 87Z76D2 COVER, Blank 1
15 0916V011 CONNECTOR 10
16 87Z307D3 COVER, Twist Lock 1
17 87Z493D3 RECEPTACLE, Twist Lock, 4-Wire 1
18 304B13180 CONDUIT, Flexible Steel 2
19 P&H Spec 2054 CABLE, 4 ft., #14AWG 2
20 87Z46D3 BOX, Outlet 2
21 87Z47D1 COVER, Round 2
22 304B13180 CONDUIT, Flexible Steel 9 ft., 3/4 in 1
23 P&H Spec 2054 CABLE, 9 ft., #14AWG 1
24 79Z2289D3 COVER, Duplex 1
25 87Z478D2 RECEPTACLE, Combination Duplex 1
26 304B13180 CONDUIT, Flexible Steel AR
27 P&H Spec 2054 CABLE, 3 ft. #14AWG 2
28 0944V002 NUT, Lock 4
29 87N252D34 PIPE 2
30 56Q52D1 LIGHTING FIXTURE W/GUARD 2
31 56Z122D15 LAMP, 230V, Incandescent 100W 2
32 P&H Spec 2054 CABLE, 9 ft., #14AWG 1
P&H Spec 2014 CABLE, 17 ft., #14AWG 1
33 0909V003 STRAP, Conduit 12

Release 5 Page 1-49

LIGHTING, LUBE ROOM

15 29 40

29 29
36
15
06
07
08
17
43 04
44 06
51 16
52 25 06
26 09
27 25
28 24 26 30
SECTION A-A 49 26 30 27 34
27 35 28 39 50
02
21
22 01
23 41
A

15 01
04 41
06
16 32
49 37

15 15

30
38 04
17 10 14 12 06 31
11 13 16 33
42 15 25
SECTION B-B 25 26
SECTION C-C A 26 27
27 28
28 49

06 17 39
46
09
25
26
B C B 27
28
10
11 15 19
42
24
32 26 20
37 27 21
45 15 22
23
06
24 07
26 08
27 25
26
27 01
28 41
43
C 44 F2233C

Release 5 Page 1-50

LIGHTING, LUBE ROOM

REF PART NO. DESCRIPTION QTY
100J6410F2 LIGHTING, LUBE ROOM
01 NOT USED
02 20Z127D1 NUT, Stud 4
03 NOT USED
04 NOT USED
05 NOT USED
06 87Z280D2 BOX, Outlet 8
07 87Z407D1 RECEPTACLE, GFI 2
08 NOT USED
09 87Z76D2 COVER, Blank 3
10 56Q52D1 FIXTURE w/ GUARD, Lighting 1
11 NOT USED
12 87Z46D3 BOX, Outlet 1
13 87Z47D1 COVER, Round 1
14 87N252D3 CONDUIT 1
15 0916V011 CONNECTOR 11
16 79Z2289D2 COVER, Twist Lock 2
17 0944V002 NUT, Lock 6
18 NOT USED
19 29Z214D4 CABLE 1
20 20Q260D258 SCREW, Hex Hd Cap 4
21 20Q270D24 NUT, Hex 8
22 3616V009 WASHER, Lock 8
23 3631V007 WASHER 8
24 0909V003 STRAP, Conduit 19
25 20Q260D192 SCREW, Hex Hd Cap 12
26 20Q270D16 NUT, Hex 31
27 3616V007 WASHER, Lock 31
28 3631V005 WASHER 12
29 304B13180 CONDUIT, Flexible AR
30 304B13180 CONDUIT, Flexible AR
31 304B13180 CONDUIT, Flexible AR
32 304B13180 CONDUIT, Flexible AR
33 29Z209D8 CABLE 1
34 29Z209D10 CABLE 1
35 29Z241D10 CABLE 1
36 29Z241D3 CABLE 1
37 29Z241D5 CABLE 1
38 29Z241D7 CABLE 1
39 0916V018 CONNECTOR, 90 Deg 2

Release 5 Page 1-50

LIGHTING, LUBE ROOM

REF PART NO. DESCRIPTION QTY
40 0916V003 CONNECTOR, Straight 3
41 R73646D1 LIGHT ASSY, Fluorescent 2
42 56Z122 LAMP, Incandescent 1
43 87Z304 RECEPTACLE, Duplex 2
44 79Z2289D8 COVER, Duplex 2
45 29Z209D5 CABLE 1
46 85Z24D4 GRIP, Cord 2
47 NOT USED
48 NOT USED
49 87Z493D2 RECEPTACLE, Twist Lock 2
50 29Z219D20 CABLE AR
51 29Z219D7 CABLE AR
52 0950V005 FITTING, Offset Nipple 1

Release 5 Page 1-50

LIGHTING, CANOPY ARCH

FRONT OF MACHINE

01
02
03 06 06
07 07 01
04
08 08 02
05
09 09 03
10 10 04
09 05
11 11
10
13 12 12
11
12
23
24

21 13 15 10 13 10 17 10 10 13
22 16 11 11 18 11 11
19
14 14 14 14
20
CANOPY ARCH BOTTOM VIEW
F2235A

Release 5 Page 1-51

LIGHTING, CANOPY ARCH

REF PART NO. DESCRIPTION QTY
100J6409F2 LIGHTING, CANOPY ARCH
01 R73646D1 FLUORESCENT LIGHT ASSEMBLY 2
02 20Q260D258 SCREW, Hex Hd Cap 8
03 20Q270D24 NUT, Hex 8
04 3616V009 WASHER, Lock 8
05 3631V007 WASHER, Plain 8
06 87Z256D3 BOX, Outlet 2
07 87Z307D3 COVER, Outlet Box 2
08 87Z493D2 RECEPTACLE, Twist Lock 2
09 20Q260D192 SCREW, Hex Hd Cap 6
10 20Q270D16 NUT, Hex 13
11 3616V007 WASHER, Lock 13
12 3631V005 WASHER, Plain 6
13 0916V011 CONNECTOR 5
14 0909V003 STRAP, Conduit 7
15 304B13180 CONDUIT, Flexible Steel AR
16 205480251 CABLE, 6 ft., #14 AWG AR
17 304B13180 CONDUIT, Flexible Steel AR
18 205480251 CABLE, 5 FT., #14 AWG AR
19 87Z374D5 PLUG, Twist Lock 1
20 201280251 CABLE, 3 Cond., #14 AWG , 4 ft. AR
21 85Z24D4 CORD GRIP 1
22 0944V002 NUT, Lock 1
23 87Z280D1 BOX, Outlet 2
24 87Z76D2 COVER, Outlet Box 2

Release 5 Page 1-51

LIGHTING, RIGHT HAND ROOM

02 11
03 07
20 12
04 08 16
09 21
05
06

10
11
12
01 13

25
08 26
14
15
10
11 22
12 23
06
13
19
06
11 17
18
12

19
06
07
03 08
04 09
20 05
21 24
11
12 06
16 01 10
10 11
11 12
07 13
12 08 31
09 32

14
06 27
08
29
14
15 19
22
23 06

22
30

Release 5 Page 1-52

LIGHTING, RIGHT HAND ROOM

REF PART NO. DESCRIPTION QTY
100J6385F2 LIGHTING, RIGHT HAND ROOM
01 R73646D1 FLUORESCENT LIGHT ASSEMBLY 2
02 20Q260D258 SCREW, Hex Hd Cap 4
03 20Q270D24 NUT, Hex 8
04 3616V009 WASHER, Lock 8
05 3631V007 WASHER, Plain 8
06 79Z879D2 CONNECTOR 7
07 87Z493D2 RECEPTACLE, 250V, Twist Lock, 3 Wire 3
08 87Z256D3 BOX, Outlet 5
09 87Z307D3 COVER, Twist Lock 3
10 20Q260D192 SCREW, Hex Hd Cap 12
11 20Q270D16 NUT, Hex 35
12 3616V007 WASHER, Lock 35
13 3631V005 WASHER, Plain 12
14 87Z478D2 RECEPTACLE, Combination Duplex 3
15 87Z28D4 COVER, Duplex 2
16 0909V003 STRAP, Conduit 23
17 304B13180 CONDUIT, Flexible 1
18 205480251 CABLE, 10 ft., #14 AWG 1
19 0916V003 CONNECTOR, Straight 5
20 304B13180 CONDUIT, Flexible 1
21 205480251 CABLE, 11 ft., #14 AWG 1
22 304B13180 CONDUIT, Flexible 2
23 205480251 CABLE, 15 ft., #14 AWG 1
24 20Q260D263 SCREW, Hex Hd Cap 4
25 304B13180 CONDUIT, Flexible 1
26 205480251 CABLE, 16 ft., #14 AWG 1
27 87Z280D2 BOX, Outlet 1
28 NOT USED
29 79Z2289D3 COVER, Duplex 1
30 205480251 CABLE, 14 ft., #14 AWG 1
31 304B13180 CONDUIT, Flexible 1
32 205480251 CABLE, 17 ft., #14 AWG 1

Release 5 Page 1-52

LIGHTING, CENTER BEAM

02 06 02 02 06
03 07 03 03 07
04 08 04 04 08
05 09 05 05 09

01 01
03
04
24

22 20 18
23 21 19 A A

16 13 14 10 13 13 10
17 15 11 11
12 12

Release 5 Page 1-53

LIGHTING, CENTER BEAM

REF PART NO. DESCRIPTION QTY
100J6345F2 LIGHTING, CENTER BEAM
01 R73646D1 FLUORESCENT LIGHT ASSEMBLY 4
02 20Q260D192 SCREW, Hex Hd Cap 12
03 20Q270D16 NUT, Hex 26
04 3616V007 WASHER, Lock 26
05 3631V005 WASHER, Plain 12
06 20Q260D258 SCREW, Hex Hd Cap 16
07 20Q270D24 NUT, Hex 16
08 3616V009 WASHER, Lock 16
09 3631V007 WASHER, Plain 16
10 87Z256D3 BOX, Outlet 4
11 87Z307D3 COVER, Outlet Box 4
12 87Z493D2 RECEPTACLE, Twist Lock 4
13 0916V011 CONNECTOR 8
14 304B13180 CONDUIT, Flexible Steel AR
15 205480251 CABLE, 6-1/2 ft , #14 AWG AR
16 87Z280D2 BOX, Outlet 2
17 87Z76D2 COVER, Outlet Box 2
18 304B13180 CONDUIT, Flexible Steel AR
19 205480251 CABLE, 5 ft., #14 AWG AR
20 85Z24D4 CORD GRIP 2
21 0944V002 NUT, Lock 2
22 87Z374D5 PLUG, Twist Lock 2
23 201280251 CABLE, 3-Cond., #14 AWG AR
24 0909V003 STRAP, Conduit 14

Release 5 Page 1-53

LIGHTING, RIGHT SIDE BEAM

03 03 03
04 07 04 04 10 08
01 05 18 08 05 01 05 11 35
12 02 06 25 12 09 06 24 02 06 37 36

18
12 12
19 03
22 04
12 23 05
10 31 06
26 32 38 04
33 20 05
34 21 13
20
21
14
14 15
15

03
04
05
06 12
12
01 28
16 27 03
17 29 04
05
01 06
16
03 30 17
04
05 20
06 21

Release 5 Page 1-54

LIGHTING, RIGHT SIDE BEAM

REF PART NO. DESCRIPTION QTY
100J6384F2 LIGHTING, RIGHT SIDE BEAM
01 87Z280D2 BOX, Outlet 4
02 87Z76D2 COVER, Blank 2
03 20Q260D192 SCREW, Hex Hd Cap 14
04 20Q270D16 NUT, Hex 35
05 3616V007 WASHER, Lock 35
06 3631V005 WASHER, Plain 14
07 87Z493D2 RECEPTACLE, 250V, Twist Lock, 3 Wire 1
08 87Z256D3 BOX, Outlet 2
09 87Z307D3 COVER 2
10 304B13180 CONDUIT, Flexible Steel AR
11 205480251 CABLE, 4 ft., #14 AWG AR
12 0916V011 CONNECTOR 12
13 0909V003 STRAP, Conduit 21
14 304B13180 CONDUIT, Flexible Steel AR
15 205480251 CABLE, 10 ft., #14 AWG AR
16 79Z2289D3 COVER, Duplex 2
17 87Z478D2 RECEPTACLE, Combination Duplex 2
18 304B13180 CONDUIT, Flexible Steel AR
19 205480251 CABLE, 3 ft., #14 AWG AR
20 87Z46D3 BOX, Outlet 2
21 87Z47D1 COVER, Round 2
22 304B13180 CONDUIT, Flexible Steel AR
23 205480251 CABLE, 12 ft., #12AWG AR
24 R73646D1 FLUORESCENT LIGHT ASSEMBLY 1
25 205480251 CABLE, 3 ft., #14 AWG AR
26 205480251 CABLE, 4 ft., #14 AWG AR
27 0944V002 NUT, Lock 4
28 87N252D34 PIPE 2
29 56Q52D1 LIGHTING FIXTURE W/GUARD 2
30 56Z122D15 LAMP, 230V Incandescent 100W 2
31 20Q260D263 SCREW, Hex Hd Cap 4
32 20Q270D24 NUT, Hex 4
33 3616V009 WASHER, Lock 4
34 3631V007 WASHER, Plain 4
35 87Z493D3 RECEPTACLE, Twist Lock, 5 Wire 1
36 87Z307D7 COVER 1
37 P&H Spec2014 WIRE, 4 ft., #14AWG 1
38 P&H Spec2014 WIRE, 12 ft., #14AWG 1

Release 5 Page 1-54

FLUORESCENT LIGHT ASSEMBLY

10
06 05
07 04
08
09 02
03

01
11

Release 5 Page 1-55

FLUORESCENT LIGHT ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
01 56Z475 FIXTURE, Fluorescent 1 1-56
02 85Z24D2 CORD GRIP 1
03 0944V001 NUT, Lock 1
04 201280251 CABLE, #14AWG, 4 ft. 1
05 87Z374D5 PLUG, Twist Lock 1
06 79U2522D9 LUG 5
07 0862V096 SCREW, Pan Hd Mach 2
08 2136V005 NUT, Hex 2
09 3616V005 WASHER, Lock 2
10 21Z854 TAPE, Electrical 1
11 56Z438D2 LAMP, Fluorescent 2

Release 5 Page 1-55

FIXTURE, FLUORESCENT LIGHT

09
08

13
02 11
06 12

14
02 04
03 05
02

01
15

16
17

Release 5 Page 1-56

FIXTURE, FLUORESCENT LIGHT

REF PART NO. DESCRIPTION QTY
56Z475 FIXTURE, FLUORESCENT LIGHT
01 1056Z232 HOLDER, Lamp (Stationary) 2
02 1018Z11400 WASHER, Lock 6
03 1020Z11424 NUT, Hex, Green 4
04 1018Z11403 WASHER, Flat 2
05 1018Z11398 WASHER, Terminal, Brass 2
06 1020Z11423 NUT, Hex 4
07 1056Z235 ANCHOR, Wire 4
08 1056Z237 BALLAST, Fluorescent 1
09 1056Z232 HOLDER, Lamp (Spring Loaded) 2
10 1056Z234 STAND OFF KIT 4
11 1018Z11402 WASHER, Lock 6
12 1020Z11422 SCREW 8
13 1018Z11399 SEAL KIT 1
14 1045Z3269 O-RING 4
15 1020Z11421 KNOB ASSEMBLY, Knurled 4
16 1056Z231 DIFFUSER 1
17 1018Z11401 WASHER, Flat 2

Release 5 Page 1-56

FLOODLIGHT INSTALLATION---COMMON MATERIAL (Not illustrated)

REF PART NO. DESCRIPTION QTY
-- R19480F1 FLOODLIGHT INSTALLATION---COMMON MATERIAL
01 R19481F1 CABLE ASSEMBLY, Floodlight, House 1
02 R19482F1 CABLE ASSEMBLY, Floodlight, Platform 1
03 29T1584 BRACKET, Floodlight 4
05 R19484F1 CABLE ASSEMBLY, Floodlight, LH Room 1
06 R19485F1 CABLE ASSEMBLY, Floodlight, RH Room 1

Release 5 Page 1-57

FLOODLIGHT INSTALLATION---BRACKETS(Not illustrated)

REF PART NO. DESCRIPTION QTY
- R19480F2 FLOODLIGHT INSTALLATION---BRACKETS
(For 400 W or 1000 W High-Pressure Sodium,or Metal Halide)
-- R45346D1 BRACKET ASSEMBLY, Floodlight 7
--- R17103F2 BRACKET ASSEMBLY, Ballast 11
16P7154D1 BRACKET, Ballast 1
20Q260D327 SCREW, Hex Hd Cap 8
20Q270D32 NUT, Hex 8
3616V011 WASHER, Lock 8
3631V009 WASHER, Plain 8
---- R17103F1 BRACKET ASSEMBLY, Floodlight 2
16N3613D1 BRACKET, Mounting 2
20Z1703D100 SCREW, Flange Locking 12
20Z1704D9 NUT, Flange Locking 12
20Q260D327 SCREW, Hex Hd Cap 6
3616V011 WASHER, Lock 18
3631V009 WASHER, Plain 18

Release 5 Page 1-58

FLOODLIGHT ASSEMBLY---50 HZ, 400 W, High-pressure Sodium (Not

illustrated)
REF PART NO. DESCRIPTION QTY PAGE
R19480F7 FLOODLIGHT ASSEMBLY---50 HZ, 400 W, High-Pressure Sodium
-- R17102F9 FLOODLIGHT ASSEMBLY, 50 Hz, 400 W, High-Pressure Sodium, Very 2
Narrow Beam
01 R18634D1 FIXTURE, Floodlight, 400 W, Very Narrow Beam 1 1-60
02 R4938D26 LAMP, Floodlight, 400 W, High-Pressure Sodium 1
03 75U25D4 BALLAST, 50 Hz, 400 W, High-Pressure Sodium 1
04 205480251 CABLE, 3-conductor, #14 AWG AR
-- R17102F10 FLOODLIGHT ASSEMBLY, 50 Hz, 400 W, High-Pressure Sodium, Very 9
Wide Beam
05 R18634D2 FIXTURE, Floodlight, 400 W, Very Wide Beam 1 1-61
06 R4938D26 LAMP, Floodlight, 400 W, High-Pressure Sodium 1
07 75U25D4 BALLAST, 50 Hz, 400 W, High-Pressure Sodium 1
08 205480251 CABLE, 3-conductor, #14 AWG AR

Release 5 Page 1-59

FLOODLIGHT FIXTURE, 400 WATT, VERY NARROW BEAM

18 01
19
15
16
20 07
14
13

08 03

04
09 05

12 11

Release 5 Page 1-60

FLOODLIGHT FIXTURE, 400 WATT, VERY NARROW BEAM

REF PART NO. DESCRIPTION QTY
R18634D1 FLOODLIGHT FIXTURE, 400 WATT, VERY NARROW BEAM
01 1020Z11696 WASHER 2
02 1019Z2247 PIN, Groove 4
03 1020Z11708 SCREW, Slotted Pan Hd Mach 4
04 1020Z11709 WASHER, Split Lock 2
05 1020Z11707 SCREW, Hex Hd Cap 2
06 1014Z3977 SOCKET HOUSING ASSEMBLY 1
07 1020Z11702 GASKET, Port 1
08 1018Z11597 RETAINER, Lamp 1
09 1020Z11703 GASKET, Cover Glass 1
10 1027Z436 GLASS, Plain Cover 1
11 1032Z1152 RETAINING STRIP, Glass 1
12 1020Z11710 SCREW, Hex Washer Hd 18
13 1020Z11705 SCREW, Rd Hd Mach 8
14 1016Z1266 BRACKET 2
15 1056Z286 REFLECTOR 1
16 1020Z10938 SCREW, Rd Hd Mach 6
17 1018Z12393 PLATE, Backup 2
18 1020Z12690 SCREW, Pan Hd 4
19 1020Z12691 NUT, U-Type 4
20 1016Z1265 BRACKET 2

Release 5 Page 1-60

FLOODLIGHT FIXTURE, 400 WATT, VERY WIDE BEAM

17
15 16

07
13

14
02

13
04
05

06
09

08
10

12 11

Release 5 Page 1-61

FLOODLIGHT FIXTURE, 400 WATT, VERY WIDE BEAM

REF PART NO. DESCRIPTION QTY
R18634D2 FLOODLIGHT FIXTURE, 400 WATT, VERY WIDE BEAM
01 1020Z11696 WASHER 2
02 1019Z2247 PIN, Groove 4
03 1020Z11708 SCREW, Slotted Pan Hd Mach 4
04 1020Z11709 WASHER, Split Lock 2
05 1020Z11707 SCREW, Hex Hd Cap 2
06 1014Z3977 SOCKET HOUSING ASSEMBLY 1
07 1020Z11702 GASKET, Port 1
08 1018Z11597 RETAINER.Lamp 1
09 1020Z11703 GASKET, Cover Glass 1
10 1027Z436 GLASS, Plain Cover 1
11 1032Z1152 RETAINING STRIP, Glass 1
12 1020Z11710 SCREW, Hex Washer Hd Type 25 18
13 1020Z10938 SCREW, Rd Hd Mach 6
14 1056Z287 REFLECTOR 1
15 1020Z12692 SCREW, Rd Hd Mach 2
16 1020Z12693 WASHER, Lock 2
17 1016Z1267 BRACKET 1

Release 5 Page 1-61

FLOODLIGHT ASSEMBLY---50/60 HZ, 500 W HALOGEN (Not illustrated)

REF PART NO. DESCRIPTION QTY
-- R19480F11 FLOODLIGHT ASSEMBLY---50/60 HZ, 500 W HALOGEN
R17104F1 FLOODLIGHT ASSEMBLY, 50/60 Hz, 500 W Halogen, Wide Beam 7
01 56Q55D1 FIXTURE, Floodlight, 500 W 1
02 56Z354 LAMP, Floodlight, 500 W Halogen 1
-- R17104F2 FLOODLIGHT ASSEMBLY, Portable, 50/60 Hz, 500 W Halogen, Wide Beam 1
03 R18660D1 FIXTURE, Floodlight, 500 W 1
04 56Z354 LAMP, Floodlight, 500 W Halogen 1
-- 56Z147 LAMP, 60 Hz, 500 W 1

Release 5 Page 1-62

FLOODLIGHT, 500 WATT

01 02 03 04 05

08
07

06 11 09

Release 5 Page 1-63

FLOODLIGHT, 500 WATT

REF PART NO. DESCRIPTION QTY
56Z476 FLOODLIGHT, 500 WATT
01 1014Z3852 SHELL 1
02 1016Z1062 SUPPORT, Socket 1
03 1056Z64 SOCKET 1
04 1016Z962 SUPPORT, Lamp 1
05 1018Z11314 RETAINER, Lamp 1
06 1016Z1061 HARP 1
07 1079Z4396 NUT, Snap-in 1
08 1085Z10 GRIP, Cord 1
09 56Z571D1 BASE, Mounting 1
10 1079Z4396 CORD (Not Illustrated) 1
NOTE: Lamp is not part of 56Z476 Fixture and must be ordered separately
11 56Z477 LAMP, Incandescent,500 Watt, 220 V, 50 Hz 1

Release 5 Page 1-63

Group 2 - Operator's Cab and Controls

Description Page
CAB, OPERATOR - RH 2-1
WIPER, WINDSHIELD 2-4
CONSOLE ASSEMBLY, OPERATOR'S 2-8
BASE, OPERATOR SEAT 2-9
SEAT W/JOYSTICKS, OPERATOR'S (CHANGED DURING CENTURION UPGRADE.) 2-10
INCLINOMETER 2-20
PANEL, CONSOLE, LH (CHANGED DURING CENTURION UPGRADE.) 2-13
PANEL, CONSOLE, RH 2-16
MODIFICATION KIT, CONSOLE 2-17
MODIFICATION KIT, CONSOLE 2-18
INSTALLATION, COUNTER 2-11
INSTALLATION, AIR CONDITIONER 2-21

Release 5 Page 2-0

CAB, OPERATOR, RIGHT-HAND

Release 5 Page 2-1

CAB, OPERATOR, RIGHT-HAND

REF PART NO. DESCRIPTION QTY PAGE
R37470F1 CAB, OPERATOR, RIGHT-HAND
01 R15551F3 CAB ASSEMBLY/WELDMENT, Operator, RH 1 2-6
02 987J59F1 ELECTRICAL MATERIAL, MISC. (Not Shown) 1
03 R16150F1 WINDOWS, Cab 1 2-2
(NOTE---The following items are not included with R37470F1)
04 R45659F3 WIPER/WASHER, Cab Windshield 1 2-4
05 R11483D1 FAN, Operator's Cab (Not Shown) 1
06 79U2752D16 RADIO SYSTEM, Complete (Not Shown) 1
NOTE! DISPLAY BELOW NOT REQUIRED ON A CENTURION MACHINE.
07 R13918D73 DISPLAY, MMI Diagnostic (Not Shown) 1
08 R28576D1 PANEL, MMI Operator Cab (Not Shown) 1
09 989N33F1 INCLINOMETER (Not Shown) 1 2-20
10 27U417D4 SHADES, Window (Not Shown) 1
11 R3441F1 COUNTER INSTALLATION (Not Shown) 1 2-11
12 1944J1F1 KIT, Seat Air Supply (Not Shown) 1 8-41
13 R38406D3 CONTROL, Air Conditioner (Spanish)(Not Shown) 2
14 R4471F5 HANDLES, Controller, Assortment(Not Shown) 1
15 R8821D1 BALL, Knob, Control (Not Shown) 2
16 6Z681D2 HANDLE, Tapered (Not Shown) 2
17 R43648D1 HANDLE, Tee (Not Shown) 2
18 18Z733D10 WASHER, Internal Lock for Tee Handle(Not Shown) 2
19 R43649D4 NUT, Metric M8 for Tee Handle(Not Shown) 2
20 56Z476 FIXTURE, Floodlight (Not Shown) 1 1-63

Release 5 Page 2-1

WINDOWS, CAB

04 01 06
02
05
01

04 07
05
01

03
01

01
03

02 08
01

09
01 11
01

10
02 12

11
03 01
04 05
13

Release 5 Page 2-2

WINDOWS, CAB
REF PART NO. DESCRIPTION QTY PAGE
R16150F1 WINDOWS, CAB
01 27Z1356 CHANNEL, Cab Glass AR
02 27Z826D1 GLASS, Cab Window 5
03 27U137D1 WINDOW, Single Slide, Cab & Door 3
04 0846V080 SCREW, Hex Hd Cap 60
05 3616V005 WASHER, Lock 60
06 27Z1467D1 GLASS, Cab Window, Left Side Upper 1
07 27Z1468D1 GLASS, Cab Window, Left Side Lower 1
08 27Z1466D1 GLASS, Cab Window, Front Top 2
09 20Z1703D73 SCREW, Flanged Lock 32
10 927N78F1 WINDSHIELD, Cab 1 2-3
11 27Z1469D1 GLASS Cab Window, Front Bottom 2
12 27Z1277 CHANNEL, Cab Glass AR
13 27Q768D1 GLASS, Cab Window, Right Side Front 1
14 32Z1806 CAULK, Single Slide Windows (Not Shown) AR

Release 5 Page 2-2

WINDSHIELD, CAB

10 03

06
08

06
07

01
09

Release 5 Page 2-3

WINDSHIELD, CAB
REF PART NO. DESCRIPTION QTY
927N78F1 WINDSHIELD, CAB
01 18P8515 RETAINER 2
02 727J8 FRAME, Window 1
03 27Z1367D5 GLASS, Front Window 1
04 27Z1362 CHANNEL, Window 25 ft AR
05 18P8514D2 RETAINER 1
06 3643V011 WASHER, Lock Heavy Duty 16
07 SCREW, Flanged lock (From Cab Assembly - NOT Part of This Assembl;y) 32
08 20Q260D255 SCREW, Hex Hd Cap 16
09 18P8514D1 RETAINER 1
10 330241512 GASKET, Adhesive 1/8 x 2 x 300 in AR

Release 5 Page 2-3

INSTALLATION, WINDSHIELD WIPER

03 02

Release 5 Page 2-4

INSTALLATION, WINDSHIELD WIPER

REF PART NO. DESCRIPTION QTY PAGE
R45659F3 INSTALLATION, WINDSHIELD WIPER
01 R44213F3 WIPER, RH Windshield 1 2-5
02 NOT USED
03 NOT USED

Release 5 Page 2-4

WIPER, WINDSHIELD

INSIDE CAB OUTSIDE CAB

02 11

12
03 14

15
16 17 18
01

10
09
08
07 13 25

04
22
26
05 23
06
19
25
20

21 26 18

F7165

Release 5 Page 2-5

WIPER, WINDSHIELD
REF PART NO. DESCRIPTION QTY
R44213F3 WIPER, WINDSHIELD
01 R44213D20 MOTOR, Wiper 1
02 R44213D18 BRACKET, Motor 1
03 NOT USED
04 R44213D17 MOUNTING, Wiper 1
05 R44213D14 ARM, Crank 1
06 R44213D16 ROD, Connecting 1
07 R44213D15 HUB, Crank 1
08 R44213D22 TARGET, Wiper 1
09 R44213D30 SWITCH, Proximity 1
10 R44213D21 REDUCER, Gear 1
11 R44213D11 BRACKET, Outside Mounting
12 R44213D13 SHAFT, Hollow 1
13 R44213D6 PIN, Parallel Arm 1
14 R44213D11 CRANKSHAFT 1
15 R44213D12 WASHER, Spacer 1
16 R44213D7 ARM, Parallel 1
17 R44213D8 HUB, Wiper Drive 1
18 R44213D5 PIN 2
19 R44213D1 SPRING, Leaf 1
20 R44213D23 ARM, Wiper 1
21 R44213D4 LINK, Connecting 1
22 R44213D24 ROD, Parallel 1
23 R44213D9 HOLDER, Blade 1
24 R44213D10 BLADE, Wiper 2
25 NP1000Z11296 END, RH Thread 2
26 NP1000Z11297 END, LH Thread 2
27 R44213D28 Tank, Washer (Not Shown) 1
28 R44213D29 PUMP, Washer (Not Shown) 1
29 R44213D31 NOZZLE, Washer (Not Shown) 2
30 R44213D32 SWITCH, Washer (Not Shown) 1
31 R44213D35 SWITCH, Wiper Selector - 6 Position w/Knob (Not Shown) 1
32 R44213D25 COVER, Wiper (Not Shown) 1

Release 5 Page 2-5

CAB ASSEMBLY/WELDMENT, OPERATOR, RIGHT-HAND

03 46 15
04 48
05 16
14 49
06 54
50
07 51
08 52
09
13
10
11 47
12

04 53
14
17

16
02 57

22
19 16
55
56 18
20
16
21

69 01

25
26
27 38
28 23
29 58
30
24
31
32
59
33
34
35
60
36
37
66 39
1
68 67
40
38
41
42
43
44

39
62
65 63
45
64

Release 5 Page 2-6

CAB ASSEMBLY/WELDMENT, OPERATOR, RIGHT-HAND

REF PART NO. DESCRIPTION QTY PAGE
R15551F3 CAB ASSEMBLY/WELDMENT, OPERATOR, RIGHT-HAND
01 R15552D1 WELDMENT, Cab (Right-hand As Shown) 1
02 27P4319D1 SHELF 1
03 27J3036F1 DOOR, Cabinet 2
-- 330241659 GASKET, Strip (Not Shown) AR
R55110D1 ADHESIVE, Door Gasket (Not Shown) AR
04 32H227 HINGE 2
05 16H3854 HANDLE 1
06 6Z81D1 LOCK, Door 1
07 20Z254D11 SCREW, Rd Hd Cap 3
08 3616V005 WASHER, Lock 3
09 18H4805D1 PLATE, Latch 1
10 6Z10D1 HANDLE, Drop 1
11 0862V135 SCREW, Pan Hd Mach 4
12 3616V007 WASHER, Lock 4
13 27P4319D2 SHELF 1
14 32H226C1 HINGE 4
15 R12562D1 PANEL, Wall, Perforated 1
16 R12844D1 PANEL, Sound 7
17 R12565D1 PANEL, Wall, Perforated 1
18 R12561D1 PANEL, Wall, Perforated 1
19 R12563D1 PANEL, Wall, Perforated 1
20 27P4321D1 PANEL, Operator's Cab 1
21 R12564D1 PANEL, Wall Perforated 1
22 27P4320D1 PANEL, Operator's Cab 1
23 20T10027D1 SHIM AR
24 20T10027D2 SHIM AR
25 27J3094D1F1 DOOR, Cab Entrance 1
26 R59633D1 LATCH, Door 1
27 1006Z1632 LEVER ASSEMBLY 1
28 1006Z1631 LOCKBODY & HANDLE ASSEMBLY 1
29 1006Z1630 STRIKER, Door Latch 1
30 20Z2488D1 HINGE, Heavy Duty 2
31 0844V098 SCREW, Fl Hd Mach 10
32 18H4148D7 WASHER, Countersunk Lock 10
33 20Z1703D17 SCREW, Flanged Lock 3
34 20Z1703D53 SCREW, Flanged Lock 8
35 20H1614D3 NUT, Self Locking 8
36 27Q777D1 HANDLE 1
37 20Q435D15 SCREW, Fl Button Hd 2

Release 5 Page 2-6

CAB ASSEMBLY/WELDMENT, OPERATOR, RIGHT-HAND

REF PART NO. DESCRIPTION QTY PAGE
38 27N4186 BLOCK, Wiper Mounting 2
39 27N4187 BLOCK, Wiper Mounting 2
40 R1425D1 VENT, Heater/Defroster 1
41 27N4470D1F1 GUARD, Wiper Motor & Footrest 1
42 7862V136 SCREW, Fl Lock Cap 3
43 7616V007 WASHER, Lock 3
44 7631V005 WASHER, Plain 3
45 14J1923D1 VENT, Heater/Defroster 1
46 R17225D1 HOOK, Clothing 2
47 20Z1703D21 SCREW, Flanged Lock 12
48 R12537D1 ADHESIVE AR
49 503200001 CHANNEL, Rubber AR
50 R28756D1 PANEL, MMI Operator's Coop 1
51 R28756D1 PANEL, MMI Operator's Coop 1
52 20Z1704D5 NUT, Locking Flange 12
53 56Z538 DOWNLIGHT, Incandescent 1
54 20Q435D23 SCREW, Fl Button Hd 12
55 27Z1457D1 VEIN LOUVER, Round 12
56 27Z1456D1 ADAPTER, Hose 12
57 27J3537D1 PANEL, Coop Accessory 2
58 56Z315 MIRROR, Rear view 1
59 20Z1703D29 SCREW, Flanged Lock 4
60 907N23F1 SHEAVE ASSEMBLY 1 2-7
61 20Z1703D67 SCREW, Flanged Lock 6
62 6Z835D1 HANDLE, Assist 1
63 18H4148D7 WASHER, Countersunk Lock 4
64 0844V098 SCREW, Fl Hd Mach 4
65 R37389F1 CONSOLE ASSEMBLY, Operator 1 2-8
66 20Z1745D3 SEAL, Door Trim AR
67 27P4067 CLAMP, Door Bottom Seal 1
68 27P4066D1 SEAL, Door Bottom 1
69 927N93F1 HOLDER, Door 1
70 85Z24D2 CORD GRIP (Not Shown) 4
71 0944V001 NUT, Conduit lock (Not Shown) 4
72 0949V008 BUSHING, Conduit Insulating, Male (Not Shown) 2
73 0906V005 BUSHING, Conduit (Not Shown) 2

Release 5 Page 2-6

SHEAVE ASSEMBLY

04
06
04

04 02

Release 5 Page 2-7

SHEAVE ASSEMBLY
REF PART NO. DESCRIPTION QTY
907N23F1 SHEAVE ASSEMBLY
01 16N3417 BRACKET, Sheave 1
02 7T360F1 SHEAVE 1
03 5T3180 BUSHING 1
04 3631V009 WASHER, Plain 4
05 19F50D65 PIN 1
06 19Z297D1 PIN, Retainer 2
07 20Z1703D67 SCREW, Flange Locking 6

Release 5 Page 2-7

CONSOLE ASSEMBLY, OPERATOR CAB

05
06

03 04 03

02 02

Release 5 Page 2-8

CONSOLE ASSEMBLY, OPERATOR CAB

REF PART NO. DESCRIPTION QTY PAGE
R37389F1 CONSOLE ASSEMBLY, OPERATOR CAB
01 948J20F2 BASE, Operator Seat 1 2-9
02 48J27D3 CONSOLE, Operator 2
03 11Z50 STRIP, Safety Walk AR
04 11Z50 STRIP, Safety Walk AR
05 R11361D1 MAT, Floor, RH (2 Piece) 1
06 NOT USED

Release 5 Page 2-8

BASE, OPERATOR SEAT

10 05

07 06
09
13

12
11

15
14

Release 5 Page 2-9

BASE, OPERATOR SEAT

REF PART NO. DESCRIPTION QTY
948J20F2 BASE, OPERATOR SEAT
01 48J29D2 BASE, Operator's Seat 1
02 29Q287D2 PILLOW BLOCK, Seat Track 4
03 20Z1703D69 SCREW, Flanged Lock 4
04 906J124F1 RELEASE, Operator's Seat 1
05 29Q287D1 RAIL, Seat Track 2
06 48J28D2F2 BASE, Operator's Seat Track 1
07 3616V005 WASHER, Lock 32
08 20Q260D192 SCREW, Hex Hd Cap 32
09 20H1617D1 NUT, Self locking 16
10 20Z1703D21 SCREW, Flanged Lock 16
11 3616V011 WASHER, Lock 6
12 20Q260D325 SCREW, Hex Hd Cap 6
13 16Q350D1 BUMPER 4
14 20Q270D16 NUT 4
15 3616V007 WASHER, Lock 4

Release 5 Page 2-9

SEAT ASSEMBLY, OPERATOR, JOYSTICK

01
02

08
09

23
23
24

01 03
04
02
05
06
07
19
20
21
22 11
12
13
14
15

08
10
09
11 26
12
18 16
17
25

Release 5 Page 2-10

SEAT ASSEMBLY, OPERATOR, JOYSTICK

REF PART NO. DESCRIPTION QTY
R37364F1 SEAT ASSEMBLY, OPERATOR, JOYSTICK
01 R31348D1 SEAT, Operator, Joystick 1
02 NOT USED
NOTE! JOYSTICKS AND SOME RELATED PARTS CHANGED OUT DURING
THE CENTURION UPGRADE.
03 R26780D1 CONTROLLER, Joystick - LH 1
-- 1045Z3781 BOOT, Controller 1
04 R26780D2 CONTROLLER, Joystick - RH 1
-- 1045Z3781 BOOT, Controller 1
05 R33707D1 PLATE, Name - LH "Crowd/Propel, Propel/Retract, Horn, Dipper Trip" 1
06 R33706D1 PLATE, Name - RH "Lower/Propel, Propel/Hoist, Swing Left, Swing Right" 1
07 R8122D1 BALL, Knob, Control 2
08 R4043D2 CORD GRIP 2
09 0944V001 LOCKNUT, Conduit 2
10 R33516D3 TUBING, Loom AR
11 R37342D1 CABLE, Joystick 1
12 NOT USED
13 0862V029 SCREW, Pan Hd Mach 4
14 3616V002 WASHER, Lock 4
15 2136V001 NUT, Hex 4
16 R4043D11 CORD GRIP 1
17 0944V002 LOCKNUT, Conduit 1
18 R37341D1 CABLE, Joystick 1
19 0862V096 SCREW, Pan Hd Mach 8
20 3616V005 WASHER, Lock 8
21 3631V004 WASHER, Plain 8
22 2136V005 NUT, Hex 8
23 20Z1704D3 NUT, Flange lock 12
24 20Z1703D53 SCREW, Flange lock 4
25 R44434D1 BASE, Auxiliary, Operator's Seat 1
26 32Z890D3 TYRAP 5

Release 5 Page 2-10

INSTALLATION, COUNTER

0
0
02 0
03 0
04 0
0

RIGHT HAND SHOWN F5139

Release 5 Page 2-11

INSTALLATION, COUNTER
REF PART NO. DESCRIPTION QTY
R3441F1 INSTALLATION, COUNTER
01 50Z93 COUNTER, Manual 1
02 20Z40D14 SCREW, Pan Hd Tapping 4
03 3616V005 WASHER, Lock 4
04 3631V004 WASHER, Plain 4

Release 5 Page 2-11

INSTALLATION KIT, GUI COMPONENTS OPERATOR'S CAB

30
29 31
32

01
02
03
04

23 19
24 20
25 22
26 05
27 06
28 07
08
09
11 10
13
21 14
15

12
16
17
21 18
02
03
04
33
29
31 32

Release 5 Page 2-12

INSTALLATION KIT, GUI COMPONENTS OPERATOR'S CAB

REF PART NO. DESCRIPTION QTY PAGE
-- R55178F1 INSTALLATION KIT, GUI COMPONENTS OPERATOR'S CAB
01 R55087F1 PANEL, Operator's 1 2-19
02 20Q260D224 SCREW, Hex Hd Cap 8
03 3631V006 WASHER, Plain 4
04 3616V008 WASHER, Lock 8
05 R59947F2 GUI ASSEMBLY FOR ETHERNET W/O RSVIEW, DRIVE WINDOW 1
(NOTE: Programming Required. Shovel Serial Number must be provided
with Part Number when ordering GUI.)
06 R54578D11 PROTECTOR, GUI Screen 1
07 R54578D25 SHROUD, Sun 1
08 R54578D22 H-PLATE, GUI 1
09 0844M06025 SCREW, Fl Hd Mach 4
10 0844M01010 SCREW, Fl Hd Mach 4
11 R54578D15 RAM BALLS & ARM 1
12 R55191D1 BRACKET 1
13 20Q260D196 SCREW, Hex Hd Mach 4
14 3631V005 WASHER, Plain 4
15 3616V007 WASHER, Lock 4
16 20Q260D269 SCREW, Hex Hd Cap 2
17 3631V007 WASHER, Plain 4
18 20Z716D9 NUT, Lock 2
19 R44437D3 CORD, Patch 25 ft lg AR
20 R45785D10 CABLE, Serial, 10 ft lg AR
21 501485790 CABLE, Ethernet 105 ft lg AR
22 500900300 WRAP, Spiral 10 ft lg AR
23 R54798D1 OUTLET, Fast Connection 1
24 500603575 RAIL, Din Mounting AR
25 R40118D11 END STOP, Terminal Block 2
26 0862V096 SCREW, Pan Hd Mach 2
27 3631V004 WASHER, Plain 2
28 3616V005 WASHER, Lock 2
29 501588770 CABLE, Profibus, Fiber Optic 100 ft lg AR
30 R48911D1 CONNECTOR, Fiber Optic 5
31 R48911D2 CONNECTOR, Fiber Optic 5
32 R48914D1 KIT, Fiber Optic Polishing 5
33 R56304F2 PANEL, Operator's Cab I/O 1 14-88

Release 5 Page 2-12

PANEL, CONSOLE, LEFT-HAND

02
03

01
04

07
15

10 14

09
08
11
12 03 04

Release 5 Page 2-13

PANEL, CONSOLE, LEFT-HAND

REF PART NO. DESCRIPTION QTY PAGE
R17443F3 PANEL, CONSOLE, LEFT-HAND
01 R30482F2 PANEL, Push Button 1 2-14
02 20Z1265D7 SCREW, Bl Low Hd Socket Cap 6
03 3631V004 WASHER, Plain 8
04 3616V005 WASHER, Hel Sp Lock 8
05 2136V005 NUT, Hex Mach Screw 8
06 R17423D1 NAMEPLATE, Console, Left Hand, Upper 1
07 R17424D1 NAMEPLATE, Console, Left Hand, Middle 1
08 R14250D1 NAMEPLATE, Console, Lower 1
09 89Z914D1 HOUR METER 1
10 R26669D21 INDICATOR, Illuminated,Green 1
11 R26669D20 INDICATOR, Illuminated 1
12 0844V062 SCREW, Fl Hd Mach 2
13 330241492 GASKET, Neoprene AR
14 79T496D16 TERMINAL BLOCK ASSEMBLY 1
15 R17378D1 PANEL, Console, Left-Hand 1
16 NOT USED
17 21Z516D2 ADHESIVE (Not Shown) AR

Release 5 Page 2-13

PANEL, PUSH BUTTON

06
09
01 10 02 16

07
08
09

STOP RUN START

07
(R) (G) (G)

08
R G G 09
CONTROL HOIST
FAULT PROPEL
CROWD (G)
RESET (G)
(Y)

G R

BRAKES BRAKES
HOIST HOIST
REL SET
(G) (R)

R G R

BRAKES BRAKES
BOARDING CROWD CROWD
SIGNAL REL SET
(Y) (G) (R)
03
G R

BRAKES BRAKES
SWING SWING
REL SET
(G) (R)

RUN 06
R ENABLE OFF R 09
30 SEC.
SET
10
ALL
SHUTDOWN BRAKES
(Y) (R)

02 F6739B

Release 5 Page 2-14

PANEL, PUSH BUTTON

REF PART NO. DESCRIPTION QTY PAGE
-- R30482F2 PANEL, PUSH BUTTON
01 R26669D1 PANEL, Push Button 1 2-15
02 R30521D1 BRACKET, Mounting, Block In/Out 2
03 R30520D1 BRACKET, Mounting, Block In/Out 1
04 NOT USED
05 R30659D1 HINGE 1
06 20Z1265D7 SCREW, Bl Low Hd Socket Cap 4
07 0862V096 SCREW, Pan Hd Mach 4
08 3631V004 WASHER, Plain 4
09 3616V005 WASHER, Hel Sp Lock 8
10 2136V005 NUT, Hex Mach Screw 8
11 NOT USED
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 R55074D32 BLOCK, Terminal 32P 2

Release 5 Page 2-14

PANEL, PUSH BUTTON

02 18 03 06 04
01

19
STOP RUN START 18

G G
07
R
05
CONTROL
FAULT
HOIST
CROWD PROPEL 19
RESET

18
G R 09
08 HOIST
BRAKES
HOIST BRAKES
18 REL SET 19

R G R

19 CROWD CROWD 12
BOARDING
BRAKES BRAKES
SIGNAL
REL SET

10
11
G R

18 SWING SWING
BRAKES
REL
BRAKES
SET
19

13 RUN
OFF
R ENABLE R
14
30 SEC. SET
19 SHUTDOWN ALL
BRAKES
(Y)

17 19 16

F6739A

Release 5 Page 2-15

PANEL, PUSH BUTTON

REF PART NO. DESCRIPTION QTY
01 R26669D1 PANEL, PUSH BUTTON 1
02 R26669D2 PUSH BUTTON, Stop 1
03 R26669D3 INDICATOR, Run 1
04 R26669D4 PUSH BUTTON, Start 1
05 R26669D5 PUSH BUTTON, Control Fault Reset 1
06 R26669D6 PUSH BUTTON, Hoist Crowd 1
07 R26669D7 PUSH BUTTON, Propel 1
08 R26669D8 PUSH BUTTON, Brakes Hoist Release 1
09 R26669D9 PUSH BUTTON, Hoist Brakes Set 1
10 R26669D10 INDICATOR, Boarding Signal 1
11 R26669D11 PUSH BUTTON, Crowd Brakes Release 1
12 R26669D12 PUSH BUTTON, Crowd Brakes Set 1
13 R26669D13 PUSH BUTTON, Swing Brakes Release 1
14 R26669D14 PUSH BUTTON, Swing Brakes Set 1
15 R26669D15 INDICATOR, 30 Sec Shutdown 1
16 R26669D16 PUSH BUTTON, Set All Brakes 1
17 R26669D17 SWITCH, Key Operated 1
18 R26669D18 INDICATOR, Green 4
19 R26669D19 INDICATOR, Red 7

Release 5 Page 2-15

PANEL, CONSOLE, RIGHT- HAND

07
01
02
03
49
10
04

05
47
06
11
46
12
08
13
15

15 16
17
18 13 27

19 28
14

20
51
09
22
21
29

24
25
26
38 50

39 31
52 24
25
26
37 40

30
41
42 48
43
44 24
25
32
45 26

35 34
33
36

Release 5 Page 2-16

PANEL, CONSOLE, RIGHT- HAND

REF PART NO. DESCRIPTION QTY
R3545F1 PANEL, CONSOLE, RIGHT-HAND
01 32Q1940D1 NAMEPLATE, Motor Heater 1
02 32Q1940D2 NAMEPLATE, House Heater 1
03 32Q1940D3 NAMEPLATE, Window Defrost 1
04 32Q1940D4 NAMEPLATE, Floodlights 1
05 32Q1940D6 NAMEPLATE, Console Lights 1
06 32Q1940D5 NAMEPLATE, Coop Lights 1
07 R47994D1 NAMEPLATE, Console - RH Upper 1
08 R15603D1 NAMEPLATE, Console - RH Middle 1
09 R14250D1 NAMEPLATE, Console - Lower 1
10 14H1916 GUARD, Pushbutton 1
11 79Z2717D31 PUSHBUTTON, Red 1
12 89Z691 GAUGE, Pressure 1
13 SWITCHES, Windshield Wiper/Washer (See Windshield Wiper Assembly) 1
14 79U2337D4 SWITCH, Rocker 7
15 20Z1265D46 SCREW, Low Hd Soc Cap 18
16 3631V002 WASHER, Plain 6
17 3616V003 WASHER, Lock 6
18 2136V003 NUT, Hex 2
19 6Z34 KNOB 2
20 80Z864D30 RHEOSTAT, 25W 1
21 79Z5663D1 SWITCH, Dimmer 1
22 14T2053 COVER, Radio 1
23 20Z1265D8 SCREW, Low Hd Soc Cap 2
24 3631V004 WASHER, Plain 8
25 3616V005 WASHER, Lock 6
26 2136V005 NUT, Hex 6
27 R47997D1 PANEL, Console - Right Hand 1
28 330241492 GASKET, Neoprene 1
29 0862V096 SCREW, Pan Hd Mach 2
30 16P7187 SUPPORT, Cable 1
31 79T496D56 BLOCK, Terminal 56 Section 1
32 500603575 RAIL, Mounting 1
33 79Q1676D4 SPACER AR
34 79Q1676D1 BLOCK, Terminal 112
35 79Q1676D3 COVER, End 1
36 79Q1676D7 CLAMP, End 2
37 56Z521D1 POST, Lamp 6
38 1056Z312 HOOD, Lamp (Blue) 1
39 56Z566D1 BULB 1

Release 5 Page 2-16

PANEL, CONSOLE, RIGHT- HAND

REF PART NO. DESCRIPTION QTY
40 1056Z314 BASE, Lamp 1
41 3616V004 WASHER, Lock 1
42 2038V004 NUT, Hex 1
43 79Q242D121 TERMINAL, Insulated 6
44 18Z2936D5 WASHER, Lock 6
45 2136V004 NUT, Hex 6
46 32Q1940D11 NAMEPLATE, Fan 1
47 79Z2721D35 CAP, Engraved 'E-STOP' - Red, Jumbo 1
48 0862V099 SCREW, Pan Hd Mach 2
-- 21Z516D2 ADHESIVE (Not Shown) AR
79Z566D2 DUCT, Wiring (Not Shown) 1
49 32Q1940D7 LABEL, Blank 1
50 CONTROL, Air Conditioner (See Air Conditioner) 1
(NOTE: Air Control is not supplied with Console Panel)
51 79U2337D47 SWITCH, Rocker 1
52 79Q1676D5 BAR, Fixed Bridge 1
53 0862V016 SCREW, Pan Hd Mach 4

Release 5 Page 2-16

MODIFICATION KIT, CONSOLE

02
03

02 15 13
03

14
12 08
04 06
09

11
05 10

06 14 09
10

Release 5 Page 2-17

MODIFICATION KIT, CONSOLE

REF PART NO. DESCRIPTION QTY
1100J854F1 MODIFICATION KIT, CONSOLE
01 16U82D1 SPRING, Gas 2
02 16U82D2 STUD, Ball 4
03 16U82D3 CLIP, Retaining 4
04 20H1617D3 NUT, Self Locking 4
05 16P7245D1 BRACKET, Support 1
06 20Z1265D14 SCREW, Low Hd Soc Cap 8
07 18H4145D7 WASHER, External Lock 2
08 2136V004 NUT, Hex 4
09 18H4145D4 WASHER, External Lock 8
10 20Z1265D4 SCREW, Low Hd Soc Cap 8
11 3631V003 WASHER, Plain 4
12 84Z299D2 SUPPLY, Power 1
13 75Z1323 SUPPLY, Power 1
14 3631V005 WASHER, Plain 6
15 20H1617D2 NUT, Self Locking 6

Release 5 Page 2-17

MODIFICATION KIT, CONSOLE

02
03

02 15 13
03

14
12 08
04 06
09

11
05 10

06 14 09
10

Release 5 Page 2-18

MODIFICATION KIT, CONSOLE

REF PART NO. DESCRIPTION QTY
1100J854F2 MODIFICATION KIT, CONSOLE
01 16U82D1 SPRING, Gas 2
02 16U82D2 STUD, Ball 4
03 16U82D3 CLIP, Retaining 4
04 20H1617D3 NUT, Self Locking 4
05 16P7245D1 BRACKET, Support 1
06 20Z1265D14 SCREW, Low Hd Soc Cap 8
07 18H4145D7 WASHER, External Lock 2
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 NOT USED
13 NOT USED
14 3631V005 WASHER, Plain 6
15 20H1617D2 NUT, Self Locking 6

Release 5 Page 2-18

PANEL ASSEMBLY, OPERATOR'S STATION

11
03 20
19 21
21 22
01 22 06 07 08 09 10 23

04 13 15
14 17
F6841

Release 5 Page 2-19

PANEL ASSEMBLY, OPERATOR'S STATION

REF PART NO. DESCRIPTION QTY
-- R55087F1 PANEL ASSEMBLY, OPERATOR'S STATION
01 R55238D1 PANEL 1
02 NOT USED
03 500603575 RAIL, Din AR
04 R40118D11 END STOP, Screwless 2
05 NOT USED
06 R59524D3 FILTER, Spike and Transient Suppression 1
07 R54874D1 POWER SUPPLY, 110-240VAC in/5VDC 3A OUT 1
08 R54801D13 POWER SUPPLY, 120/230VAC 24VDC 10A 1
09 R55812D1 POWER SUPPLY, Uninteruptable 1
10 R54798D8 SWITCH 1
11 R54133D1 BATTERY PACK 1
12 NOT USED
13 79Z566D3 DUCT, Wire AR
14 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 3
15 32Z887D5 CLAMP, Saddle Tie Down 4
16 NOT USED
17 0862V077 SCREW, Pan Hd Mach 4
18 NOT USED
19 0862V096 SCREW, Pan Hd Mach 4
20 0862V099 SCREW, Pan Hd Mach 4
21 3631V004 WASHER, Plain 8
22 3616V005 WASHER, Lock 8
23 2136V005 NUT, Hex 4
24 R54798D9 C-PLUG, Ethernet switch (Not Shown) 1
25 R54798D11 CONNECTOR, Plug-in (Not Shown) 3

Release 5 Page 2-19

INCLINOMETER ASSEMBLY

04
05
08

07 06 05

Release 5 Page 2-20

INCLINOMETER ASSEMBLY
REF PART NO. DESCRIPTION QTY
989N33F1 INCLINOMETER ASSEMBLY
01 89Q114 INCLINOMETER 1
02 16P6941 BRACKET, Inclinometer Adjustment 1
03 16P6942 BRACKET, Inclinometer Mounting 1
04 7631V004 WASHER, Flat 6
05 7616V005 WASHER, Lock 6
06 20Z40D15 SCREW, Thread Forming 4
07 0630V002 SCREW, Hex Soc Hd Cap 2
08 20Z40D22 SCREW, Thread Forming 2

Release 5 Page 2-20

INSTALLATION, AIR CONDITIONER

02 08
03

02
03

06
03 09
02
14
15
12
14 13
10
15
14 11
14

19 13
20 16
28

14
21

17
22

26 18

02 23

03
25

24 03 22

Release 5 Page 2-21

INSTALLATION, AIR CONDITIONER

REF PART NO. DESCRIPTION QTY PAGE
R37260F3 INSTALLATION, AIR CONDITIONER
01 R37259D1 DUCT, Supply Air 1
02 3616V009 WASHER, Lock 85
03 20Q260D256 SCREW, Hex Hd Cap 85
04 R37258D1 DUCT, Supply Air 1
05 MN20-07-026 CLAMP, "T" Bolt Band 10 in I.D. Hose 4
06 R37145D5 HOSE, Straight AR
07 R37088D1 DUCT, Supply Air 1
08 R35715D6 CONDITIONER, Air 2 2-22
09 R37747D1 COVER, Right Hand Room 1
10 20Q260D446 SCREW, Hex Hd Cap 20
11 3616V015 WASHER, Lock 20
12 20Q270D32 NUT, Hex 24
13 3616V011 WASHER, Lock 32
14 MN20-07-007 CLAMP, "T" Bolt Band 4 in I.D. Hose 12
15 MN80-04-004-9 HOSE, Flex AR
16 MN80-01-200 PRESSURIZER, Air 2 2-25
17 PRECLEANER, (Part of 16) 1
18 R37749D1 ELBOW, Fresh Air Duct 2
19 R14037D1 COVER, Return Air 1
20 46Z476 FILTER, Air 2
21 R37257D1 DUCT, Return Air 1
22 R37145D3 CLAMP, "T" Bolt Band 14 in I.D. Hose 2
23 R37145D1 HOSE, Flex AR
24 R37087D1 DUCT, Return Air 2
25 R37145D7 FILTER, Air 6
26 R37143D1 PLATE, Supply Air 1
27 NOT USED
28 20Q260D325 SCREW, Hex Hd Cap 8
29 R44850D2 BRACKET, Hanger (Not Shown) 3
30 R37145D8 CABLE, Main Power (Not Shown) 2
31 R37145D11 CABLE, Unit to Controller (Not Shown) 2
330241508 NEOPRENE STRIP W/Adhesive Back (Not Shown) AR

Release 5 Page 2-21

CONDITIONER, AIR
01

17 07
03
19 06

15
18

14
04
20 05 08

13
22

09
12 11

Release 5 Page 2-22

CONDITIONER, AIR
REF PART NO. DESCRIPTION QTY PAGE
R35715D6 CONDITIONER, AIR (380V/3PH/50HZ)
01 1079Z8084 CABINET, Electrical Control 1 2-23
02 1019Z2533 PIN, Clevis 1
03 1038Z701 CYLINDER, Support 1
MN20-11-002 BALL, Mounting 1
04 1036Z2246 VALVE, Thermostatic Expansion 1
05 MN60-10-001 SWITCH, Low Pressure Safety 1
06 MN60-10-002 SWITCH, High Pressure Safety 1
07 1088Z629 MOTOR, Condenser Fan 1
08 MN70-02-005 BLADE, Fan 1
09 1046Z1029 FILTER/DRIER 1
10 1027Z572 RECEIVER, Refrigerant 1
11 1089Z434 INDICATOR, Moisture (Sight Glass) 1
12 MN40-20-010 COMPRESSOR 1
13 NSS VALVE, Suction 1
14 NSS VALVE, Discharge 1
15 1036Z2244 VALVE, Low Load Idle 1
16 1080Z2096 ELEMENT, Heater 2 KW 6
17 MN70-03-007 BLOWER, Air Handler CCW 1
18 MN70-03-008 BLOWER, Air Handler CW 1
19 1088Z630 MOTOR, Air Handler 1
20 MN40-15-005 KLIXON, 130 deg F 1
21 MN40-15-007 KLIXON, 160 deg F Auto Reset 1
22 MN40-15-006 KLIXON, 140 deg F Auto Reset 1
23 1044Z1651 ELBOW 2
24 1036Z2247 VALVE, Drain Trap Vac 2

Release 5 Page 2-22

CABINET, ELECTRICAL CONTROL 50/60HZ

03
04

10
16

11
17

05
13 12
15 14 17

Release 5 Page 2-23

CABINET, ELECTRICAL CONTROL 50/60HZ

REF PART NO. DESCRIPTION QTY
1079Z8084 CABINET, ELECTRICAL CONTROL 50/60HZ
01 MN40-15-002 CONTACTOR, Heater 1
02 MN40-15-001 CONTACTOR, Air Handler/Condenser/Pressurizer 5
-- MN40-15-015 INTERLOCK, Electrical Fan Speed 1
03 MN40-15-011 OVERLOAD, Compressor Motor 1
04 MN40-15-012 OVERLOAD, Condenser Motor 1
05 MN40-15-012 OVERLOAD, Pressurizer Motor 1
06 MN40-15-012 OVERLOAD, Air Handler Fan High Speed 1
07 MN40-15-014 OVERLOAD, Air Handler Fan Low Speed 1
08 MN52-23-002 RELAY BOARD, W/Relay 1
1079Z8089 RELAY, Only 1
09 1089Z429 REGULATOR, Heat 1
10 MN40-02-007 FUSE, 15 Amp - Transformer 2
11 MN40-02-006 FUSE, 20 Amp - Heaters 3
12 MN40-02-005 FUSE, 15 Amp - Motors 3
13 MN40-15-045 TRANSFORMER, Control (Note:Set Tap for Proper Voltage & Frequency) 1
14 BLOCK, Terminal - 3 Pole Splitter 1
15 MN40-04-002 LUG, Ground 1
16 MN40-15-021 BLOCK, Fuse 2-Gang 1
17 MN40-15-020 BLOCK, Fuse 3-Gang 2

Release 5 Page 2-23

PRESSURIZER, AIR

08
09

Release 5 Page 2-24

PRESSURIZER, AIR
REF PART NO. DESCRIPTION QTY
01 MN80-02-005 END CAP, Filter Housing 1
02 MN80-02-002 CLAMP, Filter Housing 1
03 MN80-02-020 PRE-CLEANER 1
04 MN40-20-007 MOTOR, Pressurizer 1
05 MN70-04-010 BLOWER, Wheel 1
06 MN80-03-002 COUPLER, Rubber 1
07 1046Z1021 HOUSING, Filter c/w Filter Element 1
08 R37145D10 ELEMENT, Filter 1
09 MN80-02-022 VALVE, Vac 1

Release 5 Page 2-24

PRESSURIZER
12
15 13

03 08 04 04
32 15 14 06 09 10 06 16 06
22
33
34
35

03 17
06

36
11
18
19

04 07 03 02 01 06
06 05 20
06 F8386

Release 5 Page 2-25

PRESSURIZER
REF PART NO. DESCRIPTION QTY
MN80-01-200 PRESSURIZER
01 NPMN80-02-010 PLATE, Mounting 1
02 NPMN80-01-204 INTAKE, Fan 1
03 NPMN10-02-001 CAPSCREW 14
04 20Z1122D1 LOCK NUT 16
05 MN10-02-008 LOCKWASHER 2
06 MN10-02-006 WASHER 32
07 NPMN80-01-203 BRACKET, Blower, W/Brace 1
08 NPMN70-04-011 BLOWER 1
09 NPMN80-01-201 OUTLET, Blower 1
10 MN10-00-014 SCREW 5
11 NPMN80-01-202 PLATE, Electrical Box Mounting 1
12 NPMN40-04-030 BOX, Electrical 1
13 NPMN20-26-006 GROMMET 1
14 NPMN70-04-011-1 CAPACITOR, 5 MicroFarad 1
15 NPMN40-04-058 TERMINAL STRIP, 4-Pole 1
16 NPMN80-02-024 ADAPTER, Rubber 1
17 1046Z1021 HOUSING, Intake Filter W/Elements 1
R37145D10 ELEMENT, Filter AR
18 MN80-02-002 CLAMP, Filter Mounting 1
19 NPMN80-01-205 STANDOFF 1
20 NPMN10-02-007 CAPSCREW 1
21 MN80-02-020 FILTER, Pre-Cleaner 1
22 THRU 31 NOT USED
32 NPMN04-01-027 TRANSFORMER 1
33 NPMN10-01-101 SCREW 4
34 NPMN10-01-107 WASHER 4
35 NPMN10-01-108 LOCKWASHER 4
36 MN80-02-022 VALVE, Vacuum 1

Release 5 Page 2-25

Group 3 - Swing System

Description Page
MOUNTING, SWING MOTOR 3-1
TRANSMISSION, SWING 3-4
SHAFT ASSEMBLY, SWING 3-5
CIRCLE ASSEMBLY, ROLLER 3-6
COLLECTOR ASSEMBLY, HIGH-VOLTAGE, REVOLVING FRAME 3-7
COLLECTOR ASSEMBLY, HIGH-VOLTAGE, CARBODY 3-8
CENTER GUDGEON 3-9
COLLECTOR, LOW-VOLTAGE 3-10
TRACK ASSEMBLY, ROLLER - Replacement - R55638F1 3-16
TRACK ASSEMBLY, ROLLER - Service Parts - R34748F1 3-15
SWIVEL, GREASE AND AIR 3-17

Release 5 Page 3-0

MOTOR MOUNTING, SWING

08
03
02

01 10
04
11

05 12
06
08 13
07

22 23

21 24

19
58
14
17
16

61 18

26
28
57 27
25
33
55
56 35
54 52
13 60
53
52 34
32
39
51 50 38
34
49 59 37 30 29
06 34
35
36 31
48
40

41
47

42
45
43
44

Release 5 Page 3-1

MOTOR MOUNTING, SWING

REF PART NO. DESCRIPTION QTY PAGE
100J5948F2 MOTOR MOUNTING, SWING
(NOTE: Blower is not included with Motor Mounting)
01 R21295D1F1 BLOWER, Swing Motor (Not as shown) 1 3-2
02 15R14D1 BRAKE, Disc 1 3-3
03 0630V102 SCREW, Socket Hd Cap 12
04 20P1759D4 SHIM 2
20P1759D5 SHIM 2
20P1759D6 SHIM 14
05 20P1858D329 SCREW, Drilled Hex Hd Cap 3
06 017960057 TIE, Wire #13Ga. x 24 in AR
07 18T17537 RETAINER 1
08 915P275-3 HUB, Disc Brake 1
09 15N788D1 HUB, Disc Brake 1
10 15Z549D7 Plate, Hub Backing 1
11 15Z549D8 SPRING, Hub 3
12 15Z549D6 BOLT, Hub Shoulder 3
13 918N46F2 COUPLING, Flexible 1
14 18P8568 HUB, Coupling Transmission 1
15 18Z2682D4 RING, Snap 1
16 18Z2682D3 RETAINER, O-Ring 1
17 45Z91D115 O-RING, Inner 1
18 45Z91D134 O-RING, Outer 1
19 18Q161 SLEEVE, Coupling 1
20 18P8571 HUB, Coupling Motor 1
21 18Z2682D3 RETAINER, O-Ring 1
22 18Z2682D4 RING, Snap 1
23 45Z91D115 O-RING, Inner 1
24 45Z91D134 O-RING, Outer 1
25 2446V003 PLUG, Pipe 1
26 44Z1D14 FITTING, Lube 1
27 16T9229 PLATE, Connector 1
28 16T9198 PLATE, Connector 1
29 20Q260D255 SCREW, Hex Hd Cap 4
30 3616V009 WASHER, Lock 4
31 14P3235 COVER 1
32 44Z590D33 ADAPTER, JIC Male Pipe 1
33 44Z590D6 ADAPTER, JIC Male Pipe 1
34 44Q5D7 HOSE END, JIC Swivel 3
35 44Z1486D3 HOSE, Medium Pressure AR
36 44Q16D2 HOSE END, JIC Swivel 2

Release 5 Page 3-1

MOTOR MOUNTING, SWING

REF PART NO. DESCRIPTION QTY PAGE
37 44Z590D5 ADAPTER, JIC Male Pipe 1
38 44Z206D7 ELBOW, Street 1
39 2401V002 REDUCER, Pipe 1
40 20Q271D96 NUT, Hex 6
41 18Z694D14 WASHER, Hardened 6
42 R57693D2 BASE, Motor Adapter 1
43 20Q259D687 SCREW, Hex Hd Cap 6
44 20Q259D620 SCREW, Hex Hd Cap 1
45 18Z694D12 WASHER, Hardened 1
46 20Q271D80 NUT, Hex 1
47 20Q260D541 SCREW, Hex Hd Cap 8
48 18Z694D10 WASHER, Hardened 8
49 20P1858D327 SCREW, Drilled Hex Hd Cap 3
50 18T9273D1 RETAINER, Coupling Half Motor 1
51 20Q260D258 SCREW, Hex Hd Cap 3
52 3616V009 WASHER, Lock 17
53 R25974D1 ANGLE, Blower Duct Mounting 1
54 R62915D1 DUCT, Air, Blower (Not as shown) 1
55 20Q270D24 NUT, Hex 14
56 20Q260D325 SCREW, Hex Hd Cap 7
57 3616V011 WASHER, Lock 7
58 20Q260D257 SCREW, Hex Hd Cap 14
59 44Z574D3 ELBOW, Female JIC 1
60 2419V004 NIPPLE, Pipe 1
(NOTE: Screen is a component of Blower; see Blower)
61 SCREEN, Inlet, Blower 1 3-2

Release 5 Page 3-1

BLOWER

02
01

05
06

Release 5 Page 3-2

BLOWER
REF PART NO. DESCRIPTION QTY
01 R21295D1F1 BLOWER 1
02 R12623D4 MOTOR, Blower 1
03 R20984D2 WHEEL, Blower 1
04 R21012D2 BUSHING, Split 1
05 20Q260D226 SCREW, Hex Hd Cap 3
06 R21004D4 CONE, Inlet 1
07 1049Z452 SCREEN, Inlet 1
08 32Q1764D1 SIGN, Caution (Not Shown) 1

Release 5 Page 3-2

BRAKE, DISC

F7261C

Release 5 Page 3-3

BRAKE, DISC
Should the brake require service, contact P&H MinePro Services for assistance.
15R14D1 BRAKE, DISC
01 1045Z2375 SEAL, Dust 1
02 45Z91D164 O-RING, Outer 1
03 45Z91D32 O-RING, Inner 1

Release 5 Page 3-3

TRANSMISSION, SWING - 100J5949F4

Internal parts of the swing transmission are not provided as overhauling this
transmission requires experience and special tools which may not be available at the
mine site.
Should the transmission require service, contact P&H MinePro Services for assistance.

Release 5 Page 3-4

SWING SHAFT

08
02
09
10

04 13

05 11
12
14
09

Release 5 Page 3-5

SWING SHAFT
REF PART NO. DESCRIPTION QTY
100J5950F1 SWING SHAFT
01 10N730D2 SHAFT, Swing 1
02 18P8495 SPACER 1
03 25Z1267D1 BEARING, Spherical Roller 1
04 45Z91D300 O-RING 1
05 18Z3386D3 SEAL, Oil 1
06 20Q400D1 SHIM AR
20Q400D2 SHIM AR
20Q400D3 SHIM AR
07 18N2434 PLATE, Retainer 1
08 20P1859D685 SCREW, Drilled Hd Cap 11
09 017960057 TIE, Wire AR
10 R24673D2 PINION, Swing 1
11 18P8729D1 PLATE, Retainer 1
12 20P1872D617 SCREW, Drilled Hd Cap 6
13 20N426D4 SHIM AR
20N426D3 SHIM AR
20N426D2 SHIM AR
20N426D1 SHIM AR
14 18Z694D12 WASHER, Hardened 6
15 21Z516D9 COMPOUND, Retaining 1
16 R20429D1 LUBRICANT, Paste (Not shown) AR

Release 5 Page 3-5

CIRCLE ASSEMBLY, ROLLER

03
02

05
01
06
04

Release 5 Page 3-6

CIRCLE ASSEMBLY, ROLLER

REF PART NO. DESCRIPTION QTY
R31980F1 CIRCLE ASSEMBLY, ROLLER
01 R31981D1 RING, Carrier 1
02 20Q260D536 SCREW, Hex Hd Cap 55
03 19P768 PIN, Roller 55
04 18Z3185D3 WASHER, Thrust 55
05 R31982D1 ROLLER 55
06 5Z468D2 BUSHING, Roller 1
07 44Z1D6 FITTING, Lube 55

Release 5 Page 3-6

COLLECTOR, HIGH-VOLTAGE, REVOLVING FRAME

18 12
11
13 13
19 03
14 10
04 14
20 09
08 05
21 07
22 06

15
01

23
24
25
26

24
25
26

Release 5 Page 3-7

COLLECTOR, HIGH-VOLTAGE, REVOLVING FRAME

REF PART NO. DESCRIPTION QTY
100J5142F2 COLLECTOR, HIGH-VOLTAGE, REVOLVING FRAME
01 979N89-1 INSULATOR ASSEMBLY 6
02 16P4981 BRACKET, Insulator 1
03 20Z1265D22 SCREW, Low Hd Soc Cap 12
04 18Z733D11 WASHER, Lock 12
05 16T7162 BRACKET, Insulator Mounting 3
06 78Z20 INSULATOR 3
07 20Q260D256 SCREW, Hex Hd Cap 12
08 3616V009 WASHER, Lock 12
09 20Q260D325 SCREW, Hex Hd Cap 2
10 3616V011 WASHER, Lock 2
11 16P3269 BRACKET, Mounting 1
12 20Q270D24 NUT, Hex 12
13 3616V009 WASHER, Lock 36
14 3631V007 WASHER, Flat 36
15 20Z1265D25 SCREW, Low Hd Soc Cap 12
16 18Z733D11 WASHER, Lock, Internal Tooth 36
17 20Z1265D23 SCREW, Low Hd Soc Cap 36
18 20Q260D256 SCREW, Hex Hd Cap 24
19 79T244 CONNECTOR 12
20 20Q260D328 SCREW, Hex Hd Cap 72
21 3616V011 WASHER, Lock 72
22 32T634 BAR, Splice 12
23 77N3D2 RING, Collector 1
24 77N4 RING, Collector 1
25 77P25 RING, Collector 1
26 77P24 RING, Collector 1

Release 5 Page 3-7

COLLECTOR, HIGH-VOLTAGE, CARBODY

12
07 14 06 02 04 05 03

14
13 18
15
08
16

19
20

10
31 30

25 09

27
35 17
37 28
33
36 26

32
36

34
36
29

39 38 01 21

21 01

Release 5 Page 3-8

COLLECTOR, HIGH-VOLTAGE, CARBODY

REF PART NO. DESCRIPTION QTY
100J4472F5 COLLECTOR, HIGH-VOLTAGE, CARBODY
01 978N8-3 SHOE ASSEMBLY, Collector 6
02 78F285 SHOE, Collector 1
03 17Z505 SPRING 1
04 19Z8D168 PIN, Roll 1
05 16T4142 SUPPORT, Shoe 1
06 79T249 SHUNT, Flexible 1
07 184665106 SLEEVE, Fiberglass AR
08 16P3478 BASE, Spring 1
09 16P3480 BRACKET, Insulator 1
10 16P3481 PAD, Insulating 1
11 78Z14 INSULATOR 2
12 20Q260D262 SCREW, Hex Cap 1
13 20Q260D224 SCREW, Hex Cap 1
14 3616V009 WASHER, Lock 2
15 3616V008 WASHER, Lock 1
16 3632V005 WASHER, Flat Hvy 12
17 0620V026 SCREW, Hex Soc Fl Hd Cap 2
18 20Q260D260 SCREW, Hex Cap 1
19 20Q260D192 SCREW, Hex Cap 4
20 3616V007 WASHER, Lock 4
21 978N8-2 COLLECTOR ASSEMBLY, Ground 2
22 16P3249 BASE 1
23 16P3248 BASE, Spring 1
24 20T8587 SHIM 6
25 78F285 SHOE, Collector 1
26 17Z505 SPRING 1
27 19Z8D168 PIN, Roll 1
28 16T4142 SUPPORT, Shoe 1
29 16P3270D1 BRACKET 1
30 79T249 SHUNT, Flexible 1
31 184665106 SLEEVE, Fiberglass AR
32 20Q260D255 SCREW, Hex Cap 3
33 20Q260D258 SCREW, Hex Cap 1
34 20Q260D262 SCREW, Hex Cap 4
35 20Q260D224 SCREW, Hex Cap 1
36 3616V009 WASHER, Lock 8
37 3616V008 WASHER, Lock 1
38 NOT USED
39 NOT USED

Release 5 Page 3-8

CENTER GUDGEON

01 14
13
02

12
11
09
10

Release 5 Page 3-9

CENTER GUDGEON
REF PART NO. DESCRIPTION QTY
R17731F1 CENTER GUDGEON
01 20Q260D405 SCREW, Hex Hd Cap 6
02 3616V013 WASHER, Lock 6
03 R17353D1 GUDGEON, Center 1
04 18N2437F1 COLLAR, Split 1
05 18P8502 PLATE, Keeper 1
06 R55400D1 WASHER, Thrust 1
07 18P3206 WASHER, Spherical 1
08 20N585F1 NUT, Adjusting 1
09 18N2510F1 PLATE, Lock 1
10 19T6483 PIN, Lock 2
11 18N2510 PLATE 1
12 R30685D1 RETAINER 1
13 20P1858D546 SCREW, Dr Hd Cap 2
14 017960057 TIE, Wire #8 GA x 20 in lg AR

Release 5 Page 3-9

COLLECTOR, LOW-VOLTAGE

01
02
04

06
07

Release 5 Page 3-10

COLLECTOR, LOW-VOLTAGE
REF PART NO. DESCRIPTION QTY PAGE
100J5508F4 COLLECTOR, LOW-VOLTAGE
01 32P443F1 CLAMP, Collar 1
02 916J102-1 BRACKET, Brush Holder 1
03 5Z130D15 BUSHING 1
04 973N15-1 BRUSH HOLDER ASSEMBLY 8 3-11
05 973N14-2 BRUSH HOLDER ASSEMBLY 2 3-12
06 973P10-2 BRUSH HOLDER ASSEMBLY 15 3-13
07 973J9F3 COLLECTOR RING ASSEMBLY 1 3-14

Release 5 Page 3-10

BRUSH HOLDER ASSEMBLY

05
06

04 02
07
06
03

Release 5 Page 3-11

BRUSH HOLDER ASSEMBLY

REF PART NO. DESCRIPTION QTY
973N15-1 BRUSH HOLDER ASSEMBLY
01 73J5F1 HOLDER, Brush 1
02 3616V009 WASHER, Lock 4
03 0630V048 SCREW, Hex Soc Hd Cap 4
04 17Q4 SPRING, Brush 8
05 3616V005 WASHER, Lock 10
06 0860V075 SCREW, Rd Hd Mach 10
07 73Z24 BRUSH 8

Release 5 Page 3-11

BRUSH HOLDER ASSEMBLY

05 04
02

Release 5 Page 3-12

BRUSH HOLDER ASSEMBLY

REF PART NO. DESCRIPTION QTY
973N14-2 BRUSH HOLDER ASSEMBLY
01 73J4F1 HOLDER, Brush 1
02 3616V005 WASHER, Lock 5
03 0860V075 BOLTS, Rd Hd 5
04 17Q4 SPRING, Brush 4
05 73Z24 BRUSHES 4

Release 5 Page 3-12

BRUSH HOLDER ASSEMBLY

03
02
01

07
06
05

Release 5 Page 3-13

BRUSH HOLDER ASSEMBLY

REF PART NO. DESCRIPTION QTY
973P10-2 BRUSH HOLDER ASSEMBLY
01 73N9F1 BRUSH HOLDER 1
02 3616V009 WASHER, Lock 1
03 0630V046 SCREW, Socket Hd Cp 1
04 3616V005 WASHER, Lock 4
05 0860V073 SCREW, Rd Hd Mach 4
06 73Z25 BRUSH 2
07 17Q3 SPRING 2

Release 5 Page 3-13

COLLECTOR RING ASSEMBLY

27 02

25 01

26
05

06
17
18

02
07

17 08
18

09
03

21 11
22 02

23
12
16 13
19
20 14
15

Release 5 Page 3-14

COLLECTOR RING ASSEMBLY

REF PART NO. DESCRIPTION QTY
973J9F3 COLLECTOR RING ASSEMBLY
01 16N3016 PLATE, Top 1
02 518F134D70 TUBE, Insulated 48
03 78N29 RING, Collector 4
04 78N28 RING, Collector 2
05 78N27 RING, Collector 15
06 518F134D124 TUBE, Insulated 4
07 518F134D85 TUBE, Insulated 36
08 201460082 4/0 Wire, (Hypalon Jacket) AR
09 44Z12D11 CLAMP, Hose 8
10 445865117 HOSE AR
11 NOT USED
12 16J1226 PLATE, Support 1
13 85Z24D9 CORD, Grip 1
14 205480325 CABLE, Multi Conductor 15 Conductor AR
15 201460088 1/0 Wire, (Hypalon Jacket) AR
16 85Z24D7 CORD, Grip 2
17 20Z770D12 SCREW, Set 15
18 79T155D1 LUG, Terminal 15
19 20Z770D1 SCREW, Set 4
20 79T155D6 LUG, Terminal 2
21 20Z770D11 SCREW, Set 32
22 79T437 LUG, Terminal 16
23 518F134D125 TUBE, Insulated 4
24 20T9797 BOLT, Rod 4
25 017960051 TIE, Wire #16 Gauage x 20 in lg AR
26 3616V015 WASHER, Lock 4
27 20Q270D48 NUT, Hex 4
28 79U2522D16 LUG, #12 AWG (Not Shown) 16
29 79U2522D47 LUG, #1/0 AWG (Not Shown) 2
30 79U2522D59 LUG, #4/0 AWG (Not Shown) 16
31 32Z2510 WIRE MARKER (Not Shown) 72
32 79Z3134D6 TUBING, Heat Shrink (Not Shown) AR
33 79Z3134D10 TUBING, Heat Shrink (Not Shown) AR
34 0624V037 SCREW, Hex Hd Cap (Brass))Not Shown) 20
35 17Z286D9 WASHER, Belleville (Not Shown) 20
36 2047V003 NUT, Hex (Brass)(Not Shown) 20
37 85Z24D7 CORD, Grip (Not Shown) 1
38 R23229D50 CABLE, Remote (Not Shown) 1

Release 5 Page 3-14

ROLLER PATH, UPPER

02 05

Release 5 Page 3-15

ROLLER PATH, UPPER

REF PART NO. DESCRIPTION QTY
(R34748F1) ROLLER PATH, UPPER
Superseded by R55638F1
01 20Q325D627 SCREW, Hex Hd Cap 39
02 R35729D1 WASHER, Clipped 78
03 0630V158 SCREW, Soc Hd Cap 26
04 R35750D2 RETAINER, Bolt Head 26
05 R55634D1 ROLLER PATH, Upper 1
(R34747D2) Superseded by R55634D1 1
06 20Z1081D12 NUT, Hex Heavy 39
07 R35726D2 RETAINER, Nut 39
21Z743 LOCTITE 277 (Not Shown) AR

Release 5 Page 3-15

INSTALLATION, UPPER ROLLER PATH

02
03

04
07
08

08 09

09
F6588B

Release 5 Page 3-16

INSTALLATION, UPPER ROLLER PATH

REF PART NO. DESCRIPTION QTY
R55638F1 INSTALLATION, UPPER ROLLER PATH
01 20Q325D627 SCREW, Hex Hd Cap 39
02 R35729D1 WASHER, Clipped 78
03 0630V158 SCREW, Soc Hd Cap 26
04 R55636D1 RETAINER, Bolt Head 26
05 R55634D1 ROLLER PATH, Upper 1
06 20Z1081D12 NUT, Hex Heavy 39
07 R55635D1 RETAINER, Nut 39
08 18Z694D6 WASHER, Hardened 65
09 20Q260D323 SCREW, Hex Hd Cap 65
10 R57248D1 RETAINER, Bolt (For bolts located in front compartment, only.) 2
21Z743 ADHESIVE (Not Shown) AR

Release 5 Page 3-16

SWIVEL, AIR & GREASE

01
08

05
06
07

10 04
09

11
12
13

Release 5 Page 3-17

14 13
15 10
16 28
17 09
23
18 24
02
14

26
01 19
02

14
11
03 12 18
04
06

27 13

05
07 28
05

Release 5 Page 4-4

SHAFT, FIRST-REDUCTION, HOIST

REF PART NO. DESCRIPTION QTY PAGE
910J664F2 SHAFT, FIRST-REDUCTION, HOIST
01 017960057 TIE, Wire, 30 in AR
02 20P1858D402 SCREW, Drill Hd Cap 6
03 18T9754 PLATE, Keeper 1
04 18P3176D3 COUPLING HALF 1
04A 20U41D6 ACCESSORY SET, Coupling 1
05 BOLT & NUT SET 8
06 SEAL(S) 2
07 GASKET 1
08 PLUG, Lube (Not Shown) 2
10 18Z479D82 SEAL, Oil 2
11 20Q260D450 SCREW, Hex Hd Cap 16
12 3616V015 WASHER, Lock 16
13 25J263 RETAINER, Bearing 2
14 45Z91D14 O-RING 4
15 18P3054 SPACER 1
16 25Z901D6 BEARING 1
(25Z901D3) Superseded by 25Z901D6 1
17 25J216 RETAINER, Bearing 1
18 20Z612D301 SHIM 2
19 1N1033C1 SHAFT, Pinion 1
20 25J215 RETAINER, Bearing 1
21 25Z353D65 BEARING 1
22 18P3053 SPACER 1
23 15N784D5 HUB, Brake 1
24 18T8493D3 PLATE, Keeper 1
25 R66185D2 BRAKE, Disc 1 4-8
26 0630V121 SCREW, Hex Soc Hd Cap 12
27 R4633D1 SPACER 1
28 45Z91D10 O-RING 2
29 14N3007D1F1 COVER, Disc Brake (Not Shown) 1

Release 5 Page 4-4

SHAFT, INTERMEDIATE, HOIST

14
13
12

07
05
04 01
10
02

03 03

02 18
19
05

06
07
08

Release 5 Page 4-5

SHAFT, INTERMEDIATE, HOIST

REF PART NO. DESCRIPTION QTY
R1927F1 SHAFT, INTERMEDIATE, HOIST
01 44Z992D8 PLUG, Cap 2
02 20Q260D449 SCREW, Hex Hd Cap 16
03 3616V015 WASHER, Lock 16
04 25P884D1 RETAINER, Bearing 1
05 017960057 TIE, Wire #8 GA. x 30 in AR
06 20P1858D537 SCREW, Drill Hd Cap 12
07 R1948D1 RETAINER PLATE, Bearing 2
08 25Z1122D7 BEARING 2
09 18T7427 DAM, Oil 1
10 19T6438D1 PIN, Dowel 2
11 18P2743 SPACER 1
12 20Z1D37 SHIM, Adjusting AR
13 20Z1D38 SHIM, Adjusting AR
14 20Z1D39 SHIM, Adjusting AR
15 1J389D1 GEAR, Intermediate Hoist 1
16 1N1035D3F2 SHAFT, Intermediate Hoist Pinion 1
17 20T7975 GASKET 1
18 25P1002 RETAINER, Bearing 1
19 R45966D1 DAM, Oil 1

Release 5 Page 4-5

SHAFT, INTERMEDIATE, HOIST

07
05
04
22
10
02

01
06

03
03
02 21

05 23

06
07

16 08

18
17

Release 5 Page 4-6

SHAFT, INTERMEDIATE, HOIST

REF PART NO. DESCRIPTION QTY PAGE
R1927F2 SHAFT, INTERMEDIATE, HOIST
01 18Z479D83 SEAL, Oil 1
02 20Q260D449 SCREW, Hex Hd Cap 16
03 3616V015 WASHER, Lock 16
04 R1945D1 RETAINER, Bearing 1
05 017960057 TIE, Wire #8 GA. x 30 in AR
06 20P1858D537 SCREW, Drill Hd Cap 12
07 R1948D1 RETAINER PLATE, Bearing 2
08 25Z1122D7 BEARING 2
09 18T7427 DAM, Oil 1
10 19T6438D1 PIN, Dowel 2
11 18P2743 SPACER 1
12 20Z1D37 SHIM, Adjusting AR
13 20Z1D38 SHIM, Adjusting AR
14 20Z1D39 SHIM, Adjusting AR
15 1J389D1 GEAR, Intermediate Hoist 1
16 R1941D1 EXTENSION, Shaft 1
17 0630V031 SCREW, Hex Soc Hd Cap 3
18 3620V009 WASHER, Lock 3
19 1N1035D3F2 SHAFT, Intermediate Hoist Pinion 1
20 20T7975 GASKET 1
21 25P1002 RETAINER, Bearing 1
22 44Z992D8 PLUG, Cap 2
23 R45966D1 DAM, Oil 1
24 979J247F1 SWITCH, Limit (not shown) 1 4-9

Release 5 Page 4-6

BRAKE, DISC

F7254F

Release 5 Page 4-7

BRAKE, DISC
Should the brake require additional service, contact P&H MinePro Services for
assistance.
(R27275D1) BRAKE, Disc 1
Superseded by R66185D2
01 R44764D54 O-RING, Inner 1
02 45Z91D300 O-RING, Outer 1
03 R44764D57 SEAL, Dust 1

Release 5 Page 4-7

BRAKE, DISC

F7254F

Release 5 Page 4-8

BRAKE, DISC
Should the brake require additional service, contact P&H MinePro Services for
assistance.
R66185D2 BRAKE, DISC
01 R44764D54 O-RING, Inner
02 45Z91D300 O-RING, Outer
03 R44764D57 SEAL, Dust

Release 5 Page 4-8

LIMIT SWITCH

08 11
04
09 12
10
06
07
01

02
03

18 16 14

15 13

Release 5 Page 4-9

LIMIT SWITCH
REF PART NO. DESCRIPTION QTY
979J247F1 LIMIT SWITCH
01 20H1569D19 BOLT, Rod 4
02 0631V003 SCREW, Soc Hd Cap 4
03 3616V005 WASHER, Lock 4
04 20Z1703D54 SCREW, Flange Locking 4
05 14N2987D1 GUARD, Coupling 2
06 3616V011 WASHER, Lock 6
07 20Q260D324 SCREW, Hex Hd Cap 6
08 18N2625D1 PLATE, Retainer 1
09 18P8876D1 PLATE, Locking 2
10 20Q270D20 NUT, Hex 4
11 20Z1703D50 SCREW, Flange Locking 6
12 14J1893D1 COVER, Resolver 1
13 16P7335D1 PAD, Rubber 1
14 0951V004 BUSHING, Reducer 1
15 0916V003 CONNECTOR, Conduit 1
16 75Z1252D1 RESOLVER 1
17 18Q460D2 COUPLING, Helical Flexible Shaft 1
18 16J1657D1 BRACKET, Mounting 1
19 20Z1704D3 NUT, Flange Locking 4
20 18Z466D1 WASHER, Bevel 4
21Z772D4 ADHESIVE, (Not Shown) 1

Release 5 Page 4-9

DRUM AND SHAFT, HOIST

18 19 17
20

03 21

10
09 22
08

04
12 23

15 21
40 24
03
14 06
06 07
40 07
03 25
30
02
01 09 31
26
29
25 32

10
33
28
38 34
16

Release 5 Page 4-10

DRUM AND SHAFT, HOIST

REF PART NO. DESCRIPTION QTY PAGE
910J640F6 DRUM AND SHAFT, HOIST
01 20Q260D450 SCREW, Hex Hd Cap 8
02 2446V003 PLUG, Pipe - Sq Hd 1
03 3616V015 WASHER, Lock 32
04 25N715 RETAINER, Bearing 1
05 20Z612D443 SHIM, Adjusting AR
20Z612D444 SHIM, Adjusting AR
20Z612D445 SHIM, Adjusting AR
06 017960057 TIRE WIRE, #6 GA x 72.00 AR
07 20P1872D615 SCREW, Dr Hd Cap 16
08 25P1296D1 PLATE, Bearing Retainer 1
09 20Z612D440 SHIM, Adjusting AR
20Z612D441 SHIM, Adjusting AR
20Z612D442 SHIM, Adjusting AR
10 25Z204D19 BEARING, Spherical 2
11 18T17744 SPACER 1
12 727T22 DAM, Oil 1
13 1N1526 GEAR, Hoist 1
14 20Z1081D14 NUT, Hex 24
15 18Z694D14 WASHER, Hardened 48
16 27Z1435 STRIP, Green Rubber 1
17 23J594D4 DRUM, Hoist 1
18 708P11F1 SOCKET, Wedge 4
19 20Q260D540 SCREW 1
20 18Z1732D10 WASHER, Conical 1
21 20Q260D446 SCREW, Hex Hd Cap 24
22 20Z1940D24 BOLT, Coupling 24
23 18T9290D2 PLATE, Seal Retainer 1
24 20N128 GASKET, Oil Shroud 1
25 18Z433D153 SEAL, Split 2
26 18P5690D2 SPACER, Oil Seal 1
27 10N732 SHAFT, Hoist Drum 1
28 18P8503 SPACER 1
29 25P1318D2 BLOCK, Pillow 1
30 25N453 PLATE, Bearing Retainer 1
31 44Z1D37 FITTING, Relief 1
32 14T1977 PLATE, Cover 1
33 20P1826D6 GASKET 1
34 R29759D1 NUT, CY Series, (SUPERNUT)-Top of Bearing Block Rod Bolt Ref 37 4
35 20T10000 NUT, Hex -Bottom of Bearing Block Rod Bolt Ref 37 4

Release 5 Page 4-10

DRUM AND SHAFT, HOIST

REF PART NO. DESCRIPTION QTY PAGE
36 20T9999D1 SHIM, Pillow Block AR
20T9999D2 SHIM, Pillow Block AR
20T9999D3 SHIM, Pillow Block AR
37 20P1877D2 BOLT, Rod 4
38 18Q403D3 SEAL, V-Ring Oil 1
39 CABLE, Hoist (Not part of Assembly 910J640F6) 1 5-17
40 18Z694D12 WASHER, Hardened 16

Release 5 Page 4-10

MOTOR MOUNTING, HOIST

10 27

18 18
08 08 20
19
20 35
36

22
24
25
31 28
03 29

10 31
31

04
11
12
13
16
17
06
06

32
05 33 05
34
05 35 16
16 36 17
17

14
15 07
37
26

Release 5 Page 4-11

MOTOR MOUNTING, HOIST

REF PART NO. DESCRIPTION QTY PAGE
-- 916J174F3 MOTOR MOUNTING, HOIST
NOTE: Two (2) Hoist Motor Mountings are required per shovel. Quantities shown are
for one assembly.
01 NOT USED
02 NOT USED
03 14P3081 SCREEN 1
04 18T17664 WASHER, Special 4
05 718N233D39 PLATE, Tapped 5
06 718N233D40 PLATE, Tapped 1
07 19T6414 PIN, Shear 1
08 R12599D1F2 BLOWER, Hoist Motor 1 4-12
(NOTE: Blower is not included with Motor Mounting)
09 NOT USED
10 18P3178 COUPLING HALF 1
11 20Q259D689 SCREW, Hex Hd Cap 4
12 20Q271D96 NUT, Hex 4
13 3616V021 WASHER, Lock 4
14 20Q259D685 SCREW, Hex Hd Cap 12
15 18Z694D14 WASHER, Hardened 12
16 20H3531D267 BOLT, Tap 6
17 20Q270D64 NUT, Hex 6
18 20Q270D32 NUT, Hex 4
19 20Q260D328 SCREW, Hex Hd Cap 4
20 3616V011 WASHER, Lock 8
21 20Q260D330 SCREW, Hex Hd Cap 4
22 20Q260D257 SCREW, Hex Hd Cap 14
23 NOT USED
24 3631V009 WASHER, Plain 4
25 3643V011 WASHER, Lock 14
26 COMPOUND, Anti-Seize AR
27 18T15113 PLATE, Retainer 1
28 0620V047 SCREW, Socket Fl Hd Cap 3
29 18H4148D12 WASHER, Lock Countersunk 3
30 NOT USED
31 14J1935D1 DUCT, Hoist Motor Exhaust 2
32 20P1905D1 SHIM AR
33 20P1905D2 SHIM AR
34 20P1905D3 SHIM AR
35 20P1905D4 SHIM AR
36 20P1905D5 SHIM AR

Release 5 Page 4-11

MOTOR MOUNTING, HOIST

REF PART NO. DESCRIPTION QTY PAGE
(NOTE: Base is not included with Motor Mounting)
37 16J1416 BASE,Hoist Motor 2

Release 5 Page 4-11

BLOWER

03 01

Release 5 Page 4-12

BLOWER
REF PART NO. DESCRIPTION QTY
01 R12599D1F2 BLOWER, W/Motor 1
02 R12628D2 WHEEL, Blower 1
03 R12623D1 MOTOR, Blower 1

Release 5 Page 4-12

Group 5 - Attachment
Description Page
GANTRY 5-1
BOOM ASSEMBLY 5-2
BUMPER, BOOM, DIPPER HANDLE 5-8
BUMPER, BOOM 5-9
HANDLE, DIPPER 5-10
DIPPER TRIP ASSEMBLY 5-11
LIMIT SWITCH INSTALLATION, BOOM 5-15
CABLES, ATTACHMENT 5-17

Release 5 Page 5-0

GANTRY

14
06 13
12
05
10
11
09
02
08

08
01 09
03 04
15 05
06
16

18 07

16
15

BOOM POINT ASSEMBLY

REF PART NO. DESCRIPTION QTY
919N23-2 BOOM POINT ASSEMBLY
01 44Z1D7 FITTING, Lube 2
02 2401V005 BUSHING, Pipe 2
03 19N32F1 PIN, Boom Point 1
04 18P3175F1 NUT, Collar 1
05 20Q261D700 SCREW, Hex Hd Cap 1
06 3616V921 WASHER, Lock 1
07 20Q275D96 NUT, Hex Full 1
08 18N757 RETAINER 4
09 25Z259D231 BEARING 4
10 7J10D2 SHEAVE 2
11 18T11302 SPACER 1
12 R29759D2 NUT 4
NOTE! USE THE HARDENED WASHERS THAT COME WITH "SUPERNUTS".
13 18P8601 PLATE, Keeper 1

Release 5 Page 5-4

PIN, BOOM FOOT

06
05
07
08
09

10
12
02
13
01 14

03
04

Release 5 Page 5-5

PIN, BOOM FOOT

REF PART NO. DESCRIPTION QTY
R36142F1 PIN, BOOM FOOT
01 R36141F1 COLLAR, Split 1
02 20Q260D583 SCREW, Hex Hd Cap 2
03 18Z694D11 WASHER, Hardened 2
04 20Q270D72 NUT, Hex 2
05 20Z1704D5 NUT, Locking Flange 1
06 20N409D4 SHIM, #10 GA. AR
07 20N409D5 SHIM, #16 GA. AR
08 20N409D6 SHIM, Special #16 GA. AR
09 20Z1703D69 SCREW, Flanged Lock 1
10 R31164D2 WASHER, Thrust 2
11 R36133D1 PIN, Boom Foot 1
12 R36138F1 COLLAR, Split 1
13 18Z694D10 WASHER, Hardened 2
14 0630V132 SCREW, Hex Soc Hd Cap 2

Release 5 Page 5-5

EQUALIZER ASSEMBLY, BOOM POINT

03
04
01 02 05 06

08
09 11
10

Release 5 Page 5-6

EQUALIZER ASSEMBLY, BOOM POINT

REF PART NO. DESCRIPTION QTY
100J6516F1 EQUALIZER ASSEMBLY, BOOM POINT
01 18N2529D1 EQUALIZER 1
02 16T3392 BRACKET, Keeper 2
03 20P1857D636 BOLT, Dr Thd Hex 1
04 20Q289D80 NUT, Std Heavy Hex Slot 1
05 2203V090 PIN, Cotter 1
06 19T6403 PIN, Equalizer 1
07 16Z143D11 BOOM, Bumper 1
08 19F52D44 PIN, Drilled 2
09 18H3892D233 WASHER 4
10 2203V065 PIN, Cotter 4
11 16T5309D2 BRACKET, Bumper 1

Release 5 Page 5-6

GUARD AND GUIDE, HOIST ROPE

01
10

08
02

05 12
11

11
03

Release 5 Page 5-7

GUARD AND GUIDE, HOIST ROPE

REF PART NO. DESCRIPTION QTY
100J6588F1 GUARD AND GUIDE, HOIST ROPE
01 14J1803D1 SUPPORT, Rope 1
02 20N595D1 BRACE 1
03 16N3666D1 BRACKET 1
04 NOT USED
05 100J6588Y5 PLATE 1
06 NOT USED
07 NOT USED
08 16Z709 LINER, Guide 1
09 20Z2118D4 BOLT, Tee 5
10 20Q260D449 SCREW, Hex Hd Cap 4
11 20H1614D8 NUT, Self Locking 4
12 3631V012 WASHER, Plain 3

Release 5 Page 5-7

BUMPER, BOOM, DIPPER HANDLE

03 01 02
04
05
06

03
06
05

04
02

Release 5 Page 5-8

BUMPER, BOOM, DIPPER HANDLE

REF PART NO. DESCRIPTION QTY
916N125F1 BUMPER, BOOM, DIPPER HANDLE
01 16P7301D1 BRACKET, Bumper 1
02 16Q347D1 BUMPER, Boom 1
03 20P1857D638 SCREW, Dr Shk Hex Hd 7
04 20Q289D80 NUT, Hex 7
05 3645V069 WASHER, Plain Wide 14
06 2203V072 PIN, Cotter 7

Release 5 Page 5-8

BUMPER, BOOM

01
02

04
05
03
06 F5048

Release 5 Page 5-9

BUMPER, BOOM
REF PART NO. DESCRIPTION QTY
916J201F1 BUMPER, BOOM
01 16J1567D1 BRACKET, Boom Bumper - RH 1
02 16J1567D2 BRACKET, Boom Bumper - LH 1
03 16Z587D4 BUMPER, Boom 8
04 19T6066D3 PIN 8
05 3645V085 WASHER 8
06 2203V145 PIN, Cotter 8

Release 5 Page 5-9

HANDLE, DIPPER

04
07
08
06
04
05 07
08
06 02
05
10

03
11

09
11

13
16
12

Release 5 Page 5-10

HANDLE, DIPPER
REF PART NO. DESCRIPTION QTY
-- R11750F1 HANDLE, DIPPER
01 R11750D5 HANDLE, Dipper 1
02 R11750D1 WELDMENT, Dipper Handle 1
03 R11750D3 RACK MATERIAL 1
04 11J3780F1 GREENHORN ASSEMBLY 2
05 20Q259D613 SCREW, Hex Hd Cap 6
06 3616V019 WASHER, Lock 6
07 16P6976 PLATE, Greenhorn Mounting 1
08 11J3780 GREENHORN, Rear 1
09 1J348D1 RACK ASSEMBLY 2
10 701J31D3 RACK SECTION, Back 1
11 701J31D1 RACK SECTION, Center 2
12 701J31D2 RACK SECTION, Front 1
13 R3390D1 PLATE, Rack Termination 1
14 R3390D2 PLATE, Rack Termination 1
15 711N186 CAP, Rear Handle 2
16 5P291D7 BUSHING 4
17 5P291D7 BUSHING 4

Release 5 Page 5-10

DIPPER TRIP ASSEMBLY

04
07 08
10 09
06 06

02
03
04 11
05

Release 5 Page 5-11

DIPPER TRIP ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
-- 100J6689F3 DIPPER TRIP ASSEMBLY
01 923J79F2 DRUM & MOTOR ASSEMBLY 1 5-12
(NOTE: 923J79F2 is not included with Dipper Trip Assembly)
02 20Q324D500 SCREW, Hex Hd Cap 4
03 20Q278D56 NUT, HEX 4
04 18Z694D9 WASHER, Hardened 9
05 R9066D1 BRACKET, Dipper Trip Motor 1
06 907N31F1 SHEAVE/BRACKET ASSEMBLY, Saddle Block 2 5-13
07 20Q260D498 SCREW, Hex Hd Cap 5
08 100N3232F1 LEVER ASSEMBLY, Dipper Trip 1 5-14
09 16N3676D2 BRACKET, Support 1
10 20Q270D56 NUT, Hex 5
11 CABLE, Trip 1 5-17
(NOTE: Cable is not included with Dipper Trip Assembly)

Release 5 Page 5-11

DRUM AND MOTOR, DIPPER TRIP

11 13 02
03 04
14
05
06
16
17

12 20
15 21 22
18 23

24
15 26 13

05 04 25
03
09 28
08
07 41 40

29
30

38 10
39

24
29
13
33
32
34
35
36
37

Release 5 Page 5-12

DRUM AND MOTOR, DIPPER TRIP

REF PART NO. DESCRIPTION QTY PAGE
923J79F2 DRUM AND MOTOR, DIPPER TRIP
01 30J17D2 GUARD, Cable 1
02 18T17622 PLATE, Mounting 3
03 3632V008 WASHER, Plain 4
04 3616V013 WASHER, Lock 4
05 20Q270D40 NUT, Hex 4
06 8T259C1 WEDGE 1
07 18T9762D3 BOLT, Special Rod 1
08 3616V009 WASHER, Lock 5
09 20Q324D261 SCREW, Hex Hd Cap 5
10 EBM656F1A MOTOR, Dipper Trip 1 11-21
11 017960051 TIE, Wire AR
-- 923J78F1 DIPPER TRIP SUB-ASSEMBLY 1
12 20P1860D261 BOLT, Special 2
13 3616V009 WASHER, Lock 8
14 18T10427 PLATE, Keeper 1
15 25Z429D13 BEARING, Ball 2
16 23J477F1 DRUM 1
17 1P1391 GEAR, Internal 1
18 18T10429 COLLAR 1
19 16J1348 BRACKET 1
20 18T15131 CAP, Spring 4
21 17Z175 SPRING 4
22 0682V125 SCREW, Hex Soc Hd Set 4
23 20Q272D56 NUT, Hex Jam 4
24 44Z1D5 FITTING, Lube 2
25 10P1636 SHAFT, Drum 1
26 18T8845 PLATE, Keeper 1
27 20Q260D258 SCREW, Hex Hd Cap 2
28 1P1392 PINION 1
29 25P979 RETAINER, Bearing 1
30 18T8858 SPACER 1
31 18Z2554D173 SEAL 1
32 25Z356D11 BEARING, Roller 1
33 0630V045 SCREW, Socket Hd Cap 4
34 18Z2147D125 RING, Snap 1
35 18Z2555D9 SEAL, Dual lip 1
36 20T7825 GASKET 1
37 25P980 RETAINER, Bearing 1
38 3616V007 WASHER, Lock 4

Release 5 Page 5-12

DRUM AND MOTOR, DIPPER TRIP

REF PART NO. DESCRIPTION QTY PAGE
39 0630V014 SCREW, Socket Hd Cap 4
-- 2419V005 NIPPLE, Pipe (Not Shown) 1
2408V001 COUPLING, Pipe (Not Shown) 1

Release 5 Page 5-12

SHEAVE ASSEMBLY, DIPPER TRIP

06
09
05
08
07

Release 5 Page 5-13

SHEAVE ASSEMBLY, DIPPER TRIP

REF PART NO. DESCRIPTION QTY
907N31F1 SHEAVE ASSEMBLY, DIPPER TRIP
01 16N3677D1 BRACKET, Sheave 1
02 18Z3185D5 WASHER, Thrust 4
03 307H56C1 SHEAVE 2
04 5Z488 BUSHING 2
05 20Q260D399 SCREW, Hex Hd Cap 4
06 3643V015 WASHER, Lock Heavy Duty 4
07 18T17780 PLATE, Keeper 2
08 44Z1D10 FITTING, Lube 2
09 19T6455 PIN, Sheave 2

Release 5 Page 5-13

LEVER ASSEMBLY, DIPPER TRIP

03
09

08
07

02
06
05

Release 5 Page 5-14

LEVER ASSEMBLY, DIPPER TRIP

REF PART NO. DESCRIPTION QTY
100N3232F1 LEVER ASSEMBLY, DIPPER TRIP
01 16N3687D1 BRACKET, Support 1
02 19P857D1 PIN, Lever 1
03 5P336D1 BUSHING, Nylon 2
04 44Z1D5 FITTING, Lube 2
05 6J50D1 LEVER, Dipper Trip 1
06 017960057 TIE, Wire 1
07 20P1858D447 SCREW, Drill Hd Cap 2
08 3616V015 WASHER, Lock 2
09 18T13 PLATE, Keeper 1

Release 5 Page 5-14

INSTALLATION, BOOM LIMIT SWITCH

13
14
15
16
15
14
11
17

05
01

06 08

Release 5 Page 5-15

INSTALLATION, BOOM LIMIT SWITCH

REF PART NO. DESCRIPTION QTY PAGE
100J6493F4 INSTALLATION, BOOM LIMIT SWITCH
01 979J232F1 SWITCH, Boom Limit 1 5-16
02 16N3651D1 BRACKET, Support 1
03 20Q260D329 SCREW, Hex Hd Cap 2
04 3616V011 WASHER, Lock 2
05 20Q270D32 NUT 2
06 16N3649D1 BRACKET, Mounting 1
07 18Z3505D2 TIE-DOWN, Rubber 1
08 14T2046D1 PLATE, Cover 1
09 14P3407D1 GUARD, Rain 1
10 14T2047D1 PLATE, Cover 1
11 20T8370D23 HINGE 1
906N86F3 LINK ASSEMBLY, Actuator 1
12 6P2856D3 LINK, Actuator 1
13 20Q260D453 SCREW, Hex Hd Cap 1
14 16P7175D1 BRACKET, Mounting 2
15 18Z3185D10 WASHER, Thrust 2
16 5T3395D1 BUSHING, Link 1
17 20H1617D15 NUT, Lock 1

Release 5 Page 5-15

LIMIT SWITCH

01
04
02

01
03

09 12

03 11 10

07
06
05

07 13
06
08

19
15

18
14
16

22 17
21 20

Release 5 Page 5-16

LIMIT SWITCH
REF PART NO. DESCRIPTION QTY
979J232F1 LIMIT SWITCH
01 79Q1713D1 SWITCH, Limit 2
02 0862V106 SCREW, Pan Hd Mach 4
03 16N3648D1 BRACKET, Mounting 2
04 718N233D175 PLATE, Mounting 2
05 20Q260D265 SCREW, Hex Hd 2
06 3616V009 WASHER, Lock 4
07 3632V004 WASHER 4
08 20Q260D262 SCREW, Hex Hd Cap 2
09 18P8704D1 PLATE, Bushing 1
10 20H1617D34 LOCKNUT 2
11 18P8706D2 RETAINER, Rubber 1
12 18P8705D1 RETAINER 1
13 20Q270D24 NUT 2
14 79Z684D6 BLOCK, Terminal 1
15 0862V099 SCREW, Pan Hd 4
16 3616V007 WASHER, Lock 4
17 20Q260D194 SCREW, Hex Hd Cap 4
18 18N2562D1 BASE, Mounting 1
19 16-979J232 ANGLE 2
20 17Z685 SPRING, Tension 2
21 8Z19D5 S-HOOK 4
22 14N2914D1 COVER 1

Release 5 Page 5-16

CABLES, ATTACHMENT

02
01

Release 5 Page 5-17

CABLES, ATTACHMENT
REF PART NO. DESCRIPTION QTY
-- CABLES, ATTACHMENT
01 R23421D10 CABLE SET, Hoist 2-3/8 in dia. x 345'0" long 1
02 30U253D1 CABLE, Boom Suspension 4
(NOTE: Suspension cables must be replaced as a set of four.)
03 30Z486D1 CABLE, Dipper Trip 1

Release 5 Page 5-17

Group 6 - Crowd System

Description Page
SHIPPER SHAFT 6-1
DRIVE ASSEMBLY, CROWD 6-3
BRAKE INSTALLATION, CROWD 6-4
SHAFT, FIRST-REDUCTION, CROWD 6-6
SHAFT, SECOND-REDUCTION, CROWD 6-7
LIMIT SWITCH 6-8
TENSIONER ASSEMBLY, BELT 6-9
CROWD BLOWER MOUNTING MATERIAL 6-13
BLOWER INSTALLATION, CROWD MOTOR 6-14

Release 5 Page 6-0

SHIPPER SHAFT
08

01 05
16 09 10
17 02 03

12
11

13 15

04
07
19 14
18 21
20
22
23 29 30

27 28 33
31

31
30
29

32 34

28
27

26 37
35
36

21
22
16
20
18

19
25
24 08

23 10
11 09
14
05
06
38
39
15
13

12 07
03
02
01
04

Release 5 Page 6-1

SHIPPER SHAFT

43
41

40
16
41 41
44 40

40 40
41 41
42

46
45

43
41

Release 5 Page 6-1

SHIPPER SHAFT
REF PART NO. DESCRIPTION QTY PAGE
R11770F1 SHIPPER SHAFT
01 20T10056 SCREW, Hex Hd Cap 2
02 3632V013 WASHER, Plain 2
03 21Z1048 RAM, Hydraulic 2
04 20Q260D513 SCREW, Hex Hd Cap 8
05 18N2503 PLATE, Mounting 2
06 20Q260D263 SCREW, Hex Hd Cap 4
07 18P8720D1 SPACER 2
08 017960057 TIE, Wire #12 AR
09 20P1858D404 SCREW, Drilled Hex Hd Cap 4
10 20T10042 KEY, Locking 2
11 25J283D1 RETAINER, Sleeve 2
12 017960057 TIE, Wire #8 AR
13 20P1871D539 SCREW, Drilled Hex Hd Cap 12
14 18Z694D10 WASHER, Hardened 12
15 18N2668D1 PLATE, End 2
16 R12085F1 BLOCK, Saddle 2 6-2
17 21Z1046 RAM, Hydraulic 4
18 R10965F2 PINION 2
19 18P8710D1 SPACER 1
20 18Z3344D24 SEAL, V-Ring 2
21 R43027D1 SCREW, Self Locking 16
22 25N782D1 WASHER, Thrust 2
23 918N48F2 RETAINER ASSEMBLY, Bushing 2
24 18J309D2 BUSHING, Sleeve 1
25 R54431D1 BUSHING 1
26 19H1951D63 PIN, Dowel 3
27 18Z951D6 SEAL 2
28 45Z91D161 O-RING 2
29 0630V100 SCREW, Socket Hd Cap 16
30 3616V013 WASHER, Lock 16
31 18P4290 WASHER, Thrust 2
32 20T9002 SHIM 6
33 1J289D1 GEAR 1
34 10J108D3C1 SHAFT, Shipper 1
35 18Z694D14 WASHER, Hardened 24
36 20P1859D685 SCREW, Drilled Hex Hd Cap 24
37 017960057 TIE, Wire #6 AR
38 20Z1057D5 NUT, Lock 8
39 18Z694D9 WASHER, Hardened 8

Release 5 Page 6-1

SHIPPER SHAFT
REF PART NO. DESCRIPTION QTY PAGE
40 44Z590D9 ADAPTER, Male Pipe/JIC 8
41 44Q7D9 HOSE END, Swivel/JIC 12
42 442765093 HOSE, High Pressure AR
43 44Z591D9 ELBOW, Male Pipe JIC 4
44 36Q550D1 VALVE, Control 2
45 16P7189D1 BRACKET, Mounting 2
46 0630V014 SCREW, Socket Hd Cap 4
-- 32T727D1 CLAMP (Not Shown) 20
21Z587D2 GASKET, Liquid (Not Shown) 1
86Z67D5 BRACKET, Storage (Ref 03) AR
R2455D1 CLAMP, Pipe (Ref 03 Storage) 2
R3787F1 GUARD, Hydraulic Ram - NOT SHOWN 4
3616V013 WASHER, Lock (Plug remaining holes in Ref 11) 4
20Q260D404 SCREW, Hex Hd Cap (Plug holes in Ref 11) 4
18P933D41 SPACER, Pipe (Plug remaining holes in Ref 11) 4

Release 5 Page 6-1

SADDLE BLOCK

03 02
01

04
02
03
04
05 06
05
07
13

12
07
09
11
10

Release 5 Page 6-2

SADDLE BLOCK
REF PART NO. DESCRIPTION QTY
R12085F1 SADDLE BLOCK
01 R12084D1 BLOCK, Saddle 1
02 20P1859D682 SCREW, Drilled Hex Hd Cap 12
03 17Z286D45 WASHER, Belleville 12
04 20P1859D683 SCREW, Drilled Hex Hd Cap 4
05 017960057 TIE, Wire AR
06 20P1962D1 SHIM, Vertical 9
07 18P8713D1 BLOCK, Shear 2
08 33P248D1 PLATE, Wear, Vertical 1
09 19H1951D50 PIN, Dowel 8
10 5J6D1C1 BUSHING, Inboard 1
11 20P1979D1 SHIM, Horizontal 12
12 R52536D2 PLATE, Wear, Horizontal 2
13 5J7D1C1 BUSHING, Outboard 1
14 44Z992D5 PLUG, Protective 3

Release 5 Page 6-2

DRIVE ASSEMBLY, CROWD

02
03
01

16
17
07
08
09
06
14 25
13 15

10
11
18
12

21 17
23
22
26
19

20 27

28
41
29
40

31 32
33
46

BRAKE, DISC - 15R13D3

REF PART NO. DESCRIPTION QTY
15R13D3 BRAKE, DISC
01 R44764D54 O-RING, Inner 1
02 45Z91D300 O-RING, Outer 1
(1045Z2353) Superseded by 45Z91D300 1
03 R44764D57 SEAL, Dust 1

Release 5 Page 6-5

SHAFT, FIRST-REDUCTION, CROWD

22 13
01 02

05
06 10
07 08
09

14
15
16
17

03 04

08
09
18

20
13

12
23
11

07
06
05
16

25
28
26 29 30
09
08

04
03

Release 5 Page 6-6

SHAFT, FIRST-REDUCTION, CROWD

REF PART NO. DESCRIPTION QTY
910J553F2 SHAFT, FIRST-REDUCTION, CROWD
01 18H7038D9 WASHER, Lock Bent 1
02 7J21D1 SHEAVE 1
03 20Q260D323 SCREW, Hex Cap 8
04 3616V011 WASHER, Lock 8
05 18T9274 RETAINER 2
06 18Z498D118 SEAL, Oil 2
07 18Z498D75 SEAL, Oil 2
08 20Q260D402 SCREW, Hex Cap 12
09 3616V013 WASHER, Lock 12
10 2419V048 NIPPLE, Std Pipe 1
11 2401V003 BUSHING, Hex 2
12 2408V003 COUPLING, Std. Pipe 2
13 44Z1D7 FITTING Lube 2
14 25P1007C1 RETAINER, Bearing 1
15 20T7983 GASKET, Bearing Retainer 1
16 18T9272 SPACER 2
17 25Z1106D31 BEARING 1
18 25P1005D2 CAPSULE, Bearing 1
19 45Z91D112 O-RING 1
20 1J119F1 SHAFT, Pinion First Reduction 1
21 R20H3001D32 KEY 2
22 20T8465D14 NUT, Hex 1
23 25Z901D9 BEARING, Roller 1
24 2419V068 NIPPLE, Std. Pipe 1
25 20T7982 GASKET, Bearing Retainer 1
26 25P1192D2 RETAINER, Bearing 1
27 15N787D1 HUB, Brake 1
28 18T9273D1 PLATE, Retainer 1
29 20P1858D328 SCREW, Dr Hex Cap 3
30 017960057 TIE, Wire AR

Release 5 Page 6-6

SHAFT, INTERMEDIATE - CROWD

12
11
09

07
10 06
05
04

19
08
02
01
03

04
05

18
17
19
08
16
15

Release 5 Page 6-7

SHAFT, INTERMEDIATE - CROWD

REF PART NO. DESCRIPTION QTY
-- 910J344F3 SECOND REDUCTION ASSEMBLY, CROWD
01 NOT USED
02 NOT USED
03 18Z498D168 SEAL, Oil 1
04 20Q260D403 SCREW, Hex Cap 16
05 3616V013 WASHER, Lock 16
06 R2303D1 RETAINER, Bearing 1
07 20T7998 GASKET 1
08 20P1858D448 SCREW, Dr Hex Cap 12
09 R2340D1 RETAINER, Crowd 1
10 NOT USED
11 25Z1106D39 BEARING 1
12 18T9314 SPACER 1
13 1N1094 GEAR 1
14 1N1095D2 SHAFT, Pinion 1
15 25Z1106D12 BEARING 1
16 18T9315 RETAINER 1
17 20T7997 GASKET 1
18 25P1011 RETAINER, Bearing 1
19 017960057 TIE, Wire AR

Release 5 Page 6-7

RESOLVER, LIMIT SWITCH

08 11
04
09 12
10
06
07
01

02
03

18 16 14

15 13

Release 5 Page 6-8

RESOLVER, LIMIT SWITCH

REF PART NO. DESCRIPTION QTY
979J249F1 RESOLVER, LIMIT SWITCH
01 20H1569D19 BOLT, Rod 4
02 0631V003 SCREW, Soc Hd Cap 4
03 3616V005 WASHER, Lock 4
04 20Z1703D54 SCREW, Flange Locking 4
05 14N2987D1 GUARD, Coupling 2
06 3616V011 WASHER, Lock 6
07 20Q260D324 SCREW, Hex Hd Cap 6
08 18N2625D1 PLATE, Retainer 1
09 18P8876D1 PLATE, Locking 2
10 20Q270D20 NUT, Hex 4
11 20Z1703D50 SCREW, Flange Locking 6
12 14J1893D1 COVER, Resolver 1
13 16P7335D1 PAD, Rubber 1
14 2401V012 BUSHING, Pipe 1
15 79Z878D2 CONNECTOR, Straight 1
16 75Z1252D1 RESOLVER 1
17 18Q460D1 COUPLING, Helical Flexible Shaft 1
18 16J1657D1 BRACKET, Mounting 1
19 20Z1704D3 NUT, Flange Locking 4
20 18Z466D1 WASHER, Bevel 4
79Z1918D2 GASKET (Not Shown) 1
21Z772D4 ADHESIVE, (Not Shown) 1

Release 5 Page 6-8

TENSIONER ASSEMBLY, BELT

01
03

05
07

04
06
07
02

Release 5 Page 6-9

TENSIONER ASSEMBLY, BELT

REF PART NO. DESCRIPTION QTY PAGE
921J29F1 TENSIONER ASSEMBLY, BELT
01 921J26F3 HYDRAULIC PUMP ASSEMBLY, Hand 1 6-10
02 16N3513 BRACKET 1
03 6T2701 CLEVIS 1
04 6T2702 CLEVIS 1
05 19F59D19 PIN 1
06 19F59D30 PIN 1
07 2203V086 PIN, Cotter 1
08 21Z767D1 CYLINDER, Hydraulic 1 6-12

Release 5 Page 6-9

PUMP, HAND OPERATED

03
04
05

06
03
04
05
02
17
06 18
03
04
20
07
08
07 19

22 24 07
23
09
09
10
10
11
06 11 12
07
08 12 06 06
16
14
15
13

06
07
08
07 06 07
08 08

Release 5 Page 6-10

PUMP, HAND OPERATED

REF PART NO. DESCRIPTION QTY PAGE
921J26F3 PUMP, HAND OPERATED
01 37Z266 PUMP, Hydraulic 1 6-11
02 16J1248F1 BASE 1
03 20Q260D260 SCREW, Hex Cap 12
04 3616V009 WASHER, Lcok 12
05 20Q270D24 NUT, Hex 4
06 442765093 HOSE, Hi-Pressure. AR
07 44Q7D9 HOSE END, Swivel 10
08 44Z591D9 ELBOW, Pipe, Male 8
09 44Z590D10 CONNECTOR, Male 2
10 36Z879D17 COUPLER 2
11 2405V006 BUSHING, Reducer, Hex 2
12 2450V069 NIPPLE 2
13 36Z1234D4 VALVE, Pressure Relief (set at 3000psi) 1
14 44Z558D3 NIPPLE, Hex 1
15 2405V009 BUSHING, 3000 Pipe 1
16 2446V003 PLUG, 1
17 32Z1757 NAMEPLATE 1
18 20Z42D4 SCREW, Drive 3
19 14N2323F1 COVER 1
20 3631V007 WASHER, Plain 8
21 R29606D1 PLATE, Instruction 1
22 89Z616 GAUGE, Pressure, 0-6000 P.S.I. 1
23 2405V003 BUSHING, Reducer 1
24 2457V017 ELBOW, Street 1
25 20Z42D8 SCREW, Drive 4
26 18P3152 MANIFOLD (Not Shown) 2

Release 5 Page 6-10

PUMP, HAND, HYDRAULIC

01 06
24 21
22
44
07 08 16 23
42
45 48
09 49
50 25
42
10
47 54 53
48 15
11 42 49 26
50 29 27
55 28 55
39 30
62
63 40 56
12 38
42 57
02 13 43
03 31
42 20
63 62 32
04 14
17 33
05 41
51 34
17 18 36 58
37 35 58
60
52 59
34 34
19 60

Release 5 Page 6-11

PUMP, HAND, HYDRAULIC

REF PART NO. DESCRIPTION QTY
37Z266 PUMP, HAND, HYDRAULIC
01 1006Z785 HANDLE, W/grip 1
02 1020Z5723 PLUG 1
03 1042Z59 DIPSTICK 1
04 NUT, Jam 1
05 1016Z428 REST, Pump 1
06 1006Z784 BEAM, Handle 1
07 1019Z1091 PIN 1
08 1019Z1092 PIN 1
09 1020Z5724 PLUG 1
10 1018Z5714 SPACER 1
11 1036Z928 VALVE, By-Pass 1
12 1036Z929 VALVE, Safety 1
13 1036Z930 VALVE, Relief 1
14 1046Z313 SCREEN 1
15 1016Z427 BASE 1
16 1020Z5725 PLUG 1
17 1018Z5713 SPREADER 2
18 CAPSCREW 1
19 1020Z5722 PLUG 1
20 1044Z609 CONNECTOR 1
21 SCREW 1
22 WASHER, Lock 1
23 1006Z786 LEVER 1
24 CAPSCREW, Soc Hd 4
25 1014Z1700 CAP, Valve Body 1
26 1025Z2010 BEARING 1
27 1018Z5715 DISC 1
28 1019Z1094 PIN 2
29 1020Z5726 BAR, Disc 1
30 1078Z93 INSERT 2
31 1006Z787 PIN 2
32 1019Z1097 PLUG, Pipe 1
33 CAPSCREW 2
34 1020Z5727 PLUG, Pipe 6
35 1014Z1701 CAP 1
36 1018Z5716 RING, Seal 1
37 WASHER 1
38 1019Z1093 PIN 1
39 1019Z1095 PIN 2

Release 5 Page 6-11

PUMP, HAND, HYDRAULIC

REF PART NO. DESCRIPTION QTY
40 1019Z1096 PIN 1
41 1036Z931 VALVE 1
-- 1045Z1712 KIT, Seal 1
42 .GASKET 5
43 .GASKET 1
44 .RING, Retaining 2
45 .RING, Wiper 1
46 .WASHER, Back-up 1
47 .O-RING 1
48 .SPRING 2
49 .BALL 2
50 .BALL 2
51 .CUP, Pump 1
52 .GASKET 1
53 .GASKET 1
54 .O-RING 1
55 BALL 5
56 .WASHER, Back-up 2
57 .O-RING 2
58 .BALL 4
59 .SPRING 2
60 .SPRING 3
61 .BALL 1
62 .O-RING 2
63 .WASHER, Back-up 2

Release 5 Page 6-11

HYDRAULIC CYLINDER

07
15

03
09 16

03 14

06
02
05
04
10

Release 5 Page 6-12

HYDRAULIC CYLINDER
REF PART NO. DESCRIPTION QTY
-- 21Z767D1 HYDRAULIC CYLINDER W/Serial Numbers Beginning with "B", "C" OR "D"
01 1045Z3959 KIT, Seal 1
02 WASHER, Back-up 2
03 O-RING 2
04 U-CUP 2
05 SCREW, Set 1
06 O-RING 1
07 U-CUP 1
08 1018Z13195 RING, Wiper 1
09 1038Z727 BASE 1
10 1014Z1697 CAP, Base 1
11 1020Z5733 SCREW, Lock 1
12 1018Z13193 RING, Internal Stop 1
13 1025Z4536 BEARING, Rod 1
14 1039Z1070 PISTON 1
15 1018Z5717 RING, Retaining 1
16 1039Z1071 PLUNGER 1

Release 5 Page 6-12

INSTALLATION, CROWD BLOWER

01
02
03

04
05

03
06
07

Release 5 Page 6-13

INSTALLATION, CROWD BLOWER

REF PART NO. DESCRIPTION QTY
100J6397F1 INSTALLATION, CROWD BLOWER
01 NOT USED
02 NOT USED
03 3616V011 WASHER, Lock 8
04 20Q260D258 SCREW, Hex Hd Cap 14
05 3616V009 WASHER, Lock 14
06 20Q260D323 SCREW, Hex Hd Cap 8
07 3631V009 WASHER, Plain 8
08 BLOWER & MOTOR, Crowd (Reference ONLY)
(NOTE: Blower is not included with mounting material---ORDER SEPARATELY)

Release 5 Page 6-13

BLOWER INSTALLATION, CROWD MOTOR

10
11
13

04
06

16
15 17
14
15 14
07
16 08
17 09
02 01 10
10 11
10 11
11 12
13
13 05

F6282

Release 5 Page 6-14

BLOWER INSTALLATION, CROWD MOTOR

REF PART NO. DESCRIPTION QTY PAGE
-- R25363F1 BLOWER INSTALLATION, CROWD MOTOR
01 R12599D1F2 BLOWER, Crowd Motor 1 4-12
(NOTE: Blower is not included with Blower Installation)
02 14Q136 DUCT, Expansion 1
03 R25530D1 DUCT, Air 1
04 R25529D1 DUCT, Air 1
05 14J1411D2 DUCT, Air 1
06 14J1410 DUCT, Air 1
07 14Q4 DUCT, Expansion 1
08 32P318 CLAMP, Duct 4
09 20Q260D328 SCREW, Hex Hd Cap 4
10 3631V009 WASHER, Plain 42
11 3643V013 WASHER, Lock 42
12 20Q270D32 NUT, Hex 4
13 20Q260D325 SCREW, Hex Hd Cap 38
14 16T4722 PAD, Mounting 11
15 16T7658 CLIP 11
16 3616V009 WASHER, Lock 11
17 20Q260D255 SCREW, Hex Hd Cap 11
18 32Z337D1 COMPOUND, Caulking (Not Shown)(Joint & Flange Connections) AR

Release 5 Page 6-14

Group 7 - Propel System

Description Page
LOWER FINAL ASSEMBLY 7-1
CARBODY & TOWING LUGS 7-4
DRIVESHAFT, CRAWLER TUMBLER 7-5
IDLER, CRAWLER 7-6
SHAFT, CORDUROY IDLER, LOWER 7-8
SHAFT, CORDUROY IDLER, LOWER FRONT 7-7
SHAFT, IDLER, REAR 7-9
GUIDE RAIL, CRAWLER FRAME, FRONT 7-10
GUIDE RAIL, CRAWLER FRAME, REAR 7-11
FRAME, CRAWLER, RIGHT-HAND 7-12
FRAME, CRAWLER, LEFT-HAND 7-13
TRACK, CRAWLER 7-14
MOUNTING, PROPEL MOTOR 7-15
TRANSMISSION, PROPEL 7-18
ACCESS STAIRS, LOWER 7-19

Release 5 Page 7-0

LOWER FINAL ASSEMBLY

11 15
12 19
05 13 20
06 07 09 10 14 21

15 15
16 16
17 17
18 18
21 21

22
23
24

23
24
03 01 25
04
02 26

Plan View
Release 5 Page 7-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

LOWER FINAL ASSEMBLY

31 10 09
10 12 07
13 06
14

07
11 05 16
17
28
29 15
30

18
21

27
29
30

Section View
Release 5 Page 7-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

LOWER FINAL ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
-- R22453F1 LOWER FINAL ASSEMBLY
01 3616V017 WASHER, Lock 16
02 3632V011 WASHER, Plain 16
03 14J1606 GUARD, Coupling 4
-- 20Z1703D69 SCREW, Locking Flange 12
20Z1704D5 NUT, Locking Flange 12
04 0630V237 SCREW, Hex Skt Hd Cap - Propel Transmission Mounting 72
05 718N233D5 BLOCK, Tap 16
06 20Z1703D97 SCREW, Locking Flange 16
07 14N2742 GUARD, High-Voltage Collector 7
-- R27092F1 GUARD, High-Voltage Collector 1
08 20Z1703D67 SCREW, Locking Flange 24
09 R6216D1 GEAR, Ring 1
10 R35571D1 PATH, Roller 1
11 R35789D1 CLIP, Rail 32
12 20Q260D451 SCREW, Hex Hd Cap 32
13 18Z694D8 WASHER, Hardened 32
14 NOT USED
15 19P871D1C1 PIN, Shear, Ring Gear 24
16 20Q259D699 SCREW, Hex Hd Cap 4
17 NOT USED
18 18T17962D3 WASHER, Hardened 4
19 20Q259D700 SCREW, Hex Hd Cap 20
20 18T17962D4 WASHER, Hardened 20
21 20Q279D96 NUT, Lock 24
22 20T10015D1 BOLT, Rod 8
23 18Z694D16 WASHER, Hardened 22
24 20Q279D128 NUT, Hex 30
25 20Q259D781 SCREW, Hex Hd Cap 14
26 19T6449 PIN, Shear, Propel-Motor Base 2
27 R22475D1 BOLT, Rod 12
28 R22475D2 BOLT, Rod 12
29 18Z694D23 WASHER, Hardened 48
30 20Z1287D41 NUT, Hex 72
31 18P8220D1F1 PLATE, Adapter, Low-Voltage Collector 1
(NOTE: The following items are not shown)
32 914J389F2 COVER ASSY, Access, High-Voltage Collector 1 7-3
33 914N145F2 COVER INST, Crawler Frame 2
34 R19824F1 DRAIN ASSY, Roller Circle 1 7-2
35 987J58F1 MISCELLANEOUS ELECTRICAL MATERIAL, Carbody 1

Release 5 Page 7-1

LOWER FINAL ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
36 932P41F1 PLATE ASSEMBLY, Serial Number 1
37 R55180F1 CONDUIT INST, Lower (Not Part Of This Assembly.) 1

Release 5 Page 7-1

DRAIN, ROLLER CIRCLE

TYPICAL
8 PLACES

04
05
04

F6045A

Release 5 Page 7-2

DRAIN, ROLLER CIRCLE

REF PART NO. DESCRIPTION QTY
-- R19824F1 DRAIN, ROLLER CIRCLE
01 014350549 TUBE, 2.875 in OD x 12 in AR
02 44Z978D26 CLAMP, Hose 16
03 44Z1572D8 HOSE, 3 in ID x 8 ft 8
04 20Q3D8 U-BOLT, w/Nuts 8
05 16N3348D18 BRACKET, Mounting 8

Release 5 Page 7-2

COVERS, ACCESS, HIGH-VOLTAGE COLLECTOR

04
02
03
17 05
06
07
20
18

21
04

18
20

18 05
06 07

20 19 18

09 10

16 11
12
13
14
15

Release 5 Page 7-3

COVERS, ACCESS, HIGH-VOLTAGE COLLECTOR

REF PART NO. DESCRIPTION QTY
914J389F2 COVERS, ACCESS, HIGH-VOLTAGE COLLECTOR
01 14T2017D3 COVER, Fixed 2
02 0836V140 SCREW, Slot Fil Hd Mach 6
03 20H1614D4 NUT, Self-Locking 12
04 14T2019D2 RING, Dam 3
05 20J85D1F1 FRAME HALF, Door 2
06 20J85D2F2 FRAME HALF, Door 3
07 14N2852D1F1 COVER, Hinged 3
08 14N3349D1 COVER 2
09 14T2018D2 COVER, Fixed 1
10 0906V010 BUSHING, Conduit (Not included with 914J389F2)
11 14T2016 SEGMENT, Cover 1
12 16N3348D165 ANGLE, Conduit Mtg 1
13 3616V009 WASHER, Lock 2
14 20Q3D14 U-Bolt Conduit 1
15 20Q270D24 NUT, Hex 2
16 87Z58 ELBOW, Conduit (Not included with 914J389F2)
17 LOCK, Kirk Key (NOTE: Not included with 914J389F2)
18 32Q1766 SIGN, Danger, Hazardous Voltage (Not included with 914J389F2) AR
19 32Q1768 SIGN, Caution, Turning Key (Not included with 914J389F2) AR
20 32Q1944D1 SIGN, Notice, Entry Procedures (Not included with 914J389F2) AR
21 0836V141 SCREW, Slot Fil Hd Mach 6
22 R3434D1 SHIM, Kirk Key Lock (Not shown) 3
23 R3434D2 SHIM, Kirk Key Lock (Not shown) 3

Release 5 Page 7-3

CARBODY (Not illustrated)

REF PART NO. DESCRIPTION QTY
-- R21123D2 CARBODY (Not illustrated) 1

Release 5 Page 7-4

DRIVESHAFT, CRAWLER TUMBLER

20
15 19
21
23
18
03
17

05 02

22
06

09 02
03
01

08
15
16 11

10
12

13 14

Release 5 Page 7-5

DRIVESHAFT, CRAWLER TUMBLER

REF PART NO. DESCRIPTION QTY
910J665F1 DRIVESHAFT, CRAWLER TUMBLER
01 0630V104 SCREW, Skt Hd Cap 20
02 3616V013 WASHER, Lock 20
03 18Z3344D3 SEAL ,V-Ring 2
04 18N2388 WASHER, Thrust 2
05 10J119D2 SHAFT 1
06 R53902D3 TUMBLER, Drive 1
07 25N820D1 CAPSULE, Bearing 1
08 25Z1267D5 BEARING, Roller Spherical 1
09 25P1347D1 CAP, End 1
10 017960057 TIE WIRE #8 x 36 in lg AR
11 20P1858D541 SCREW, Drilled Hex Hd Cap 6
12 20N604D1 SHIM AR
20N604D2 SHIM AR
20N604D3 SHIM AR
13 19Z138D156 PIN, Dowel 1
14 R70770F1 CAP, Bearing 1
15 3616V017 WASHER, Lock 8
16 20Q260D547 SCREW, Hex Hd Cap 8
17 18Z513D148 SEAL, Oil 1
18 18P8798D1 SEAL, Retainer 1
19 20Q260D258 SCREW, Hex Hd Cap 12
20 NOT USED
21 NOT USED
22 NOT USED
23 3643V011 WASHER, Lock 12

Release 5 Page 7-5

ROLLER, IDLER, FRONT

04 05

01 10

03 09

02 06

04 05

03
07
01

11
04

08
06
07

Release 5 Page 7-6

ROLLER, IDLER, FRONT

REF PART NO. DESCRIPTION QTY
910J653F1 ROLLER, IDLER, FRONT
01 18P8664D4 WASHER, Thrust 2
02 13J243D3C1F1 IDLER, Front 1
03 R5181D4 BUSHING 2
04 2203V135 PIN, Cotter 8
05 19F73D88 PIN, Drilled 2
06 25J281D2 BEARING, Block 2
07 20P1845D1 SHIM 14
20P1845D2 SHIM 12
08 19T6445 PIN 2
09 44Z1D7 FITTING, Lube 1
10 10P1541 SHAFT 1
11 19F73D86 PIN, Drilled 2

Release 5 Page 7-6

ROLLER, IDLER, LOWER FRONT

06
09

10
04

01
03

08
03 02

Release 5 Page 7-7

ROLLER, IDLER, LOWER FRONT

REF PART NO. DESCRIPTION QTY
-- R19768F2 ROLLER, IDLER, LOWER FRONT
(NOTE: One required per Crawler Frame)
01 R20248D1 WASHER, Thrust 2
02 R48399F1 ROLLER, Lower 1
03 R38356D1 BUSHING, Roller 2
04 19N120D1 PIN, Lower Roller 1
05 2203V103 PIN, Cotter 2
06 19F63D105 PIN 1
07 18T17810D2 TUBE, Roller, Lower Front 1
08 18Z3344D12 SEAL, V-Ring 2
09 44Z992D5 PLUG, Protective 1
10 2422V003 PLUG, Countersunk Pipe 2

Release 5 Page 7-7

ROLLER, IDLER, LOWER

06
09

10
04

01
03

08
03 02

Release 5 Page 7-8

ROLLER, IDLER, LOWER

REF PART NO. DESCRIPTION QTY
-- R19768F1 ROLLER, IDLER, LOWER
(NOTE: 7 required per Crawler Frame)
01 R20248D1 WASHER, Thrust 2
02 R48399F1 ROLLER, Lower 1
03 R38356D1 BUSHING, Roller 2
04 19N120D1 PIN, Lower Roller 1
05 2203V103 PIN, Cotter 2
06 19F63D105 PIN 1
07 18T17810D1 TUBE, Roller, Lower 1
08 18Z3344D12 SEAL, V-ring 2
09 44Z992D5 PLUG, Protective 1
10 2422V003 PLUG, Countersunk Pipe 2

Release 5 Page 7-8

ROLLER, IDLER, REAR

06
05
08
02 01
03

03
01 07

Release 5 Page 7-9

ROLLER, IDLER, REAR

REF PART NO. DESCRIPTION QTY
913N63F1 ROLLER, IDLER, REAR
01 18Q368D1 WASHER, Thrust 2
02 13J245D1C1F1 ROLLER, Idler 1
03 R5181D4 BUSHING, Idler Roller 2
04 44Z992D5 PLUG, Pipe 1
05 19N119D1 PIN, Rear Idler 1
06 18T17737D1 TUBE, Idler Roller 1
07 19F63D107 PIN, Lower Roller 1
08 2203V103 PIN, Cotter 2

Release 5 Page 7-9

GUIDE RAIL, CRAWLER FRAME, FRONT

01
02

Release 5 Page 7-10

GUIDE RAIL, CRAWLER FRAME, FRONT

REF PART NO. DESCRIPTION QTY
R17736F1 GUIDE RAIL, CRAWLER FRAME, FRONT
(NOTE: One required per Crawler Frame)
01 R16294D1 GUIDE RAIL, Front 1
02 2203V135 PIN, Cotter 4
03 19F73D30 PIN, Retainer 2
04 R17764D1 WASHER, Crawler Frame 4

Release 5 Page 7-10

GUIDE RAIL, CRAWLER FRAME, REAR

01 02

Release 5 Page 7-11

GUIDE RAIL, CRAWLER FRAME, REAR

REF PART NO. DESCRIPTION QTY
-- R17736F2 GUIDE RAIL, CRAWLER FRAME, REAR
(NOTE: Three required per Crawler Frame)
01 R16249D1 GUIDE RAIL, Rear 1
02 2203V135 PIN, Cotter 4
03 19F73D30 PIN, Retainer 2
04 R17764D1 WASHER, Crawler Frame 4

Release 5 Page 7-11

CRAWLER FRAME, RIGHT-HAND

Release 5 Page 7-12

CRAWLER FRAME, RIGHT-HAND

REF PART NO. DESCRIPTION QTY
-- R17931D1 CRAWLER FRAME, RIGHT-HAND 1
(NOTE: Opposite! Left-Hand Frame Shown)
01 18N2649D1 CARRIER, Seal 1

Release 5 Page 7-12

CRAWLER FRAME, LEFT-HAND

Release 5 Page 7-13

CRAWLER FRAME, LEFT-HAND

REF PART NO. DESCRIPTION QTY
-- R17931D2 CRAWLER FRAME, LEFT-HAND 1
01 18N2649D1 CARRIER, Seal 1

Release 5 Page 7-13

TRACK, CRAWLER

01
01

02
02

03 04 04 03

Release 5 Page 7-14

TRACK, CRAWLER
REF PART NO. DESCRIPTION QTY
R18425F5 TRACK, CRAWLER
-- R15585F1 KIT, Shoe Link Pin Hardware 1
01 20Q259D682 SCREW, Hex Hd Cap 102
02 18Z694D14 WASHER, Hardened 102
03 20Q271D96 NUT, Hex 102
04 R3409D15 PIN, Crawler Shoe 102
05 R10297D1 SHOE, Crawler 51

Release 5 Page 7-14

MOTOR MOUNTING, PROPEL

03
02 09
10
11
12
01

13 16 15
15 14 16
04
05

07
14
04

19
20
21
22
23

32 33 34

25 24
26 17

27
28
29 40 02 03 36

36
41
25

37
31
38
39

Release 5 Page 7-15

MOTOR MOUNTING, PROPEL

REF PART NO. DESCRIPTION QTY PAGE
-- 100J5942F1 MOTOR MOUNTING, PROPEL
01 16P7066 SUPPORT, Blower 2
02 R21161D1F1 BLOWER, Propel Motor 1 7-16
(NOTE: Blower is not included with Motor Mounting)
03 NOT USED
04 20Z1703D67 SCREW, Flanged Lock 32
05 20Z1704D5 NUT, Locking Flange 24
06 NOT USED
07 R35489D1 DUCT, Air, Blower 2
08 NOT USED
09 20Q259D694 SCREW, Hex Hd Cap 8
10 20Q270D96 NUT, Hex 8
11 18Z694D14 WASHER, Hardened 8
12 18T17620 WASHER 8
13 20H3169D216 BOLT, Tap 4
14 20Q272D48 NUT, Jam 8
15 20H3169D222 BOLT, Tap 4
16 16T9204 WEDGE 4
17 20U41D5 ACCESSORY SET, Coupling (For 18N2391D1 Transmission Coupling) 2
NUT AND BOLT, Coupling 8
SEAL, Coupling 2
GASKET, Coupling 1
PLUG, Lube 4
18 16J1410 BASE, Propel Motor 1
(NOTE: Base is not included with Motor Mounting)
19 20T9707D1 SHIM 16
20 20T9707D2 SHIM 16
21 20T9707D3 SHIM 24
22 20T9707D4 SHIM, 14 Ga 16
23 20T9707D5 SHIM, 18 Ga 16
24 18U271D1 COUPLING HALF (Propel Motor) 2
NOTE! COUPLING HALF FROM TRANSMISSION ASSEMBLY IS NOT PART OF
THE PROPEL MOTOR MOUNTING,
24A 18N2391D1 COUPLING HALF (From Transmission Input Shaft)(Not Part of This
Assembly)
25 14N2722D2 SPACER 2
26 20U41D6 ACCESSORY SET, Coupling (For 18U271D1 Propel Motor Coupling) 2
NUT AND BOLT, Coupling 8
SEAL, Coupling 2
GASKET, Coupling 1

Release 5 Page 7-15

MOTOR MOUNTING, PROPEL

REF PART NO. DESCRIPTION QTY PAGE
PLUG, Lube 4
27 14J1604 ELBOW, Exhaust 2
28 20Q260D226 SCREW, Hex Hd Cap 8
29 3643V010 WASHER, Lock 8
30 NOT USED
31 3643V009 WASHER, Lock 2
32 0630V102 SCREW, Hex Skt Hd Cap 24
33 15R15D7 BRAKE, Disc 2 7-17
34 20P1858D329 SCREW, Drilled Hd Cap 6
35 017960057 TIE, Wire #13 x 24 in AR
36 18T17537 RETAINER, Hub 2
37 14P3078D1F1 DUST GUARD, Brake 2
38 20Q260D201 SCREW, Hex Hd Cap 2
39 20Q270D16 NUT, Hex 2
40 14P3321 SCREEN, Exhaust 2
41 15N788D1 HUB, Brake 2

Release 5 Page 7-15

BLOWER

02
01

05
06

Release 5 Page 7-16

BLOWER
REF PART NO. DESCRIPTION QTY
01 R21161D1F1 BLOWER 1
02 R12623D3 MOTOR, Blower 1
03 R20984D1 WHEEL, Blower 1
04 R21012D1 BUSHING, Split 1
05 20Q260D226 SCREW, Hex Hd Cap 3
06 R21004D5 CONE, Inlet 1
07 1049Z453 SCREEN, Inlet 1
-- 32Q1764D1 DECAL, Caution (Not Shown) 1

Release 5 Page 7-16

BRAKE, DISC - 15R15D7

F7254F

Release 5 Page 7-17

BRAKE, DISC - 15R15D7

REF PART NO. DESCRIPTION QTY
15R15D7 BRAKE, DISC
01 45Z91D32 O-RING, Inner 1
02 45Z91D164 O-RING, Outer 1
(1045Z2374) Superseded by 45Z91D164 1
03 1045Z2375 SEAL, Dust 1

Release 5 Page 7-17

TRANSMISSION, PROPEL
Internal parts of the propel transmission are not provided as overhauling this
transmission requires experience and special tools which may not be available at the
mine site.
Should the transmission require service, contact P&H MinePro Services for assistance.

Release 5 Page 7-18

ACCESS STAIRS, LOWER

01 01 F6933C

Release 5 Page 7-19

ACCESS STAIRS, LOWER

REF PART NO. DESCRIPTION QTY PAGE
R36268DWG ACCESS STAIRS, LOWER (Drawing) 1
01 R32610F1 STAIRS, Access 2 7-20

Release 5 Page 7-19

LADDER, ACCESS STAIRS

08
02

04
05
06
07

Release 5 Page 7-20

LADDER, ACCESS STAIRS

REF PART NO. DESCRIPTION QTY PAGE
R32610F1 ACCESS STAIRS
01 R32608D1 BRACKET, Stair 1
02 R32609F1 LADDER 1 7-21
03 16N3393D53 ANGLE, Mounting 4
04 20Q260D447 SCREW, Hex Hd Cap 4
05 20Q270D48 NUT, Hex 4
06 3616V015 WASHER, Lock 4
07 3632V009 WASHER, Plain 4
08 19Z296D101 PIN, Quick release 2

Release 5 Page 7-20

LADDER

07
08

Release 5 Page 7-21

LADDER
REF PART NO. DESCRIPTION QTY
R32609F1 LADDER
01 THRU 04 NOT USED
05 R32609D1 LADDER 1
06 13Z263D1 ROLLER, Idler 4
07 20Q274D80 NUT, Hex 4
08 3616V019 WASHER, Lock 4

Release 5 Page 7-21

Group 8 - Air System

NOTE! BECAUSE OF THE CENTURION UPGRADE MUCH OF THIS MAY HAVE
BEEN CHANGED OR REPLACED.
CONTROLS, AIR PIPING 8-1
AIR PIPING, UPPER 8-20
AIR PIPING, LOWER 8-25
CONTROL PANEL, AIR SYSTEM, LOWER 8-26
CONTROLLER, STAIRWAY - RIGHT HAND 8-28
AIR PIPING, BOOM 8-29
FILTER VIBRATOR KIT 1-13
AIR COMPRESSER INSTALLATION 8-37
AIR TANK, COMPRESSOR, LH ROOM REWORK 8-38
AIR TANK(RECIEVER) PIPING 8-39
AIR TANK(RECIEVER) HOSE ROUTINGS 8-40
AIR HOSE, OPERATOR'S SEAT 8-41

Release 5 Page 8-0

CONTROLS, AIR PIPING

A
01

02
03

04 08
09
14
05
06

12 10
13 15
B
05
17 06
16

22 B
10 23 01
24 05
11 06

BB
08
25 09
26

A
07

05
06
21 20 05 05
06 18 06

Release 5 Page 8-1

74 61

61 92
09 31
34
34
34
35
67 35
89

16 08 12 31 34 89 67

Release 5 Page 8-2

KIT, LH ROOM AIR W/O AIR DRYER

30 16
33 67 74
36 86 89 87 92

31
34
61 35

29 61 86 87
29 32
32 37
37 77
08
70 80
98
31
12
34
30
33 35
36 02 106 34
35

30
33
36
05
106
87

96 30
33
21 36
34
35
81 79

76
60

92
61

31 08
34
35
67

86 61 80 77 61 86 87

Release 5 Page 8-2

FILTER ASSEMBLY

06
03

02 01

Release 5 Page 8-3

FILTER ASSEMBLY
REF PART NO. DESCRIPTION QTY PAGE
R42612F1 FILTER ASSEMBLY
01 R41718D1 FILTER, Coalescing 1 8-4
02 R41715D1 FILTER, General Purpose 1 8-5
03 R42469D1 PLATE, Mounting 1
04 R41719D1 CLAMP, Quick & Wall Bracket 2
05 R41719D3 CLAMP, Quick 1
06 0844V083 SCREW, Slotted Fl Hd Mach 4

Release 5 Page 8-3

FILTER, COALESING
01

02
06

08 03

16
15
10 14
13

FILTER
Release 5 Page 8-4
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

FILTER, COALESING
REF PART NO. DESCRIPTION QTY
-- R41718D1 FILTER, COALESING
01 R41715D4 INDICATOR, Mechanical Service 1
02 1020Z13646 SCREW 2
03 NSS BODY, Nylon 1
04 NSS RING, Support 1
05 NSS DIAPHRAGM 1
06 NSS BODY, Filter 1
07 R41718D2 ELEMENT, Filter 1
08 1045Z3877 O-RING 1
09 1046Z1107 BOWL ASSEMBLY, Metal 1
10 R41715D3 DRAIN, Automatic 1
11 1020Z12232 NUT 1
12 1020Z12234 GASKET 1
13 1020Z13647 SCREW 2
14 1032Z1591 CLAMP, Sight Glass 1
15 1089Z515 LENS, Sight Glass 1
16 1045Z3966 SEAL, Sight Glass 1
17 1045Z3873 O-RING, Bowl 1
18 NSS BOWL, Metal 1

Release 5 Page 8-4

FILTER, GENERAL PURPOSE

02
06

04
07

05
08

17
16
11 15
14

FILTER
Release 5 Page 8-5
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

FILTER, GENERAL PURPOSE

REF PART NO. DESCRIPTION QTY
-- R41715D1 FILTER, GENERAL PURPOSE
01 R41715D4 INDICATOR, Mechanical Service 1
02 1020Z13646 SCREW 2
03 BODY, Nylon (NSS) 1
04 RING, Support (NSS) 1
05 DIAPHRAGM (NSS) 1
06 BODY, Filter (NSS) 1
07 1027Z634 LOUVER, Center Post 1
08 R41715D2 ELEMENT, Filter 1
09 1027Z633 BAFFLE 1
10 1046Z1107 BOWL ASSEMBLY, Metal 1
11 R41715D3 DRAIN, Automatic 1
12 1020Z12232 NUT 1
13 1020Z12234 GASKET 1
14 1020Z13647 SCREW 2
15 1032Z1591 CLAMP, Sight Glass 1
16 1089Z515 LENS, Sight Glass 1
17 1045Z3966 SEAL, Sight Glass 1
18 1045Z3873 O-RING, Bowl 1
19 BOWL, Metal (NSS) 1

Release 5 Page 8-5

VALVE, AIR SOLENOID (Not illustrated)

REF PART NO. DESCRIPTION QTY
-- R54970D1 VALVE, AIR SOLENOID
01 1036Z2386 VALVE 1
02 1045Z3993 KIT, Repair 1
03 1075Z2111 COIL, 24VDC 1

Release 5 Page 8-6

VALVE, AIR SOLENOID (Not illustrated)

REF PART NO. DESCRIPTION QTY
-- R54970D2 VALVE, AIR SOLENOID
01 1036Z2385 VALVE 1
02 1045Z3992 KIT, Repair 1
03 1075Z2111 COIL, 24VDC 1

Release 5 Page 8-7

AIR CONTROL PANEL

29 35 27 35 28

34
38
BOTTOM VIEW

24
25 22 17
01

33
36

03 32
37
39
18 04

05
08

07
06

09
28
27 10
35
09 35 19
35

11
15 14 13 12

COVER REMOVED F6792

Release 5 Page 8-8

AIR CONTROL PANEL

REF PART NO. DESCRIPTION QTY PAGE
-- R55148F1 PANEL, AIR CONTROL
01 R55215D1 PANEL 1
02 16N3511 COVER, Isolator 1
03 R43284D2 TRANSDUCER, Pressure 1
04 R54970D1 VALVE, Solenoid 1 8-6
05 R54970D3 CONNECTOR, Female 1
06 2401V007 BUSHING, Pipe 1
07 2416V020 ELBOW, Street 1
08 2419V035 NIPPLE, Pipe 1
09 2419V140 NIPPLE, Pipe 2
10 2419V146 NIPPLE, Pipe 1
11 2425V005 TEE, Pipe 2
12 44Q3D17 HOSE END 1
13 44Z574D8 ELBOW, Female Pipe 1
14 44Z590D17 CONNECTOR, Pipe 1
15 44Z591D17 ELBOW, Pipe 1
16 NOT USED
17 79Z906D12 BLOCK, Terminal 1
18 80Z112D11 HEATER 1
19 89Z904D1 THERMOSTAT 1
20 NOT USED
21 32Q1396 DECAL, Hazardous Voltage 1
22 32Q1780D2 DECAL, Notice Voltage 1
23 32Q1780D3 DECAL, Notice Voltage 1
24 32Q1805D56 LABEL, Identification Voltage 120 1
25 32Q1805D65 LABEL, Identification Voltage 120 1
26 32Q1918D27 SIGN, Brake Solenoid 1
27 32Z1926D35 DECAL, Air Inlet 1
28 32Z1926D36 DECAL, Air Exhaust 1
29 R33060D1 SIGN, Warning Manual Brake Release 1
30 NOT USED
31 20Q3D11 U-BOLT 1
32 20Q260D189 SCREW, Hex Hd Cap 2
33 0860V055 SCREW, Rd Hd Mach 2
34 0860V141 SCREW, Rd Hd Mach 4
35 20Z40D3 SCREW, Thread Forming 6
36 18H4144D4 WASHER, Lock External Tooth 2
37 3616V007 WASHER, Lock 2
38 3616V009 WASHER, Lock 4
39 3631V005 WASHER, Plain 2

Release 5 Page 8-8

AIR CONTROL PANEL

REF PART NO. DESCRIPTION QTY PAGE
40 NOT USED
41 79Z1918D2 GASKET (Not Shown) 1
42 87Z246D2 SEAL, Knockout (Not Shown) 1

Release 5 Page 8-8

PANEL, AIR, UPPER

28 03
30 23
31
29
02

06 10
11
19

03 05
23 14

15
08

09
17
18
12
22
33
09
13
07 11
12 04
10 16

18 19

18
27
20

Release 5 Page 8-9

PANEL, AIR, UPPER

REF PART NO. DESCRIPTION QTY PAGE
-- R55219F1 PANEL, AIR, UPPER
01 R55278D1 PANEL, Mounting Air Upper 1
02 R55001D1 MANIFOLD, Air Valve 3 - Bank 1 8-13
03 R43284D2 TRANSDUCER, Pressure 2
04 R55280D1 MANIFOLD, Header 2 - Station 1
05 89Z182 REGULATOR, Pressure 1 8-10
06 R55292D1 MUFFLER, Air 2
07 443465091 HOSE, Low Pressure AR
08 443465098 HOSE, Low Pressure AR
09 44Q3D1 HOSE END, Female 2
10 44Q3D12 HOSE END, Female 2
11 44Z12D18 CLAMP, Worm Drive 2
12 44Z12D28 CLAMP, Worm Drive 2
13 2446V004 PLUG 1
14 2450V111 NIPPLE, Pipe X-Strong 1
15 2422V004 PLUG, Pipe Countersunk 1
16 2446V005 PLUG, Pipe Square Hd 1
17 44Z487D6 TEE, Swivel Run 1
18 44Z590D13 ADAPTER, Straight 5
19 44Z591D13 ADAPTER 2
20 44Z591D17 ADAPTER 1
21 NOT USED
22 44Z1417D13 REDUCER 1
23 44Z1521D1 ADAPTER, Straight Bulkhead 2
24 NOT USED
25 R42406D12 LABEL, Decal "BRAKES" 1
26 R42406D22 LABEL, Decal "10" 1
27 R42406D23 LABEL, Decal "11" 1
28 R42406D28 LABEL, Decal "100 PSI MAX" 1
29 R42406D29 LABEL, Decal "CROWD" 1
30 R42406D30 LABEL, Decal "SWING" 1
31 R42406D31 LABEL, Decal "HOIST" 1
32 NOT USED
33 0630V541 SCREW, Soc Hd Cap 4

Release 5 Page 8-9

AIR PRESSURE REGULATOR

03
04

20
21

17 13
15
18 16 23
17
16 18

14
F730C

Release 5 Page 8-10

AIR PRESSURE REGULATOR

REF PART NO. DESCRIPTION QTY
89Z182 AIR PRESSURE REGULATOR
01 NP1000Z11065 KNOB 1
02 NP1000Z11073 SCREW 4
03 BONNET (NSS) 1
04 NP1000Z11071 WASHER 1
05 NP1000Z11069 SCREW, Adjusting 1
06 THRU 11 NOT USED
12 NP1000Z11070 SPRING 1
13 NP1000Z11067 DIAPHRAGM 1
14 NP1000Z11068 PLUG 1
15 NP1000Z10846 O-RING 1
16 NP1000Z11072 SPRING, Valve 1
17 NP1000Z11066 VALVE 1
18 1045Z3870 O-RING 1
19 COVER, Bottom (NSS) 1
20 BODY (NSS) 1
21 NOT USED
22 R41722D1 GAUGE, Pressure 1
23 1045Z3861 KIT, Service 1

Release 5 Page 8-10

PANEL, AIR, UPPER

01 02 03 04 05 06 07 04 08 04 09 04 10

40
45
39 11

38 12

37 41
13
14

36
42
14
35 16

34 43 04

20 17
33
25
44
32
18
31
47

30 19

14 27 25 23 24 22 21 46 06
28
29
26

Release 5 Page 8-11

PANEL, AIR, UPPER

REF PART NO. DESCRIPTION QTY PAGE
914J392F1 PANEL, AIR, UPPER
NOTE! THIS ASSEMBLY HAS BEEN MODIFIED BY THE CENTURION
UPGRADE.
01 16T9013 PLATE, Mounting 1
02 32Z1926D12 NAMEPLATE 1
03 32Z1926D26 NAMEPLATE 1
04 20Z40D3 SCREW, Self Tap 14
05 36Z1604D2 REGULATOR, Air Pressure 1 8-34
06 2419V109 NIPPLE, Pipe 2
07 32Z1926D2 NAMEPLATE 1
08 32Z1926D1 NAMEPLATE 1
09 32Z1926D3 NAMEPLATE 1
10 36Q346D7 VALVE ASSEMBLY 1 8-12
11 R19174D1 BRACKET, Mounting, Valve Assembly 1
12 44Z591D17 ADAPTER, JIC/ Male Pipe 2
13 20Q260D201 SCREW, Hex Hd Cap 4
14 3616V007 WASHER, Lock 12
15 44Z590D13 ADAPTER, JIC/Male Pipe 3
16 32Z1926D32 NAMEPLATE 1
17 79Z3138 SWITCH, Pressure 1
18 2419V035 NIPPLE,Close (Galvanized) 1
19 2416V019 ELBOW, Street 1
20 2401V007 REDUCER, Pipe (Galvanized) 1
21 2425V005 TEE, Pipe 1
22 44Z590D17 ADAPTER, JIC/Male Pipe 1
23 44Z590D14 ADAPTER, JIC/Male Pipe 1
24 2443V005 CROSS, Pipe (Galvanized) 1
25 2419V134 NIPPLE, Close (Galvanized) 1
26 46Z355D4 FILTER, Air 1 8-15
27 2419V140 NIPPLE, Pipe (Galvanized) 2
28 20Q3D12 U-BOLT 2
29 20Q270D16 NUT, Hex 4
30 16T7977 BRACKET 2
31 44Z574D8 ADAPTER, JIC Female Pipe 1
32 32Z1927 NAMEPLATE 1
33 46Z515 FILTER/REGULATOR ASSEMBLY 1 8-16
34 718N233D146 MOUNTING, Filter/Regulator 2
35 20Q260D191 SCREW, Hex Hd Cap 4
36 44Z220D5 CONNECTOR, Male Pipe 2
37 44Z590D18 ADAPTER, JIC/Male Pipe 1

Release 5 Page 8-11

PANEL, AIR, UPPER

REF PART NO. DESCRIPTION QTY PAGE
38 36Z1245D1 VALVE, Check 1
39 2419V103 NIPPLE, Pipe (Galvanized) 1
40 2416V019 ELBOW, Street 1
41 44Z220D4 CONNECTOR, Male 1
42 020450042 TUBE 1
43 44Z219D5 CONNECTOR, Male 1
44 2414V020 ELBOW, Pipe 1
45 NOT USED
46 2401V009 REDUCER, Pipe 1
47 2401V004 REDUCER, Pipe 1

Release 5 Page 8-11

VALVE, AIR-SOLENOID OPERATED (3 Valve Bank)

18 17
15
16
30
09 14
21
12 20
09 22
10 29
11
32 24
07 08 13
40 23
31

01 06 42 26
33
05 34
43 25
35
36 27
02 38 28
04

03 39
37

40 41

Release 5 Page 8-12

VALVE, AIR-SOLENOID OPERATED (3 Valve Bank)

REF PART NO. DESCRIPTION QTY
36Q346D7 VALVE, AIR-SOLENOID OPERATED (3 Valve Bank)
NOTE! REPLACED DURING THE CENTURION CONVERSION.
01 1018Z11829 RETAINER, Spring 1
02 SCREW, Retainer 4
03 1018Z11830 SEAL, Spring Retainer (* Part of Kit) 1
04 1046Z844 ELEMENT, Filter (* Part of Kit) 1
1045Z3359 KIT, Valve Service 1
05 1036Z1949 SPOOL 1
06 1017Z2077 SPRING, Return 1
07 1018Z11831 SEAL, Piston U-Cup 1
08 1039Z981 PISTON 1
09 1018Z11832 SEAL, Spool-O-Ring 2
10 1018Z11833 RING, Retaining 1
11 1020Z12013 PLUG 1
12 1045Z3360 O-RING 1
13 1045Z3079 SEAL, Pressure Body to Base 1
14 1014Z4068 COVER, Body 1
15 1020Z12014 SCREW, Body Mounting 4
16 1029Z105 WIRE, Assembly Body 1 each 1
17 1045Z3361 HARDWARE, Kit Pilot Mounting 1
36Q347D3 SOLENOID, Pilot Operated 1
1081Z151 SOLENOID and Cover 1
18 1014Z4067 COVER 1
19 1036Z1950 OPERATOR, Manual-Non-Locking Recessed 1
20 1020Z12015 GASKET, Cover to Body 1
21 1017Z2078 SPRING 1
22 1081Z152 SOLENOID, Assembly 1
36Q347D6 COIL 1
22 1079Z5535 REPAIR KIT, Solenoid 1
23 1036Z1951 POPPET 1
24 1018Z11834 SEAL, Poppet - O-Ring 1
25 1017Z2079 SPRING 1
26 1045Z3362 O-RING 1
27 1046Z845 ELEMENT, Air Filter 1
28 1020Z12016 PLUG, Poppet 1
29 1018Z11835 SEAL, Pressure Body to Valve 1
30 1046Z846 SCREEN, Air Filter 1
31 1018Z11836 RETAINER, (Also includes 26,27,28) 1
32 1018Z11837 PLATE, Conduit Cover 1
33 SCREW 4

Release 5 Page 8-12

VALVE, AIR-SOLENOID OPERATED (3 Valve Bank)

REF PART NO. DESCRIPTION QTY
34 GASKET, Plate 1
35 1029Z104 WIRE, Assembly Base Lead 1
36 1045Z2407 O-RING, Inlet Port 1
37 1006Z1882 LINK, Tie Rod 2
38 1045Z2406 O-RING, Exhaust Port 1
39 1045Z3363 O-RING, Common Pilot Port 1
1006Z1883 HARDWARE KIT, Tie Rod Links 1
40 1018Z11838 WASHER 4
41 1020Z12017 SCREW 2
42 1020Z12018 NUT, Hex 2
43 1020Z12019 PLUG, Pipe 1

Release 5 Page 8-12

VALVE, AIR-SOLENOID OPERATED (3 Valve Bank)

14
11 13

04
08
07
06

10
09

Release 5 Page 8-13

VALVE, AIR-SOLENOID OPERATED (3 Valve Bank)

REF PART NO. DESCRIPTION QTY
R55001D1 VALVE BANK, 3-VALVE
01 R55001D3 VALVE ONLY 3
02 1045Z3823 SEAL, Pressure - Body to Base 1
03 1020Z13409 SCREW, Mounting - Body to Base 4
04 1018Z13004 PLATE KIT, Pilot Valve Adapter 1
05 1016Z1407 CUSHION, Spool 1
06 1045Z3825 SEAL, Pressure - Interface Plate 1
07 1018Z13003 SEAL, Pilot Adapter Wire Way 1
08 1018Z13002 PLATE, Pilot Adapter Interface 1
09 1018Z13000 SEAL, Pressure - Adapter/End Plate 1
10 1020Z13408 SCREW, Mounting - Pilot Valve Adapter Plate 2
11 1036Z2395 PILOT ASSEMBLY 1
12 1018Z13001 SEAL, Pressure - Pilot Valve to Adapter/Body 1
13 1020Z13407 SCREW, Mounting - Pilot 2
14 1079Z8589 CONNECTOR, Plug-in w/Light 1
15 R42466D4 BASE, Manifold 3
16 1045Z3824 SEAL, Manifold Pressure 1
17 1020Z13410 ROD, Tie AR
18 1018Z12999 END PLATE KIT, Manifold 2

Release 5 Page 8-13

VALVE, AIR-SOLENOID OPERATED (4 Valve Bank)

14
11
13

12
04
08
07
06

10
09

Release 5 Page 8-14

VALVE, AIR-SOLENOID OPERATED (4 Valve Bank)

REF PART NO. DESCRIPTION QTY
R55001D2 VALVE BANK, 4-VALVE
01 R55001D3 VALVE ONLY 4
02 1045Z3823 SEAL, Pressure - Body to Base 1
03 1020Z13409 SCREW, Mounting - Body to Base 4
04 1018Z13004 PLATE KIT, Pilot Valve Adapter 1
05 1016Z1407 CUSHION, Spool 1
06 1045Z3825 SEAL, Pressure - Interface Plate 1
07 1018Z13003 SEAL, Pilot Adapter Wire Way 1
08 1018Z13002 PLATE, Pilot Adapter Interface 1
09 1018Z13000 SEAL, Pressure - Adapter/End Plate 1
10 1020Z13408 SCREW, Mounting - Pilot Valve Adapter Plate 2
11 1036Z2395 PILOT ASSEMBLY 1
12 1018Z13001 SEAL, Pressure - Pilot Valve to Adapter/Body 1
13 1020Z13407 SCREW, Mounting - Pilot 2
14 1079Z8589 CONNECTOR, Plug-in w/Light 1
15 R42466D4 BASE, Manifold 4
16 1045Z3824 SEAL, Manifold Pressure 1
17 1020Z13410 ROD, Tie AR
18 1018Z12999 END PLATE KIT, Manifold 2
19 R42466D5 DISK, Isolator (Located between 1st & 2nd valve, inlet only) 1

Release 5 Page 8-14

FILTER, AIR

02
06
01
05
03

Release 5 Page 8-15

FILTER, AIR
REF PART NO. DESCRIPTION QTY
46Z355D4 FILTER, AIR
01 1046Z299 KIT, Seal 1
02 O-Ring 1
03 GASKET 1
04 GASKET 1
05 GASKET 1
06 O-Ring 1
07 46Z355D3 ELEMENT, Filter 1

Release 5 Page 8-15

FILTER/REGULATOR ASSEMBLY

02 02
01 03 02 03 01

04 06

Release 5 Page 8-16

FILTER/REGULATOR ASSEMBLY
REF PART NO. DESCRIPTION QTY PAGE
46Z515 FILTER/REGULATOR ASSEMBLY
01 1018Z11298 BLOCK, End 2
02 1018Z11297 SLEEVE 3
03 1016Z1054 BRACKET, Mounting 2
04 1046Z789 FILTER, Air 1 8-17
05 1089Z285 GUAGE, Pressure 1
06 1089Z284 REGULATOR, Air Pressure 1 8-18

Release 5 Page 8-16

FILTER, AIR

Release 5 Page 8-17

FILTER, AIR
REF PART NO. DESCRIPTION QTY
1046Z789 FILTER, AIR
01 1045Z3493 O-RING, Bowl 1
02 1046Z879 ELEMENT, Air Filter 1

Release 5 Page 8-17

REGULATOR, AIR PRESSURE

06 10

Release 5 Page 8-18

REGULATOR, AIR PRESSURE

REF PART NO. DESCRIPTION QTY
1089Z284 REGULATOR, AIR PRESSURE
01 1045Z3494 KIT, Repair 1
02 O-RING 1
03 SPRING, Valve 1
04 O-RING 1
05 STEM, Valve 1
06 DIAPHRAGM 1
07 1017Z2119 SPRING, Regulating 1
08 1089Z435 KIT, Tamper Resistant 1
09 1020Z12284 NUT, Panel Mounting 1
10 1006Z1920 KNOB, Adjusting 1

Release 5 Page 8-18

LUBRICATOR, AIR

10
05
08

07
02
12 11
13

01
14
15 09
16
18
27
19

17 20

21
26

23 22

30
31
03
25
32 04
24

Release 5 Page 8-19

LUBRICATOR, AIR
REF PART NO. DESCRIPTION QTY
100T386-2 LUBRICATOR, AIR
01 44Z591D17 ELBOW, Male 1
02 44Z902D8 TEE, Male 1
03 20Q260D323 SCREW, Hex Hd Cap 2
04 3616V011 WASHER, Lock 2
46Z405D1 LUBRICATOR, Air 1
05 1046Z330 DOME ASSEMBLY, Feed 1
06 O-RING 1
07 O-RING 1
1046Z301 KIT, O-ring 1
08 O-RING 1
09 O-RING 1
(NOTE: Kit also includes items 6 and 7)
10 1020Z7637 PLUG, Fill 1
11 1036Z1272 SENSOR, Flow 1
12 BODY, Lubricator 1
13 1036Z1271 VALVE, Check 1
14 1025Z2678 BALL, Check 1
15 1044Z846 FITTING, Tube 1
16 1020Z7636 TUBE, Siphon 1
17 1020Z7635 SCREW 6
18 1020Z7634 PLUG, Pipe 1
19 1046Z517 ADAPTER 1
20 1020Z7633 GASKET, Adapter 1
1027Z248 RESERVOIR ASSEMBLY 1
21 RESERVOIR, 5 Gallon 1
22 1020Z7632 PLUG, Fill 1
23 1020Z7631 GASKET, Plug 1
24 1036Z1086 COCK, Drain 1
25 1044Z847 TEE, Lower Bracket, includes ref 24 1
26 1018Z7627 ELBOW, Upper Bracket 1
1045Z2183 KIT, Reservoir Sight Gauge 1
27 1019Z1507 PIN, Guard 2
28 1018Z7725 SPACER 2
29 1018Z7726 GAUGE, Sight, includes rec 27,28 & 30 1
30 1020Z7630 NUT 2
31 1045Z2183 BALL, Float 1
32 1018Z7034 STRAP, Mounting 1

Release 5 Page 8-19

AIR PIPING, UPPER

21 44

19 34
20 35
40

43
47
48
50
51
52

05
18
45
49
45 29 28
46
53
21

22
54

34
35 38

19
34 32 20
35

39
33

23
40
19 26
20
25
27

LEFT VIEWS
Release 5 Page 8-20
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

AIR PIPING, UPPER

09
15
13 07
14 11 18 08 06
16

01
21
02
09 03
10 04
12 05

19
21 20

36
63

34
19
35
20
34
62

36
55
19
20
58
22 22

17
22 59

RIGHT VIEWS
Release 5 Page 8-20
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

AIR PIPING, UPPER

REF PART NO. DESCRIPTION QTY PAGE
944J427F1 AIR PIPING, UPPER
NOTE! THIS ASSEMBLY AND ITS COMPONENTS MAY HAVE BEEN
MODIFIED OR REPLACED BY THE CENTURION CONVERSION APPLIED TO
THIS MACHINE.
01 47Z111 HORN, Air 1
02 16P6693 BRACKET, Air Horn 1
03 20Q260D194 SCREW, Hex Hd Cap 2
04 20Q270D16 NUT, Hex 2
05 3616V007 WASHER, Lock 2
06 44Z2432D1 ADAPTER 1
07 44Z1315D9 HOSE, Low Pressure 1
08 44Q3D1 SWIVEL, JIC Hose End 2
09 2401V004 PIPE, Reducer 2
10 44Z590D41 ADAPTER, JIC Male Pipe 1
NOTE! VALVE BELOW REPLACED DURING CENTURION UPGRADE.
11 36Z1193D2 VALVE, Air Solenoid 1 8-32
12 2419V102 NIPPLE, Close 2
13 36Z1604D1 REGULATOR, Air 1 8-33
14 32Z1926D12 NAMEPLATE 1
15 2425V004 TEE, Pipe 2
16 2419V121 NIPPLE, Pipe 2
17 2439V004 COUPLING, Pipe 2
18 0911V012 CLAMP, Hose 3
19 NOT USED
20 44Q3D12 SWIVEL, JIC Hose End 21
21 44Z591D13 ELBOW, JIC Male Pipe 6
22 44Z590D13 ADAPTER, JIC Male Pipe 6
23 44Z591D14 ELBOW, JIC Male Pipe 4
24 36Q511D3 VALVE, Locking Ball 1
25 36Z240D12 VALVE, Quick Release 2 8-31
26 2450V138 NIPPLE, Pipe 2
27 2458V020 ELBOW, Street 2
28 36Z240D11 VALVE, Quick Release 2 8-30
29 2450V107 NIPPLE, Pipe 2
30 NOT USED
31 NOT USED
32 100J6186F1 PANEL, Air Solenoid 4 8-21
33 44Z590D17 ADAPTER, JIC Male Pipe 4
34 44Q3D17 SWIVEL, JIC Hose End 13
35 44Z1319D60 HOSE, Low Pressure 1

Release 5 Page 8-20

AIR PIPING, UPPER

REF PART NO. DESCRIPTION QTY PAGE
36 44Z491D6 TEE, Union 2
38 44Z597D12 ADAPTER, JIC Female Pipe 2
39 44Z12D18 CLAMP, Hose 16
40 44Z12D7 CLAMP, Hose 20
41 44Z12D27 CLAMP, Hose 2
42 44Z591D17 ELBOW, JIC Male Pipe 1
43 20Q260D406 SCREW, Hex Hd Cap 4
44 44Z591D29 ELBOW, JIC Male Pipe 1
45 45-944J427 ANGLE AR
46 20Q3D11 U-BOLT 1
47 718N233D115 PAD, Mounting 4
48 16Z864D1 PAD, Isolating 4
49 20Q260D189 SCREW, Hex Hd Cap 1
50 3632V008 WASHER, Plain 4
51 16T8946D1 PAD, Rubber 4
52 52-944J427 PLATE AR
53 44Z591D18 ELBOW, JIC Male Pipe 1
54 944N34F1 VALVE, Auto Dump 1 8-22
55 NOT USED
56 2401V019 BUSHING, Reducer 1
57 NOT USED
58 44Z969D4 PIPE, Cross 1
59 44Z1010D4 PLUG, Pipe 1
60 NOT USED
61 44Z1317D80 HOSE, Low Pressure 1
62 44Z1319D85 HOSE, Low Pressure 1
63 2478V018 TEE, Reducing 1

Release 5 Page 8-20

PANEL, AIR SOLENOID

24
25 26
36 01 27

02
03
30
31

04
23 28 29

05
06
37
22
07
35
21
08

09
20
10
11

12
31
33 16
13 17 31 32
18
19 34

16 16 14

Release 5 Page 8-21

PANEL, AIR SOLENOID

REF PART NO. DESCRIPTION QTY
100J6186F1 PANEL, AIR SOLENOID
NOTE! THIS ASSEMBLY HAS BEEN CHANGED OR MODIFIED DURING THE
CENTURION UPGRADE.
01 79Z906D5 BLOCK, Terminal 1
02 0860V055 SCREW, Rnd Hd Mach 2
03 18H4144D4 WASHER, External Lock 2
04 80Z112D11 HEATER, Strip 150W-120V 1
05 20Q260D189 SCREW, Hex Hd Cap 2
06 3616V006 WASHER, Lock 2
07 36Q524D2 VALVE, Air Solenoid 1
08 2416V020 ELBOW, Street 1
09 89Z904D1 THERMOSTAT 1
10 20Z41D9 SCREW, Hex Hd Tapping 2
11 18H4144D3 WASHER, External Lock 2
12 16N3512 PANEL 1
13 2419V140 NIPPLE, Pipe 2
14 44Z1319D8 HOSE, Low Pressure 1
15 44Q3D17 HOSE END, JIC/Swivel 1
16 44Z574D8 ELBOW, Street 2
17 20Q3D11 U-BOLT 1
18 20Q270D16 NUT, Hex 2
19 3616V007 WASHER, Lock 4
20 2425V005 TEE, Pipe 1
21 2401V007 REDUCER, Pipe 1
22 2419V035 NIPPLE, Close 1
23 R37023D1 SWITCH, Pressure - Adjustable Differential 1
24 20Q260D253 SCREW, Hex Hd Cap 4
25 3616V009 WASHER, Lock 8
26 16N3511 COVER, Insulation 1
27 718N233D158 PAD, Mounting 4
28 32Z1581D2 DECAL, Danger 115V (Not Shown) 1
29 79Z2475D7 RCV SURGE SUPPRESSORS 1
30 R4787D1 LABEL, Air Pressure, Brake 1
31 20Z40D3 SCREW, Self Tap 6
32 2419V146 NIPPLE, Pipe 1
33 32Z1926D35 NAMEPLATE, Air Inlet 1
34 32Z1926D36 NAMEPLATE, Air Exhaust 1
35 0906V001 BUSHING, Insulating 2
36 0860V141 SCREW, Rnd Hd Mach 4
37 3631V005 WASHER, Flat 2

Release 5 Page 8-21

PANEL, AIR SOLENOID

REF PART NO. DESCRIPTION QTY
-- 32Q1396 LABEL, Warning (Not Shown) 1

Release 5 Page 8-21

VALVE, AUTO DUMP

06
07 09
08

02 01

04 10

Release 5 Page 8-22

VALVE, AUTO DUMP

REF PART NO. DESCRIPTION QTY PAGE
944N34F1 VALVE, AUTO DUMP
01 36Z80D5 VALVE, Brass 2
02 2425V005 TEE, Pipe 1
03 2499V020 UNION, Pipe 1
04 44Z591D12 ADAPTER, /Male Pipe 1
05 2419V138 NIPPLE, Pipe 1
06 2419V134 NIPPLE, Close 3
07 44Z591D17 ADAPTER, Male Pipe 2
08 2419V140 NIPPLE, Pipe 1
09 36Q523D1 VALVE, Drain 1 8-23
10 36Q522D1 VALVE, Solenoid, 120V 1 8-24
11 2419V044 NIPPLE, Pipe 1

Release 5 Page 8-22

VALVE, DRAIN

01
06
03
01

Release 5 Page 8-23

VALVE, DRAIN
REF PART NO. DESCRIPTION QTY
36Q523D1 VALVE, DRAIN
01 1045Z3426 SEAL KIT, Drain Valve 1
02 U-CUP 1
03 SPRING, Top 1
04 SEAL 1
05 POPPET 1
06 SPRING, Bottom 1
07 O-RING 1

Release 5 Page 8-23

VALVE, AIR SOLENOID

Release 5 Page 8-24

VALVE, AIR SOLENOID

REF PART NO. DESCRIPTION QTY
36Q522D1 VALVE, AIR SOLENOID
NOTE! REPLACED DURING THE CENTURION CONVERSION.
01 1081Z158 COIL, Solenoid Valve 1
02 1036Z1979 VALVE 1

Release 5 Page 8-24

AIR PIPING, LOWER

07
11
08
09

01
02

03
06
04
05

Release 5 Page 8-25

AIR PIPING, LOWER

REF PART NO. DESCRIPTION QTY PAGE
944J281F1 AIR PIPING, LOWER
01 20Q260D323 SCREW, Hex Hd Cap 4
02 3616V011 WASHER, Lock 4
03 44Z590D13 ADAPTER, JIC Male Pipe 2
04 44Z1317D66 HOSE, Low Pressure 1
05 44Q3D12 HOSE END, JIC Swivel 5
06 0911V002 CLAMP, Hose 20
07 2450V107 NIPPLE, Close 2
08 36Z240D11 VALVE, Air, Quick-release 2 8-30
09 44Z591D13 ADAPTER, JIC Male Pipe 2
10 44Z12D18 CLAMP, Hose (Not Shown) 5
11 44Z826D7 REDUCER 2

Release 5 Page 8-25

PANEL, AIR CONTROL

15 14 19 11 13 26 04
21 16 LEVEL
31
37
AIR PRESSURE
BRAKE

18
17

03
06
25
19
21 13
15
18
17
23 03
24
25
25
36
14 11 13 115 V

16
05
22
02 26
20
30
38
09
07
31 31
33 32Z1926D30

32Z1926D34

31
34
12 F1203C

Release 5 Page 8-26

PANEL, AIR CONTROL

REF PART NO. DESCRIPTION QTY PAGE
R27430F1 PANEL, AIR CONTROL
NOTE! THIS ASSEMBLY HAS BEEN CHANGED OR MODIFIED DURING THE
CENTURION UPGRADE.
01 R27091D1 PLATE, Mounting 1
02 36Z1604D2 REGULATOR, Air Pressure 1 8-34
03 79Z3138 SWITCH, Pressure 2
04 80Z112D13 HEATER, Strip 1
05 79H2159D15 BLOCK, Terminal 1
06 36Q346D2 VALVE, Air Control 1 8-27
07 89Z904D1 THERMOSTAT 1
08 79Z2475D7 SURGE SUPPRESSOR, RCV (Not Shown) 1
09 36Z1245D1 VALVE, Check 1
10 914J327F2 ENCLOSURE, Heated (Not Shown) 1
11 NOT USED
12 44Z590D13 ADAPTER, Straight Male Pipe 1
13 44Z591D13 ADAPTER, Male Pipe 3
14 44Z591D17 ADAPTER, Male Pipe 2
15 44Z511D4 CAP, JIC 1
16 2486V004 T-JOINT, Street 2
17 2419V035 NIPPLE 2
18 2401V004 BUSHING, Hex 2
19 3616V007 WASHER, Lock 4
20 0860V073 SCREW, Rd Hd Mach 2
21 20Q260D201 SCREW, Hex Hd Cap 4
22 2419V109 NIPPLE, Pipe 1
23 0951V006 REDUCER 1
24 0944V004 NUT, Lock 1
25 0949V004 BUSHING, Plastic 3
26 20Z1703D30 SCREW, Flange Lock 2
27 NOT USED
28 R27104F1 KIT, Propel Brake Indicator (Not Shown) 1
29 NOT USED
30 3616V005 WASHER, Lock 2
31 20Z40D3 SCREW, Self Tap 8
32 21Z772D4 LOCTITE, Blue AR
33 32Z1926D30 NAMEPLATE 1
34 32Z1926D34 NAMEPLATE 1
35 32Q1396 DECAL, Warning - Standard (Not Shown) 1
36 32Z1581D2 DECAL, Danger 115V 1
37 R4787D1 LABEL, Air Pressure Brake 1

Release 5 Page 8-26

PANEL, AIR CONTROL

REF PART NO. DESCRIPTION QTY PAGE
38 2450V102 NIPPLE, Close 1
39 32Q1780D3 DECAL, Notice (Not Shown) 1
40 32Q1805D56 DECAL, 460 (Not Shown) 1
41 32Q1918D27 DECAL, Brake Solenoid (Not Shown) 1
42 R33060D1 DECAL, Warning - Manual Brake Release (Not Shown) 1

Release 5 Page 8-26

VALVE, AIR CONTROL

33
32 31
35 34
09 30

29
10
28
27
11
07 26
25
06
23
07 21
24 20
05
08
12
04 22
03
01
19

14
16 17
18

02
15
13

Release 5 Page 8-27

VALVE, AIR CONTROL

REF PART NO. DESCRIPTION QTY
36Q346D2 VALVE, AIR CONTROL
NOTE! REPLACED DURING THE CENTURION CONVERSION.
-- 36Q347D2 VALVE ASSEMBLY, Body 3
01 1014Z2560 PLATE ASSEMBLY, End 1
02 SCREW, Mounting 4
03 1020Z7653 GASKET, End Plate 1
04 BUSHING, Air Spring 1
05 SPRING, Return 1
06 1036Z1280 SPOOL ASSEMBLY 1
07 1045Z2411 O-RING, Spool 2
08 1045Z2410 O-RING 1
09 SCREW, Valve Body to Base Mounting 4
10 BODY, Valve 1
11 1020Z6979 GASKET, Body to Base 1
-- 36Q347D5 BASE ASSEMBLY, Valve 3
11 1020Z6979 GASKET, Body to Base 1
12 BASE 1
13 1014Z2559 PLATE ASSEMBLY, Cylinder Port 1
14 SCREW, Plate Mounting 3
15 1020Z7652 GASKET, Plate 1
16 PLUG, 1/8 in Pipe 1
17 1045Z2406 SEAL, Exhaust 1
18 TIE ROD 2
19 1045Z2407 SEAL, Inlet 1
20 1045Z2408 SEAL, Conduit 1
21 LINER, Conduit 2
22 1014Z2561 BASE PLATE ASSEMBLY 1
23 SCREW, Mounting 4
24 GASKET, Base Plate 1
-- 36Q347D3 PILOT VALVE ASSEMBLY 3
25 PLATE, Bottom 1
26 SPRING, Spool 1
27 RETAINER 1
28 SEAL, Retainer 1
29 SPOOL, Valve 1
30 SEAL, Spool 1
31 COIL 1
32 SCREW, Coil Mounting 3
33 COVER, Coil 1
34 1046Z846 SCREEN, Filter 1

Release 5 Page 8-27

VALVE, AIR CONTROL

REF PART NO. DESCRIPTION QTY
35 1045Z2409 SEAL, Coil to Valve 1
-- 1036Z1137 SEAL KIT, Individual Valve AR

Release 5 Page 8-27

CONTROLLER, STAIRWAY, RIGHT-HAND

25
26 31
31
15 19
18
01 05 30 05 01 21 16 13
07
27
31
32
11 11

06
23 24 17 23 24
35 28 19 35 28
33 20 12 33
34 21 14 34 CURTAIN
WALL

CURTAIN 29
WALL
48

TAPPED BLOCK
(MOUNTED TO SUIT)

F5816E

Curtain Wall Configurations

Release 5 Page 8-28
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROLLER, STAIRWAY, RIGHT-HAND

AIR SUPPLY FROM

AIR HORN PIPING

61
AIR TO COOP 51 AIR TO AIR
23 72
51 73 44 62 54 52 REGULATOR,
35
52 74 FILTER &
39 LUBRICATOR
75 42 58
36 44 38 46
47 77
53
58
61 44
37 72
53
73 AIR TO HORN & COOP
56 44
51 74
45 75
76 52 03
R.H. ROOM
43 22 WALL
45 66
53 45 44 68
41
41
54

55
51 54
52

44 VENT FROM FRONT

54 PORT OF CYLINDERS
54
58
54
57

49
50
AIR SUPPLY TO
EXHAUST 45 53 LADDER CYLINDERS
F6196

Valves & Piping

Release 5 Page 8-28
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROLLER, STAIRWAY, RIGHT-HAND

CYLINDER

51
52 60 79

AIR SUPPLY FROM

79 PORT "A" OF
AIR VALVE
60

79 79
70 51
71 52
VENT LINE TO
CONTROL ROOM

TO AIR VALVE

VENT CYLINDER

BOARDING LADDER ASS'Y F5816A

F5816A/R15627 ST
AIRWAY CONTROLLER

Controller Cylinder
Release 5 Page 8-28
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROLLER, STAIRWAY, RIGHT-HAND

REF PART NO. DESCRIPTION QTY PAGE
R15627F1 CONTROLLER, STAIRWAY, RIGHT-HAND
01 R14434D1 VALVE, Air, Manual 2
-- 1045Z3733 KIT, Repair 1
02 NOT USED
03 R22893D1 VALVE ASSEMBLY, Air 1
04 NOT USED
05 R15226F1 ENCLOSURE, Heated 2
06 R15253D1 SHIELD, Weather 1
07 R15219D1 SHIELD, Weather 2
08 NOT USED
09 79Z906D4 BLOCK, Terminal (Not Shown) 2
10 89Z904D1 THERMOSTAT (Not Shown) 2
11 80Z112D8 HEATER 2
12 718N228D67 LUG, Support 2
13 R15222D1 BRACKET, Mounting 1
14 R15254D1 BRACKET, Mounting 1
15 R15356D1 ARM, Pivot 1
16 R15238D1 SHAFT 1
17 17Z684D12 SPRING 1
18 18T15057D1 SPACER 2
19 R15246D1 ADAPTER 1
20 2419V114 NIPPLE, Pipe 1
21 2408V004 COUPLING, Pipe 2
22 0630V022 SCREW, Soc Hd Cap 3
23 20Q260D192 SCREW, Hex Hd Cap 12
24 0630V030 SCREW, Soc Hd Cap 4
25 20Q260D258 SCREW, Hex Hd Cap 4
26 20Q260D260 SCREW, Hex Hd Cap 4
27 20Q260D261 SCREW, Hex Hd Cap 2
28 20Q270D20 NUT, Hex 4
29 3616V013 WASHER, Lock 2
30 3631V013 WASHER, Plain 3
31 3616V009 WASHER, Lock 10
32 3632V004 WASHER, Plain 4
33 3632V003 WASHER, Plain 4
34 3616V008 WASHER, Lock 4
35 3616V007 WASHER, Lock 12
36 36Z1604D2 REGULATOR, Air Pressure 1 8-34
37 46Q39D9 FILTER, Air 1 8-36
38 46Q38D9 LUBRICATOR, Air 1 8-35

Release 5 Page 8-28

CONTROLLER, STAIRWAY, RIGHT-HAND

REF PART NO. DESCRIPTION QTY PAGE
39 R18067D7 BRACKET 2
40 NOT USED
41 36Z959 VALVE, Flow Control 3
42 44Z590D6 CONNECTOR, Pipe 8
43 44Z590D5 CONNECTOR, Pipe 2
44 44Z558D4 NIPPLE, Pipe 7
45 2416V019 ELBOW, Street 4
46 R27408D1 PLATE, Mounting 4
47 0620V002 SCREW, Soc Fl Hd 4
48 20Q260D401 SCREW, Hex Hd Cap 2
49 2439V004 COUPLING, Pipe 3
50 2439V003 COUPLING, Pipe 1
51 44Z1340D65 HOSE, Medium Pressure 1
52 44Q5D24 HOSE END 24
53 44Z591D15 ELBOW, Pipe 5
54 44Z590D15 CONNECTOR, Pipe 7
55 P&H SPEC 204 TUBE, 1/4 OD x 6 ft AR
56 44Z219D4 CONNECTOR, Compression/Pipe 1
57 44Z219D5 CONNECTOR, Compression/Pipe 1
58 2425V004 TEE, Pipe 3
59 NOT USED
60 44Z491D7 TEE, Union 2
61 44Q5D7 HOSE END 12
62 36Z1245D1 VALVE, Check 1
63 0911V002 CLAMP, Hose (Not Shown) 28
64 18Z3580D1 RING, Split 4
65 P&H SPEC 902 CORD, 1/8 dia x 20 ft AR
66 18Z1732D12 WASHER, Conical Lock 3
67 18N2540D1 PLATE (Not Shown) 2
68 R23193D1 PAD, Mounting 1
69 0911V012 CLAMP, Hose (Not Shown) 24
70 32Z1926D11 NAMEPLATE 2
71 20Z40D3 SCREW, Thread Forming 4
72 443765091 HOSE, Medium Pressure AR
73 NOT USED
74 NOT USED
75 NOT USED
76 2419V107 NIPPLE, Pipe 1
77 2401V004 BUSHING, Pipe 2
78 44Z491D4 TEE, Union (Not Shown) 1

Release 5 Page 8-28

VALVE, AIR, QUICK-RELEASE

REF PART NO. DESCRIPTION QTY
36Z240D12 VALVE, AIR, QUICK-RELEASE
01 1020Z4232 SCREW, With Integral Washer 6
02 NOT USED
03 16Z131 BRACKET 1
04 1014Z1133 COVER 1
05 1050Z191 GASKET W/ DIAPHRAGM 1
06 DIAPHRAGM (NSS) 1
07 1020Z4231 GASKET 1
08 1036Z684 BODY 1
09 NOT USED

Release 5 Page 8-31

VALVE, AIR SOLENOID (Not illustrated)

REF PART NO. DESCRIPTION QTY
-- 36Z1193D2 VALVE, AIR SOLENOID
NOTE! MAY BE REPLACED DURING THE CENTURION CONVERSIONS.
01 1036Z1482 VALVE 1
02 1045Z2638 KIT, Repair 1
03 1075Z851 COIL, 110-120/50-60 1

Release 5 Page 8-32

REGULATOR, AIR PRESSURE

09
01

05 08

06
10

Release 5 Page 8-33

REGULATOR, AIR PRESSURE

TYPE A
-- 36Z1604D1 REGULATOR, AIR PRESSURE
01 89Z559 GAUGE, Pressure 1
02 1045Z3349 KIT, Service 1
03 DIAPHRAGM (NSS) 1
04 VALVE (NSS) 1
05 SPRING, Valve (NSS) 1
06 O-RING (NSS) 1
TYPE B
-- 36Z1604D1 REGULATOR, AIR PRESSURE
07 R41722D2 GAUGE, Pressure 1
08 1045Z3866 KIT, Service 1
09 DIAPHRAGM (NSS) 1
10 VALVE (NSS) 1
11 O-RING (NSS) 1
12 SPRING, Valve (NSS) 1
13 O-RING (NSS) 1

Release 5 Page 8-33

REGULATOR, AIR PRESSURE

03 09
01

02
04 10

06
12
07

08 13

Release 5 Page 8-34

REGULATOR, AIR PRESSURE

TYPE A
36Z1604D2 REGULATOR, AIR PRESSURE
01 R41722D1 GAUGE, Pressure 1
02 1045Z3350 KIT, Service 1
03 (kit item) DIAPHRAGM 1
04 (kit item) O-RING 1
05 (kit item) VALVE 1
06 (kit item) O-RING 1
07 (kit item) SPRING, Valve 1
08 (kit item) O-RING 1

TYPE B
-- 36Z1604D2 REGULATOR, AIR PRESSURE
09 R41722D1 GAUGE, Pressure 1
10 1045Z3861 KIT, Service 1
11 (kit item) DIAPHRAGM 1
12 (kit item) VALVE 1
13 (kit item) O-RING 1
14 (kit item) SPRING 1
15 (kit item) O-RING 1

Release 5 Page 8-34

LUBRICATOR, AIR
11

12
09

24
25

23
01 15

26
02 14
25
03 15

04 22
13
17
05
16

08 21

18
20

Release 5 Page 8-35

LUBRICATOR, AIR
TYPE A
-- 46Q38D9 LUBRICATOR, AIR
01 1044Z1444 TUBE, Siphon 1
02 1036Z1995 VALVE, Check 1
03 1020Z12237 INSERT AND GASKET ASSEMBLY 1
04 1020Z12235 GASKET 1
05 1020Z12232 NUT 1
06 1044Z1445 COCK, Drain 1
07 1045Z3463 O-RING 1
08 NSS BOWL 1

TYPE B
-- 46Q38D9 LUBRICATOR, AIR
09 1020Z13461 PLUG, Fill 1
10 1045Z3870 O-RING 1
11 1044Z1701 SIGHT FEED DOME, Green, Oil Fog 1
12 1045Z3871 O-RING 1
13 1034Z57 CARTRIDGE, Oil Fog (Type A) 1
14 1045Z3874 O-RING 1
15 1045Z3875 O-RING 2
16 1020Z13462 SCREW 2
17 1036Z2295 DRAIN ASSEMBLY, Manual 1
18 1045Z3872 O-RING 1
19 1036Z2296 VALVE, Drain 1
20 1020Z12232 NUT 1
21 1045Z3873 O-RING 1
22 1044Z1444 TUBE, Siphon (cut to 106.4mm.4-3/8 in) 1
23 1034Z56 CARTRIDGE, Oil Fog (Type B) 1
24 1045Z3874 O-RING 1
25 1045Z3875 O-RING 2
26 1020Z13462 SCREW 2
Early (Type B) and current (Type A) cartridge assemblies are not interchangeable.
Always replace a used cartridge with an identical cartridge. Early cartridges (Type B)
have a slotted tab; current cartridges (Type A) have a hole in the tab.

Release 5 Page 8-35

FILTER, AIR

09
01

02 10

11
04

05 12

13
08
14

Release 5 Page 8-36

FILTER, AIR
TYPE A
-- 46Q39D9 FILTER, AIR
01 1045Z3461 O-RING 1
02 1027Z483 LOUVER 1
03 1046Z871 ELEMENT, Filter 1
04 1027Z484 BAFFLE 1
05 1046Z872 AUTOMATIC DRAIN ASSEMBLY 1
06 1020Z12234 GASKET 1
07 1020Z12232 NUT 1
08 1045Z3461 O-RING 1

TYPE B
-- 46Q39D9 FILTER, AIR
09 1045Z3877 O-RING 1
10 1027Z634 LOUVER, Center Post 1
11 1046Z1068 ELEMENT, Filter 40 micron 1
12 1027Z633 BAFFLE 1
13 1046Z872 AUTOMATIC DRAIN ASSEMBLY 1
14 1020Z12234 GASKET 1
15 1020Z12232 NUT 1
16 1045Z3876 O-RING (May Not Be Used On Later Versions) 1

Release 5 Page 8-36

INSTALLATION, AIR COMPRESSOR

A A

REAR ELECTRICAL THROUGH

HOIST
MOTOR

07
08
04 09
05 10
04
05
01 01

SECTION A-A
07
08 F6888
10

Release 5 Page 8-37

INSTALLATION, AIR COMPRESSOR

REF PART NO. DESCRIPTION QTY
R38915F1 INSTALLATION, AIR COMPRESSOR
01 R36090D1 BRACKET, Mounting 2
02 NOT USED
03 NOT USED
04 16T8946D1 PAD, Rubber 4
05 16Z864D1 PAD, Wool 4
06 NOT USED
07 18Z466D3 WASHER, Bevel 4
08 0626M12070 SCREW, Hex Hd Cap 4
09 2001M012 NUT, M12 2
10 18Z1732D6 WASHER, Conical 4

Release 5 Page 8-37

REWORK, ROOM, LH LUBE

07
08
09

Release 5 Page 8-38

REWORK, ROOM, LH LUBE

REF PART NO. DESCRIPTION QTY
R41921F1 REWORK, ROOM, LH LUBE
01 R34155D1 SUPPORT, Air Tank 2
02 R34058D1 BRACKET, Mounting, Air Tank 1
03 R34059D1 BRACKET, Mounting, Air Tank 1
04 R34059D2 BRACKET, Mounting, Air Tank 2
05 NOT USED
06 NOT USED
07 20Q260D446 SCREW, Hex Hd Cap 4
08 20Q270D48 NUT, Hex 4
09 3616V015 WASHER, Lock 4
NOTE; The following are not illustrated and are specific to this serial number. They
are not included with this rework assembly.
10 R33698D5 TANK, Air - 200 gal horizontal w/legs 1
11 R71751D3 COMPRESSOR, 30 hp rotary 380V/50HZ 1

Release 5 Page 8-38

AIR PIPING, TANK (RECEIVER)

14 44
28 46
37 17 47
18 27 60
25 19 16 32 35 15 12 62
22

28
26
14 34
37 38

65 23
66
67 02
68 24

11 14
13
10

49
41 54
40 61
42 62

14 11 15 39 12 11 03 13
31

44 35
46
30
47
60
62

45
47
60
62

Release 5 Page 8-39

AIR PIPING, TANK (RECEIVER)

06 07

15
36
14
55 40 15
21
41 20
28
30 42 11 27
37
50 36
52 15
61
62 11
14 50
12 14 12 52
39 55 61
62

03 15
07 06

34
38 03

14 28

31 14
11
37 14

49
54
61
41 37
62

49
51
61
62

41 39 13

Release 5 Page 8-39

AIR PIPING, TANK (RECEIVER)

REF PART NO. DESCRIPTION QTY PAGE
R34350F3 AIR PIPING, TANK (RECEIVER)
01 NOT USED
02 36Z1140D1 VALVE, Safety 1
03 944N34F1 DRAIN ASSEMBLY 1 8-22
04 NOT USED
05 NOT USED
06 013413180 PIPE AR
07 013413052 PIPE AR
08 NOT USED
09 NOT USED
10 NOT USED
11 443465102 HOSE AR
12 443465091 HOSE AR
13 NOT USED
14 44Q3D17 HOSE END 12
15 44Q3D1 HOSE END 4
16 2423V009 PLUG 1
17 89Z839D8 AIR GAUGE 1
18 2401V021 PIPE, Bushing 1
19 2401V011 PIPE, Bushing 1
20 2414V017 PIPE, Female 1
21 2414V020 PIPE, Female 1
22 2401V016 PIPE, Bushing 1
23 2401V011 PIPE, Bushing 1
24 2416V019 STREET 1
25 2423V008 PLUG 1
26 44Z590D27 CONNECTOR, Male 1
27 44Z590D4 CONNECTOR, Male 1
28 44Z590D17 CONNECTOR, Male 5
29 NOT USED
30 44Z597D4 CONNECTOR, Female 3
31 NOT USED
32 2446V002 PLUG 1
33 NOT USED
34 44Z511D9 CAP 1
35 NOT USED
36 44Z473D3 SWIVEL 3
37 44Z473D8 SWIVEL 5
38 44Z473D11 SWIVEL 1
39 44Z489D8 ELBOW, Bulkhead Union 1

Release 5 Page 8-39

AIR PIPING, TANK (RECEIVER)

REF PART NO. DESCRIPTION QTY PAGE
40 44Z492D5 REDUCER 1
41 44Z592D8 BULKHEAD, Run Tee 2
42 20Z649D9 NUT 1
43 NOT USED
44 NOT USED
45 NOT USED
46 NOT USED
47 NOT USED
48 NOT USED
49 44Z2569D20 CLAMP, Pipe 2
50 44Z2570D18 CLAMP, Hose 2
51 NOT USED
52 44Z2566D2 CLAMP, Plate 2
53 NOT USED
54 44Z2566D3 CLAMP, Plate 2
55 32Z423D10 CLAMP 2
56 NOT USED
57 NOT USED
58 NOT USED
59 NOT USED
60 NOT USED
61 20Q260D265 SCREW, Hex Hd Cap 4
62 18Z1732D5 WASHER, Conical 4
63 NOT USED
64 NOT USED
65 20Q260D404 SCREW, Hex Hd Cap 4
66 20Q270D40 NUT 4
67 3616V013 WASHER, Lock 4
68 3632V008 WASHER, Plain 4
69 NOT USED
70 NOT USED

Release 5 Page 8-39

PIPING, AIR COMPRESSOR

20
23

10
20 11
23 40

Release 5 Page 8-40

PIPING, AIR COMPRESSOR

REF PART NO. DESCRIPTION QTY
R38916F3 PIPING, AIR COMPRESSOR
01 NOT USED
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 443765110 HOSE AR
11 44Q5D39 HOSE END 10
12 NOT USED
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 44Z591D25 FITTING, Adapter 1
21 NOT USED
22 NOT USED
23 44Z1417D7 FITTING, Expander, Straight 1
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
36 NOT USED
37 NOT USED
38 NOT USED
39 NOT USED

Release 5 Page 8-40

PIPING, AIR COMPRESSOR

REF PART NO. DESCRIPTION QTY
40 32T740D1 CLIP, Hose 4

Release 5 Page 8-40

AIR HOSE INSTALLATION, OPERATOR SEAT

05
06
13
10
12
01 04
02 03
05

05 09 10

10 11

Release 5 Page 8-41

AIR HOSE INSTALLATION, OPERATOR SEAT

REF PART NO. DESCRIPTION QTY PAGE
1944J1F1 AIR HOSE INSTALLATION, OPERATOR SEAT
01 36Z1604D1 REGULATOR, Air Pressure 1 8-33
02 36Z1604D5 BRACKET, Pressure Regulator 1
03 44Z686D3 TEE, Run 1
04 44Z591D34 ADAPTER, JIC/Male Pipe 2
05 44Q3D1 HOSE END, JIC Swivel 4
06 44Z12D28 CLAMP, Hose 4
07 44Z590D11 ADAPTER, JIC/Male Pipe Straight 1
08 44Q3D12 HOSE END, JIC Swivel 2
09 44Z12D7 CLAMP, Hose 2
10 443465091 HOSE, Low Pressure 1/4 in ID x 15 ft AR
11 443465098 HOSE, Low Pressure 1/2 in ID x 20 ft AR
12 44Z590D4 ADAPTER, JIC/Male Pipe 2
13 2435V002 COUPLING, Pipe 2
14 44Q1564D1 HOSE ASSEMBLY, Recoil, 1
15 44Z558D2 NIPPLE, Hex 1
16 44Z2631D1 ADAPTER, JIC/Male Tubing Straight 1
17 44Z590D13 ADAPTER, JIC/Male Pipe Straight 1
18 2414V002 ELBOW, Female 1

Release 5 Page 8-41

VALVE STACK, AIR - ONE VALVE

07
06
03
04 17
05 08
16
02 13

12
11

10 09
18

14 13

Release 5 Page 8-42

VALVE STACK, AIR - ONE VALVE

REF PART NO. DESCRIPTION QTY
-- 36U375D1 VALVE STACK, AIR - ONE VALVE
NOTE! MAY HAVE BEEN REPLACED DURING THE CENTURION
CONVERSION.
01 1036Z1671 VALVE, Solenoid 1
02 1081Z94 KIT, Solenoid 1
03 1020Z10394 SCREW, Solenoid Mounting 2
04 1045Z3047 O-Ring 2
05 1020Z10393 GASKET 2
06 1020Z10395 SCREW, Valve Mounting 3
07 1018Z10527 CAP, Spring w/Screws 1
08 1020Z10354 GASKET, Valve to Manifold 1
09 1016Z933 KIT, Manifold Block 1
10 1020Z10353 GASKET, Manifold Block to Manifold Block 1
11 1020Z10392 NUT, Manifold Block 2
12 1020Z10391 SCREW, Manifold Block 2
13 1018Z10499 KIT, End Plates 1
14 1020Z10391 SCREW, End Plate 2
15 1018Z10526 PLATE, End - Left Hand 1
16 1020Z10353 GASKET, End Plate to Manifold Block 1
17 1018Z10525 PLATE, End Right Hand 1
18 1045Z2945 KIT, Repair 1

Release 5 Page 8-42

COMPRESSOR, AIR

25
24
23
22
21 15
08
20 14
09
10
19
18 11
10
17 96
16 07
06
101 05
98
04 13 15
12
03

100 26

27 99
28 96
29
30
31
32
33

34
02
01

Inlet Control, Seal & Drive Gear

Release 5 Page 8-43
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

COMPRESSOR, AIR
41

40
38
39

Motor, Coupling & Fan

Release 5 Page 8-43
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

COMPRESSOR, AIR

44
45

47
44
45

49
50
51
48
52
50

94
102

94 95

62
65
64

63 98
61 103
106
94

60 97

104
54
57 55
58 99
59 106
105
107
56

Inlet Filter,Compressor Housing/Sump

Release 5 Page 8-43
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

COMPRESSOR, AIR
69
68 70
71
72

67 73

103
66

101

104

74
75
95

Compressor Cooling System

Release 5 Page 8-43
Copyright 2011 P&H Mining Equipment Inc. Sheet 4
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

COMPRESSOR, AIR
80
81
94 95
99
78 94
99
79

99
94
82

76
77

84
85
86
87
95

90
88
91

Control Box and Parts

Release 5 Page 8-43
Copyright 2011 P&H Mining Equipment Inc. Sheet 5
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

COMPRESSOR, AIR
REF PART NO. DESCRIPTION QTY
01 1025Z4428 BEARING 1
02 GEAR (NSS) 1
03 1010Z2667 SHAFT, Input 1
04 1020Z13473 KEY, Input Shaft 1
05 1014Z4609 HOUSING, Cover Drive 1
06 1020Z13482 SCREW, Hex Socket 8
07 1025Z4429 BEARING 4
08 1021Z646 TOOL KIT (Used with Item 09 in servicing "Shaft Seal") 1
09 1045Z3885 KIT, Shaft Seal 1
10 O-RING (NSS) 2
11 SEAL, Shaft (NSS) 1
12 1018Z13081 SLEEVE, Wear 1
13 1020Z13474 SHIM SET 1
14 1014Z4610 COVER, Shaft Seal 1
15 1020Z13475 SCREW, Hex Hd Cap 7
16 1045Z3884 KIT, Minimum Pressure Valve Maintenance 1
17 SEAT, Minimum Pressure Valve (NSS) 1
18 SPRING, Minimum Pressure Valve (NSS) 1
19 O-RING (NSS) 1
20 1020Z13483 SCREW, Flat Head 1
21 1018Z13087 WASHER 1
22 1018Z13078 STEM, Minimum Pressure Valve 1
23 1039Z1048 PISTON, Minimum Pressure Valve 1
24 1017Z2289 SPRING, Minimum Pressure Valve 1
25 1020Z13472 CAP, Minimum Pressure Valve 1
26 1036Z2200 VALVE, Shuttle 1
27 1014Z4611 COVER, Inlet Control 1
28 1045Z3887 O-RING 1
29 1045Z3888 O-RING 1
30 1039Z1049 PISTON, Inlet Control 1
31 1017Z2290 SPRING, Inlet piston 1
32 1017Z2291 SPRING, Inlet Check 1
33 1018Z13080 STEM, Inlet Valve 1
34 1045Z3889 ELEMENT, Thermal Valve 1
35 1016Z1411 ISOLATOR, Vibration 2
36 1018Z13083 SPACER, Shaft 1
37 1020Z13476 KEY 1
38 1018Z13082 COUPLING 1
39 1018Z13084 SPIDER (Element), Coupling 1
40 1027Z636 GUARD, Fan 1

Release 5 Page 8-43

COMPRESSOR, AIR
REF PART NO. DESCRIPTION QTY
41 NP1088Z760 MOTOR, 30HP 380/50
42 1027Z637 VENTURI, Fan Inlet 1
43 1049Z521 WHEEL, Fan 1
NOTE! THERE HAVE BEEN TWO VERSIONS OF AIR FILTER USED ON THIS
COMPRESSOR. CHOOSE FROM THE FOLLOWING.
44A 1046Z1072 FILTER, Air (Metal Housing) (Early Version) 1
45A 1046Z607 ELEMENT KIT, Air Filter 1
44 1046Z1106 FILTER, Air (Plastic Housing) (Current Version) 1
45 1046Z1020 ELEMENT, Primary 1
46 1016Z1364 BAND, Mounting 2
47 1018Z13085 WASHER 4
48 1020Z13477 SCREW, Hex Hd Cap 4
49 1044Z1708 REDUCER HOSE 1
50 1032Z1553 CLAMP, Hose 2
51 1020Z13478 ELBOW, Hose 1
52 1044Z1709 NIPPLE, Air Intake 1
53 1020Z13479 PLUG, Oil Fill Hex 1
54 1044Z1710 ADAPTER, Oil Filter 1
55 1046Z1039 KIT, Filter Maintenance 1
56 1020Z13480 CAP, Fluid Drain 1
57 1044Z1711 BUSHING, Reducing 1
58 1044Z1712 FITTING, Compression 1
59 1089Z491 PROBE, RTD 1
60 1036Z2302 VALVE, Pressure Relief 1
61 1014Z4612 CAP, Separator Element 1
62 1046Z1040 KIT, Air/Fluid Separator 1
63 O-RING (NSS) 1
64 ELEMENT, Separator (NSS) 1
65 O-RING (NSS) 1
66 1052Z169 AFTERCOOLER 1
67 1052Z170 COOLER, Oil 1
68 1044Z1713 NIPPLE, Pipe 1
69 1046Z1079 FILTER, Air/Separator/Trap 1
70 1046Z1080 KIT, Auto Drain 1
71 1089Z492 KIT, Sight Glass 1
72 1045Z3891 KIT, O-Ring 1
73 1044Z1716 ELBOW, Tube 1
74 1044Z1714 ELBOW 1
75 1044Z1715 CONNECTOR, Straight Thread 1
76 1036Z2236 VALVE, Pressure Regulator 1

Release 5 Page 8-43

COMPRESSOR, AIR
REF PART NO. DESCRIPTION QTY
77 1045Z3268 KIT, Valve Repair 1
78 1036Z2304 VALVE, Blowdown 1
79 1027Z638 SILENCER 1
80 1079Z8182 CONTROL, Supervisor Panel 1
81 1032Z1554 DECAL, Control Panel 1
82 1079Z8183 TRANSDUCER, Pressure 2
83 1079Z8184 OPERATOR, Push/Pull 1
84 1079Z8185 CONTACT BLOCK 1
85 1036Z2309 VALVE, Solenoid 1
86 1045Z3892 KIT, Valve Repair 1
87 1079Z2059 COIL 1
88 1079Z8179 STARTER ASSEMBLY 1
- 1079Z8038 RELAY, Overload (Not Shown) 1
89 1016Z1412 ISOLATOR, Vibration 2
90 1018Z13086 WASHER, Lock 2
91 1020Z13481 NUT, Hex 2
92 1079Z8176 RELAY, Phase Monitor (Not Shown) 1
93 1079Z8177 SOCKET, (Not Shown) 1
94 NP1000Z11085 HOSE AR
95 NP1000Z10555 ELBOW 6
96 NP1000Z10536 HOSE AR
97 NP1000Z11086 HOSE, White 1
98 NP1000Z11093 TEE 2
99 NP1000Z11094 ELBOW 5
100 NP1000Z11095 ELBOW, 45 Deg 1
101 NP1000Z11096 HOSE, Medium Pressure 1
102 NP1000Z11097 TEE 1
103 NP1000Z11098 TUBE 1
104 NP1000Z11099 TUBE 1
105 NP1000Z11100 TUBE 1
106 1044Z1715 CONNECTOR 2
107 NP1000Z11101 TEE 1
R57933D3 OIL, 5 Gallons (Not Shown) 1

Release 5 Page 8-43

Copyright 2011 P&H Mining Equipment Inc. Sheet 8
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

Group 9 - Lubrication Systems

Description Page
LUBRICATION, HOIST GEARCASE 9-1
LUBRICATION PIPING, BOOM 9-7
LUBRICATION SYSTEM, RING GEAR 9-8
LUBRICATION PIPING, REVOLVING FRAME 9-10
LUBRICATION PIPING, SWIVEL 9-11
LUBRICATION PIPING, GANTRY 9-12
LUBRICATION PIPING, CARBODY 9-13
LUBE SYSTEM MATERIAL, CRAWLER FRAME 9-14
LUBRICATION PIPING, CABINET BLOWERS 9-15

Release 5 Page 9-0

LUBE SYSTEM, HOIST GEAR CASE

03
02

01 06 10 06
10 12 05 11 09 08 07 05
11 09 08

10
06 08 09 11
07

02
05 01

13
14

20 32 19
28 22 20 18 01
28 17 27
25

26 15
31 24 24
30 23 21 17
29 16
38

37
33 34 35 09
29 23 39 40 33

31
55
56

52
34
53 02
57
54
51 01

41 25
49 45
42
48 43

34 23 44
25 50 06 47

Release 5 Page 9-1

LUBE SYSTEM, HOIST GEAR CASE

REF PART NO. DESCRIPTION QTY PAGE
-- 100J6526F2 LUBE SYSTEM, HOIST GEAR CASE
01 44Q5D42 HOSE END, Swivel JIC 4
02 44Z591D22 PIPE, Male JIC 2
03 NOT USED AR
04 NOT USED AR
05 44Z193D2 PLUG, Magnetic 5
06 2425V004 TEE, Pipe 5
07 44Z943D7 NIPPLE, Hex 4
08 44Z590D13 ADAPTER, Male Pipe JIC 5
09 44Z591D13 ADAPTER, Male Pipe JIC 6
10 44Z1317D12 HOSE, Low Pressure 1
11 44Q3D12 HOSE END, Swivel JIC 10
12 44Z943D5 NIPPLE, Hex 1
13 44Z2053D2 HOSE, Medium Pressure 1
14 0911V007 CLAMP, Hose 12
15 44Z590D23 ADAPTER, Male Pipe JIC 2
16 2401V023 BUSHING, Reducing 2
17 2425V009 TEE, Pipe 5
18 2401V513 BUSHING, Reducing 4
19 89Z839D7 GAUGE, Pressure 4
20 20Q3D5 U-BOLT 2
21 2419V270 NIPPLE, Pipe 2
22 2419V260 NIPPLE, Pipe 2
23 2414V026 ELBOW 3
24 2419V315 NIPPLE, Pipe 2
25 2429V011 UNION, Female 2
26 46Q108D3 STRAINER 1
26A 1045Z3357 O-RING 1
26B 1046Z838 BASKET 1
26C 1075Z2046 MAGNET 1
27 18P3237D27 PIPE, Standard 1
28 2429V009 UNION, Female-Male 2
29 2419V310 NIPPLE, Close 3
30 2419V282 NIPPLE, Pipe 1
31 37U140D3 PUMP ASSEMBLY, Lube 1 9-2
32 18P3237D13 PIPE, Standard 1
33 46U110D1 HOUSING AND FILTER 2 9-6
34 16J1569D1 BASE, Mounting 1
35 44Q5D17 HOSE END, Swivel JIC 1
36 44Z1317D4 HOSE, Low Pressure 1

Release 5 Page 9-1

LUBE SYSTEM, HOIST GEAR CASE

REF PART NO. DESCRIPTION QTY PAGE
37 36Q511D10 COCK, Shut Off 1
38 2419V322 NIPPLE, Pipe 1
39 20Q3D8 U-BOLT 1
40 2425V006 TEE, Pipe 1
40A 2401V011 BUSHING, Pipe 1
40B 2446V004 PLUG, Pipe 1
41 2433V025 ELBOW, Reducing 1
42 2401V024 BUSHING, Reducing 1
43 2419V225 NIPPLE, Close 2
44 2419V331 NIPPLE, Pipe 1
45 2419V333 NIPPLE, Pipe 1
46 2410V046 COUPLING, Pipe Reducer 1
47 2425V008 TEE, Pipe 1
48 NOT USED AR
49 NOT USED AR
50 NOT USED AR
51 18P8214D6 PIPE, Standard 1
52 14Z207D1 STICK, Dip 1
53 2419V194 NIPPLE, Pipe 1
54 718N233D153 PAD, Mounting 1
55 20Q260D323 SCREW, Hex Hd Cap 4
56 3616V011 WASHER, Lock 4
57 20Q3D1 U-BOLT 2
58 2419V232 NIPPLE, Pipe (Not Shown) 1
59 R23765D1 SIGN, Lubrication Instruction (Not Shown) 1

Release 5 Page 9-1

PUMP ASSEMBLY, GEARCASE LUBRICATION

01 02

Release 5 Page 9-2

PUMP ASSEMBLY, GEARCASE LUBRICATION

REF PART NO. DESCRIPTION QTY PAGE
37U140D3 PUMP ASSEMBLY, GEARCASE LUBRICATION
01 88U74D3 MOTOR, Lubrication Pump, 1 9-3
02 53Z801D2 REDUCER, Gear 1 9-4
03 37Z331D2 PUMP, Lubrication 1 9-5
04 18Z3706D2 COUPLING 1
05 1013Z891 SPIDER, Elastic 1

Release 5 Page 9-2

MOTOR, LUBRICATION PUMP

07 09
08

06 25

01
03
24
23
22
13 21

02
16
15
20
10 14
19
18
17

11 12

Release 5 Page 9-3

MOTOR, LUBRICATION PUMP

REF PART NO. DESCRIPTION QTY
88U74D3 MOTOR, LUBRICATION PUMP
01 1014Z4470 GUARD, Fan 1
02 1020Z11839 SCREW, Hex Hd Cap 4
03 1018Z11687 RING, Snap 1
04 1074Z180 FAN 1
05 1020Z11844 SCREW, Hex Hd Cap 4
06 NP1000Z11189 V-RING 1
07 1014Z4472 SHIELD, Bearing Side 1
08 1018Z11686 WASHER, Spring 1
09 1025Z3949 BEARING, Ball 1
10 1020Z11812 KEY 1
11 1074Z395 ROTOR 1
12 STATOR (Not sold separately. Order complete motor) 1
13 1018Z11676 KEY 1
14 1018Z11684 RING, Snap 1
15 1025Z3948 BEARING, Ball 1
16 1018Z11685 RING, Snap 1
17 1020Z11820 NUT, Hex 4
18 1020Z11829 WASHER, Lock 4
19 1020Z11817 STUD 4
20 1018Z11683 FLANGE 1
21 1020Z11834 PLUG 1
22 1018Z11689 SEAL, Oil 1
23 1018Z11688 SLINGER, Oil 1
24 PINION (Furnished with reducer) 1
25 1018Z11677 RING, Snap 1

Release 5 Page 9-3

REDUCER, GEAR

08 12
30

05 11
29
04 10
25 31
03

24
01 28
02

06
23 27
07 26

22
21
20
19

14
15
18
14
13
17
16

Release 5 Page 9-4

REDUCER, GEAR
REF PART NO. DESCRIPTION QTY
53Z801D2 REDUCER, GEAR
01 1018Z11675 KEY 1
02 1010Z2352 SHAFT, Output 1
03 1020Z11815 KEY 1
04 1020Z11832 SCREW, Hex Hd Cap 4
05 1020Z11830 WASHER, Lock 4
06 1018Z11674 SEAL, Oil 2
07 1020Z11834 PLUG, Drain 4
08 NP1000Z11233 COVER, Gearcase 1
09 1020Z11843 GASKET 1
10 1025Z3939 BEARING, Ball 1
11 1018Z11672 RING, Snap 1
12 1018Z11671 SPACER 1
13 1018Z11682 RING, Snap 1
14 1018Z11681 RING, Snap 2
15 1025Z3941 BEARING, Ball 1
16 SHAFT, Pinion (See note at end of list) 1
17 1020Z11813 KEY 1
18 1025Z3942 BEARING, Ball 1
19 GEAR (See note at end of list) 1
20 1025Z3938 BEARING, Ball 1
21 1020Z11823 SHIM AR
1020Z11825 SHIM AR
22 1018Z11670 RING, Snap 1
23 NP1000Z11232 GEARCASE 1
24 1020Z11828 PLUG, Breather 1
25 1020Z11840 GASKET 1
26 1018Z11669 SPACER 1
27 GEAR (See note at end of list) 1
28 RING, Snap (Furnished with motor) 1
29 PINION (See note at end of list) 1
30 KEY (Furnished with motor) 1
31 1018Z11668 RING, Snap 1
NOTE: When ordering, furnish complete nameplate data including Model and Serial
Number.

Release 5 Page 9-4

PUMP, LUBRICATION

01 02
03
04
05

08
09
07
11
10

15
16

17 18

Release 5 Page 9-5

PUMP, LUBRICATION
REF PART NO. DESCRIPTION QTY
37Z331D2 PUMP, LUBRICATION
01 1020Z11383 SCREW, Hex Hd Cap 4
02 1020Z11384 SCREW, Hex Hd Cap 4
03 1014Z3883 COVER 1
04 1019Z2178 PIN, Idler 1
05 1001Z2333 GEAR, Idler 1
06 1037Z520 ROTOR 1
07 20Z1727D6 KEY 1
08 1020Z11941 GASKET, Housing 2
09 1020Z11387 SHIM AR
1020Z11388 SHIM AR
1020Z11386 SHIM AR
10 1014Z3882 HOUSING 1
11 1016Z1074 BRACKET ASSEMBLY 1
12 1018Z11379 RING, Seal Retaining 1
13 1018Z11380 SEAL ASSEMBLY, Mechanical 1
14 1045Z3264 O-RING 1
15 1014Z3881 PLUG, Housing 1
16 1020Z11382 SCREW, Hex Hd Cap 5
17 1020Z11385 NUT, Hex 4
18 1014Z4043 FOOT 1

Release 5 Page 9-5

FILTER, OIL

15
03

12
05

14
07
11
08 10
05
04
03
02
23

01 18

13
20 22
06 09

19
21

Release 5 Page 9-6

FILTER, OIL
REF PART NO. DESCRIPTION QTY
46U110D1 FILTER, OIL
01 1020Z12020 SCREW, Nameplate 2
02 1032Z1198 NAMEPLATE, Unstamped 1
03 1020Z12063 SCREW, Hex Hd Cap 12
04 1014Z4098 COVER, Without Nameplate 1
05 45Z91D167 O-RING, Cover and Bowl 2
06 1075Z1576 MAGNET 2
07 1036Z1953 DIVERTER, Bypass Valve Assembly 1
08 1018Z11839 TUBE, Handle Diverter 1
09 1006Z1888 HANDLE, Diverter with Hitch Clip Pin 1
10 45Z91D167 O-RING, Diverter 1
11 1036Z1955 HEAD 1
12 1020Z12021 GROMMET, Element End Cap 1
13 1036Z1956 KIT, Flange 1
14 1045Z3366 O-RING, Buna 1
15 1036Z1952 BOWL 1
16 R36586D2 ELEMENT, Filter 1
17 NOT USED
18 1036Z1954 KIT, Plug 2
19 1018Z11840 WASHER, Lock 4
20 1020Z12023 GASKET, Paper 2
21 0630V007 SCREW, Soc Hd Cap 4
22 1050Z249 INDICATOR, Visual 1
23 1045Z3367 SEAL, O-Ring External Indicator (Viton) 2
1045Z3368 SEAL, O-Ring External Indicator (EPR) 2

Release 5 Page 9-6

LUBRICATION PIPING, BOOM

22 TYP

17
05 19

36 TYP
35 TYP 20 17
19

16
18
15
FRONT
17 OF
MACHINE
28 08 05

30
32
35

21
BOTTOM VIEW OF REVOLVING FRAME
29 22 34
26
15 27
03
17 28
04

31
16
18 05

21
33 03
04
23
33
14 36
29
26
22 37 03
04
F5174A

Release 5 Page 9-8

LUBE SYSTEM, RING GEAR

REF PART NO. DESCRIPTION QTY PAGE
R7109F2/F3 LUBE SYSTEM, RING GEAR
01 R5808F3 NOZZLE, Spray 8 9-9
02 R5872D1 BRACKET, Spray Valve 8
03 44Z1339D120 HOSE, High Pressure 1
04 44Q5D18 HOSE END, Swivel 60
05 44Z591D12 ELBOW, JIC Male Pipe 22
06 20Q260D221 SCREW, Hex Hd Cap 16
07 3616V008 WASHER, Lock 16
08 R14081F1 BRACKET, Spray Valve 4
09 32T727D1 CLIP, Hose 20
10 32T724D1 CLIP, Hose (Not Shown) 35
11 32T727D2 CLIP, Hose (Not Shown) 30
12 NOT USED
13 R4294D2 CLIP, Hose (Not Shown) 20
14 R6331D1 BLOCK, Air Coupler 4
15 44Z1748D45 HOSE, High Pressure 2
16 44Z1319D45 HOSE, Low Pressure 1
17 44Q7D21 HOSE END, Swivel 16
18 44Q3D17 HOSE END, Swivel 8
19 2439V006 COUPLING, Pipe 1
20 2439V005 COUPLING, Pipe 1
21 44Z590D17 ADAPTER, JIC Male Pipe 8
22 44Z590D20 ADAPTER, JIC Male Pipe 12
23 44Z591D13 ELBOW, JIC Male Pipe 12
24 2450V154 NIPPLE, Pipe 1
25 2450V182 NIPPLE, Pipe 2
26 44Z1010D5 PLUG, Pipe 1
27 R2781F6 VALVE ASSEMBLY 2 10-13
28 R2781F7 VALVE ASSEMBLY 2 10-14
29 R4514D1 JUNCTION BOX, Lube 2
30 2411V008 COUPLING, Reduction 4
31 44Z590D12 ADAPTER, Male Pipe 10
32 44Z590D19 ADAPTER, Male Pipe 4
33 44Z590D11 ADAPTER, Male Pipe 6
34 44Z591D11 ADAPTER, Male Pipe 2
35 2450V069 NIPPLE, Close Pipe 4
36 44Z826D10 REDUCER, Pipe 4
37 44Z1010D3 PLUG, Pipe 2

Release 5 Page 9-8

NOZZLE, SPRAY

05
04
03
09

Release 5 Page 9-9

NOZZLE, SPRAY
REF PART NO. DESCRIPTION QTY
R5808F3 NOZZLE, SPRAY
01 R5808D1 RETAINER, Ring 1
02 R5808D2 CAP, Air 1
03 R5808D3 CAP, Fluid 1
04 R5808D4 GASKET, Fluid Cap 1
05 R5808D5 BODY, 1/4 in NPT 1
06 R5808D6 GASKET 1
07 R5808D7 CLEANOUT ASSEMBLY 1
08 NOT USED
09 NOT USED

Release 5 Page 9-9

LUBRICATION PIPING, REVOLVING FRAME

LUBE
ROOM

11
07 HOIST
GEARCASE 04
06
04 10
06 16
10
A A
17 01
02
HOIST 10 12
DRUM

01 11
08 11 02

12 06
VIEW A-A

F5815

Release 5 Page 9-10

LUBRICATION PIPING, REVOLVING FRAME

REF PART NO. DESCRIPTION QTY
R11842F1 LUBRICATION PIPING, REVOLVING FRAME
01 44Z1339D120 HOSE, Medium Pressure 1
02 44Q5D18 HOSE END, Swivel 24
03 32T727D1 CLIP, Hose (Not Shown) 30
04 2439V003 COUPLING 2
05 44Z591D13 ELBOW, JIC Male Pipe 8
06 44Z591D11 ELBOW, JIC Male Pipe 3
07 44Z591D12 ELBOW, JIC Male Pipe 2
08 16T9198 PLATE, Connector 2
09 44Z1D14 FITTING, Lube 2
10 44Z590D11 ADAPTER, JIC Male Pipe 4
11 44Z590D12 ADAPTER, JIC Male Pipe 4
12 44Z590D12 ADAPTER, JIC Male Pipe 2
13 32T727D2 CLIP, Hose (Not Shown) 10
14 32T727D3 CLIP, Hose (Not Shown) 20
15 32T727D4 CLIP, Hose (Not Shown) 10
16 44Z597D9 ADAPTER, Straight 1
17 2450V073 NIPPLE, Pipe 1

Release 5 Page 9-10

LUBRICATION PIPING, SWIVEL

LUBE

ROOM

01
0102 02

04
AIR

SWIVEL
03

DECK PLAN

F5814

Release 5 Page 9-11

LUBRICATION PIPING, SWIVEL

REF PART NO. DESCRIPTION QTY
R11852F2 LUBRICATION PIPING, SWIVEL
01 44Q7D21 HOSE END, Swivel 4
02 44Z1748D19 HOSE, High Pressure 2
03 2450V102 NIPPLE, Pipe Close 2
04 44Z591D25 ELBOW, JIC Male Pipe 2
05 2410V009 COUPLING, Reduction 2
06 44Z591D19 ELBOW, JIC Male Pipe 2
07 R4294D1 CLAMP, Hose (Not Shown) 30

Release 5 Page 9-11

LUBRICATION, GANTRY

02 08
04

12 12

02 13 13 02
13
04 04

05 14 09

01
A 03

VIEW A-A

01
03

07 LUBE ROOM

03
03

F5820

Release 5 Page 9-12

LUBRICATION, GANTRY
REF PART NO. DESCRIPTION QTY PAGE
R7516F2/F3 LUBRICATION, GANTRY
01 44Z1748D30 HOSE, High Pressure 2
02 44Z1339D53 HOSE, Medium Pressure 1
03 44Q7D21 HOSE END, Swivel 8
04 44Q5D18 HOSE END, Swivel 20
05 R2781F10 VALVE ASSEMBLY 1 10-17
06 44Z898D16 ADAPTER, JIC Male Pipe 2
07 44Z591D19 ELBOW, JIC Male Pipe 2
08 44Z591D11 ELBOW, JIC Male Pipe 4
09 44Z590D19 ADAPTER, JIC Male Pipe 9
10 44Z590D20 ADAPTER, JIC Male Pipe 2
11 44Z898D13 ADAPTER, Male Pipe 2
12 44Z1302D13 ADAPTER, Male Pipe 4
13 P&H Spec 180 BAR, 1-1/2 x 1-1/2 x 3-1/2 in 2
14 18T10869 PLATE, Connector 1
15 R4294D1 CLAMP 12
16 R4294D2 CLAMP 12

Release 5 Page 9-12

LUBRICATION PIPING, CARBODY

AIR SWIVEL ASSEMBLY

REVOLVING FRAME

07
08

CARBODY

05 05
13 13

10 01 03 04 06 01 10
02 02 F5812

Release 5 Page 9-13

LUBRICATION PIPING, CARBODY

REF PART NO. DESCRIPTION QTY
R11844F2 LUBRICATION PIPING, CARBODY
01 44Q7D21 HOSE END, Swivel 8
02 442765106 HOSE, High Pressure AR
03 44Z491D10 TEE, Union 2
04 NOT USED
05 44Z746D6 ELBOW, 45 Male-Female 4
06 44Z1417D16 ADAPTER, JIC Female 2
07 44Q7D13 HOSE END, Swivel 4
08 442765098 HOSE, High Pressure AR
09 44Z590D13 ADAPTER, JIC Male Pipe 2
10 R4974D1 PLATE, Connector 2
11 R4294D2 CLIP, Hose (Not Shown) 4
12 R4294D1 CLIP, Hose (Not Shown) 4
13 44Z590D20 CONNECTOR, Male 4

Release 5 Page 9-13

LUBE SYSTEM MATERIAL, CRAWLER FRAME

28 13 01
02 32
40 33 27
22
43 28

45
44
38
37 38
36
22 36 22
42 34 34 42
23 03
43 39 SECTION D-D
23 32 23
43 43
DETAIL B
32
04
22 DETAIL A 13
42

D
29
INSIDE VIEW OF
27 10 18 CRAWLER FRAME 03 22 08
23 09 42
43 11
24
28 07 06 05 14 25 14 14

09 C 15 16 17
12 24 OUTSIDE VIEW OF
14 CRAWLER FRAME
25
30 11
09
41
15
16

SECTION C-C F5810

04
05
03
05
18 04
05

17 16
37

17
37

Release 5 Page 10-1

LUBE ROOM PIPING - OPEN GEAR & GREASE

11
12
18 34 02 26
30 35 37
08 04 31
09 05 04
14 15
05
32
23 21
32
13
30 01
31
15
29
09
22 06
21 07
34 33
35 18 13
28 30
03 31
05

20 25
36 36

19
17

10
04 11
05 37
18
08 27
09
14

04 17
04
05
05
17
37

Release 5 Page 10-1

LUBE ROOM PIPING - OPEN GEAR & GREASE

REF PART NO. DESCRIPTION QTY PAGE
R12438F1 LUBE ROOM PIPING - OPEN GEAR & GREASE
01 100J6106F4 VALVE ASSEMBLY 1 10-2
02 16U28 VALVE ASSEMBLY, Reversing 3
03 444165106 HOSE, High Pressure AR
04 442765106 HOSE, High Pressure AR
05 44Q7D21 HOSE END, JIC Swivel 40
06 443765094 HOSE, Medium Pressure AR
07 44Q5D18 HOSE END, JIC Swivel 16
08 443465102 HOSE, Low Pressure AR
09 44Q3D17 HOSE END, JIC Swivel 6
10 R4866D1 VALVE, Shut Off 1
11 44Z558D6 NIPPLE, Hex 2
12 NOT USED
13 44Z590D19 ADAPTER, JIC Male Pipe 6
14 44Z590D18 ADAPTER, JIC Male Pipe 3
15 44Z590D12 ADAPTER, JIC Male Pipe 3
16 44Z1302D23 ELBOW, JIC Male Pipe - Extra Long 1
17 44Z591D19 ELBOW, JIC Male Pipe 9
18 44Z591D25 ELBOW, JIC Male Pipe 10
19 44Z591D18 ELBOW, JIC Male Pipe 3
20 44Z591D13 ELBOW, JIC Male Pipe 2
21 44Z591D12 ELBOW, JIC Male Pipe 5
22 32F786D8 NAMEPLATE, "Lower" 1
23 32F786D6 NAMEPLATE, "Upper" 1
24 32F786D7 NAMEPLATE, "Open Gear" 1
25 44Z898D11 ADAPTER, JIC Male Pipe 6
26 44Z902D10 TEE, Pipe 4
27 44Z491D10 TEE, JIC/Union 2
28 44Z614D7 REDUCER, Pipe 3
29 44Z614D6 REDUCER, Pipe 2
30 2450V069 NIPPLE, Close 11
31 2411V008 REDUCER, Coupling 11
32 44Z206D4 ELBOW, Street 2
33 44Z206D3 ELBOW, Street 4
34 20Q260D255 SCREW, Hex Hd Cap 12
35 3616V009 WASHER, Lock 12
36 44Z992D7 PLUG, Caplug 6
37 44Z992D11 PLUG, Caplug 10

Release 5 Page 10-1

VALVE ASSEMBLY, METERING

01 02 03 04
06
07
11

09
10

Release 5 Page 10-2

VALVE ASSEMBLY, METERING

REF PART NO. DESCRIPTION QTY PAGE
100J6106F4 VALVE ASSEMBLY, METERING
01 36Z1079D1 VALVE, Metering 1 10-31
02 P&H SPEC 167 TUBE 1
03 36Z1079D4 VALVE, Metering 1 10-32
04 44Z239D11 CONNECTOR, Male 4
05 36Z609D2 VALVE, Metering 1 10-24
06 3616V008 WASHER, Lock 2
07 20Q260D231 SCREW, Hex Hd Cap 2
08 36Z1080D1 KIT, Outlet Porting 4
09 0860V085 SCREW, Hex Hd Cap 4
10 3616V005 WASHER, Lock 4
11 2446V001 PLUG, Pipe 2

Release 5 Page 10-2

LUBE ROOM, TANKS, PUMPS, REMOTE I/O & CONTROL PANEL

07
08
01 17
19 17 18
20 18
21
24
25

10
11 02
13 03
04
10
11
10 15
22
11
05
14 23

07
08
17
18
10
11

02
05
03
04
06 12
16
26
27
28

06
26
27
28

Release 5 Page 10-3

LUBE ROOM, TANKS, PUMPS, REMOTE I/O & CONTROL PANEL

REF PART NO. DESCRIPTION QTY PAGE
R14000F3 LUBE ROOM &TANKS, PUMPS, REMOTE I/O & CONTROL PANEL
01 R39336F1 REMOTE I/O &CONTROL PANEL, Auto Lube (Not As Shown) 1 10-5
NOTE! REMOTE I/O & CONTROL PANEL ABOVE HAS BEEN REPLACED
DURING THE CENTURION CONVERSION
02 37Z216D15 PUMP, Lubrication 3 10-8
03 NOT USED
04 37Z216D10 ADAPTER, Bung 3
05 927N92F2 GREASE TANK 2 10-10
06 NOT USED
07 18T9065 PAD, Mounting 4
08 16T9423D1 BRACKET, Tank Mounting 4
09 NOT USED
10 443465102 HOSE, Low Pressure AR
11 44Q3D17 HOSE END, JIC/Swivel 6
12 44Z590D17 ADAPTER, JIC Male Pipe 1
13 44Z590D18 ADAPTER, JIC Male Pipe 1
14 44Z591D17 ELBOW, JIC Male Pipe 2
15 44Z591D18 ELBOW, JIC Male Pipe 1
16 44Z992D8 PLUG, Caplug 1
17 20Q260D255 SCREW, Hex Hd Cap 12
18 3616V009 WASHER, Lock 12
19 20Q260D194 SCREW, Hex Hd Cap 3
20 3616V007 WASHER, Lock 3
21 20Q270D16 NUT, Hex 3
22 NOT USED
23 NOT USED
24 R13954D1 BRACKET 1
25 16N3442 MANIFOLD 3
26 R21989D1 ANGLE, Mounting 4
27 20Q260D323 SCREW, Hex Hd Cap 4
28 3616V011 WASHER, Lock 4

Release 5 Page 10-3

PANEL, REMOTE I/O LUBE

14
16 15
19 17

20 05 17

04
03
12
08
07
04
09

Release 5 Page 10-4

PANEL, REMOTE I/O LUBE

REF PART NO. DESCRIPTION QTY PAGE
R55159F1 PANEL, REMOTE I/O LUBE
01 R55249D1 PANEL, Remote I/O 1
02 R55065F2 CABINET, Lube Room I/O 1 14-71
03 R55001D2 MANIFOLD, Air Valve 4 - Bank 1 8-14
04 89Z182 REGULATOR, Pressure 2 8-10
05 R55292D1 MUFFLER, Air 2
06 NOT USED
07 2450V111 NIPPLE, Pipe X-Strong 2
08 44Z590D13 ADAPTER, Straight 4
09 44Z591D18 ADAPTER 2
10 NOT USED
11 20Z1703D67 SCREW, Flange Hd Lock 4
12 0630V541 SCREW, Soc Hd Cap 4
13 NOT USED
14 R42406D5 LABEL, Decal "UPPER GREASE" 1
15 R42406D6 LABEL, Decal "LOWER GREASE" 1
16 R42406D10 LABEL, Decal "PUMPS" 1
17 R42406D11 LABEL, Decal "LOWER SPRAY" 2
18 R42406D26 LABEL, Decal "40 PSI MAX" 1
19 R42406D32 LABEL, Decal "OPER GEAR" 1
20 R42406D38 LABEL, Decal "80 PSI MAX" 1

Release 5 Page 10-4

PANEL, REMOTE I/O LUBE

01 02

03
04

LUBE

UPPER LOWER LOWER ALARM SILENCE

20
11 12 13 14 21
22

15 AIR
SOLENOID
AIR
SOLENOID
AIR
SOLENOID
AIR
SOLENOID
09

08
10

05 08 17
06 09 18
07

F6943

Release 5 Page 10-5

PANEL, REMOTE I/O LUBE

REF PART NO. DESCRIPTION QTY PAGE
R39336F1 PANEL, REMOTE I/O LUBE
NOTE! REMOTE I/O PANEL ABOVE HAS BEEN REPLACED DURING THE
CENTURION CONVERSION.
01 R39311D1 PANEL 1
02 R39281F1 CABINET, Remote I/O Lube 1 10-6
03 20Q260D256 SCREW, Hex Hd Cap 4
04 3616V009 WASHER, Lock 4
05 36Q346D3 AIR VALVE ASSEMBLY 1 10-7
06 20Q260D201 SCREW, Hex Hd Cap 4
07 3616V007 WASHER, Lock 4
08 44Z558D4 NIPPLE, Hex 4
09 36Z1604D2 AIR PRESSURE REGULATOR 2 8-34
10 36Z959 VALVE, Flow Control 3
11 32F786D6 NAMEPLATE 1
12 32F786D7 NAMEPLATE 1
13 32F786D8 NAMEPLATE 1
14 32F786D10 NAMEPLATE 1
15 2419V109 NIPPLE, Pipe 1
16 NOT USED
17 0951V006 BUSHING, Reducer 1
18 0947V018 NIPPLE, Close 1
19 NOT USED
20 0949V005 BUSHING, Insulating 1
21 87Z126D2 UNILET 1
22 87Z98D3 COVER, Unilet 2

Release 5 Page 10-5

CABINET, REMOTE LUBE I/O

01 42 42 42 42 42 42 42 42
04 43 50 44 49 45 48 46 47
12
13
14

POSITION 1 POSITION 2 POSITION 3 POSITION 4 10

03
15
26
27 11
POSITION 8 POSITION 7 POSITION 6 POSITION 5
28
37
21
22 25
23 LUBE 29
UPPER LOWER LOWER ALARM SILENCE

39 12
13
14
18
19

12 16 38 18 30 40 31 18 41
13 17 19 32 19
14

F6942

Release 5 Page 10-6

CABINET, REMOTE LUBE I/O

REF PART NO. DESCRIPTION QTY
R39281F1 CABINET, REMOTE LUBE I/O
NOTE! REMOTE I/O CABINET ABOVE HAS BEEN REPLACED DURING THE
CENTURION CONVERSION.
01 14Q183D30 CABINET 1
02 NOT USED
03 R14217D3 CABLE, Extender 1
04 R14217D2 ADAPTER, Remote I/O 1
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 NOT USED
10 500603575 CHANNEL, Din Rail AR
11 500603575 CHANNEL, Din Rail AR
12 0862V094 SCREW, Pan Hd Mach 8
13 3631V004 WASHER, Plain 8
14 3616V005 WASHER, Lock 8
15 89Z904D1 THERMOSTAT 1
16 80Z112D11 HEATER, 150W 1
17 16H5242 BRACKET, Mounting 2
18 479Z10D46 PUSHBUTTON ASSEMBLY, (Red W/Guard) 4
19 479Z42D3 BLOCK, Contact NO/NC Reed 4
20 47Z87D3 ANNUNCIATOR, Audible 1
80Z839D97 RESISTOR, 1
21 79Z566D3 WIRE DUCT AR
22 79Z566D3 WIRE DUCT AR
23 20Z1684D1 RIVETS, (Wire Duct Mounting) 9
24 NOT USED
26 0862V075 SCREW, Pan Hd Mach 2
27 3631V003 WASHER, Plain 2
28 3616V004 WASHER, Lock 2
29 79Z2475D7 SURGE SUPPRESSOR RCV 1
30 84Z299D2 POWER SUPPLY, 24 VDC 1
31 0844V055 SCREW, Pan Hd Mach 4
32 79Q1505D28 SPACER 4
33 20Q260D194 SCREW, Hex Hd Cap 2
34 3616V007 WASHER, Lock 2
35 3631V005 WASHER, Plain 2
36 20Q270D16 NUT, Hex 2
37 32F786D5 LABEL - Lube 1

Release 5 Page 10-6

CABINET, REMOTE LUBE I/O

REF PART NO. DESCRIPTION QTY
38 32F786D6 LABEL - Upper 1
39 32F786D7 LABEL - Lower 1
40 32F786D8 LABEL - Open Gear 1
41 32F786D4 LABEL - Alarm Silence 1
42 R14217D14 TERMINAL BASE 8
43 R14217D4 MODULE, Input 120VAC, 8 Pt 1
44 R14217D4 MODULE, Input 120VAC, 8 Pt 1
45 R14217D4 MODULE, Input 120VAC, 8 Pt 1
46 R14217D10 MODULE, Output 120VAC, 8 Pt 1
47 R14217D10 MODULE, Output 120VAC, 8 Pt 1
48 R14217D10 MODULE, Output 120VAC, 8 Pt 1
49 R14217D17 MODULE, Input RTD, 8 Pt 1
50 R14217D17 MODULE, Input RTD, 8 Pt 1

Release 5 Page 10-6

AIR VALVE AND SOLENOID, BRAKE (4 VALVE)

33
32 31
35 34
09 30

29
10
28
27
11
07 26
25
06
23

07 21
24 20
05
08
12
04 22
03
01
19

14
16 17
18

02
15
13

Release 5 Page 10-7

AIR VALVE AND SOLENOID, BRAKE (4 VALVE)

REF PART NO. DESCRIPTION QTY
36Q346D3 AIR VALVE AND SOLENOID, BRAKE (4VALVE)
NOTE! REPLACED DURING THE CENTURION CONVERSION.
36Q347D2 VALVE ASSEMBLY, Body 4
01 1014Z2560 PLATE ASSEMBLY, End 1
02 SCREW, Mounting 4
03 1020Z7653 GASKET, End Plate 1
04 BUSHING, Air Spring 1
05 SPRING, Return 1
06 1036Z1280 SPOOL ASSEMBLY 1
07 1045Z2411 O-RING, Spool 2
08 1045Z2410 O-RING 1
09 SCREW, Valve Body to Base Mounting 4
10 BODY, Valve 1
11 1020Z6979 GASKET, Body to Base 1
36Q347D4 BASE ASSEMBLY, Valve 4
11 1020Z6979 GASKET, Body to Base 1
12 BASE 1
13 1014Z2559 PLATE ASSEMBLY, Cylinder Port 1
14 SCREW, Plate Mounting 3
15 1020Z7652 GASKET, Plate 1
16 PLUG, 1/8 in Pipe 1
17 1045Z2406 SEAL, Exhaust 1
18 TIE ROD 2
19 1045Z2407 SEAL, Inlet 1
20 1045Z2408 SEAL, Conduit 1
21 LINER, Conduit 2
22 1014Z2561 BASE PLATE ASSEMBLY 1
23 SCREW, Mounting 4
24 GASKET, Base Plate 1
36Q347D3 PILOT VALVE ASSEMBLY 4
25 PLATE, Bottom 1
26 SPRING, Spool 1
27 RETAINER 1
28 SEAL, Retainer 1
29 SPOOL, Valve 1
30 SEAL, Spool 1
31 COIL 1
32 SCREW, Coil Mounting 3
33 COVER, Coil 1
34 1046Z519 SCREEN, Filter 1

Release 5 Page 10-7

AIR VALVE AND SOLENOID, BRAKE (4 VALVE)

REF PART NO. DESCRIPTION QTY
35 1045Z2409 SEAL, Coil to Valve 1
1036Z1137 SEAL KIT, Individual Valve AR

Release 5 Page 10-7

PUMP, LUBRICATION

39 02 27

28
03
29

04
30
31
05

07
17
08 18 12

09
20
32
19
22

23
16

13
21

10 14

24 33

15
34
25
35
26
36
11
37

Release 5 Page 10-8

PUMP, LUBRICATION
REF PART NO. DESCRIPTION QTY PAGE
37Z216D15 PUMP, LUBRICATION
1037Z559 PUMP TUBE 1
01 1020Z12797 BOLT, Connector 1
02 1020Z12798 NUT, Coupling 1
03 1018Z12440 PLUNGER, Rod 1
04 1020Z12799 NUT, Gland 1
1045Z3654 KIT, Pump Repair 1
05 O-RING (NSS) 1
06 U-CUP (NSS) 1
07 WASHER, PACKING (NSS) 1
08 RING, Retaining (NSS) 1
09 GASKET (NSS) 2
10 O-RING (NSS) 1
11 PIN, Cotter (NSS) 2
12 O-RING (NSS) 1
13 RING, Retaining (NSS) 1
14 WASHER, Guide (NSS) 1
15 PIN, Cotter (NSS) 1
16 1014Z4296 BODY, Outlet 1
17 1020Z12800 PLUG, Priming 1
18 1044Z1554 ADAPTER 1
19 NOT USED
20 1036Z2138 CHECK, Outlet 1
21 1025Z2565 BALL 1
22 1025Z2563 BALL, Stop 1
23 1014Z4297 BODY, Outlet 1
24 1020Z12801 TUBE, Pump 1
25 1044Z1555 ADAPTER 1
26 1018Z12441 ROD, Connecting 1
27 1044Z1556 ADAPTER 1
28 1025Z2565 BALL 1
29 1025Z4216 BALL 1
30 1019Z2461 PIN 1
31 1036Z2139 BUSHING & PLUNGER 1
32 1018Z12442 ADAPTER, Tube 1
33 1036Z2140 BUSHING & PLUNGER 1
34 1018Z12443 RETAINER 1
35 1036Z1448 CHECK 1
36 1036Z2142 SEAT, Check 1
37 1018Z12444 SHOVEL, Priming 1

Release 5 Page 10-8

PUMP, LUBRICATION
REF PART NO. DESCRIPTION QTY PAGE
38 1020Z12802 TUBE, Priming 1
39 1041Z81 AIR MOTOR 1 10-9

Release 5 Page 10-8

AIR MOTOR
03
09 01
04
10
14
05
02
06
15
09
10
07

50
17
13

16
51
49 08

48 12

31 21
20

32 19
44 18

46 23
42
24
33

41
43 31 25

31
40
26
33
35 27
28

46 34 34
44
22

39
29

28
36
33
38
37 47
30
27

PIPING, LUBE ROOM TANK DRAIN & FILL

01
03
04

01
02
04

12
13

07
08 06
14 05
15
16
10
09

Release 5 Page 10-11

PIPING, LUBE ROOM TANK DRAIN & FILL

REF PART NO. DESCRIPTION QTY
R10806F2 PIPING, LUBE ROOM TANK DRAIN & FILL
01 2419V270 NIPPLE, Pipe 2
02 2408V009 COUPLING, Pipe 1
03 2414V009 ELBOW, Pipe 1
04 44Z590D26 ADAPTER, Male Pipe 4
05 18N2611D1 PLATE, Mounting 1
06 R10807D1 HOSE ASSEMBLY, Medium Pressure 1
07 R10807D2 HOSE ASSEMBLY, Medium Pressure 1
08 NOT USED
09 44Z2564D4 BASE, Clamp Single 2
10 44Z2570D25 BODY. Clamp 2
11 44Z2566D4 PLATE, Clamp Single 2
12 20Q260D308 SCREW, Hex Hd Cap 4
13 3616V010 WASHER, Lock 4
14 NOT USED
15 27Z535 COUPLER, Quick 2
16 27Z534 CAP, Dust 2

Release 5 Page 10-11

SWIVEL, AIR

04 11

09
10

Release 5 Page 10-12

SWIVEL, AIR
REF PART NO. DESCRIPTION QTY
36Z879D22 SWIVEL, 90 DEGREE
01 1018Z12460 ADAPTER 1
02 1020Z12833 GASKET 2
03 1020Z12834 NUT 2
04 1018Z12463 WASHER 4
05 1018Z12461 RETAINER 2
06 1025Z3553 BALL 26
07 1018Z9579 PACKING 2
08 1018Z12462 WASHER 2
09 1020Z12835 STUD 2
10 1036Z2151 BODY 1
11 1018Z12459 ADAPTER 1

Release 5 Page 10-12

VALVE ASSEMBLY

02 05 02
03 03
04 04

Release 5 Page 10-13

VALVE ASSEMBLY
REF PART NO. DESCRIPTION QTY PAGE
R2781F6 VALVE ASSEMBLY
01 012941791 PLATE AR
02 36Z611D2 VALVE, Metering 2 10-28
03 20Q260D234 SCREW, Hex Hd Cap 4
04 3616V008 WASHER, Lock 4
05 016750072 TUBE AR
06 2446V003 PLUG, Pipe 2

Release 5 Page 10-13

VALVE ASSEMBLY

02 05 02
03 03
04 04

Release 5 Page 10-14

VALVE ASSEMBLY
REF PART NO. DESCRIPTION QTY PAGE
R2781F7 VALVE ASSEMBLY
01 012941791 PLATE AR
02 36Z611D2 VALVE, Metering 2 10-28
03 20Q260D234 SCREW, Hex Hd Cap 4
04 3616V008 WASHER, Lock 4
05 016750072 TUBE AR
06 2446V003 PLUG, Pipe 2

Release 5 Page 10-14

VALVE ASSEMBLY
05 05
06 06
07 07
08
03
10
04

09
01
02

04
03

05 08 07
06 11
07 12 F5222

Release 5 Page 10-15

VALVE ASSEMBLY
REF PART NO. DESCRIPTION QTY PAGE
R2781F8 VALVE ASSEMBLY
01 442765098 HOSE, High Pressure 1/2 in I.D. x 4 ft AR
02 44Q7D13 HOSE END, Swivel 4
03 44Z1302D13 ADAPTER 2
04 44Z591D11 ELBOW, JIC Male Pipe 2
05 36Z610D3 VALVE, Metering 3 10-25
06 20Q260D232 SCREW, Hex Hd Cap 6
07 3616V008 WASHER, Lock 8
08 012941791 PLATE, 1/2 x 2-1/2 x 14-1/2 in AR
09 016750072 TUBE, 3/8 in O.D. x 1/32 x 14 in AR
10 2446V003 PLUG, Pipe 2
11 36Z611D2 VALVE, Metering 1 10-28
12 20Q260D234 SCREW, Hex Hd Cap 2

Release 5 Page 10-15

VALVE ASSEMBLY

02
03
01 04
05

F5223

Release 5 Page 10-16

VALVE ASSEMBLY
REF PART NO. DESCRIPTION QTY PAGE
R2781F9 VALVE ASSEMBLY
01 2446V003 PLUG, Pipe 2
02 36Z612D1 VALVE, Metering 1 10-29
03 18P4316D14 PAD, Mounting 1
04 20Q260D234 SCREW, Hex Hd Cap 2
05 3616V008 WASHER, Lock 2

Release 5 Page 10-16

09
11

15
12 14
13
17
10
11
09
01 18
19
04 20
05
06
07 02
03 23
08
14 21
16 24
25

26
27

36
39
37
43
44 28
53
38 23
45
54
14 51
15 48
55 52
56 22
57 49
41

47 30 35
61 22
49
50 23
31
42 33 32
46 34
64
22 29
65
66 23
70 79
58 39 66
41 67
23
62 11 69
59
63 68
13
12 73
61
39 23
39 78

23 80
71
81
74 68
75
76 39
23
72
77
71

Release 5 Page 11-1

MOTOR, ELECTRIC, HOIST

REF PART NO. DESCRIPTION QTY PAGE
(EBM1374F1) MOTOR, ELECTRIC, HOIST (Dwg 5100A1277F6)
Superseded by EBM1774F1
01 65550-4 ARMATURE ASSEMBLY (Dwg 5100E1177F4) 1
-- 510E1034D1F1 SHAFT ASSEMBLY 1
02 20Z3D21 NUT, Lock Shaft End 1
03 18Z1D21 WASHER, Lock Shaft End 1
04 20H2993D32 KEY 1
05 20H3001D184 KEY 1
06 510E1034D1 SHAFT 1
07 9577E47-6 COMMUTATOR ASSEMBLY 1
08 518F167F1 SLINGER, Grease 1
09 572F566 CAP, Bearing Rear Outer 1
10 20Q260D415 SCREW, Hex Hd Cap 6
11 3616V013 WASHER, Lock 12
12 20Q260D448 SCREW, Hex Hd Cap 20
13 3616V015 WASHER, Lock 20
14 520H733 NIPPLE, Special Pipe 3
15 44Z1D10 FITTING, Lube 2
16 2446V001 PLUG, Pipe 1
17 572E1709 HEAD, Rear 1
18 25Z755D12 BEARING, Rear 1
19 518F170 SLINGER, Grease 1
20 572F564 CAP, Bearing Rear Inner 1
21 514H535 COVER, Brush Access 2
22 3616V009 WASHER, Lock 14
23 20Z1703D67 SCREW, Flange Lock 46
24 20Z42D5 SCREW, Drive 4
25 532H567 NAMEPLATE 1
32Q2031 DECAL, Notice 1
26 20Z42D2 SCREW, Drive 4
27 532H594 PLATE, Instruction 1
28 514F1367 COVER, Back 2
29 514H1366 COVER, Brush Access 2
30 514F1368 COVER, Bottom 1
31 205860055 CABLE, #14GA AR
32 79U2522D16 TERMINAL, Solderless 14
33 80Z112D13 HEATER 4
34 3616V007 WASHER, Lock 8
35 20Z41D3 SCREW, Thread Forming 8
36 579F533 STRAP, Connection 1

Release 5 Page 11-1

MOTOR, ELECTRIC, HOIST

REF PART NO. DESCRIPTION QTY PAGE
37 579H758 STRAP, Connection 1
38 3616V011 WASHER, Lock 8
39 20Z1704D49 NUT, Hex Flange Lock 8
40 NOT USED
41 20Z1703D100 SCREW, Hex Flange Lock 4
42 579F344 CONNECTOR, Cross Brush Holder 1
43 20Z1703D97 SCREW, Hex Flange Lock 4
44 579F345 CONNECTOR, Cross Brush Holder 1
45 73Q2D17 BRUSH, Carbon 20
46 187341B55 SPACER AR
47 20Q270D24 NUT, Hex 8
48 573F206 INSULATOR, Brush Holder 1
49 3632V004 WASHER, Heavy Flat 12
50 9573F73-39 HOLDER ASSEMBLY, Brush, RH 2 11-8
9573F73-40 HOLDER ASSEMBLY, Brush, LH 2 11-9
51 573F279D3 CLAMP, Brush Holder 4
-- 20Q260D266 SCREW, Hex Hd Cap 2
20Q270D24 NUT, Hex 1
52 20Q260D266 SCREW, Hex Hd Cap 4
53 20Q260D331 SCREW, Hex Hd Cap 8
54 579H709 STRAP, Ground 4
55 572F968 CAP, Bearing Front Inner 1
56 518F169 SLINGER, Grease 1
57 570F87D1 RING, Insulating Outer 1
25Z732D21 BEARING, Front 1
570F87D2 RING, Insulating Inner 1
58 19Z8D115 PIN, Roll 2
59 9572A9F1 HEAD, Front 1
60 572F969 CAP, Bearing Front Outer 1
61 2422V005 PLUG, Pipe Countersunk Head 1
2446V003 PLUG, Square Head Pipe (Not Shown) 1
62 20Q260D412 SCREW, Hex Hd Cap 6
63 3631V012 WASHER, Light Plain 2
64 20Q260D255 SCREW, Hex Hd Cap 2
65 79Z1040D2 INSULATOR, Standoff 2
66 2063V003 NUT, Jam 8
67 520H746 STUD, Brass 2
68 79Z1040D3 INSULATOR, Standoff 4
69 9579F127F4 STRAP, Insulated Connecting 1
70 579F531 STRAP, Connection 1

Release 5 Page 11-1

MOTOR, ELECTRIC, HOIST

REF PART NO. DESCRIPTION QTY PAGE
71 20Z1703D98 SCREW, Hex Flange Lock 4
72 9579F127F5 STRAP, Insulated Connecting 1
73 579H631D2 STRAP, Interpole 2
74 79Z726D8 BLOCK, Terminal 1
75 NOT USED
76 20Z1703D16 SCREW, Hex Flange Lock 2
77 579F532 STRAP, Connection 1
78 R5777D1F1 BOX, Terminal 1
79 3631V007 WASHER, Light Plain 2
80 3616V008 WASHER, Lock 8
81 20Q260D224 SCREW, Hex Hd Cap 8
82 9571A133F2 FIELD RING ASSEMBLY 1 11-14
FOLLOWING ITEMS NOT ILLUSTRATED
83 32Z2270D2 DECAL 2
84 2419V102 NIPPLE, Close 2
85 89Q136D2 THERMOCOUPLE ASSEMBLY 2
86 89Z861 FITTING, Compression 2
87 89Z862 HEAD ASSEMBLY 2
88 85Z9D4 CLAMP, Cable 2
89 32Q1810D1 DECAL, Danger 1
90 32Q1801D1 SIGN, Warning 5
91 32Q1764D1 DECAL, Caution "Rotating Parts" 4
92 32Q1780D3 DECAL, Notice "Volts" 1
93 32Q1805D58 LABEL, Identification "600v" 1
REF: 5100A1277F6 [07]

Release 5 Page 11-1

MOTOR, ELECTRIC, K925

18
14 25
13 19 26
16

15 17 29
01 12
02 11
05 10
09 28
06 27
07
20
08
22 24 23
19
30
21 32
03 33
04 35

31 103
36 34

55 37
56
57 40 38
43
102
24
44
18
59 48 24
60
61
62 39 41
63 23
19 64
49

30
24
65 95 98
99 23
66 47
24 24 31
58 53 48 45 42
23 97
54 46 96
71 91
90 100 101
25 24
67 16 89 94
26 87
79 88
70 87
69 41
68 13 86
14 38
72 80
85
27
28 73
79 79
29 46 77
38 81 93
74
83
80 82
75
38

76 78

77 84
79 31 92
77

Release 5 Page 11-2

MOTOR, ELECTRIC, K925

REF PART NO. DESCRIPTION QTY PAGE
EBM1774F1 MOTOR, ELECTRIC, K925
NOTE: Motor Per Drawing 5100A1277F7
01 65550-4 ARMATURE ASSEMBLY 1
NOTE: Armature Per Drawing 5100E1177F4
02 510E1034D1F1 SHAFT ASSEMBLY 1
03 20Z3D21 NUT, Lock Shaft End 1
04 18Z1D21 WASHER, Lock Shaft End 1
05 20H2993D32 KEY 1
06 20H3001D184 KEY 1
07 510E1034D1 SHAFT 1
08 9577E47-6 COMMUTATOR ASSEMBLY 1
09 572F564 CAP, Bearing Rear Inner 1
10 518F170 SLINGER, Grease 1
11 25Z755D12 BEARING, Rear 1
12 572E1709 HEAD, Rear 1
13 3616V015 WASHER, Lock 20
14 20Q260D448 SCREW, Hex Hd Cap 20
15 572F566 CAP, Bearing Rear Outer 1
16 3616V013 WASHER, Lock 12
17 20Q260D415 SCREW, Hex Hd Cap 6
18 44Z1D10 FITTING, Lube 2
19 520H733 NIPPLE, Special Pipe 3
20 518F167F1 SLINGER, Grease 1
21 2446V001 PLUG, Pipe 1
22 514F1422 COVER, Brush Access, Clear 2
23 20Q260D256 SCREW, Hex Hd Cap 18
23A 20H1687D10 THUMBSCREW 20
24 3616V009 WASHER, Lock 52
25 89Q136D2 THERMOCOUPLE ASSEMBLY 2
26 89Z861 FITTING, Compression 2
27 85Z9D4 CLAMP, Cable 2
28 2419V102 NIPPLE, Close 2
29 89Z862 HEAD ASSEMBLY 2
30 32Q1764D1 DECAL, Caution "Rotating Parts" 4
31 32Q1801D1 SIGN, Warning 5
32 20Z42D5 SCREW, Drive 4
33 532H567 NAMEPLATE 1
34 32Q2031 DECAL, Notice 1
35 20Z42D2 SCREW, Drive 4
36 532H594 PLATE, Instruction 1
37 579F533 STRAP, Connection 1

Release 5 Page 11-2

MOTOR, ELECTRIC, K925

REF PART NO. DESCRIPTION QTY PAGE
38 20Z1704D9 NUT, Hex Flange Lock 12
39 579H758 STRAP, Connection 1
40 20Q260D328 SCREW, Hex Hd Cap 4
41 20Z1703D100 SCREW, Hex Flange Lock 4
42 579F344 CONNECTOR, Cross Brush Holder 1
43 579F345 CONNECTOR, Cross Brush Holder 1
44 R56287D43 BRUSH, Carbon 20
45 187341B55 SPACER AR
46 087544C03 ADHESIVE TAPE, Glass Epoxy AR
47 20Q270D24 NUT, Hex 8
48 3632V004 WASHER, Heavy Flat 12
49 20Q260D266 SCREW, Hex Hd Cap 4
53 9573F73-39 HOLDER ASSEMBLY, Brush, RH 2 11-8
54 9573F73-40 HOLDER ASSEMBLY, Brush, LH 2 11-9
55 20Q260D331 SCREW, Hex Hd Cap 8
56 3616V011 WASHER, Lock 8
57 579H709 STRAP, Ground 4
58 573F279D3 CLAMP, Brush Holder 4
59 573F206 INSULATOR, Brush Holder 1
60 572F968 CAP, Bearing Front Inner 1
61 518F169 SLINGER, Grease 1
62 570F87D2 RING, Insulating Inner 1
63 25Z732D21 BEARING, Front 1
64 570F87D1 RING, Insulating Outer 1
65 572F969 CAP, Bearing Front Outer 1
66 2422V005 PLUG, Pipe Countersunk head 1
67 20Q260D412 SCREW, Hex Hd Cap 6
68 2446V003 PLUG, Square Head Pipe (Not Shown) 1
69 3631V012 WASHER, Light Plain 2
70 9572A9F1 HEAD, Front 1
71 19Z8D115 PIN, Roll 2
72 579H631D2 STRAP, Interpole 2
73 579F531 STRAP, Connection 1
74 79Z726D8 BLOCK, Terminal 1
75 20Z1703D16 SCREW, Hex Flange Lock 2
76 579F532 STRAP, Connection 1
77 20Z1703D98 SCREW, Hex Flange Lock 4
78 9579F127F5 STRAP, Insulated Connecting 1
79 20Z1703D67 SCREW, Flange lock 8
80 79Z1040D3 INSULATOR, Standoff 4

Release 5 Page 11-2

MOTOR, ELECTRIC, K925

REF PART NO. DESCRIPTION QTY PAGE
81 187341816 SPACER AR
82 20Q260D224 SCREW, Hex Hd Cap 8
83 3616V008 WASHER, Lock 8
84 R5777D1F1 BOX, Terminal 1
85 9579F127F4 STRAP, Insulated Connecting 1
86 520H746 STUD, Brass 2
87 2063V003 NUT, Jam 8
88 3631V007 WASHER, Light Plain 2
89 79Z1040D2 INSULATOR, Standoff 2
90 20Q260D255 SCREW, Hex Hd Cap 2
91 32Q1810D1 DECAL, Danger 1
92 32Q1780D3 DECAL, Notice "Volts" 1
93 32Q1805D58 LABEL, Identification "600v" 1
94 514F1368 COVER, Bottom 1
95 20Z41D3 SCREW, Thread Forming 8
96 3616V007 WASHER, Lock 8
97 80Z112D13 HEATER 4
98 79U2522D16 TERMINAL, Solderless 14
99 205860055 CABLE AR
100 32Z2270D2 DECAL 2
101 R53474D1 COVER, Brush Access, Clear 2
102 514F1367 COVER, Back 2
103 EBM1774F2 FIELD RING ASSEMBLY (Dwg R53473F1) 1 11-15
FOLLOWING ITEMS NOT ILLUSTRATED
79Z4042D2 TUBING, Shrinkable 1/2 in for RTD leads 12
79Z4042D4 TUBING, Shrinkable 1 in for RTD leads 12
79U2522D3 LUG, Solderless, for RTD leads 12
21Z587D2 COMPOUND, Sealing, 3 oz tube for all external mechanical joints AR
532H591 NAMEPLATE 1

Release 5 Page 11-2

MOTOR, ELECTRIC, CROWD

16 18 19 20
15
13 23
21
17
22 24 25
12 99
15
01
02 11
10 14
03 100 26
04 100
09
05 08
06 27
07
28
29
30

34
31
35
33 36
97
96
95 32 102
50 57 32
51 88 36 37
89 34
41 40 38
35
90 42
94 39
91 46 44
49
47 45 50
51
63
91 93 98
87
48 101
92 40 52
85
86 84 0
14
18 19 13 38
83 54 53
12 56
57 55
43
82
81
16 15
58
57
59
60

66
73 65
23
61
80
61
62
79

63
78 64
71 70 67 38 37
15
74 68
75 72 69
77
76

29
30

Release 5 Page 11-3

MOTOR, ELECTRIC, CROWD

REF PART NO. DESCRIPTION QTY PAGE
EBM1419F1 MOTOR, ELECTRIC (Dwg 5100A1305F4)
01 81880-4 ARMATURE (Dwg 5100E1190F4) 1
02 510E1688D1F1 SHAFT 1
03 20H2984D24 KEY 1
04 20H2989D157 KEY 1
05 20H3011D40 KEY 2
06 18H6953D12 WASHER, Bent Lock 1
07 20T8465D15 NUT, Lock 1
08 572F811 CAP, Bearing (Rear Inner) 1
09 518F290 SLINGER, Grease 1
10 25Z755D13 BEARING, Spherical Roller 1
11 518F291 SPACER 1
12 89Q136D2 DETECTOR, Temp Resistance 2
13 89Z861 COMPRESSION FITTING, Thermocouple 2
14 85Z9D4 CLAMP, Cable, Thermocouple Leads 2
15 3616V013 WASHER, Lock 28
16 20Q260D404 SCREW, Hex Hd Cap 16
17 20Q260D533 SCREW, Hex Hd Cap 8
18 89Z862 HEAD, Thermocouple Junction 2
19 2419V102 NIPPLE, Close 2
20 2414V019 ELBOW 1
21 2419V121 NIPPLE, Pipe 1
22 2416V019 ELBOW, Street 1
23 44Z1D10 FITTING, Lube 2
24 520H824D2 PIPE, Special 1
25 20Q260D415 SCREW, Hex Hd Cap 6
26 518F294F1 SLINGER, Grease 1
27 572F810 CAP, Bearing (Rear Outer) 1
28 2419V093 NIPPLE, Pipe 1
29 2408V003 COUPLING 2
30 2446V003 PLUG, Pipe 2
31 572E1710 HEAD, Rear 1
32 20Z1704D5 NUT, Flange Locking 10
33 579H654 CONNECTOR 2
34 205860084 CABLE, Lead #2/0 AR
35 79U2522D52 TERMINAL, Solderless 8
36 20Z1703D69 SCREW, Flange Locking 6
37 20Q260D257 SCREW, Hex Hd Cap 16
38 3616V009 WASHER, Lock 24
39 73Q14D2 BRUSH 16

Release 5 Page 11-3

MOTOR, ELECTRIC, CROWD

REF PART NO. DESCRIPTION QTY PAGE
40 32Z2270D1 DECAL, (Danger "Internal Parts Maybe Energized") 2
41 514H520 COVER 2
42 EBM1419F2 FIELD RING ASSEMBLY (Dwg R37303F1) 1 11-16
43 32Q2031 DECAL, (Notice "Covers") 1
44 532H594 PLATE, Lube Instruction 1
45 20Z42D2 SCREW, Drive 4
46 532H567 NAMEPLATE (Test Information) 1
47 20Z42D5 SCREW, Drive 4
48 520H901 GASKET 1
49 579H718 STRAP, Ground 4
50 3616V011 WASHER, Lock 12
51 20Q260D330 SCREW, Hex Hd Cap 12
52 20Q270D24 NUT, Hex 8
53 3632V004 WASHER, Plain Heavy 8
54 9573F80-9 BRUSH HOLDER ASSEMBLY 2 11-10
55 9573F80-10 BRUSH HOLDER ASSEMBLY 2 11-11
56 20Q272D24 NUT, Hex Jam 8
57 3631V007 WASHER, Plain Light 18
58 573F240 INSULATOR, Brush Holder 1
59 20H3531D61 BOLT, Hex Hd Tap 8
60 514F1335 COVER 2
61 20Z1703D51 SCREW, Flange Locking 12
62 514F1334 COVER, Hand Hole 2
63 32Q1801D1 DECAL, (Warning "Hazardous Voltage") 5
64 32Q1764D1 DECAL, (Caution "Rotating Parts") 4
65 20Z41D5 SCREW, Thread Form 8
66 3616V007 WASHER, Lock 8
67 80Z112D8 HEATER 4
68 205860059 CABLE, Lead AR
69 79U2522D16 TERMINAL, Solderless 16
70 20Z1703D32 SCREW, Flange Locking 6
71 514F1400 COVER 1
72 514F1171 COVER 1
73 572F579 CAP, Bearing (Front Inner) 1
74 518F176 SLINGER, Grease 1
75 25Z732D20 BEARING, Roller 1
76 2419V077 NIPPLE 1
77 20Q260D412 SCREW, Hex Hd Cap 6
78 2422V005 PLUG, Pipe Countersink 1
79 572F583 CAP, Bearing (Front Outer) 1

Release 5 Page 11-3

MOTOR, ELECTRIC, CROWD

REF PART NO. DESCRIPTION QTY PAGE
80 520H733 NIPPLE, Pipe 1
81 3631V011 WASHER, Plain Light 2
82 19Z8D115 PIN, Roll 2
83 572E1735 HEAD, Front 1
84 79Z726D8 BLOCK, Terminal 1
85 20Z41D1 SCREW, Thread Forming 4
86 3616V005 WASHER, Lock 4
87 79Z2705D7 INSULATOR 2
88 520H746 STUD, Brass 2
89 2063V003 NUT, Hex Jam Brass 8
90 20Z1703D95 SCREW, Flange Locking 8
91 579H756 CONNECTOR 2
92 79Z1025D4 INSULATOR 4
93 20Z480D12 BOLT, Eye 2
94 20Z1703D67 SCREW, Flange Locking 2
95 32Q1780D3 DECAL, (Notice "Volts") 1
96 32Q1805D58 LABEL, Identification ("600") 1
97 587E14F1 BOX, Terminal 1
98 32Q1810D1 DECAL, (Danger "Hazardous Voltage") 1
99 21Z587D2 COMPOUND, Sealing used with Ref 17 AR
100 R20429D1 LUBRICANT, Assembly paste used with Refs 10 & 11 AR
101 NOT USED
102 20Z1703D70 SCREW, Flange Locking 4
Ref 5100A1305F4(08)

Release 5 Page 11-3

MOTOR, ELECTRIC
89
88 47
38 48

37 46
85
44 45
84 42
09 41 40
10 18 22
28 45 23
79 19
08 80 43
37 33
02
22 78
07 39 34
82 23
81 46
51
50 77 77
90 24
49
25
83 35 36 52
53

02
01
54

06 11 55
05 12
07 58
04 56
13
03 57
15
14

26 75 90 59
21 22
20 25
19 23
77
74 73
18
24 24 70
31 25
30 76
60 72 84
25
24 33
82 87
61
29 80 59
28 22 83
27 32 86 68
17 79 23
71
16 81 02
69
67

07
02

65
66
64
63
1

62
1

Release 5 Page 11-4

MOTOR, ELECTRIC
REF PART NO. DESCRIPTION QTY PAGE
01 20Q260D412 SCREW, Hex Hd Cap 6
02 3616V013 WASHER, Lock 28
03 518F317F1 SLINGER, Grease 1
04 572F884 CAP, Bearing Front Outer 1
05 25Z732D20 BEARING, Roller 1
06 518F176 SLINGER, Grease 1
07 20Q260D404 SCREW, Hex Hd Cap 16
08 572E1711 HEAD, Front 1
09 44Z1D10 FITTING, Lube 2
10 520H824D2 PIPE, Special 2
11 19Z8D115 PIN, Roll 2
12 3631V011 WASHER, Light Plain 2
13 2419V093 NIPPLE 2
14 2408V003 COUPLING 2
15 2446V003 PLUG, Sq Hd Pipe 2
16 572F579 CAP, Bearing Front Inner 1
17 573F240 INSULATOR, Brush Holder 1
18 20Q260D330 SCREW, Hex Hd Cap 12
19 3616V011 WASHER, Lock 12
20 579H718 STRAP, Ground 4
21 9573F73-27 HOLDER ASSEMBLY, Brush, RH 2 11-12
9573F73-28 HOLDER ASSEMBLY, Brush, LH 2 11-13
22 79U2522D47 TERMINAL, Solderless 8
23 205860082 CABLE, Lead AR
24 3616V009 WASHER, Lock 32
25 20Q260D257 SCREW, Hex Hd Cap 24
25A 20Z1703D70 SCREW, Flanged Lock 4
26 73Q14D2 BRUSH, Carbon 12
27 20H3531D61 BOLT, Hex Hd Tap 8
28 3631V007 WASHER, Light Plain 18
29 20Q272D24 NUT, Hex Jam 8
30 3643V004 WASHER, Heavy Plain 8
31 20Q270D24 NUT, Hex 8
32 579H654 CONNECTOR 2
33 20Z1703D32 SCREW, Flanged Lock 6
34 9571E257F7 FIELD RING ASSEMBLY 1 11-17
35 20Z480D21 BOLT, Eye 4
36 32Z2270D1 DECAL, Danger 2
37 579H756 CONNECTOR 2
38 20Z1703D95 SCREW, Flanged Lock 8

Release 5 Page 11-4

MOTOR, ELECTRIC
REF PART NO. DESCRIPTION QTY PAGE
39 79Z1025D4 INSULATOR 4
40 3616V005 WASHER, Lock 4
41 20Z41D1 SCREW, Thread Forming 4
42 79Z2705D7 INSULATOR 2
43 79Z726D8 BLOCK, Terminal 1
44 520H746 STUD, Brass 2
45 2063V003 NUT, Hex Jam 8
46 587E14F1 BOX, Terminal 1
47 20Q260D191 SCREW, Hex Hd Cap 24
48 3616V007 WASHER, Lock 24
49 520H901 GASKET 1
50 20Z1703D67 SCREW, Flanged Lock 2
51 514H520 COVER 2
52 20Z42D5 SCREW, Drive 4
53 532H567 PLATE, Name 1
54 20Z42D2 SCREW, Drive 4
55 532H594 PLATE, Lubrication Instruction 1
56 514F1330 COVER 2
57 R53793D1 COVER, Hand Hole 2
58 32Q2031 DECAL, Notice 1
59 20Z1703D51 SCREW, Flanged Lock 12
60 514F1365 COVER 1
61 514F1167 COVER 1
62 81879-5 ARMATURE ASSEMBLY (Dwg 5100A1189F5) 1
62A 9577E45-5 COMMUTATOR ASSEMBLY 1
62B 9510E19F45 SHAFT AND CORE ASSEMBLY 1
62C 510E1885D1F1 SHAFT ASSEMBLY 1
62D 510E1885D1 SHAFT 1
62E 18Z2D14 RING, Snap 1
62F 20H2984D24 KEY 1
62G 20H2989D134 KEY 1
62H 20H3011D40 KEY 2
62I 20T8465D15 NUT, Hex 1
62J 18H6953D12 WASHER, Bent Lock 1
62K 576F1646D9 CORE, Armature 1
63 572F811 CAP, Bearing Rear Inner 1
64 518F290 SLINGER, Grease 1
65 25Z755D13 BEARING, Spherical Roller 1
66 572E1710 HEAD, Rear 1
67 20Q260D534 SCREW, Hex Hd Cap 8

Release 5 Page 11-4

MOTOR, ELECTRIC
REF PART NO. DESCRIPTION QTY PAGE
68 518F291 SPACER 1
69 572F810 CAP, Bearing Rear Outer 1
70 518F294F1 SLINGER, Grease 1
71 20Q260D415 SCREW, Hex Hd Cap 6
72 80Z112D8 HEATER 4
73 20Z41D5 SCREW, Thread Forming 8
74 79U2522D16 TERMINAL, Solderless 16
75 205860059 CABLE, Lead AR
76 3616V007 WASHER, Lock 8
77 32Q1801D1 DECAL, Warning 5
78 32Q1810D1 DECAL, Danger 1
79 20Z1704D5 NUT, Lock 10
80 20Z1703D69 SCREW, Flange Lock 6
81 89Q136D2 DETECTOR, Temperature Resistance 2
82 89Z861 FITTING, Compression 2
83 85Z9D4 CLAMP, Cable 2
84 89Z862 HEAD ASSEMBLY, Thermocouple Junction 2
85 2419V107 NIPPLE, Pipe 1
86 2416V019 ELBOW, Street 1
87 2419V121 NIPPLE, Pipe 1
88 32Q1780D3 DECAL, Voltage Notice 1
89 32Q1805D58 DECAL, Voltage - 600 volts 1
90 32Q1764D1 DECAL, Caution Rotating Parts 4
91 21Z587D2 COMPOUND, Sealing (Not Shown) for use with Ref 67 AR
92 R20429D1 LUBRICANT, Assembly paste (Not Shown) applied under "bearing" ref AR
65 and "spacer" ref 68

Release 5 Page 11-4

MOTOR, ELECTRIC
89
88 47
38 48

37 46
85
44 45
84 42
09 41 40
10 18 22
28 45 23
79 19
08 80 43
37 33
02
22 78
07 39 34
82 23
81 46
51
50 77 77
90 24
49
25
83 35 36 52
53

02
01
54

06 11 55
05 12
07 58
04 56
13
03 57
15
14

26 75 90 59
21 22
20 25
19 23
77
74 73
18
24 24 70
31 25
30 76
60 72 84
25
24 33
82 87
61
29 80 59
28 22 83
27 32 86 68
17 79 23
71
16 81 02
69
67

07
02

65
66
64
63
1

62
1

Release 5 Page 11-5

MOTOR, ELECTRIC
REF PART NO. DESCRIPTION QTY PAGE
EBM1834F1 MOTOR, ELECTRIC K408
NOTE: Motor Per Drawing 5100A1276F6
01 20Q260D412 SCREW, Hex Hd Cap 6
02 3616V013 WASHER, Lock 28
03 518F317F1 SLINGER, Grease 1
04 572F884 CAP, Bearing Front Outer 1
05 25Z732D20 BEARING, Roller 1
06 518F176 SLINGER, Grease 1
07 20Q260D404 SCREW, Hex Hd Cap 16
08 572E1711 HEAD, Front 1
09 44Z1D10 FITTING, Lube 2
10 520H824D2 PIPE, Special 2
11 19Z8D115 PIN, Roll 2
12 3631V011 WASHER, Light Plain 2
13 2419V093 NIPPLE 2
14 2408V003 COUPLING 2
15 2446V003 PLUG, Sq Hd Pipe 2
16 572F579 CAP, Bearing Front Inner 1
17 573F240 INSULATOR, Brush Holder 1
18 20Q260D330 SCREW, Hex Hd Cap 12
19 3616V011 WASHER, Lock 12
20 579H718 STRAP, Ground 4
21 9573F73-27 HOLDER ASSEMBLY, Brush, RH 2 11-12
21A 9573F73-28 HOLDER ASSEMBLY, Brush, LH 2 11-13
22 79U2522D47 TERMINAL, Solderless 8
23 205860082 CABLE, Lead AR
24 3616V009 WASHER, Lock 32
25 20Q260D257 SCREW, Hex Hd Cap 24
25A 20Z1703D70 SCREW, Flanged Lock 4
26 R56287D51 BRUSH, Carbon 12
27 20H3531D61 BOLT, Hex Hd Tap 8
28 3631V007 WASHER, Light Plain 18
29 20Q272D24 NUT, Hex Jam 8
30 3643V004 WASHER, Heavy Plain 8
31 20Q270D24 NUT, Hex 8
32 579H654 CONNECTOR 2
33 20Z1703D32 SCREW, Flanged Lock 6
34 EBM1834F2 FIELD RING ASSEMBLY 1 11-18
NOTE: Field Ring Per Drawing R56180F1
35 20Z480D21 BOLT, Eye 4

Release 5 Page 11-5

Release 5 Page 11-6

MOTOR, K558A
27
23
24
25 28
29
22 26 30 38
21
39
18 32
33 40
20 31
19 34 41
13 37 42
32
14 36 43
12 35
44 46
10 02
11 07 45
47
51
52

04 110 16
27 83
02 48
50 49
01 82
81
15
06 80
17
05 09 78 79
08 37 77
03 07 76
66

69 74
72
37 73 75
43 47
56 70
45 43
55 71 103
67 101
105 88 104
57
68 98 94
93
02
64
61 111
41 65
60 102
97
63
96 17
62 106
41 95 100
60 07
85
58 86
59
87
53 54
02 107
84
108
99
92

91 109

89 90 88

Release 5 Page 11-7

MOTOR, K558A
REF PART NO. DESCRIPTION QTY PAGE
EBM1498F1 MOTOR, K558A (Dwg R41031F1)
01 20Q260D412 SCREW, Hex Hd Cap 6
02 3616V013 WASHER, Lock 28
03 518F317F1 SLINGER, Grease 1
04 572F921 CAP, Bearing (Top Outer) 1
05 25Z732D20 BEARING, Roller 1
06 518F176 SLINGER, Grease 1
07 20Q260D404 SCREW, Hex Hd Cap 16
08 3631V011 WASHER, Plain 2
09 19Z8D115 PIN, Roll 2
10 44Z1D14 FITTING, Lube 1
11 2419V059 NIPPLE, Pipe 1
11A 2408V002 COUPLING, Pipe 1
12 R46047D1 HEAD, Motor (Top) 1
13 20Z480D20 BOLT, Eye 2
14 572F920 CAP, Bearing (Top Inner) 1
15 2419V093 NIPPLE, Pipe 1
16 2408V003 COUPLING, Pipe 1
17 2446V003 PLUG, Pipe 2
18 0862V064 SCREW, Pan Hd Mach 2
19 184665081 SLEEVING, #0 X 5 FT LG AR
20 32Z890D303 TIE, Wire 4
21 3616V003 WASHER, Lock 2
22 2136V003 NUT, Hex 2
23 R41236D1 PLUG 1
24 R41236D2 SOCKET 1
25 R41236D3 STRAIN RELIEF 2
26 32Z2270D1 DECAL, Danger Internal Parts May Be Energized 2
27 587A11F1 BOX, Terminal 1
28 2063V003 NUT, Jam 9
29 3631V007 WASHER, Plain 2
30 520H746 STUD, Brass 2
31 79Z1040D2 INSULATOR 2
32 79U2522D34 LUG 4
33 205860075 CABLE, Lead #4 AR
34 20Z1703D67 SCREW, Flange Locking 2
35 20Z1704D5 NUT, Flange Locking 2
36 579H760 STRAP, Connecting 1
37 20Z1703D99 SCREW, Flange Locking 6
38 20Z1703D68 SCREW, Flange Locking 4

Release 5 Page 11-7

MOTOR, K558A
REF PART NO. DESCRIPTION QTY PAGE
39 9579E71F1 STRAP, Insulated Connecting 2
40 79Z1040D4 INSULATOR 4
41 3616V009 WASHER. Lock 18
42 20Q260D255 SCREW, Hex Hd Cap 6
43 20Z1704D9 NUT, Flange Locking 10
44 20Q260D325 SCREW, Hex Hd Cap 6
45 3616V011 WASHER, Lock 14
46 32Q1810D1 SIGN, Danger Hazardous Voltage 1
47 32Q1801D1 DECAL, Warning Hazardous Voltage 5
48 32Q1780D3 DECAL, Notice Voltage 1
49 32Q1805D58 LABEL, Identification Voltage 600 1
50 EBM1498F2 FIELD RING ASSEMBLY (Dwg 9571E387F3 ) 1 11-20
51 R40736D1 COVER, Access 1
52 20Z1703D30 SCREW, Flange Locking 4
53 573F279D2 CLAMP, Brush Holder 4
54 573F294 INSULATOR, Brush Holder 1
55 579H709 STRAP, Ground 4
56 20Q260D330 SCREW, Hex Hd Cap 8
57 73Q2D38 BRUSH 20
58 9573F73-39 BRUSH HOLDER ASSEMBLY 2 11-8
59 9573F73-40 BRUSH HOLDER ASSEMBLY 2 11-9
60 3632V004 WASHER, Plain 12
61 20Q260D265 SCREW, Hex Hd Cap 4
62 20Q270D24 NUT, Hex 8
63 579F560 CONNECTOR, Brush Holder Cross 1
64 187341C24 BLOCK, Space AR
65 087544C03 TAPE, Adhesive Wide Glass Backed AR
66 579F559 CONNECTOR, Brush Holder Cross 1
67 579H631D4 STRAP, Flexible 2
68 20Q260D328 SCREW, Hex Hd Cap 4
69 579H631D5 STRAP, Flexible Interpole 2
70 20H1687D10 SCREW, Thumb 16
71 514F1422 COVER 4
72 205860059 CABLE, Lead #12 AR
73 79U2522D16 LUG 12
74 20Q260D200 SCREW, Hex Hd Cap 8
75 80Z112D8 HEATER 4
76 NOT USED
77 NOT USED
78 20Z1704D1 NUT, Hex 8

Release 5 Page 11-7

MOTOR, K558A
REF PART NO. DESCRIPTION QTY PAGE
79 32Q2031 DECAL, Caution 1
80 532H594 PLATE, Lube Instruction 1
81 20Z42D2 SCREW, Drive 4
82 532H567 NAMEPLATE 1
83 20Z42D5 SCREW, Drive 4
84 518H1112 SPACER 1
85 EBM1498F3 ARMATURE ASSEMBLY Note: Armature Per Drawing 1
5100E1278F1
86 R52899F1 COMMUTATOR ASSEMBLY 1
87 9510E19F47 SHAFT & CORE ASSEMBLY 1
88 510E1969D1F1 SHAFT ASSEMBLY 1
89 18Z2D14 RING, Snap 1
90 510E1969D1 SHAFT 1
91 20H2984D24 KEY 1
92 20H2989D177 KEY 1
93 18Z1D22 WASHER, Bearing Lock 1
94 20Z3D22 NUT, Bearing Lock 1
95 R40796D1 CAP, Bearing (Bottom Inner) 1
96 R40794D1 SLINGER, Grease 1
97 25Z749D25 BEARING, Ball 1
98 R40832D1 HEAD, Motor (Bottom) 1
99 44Z1D14 FITTING, Lube 1
100 518F342 SLINGER, Grease 1
101 R40795D1 CAP, Bearing (Bottom Outer) 1
102 2414V018 ELBOW, Street 1
103 518F343F1 SLINGER, Grease 1
104 20Q260D415 SCREW, Hex Hd Cap 6
105 32Q1764D1 DECAL, Caution 4
106 NOT USED
107 R55922D2 DETECTOR, Temperature (Not as Shown) 1
108 20Z1497D4 RETAINER, Cable 4
109 89Z861 FITTING, Compression 2
110 2446V004 PLUG, Pipe 1
111 2419V069 NIPPLE, Pipe 1
21Z587D2 COMPOUND, Sealing (Not Shown. For Motor Heads & Outer Bearing AR
Caps Refs 12, 14, 98 & 101)

Release 5 Page 11-7

BRUSH HOLDER, MOTOR, RH

05
07

03 08

02
09

01
08

Release 5 Page 11-8

BRUSH HOLDER, MOTOR, RH

REF PART NO. DESCRIPTION QTY
9573F73-39 BRUSH HOLDER, MOTOR, RH
01 573F208D5 BRUSH HOLDER, R H 1
02 573F253 BLOCK, Brush 5
03 517H84 SUPPORT, Spring 5
04 3616V005 WASHER, Lock 20
05 0860V073 SCREW, Rd Hd Mach 20
06 517F9D4 SPRING, Brush Holder 5
07 20Q260D189 SCREW, Hex Hd Cap 5
08 3616V007 WASHER, Lock 15
09 3631V005 WASHER, Plain 5
10 0846V122 SCREW, Hex Hd Mach 10

Release 5 Page 11-8

Release 5 Page 11-13

FIELD RING ASSEMBLY

04 06 07

05
02
03
01

22 09
21

15 10
16 14 13

11
17 12
18 19

Release 5 Page 11-14

FIELD RING ASSEMBLY

REF PART NO. DESCRIPTION QTY
9571A133F2 FIELD RING ASSEMBLY
01 571A856 FRAME 1
02 20Q327D621 SCREW, Hex Hd Cap 16
03 3616V019 WASHER, Lock 16
04 20Q327D459 SCREW, Hex Hd Cap 16
05 3616V015 WASHER, Lock 16
06 520F51D1 SHIM, Interpole, Brass 16
520F50D1 SHIM, Interpole 12
520F50D2 SHIM, Interpole 4
07 73576-1 COIL, Interpole(Dwg 9575A40F1) 3
07A 73576-4 COIL, Interpole with resistance temperature detector (Dwg 9575A40F4) 1
08 520F49D1 SHIM, Main Pole 12
09 9575E646F2 COIL AND POLE 3
09A 9575E646F4 COIL SHUNT w/RTD's & POLE 1
10 20Z1703D99 SCREW, Hex Flange Locking 6
11 NOT USED
12 20Z1704D9 NUT, Flange Locking 6
13 205860078 CABLE, #2 AR
14 79U2522D39 TERMINAL, Solderless 10
15 NOT USED
16 20Z1703D68 SCREW, Hex Flange Locking 8
17 20Z1704D5 NUT, Flange Locking 8
18 NOT USED
19 NOT USED
20 579F343 STRAP, Connecting 1
21 579F339 STRAP, Connecting 1
22 579F341 STRAP, Connecting 1

Release 5 Page 11-14

FIELD RING ASSEMBLY

04 06 07

05
02
03
01

22 09
21

15 10
16 14 13

11
17 12
18 19

Release 5 Page 11-15

FIELD RING ASSEMBLY

REF PART NO. DESCRIPTION QTY
-- EBM1774F2 FIELD RING ASSEMBLY (Dwg R53473F1)
01 571A856 FRAME 1
02 20Q327D621 SCREW, Hex Hd Cap 16
03 3616V019 WASHER, Lock 16
04 20Q260D460 SCREW, Hex Hd Cap 16
05 18Z694D8 WASHER, Hardened 16
06 520F51D1 SHIM, Interpole, Brass 16
06A 520F50D1 SHIM, Interpole 12
06B 520F50D2 SHIM, Interpole 4
07 R53446F1 COIL, Interpole 3
07A R53446F2 COIL, Interpole with Resistance Temperature Detector 1
08 520F49D1 SHIM, Main Pole 12
09 9575E646F2 COIL AND POLE 3
09A 9575E646F4 COIL SHUNT w/RTD's & POLE 1
10 20Z1703D99 SCREW, Hex Flange Locking 6
11 NOT USED
12 20Z1704D9 NUT, Flange Locking 6
13 205860078 CABLE, #2 x 15 ft lg AR
14 79U2522D39 TERMINAL, Solderless 10
15 NOT USED
16 20Z1703D67 SCREW, Hex Flange Locking 8
17 20Z1704D5 NUT, Flange Locking 8
18 NOT USED
19 NOT USED
20 579F343 STRAP, Connecting 1
21 579F339 STRAP, Connecting 1
22 579F341 STRAP, Connecting 1

Release 5 Page 11-15

FIELD RING ASSEMBLY

14 13 08

01
02

12
05
06
09
10
11

12
03
04

07
07

15 17 18 19 20 21

16 16

Release 5 Page 11-16

FIELD RING ASSEMBLY

REF PART NO. DESCRIPTION QTY
EBM1419F2 FIELD RING ASSEMBLY (Dwg R37303F1)
01 20Q327D545 SCREW, Hex Hd Cap 12
02 3616V017 WASHER, Lock 12
03 0810V212 BOLT, Square Hd 12
04 20Z1704D13 NUT, Hex Flange Locking 12
05 520F44D33 SHIM, Main Pole 12
06 520F44D37 SHIM, Main Pole 4
07 9575E677F2 COIL SHUNT and POLE 3
08 9575E677F4 COIL SHUNT w/RTD's and POLE 1
09 520F44D23 SHIM, Interpole 20
10 520F44D43 SHIM, Interpole 16
11 520F44D8 SHIM, Interpole 12
12 R37271F1 COIL, Interpole 3
13 R37271F2 COIL, Interpole with Resistance Temperature Detector 1
15 20Z1703D69 SCREW, Hex Flange Locking 8
16 20Z1704D5 NUT, Hex Flange Locking 16
17 79U2522D52 TERMINAL, Solderless 20
18 201660084 CABLE, Motor Lead 2/0AWG 600V X 20ft AR
19 20Z1703D67 SCREW, Flange Locking 8
20 79U2522D34 TERMINAL, Solderless 10
21 201660075 CABLE, Motor Lead #4AWG 600V X 10ft AR

MOTOR, DIPPER TRIP

19 24 23
25 22 12 29
05 07
06

14
26 01

20
27 02
03

28 20

19
13 08
10
16

17
15

09
18

Release 5 Page 11-21

MOTOR, DIPPER TRIP

REF PART NO. DESCRIPTION QTY
EBM656F1A MOTOR, DIPPER TRIP (Dwg 5100A1004)
01 572F624 RETAINER, Bearing, Inner 1
02 25T816D7 BEARING 1
03 18Z2D50 SNAP RING 1
04 572A626 HEAD, Front 1
05 520H932 STUD, Brushholder 1
06 518F134D141 INSULATOR, Brushholder Stud 1
07 573F295 BRUSHHOLDER ASSEMBLY 3
08 17Z548D5 SPRING ASSEMBLY 2
09 19Z223D15 ROLL PIN 2
10 73Q10D3 BRUSH 6
11 514F900D16 GUARD, Dust 1
12 514F1044D1 COVER, Brushholder Head 1
13 514H420 COVER, Terminal Box 1
14 20Q272D40 NUT, Hex Jam 1
15 520H809 BOLT, Cover 1
16 520H773 WING NUT, Cover 1
17 520H774 EYEBOLT, Cover 1
18 20Q1D12 BOLT, Shoulder, Cover 1
19 521F3D4 KIT, Basic Hardware 1
20 521F3D5 KIT, Dust Guard Hardware 1
21 521F3D8 KIT, Plugging Hole Hardware 1
-- 20Z42D2 SCREW, Drive (Not Shown) 4
R1903D1 MOUNT, Motor - Form "A" (Not shown) 1
532H615 PLATE, Name (Not Shown) 1
201660063 CABLE, #10 x 5 ft (Not Shown) AR
79U2522D21 TERMINAL (Not Shown) 6
22 EBM656F2 STATOR ASSEMBLY (Dwg 9568A1) 1
23 R19297F2-4 STATOR COILS, Set 1
-- 532H536 PLATE, Connection (Not Shown) 1
201660059 CABLE, #12 x 6 ft (Not Shown) AR
79U2522D16 TERMINAL (Not Shown) 3
24 R19297F2-10 SLOT INSULATION, Set 1
25 EBM656F3 ROTOR ASSEMBLY (Dwg 9569A8) 1
(NOTE: Rotor also includes bearings, inner retainers, and internal fans)
26 R19297F3-15 ROTOR COILS, Set 1
27 R19297F3-22 SLOT INSULATION, Set 1
28 510F1699 SHAFT 1
29 9577E82-1 SLIP RING ASSEMBLY 1

Release 5 Page 11-21

Group 12 - CABINET, MAIN CONTROL

Description Page
CABINET MODULE, MAIN CONTROL 12-4
CENTURION UPGRADE KIT 12-1
SERIAL NUMBER SPECIFIC "GUI" MATERIAL 12-18
"GUI" INSTALLATION KIT (REPLACES MATERIAL ABOVE DURING CENTURION 12-19
UPGRADE.)
CENTURION CONTROL CABINET (Furnished under Order 2538391) 12-6

Release 5 Page 12-0

UPGRADE, DDC, CENTURION

REF PART NO. DESCRIPTION QTY PAGE
-- R64057F1 UPGRADE, DDC Centurion (2300XPB/2800XPB&4100A 50Hz)
01 REMOTE I/O MATERIAL 1 12-2
02 R55178F1 KIT, Operator Cab Components 1 2-12
03 RPC I/O KIT 50Hz 1 12-3
04 NOT USED
05 NOT USED
06 R17443F3 CONSOLE ASSEMBLY, Operators, LH 1 2-13
07 NOT USED
08 89Q136D3 DETECTOR, Temperature Resistance 2

Release 5 Page 12-1

I/O MODULE, DDC UPGRADE 50/60HZ

REF PART NO. DESCRIPTION QTY PAGE
-- I/O MODULE, DDC UPGRADE 50/60HZ
01 R55061F1 KIT, Remote I/O - Converter Cabinet 1 14-77
02 R55061F2 KIT, Remote I/O - C/P Transfer Cabinet 1 14-80
03 R55061F4 KIT, Remote I/O - Lube Room (See R55159F1) 1 10-4
04 R55159F1 PANEL, Remote I/O & Lube 1 10-4
05 R55174F1 CABLE, Profibus 1
06 R57792F1 KIT DECAL, Retrofit installation 1
07 R55016F4 I/O ASSEMBLY, Auxiliary Cabinet 1 13-2
08 R56406F1 I/O ASSEMBLY, Lower Control Cabinet 1 14-73
09 R55148F1 PANEL, Air Solenoid 4 8-8
10 R55219F1 PANEL, Upper Air 1 8-9
11 R55248D1 PLATE, Panel Lube Pressure Switch 1
12 R22055D1 CIRCUIT ASSEMBLY, RPC Firing 12 14-29
13 R54970D2 VALVE, Solenoid, 2 Way 2 8-7
14 R54970D3 CONNECTOR, Valve (For R54970D2) AR
15 R43284D2 TRANSDUCER, Pressure (0-300PSI) 2
16 R56531D1 CORDSET 10M LG 8
17 R56531D2 CORDSET 10M LG 6
18 R41033D1 VALVE, Timed Drain 1
19 EBM1794 KIT, Hardware 1
20 R55074D32 TERMINAL BLOCK ASSEMBLY, 32 Terminals 2
21 R40118D79 JUMPER, Adjacent 10
22 R13954D1 BRACKET 1
23 R56338F1 INSTALLATION KIT, Auxiliary Transformer Suppression 1 14-75
24 R55167D1 CONTROLLER, Joystick 2
25 1045Z3986 BELLOWS (BOOT), Joystick 1
26 1006Z2123 HANDLE, BALL 1
27 1006Z2124 HANDLE, TAPERED, Long 1
28 1006Z2125 HANDLE, TAPERED, Short 1
29 1006Z2126 HANDLE, KNOB 1
30 1006Z2127 HANDLE, KNOB 1
31 R56456D1 COVER, Joystick 2
32 R56458D1 NAMEPLATE, RH Joystick (Crowd/Propel-W/Horn/Dipper Trip) 1
33 R56459D1 NAMEPLATE, LH Joystick (Hoist/Propel-W/Swing) 1
34 R56951F1 CABLE SET, Centurion Upgrade 1
35 R54849D1 FILTER, Active Tracking, 120V 3A 1
36 R57977F1 KIT, Air Hose, Left Hand Room (W/O Dryer) 1 8-2
37 80Z904D1 THERMOSTAT 4

Release 5 Page 12-2

REMOTE I/O INSTALLATION - RPC CABINET

08
14
15

03
07

16
19

11
23
24

16
19
33

Plan View
Release 5 Page 12-3
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

REMOTE I/O INSTALLATION - RPC CABINET

Sections A & B
Release 5 Page 12-3
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

REMOTE I/O INSTALLATION - RPC CABINET

REF PART NO. DESCRIPTION QTY PAGE
-- REMOTE I/O INSTALLATION - RPC CABINET
01 555Z290D2 BOARD, Circuit RPC Control (Part of R55063F2 Assembly) 1 14-83
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 R55063F2 REMOTE I/O ASSEMBLY 1 14-83
08 3616V009 WASHER, Lock 4
09 NOT USED
10 NOT USED
11 87Z128D6 ELBOW, Pulling 2
12 NOT USED
13 NOT USED
14 NOT USED
15 20Q260D255 SCREW, Hex Hd Cap 4
16 87Z81D6 BUSHING, Conduit End 4
17 NOT USED
18 NOT USED
19 0944V006 NUT, Conduit Lock 8
20 NOT USED
21 NOT USED
22 NOT USED
23 87Z98D7 COVER, Pulling Elbow 2
24 20Z662D5 GASKET, Pulling Elbow 2
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 87N256D15 CONDUIT x 3 in lg 4

Release 5 Page 12-3

MODULE, CONTROL CABINET

14 17
15 22 18
25 03 23 02 19
28 05 24 04 20

DC AMPERES DC AMPERES DC VOLTS

FLD CURRENT ARM CURRENT ARM VOLTS

TEST SELECTOR METER SELECTOR

HOIST
FIELD OPER. SWING
ARM TEST CONTROL OPER.
REF.
TEST TEST SWING REF.
CROWD/
RUN AUX. CROWD/ PROPEL
HOIST HOURS SWING HOURS TEST PROPEL OPER. REF.

MANUAL
HOIST KVAR
CROWD HOURS PROPEL HOURS
REF.
RPC
OFF
STEP
IND.
1V=1
STEP

13
32
33
34

10
11 08
09
16

12
29
30
31 F6891

Release 5 Page 12-4

75 76 77 78 79 79

74
86

181 175
80 81
180

182
74 183

82 83 84 73

74 72

Front View with Doors

Release 5 Page 12-5
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, DIGITAL DRIVE CONTROL

72
28 90 92 238
145 28 259 28 93 258
146 270 150 295 297
58 59
327 351 72
284
283 258
28 297 28
257 297
144 352 149
296 351
337
28 72
53 149 258
28 53
283 54 95 297
154
296 28 296 269 283 351
30 337 147 337 350 296 28
337 149 68
283 69
296 158
337 284
297
32 350
28
55
151
186
269 28
352 152

28
154 34 38 50 28 52 51 57 42 62 51 57 62 63 65 67 28 66
35 296 296 147 234 284 296 43 296 284 296 296 64 283 283 150 283
36 337 337 275 297 337 60 337 297 337 337 186 296 296 296
296 358 352 284 352 297 332 332 332
337 297 352
351

14
256 20
282 283
295 296
334
05 18
283 19
296 282
339 295
324

15
256
282
17
295 18
282
295
16
324
256
282 18
04 295 19
12 12 12 12 12 06 282
45 46 48 47 49 07 07 295
282 282 282 282 282 258
258 324
295 295 295 295 295 297
297
324 324 324 324 324 351 26
351
27
28
297
352

Cabinet w/o Doors, Transformer, Blower and Base

Release 5 Page 12-5
Copyright 2011 P&H Mining Equipment Inc. Sheet 4
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, DIGITAL DRIVE CONTROL

REF PART NO. DESCRIPTION QTY PAGE
-- R37779F1 CABINET, DIGITAL DRIVE CONTROL
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 R25890F1 CABINET, Weldment 1
02 NOT USED
03 NOT USED
04 R66406D1 FAN 1
05 79H2159D5 TERMINAL BLOCK ASSEMBLY 1
06 R66406D9 CORD 1
07 14Z302 GUARD, Fan 2
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 R13842D2 CONTROLLER, DC Digital Drive 5
R19338D1 CIRCUIT BOARD, Micro Processor w/Enclosure 1
R19339D1 CIRCUIT BOARD, Maxi System 1
R19340D2 CIRCUIT BOARD, Bridge Interface 1
R22678D4 CABLE, DC Power 1
R22678D2 CABLE, Signal A1 - J1 to A2 - J2 1
R22678D1 CABLE, Signal A2 - J3 to A1 - J4 1
R22678D3 CABLE, Signal A1 to A3 1
13 NOT USED
14 979A1628F2 HEATSINK, Sub-Assembly Hoist (Converter) 1 12-11
15 979A1628F3 HEATSINK, Sub-Assembly Swing (Converter) 1 12-12
16 979A1628F4 HEATSINK, Sub-Assembly Crowd/Propel 1 12-13
17 80Z1022D74 HEATER, Swing 1
18 79Z4095 RELAY, Overload 3
19 80Z1022D78 HEATER, Hoist and Crowd 2
20 R37003F2 FEEDBACK ASSEMBLY 3
21 R37005D1 TRANSFORMER, Current 6
22 79Z2705D2 INSULATOR, Center Post 6
23 NOT USED
24 21Z729D3 ADHESIVE, 2 oz AR
25 NOT USED
26 R14216D1 POWER SUPPLY 1
27 79Z566D1 WIRING DUCT 1
28 20Z1684D1 RIVET 250
29 NOT USED
30 75Q310D1 TRANSFORMER 2

Release 5 Page 12-5

CABINET, DIGITAL DRIVE CONTROL

REF PART NO. DESCRIPTION QTY PAGE
31 NOT USED
32 R55427F1 RELAY 1
33 NOT USED
34 87Z256D4 DUPLEX BOX 2
35 87Z407D1 RECEPTACLE 1
36 87Z28D7 COVER 1
37 NOT USED
38 R54972D3 OUTLET, Duplex W/Surge Suppressor 1
39 NOT USED
40 NOT USED
41 NOT USED
42 87Z239 SOCKET BASE 2
43 17Z434 SPRING, Hold Down 1
44 NOT USED
45 R26739D1 CABLE, Modification (J2H) 1
46 R26739D2 CABLE, Modification (J2S) 1
47 R26739D3 CABLE, Modification (J2CP) 1
48 R26739D4 CABLE ,Modification (J2F) 1
49 R26739D5 CABLE, Modification (J2R) 1
50 100E5237-303 RELAY ASSEMBLY, Electronic 1
51 R64262D1 RELAY 4
52 R19337D1 CONVERTER 1
53 79Z2475D7 RCV SURGE SUPPRESSOR 5
54 R55427F3 RELAY 1
55 80Z839D138 RESISTOR, 51K 1
56 NOT USED
57 100A7988-4 ISOLATOR ASSEMBLY, DC Voltage 3
58 R25877D1 SHELF 1
59 R25875D1 SLIDE ASSEMBLY 1
60 79Z1342 RELAY, Phase Sequence 1
61 NOT USED
62 100E5936F2 MODULE, Differential Voltage 2
63 80Z824D49 RESISTOR, 100 OHM 1
64 80Z985 TRANSDUCER 1
65 R19116F1 FEEDBACK ASSEMBLY, (Hoist) 1 12-15
66 R19116F2 FEEDBACK ASSEMBLY, (Crowd/Propel) 1 12-16
67 R19116F3 FEEDBACK ASSEMBLY, (Swing) 1 12-17
68 R14684D1 ADAPTER, D-Sub 5
69 500603575 DIN RAIL AR
70 NOT USED

Release 5 Page 12-5

CABINET, DIGITAL DRIVE CONTROL

REF PART NO. DESCRIPTION QTY PAGE
71 NOT USED
72 79U2704D33 CHASSIS, PLC Rack 3
73 79U2704D53 FILLER, Blank Slot 3
74 79U2704D38 POWER SUPPLY 3
75 79U2704D101 PROCESSOR 1
76 79U2704D41 SCANNER, Module 2
77 R19695D2 AMCI RESOLVER, Module 1
78 79U2704D27 ANALOG, Output 1
79 79U2704D10 ANALOG, Input 5
80 79U2704D4 24VDC, INPUT 4
81 79U2704D19 24VDC, OUTPUT 6
82 79U2704D2 120VAC, INPUT 2
83 79U2704D15 120VAC, INPUT 1
84 79U2704D24 RELAY, Output 1
85 R30584D1 CONNECTOR, Resolver 1
86 79U2704D36 CABLE, Rack Interconnect 36 in 2
87 NOT USED
88 NOT USED
89 NOT USED
90 R23571D1 AMC1 REFERENCE, Module 1
91 NOT USED
92 79Z1040D1 INSULATOR, Standoff 4
93 79H2046 TERMINAL, Bus Bar 2
94 NOT USED
95 75Q284D7 RECTIFIER 1
96 NOT USED
97 79Z1880D3 BLOCK, Terminal 3
98 79Z1880D6 BLOCK, Terminal 3
99 89Z393D1 THERMOSTAT 1
100 0944V001 NUT, Lock 1
101 0949V004 CONDUIT, Insulating Bushing 1
102 279Z20001D3 CIRCUIT BREAKER 1
103 R15098D4 CIRCUIT BREAKER 1
104 500603575 DIN, Rail AR
105 R13865D1 FILTER, Suppression 2
106 75Q166 FILTER, Spike & Transient Suppression 2
107 79Z1803D3 DOOR, Interlock 1
108 79F4213 INSULATOR 1
109 0906V006 CONDUIT, Insulating Bushing 3
110 0949V009 CONDUIT, Insulating End Bushing 3

Release 5 Page 12-5

CABINET, DIGITAL DRIVE CONTROL

REF PART NO. DESCRIPTION QTY PAGE
111 NOT USED
112 16Z335D5 RESISTOR, Mounting Bracket 2
113 80Z31D14 RESISTOR, 3 OHMS 300W 3
114 NOT USED
115 84Z237D1 SCR COMMUTATION, Capacitor 3
116 16Z335D5 BRACKET, Footed 6
117 279Z20001D2 CIRCUIT BREAKER 4
118 NOT USED
119 NOT USED
120 R19346D1 POWER SUPPLY 42VDC 5
121 NOT USED
122 R37507D1 KEYBOARD, GUI 1
123 NOT USED
124 NOT USED
125 16Z316D1 BRACKET, Resistor Mounting 3
126 80Z31D26 RESISTOR 6
127 NOT USED
128 79Z1843D250 BUTTON, Fault Reset 1
129 79Z2719D11 SWITCH, Key 2
1021Z590 KEY 1
130 14H1916 GUARD, Pushbutton 1
131 79Z2721D35 CAP, Red Jumbo "E-Stop" 1
132 NOT USED
133 R19296D2 NAMEPLATE, Keyswitch 1
134 R19330D1 NAMEPLATE, E-Stop Pushbutton 1
135 79Z2717D31 PUSHBUTTON, Red Illuminated, Push-Pull 1
136 NOT USED
137 NOT USED
138 79U2470D2 CIRCUIT BREAKER 2
139 R62995D7 LABEL 2
140 NOT USED
141 980E33F1 VARISTOR, M.O.V. 1
142 79H2159D14 BLOCK Terminal 1
143 79Z566D4 DUCT, Wiring AR
144 79Z566D5 DUCT, Wiring AR
145 79Z566D4 DUCT, Wiring AR
146 79Z566D4 DUCT, Wiring AR
147 79Z566D5 DUCT, Wiring AR
148 79Z566D4 DUCT, Wiring AR
149 79Z566D5 DUCT, Wiring AR

Release 5 Page 12-5

CONTROL CABINET
52
75 209 54 55 56 73
DANGER

70
42
METER SELECTOR 45 CSCB CCIOCB 44
CROWD/
PROPEL
46
HOIST SWING

203
OFF RPC
FIELD AMPS ARM. AMPS ARM. VOLTS

220
41 229
FLD. CURRENT ARM. CURRENT ARM. VOLTS
45 RSCB AXSTCB
235
44
METER SELECT
OR PANEL 46
57 53 80
79 58 209 43 OPERATION
LOCATION
LOCAL OP. COOP
CONTROL
FAULT RESET

LUBE/PLS TEST SCREEN

76
TEST SELECT OR
ARM. RUN PROGRAM RUN ENABLE

ARM.
TEST
CONTROL
48
48
TEST TEST
AUX.
RUN TEST

EMERGENCY
STOP

78
HOIST HOURS URS CROWD HOURS PROPEL HOURS

49
50
51
TEST SELECT
OR PANEL

CIRCUIT BREAKERANEL
P
223 04
232 215
238 02 03 222
01 120 240 231

10
AIR FLOW
208
221
230 METER SELECT
OR
CROWD/
TESTSELECT
OR
ARM. DANGER
230
236 236
PROPEL TEST
HOIST SWING ARM. CONTROL
TEST TEST
OFF RPC RUN AUX.
FIELD
AMPS ARM.AMPS ARM. VOL
TS TEST

HOISTHOURS SWING HOURS CROWD HOURSPROPEL

HOURS
CSCB CCIOCB
FLD. CURRENT ARM. CURRENT ARM. VOL
TS

RSCB AXSTCB

OPERA
TION
LOCA
TION CONTROL
LOCAL OP
. COOP FAULT RESET

LUBE/PLS TESTSCREEN

10
RUN PROGRAMRUN ENABLE

EMERGENCY
STOP

205
229
16
17
DOOR
INTERLOCK

38
36 39
203 206
230
40 213
206 222
221 231
230 237

F6846K

CONTROL CABINET FRONT

Release 5 Page 12-6
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROL CABINET
24
74 105 26 103 104 103 110
PANEL
101
102
207
221 29
230 35 212
106 222
161 213 231
163 222
207
221 231 109
25 230

33 03
35 165
114
115 208
163 221
207 230
230 161 236
207
221
230
111 207
112 77
221
230
82
64 222
65 231
66 237 128 129 130
131 67 B
36 21 68 36 C D
A 203 35 132 69 203
71 59
63
71

201 83
SWING
FIELD DRIVE
CWD/PROPEL
FIELD DRIVE
HOIST
FIELD DRIVE
149
219
227
R R

234
214
222
218 226 231
201
HOIST

CR
OWD

SWING
219
28 227
35 R R
ATTENTION
OB
SER
VEPRE
EL
ECTROS
SE
CA
FOR HAND
UTIONS
LING
TATIC
234
PNSITIV
ARTSE

ATTENTION
!
OBSER
VE PREC
FOR AUTIONS
HANDLING
ELEC
TR
OST
ATIC
SENSITIVE
PAR
TS

61 !

62
203 133
220
229 LABEL

122
!

DRIVE
PANEL

B C D
A
RELAY PANEL I/O PANEL DIPPER TRIP PANEL
SEE VIEW E SEE VIEW F SEE VIEW G F6846L

CONTROL CABINET FRONT W/O DOORS

Release 5 Page 12-6
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROL CABINET
135
210
74 211 136 137 138 100 74
31
35
121
ATTENTION ATTENTION
OBSER
VE PRECAUTIONS OBSER
VE PRECAUTIONS
FOR HANDLING FOR HANDLING
ELECTROST
ATIC ELECTROSTATIC
SENSITIVE SENSITIVE
PARTS PARTS

23 161
35 207 83
221 149
230
134
217 113
224 36
233 207 203
221 DANGER

230
20
35 163
97 73
163
23 DANGER

35 174
161 207
207 143 221
221 207 230
230 221
230
DANGER

175
207
221
230
139 140 141 31
142 35
219 227
VIEW F
202
84 88
PANEL SHROUD
85 89
84 86 90 SECTION D-D
91 203 203 204
207 220 207 220 220 19 18
PC BOARD 72 221 228 22191 228 229 35 35
99

! DANGER

163
36
203
161
161 207
207 221
221 230
230
98
81 214
222
231
237

94 87 92
163 95 30
96 VIEW E 35
93
A1

A2
163

1
F6846M

CONTROL CABINET SECTION VIEWS RIGHT SIDE

Release 5 Page 12-6
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROL CABINET
06
204
228 09
74
07 DANGER

08 73 ATTENTION
OBSER
VE PREC
AUTIONS
FOR HANDLING

171
ELEC
TROSTATIC
SENSITIVE
PARTS

207 207
221 230
230
171
173
14
15
176 172 176
162 221 221
164 220 230
207 236 236
221
230
221
230
32 236
35
27
35
12
13 166
207
221
214 230
SECTION B-B
222 SECTION C-C
231 36
237 151 203

221
150 230
154 236
214
71 222
231
153 237
154 ATTENTION
OB
SERVE PRECAUTIO
FOR HANDLING
ELECTRO
STATIC
SENSI
TIVE
NS

214
PARTS

! DANGER 126
222
231
237
! PELIGR
O
127 201

152 187
216 188 167
222 207
231 156 221
237 LABEL 214 230
222
231
168 237
207 34
221 35
230

206
230 221
159 230
160 236
163
158
207 VIEW G 157 SECTION A-A
230 F6846N

CONTROL CABINET SECTION VIEWS CENTER & LEFT

Release 5 Page 12-6
Copyright 2011 P&H Mining Equipment Inc. Sheet 4
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CONTROLLER, DC DIGITAL DRIVE - ARMATURE DRIVE

10
09

07
05
04
06
03

01 F7179A

Release 5 Page 12-8

CONTROLLER, DC DIGITAL DRIVE - ARMATURE DRIVE

REF PART NO. DESCRIPTION QTY
R66810D1 CONTROLLER, DC DIGITAL DRIVE - ARMATURE DRIVE
01 NP1000Z10364 PANEL, Control 1
02 PANEL, Front (NSS) 1
03 NP1079Z8819 BOARD, DDCS Communications 1
04 COVER, Communications Board (NSS) 1
05 NP1000Z10817 BOARD, Serial Communication 1
06 NP1000Z10818 DRIVE, Compact Flash 1
07 NP1079Z8817 BOARD, Control 1
08 R46072D4 BOARD, Power Supply 1
09 R46072D16 BOARD, Power Interface 1
10 CHASSIS, Drive (NSS) 1
-- NP1000Z11195 CABLE ASSEMBLY, Ribbon X12-X13 1

Release 5 Page 12-8

CONTROLLER, DC DIGITAL DRIVE - FIELD SUPPLY

14 15

11
12

17
16
10
18

08
09
07
05
04
06

01 F8349A

Release 5 Page 12-9

CONTROLLER, DC DIGITAL DRIVE - FIELD SUPPLY

REF PART NO. DESCRIPTION QTY
R66810D3 CONTROLLER, DC DIGITAL DRIVE - FIELD SUPPLY
01 NP1000Z10364 PANEL, Control 1
02 PANEL, Front (NSS) 1
03 NP1079Z8819 BOARD, DDCS Communications 1
04 COVER, Communications Board (NSS) 1
05 NP1000Z10817 BOARD, Serial Communication 1
06 NP1000Z10818 DRIVE, Compact Flash 1
07 NP1079Z8817 BOARD, Control 1
08 NP1079Z8818 BOARD, Power Interface W/ Field Supply 1
09 R79Z4645D24 FUSE, 25A 600V 3
10 R53196D2 MODULE, Thyristor 3
11 NP1000Z10366 BLOCK, Bridge 1
12 NOT USED
13 NP1000Z10927 SENSOR, Temperature 1
14 NP1049Z563 FAN, 115V 2
15 CHASSIS, Drive (NSS) 1
16 NP1000Z10933 FUSE, Semiconductor 250A/660V 3
17 NP1000Z10928 RESISTOR, 150W 10K 1
18 NP1000Z10929 TRANSFORMER, Current 1500:1-400 3

Release 5 Page 12-9

REMOTE I/O STATION, CONTROL CABINET

02 04 05 06 07 08 09 02 09 10 02 11
01 03 12 12 12 12 12 12 03 12 12 03 12

I/O RACK

F6814

Release 5 Page 12-10

REMOTE I/O STATION, CONTROL CABINET

REF PART NO. DESCRIPTION QTY
R55016F1 CONTROL CABINET I/O ASSEMBLY
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 3
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 3
04 R54797D13 MODULE, Digital Input 24VDC 4CH 9
05 R54797D27 MODULE, Analog Input Voltage 2CH 2
06 R54797D32 MODULE, Analog Input Current 2CH 2
07 R54797D34 MODULE, Analog RTD 2CH 8
08 R54797D39 MODULE, Analog Output Voltage 2CH 2
09 R54797D20 MODULE, Digital Output 24VDC 2CH 5
10 R54797D24 MODULE, Digital Relay Output 2CH 2
11 R54797D15 MODULE, Digital Input 120VAC 2CH 1
12 R54797D62 TERMINAL BASE, Spring - For Electronic Module 31

Release 5 Page 12-10

HEAT SINK SUBASSEMBLY, HOIST

16
19
20 02 07 03
30
31
32

12
13

05 01 08 10 32 11 27
22 28
23 29
24 34
25

09 15 21 06
16 24
17 25
18

Release 5 Page 12-11

HEAT SINK SUBASSEMBLY, HOIST

REF PART NO. DESCRIPTION QTY PAGE
979A1628F2 HEAT SINK SUBASSEMBLY, HOIST
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79Z3840D2 HEATSINK 2
02 R66718D2 MODULE, Power 3
03 555Q241D2 MODULE, Power 1
04 79F5048 BAR, Nut 4
05 16F8882 SUPPORT, Heatsink 2
06 979E700F2 TRANSFORMER, Pulse 2 12-14
07 79Q251D6 BLOCK, Terminal 1
08 79F5049 BUS BAR 2
09 80Q86D9 VARISTOR 3
10 79F3522D12 CABLE, Jumper 1
11 79F3522D11 CABLE, Jumper 1
12 0862V063 SCREW, Pan Hd Mach 2
13 3616V003 WASHER, Lock 2
14 555Z223D4 TERMINAL 12
15 0846V085 SCREW, Hex Hd Cap 8
16 3631V004 WASHER, Flat 22
17 3616V005 WASHER, Lock 8
18 2136V005 NUT, Hex 8
19 555Z222D70 SCREW, Flat Hd Mach 14
20 555Q236D51 SPRING, Disc 14
21 0827M04012 SCREW, Hex Hd Cap 8
22 0827M04016 SCREW, Hex Hd Cap 3
23 3612M004 WASHER, Flat 3
24 3615M004 WASHER, Lock 11
25 2145M004 NUT, Hex 11
26 79Z2716D7 TERMINAL
27 0827M08016 SCREW, Hex Hd Cap 6
28 3612M008 WASHER, Flat 6
29 3615M008 WASHER, Lock 6
30 0827M05010 SCREW, Hex Hd Cap 2
31 3612M005 WASHER, Flat 2
32 3615M005 WASHER, Lock 2
33 32Q526D29 DECAL 1
34 79F3522D10 CABLE, Jumper 1

Release 5 Page 12-11

HEAT SINK SUBASSEMBLY, CROWD

16
19
20 02 07 03
30
31
32

12
13

05 01 08 10 32 11 27
22 28
23 29
24 34
25

09 15 21 06
16 24
17 25
18

Release 5 Page 12-12

HEAT SINK SUBASSEMBLY, CROWD

REF PART NO. DESCRIPTION QTY PAGE
979A1628F3 HEAT SINK SUBASSEMBLY, CROWD
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79Z3840D2 HEATSINK 2
02 R66718D2 MODULE, Power 3
03 555Q241D2 MODULE, Power 1
04 79F5048 BAR, Nut 4
05 16F8882 SUPPORT, Heatsink 2
06 979E700F2 TRANSFORMER, Pulse 2 12-14
07 79Q251D6 BLOCK, Terminal 1
08 79F5049 BUS BAR 2
09 80Q86D9 VARISTOR 3
10 79F3522D12 CABLE, Jumper 1
11 79F3522D11 CABLE, Jumper 1
12 0862V063 SCREW, Pan Hd Mach 2
13 3616V003 WASHER, Lock 2
14 555Z223D4 TERMINAL 12
15 0846V085 SCREW, Hex Hd Cap 8
16 3631V004 WASHER, Flat 22
17 3616V005 WASHER, Lock 8
18 2136V005 NUT, Hex 8
19 555Z222D70 SCREW, Flat Hd Mach 14
20 555Q236D51 SPRING, Disc 14
21 0827M04012 SCREW, Hex Hd Cap 8
22 0827M04016 SCREW, Hex Hd Cap 3
23 3612M004 WASHER, Flat 3
24 3615M004 WASHER, Lock 11
25 2145M004 NUT, Hex 11
26 79Z2716D7 TERMINAL
27 0827M08016 SCREW, Hex Hd Cap 6
28 3612M008 WASHER, Flat 6
29 3615M008 WASHER, Lock 6
30 0827M05010 SCREW, Hex Hd Cap 2
31 3612M005 WASHER, Flat 2
32 3615M005 WASHER, Lock 2
33 32Q526D29 DECAL 1
34 79F3522D10 CABLE, Jumper 1

Release 5 Page 12-12

HEAT SINK SUBASSEMBLY, SWING

16
19
20 02 07 03
30
31
32

12
13

05 01 08 10 32 11 27
22 28
23 29
24 34
25

09 15 21 06
16 24
17 25
18

Release 5 Page 12-13

HEAT SINK SUBASSEMBLY, SWING

REF PART NO. DESCRIPTION QTY PAGE
979A1628F4 HEAT SINK SUBASSEMBLY, SWING
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79Z3840D2 HEATSINK 2
02 R66718D2 MODULE, Power 3
03 555Q241D2 MODULE, Power 1
04 79F5048 BAR, Nut 4
05 16F8882 SUPPORT, Heatsink 2
06 979E700F2 TRANSFORMER, Pulse 2 12-14
07 79Q251D6 BLOCK, Terminal 1
08 79F5049 BUS BAR 2
09 80Q86D9 VARISTOR 3
10 79F3522D12 CABLE, Jumper 1
11 79F3522D11 CABLE, Jumper 1
12 0862V063 SCREW, Pan Hd Mach 2
13 3616V003 WASHER, Lock 2
14 555Z223D4 TERMINAL 12
15 0846V085 SCREW, Hex Hd Cap 8
16 3631V004 WASHER, Flat 22
17 3616V005 WASHER, Lock 8
18 2136V005 NUT, Hex 8
19 555Z222D70 SCREW, Flat Hd Mach 14
20 555Q236D51 SPRING, Disc 14
21 0827M04012 SCREW, Hex Hd Cap 8
22 0827M04016 SCREW, Hex Hd Cap 3
23 3612M004 WASHER, Flat 3
24 3615M004 WASHER, Lock 11
25 2145M004 NUT, Hex 11
26 79Z2716D7 TERMINAL
27 0827M08016 SCREW, Hex Hd Cap 6
28 3612M008 WASHER, Flat 6
29 3615M008 WASHER, Lock 6
30 0827M05010 SCREW, Hex Hd Cap 2
31 3612M005 WASHER, Flat 2
32 3615M005 WASHER, Lock 2
33 32Q526D29 DECAL 1
34 79F3522D10 CABLE, Jumper 1

Release 5 Page 12-13

TRANSFORMER, PULSE

02 09 01
11

04
07

13
14
15 14
15
16

(G) (K) (G) (K) (G) (K)

05
2 1 2 1 2 1 06

03 10
11 F5561

Release 5 Page 12-14

TRANSFORMER, PULSE
REF PART NO. DESCRIPTION QTY
979E700F2 TRANSFORMER, PULSE
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79E6025 PANEL, Suppression 1
02 79Q251D6 BLOCK, Terminal 6 Position 1
03 R19342D1 TRANSFORMER, Pulse 3
04 80Z160D2 RESISTOR, 50 ohm, 25W 3
05 84Z200D7 FILTER, R-C 3
06 32Z890D8 TIE, Wire 3
07 16Z315D5 BRACKET, Resistor Mounting 3
08 NOT USED
09 0862V061 SCREW, Pan Hd Mach 4
10 0862V058 SCREW, Pan Hd Mach 12
11 18Z733D5 WASHER, Lock - Internal Tooth 16
12 NOT USED
13 0862V093 SCREW, Pan Hd Mach 6
14 3631V004 WASHER, Plain 9
15 18Z733D7 WASHER, Lock - Internal Tooth 9
16 0862V096 SCREW, Pan Hd Mach 3

Release 5 Page 12-14

FEEDBACK ADJUSTMENT

01 04 03 12 04
21 07

05
17
06
04

08
02 09
13
14
11
16
15
19

13
14
20

F5092A

Release 5 Page 12-15

FEEDBACK ADJUSTMENT
REF PART NO. DESCRIPTION QTY
R19116F1 FEEDBACK ADJUSTMENT
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79F5047 PANEL, Terminal Mounting 1
02 0862V098 SCREW, Pn Hd Mach 2
03 79H2172 HEATSINK 1
04 80Z252D62 RESISTOR, 3Kilohm + 1% 50W 2
05 80Z252D50 RESISTOR, 400 Ohm + 1% 50W 1
06 80Z252D47 RESISTOR, 2.50 Ohm + 1% 50W 1
07 80Z252D54 RESISTOR, 1.0 Kilohm + 1% 50W 1
08 80Z252D15 RESISTOR, 15 Ohm + 1% 50W 1
09 80Z252D70 RESISTOR, 500 Ohm + 1% 50W 1
10 80Z1246D155 RESISTOR, 1.82 Kilohm + 1% 10W 1
11 0862V082 SCREW, Pn Hd Mach 3
12 0860V005 SCREW, Rd Hd Mach 14
13 3616V005 WASHER, Lock Helical Spring 4
14 3631V004 WASHER, Plain 4
15 3631V003 WASHER, Plain 9
16 75Z1091D1 RECTIFIER, Full Wave w/Suppressor 2
17 79H2159D21 BLOCK, Terminal 21 Position 1
18 21Z808D1 COMPOUND, Thermal Joint AR
19 3616V004 WASHER, Lock Helical Spring 9
20 0862V094 SCREW, Pn Hd Mach 2
21 3616V002 WASHER, Lock Helical Spring 14

Release 5 Page 12-15

FEEDBACK ADJUSTMENT

01 04 03 12 04
21 07

05
17
06
04

08
02 09
13
14
11
16
15
19

13
14
20

F5092A

Release 5 Page 12-16

FEEDBACK ADJUSTMENT
REF PART NO. DESCRIPTION QTY
R19116F2 FEEDBACK ADJUSTMENT
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79F5047 PANEL, Terminal Mounting 1
02 0862V098 SCREW, Pn Hd Mach 2
03 79H2172 HEATSINK 1
04 80Z252D62 RESISTOR, 3Kilohm + 1% 50W 2
05 80Z252D50 RESISTOR, 400 Ohm + 1% 50W 1
06 80Z252D22 RESISTOR, 3.24 Ohm + 1% 50W 1
07 NOT USED
08 NOT USED
09 80Z252D70 RESISTOR, 500 Ohm + 1% 50W 1
10 80Z1246D155 RESISTOR, 1.82 Kilohm + 1% 10W 1
11 0862V082 SCREW, Pn Hd Mach 3
12 0860V005 SCREW, Rd Hd Mach 10
13 3616V005 WASHER, Lock - Helical Spring 4
14 3631V004 WASHER, Plain 4
15 3631V003 WASHER, Plain 9
16 75Z1091D1 RECTIFIER, Full Wave w/Suppressor 2
17 79H2159D21 BLOCK, Terminal 21 Position 1
18 21Z808D1 COMPOUND, Thermal Joint AR
19 3616V004 WASHER, Lock Helical Spring 9
20 0862V094 SCREW, Pn Hd Mach 2
21 3616V002 WASHER, Lock Helical Spring 10

Release 5 Page 12-16

FEEDBACK ADJUSTMENT

01 04 03 12 04
21 07

05
17
06
04

08
02 09
13
14
11
16
15
19

13
14
20

F5092A

Release 5 Page 12-17

FEEDBACK ADJUSTMENT
REF PART NO. DESCRIPTION QTY
R19116F3 FEEDBACK ADJUSTMENT
NOTE! THIS ASSEMBLY HAS BEEN REPLACED DURING THE CENTURION
UPGRADE.
01 79F5047 PANEL, Terminal Mounting 1
02 0862V098 SCREW, Pn Hd Mach 2
03 79H2172 HEATSINK 1
04 80Z252D62 RESISTOR, 3Kilohm + 1% 50W 2
05 80Z252D50 RESISTOR, 400 Ohm + 1% 50W 1
06 80Z252D47 RESISTOR, 2.50 Ohm + 1% 50W 1
07 NOT USED
08 80Z252D49 RESISTOR, 7.5 Ohm + 1% 50W 1
09 80Z252D70 RESISTOR, 500 Ohm + 1% 50W 1
10 80Z1246D155 RESISTOR, 1.82 Kilohm + 1% 10W 1
11 0862V082 SCREW, Pn Hd Mach 2
12 0860V005 SCREW, Rd Hd Mach 12
13 3616V005 WASHER, Lock - Helical Spring 4
14 3631V004 WASHER, Plain 4
15 3631V003 WASHER, Plain 9
16 75Z1091D1 RECTIFIER, Full Wave w/Suppressor 2
17 79H2159D21 BLOCK, Terminal 21 Position 1
18 21Z808D1 COMPOUND, Thermal Joint AR
19 3616V004 WASHER, Lock Helical Spring 9
20 0862V094 SCREW, Pn Hd Mach 2
21 3616V002 WASHER, Lock Helical Spring 12

Release 5 Page 12-17

SERIAL NUMBER SPECIFIC "GUI" MATERIAL

REF PART NO. DESCRIPTION QTY
-- EBMES28139-OS-E "GUI" MATERIAL (NOT ILLUSTRATED)
NOTE! NOT REQUIRED ON A CENTURION MACHINE.
01 R13918D72 DISPLAY, PROGRAMMED 1
02 R21287D50 EEPROM, Programmed 1
03 R22557D17 DISK, Programmed, AFM 1

Release 5 Page 12-18

INSTALLATION KIT, GUI

15
16
17
29
30
31
10 32
07 14
11 13 33
08 15
16
17 28

06 23
12 24
25
26
15 36
16
17
18 35

CABINET, AUXILIARY
84
87 35 76 77 103
92 103
109 74
68

91
107
68

74 PANEL 70
73 PANEL
75 73 94 91
80
106
01 82 123

03
65
85
89
95
118

74 75 74
72 84
87
68 92
86 109
91
107
66
102 91
106
FLOOR
LINE 102

FRONT VIEW SIDE VIEW

F6616

External Views
Release 5 Page 13-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, AUXILIARY
14 11
15 20 22 12
32 96 93 96 95 58 04 04 04 04
33 116 116 116 120 62 05 06 06 06 07 16 09
01
88
59 93
62 116
29
04
37
06
97 POSITION 5 1 POSITION 2 POSITION 3 POSITION 4

120 04
08
27
36 04
97 POSITION5 POSITION 6 POSITION 7 POSITION 8
07
120 04
23 07
96 13
17 116
18 88
97 93
99 116
119 24 59
124 26 62
A B C D E F G H I J K L
71 71
61
40 62
92
61 111
62
60
88 62
93
116 71
10 M N O P Q R S T U V W X
96
116
136 60
137 62
72
138
71
60
62
38
96
60 116
38 62 136
96 137
116 138
136 39 39
137 96 96
138 116 116
136 136
137 137
138 138
Y CABINET W/DOORS REMOVED Z
F6616A

Internal Views
Release 5 Page 13-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, AUXILIARY
REF PART NO. DESCRIPTION QTY
U NOT USED
NOT USED
V NOT USED
NOT USED
W R27476D1 CIRCUIT BREAKER 1
R27475D2 MOTOR STARTER, Non-Reversing 1
1079Z8194 CONTACT KIT, 3 Pole 1
X NOT USED
NOT USED
Y R27476D6 CIRCUIT BREAKER 1
R27223D2 MOTOR STARTER, Reversing 1
1079Z8192 CONTACT KIT, 3 Pole 2
Z R27476D6 CIRCUIT BREAKER 1
R27223D2 MOTOR STARTER, Reversing 1
1079Z8192 CONTACT KIT, 3 Pole 2

Release 5 Page 13-1

REMOTE I/O STATION, AUXILIARY CABINET

03 04
01 02 05 05

F6817

Release 5 Page 13-2

REMOTE I/O STATION, AUXILIARY CABINET

REF PART NO. DESCRIPTION QTY
R55016F4 REMOTE I/O STATION, AUXILIARY CABINET
01 R54799D65 MODULE, Power Supply 1
02 R54799D2 MODULE, Interface - Fiber Optic 1
03 R54799D14 MODULE, Digital Input 16PT 3
04 R54799D21 MODULE, Digital Output 8PT 4
05 R54799D6 TERMINAL BASE, Spring - 8/16PT 7

Release 5 Page 13-2

Starter Control Transformer & Fuse Kit

04 19 01 09
08 20 02 10 NOTE: BE SURE TO COVER ALL ELECTRICAL
13 21 11 DEVICES SO CHIPS WILL NOT FALL INTO
14 CABINET AND ELECTRICAL DEVICES WHEN
DRILLING AND TAPPING COMPONENT
MOUNTING HOLES.

03
05
06 POSITION 5 1 POSITION 2 POSITION 3 POSITION 4

13
14

POSITION5 POSITION 6 POSITION 7 POSITION 8

A B C D E F G H I J K L

M N O P Q R S T U V W X

F6616B
AUX. CABINET W/DOORS REMOVED

Release 5 Page 13-3

Starter Control Transformer & Fuse Kit

REF PART NO. DESCRIPTION QTY
R48224F2 KIT, STARTER CONTROL TRANSFORMER & FUSE
01 NOT USED
02 R47435D7 TRANSFORMER, 3kva 1
03 79Q1287D2 BLOCK, 2 Pole Fuse 1
04 79Q1287D1 BLOCK, 1 Pole Fuse 1
05 NOT USED
06 R48270D30 FUSE 12A 2
07 201460055 CABLE, 14AWG Hypalon(Not Illustrated) AR
08 R48270D31 FUSE 15A 1
09 304B13180 Sealtite AR
10 79Z878D2 CONNECTOR, Straight 1
11 79Z880D2 CONNECTOR 1
12 79U2522D16 LUG, Solderless(Not Illustrated) 10
13 3616V005 WASHER, Lock 8
14 0860V075 SCREW, Rd Hd Mach 8
15 2136V005 NUT, Hex (Not Illustrated) 4
16 21Z854 TAPE, Black Electrical, Roll(Not Illustrated) AR
17 32Z2510 MARKER, Wire(Not Illustrated) 14
18 79Z3134D5 TUBING, Heat Shrink(Not Illustrated) AR
19 20Q260D192 SCREW, Hex Hd Cap 4
20 20Q270D16 NUT, Hex 4
21 3616V007 WASHER, Lock 4

Release 5 Page 13-3

External Fan Kit

20 07

10 24
25

22 22 09
23 19 23

07
09

22
18
21

01
03

04
05
06

Release 5 Page 13-4

External Fan Kit

REF PART NO. DESCRIPTION QTY
-- R48688F1 KIT, EXTERNAL FAN
01 R27476D6 BREAKER, Circuit 2
02 R27475D6 STARTER, Motor 2
03 R27495D1 OPERATOR, Circuit Breaker 2
04 3631V004 WASHER, Plain 6
05 3616V005 WASHER, Lock 14
06 0862V092 SCREW, Pan Hd Mach 6
07 201460051 CABLE, 16AWG Hypalon x 100 ft AR
08 201460084 CABLE, 2/0AWG Hypalon x 100 ft AR
09 201460075 CABLE, 4AWG Hypalon x 320 ft AR
10 79U2522D53 LUG, Solderless 2/0 w/ 1/2 in hole 6
11 20Q270D24 NUT, Hex (Not Shown) 8
12 3616V009 WASHER, Lock (Not Shown) 8
13 20Q260D256 SCREW, Hex Hd Cap (Not Shown) 8
14 0860V075 SCREW, Round Hd Mach Screw (Not Shown) 8
15 2136V005 NUT, Hex (Not Shown) 8
16 21Z854 TAPE, Electrical (Roll) (Not Shown) 1
17 32Z2510 MARKER, Wire (9 Per Card) (Not Shown) 3
18 R48687D2 COVER, Terminal Box 1
19 R37731D101 BREAKER, Circuit W/Enclosure 150A 1
20 14Q134D7 ENCLOSURE 1
21 R48687D1 BLOCK, Terminal 1
22 030413500 CONDUIT, Flex AR
23 0916V009 CONNECTOR, Flex 8
24 304A13308 SEALTITE AR
25 79Z878D5 CONNECTOR, Straight 4

Release 5 Page 13-4

Group 14 - Control Cabinets and Other Electrical Components

Description Page
CABINET, CONVERTER 14-1
MODULE, RPC & SWITCHING CABINETS 14-20
CABINET, RPC---BANKS 1/2 AND 1 14-21
CABINET, RPC---BANKS 2 AND 3 14-22
INSTALLATION, RPC CABINET 14-23
RPC CABINET, THYRISTOR SWITCHING 14-24
MODULE, HIGH VOLTAGE CABINET 14-30
CABINET, HIGH-VOLTAGE 14-31
MODULE, GROUND FAULT/FIELD BREAKER 14-33
PANEL, CIRCUIT-BREAKER, FIELD SUPPLY 14-34
CABINET, GROUND FAULT 14-35
LOAD CENTER, AUXILIARY 14-36
MODULE, TRANSFER CABINET 14-37
CABINET, TRANSFER CONTACTOR 14-38
MODULE, MAIN TRANSFORMER 14-45
PANEL, SUPPRESSION 14-46
HIGH-VOLTAGE DISCONNECT, LOWER 14-47
CONTACTOR, CAB FLOODLIGHT 14-48
LOAD CENTER, LIGHTING 14-50
LOAD CENTER 14-51
BUS BAR ASSEMBLY 14-52
MODIFICATION KIT, BUS BAR 14-61
RESISTOR, DIPPER TRIP 14-62
SWITCH, SIGNAL 14-63
CABINET, REMOTE I/O LOWER 14-64
INSTALLATION KIT, REMOTE I/O ASSEMBLY, CONVERTER CABINET 14-65
INSTALLATION KIT, REMOTE I/O ASSEMBLY, CROWD/PROPEL TRANSFER 14-66
CABINET
INSTALLATION KIT, REMOTE I/O ASSEMBLY, RPC CABINETS 14-67
KIT, TEMPERATURE MONITOR, AIR TEMPERATURE 14-90
KIT, TEMPERATURE MONITOR, MOTOR BEARINGS & WINDINGS 14-91
INSTALLATION KIT, VOLTMETER & TRANSFORMER 14-92

Release 5 Page 14-0

Group 14 - Control Cabinets and Other Electrical Components

Description Page
KIT, REMOTE-CONTROL, HOIST 14-93
REMOTE HOIST PUSHBUTTON CONTROL (CENTURION) 12-6
MISCELLANEOUS ELECTRICAL COMPONENTS 14-95
INSTALLATION, WELDER RECEPTACLES 14-97
SIGN INSTALLATION 14-98
FIRE SUPPRESSION SYSTEM 14-100
HOIST GEARCASE I/O (From Centurion Upgrade) 14-95

Release 5 Page 14-0

CABINET ASSEMBLY, CONVERTER

143

103

142 126
150
56 161
130 141 175
160 116
207 01 146
208 159

34 30 110
157

A B 03
128 102
27 149 144
128
166 24
149
174
166 128
174 149 60
166 134
C D 25
174
152
167
122 176 124
73 149
07 166

123
06 A 149 B 79 129
166 149
80 166
05 174
75
64
124
149 C D
166 124 21
149
166 81 110
09 153
20 157

18
A B
74 132
16 08 150
161
09
147
160 31
172
C D 128
149
42 166
35 112
111 145 41
145 158 43
158
119
148
165
40 37 173
36
114
146 101 117
129
159 147
149
166 160
174
44
118
120 131
49 23 06 46 114 47 152
148 146
165 167
159
173

HOIST #2
Release 5 Page 14-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET ASSEMBLY, CONVERTER

116
57 57 146
159

110
157
61

03
102
144
65

76
59
87 76
129 129
149 149
166 166
82
87 82
91 87
106 91
72
83 69
59 87 79
79
91 83
87
86 91
86 64
80
150 84 80
161 87
150 175 91 96
84 150
81
161 175 87 161
81
91 175
64
71
76
85
87 150
88 161
89 62 175
70

132
150
114 161
146
159
90

104

100
99

DETAIL B
Release 5 Page 14-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET ASSEMBLY, CONVERTER

128 130
149 160
166 207
174 208

03
04
34 144 110
27 157
114
E F 146
132 24 128
150 159
149
161 166
174
60 134
152
25 167
G H 176
122

07
124 73
149 05
166
79
129 E F
149 123
166 06
149
174 80 166

75
64
21 95
G H
81
105
124
110
149
153
166
157
20
E F 18
16 08
74 147
160
31 172 35
111
09 145
128 G H 158
149
166
119 117
147 42
148
165 160 41 112
38 43 145
173
36 156
112
145 39 101 114
158 146
170 159
50
129
51 149
139 49 166
113 174
145
158 44
170
118
48
131 45 46 121 114 06 23 47
152 148 146
167 165 159
173

CROWD/PROPEL
Release 5 Page 14-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

81
80
125
31 79 26 149
126 56 166
53 150 82 78 174
73 05 54 161
D D
132
150 83
161
180

60 12 84
134
152
25 167 181
92
176 97
30 24 179 98
123
149 20 124 123 130
166
149 149 160
166 166 205
140
206
06 133
151
128 28
149
166
174
114
34 159

11 05 92 69
A A
66 28 34 123
106
123 149
149 166
65
91
128
149
166 96
95
174 86
109
123 157
149 24 22
169 114
165
159
10 31
160 06
149
172 166
09 170
140 130
174
160
20 201 140
207
25
89 88 76 87

128
149
166
174 32
107
27
B B
33 E E
115
146
159

SECTION VIEWS
Release 5 Page 14-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 7
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET ASSEMBLY, CONVERTER

202
203

108
159

127
147
163
172

204 108
154
159

CABINET BOTTOM
Release 5 Page 14-1
Copyright 2011 P&H Mining Equipment Inc. Sheet 8
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET ASSEMBLY, CONVERTER

HEATSINK POSITION CHART

Release 5 Page 14-1

Copyright 2011 P&H Mining Equipment Inc. Sheet 15
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

BLOWER, AXIAL

03
04
05

Release 5 Page 14-2

BLOWER, AXIAL
REF PART NO. DESCRIPTION QTY
01 1014Z4133 DRUM ASSEMBLY 1
02 BELL, Inlet 1
03 MOTOR 380/50 1
04 1005Z1182 BUSHING 1
05 R49404D1 PROPELLER ASSEMBLY 1
06 PIECE, Nose 1

Release 5 Page 14-2

BLOWER, Axial

Release 5 Page 14-3

BLOWER, Axial
REF PART NO. DESCRIPTION QTY
R49404D1 BLOWER, Axial
01 1088Z706 MOTOR, Fan 1
02 1049Z519 FAN, Only 1

Release 5 Page 14-3

HEAT SINK

F642A

Release 5 Page 14-4

HEAT SINK
REF PART NO. DESCRIPTION QTY
-- 979E307-1 HEAT SINK
01 79U2157D3 HEATSINK 2
02 75Z727D9 THYRISTOR 1
03 979E344-13 CLAMP, Thyristor 1
04 19Z8D45 PIN, Spring 2
05 18Z3482D1 TUBE, Insulation 1

Release 5 Page 14-4

Release 5 Page 14-10

DV/DT SUB ASSEMBLY - ARMATURE SCR

REF PART NO. DESCRIPTION QTY
979E326F5 DV/DT SUB ASSEMBLY, ARMATURE SCR
01 16E7169D1 BRACKET, Mounting 1
02 R55074D2 BLOCK, Terminal 1
03 R19342D1 TRANSFORMER, Pulse 1
04 80Z811D4 RESISTOR, 40 Ohm 2
05 84Z170D4 CAPACITOR, 1.0 MicroF 1
06 980H70-1 ASSEMBLY, Resistor 1
07 16H2697 BRACKET, Capacitor Mounting 1
08 84Z200D7 RC FILTER 1
09 32Z890D15 TIE, Wire 1
10 80Z160D2 RESISTOR, 50 Ohm 1
11 16Z450D4 HARDWARE, Resistor Mounting 1
12 16H5011 BRACKET, DV/DT Mounting 1
13 21Z549 POTTING COMPOUND AR
14 0844V062 SCREW, Fl Hd Mach 4
15 0844V043 SCREW, Fl Hd Mach 4
16 0844V026 SCREW, Fl Hd Mach 2
17 0844V006 SCREW, Fl Hd Mach 2
18 0844V029 SCREW, Fl Hd Mach 4
19 3631V004 WASHER, Plain 4
20 2136V001 NUT, Hex 6
21 3616V005 WASHER, Lock 4
22 3616V004 WASHER, Lock 4
23 3616V003 WASHER, Lock 2
24 3616V002 WASHER, Lock 6
25 16F7463 BRACKET, Mounting-Pulse Transformer 1
26 2136V005 NUT, Hex 4
27 2136V004 NUT, Hex 4
28 2136V003 NUT, Hex 2

Release 5 Page 14-10

DV/DT SUB-ASSEMBLY, ARMATURE SCR

14
19 16 15
21 23 22
26 01 05 12 06 28 07 27

02
04

15
22
27

08 09 16 11 10 20 17 03
23 24 18
28 25 24
25
F1787

Release 5 Page 14-11

DV/DT SUB-ASSEMBLY, ARMATURE SCR

REF PART NO. DESCRIPTION QTY
979E327F5 DV/DT SUB-ASSEMBLY, ARMATURE SCR
01 16E7169D1 BRACKET, Mounting 1
02 R55074D2 BLOCK, Terminal 1
03 R19342D1 TRANSFORMER, Pulse 1
04 80Z811D4 RESISTOR, 40 Ohm 2
05 84Z170D4 CAPACITOR, 1.0 MicroF 1
06 980H70-1 ASSEMBLY, Resistor 1
07 16H2697 BRACKET, Capacitor Mounting 1
08 84Z200D7 RC FILTER 1
09 32Z890D15 TIE, Wire AR
10 80Z160D2 RESISTOR, 50 Ohm 1
11 16Z450D4 HARDWARE, Resistor Mounting 1
12 16H5011 BRACKET, DV/DT Mounting 1
13 21Z549 POTTING COMPOUND AR
14 0844V062 SCREW, Fl Hd Mach 4
15 0844V043 SCREW, Fl Hd Mach 4
16 0844V026 SCREW, Fl Hd Mach 2
17 0844V006 SCREW, Fl Hd Mach 2
18 0844V029 SCREW, Fl Hd Mach 4
19 3631V004 WASHER, Plain 4
20 16F7463 BRACKET, Mounting-Pulse Transformer 1
21 3616V005 WASHER, Lock 4
22 3616V004 WASHER, Lock 4
23 3616V003 WASHER, Lock 2
24 3616V002 WASHER, Lock 6
25 2136V001 NUT, Hex 6
26 2136V005 NUT, Hex 4
27 2136V004 NUT, Hex 4
28 2136V003 NUT, Hex 2

Release 5 Page 14-11

HEAT SINK---POLARITY AS SHOWN

04
03

02 05

Release 5 Page 14-12

HEAT SINK---POLARITY AS SHOWN

REF PART NO. DESCRIPTION QTY
-- 979E328F3 HEAT SINK---POLARITY AS SHOWN
01 79U2157D2 HEAT SINK 2
02 75Z727D14 THYRISTOR 1
03 979E343-1 CLAMP, Thyristor 1
04 19Z8D45 PIN, Spring 2
05 18Z3482D1 TUBE, Thyristor Insulation 1

Release 5 Page 14-12

HEAT SINK---POLARITY OPPOSITE OF SHOWN

04
03

02 05

Release 5 Page 14-13

HEAT SINK---POLARITY OPPOSITE OF SHOWN

REF PART NO. DESCRIPTION QTY
979E328F4 HEAT SINK---POLARITY OPPOSITE OF SHOWN
01 79U2157D2 HEAT SINK 2
02 75Z727D14 THYRISTOR 1
03 979E343-1 CLAMP, Thyristor 1
04 19Z8D45 PIN, Spring 2
05 18Z3482D1 TUBE, Thyristor Insulation 1

Release 5 Page 14-13

DV/DT SUBASSEMBLY, DIVERTER

09 06
10 07
11 05 04 08

03 01

Release 5 Page 14-14

DV/DT SUBASSEMBLY, DIVERTER

REF PART NO. DESCRIPTION QTY
979F763-2 DV/DT SUBASSEMBLY, DIVERTER
01 16F7562 BRACKET 1
02 80Z811D5 RESISTOR, 33 Ohm 4
03 980H70-1 ASSEMBLY, Resistor 2
04 84Z170D4 CAPACITOR 1.0 MicroF 2
05 16H2697 BRACKET, Capacitor Mounting 2
06 0862V096 SCREW, Pan Hd Mach 8
07 18Z733D7 WASHER, Lock Internal Tooth 8
08 2136V005 NUT, Hex 8
09 0862V077 SCREW, Pan Hd Mach 4
10 18Z733D6 WASHER, Lock Internal Tooth 4
11 2136V004 NUT, Hex 4

Release 5 Page 14-14

RELAY SUBASSEMBLY

07
01 02 14 13

03
10
08
09
11
12

04
05
06

Release 5 Page 14-15

RELAY SUBASSEMBLY
REF PART NO. DESCRIPTION QTY
979F781-1 RELAY SUBASSEMBLY
01 16F7780 BRACKET 1
02 80Z863D33 RESISTOR, 3.3K Ohm 2
03 16Z450D7 HARDWARE, Resistor Mounting 2
04 87Z239 SOCKET, Relay 1
05 79Z3878D4 RELAY 1
06 17Z434 SPRING, Hold Down 1
07 75Z570D21 DIODE, Zener 2
08 0862V080 SCREW, Pan Hd Mach 2
09 3631V003 WASHER, Plain 2
10 3616V004 WASHER, Lock 2
11 2136V004 NUT, Hex 2
12 79U2522D7 LUG, Terminal, #6 Stud, #20-12AWG 2
13 NOT USED
14 16F7885 BRACKET, Resistor Mounting 1

Release 5 Page 14-15

26
26
13 24 27
17 28
19
23 10
11
14

21
15 17
16 18
17 20
22
18

Release 5 Page 14-19

BUS BAR SUBASSEMBLY

REF PART NO. DESCRIPTION QTY
979A1637F1 BUS BAR SUBASSEMBLY
01 75Z962D13 TRANSFORMER, Current 2
02 32Z1581D7 DECAL, Danger, 575V 2
03 79H2159D10 TERMINAL BLOCK ASSEMBLY, 10 POS 1
04 14E4877 COVER PLATE, Mounting 1
05 79F5009D1 BUS BAR 1
06 79F5009D2 BUS BAR 1
07 79F5009D3 BUS BAR 1
08 20Q260D271 SCREW, Hex Hd Cap 6
09 3632V004 WASHER, Plain 14
10 3616V009 WASHER, Lock 12
11 20Q270D24 NUT, Hex 12
12 18H6535 SPACER 6
13 79F5007 BUS BAR 1
14 79F5006 BUS BAR 1
15 79F5008 BUS BAR 1
16 0624V041 SCREW, Hex Hd Cap 8
17 3609V008 WASHER, Plain 32
18 17Z286D9 SPRING, Disc 44
19 79Z2705D7 STANDOFF 5
20 21Z808 ELECTRICAL JOINT COMPOUND 1
21 0624V047 SCREW, Hex Hd Cap 6
22 2047V003 NUT, Hex Brass 6
23 16F7578 SUPPORT, Bus Bar 1
24 20Q260D263 SCREW, Hex Hd Cap 6
25 20Q260D197 SCREW, Hex Hd Cap 6
26 3631V005 WASHER, Plain 12
27 3616V007 WASHER, Lock 6
28 20Q270D16 NUT, Hex 6
29 2136V005 NUT, Hex 2
30 3616V005 WASHER, Lock 2
31 3631V004 WASHER, Plain 4
32 0862V101 SCREW, Pan Hd Mach 2
33 20Q260D260 SCREW, Hex Hd Cap 2

Release 5 Page 14-19

MODULE, RPC SWITCHING

10 06 82 14 05 03
01 07 15

12 13

14 12
15

17 11
18
25

15 14
16 15

13 14
15 01
37 10 06 02
03 09

12
11

14
15

11
14
15

Release 5 Page 14-20

MODULE, RPC SWITCHING

REF PART NO. DESCRIPTION QTY PAGE
R9555F9 MODULE,RPC SWITCHING
01 100A13558F3 CABINET, RPC 1/2 & Bank 1 1 14-21
02 100A12130F38 CABINET, RPC Switching 1 14-24
03 100A13558F4 CABINET, RPC Bank 2 & 3 1 14-22
04 21Z808 COMPOUND, Electrical Joint AR
05 32Q590D47 DECAL, RPC Cabinet-Bank 2 1
06 32Q590D38 DECAL, RPC Switching Cabinet 2
07 32Q590D45 DECAL, RPC Cabinet-1/2 Bank 1
08 32Q590D46 DECAL, RPC Cabinet-Bank 1 1
09 32Q590D48 DECAL, RPC Cabinet-Bank 3 1
10 32U1181D1 DECAL, P&H Electrotorque 2
11 32Q1808D1 SIGN, Caution "Do Not Open Doors" 6
12 32Q1809D1 SIGN, Warning "Hazardous Voltage" 6
13 32Q1810D1 SIGN, Danger "Hazardous Voltage" 6
14 32Q1805D58 LABEL, Identification Voltage 600 6
15 32Q1780D3 DECAL, Notice Voltage 6
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 100N3138D2F4 CABINET INSTALLATION, RPC Assembly 1 14-23
23 NOT USED
24 NOT USED
25 R18391F3 INSTALLATION KIT, Remote I/D Assembly 1 14-67
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 NOT USED
34 NOT USED
35 NOT USED
36 NOT USED
37 R30930F14 CABLE INSTALLATION, RPC Cab Mod 1

Release 5 Page 14-20

CABINET, BANKED RPC - BANKS 1/2 AND 1

10
51 23 56
53 71 67
54 09 72 100
13 08 23 01 09 61 40 25 13 74 33 90 115 27
13

10
70
71
72
05
11
55 63
87 56 64
115 69
103
07 06 15

57 04
58
12 59 75
105 60 76

66 103 21
94 65
95 66
14
105 97 94
79 51
80 54 51
84 57 53
12
54
105
61
38
16
39 18
88 63
64
102 69
17 119
57
57 59
58 60
59
60 19

03
102

120 02

65
78 66
94

57
58 20
59
60

113 122 77 22 01

Cabinet Front & Rear Views

Release 5 Page 14-21
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 1/2 AND 1

131
57 130
51 59 132
51
52 60
53
54 117
54
61

51
54
116

71
72
41
99
110

11
55
56
01
115

56 118
67
100 123
115 124

45 06
46

28 26

29
71
137
141
14

04
15 16

Cabinet Top View

Release 5 Page 14-21
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 1/2 AND 1

55 42
56 67 67 123 66
13 115 27 26 41 100 100 124 95 25

24
08
25

51
53
54
61

90
04

91
101 29
137
51
53 51
54 54
61 116

51 29
52 137
54
30 63 110
64 71 43
29 31
72 123
137 32 99
71
48 141

119
02
121
71 28
93 137
71
72
73 36
85

120

122 86 17
102
113

77 35
86

127 127

Cabinet Side View

Release 5 Page 14-21
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 1/2 AND 1

51
53 30 31 32
90
54
61

51
91
53
54
61 90
51
52 51
54 54 08
51
51 116
51 53 107 106
54
54 54
116
30 31 32 116 61
51
53
54
90 61

08
51 51
53 53
54 54 106 107
61 24 98

28 12 105
51
52
63 54
64
24
70 71
71 72
72 10 93
23 73

09
20 98 20

98 98 92

62 62
63 63

65
65

66 65 66

Cabinet Section Views

Release 5 Page 14-21
Copyright 2011 P&H Mining Equipment Inc. Sheet 4
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 1/2 AND 1

127

66
94
136

72
73
85
138

66
136

125
126

Cabinet Bottom View

Release 5 Page 14-21
Copyright 2011 P&H Mining Equipment Inc. Sheet 5
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 1/2 AND 1

REF PART NO. DESCRIPTION QTY
100A13558F3 CABINET, BANKED RPC - BANKS 1/2 AND 1
01 14A2635D12F11 CABINET 1
02 84Q4D4 CAPACITOR, 600VAC 1 phase 18
03 79Z4033D2 FUSE, 1200V 200 Amp 36
04 R12601D1 BREAKER, Circuit 1200 Amp 2
05 79F4858 BUS BAR, Circuit Breaker Terminal 12
06 975E601-1 REACTOR, Bank 1/2 3
07 16H5090 BRACKET, Insulating 4
08 79F4058D6 BUS BAR, Flexible 4
09 16F7405 SUPPORT, Insulating Channel 16
10 18F2129D3 SPACER, Insulating 16
11 975E644F1 REACTOR, Bank 1 3
12 79F4058D9 BUS BAR, Flexible 2
13 79H2234D1 INSULATOR 6
14 79E5816D2 BUS BAR, Flexible 2
15 79E5816D1 BUS BAR 2
17 79F4856 BUS BAR 6
18 79F4640D1 CABLE, Jumper 18
19 79F4850D2 TERMINAL, Fuse Mounting 18
20 79F4850D1 TERMINAL, Fuse Mounting 18
21 79H2159D3 BLOCK, Terminal 2
22 79H2159D32 BLOCK, Terminal 1
23 16H5089D1 BRACKET, Support 6
24 79F4642 BUS BAR 2
25 79F4641 BUS BAR 4
26 79Z2361D2 STANDOFF 24
27 18H8907 SUPPORT, Reactor 6
28 79Z2705D7 STANDOFF 52
29 79Z2705D3 STANDOFF 18
30 79F4853 BUS BAR 2
31 79F4855 BUS BAR 2
32 79F4854 BUS BAR 2
33 16F7146 SPACER, Bus Bar Insulator 2
34 NOT USED
35 16H4961 BRACKET, Bus Bar Mounting 18
36 79F4857 BUS BAR 3
37 21Z808 COMPOUND, Electrical Joint AR
38 16H5332 BRACKET, Door Interlock 2
39 79Z1803D3 INTERLOCK, Door 2
40 32Z1581D6 DECAL, Danger 575V 35

Release 5 Page 14-21

CABINET, BANKED RPC - BANKS 1/2 AND 1

REF PART NO. DESCRIPTION QTY
41 14E4564 COVER, RPC Cabinet 1
42 0844V065 SCREW, Flat Hd Mach 4
43 89Z393D1 THERMOSTAT 1
44 NOT USED
45 100A7959-2 PC ASSEMBLY, Indicator Circuit 1
46 NOT USED
47 NOT USED
48 980F52-1 RESISTOR ASSEMBLY 1
49 NOT USED
50 NOT USED
51 3609V008 WASHER, Plain AR
52 0624V041 SCREW, Hex Hd Cap 11
53 2047V003 NUT, Hex AR
54 17Z286D9 SPRING, Disc AR
55 20Z1057D2 NUT, Lock 21
56 3616V011 WASHER, Lock AR
57 3608V012 WASHER, Plain AR
58 0624V072 SCREW, Hex Hd Cap 63
59 17Z286D15 SPRING, Disc AR
60 2047V005 NUT, Hex AR
61 0624V042 SCREW, Hex Hd Cap AR
62 18Z733D7 WASHER, Lock Internal Tooth 4
63 20Q260D256 SCREW, Hex Hd Cap AR
64 3616V009 WASHER, Lock AR
65 0862V096 SCREW, Pan Hd Mach 6
66 3616V005 WASHER, Lock 26
67 20Q260D325 SCREW, Hex Hd Cap 48
68 NOT USED
69 3631V007 WASHER, Plain 34
70 20Q260D206 SCREW, Hex Hd Cap 8
71 3616V007 WASHER, Lock 62
72 3631V005 WASHER, Plain 28
73 20Q270D16 NUT, Hex 16
74 20Q260D214 SCREW, Hex Hd Cap 4
75 0860V117 SCREW, Hex Hd Cap 8
76 18Z733D9 WASHER, Lock Internal Tooth 8
77 79Z566D8 DUCT, Wire AR
78 79Z566D1 DUCT, Wire AR
79 0862V061 SCREW, Pan Hd Mach 6
80 3616V003 WASHER, Lock 6

Release 5 Page 14-21

CABINET, BANKED RPC - BANKS 1/2 AND 1

REF PART NO. DESCRIPTION QTY
81 NOT USED
82 NOT USED
83 NOT USED
84 3631V002 WASHER, Plain 6
85 0862V136 SCREW, Pan Hd Mach 12
86 20Z1684D1 RIVET, Nylon 24
87 18H9141 SUPPORT, Reactor 6
88 79F4213 INSULATOR, Hex 2
89 79Z2752D7 INSULATOR, Hex 2
90 79F4860 BUS BAR 4
91 79F4859 BUS BAR 2
92 16F7157 BRACKET, Mounting Bus Bar 2
93 20Q260D191 SCREW, Hex Hd Cap 40
94 3631V004 WASHER, Plain 26
95 2136V005 NUT, Hex 8
96 0863V094 SCREW, Round Hd Mach 4
97 0860V080 SCREW, Pan Hd Mach 4
98 0624V045 SCREW, Hex Hd Cap 9
99 NOT USED
100 21Z729D3 ADHESIVE AR
101 16H5091 INSULATOR, Circuit Breaker 2
102 79Z566D8 DUCT, Wire AR
103 79F4643D3 BUS BAR, Flexible 9
104 79F4643D4 BUS BAR, Flexible 6
105 79F4058D10 BUS BAR, Flexible 4
106 79F4058D7 BUS BAR, Flexible 2
107 79F4058D8 BUS BAR, Flexible 2
108 0624V070 SCREW, Hex Hd Cap 24
109 NOT USED
110 NOT USED
111 NOT USED
112 NOT USED
113 79F4640D2 CABLE, Jumper 4/0 AWG 6
114 NOT USED
115 3631V009 WASHER, Plain 45
116 0624V039 SCREW, Hex Hd Cap AR
117 0624V073 SCREW, Hex Hd Cap 6
118 NOT USED
119 79F4929 BUS BAR 3
120 79F4930 BUS BAR 3

Release 5 Page 14-21

CABINET, BANKED RPC - BANKS 1/2 AND 1

REF PART NO. DESCRIPTION QTY
121 79F4931 BUS BAR 3
122 79F4932 BUS BAR 3
123 87Z256D4 BOX, Outlet 3
124 87Z307D2 COVER, Outlet Box 2
(87Z309D2) Superseded by 87Z307D2 2
125 80Z112D11 HEATER 2
126 16H5242 BRACKET, Heater Mounting 4
127 14F3919 GUARD, Heater 2
128 NOT USED
129 NOT USED
130 20H4197D5 GASKET 2
131 P&H Spec 3302 GASKET, W/Adhesive Back AR
132 P&H Spec 1424 ADHESIVE AR
133 NOT USED
134 184665107 SLEEVING, Fiberglass 3
135 R28374D1 BUS BAR 3
136 0862V094 SCREW, Pan Hd Mach 12
137 3608V011 WASHER, Brass AR
138 18H4145D7 WASHER, Lock External Tooth 4
139 NOT USED
140 NOT USED
141 20Q260D189 SCREW, Hex Hd Cap 6

Release 5 Page 14-21

CABINET, BANKED RPC - BANKS 2 AND 3

10
51 23 56
53 71 67
54 09 72 100
13 08 23 01 09 61 40 25 13 74 33 90 115 27
13

10
70
71
72
05
11
55 63
87 56 64
115 69
103
07 06 15

57 04
58
12 59 75
105 60 76

66 103 21
94 65
95 66
105 97 14 94
79 51
80 54 51
84 57 53
12
54
105
61
38
16
39 18
88 63
64
102 69
17 119
57
57 59
58 60
59
60 19

03
102

120 02

65
78 66
94

57
58 20
59
60

113 122 77 22 01

Cabinet Front & Rear Views

Release 5 Page 14-22
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 2 AND 3

131

57 130
51 59 132
51
52 60
53
54 117
54
61

51
54
116

71
72
41
99
110

11
55
56
01
115

118
56
67
100 123
115 124

45 06
46

28 26

29
71
137
141

04
15 16

Cabinet Top View

Release 5 Page 14-22
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 2 AND 3

55 42
56 67 67 123 66
13 115 27 26 41 100 100 124 95 25

24
08
25

51
53
54
61

90
04

91
101 29
137
51
53 51
54 54
61 116

51 29
52 137
54
30 63 110
64 71 43
29 31
72 123
137 32 99
71
48 141

119
02
121
71 28
93 137
71
72
73 36
85

120

122 86 17
102
113

77 35
86

127 127

Cabinet Side View

Release 5 Page 14-22
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 2 AND 3

51
53 30 31 32
90
54
61

51
91
53
54
61 90
51
52 51
54 54 08
51
51 116
51 53 107 106
54
54 54
116
30 31 32 116 61
51
53
54
90 61

08
51 51
53 53
54 54 106 107
61 24 98

28 12 105
51
52
63 54
64
24
70 71
71 72
72 10 93
23 73

09
20 98 20

98 98 92

62 62
63 63

65
65

66 65 66

Cabinet Section Views

Release 5 Page 14-22
Copyright 2011 P&H Mining Equipment Inc. Sheet 4
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 2 AND 3

127

66
94
136

72
73
85
138

66
136

125
126

Cabinet Bottom View

Release 5 Page 14-22
Copyright 2011 P&H Mining Equipment Inc. Sheet 5
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

CABINET, BANKED RPC - BANKS 2 AND 3

REF PART NO. DESCRIPTION QTY
100A13558F4 CABINET, BANKED RPC - BANKS 2 AND 3
01 14A2635D12F11 CABINET 1
02 84Q4D4 CAPACITOR, 600VAC 1 phase 18
03 79Z4033D2 FUSE, 1200V 200 Amp 36
04 R12601D1 BREAKER, Circuit 1200 Amp 2
05 79F4858 BUS BAR, Circuit Breaker Terminal 12
06 975E601-1 REACTOR, Bank 1/2 3
07 16H5090 BRACKET, Insulating 4
08 79F4058D6 BUS BAR, Flexible 4
09 16F7405 SUPPORT, Insulating Channel 16
10 18F2129D3 SPACER, Insulating 16
11 975E644F1 REACTOR, Bank 1 3
12 79F4058D9 BUS BAR, Flexible 2
13 79H2234D1 INSULATOR 6
14 79E5816D2 BUS BAR, Flexible 2
15 79E5816D1 BUS BAR 2
17 79F4856 BUS BAR 6
18 79F4640D1 CABLE, Jumper 18
19 79F4850D2 TERMINAL, Fuse Mounting 18
20 79F4850D1 TERMINAL, Fuse Mounting 18
21 79H2159D3 BLOCK, Terminal 2
22 79H2159D32 BLOCK, Terminal 1
23 16H5089D1 BRACKET, Support 6
24 79F4642 BUS BAR 2
25 79F4641 BUS BAR 4
26 79Z2361D2 STANDOFF 24
27 18H8907 SUPPORT, Reactor 6
28 79Z2705D7 STANDOFF 52
29 79Z2705D3 STANDOFF 18
30 79F4853 BUS BAR 2
31 79F4855 BUS BAR 2
32 79F4854 BUS BAR 2
33 16F7146 SPACER, Bus Bar Insulator 2
34 NOT USED
35 16H4961 BRACKET, Bus Bar Mounting 18
36 79F4857 BUS BAR 3
37 21Z808 COMPOUND, Electrical Joint AR
38 16H5332 BRACKET, Door Interlock 2
39 79Z1803D3 INTERLOCK, Door 2
40 32Z1581D6 DECAL, Danger 575V 35

Release 5 Page 14-22

Release 5 Page 14-23

RPC CABINET, THYRISTOR SWITCHING

79
118
119 25
120
45

52 54 114
77 115
39 116 12
40 42 117 13 78
57 43 113
56
71 97
53 70 78
79
06 78 112
94 41
73 113
67 28
83 30 14
87 48
26
30
27 31

31 34
44
07 30
66 30
73
83 31
87
64
58
73
83 31 121
87
122
100
63 30
74 30
81
88 90 35

08 47
65
73 31
83 31
87 59
83

Front & Rear View

Release 5 Page 14-24
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

RPC CABINET, THYRISTOR SWITCHING

63
74
81
88

24
45 41

94 93

127
73 92
83 37
61
19 38 91

28 64
20 73
83
87
21

121
122
02 02

64
73
05
73 83
83 87
62
100
29

22
03
03

Side View
Release 5 Page 14-24
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

RPC CABINET, THYRISTOR SWITCHING

64
73
83
36
87
37
16
38 09
17
10
06 18
67 11
73
83
87

07
66
73
83
87

04 60
73
08 83
65 64
73 73
83 83
87 87
62
100 73
83

95
74
81
88 46

56
70
78

Side Section View

Release 5 Page 14-24
Copyright 2011 P&H Mining Equipment Inc. Sheet 3
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

RPC CABINET, THYRISTOR SWITCHING

REF PART NO. DESCRIPTION QTY PAGE
100A12130F38 RPC CABINET, THYRISTOR SWITCHING
01 NOT USED
02 79A1871F1 PANEL, RPC Upper 2
03 79A1872F1 PANEL, RPC Lower 2
05 79E5353 CHANNEL, Insulating 4
06 18F2129D12 SPACER, Insulating 10
07 18F2129D13 SPACER, Insulating 6
08 18F2129D14 SPACER, Insulating 6
09 79E5358D1 BUS BAR 2
11 79E5358D3 BUS BAR 2
12 80Z112D11 HEATER 2
13 16H5242 BRACKET, Heater Mounting 4
14 14F3919 GUARD, Heater 2
15 18Z3071D1 WASHER, Shoulder Nylon AR
17 79E5354D2 STRIP, Insulating 2
18 79E5354D3 STRIP, Insulating 2
19 79E5355D1 STRIP, Insulating 4
20 79E5355D2 STRIP, Insulating 4
21 79E5355D3 STRIP, Insulating 4
22 16F7109D1 HEATSINK, Support 24
23 16F7108 INSULATING, Bracket 12
24 NOT USED
25 NOT USED
26 79Z2361D1 STANDOFF 48
27 21Z729D3 ADHESIVE AR
28 16F7116 BRACKET, Heatsink Mounting 12
29 79F4528 BUS BAR, Terminal 12
30 979E307F9 HEATSINK SUB-ASSEMBLY 12 14-26
31 979E307-7 HEATSINK SUB-ASSEMBLY 12 14-25
32 NOT USED
33 NOT USED
34 27F158D1 BAFFLE HEATSINK SIDE 24
35 79F4525 BUS BAR, Flexible 6
36 79F4058D5 BUS BAR, Flexible 2
37 79F4058D6 BUS BAR, Flexible 2
38 79F4058D7 BUS BAR, Flexible 6
39 16F7124 SUPPORT, Bus Bar 8
40 18F2129D3 SPACER, Insulating 8
41 14A2341D2F1 CABINET 1
42 79Z1803D3 INTERLOCK, Door 2

Release 5 Page 14-24

RPC CABINET, THYRISTOR SWITCHING

REF PART NO. DESCRIPTION QTY PAGE
43 16H5370 BRACKET, Door Interlock 2
44 32Z1581D8 DECAL, Danger 575V 18
45 R49404D1 FAN 1 14-3
(49Q26) Superseded by R49404D1 1 14-2
46 NOT USED
47 79Z566D7 DUCT, Wire 4
48 79Z566D7 DUCT, Wire AR
49 21Z808 COMPOUND, Electrical Joint AR
50 NOT USED
51 NOT USED
52 79H2234D2 INSULATOR 4
53 16H5089D2 BRACKET, Support 4
54 0862V060 SCREW, Pan Hd Mach 4
55 79H2159D28 TERMINAL BLOCK ASSEMBLY, 28 Pos 2
56 20Q260D446 SCREW, Pan Hd Mach 8
57 20Q260D205 SCREW, Hex Hd Cap 8
58 0844V127 SCREW, Flat Hd Mach 48
59 20Q260D256 SCREW, Hex Hd Cap 24
60 0624V037 SCREW, Hex Hd Cap 60
(9824V037) Superseded by 0624V037 60
61 0624V039 SCREW, Hex Hd Cap 72
62 0624V040 SCREW, Hex Hd Cap 60
(9824V040) Superseded by 0624V040 60
63 20Q260D260 SCREW, Hex Hd Cap AR
64 0624V042 SCREW, Hex Hd Cap 78
65 0624V045 SCREW, Hex Hd Cap 6
(9824V045) Superseded by 0624V045 6
66 0624V048 SCREW, Hex Hd Cap 6
67 0624V050 SCREW, Hex Hd Cap 10
68 NOT USED
69 NOT USED
70 3631V004 WASHER, Plain 8
71 3631V005 WASHER, Plain 8
72 NOT USED
73 3609V008 WASHER, Plain AR
74 3631V007 WASHER, Plain AR
75 NOT USED
76 NOT USED
77 3616V003 WASHER, Lock 4
78 3616V005 WASHER, Lock 20

Release 5 Page 14-24

RPC CABINET, THYRISTOR SWITCHING

REF PART NO. DESCRIPTION QTY PAGE
79 3616V007 WASHER, Lock 12
80 NOT USED
81 3616V009 WASHER, Lock AR
82 NOT USED
83 17Z286D9 WASHER, Disc Spring AR
84 79Z878D2 CONNECTOR, Straight 1
85 P&H Spec 304A CONDUIT AR
86 79Z880D2 CONNECTOR 1
87 2047V003 NUT, Hex AR
(9147V003) Superseded by 2047V003 AR
88 20Q270D24 NUT, Hex AR
(2145V003) Superseded by 20Q270D24 AR
89 NOT USED
90 16F7356 BRACKET 24
91 79E5505D1 BUS BAR 4
92 79E5505D2 BUS BAR 4
93 79E5505D3 BUS BAR 4
94 79F4634 BUS BAR 6
95 79H2202 BUS BAR, Flexible AR
96 NOT USED
97 79F4213 INSULATOR, Door interlock 2
98 14F4711 SCREEN, Fan 1
99 79Z566D1 DUCT, Wire AR
100 R54509D1 TERMINAL 24
101 NOT USED
102 NOT USED
103 NOT USED
104 NOT USED
105 NOT USED
106 NOT USED
107 NOT USED
108 NOT USED
109 NOT USED
110 79T488 INSULATOR 16
111 NOT USED
112 3632V001 WASHER, Flat 8
113 0862V094 SCREW, Pan Hd Mach 12
114 3632V002 WASHER, Flat 4
115 18H4145D7 WASHER, Lock 4
116 20Q260D192 SCREW, Hex Hd Cap 4

Release 5 Page 14-24

RPC CABINET, THYRISTOR SWITCHING

REF PART NO. DESCRIPTION QTY PAGE
117 20Q270D16 NUT, Hex 4
118 87Z256D4 BOX, Outlet 2
119 87Z307D2 COVER, Box 2
120 20Q260D189 SCREW, Hex Hd Cap 4
121 979A2301F3 DV/DT SUB-ASSEMBLY 6 14-27
122 979A2301F4 DV/DT SUB-ASSEMBLY 6 14-28
123 NOT USED
124 NOT USED
125 NOT USED
126 NOT USED
127 79F4058D8 BUS BAR, Flexible 4

Release 5 Page 14-24

HEAT SINK

F642A

Release 5 Page 14-25

HEAT SINK
REF PART NO. DESCRIPTION QTY
979E307-7 HEAT SINK
01 79U2157D3 HEAT SINK 2
02 75Z935D1 DIODE 1
03 979E344-13 CLAMP, Thyristor 1
04 19Z8D45 PIN, Spring 2
05 18Z3482D1 TUBE, Insulation 1

Release 5 Page 14-25

HEAT SINK

F642A

Release 5 Page 14-26

HEAT SINK
REF PART NO. DESCRIPTION QTY
979E307F9 HEAT SINK
01 79U2157D3 HEAT SINK 2
02 75Z727D13 THYRISTOR 1
03 979E344-13 CLAMP, Thyristor 1
04 19Z8D45 PIN, Spring 2
05 18Z3482D1 TUBE, Insulation 1

Release 5 Page 14-26

DV/DT SUB ASSEMBLY

15 06 07 13
08
09
10
11
16
12
08
10
11
14
02
03
04
05

15
01
02
03
04
05

08
10
11
18
19
20
21

Release 5 Page 14-27

DV/DT SUB ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
-- 979A2301F3 DV/DT SUB ASSEMBLY
01 NOT USED
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 84Z170D4 CAPACITOR, 1.0 MicroF 2
07 16Z335D15 BRACKET, Capacitor Mounting 4
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 980H70-1 ASSEMBLY, Resistor 2
13 16E8648 BRACKET, DV/DT Mounting 1
14 80Z1056D1 RESISTOR, 40 Ohm 2
15 16H4955 BRACKET, Terminal Mounting 1
16 R55074D8 BLOCK, Terminal 1
17 R22055D1 MODULE, RPC Firing Circuit 1 14-29
18 0860V112 SCREW, Rd Hd Mach 2
19 20Q270D16 NUT, Hex 2
20 3631V005 WASHER, Plain 2
21 18Z733D9 WASHER, Lock - Internal Tooth 2

Release 5 Page 14-27

DV/DT SUB ASSEMBLY

15 06 07 13

16
08
09
08 10
10 11
11
12
02
03
04
05
01
14

02
03
04
05

08
10
11

16
18
19
20
21

Release 5 Page 14-28

DV/DT SUB ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
-- 979A2301F4 DV/DT SUB ASSEMBLY
01 NOT USED
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 84Z170D4 CAPACITOR, 1.0 MicroF 2
07 16Z335D15 BRACKET, Capacitor Mounting 4
08 NOT USED
09 NOT USED
10 NOT USED
11 NOT USED
12 980H70-1 ASSEMBLY, Resistor 2
13 16E8648 BRACKET, DV/DT Mounting 1
14 80Z1056D1 RESISTOR, 40 Ohm 2
15 16H4955 BRACKET, Terminal Mounting 1
16 R55074D8 BLOCK, Terminal 1
17 R22055D1 MODULE, RPC Firing Circuit 1 14-29
18 0860V112 SCREW, Rd Hd Mach 2
19 20Q270D16 NUT, Hex 2
20 3631V005 WASHER, Plain 2
21 18Z733D9 WASHER, Lock Internal Tooth 2

Release 5 Page 14-28

MODULE, RPC FIRING CIRCUIT

07
08
04 01
14 RPC FIRING CIRCUIT
16

10
04
05
06
14
16

02 09
03
05
15
17
F6126

Release 5 Page 14-29

MODULE, RPC FIRING CIRCUIT

REF PART NO. DESCRIPTION QTY
R22055D1 MODULE, RPC FIRING CIRCUIT
01 79Z2087D6 CHANNEL 1
02 20Z1497D1 MOUNT, 1
03 0844V030 SCREW, Fl Hd Mach 1
04 0844V043 SCREW, Fl Hd Mach 6
05 21Z587D11 SEALANT AR
06 R19342D1 MODULE, RPC Firing Circuit 1
07 80Z160D2 RESISTOR, 50 Ohm 1
08 16Z450D4 HARDWARE, Resistor Mounting 1
09 84Z200D7 RC FILTER 1
10 R55074D4 BLOCK, Terminal 1
11 NOT USED
12 NOT USED
13 NOT USED
14 2136V004 NUT, Hex 6
15 2136V003 NUT, Hex 2
16 3631V003 WASHER, Plain 6
17 3631V002 WASHER, Plain 2
18 201460051 WIRE, Black (Not Shown) 1

Release 5 Page 14-29

MODULE, HIGH VOLTAGE CABINET

13
11
16

01
02
17 03
12 04
05

19 08 09 06

Release 5 Page 14-30

MODULE, HIGH VOLTAGE CABINET

REF PART NO. DESCRIPTION QTY PAGE
R7799F16 MODULE, HIGH VOLTAGE CABINET
01 100J6168F19 CABINET, High Voltage 1 14-31
02 20Q260D261 SCREW, Hex Hd Cap 8
03 3631V007 WASHER 8
04 3616V009 WASHER, Lock 8
05 20Q270D24 NUT, Hex 8
06 304B13180 CONDUIT, Flex AR
07 0916V011 CONNECTOR, Flex 1
08 79Z5584D3 FERRULES 1
09 0910V003 CONDUIT, Strap 2
10 32Q590D5 DECAL, High Voltage Cabinet 1
11 32Q1807 SIGN, Warning High Votage Switch 1
12 32Q1754 SIGN, Danger Hazardous Voltage 1
13 32Q592D4 DECAL, Air Disconnect Switch 1
14 87Z81D2 BUSHING, End 1
15 79U2522D60 LUG 3
16 18T10657 SPACER, Latch Block 1
17 18T11689 SPACER, Main Body 1
18 NOT USED
19 NOT USED AR
20 NOT USED AR
21 NOT USED
22 NOT USED
23 NOT USED
24 79R443D7 CABLE CLAMPS 3
25 NOT USED
26 NOT USED
27 R30930F15 INSTALLATION, Cable 1

Release 5 Page 14-30

CABINET, HIGH VOLTAGE

01 02 03 03 02

26 01
36
01
35 36
04

08 05
05 06
09
10
22 06
38
34
07
33
30
32 07

31 32

12
13 33

26 14
29 38

15 23
28 06

27 37
06
27
16 07
17 16
18 17 08
18 09
10
24 22
25
26 15

08
09
10
22
23 19
26
21 20 36

Release 5 Page 14-31

CABINET, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY PAGE
100J6168F19 CABINET, HIGH VOLTAGE
01 R44958D1 HOLDING BRACKET, Arrester 12
02 R6258D3 ARRESTER, Lightning 6
03 14A3499F1 CABINET, High Voltage 1
04 32Q1805D49 DECAL, 6600 Volts 1
32Q1780D4 DECAL, Notice Volts 1
05 32Q1772 SIGN, Notice 2
06 6Q455 DIRECT DRIVE, Side Handle Assembly 2
07 79Z4672 SWITCH, High Voltage Load Interrupter 2
08 20Q260D193 SCREW, Hex Hd Cap 17
09 20Q270D16 NUT, Hex 17
10 3616V007 WASHER, Lock 17
11 NOT USED
13 27Q694D2 GLASS, Safety 1
14 32Q1770D1 SIGN, Caution 1
15 32Q1773 SIGN, Notice 2
16 20Q270D32 NUT, Hex 52
17 3616V011 WASHER, Lock 52
18 3631V009 WASHER, Plain 46
19 27Q694D4 GLASS, Safety 1
20 32Q1805D37 DECAL, 6600 Volts 3
32Q1780D3 DECAL, Notice Volts 3
21 79U2410 CONTACTOR, High Voltage 1 14-32
22 3631V005 WASHER, Plain 25
23 79T381 BRACE, Barrier 4
24 20Q260D253 SCREW, Hex Hd Cap 32
25 3631V007 WASHER, Plain 28
26 3616V009 WASHER, Lock 76
27 79Z5645D4 FUSE, High Voltage Auxiliary 3
28 79Z3478 FUSE, Support 3
29 79Z1040D2 STANDOFF/INSULATOR 16
30 79F5055 BARRIER 4
31 16F9058 BRACKET 4
32 79Z4067D2 FUSE, Main 3
33 79Z2699 SUPPORT, Fuse 3
34 16F9057 BRACKET 8
35 79Z1040D4 STANDOFF/INSULATOR 12
36 20Q260D255 SCREW, Hex Hd Cap 24
37 79T380 BARRIER, Fuse insulating 4
38 R62995D6 LABEL, Identification 2

Release 5 Page 14-31

CABINET, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY PAGE
The Following Items Are Not Shown:
20Q260D329 SCREW, Hex Hd Cap 6

Release 5 Page 14-31

CONTACTOR, HIGH VOLTAGE

13 04

12 06

11
07

10 09

Release 5 Page 14-32

CONTACTOR, HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY
79U2410 CONTACTOR, HIGH VOLTAGE
1079Z2319 INTERRUPTER ASSEMBLY, Main Contact 3
01 1079Z2320 INTERRUPTER, Vacuum 1
02 1079Z8648 STRAP, Current interchange - Flexible 1
03 CLAMP, Lower 1
04 1079Z3000 INSULATOR, Movable 1
05 1017Z1459 SPRING, Overtravel 3
1079Z2318 CONTACT ASSEMBLY, Normally Closed 1
06 1079Z2315 CONTACT, Normally Closed 2
07 1079Z2316 CONTACT, Normally Closed - Control Circuit 1
08 1080Z489 RESISTOR, 100 Ohm 4
09 1075Z793 COIL 2
10 1079Z2321 FUSE 1
11 1075Z889 RECTIFIER 1
1079Z2317 CONTACT ASSEMBLY, Normally Open 1
12 1079Z2314 CONTACT, Normally Open 3
13 80Q35D10 VARISTOR, Coil Suppression 1
14 1080Z490 VARISTOR, Terminal 1
15 1084Z47 CAPACITOR 1

Release 5 Page 14-32

MODULE, GROUND FAULT/FIELD BREAKER

14
15
16

02
19 04

23
23 24
25

21
22
23 22 01
26
17
27
28

11
03
10
09
08

13 07 13 31 12

Release 5 Page 14-33

MODULE, GROUND FAULT/FIELD BREAKER

REF PART NO. DESCRIPTION QTY PAGE
R30717F1 MODULE, GROUND FAULT/FIELD BREAKER
01 R34093F1 PANEL, Accessory 1
02 R27928F1 CABINET, Ground Fault 1 14-35
03 R29613D1 PANELBOARD, 480 Volt 1 14-36
04 100A9084-1 CABINET, Field Breaker 1 14-34
05 87N255D4 CONDUIT 1
06 87N258D27 CONDUIT 2
07 NOT USED
08 0944V005 NUT, Lock 4
09 0944V008 NUT, Lock 8
10 NOT USED
11 87Z81D5 BUSHING, End 2
12 87Z81D8 BUSHING, End 4
13 NOT USED
14 20Q260D255 SCREW, Hex Hd Cap 12
15 3631V007 WASHER, Plain 12
16 3616V009 WASHER, Lock 12
17 2063V003 NUT, Jam Hex Hd Brass 6
18 NOT USED
19 32Q590D25 SIGN, 460V Load Center 1
20 32Q590D21 DECAL, Field Field Supply Braker Cabinet 1
21 32Q1809D1 SIGN, Warning 3
22 32Q1810D1 SIGN, Warning 3
23 32Q1780D3 DECAL, Notice Voltage 3
24 32Q1805D22 LABEL, Identification Voltage 230 1
25 32Q1805D26 LABEL, Identification Voltage 460 1
26 32Q1805D58 LABEL, Identification Voltage 600 1
27 3608V011 WASHER, Flat Brass 3
28 17Z286D9 WASHER, Spring Disc 6
29 27Z753D1 TRIM, Quickedge (Not Shown) 20
30 NOT USED
31 R30930F7 CABLE INSTALLATION, Board Module 1

Release 5 Page 14-33

PANEL, FIELD SUPPLY BREAKER

09
10

07
08

05
06

03
04

Release 5 Page 14-34

PANEL, FIELD SUPPLY BREAKER

REF PART NO. DESCRIPTION QTY
100A9084-1 PANEL, FIELD SUPPLY BREAKER
01 14A2251F1 CABINET 1
02 79H2159D17 BLOCK, Terminal 17Pos 1
03 0860V073 SCREW, Rd Hd Mach 2
04 3616V005 WASHER, Lock Helical Spring 2
05 79E6034D11 BREAKER, Circuit - 150Amp 3
06 R62995D7 LABEL, Breaker Identification 3
07 3616V007 WASHER, Lock Helical Spring 8
08 0860V581 SCREW, Rd Hd Mach 8
09 20H4492 GASKET 2
10 P&H SPEC 1424 ADHESIVE 1
79Z2475D7 NETWORK, RCV 3
20Z1684D1 RIVET 3

Release 5 Page 14-34

CABINET, GROUND FAULT

02
03
01 30
32 04
06 33 05
27 30
28 32
29 33

20
27 07
28
08 23
18 24
09 25
30
31 32
32 33
33
34 10

12
11 22
22 24
24 25
25
13
14
21 22
26 15
22
19 24
25
18
16
27
28
29

36
MAIN AUX. FIELD
TRIP TRIP TRIP
R R R
37
MAIN AUX. FIELD
TEST TRIP TRIP

MAIN AUX. FIELD

RESET RESET RESET

38
39

CABINET DOOR ASSEMBLY F6578A

Release 5 Page 14-35

CABINET, GROUND FAULT

REF PART NO. DESCRIPTION QTY
-- R27928F1 CABINET, GROUND FAULT
01 R27964D1 ENCLOSURE 1
02 16Z316D6 BRACKET, Resistor Mounting 4
03 80Z31D27 RESISTOR, 33 Ohm, 300W 12
04 80Z139D2 RESISTOR, 100 Ohm, 160W+5% 1
05 16Z316D4 BRACKET, Resistor Mounting 1
06 80Z159D16 RESISTOR, 50 Ohm, 25W 2
07 NOT USED
08 R21467D1 RELAY, Ground Fault 3
09 500603575 RAIL, Mounting (Din) AR
10 R21468D1 TRANSFORMER, Current 3
11 R17976D1 RELAY, Solid State, Ground Fault 1
12 75Z1091D1 RECTIFIER 1
13 R6085D1 CAPACITOR 40uF 6
14 84Z132D4 BRACKET, Mounting Cap 6
15 R6086D1 CHOKE, Filter 5
16 79H2159D60 TERMINAL BLOCK ASSEMBLY 1
17 80Z1024D94 RESISTOR 750 Ohm, 10W 1
18 79Z566D5 DUCT, Wire AR
19 79Z566D5 DUCT, Wire AR
20 R40240D1 SHIELD, Heat 1
21 79Z566D2 DUCT, Wire AR
22 0862V079 SCREW, Pan Hd Mach 41
23 NOT USED
24 3616V004 WASHER, Lock 23
25 3631V003 WASHER, Plain Plated 23
26 18Z2936D4 WASHER, Lock 18
27 0862V098 SCREW, Pan Head Mach 12
28 3616V005 WASHER, Lock 18
29 3631V004 WASHER, Plain 12
30 20Q260D192 SCREW, Hex Hd Cap 16
31 NOT USED
32 3616V007 WASHER, Lock 24
33 3632V002 WASHER, Plain 16
34 20Q270D16 NUT, Hex 18
35 NOT USED
36 R26667D1 NAMEPLATE, Ground Fault Cab 1
37 56Q23D43 LIGHT, Indicator Red 3
-- 56Z448D7 BULB (Not shown) 1
56Z431D1 LENS, Red (Not shown) 1

Release 5 Page 14-35

CABINET, GROUND FAULT

REF PART NO. DESCRIPTION QTY
38 479Z10D16 PUSHBUTTON, Flush Black 6
39 45Z364D4 BOOT, Pushbutton 6

Release 5 Page 14-35

LOAD CENTER
01

02 03

04 05

06 07

08
09

10
11

Release 5 Page 14-36

LOAD CENTER
REF PART NO. DESCRIPTION QTY
R29613D1 LOAD CENTER
01 1079Z7690 BREAKER, Circuit, 3 Pole/350A---Main 1
02 79Q1137D2 BREAKER, Circuit, 3 Pole/20A---Heater, Operator's 1
03 79Q1137D4 BREAKER, Circuit, 3 Pole/30A---Air Conditioner 1
04 79Q1137D6 BREAKER, Circuit, 3 Pole/40A---Heater Receptacles 1
05 79Q1137D6 BREAKER, Circuit, 3 Pole/40A---Air Compressor 1
06 79Q1137D28 BREAKER, Circuit, w/Shunt Trip, 3 Pole/60A---Welder Receptacle 1
07 NOT USED
08 79Q1137D4 BREAKER, Circuit, 3 Pole/30A---Air Conditioner 1
09 NOT USED
10 79Q1137D2 BREAKER, Circuit, 3 Pole/20A---Rope Tugger 1
11 NOT USED

Release 5 Page 14-36

MODULE, TRANSFER CABINET

01
04

07
06

02
03

Release 5 Page 14-37

MODULE, TRANSFER CABINET

REF PART NO. DESCRIPTION QTY PAGE
R9556F2 MODULE, TRANSFER CABINET
01 R11700F2 TRANSFER CABINET 1 14-38
02 32Q1780D3 DECAL, Notice Voltage 1
03 32Q1805D58 LABEL, Identification Voltage 600 1
04 32Q590D11 DECAL, Transfer Contactor Cabinet 1
05 32Q1808 SIGN, Caution "Do Not Open Doors" 1
06 32Q1809D1 SIGN, Warning "Hazardous Voltage" 1
07 32Q1810D1 SIGN, Danger "Hazardous Voltage" 1
08 NOT USED
09 R30930F11 CABLE INSTALLATION, Transfer Cab Mod 1
10 R18391F2 INSTALLATION KIT, Remote I/O Assembly (Not Shown) 1 14-66

Release 5 Page 14-37

CABINET, TRANSFER CONTACTOR

33 HXHD CAPSCREW
BELLVILLE WASHER 31 31 BELLVILLE WASHER
PLAIN WASHER 32 32 PLAIN WASHER
DTC2 DTC1
55
ELECTRIC JOINT
COMPOUND 20
TYPICAL BUS BAR TO 34 HEX NUT 56
BUS BAR CONNECTION 56
SECTION B - B
A
52 11
01 53 13 12

24
25 41
26 42
43
27
11
28
13
29
02 B
12 51

18 02 38
39
40

03
B
19
03 03
04 14
38
39 46
08 40 47
22 54 49
38 50
27
23 03
28
04 45
07 19
17
30 21 15 14
31
32 36 04 46
47
03 06 03
49
21 38 50
22 39
23 36 40
54 16
10 30
31 42
32 27 43
30
30 28 44
31 17
31 45
32
32 31
31 15 32
32
33
30 33
34
31 34
32 17 17 09 05 19 19 19
A
SECTION A - A FRONT VIEW
WITH DOORS REMOVED F5765A

Release 5 Page 14-38

CABINET, TRANSFER CONTACTOR

REF PART NO. DESCRIPTION QTY PAGE
R11700F2 CABINET, TRANSFER CONTACTOR
01 14A2401F2 CABINET 1
02 R21914F2 PANEL, Reversing Contactor 1 14-39
03 R5877D1 CONTACTOR 4 14-43
04 R6802D1 BUS BAR 2
05 79E5487D1 BUS BAR 3
06 R6886D1 BUS BAR 1
07 R6850D1 BUS BAR 2
08 R6836D1 BUS BAR 1
09 79E5487D4 BUS BAR 3
10 R6887D1 BUS BAR 2
11 R55513F2 INTERLOCK, Door 1
12 NOT USED
13 NOT USED
14 84Q20D5 CAPACITOR, 1400 MicroF 2
15 80Z1004D11 RESISTOR, 250 Ohm 2
16 79Z2705D7 STANDOFF 3
17 79Z2361D1 STANDOFF 18
18 79Z566D7 DUCT, Wire AR
19 32Z1581D8 DECAL, Danger 575V 5
20 21Z808 COMPOUND, Electrical Joint AR
21 21Z729D3 ADHESIVE AR
22 79Z1177D3 LUG 4
23 75Z592D10 DIODE 2
24 0862V061 SCREW, Pan Hd Mach 2
25 3616V003 WASHER, Lock 2
26 3631V002 WASHER, Plain 2
27 3631V004 WASHER, Plain 10
28 3616V005 WASHER, Lock 14
29 0862V101 SCREW, Pan Hd Mach 10
30 0624V039 SCREW, Hex Hd Cap 34
31 17Z286D9 WASHER, Disc Spring 164
32 3609V008 WASHER, Plain 82
33 0624V042 SCREW, Hex Hd Cap 48
34 2047V003 NUT, Hex 32
35 20T7042D1 STUD 3
36 20H1159 STUD 6
37 NOT USED
38 20Q260D263 SCREW, Hex Hd Cap 12
39 3631V007 WASHER, Plain 24

Release 5 Page 14-38

CABINET, TRANSFER CONTACTOR

REF PART NO. DESCRIPTION QTY PAGE
40 3616V009 WASHER, Lock 12
41 20Q260D261 SCREW, Hex Hd Cap 6
42 3631V007 WASHER, Plain 9
43 3616V009 WASHER, Lock 9
44 20Q260D234 SCREW, Hex Hd Cap 3
45 0860V081 SCREW, Pan Hd Mach 4
46 0862V075 SCREW, Pan Hd Mach 6
47 3616V004 WASHER, Lock 6
48 NOT USED
49 2136V004 NUT, Hex 6
50 3631V003 WASHER, Plain 6
51 2136V005 NUT, Hex 2
52 0863V094 SCREW, Rd Hd Mach 2
53 18Z733D7 WASHER, Lock Internal Tooth 2
54 20Q270D24 NUT, Hex 12
55 479U206D11 CONTACTOR, Dipper Trip 2 14-44
56 79Z2475D7 RC FILTER 2

Release 5 Page 14-38

PANEL, REVERSING CONTACTOR

02
01 17 03 22 16 04 05

AC AC

AC 06
07

10
13

10
13
15

19 08
24
10 10
13 11
12
13
20

18 19 21 19 21 17 21 23 10 09 14 14 09
13
15
F1789B

Release 5 Page 14-39

PANEL, REVERSING CONTACTOR

REF PART NO. DESCRIPTION QTY PAGE
R21914F2 PANEL, REVERSING CONTACTOR
01 R21914D1 PANEL 1
02 0862V077 SCREW, Pan Hd Mach 8
03 3616V004 WASHER, Lock 8
04 32Z1581D7 DECAL, Danger 575V 1
05 979E351-1 CONTACTOR, Reversing 1 14-40
06 20Q260D256 SCREW, Hex Hd Cap 4
07 3616V009 WASHER, Lock 4
08 20Z972D3 WELDNUT 4
09 16F7525 BRACKET, Varistor Mounting 2
10 3616V005 WASHER, Lock 12
11 0862V099 SCREW, Pan Hd Mach 4
12 2136V005 NUT, Hex 4
13 3631V004 WASHER, Plain 10
14 80Z959D4 VARISTOR 2
15 0862V096 SCREW, Pan Hd Mach 8
16 79Z566D3 DUCT, Wire 1
17 79Z566D3 DUCT, Wire 2
18 79Z566D4 DUCT, Wire 1
19 R64262D1 RELAY, 600 V 4
20 79H2159D40 BLOCK, Terminal 1
21 79Z2475D7 RC FILTER 5
22 75Q284D6 RECTIFIER, 100 ADC 1000V 1
23 R64262D3 RELAY, 600V 1
24 NOT USED
25 NOT USED
26 79Z566D3 DUCT, Wire 1

Release 5 Page 14-39

Release 5 Page 14-42

CONTACTOR

11
01 10 03

04 12
09 13
08

23
07

05
04
03 ARC CHUTE ASSEMBLY
02
14
15 12 17
16

21 20
18
19

22 F5824

Release 5 Page 14-43

CONTACTOR
REF PART NO. DESCRIPTION QTY
R5877D1 CONTACTOR
01 COIL, Blow-Out (NSS) 1
02 1020Z12966 SCREW 1
03 1018Z12684 WASHER, Lock 2
04 1018Z12683 PLATE, Pole 2
05 1079Z6839 BARRIER, Insulating 1
06 1079Z6838 SHEET, Insulating 1
07 1075Z1839 CORE, Magnet 1
08 1018Z12685 WASHER 2
09 1020Z12968 SCREW 2
10 1075Z1838 COIL, Blow-Out 1
11 1020Z12967 NUT 1
12 1079Z6828 KIT, Contact 1
13 CONTACT, Moveable (NSS) 3
14 SCREW (NSS) 2
15 WASHER (NSS) 2
16 CONTACT, Stationary (NSS) 1
17 1079Z6830 ARC CHUTE 1
18 1079Z6832 SWITCH, Auxiliary 1
19 COIL, 96VDC (NSS) 1
20 1075Z1836 COIL 1
21 1079Z6848 SUPPRESSOR, Surge 1
22 NP1079Z8834 BASE, Contactor 1
23 NP1000Z11295 TERMINAL, Pivot 1

Release 5 Page 14-43

CONTACTOR, SIZE 2-3 POLE

04
03

Release 5 Page 14-44

CONTACTOR, SIZE 2-3 POLE

REF PART NO. DESCRIPTION QTY
479U206D11 CONTACTOR, SIZE 2 - 3 POLE
01 475Q1D1 COIL 1
02 1079Z2402 CROSS ARM W/Springs 1
03 1079Z2438 CONNECTOR, Lug 6
04 1079Z4524 CONTACT KIT, Power Pole (One Pole) AR
05 NOT USED
06 479U206D11 COVER, Contact Board 1
07 NOT USED

Release 5 Page 14-44

TRANSFORMER MODULE, MAIN

23
28
42
27 02 26

05
07 41
01

23
24

40
04
08
11
14 14
15 15
16 16 31
17 17 34
21 37
38
29 03 32 35 39
12 33 36
13
18
19

Release 5 Page 14-45

TRANSFORMER MODULE, MAIN

REF PART NO. DESCRIPTION QTY PAGE
R7801F27 TRANSFORMER MODULE, MAIN
01 75Q210D2 TRANSFORMER, Main 1
02 304B13372 SEALTITE AR
03 87N258D11 CONDUIT 1
04 87N259D25 CONDUIT 1
05 87N256D3 CONDUIT 1
06 0909V007 CONDUIT, Clamp (Not Shown) 3
07 0944V006 NUT, Lock 5
08 0944V010 NUT, Lock 4
09 87Z81D6 BUSHING, End (Not Shown) 2
10 87Z81D8 BUSHING, End (Not Shown) 2
11 87Z81D9 BUSHING, End 2
12 3616V008 WASHER, Lock 3
13 20Q270D20 NUT, Hex 3
14 20Q260D55 SCREW, Hex Hd Cap 14
15 3631V007 WASHER, Plain 14
16 3616V009 WASHER, Lock 14
17 20Q270D24 NUT, Hex 14
18 16N3348D3 ANGLE, Mounting 2
19 20Q3D8 U-BOLT 2
20 79Z5584D7 FERRULES, (Not Shown) 2
21 16P7284D1 BRACKET 4
22 32Q1752 DECAL, Warning Hazardous Voltage 1
23 32Q1780D3 DECAL, Notice Voltage 3
24 32Q1805D58 LABEL, Identification Voltage 600 1
25 32Q1806 DECAL, Danger Hazardous Voltage 1
26 32Q590D28 DECAL, Transformer Suppression Cabinet 1
27 32Q1918D4 SIGN, Main Transformer 2
28 32Q1805D39 LABEL, Identification Voltage 7200 2
29 32Q1809D1 SIGN, Warning Hazardous Voltage 6
30 79R443D7 CABLE, Clamp (Not shown) 4
31 20Q260D194 SCREW, Hex Hd Cap 5
32 0929V004 COUPLING, Flex 2
33 304B13244 CONDUIT, Flex AR
34 0916V004 STRAP, Conduit 2
35 79Z878D8 SEALTITE, Connector 1
36 0929V008 COUPLING 1
37 20Q270D16 NUT, Hex 5
38 3631V005 WASHER, Plain 5
39 3616V007 WASHER, Lock 5

Release 5 Page 14-45

TRANSFORMER MODULE, MAIN

REF PART NO. DESCRIPTION QTY PAGE
40 R30930F12 CABLE INSTALLATION, Main Transformer Suppression Cabinet 1
Module
41 79E6030F4 CABINET, Suppression 1 14-46
42 32Q1805D34 LABEL, Identification Voltage-4160 2

Release 5 Page 14-45

PANEL, SUPPRESSION

01 03
24 02 04 05

19
20
21
07
11 13
22
23
17

10
07 06
13
14
07
08
07
13

16 09

Release 5 Page 14-46

PANEL, SUPPRESSION
REF PART NO. DESCRIPTION QTY
79E6030F4 PANEL, SUPPRESSION
01 14J1787D1F1 CABINET 1
02 16Z316D1 BRACKET, Resistor Mounting 6
03 0862V133 SCREW, Ph Hd Mach 12
04 3616V007 WASHER, Lock 12
05 80Z31D18 RESISTOR, 6 Ohm+/-10% 300W 12
06 84Z237D1 CAPACITOR, 20uf 6
07 3616V005 WASHER, Lock Helical Spring 52
08 0860V088 SCREW, Ph Hd Mach 4
09 80Z1004D31 RESISTOR, 12K Ohm 70W 6
10 79Z3417 BOARD, Insulating 2
11 79Z3381D38 BREAKER, Circuit 3 Pole 30A 600V 2
12 32Z1581D7 DECAL, Danger 1
13 0862V096 SCREW, Ph Hd Mach 48
14 32Z1334D1 LABEL, Identification - Mark Label S1SB 1
15 16Z335D15 BRACKET, Footed - Capacitor 12
16 84Z170D4 CAPACITOR, 1 0uf 1500VAC 6
17 16Z335D4 BRACKET, Footed - Capacitor Mounting 12
18 32Z1334D1 LABEL, Identification - Mark Label S2SB 1
19 18Z733D6 WASHER, Lock Internal Tooth 8
20 0860V561 SCREW, Rd Hd Mach 8
21 2136V004 NUT, Hex 8
22 3631V004 WASHER, Plain 2
23 79H2159D6 BLOCK, Terminal - 6 Position 1
24 79Q1036D19 PANEL 1

Release 5 Page 14-46

CABINET, LOWER HIGH VOLTAGE

14
02
01 03
04
15

18 16
17

20
21

23
30
22

29
22
21
20 32
33
04 34
02
28 06
07
05
27 08
09

10
31
24

15
26
11

03 12
13 20
21
22
16

Release 5 Page 14-47

CABINET, LOWER HIGH VOLTAGE

REF PART NO. DESCRIPTION QTY
R34378F4 CABINET, LOWER HIGH VOLTAGE
01 R35812F1 CABINET, High Voltage 1
02 3632V006 WASHER, Plain 10
03 3616V011 WASHER, Lock 10
04 20Q260D325 SCREW, Hex Hd Cap 10
05 R35812D2 DOOR, Cabinet 1
06 330241842 GASKET, Self Adhesive AR
07 21Z729D3 ADHESIVE AR
08 3632V004 WASHER, Plain 3
09 3616V009 WASHER, Lock Helical 3
10 20Q260D256 SCREW, Hex Hd Cap 3
11 27Z1365 GLASS 2
12 27Z1356 CHANNEL, Window 1
13 20Q270D32 NUT, Hex 4
14 6Q455 HANDLE, Direct Drive 1
15 32Q1770D1 SIGN, Caution 2
16 32Q1771 SIGN, Notice 2
17 3616V009 WASHER, Lock Spring 8
18 20Q270D24 NUT, Hex 8
19 79Q1296 SWITCH, High Voltage Load Interupter 1
20 3632V006 WASHER, Plain 11
21 3616V011 WASHER, Lock 11
22 20Q270D32 NUT, Hex 11
23 32Q1930 SIGN, Danger 1
24 32Q639D96 NAMEPLATE 1
25 32Q1396 SIGN, Warning 1
26 NOT USED
27 87Z351D11 COUPLER, Socket 1
87Z351D14 COUPLER, Plug 1
28 R34379D3 PLATE, Adapter 1
29 0906V010 BUSHING, End 1
30 0949V013 BUSHING, End 1
31 20Q260D325 SCREW, Hex Hd Cap 4
32 20Q260D374 SCREW, Hex Hd Cap 8
33 3616V011 WASHER, Lock 8
34 3632V006 WASHER, Plain 8
35 20Q270D32 NUT, Hex (Not Shown) 8
36 R37505D1 TERMINATION KIT, Cables (For Three Cables) 1

Release 5 Page 14-47

CONTACTOR, CAB FLOODLIGHT

02
05
06

04
07
08

05
06

Release 5 Page 14-48

CONTACTOR, CAB FLOODLIGHT

REF PART NO. DESCRIPTION QTY PAGE
100E6760-1 CONTACTOR, CAB FLOODLIGHT
01 14Q83D5 ENCLOSURE 1
02 479U187D11 CONTACTOR 2 14-49
03 79H2159D20 BLOCK, Terminal 1
04 79Z2475D1 NETWORK, RC Filter & Varistor 2
05 0862V096 SCREW, Pan Hd Mach 8
06 3616V005 WASHER, Lock 8
07 32Z890D9 TIE, Wire 2
08 20Z1684D1 RIVET 2

Release 5 Page 14-48

CONTACTOR, SIZE #1, 4-POLE

Release 5 Page 14-49

CONTACTOR, SIZE #1, 4-POLE

REF PART NO. DESCRIPTION QTY
479U187D11 CONTACTOR
02 1079Z2402 CROSSARM W/Spring 1
03 479U206D11 COVER, Contact Board 1
04 475Q1D1 COIL, Contactor 1
05 NOT USED

Release 5 Page 14-49

LOAD CENTER
REF PART NO. DESCRIPTION QTY
R30212D1 LOAD CENTER
01 1079Z7692 BREAKER, Circuit -Main 150 AMP 1
02 1079Z2038 BREAKER, Circuit - 1 Pole, 15 AMP 9
03 79Z4811D3 BREAKER, Circuit - 1 Pole, 20 AMP 21
04 1079Z1813 BREAKER, Circuit - 2 Pole, 20 AMP 1
05 1079Z1812 BREAKER, Circuit - 3 Pole, 20 AMP 1
06 1079Z7691 BREAKER, Circuit - 1 Pole, 10 AMP 1
07 1006Z1052 HANDLE, Padlock Attachment - Off Position 31
08 1006Z1053 HANDLE, Padlock Attachment - Fixed Off Position 2
09 1006Z2054 PADLOCK ATTACHMENT, Main Breaker 1

Release 5 Page 14-50

LOAD CENTER (Not Illustrated)

REF PART NO. DESCRIPTION QTY
79U2480D4 LOAD CENTER (Not Illustrated)
01 1079Z4306 BREAKER, Circuit - 1 Pole, 15 AMP 5
02 1079Z3881 BREAKER, Circuit - 1 Pole, 20 AMP 13
03 1006Z1676 HANDLE, Padlock Attachment 18

Release 5 Page 14-51

10 11 12

07 06 19
20
22
21

23 24

02
05 01
02
04 02
03

Release 5 Page 14-55

BUS BAR SUBASSEMBLY

REF PART NO. DESCRIPTION QTY
979N192F1 BUS BAR SUBASSEMBLY
01 79J144F1 MODULE, Bus Bar 1
02 20Z2054D24 SCREW, Hex Hd 17
03 87N469 COVER 1
04 87N470 COVER 1
05 87N471 COVER 1
06 32Q1812 DECAL, Danger 2
07 79F5093D16 BUS BAR 1
08 79F5093D17 BUS BAR 1
09 79F5093D18 BUS BAR 1
10 79F5073D1 BUS BAR 1
11 79F5073D2 BUS BAR 1
12 79F5073D3 BUS BAR 1
13 20H1617D45 NUT, Hex 48
14 17Z286D15 SPRING, Disc 192
15 3631V009 WASHER, Plain 96
16 20Q260D332 SCREW, Hex Hd Cap 24
17 20Q260D330 SCREW, Hex Hd Cap 24
18 79P431D23 BUS BAR 3
19 20Q260D345 SCREW, Hex Hd Cap 4
20 3616V011 WASHER, Lock 4
21 3631V009 WASHER, Plain 4
22 16H3867 CLAMP, Support 4
23 16F7326 CHANNEL, Insulating 4
24 18F2129D17 SPACER 4
21Z808 COMPOUND, Electrical Joint (Not Illustrated) 1

Release 5 Page 14-55

BUS BAR SUBASSEMBLY

22 23

12
20
13
11 14
21

20
15
10
19

09 09 24

06
16 17 18

02 02
05 04
02
03

Release 5 Page 14-56

BUS BAR SUBASSEMBLY

REF PART NO. DESCRIPTION QTY
979N196F1 BUS BAR SUBASSEMBLY
01 79J145F1 MODULE, Bus Bar 1
02 20Z2054D24 SCREW, Hex Hd 19
03 87N469 COVER 1
04 87N470 COVER 1
05 87N472 COVER 1
06 79F5093D19 BUS BAR 1
07 79F5093D20 BUS BAR 1
08 79F5093D21 BUS BAR 1
09 32Q1812 DECAL, Danger 2
10 16F7326 CHANNEL, Insulating 4
11 16H3867 CLAMP, Support 4
12 20Q260D345 SCREW, Hex Hd Cap 4
13 3616V011 WASHER, Lock 4
14 3631V009 WASHER, Plain 4
15 18F2129D17 SPACER 4
16 79F5073D1 BUS BAR 1
17 79F5073D2 BUS BAR 1
18 79F5073D3 BUS BAR 1
19 20H1617D45 NUT, Hex 48
20 17Z286D15 SPRING, Disc 192
21 3631V009 WASHER, Plain 96
22 20Q260D332 SCREW, Hex Hd Cap 24
23 20Q260D330 SCREW, Hex Hd Cap 24
24 79P431D23 BUS BAR 3
21Z808 COMPOUND, Electrical Joint (Not Illustrated) 1

Release 5 Page 14-56

MODULE SUBASSEMBLY, BUS BAR

12
24

22 11
26

23 12

22
27
28
21 25 29
30 31

11
12 13

13 32
13

12
12
06
07
20
08 02
14 13 12 11 09 10
17
02
18 15
05
19 16
17 01

02
04 03

Release 5 Page 14-57

MODULE SUBASSEMBLY, BUS BAR

REF PART NO. DESCRIPTION QTY
-- 979J224F1 MODULE SUBASSEMBLY, BUS BAR
01 79J146F1 MODULE, Bus Bar 1
02 20Z2054D24 SCREW, Hex Head 19
03 87N474 COVER 1
04 87N475 COVER 1
05 87N476 COVER 1
06 20Q260D194 SCREW, Hex Hd Cap 4
07 3631V005 WASHER, Flat 8
08 3616V007 WASHER, Lock 4
09 20Q270D16 NUT, Hex 4
10 87N473 COVER 1
11 79P437D3 BUS BAR, Flexible 24
12 32Q1812 DECAL, Danger 8
13 16E8642 CHANNEL, Insulating 10
14 79F5101D3 BUS BAR 1
15 79F5101D4 BUS BAR 1
16 79F5101D5 BUS BAR 1
17 79P437D13 BUS BAR, Flexible 12
18 79F5101D6 BUS BAR 1
19 79F5101D7 BUS BAR 1
20 79F5101D8 BUS BAR 1
21 20H1617D45 NUT, Hex AR
22 17Z286D15 SPRING, Disc AR
23 3631V009 WASHER, Flat AR
24 20Q260D330 SCREW, Hex Hd Cap AR
25 16E5689 CHANNEL,Insulating 2
26 79F5093D26 BUS BAR 3
27 79F5093D9 BUS BAR 3
28 20Q260D345 SCREW, Hex Hd Cap 13
29 3616V011 WASHER, Lock 13
30 3631V009 WASHER, Flat 13
31 16H3867 SUPPORT, Bus Bar Clamp 13
32 18F2129D17 SPACER 13

Release 5 Page 14-57

MODULE SUBASSEMBLY, BUS BAR

15 15 16
19
17
18
20

14
15
12

13 15

13
12

11
10 10
04
05 08
06
07

09
03
01
02

Release 5 Page 14-58

MODULE SUBASSEMBLY, BUS BAR

REF PART NO. DESCRIPTION QTY
-- 979J226F1 MODULE SUBASSEMBLY, BUS BAR
79J154F1 MODULE, Bus Bar 1
01 79J147 BASE, Module Bus Bar 1
02 20Z2054D24 SCREW, Hex Head 18
03 87N480 COVER, Bus Bar 1
04 20Q260D194 SCREW, Hex Hd Cap 6
05 3616V007 WASHER, Lock 6
06 3631V005 WASHER, Flat 12
07 20Q270D16 NUT, Hex 6
08 87N479 COVER, Bus Bar 2
09 87N477 COVER, Bus Bar
10 79P531D1 BUS BAR 6
11 20H1617D45 NUT, Hex 24
12 17Z286D15 SPRING, Disc 96
13 3631V009 WASHER, Flat 48
14 20Q260D330 SCREW, Hex Hd Cap 24
15 32Q1812 DECAL, Danger 4
16 20Q260D345 SCREW, Hex Hd Cap 6
17 3616V011 WASHER, Lock 6
18 3631V009 WASHER, Flat 6
19 16H3867 SUPPORT, Bus Bar Clamp 6
20 16E5689 CHANNEL, Insulating 4
21 18F2129D17 SPACER 6

Release 5 Page 14-58

Release 5 Page 14-61

RESISTOR, DIPPER TRIP ASSEMBLY

08
10
06 12 01
14
05

19 17
13 20 05

07
09
11
18
19
13 05 20

13 02 06
04

15
16

Release 5 Page 14-62

RESISTOR, DIPPER TRIP ASSEMBLY

REF PART NO. DESCRIPTION QTY
100J6459F1 RESISTOR, DIPPER TRIP ASSEMBLY
01 80Q151 RESISTOR ASSEMBLY, Slack 1
02 80Q215 RESISTOR ASSEMBLY, Trip 3
03 16J1512 RACK, Resistor 1
04 16N3344D16 PAD, Mounting 4
05 27T2523 BAR, Mounting 8
06 14J1711F1 BOX, Pull 1
07 87N253D1 NIPPLE 3
08 87N254D5 NIPPLE 1
09 0944V003 NUT, Lock 12
10 0944V004 NUT, Lock 4
11 0906V003 BUSHING 6
12 0906V004 BUSHING 2
13 87Z246D3 SEAL, Knockout 3
14 87Z246D4 SEAL, Knockout 1
15 20Q260D327 SCREW, Hex Head Cap 4
16 3616V011 WASHER, Lock 4
17 20Z1271D6 STUDNUT 16
18 20Q260D256 SCREW, Hex Hd Cap 2
19 20Q270D24 NUT, Hex 18
20 3616V009 WASHER, Lock 18
21 79U2522D22 TERMINAL, Solderless (Not Shown) 18
22 20Q260D193 SCREW, Hex Hd Cap (Not Shown) 18
23 2047V001 NUT, HexC (Not Shown) 18
24 17Z286D3 SPRING, Disc (Not Shown) 18
25 3608V008 WASHER, Flat (Not Shown) 18

Release 5 Page 14-62

SWITCH, SIGNAL
03
04
02 05
07 08
06

13 10

11
12

Release 5 Page 14-63

SWITCH, SIGNAL
REF PART NO. DESCRIPTION QTY
100J6173F1 SWITCH, SIGNAL
01 0916V002 CONNECTOR, Conduit 6
02 304B13116 CONDUIT AR
03 20Q260D192 SCREW, Hex Hd Cap 12
04 3631V005 WASHER, Plain 12
05 18Z1732D12 WASHER, Conical Lock 12
06 20Q270D16 NUT, Hex 12
07 716P190D1 BRACKET, Switch 3
08 79Q1034 SWITCH 3
09 79T471 ARM, Limit Switch Lever 1
10 18Z3580D1 RING, Split 3
11 30Z129D3 CLAMP, Rope - w/Thimble 6
12 0929V002 COUPLING, Conduit 3
13 0949V004 BUSHING, Male Insulating 6
14 18N2540D1 PLATE 3
15 090210020 CORD, Nylon AR

Release 5 Page 14-63

CABINET REMOTE INPUT/OUTPUT, LOWER

03 04 05
02 33 33 33 01

06
POSITION 1 POSITION 2 POSITION 3
31
32

07 20
08 21 24
09 22 25
23 26
27
34 28
29
07
08
30 09
32

19
13
14

15
08
16
09
17
11
18
12

07
08
09

SHOWN WITH COVER REMOVED

F6905

Release 5 Page 14-64

CABINET REMOTE INPUT/OUTPUT, LOWER

REF PART NO. DESCRIPTION QTY
R30792F1 REMOTE INPUT/OUTPUT, LOWER
NOTE! THIS ASSEMBLY AND IT'S DOWN PARTS HAVE BEEN REPLACED
DURING THE CENTURION UPGRADE.
01 14Q183D11 CABINET 1
02 R14217D2 ADAPTER, Remote I/O 1
03 R14217D4 MODULE, Input, 120 VAC, 8 PT 1
04 R14217D10 MODULE, Output, 120 VAC, 8 PT 1
05 R14217D17 MODULE, Input RTD, 8 PT 1
06 500603575 CHANNEL, DIN Rail AR
07 0862V094 SCREW, Pan Hd Mach 6
08 3631V004 WASHER, Plain 10
09 3616V005 WASHER, Lock 10
10 84Z299D2 POWER SUPPLY 1
11 0844V055 SCREW, Pan Hd Mach 4
12 79Q1505D28 SPACER 4
13 80Z112D11 HEATER, Cabinet 150w 1
14 16H5242 BRACKET, Mounting 2
15 20Q260D194 SCREW, Hex Hd Cap 2
16 3616V007 WASHER, Lock 2
17 3631V005 WASHER, Plain 2
18 20Q270D16 NUT, Hex 2
19 89Z904D1 THERMOSTAT 1
20 79Z2475D7 SURGE SUPPERSSOR, RCV 1
21 0862V096 SCREW, Pan Hd Mach 1
22 3616V005 WASHER, Lock 1
23 3631V004 WASHER, Plain 1
24 79Q40D12 RELAY 1
25 87Z239 BASE, Socket 1
26 17Z434 SPRING, Hold down 1
27 0862V080 SCREW, Pan Hd Mach 2
28 3616V004 WASHER, Lock 2
29 3631V003 WASHER, Plain 2
30 79Z566D3 DUCT, Wire AR
31 79Z566D3 DUCT, Wire AR
32 20Z1684D1 RIVET, Wire Duct Mounting 6
33 R14217D14 BASE, Terminal 3
34 80Z824D53 RESISTOR, 1/2w, 150ohm 1

Release 5 Page 14-64

INSTALLATION, REMOTE I/O

06
07
08
06
07
10 08
06
07
01
01 11 08

03
12

11
07 12
08 17
13

07 10
08
10 13

Remote I/O Locations

Release 5 Page 14-65
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

INSTALLATION, REMOTE I/O

06
08
22
08
09
21

04
02
12
06 25
07
18 08 24

08
10 09
22

Remote I/O Locations (Continued)

Release 5 Page 14-65
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

INSTALLATION, REMOTE I/O

REF PART NO. DESCRIPTION QTY PAGE
R18391F1 INSTALLATION, REMOTE I/O
NOTE! THIS ASSEMBLY AND IT'S DOWN PARTS HAVE BEEN REPLACED
DURING THE CENTURION UPGRADE.
01 R16636F1 REMOTE INPUT/OUTPUT, Converter Cabinet 1 14-68
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 16N3344D15 PAD, Mounting 4
07 20Q260D255 SCREW, Hex Hd Cap 7
08 3616V009 WASHER, Lock 7
09 NOT USED
10 79Z880D7 SEALTITE, Connector 2
11 304B13372 SEALTITE 1
12 NOT USED
13 0911V007 CLAMP, Conduit 3
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED

Release 5 Page 14-65

INSTALLATION, REMOTE I/O

06
07
08
06
07
10 08
06
07
01
01 11 08

03
12

11
07 12
08 17
13

07 10
08
10 13

Remote I/O Locations

Release 5 Page 14-66
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

INSTALLATION, REMOTE I/O

06
08
22
08
09
21

04
02
12
06 25
07
18 08 24

08
09
10
22

Remote I/O Locations (Continued)

Release 5 Page 14-66
Copyright 2011 P&H Mining Equipment Inc. Sheet 2
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

INSTALLATION, REMOTE I/O

REF PART NO. DESCRIPTION QTY PAGE
R18391F2 INSTALLATION, REMOTE I/O
NOTE! THIS ASSEMBLY AND IT'S DOWN PARTS HAVE BEEN REPLACED
DURING THE CENTURION UPGRADE.
01 NOT USED
02 R16636F2 REMOTE INPUT/OUTPUT, Transfer Cabinet 1 14-69
03 NOT USED
04 NOT USED
05 NOT USED
06 16N3344D15 PAD, Mounting 4
07 20Q260D255 SCREW, Hex Hd Cap 4
08 3616V009 WASHER, Lock 4
09 NOT USED
10 79Z880D7 SEALTITE, Connector 1
11 NOT USED
12 79Z878D7 SEALTITE, Connector 1
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 304B13372 SEALTITE 1
19 NOT USED
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED

Release 5 Page 14-66

INSTALLATION, REMOTE I/O

06
07
08
06
07
10 08
06
07
01
01 11 08

03
12

11
07 12
08 17
13

07 10
08
10 13

Remote I/O Locations

Release 5 Page 14-67
Copyright 2011 P&H Mining Equipment Inc. Sheet 1
All rights reserved. P&H and P&H MinePro Services are registered trademarks of Joy Global Inc. or it's affiliates.
2800XPB Electric Shovel Machine Serial Number:
Parts Manual 28139

INSTALLATION, REMOTE I/O

06
08
22
08
09
21

04
02
12
06 25
07
18 08 24

08
09
10
22

Remote I/O Locations (Continued)

Release 5 Page 14-70

REMOTE INPUT/OUTPUT, RPC CABINET

REF PART NO. DESCRIPTION QTY
R16636F3 REMOTE INPUT/OUTPUT, RPC CABINET
NOTE! THIS ASSEMBLY IS PART OF ONE THAT HAS BEEN REPLACED
DURING THE CENTURION UPGRADE.
01 14Q183D11 CABINET 1
02 R14217D2 ADAPTER, Remote I/O 1
03 R14217D14 BASE, Terminal 4
04 R14217D4 MODULE, Input, 120 VAC, 8 PT 1
05 R14217D4 MODULE, Input, 120 VAC, 8 PT 1
06 R14217D4 MODULE, Input, 120 VAC, 8 PT 1
07 500603575 CHANNEL, DIN Rail AR
08 0862V094 SCREW, Pan Hd Mach 6
09 3631V004 WASHER, Plain 6
10 3616V005 WASHER, Lock 6
11 R14217D3 CABLE, Extender 1
12 79Z566D3 DUCT, Wire AR
13 500603575 CHANNEL, DIN Rail AR
14 R14217D4 MODULE, Input, 120 VAC, 8 PT 1
15 NOT USED
16 80Z112D11 HEATER, Cabinet 1
17 20Q260D194 SCREW, Hex Hd Cap 2
18 3631V005 WASHER, Plain 2
19 3616V007 WASHER, Lock 2
20 20Z1684D1 RIVET, Wire Duct Mounting 9
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 20Q270D16 NUT, Hex 2
26 16H5242 BRACKET, Mounting 2
27 79Z566D3 DUCT, Wire AR
28 89Z904D1 THERMOSTAT 1
29 0862V061 SCREW, Pan Hd Mach 2
30 3631V002 WASHER, Plain 2
31 3616V003 WASHER, Lock 2

Release 5 Page 14-70

CAB ASSEMBLY, LUBE ROOM I/O UCS

40 CLEAN SURFACE
BEFORE APPLYING 01

42 43 44 41 45
LUBE

UPPER LOWER
UPPER LOWER OPEN GEAR OPEN GEAR ALARM SILENCE

03 04 05 06

49 49 50
02
33
34
35

TERMINAL BLOCK ASSEMBLY

CONFIGURATION DETAIL

09 10
29 11 33
25 03 30 26 34 15 15 15
29 08 31 27 35

03 16
59
60 L60000

FILTER OBT POWER SUPPLY

5A 24V, 10A

20
24
L60B01A RELAY ASSEMBLY
23 CONFIGURATION DETAIL
24
L60B01B
L60B01C
L60B01D
L60B01E
L60B01F
L60B01G
L60B01H
L60B01J
L60B01K
L60B01L
L60B01M
L60B01N
L60B01P
L60B01Q
L60B01R
L60B01S
L60B01T
L60B01U L60B01X
L60B01Y
L60B01W
L60B01V

02 21
33 29
34 30
35 31
12 02
33
ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING 34
35
ELECTROSTATIC
SENSITIVE
PARTS

03
04
06
59 14 22 07
60 24 F6838C

Release 5 Page 14-71

CAB ASSEMBLY, LUBE ROOM I/O UCS

REF PART NO. DESCRIPTION QTY PAGE
R55065F2 CABINET ASSEMBLY, LUBE ROOM I/O
01 14Q183D29 ENCLOSURE, W/Panel 1
02 500603575 RAIL, Din AR
03 R40118D11 END STOP, Screwless 7
04 R40118D65 BLOCK, Terminal 3-Cond Thru W/Center Marking 30
05 R40118D70 BLOCK, Terminal 3-Cond Ground W/Center Marking 6
06 R40118D69 END PLATE 3
07 R40118D79 JUMPER, Adjacent 20
08 R54801D16 BREAKER, Circuit C-Curve 6A 1
09 R59524D3 FILTER, Spike & Transient 1
10 R54801D22 POWER SUPPLY, 120/230VAC 24VDC 10A 1
11 R54800D6 MODULE, Optical Bus Transfer 1
12 R55016F9 REMOTE I/O STATION, Lube Room 1 14-72
13 NOT USED
14 1032Z1589 LABEL, ESD 1
15 R55425D5 RELAY, Optocoupler 3
16 R55425D21 END BARRIER 2
17 R55011D3 CABLE, Plastic Fiber Optic 1
18 R48914D1 KIT, Fiber Optic Polishing 1
19 NOT USED
20 79Z566D2 DUCT, Wire 1
21 R55008D3 HEATER, Strip 100W W/Integrated Thermostat 1
22 79Z566D3 DUCT, Wire 1
23 79Z566D3 DUCT, Wire 1
24 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 12
25 32Z887D5 CLAMP, Saddle Tie Down 1
26 0860V507 SCREW, Rd Hd Mach 1
27 0860V038 SCREW, Rd Hd Mach 1
28 NOT USED
29 0862V077 SCREW, Pan Hd Mach 7
30 3631V003 WASHER, Plain 6
31 3616V004 WASHER, Lock 6
32 NOT USED
33 0862V096 SCREW, Pan Hd Mach 14
34 3631V004 WASHER, Plain 14
35 3616V005 WASHER, Lock 14
36 NOT USED
37 NOT USED
38 NOT USED
39 NOT USED

Release 5 Page 14-71

CAB ASSEMBLY, LUBE ROOM I/O UCS

REF PART NO. DESCRIPTION QTY PAGE
40 32Q590D86 DECAL, Remote I/O Lube Room 1
41 32F786D5 LABEL, Lube 1
42 32F786D6 LABEL, Upper 2
43 32F786D7 LABEL, Lower 2
44 32F786D8 LABEL, Open Gear 2
45 32F786D4 LABEL, Alarm Silence 1
46 NOT USED
47 NOT USED
48 NOT USED
49 R36928D20 PUSHBUTTON, Illuminated Red 5
50 47Z87D6 ANNUNCIATOR, Audible 1
51 NOT USED
52 87Z280D2 BOX, Outlet 1
53 87Z76D2 COVER, Blank 1
54 NOT USED
55 0906V001 BUSHING, End 1
56 0909V002 BUSHING, End 1
57 NOT USED
58 NOT USED
59 NOT USED
60 NOT USED

Release 5 Page 14-71

REMOTE I/O STATION, LUBE ROOM

02 04 05 06 07 02 08 02 08 02 08 02 08
01 03 09 09 09 09 03 09 03 09 03 09 03 09

I/O RACK
F6822

Release 5 Page 14-72

REMOTE I/O STATION, LUBE ROOM

REF PART NO. DESCRIPTION QTY
R55016F9 REMOTE I/O STATION, LUBE ROOM
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 4
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 4
04 R54797D13 MODULE, Digital Input 24VDC 4CH 3
05 R54797D32 MODULE, Analog Input Current 2CH 2
06 R54797D34 MODULE, Analog RTD 2CH 2
07 R54797D21 MODULE, Digital Output 24VDC 4CH 2
08 R54797D20 MODULE, Digital Output 24VDC 2CH 8
09 R54797D62 TERMINAL BASE, Spring - For Electronic Module 17

Release 5 Page 14-72

CABINET, LOWER CONTROL I/O

17 02
38
39
40

18
24
26
09
27
03
28
02 34
38 35
39 36
40
29
08 38
31 39
32 40
36
25 21
26 34
35
02 36
38
39
40

15
34
35
36

10 14
34 23
36 26
11

03
12
RELAY ASSEMBLY
CONFIGURATION DETAIL F7794

Release 5 Page 14-73

CABINET, LOWER CONTROL I/O

REF PART NO. DESCRIPTION QTY PAGE
-- R56406F1 CABINET, LOWER CONTROL I/O
01 14Q183D31 ENCLOSURE 1
02 500603575 DIN RAIL AR
03 R40118D11 END STOP, Screwless 5
04 R54800D5 CONNECTOR, Profibus 2
05 R55010D2 CABLE, Profibus AR
06 R55011D2 CABLE, Fibre Optic AR
07 R48914D1 KIT, Polishing 3
08 R54800D6 TERMINAL, Optical Base 1
09 R54800D7 BOOSTER, Amp Power Rail 1
10 R55425D1 RELAY, SPDT, 24VDC 4
11 R55425D21 BARRIER, End 2
12 501900024 JUMPER, Continuous AR
13 NOT USED
14 R59732D1 FILTER, Active Tracking 120V 3A 1
15 R54801D22 POWER SUPPLY 1
16 NOT USED
17 R55016F11 I/O ASSEMBLY, Lower Control Cabinet 1 14-74
18 1032Z1589 SIGN, ESD (ROLL OF 500 LABELS) AR
19 R59215D8 DECAL (Not Shown) 1
20 NOT USED
21 R55008D3 HEATER, Strip W/Thermostat 1
22 NOT USED
23 79Z566D2 DUCT, Wire AR
24 79Z566D5 DUCT, Wire AR
25 79Z566D5 DUCT, Wire AR
26 20Z1684D1 POP-RIVET, Nylon 11
27 R54801D16 BREAKER, Circuit 6AMP 1
28 79Z4145D3 BREAKER, Circuit 20AMP 1
29 R64262D1 RELAY, 600V 1
30 NOT USED
31 0860V507 SCREW, Rd Hd Mach 1
32 0860V038 SCREW, Rd Hd Mach 1
33 NOT USED
34 0862V077 SCREW, Pan Hd Mach 10
35 3631V003 WASHER Plain 6
36 3616V004 WASHER, Lock 12
37 NOT USED
38 0862V096 SCREW, Pan Hd Mach 13
39 3631V004 WASHER Plain 13

Release 5 Page 14-73

CABINET, LOWER CONTROL I/O

REF PART NO. DESCRIPTION QTY PAGE
40 3616V005 WASHER, Lock 13

Release 5 Page 14-73

REMOTE I/O STATION, LOWER CONTROL CABINET

02 04 05 06 07 02 08
01 03 09 09 09 09 03 09

I/O RACK F6824

Release 5 Page 14-74

REMOTE I/O STATION, LOWER CONTROL CABINET

REF PART NO. DESCRIPTION QTY
R55016F11 REMOTE I/O STATION, LOWER CONTROL CABINET
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 2
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 2
04 R54797D13 MODULE, Digital Input 24VDC 4CH 6
05 R54797D34 MODULE, Analog RTD 2CH 6
06 R54797D32 MODULE, Analog Input Current 2CH 3
07 R54797D24 MODULE, Digital Relay Output 2CH 3
08 R54797D20 MODULE, Digital Output 24VDC 2CH 2
09 R54797D62 TERMINAL BASE, Spring - For Electronic Module 20

Release 5 Page 14-74

INSTALLATION KIT, AUXILIARY TRANSFORMER SUPPRESSION

CABINET

01 GROUND FAULT
02 SUPPRESSION
03 CABINET

04
05
15
17

HIGH
VOLTAGE
MAIN TRANSFORMER WITH
ISOLATORS
AUXILIARIES
TRANSFORMER

14 06 10
16 07 11
18 08 12
09 13

F7715

Release 5 Page 14-75

INSTALLATION KIT, AUXILIARY TRANSFORMER SUPPRESSION

CABINET
REF PART NO. DESCRIPTION QTY PAGE
-- R56338F1 CABINET INSTALLATION, AUXILIARY TRANSFORMER
SUPPRESSION
01 R56337F1 SUPPRESSION CABINET, AUXILIARY TRANSFORMER 1 14-76
02 20Q260D256 SCREW, Hex Hd Cap 4
03 20Q270D24 NUT, Hex 4
04 3631V007 WASHER, Plain 4
05 3616V009 WASHER. Lock 4
06 87Z327D2 ELBOW, Pulling 1
07 2419V018 NIPPLE, Pipe 1
08 0944V002 NUT, Lock 4
09 0906V002 BUSHING, End 2
10 79Z878D2 CONNECTOR, Straight 1
11 0944V001 NUT, Lock 1
12 79Z5584D2 CONNECTOR, Ground Cone 1
13 304B13116 CONDUIT AR
14 203060063 WIRE #10 PTFE AR
15 203060055 WIRE #14 PTFE AR
16 79U2522D20 LUG 6
17 79U2522D12 LUG 6
18 79U2522D19 LUG 6

Release 5 Page 14-75

AUXILIARY TRANSFORMER SUPPRESSION CABINET

06
07 08
09 09
10 10
16 17 11

03
04
05

12
13
14
15 FRONT VIEW
COVER REMOVED

F7714

Release 5 Page 14-76

AUXILIARY TRANSFORMER SUPPRESSION CABINET

REF PART NO. DESCRIPTION QTY
-- R56337F1 SUPPRESSION CABINET, AUXILIARY TRANSFORMER
01 14Q183D62 ENCLOSURE, W/Panel 1
02 79Z3381D38 BREAKER, Circuit 30A 1
03 0860V561 SCREW, Rd Hd Mach 4
04 2136V004 NUT, Hex 4
05 18Z733D6 WASHER, Lock Internal Tooth 4
06 80Z31D18 RESISTOR, 6 Ohm 6
07 16Z316D6 MOUNTING BRACKET, Resistor 2
08 0862V133 SCREW, Pan Hd Mach 28
09 3616V007 WASHER, Lock 28
10 3632V002 WASHER, Plain 28
11 R42203D1 COVER, Access 6
12 84Z237D1 CAPACITOR, 20.0 MicroF 3
13 16Z335D4 BRACKET, Capacitor Mounting 6
14 0862V096 SCREW, Pan Hd Mach 12
15 3616V005 WASHER, Lock 12
16 20Q260D189 SCREW, Hex Hd Cap 4
17 20Q270D16 NUT, Hex 28

Release 5 Page 14-76

REMOTE I/O INSTALLATION - CONVERTER CABINET

14
SWING CONVERTER CABINET HOIST #1/PROPEL #1 08
15
P&H

10
ELECTROTORQUE

10
16
19
33

HOIST GEAR CASE I/O BOX

RPC CABINET
REMOTE I/O ASSY
LUBE
ROOM
REMOTE
I/O ASSY
LUBE ROOM

RPC
CABINET

LOW
SWING VOLTAGE SWING
TRANSFER TRANSMISSION COLLECTOR SWING TRANSMISSION
CABINET SWING MOTOR
MOTOR FRONT
WALL
(BOOM)
I/O BOX
SIDE
STAND

CONVERTER
CABINET

UCS
DIGITAL D.C.
CONTROL

HIGH
VOLTAGE
MAIN TRANSFORMER WITH
ISOLATORS
AUXILIARIES
TRANSFORMER
SUPPRESSION
CONVERTER AUXILIARIES

CABINET
REMOTE
I/O ASSY TRANSFER CABINET
REMOTE I/O ASSY F6826C

Release 5 Page 14-77

REMOTE I/O INSTALLATION - CONVERTER CABINET

REF PART NO. DESCRIPTION QTY PAGE
-- R55061F1 REMOTE I/O INSTALLATION, CONVERTER CABINET
01 R56620F1 REMOTE I/O ASSEMBLY 1 14-78
02 NOT USED
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 3616V009 WASHER, Lock 4
09 NOT USED
10 87Z329D6 ELBOW, Pulling 1
11 NOT USED
12 NOT USED
13 NOT USED
14 16N3344D15 PAD, Mounting 4
15 20Q260D255 SCREW, Hex Hd Cap 4
16 87Z81D6 BUSHING, Conduit End 2
17 NOT USED
18 NOT USED
19 0944V006 NUT, Lock 4
20 NOT USED
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 87N256D15 CONDUIT 2

Release 5 Page 14-77

REMOTE I/O ASSEMBLY

03 04 05 06 03

02
33
34
35

TERMINAL BLOCK ASSY

CONFIGURATION DETAIL

02 09 10
33 29 29
25 34 30 30
29 08 03 35 31 31

22
24
21
12 29
13 30
31

U95B01AU95B01D
U95B01E
U95B01B U95B01F
U95B01C U95B01G
U95B01H
U95B01J
U95B01K
U95B01L
U95B01M
U95B01P
U95B01Q
U95B01R
U95B01N U95B01S ATTENTION
14
02
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE

33
PARTS

34
35
20
24

23
24
F6844A

Release 5 Page 14-78

REMOTE I/O ASSEMBLY

REF PART NO. DESCRIPTION QTY PAGE
R56620F1 REMOTE I/O ASSEMBLY
01 14Q183D28 ENCLOSURE, W/Panel 1
02 500603575 RAIL, Din 1
03 R40118D11 END STOP, Screwless 6
04 R40118D65 BLOCK, Terminal 3-Cond Thru W/Center Marking 8
05 R40118D70 BLOCK, Terminal 3-Cond Ground W/Center Marking 1
06 R40118D69 END PLATE 1
07 NOT USED
08 R54801D16 BREAKER, Circuit C-Curve 6A 1
09 R59524D3 FILTER, Spike & Transient 1
10 R54801D22 POWER SUPPLY, 120/230VAC 24VDC 10A 1
11 NOT USED
12 R55016F5 REMOTE I/O STATION, CONVERTER CABINET 1 14-79
13 R48914D1 KIT, Fiber Optic Polishing 1
14 1032Z1589 LABEL, ESD 1
15 32Q590D83 DECAL, Remote I/O Converter (Not Shown) 1
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 79Z566D3 DUCT, Wire
21 R55008D3 HEATER, Strip 100W W/Integrated Thermostat 1
22 79Z566D2 DUCT, Wire 1
23 79Z566D3 DUCT, Wire 1
24 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 10
25 32Z887D5 CLAMP, Saddle Tie Down 1
26 NOT USED
27 NOT USED
28 NOT USED
29 0862V077 SCREW, Pan Hd Mach 8
30 3631V003 WASHER, Plain 8
31 3616V004 WASHER, Lock 8
32 NOT USED
33 0862V096 SCREW, Pan Hd Mach 12
34 3631V004 WASHER, Plain 12
35 3616V005 WASHER, Lock 12

Release 5 Page 14-78

REMOTE I/O STATION, CONVERTER CABINET

02 04 05 06
01 03 07 07 07

I/O RACK
F6818

Release 5 Page 14-79

REMOTE I/O STATION, CONVERTER CABINET

REF PART NO. DESCRIPTION QTY
R55016F5 REMOTE I/O STATION, CONVERTER CABINET
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 1
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 1
04 R54797D13 MODULE, Digital Input 24VDC 4CH 7
05 R54797D24 MODULE, Digital Relay Output 2CH 7
06 R54797D21 MODULE, Digital Output 24VDC 4CH 1
07 R54797D62 TERMINAL BASE, Spring - For Electronic Module 15

Release 5 Page 14-79

REMOTE I/O INSTALLATION - TRANSFER CABINET

TRANSFER CONTACTOR CABINET

02 08
15

11
16 23
19 24

16
19
33

FRONT VIEW OF SIDE (DOOR) VIEW OF

TRANSFER CABINET TRANSFER CABINET

HOIST GEAR CASE I/O BOX

RPC CABINET
REMOTE I/O ASSY
LUBE
ROOM
REMOTE
I/O ASSY
LUBE ROOM

RPC
CABINET

LOW
SWING VOLTAGE SWING
TRANSFER TRANSMISSION COLLECTOR SWING TRANSMISSION
CABINET SWING MOTOR
MOTOR FRONT
WALL
(BOOM)
I/O BOX
SIDE
STAND

CONVERTER
CABINET

UCS
DIGITAL D.C.
CONTROL

HIGH
VOLTAGE
MAIN TRANSFORMER WITH
ISOLATORS
AUXILIARIES
TRANSFORMER
SUPPRESSION
CONVERTER AUXILIARIES

CABINET
REMOTE
I/O ASSY TRANSFER CABINET
REMOTE I/O ASSY F6826D

Release 5 Page 14-80

REMOTE I/O INSTALLATION - TRANSFER CABINET

REF PART NO. DESCRIPTION QTY PAGE
-- R55061F2 REMOTE I/O INSTALLATION, TRANSFER CABINET
01 NOT USED
02 R55062F1 CABINET ASSEMBLY, Transfer I/O 1 14-81
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 3616V009 WASHER, Lock 4
09 NOT USED
10 NOT USED
11 87Z128D6 ELBOW, Pulling 2
12 NOT USED
13 NOT USED
14 NOT USED
15 20Q260D255 SCREW, Hex Hd Cap 4
16 87Z81D6 BUSHING, Conduit End 4
17 NOT USED
18 NOT USED
19 0944V006 NUT, Lock 8
20 NOT USED
21 NOT USED
22 NOT USED
23 87Z98D7 COVER 2
24 20Z662D5 GASKET, Pulling Elbow 2
25 87N256D17 CONDUIT 2
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED
31 NOT USED
32 NOT USED
33 87N256D15 CONDUIT 2

Release 5 Page 14-80

CAB ASSEMBLY, TRANSFER I/O

04 05
03 06

03
02
33
34
35

TERMINAL BLOCK ASSY

CONFIGURATION DETAIL 10
02 09 33
33 29 34
25 34 30 35
01 29 08 03 35 31 36

23
24

22
24

U96B01A U96B01D
U96B01BU96B01E
U96B01CU96B01F
U96B01G
U96B01H
U96B01J
U96B01K
U96B01L
U96B01M
U96B01P U96B01T
U96B01Q
U96B01R
U96B01N U96B01V
U96B01S
U96B01U
12
13
21
02 29
33 30
34 31
35

02
ATTENTION
33
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE
34
35
PARTS

22 14 03
24 04
06 F6835B
07

Release 5 Page 14-81

CAB ASSEMBLY, TRANSFER I/O

REF PART NO. DESCRIPTION QTY PAGE
R55062F1 CABINET ASSEMBLY, TRANSFER I/O
01 14Q183D28 ENCLOSURE, W/Panel 1
02 500603575 RAIL, Din AR
03 R40118D11 END STOP, Screwless 5
04 R40118D65 BLOCK, Terminal 3-Cond Thru W/Center Marking 20
05 R40118D70 BLOCK, Terminal 3-Cond Ground W/Center Marking 1
06 R40118D69 END PLATE 2
07 NOT USED
08 R54801D16 BREAKER, Circuit 1
09 R59524D3 FILTER, Spike & Transient 1
10 R54801D22 POWER SUPPLY 1
11 NOT USED
12 R55016F6 REMOTE I/O STATION, Transfer Cabinet 1 14-82
13 R48914D1 KIT, Fiber Optic Polishing 1
14 R65803D1 LABEL, ESD 1
15 32Q590D84 LABEL, Remote I/O Transfer Switch (Not Shown) 1
16 NOT USED
17 NOT USED
18 NOT USED
19 NOT USED
20 NOT USED
21 R55008D3 HEATER, Strip 100W W/Integrated Thermostat 1
22 79Z566D2 DUCT, Wire AR
23 79Z566D3 DUCT, Wire AR
24 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 10
25 32Z887D5 CLAMP, Saddle Tie Down 1
26 NOT USED
27 NOT USED
28 NOT USED
29 0862V077 SCREW, Pan Hd Mach 7
30 3631V003 WASHER, Plain 6
31 3616V004 WASHER, Lock 6
32 NOT USED
33 0862V096 SCREW, Pan Hd Mach 13
34 3631V004 WASHER, Plain 13
35 3616V005 WASHER, Lock 13

Release 5 Page 14-81

REMOTE I/O STATION, TRANSFER CABINET

02 04 05 06 07 08
01 03 09 09 09 09 09

I/O RACK
F6819

Release 5 Page 14-82

REMOTE I/O STATION, TRANSFER CABINET

REF PART NO. DESCRIPTION QTY
R55016F6 REMOTE I/O STATION, TRANSFER CABINET
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 1
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 1
04 R54797D13 MODULE, Digital Input 24VDC 4CH 7
05 R54797D34 MODULE, Analog RTD 2CH 6
06 R54797D32 MODULE, Analog Input Current 2CH 1
07 R54797D24 MODULE, Digital Relay Output 2CH 3
08 R54797D20 MODULE, Digital Output 24VDC 2CH 1
09 R54797D62 TERMINAL BASE, Spring - For Electronic Module 18

Release 5 Page 14-82

CAB ASSEMBLY, RPC I/O UCS

03 04 05 06
02
33
34
35

19
09 10 20
TERMINAL BLOCK ASSY
CONFIGURATION DETAIL
28 33 29
11
30 51 34 54 30 12
01 08 31 03 52 03 35 55 31 13
02
33
34
35
U94A08A

25
29 U94A08B
U94A08C U94A08F
U94A08D
U94A08E U94A08J
U94A08H
U94A08G U94A08L
U94A08K U94A08N
U94A08P
U94A08M U94A08R
U94A08S
U94A08Q

23
24

15
16
29

14
ATTENTION
OBSERVE PRECAUTIONS

22
FOR HANDLING
ELECTROSTATIC
SENSITIVE
PARTS

23
24
21
29
30
31
PRIMARY
SECONDARY

26
37
38
39
40

17
29 27
30 42 23
31 43 24 F6836

Release 5 Page 14-83

CAB ASSEMBLY, RPC I/O UCS

REF PART NO. DESCRIPTION QTY PAGE
R55063F2 CABINET ASSEMBY, RPC I/O
01 14Q183D33 ENCLOSURE, W/Panel 1
02 500603575 RAIL 1
03 R40118D11 END STOP, Screwless 3
04 R40118D65 BLOCK, Terminal 3-Cond Thru W/Center Marking 4
05 R40118D70 BLOCK, Terminal 3-Cond Ground W/Center Marking 1
06 R40118D69 END PLATE 1
07 NOT USED
08 R54801D16 BREAKER, Circuit 1
09 R59524D3 FILTER, Spike & Transient 1
10 R54801D22 POWER SUPPLY 1
11 R54800D6 MODULE, Optical Bus Transfer 1
12 R55164F1 REMOTE I/O STATION, RPC Cabinet 1 14-84
13 R48914D1 KIT, Fiber Optic Polishing 1
14 1032Z1589 LABEL, ESD 1
15 79Q1287D3 HOLDER, Fuse 1
16 R23967D2 FUSE, 2A 600V 3
17 75Q310D1 TRANSFORMER, Potential 2
18 32Q590D85 LABEL, Remote I/O RPC (Not Shown) 1
19 NOT USED
20 R45920D2 TRANSDUCER, KVAR 50 Hz 1
21 R55008D4 HEATER, Strip 250W W/Integrated Thermostat 1
22 79Z566D2 DUCT, Wire 1
23 79Z566D3 DUCT, Wire 1
24 20Z1684D1 RIVET, Nylon Pop 22
25 32Z887D5 CLAMP, Saddle Tie Down 2
26 555Z288D1 TRANSFORMER, RPC 1
27 555Z290D2 BOARD, Circuit RPC Control 1
28 0862V077 SCREW, Pan Hd Mach 4
29 0862V079 SCREW, Pan Hd Mach 18
30 3631V003 WASHER, Plain 18
31 3616V004 WASHER, Lock 18
32 NOT USED
33 0862V096 SCREW, Pan Hd Mach 11
34 3631V004 WASHER, Plain 11
35 3616V005 WASHER, Lock 11
36 NOT USED
37 20Q260D194 SCREW, Hex Hd Cap 4
38 3631V005 WASHER, Plain 4
39 3616V007 WASHER, Lock 8

Release 5 Page 14-83

CAB ASSEMBLY, RPC I/O UCS

REF PART NO. DESCRIPTION QTY PAGE
40 20Q270D16 NUT, Hex 8
41 NOT USED
42 3615M004 WASHER, Lock 10
43 2145M004 NUT, Hex 10
44 R53582F2 CABLE ASSEMBLY 1
45 NOT USED
46 R53583F2 CABLE ASSEMBLY, X3 Firing Signal 1
47 R53592F2 CABLE ASSEMBLY, X4 Firing Signal 1
48 R57113F1 CABLE ASSEMBLY, X5 Firing Signal 1
49 R55150F1 CABLE ASSEMBLY, X17 UCS Interface 1
50 NOT USED
51 0860V507 SCREW, Rd Hd Mach 1
52 0860V038 SCREW, Rd Hd Mach 1
53 NOT USED
54 R54800D5 CONNECTOR, 9-Pin 2
55 R55010D2 CABLE 1

Release 5 Page 14-83

REMOTE I/O STATION, RPC CABINET

01 03 05 06 07 08
02 04 09 09 09 09

I/O RACK
F6820

Release 5 Page 14-84

REMOTE I/O STATION, RPC CABINET

REF PART NO. DESCRIPTION QTY
R55164F1 REMOTE I/O STATION, RPC CABINET
01 R54797D4 MODULE, CPU 1
02 (note012610) CARD, Micro Memory (Programming Required. Contact MinePro.) 1
03 R54797D9 MODULE, Power Supply 1
- R60208D1 FUSE 1
04 R54797D66 TERMINAL BASE, Spring - For Power Module 1
05 R54797D13 MODULE, Digital Input 24VDC 4CH 10
06 R54797D26 MODULE, Analog Input Voltage 2CH 1
07 R54797D21 MODULE, Digital Output 24VDC 2CH 2
08 R54797D24 MODULE, Digital Relay Output 2CH 2
09 R54797D62 TERMINAL BASE, Spring - For Electronic Module 15

Release 5 Page 14-84

REMOTE I/O INSTALLATION, LEFT WALL MACHINERY HOUSE

12
19

08
15
05
LEFT WALL
I/O BOX

12 17 12
19
VIEW F-F

F F

F6826B

Release 5 Page 14-85

REMOTE I/O INSTALLATION, LEFT WALL MACHINERY HOUSE

REF PART NO. DESCRIPTION QTY PAGE
-- R55061F5 REMOTE I/O INSTALLATION, LEFT WALL MACHINERY
HOUSE
01 THRU 04 NOT USED
05 R55064F1 CABINET ASSEMBLY, Left Wall I/O 1 14-86
06 NOT USED
07 NOT USED
08 3616V009 WASHER, Lock 4
09 NOT USED
10 NOT USED
11 NOT USED
12 79Z878D7 CONNECTOR, Straight 4
13 NOT USED
14 16N3344D15 PAD, Mounting (Not Shown) 4
15 20Q260D255 SCREW, Hex Hd Cap 4
16 NOT USED
17 R55061Y17 CONNECTOR, Conduit 2
18 NOT USED
19 0944V006 LOCKNUT, Conduit 4
20 THRU 36 NOT USED
37 R56150F1 CABLE INSTL, Hoist Gearcase I/O (Not Shown - See Electrical 1
Data Manual)

Release 5 Page 14-85

CAB ASSEMBLY, HOIST GC I/O

17 16 15 16
04 05 03
06 03
03 03

RELAY ASSEMBLY
CONFIGURATION DETAIL

TERMINAL BLOCK ASSY

CONFIGURATION DETAIL
02 09 10
33 29 33
25 34 30 34
01 29 08 03 35 31 35

23
24

22
24 14

12
13 ATTENTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC
SENSITIVE

21
PARTS

U65B01A U65B01D
U65B01BU65B01E
U65B01F
U65B01C U65B01G
U65B01H
U65B01J
U65B01K
U65B01L
U65B01M
U65B01N 29
30
02 31
33
34
35

22
24 F6837C

Release 5 Page 14-86

CAB ASSEMBLY, HOIST GC I/O

REF PART NO. DESCRIPTION QTY PAGE
R55064F1 CABINET ASSEMBLY, HOIST GC I/O
01 14Q183D24 ENCLOSURE, W/Panel 1
02 500603575 RAIL 1
03 R40118D11 END STOP, Screwless 5
04 R40118D65 BLOCK, Terminal 3-Cond Thru W/Center Marking 8
05 R40118D70 BLOCK, Terminal 3-Cond Ground W/Center Marking 1
06 R40118D69 END PLATE 1
07 NOT USED
08 R54801D16 BREAKER, Circuit 6A 1
09 R59524D3 FILTER, Active Tracking 1
10 R54801D22 POWER SUPPLY 1
11 NOT USED
12 R55016F8 REMOTE I/O STATION, Hoist Gearcase 1 14-87
13 R48914D1 KIT, Fiber Optic Polishing 1
14 R65803D1 LABEL, ESD 1
15 R55425D5 RELAY, Optical Coupler 2
16 R55425D21 END BARRIER 2
17 501900024 JUMPER, Continuous 2
18 R59215D3 LABEL, Remote I/O Hoist Gearcase (Not Shown) 1
19 NOT USED
20 NOT USED
21 R55008D3 HEATER, Strip 100W W/Integrated Thermostat 1
22 79Z566D2 DUCT, Wire AR
23 79Z566D3 DUCT, Wire AR
24 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 10
25 32Z887D5 CLAMP, Saddle Tie Down 1
26 NOT USED
27 NOT USED
28 NOT USED
29 0862V077 SCREW, Pan Hd Mach 7
30 3631V003 WASHER, Plain 6
31 3616V004 WASHER, Lock 6
32 NOT USED
33 0862V096 SCREW, Pan Hd Mach 11
34 3631V004 WASHER, Plain 11
35 3616V005 WASHER, Lock 11

Release 5 Page 14-86

REMOTE I/O STATION, HOIST GEARCASE

02 04 05 06 07
01 03 08 08 08 08

I/O RACK
F6821

Release 5 Page 14-87

REMOTE I/O STATION, HOIST GEARCASE

REF PART NO. DESCRIPTION QTY
R55016F8 REMOTE I/O STATION, HOIST GEARCASE
01 R54797D2 MODULE, Interface - Fiber Optic 1
02 R54797D9 MODULE, Power Supply 1
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring - For Power Module 1
04 R54797D13 MODULE, Digital Input 24VDC 4CH 3
05 R54797D34 MODULE, Analog RTD 2CH 5
06 R54797D32 MODULE, Analog Input Current 2CH 1
07 R54797D20 MODULE, Digital Output 24VDC 2CH 2
08 R54797D62 TERMINAL BASE, Spring - For Electronic Module 11

Release 5 Page 14-87

PANEL, OPERATOR'S STATION I/O

02 03
14 18
15 14 19
16 22 12 09 12 20

ATTENTION
OBSERVE PRECAUTIONS
ATTENTION
FOR HANDLING OBSERVE PRECAUTIONS
ELECTROSTATIC FOR HANDLING
SENSITIVE ELECTROSTATIC
PARTS SENSITIVE
PARTS

04 23 10 01
24 11
25

05 05

06 06
RELAY ASSEMBLY
CONFIGURATION DETAIL
07

F7758

Release 5 Page 14-88

PANEL, OPERATOR'S STATION I/O

REF PART NO. DESCRIPTION QTY PAGE
-- R56304F2 PANEL, OPERATOR'S STATION I/O
01 R55238D1 PANEL 1
02 NOT USED
03 500603575 RAIL, Din, 35mm x 2M AR
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 NOT USED
09 R55016F13 I/O, Operator's Station 1 14-89
10 79Z566D4 DUCT, Wire W/Cover AR
11 20Z1684D1 RIVET, Nylon Pop (To Secure Wire Duct) 4
12 1032Z1589 LABEL, "ELECTROSTATIC SENSITIVE DEVICES" 2
13 NOT USED
14 NOT USED
15 NOT USED
16 NOT USED
17 NOT USED
18 0862V096 SCREW, Pan Hd Mach 5
19 3631V004 WASHER, Plain 5
20 3616V005 WASHER, Lock 5
21 NOT USED
22 NOT USED
23 NOT USED
24 NOT USED
25 NOT USED

Release 5 Page 14-88

REMOTE I/O STATION, OPERATOR'S STATION

02 04 06 02 04 05 06
01 03 07 07 03 07 07 07

F7719

Release 5 Page 14-89

REMOTE I/O STATION, OPERATOR'S STATION

REF PART NO. DESCRIPTION QTY
R55016F13 REMOTE I/O STATION, OPERATOR'S STATION
01 R54797D2 MODULE, Interface Fiber Optic 1
02 R54797D9 MODULE, Power Supply 2
- R60208D1 FUSE 1
03 R54797D66 TERMINAL BASE, Spring For Power Module 2
04 R54797D13 MODULE, Digital Input 24VDC 4CH 9
05 R54797D27 MODULE, Analog Input Voltage 2CH 4
06 R54797D21 MODULE, Digital Output 24VDC 4CH 6
07 R54797D62 TERMINAL BASE, Spring For Electronic Module 19

Release 5 Page 14-89

KIT, TEMPERATURE MONITOR

12
A A 13
14
02
RIGHT HAND 15
ROOM 16
B

FROM TEMP. DETECTOR ON OPERATOR'S

OUTSIDE OF RIGHT-HAND CAB
ROOM OR OUTSIDE WALL 19
OF OPERATOR'S CAB
B
02
18

17
RED
BLK
20 VIEW A-A
BLK 21
22
23
24
25

CLR BLK
02

15
12
15 13
TO REMOTE 16 18 19
14
I/O DECK
15

17
LIGHT BOX
VIEW B-B

F7101

Release 5 Page 14-90

KIT, TEMPERATURE MONITOR

REF PART NO. DESCRIPTION QTY
R19679F2 KIT, TEMPERATURE MONITOR
01 NOT USED
02 89Q136D3 TEMPERATURE, Detector 2
03 NOT USED
04 NOT USED
05 NOT USED
06 NOT USED
07 NOT USED
08 203280150 CABLE, #16 Awg, Twisted Shielded Pair 80 ft lg AR
09 NOT USED
10 NOT USED
11 NOT USED
12 87Z299D4 BOX, Electrical 2
13 87Z299D3 GASKET 2
14 87Z299D2 COVER 2
15 79Z1918D1 SEALING RING 3
16 79Z878D1 CONNECTOR, Sealtite 3
17 79Z880D1 CONNECTOR, Sealtite 2
18 304B13116 CONDUIT, Sealtite AR
19 0909V002 CLAMP 15
20 79Q242D103 TERMINAL, Insulated Ring Tongue 10
21 0862V094 SCREW, Slotted Pan Hd 10
22 3616V005 WASHER, Lock 10
23 3631V004 WASHER, Plain 10
24 2136V005 NUT, Hex 10
25 21Z855 TAPE, Electrical 1

Release 5 Page 14-90

KIT, TEMPERATURE MONITOR - HOIST BEARING & WINDING

HOIST 01 HOIST HOIST

MOTOR 03 GEARCASE MOTOR

SWING
03
TRANSMISSION 04
CROWD MOTOR
ON BOOM
SHIPPER
SHAFT
BEARINGS

HOIST SWING
DRUM TRANSMISSION 03
04
SUPPRESSION SIDE
STAND 02
FROM TEMP. 03
DETECTOR IN
BEARING

RED BLACK

BLACK
CLEAR
06
TYPICAL
TO REMOTE I/0 BOXES
F5970

Release 5 Page 14-91

KIT, TEMPERATURE MONITOR - HOIST BEARING & WINDING

REF PART NO. DESCRIPTION QTY
R19679F3 KIT, TEMPERATURE MONITOR - HOIST BEARING & WINDING
01 89Q136D4 DETECTOR, Temperature 4-3/4 in Long 1
02 89Q136D5 DETECTOR, Temperature 5-1/2 in Long 1
03 89Z862 HEAD ASSEMBLY 2
04 NOT USED
05 201381190 CABLE, #16, Black 6ft Long (Not Shown) AR
06 203280150 CABLE, Twisted Shielded Pair #16 AR
07 205480152 CABLE, #16, 4-Conductor 50ft Long (Not Shown) AR
08 20Z40D7 SCREW, Thread Forming (Not Shown) 6
09 304B13180 CONDUIT, Flex (Not Shown) AR
10 0944V002 NUT, Lock (Not Shown) 20
11 79Z878D2 CONNECTOR, Straight (Not Shown) 20

Release 5 Page 14-91

INSTALLATION KIT, VOLTMETER & TRANSFORMER

02 07

03 04
05
06

Release 5 Page 14-92

INSTALLATION KIT, VOLTMETER & TRANSFORMER

REF PART NO. DESCRIPTION QTY
1100J869F1 INSTALLATION KIT, VOLTMETER & TRANSFORMER
01 89Z831 VOLTMETER 1
02 75Z1266 POTENTIAL TRANSFORMER 1
-- R43359D22 FUSE, 1E 1
03 P&H SPEC 2022 CABLE #6 1
04 20Q260D258 SCREW, Hex Hd Cap 4
05 3631V007 WASHER, Plain 4
06 3616V009 WASHER, Lock 4
07 P&H SPEC 2032 CABLE #16 1

Release 5 Page 14-92

KIT, REMOTE-CONTROL, HOIST

02
03
18
04
19
20
01
21
02
22
03
04
05

12
15

02
03
04
05
14 13

Release 5 Page 14-93

KIT, REMOTE-CONTROL, HOIST

REF PART NO. DESCRIPTION QTY PAGE
R19306F1 KIT, REMOTE-CONTROL, HOIST
NOTE! THIS KIT MAY HAVE BEEN REPLACED BY THE "REMOTE HOIST
PUSHBUTTON CONTROL" FROM THE CENTURION CONTROL CABINET.
01 100A14742F4 PANEL, Remote Control - Hoist 1 14-94
02 20Q260D192 SCREW, Hex Hd Cap 10
03 3631V005 WASHER, Plain 10
04 3616V007 WASHER, Lock 10
05 20Q270D16 NUT, Hex 6
06 NOT USED
07 201460051 WIRE, Hypalon #16 AWG, 180 in AR
08 NOT USED
09 205480159 CABLE, #16 AWG, 12-Cond., 22-1/2 ft AR
10 NOT USED
11 304B13244 CONDUIT 1
12 0916V004 CONNECTOR 1
13 0909V004 STRAP 4
14 79Z5584D4 FERRULE 2
15 0944V003 LOCKNUT, Conduit 1
16 NOT USED
17 47Z63 BUZZER 1
18 0950V004 CONNECTOR, Offset 1
19 NOT USED
20 NOT USED
21 0944V001 NUT, Lock 2
22 0906V001 BUSHING, End 2
23 304B13116 CONDUIT (Not Shown) 1

Release 5 Page 14-93

PANEL, REMOTE HOIST MOTION CONTROL

01 02 08 04 21 22 27 28 20 17
23 18

07
12
05

25 03 08

26 19 15 16

Release 5 Page 14-94

PANEL, REMOTE HOIST MOTION CONTROL

REF PART NO. DESCRIPTION QTY
100A14742F4 PANEL, REMOTE HOIST MOTION CONTROL
NOTE! THIS KIT MAY HAVE BEEN REPLACED BY THE "REMOTE HOIST
PUSHBUTTON CONTROL" FROM THE CENTURION CONTROL CABINET.
01 14P3335 PANEL, Pushbutton 1
02 479Z10D193 PUSHBUTTON - Orange 1
03 479Z10D201 PUSHBUTTON - Black 1
04 479Z10D194 PUSHBUTTON - Blue 1
05 479Z10D198 SWITCH, 2 Position Selector 1
06 NOT USED
07 NOT USED
08 479Z10D197 PUSHBUTTON - Red 1
09 NOT USED
10 NOT USED
11 479Z10D196 PUSHBUTTON - Green 1
12 56Z363D2 LIGHT, Pilot - Green 1
-- 56Z326D7 LAMP 1
56Z401D2 LENS, Green 1
13 NOT USED
14 NOT USED
15 14Q107D1 ENCLOSURE W/Panel 1
16 14Q224D1 KIT, Swing Out Panel 1
17 0860V073 SCREW, Round Hd Mach 2
18 3616V005 WASHER, Lock 2
19 NOT USED
20 79H2159D20 BOARD, Terminal 1
21 32Q1801D1 SIGN, Warning- HazardousVoltage 1
22 32Q1780D3 DECAL, Notice 1
23 32Q1805D29 DECAL, Voltage 1
24 NOT USED
25 R18269D1 NAMEPLATE, Function 1
26 R19392D1 SIGN, Notice 1
27 R19323D1 SIGN, Warning- Unxepected Hoist Operation 1
28 R18270D1 NAMEPLATE, Hoist Control 1

Release 5 Page 14-94

MISCELLANEOUS ELECTRICAL MATERIAL-ES28139

REF PART NO. DESCRIPTION QTY PAGE
-- MISCELLANEOUS ELECTRICAL MATERIAL
01 R7801F27 TRANSFORMER, Main,50 Hz, 2000 KVA 1 14-45
02 R13451D1 TRANSFORMER, Auxiliary, 350 KVA 1
03 R29298F1 KIRK KEY INTERLOCK SYSTEM 1
04 6U104D120 INTERLOCK, Key 1
05 87Z144 RECEPTACLES 3
06 79Z2475D7 RCV SURGE SUPPRESSORS 7
07 R48160F1 INSTALLATION, Welder Receptacles 1 14-97
08 47Q11D203 HORN, Audible Propel 2
09 R21287D50 EEPROM, Programmed 1
10 R30930F3 CABLE INSTALLATION ASSEMBLY, Upper 1
11 R36645D2 BREAKER, Circuit 1
12 87Z407D1 RECEPTACLE 4
13 87Z28D7 COVER, Receptacle 4
14 R30930F17 CABLE INSTALLATION ASSEMBLY, Lower 1
15 R31068F2 CABLE INSTALLATION ASSEMBLY, Right Hand Coop 1
16 100J6930F1 CABLE INSTALLATION ASSEMBLY, Boom 1
17 R30930F16 CABLE INSTALLATION ASSEMBLY, Propel 1
18 R30930F2 CABLE INSTALLATION ASSEMBLY, Right Hand Room 1
19 R30930F10 CABLE INSTALLATION ASSEMBLY, Left Hand Room 1
20 87Z351D27 KIT, Coupling 1
21 R21283D50 DISC, PLC Program 4
22 R12218F1 CABLE, Solenoid Plemum 1
23 R8823F7 FIRE SUPPRESSION SYSTEM 3 14-100
24 R31892D6 SETTINGS, Auxiliary Cabinet (DRAWING) 1
25 R34668F1 TROUGH, RH Room Wiring 1
26 80P56F2 HEATER, 7.5 Kw 1
27 80Z1086 HEATER 1 14-96
28 R17732F1 BLUEHOSE (Cable & Conduit Installation, Communication) KIT 1
29 R55064F1 HOIST GEARCASE I/O 1 14-85

Release 5 Page 14-95

HEATER, MACHINERY HOUSE

10
11
08
09 12

Release 5 Page 14-96

HEATER, MACHINERY HOUSE

REF PART NO. DESCRIPTION QTY
80Z1086 HEATER, MACHINERY HOUSE
01 1027Z303 LOUVER, Air Outlet 1
02 1079Z2491 SWITCH, Cutout - Thermal 1
03 1080Z510 ELEMENT, Heat 1
04 1088Z509 MOTOR, Fan 1
05 1049Z251 BLADE, Fan 1
06 1014Z2904 GRILLE, Fan Blade 1
07 1075Z886 TRANSFORMER 1
08 1079Z2292 SWITCH, Heater 3 Position 1
09 1079Z2290 RELAY 1
10 1020Z8953 RUBBER FOOT 4
11 1014Z3106 COVER, Thermostat 1
12 80Z1084D1 THERMOSTAT 1

Release 5 Page 14-96

INSTALLATION, WELDER RECEPTACLES

01 20

17
19
18
21

02
01 29
20 30

02
29
02 15
30 30
01

Release 5 Page 14-97

INSTALLATION, WELDER RECEPTACLES

REF PART NO. DESCRIPTION QTY
R48160F1 INSTALLATION, WELDER RECEPTACLES
01 87Z462D1 WELDER PLUG, 60A 1
02 201460071 WIRE, #6 Awg x 55 ft lg AR
03 79U2522D27 LUG, #6 Awg. with 1/4-20UNC in Stud 4
04 030413308 CONDUIT, Flex AR
05 0916V006 CONNECTOR, Straight 2
06 0862V133 SCREW, Pan Hd Mach 4
07 20Q270D16 NUT, Hex 4
08 3616V007 WASHER, Lock 4
09 79Z3134D7 TUBING, Heat Shrink (for #6 Awg Wire) AR
10 32Z2510 WIRE MARKERS (9 per Card) 1
11 32Z890D3 TIE ?
12 21Z854 TAPE, Electrical (Black) Roll AR
13 NOT USED
14 87Z276D1 WIRE RECEPTACLE, W/Box 600V, 60A 1
15 205480312 CONDUCTOR, #12 - 2 x 35 ft lg AR
16 201460059 HYPALON, #12 AR
17 R56104D1 GFM GROUND FAULT, (Protection Device) 1
18 79Q1771D10 GFM GROUND FAULT, (Protection Device Mtg Brkt) 1
19 79H2159D6 TERMINAL BLOCK ASSEMBLY 1
20 14Q183D45 ENCLOSURE, NEMA-12 1
21 0862V095 SCREW, Pan Hd Mach 6
22 3616V005 WASHER, Lock 6
23 3631V004 WASHER, Plain 6
24 2136V005 NUT, Hex 6
25 32Q639D109 NAMEPLATE, Welder Supply 1
26 NOT USED
27 NOT USED
28 NOT USED
29 NOT USED
30 NOT USED AR

Release 5 Page 14-97

PERUVIAN SPANISH SIGNS & NAMEPLATES (NOT ILLUSTRATED)

REF PART NO. DESCRIPTION QTY PAGE
-- EBM1650 PERUVIAN SPANISH SIGNS & NAMEPLATES (NOT ILLUSTRATED)
R49134D1 NAMEPLATE, Console, Left Hand, Upper 1
R17424D1 NAMEPLATE, Console, Left Hand, Middle 1
R14253D1 NAMEPLATE, Console, Left Hand, Lower 1
R47996D1 NAMEPLATE, Console, Right Hand, Upper 1
R14159D1 NAMEPLATE, Console, Right Hand, Middle 1
R14250D1 NAMEPLATE, Console, Right Hand, Lower 1
R49136D1 NAMEPLATE, Controller, Right Hand 1
R49137D1 NAMEPLATE, Controller, Left Hand 1
R22424D1 NAMEPLATE, Defroster/Heater Switch 1
R14258D1 NAMEPLATE, Limit Switch, Programmable 1
R23404F1 SIGN INSTALLATION 1 14-99

Release 5 Page 14-98

SIGN INSTALLATION

41
39
07
07 58
52

45
50 41
44

07
55
50
42
61

41 41
41 41
46
39 39
40 40
47

46 46

49 39

47
46 41
40 40
46
39 47 49 49
48
52 49
40 51
40
48 41

Release 5 Page 14-99

SIGN INSTALLATION

08
45
07
55 07
57 31
09
44
07 44
54
45 45
44

64
07
07
55 10
44 58
44
01

13
02

45 05
04 06

07 04 03
57

07 60
58

Release 5 Page 14-99

SIGN INSTALLATION

30 44
07
18 27 22 60 19 15 27 14 57
11
45 45 45 36
45 07
44
44 55
44

43 07 43
44 43
57
43 07 43
44 07
43 57 57
04 12

43
62
07
57
07
17 27 14 57 16 20 27 22 21
44

45 45

04
07 44
57 43
43 60
44
43
43 07
57 07
45
57
43

12 44
55
63
63 35

35 56
07
53 07
55

Release 5 Page 14-99

SIGN INSTALLATION

41 07
50 57
41
33 33
63
35 33 63
07 41 35
07
53 07
57 07
57
53
41
50 45
45
07 50
45 33
50 33
57
41

41
45
07 50
45
50
57
41 33 07
41
57

59 59
41

Release 5 Page 14-99

SIGN INSTALLATION

07
55

37 07
55

28 44 50
44

07
38 55
07
53
54
44
45
07
07 55
54

23 27 26 23 27 23 27

29
44 32 04 60

60
07 44 60
53 25
07
44 57 07
53
43
43
43 24
44 07 60
57 34
07
45 54

Release 5 Page 14-99

SIGN INSTALLATION
REF PART NO. DESCRIPTION QTY
R23404F1 SIGN INSTALLATION
01 32Q590D205 DECAL, High Voltage Cabinet 1
02 32Q592D204 DECAL, Air Disconnect Switch 1
03 32Q1754D2 SIGN, Danger Hazardous Voltage 1
04 32Q1752D2 DECAL, Warning Hazardous Voltage 9
05 32Q1807D2 SIGN, Warning High Voltage Switch 1
06 32Q590D228 DECAL, Transformer Suppression Cabinet 1
07 32Q1780D203 DECAL, Notice Voltage 62
08 32Q590D225 SIGN, 460VAC Load Center 1
09 32Q590D221 DECAL, Field Supply Breaker Cabinet 1
10 32Q1918D204 SIGN, Main Transformer 2
11 32Q590D247 DECAL, RPC Cabinet - Bank #2 1
12 32Q1751D2 DECAL, Caution Do Not Open Doors 2
13 32Q1918D216 SIGN, Auxiliary Transformer 2
14 32Q590D238 DECAL, RPC Switching Cabinet 2
15 32Q590D245 DECAL, RPC Cabinet - 1/2 Bank 1
16 32Q590D246 DECAL, RPC Cabinet - Bank #1 1
17 32Q590D248 DECAL, RPC Cabinet - Bank #3 1
18 32Q590D240 DECAL, Swing 1
19 32Q590D241 DECAL, Hoist #1/Propel #1 1
20 32Q590D242 DECAL, Hoist #2 1
21 32Q590D243 DECAL, Crowd/Propel #2 1
22 32Q590D204 DECAL, Converter Cabinet 2
23 32Q590D203 DECAL, Control Cabinet 3
24 32Q1802D2 SIGN, Warning Hazardous Voltage 1
25 32Q1763D2 DECAL, Warning Abnormal Performance 1
26 32Q1761D2 DECAL, Caution Abnormal Performance 1
27 32U1181D1 DECAL, P&H Electrotorque 7
28 32Q590D220 DECAL, Floodlight Contactor Cabinet 1
29 32Q590D224 DECAL 120V Load Center 1
30 32Q590D201 DECAL, Auxiliary Cabinet 1
31 32Q1918D215 SIGN, Current Sensors 1
32 32Q590D278 DECAL, PLC Cabinet 1
33 32Q1942D2 SIGN, Warning Rotating Parts 24
34 32Q1762D2 DECAL, Caution Abnormal Performance 1
35 R19486D2 DECAL, Caution Machine Movement (Not Shown) 1
36 32Q590D211 DECAL, Transfer Contactor Cabinet 1
37 32Q592D205 DECAL, Slack Take Up Resistor 1
38 32Q592D206 DECAL, Dipper Trip Resistor 3
39 32Q1775D2 SIGN, Warning Hazardous Area 5

Release 5 Page 14-99

SIGN INSTALLATION
REF PART NO. DESCRIPTION QTY
40 32Q1756D2 DECAL, Caution Falling, Slipping, Trip 7
41 32Q1764D2 DECAL, Caution Rotating Parts 35
42 32Q1931D2 SIGN, Notice Read Operator's Manual 1
43 32Q1808D2 SIGN, Caution Do Not Open Doors 16
44 32Q1809D2 SIGN, Warning Hazardous Voltage 32
45 32Q1810D2 SIGN, Danger Hazardous Voltage 28
46 32Q1776D2 SIGN, Warning Falling Objects 5
47 R2994D1D2 SIGN, Notice Ladder Instructions 4
48 32Q1778D2 SIGN, Notice Signal Bell 2
49 32Q1779D2 DECAL, Warning Ladder Instructions 4
50 32Q1801D2 SIGN, Warning Hazardous Voltage 13
51 32Q1803D2 DECAL, Danger Hazardous Voltage 1
52 32Q1804D2 SIGN, Danger Hazardous Voltage 1
53 32Q1805D56 LABEL, Identification Voltage - 120 11
54 32Q1805D22 LABEL, Identification Voltage - 230 6
55 32Q1805D26 LABEL, Identification Voltage - 460 14
56 R19487D2 SIGN, Notice Boom Jacking (Not Shown) 1
57 32Q1805D58 LABEL, Identification Voltage - 600 28
58 32Q1805D39 LABEL, Identification Voltage - 7200 5
59 32Q1813D2 SIGN, Caution No Stepping 26
60 32Q1806D2 DECAL, Danger Hazardous Voltage 7
61 32Q1951D2 SIGN, Warning Tip-Over-Runaway 1
62 R21395D2 DECAL, Crush and Pinch Hazard 1
63 32Q1918D227 SIGN, Brake Solenoid 7
64 32Q1918D228 SIGN, Blower Reversers 1
65 32Q1918D229 SIGN, Rope Tugger 2

Release 5 Page 14-99

FIRE SUPPRESSION SYSTEM

22 04
14 19
24 05
06
26 09
27
32
13
24
22

22
12

22 02
11 03
06
22 09
10
17
21

18
21

29
36
37 27 26 31 30
28 01
33 03
34 06
27
35 07
08

Release 5 Page 14-100

FIRE SUPPRESSION SYSTEM

20 23

20 23 02
03
06
09

Release 5 Page 14-100

FIRE SUPPRESSION SYSTEM

REF PART NO. DESCRIPTION QTY
R8823F7 FIRE SUPPRESSION SYSTEM
01 R8823D1 CONTAINER, Agent W/Arm 2
02 R8823D2 CONTAINER, Agent W/Arm 1
03 R8823D3 MOUNTING STRAP, Container 3
04 R8823D4 CONTAINER, Agent W/Arm 1
05 R8823D5 BRACKET, Container 1
06 R8823D6 AGENT, Extinguishing (337 lbs req'd) AR
07 R8823D7 ORIFICE PLATE, Extended Discharge 1
08 R8823D8 SCREEN, Nozzle 1
09 R8823D9 SCREEN, Nozzle 2
10 R8823D10 NOZZLE, Converter Cabinet 1
11 R8823D11 NOZZLE, Converter Cabinet 1
12 R8823D12 NOZZLE, Converter Cabinet 1
13 R8823D13 NOZZLE, RPC Cabinet 1
14 R8823D14 NOZZLE, RPC Cabinet 1
15 R8823D15 NOZZLE, RPC Cabinet 1
16 R8823D16 NOZZLE, PLC Room 1
17 R8823D17 NOZZLE, Control Cabinet 1
18 R8823D18 NOZZLE, PLC Cabinet 1
19 R8823D19 NOZZLE, Lube Room 1
20 R8823D20 NOZZLE, Collector Rings 2
21 R8823D21 DETECTOR, PLC Room Cabinets 4
22 R8823D22 DETECTOR, RPC & Converter Cabinets 12
23 R8823D23 DETECTOR, Collector Ring Area 2
24 R8823D24 DETECTOR, Lube Room 2
25 R8823D25 STATION, Operator's Coop 3
26 R8823D26 STATION, Main House & Lube Room 4
27 R8823D27 ALARM, Sounder/Strobe 3
28 R8823D28 ENCLOSURE, Control 1
29 R8823D29 ENCLOSURE, System Power Supply 1
30 R8823D30 ENCLOSURE, Junction/Terminal (JB-1) 1
31 R8823D31 ENCLOSURE, House/Deck Manual Release/Junction (JB-2) 1
32 R8823D32 ENCLOSURE, Lube Room Manual Release/Junction (JB-3) 1
33 R8823D33 MODULE, Central Control 1
34 R8823D34 MODULE, Area Control 3
35 R8823D35 MODULE, Detection 1
36 R8823D36 BATTERY, 12 Volt, 33 Amp 1
37 R8823D37 CABLE, Detection 1
38 R8823D38 DETONATOR, Electric 4
39 R8823D39 MOUNTING STRAP, 35# Container 1

Release 5 Page 14-100

FIRE SUPPRESSION SYSTEM

REF PART NO. DESCRIPTION QTY
40 R8823D40 35# CONTAINER W/Arm 1

Release 5 Page 14-100

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