0

0.1
 The analysers ON - 900, OH - 900 and ONH – 2000 are of equal design.
The service manual is therefore common for all three types.
The only difference between them is the tubing and the chemicals. See 4.3

NOTE :

Servicing should only be done by a person with profession, who has mastered the
servicing and maintenance of this device, as well as having further qualifications,
especially in the field of electronics and physics.

We ask the users of this Service Manual to inform us about any possible mistakes.
We would also appreciate any suggestions for supplements and improvements to this
Service Manual.

CAUTION !

Before opening this device, always unplug the main power !

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 0.1-2
 SERVICE MANUAL ON / OH-900 and ONH-2000
0.1 Overview of the ON/OH-900; ONH-2000 modifications………………………..…0.1-5
1 FAULTS
1.1 IR cell test displays ++++ see 2. 3 .............................................................................1.1-1
1.2 No gas flow .....................................................................................................................1.2-1
1.3 The flow rate is not stable .............................................................................................1.3-1
1.4 The base line of the TC cell cannot be adjusted to zero ............................................1.4-1
1.5 Analysis time too long....................................................................................................1.5-1
1.6 High blank value.............................................................................................................1.6-1
1.7 Erratic results..................................................................................................................1.7-1
1.8 The LED for the temperature regulation of the infrared cell or the thermoconductivity
cell does not flash...........................................................................................................1.8-1
1.9 No analysis start.............................................................................................................1.9-1
1.10 The message "No Water Flow" appears on the display ..........................................1.10-1
1.11 Furnace temperature too high.....................................................................................1.11-1
1.12 The base line of the TC cell is negative, see 2.12 ...................................................1.12-1
1.13 No furnace power during the analysis........................................................................1.13-1
1.14 The sample drop motor does not rotate.....................................................................1.14-1
1.15 Faulty electronic drivers...............................................................................................1.15-1
1.16 Noise or drift of the infrared baseline .........................................................................1.16-1
1.17 Furnace cut-off during analysis...................................................................................1.17-1
1.18 Beeper responding.......................................................................................................1.18-1
1.19 Saved data is lost.........................................................................................................1.19-1
1.20 The upper electrode becomes dark............................................................................1.20-1
1.21 The chopper motor doesn`t rotate ..............................................................................1.21-1
1.22 The samples make bubbles ........................................................................................1.22-1
1.23 Spare parts kits ............................................................................................................1.23-1
1.24 Unstable current ...........................................................................................................1.24-1

2 ADJUSTMENTS, TEST AND FUNCTION EXPLANATION

2.1 Gas flow controller adjustment and jumper settings ...................................................2.1-1
2.2 Pressure switch ..............................................................................................................2.2-1
2.3 Infrared zero-baseline, control and adjustment ...........................................................2.3-1
2.4 IR-source voltage setting...............................................................................................2.4-1
2.5 Temperature regulation of the IR-cell...........................................................................2.5-1
2.6 Pneumatics for furnace lift............................................................................................2.6-1
2.7 Flow rates .......................................................................................................................2.7-1
2.8 Furnace lift adjustment ..................................................................................................2.8-1
2.9 Linearization ...................................................................................................................2.9-1
2.10 Balance programming:.................................................................................................2.10-1
2.11 .......................................................................................................................................2.11-1
2.12 TC zero baseline adjustment ......................................................................................2.12-1
2.13 Diagnostic printout .......................................................................................................2.13-1
2.14 Temperature regulation of the TC Cell.......................................................................2.14-1
2.15 Water flow and furnace temperature sensing board ON21......................................2.15-1
2.16 The furnace control board PW13...............................................................................2.16-1
2.17
2.18 Sample drop motor and the motor switch adjustment ..............................................2.18-1
2.19 Hot extraction upgrade ................................................................................................2.18-1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 0.1-3
3 SERVICE
3.1 IR-paths, cleaning and replacing.................................................................... 3.1-1
3.2 IR-source...................................................................................................... 3.2-1
3.3 Infrared electronics........................................................................................ 3.3-1
3.4 Infrared power supply.................................................................................... 3.4-1
3.5 Chopper ++++ see 3. 2................................................................................ 3.5-1
3.6 Infrared temperature regulation ..................................................................... 3.6-1
3.7 Leak checking............................................................................................... 3.7-1
3.8 Replacing the EPROMS ................................................................................ 3.8-1
3.9 Clearing memory........................................................................................... 3.9-1
3.10 Electronic reset ........................................................................................... 3.10-1
3.11 Coding of the IR-ranges .............................................................................. 3.11-1
3.12 Adding new IR-ranges................................................................................. 3.12-1
3.13 Cleaning the solenoid valves ....................................................................... 3.13-1
3.14 Replacing the flow sensor ........................................................................... 3.14-1
3.15 Installing an AC power stabilizer.................................................................. 3.15-1
3.16 Replacing the gas pump.............................................................................. 3.16-1
3.17 Additional safety features for furnace pneumatics (optional) ......................... 3.17-1
3.18 230V / 400 V operation................................................................................ 3.18-1
3.19 Upgrading of analysers with electronic rack for using the
new Windows software................................................................................ 3.18-1
4 MISCELLANEOUS
4.1 Ordering numbers ......................................................................................... 4.1-1
4.2 Wiring diagrams............................................................................................ 4.2-1
4.3 Water and gas flow diagrams, analysis sequence .......................................... 4.3-1
4.4 Purging of the chopper .................................................................................. 4.4-1
4.5 Maintenance OH- 900, ON- 900 .................................................................... 4.5-1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 0.1-4
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

0.1 Overview of the ON/OH-900; ONH-2000

The modification took place in the second half of 2004.
The corresponding wiring diagram is 32007.
The electronic unit is replaced by the board UNI 1.3 and the electronic rack is removed.
UNI 1.3+1.4 ON21-32210

15
D15-Buchse-Lötseite
D15-Socket solder side

15
8

PIN
3 gn
14 GND 65 cm Water temp.

modifications:
4 gn
9 IR Temp.
4 High O2 output signal 5 bl
130 c m F urnace temp.
3 High O2 auto zero signal 6 bl

9
ULN

1
2 Low O2 output signal UNI 1.3+1.4
9

1 Low O2 auto zero signal 6x 0.25²

1

15 18 1 ge Overheat 7
16 16 3 rs Water flow 8
Shield +24V 22ac
17 14 5 34 br +24V 9 1 rt 49 cm
14 rs GND rs 34
9 27 ws GND 13 12 sw 49 cm GN D 24ac

20
9 ws IR temp. ws 16 11 current sense

1
gr Water flow
29
gr gr 6x 0.14²x130 cm 2x 0.75² 30 sw

17
6 O(Hi) IR-signal 1

50
13
IR-Cell

abgeschirmt

33
5 rt

FD5 0-Socket so ld er sid e

5 br O(Hi) auto zero 1 br 4 15cm 5 0c m
PW13-32066

D37-plu g solder side

gn O(Lo) IR-signal 2 gn

19
2 11

37
12+13 gr
1 ge ge Furnac e current
O(Lo) auto zero 2 5 gr Water flow 15 24+25 gr

6x 0.14²x65cm 18 rt +24V 2 11 0 cm

D 37-Buchse -Lötseite -
Abschirmung 42 bl b lue

13
gn 1

25
Motor 8 br
50 cm F urnace voltage
36 bl Power ON/OFF 6 21 br
br b ro w n

18
ge y el low

34
39

D25-Buchse -Lö tseite

5 2x 0.75² GND 50 cm gr 28

1
ge Trigger
Phase 50 cm ws/br 11 gr g re y
5x 0,14²x55c m gn g re e n
3 ws/br 30 cm
D 9-Buchs e Lötsei te

GND Phase 50 cm ws /br 13

Up to S/N 1500xxxxxx
37
19
5

or o ra n g e
9

8 GND ws 33 11 br/gr 140 cm Motor

zero ge 3 10 gn/rt 40 cm GN D 24ac gn/rt 31
rs p ink
2
23
rt r ed
4 N (Lo) gn 15 ws/gn 40 cm +15V ws/gn 18
sw b lac k
N (Hi) br 2 br Power (1V/kW) 20 9 bl 40 cm -15V
6

5 14 br bl 15
1

14
1
gr 35 GND 19 17 GN D
vi v io lett
1 TC temp. 17 ws ws sw 40 cm sw 27

20
ws wh ite

1
18 rs/gr 30 cm GND
TC CELL 7x 0.14²x120 cm 9x 0.25² vi 21
abgeschirmt 24V AC 115cm
PIN vi 1

17

50
1 TC Temp. FC21 33 bl/ws 160cm M otor

33
2 Auto zero signal

D50 -Bu ch se-L ötseite

15098 115cm rt 7
sample drop
4 Low N2 output signal 6 rt 105cm
5 High N2 output signal 10 gn gn Gas pump 14
8 GND NK31- 16100 85cm Motor
NC gr gr Flow rate 9 15 ge 3 NR32
9 GND 60 c m
19 ge ge Flow rate 10 7 gn 2 15038
Pum p control

10cm
5x 0.14²x25 cm 10x 0.25² Pressure switch

18
abgeschirmt

34
H/N code switc h

1
C1 25500
28 gr/rs GND 40 39 bl 100 c m Purge v alve
13 bl/rt H/N code 38 37 gn/ws 100 c m C3 Gas s av e valves
37 ws /gn Gas saveing 36 35 or 100 c m 01160
50 cm
40 bl Gas flow 8 11435
50 c m
26 sw GND 12 11430
rt
20 rt +24V 2 3 vi
60 cm
38 vi TC cell 43 44 rt
vi
rs Press ure s witc h 49 50 rs 100 c m Pressure sw itch
41 ws Purge valve 47 48 ws 100 cm Purge valve 01160
50 br Pneumatic 45 46 br 42 cm Pneumatic valve 11380

13x 0.14²x105 cm abgesc hirmt

e 08.12.2 004 Datum Name Benennung:

ON900/OH900 + ONH 2000
d 07.12.2 004 gez.: 19.07.2004 Sanda
-UNI 1.3+1.4 Version
c 03.12.2 004 gepr.: 19.07.2004 Polemitis Signal and control cable
b 02.12.2 004 Zeichnungs-Nr.:
a 21.07.2 004
Mainstr. 85 Block 20 32007
Bez.: geänd ert am : D- 41469 Neuss
0.1-5
 ON-900 from S/N 1738xxxxxx
OH-900 from S/N 1811xxxxxx
ONH-2000 from S/N 1771xxxxxx

The pump has changed along with a pump control board and a adapter as shown below.

P u m p 15 2 66

P um p p la te - 15 2 62
P u m p co nt r ol b o ar d P C1 - 15 2 68
MD -50

T o p um con trol boa rd

T o p um con trol boa rd

Adapter 32910

The boards FC21 and NR32 are replaced by the board 15268.

N R 32
C5
7 812

TR 1
+
40 07

47 µ
R1 R5 TP6 6 3V
J1 K1 T P3
T3
33/ 5W

D2
41 48
782 0

7824
1 2 k /9 W

FB R 221 1 0n C6
C3 OP 270
TP3
34
18

1µ 10n
D7 C4 C7
1

0,1
IC1
15 0k

1 50 k

6 8k R19
5 0- p o l i g e S t i f t l e i s t e a b g e w in ke lt

+
1 0µ 47µ TP5 2 20k R 13
100 k R 20
1 0µ 47 µ 47µ 10 0µ D1 T2 R 8 R9 56k R 14
+ + + + R2 + 1 0k R21
D8 D9 D10
4 00 7

TP4 AB 1 8k R1 5
ZY20 0

ZY2 00

T5
4 00 7

T1 1 R 16
1k

BF418 TP8
IRF820

2
IRF820

S G
R17
12 0k
3 9k

12k/ 5 W
D3 3
41 48
1 0 0 µ /3 5 0 V

D D
1 2k
1 5k

4 D11 D 12
10 n/5 00V

5 S
ZD 33

10 k
R10
R11

G
33k

33k

R3 6 TP7
TP9
4 00 7

OP 4 7 0 T4 D5
ZD1 5

1 k8 7
C1
R2 2
R23
R24

I RF820 8
TR 2 1k8 4N35
R25

J2
R4 I C2
R12
10 k

47 k
1k

3k3 R18
47 µ
33

C2 D6
17

+ 10 k
50

41 48
R6 R7
39 k
1 00 k

TP1 TP2
50k

47 k

5 1
R27
R26

7 6 5 4 3 2 1
9 6 P1 P2 P3 P4
+ F C 2 1
D 9-Buc hs e 47µ P1 P2

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 0.1-6
The old pump is change with the new pump as shown below.

NR 3 2

N R - 32
C5

40 07
R1 TP6 4 7µ +
R5 63V

T3

3 3 /5 W
D2

4148
7 82 4 C6

1 2 k/ 9 W
10n
TP3 C 3 OP270
10n
1 µ
D7 0,1 C7

1 50k
C4 I C1

150k
TP5 68k R19
220k
R13 100k
D1 T2 R2 0
R2 + R8 R9 5 6k R14 10k D8 D9 D1 0
R2 1

4007
TP4 A B

ZY 200

Z Y200
18k R15 T5

4007
T1 1 TP8

1k
R1 6

I RF8 2 0
B F4 18 2

IR F8 20
S G

120k
R17

39k

4148
D D3 3 D

12k
1 5k
1 0 0µ / 35 0 V
4 D11 D1 2

10n/50 0V

ZD 33
5

R1 0
R1 1
G S
TP7

10k

33k

33k
R3 6 TP9

4007

ZD 15
1k8 T4 7 D5
C1

R22
R23
R24
1 k
8
I RF 82 0 8 4 N3 5
J2

R25
R4 IC 2

R1 2
10k

47k
1k
3k 3 R18
C2 10k D6 4148
R 6 R 7

39k
TP 1TP 2

1 00k
5 0k

47k

R27
R26
7 6 5 4 3 2 1

P1 P2

7812
T R1

F C-21
J1 K1 T P3

7820
FBR 2 2 1

34
18
1
5 0- po l i ge S t if t l e i st e ab ge w i nk el t
+

o ds
10µ 47µ

10µ 47 µ 47 µ 100 µ

+ + + +

Tw ar
12 k / 5W

O P4 7 0

T R2

bo t

33
47 µ

50

17
+

5
1

ou
9 6 P1 P2 P3 P4
D 9 -B u c h se 47µ
+ F C 2 1

Ol
d p
ON-900 um
p
ou
OH-900 t
0 9 2 70 o ld p u m p
ONH-2000
N
e
w

w
it
h
p oa
u
b

m rd
p +p
in a

1 5 2 6 6 pu m p
Ad

n
e
ap

l
te
r
in

15268 el ectronic
board
1 5 2 6 4 su p p or ti n g
p an e l

3 29 1 0 a d ap t e r

Ordering numbers:
15264-Pump plate
15266-Pump
15268-Pump control board PC1
32910-Pump adapter

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 0.1-7
From end of the year 2007 the ON/OH-900 and ONH-2000 are equipped
with the new pneumatics.

60525

60500 silver
60250

60500 nature

60513
60234

60522 72010
60552 60552
downwards upwards
60525
60500 bl ue(L=3cm) 60500
green 60566
60531 2,5bar
60500 blue

60566
60236

60566

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 0.1-8
1 1 FAULTS

1.1 1.1 IR-cell test displays: ++++ see 2. 3

also after five minutes of oxygen flow:

If the range is higher than
10 V ++++ < Menu > < Cal > displays ++++

then the problems are as follows: Feel the rectifier (1)

Is the
1) Too much contamination: no
rectifier
yes
warm ?
There are one or more
Check the chopper.
indication ranges and they Check the IR For this,
are too high. source voltage remove the
IR Path. see 3.1
see 2.4
Ceck the position
of the IR-sources
2). The IR–sources: Is there
see 3.2
no yes
The sources are bent or any
voltage
de-adjusted through ?
no Does the yes
Replace the
transport. See Remark: power supply.
IR Source
is defective.
chopper
run ?
see 3.4 see 3.2

3). Chopper: Replace the Adjust the

IR Source
spring see 3.5
The chopper is not running voltage see 2.4
Replace the
although the path is not chopper motor
contaminated and the IR-source´s see 3.5
no Still yes
is ok. faulty ?

Adjust the zero Check if there

P1
see 2.3 is 1-1,5 VAC
on TP1,board IR21
see 2.3
I R13 064 20
1
no Voltage yes
correct ?

Too low Too Zero

low or
06421 IR13 zero ? Replace the
IR21 board
Check for Check for proper see 3.3
1- 1- 2
contaminated Cable connection
IR - path to IR21 board

Remark: Replace path

see 3.1
Replace the
IR preamplifier
In most cases the problem is see 2.3 and 3.1

in the IR-sources or in the Replace the

power supply. During a rough IR detector, see 3.1

transportation the IR-sources Attention!

Consider the detector
may be bent causing the only as a last resort!
1-1 S
problem. See 3.2. We
If after replacing the
experienced that this is very detector the fault still
popular for the new IR-detector exists, then reinstall
the old detectors
and preamplifiers.
We can only help if you send
us a copy of the flow diagram of this chapter, after drawing a line along the path you
followed according to the condition you found.
Asking for detectors, preamplifiers and boards without following this diagram, is useless.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.1-1
 P1

IR 13 06 4 20
1

06421 IR13

1- 1 - 2

Touch the rectifier ( 1 ) of the IR-cell, it should feel warm ( about 45°C ).
( The analyser does not need to be turned off, nor must the infrared rack be removed ).

If the rectifier is cold ( room temperature ), you should check the IR-source voltage,
see 2. 4 .

If there is no IR source voltage, replace the power supply, see 3. 4

If there is IR source voltage, but the rectifier ( 1 ) is cold, then the IR source is
defective.
Since the IR sources are connected in series, the rectifier is cold, even when just one
of the IR sources is defective.

Open the infrared rack, remove the IR source ( see 3.2 ), and identify the defective
part by resistive measurement.
Non defective IR sources have a resistance of only 1 Ohm, while defective ones have
a much higher or unmeasurable resistance.

CAUTION!
When setting new IR sources, CO2 can be produced during the first warming up.
Therefore, all points of the adjustment instructions ( see 2.3 ) should be carefully followed
through.

If the rectifier ( 1 ) is warm, then check if the chopper motor is at a standstill. To do

this, an IR path must be unscrewed.
Through the bore holes in the chopper motor housing, the chopper blades should be
be visibly rotating.
The cause for a chopper motor that doesn't run are usually the springs ( see 3. 5 ) that
were built in before September 1993 .

Exchange the spring-type for a newer type. The motor itself should turn anyway, even
when the chopper blade is not mounted. If not, the motor is defective.

Theoretically, the circuit board IR21 may also be at issue. This is, however, very
unlikely if more than one channel is not functioning in a multi-channel device.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.1-2
TC-cell check displays ++++ or -9.99 ( see 2 .12 )

If the test of the TC-cell still shows ++++ or - 9.99 after 5 minutes of carrier gas flow,
check the flow rates first ( see 2 .12) .

r1
ai

ai
r2

P
ws br
ge gn
rs
bl
P
r1

ai
ai

r2
P

1 -1 -3

If they are OK, watch the zero baseline of the nitrogen channels and adjust them if
necessary.
If it is not possible to get a straight baseline by using the jumper and trimmer ( see 2 .12 ),
check the resistance of the thermistors.
Unplug the connector of the TC-cell and open the metal block of the TC-cell.
Connect an ohmmeter across each thermistor ( don't open any connection ).
The expected reading should be approximately 5-6 KOhm.
In case you should measure more than 14 KOhm across one specific thermistor, then that
thermistor is faulty and must be replaced.

CAUTION :

The thermistor is a small part inside of the glass ball, in the middle of the wire.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.1-3
1.2 No gas flow
1.2

N o g a s fl o w o n t h e u p p e r f lo w m e t e r

C h e c k th e o x y g e n p r e s s u r e o n t h e
fr o n t p a n e l g a n g e t o b e 1 , 5 b a r ( 2 2 p s i)

M e a s u r e t h e p u m p v o lt a g e b e tw e e n
T P 1 a n d T P 2 ( G N D ) o f th e b o a r d N R 3 2 ,
s e e 2 .1

Is
t h e r e a d in g
Lower o f t h e p u m p v o lt a g e H ig h e r
h ig h e r o r l o w e r
th a n 1 0 0
?
A d ju s t th e f lo w s e e 2 . 1

Is th e C h a n g e th e c h e m ic a ls .
No fl o w Y es
a d j u s t a b le T h e g a s f lo w is b l o c k e d .
S e e 1 .2
? o .k . T h e p u m p is w o r n o u t .

O n th e b o a rd F C 2 1 .
M e a s u r e a t le a s t
20VD C on TP5,
ab ou t 1 2 V D C on T P 4

Z e ro V o lta g e s o .k .
ok or
z e ro
?

C h e c k t h e m a in s p o w e r .
S e e 4 .2
C h e c k th e p re s s u r e
s w it c h . S e e 2 . 2 Is
t h e v o l ta g e
H ig h e r o n T P 1 m u c h h ig h e r 0.6 VDC
th a n 0 .6 V D C
w h e n n o flo w
?
R e p la c e t h e Is t h e
f lo w s e n s o r v o l ta g e 12VDC
Z e ro
o n T P 2 z e ro
or
12V DC
?
R e p la c e t h e R e p la c e th e
b o a rd N R 3 2 b o a rd F C 2 1
A d ju s t N R 3 2 A d ju s t F C 2 1
1 -6 -E
S e e 2 .1 S e e 2 .1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.2-1
1.3 The flow rate is not stable
1.3

Please note: The gas flow in consideration is read on the right-side flow meter.

Vibrations of the ball inside of the flow meter is not a sign of an unstable flow rate. This is
an effect of the weight of the ball and the compressibility of the carrier gas in a small tube.

The flow rate is only unstable, if the average position of the ball becomes higher or lower.

First check the vacuum at the inlet of the electronic flow controller. It should be higher than
50 mbar. If it is not, check the tubes from furnace to flow controller.
If the vacuum is higher than 50 mbar, check the tubes following the flow controller.

Check the complete tubing from the furnace outlet up to the analyser outlet.
Otherwise change the flow controller.

Caution:
It has happened several times already, that the outlet of the furnace was blocked by
silicon grease. Due to an excessive greasing of the surface of the O-ring ( 4 ) of the lower
furnace closure, some of the grease can land onto the furnace outlet hole ( 1 ), causing its
blockage.

In this case open the furnace,

remove the tube ( 2 ) from the furnace outlet ( 1 )
and pass a pipe cleaner ( 3 ) through the
fitting ( 1 ) into the furnace area to
make sure that the hole is
completely free.
1
3
1

1 -3

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.3-1
1.4 The base line of the TC cell cannot be adjusted to zero
1.4

The baseline control of the TC-cell is different from the one for the IR-cell.
The values for the "low" and the "high" nitrogen ( or hydrogen, depending on the
instrument ) channels are produced by two different gain stages within one amplifier
connected to the TC detection cell.
The automatic base line control regulates the zero signal of the "high nitrogen" gain stage.
Only the high channel zero value appears on the display .

If the zero value of the "low nitrogen ( hydrogen )" channel is out of range, the electronic
board cannot control this signal to zero. In this case check the "high nitrogen (hydrogen)"
signal with

If the signal of the high channel is higher than ±0.4V, the low channel is out of range.

CAUTION :

Look for the reason of this drift! Adjust the flow rates or the thermostabilization, if
necessary.

If there is no fault, adjust the signal of the "high nitrogen ( hydrogen )" channel to zero
manually, see 2 .12

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.4-1
1.5 Analysis time too long
1.5

The instrument stops the analysis automatically, once the peaks of all activated ranges
have descended to the comparator level, ( see drawing below ).
The comparator level is an artificial zero level which can be adjusted and it is normally just
above the baseline.
IR ou tpu t

Co mp ara tor le ve l

St op

t ime

If after a preset time, the signal stays higher than the comparator level, the analyser stops
and calculates the result. But this result may be inaccurate, because the peak wasn't
completely recorded.
With

you enter the menu for setting the comparator level.

The standard values for sensitive channels are 250 to 300 for the "low channel",
and 50 to 100 for the "high channel".

Before increasing the values check the following:

Thermostabilisation

Flow rates

Blank value ( a large blank value is a sign for a physical or chemical fault )

Check for gas leakage.

If above functions are OK, it is possible to increase the comparator level by 100 units.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.5-1
1.6 High blank value
1.6

It is impossible to avoid blank values, because oxygen and nitrogen are contents of the
air. But this blank value should not be higher than 5 to 10ppm.

Otherwise try the following :

Increase the flow rates to 40 / 70 l/h

Fasten the electrodes

Clean the furnace

Use a gas precleaning furnace, filled with copper

Connect a computer to watch the blank value peak and start an analysis without any
sample.

In some cases a small air volume remains in the threads under the lower electrode.
Screw the lower electrode out and fill a small amount graphite powder in. Screw the
electrode in. Repeat this procedure until it needs some force to screw the electrode
complete in.

If the base line of the detectors is unstable due to insufficient mains voltage
( less than 200V AC ), connect a voltage stabilizer ( see 3.14 ).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.6-1
1.7 Erratic results
1.7

The only way to check the repeatability, is to analyse standards. Watch the standard
deviation attested in the certificate of the standards.
Self-made standards are a cheap option to check the calibration in the user’s range.

The following faults cause erratic results :

Insufficient flow rates

Wrong or highly inconsistent blank value of the carrier gas

Damaged electrodes

Bad contact – see 1. 24

Check the electrodes and the flow rates first.

Delete the blank value as follows

Enter the channel number as required

Start analysis

To abort the blank value analysis press

Run five analyses cycles without sample, by entering 1000 mg manually.

The blank value should be 5 to 10 ppm. Otherwise see 1. 6.

Analyse a standard sample 5 times.

The standard deviation should be better than 1% or ± 3 ppm, whichever is higher.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.7-1
1.8 The LED for the temperature regulation of the infrared cell or the
1.8

thermoconductivity cell does not flash :

A) IR - Cell

For detailed explanation, see 2. 5

T he LED of the IR C ell ther mostatization

does not flash

Adjust P 1 on the T H61 board see 2.5

Is it
O FF ON
still alw ays
on or off?

Check the voltage

Check the D C voltage
on the T P1 of NR32
between TP2 and T P3
of the T H 61. See 2.5 See 2.5
Adjust ar ound 5.25VDC
See 2.5
z e ro About 2 0 0 VDC
200VDC or
zer o?
Replace
the N R32 200V DC
between Pin
Is NO 4 and 5 Y ES
YES the LED NO of the NR32?
still alw ays See 2.5
off ? The board
Measur e the voltage NR32 is ok
on the capacitor 100µF
on the NR32 see 2.5
Measure the DC voltage Adjust Check the voltage of the
between T P2 and T P1 see 2.5 heater s see 2.5
of the T H 61. See 2.5
Is the
voltage on NO 200VD C Y ES
Z ERO the capacitor >2 5 0 V DC on the
Is it heaters?
over 250VDC
LO WE R higher or HIGHER or is it almost
lower than
zer o? R eplace
5.25VD C? C heck the DC voltage
the NR32
Replease between TP 2 and T P1
the T H61 on the TH 61 see 2.5

Measure the AC Check the cable

Check the DC voltage supply voltage to connecting NR32 to
C heck the T H 61. See 1.8 NO Is it
between P in4 and Pin5 of the N R32 (6- 7) YE S
of the NR 32 see 2.5 cable higher than
see 1.8 see 2.5 5.25V ?
Check the 13 P in plug
Replace
of the T H61.
the T H61
See 1.8
Z E RO Is it Is it Remove the plastic
2 0 0 VDC Z E RO 22 0 V AC Check the connection
around 200V DC 220VA C cover and check
or zero? or zero? the cable connections of the temperature
sensor in the 13 Pin plug.
See 1.8
Check the connection R eplace Check the cable Replace Replace
of the temper atur e the NR32 connecting NR32 to the NR32 the T H61 Measur e the resistance
sensor in the 13 Pin T H 61. S ee 1.8 of the sensor
plug. See 1.8
Check the 13 P in plug
Is the
of the T H61. See 1.8
Measure the r esistance NO r esistance YE S
Remove the plastic cover
of the sensor much low er than
and check the cable
6 kOhm?
connections
Replace the sensor when
Replace the
the resistance is lower
Check the wir ing see 4.2 temper ature sensor
than 6 kOhm R eplace the T H61

1- 1 4

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.8-1
 bl b lu e
br b ro wn
ge y ellow
gr g re y

3+ 16
2+15
gn g re en

22
25
or o ra ng e
rs p in k
rt red

* bl
sw
sw
Hea ters sw
vi
ws
b la ck
v io lett
wh ite
bl

4 3 2 1 20 0 VD C as lo ng
as th e LE D is on .
No v oltag e as lo ng
PRI SEC as th e LE D is OF F.

1 3 Pin p lug .
R emo ve th e
1 2 3 4 5 6 7 8 p la stic c ov er
a nd c h ec k th e
1 3 5 7 9 10 11 12 1 3
c ab le co nn ec tio ns .

sw
sw
br
vi
gn
sw sw rt rt
T emp era tu re
ge/gn se ns or

vi

ge/gn

rt 1-8-3

Check that the cable is well connected to the plug, and that there are no short circuits
between the contacts in the 13 pin plug.

4
2
1
1-14-2

Inspect the spring contact ( 2 ) on the connector ( 1 ).

One of the contact threads ( 2 ) could have failed, or one of the connections ( 3 )
could be disconnected.

A look inside the plug ( 4 ) is recommended.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.8-2
 B ) TC - Cell

TC C ELL

3
04000
1 2
2-12

The set point is adjusted with trimmer No.1, turn clockwise to increase the temperature.

If the LED is not flashing 2 minutes after increasing the set point, exchange the cable to
the board TH 61 with the cable to the IR cell.
Check the board TH61 as described for the IR cell.

CAUTION :
The temperature's influence on the baseline of the TC cell is very high. Wait until the
baseline is stable before analysing. Use a computer to check the baseline.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.8-3
1.9 No analysis start
1.9

The start of the analysis depends on many factors:

Carrier gas pressure

Stable baseline of all active channels

Active baseline control of the electronics unit

Water flow must be detected

Furnace temperature below high alarm limit

If the analyser starts the analysis after a long time - say about 4-5 minutes -
after pressing pressing

then interrupt the analysis by pressing

Check the zero baseline with

Adjust the baseline to zero if necessary, see 2.12.

Check the gas flow see 2. 7 , or increase it to 40 / 70 l/h.

The instrument should start the analysis within a maximum of 30s after pressing the
START-button with furnace in open condition, ignore the stability of the baselines. Try this
method if the analyser does not start with the closed furnace.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.9-1
1.10 The message "No Water Flow" appears on the display
1.10

The message "No Water Flow" appears on the display, if the water flow detector on the
board ON21 cannot recognise the flow ( detector wheel not rotating ).

The pump can be checked for operation, by removing the screw in the middle of its front
plate. This way one can see whether the pump shaft is rotating or not.

N O W A T E R F L O W

Water Clean the optical TP1

no yes element from dust

detector wheel T P2

running by using a soft

? brush
TP3

no Pump yes TP4

TP5 TP9

operating J1 TP6
T P10

? T P7

T P8
Is the
water in the
no Air yes
no wheel case very yes
in tubes
dark so that the wheel
?
almost can not
P1 P2 P3
Check water be sheen
tubes for bends Displace air ?
see 2.6 Change the water, see
Check if water operational operation manual 1.7
is clean manual

no 220VAC yes About

pump voltage no 13-15VDC on yes
present TP6+TP9
? of ON21
? Check the wiring between
About ON21 and electronic unit,
no 13-15VDC on yes see 1.13 and 4.2
TP14+TP9
Check the of ON21 Change the electronic
wiring from ? drivers, see 1.20
pump to mains The pump
switch for is jammed, See 1.13 About
continuity release it, furnace no 6-12VDC on yes
see 4.2 see 1.10 temperature TP12+TP9
too high of ON21
?
If necessary, If necessary,
change pump change pump
Try spacing
photo cells of
the water flow
detector Replace ON21

Replace ON21 1-10

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.10-1
The water pump is jammed:

If the cooling system is inactive or dry for a long period of time, it could occur that the
water pump doesn't start as it should, when the main switch is set on pos. 2.

The following instructions will assist you in solving the problem:

Remove the right-hand side panel of the analyser.

Remove the screw on the housing of the water pump.

The screw that appears next is coaxial to the internal pump shaft, rotate it and the
jammed shaft will be loosened. Up to 10 rotations may be needed to restore working
order.

Re-install in reverse order.

Please note:
If the message „No water flow“ appears because of dirty water or a failure of the board, it
is still possible to use the analyser, until a spare part is avaible.

1. Turn the main switch to position 0

2. Connect pin 2 with pin 8 of the 15-pin connector of ON21
3. Turn the main switch to position 2

ON21
32210
2 7 8
1

9 15

1-11-2
D1 5-St if tl ei ste

CAUTION :
By-passing the safety circuit can cause more damages!
Analysing without a water flow can damage the furnace!

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.10-2
1.11 Furnace block temperature too high
1.11

The message "Temperature too high" appears on the display when the temperature of the
furnace block is higher than 70°C. The furnace stop s operating.

MESSAGE
"Temperature too high"

no Furnace yes
too hot?
(>70°C)
Check the tap
Adjust P2 of ON21 water connections
see 2.15 see 2.5
operational manual

Check tap water

no Message yes solenoid valve,
disappears see 4.3
?

Analyser is OK
Tap yes
adjust threshold no
water valve
to 70°C,see 2.15 ON
Voltage yes ?
no
on TP15 Check the furnace
<12VDC power settings
? Replace ON21 no 220VAC yes
on valve
?
Take longer brakes
Replace furnace Check the fuses between analyses
temp. sensor of ON21
(behind furnace)
If fuses are OK Replace
Check TP3 of ON21 solenoid valve

About
no 13-15VDC yes
on TP3
?
Adjust P1
see 2.15 Replace ON21

Voltage
no on TP3 yes
13-15VDC
?

higher Voltage 220VAC

lower no yes
on TP13 on tap water
<12VDC valve
? ?
Replace water
temp. sensor Replace ON21 Replace ON21 OK 1-11

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.11-1
If the detector wheel is rotating regularly, yet the „no water flow“ message appears, or
if the furnace temperature message appears because of a fault on the ON21 board, then it
is still possible to use the analyser, until a spare part is avaible.

ON21
32210
2 7 8
1

9 15

1-11-2
D1 5 - S t i f t l e i s t e

1. Turn main switch to position 0

2. Connect pin 2 with pin 7 and pin 8 of the 15-pin connector of ON21
3. Turn the main switch to position 2

Caution
By-passing the safety circuit can cause more damages.
Analysing without sensing the furnace temperature can damage the furnace.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.11-2
1.12 The base line of the TC cell is negative ( see 2.12 )
1.12

The instrument must work for min. 5 minutes on position 2, until the baseline is stable at
nearly 0 Volts. If the baseline is lower than -1 V, maybe some air remained in the
reference side of the TC cell. The reference flow is much lower than the analytical flow.

In this case it is necessary to purge the reference side:

Open the right side cover of the instrument

Close the gas tube of the furnace gas inlet three times for 2 seconds.

Close the right side cover of the instrument

Two minutes after this procedure the baseline should stay nearly at zero. Otherwise check
the thermistors.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.12-1
1.13 No furnace power during the analysis
1.13

If only the furnace power stops, but the rest of the cycle sequence continues normally, it is
not very likely that this is a problem of the software. It could be a too low main power
voltage compared to the set power.
NOTE: If the phase angle control has to give the full ( 180° ) when trying to keep the set
power, the power will completely be switched off. This is done by the power control board
without any software involvement. It is made on purpose to protect the furnace in case of
any exaggerated settings by the operator or due to software or electronic unit failures.
Also any wrong results due to power deviations on the furnace resulting from a too low
mains power voltage will be avoided.

In order to find out wether it is a software problem or a too low voltage, enter a lower
power. If the furnace power is not interrupted anymore, the voltage was too low for the
previous higher power.

For detailed explanation, see 2.16.

No furnace power
No current on the panel meter

Check the power settings.

See operation manual 4.8

Is
the rest
no of the cycle yes
running Upper
correctly
furnace
? part
No analysis start,
see 1.9
Insulation
ring
Grease the furnace no Insulation ring yes
closure O-ring. in contact with
Clean the electrodes. upper furnace
part?

TP9 is GND
see 2.16

Are
no 15V on TP13 yes
of
PW13?
Start analysis Crucible
No water flow missing or
see 1.10 too short
Check the wiring Is
Replace ON 21 the DC Change lower
15V voltage on 0,5V electrode tip
TP11 0,5V
or 15V Change upper
Replace the electronic ? electrode insert
drivers, see 1.15.
Check the wiring,
see 4.2. Measure 2VDC
to 5VDC on TP14
(1VDC for each kW).
Check the power
settings.

Check all phases

1-13 to be available.
Check the big fuses
inside the analyser.

Replace PW13,
see 2.16.
Check the wiring,
see 4.2.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.13-1
1.14 The sample drop motor does not rotate
1.14

Short form : ( For detailed explanations, see 2.18 ).

The motor does not rotate

Pull and remove the sample drop

to make sure that the motor is free to rotate

Press the motor switch

Does yes
no
the motor
rotate
? Replace the
Measure 24VDC board PW13
on the + lead
of the motor
Replace the electronic rack
or at least IC3 of 68K resp.
IC4 of the MP68000 main board
Are
no 24VDC yes
available Check the wiring
? of the sample drop
control.
Measure the See 2.18 and 4.2
Check the 24V voltage of the
board NK31 and motor between
wiring to the + and - lead
motor. while the switch
See 2.18 and 4.2 is pressed

Are
no 24VDC yes
on the motor?

Check whether the GND test point Replace the

of NK31 and GND test point motor
of the electronic rack are
connected (zero ohms between them)
Replace the switch 1-14-1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.14-1
1.15 Malfunctioning of the electronic drivers:
1.15

9 6 - p o l e
V G - c o n n e c t o r
IC a DRI VE R

IC b DRI VE R

IC 2, 3, 4 and 5 are electronic driver IC c DRI VE R

integrated circuits, found on the mother

board inside the electronic unit. J1
IC d DRI VE R

Their type No. is ULN 2803 or

TD 62083.
+ 24V
b1-b32

Out put IC a -d
load
a17-a26
+ 24V

These ICs act as a power switch, in VG plug

order to energise solenoid valves inside
1-6
the analyser, see 4. 3;
or to send control signals, see 1.2, 1.13,
and 1.14

Operation range of the driver ICs.

Depending on the fault location, the following driver ICs need to be replaced:

IC b: Furnace start ( see 1.13 and 2.16 ), purge valve ( see 4. 3 )

IC c: Motor for sample drop ( see 1.14 and 2.18), furnace open / close ( see 4. 3 )

IC d: Furnace on / off ( see 1.13 and 2.16 )

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.15-1
1.16 Noise or drift of the infrared baseline
1.16

The symtoms are noticeable on the display and especially on the monitor of the attached
PC, when either rhythmic or sporadic jumps of the zero line are present.

The cause for a rhymthic swinging is the chopper motor.

Replace the chopper motor, see 3. 5.

Causes for noise are:

The pre-amplifier,
replace, see 3. 1 and 2.3

The infrared detector,

replace, see 3. 1 and 2.3

A fault on the circuit board IR21,

replace, see 3. 3

The power supply fluctuates,

see 3. 3 and 3. 4

The IR source is defective,

see 3. 2 and 1. 8.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.16-1
1.17 Furnace cut-off during analysis
1.17

If this fault occurs, then set the furnace power to a lower level e.g. analysis power 2 KW
( setting 200 ) and analysis power 1 KW ( setting 100 ), see Operation Manual 4.8.

Try a new analysis, if the problem no longer exists, then the fault could be the following:

Furnace temperature too high, see 1.11

No or insufficient cooling water, see 1.10

Power transformer inside the analyser has been arranged for 400 V / 3 phase, but the
mains is 220 V / single phase. Rearrange transformer accordingly, see 3.18

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.17-1
1.18 Beeper responding
1.18

The built-in beeper of the analyser responds due to the following reasons:

When trying to analyse without entering the weight sample

Furnace temperature is too high

No or insufficient cooling water

At request the beeper can be made to respond every time when an analysis is
completed.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.18-1
1.19 Saved data is lost
1.19

1.4E

+
H L
+
+
EPROM EPROM
+

+
RAM RAM
74 LS 04
18065

Make sure that a 74 LS 04 is present.

At this location only an LS-Type has to be installed.

Replace the accumulator ( accu in diagram ), when the accumulator will not charge
after the power has been switched on, and after installing the 74 LS 04
Once the analyser is switched off and the accu didn’t charge data will be lost !!!

The data that is meant here is the data that is saved in the accumulator-buffered RAM
area. It consists mainly of the calibration factors, the blank values, and the linearity
factors, which are entered via the keyboard. See 2. 9
The linearity factors, which were programmed in our company when the device was
manufactured, are saved in the EPROM, they don’t get lost.
After turning on the power again ( with an empty accumulator ), those default linearity
factors that are saved in the EPROM’s are the current values. Therefore, you should
note any linearity factors that you enter via the keyboard, in case the accumulator
gets empty.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.19-1
1.20 The upper electrode gets dark:

It is normal when the surface of the upper electrode insert that gets in contact with the
crucible, darkens. This dark surface builds a ring ( 1 ) of a few milimeters width around the
hole of the electrode. All the rest of the electrode surface keeps the original shiny surface
of the nickel coating, so that after cleaning from the graphite dust it looks like a new
electrode, except the a.m. ring that touches the crucible.
But if the complete surface of the electrode gets dark, this means that the whole electrode
has been overheated.
If the power settings are still the same as they used to be before when the electrodes
didn`t overheat, or if the settings are not higher than advised in the applications of the
operation manual, the reason of overheating must be a bad thermal ( and bad electrical )
contact to the upper furnace block, caused by:
Dark ring ( 1 )
a) not properly fixed screws ( 2 ),
b) grains or any other parts between
the electrode ( 3 ) and the upper
furnace block ( 4 ), or
c) the spring lock washers ( 5 ) are missing or
d) there is too much graphite powder ( 6 ) in the
thread of the electrode underneath the screws.
The graphite powder is used to fill the volume
underneath the lower end of the screws ( 2 ) Shiny
eliminating any air enclosures. surface

Sam pl e
d ro p

Mak e s ure th a t
the re a re no t
an y g ra in s o r a n y
El ec tro de sc re ws oth e r ma ter ia l
fi x p ro p erl y ( 2) be twe e n th e
el e ctro d an d the
Sp ri ng l o ck
w as he rs (5 ) up pe r f ur na ce bl o ck.

U p pe r fu rn ac e
b l ock (4 )
U pp e r e le ctr od e
G ra p hi te i ns er t (3 )
po wd e r (6 )

12 - 0

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.20-1
1.21 The chopper motor doesn`t rotate:

In most cases the reason is that the grease of the bearings becomes dry.
You can feel a resistance when you try to turn the shaft by hand.
In this case the problem can be solved by lubricating using silicon oil.
Dip a piece of wire into a flask of silicon oil and apply as shown below.

Sili con o il

Sili con o il

1-19 -1

In order to spread the oil into the space between shaft and bearings, turn the shaft and
move it in axial direction at the same time. The use of mineral oil is not suggested,
because mineral oils become dry and hard after a long time of operation. If no silicon oil is
available, use silicon spray. Silicon grease is also gut for this purpose, and it is also
available in laboratories, however, it could be very difficult for the grease to penetrate the
space between shaft and bearings.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.21-1
1.22 The samples make bubbles:

It depends on the material and on the quality of accellerators. One of our customers who
used to analyse titanium without problems, suddenly got the problem that the metal in the
crucible was building a bubble. The bubble climbed up to the top of the crucible and the
metal was sticking on the upper electrode insert after opening the furnace. The reason
was a new quality of nickel baskets. They were softer than his previous ones. This
indicated that the quality was different. After using baskets of the previous quality, the
problem was solved.

Metal bubble

Graphite
crucible

12-1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.22-1
1.23 Spare parts kits:

Common spare parts kit for all analysers

92610 Tube of grease 1

11064 Reagent tubes 280mm x 16mm 2
11480 Adjustable flow restrictor 1
15087 Gasflow meter 300 l/h 1
15095 Gasflow meter 600 l/h 1
18175 Electronic unit 1
72010 Pressure gauge 2,5 bar ( 37.5 psi ) 1
11035 Cooling fan 1
11492 Inlet pressure regulator 1
11390 Oxygen solenoid valve 1
35310 Pressure switch 1
05067 IR path for high carbon 1
05068 IR path for sulphur 1
05150 IR path connector with window source side 1
05160 IR path connector with window detector side 1
05260 IR path tube (80 to 320 mm) 1
05275 Infrared preamplifier 1
06005 Infrared electronics board IR 21 1
06741 Infrared electronics board IR 41 1
06032 Infrared detector with CO2 filter 1
06034 Infrared detector with SO2 filter 1
06421 Infrared power supply assembly IR13 1
06675 Infrared power supply assembly IR45 1
06058 IR Temperature control board TH61 1
06630 IR Temperature control board TH62 1
15037 IR Temperature regulation board NR32 1
11408 Pressure switch 1
15063 Gasflow sensor 300 l/h 1
05042 Chopper motor 1
05065 Chopper motor 1
05048 Infrared source ( emitter ) 1
05060 Reflector 1
75120 Spring 1
75130 Retaining washer 1
75190 Washer 1
18150 Printer interface-cable 1
18160 Balance interface-cable 1
18171 PC-cable 1
73020 Transparent tube 5m
73030 Black tube id = 4 od = 5 5m
73040 Black tube id = 6 od = 9 1m
90290 Copper oxide 100g
11062 Reagent tubes 160 x 16mm 2
21120 Quartz tube for purification furnace 1
15083 Gasflow meter 15 l/h 1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.23-1
 72020 Gauge 10 bar/140 psi 1
78010 Mains power switch 1
11380 Pneumatic valve 1
16110 Power supply board NK 32 1
77140 HF-filter 250 V 1
15098 Gas flow control board FC 21 1
71004 PLOTON Windows software ( for OH/ON 900 ) 1
71006 PLOTCS Windows software ( for CS 500/800 ) 1
70280 O-ring 18 x 2 VT for chopper motor 2
70330 O-ring 21 x 2 VT for infrared source 6
70120 O-ring 3.4 x 1.9 VT furnace cleaning rods
( CS 800 )and for furnace platform 1
70150 O-ring 6 x 2.5 VT 1
70210 O-ring 8 x 3.5 VT for catalyst tube ( CS 800 )and
for reagent tube ( OH/ON 900 ) 1
70230 O-ring 9 x 3 VT for reagent tubes and dust filter 1
70320 O-ring 20 x 5 VT for dust filter( CS 800 ) and for
furnace glass tube ( CS 500 ) 1
70350 O-ring 29 x 5 VT for dust filter ( CS 800 ) 1
70370 O ring 34 x 3 VT for dust filter ( CS 800 ) 1
70380 O-ring 35 x 5 VT for combustion tube ( CS 800 )
and for furnace internal ( CS 500 ) 1
70390 O-ring 38 x 5 VT for furnace ( CS 800 ) 1
70285 O-ring 19 x 3 VT for furnace ON/OH 900 ( top ) 1
70405 O-ring 47.2x 5.7 VT for furnace closure ON/OH 1
70410 O-ring 48 x 3 VT for furnace internal ( CS 500 ) 1
70415 O-ring 62 x 3 VT for furnace ON/OH 900 (centre) 1
70425 O-ring 90 x 2.5 VT for furnace ON/OH ( bottom ) 1

Spare parts kit for OH-900 / ON-900 / ONH-2000

90190 Graphite crucibles od=12.65mm h=24.35mm 200

91100 O2/N2 steel pin standards (one gram each) 100pins
91000 O2 copper pin standards (one gram each) 100pins
31345 Upper electrode insert 1
31250 Upper electrode insert 1
31360 Graphite tip 1
31365 Graphite tip holder 1
80927 Set of fuses 1
33490 Water temperature sensor 1
33500 Water pump 1
33600 Tap water valve 1
72030 Tap water valve 1
15085 Gasflow meter 130 l/h 1
77410 Panel meter 5A 1
77411 Panel meter 5A 1
32066 Power control board PW 13 1
32210 Water temperature control board ON 21 1
77051 Thyristor block 1
01160 Purge solenoid valve 1
78055 Motor for sample drop 1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.23-2
 90270 Schütze reagent 100g
15098 Flow control card FC 21 1
15038 Pump control card NR32 1
77460 Micro switch 1
33440 Water level tank 1
09270 Gas pump 1
15115 Gas flow sensor 1
32450 Braid 1
77480 Clamps for water hose 5

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.23-3
1.24 Unstable current:

If during power periods the current is unstable, it is an indication for a bad contact. The
power control of the analyser keeps accurately constant power, i.e. current multiplied by
voltage. A possible bad contact having a relatively high resistance will increase the voltage
so that the current will be accordingly reduced in order to keep constant power. However,
this constant power is shared between the crucible and the bad contact that is heating up.
Therefore in this case, although the (total) power is unchanged, the crucible temperature
decreases while a contact area heats up.

Possible places for a poor contact are:

- The surface of the upper electrode that touches the crucible. It can be
a) not clean. Clean with a metal brush or with polishing material, like abrasive foam.
Don’t use pastes. Final cleaning with solvent.
b) worn out . Replace it.

- The upper surface of the electrode and the surface of the furnace where the electrode
should properly touch is not clean or grains are sticking on this surface. Check carefully
and clean as describesd in a) above.

- The holes of the upper electrode, where the four screws are screwed in, are not free, so
that the screws cannot be screwed in deep enough. In this case the electrode will not be
properly pulled by the screws to be pressed on the furnace block surface. Clean properly
the holes of the electrode to make sure that the screws can be screwed deep enough in
the electrode.

- The graphite tip is worn out. Replace it.

- The graphite tip holder is not properly srewed on the lower furnace block. Check and take
same measures for cleaning and for making free the holes for the screws like in case of
the upper electrode as described above.

- The high current braid connecting the furnace with the high current transformer are not
properly connected. Drive properly the big screws connecting the braids to the furnace and
to the transformer (two screws for each braid).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 1.24-1
2 2 ADJUSTMENTS, TEST AND FUNCTION EXPLANATION

2.1 2.1 Gas flow controller adjustment and jumper settings:

P 3 P 2P 1
T P12
TP 6 NR32
15038
TP8 TP7
T P10
T P3
TP 5
TP 8
A8
A 1 B 1 A7
TP4 A 2 B 2 TP 9 B6
A 3 B 3
TP 7 B5
TP9 B4
A 4 B 4
B3
A 5 B 5
A 6 B 6 T P11
B1 A1
FC 21 TP5 TP3
15 099
GND
TP 2 CS- 500+ H - 50
V E RS IO N TP4 TP1
TP1
P1 TP2
1-6-2S500

The jumpers of the pump control board The jumpers of the flow control board
NR 32 are set FC 21 are set
B1-B2 B3-B4 B5-B6 B3-B4 B5-B6 A7-A8

Make sure the gas pressure is available.

Set the main power switch to pos. 2

Read 1.5 bar carrier gas pressure on the pressure gauge of the analyser.

Adjust the required gas flow with P1 of the FC 21. Read the flow rate on the upper
flow meter of the analyser. The flow rate is usually between 10 l/h and 15 l/h.

Select 1000 VDC ( resp. 750 VDC ) multimeter range and connect it between TP1 and
TP 2 of the NR 32.

Adjust a minimum voltage with P1 of the NR 32.

The minimum is usually between 90 VDC and 100 VDC.
Adjust slowly to enable the flow to stabilise to the set value of the flow.

Connect the multimeter between TP8 and TP3 ( GND ) of the FC 21. Range 20 VDC.
Adjust 5.5 VDC with P2.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.1-1
Detailed explanation of the flow controller.

The flow controller consists of four main components:

1 The flow sensor,

2 The flow control board FC21,
3 The pump control board NR32,
4 The gas pump.

Gas flow
Feed back

Flo w sen so r

NR 32

FC2 1
Gas pump 1 50 3 8 1 5 09 8 1-2-4

■ The flow sensor senses the flow. The board FC21 compares the sensor output
voltage with the set point of the flow.
■ The output of the FC21 controls the board NR32 which is generating a variable
supply voltage for the pump.
■ The feedback from the pump to the sensor is provided by the gas flow.
In this control loop, the power of the pump is automatically regulated to keep the
sensor output at a constant value which corresponds to the set point.

TP4 approx 300 VDC

n o t s t a b i l is e d TP 3 + 24 V
F lo w s e n s o r
220 P has e 7

3 yellow 15 1 2V
D C p u m p vo l ta g e 2 4V TP7

ELECTRONIC RACK
Pu mp v ol tag e TP 2
s ta b i l i se d TP 8 TP 1
TP 1 cont rolle d signa l TP 4 T P1 0
b u t co n tr o l l e d 7 TP7
2 green 1 2V
up t o 220V DC T P6 T P5
DC P WM + 5V
5 R e f er en c e
G as p u m p +15V
16 + 2 0V TP 9 +
Re la is P1
b r bl
1 P2 On
T P6 b o ar d
TP 5 f lo w
+24V ad ju s t m e nt
F C2 1 7820 + 2 0V
T P9 a p pr ox 5 0H z
J u m p er s
15 V TP 4
A5 B 5 C on t in o us
4 +1 2 V
A6 B 6 f lo w 78 1 2
bl GN D + 2 4V
6 00 V
br Os c illa to r TP 3 TP6
T P8
E x t e r n a l f l o w e na b l e
8 bl ue 14b D r i ve r
Lo = f l o w H i = n o f l ow
12 2 17 IC3
TP 2
P1

N e u t r al
red 1 9a 18a brown 9 1 2 F lo w ON
red 5 +24V
NR 3 2
GND TP9 F lo w O F F
CA U T I O N
T h e N R 3 2 is n o t in s u l a t e d black 2a 1a white 13 12 black 30 G ND
f r o m t h e m a i n p o we r . I C3 o n 6 8k
T h e GN D o f t h e NR 3 2 is co n n e c t e d NK 3 1
IC4 on MP 6 800 0
ELECTRONIC
t o t h e n e u t r a l o f t h e m a in p o w e r . RACK ON 21 board POWER SUPPLY
I t is n o t t h e sa m e G ND a s t h e G ND 1-2-2
o f t h e o t h e r b o a r d s.

■ The flow sensor, measured on TP1 of the FC 21, has an output voltage of about
5,2 VDC for an OH-900 ( 10 l/h ) and about 6,5 VDC for an ON-900 ( 15 l/h ),
depending on the flow, but also, and especially, on the number of ranges ( IR-cells ) of
the analyser. TP3 is GND.
Please note: without flow, the voltage on TP1 is not 0V, but about 0.65 V.

■ The flow rate is adjustable with the potentiometer P1 of the FC 21.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.1-2
In the regulated, stable condition the voltage on TP8 should preferably be 5.5 V.
If this voltage was 5 V, then the flow would reach the adjusted value immediately after
setting the main power switch to pos. 2
When 5.5 V are adjusted, see 2. 1 , the flow starts from a low value and reaches
the set value within a few seconds.
The following stage is a Pulse Width Modulator ( PWM ).
The average output voltage of the PWM can be measured on TP 10 with a multimeter, in
the range of 20 VDC.

The usual average voltage when the flow is regulated is about 4 VDC.
This PWM signal controls the board NR 32 through an optical insulator.

CAUTION ! High voltage !

The circuit of the NR32 is powered directly from the main.

It is not insulated with any transformer. The DC output voltage of the NR32 is controlled by
the FC21.It can be measured on TP1 of the NR32. The ground is TP2.

Caution:
The ground of the NR32 is not the same as the ground of the FC 21 and as the ground of
all the other boards inside the analyser.

The output DC voltage of the NR 32 ( TP1 ) is, with nominal flow, between 90 VDC and
100 VDC.
The NR32 circuit can supply an output voltage, ranging from zero to maximum about
200 VDC.
When this voltage reaches about 200 VDC, the analyser displays a warning, because the
pump has almost reached max. power.

One end of the coil pump is connected to the DC output of the NR 32.
The other end of the coil is connected to a switching transistor of the NR 32.
This transistor is switched ON and OFF by an oscillator.

This way the pump is supplied with a square shaped AC voltage.

The frequency is about 50 Hz, it is the operating frequency of the pump.
The frequency is adjustable with P1 of the NR 32, in order to set exactly the best
frequency for each individual pump, see 2. 1.

C A U T I O N ! High voltage !

The voltage at the end of the pump coil reaches 600 V peak, because of the inductively of
the coil. It can be measured on TP9 with a scope, however, this is not advisable for
safety reasons.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.1-3
Remark:
Due to a few failures of the flow sensors, almost exclusively on the ON/OH/ONH at
customers who regularly treat their samples with acid and on ON-900 analysers using
chutzes reagent, we concluded that the reason of the failures should be of chemical nature
i.e. acids and schutzes reagent damage the sensor.
The solution is to prevent the analysis gases to get in contact with the sensors. Therefore
the sensor ports are connected with long tubes to the gas flow system. There is no gas
flow through the sensor tubes but only the pressure is sensed by the sensor.
In case of failure of a previous version sensor, it is advisable to replace it by the new
version. In this case the part numbers of the complete assemblies should be used for
ordering 15210 for block with sensor element and the plate 15125 with two tube coils
15195. The new flow sensor can not be used as a replacement for the older flow sensor
consisting of a rotameter and an optical element.
1 5195

HCX M0 50D6H

1 5125
1 5210
Senk . M4x25
DIN 963 A2

M3x 6

br

ws

gn

gn ws br

1 3 5

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.1-4
2.2 Pressure switch:
2.2

The pressure switch should be adjusted to about 1 bar ( 15 psi ); this means that under
1 bar ( 15 psi ) , the contact is open ( no contact ), and over 1 bar ( 15 psi ), the contact
is closed ( turned on ).

GND VDC

02 - 02 - 2b

In installed condition and with the analyser turned on ( power switch set to pos. 2 ),
there should be a voltage of 24 VDC when the pressure is under 1 bar ( 15 psi ).
If the pressure is over 1 bar ( 15 psi ), then the voltage should be zero.

ATTENTION ! Measure this with a high-impedance digital voltmeter!

Do not cause a short circuit while measuring, or else the
electronic drivers will blow!

If necessary, the oxygen pressure can be adjusted to 1 bar ( 15 psi ). This can be read
at the upper pressure gauge of the analyser.

The switch point can be set by turning the screw ( 1 )

2 -2 - 2

1

If the switch is turned off ( 24 V ) when the pressure is at 1 bar ( 15 psi ), then the
screw ( 1 ) should be turned counter clockwise until the switch turns on, measuring
the power until it reaches zero volt.

If zero volts are measured when the pressure is at 1 bar ( 15 psi ), the screw ( 1 )
should be turned clockwise until the voltage goes to 24 V.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.2-1
2.3 Infrared zero-baseline, control and adjustment:
2.3

The infrared cell zero-baseline is normally controlled by the electronic and is automatically
set to zero.
The auto–zero control should be disabled in order to control and adjust the infrared cell
zero-baseline manually. This way the electronics will have no influence. This can be done
by pressing the < Menu > and < Cal > keys.
The voltage exiting the infrared channel should be shown as in the following example:
- 0.13
- 0.21
- 0.18
The displayed numbers refer to the IR-cell output voltage:

The upper number refers to the voltage of channel1

The middle number refers to the voltage of channel2
The lower number is valid for the voltage of channel3 ( if there is a channel 3 ).

The channel numbers can be shown on the display by pressing: < Menu > < 5 >
Return by pressing < CLR >.
If at least one voltage exceeds +3.0 volts, then the zero-signal needs to be adjusted.

2
3 4 5

2 -3-1 S
1

To adjust the zero signal, push the left cover plate ( 2 ) of the infrared cell about 10 cm
towards the back.
With a small screwdriver, adjust the trimmers ( 3 / 4 / 5 ) in the infrared rack, so that
the numbers shown on the display are between + 0.20 and - 0.20.
The adjustment should preferably be carried out while the carrier gas is flowing.

If the zero level ( between + 0.20 and - 0.20 volts ) cannot be reached, and if more
than two adjustments were recently carried out, then the problem could be:

Contamination of the IR-paths, see 3. 1

bending of the IR-source after rough shipment of the device, see 3. 2

insufficient supply voltage for the Infrared, see 2. 4

The stability of the displayed numbers should be better than ±0.01:

■ Normally, the second digit after the decimal point does not change, or it may
fluctuate up and down by only 1, since this could be actually on the rounding point.
If the fluctuations are larger, then there is a major degree of noise, see 1.16.
The drift should also be very small. Within 10 minutes the second digit after the
decimal point should not change more than 1.
The drift should first be checked when the analyser has been switched on
( power switch on setting 1 ) for at least one hour, better would be two hours, and
an oxygen flowed for about 10 to 15 minutes ( Power switch on setting 2 ).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.3-1
In case the drift is too large:

Check the temperature regulation, see 2. 5

Unstable power supply, see 2. 4

Defective IR source, see 3. 2

By pressing the < CLR > key, you can end the test.

Notice :
In case of a serious defect, if the output voltage of the infrared cell is more than
10 volts, ++++ is shown on the display.

Adjusting the infrared cell

22

13
16

21 20 19

14
17

1
2 2
1 11 2
1 10 1 ELTRA-IR21
sw
3 3 3 2 06005
4 4 4 3 4
5
5 5 5 ge

rt
GN D
O UT GN D O UT O UT GN D
6 7 6 7 6 7

G ND VAC
CO M V DC
2-3

The connection sockets of the measurement channels ( 10 / 11 ) are predetermined on

the circuit board IR 21.
The position of the IR paths on the path plate ( 22 ) is open, and can be changed
according to the layout of the measuring ranges.

10 Connection for O-channel

11 Connection for low O-channel
13 / 14 Pre-amplifiers for O and low channel
16 / 17 Adjusters for pre amplifiers
19 / 20 / 21 Zero fine adjustment for baselines.

Each channel is adjusted separately.

Set the trimmers ( 19 / 20 / 21 ) in the middle of their range.

Connect a digital voltmeter on the outlet 6 and the ground 7
( measuring range 200 V DC )

Adjust 0 volts DC by adjusting the preamplifiers ( 16 / 17 )

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.3-2

Turn the trimmer clockwise for lower voltage, counterclockwise for higher voltage.

After the zero adjustment, the voltage on test point 1 should be about 1 to 1.5 volts
AC ( measuring range 2 V AC ).

Install the infrared cell in the analyser.

Restore the carrier gas flow.

After 30 to 60 minutes, further adjust the zero by turning the trimmers ( 19 / 20 / 21 ).

To adjust the zero, the < Menu > and < Cal > keys are pressed

Press the < Cal > key again to return to analysis.

On the temperature regulation card, check if the LED flashes, so that it is on half the
time and off the other half, see 2. 5

ATTENTION !
When the test signal fails on test point 1, this can be due to the 8-pin connector
( 10 / 11 ) that connects the pre-amplifier to the IR21 board not being correctly
connected.

Remove, turn 180°, and replace the 8-pin-connector and measure again.
CO 2

1 sw 10 11
CO2

2 ge

3 rt

2 -3 -4

1 black marked tube connection

2 yellow marked tube connection
3 red marked tube connection

When reinstalling the infrared cell into the analyser, you must pay attention to the
color markings of the tubes and their connections.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.3-3
2.4 IR source voltage setting:
2.4

VD C

P1

R C C
TP
1
4 3 2 1
IR1 3 0 64 20
TP2

06421 IR13

2- 4- 1

IR source voltage to be Transformer connections:

measured between TP1
and TP2 on IR 13 board.

1: always connected ( common )

2 V DC for 1 channel device 2: soldering location for 1 channel device
4 V DC for 2 channel device 3: soldering location for 2 channel device
6 V DC for 3 channel device 4: soldering location for 3 channel device
( 2 Volts DC for each IR source )

Set above voltages through P1

The voltage of the capacitor C must be about 5 to 6V higher than the voltage of the
IR sources measured on the a.m. test points.

If the voltage of C is too low, either the transformer is not correctly connected, or the
rectifier R is out of order.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.4-1
2.5 Temperature regulation of the IR-cell:
2.5

TH61
0605 8

CO M VDC

T P3

T P2

TP1

2- 5-1

The adjustment should preferably be done only when the analyser, and the
infrared cell have been in operation for at least one hour.

If the LED is always off, adjust P1 on the TH 61 board clockwise for higher
temperature set point.

If the LED is always on, adjust P1 counter clockwise for lower temperature
set point.

In case the LED is already blinking, adjust the flash rate of the LED to 50%
duty circle.

ATTENTION!
■ The effect of the readjustment will appear in a few minutes, as soon as the
temperature has changed to the new setting.

■ The voltage on TP1 ( TP2 = GND ) does not correspond to the actual temperature of
the IR-cell, but it corresponds to the power needed to keep the IR-cell at a constant
temperature.

■ When the environmental temperature goes down, the heaters of the IR-cell need
higher power to keep the temperature of the IR-cell constant. In this case the
voltage will go higher.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.5-1

The opposite happens when the temperature in the laboratory goes higher. The
IR-cell heaters need less power to keep the temperature constant, so that the
voltage will become lower.

■ The adjustment of the IR-cell should be done, if possible, when the laboratory has the
average temperature of the year. The set point of the IR-temperature should then
be adjusted with P1 so that the voltage in stable condition measures 6 volts.

■ For readjusting, turn P1 clockwise when the voltage to is too low; when the voltage is
too high turn counter clockwise.

■ Caution: After you have turned P1 several times, the voltage will be out of range.
This is normal. When turning P1, you enter a new set point of the IR-cell temperature
which is at that moment different to the actual temperature of the cell.

■ The temperature control circuit will give full power to the heaters ( in case you
have set a higher temperature ) or the circuit will completely shut down the power to
the heaters, if you have adjusted a lower temperature set point than the actual
temperature.

■ After about 10 minutes the temperature will reach the new adjusted level, and the
voltage will come back to remain stable at the new level.

■ This is the voltage level which corresponds to the power to keep the
IR-temperature stable at the new level.

■ If the LED still doesn’t start blinking , adjust P1 on the TH 61, until there is about
5.35 VDC present between TP2 and TP3.

If the fault still remains, despite adjusting the TH 61, then check the board NR 32,
according to the following instructions.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.5-2
 NR 32
TP6
15037

TP3

TP5

+ TP4
TP8

TP7
TP9

TP1 TP2

7 6 5 4 3 2 1
C OM VD C
P1

2- 5- 2
Whe n the LED is on 12 VDC
Whe n th e LED is on 20 0VDC
Supp ly voltage 220 VAC

CAUTION! ELECTRICAL HAZARD !

You should be able to measure 200 V DC between TP 1 and TP 2 ( GND ) of the

NR32 board; otherwise the board is faulty.

This requires that 220 V AC comes through the connectors 6 and 7

If there is no 220 V AC, then there could be a bad contact in the plug.

The voltage for the infrared cell heating elements, comes from the connections 4 and
5 of the 7 pin plug, measure the voltage on the screws, without disconnecting the
plug.

As long as the LED is on, there is 200 V DC between 4 and 5.

As long as the LED is off, there is no voltage between 4 and 5.

If there is no voltage between 4 and 5, then the NR 32 is faulty. Replace it, according
to 3. 6.

■ The above sentences extend to the board TH61. From there they feed the heating
elements.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.5-3
General description of the infrared cell temperature regulation:

230V AC

J2/2 J2/1 J1/1 J1/2 J1/6 J1/7

+ +

Temperature TH 62 NR 32
sensor J1/5
+ 200V DC
J2/10
PWM J1/7 J1/3
J2/ 9
J1/6 J1/2 J1/4
+

Set point

J2/4 J2/3 J1/3 J1/4

Heating elements
2-5-4

This system consists mainly of the following components:

The temperature sensor

The temperature control board TH 61

The power stage board NR 32

The heating elements

The temperature sensor feels the temperature of the infrared system, and sends the
signal to the temperature control board TH 61.

The TH 61 compares this signal with a set point value. The resulting value drives a pulse
width modulator. The LED of this board shows the function of the modulator.

The modulated signal further drives and power stage of the NR 32 board; the power
signal returns to the TH 61 board, from there it finally goes to the heater elements.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.5-4
2.6 Pneumatics for furnace lift:
2.6

11

2
3
6 1 4

2 ba r/30 p si
1
1,5

0,5 2

8 0
ba
r
2,5

1 Pneumatic valve 10
2 Upward speed regulator
3 Muffler 9 2-6
4 Downward speed regulator
5 Pressure gauge max. 2.5 bar ( 30 psi ). ( Lower gauge on the front panel )
6 Pneumatic cylinder
7 upper cushioning
8 lower cushioning
9 Compressed air inlet 4 to 6 bar ( 60 - 90 psi )
( on the rear panel on the right hand side )
10 Pressure regulator
11 Furnace lift

The pressure regulator ( 10 ) needs to be adjusted first.

After removing the side panel on the right-hand side of the analyser, the pressure is
set by pulling and rotating knob ( 10 ), until the correct value of 2 bar is displayed on
pressure gauge ( lower gauge on the front panel ).

The upward speed of the furnace lift ( 11 ) is set with the screw ( 2 ).
The speed of the final travel before the upper stop is set with the screw ( 7 ).

The downward speed of the furnace lift ( 11 ) is set with the screw ( 4 ).
The speed of the final travel before the lower stop is set with the screw ( 8 ).

CAUTION !
When the screw ( 7 ) for final upward travel is too tightly screwed, it can happen that
the furnace doesn't close ( speed = zero ).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.6-1
2.7 Flow rates:
2.7

Analyse- and purge flow must be adjusted manually, because the furnace is an open
system.

The total flow into the system is shown in the left flow meter on the front panel.

The standard flow gets into the furnace through the gas inlet between upper electrode and
sample drop. The analytical flow is sucked by a pump on the outlet of the furnace. The
remaining carrier gas purges the sample in the sample drop.

The purge flow is activated with opening the furnace during the outgas phase. This flow
gets into the furnace through the furnace outlet, so that only pure carrier gas flows in the
analyser.

Adjust the gas flow as follows: 130

15

The main switch ( G ) is on pos.2

100 10

The furnace is closed ( piston up ).

50
5

10

If not, close the furnace and wait

for 10 seconds.

Adjust the lower regulator ( D )
until the left flow meter ( A ) A B
shows 30 l/h

Open the furnace C

Adjust the upper regulator ( C )
until the left flow meter ( A )
shows 50 l/h D

Close the furnace

If the above settings are unstable,

increase both flows 1
1 ,5

by about 10 l/h. 0 ,5 2 E
ba
r

Adjustment of the flow meter ( B ),

0 2 ,5

see 2.1
1
1 ,5

0 ,5 2 F
ba
r

0 2 ,5

0
1

2
G

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.7-1
2.8 Furnace lift adjustment
2.8

The purpose of this adjustment is to

ensure that the furnace can lift and
fit correctly into the upper chamber.

To adjust, open the furnace

and loosen the screws ( C ), C
the furnace is now free to move
horizontally. A
Close the furnace, the furnace aligns
itself as it moves into the upper chamber.

Fasten the screws ( C ) again.

B

2 - 8 -1

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.8-1
2.9 Linearization:
2.9

The linearization of the analyser is done in the factory by the taking into operation and
does not need to be repeated by the customer.
You therefore have to be discouraged from experimenting with the linearity.
The following description is only advised if the number of channels is increased ( see
3.12), or if the range of a channel has to be changed ( for example by installing a longer or
shorter IR path).
The infrared cell is basically nonlinear; meaning that its output voltage is not proportional
to the CO2 concentration.
It is therefore necessary to correct this nonlinearity electronically, by means of the
software, in order to obtain accurate results.
The exact characteristic curve must be individually determined for each measurement
channel, and then fed into memory.
A so-called „linearity factor“ is transferred to the analyser, by means of its keyboard,
in order to determine the slope of the characteristic curve, ( see next pages ).
After feeding in a ( new ) factor, a high and a low standard sample are analyzed, to check
for accuracy.
If, after the test, the measurement results of the low standard sample are not correct, a
new linearity factor is fed in and the test is repeated.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.9-1
Procedure

1) Analyse the high standard

2) Note the result ( by hand or on the printer )
3) < Cal > < 1 > < Channel Number >
4) < Standard Value > < Enter >
5) < Result > < Enter >
6) Analyse the low standard
7) If the result ( from 6 ) is too low, then the linearity factor should be higher.
8) If the result ( from 6 ) is too high, then the linearity factor should be lower.
9) < Menu > < . > < Channel Number >
10 ) < New Factor > < Enter >
11 ) < Nr > < New Factor > < Enter >
12 ) Repeat from # 1 )

Approximate standard samples for linearization and calibration:

Channel 1 : Oxygen ( low ) Linearization factor: approximate value 23000

Concentration: 40 ppm O Sample weight: 1000 mg
Concentration: 200 ppm O Sample weight: 1000 mg

For successive calibration, 200 ppm O is used as the standard.

Channel 2 : Oxygen Linearization factor: approximate value 21000

Concentration: 200 ppm O Sample weight: 1000 mg
Concentration: 1000 ppm O Sample weight: 1000 mg

For successive calibration, 1000 ppm O is used as the standard.

When the true factor is closely approaching, by using the above methods, an exact
determination can be derived in the following way: Rather than only one analysis, three
separate analyses are performed. Then the arithmetic average is taken.

1) Analyse the high standard three times.

2) Note the arithmetic average.
3) < Cal > < 1 > < Channel Number >
4) < Set Value > < Enter >
5) < Result > < Enter >
6) Analyse the low standard three times.
7) If the arithmetic average ( from 6 ) is too low, then the factor should be higher.
8) If the arithmetic average ( from 6 ) is too high, then the factor should be lower.
9) < Menu > < . > < Channel Number >
10 ) < New Factor > < Enter >
11 ) < Nr > < New Factor > < Enter >
12 ) Repeat from # 1 )

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.9-2
2.10 Balance programming:
2.10

Basic settings for all types of balances:

2400 Baud
No parity
Send continuously

Please note:
We are not responsible for balances that have not been delivered through our
company.

The below setting is only a general guideline. Some balances may have a different data or
cable configuration and may therefore fail to communicate with the analyser. The balance
supplied by Eltra is a Sartorius, model BP61 or BP61S. The balance is programmed
( always with 3 digits ) in our company, in order to establish a good communication with
the analyser.

Should any problems arise, then please follow the next instructions:
At first switch the balance off by pressing and follow the steps below.

1) Switch the balance on, by pressing the TARE button by holding it down. Then
press the on/off button. Release first the and then TARE.

2) Selecting the first programming mode, 113 ( to stabilise the vibration ) by pressing
the first digit No. will appear on the display. Change the digit No. by pressing
Repeat step 2 until the No. 113 has been inserted then,
store with a short press on the TARE button.

1) Selecting the 2nd programming mode 515 ( 2400 Baud )

Same usage as in step 2) and don’t forget to store with TARE ( short press )

2) Selecting the 3rd programming mode 614 ( continuous data sending )

Same usage as in step 2) store again with TARE ( short press )

5) After the programming has been done, it is IMPORTANT to hold the TARE button
again until the display shows a row of 88888888 and then release the TARE button and
the balance is ready for operation.

The correct settings:

113 to stabilise the vibration
515 2400 baud
614 continuous data sending

CAUTION:
The balance model BP61 has a switch to enable / disable the programming mode.
The switch, when shifted to the left, disables the programming mode.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.10-1
2.11 2.11

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.11-1
2.12 TC zero baseline adjustment:
2.12

With the keys

the zero baseline of all channels is shown in the display.

The value of the third channel is the baseline of the high nitrogen channel. The value of
the sensitive channel is 20 times higher.

An adjustment is necessary, if the value of the high nitrogen channel is higher than ±0.2V.
The zero baseline of the sensitive channel is not displayed.

TC CELL

3
04000
1 2
2-12

Adjust as follows:

Type MENU CAL

Turn trimmer 2 in a central position

Search with jumper 3 a value close to 0

Adjust exactly to 0 with trimmer 2

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.12-1
2.13 Diagnostic printout:
2.13

By pressing the

< Menu > < . > < 0 >

keys, a diagnostic report will be printed out on paper.

Attention !

The printer port must be activated, with :

< Menu > < 3 > < 1 > < Enter >

This report should be faxed to ELTRA if interpretation or further instructions are needed.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.13-1
2.14 Temperature regulation of the TC Cell:
2.14

The thermostabilisation of the TC cell is similar to the IR cell.

TC CE LL

3
04000
1 2
2-12

Adjust the set point of the thermostabilisation with trimmer No.1.

Turn clockwise to increase the temperature.

Caution :

The influence of the temperature on the baseline is very high. Wait for the stabilisation
after every adjustment.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.14-1
2.15 Water flow and furnace temperature sensing board ON21:
2.15

The board ON21 is responsible for the temperature response of the tap water valve, the
high temperature alarm of the furnace and the detection of the cooling water flow.
Do not change the settings of the temperature without checking the error massages.
Too high temperatures damage the furnace.

TP 12 TP 13 ON21
TP 1 32210
T P2
1

T P14

TP 3
T P4
TP 15
TP 5 T P9
J1 T P6 T P10
T P7
TP 8

AB
1
2 J3
3
4
TP 11 5
6

J2
P1 P2 P 3
2-15-1

+15V F1 5 J3
+15V "HIGH" enables Tap
tap water valve 2AT 220V ~ water
TP 3 fl ow
3 valve
- 4
NT C TP7 +
water +
temp. P1
sensor A1 B1
4 A2 B2
T P 10 "HIGH" if water
tem perature
6.1V
sensor broken High=13V-15V
J1 +
Low = 0V - 1V
+ 15 V VRef -
T P14
T P2 "HIGH" i f furnace "HIGH" if
5 temp.exceeds 70°C no problem s
- wi th temperature
7
NTC T P5 +
furnace +
temp. P2
sensor A3 B3
6 A4 B4 "HIGH" if furnace
temperature
sensor broken
4 . 7V
T P11 "HIGH" m eans
"no problems",
J1
+
+15V +15V - furnace can
"LOW" if no operate
VRef water flow norm all y TP 6
- TP12
- 8
+
+
VRef
Water T P9
flow sensor VRef 11

19
2- 15

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.15-1
 A B
Fixed water A1 B1 Adjus tabl e
temper atur e A2 B2 w ater temp. P1
F ix ed fu rnac e A3 B3 Adjustable
temperature A4 B4 fur nace temp.
P2
Fixed A5 B5 Adjustable
water flow A6 B6 water flow
detection P3
J2 detection
02-17-1b

All the jumpers of J2 are set by the manufacturer.

However, adjustments are possible if necessary; for example if the furnace and the water
inside the barrel feels too hot.

Water temperature threshold adjustment

Remove the jumper from A1-A2 and install it on B1-B2

Connect multimeter between TP7 and TP9 ( GND ). Range 20 VDC.

Turn P1 counter-clockwise for lower water temperature threshold.
Turn clockwise for higher temperature threshold.
The correct temperature is approximately 40°C in th e barrel.
The voltage on TP7 for fixed temperature is about 6.1 VDC.
Note: The higher the voltage on TP7, the lower the water temperature threshold.

Furnace temperature threshold adjustments:

Analyse with a power of 8 KW ( setting = 800 ) without the tap water connected till the
message "temperature too high" appears on the display. This error message should
appear once the temperature of the furnace has reached about 70°C.
The furnace cools down very fast, after the tap water is connected.
If the error message doesn´t appear at about 70°C, then:

remove the jumper from A3-A4 and install it on B3-B4,

connect a multimeter between TP5 and TP9 ( GND ). Range 20 VDC
The voltage on TP5 for fixed temperature threshold is about 4.7 VDC.

Turn P2 counter-clockwise, for the error message to appear at lower furnace
temperature. Turn clockwise, for the error message to appear at higher furnace
temperature.
Note: The lower the voltage on TP5, the higher the furnace temperature at which
the error message „temperature too high“ appears.

Detailed explanation :
The board ON 21 contains three circuits.

One of the circuits senses the cooling water temperature. The sensor is attached to the
T-piece of the water hose. If the water temperature exceeds the threshold value,
a solenoid valve will be energised, in order to pass tap water through the coil of the
primary water flow in the tank. If the water temperature of the secundary water flow
( through the furnace ) exceeds a certain level, or if the water temperature sensor is
broken, the analyser gives a warning on the screen for too high water temperature.
At the same time the furnace power will be switched off, see also 1.11.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.15-2

The second circuit checks the temperature of the furnace block ( not the temperature
of the crucible ).
The temperature sensor is attached to the rear of the upper furnace block (inside the
analyser). If the temperature of the furnace block exceeds the threshold value, the
furnace power will stop and a message for too high temperature will appear on the
screen, see also 1.11.

The third circuit on the ON 21 is for detecting the water flow. A part of this circuit is the
plastic wheel on the board ON 21. This wheel is turning when there is enough
secondary water flow, which is created by the water pump.
When the analyser receives the command to start the analysis, the software first
checks the water flow wheel on the ON 21.
If the wheel is turning, and all the other preconditions are fullfilled, then the furnace
power will start. If the wheel is not turning, the analysis will not start, and the message
„No water flow“ will appear on the screen.
The sensing of the wheel is done by a photo diode and a photo transistor.
An adjustment is not necessary, so that P3 which was meant for adjusting, is no longer
installed on the ON 21. Only when the water is very dirty, then there will be a warning,
even if the wheel is turning, see also 1.10.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.15-3
2.16 The furnace control board PW13
2.16

The current of the furnace is controlled on board PW13 .

The furnace current is detected by means of two current transformers and transferred to
an amplifier in the board PW 13. The electronic rack sends the set point to this amplifier,
too. The voltage on the primary side of the big furnace supply transformer is controlled, so
that the feedback signal from the current transformers and the set point from the electronic
rack are equal.
The feedback signal depends on the magnitude of the furnace current.

To adjust set point and furnace current use trimmer P1.

32066 TP3

PW13
TP7

TP8

TP11 TP12
TP13

TP4 TP9
TP10 TP14

TP5
T P1

T P2
TP6

P1 P2

2-16-3

Enter an outgas power of 5.3 KW ( setting = 530 ) in the menu.

Start the analysis. Turn trimmer P1 during the outgas phase so that the ampere meter on
the front panel shows 4A.

This adjustment is only necessary in case the PW 13 has been replaced.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.16-1
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Detailed explanation of the furnace control system:

+15V -15V PI N no of the
23 9 D25 plug
+1 5V
IC3 PIN4 1 5 V m e a n s p o w e r O FF
FUSE 32A TP7 2b
TH Y R I S T O R TP11 O V m e a n s p o w e r ON
6 bl IC 4 o n 68 k
15V means wat er fl ow I C5 on M P 680 00
PHASE 12
TP13 0V means no wat er fl ow
15 gr
power
t ime
lim it 7
Power ON
TP8 11 gr W ater f low Po w e r O FF

TH YR IS T OR
TP14 Wat er t emp 8 rs W ater flow 7c

cont rol
se n so r

circui t
Flow
no flow
3
Furnace temperature
15V means ok 8c
7 ge
0V means too hot
3 4
TP2
5
2
1
A
5
0

12+13
ON21 see 2.15
Mult ipli er

24+25
C urrent Furna ce 13 ws G ND 1a
transducer RMS
t em p sensor

9 6 pin plu g
TP1 GND
21
8 TP10 0 V t o 1 0 V f r o m th e D/ A c o n v e r t e r E L EC T R ON IC R A C K
20 br
0kW to 10kW on the furnace Ol d Version : Board 68k
TP 9 (1V for eac h kW) N e w V e rs io n : B o a rd MP 6 8 0 0 0
19 ws G ND
FUSE 32A D /A
GND converter
PW 13 - 32066
TP3 IC29

Mult iplexer
PW 13 TP7

br
PHASE

µp Bus
32066
I C3 12 1k 8 10 10 8
PIN4

37 pin plu g
1V/ 1 kW

ws
bl blu e
br brown TP8
ge yel low TP11
gr grey
gn gree n Prec ond ition s fo r po wer: TP9 TP13
or oran ge TP4 TP12 TP14 IC30
rs pin k T P13 = 15 V D C TP5 GND 27
rt red TP 11 = 0,5 V D C approx. TP1 TP10
sw bla ck T P14 = 2 to 5 V DC for 2 to 5 kW TP2
vi vio lett TP6 G ND
ws whit e T P 9 = GN D All JUMPERS on t he lef t row 1-13-2
2.16-2
The furnace power is controlled by the software of the electronic rack.
The electronics send a digital command for starting the power and an analogue voltage
for setting the power level.
These commands are controlling the board PW 13, which is the furnace control board.

The digital command for starting the power is a digital "Low".

It can be measured on TP 11 of the PW 13.
TP 11 is connected to pin 6 of the 25-pin plug of the PW 13. This signal comes from
pin 26 of the 96-pin plug of the electronic rack.

The analogue signal for setting the power level can be measured on TP 14 of the PW 13.
TP 14 is connected to pin 20 of the 25-pin plug.
The signal comes from pin 12 of the 37-pin plug on the electronic rack.
One volt DC corresponds to one KW.
The usual range of the furnace power varies between 2 KW and 5 KW, depending on the
application, which means the usual range of the control voltage is between 2 V DC and
5 V DC.

The above mentioned commands, however, are not sufficient to have power. An important
precondition to power the furnace is the water flow. Without water cooling the furnace will
overheat. The message for the presence of water flow is given by the board ON 21,
transferred to pins 11 to 15 of the PW 13 and can be measured on TP 13 of the PW 13.
15 V DC on TP 13 means water flow, zero volts means no water flow.
When this voltage is zero, the thyristor control circuit of the PW 13 will be inhibited
and the furnace power will be off.

The water flow message of the ON 21 is also transferred to the electronic rack
( Pin 8 of the ON 21 to pin 7c of the 96-pin plug of the electronic rack ).
If this voltage is zero, the analysis cycle will not start and the message of the water flow
will appear on the display of the electronic rack. The digital and analogue commands for
the furnace power will not be released by the electronic rack.

This way there is a dual protection for the furnace: Firstly, there are no power enabling
signals from the electronic rack to the PW 13; and secondly, the thyristor control circuit is
directly disabled by the ON 21.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.16-3
2.17 2.17

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.17-1
2.18 Sample drop motor and the motor switch adjustment
2.18

Detailed explanations

This description applies to the case of an analysis cycle running correctly, which means
from the operation of the < START > button to the end of the analysis; when the results
appear on the PC screen or the printer. During that time the sample drop motor has
performed a full rotation.

Way of operation
+24V DC
This simplified diagram shows
the sample drop system and +
related circuit
MOTOR

- Eccentric wheel on motor shaft

4 seconds for one turn

GND 2 seconds
D

G
Control signal
IRF820 from the
electronic rack
S
TRANSISTOR
GND 1-14-2

The PLUS connector of the sample drop motor is directly connected to +24V DC.
When the time is right for the sample drop motor to turn, the transistor is activated
by the electronic rack software.
The switching transistor connects the MINUS lead of the motor to GND.
The motor starts turning, and shortly thereafter the eccenter of the motor shaft
presses the switch.
From now on the motor is connected to GND via the switch and not through
the transistor.
Before the motor makes a full turn, the transistor is deactivated by the electronic
controller.
The motor keeps on turning, still connected to the GND via the switch.
When the motor has made a full turn, the eccenter will release the switch.
The MINUS connector of the motor is now disconnected from the GND
and it is connected to the transistor again.
The transistor, however, is no longer activated, so that the motor stops turning.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.18-1
 The detailed circuit is as follows :

See also 4. 2 wiring diagrams 32165 resp. 32167 and 32140.

GN D is a lso th e m in us of th e big ca pa cito r (tw o of th en o n th e o ld NK 3)

POWER SUPPLY

GND + 24VDC
red 2 2 ac

SWITCH
+ - +24V
rt sw GND 2 4 ac 30

SAMPLE DROP
MOTOR

GND

red
green/pink
E CCE NT E R
+1 5V -15 V
N K3 1 1 61 0 0

bl ack
brown/grey 1 12
ELECTRONIC RACK
ON21
wi the
PW13 9 13 GND
1a
11 brown 18a
+ 24VDC
10k 2 red 20a
T3 R4 6
IC3 on 68k
10k

IR F8 2 0 R47
D
T4 IC4 on MP 68000
R45
4007 1 green
D12 G
100k 16b 15 DRIVER
BC 327 4
18k

S
R3 8 2 s ec onds
GND 10 MOTOR
96 PIN PLUG

T3 and T4 w ith the connected com ponents

are a separate circuit on the PW 13
+15V

-15V GND +5V

1-14-3

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.18-2
 3

6 2
3
5
7 4
5 1

2-18-3
2

Positioning the sample drop motor

Remove the right-side panel of the analyser

Loosen the nuts ( 2 )

Move the motor bracket ( 3 ) until the sample drop unit on the furnace ( 1 ) and the
cam ( 5 ) are well aligned

Re-tighten the nuts ( 2 )

Positioning the motor switch

This adjustment can only be done once the above positioning is correct

Loosen the nuts ( 6 )

In order to adjust the position of the motor switch ( 7 ) next to the sample drop motor, it
is necessary to ensure that the cam ( 5 ) is turned to the position shown in the drawing.
This means that the switch must rest on the round edge, not on the flat edge of the
cam ( 5 )
This is achieved by setting the mains switch, first to position 0 then to position 1.
Watch the cam ( 5 ) rotating; when it reaches the required position, set the mains
switch back to position 0.

Move the switch to the right until it is fully compressed, then loosen it a bit (about
1mm), by moving it to the left. It is important not to hear the „click“.

Re-tighten the nuts ( 6 ).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 2.18-1
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

2.19 Hot extraction upgrade

Fu rn ace 14 11 8 J5
J1
Se t Poin t te mpe ra ture 1
rt
2 2 3
TP2 IC1
bl
1 2
1 1 2 3
4
5 6 7
sw 0,75²
3 3 1
TP3
TP4
TP5 bl 0,75² T2
10k
J3 sw 0,75² gn/ ge gn /g e
TP7 TP9
TH43 TP8
J4
bl 0,75² sw
3 6 90 7
TP1 1
gr 0,75²
A B
TP6 TP12
gn/ge T1 G
36 97 5 TP10
1 TP1
P5
J4 2
P1 P2 P3 P4
V9
2 51 90
230VAC

bl r t bl bl r t
D3
rt
V10
25 1 90
V9 V10 D1
230VAC
Me asur e

25190 25190

bl

El e c tr o d e
i m p u l se
f u r n a ce
50 l / h
Du s t

3 0 l /h

V1
Purge
va l ve
0 11 6 0

Datum Name Benennung:

b l blue
b r bro wn gez.: 07.03.2005 Sanda
5 0l /h
3 0 l /h
g e yellow Hot extraction upgrade
g r gre y gepr.: 07.03.2005 Polemitis
g n gre en
o r ora nge
rs pink Zeichnungs-Nr.:
rt
sw
red
black
a 10.03.2005
Mainstr. 85 Block 20 2 55 80
vi violett
ws white
Bez.: geändert am: D-41469 Neuss
2.19-2
3 3 Servicing

3.1 IR paths, cleaning and replacing

3.1

17 17
1
7
8 9/10
6

13 14 12
3 2
B 11
15

3 A

3-1-1

Unscrew and remove the tubes ( 1 ) from the IR paths.

Remove the nuts ( 2 ) ( Size: 7 ) in doing this, the screw thread ( 3 ) should be held
tight to prevent it from turning with the nut.
Take out the pre-amplifiers ( 6 ) together with the distancing box ( 7 ).

Clean the paths with a cleaning solution, e.g., ethanol.

With a two part path, such as ( B ), the windows can be cleaned on the inside by the
use of a cotton swab.

With single part path, such as ( A ), the path is filled with ethanol and, after a few
minutes, oxygen is blown into the empty path and will dry it out.

Soiling which can accumulate from the analyses of materials that contain a lot of
sulphur and moisture, or hydrogen can be very difficult to clean. In such cases, the
paths should be replaced.

Before reassembling the paths, the screws ( 3 ) should be screwed in by hand in order
to ensure that they are screwed into the holes.

Assembly of the paths follows is made in reverse order from the removal.

After reinstallation, adjustments according to 2. 3 are recommended in all cases.

If the plugs ( 17 ) of the pre-amplifiers ( 6 ) are to be replaced, see 2. 3

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.1-1
How CO2 detectors ( used for the O-channel ) can be recognized:

Square window Round window

Initial option: without any Later option: with type No.:
type number. 407M36-611.

In case the infrared detectors are to be replaced, you can recognize them as described
above.

1 sw CO 2 10 11
CO2

2 ge

3 rt

3-1-2

1 black marked tube connection

2 yellow marked tube connection
3 red marked tube connection

In reinstalling the infrared cell unit in the analyser, you must pay attention to the color
markings of the tubes and their connections.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.1-2
3.2 IR Source
3.2

The IR sources ( 2 ) are fastened

with the screws ( 3 )

For installing or removing the IR
source ( 2 ), the complete chopper
4
motor assembly ( 1 ) together with
the mounted paths and pre-amplifier, 2

SM
3
should be removed from the infrared

52
0
R
-3
75
unit, see 3. 5

In order to remove the IR source, it 3
suffices that the nuts ( 4 ) are
removed ( 5.5 mm wrench ). 1
In doing this, the screws ( 3 ) should
be held so that they do not turn with
the nuts.
The chopper motor housing ( 1 ) does
not need to be unscrewed.
The chopper motor housing ( 1 ) also
does not need to be unscrewed when
installing the IR sources ( 2 ).
4 -1 -1

CORRECT WRONG!

5 5 5

B C D

A 6 5 5

E F
5
3- 2 -1

CAUTION !
The IR source ( 5 ) itself should be in the middle of the ring ( 6 )
( this is without considering the location of the soldered connections,
which are not centered ).
See above drawing: A and B are correct, C, D, E and F are wrong.
Avoid moving the IR source back and forth, try placing it correctly the first time.

After re-assembling the infrared cell, adjust according to 2. 3

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.2-1
3.3 Infrared electronics
3.3

The complete signal processing for all channels is handled through the circuit
board IR21. In the event of a failure, the entire circuit board should be exchanged.

1
2
TP1
2
4 TP1
2
3 TP1 ELTRA-IR21
3 3 3 2 06005
4 4 4 3 4
5
5 5 5

TP6 TP7 TP6 TP7 TP6 TP7

1 5

3-3

1 2
4 3 6

The plugs ( 1 / 2 / 3 / 4 ) should be unplugged.

The 10 screws ( 6 and 7 ) should be removed.
On the IR21 - circuit board, no adjustment is needed. You should, however, check the
adjustments on the infrared cell, as in 2. 3.
The IR21-circuit board is malfunctioning, when the correct signal can be measured at
test point 1; while the signal at test point 6 cannot be adjusted to zero, see 2. 3.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.3-1
3.4 Infrared power supply
3.4

The power supply ( 1 ) is a complete unit, which is regarded as a single spare part.

If there is a failure, the entire module ( 1 ) is replaced.

In order to keep costs down, exchange modules are offered.

Replacement :

1
3

2
2
3-4-1-1

The four fastening screws ( 2 ) for the power supply unit are removed.

The plug ( 3 ) is removed.

4 0 605 9

T H6 1 0 6 0 5 8 sw

ge

2 rt

1 3 4
2 3
1
IR 1 3 0 64 21

3 -06 -1 -2 S

The power supply unit ( 1 ) is turned.

The wires ( 4 ) are separated from the power filter ( 5 ) ( unsoldered ).

The new power supply unit ( 1 ) is installed in the reverse order.

It is suggested that adjustments are made according to 2. 4.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.4-1
3.5 Chopper
3.5

see 3. 1

4- 1-1 -0

The chopper blade ( 1 ) is fastened to the motor.

In order to dismount the motor from the mounting plate ( 3 ),
the chopper blade must first be removed.

The safety ring ( 4 ) is removed.

One after the other, the washer ( 5 ) ( there could be two ), the chopper blade ( 1 ),
the cylinder ( 6 ), and the spring ( 7 ) are removed

Reassemble in reverse order.

CAUTION !
Before re-assembling check the position of the IR source ( 8 ) and, if necessary, center
its position ( see 3. 2 ). The heating wire is not very elastic, therefore do not move it
back and forth, you rather should correctly position it the first time.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.5-1
 4
6
5

3 3

2
1

4-1-1

The plug ( 1 ) is disassembled by unscrewing the screws ( 2 ).

The cable ( 3 ) of the IR sources ( 4 ) are then unsoldered from plug ( 1 ).

The bolts ( 5 ) are unscrewed.

The new motor ( 6 ) is bolted on.

The IR source cables ( 3 ) are then soldered to the plug ( 1 ).

CAUTION !
Due to the high current for the IR sources, the solder joints must be very well made.
Inside the plug ( 1 ) two pins are soldered together to form one connecting point.
Two such connecting points are present in the plug ( 1 ). Each of the two cables ( 3 )
are soldered to each connecting point. Polarity is irrelevant.

Afterwards, the chopper blade is refastened, see 3. 5.

This is reassembled in the reverse order.

After installing, the infrared cell should be adjusted, see 2. 3

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.5-1
3.6 Infrared cell temperature regulation
3.6

06059
2
1

TH61 06058

NR 32

1 5 03 7
3 -6 -1 -1 S

4 4

The temperature regulation of the infrared cell is made up of the circuit

boards TH 61 ( 1 ) and NR32 ( 2 ), the connecting wire ( 3 ),
the temperature sensor ( 5 ), and the heaters ( 4 ).

Replacing the TH 61:

4 0 605 9

T H6 1 0 6 0 5 8 sw

ge

2 rt

1 3 4
2 3
1
IR 1 3 0 64 21

3 -06 -1 -2 S

The plug ( 4 ) should already have been removed during the removal of the infrared
cell from the analyser.

Unscrew and remove the power supply module ( 1 ), see 3. 4

Disconnect the plug ( 2 ).

Remove the four nuts ( 3 ).

Re-assemble in reverse order.

Make adjusts to the unit according to 2. 5.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.6-1
Replacing the heaters

Unsolder the cable ( 2 ).

Cut the silicon gel away from the heaters ( 1 ).

Pull out the heaters ( 1 ).

Insert new heaters and smear with thermal conducting paste
( in case there is none available, silicon grease can be used ).

Solder the cables on.

Secure the heaters against falling out with silicon gel.

06059

sw

ge

rt

TH61 06058

4
2
3-06-2-0 S

1 1

Replacing the temperature sensor

Unsolder the cables ( 4 ).

Cut away the silicon gel from the temperature sensor ( 3 ).

Screw in the new temperature probes.

Solder the cables ( 4 ) on.

CAUTION !
The threads are of aluminium. Therefore, screw in the probes very lightly.

After replacing the temperature sensor, adjust according to 2. 5.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.6-2
 3.7 Checking for leaks 3.7

Turn the main switch to position 0 or 1

Disconnect the tube of the furnace outlet.

Connect a vacuum meter to the free end of the tube.

Disconnect the tube of the pump inlet.

Suck 300 mbar on this tube and seal it.
The pressure gauge should be stable for at least 30 sec.

If the system is leaking, repeat above test by squeezing each single tube along the gas
system, until the leakage area is located. ( see drawing below )
c o n t r ol l e d

IN OUT
15l/h

G as p ump

y ell ow g re y
P ur ge M ea s ur e

T C C EL L
y ell ow
Pur g e

b lac k re d
50 l / h
F low sen sor

Du st
H 2O

H2O

H 2O

f ur n a c e

3 0 l/h

El ec t r od e
im p ul se
fu rn a ce

P u rg e
CO > CO 2

valve
CO2

C O2

ON 9 00
C O2

gree n b lue
I n fr ared C ell
c on t r o l l ed

5 0l / h
30 l/ h

1 , 5 ba r
22 ps i
1
1. 5

0 , 3 5 b a r / 5 . 3 p si 0. 5 2

b a
r

0 2. 5

P r es s u r e Carr ier
r eg ul at o r gas stop

2 -4 b a r 1,5bar
3 0 - 6 0p s i 2 2p si

Carr ier Gas Helium Pressure 34015

switch

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.7-1
3.8 Replacing the EPROMs
3.8

Set the power switch to pos. 1.

Open the furnace.

Pull out all plugs from the electronic unit

Open the left side of the analyser.

Unscrew the electronic unit.

Pull out the electronic unit.

Take out carefully, with the aid of a screwdriver ( using it as a lever ), the two
EPROMS from the CPU board ( see figure ).
Insert the new EPROMs according to the H and L identification ( see figure ) and be
sure the positioning is correct by comparing the marks.

Clear the memory, see 3. 9.

Important: When installing

1.4S
27C512 EPROMS, check that
the jumpers are connected
as shown in the drawings.
If the instrument has an older 27 C512
card, follow the first drawing;
otherwise follow the second drawing.
H L
EPROM EPROM

RAM RAM

18060

1.4E

H L
EPROM EPROM

RAM RAM

*
18065

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.8-1
3.9 Clearing the memory
3.9

2
1 80 65

3-9

Set the power switch to setting 1

Open the furnace

Detach the left hand cover of the analyser

Detach the power plug ( 1 ) from the electronic unit

Press the reset key ( 2 ) on the base plate of the electronic unit for at least 30 seconds

Restore the unit to its original condition

Recalibrate.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.9-1
3.10 Electronics reset
3.10

Should problems with the electronics come up:

Press STOP

If the problem remains:

Turn the power switch to pos. 1

Open the furnace

Disconnect the cable ( 1 ) from the electronic unit for 10 seconds and plug back in.

2
1 80 65

3-9

Should the problem remain :

see 3. 9 " Clearing the memory "

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.10-1
3.11 Coding of the channels
3.11

ON-900

The coding is done inside a 96-pin VG connector. The pins 27 through 32 are used for this
purpose.

For every channel combination, the pins at row A and row C are interconnected as
follows:

Labels on the connector, according to the instrument type.

ON900
2xO+2xN

3- 11

Instrument Connections a with Code No.

version: c inside the connector: ( shown on display during
initialization )
1 xO 32,nc,30,29,28,nc 22
2 xN 32,31,nc,nc,28,nc 26
1 xO+2xN 32,nc,nc,nc,28,nc 2C
2 xO nc,nc,30,29,28,nc 23
2 xO+2xN nc,nc,nc,nc,28,nc 2F

Caution :

The electronics unit takes notice of the new coding once the power is switched on.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.11-1
OH-900

The coding is done inside a 96-pin VG connector. The pins 27 through 32 are used for this
purpose.

For every channel combination, the pins at row A and row C are interconnected as
follows:

Labels on the connector, according to the instrument type.

OH900
2xO+2xH

3- 1 1

Instrument Connections a with Code No.

version: c inside the connector: ( shown on display during
initialization )
1 xO 32,nc,30,29,28,nc 22
2 xH 32,31,nc,nc,28,nc 26
1 xO+2xH 32,nc,nc,nc,28,nc 2C
2 xO nc,nc,30,29,28,nc 23
2 xO+2xH nc,nc,nc,nc,28,nc 2F

Connect also 5c with 28a for all above versions ( otherwise the ON versions will appear ).

Caution :

The electronics unit takes notice of the new coding once the power is switched on.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.11-2
ONH-2000

The coding is done inside a 96-pin VG connector. The pins 27 through 32 are used for this
purpose.

For every channel combination, the pins at row A and row C are interconnected as
follows:

Labels on the connector, according to the instrument type.

ONH2000
2xO+2xN

3- 11

Instrument Connections a with Code No.

version: c inside the connector: ( shown on display during
initialization )
1 xO 32,nc,30,29,28,nc 22
2 x N, 2 x H 32,31,nc,nc,28,nc 26
1 x O + 2 x N; 1 x O + 2 x H 32,nc,nc,nc,28,nc 2C
2 xO nc,nc,30,29,28,nc 23
2 x O + 2 x N; 2 x O + 2 x H nc,nc,nc,nc,28,nc 2F

Remark:
In case of 2 x H, 1 x O + 2 x H and 2 x O + 2 x H the ON / OH switch of the front panel
connects additionally 5c with 28a ( change from N to H ).

Caution :

The electronics unit takes notice of the new coding once the power is switched on.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.11-3
3.12 Adding on new channels
3.12

It is quite easy to add one or two oxygen channels to the instrument. The IR-cell has to be
build in or modified:

IR-source

IR-path

Detector

Preamplifier

Board IR21 with 2 channels

Chopper

With a new IR-cell, the chopper purge system must be installed.

It is very complicated to add a TC cell for nitrogen channels to an oxygen instrument. The
carrier gas changes, a purge and reference flow must be installed. The electronics and
wiring must be modified.
This work should be done in the factory. Otherwise ask for more information.

The following components may be needed, when adding more IR cells:

05257: Chopper housing, with one IR source and motor

05254: Chopper housing, with two IR sources and motor
05066: IR path: oxygen high
05067: IR path: oxygen low
06005: Printed circuit board IR 21
06032: Infrared receiver with CO 2 filter

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.12-1
3.13 Cleaning the solenoid valves
3.13

7 2

6 3 - 13

Only with the 2/2 valve

Turn the power switch to pos. 1, or best ( safest ) to pos. 0,

You can unplug the power plug as well

Remove the connector ( 7 )

Unscrew the nut ( 1 )

Remove the coil ( 2 ) ( only with the 2/2 valve )

Unscrew (counter-clockwise) the hexagon screw on the armature housing.

Remove the armature ( 5 ) ( only with the 2/2 valve )
Careful ! Do not lose the spring ( 4 )

With oxygen pressure or compressed air, clean the inside of the armature housing
( 3 ), as well as the armature ( 5 ) and re-assemble the solenoid valve.
With the furnace closed and renewed oxygen pressure, check to ensure that the
solenoid valve is sealed, see 3. 7.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.13-1
3.14 Replacing the flow sensor
3.14

Locating the flow sensor:

V a l i d fo r S e r i a l N u mb e r s fr o m 0 4 50 x x xx x x u p t o 0 7 2 4 x xx xx x

O N9 0 0 f or O XY GE N a n d NI T RO GE N
OH9 0 0 f o r OXY GE N an d HY DR OG EN

I N F R AR ED C ELL

Fl ow sens or
A
Flow sensor situated
inside the infrared cell

ON 9 00 f o r N I TR OGE N on l y

B
T C CEL L

0 400 8
Flow sensor

Flow sensor situated

inside the TC cell

OH 9 0 0 f o r H YD R OG E N o n l y

C
TC C ELL

04 007
Flow sensor

0 3 -1 4

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.14-1
 Valid for Serial Numbers higher than 0725xxxxxx

ON900 for OXYGEN only

OH900 for OXYGEN only

INF RARE D CELL 34810

Instruments for oxygen

Flow sensor
only have the flow
sensor inside the A
infrared cell

ON900 for NITROGEN only

ON900 for NITROGEN and OXYGEN

ON 900
TC C EL L
B
Flow sensor
All the other
instruments have the 04345
flow sensor inside the
TC cell
OH900 for HYDROGEN only
OH900 for HYDROGEN and OXYGEN

OH 900

T C C E LL
C
Flow sensor

04365 0 3 -1 4

Depending on the type of the instrument, the flow sensor may be found either inside
the infrared rack, or inside the temperature conductivity rack ( see above drawings ).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.14-2
Replacing the flow sensor:

2
6 3

5
1
4
3-14-1 2/3

Remove tubes ( 2 ) and ( 3 ) from the flow sensor ( 6 ), by loosening screws ( 1 ).

Disconnect the 9 pin plug

Remove the screws ( 4 ), remove the block ( 5 ); now the flow sensor ( 6 ) is loose.

Replace the flow sensor ( 6 ), re-install in reverse order.

Finally adjust the flow rate ( see 2. 1 ).

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.14-3
3.15 Installing an AC power stabilizer
3.15

When the power sinks below 180V AC ( also when only a short interruption ), a stabilizer
is recommended.
The analyser can draw during combustion up to 20A, in some cases up to 30A.
The maximum current depends on the furnace current you have chosen.
It is not necessary to stabilize the controlled furnace current.

9 14

8 13
10

1 Analyser 1
7
2 Balance
5
3 Printer
12
4 Computer 3 2 M o
del

Vo
o. :
N
Se r ia l No
. :

lt s AC :
Amp s

Wa t ts :
:
ON 90 0
XXXXX

40
X XXXX

30m a
x.
+ /-1 0 % 3 Ph

7 5 0 0 ma x .

Hz : 5 0 -6 0

5 Monitor
4
6 Power strip
7 IR-cell 15
8 TC-cell
6
9 Electronics unit 11

10 Triple plug
11 Voltage stabilizer
12 Original IR power cable
13 Original TC power cable
14 Original electronic power cable
15 Mains power link

It is sufficient if the electronics unit ( 9 ) the infrared cell ( 7 ) and TC cell ( 8 ) is

protected by the stabilizer ( 11 ). This is simple to do, as units ( 7 / 8 / 9 ) use standard
plugs.
It is then advisable to protect the balance ( 2 ), the printer ( 3 ) and the computer ( 4 )
with a stabilizer ( 11 ).

The stabilizer ( 11 ) is plugged into the triple plug ( 10 ) ( rear of the analyzer ).

The electronics unit ( 9 ), the infrared cell ( 7 ) and the TC cell ( 8 ) are plugged into a
power strip ( 6 ), using a normal power cable ( the device cable ).

The original power plugs ( 12 / 13 / 14 ) of the units ( 7 / 8 / 9 ) are simply unplugged
and left hanging.

In cases when the voltage of the power line is always too low and may, even
temporarily, be lower than 200 VAC, a simple transformer can be used instead of a
stabilizer.
The power of the transformer should be at least 100 VA. The primary voltage should
be 220V to 240V. The secondary voltage should be about 20V higher than the primary
voltage. For example Pr 220V / sec 240V or Pr 230V / sec 250V.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.15-1
3.16 Replacing the gas pump
3.16

Switch off the instrument and pull the main power plug

Disconnect the plug ( 1 ) of the pump

Disconnect the tubes ( 3 ) and ( 4 ) from the pump

Remove the four plastic rings ( 5 ), remove the pump

Reinstall pump in reverse order

3 4
IN OUT

5
5 ge /gn

br
bl

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.16-1
3.17 Additional safety features for furnace pneumatics (optional)
3.17

This is the standard pneumatics for the furnace piston drive.

6
1

4
5 11380

7 3-16-4

A more controlled upward movement of the furnace piston is obtained this way:

6
1

9 2
+ 24V red
0V 3
The O ring
original cabl e 4
remai ns connected 11380

0 .2 ba r- 3p si

5 blue

11492
12
11
10
7
11440 3-16-2

When upgrading the standard pneumatics with the magnetic switch ( 9 ), the solenoid
valve ( 10 ), and the pressure regulator ( 11 ), the furnace piston will go up with a very low
pressure ( no danger ), and finally it will close at full pressure.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.17-1
Requirement: the furnace has not to be moved in case of a power failure.

ER
LT
FI

AC
0V
22
6
1
8
2
11390

4
5 11380

7 3-16-3

By adding a solenoid valve ( 8 ) and connecting the coil directly to 220 V AC, the piston
won´t change position in case of a power failure. If the piston was down, it will remain
down; if it was up, it will remain up in case of a power failure.

R
E
LT
FI

C
0 VA
22
6
1
8
9 11390
2
+ 24V red
0V 3
The O ri ng
original cabl e 4
remai ns connected 11380

0 .2 b ar -3 psi

5 blue

11492
12
11
10
7
11440 3-16-1

Both safety features can be combined, by means of the above upgrade circuit

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.17-2
3.18 230V / 400 V operation
3.18

The analyser is usually operated on 3 phases and neutral.

Set t i n g 2
ON 900 Simplified wiring diagram
br rt br L2
Pha se 8 7 32A
t ra ns f or m er
T h y r is t o r

Se c
M ai n s p owe r s wi t ch
b loc k

0V
Pr i
230V
40 0V
3 2A
sw vi sw L3
6 5
NR32
Fu rn ace 15 038
p ow er
tra ns fo rm er bl b lue
Ph as e sy n c h ro ni s a t i o n

br b rown
ge y ell ow
1 00 0A gr g rey
gn g reen Wate r C o o lin g f a n s
or o range sw
p um p
rs p ink
rt r ed C a r r ie r S o l id s t a t e
sw b lack gas r el a is on O N 2 1
vi v iol ett s t op o ut pu t i n p ut

ws whi te
3 35 00

0 92 70

bl G as p um p

24V D C S et t in g 1
NK31 gr
2 1 2 A
or sw L1
PW13 24VAC 1 20 44 230VAC E le ct r o n ic TC IR
+1 5 draw Ce ll
GND Cel l
3 20 66 -15 br bl N
4 3
bl R F f i lt e r
16 10 0
g e/ g n

F or 23 0V A C (s i ng l e p ha se ) o pe ra t i on :
Con ne ct bl u e wi t h br own an d bl a ck wi t h b l ac k ( i n t h e po wer p l ug)
Con ne ct ph as e t r an sf o rm e r t o 23 0V 32012
Use 10 00A pow er t ra ns f or m er wi t h 2 30 V pr i m e ry co i l

The transformer for the furnace is powered by two of the three phases ( 400 V ).
The third phase and neutral are used to supply the rest of the analyser with 230V,
( electronic unit, detectors, fans etc. ).
However, if there is only one phase available, then the analyser can be changed for single
phase operation.
If necessary, this conversion can be done at the customer´s site.

Converting the analyser to single phase ( 230 V ) supply:

Disconnect the mains plug and open it up

Connect both black cables together to the 230V phase

Join the brown and the blue cable and connect them to the neutral

The yellow / green cable is of course connected to earth

Rearrange the connection of the power transformer, according to the following
instructions:

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.18-1
 2

br rt gr/ ge

1
bl
br
ge
blue
brown
yel low
2
gr grey
gn green
or orange
rs pink
rt red
sw black
vi violet t
ws whit e

4-5-2

The transformer has two primary windings.

For 400V operation, the two windings are connected in series.
For 230V operation, the two windings must be connected in parallel the following way:

Cut the common wire ( 1 ) between the two primary coils

Join the two resulting ends to the connector ( 2 ), according to the above drawing; in
order to obtain a parallel connection of the two transformer coils.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.18-2
3.19 19Upgrading of analysers with electronic rack for using the new
3.

Windows software:

Late analysers equipped with the new flow sensor (pressure transducer) can easily be
upgraded as follows:
+ Remove the electronic rack.
+ Install the new hardware at the same place.
+ Connect the adapters and the new cables for PC and balance.
+ Install the front frame and the rear frame.

Upgrading of older analysers equipped with the previous flow sensor (rotameter in the IR-
cell) is theoretically possible but practically difficult. The new software is made for the
latest versions of analysers with the electronic flow sensor and with two oxygen inlets
furnaces. Therefore, older analysers can not run with the new software, unless the
analyser is first modified to correspond to the later version. This means replacement of the
wiring, new HF board, new upper furnace part with two oxygen inlets and modifications of
the tubing and new flow sensor in the IR-cell.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.19-1
3.20 3.20Replacing V7 and V8 by stainless solenoid valves:

Caution:
The old V7/V8 are operated with 220V AC while the new stainless V7/V8 have to be
energized with 24V DC. This requires modifications as discribed below.

+ Cut and remove the two short, red and blue wires connecting the old V7 and V8 with
each other.
+ Disconnect from the valves (from V8) the two long red wires and connect them with each
other. They connect now only V5 + V6 with the ON/OH switch (lead 3)
+ Disconnect and completely remove the blue cable connecting the old valves with the
power distributor.
+Remove the old V7/V8 and replace them by new stainless V7/V8 according the schematic
25024. Take care of the lables IN and OUT on the valves to comply with the drawing
25024. Connect them according the drawings 25545 and 25533.
According to these drawings the two new valves V7/V8 have to be connected with a red
cable to +24V (at the pressure switch lead). The other leads of the V7/V8 coils are
connected to the lead C3 of the ON/OH switch with a blue cable. One diode 1N4007 has
to be installed in between C3 of the ON/OH switch and the green/white cable that was
originally directly connected to C3.
+ Connect all plastic tubes the same way as they were connected on the old valves. See
also the drawings 11-7 till 11-12, chapter 4.2.

Verschraubung
151M-6/4-M5 geklebt

3/2-W.-Magnetventil 24V
Typ ET-3-24-M5

2xAbstandbolz M3x5
18 H 170 geklebt

IN
Verschraubung
151M-6/4-M5 geklebt

Verschraubung
151M-6/4-M5 geklebt
OUT

Datum Name Benennung:

gez.: 23.02.2006 Sanda
gepr.: 23.02.2006 Polemitis
V7; V8 - ONH2000
Zeichnungs-Nr.:

Be z.: g eändert am:

Mainstr. 85 Block 20
D-41469 Neuss
25195

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.20-1
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

vi 1
vi 21

NK 31
16 10 0
RC ~ Phase transformer
22 0 V w s/br 11
7
6
18 V AC gr 28
Se c 5 18 V A C w s/b r 13

br/g r bl/w s Pri w s/b r 23 +15 ws /gn 18

Sa mp l e d r o p 3 17 0 sw 27
rt mo t or rs/ gr 18 9 -15 bl 15 6 rt
33 bl/w s
10 G ND gn/ rt 31
PW13
sw 32066
rt 7 5 rt 1
sw rt (+) 30 sw 12
sw (- )

PW1 3
br/g r b r/gr 11 gn 3
rs rt N TC
P re s su r e rt 6k
sw i t ch br gn 4
8
rs Purge valve b r 21
vi B rt bl 5
vi ws rt A
gr
rt NTC 6k bl 6
gr +2 4
V1 bl b lu e
br b row n
0116 0 ge y e l lo w
ON21

ON21
gr g rey
br gn g reen
g r 12+13 or o range 32210
rs p in k
bl 5A g r 24+25 rt red
sw b la c k
vi v io le tt
1 000 A ws white
gn /w s
Datum Name Benennung: O N H - 2 0 0 0
3.20-2

4007 C2 gez.: 23.02.2006 Sanda L o w v o lt a g e

B lu e c a b le c h a n n e l ,
C3 gepr.: 23.02.2006 Polemitis r i g h t h a n d s id e
C1 Zeichnungs-Nr.:
H / N c od e s w i tc h 25 5 00
Bez.: geändert am:
Mainstr. 85 Block 20
D-41469 Neuss
25 5 3 3
 FC 21
rt 15 09 8
vi
br
ws
rs
gn
ge

N R 32
1 50 38

ge gn

rs B gr gr gr
ws
rt gr
V8 br
2 3 4

vi

C a ta ly st f ur na ce
rt
vi ge
vi
1

TC Cell
AC
AC

24V: Thermistors on gn/ge

0V: Thermistors off
50V
2 4V

Pneumatic
b l/ w s
A V7
br bl blue
rt br bro wn
ge yellow
gr gre y
GND

Pneumatic valve gn gre en

or ora nge
rs pink
rt red
sw black
vi violet t
ws white

Datum Name Benennung:

gez. 22.02.2006 Sanda ONH-2000 Low voltage wiring,
gepr. 22.02.2006 Polemitis blue cable channel, left hand side
Zeichnungs-Nr.:

Bez.: geändert am:

Mainstr. 85 Block 20
D-41469 Neuss
25545

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.20-3
 FC 21
15098 1

ge/gn
bl
br

bl bl ue NR 32
br brown
ge yellow 15038
gr grey
gn green
or orange
rs pi nk
rt red
sw bl ac k
vi violett
ws whit e

All conductors 0,75² ge/gn

ws bl ge/gn
25186 bl
V6 sw br
rt
N2 br
bl
220VDC
220VAC
Newtral

ge/gn ge/gn
br
He br br
bl 200V bl
50Hz bl
V5 0V
ws
sw
br br
rt
Cooling fan gr gr C
bl

IR Cell
230VAC

gr
230VAC

bl
bl 2
3

TC Cell
bl gr
Electronic
gr
unit
bl bl

Datum Name Benennung: ONH 2000

gez.: 23.02.2006 Sanda Mains power wiring,
gepr.: 23.02.2006 Polemitis black cable channel,left hand side

Zeichnungs-Nr.:

Mainstr. 85 Block 20 25562

Bez.: geändert am: D-41469 Neuss

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 3.20-4
4 4 Miscellaneous

4.1 Ordering numbers

4.1

Front panel:
130
15

11062 Reagent tube

100 10

50
5

11064 Reagent tube 15085 10

11480 Adjustable restrictor

15083 Gas flow indicator 15 l/h
15083
15085 Gas flow indicator 130 l/h
20000 Catalyst furnace
11480
20040 Catalyst tube A 5 10
70230
70210 O-ring 2
3
4

77411
70230 O-ring 1
0

V O L TC R A F T
70230
72010 Pressure gauge

11062
77410 Panel meter 5A

11062
78015 Mains power switch
70230 72010
1
1,5

70230
0 ,5 2

70230 0
b ar

2,5

72010
70210 1
1,5

0,5 2

b ar
0 2,5

20040
11064

11064

11064

0
1

78015
70230
ON OH

20002
70210
8-1-ON

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-1
Chopper assembly

4-1-1

05020 Chopper blade

05030 Chopper blade holder
05065 Chopper motor
05048 Infrared source ( emitter )
70280 O - ring
70330 O - ring
75120 Spring
75130 Retaining washer
75190 Washer

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-2
INFRARED - CELL

06251 06005

05275
05150 05260 05160

05065 05066 05270

70330
77510 05060
06032/ CO 2 06210

05275
77423
06058
15115
05067
05270
06025
11180

4-1-2
06421
06059

05065 Chopper motor

05060 Reflector
05066 IR path for low oxygen
05067 IR path for high oxygen
05150 IR path connector with window source side
05160 IR path connector with window detector side
05260 IR path tube ( advise the length )
05270 Threaded rod ( advise the length )
05275 Infrared preamplifier
06005 IR 21 Infrared electronics board
06025 IRT zero adjustment board
06032 Infrared detector with CO 2 filter
06058 Temperature control board TH 61
06059 Rear panel with components
06210 Cable
06251 IR cell transformer
06421 Infrared power supply assembly
11180 Filter
15115 Gas flow sensor
70330 O - ring
77510 Heaters for IR - cell
77423 Temperature sensor for IR - cell

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-3
IR/TC - CELL

06748 TC1.3
05270 06749 04007

05274
80
05068 111
05270 rt

05254
05067

05274
05584

06670 b l
ge 15205 06210
gn

06421
sw ge rt gn bl
04007 TC board TC1.3
05067 IR path for high oxygen
05068 IR path for low oxygen
05254 Chopper housing
05270 Threaded rod ( advise the length )
05274 Infrared preamplifier
05584 TC sensor
06210 Cable
06421 Infrared power supply assembly
06670 IRT zero adjustment board
06748 Infrared electronic board IR41(2channels)
06749 Infrared electronic board IR41(1channel)
15205 Gas flow sensor

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-4
Analysator – Trafo Seite

77051
3 1230 04045
NK 31
16100

11035
PW13
33440
31 325 32066

31 331 ON21
32210

31 246
334 85 33500
77 033

33 252

771 43
312 20
11408

313 93
33600

11035
140 17

324 00

11035

60 234 77140

04045 Transformer 32066 Power control board PW 13

11045 Blower 32210 Water temperature control board ON 21
11408 Pressure switch 32400 Transformer
14017 Pneumatic cylinder 33440 Water level tank
16100 Power supply board NK32 33485 Water temperature sensor
31220 Lower furnace assembly 33500 Water pump
31230 Upper furnace part 60234 Pneumatic valve
31246 Combustion chamber 77033 Circuit breaker 32A
31325 Sample drop mechanism 77051 Thyristor block
31331 Abdeckung Wasserkühlung 77140 HF-filter 250 V

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-5
Analysator – IR/TC cell side

18467

H-ZERO
N-ZERO
IR PURGE

IR IN

FLOW SENSOR

TC IN
IR OUT

IR/TC-CELL
OH/ON/ONH: 05583
LO HI

OXYGEN
ZERO

33065

NR32

12044
M D- 5 0
F D- 5 0

11390
15266 11495
V5

15268

05583 IR/TC cell

11390 Gas valve
12044 Transformer
15037 Voltage stabiliser board NR32/IR version
15266 Gas pump
15268 Pump control board PC1
18467 Microcontroller board UNI

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-6
FURNACE up to Ser. No. 0724

31322

70285
70435
70430

31325
31220 Lower furnace assembly
31322 Upper furnace part
31325 Sample drop mechanism
31331 Cooling cover
31345 See wearing parts 70415

31360 Graphit tip

31331
31365 See recommended parts
31380 Isolating ring
70425
31393 Lower power connector
70285 O - ring
70405 O - ring
70415 O - ring
70425 O - ring
70430 O - ring 31345
70435 O - ring

31360
31365
70405
31380

31220

4-1-10
31393

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-7
Valves plate 25026

V4
01160

V8
25196
V3
11435

V7
25196
11442

V2
11430

01160 Valve V4
11430 Valve V2
11435 Valve V3
25196 Valves V7 and V8(just for ONH-2000 analyser)

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-8
FURNACE as from Ser. No. 0725

31230

70430
31230 Upper furnace part
31246 Combustion chamber
31325
31250 Upper electrode insert
31325 Sample drop mechanism 70435
31331 Cooling cover
31360 Graphite tip
70410
31365 Graphite tip holder
31380 Isolating ring
31393 Lower power connector 70415

31220 Lower furnace assembly

70405 O – ring
70410 O – ring 31331
70415 O – ring
70425 O – ring
70430 O – ring 70425
70435 O – ring 31246
90190 Graphite crucible
31250

90190

31360
31365
70405
31380

31220

31393
3 121 5

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-9
Furnace:

31220 Lower furnace assembly

31230 Upper furnace part
31246 Combustion chamber
31250 Upper electrode insert
31325 Sample drop mechanism
31331 Cooling cover
31360 Graphite tip
31365 Graphite tip holder
31380 Isolating ring
31393 Lower power connector
70405 O-ring
70410 O-ring
70415 O-ring
71029
70430 O-ring
70435 O-ring
71010 Cleaning brush 72100

71029 Furnace cleaning brush

72100 Screw
72101 Screw 31230
72102 Screw
90191 Graphite crucible 70435 70430

31325

72101
70410

70415

71010 31331

70425

31246

31250

90190
31360
72102
31365
70405
31380

31220

31393
06- 5

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-10
Analyser right-hand side

31492

31466
rt
sw 78054
77460
31325

33120
77423
31480

31451

31450

31325 Sample drop mechanism

31450 Lower bride
31450 Upper bride
31466 Eccentric wheel
31480 Support for motor bracket
33120 Tube for dust trap
77423 Temperature sensor
77460 Micro switch
78054 Motor for sample drop

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.1-11
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

4.2 Wiring diagrams

4.2
Se tt ing 2
ON/OH-900, ONH-2000 Simplified wir ing diagram
br rt br L2
Pha se 8 7 32A
t r ansf or mer
T hy ri st or

S ec
Main s po we r sw itc h
bl oc k

0V Pri
230V
400V
32A
sw vi sw L3
6 5
N R3 2
Furnace 1503 8
pow er
t r a n s f o r me r bl blue
P h a se sy n c h r o n i sa t i o n

br brown
ge yellow
10 00A gr grey
gn green W at er C oo li ng f ans
or orange pum p sw
rs pink
rt red C a rr ier S ol i d sta te
sw black ga s re la is on O N 21
vi violett st op o u t i n

ws white
33 5 0 0

09270

bl G as pu m p

24V DC S et t in g 1
NK 31 gr
2 1 4A
or sw L1
PW 1 3 24 VAC 1 2044 230VAC El e c t r on i c TC IR
+15 dra w
G ND Cel l C e ll
320 66 bl N
-15 br
4 3 R F f i lt er
1610 0 bl
ge/ gn

For 230V AC ( sin gle ph ase) oper at ion :

C onn ect bl ue wi th br ow n and bl ack wi th bl ack (i n the po we r plu g)
C onn ect ph ase tr ans for mer t o 230 V 32012
U se 1000 A pow er tr ansf or mer w it h 230V p ri mer y co il
4.2-1
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Phase power wiring

sw
ws ON21 1

32210
gn
bl gn
gr sw
gn/ge
bl
bl br
gr Water flow valve
ws RC
sw 400V bl bl ue
br brow n
rt ge yel l ow
PW13 gr grey
0,75² Thyristor gn gree n
32066
block bl sw or oran ge
rs pi nk
rt red
gn/ge sw bl ack
vi vi ol ett
sw ws whi t e

bl

Phase control
2,5² Cooling fan

transfor mer
Sec 2,5²
bl
Pr i 2,5²
sw 0V sw
2 20V 2,5² rt vi
sw
38 0V
2,5² 32A

rt sw gn/ge bl
0,75²
sw
br
0V
Cooling fan 1,5²
sw
Cooling fan
sw br sw
bl Furnace power
transformer 1, 5²
bl 2,5²

Water pump
PE
2
Mains power 1

gn/ge
gn/ge
gn/ge
gn/ ge
gn/ ge
switch
Filter 33500
0
1 bl ws sw vi rt
2
sw sw L3
1 3 5 7
br br L2 300cm 5x2,5²
Pos.1+ 2 Pos.2 400V 400V gn/ ge 2,5² gn/ge
Net zleit ung
Für Betrieb mit 220V:
C gr 2 4 bl sw 6 8
br 1,5² 4A sw mit sw und
br mit bl verbinden
br br 2,5² bl 1, 5² gr sw L1
sw bl
bl 1, 5² bl N
sw
RF filter
4.2-2

ws 1,5²
ON 900 mains power wiring, blac k c able cha nnel, right hand side 32185
 FC 21
15098 1

ge/gn
bl
br

NR 32 bl blue
15038 br brown
ge yellow
gr grey
gn green
or orange
rs pink
rt red
sw black
vi violet t
ws white
1

11390 ge/gn
ws bl ge/gn
bl bl
br
sw br
ws
V5
Newtral

sw
2 20VAC

22 0VDC

ge/gn ge/gn
sw
br br
200V bl
All conductors 0,75² 50Hz bl
0V

gr

IR Cell
Cooling fan sw

gr
gr C
230 VAC

bl
bl
TC Cell
2
3
bl
Electronic
unit
230VAC

gr
gr
bl
bl

Datum Name Benennung: ON 900

gez.: 9. 3. 2001 Knipp Mains pow er wiring,
gepr.: 9. 3. 2001 Polemitis black cable channel,left hand side
Zeichnungs-Nr.:

Mainstr. 85 Block 20 32195

Bez.: geändert am: D-41469 Neuss

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.2-3
Low voltage wiring

32900 30c
30a
29c
29a
28c
c b a

VG 96-Socket solder side-

28a
PIN ELECTRONIC rack 27a +
1 High O 2 output signal 21b
2 GND
3 Low O 2 output signal
4 High O 2 auto zero signal 8c ge
5 Low O 2 auto zero signal 7c rs
8 IR Temp. 18a br
IR temp. rs 2 1a ws

19

37
O(Hi) br 7 26b gn
gr
1 O(Hi) gr 16
6 8 4
D37-Socket solder side-

2 GND ws 28
7 5
3 O(Lo) ge 18
Plug
solder side O(Lo) gn 9 gr
20a rt
IR 16b gn
CELL 6 x 0 .14 ²x5 0 cm 2b bl
s c ree ned 24b ge
32
5 x 0,14 ²x3 0 cm
D 9-So cke t so lde r sid e

9 GND
20
5

1
9

8 GND ws 29
2 zero ge 14 3a
4 N (Lo) gn 3
N (Hi) br 5 12
6

br br
1

5
1 TC temp. gr 4 27 ws ws

TC CELL

PIN
1 TC Temp.
2 Auto zero signal
4 Low N 2 output signal
5 High N 2 output signal 6 gn gn
8 GND 17 gr gr
9 GND
8 ge ge

5 x 0. 14² x25 c m
sc r ee n ed 14b bl
2a sw
19a rt
ON900 Signal and control cable 20b vi
3c rs
1b ws
32145-1 15b br

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.2-4
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

32900 30c ON21-32210

30a ON 90 0 Sig na l and c ont ro l ca bl e

15
8
D 15- Soc ket s older si de
29c
29a 32145/2
c b a
28c 3 gn
6 5 cm Wa te r te mp .
V G 96 - S o c k et s ol d e r s i d e -

28a 4 gn
+ 5 bl
27a F ur na ce t em p.
13 0 cm

9
bl

1
21b 6
14
8c ge Overhe at 7 6x 0.25²
7c rs Wat er f low 8
18a br +24 V 9 1 rt 49 cm + 24 V 22 ac
1a ws GND 13 12 sw 49 cm G ND 24 ac
26b gn SSR 15 C ur re nt s en se
gr Water flow 11 sw
30
6x 0.14²x8 0cm 15cm 5 rt
scr eened 40cm
PW13-32066 2x 0.75²

19

37
4 12+13 gr Furn ace c urren t
gr Wat er f low 15 24+25 gr bl bl ue
2 0a

D37-Socke t sold er si de-

rt +2 4V 2 100cm
br br own
16b gn Mot or 1 8 br

13

25
50 cm Furna ce vo ltag e ge ye llow

D2 5-So cket so ld er side

2b bl Star t 6 21 br
32
ge Trigg er GND 50 cm gr 28 gr gr ey
24 b 5 2x 0.75²
Pha se 50 c m ws/ br 11 gn gr een
3 ws/b r 30 cm Phas e 50 cm ws /br 13 or or ange
11 br/ gr 14 0 cm Mot or rs pi nk
10 gn/ rt 40 cm G ND 24 ac gn/ rt 31 rt re d
23 ws/g n 40 cm + 15V w s/gn 18 sw bl ack
br Powe r (1V /kW) 20 9 bl 40 cm -15V bl 15

14
vi vi olett
ws GND 19 17 sw 40 cm G ND sw 27 ws wh ite

20
1
7x 0.14²x70cm 18 rs/g r 30 cm GN D
s creen ed 9x 0.25² vi 21
2 4V AC 115cm
17 vi 1
1 60cm Mot or
50
FC21 33 bl/ ws
D50-S ocket solder s ide

33

15098 1 15cm rt 7
17 Samp le d rop
6 rt
gn G as pu mp 14 Pu mp co ntrol 105cm
3 85c m Moto r
gr Flo w rat e 9 15 g e 60 cm
NR 32 NK31-16100
ge F low r ate 10 7 gn 15038
2
1 0cm
7x 0.25²
18

14b bl Gas flow 8

34

rt Press ure s witch

1

2a sw GN D 12 3 vi
60 cm TC c ell
19a rt +24 V 2 44 rt
2 0b vi TC c ell 43 vi
3c rs Pr essur e swi tch 49 50 rs 100 cm Press ure s witch
Purg e va lve
1b ws Purg e va lve 47 48 ws 100 cm Purge val ve
1 5b br Pneuma tic 45 46 b r 4 2 cm Pneu matic val ve
10x 0.1 4²x75cm
sc reene d
4.2-5
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

32900 30c ON21-32210

30a
29c

15
8
D15-Buchse-Lötseite
29a
PIN
D 15-Sock et solder side
8

15

VG 96-Buchse -Lötseite-
c b a 28c 3 gn
14 GND 65 cm Water temp.
28a 4 gn
9 IR Temp.
4 High O2 output signal ELECTRONIC rack 27a + 5 bl
21b 130 cm Furnace temp.
3 High O2 auto zero signal 6 bl

9
1
2 Low O 2output signal 14
9

1 Low O2 auto zero signal

1

8c ge Overheat 7 6x 0.25²
7c rs Water flow 8
18a br +24V 9 1 rt 49 cm +24V 22ac
Shield Shield
14 GND 28
1a ws GND 13 12 sw 49 cm GND 24ac

19

37
9 ws IR temp. ws 2 26b gn SSR 15 current sense
gr Water flow 11
6 gr O(Hi) IR-signal 1 gr 7 2x 0.75² 30 sw
IR-C ell

6x 0.14²x80 cm 5 rt
br O(Hi) auto zero 1 br 16 15cm

D37-Buchse -Lötseite -
5 abgeschirmt 50cm
PW13-32066
gn O(Lo) IR-signal 2 gn

19
2 9

37
4 12+13 gr
1 ge O(Lo) auto zero 2 ge 18 Furnace current
gr Water flow 15 24+25 gr
5x 0.14²x40cm 20a rt +24V 2 110cm

D37-Buchse -Lötseite -
Absch irmun g bl bl ue

13
16b

25
gn Motor 1 8 br
50 cm Furnace voltage br b r o wn
2b bl S tart 6 21 br
ge ye ll ow

D25-Buchse- Lötseite
24b 5 50 cm gr 28
32
ge Trigger 2x 0.75² GND
gr gre y
P hase 50 cm ws/br 11
5x 0,14²x30cm
gn gre en
D9-Buc hse Löt seit e

9 GND 30
20
3 ws/br 30 cm Phase 50 cm ws/br 13
1
5

or ora nge
9

8 GND ws 29 11 br/gr 140 cm Motor

ge
rs pi nk
2 zero 14 3a 10 gn/rt 40 cm GND 24ac gn/rt 31
rt red
4 N (Lo) gn 3 23 ws/gn 40 cm +15V ws/gn 18
sw bl ac k
N (Hi) br 5 12 20 9 bl 40 cm -15V
6

br br P ower (1V/kW) bl
1

5 15

14
1
vi v iol ett
1 TC temp. gr 4 27 ws ws GND 19 17 sw 40 cm GND sw 27

20
ws w hi te

1
18 rs/gr 30 cm GND
TC CELL 7x 0.14²x70 cm
9x 0.25² vi 21
abgeschirmt 24V AC 115cm
PIN vi 1

17

50
1 TC Temp. FC21 33 bl/ws 160cm Motor

33
2 Auto zero signal

D50- Buchse-Lötseite
15098 115cm rt 7
sample drop
4 Low N 2 output signal 17
6 rt 105cm
5 High N2 output signal 6 gn gn Gas pump 14
8 GND 85cm Motor
17 gr gr Flow rate 9 15 ge 3 NR32 NK31- 16100
9 GND 60 cm
8 ge ge Flow rate 10 7 gn 2 15038
Pump control

10cm
5x 0.14²x25 cm 10x 0.25² Pressure switch

18
abgeschirmt

34
H/N code switch

1
C1 25500
28a gr/rs H/N code 40 39 bl 100 cm Purge valve
5c bl/rt H/N code 38 37 gn/ws 100 cm C3 Gas save valves
25b ws/gn Gas saveing 36 35 or 100 cm 01160
50 cm
14b bl Gas flow 8 11435
50 cm
2a sw GND 12 11430
rt
19a rt +24V 2 3 vi
60 cm
20b vi TC cell 43 44 rt
vi
3c rs Pressure switch 49 50 rs 100 cm P ressure switch
1b ws Purge valve 47 48 ws 100 cm Purge valve 01160
15b br Pneumatic 45 46 br 42 cm Pneumatic valve 11380
4.2-6

13x 0.14²x75 cm abgeschirmt Datum Name Benennung:

gez.: 07 .12.2000 Knipp ON900/OH900 + ONH 2000
c 07. 5. 2001 gepr.: 07.12.2000 Polemitis Signal and control cable
b 30. 4. 2001 Zeichnungs-Nr.:
a
Bez.:
11. 1. 2001
Mainstr. 85 Block 20 32006
geändert am: D-41469 Neuss
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

vi 1
vi 21
Phase transformer
RC ~
22 0V
rt
ws/ br 11
7
6
1 8V AC gr 28
Sec 5 18 V AC ws/br 13
NK3 1
16 1 00

br/ gr bl/ws Pr i ws/ br 23 +1 5 ws/ gn 18

3 17 0 sw 27
rs /g r 18 9 - 15 bl 15 6 rt
sw + -
33 bl/ws
rt sw
10 GND gn /rt 31
PW13
Sample drop 32066
sw 1
M OTO R rt 7 5 rt
30 sw 12
br/g r br/ gr 11

PW 13
rs rt gn 3
P r e ss u r e N TC
sw it c h rt 6k
br 8 gn 4
rs Purge valve
vi b r 21
B rt bl 5
vi ws rt A
gr gr
rt NT C 6k bl 6
+24
bl blue
br brown
01 16 0 ge yellow

ON2 1
gr grey ON21
gn green
g r 12+13 or orange 32210
rs pink
5A g r 24+25 rt red
sw black
ON 900 1000 A
vi
ws
violett
w h it e
L ow vo lta ge Blue cabl e chan nel , righ t han d sid e 32167
4.2-7
Left Side - blue cable channel -

F C 21
rt 1 50 9 8
vi
br
ws
rs
gn
ge

NR 32
1 5 0 38

ge gn

rs gr gr gr
ws
gr
B
vi
2 3 4

vi

Cat a l yst f ur na ce
v i
rt ge
1

TC Cell
AC
AC

24V: Thermistors on gn/ge

0V: Thermistors off
5 0V
24V

Pneumatic
bl/ws
A
br bl blue
rt br brown
ge ye llow
gr grey
GN D

Pneumatic valve gn green

or orange
rs pink
rt red
ON 900 sw black
Lo w vol ta ge w irin g, vi violett
blue cable channel, ws white
le ft ha nd si de
32176

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.2-8
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

IR + TC analogue signals measured in the electronic unit

7 I R T emper at ur e co nt rol

ON/OH900
6 Lo w N/ H TC S i gnal
5
4 T C S i gnal N/ H INP UT S
3 P ump
2 O x yge n I R S i gnal (D et ec t or s ign als )

37 - p i n p lu g
1 G as f low
0 Low Ox yg en I R S i gnal

7
6 F urnac e po wer
5 OUT P UT S
4 A ut o zer o N/ H
3 (Con t rol vo lt age s)
2 O xy gen aut o zer o
1
0 Low O xy gen aut o z er o
T est
poi nt s

-15V GND +15V +5V

MP 68 E lec t ro nic rac k -18 005-

18 0 07
4.2-9
 Connecting cables:

Analyser - Parallel printer

1 white 1
2 brown 2
3 black 3

2 1 19
1
So lde r sid e v ew

Sold er side vew

35 33

17 15 13 11

4 red 4

3 1 29 27 25 23 21
3
3 3 31 29

5 green 5

5
6 violett 6

7
2 9 27 2 5 2 3 21 19

7 blue 7

9
9

17 15 13 11
8 yellow 8
7

3 5 33 31
9 pink 9
5

10 grey 10
3

19 red/blue 19
1

shield

Analyser - Sartorius balance

shield

D2 5 - p l u g s ol de r i n s i d e v i e w
14
whi te

1
2 3
s o l d e r i n g s i de v i e w
1

3 brown 2
D1 5 -p lu g

4 green 5

5 yellow 20
1 5
8

7 gray 4 25
13

Analyser - PC

2 grey 2
D 2 5-p lug s ol der ing s ide v ie w

14

3
1

yellow 3
so lde rin g s id e vi ew

4 green 8
5

9
D 9-s oc k et

5 brown 7
6

wh ite 5
1

7
25
13

6
4
shield

CAUTION! Connect the shield on both connector frames.

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.2-10
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

4.3 Water and gas flow diagrams, analysis sequence

4.3
AN AL Y SI S T I M E S
O u tg a s cu r r e n t

A n a l y si s cu r r e n t
P u r g e va l ve

O /N I n te g r a ti o n
Sample drop

In t e g ra t i o n d e l a y ti m e

P u r g i n g +w a i ti n g ti m e
M i n . An a l y si s ti m e

M a x. A n a l ys is t i me
P u r g i n g b e f o r e A n a l ys i s

P u r g i n g a f te r o u tg a ss i n g
W a i ti n g a f te r sa mp l e d r o p

S T A RT E ND o f A n a l ysi s
A N A L Y S IS
OP E N t h e F u rn a c e
CL O S E t h e F ur n a c e
3 27 1 0
4.3-1
Water flow circuit

Wate r pump

Furnace
tempera ture
se nsor
Tap wa ter
solenoid valve

Tap water in le t

Water temperatu re
sensor

6 2
3 1 4

Tap wa ter dra in

Seco ndary
water co olin g tank

Tap wate r coil

2
1
3 4
1

5
6
2 4

3
N it r og en i nl et
G a s o u tle t 2- 4 b ar ( 30- 6 0ps i)
99, 9% pur e

40 0V A C 3~N 50/ 60H z

Fu s e s l ow b lo w 230 V A C 1~N 50/ 60H z
4A ma x. 7500 W att s

Tap water inlet

Tap water drain
4-3-1 -0

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-2
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Older version

Gas flow diagrams

ON 900 Ga s Flow D iagr am
Oxygen and Nitrogen analyzer
Va lid for S erial Num bers f rom 0450xxxxxx up to 07 24xxxxxx

34010

y e l lo w grey
OUT

P ur ge Mea sur e
y el l ow
15l/h controlled

P ur ge

b l ac k red

CO 2 furnace
El ec tro de
H 2O

H 2O

5 0l / h
im pu ls e
fu rnac e

Dust
T C CEL L

30l/h
CO

H 2O
C O2

C O2

V1
Pu rg e
v a lv e
0 116 0
24 V D C

CO2
green b lu e F l ow s ensor
1, 5 b ar Pressure
IN O UT 22 p s i switch
1
1. 5

50 l/h
0 .5 2

bar
0 2 .5

30l/h
Infrared Cell
Gas pump

P r e s s ur e Carrier
re g u la to r gas stop
23 0V A C

2 -4 b a r 1 , 5b a r
C ar ri er Ga s He l iu m
3 0 -6 0 p s i 22psi
1 13 90
V5
4.3-3
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Newer version
ON 900 G as Flow Diagram
controll ed
IN OUT
15l/h
Oxygen and Nitrogen analyzer
Valid f or Serial Numbers from 0725xxxxxx to 1000xxxxxx

Ga s pum p

ye l l o w gr ey
Pu rg e M e as u r e

TC C E L L
y ello w

Pu rg e

b la c k r ed
50 l/ h
Flow se nsor

Dust
H 2O

H2O
H 2O

f u rn a ce

30l/ h
E lectr ode
im pul se
fur nace

P urge

CO > CO 2
v alv e
C O2

O N 90 0
C O2
C O2

gr ee n bl ue
In fra re d C e ll

control led
5 0l / h
3 0 l/ h

1, 5 b a r
22 p si
1
1. 5

0, 35bar /5.3 psi 0. 5 2

b ar

0 2. 5

Pr e s s u r e Carrier
r e g u la to r gas stop

2-4bar 1, 5bar
4.3-4

30-60ps i 22ps i

Carrier Gas Helium Pressure 34015

switch
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Older version
ON 90 0 Gas Fl ow D ia g ram
Oxyg e n o nl y a na ly zer
Va lid f or S eri a l N um be rs f ro m 0 4 50 xxx xxx u p t o 07 2 4x xxxxx

34 020

OUT
Pu r ge M e as ur e

P ur ge
ye llo w
15l/h controlled

CO 2 furnace
bl ac k

5 0l / h
red

Dust
El e ct r o de

3 0l / h
i m pu l se

CO
f u rn a ce

H2O
V1
Pur g e
va l ve
01 16 0
24 V DC

CO2
1 ,5 b a r Pressure
IN O UT 2 2 p s i switch
Fl o w se nso r 1
1 . 5

0 . 5 2

b a r

5 0l / h 0 2 . 5

3 0l / h

G as pu m p
I n fr a r e d Ce ll
Pr e ss ur e Carrier
r e gu l at or gas stop
2 30 VA C
4.3-5

2 -4 b a r 1 ,5 b a r
C ar r i er Ga s Ni t r og en
3 0 -6 0 p si 22 ps i
1 13 90
V5
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Newer version
Carrier gas outlet

IN OUT

controlled
15 l / h

Gas pump

Pr ess ur e
r eg ula tor

24 V DC V2 Purge Measure

114 35 11 430
0 . 35 ba r/ 5 . 3p s i

V3
E le ct ro de
24 V DC imp uls e
f ur na ce
y e l l ow
50 l/ h

1,5 bar

Dus t
22psi

30 l /h
bl a c k re d

CO > CO2 f urnace

1. 5

2. 5
ba r
1

0
0 .5
Pressure
switch
Pu r ge
v al v e

V1
011 60

H2O
F lo w s e n s o r
1, 5 ba r
22 ps i 50l / h
30l / h

I nf ra red C el l

C O2
P r es sur e Carrier
gas stop
r eg ul ato r
230 V AC

2- 4b ar 1 , 5b ar
30 - 60 ps i 2 2p s i
Carrier Gas Nitrogen V5
4.3-6

O N 900 Gas F low Diagr am

Oxygen -only analyser
Valid for Ser ial Numbers from 0725x xx xx x to 1000xx xx xx 34025
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Older version
O N 9 00 Ga s Flo w D i ag ra m
N i tro g en o nl y an a lyz er
Va li d f o r Se ria l N um b ers f ro m 0 4 50 xx xxxx u p to 0 72 4 xxxx xx

34 030

OU T P u r ge M ea su r e

Pu r g e
y el low g rey

CO 2 furnace
15l/h controlled

5 0 l /h
H2O

Dust
El e ct r o de

3 0l / h
i m pu l se
F lo w s e ns o r

CO
f u rn a ce

H2O
V1
CO2
T C CE LL

Pur g e
va l ve
01 16 0
24 V DC

CO2
1 ,5 b a r Pressure
IN O UT 2 2 p s i switch
1
1. 5

0. 5 2

g reen blu e 5 0 l /h 0
b a r

2. 5

3 0l / h

G as pu m p

P r es su r e Carrier
r e gu l at or gas stop
23 0V A C
4.3-7

2 - 4ba r 1, 5b ar
Ca r r i e r G a s H el i um
3 0 -6 0 p s i 22 ps i
11 39 0
V5
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Newer version
O N 900 Gas Fl ow D ia gram

c on t r o l le d
IN OUT N itr ogen onl y analy z er
15l/h
Val id for Seri al Number s fr om 0725x x xx xx to 100 0xx xx x x

Gas pump

y e ll o w grey
Pur g e M ea su re

T C C EL L

Pu r ge

50l/ h
Flow s ensor

D u st
H 2O

H 2O

30l/h
C O > C O2 f u r n a c e
El ec t ro de
im p ul s e
fu rn ac e

P u r ge
v a lv e
C O2

ON 9 0 0 C O2

green b lu e

co n t r ol l e d
50 l/h
30 l/ h

1 ,5 b a r
22 p s i
1
1. 5

0 , 3 5 ba r /5 . 3 p si 0 .5 2

bar

P r e ss u r e
0 2. 5

Carrier
r eg u l a t o r gas stop
4.3-8

2- 4 ba r 1 , 5 ba r
3 0 -6 0 p s i 2 2 ps i

C a r r i e r G a s He l i u m Pressure 34035
switch
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Older version
OH 900 Gas F low Diagram
Oxygen and Hydrog en ana lyzer
V ali d for S erial Numbers from 0 450xxxxxx up to 0724xxxxxx

34040

O UT

y el l ow g rey
P urg e M e asu re
15l/h controlled

y el l ow
El ec t r o de
P urg e

CO 2
i m p ul se

Sc h u t z e s r e a g e n t
H 2O
H2O

f u r na c e

5 0l/h
bl ac k r ed

Dust
CO >
TC CE LL

30l /h

H2O
CO 2

CO2

Pur g e
v alv e

C O2
gr een b lu e
1,5b ar
50l /h
IN OUT 22 ps i
F l ow se nso r 30 l/h
1 1 .5

0. 5 2

ba r

0 2. 5

Gas pum p
Infra red Ce l l
P res su re P res sur e
re gul at or C ar ri er s w it ch
gas st op
4.3-9

2- 4b ar 1,5b ar
C ar ri er G a s N it ro gen
3 0 - 6 0 p si 2 2 p si
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Newer version
OH 900 Gas Flow Diagram
Oxygen and Hydrogen analyser
c o n t r o ll ed

IN OUT
15l/h
Va lid f or S erial Num be rs fro m 07 25 xxxxxx to 10 00 xxxxxx

Ga s pum p

y ell ow gr ey
P ur g e M e a s ur e

ye l l o w

P ur g e

b l a ck

re d
5 0l /h
Flow sen sor

Dust
H2O

H2O
H2O

3 0l/ h
CO 2
S c hu t ze s r e ag en t
E lectr ode
im pul se
fur nace
T C C el l

CO >
Pu r g e
val ve
C O2

OH 9 0 0
C O2
C O2

gr een blue
I n fra re d C e ll

control led
5 0 l/ h
3 0 l/ h

1,5 bar
22 psi
1
1 .5

0, 35bar/ 5.3ps i 0 .5 2

ba r

0 2 .5

P r essur e Carrier
re g u l a t o r gas stop

2-4bar 1,5 bar

30-60ps i 2 2psi
4.3-10

Carrier Gas Nitrogen Pressure 34045

switch
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Older version
OH 90 0 Gas Flo w Dia gr am
Oxyge n on ly an al yzer
V al i d for S er ia l N um be r s fr om 0 45 0xxxxxx u p t o 7 24 xxxxxx

34050

P ur ge Me a su r e
O U T

yellow

P ur g e

S c h ut z e s r e ag e n t
15 l/ h co n tro lle d

black

C O > C O2

5 0 l/ h
red

Dust
E le c t ro d e

3 0 l/ h
im p u l s e

H2O
f u rn a c e

Purge
va lve

2
CO
1, 5b ar
5 0l / h
IN OU T 2 2p si
F lo w s e n so r 3 0l / h
1
1 .5

0 .5 2

bar

0 2 .5

Gas pump
I nfrare d Ce ll
P re ss u re P ressu re
re g u la to r switch
4.3-11

C a r r ie r
gas stop

2 - 4 b ar 1 ,5 ba r
Ca r rie r Gas N itro g e n
3 0- 6 0 p si 2 2 p si
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Newer version
IN OUT

contr ol led
15 l / h

P ur ge M ea su re
Gas pump

P ur ge

Pr e ss u r e
r eg u l at o r
50 l /h

y el l o w

Dust
0 . 3 5 b ar / 5. 3p s i
black re d

3 0l /h
Sch ut zes r ea gen t
Ele c tr od e

CO > C O 2
im pu ls e
fu r na c e

Pu r g e
valve

H 2O

contr ol led
F l o w s e n s or 50 l/ h
1, 5 b ar
30 l /h
22 p si
C O2

1 1 .5

I n fra re d Ce ll 0 .5

bar
2

0 2 .5

Pressure
switch
P r es s u re Carrier
re g u la t o r gas stop

3 0- 60 p s i 1 ,5 b a r O H 9 00 G a s Flo w D ia g ra m
4.3-12

2-4bar 22 p s i O xy ge n o n ly a na ly se r
Carrier Gas Nitrogen
Va lid fo r Se ria l Nu mb e rs fr om 07 2 5x xx xxx to 1 0 00 xx xxx x
3 4055
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Older version
OH 90 0 Ga s Flow Di agra m Hydrogen only analyzer
V alid for S eri al Nu mb ers fr om 0 450x x xx x x up to 072 4x xx x x x
con trolle d
1 5 l/h

P u rg e M e a s u re

y el low grey P ur g e

Sc hut ze s r eag ent

H2O

H2O

H 2O

C O2
50 l/h

>

Dus t
F low se ns or

CO

3 0l/h
C O2

C O2
E lectrode

C O2
TC CELL
im pulse
furnace

Pu rge
val ve

IN O UT

co nt r o l le d
50 l/h
gree n b lu e 30 l/h
1,5 b a r
22 p s i
1
1. 5

0 .5 2

bar

Gas pump
0 2 .5

P r e s s u re Ca rri er
re g u l a t or gas stop

1 - 4 ba r 0 .3 5 ba r
1 5 -60 p si 5 .3 ps i

C a r r ie r G a s N i t ro g e n Pressure
switch
34060
4.3-13
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Newer version
control led
IN OUT
15l/h

Ga s pum p

y ell ow gr ey
Pu r ge M e as u r e

Pu rg e

50 l/ h
Flow se nso r

Dust
H 2O

H 2O

30 l/ h
CO 2
S c hu t z es re ag e nt
E lectr ode
im puls e
fur nace
T C C el l

CO >
P urge
valv e

C O2
OH 9 0 0

C O2
gr een blue

c o n tr ol le d
5 0l / h
3 0 l/ h

1, 5 b a r
22 p si
1
1. 5

0, 35bar/ 5.3ps i 0. 5 2

b ar

0 2. 5

P r essur e Carrier
re g u l a t o r gas stop

2-4bar 1,5 bar

30-60ps i 2 2psi

Carrier Gas Nitrogen Pressure

switch
4.3-14

OH 900 Gas Flow Diagram Hydrogen only analyzer 34065

Val id for Serial Number s from 0725xxxxxx to 1000xxxxxx
Gas flow diagrams valid for serial numbers from 1000xxxxxx

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-15
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-16
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-17
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-18
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-19
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-20
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-21
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-22
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-23
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-24
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-25
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-26
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-27
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-28
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-29
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-30
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-31
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-32
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-33
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-34
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-35
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-36
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-37
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.3-38
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Reference flow outlet

V4 ONH-2000
01160
1 1 43 5 24V DC
Analysis mode
Carrier gas outlet
V3 ON-Operation
IN OUT

Co nt r olle d
24V DC
15l/h

GAS flow diagrams ONH-2000 from S/N 1736xxxxxx

Gas pump
yellow grey

Me a sur e

V8
25195
yellow
OUT IN E le ctr ode
i mpul se

OH-Operation
24VDC V2 fu rna ce
Flow sensor

D us t
11430

50l /h
Pressure
switch
TC Cel l
2
1. 5

2. 5
b ar

H2O

H2O
1

0
0. 5

black red
V1

3 0l /h
1,5 bar
22 ps i

green blue V7
25195
Reference flow

IN OUT
V1
H2O

C O2

C O2
P ur ge
PR4 v alv e
01160

ON-Operation

CO 2 furnace
Pre s su re re g u l a to r 0 , 3 5 b a r/ 5 ,3 p si
C O2

I nf r a re d C e ll 5 0 l/ h
30l /h

PR2 V4
OH-Operation V8

CO
2- 4b ar 1 ,5ba r V6
N2 3 0 -6 0 p s i 22 ps i

Pre ss u re re g u l a to r N
V7 V3
25186

Carrier
H
gas stop
2- 4b ar 1,5b ar
He 2 2ps i
3 0- 60 ps i
230VAC V6 V2
ON-Operation V5

V5

Energised solenoid valve coils.

4.3-39

11-7
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Reference flow outlet

V4 ONH-2000
0 1 16 0
1 1 4 35 24V DC Carrier gas outlet
Analysis mode
V3 OH-Operation
IN OUT

C ont r oll ed
24V DC
1 5 l /h

Gas pump
yellow grey

Me as u re
V8
2 51 9 5
230VAC
yellow
OUT IN El e ctr od e
im p ul se

OH-Operation
24VDC V2 fu rn a ce
Flow sensor

D us t
1 1 43 0

50l/h
Pressure
switch
TC Cell
2
1. 5

2. 5
bar

H 2O

H 2O
1

0
0. 5

black red
V1

30l/h
1 ,5 b ar
2 2 p si
V7
green blue 2 5 1 95
230VAC
Reference flow

IN OUT
V1
H 2O

C O2

C O2 P u rg e
PR4 v a lv e
01 1 60

ON-Operation

CO 2 furnace
P r e s s ur e re g u la t or 0 , 3 5b a r/ 5 , 3 p si
CO2

I nf rare d C el l 5 0 l/ h
30 l /h

PR2 V4
OH-Operation V6 V8

CO
2 -4 b a r 1,5bar 230V AC
N2 3 0 -6 0 p s i 2 2 p si

P r e s s ur e r eg u la t o r N
V7 V3
2 5 18 6

Carrier
H gas stop
2 -4 b a r 1,5bar
He 22ps i
3 0 -6 0 p si
V5 V6 V2
ON-Operation
4.3-40

V5

Energised solenoid valve coils.

11-8
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Reference flow outlet

V4 ONH-2000
0 1 16 0
11 4 3 5 24V DC Carrier gas outlet
Purging mode
V3 ON-Operation
IN OUT

C ont r ol led
24V DC
1 5l / h

Gas pump
yellow grey

Pu r ge

V8
2 5 19 5
yellow
P u rg e
OUT IN El e ct ro d e
i mp u ls e

OH-Operation
24VDC V2 f ur n ac e
Flow s ens or

D us t
1 1 43 0

50l/h
P ressure
switch
T C C el l
2
1. 5

2. 5
bar

H 2O

H 2O
1

0
0 .5

black red
1 ,5 b a r V1

30l/h
2 2 p si

green blue V7
2 51 9 5
Reference flow

IN OUT
V1
H 2O

C O2

C O2
Pu r g e
PR4 v al v e
0 1 16 0

ON-Operation
24V DC

CO 2 furnace
P r e s s u re r e gu la t o r 0, 3 5 b ar / 5 , 3 ps i
CO2

I nf rar ed C e ll 5 0l / h
3 0 l /h

PR2 V4
OH-Operation V8

CO
2 -4 b a r 1,5bar V6
N2 3 0 -6 0 p s i 2 2 p si

P r es s u r e re g ul a t or N
V7 V3
2 5 18 6

Carrier
H gas stop
2 -4 b a r 1 , 5 b ar
He 3 0 -6 0 p si 2 2 p si
230VAC V6 V2
ON-Operation V5
4.3-41

V5

Energised solenoid valve coils.

11-9
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Reference flow outl et

V4 ONH-2000
01 160
1 14 35 24V DC Carrier gas outlet
Purging mode
V3 OH-Operation
IN OUT

Co n t r o l le d
24V DC
15 l/ h

Gas pump
yellow grey

P urg e
V8
2 51 95
230VAC
yellow
P urge
OUT IN E le c tr o de
i m pu ls e

OH-Operation
24VDC V2 f ur n ac e
Flow s ensor

Dust
11 43 0

5 0 l /h
Pressure
switch
T C C el l
2
1. 5

2. 5
b ar

H 2O

H 2O
1

0
0 .5

black red
1,5 b ar V1

30l/h
22 psi
V7
green blue 25 19 5
230VAC
Reference flow

IN OUT
V1
H 2O

C O2

C O2
Pu rg e
PR4 v al v e
0 11 60

ON-Operation
24V DC

CO 2 furnac e
P res s ur e r egu l at o r 0, 3 5b ar/ 5 , 3ps i
CO2

In frared Cel l 50 l/ h
3 0l /h

PR2 V4
OH-Operation V6 V8

CO
2 - 4 ba r 1 ,5 b ar 230VAC
N2 30 - 6 0 ps i 2 2 ps i

Pr es s ur e re gu l at or N
V7 V3
251 86

Carrier
H
gas stop
2 - 4 ba r 1 ,5 b a r
He 3 0- 60 p s i 22psi
V5 V6 V2
ON-Operation

V5
4.3-42

Energised solenoid valve coils.

11-10
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Reference flow outlet

V4 ONH-2000
0 1 16 0
1 1 43 5
Carrier gas outlet
Gas saving mode
V3 ON-Operation
IN OUT

Co ntr o ll ed
1 5l / h

Gas pump
yellow grey

Mea su re

V8
25 1 95
yellow
P ur ge
OUT IN El e ctro d e
i mp u l se

OH-Operation
V2 fu rn a ce
F low s ensor

Du st
1 1 43 0

50l/h
Pressure
switch
TC Cell
2
1. 5

2 .5
b ar

H2O

H2O
1

0
0. 5

black red
1, 5 ba r V1

30l/h
22 ps i

green blue V7
2 5 19 5
Reference flow

IN OUT
V1
H 2O

C O2

C O2
Pur ge
PR4 v al v e
0 1 16 0

ON-Operation

CO 2 furnace
P re s s ur e r eg u lat o r 0 , 35 b ar / 5 , 3p s i
C O2

I nfr are d C el l 5 0 l/ h
30 l /h

OH-Operation PR2 V4
V6 V8

CO
2 -4 b a r 1,5bar 230VAC
N2 3 0 -6 0 p si 2 2 p si

P r e s s ur e re g ul at o r N
V7 V3
2 5 18 6

Carrier
H gas stop
2 -4 b a r 1 ,5 b a r
He 3 0 - 6 0p s i 2 2 p si
V5 V6 V2
ON-Operation
4.3-43

V5

Energised solenoid valve coils.

11-11
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Reference flow outlet

V4 ONH-2000
01 16 0
1 14 3 5
Carri er gas outlet
Gas saving mode
V3 OH-Operation
IN OUT

Con tr oll ed
1 5l /h

Gas pump
yellow grey

M e as ur e

V8
2 51 95
230VAC
yellow
P urg e
OUT IN El e ctro d e
imp u l se

OH-Operation
V2 fu rn a ce
Flow sensor

D us t
1 1 43 0

50l/h
Pressure
switch
TC Ce ll
2
1. 5

2 .5
b ar

H 2O

H 2O
1

0
0. 5

black red
1, 5 b a r V1

30l/h
2 2 p si
V7
green blue 25 1 95
230VAC
Reference flow

IN OUT
V1
H 2O

C O2

C O2
Pu rg e
PR4 v a lv e
0 11 60

ON-Operation

CO 2 furnace
P re s s ur e re gu l a t o r 0 , 35 b ar / 5, 3 p si
C O2

I nfra red C el l 5 0l /h
30 l/ h

PR2 V4
OH-Operation V6 V8

CO
2 - 4b a r 1 ,5 b a r 230VAC
N2 3 0 -6 0 p si 2 2 p si

P re s s ur e re g ul a t o r N
V7 V3
25 18 6

Carrier
H gas stop
2 - 4b a r 1 , 5 ba r
He 2 2 p si
3 0 -6 0 p si
V5 V6 V2
ON-Operation
4.3-44

V5

Energised solenoid valve coils.

11-12
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Gas flow diagrams valid for serial numbers from 2602080425

90F 6 14
V4
011 60
114 35 IN OUT
24V DC Carrier gas outlet
V3

C o n t r o lle d
24V DC
1 5l/ h
Gas pump

Me a su r e

24 VD C V2 El ec tr o de
im p ul se
fu rn ac e
11 430
50 l /h
2
1 .5

2. 5
b ar
1

0
0. 5

Dust
1,5 ba r Pressure

H2 O

H2 O
22 ps i switch

30 l /h
CO 2 furnac e
V1
V1
H 2O

P ur g e
v a l ve
C O2

C O2

CO
01 160

5 0l/h
CO2

PR2 b lack
yellow
30l /h

red
green
blue
V4
0, 35 ba r /5 .3 ps i
P res su re Carrier
r egul a to r gas stop
PR1 230 VA C
2- 4 ba r 1 ,5 ba r V3
3 0- 6 0p s i 22 ps i
11 390
Carrier Gas Helium
V5
V2
V5
ON 900
4.3-45

Analy si s mode
Energised solenoid valve coils. Ox ygen and Nitrogen anal ys er

13-1
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

90F614
V4
0116 0
1 1435 IN OUT
24V DC Carrier gas outlet
V3

Co n tr ol l e d
24V DC
15l /h
Gas pump

Pu rg e

Purge
2 4 V DC V2 E lect r ode
imp ulse
fu rnac e
11 430
5 0l /h
2
1. 5

2 .5
ba r
1

0
0. 5

Dust
1, 5 ba r Pressure

H2O

H2O
22 p s i switch

30 l/h
CO 2 furnace
V1
V1
H2O

P ur ge
v al v e
C O2

C O2

CO
0 1160

50l /h
CO2

PR2 black
yellow
30l / h

red
gr een
V4
0, 35 bar / 5. 3 ps i blue
P r e s su r e Carrier
r e g u l a to r gas stop
PR1 2 3 0 VA C
2 -4 bar 1, 5 bar V3
30- 60 ps i 22 ps i
1139 0
Ca rrier Gas Helium
V5
V2
V5
4.3-46

ON 900
Purging mode
Energised solenoid valve coils. Oxygen and Nitrogen analy ser

13-2
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

90F 6 14
V4
0116 0
1 1435 IN OUT
24V DC Carrier gas outlet
V3

C o nt r ol l e d
24V DC
15 l/h
Gas pump

Pu rge
24V D C V2 E lec tr od e
i mp uls e
f u rna ce
1143 0
50 l/h
2
1. 5

2 .5
ba r
1

0
0. 5

Dust
1,5 b ar Pressure

H2O

H2O
22 ps i switch

30 l/h
CO 2 furnace
V1
V1
H2O

P u r ge
C O2 v al ve

C O2

CO
01 160

50l / h
CO2

PR2 black
yellow
30l / h

red
green
V4
0 ,3 5b ar / 5 .3 ps i blue
P r es sur e Carrier
r e gul ato r gas stop
PR1 23 0V A C
2- 4b ar 1, 5 ba r V3
30 -6 0p s i 22 ps i
11 390
Carrier Gas Helium
V5
V2
V5
4.3-47

ON 900
Gas saving mode
Energised solenoid valve coils. Ox ygen and Nitrogen analy ser

13-3
 9 0F 61 4
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

V4
01 1 60
1 14 3 5 IN OUT
24V DC Carrier gas outlet
V3

C ont r ol l ed
24V DC
15l/ h
Gas pump

M ea s u re

24 V D C V2 Ele c tr o d e
imp u ls e
f u rn a ce
1 1 43 0
50l/ h

2
1. 5

2. 5
b ar
1

0
0. 5

Du st
1 , 5 b a r Pressure

H2 O
2 2 ps i switch

30l /h
CO 2 furnace
V1
H 2O
V1
Pu r g e
valve

C O2

CO
01 1 60

5 0l /h
CO2

PR2 30 l/ h

green
blue
V4
0 , 3 5 b ar / 5 . 3 p s i
P re s s ur e Carrier
re g ul a to r gas stop
PR1 23 0 V A C
2-4bar 1, 5b a r V3
3 0- 6 0 p s i 22 p s i
11 3 90
Carrier Gas Helium
V5
V2
V5
4.3-48

ON 900
Analysis mode
Energised solenoid valve coils. Nitrogen-only analyser

13-4
 9 0 F6 1 4
V4
0 1 1 60
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

1 14 3 5 IN OUT
24V DC Carrier gas outlet
V3

C ont r o l l ed
24V DC
15l/ h
Gas pump

Purge

Pu r g e
2 4V D C V2 El ectr o d e
i mp u lse
fu r n a ce
1 1 4 30
50l /h

2
1. 5

2 .5
ba r
1

0
0 .5

D us t
1, 5 b a r Pressure

H 2O
2 2 p s i switch

30l/h
CO 2 furnace
V1
V1
H 2O Pu r g e
valve

C O2

CO
01 1 6 0

5 0 l/ h
CO2

PR2 30 l/ h

green
blue
V4
0,35bar/5.3ps i
Pr e ss u r e Carrier
r eg u l a to r gas stop
PR1 2 3 0 VAC
2-4bar 1,5bar V3
30-60psi 22psi
1 13 9 0
Carrier Gas Helium
V5
V2
V5
ON 900
4.3-49

Purging mode
Energised solenoid valve coils. Nitrogen-only analys er

13-5
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

90F 6 14
V4
01 160
1 14 35 IN OUT
24V DC Carrier gas outlet
V3

C o n tr o l l e d
24V DC
15 l/h
Gas pump

2 4V D C V2 E le c tr od e
im pu lse
f u rn ac e
114 30
2
5 0l / h
1. 5

2. 5
bar
1

0
0. 5

Dus t
1 ,5 b a r Pressure

H 2O
2 2 p s i switch

3 0 l/ h
CO 2 furnace
V1
V1
H2O

P u rg e
v a lv e

C O2

CO
0 11 60

5 0l / h
C O2

PR2 30l / h

green
blue
V4
0 , 35 ba r / 5. 3 ps i
P r e ss ur e Carrier
r egu la to r gas stop
PR1 23 0V A C

2 -4 b a r 1 , 5 ba r V3
3 0 -6 0 p s i 2 2p s i
113 90
Carrier Gas Helium
V5
V2
V5
4.3-50

ON 900
Gas saving mode
Energised solenoid valve coils. Nitroge n-only analyser

13-6
 IN OUT
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

Carrier gas outlet

controlled
15 l / h
Gas pump

P r e ss ur e
r egu la tor PR2
24 V DC V2 Measure

114 35 1 143 0
0. 3 5b ar / 5 . 3p s i

V3
E le ct r ode
24 V DC imp uls e
f ur na ce
5 0 l/ h

Dus t

30 l/h
2
1 .5

CO 2 furnace
2. 5
b ar
1

0
0. 5
1,5 bar Pressure V1
22psi switch V1
P u r ge
va l v e
01 16 0

CO
H2O
50 l/ h
3 0l /h

CO2
black
yellow
red

V3

P r e ss ur e Carrier V2
r egu la tor PR1 gas stop
V5
230 V A C
2 -4 ba r 1, 5 ba r
3 0- 6 0p s i 2 2 ps i
4.3-51

Carrier Gas Nitrogen 11 390

V5
ON 900 13-7
Analysis mode
Energised solenoid valve coils. Oxygen -only analyser
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

IN OUT
Carrier gas outlet

con trol l ed
1 5 l /h
Gas pump

P r es s ur e
r eg u lat o r PR2
2 4V D C V2 Purge

11 4 35 1 1 43 0
0 . 3 5b a r / 5 .3 p s i

V3 Purge
El ect ro de
2 4V D C imp u l se
fu rna ce
50 l / h

D ust

3 0 l /h
2
1. 5

CO 2 furnace
2 .5
bar
1

0
0. 5
1,5 bar Pressure V1
22psi switch V1
Pu rg e
val ve
01 16 0

CO
2 4 V DC

H2O
5 0l /h
30 l/ h

C O2
black
yellow
red

V3

P r e ss u r e Carrier V2
r e gu la t or PR1 gas stop V5
2 30 V A C
2 -4 b a r 1 , 5b a r

3 0- 60 p s i 22 p s i
Carrier Gas Nitrogen 1 13 90
V5
4.3-52

ON 900 13-8
Purging mode
Energised solenoid valve coils. O xyge n - on ly an alyse r
 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000

IN OUT
Carrier gas outlet

co ntrol le d
1 5 l /h
Gas pump

P r es s u re
r e gu l a t or PR2
2 4V D C V2
11 4 35 1 14 3 0
0 . 3 5 ba r / 5 . 3p s i

V3
El e ctro de
2 4V D C im pu l se
fu rn ace
50l/h

Dus t

30l/h
2
1 .5

CO 2 furnace
2. 5
b ar
1

0
0. 5
1,5 bar Pressure V1
22psi switch V1
Pu rg e
v a lv e
0 11 6 0

CO
2 4V D C

H 2O
50 l/ h
3 0l /h

CO2
black
yellow
red

V3

P r es s ur e Carrier V2
r eg u l at o r PR1 gas stop V5
2 30 V A C
2 -4 b a r 1 , 5 b ar
3 0 -6 0 p si 2 2 ps i
Carrier Gas Nitrogen 1 13 90
V5
4.3-53

ON 900 13-9
G as s aving mo de
Energised solenoid valve coils. Oxygen -only analyser
4.4 Purging of the chopper
4.4

F a n le ft
CO 2

si d e

O+N-INSTRUMENT
3 330 0

ge
IR Cell
H2 O

O-INSTRUMENT
C O2

ge
IR Cell
H2 O

4-4-1
I NLE T

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.4-1
4.5 Maintenance OH 900, ON 900, ONH-2000
4.5

Imprint of all O-rings wider than 2 mm ?

Is the air pressure set to 2.0 bar ( 30 psi ) ?
Is the carrier gas set to 1.5 bar ( 22.5 psi ) ?
Adjust lower furnace section ( see 2.8 )
Check lower electrode
Is the pressure switch change set to 1.0 bar ( 15 psi ) ? ( see 2.2 )
Does the thermostabilisation of the IR cell and TC cell work correctly?
( see 2.5 and 2.14 )
Check the cooling system for leaks
Does the left-side gas flow meter indicate ± 30 l/h ?
Does the right-side gas flow meter indicate ± 15 l/h ?
Check the power regulation ( see 2.16 )
Check the water temperature cut-off system ( see 2.15 )
Check the furnace temperature alarm ( see 2.15)
Tighten the 96-pole plug

 2002 by ELTRA GmbH Germany – January 2002 – Service Manual OH 900 / ON 900 / ONH 2000 4.5-1