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Sy305h 225532

Fault finding
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0% found this document useful (0 votes)
106 views11 pages

Sy305h 225532

Fault finding
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

○ Standard Configuration

Engine
Isolated mounted engine
Dynamic optimizing mode control
Cab
Ultra-silence frame cab
Reinforced light-color glass window
Traveling body of undercarriage
Traveling parking brake
Traveling motor guard plate
SY305H
Radiator (with full protective screen)
24V/5kW starter motor
50A alternator
Silicone oil rubber damper
Openable top/front wall upper window
and left side window
H-shaped track guide mechanism
Hydraulic tensioning device of track Hydraulic Excavator
Bolted driving wheel
Dry-type dual-element air filter
Engine oil filter
Wiper (with washer)
Multidirectional adjustable seat
Carrier roller and thrust wheel Brand New
Reinforced chain track with pin shaft

Strive Only for Classic Product


Two-stage fuel oil filter Radio (with digital clock) seal
Engine oil cooler
Foot rest and floor mat 600mm triple track shoe
Auxiliary radiator water tank
Loudspeaker Reinforced side pedal
Fan deflector
Automatic idling system
Seatbelt and fire extinguisher Bottom cover plate ○ Rated power
Cup holder and compartment lamp 212kw/2000rpm
Preheating plug (for cold weather Alarm system
startup) Ash tray and emergency hammer
Controller failure
○ Overall weight
4000m operating altitude Storage box and sundries bag 31500kg
Abnormal pump pressure
Work mode (fuel saving mode,
standard mode)
Pilot control cut-off lever
Pilot pressure of various movements
○ Bucket capacity
Dual-speed travelling
Fully-automatic A/C abnormal 1.65~1.8(1.65)m³
Front protective screen* Abnormal power supply voltage
Hydraulic system Starter motor relay abnormal
Front-end working device
Operating mode selector switch Abnormal hydraulic oil temperature
Flange pin
Control valve with main overflow valve Engine oil pressure insufficient and
Bucket clearance adjuster
Control valve with spare oil port engine coolant temperature too high
Welded connecting rod
Oil suction filter Insufficient fuel volume
Integrated lubricating system
Oil return filter Return oil filter restriction alarm
All bucket pins are equipped with dustproof
Pilot filter Engine failure alarm
seal rings
Oil drain filter Fuel oil filter water level alarm
Reinforced all-welded box-type boom
Radiator water level alarm
Reinforced all-welded box-type bucket rod
Upper slewing platform Others
Anti-collision guard plate
Fuel oil level sensor
High-capacity storage battery
Hydraulic oil level gauge Monitoring system instruments Lockable engine hood
Toolbox ■ Global positioning system (GPS)
Lockable fuel filler cap
Slewing parking brake ■ 10” colored display screen
Anti-slip pedal, armrest and
Rearview mirror (right) ■ EVI system sidewalk
Rearview camera * ■ Hour meter, fuel tank oil level gauge Traveling direction sign on
Cab alarm lamp * ■ Engine coolant temperature gauge traveling frame
■ Altitude, track pressure, fuel consumption Manual grease gun

Safety etc. can be added

Emergency stop switch


Signal/alarm horn
* Indicates optional configuration
Rearview mirror
Emergency exit on rear window
Negative pole switch of storage battery

SANY Industrial Park, Dongcheng Avenue,


Kunshan Economic & Technological Develop-
SANY Heavy Machinery Co., Ltd. ment Zone, Jiangsu Province

Post code: After-sales service hotline: Consulting & complaint


205300 4008282318 hotline: 4008282333

Note
This is a sample and is only for reference. All configurations shall be subject to the contract or
material object, and may be changed without further notice; © Printed in China
All rights reserved! No contents in the sample shall be duplicated or copied for any purposes without No.: ZJSYX0604CH (May 2018)
written approval of SANY Heavy Machinery.
SY305H
Strive Only for
Classic Product
New-generation Super Hydraulic Selling Points
Excavator for Mining SY305H is a brand new 30T hydraulic excavator for mining produced by SANY Heavy Machinery. It is designed particu-
larly for heavy-duty conditions of medium/small-sized mines and targets to improve customer’ s investment return. As
compared with competitor brands, it has five major selling points including “super long service life, superior performance,
super-low maintenance cost, super high adaptability to working conditions and super-easy management” .

Super long Super-low


超长使用寿命 Superior per- maintenance
service life formance
cost

Super-easy Excellent per-


management formance

Strive Only for


Classic Product 01/02
Super long service life ○ Core Components
Relying on the only endurance test system for excavator parts in China, and through joint research with world famous research institutions, the
research on service life of the parts is carried out for improving the service life of core parts comprehensively. The service life of components
including pump, valve, oil cylinder, retarder, fuel tank and cab etc. is doubled.

Hydrau-
lic components like
oil cylinder and reducer
etc. must be subjected to

Oil cylinder impulse


impulse test according to the
requirements higher than industrial
standard. They can be put into

test bench
operation only after reaching the
Through the accumulation over 15 years, service life of SY225H exceeds 15,000h under mining conditions, which is 20% higher than general requirements. Through this
excavator and surpasses foreign brands with the help of initiative “three-dimensional” design test system for large-scale excavator. process, the service life of the
components is 30% higher
than that of general

Five major struc- Hydraulic system Core compo- brands.

tural members Delivery cleanliness of hydrau- nents With


lic system reaches NAS7 and is pump-valve
As compared with the product not only higher than competitor Core components like endurance test bench,
the service life of main pump
of previous generation, the brands but also higher than main pump, main valve, and main valve are tested and
oil cylinder and reducer
Pump-valve test bench
analyzed. In combination with
service life of key structural industrial standard. research achievements of
members like boom, bucket etc. guarantee super long-life parts of the customer,
rod, bucket, platform and long life. the service life of the pumps
and the valves is improved
undercarriage frame etc. is by 1 time.
doubled.

With
vibration test
bench, fuel tank and the
cab has been tested by
over hundreds of thousands
of times on aspect of the
vibration to improve the
service life of the component Vibration test bench
by 50%.

○ Hydraulic System
By monitoring hydraulic oil upon delivery and in after-sales stage, ensure the cleanliness of hydraulic oil to be within the scope of NAS7 in full life
cycle of the product. It is 2 levels higher than industrial standard and surpasses the competitor by 30%.

As shown in the table below, the cleanliness of hydraulic oil used in SANY machine has been
○ Key structural members stabilized below level 9 since June 2014.
Analysis Chart of Cleanliness Scatter Points
With most advanced international methods including optimization design of structural members, stress test, research of welds and plates, endur-
ance test, 100% UT detection for key components and fatigue test for two axles, the service life of key structural members is improved comprehen- Cleanliness Acceptance line
sively. Failure rate in 15000H is only 5%. 13
12
11
OK
10
9
8

NSA level
7
6
5
4
3
2
1
The boom adopts box-type Bucket rod adopts bottom plate In allusion to the positions with Dedicated heavy-duty four-wheel 0
September

October

November

December

2014

February

March

April

May

June

July

August

September

October

November
structure with higher strength and reinforcing bars and forging front concentrated stress such as oil & one-belt is used, and the service
is made of high-strength steel support etc. As compared with cylinder connections and boom life is doubled. The guard plate is
plates through advanced welding competitor brands, the stress on root etc., special welding process upgraded to multi-stage guard
and molding process. The service main loading point is 30% lower, and protection structure are used. plate so that the service life is
life under mining conditions is four and the service life is 30% higher The stress on loading point is 20% improved by 100%.
times of general boom. under mining conditions. lower than the competitor.

Strive Only for


Classic Product 03/04
Superior Performance Super-low
Maintenance Cost

○ High efficiency and low consumption ○ Super-low Maintenance Cost


With “positive flow” system and “AOCT” automatic optimizing control system developed independently by SANY, the efficiency and fuel consump- SANY is developing long-life engine oil, diesel oil filter and hydraulic oil jointly with professional manufacturers. Through two years’ market
tion surpass competitor brands. The efficiency is 10% higher when the fuel consumption is equivalent. verification, maintenance cost of the product is reduced by 50%, and maintenance interval is extended by 1 time;
The engine is exclusively for SANY, with strong power and high reliability. Thus, it can ensure the continuous operating stability in severe environ-
ment. As compared with foreign brands, it not only saves fuel but also works faster!
Carbon deposi-
Larger digging force output tion on piston
Shearing stability Corrosion

HEUI engine oil


Ma
eE

ventability Thickened ash


Driving device
in
gin

Hydraulic Power
va

output
En

system
lve

Load feedback Wear of valve


V

Oxidation
mechanism
Main pump P

AOCT automatic opti- More coordinated and com- Pumping performance Wear of piston ring
of cold start with used and bearing shell
mizing control system fortable operating experience engine oil

Filter blockage Engine oil consumption


○ Smooth Controllability Greasy filth
With special handle, optimized valve core structure, regenerating channel and added intelligent interflow control etc. the pressure loss is
reduced, operation coordination is improved and the equipment can be operated easily and smoothly.

Hydraulic oil: service life of hydraulic oil is 4,000h and is extended


by 1 time as compared with that of the competitors;
Comments from southwest region opera- Engine oil: replacement interval is 500h and is extended by 1 time
tors who have driven foreign-brand as compared with that of the competitors;
excavator on SY305H: Fuel filter element and engine oil filter element: maintenance interval
is extended from 250h to 500h;
Hydraulic oil suction filter element: maintenance interval is extended
The excavator from SANY is powerful when digging from 1,000h to 2,000h.
rocks. I never felt that the excavator could not dig or
cut in; speed matching of main boom and auxiliary
boom is well. It needs less power to operate the
handle. It would never feel tired even after driving for
long time!

Strive Only for


Classic Product 05/06
产品简介
PRODUCT INTRODUCTION
Super-easy Management
○ Maintenance Convenience
In allusion severe working conditions of the mine, the design of maintenance convenience of the maintainable parts is improved. “Big space,
Easy to operate”. Maintenance space for various maintainable parts increases by 20%-30% and makes the operation easier!

○ Super-easy Management
Easy to replace air filter
element

Replacement space for maintainable parts is increased and the parts are designed in allusion to severe mining conditions for convenient
maintenance. It is thus easier and simpler to manage the equipment. It is equipped with four-dimensional construction management
system developed independently by SANY.

Filter position is easy


for maintenance Replace air filter element

Fuel oil fine filter and


engine oil filter element are
placed outside, and can be
replaced by opening the
side door; Easy to replace diesel
oil filter element
Easy to clean
the radiator
The radiator is protected
with external protective
screening which is fastened Replace diesel oil filter element
with butterfly nuts. The dirt
is blocked out by the
protective screening. It is
only necessary to remove
the protective screening Easily check engine oil
when cleaning and pump oil automati-
cally after the filter
element is maintained.

Electronic oil pump will pump oil


Intelligence Inspect engine oil automatically after the filter
element is maintained.
Power supply module, oil-wa-
ter separation alarm, cooling
water level alarm, filter
element blockage alarm and Engine compartment
other functions are added to volume is increased by
facilitate maintenance and 20%, and water drain
valve and diesel oil
timely maintenance. check valve are added

“EEVIA”
customer management
system
Engine compartment Water drain valve

Strive Only for


Classic Product 07/08
Super-easy Management
Leading After-sales Service in the Industry
The agents all over China, and the agents in five major regions globally provide powerful guarantee for the after-sales service of
SANY. “5231”, “110” and “111” commitments maintain the first service brand globally.

○ “EEVIA” Customer Management System


Discount
50%discounton
recycledparts 5 Up to 50% savings in regeneration and replacement of key and
important parts
Discount

5231
Troubleshooting within 24 hours, unit-shift compensation within
12 hours
The machine is equipped with “EEVIA” system which is independently developed by SANY. SANY has established four-dimension construction Lifelong Compensation
within24hours
Compensation
management system including “factory- agent- owner- operator” for the purpose of minimizing mine construction management cost and risks, worry-free
and maximizing the efficiency.
3-year warranty, or extended warranty to 3 years/7,000h for
medium and large-sized excavators over 19-ton
Warranty
SY305H
3years/7000hours
Signal reception warranty

tower

Service2.0 Grant service fee in 10,000h, and grant 12 times of free spot
Hydraulic excavator “5231”lifelongworry-free
10000hours
servicefee
Grant
check in 20,000h

Factory
151 process standard
151processstandard

Standard radius is less than 100km


Standardradiusisless
than100km

Service110

Zero distance for spare parts service


Excavator owner

Service110,satisfacto- Zerodistanceforspare
partsservice

rythroughoutChina

First-class equipment: service resources for single equipment


rank the first place in the industry
Agent

First-classequipment

Push-to-
talk
Push-to-talk: SANY will handle all problems as long as you call.
Push-to-talk

Service111
Operator

Service111,comprehen- One-on-one service: Provide one-on-one service


siveandconsiderate One-on-oneservice

Strive Only for


Classic Product 09/10
Super High Adaptability ○ High corrosion-resistant coating
By cooperating with world known paint brands, aging life of the paint reaches the highest level in the industry. The adaptability is improved by
40%.

Coating distribution of SANY’s


high corrosion-resistant paint
Comparison of coating endurance test data
High corrosion-re-
Common coating SANY coating sistant finish paint

High corrosion-re-
Based on design concept of “one machine for multiple purposes” , new appearance and new coating are used to improve the safety and heat sistant primer
dissipation capability. Standard connectors are developed in allusion to mining conditions and make the refitting convenient. 480
Humidity resistance
Base (high strength
High corrosion- Enlarged radiator test duration (H) 960 steel plate)

resistant coating The operating system temperature


is 10 lower than that of common
With new coating system,
models. It can adapt to high
service life of the paint is 1200
temperature and dusty environ- Weathering test

50% 30%
improved
ment. duration (H)
2000 Comparison of SANY’s
Coating 3000H with
Standard Color Plate

Standard working Neutral salt spray 720 Standard

device connector
color plate
resistance test
More than 20 special working devices duration (H) 1000
such as crushing hammer and scarifier High-capacity
multi-stage filter

20
may be modified randomly.

system
It is used to cope with poor oil ○ High-capacity multi-stage filter system
Over kinds quality problem in China and
improve the adaptability of “Initiative large-capacity multi-stage filter system” is introduced to cope with poor oil quality problem in China and meet emission requirements of

100%
SY305H operating in the mine. National III standard. Filter precision of impurities reaches 99.9% and water separation efficiency is above 95%. Both are higher than industrial
standard.

Engine

Fuel tank

High-strength cab
Internal frame is made of sectional
material so that the strength and the
safety are improved significantly.

30%
Diesel oil fine filter Electronic pump Coarse diesel filter

Fuel cooler

Strive Only for


Classic Product 11/12
○ Big radiator ○ High safety
The series and parallel radiators with mine-type side door are adopted to increase the air intake area, effectively improve the heat dissipation In allusion to mining conditions, frame-type cab of sectional material and newly developed dust control & noise reduction technology are used so
performance and ensure the excavating efficiency in high temperature environment. that the stability is higher and the safety performance and noise level of the cab are much better than other brands.

Two-section armrest Emergency stop switch

With two-section armrest,


emergency flameout switch
and brand new anti-slipping
Frame-type cab of sectional material is used, and is punch formed cover plate with bumping top
and welded as a whole. It is lined with sectional framework which has etc., the operating safety of the
very high impact resistance and is not easy to get deformed. Under lifting equipment is improved
the operating conditions with risk of falling stones, it could protect the further during mining work.
personal safety of the driver. With noise reduction measures by
internal optimization, internal noise is reduced, and the operation is
more comfortable. Anti-slipping cover plate with bumping top

○ Plateau adaptability
With high compression ratio and high performance turbocharger, the engine still could maintain good air intake efficiency on the plateau.

Plateau Characteristic Curve of GB3-6H-212kW Engine


[Altitude reference] Fuel injection limit rate %

Atmospheric pressure kPa

With the elevation rising, the engine power slightly changes, and the engine power
will drop by no more than 10% below 3000m.
When the excavator operates in plateau area, internal program will adjust engine
output characteristics automatically according to environmental variations collected.
It is unnecessary to replace any spare parts.

Strive Only for


Classic Product 13/14
Product Introduction
○ Construction Case
Comments of the customer on SY305H: “The appearance is sturdy and elegant and it is very powerful when operating on stonework!”

○ Main configuration
Core components like pumps, valves and engine etc. are designed jointly with proprietary intellectual property rights, and are manufactured by
world famous manufacturers to ensure high quality and satisfy professional demands of SANY’s customers.

6HK1 engine meets


emission standard of
national III and the displace-
ment and the torque are
generally 20% higher than
competitor brands. It outputs
high power and helps the
customer to solve the
operating difficulties of
heavy-duty working
condition.

KMX15RB/main valve is
specially customized, has
outstanding advantages
including “high reliability, low
pressure loss, high flow
distribution efficiency and
smooth compound control
action” . It could handle
heavy-duty operation
conditions for the customer.

Worksite: Huzhou City


Working condition: Ore
Operating type: Blasting - digging - loading
Work undertaken by SY305: Stone stripping, and loading

K5V160 main pump is


specially customized and
specially calibrated for SANY.
As compared with traditional
pump, power output is
improved by 10%, the
arrangement is more compact
and the maintenance is more
convenient.

Strive Only for


Classic Product 15/16
○ Technical Specification ○ Overall dimensions (mm)

Specification SY305H Main performance SY305H Name (Unit: mm) SY305H


A Overall length (during transportation) 10667
Overall weight 31500kg Traveling speed (high/low) 5.4/3.2(km/h)
B Overall width 3190
Bucket capacity 1.65~1.93(1.65) Slewing speed 9.0rpm
C Overall height (during transportation) 3470
m³ Gradeability 70%(35°)
D Upper width 3175
Engine SY305H Ground pressure 60.3kPa
E Overall height (cab top) 3280
Model 6HK1 Digging force of bucket 204kN F Width of standard track plate 600
Electronically controlled direct injection, 6-cylinder,
Type 4-stroke, turbocharged, inter-cooling and water-cooled Digging force of bucket rod 153KN G Track gauge 2590
Rated power 212kw/2000rpm H Minimum ground clearance 550

Maximum torque 1080Nm/1500rpm I Slewing radius of tail 3315


J Grounding length of track 3916
Displacement 7.79L
K Track length 4840

Capacity of oil and coolant SY305H Traveling part SY305H


Fuel tank 530L Number of track plates 47

Hydraulic oil 300L Each carrier roller side 2

Engine oil 37L Each thrust wheel side 8

Anti-freezing fluid 33L Standard track 600mm SY225H

Final drive 2×4.0L

Boom--- 6150mm Bucketrod--- 3200mm Trackwidth--- 600mm Counterweight--- 5800Kg

Radiusofloadingpoint(A) Maximumdistance

3m 4.5m 6m 7.5m Loadingcapacity Distance ○ Operating range (mm)


Heightof
loadingpoint(B) Longitudinal Lateral Longitudinal Lateral Longitudinal Lateral Longitudinal Lateral Longitudinal Lateral
M
mm
Name (Unit: mm) SY305H
a Maximum digging height 10497
7.5m Kg *5796 *5796 6954 b Maximum unloading height 7359
6.0m Kg *7440 5592 *5512 5308 7927 c Maximum digging depth 6815
4.5m Kg *8777 *8777 *7857 5460 *5478 4682 8525 d Maximum digging distance 10870

3.0m Kg *13301 10813 *10078 7211 *8500 5270 *5635 4368 8825 e Minimum slewing radius 4000
f Maximum height at minimum slewing radius 8405
1.5m Kg *15494 10106 *11268 6853 7696 5081 5736 4271 8860
SY225H

Ground Kg *16368 9767 *11989 6615 7544 4941 5894 4373 8631

-1.5m Kg *12939 *12939 *16113 9688 10261 6514 7479 4882 6396 4727 8118

-3.0m Kg *20377 *20377 *14864 9777 *11298 6547 *8597 4940 7514 5520 7257

-4.5m Kg *16297 *16297 *12257 10032 *9079 6748 *8765 7468 5892
1.TheliftingcapacityiscalculatedinaccordancewithISO10560andSAEJ1097,wherethelimitcoefficientofhydraulicsystemis0.87andtiltinglimit
coefficientis0.75;
2.Itemwith*islimitedbyhydraulicpressureanditemwithout“*”islimitedbystability;
3.Liftingpointisfrontsupportholeofbucketrod(excludingbucketweight).Itisnecessarytodeductfromtheaboveliftingcapacityifadditionalaccessory
isinstalledsuchasbucketetc.

Strive Only for


品Product
Classic 质改变 世界 17/18
Strive Only for SY305H
Classic Product
New-generation Super Hydraulic
Excavator for Mining

Strive Only for


Classic Product 19/20

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