AltaSpray™ Intermittent

Applicators
Customer Product Manual
P/N 1128081_03
- English -
Issued 09/24

This document contains important safety information

Be sure to read and follow all safety information in this
document and any other related documentation.

NORDSON CORPORATION • DULUTH, GEORGIA • USA

www.nordson.com
 For CE Declaration, refer to equipment documentation.

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can
be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson Corporation
Attn: Customer Service
11475 Lakefield Drive
Duluth, GA 30097

Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2019. No part of this document may be
photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.

- Original Document -

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Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

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P/N 1128081_03©2024 Nordson Corporation

 All rights reserved
 Table of Contents i

Table of Contents
Safety..............................................................................................................1
Safety Alert Symbols...................................................................................1
Responsibilities of the Equipment Owner.................................................... 2
Safety Information...................................................................................2
Instructions, Requirements, and Standards............................................ 2
User Qualifications..................................................................................3
Applicable Industry Safety Practices........................................................... 3
Intended Use of the Equipment.............................................................. 3
Instructions and Safety Messages.......................................................... 4
Installation Practices...............................................................................4
Operating Practices................................................................................5
Maintenance and Repair Practices......................................................... 5
Equipment Safety Information..................................................................... 6
Equipment Shutdown.............................................................................6
General Safety Warnings and Cautions.................................................. 7
Other Safety Precautions......................................................................10
First Aid................................................................................................10
Safety Labels and Tags.............................................................................11
Safety Labels and Tags (contd).................................................................................... 12

Description...................................................................................................13
Intended Use.............................................................................................14
Limitations of Use......................................................................................14
Key Components.......................................................................................14
Theory of Operation...................................................................................15
Optional Equipment...................................................................................15

Installation....................................................................................................16
Unpacking.................................................................................................16
Items Needed............................................................................................16
Applicator Installation................................................................................17
Hose Installation........................................................................................19
Air Supply Installation................................................................................21
Connect the Module-Actuating Air........................................................ 21
Connect the Pattern Air.........................................................................22
Electrical Installation..................................................................................23
Connect the Solenoid Valve.................................................................. 23
Connect Cordsets.................................................................................25
Applicator Flushing....................................................................................28
Prepare for Applicator Flushing............................................................ 28
Flush the Hose..........................................................................................29
Flush the Filter......................................................................................29
Flush the Manifold and Modules........................................................... 30
Nozzle Installation.....................................................................................30
Applicator Testing......................................................................................30

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ii Table of Contents

Table of Contents (contd)

Operation......................................................................................................31
Startup.......................................................................................................31
Shutdown..................................................................................................32
Adhesive Pattern Adjustment.................................................................... 32

Maintenance.................................................................................................33
Required Tools and Supplies.................................................................... 33
Recommended Maintenance Schedule.................................................... 34
Relieving System Pressure........................................................................35
Flushing a Filter.........................................................................................36
Replacing a Filter Screen..........................................................................37
Remove the Filter.................................................................................37
Replace the Filter Screen.....................................................................38
Install the Filter......................................................................................38

Troubleshooting...........................................................................................39
Troubleshooting Tables.............................................................................39
Applicator Heating Problems................................................................ 40
Adhesive Output Problems................................................................... 41
Adhesive Leakage Problems................................................................ 42
Air Supply Problems.............................................................................43
Pattern Control Problems......................................................................43
Troubleshooting Procedures.....................................................................44
Checking for Blockages........................................................................44
Checking Solenoid Valve Mechanical Operation.................................. 44
Checking Solenoid Valve Electrical Operation...................................... 45
Checking an Air Pressure Regulator..................................................... 45
Checking a Heater................................................................................46
Checking a Sensor...............................................................................48

Repair............................................................................................................51
Replacing a Module..................................................................................51
Remove a Module.................................................................................52
Install a Module.....................................................................................52
Removing a Nozzle...................................................................................53
Installing a Nozzle......................................................................................55
Cleaning Nozzles.......................................................................................55
Replacing a Heater....................................................................................56
Replacing an RTD.....................................................................................58

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 Table of Contents iii

Parts..............................................................................................................59
Single-Module (25 mm) Applicator Parts................................................... 60
Single-Module (25 mm) Applicator Parts (contd).................................................... 62
Two-Module (50 mm) Applicator Parts...................................................... 63
Four-Module (100 mm) Applicator Parts.................................................... 66
Four-Module (100 mm) Applicator Parts (contd)..................................................... 68
Six-Module (150 mm) Applicator Parts...................................................... 69
Eight-Module (200 mm) Applicator Parts................................................... 72
Ten-Module (250 mm) Applicator Parts..................................................... 75
Twelve-Module (300 mm) Applicator Parts................................................ 78
Fourteen-Module (350 mm) Applicator Parts............................................. 81
Sixteen-Module (400 mm) Applicator Parts............................................... 84
Twenty-Module (500 mm) Applicator Parts............................................... 87
Twenty-Four Module (600 mm) Applicator Parts....................................... 90
Control Module, 24/48 V, ES 70................................................................ 93
Heater Parts..............................................................................................94
Insulating Jackets......................................................................................95
Pressure Regulators/Gauges.................................................................... 96
T-Style Splitter Cables...............................................................................97
T-Style Extension Cables..........................................................................98
M-Style Splitter and Adapter Cables.......................................................... 99
M-Style Extension Cables.......................................................................100
Nozzles....................................................................................................101
Nozzle Adapter Part Numbers............................................................ 101
CF Nozzles.........................................................................................102
Summit Nozzles..................................................................................105
SureWrap Nozzles..............................................................................106
Signature Nozzles...............................................................................107
Blank Module and Nozzle...................................................................109
Adapter Accessory Kit........................................................................110
Recommended Spare Parts and Supplies............................................... 111

Technical Data............................................................................................112
Applicator Specifications.........................................................................112
Torque Specifications..............................................................................112
Dimensions and Clearances....................................................................113
T-Style Cable Wiring Diagrams............................................................... 124
M-Style Cable Wiring Diagrams............................................................... 129

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 AltaSpray Intermittent Applicators 1

AltaSpray Intermittent Applicators

Safety
Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation, operation,
and maintenance (hereafter referred to as “use”) of the product described
in this document (hereafter referred to as “equipment”). Additional safety
information, in the form of task-specific safety alert messages, appears as
appropriate throughout this document.

WARNING! Failure to follow the safety messages, recommendations, and

hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.

Safety Alert Symbols

The following safety alert symbol and signal words are used throughout
this document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.

WARNING! Indicates a potentially hazardous situation that, if not avoided,

can result in serious personal injury, including death.

CAUTION! Indicates a potentially hazardous situation that, if not avoided, can

result in minor or moderate personal injury.

CAUTION! (Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment or
property.

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2 AltaSpray Intermittent Applicators

Responsibilities of the Equipment Owner

Equipment owners are responsible for managing safety information, ensuring
that all instructions and regulatory requirements for use of the equipment are
met, and for qualifying all potential users.

Safety Information
• Research and evaluate safety information from all applicable sources,
including the owner-specific safety policy, best industry practices,
governing regulations, material manufacturer’s product information, and this
document.
• Make safety information available to equipment users in accordance
with governing regulations. Contact the authority having jurisdiction for
information.
• Maintain safety information, including the safety labels affixed to the
equipment, in readable condition.

Instructions, Requirements, and Standards

• Ensure that the equipment is used in accordance with the information
provided in this document, governing codes and regulations, and best
industry practices.
• If applicable, receive approval from your facility’s engineering or safety
department, or other similar function within your organization, before
installing or operating the equipment for the first time.
• Provide appropriate emergency and first aid equipment.
• Conduct safety inspections to ensure required practices are being followed.
• Re-evaluate safety practices and procedures whenever changes are made
to the process or equipment.

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 AltaSpray Intermittent Applicators 3

User Qualifications
Equipment owners are responsible for ensuring that users:
• receive safety training appropriate to their job function as directed by
governing regulations and best industry practices
• are familiar with the equipment owner’s safety and accident prevention
policies and procedures
• receive equipment- and task-specific training from another qualified
individual
NOTE: Nordson can provide equipment-specific installation, operation,
and maintenance training. Contact your Nordson representative for
information.
• possess industry- and trade-specific skills and a level of experience
appropriate to their job function
• are physically capable of performing their job function and are not under
the influence of any substance that degrades their mental capacity or
physical capabilities

Applicable Industry Safety Practices

The following safety practices apply to the use of the equipment in the manner
described in this document. The information provided here is not meant to
include all possible safety practices, but represents the best safety practices
for equipment of similar hazard potential used in similar industries.

Intended Use of the Equipment

• Use the equipment only for the purposes described and within the limits
specified in this document.
• Do not modify the equipment.
• Do not use incompatible materials or unapproved auxiliary devices.
Contact your Nordson representative if you have any questions on material
compatibility or the use of non-standard auxiliary devices.

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4 AltaSpray Intermittent Applicators

Instructions and Safety Messages

• Read and follow the instructions provided in this document and other
referenced documents.
• Familiarize yourself with the location and meaning of the safety warning
labels and tags affixed to the equipment. Refer to “Safety Labels and Tags”
at the end of this section.
• If you are unsure of how to use the equipment, contact your Nordson
representative for assistance.

Installation Practices
• Install the equipment in accordance with the instructions provided in this
document and in the documentation provided with auxiliary devices.
• Ensure that the equipment is rated for the environment in which it will be
used. This equipment has not been certified for compliance with the ATEX
directive nor as nonincendive and should not be installed in potentially
explosive environments.
• Ensure that the processing characteristics of the material will not create
a hazardous environment. Refer to the Safety Data Sheet (SDS) for the
material.
• If the required installation configuration does not match the installation
instructions, contact your Nordson representative for assistance.
• Position the equipment for safe operation. Observe the requirements for
clearance between the equipment and other objects.
• Install lockable power disconnects to isolate the equipment and all
independently powered auxiliary devices from their power sources.
• Properly ground all equipment. Contact your local building code
enforcement agency for specific requirements.
• Ensure that fuses of the correct type and rating are installed in fused
equipment.
• Contact the authority having jurisdiction to determine the requirement for
installation permits or inspections.

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 AltaSpray Intermittent Applicators 5

Operating Practices
• Familiarize yourself with the location and operation of all safety devices and
indicators.
• Confirm that the equipment, including all safety devices (guards, interlocks,
etc.), is in good working order and that the required environmental
conditions exist.
• Use the personal protective equipment (PPE) specified for each task.
Refer to “Equipment Safety Information” or the material manufacturer’s
instructions and SDS for PPE requirements.
• Use properly rated hearing protection when operating applicators. Noise
emission levels can reach a maximum of 99 dB(A).
• Do not use equipment that is malfunctioning or shows signs of a potential
malfunction.

Maintenance and Repair Practices

• Allow only personnel with appropriate training and experience to operate or
service the equipment.
• Perform scheduled maintenance activities at the intervals described in this
document.
• Relieve system hydraulic and pneumatic pressure before servicing the
equipment.
• De-energize the equipment and all auxiliary devices before servicing the
equipment.
• Use only new Nordson-authorized refurbished or replacement parts.
• Read and comply with the manufacturer’s instructions and the SDS supplied
with equipment cleaning compounds.
NOTE: SDSs for cleaning compounds that are sold by Nordson are
available at www.nordson.com or by calling your Nordson representative.
• Confirm the correct operation of all safety devices before placing the
equipment back into operation.
• Dispose of waste cleaning compounds and residual process materials
according to governing regulations. Refer to the applicable SDS or contact
the authority having jurisdiction for information.
• Keep equipment safety warning labels clean. Replace worn or damaged
labels.

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6 AltaSpray Intermittent Applicators

Equipment Safety Information

This equipment safety information is applicable to the following types of
Nordson equipment:
• hot melt and cold adhesive application equipment and all related
accessories
• pattern controllers, timers, detection and verification systems, and all
other optional process control devices

Equipment Shutdown
To safely complete many of the procedures described in this document, the
equipment must first be shut down. The level of shut down required varies by
the type of equipment in use and the procedure being completed. If required,
shut down instructions are specified at the start of the procedure. The levels of
shut down are:

Relieving System Hydraulic Pressure

Completely relieve system hydraulic pressure before breaking any hydraulic
connection or seal. Refer to the melter-specific product manual for instructions
on relieving system hydraulic pressure.

De-energizing the System

Isolate the system (melter, hoses, applicators, and optional devices) from
all power sources before accessing any unprotected high-voltage wiring or
connection point.
1. Turn off the equipment and all auxiliary devices connected to the
equipment (system).
2. To prevent the equipment from being accidentally energized, lock and tag
the disconnect switch(es) or circuit breaker(s) that provide input electrical
power to the equipment and optional devices.
NOTE: Government regulations and industry standards dictate specific
requirements for the isolation of hazardous energy sources. Refer to the
appropriate regulation or standard.

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 AltaSpray Intermittent Applicators 7

Disabling the Applicators

NOTE: Adhesive dispensing applicators are referred to as “guns” in some
previous publications.
All electrical or mechanical devices that provide an activation signal to the
applicators, applicator solenoid valve(s), or the melter pump must be disabled
before work can be performed on or around an applicator that is connected to
a pressurized system.
1. Turn off or disconnect the applicator triggering device (pattern controller,
timer, PLC, etc.).
2. Disconnect the input signal wiring to the applicator solenoid valve(s).
3. Reduce the air pressure to the applicator solenoid valve(s) to zero; then
relieve the residual air pressure between the regulator and the applicator.

General Safety Warnings and Cautions

Table 1 contains the general safety warnings and cautions that apply to
Nordson hot melt and cold adhesive equipment. Review the table and
carefully read all of the warnings or cautions that apply to the type of
equipment described in this manual.
Equipment types are designated in Table 1 as follows:
HM = Hot melt (melters, hoses, applicators, etc.)
PC = Process control
CA = Cold adhesive (dispensing pumps, pressurized container, and
applicators)

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8 AltaSpray Intermittent Applicators

General Safety Warnings and Cautions (contd)

Table 1: General Safety Warnings and Cautions

Equipment
Warning or Caution
Type
HM
 ARNING! Hazardous vapors! Before processing any polyurethane reactive (PUR) hot
W
melt or solvent-based material through a compatible Nordson melter, read and comply
with the material’s SDS. Ensure that the material’s processing temperature and
flashpoints will not be exceeded and that all requirements for safe handling, ventilation,
first aid, and personal protective equipment are met. Failure to comply with SDS
requirements can cause personal injury, including death.
HM
 ARNING! Reactive material! Never clean any aluminum component or flush Nordson
W
equipment with halogenated hydrocarbon fluids. Nordson melters and applicators
contain aluminum components that may react violently with halogenated hydrocarbons.
The use of halogenated hydrocarbon compounds in Nordson equipment can cause
personal injury, including death.
HM, CA
 ARNING! System pressurized! Relieve system hydraulic pressure before breaking any
W
hydraulic connection or seal. Failure to relieve the system hydraulic pressure can result in
the uncontrolled release of hot melt or cold adhesive, causing personal injury.
HM
 ARNING! Molten material! Wear eye or face protection, clothing that protects exposed
W
skin, and heat-protective gloves when servicing equipment that contains molten hot melt.
Even when solidified, hot melt can still cause burns. Failure to wear appropriate personal
protective equipment can result in personal injury.
HM, PC
 ARNING! Equipment starts automatically! Remote triggering devices are used to
W
control automatic hot melt applicators. Before working on or near an operating applicator,
disable the applicator’s triggering device and remove the air supply to the applicator’s
solenoid valve(s). Failure to disable the applicator’s triggering device and remove the
supply of air to the solenoid valve(s) can result in personal injury.
HM, CA, PC
 ARNING! Risk of electrocution! Even when switched off and electrically isolated at the
W
disconnect switch or circuit breaker, the equipment may still be connected to energized
auxiliary devices. De-energize and electrically isolate all auxiliary devices before
servicing the equipment. Failure to properly isolate electrical power to auxiliary
equipment before servicing the equipment can result in personal injury, including death.
Continued...

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 AltaSpray Intermittent Applicators 9

Table 1: General Safety Warnings and Cautions (contd)

Warning or
Warning or Caution
Caution
HM, CA, PC
 ARNING! Risk of fire or explosion! Nordson adhesive equipment is not rated for use in
W
explosive environments and has not been certified for the ATEX directive or as
nonincendive. In addition, this equipment should not be used with solvent-based
adhesives that can create an explosive atmosphere when processed. Refer to the SDS
for the adhesive to determine its processing characteristics and limitations. The use of
incompatible solvent-based adhesives or the improper processing of solvent-based
adhesives can result in personal injury, including death.
HM, CA, PC
 ARNING! Allow only personnel with appropriate training and experience to operate or
W
service the equipment. The use of untrained or inexperienced personnel to operate or
service the equipment can result in injury, including death, to themselves and others and
can damage to the equipment.
HM
 AUTION! Hot surfaces! Avoid contact with the hot metal surfaces of applicators,
C
hoses, and certain components of the melter. If contact can not be avoided, wear
heat-protective gloves and clothing when working around heated equipment. Failure to
avoid contact with hot metal surfaces can result in personal injury.
HM CAUTION! Some Nordson melters are specifically designed to process polyurethane reactive
(PUR) hot melt. Attempting to process PUR in equipment not specifically designed for this
purpose can damage the equipment and cause premature reaction of the hot melt. If you are
unsure of the equipment’s ability to process PUR, contact your Nordson representative for
assistance.
HM, CA CAUTION! Before using any cleaning or flushing compound on or in the equipment, read
and comply with the manufacturer’s instructions and the SDS supplied with the compound.
Some cleaning compounds can react unpredictably with hot melt or cold adhesive, resulting in
damage to the equipment.
HM CAUTION! Nordson hot melt equipment is factory tested with Nordson Type R fluid that
contains polyester adipate plasticizer. Certain hot melt materials can react with Type R fluid and
form a solid gum that can clog the equipment. Before using the equipment, confirm that the hot
melt is compatible with Type R fluid.

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10 AltaSpray Intermittent Applicators

Other Safety Precautions

• Do not use an open flame to heat hot melt system components.
• Check hig h pressure hoses daily for signs of excessive wear, damage, or
leaks.
• Never point a dispensing handgun at yourself or others.
• Suspend dispensing handguns by their proper suspension point.

First Aid
If molten hot melt comes in contact with your skin:
1. Do NOT attempt to remove the molten hot melt from your skin.
2. Immediately soak the affected area in clean, cold water until the hot melt
has cooled.
3. Do NOT attempt to remove the solidified hot melt from your skin.
4. In case of severe burns, treat for shock.
5. Seek expert medical attention immediately. Give the SDS for the hot melt
to the medical personnel providing treatment.

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 AltaSpray Intermittent Applicators 11

Safety Labels and Tags

Figure 1 illustrates the location of the product safety labels and tags affixed
to the equipment. Table 2 provides an illustration of the hazard identification
symbols that appear on each safety label and tag, the meaning of the symbol,
or the exact wording of any safety message.

1 2
2
3

Figure 1: Safety labels and tags

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12 AltaSpray Intermittent Applicators

Safety Labels and Tags (contd)

Table 2: Safety Labels and Tags
Item P/N Image Description

1 — Warning, CE, electrical shock (screen print)

2 — Warning, CE, hot (screen print)

3 — Warning, CE, pressure (screen print)

WARNING: Fire, injury or equipment damage

can result if cleanout materials do not meet the
following requirements:
1. Minimum flash point to be 500 °F (200 °C).
2. Liquid and vapor to be non-toxic at use
temperature in equipment.
3. Chemical reactions with adhesive and
equipment materials must not be violently heat
producing.
4 1126382 4. Cleanout material must not corrode or
otherwise weaken equipment materials.
CAUTION: This equipment is factory tested with
Nordson type R fluid containing Polyester Adipote
plasticizer. Certain adhesives may react with the
type R fluid residue to form solid gum which can
be difficult to remove.
To avoid equipment damage check with adhesive
supplier regarding compatibility and cleanout
procedure before putting adhesive into the
system.

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 AltaSpray Intermittent Applicators 13

Description
This manual describes the installation and use of Nordson AltaSpray
Intermittent applicators. AltaSpray Intermittent applicators apply thermoplastic
hot melt adhesive to various products. When necessary, the reader is referred
to the documentation supplied with other Nordson products or products
supplied by third parties.
AltaSpray Intermittent applicators are available in a variety of configurations,
including single-module and multi-module (up to 600 mm width) versions.
Nozzles are ordered separately. A wide variety of compatible nozzles are
available, as listed under “Nozzles” on page 101.

1 2

Figure 2: Typical AltaSpray Intermittent applicator configurations

1. Single-module applicator with a 2. 100 mm applicator with 3. 600 mm applicator with
Speed-Coat module Speed-Coat modules Speed-Coat modules

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14 AltaSpray Intermittent Applicators

Intended Use
AltaSpray Intermittent applicators are specifically designed to:
• dispense liquified materials at temperatures below 191 °C (375 °F)
• be used with compatible hot melt equipment manufactured by Nordson
Corporation
• be used in non-explosive environments

Limitations of Use
Use AltaSpray Intermittent applicators only for the purpose for which they are
designed. They should not be used:
• to dispense polyurethane reactive hot melt materials or any other
material that creates a health or safety hazard when heated
• in environments that will require the equipment to be cleaned using a
water wash or spray

Key Components

11

1
3
10 2

4
7

5 6
9

8
Figure 3: Key parts of an AltaSpray Intermittent applicator (single-module applicator
shown)
1. Cordset 7. Pattern air connection
2. Solenoid valve electrical connector 8. Nozzle location
3. Filter 9. Drain valve
4. Hose connection 10. Speed-coat module
5. Electrical cover 11. Mounting rod
6. Air manifold

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 AltaSpray Intermittent Applicators 15

Theory of Operation
Adhesive is heated to application temperature, which is typically about 150 °C
(300 °F), in a melter. The melter pumps the adhesive through a heated
hose to the applicator. The applicator then dispenses the adhesive through
dispensing modules onto a product. The type of nozzle used on the modules
determines the type of adhesive pattern produced.
The applicator requires two air supplies: one to actuate the modules (module-
actuating air) and one to supply the air that shapes or fiberizes the adhesive
exiting the nozzles (pattern air). The module-actuating air is controlled through
one or more solenoid valves that are installed on the applicator and connected
to a module-actuating air supply line with an air pressure regulator. The
pattern air is likewise controlled through an air pressure regulator installed in a
pattern air supply line.
The applicator is heated by cartridge-type heaters. Power is supplied to the
heaters through a cordset, which is connected electrically to the hose or to
some combination of splitter and extension cables. Resistance temperature
detectors (RTDs) sense the temperature of the adhesive or air in the
applicator and relay the temperature through the cordsets, hoses, and/or
cables to a melter control system or to a standalone temperature controller.
The pattern in which adhesive is dispensed onto the product is determined by:
• the choice of nozzle
• the distance at which the nozzle is placed above the product
• the production line speed
• the adhesive add-on weight (melter pump speed)
• the pattern air pressure
• the pattern air temperature (if applicable)
• the adhesive application temperature
• the type of adhesive used
• the viscosity of the adhesive used

Optional Equipment
Optional equipment may be ordered to expand the functionality of an
AltaSpray Intermittent applicator, including, but not limited to, the following:
• insulating jackets
• pressure regulators/gauges
Refer to “Parts” on page 59 for a complete list of optional equipment.

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Installation
This section provides procedures for installing the applicator and preparing it
for operation. Before performing any installation procedures, review “Safety”
on page 1.

Unpacking
Exercise normal care to prevent equipment damage during unpacking. After
unpacking the applicator, inspect if for any damage that may have occurred
during shipping. Look for any dents and scratches and make sure all fasteners
are tight. Report any damage to your Nordson representative.

Items Needed
You will need the following items to install the applicator:
• melter or temperature controller, hoses, and associated manuals
• electronic control device for solenoid valve(s)
• air line tubing and fittings
• applicator mounting hardware
• device to lift and position the applicator
• personal protective equipment for working with hot adhesive
• tool kit, including wrenches and screwdrivers
• anti-seize lubricant
• drain pans and waste containers suitable for waste adhesive
• PTFE paste or tape

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Applicator Installation
Mounting the applicator includes selecting an appropriate mounting location
and installing any necessary mounting hardware on the production line.
1. Select a mounting location. Use the following guidelines:
• Make sure there will be enough clearance to
- remove the filter from the adhesive manifold
- drain adhesive from the drain valve
- replace heaters or sensors
- replace a solenoid valve, module, or nozzle
- route and replace air tubing and hoses
NOTE: Refer to “Dimensions and Clearances” on page 113 for applicator
dimensions and recommended clearances.
• Choose a location that will not subject the applicator to extreme
temperature variations or equipment vibration. The ambient temperature
should be 0–49 °C (32–120 °F).
• Choose a location that will allow you to properly route the hoses from
the applicator to the melter. Figure 5 provides hose routing guidelines.
• Choose a location close to a supply of dry, regulated, unlubricated air.
2. See Figure 4. If applicable, install any hardware that will be required
on the production line to accommodate the applicator mounting rods. If
possible, use mounting hardware that will allow you to adjust the height of
the applicator between 13–76 mm (0.5–3.0 in.) after it is mounted.

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Applicator Installation (contd)

3. Move the applicator into position on the production line (use an
appropriate lifting device if needed) and secure the applicator at the
mounting location. Adjust the applicator height and angle as appropriate.
NOTE: For installation best practices, obtain an application guide specific
to your application from Nordson.canto.com/v/library, or contact your
Nordson representative for assistance. In most installations, the applicator
should be perpendicular to the surface onto which the adhesive is to be
applied.

Figure 4: Location of the mounting hardware (single-module and four-module

applicators shown)

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Hose Installation
Follow this procedure for each hose hydraulic connection you are making. Do
not connect the hose cordsets at this time.
1. Connect the hose to the adhesive supply port on the applicator, using
a hose fitting as necessary. Use two wrenches to connect the hose as
shown in Figure 5 on page 20.
NOTE: The hose cordset should be located at the melter end (where
adhesive enters the hose). This ensures that the hose sensor measures
the temperature of the adhesive exiting the hose.
NOTE: Refer to the parts section of the melter manual for available hose
fittings.
2. Install the insulation cuff from the ship-with kit over the hose connection.

CAUTION! Risk of equipment damage. Do not use nonconductive pipe

compound or tape on hose fittings.

CAUTION! Improper routing and venting of hoses could result in overheating,

damage, and poor adhesive flow. To ensure proper operation, do not bundle
or tie-wrap hoses, do not bend hoses at sharp angles, and do not allow hoses
to lay on concrete floors or other cool surfaces that could conduct heat away
from the hoses.
3. Route the hose to the melter and connect it to the melter hydraulically
and electrically as directed in the melter manual. Follow the hose routing
guidelines shown in Figure 5 on page 20.

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20 AltaSpray Intermittent Applicators

Hose Installation (contd)

P/N 111940

X = 13 mm (0.50 in.)

R = 203 mm (8.00 in.)

P/N 271486 − 8 mm (5/16 in.)

P/N 274174 − 16 mm (5/8 in.)
P/N 274174 − 29 mm (1 1/8 in.)

Figure 5: Hose installation guidelines

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 AltaSpray Intermittent Applicators 21

Air Supply Installation

Follow these procedures to connect air supplies to the applicator. Air is
supplied to the applicator for two reasons: (1) to actuate the modules
(module-actuating air) and (2) to supply the modules with the air that shapes
or fiberizes the adhesive being applied by the modules (pattern air).

Connect the Module-Actuating Air

Connect a supply of dry, regulated, unlubricated air to the module-actuating
air inlet on the applicator solenoid valve.
Nordson Corporation recommends installing an air pressure regulator and
filter in the module-actuating air supply line that is capable of regulating the air
pressure up to 6.2 bar (90 psi). For the module-actuating air pressure range,
refer to “Applicator Specifications” on page 112.
NOTE: Nordson Corporation offers a selection of air pressure regulators/
gauges. Refer to “Pressure Regulators/Gauges” on page 96 for part
numbers.

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Connect the Pattern Air

See Figure 6. Use the 8-mm or 5/16-in. outside-diameter (OD) tubing (1) from
the ship-with kit to connect a supply of dry, regulated, unlubricated air to the to
the compression fitting (2). As an alternate, a normal-temperature tubing and
air joints may be used (not supplied) for a remote distance between applicator
and air supply, or multi-modules, which have 2 or 3 compression air fittings.
To determine where the pattern air inlet on your applicator is located, refer to
the applicator-specific reference drawing under “Parts” on page 59.
Nordson Corporation recommends installing an air pressure regulator and
filter in the pattern air supply line that is capable of regulating the pattern
air flow up to a 56.6 nlm (2 scfm) flow rate per module. For the pattern air
pressure operating range, refer to “Applicator Specifications” on page 112.

Figure 6: Pattern air supply connection (single-module applicator shown)

1. Tubing 2. Compression air fitting

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Electrical Installation
Electrical installation involves connecting the solenoid valve to a triggering
device and connecting the cordset. Before making any electrical connections,
complete the procedures under “Applicator Installation” on page 17, “Hose
Installation” on page 19, and “Air Supply Installation” on page 21.

Connect the Solenoid Valve

Electrically connect the solenoid valve to a triggering device so that the
module will open and close at the appropriate times.
1. Ensure that the voltage ratings of the solenoid valve and the triggering
device match. The solenoid valve power requirement is 2.5 W, 24 VDC.
2. See Figure 7. Remove the electrical connector (2) screw and disconnect
the connector. Save the gasket.
3. Separate the terminal block from the connector housing.
4. Loosen the electrical connector strain relief nut (1).

Figure 7: Removing the quick-disconnect connector from a solenoid valve

1. Strain relief nut 2. Electrical connector

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Connect the Solenoid Valve (contd)

CAUTION! Solenoid valves must be rated for the output voltage of the
triggering device. Make sure the ratings match.
5. See Figure 8. Thread a 0.75–0.34 mm2 (18–22 AWG) three-conductor
cable through the strain relief; then connect
• the positive and negative leads to terminals 1 and 2 [normal polarity,
1 = (+) and 2 = (-)]
• the ground wire to the ground terminal
6. Ensuring correct configuration of the terminal block (see Figure 8), snap
the block back into the connector and tighten the strain relief nut.
7. Align the gasket on the connector and plug the connector into the
solenoid valve, securing it with the screw removed earlier.
8. Connect the three-conductor cable to the triggering device. Refer to the
instructions that came with the triggering device.

Normal polarity:
1 = (+) positive, high
2 = (−) negative, neutral
= ground

Figure 8: Solenoid valve terminal block configurations

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 AltaSpray Intermittent Applicators 25

Connect Cordsets
Cordsets provide heater power and temperature sensing and establish an
electrical ground. There are two basic ways to connect cordsets: through the
hose or through extension and/or splitter cable(s). See Figure 9, Figure 10,
and Figure 11 for the most typical ways in which cordsets are connected. Use
these illustrations to make your cordset connections, or contact your Nordson
representative for assistance. Refer to “Parts” on page 59 for splitter,
adapter, and extension cable part numbers.
NOTE: T-style applicator cordsets for channels with up to 1000 W use
a rectangular connector and may be powered through the hose. T-style
cordsets for channels greater than 1000 W use a square connector and must
be connected through an extension cable. M-style applicator cordsets for
channels with up to 1000 W use a square connector and may be powered
through the hose. M-style cordsets for channels greater than 1000 W must
be connected through an extension cable. In all cases, the capabilities of the
melter or standalone controller must be considered.
NOTE: Nordson melters have multiple electrical connectors for hose/
applicator pairs (two electrical channels are accommodated by each electrical
connector), and in all cases there is a maximum wattage allowed per electrical
channel as well as a maximum wattage allowed for the combined channels.
Refer to the melter manual for additional details or contact your Nordson
representative for assistance.

WARNING! Risk of personal injury or death. Allow only qualified personnel to

perform electrical installation, troubleshooting, or repair procedures. Before
performing any electrical procedure, review “Safety” on page 1 and
disconnect and lock out electrical power to the system.

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Connect Cordsets (contd)

Figure 9: Connecting a single cordset through an adapter cable and an extension cable
1. Applicator cordset 3. Adapter cable 4. Melter electrical receptacle
2. Extension cable

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 AltaSpray Intermittent Applicators 27

Figure 10: Connecting two cordsets: one through an extension cable and one through a splitter cable
1. First applicator cordset 3. Melter electrical receptacle 5. Extension cable
2. Extension cable 4. Second applicator cordset 6. Splitter cable

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Connect Cordsets (contd)

Figure 11: Connecting two cordsets: each through an adapter cable and an extension cable
1. First applicator cordset 4. Melter electrical receptacle 7. Second extension cable
2. First adapter cable 5. Second applicator cordset
3. First extension cable 6. Second adapter cable

Applicator Flushing
Flushing the applicator removes cleaning solution, adhesive, and other
contaminants from the equipment. The applicator should be flushed before
initial use and anytime you change the adhesive in the hot melt system. This
helps prevent clogging of the filter or nozzles and makes the applicator work
more efficiently.

Prepare for Applicator Flushing

1. Determine whether you need to flush the applicator with adhesive or with
cleaning fluid and then with adhesive. Refer to Table 3.

Table 3: Applicator Flushing Situations

Situation Flushing Materials to Use
Initial startup Adhesive only
Changing adhesive in a. Cleaning solution compatible with both the old
the system and new adhesives
b. New adhesive (to remove the cleaning
solution)

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2. Heat the system to application temperature. Refer to the melter manual as

needed.
3. Stop the melter pump(s).
4. Place drain pans under the applicator drain valves, the hose connections,
and the modules.

WARNING! Risk of burns. Failure to relieve system pressure can cause hot
adhesive to spray from a connecting point. Relieve system pressure before
loosening or removing a hose, module, or any other part of the hot melt
system. Wear heat-protective clothing, safety goggles (ANSI Z87.1 or
equivalent), and safety gloves.
5. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
6. Flush the applicator by performing the following procedures with each
flushing material to be used:
• “Flush the Hose” on page 29
• “Flush the Filter” on page 29
• “Flush the Manifold and Modules” on page 30

Flush the Hose

Follow this procedure to flush the hose. Refer to the melter manual as needed
for instructions on starting and stopping the melter pump(s).
1. Disconnect the hose from the applicator and direct the end of the hose
into a waste container.
2. Start the melter pump(s).
3. When the adhesive flowing from the hose is free of any solvent or
contaminants, stop the melter pump(s).
4. Wipe any adhesive from the hose connector.
5. Reconnect the hose to the applicator.

Flush the Filter

Refer to “Flushing a Filter” on page 36 to flush the filter. Return here to
continue.

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Flush the Manifold and Modules

Follow this procedure to flush the manifold. Refer to the melter manual as
needed for instructions on starting and stopping the melter pump(s).
1. Set the pattern air pressure to 0.1–0.3 bar (2–5 psi) to prevent adhesive
from entering the air ports on the heated air manifold.
2. Place a drain pan under the manifold.
3. Turn on the module activating air.
4. Start the melter pump(s).
5. Allow some adhesive to drain from the manifold. When the adhesive
flowing from the manifold is free of any contaminants, stop the melter
pump(s).
6. Wipe any adhesive from the manifold.

Nozzle Installation
Install nozzles before placing the applicator into operation. Refer to “Repair”
on page 51 for nozzle installation and removal procedures.

Applicator Testing
Perform tests as needed to ensure that the applicator output meets the
requirements of your application. When testing, proceed systematically by
changing only one production variable (such as the pump rpm) at a time.
If changing the variable does not produce the desired result, return it to its
original state and try changing a different variable. Proceed in this manner
until the desired applicator performance is achieved. Contact your Nordson
representative for assistance as needed.

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Operation
This section provides procedures for operating the applicator. Before you
operate the applicator for the first time, make sure you have
• completed the installation procedures under “Installation” on page 16
• flushed the applicator by completing the applicator flushing procedure
under “Applicator Flushing” on page 28
• optimized the applicator output for your application as described in
“Applicator Testing” on page 30
Before you perform any operating procedures, review “Safety” on page 1.

Startup
NOTE: Because the melter supplies the adhesive and the electrical power
to the applicator, the procedures for starting and stopping the applicator vary
depending on the type of melter you are using. Refer to the melter manual for
complete startup and shutdown procedures.
1. Start the melter and heat the system to application temperature.
2. Turn on the pattern air.
3. Turn on the module-actuating air.
4. Start the melter pump(s).
5. Start the production line.
NOTE: Pneumatic and hydraulic pressure ranges are provided under
“Applicator Specifications” on page 112.

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Shutdown
NOTE: Because the melter supplies the adhesive and the electrical power
to the applicator, the procedures for starting and stopping the applicator vary
depending on the type of melter you are using. Refer to the melter manual for
complete startup and shutdown procedures.
1. Stop the production line.
2. Stop the melter pump(s).
3. Shut off the module-actuating air.
4. Shut off the pattern air.
5. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
6. Shut down the melter.

Adhesive Pattern Adjustment

Use the following techniques to modify the adhesive pattern:
• adjust the adhesive add-on weight (melter pump speed)
• adjust the electronic control device (timer or pattern controller)
• adjust the pattern air pressure
• adjust the pattern air temperature (if applicable)
• adjust the adhesive application temperature
• change the type of adhesive used
• change the nozzle type or size
• adjust the applicator height
If you experience problems obtaining the desired adhesive pattern, refer to
“Pattern Control Problems” on page 43.

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Maintenance
This section contains a list of recommended maintenance activities and a
recommended schedule for performing those activities. Attempting any other
maintenance procedures can result in equipment damage, improper system
operation, or personal injury.
Before you perform any maintenance procedures, review “Safety” on
page 1.

Required Tools and Supplies

To perform maintenance or repairs, you will need:
• a set of metric socket wrenches
• a set of metric Allen (hex) wrenches
• a set of metric T-handle hex keys
• a set of metric open-ended wrenches
• flat-blade and Phillips-head screwdrivers
• drain pans and large waste containers
• other tools and supplies as noted
You will also need a sufficient inventory of spare parts and supplies. Each
maintenance and repair procedure in this manual is preceded by a list of the
parts and supplies you will need. Refer to “Parts” on page 59 for the part
numbers of parts and supplies.

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Recommended Maintenance Schedule

Table 4 provides a list of recommended maintenance activities. Base how
often you perform these activities on your specific operating needs. The
frequency shown is for reference only.

Table 4: Recommended Maintenance Schedule

Frequency Maintenance Activity
Daily • Keep the supply of adhesive clean and free of contaminants. Foreign particles in the
adhesive can clog the filter or nozzles.
• Clean all exterior applicator surfaces. Accumulated adhesive can char and cause erratic
operation.
• Check the hose connections for leaks. If a leak is found, replace the hose fitting and/or
O-ring as appropriate.
Weekly • Clean nozzles. Refer to “Cleaning Nozzles” on page 55.
As needed • Clean or replace the filter screen. Refer to the filter service procedures under “Repair” on
page 51.
• Verify that all electrical connections are secure. Vibration and heating or cooling cycles can
loosen terminal blocks.
• Clean the air pressure regulator filter elements. Refer to the air pressure regulator
documentation.
• Clean the system. Refer to the system cleaning procedure in the melter manual.

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Relieving System Pressure

System pressure must be relieved before you can safely proceed with many
of the maintenance, troubleshooting, and repair procedures in this manual.
Follow this procedure whenever you need to relieve system pressure.

WARNING! Risk of burns. Failure to relieve system pressure can cause hot
adhesive to spray from a connecting point. Relieve system pressure before
loosening or removing a hose, module, or any other part of the hot melt
system. Wear heat-protective clothing, safety goggles (ANSI Z87.1 or
equivalent), and safety gloves.
1. Stop the melter pump(s). Refer to the melter manual.
2. Shut off the module-actuating air.
3. Place drain pans under all melter and applicator DRAIN valves.
4. See Figure 12. Use a flat-blade screwdriver to open the melter
and applicator drain valves by turning the drain valve screws
counterclockwise. Some adhesive will drain from the valves.
5. Trigger all modules at the solenoid valves.
6. Close the applicator and melter drain valves.

Figure 12: Opening drain valves

1. Typical melter drain valve 2. Typical applicator drain valve

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Flushing a Filter
The filter should be flushed
• before initial use
• as needed to maintain your system
• if the filter screen is replaced
• if you change the adhesive in your hot melt system
You will need a flat-blade screwdriver and a drain pan.
1. Heat the system to application temperature.
2. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
3. Trigger the applicator solenoid valves briefly to relieve any remaining
pressure.
4. Shut off the module-actuating air.
5. Decrease the pattern air pressure. Leave just enough air pressure to
prevent adhesive from entering the pattern air inlet.
6. Place a drain pan under the applicator DRAIN valve.
7. See Figure 13. Open the DRAIN valve.
8. Start the melter pump(s).
9. When the adhesive flowing from the drain valve is free of contaminants,
stop the melter pump(s).
10. Close the DRAIN valve.

Figure 13: Opening an applicator DRAIN valve (single-module applicator shown)

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Replacing a Filter Screen

Replace the filter screen when the flushing the filter screen no longer solves
the problem of diminished adhesive flow or pressure buildup in the system.
For most applications, the filter screen should be replaced monthly. You will
need the following items:
• drain pans and disposable rags
• flat-blade screwdriver
• socket wrench: 1 in. (or 26 mm)
• replacement filter screen
• replacement filter O-ring (if needed)

Remove the Filter

1. Heat the system to application temperature.
2. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
3. Trigger the applicator solenoid valves briefly to relieve any remaining
pressure.
4. Shut off the module-actuating air.
5. Decrease the pattern air pressure. Leave just enough air pressure to
prevent adhesive from entering the pattern air inlet.
6. See Figure 14. Use a socket wrench to loosen the filter assembly and
then remove the assembly by hand over a drain pan.
NOTE: To continue operation immediately, skip to “Install the Filter” on
page 38 to install a new filter assembly.

Figure 14: Removing a filter (single-module applicator shown)

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Replace the Filter Screen

1. See Figure 15. Disassemble the filter.
2. Inspect the O-ring for cuts, hardening, or other damage and replace as
necessary.

CAUTION! Be careful not to mix up in-out and out-in filter screens. Doing
so can cause the filter to burst, filling the applicator with char and debris. An
in-out filter screen has coarse outside mesh. An out-in filter screen has fine
outside mesh.
3. Apply O-ring lubricant to the O-ring and reassemble the filter.

Figure 15: Filter components

1. Bung 4. Screen
2. O-ring 5. Screw
3. Tube

Install the Filter

1. Heat the system to application temperature.
2. Apply anti-seize lubricant to the filter screw threads, insert the filter in the
adhesive manifold, and turn it clockwise by hand until it seats.
3. Remove all nozzles and pump adhesive through the applicator. This
removes any loose char remaining in the applicator or modules. Refer to
the nozzle installation/removal procedures under “Repair” on page 51
as needed.
4. Reinstall nozzles and restore the system to normal operation.

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Troubleshooting
This section contains troubleshooting procedures. These procedures cover
only the most common problems that you may encounter. If you cannot
solve the problem with the information given here, contact your Nordson
representative for assistance.
Troubleshooting begins when the flow of adhesive from the applicator stops
or diminishes unexpectedly or when a control system alerts you of a problem
through an alarm or visual display.

Troubleshooting Tables
The troubleshooting tables in this section describe the kinds of problems
you may encounter and provide corrective actions for those problems. When
necessary, the tables refer to more detailed troubleshooting procedures
located under Troubleshooting Procedures.
Refer to the appropriate troubleshooting table for the type of problem you are
experiencing:
• “Applicator Heating Problems” on page 40
• “Adhesive Output Problems” on page 41
• “Adhesive Leakage Problems” on page 42
• “Air Supply Problems” on page 43
• “Pattern Control Problems” on page 43
To troubleshoot melter or hose problems, refer to the melter manual.

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Applicator Heating Problems

Refer to this troubleshooting table if the applicator does not heat, underheats,
or overheats.
NOTE: Each heated component in a hot melt system (typically the grid, the
reservoir, each hose, and each applicator) is referred to as a heated zone.
The applicator’s heated zones are the adhesive manifold and the heated air
manifold. Some applicators may have multiple adhesive manifold and heated
air manifold zones.

WARNING! Risk of personal injury or death. Allow only qualified personnel to

perform electrical installation, troubleshooting, or repair procedures. Before
performing any electrical procedure, review “Safety” on page 1 and
disconnect and lock out electrical power to the system.

Problem No. Possible Cause Corrective Action

1. Applicator does not System power not on Verify that the system power is turned on.
heat Loose electrical connection Verify that all electrical connections
(cordsets and cables) at the melter
and the applicator ends of the hose are
secure.
Broken or missing electrical pins Check for broken or missing pins at all
electrical connections. Repair or replace
damaged components.
Adhesive or heated air manifold Adjust the temperature setpoints as
temperature setpoints too low necessary. Refer to the melter or
temperature controller manual.
2. Applicator underheats System in standby or setback mode Take the system out of standby or
or overheats setback mode.
Adhesive manifold, heated air Adjust the temperature setpoints as
manifold, or hose temperature necessary. Refer to the melter or
setpoints too low or too high temperature controller manual.
Failed heater, sensor, or cable Check the heaters, sensors, and
cables for the problem zone. Refer
to the appropriate procedures under
“Troubleshooting Procedures” on
page 44.

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Adhesive Output Problems

Refer to this troubleshooting table if the adhesive output is too low or too high
or if there is no adhesive output.
NOTE: Each heated component in a hot melt system (typically the grid, the
reservoir, each hose, and each applicator) is referred to as a heated zone.
The applicator’s heated zones are the adhesive manifold and the heated air
manifold. Some applicators may have multiple adhesive manifold and heated
air manifold zones.

Problem No. Possible Cause Corrective Action

1. Adhesive output too Heated zone temperature Adjust the temperature setpoints as
low or too high setpoints too low or too high necessary. Refer to the melter or
temperature controller manual.
Melter pump not supplying correct Troubleshoot and correct the adhesive
amount of adhesive supply problem from the melter. Refer to the
melter manual.
Blockage in hose-to-applicator or Check for blockages in the connections.
hose-to-melter connection Check also for a cold connection. Install
insulation around any cold connections. If the
adhesive output does not improve, install a
heated inline filter at the connection.
Clogged filter Replace the filter screen. Refer to “Replacing
a Filter Screen” on page 37.
Blockage in module or nozzle Check for blockage in the module or nozzle.
Refer to “Checking for Blockages” on
page 44.
2. No adhesive output Adhesive not at application Wait for the system to reach application
temperature temperature.
Heated zone temperature Adjust the temperature setpoints as
setpoints too low or too high necessary. Refer to the melter or
temperature controller manual.
Adhesive level in melter low Add adhesive to the melter. Refer to the
melter manual.
Blockage in hose-to-applicator or Check for blockages in the connections.
hose-to-melter connection Check also for a cold connection. Install
insulation around any cold connections. If the
adhesive output does not improve, install a
heated inline filter at the connection.
Clogged filter Replace the filter screen. Refer to “Replacing
a Filter Screen” on page 37.
Blockage in module or nozzle Check for blockage in the module or nozzle.
Refer to “Checking for Blockages” on
page 44

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42 AltaSpray Intermittent Applicators

Adhesive Leakage Problems

Refer to this troubleshooting table if you find adhesive leaks.

Problem No. Possible Cause Corrective Action

1. Leaks between the Insufficient torque on module socket- Tighten the module screws to
adhesive manifold and the head screws 3.4 N•m (30 in.-lb).
module Damaged or worn O-rings on module Replace the O-rings.
2. Leaks at detection hole on Internal O-rings seal failure Replace or rebuild the module. To
module (see Figure 16) replace a module, refer to “Replacing
a Module” on page 51. To rebuild
a module, order a module rebuild kit
and follow the instructions in the kit.
Refer to “Parts” on page 59.
3. Leaks at nozzle System pressure too high Decrease the system pressure. Refer
to the melter manual.
Damaged or worn nozzle O-ring Replace the O-ring.
4. Leaks at hose connection Loose hose connection Failed hose Tighten the connection. Replace
fitting O-ring the hose fitting O-ring. Refer to the
procedure for replacing the O-ring in
the melter manual.

Figure 16: Location of the module detection hole

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 43

Air Supply Problems

Refer to this troubleshooting table if you experience problems related to the air
supply.

Problem No. Possible Cause Corrective Action

1. Air leaks from the top of a Air seal failure Replace or rebuild the module. To
module replace a module, refer to “Replacing
a Module” on page 51. To rebuild
a module, order a module rebuild kit
and follow the instructions in the kit.
Refer to “Parts” on page 59.
2. No module-actuating air Failed solenoid valve Check the solenoid valve and replace
if necessary. Refer to “Checking
Solenoid Valve Mechanical
Operation” on page 44 and
“Checking Solenoid Valve Electrical
Operation” on page 45.
Failed air pressure regulator or Check the regulator and the air
insufficient air supply to the regulator supply to the regulator. Refer to
“Checking an Air Pressure Regulator”
on page 45.
3. No pattern air Failed air pressure regulator or Check the regulator and the air
insufficient air supply to the regulator supply to the regulator. Refer to
“Checking an Air Pressure Regulator”
on page 45.
Clogged air passage in nozzle Clean or replace the nozzle. Refer to
“Cleaning Nozzles” on page 55.

Pattern Control Problems

To troubleshoot pattern control problems, obtain application-specific
troubleshooting instructions from Nordson.canto.com/v/library, or contact your
Nordson representative for assistance.

©2024 Nordson Corporation P/N 1128081_03

44 AltaSpray Intermittent Applicators

Troubleshooting Procedures
Use these troubleshooting procedures as directed in the Troubleshooting
Tables part of this section.

Checking for Blockages

1. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
2. Place a drain pan under the applicator.
3. Decrease the pattern air pressure. Leave just enough air pressure to
prevent adhesive from entering the pattern air outlet.
4. Trigger the applicator to activate the module opening.
5. Observe the adhesive opening (the lower opening) on the adhesive
manifold:
• If there is no adhesive flow from the adhesive opening, there may be
blockage in the adhesive manifold. Clean the system or replace the
applicator. Refer to the system cleaning procedure in the melter manual.
• If adhesive is flowing from the adhesive opening, there is no blockage in
the adhesive passage. Continue to the next step.

Checking Solenoid Valve Mechanical Operation

Solenoid valves are used to control the module-actuating air. Follow this
procedure to check the mechanical operation of a solenoid valve. To check
the electrical operation of a solenoid valve, refer to “Checking Solenoid Valve
Electrical Operation” on page 45.
1. Turn on the air supply to the solenoid valve.
2. Trigger the applicator at the solenoid valve and check for adhesive flow:
• If adhesive flows from the module, the solenoid valve is operating
normally. Return to the appropriate troubleshooting table.
• If no adhesive flows from the module, continue to the next step.
3. Trigger the solenoid valve and listen to its response:
• If you hear a clicking noise, the valve is operating normally. Return to
the appropriate troubleshooting table.
• If you do not hear a clicking noise, the solenoid valve is not engaging.
This could be caused by an electrical problem or by low air pressure
to the solenoid valve. To check the solenoid valve electrically, go to
“Checking Solenoid Valve Electrical Operation” on page 45. To check
the air pressure regulator, go to “Checking an Air Pressure Regulator”
on page 45.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 45

Checking Solenoid Valve Electrical Operation

Solenoid valves are used to control the module-actuating air. Follow this
procedure to check the electrical operation of a solenoid valve. To check the
mechanical operation of a solenoid valve, refer to “Checking Solenoid Valve
Mechanical Operation” on page 44.
1. Disconnect and lock out electrical power to the solenoid valve.
2. Disconnect the solenoid valve wires.
3. Connect a standard ohmmeter across the solenoid valves wires to check
the solenoid valve coil for electrical continuity:
• If the resistance is excessively high, there is no continuity. Replace the
solenoid valve.
• If the resistance is normal, return to the appropriate troubleshooting
table.
NOTE: Make sure the solenoid valve meets high-temperature specifications.
For the part numbers of solenoid valves that can be used with the applicator,
refer to “Parts” on page 59.

Checking an Air Pressure Regulator

An air pressure regulator is used to control the air pressure to the solenoid
valves for the module-actuating air and to control the pattern air. Follow this
procedure to check a regulator.
1. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
2. Reduce the air pressure to 0 bar (0 psi) at the regulator.
3. Disconnect the regulator air line that is connected to the solenoid valve or
to the pattern air inlet.
4. Slowly increase the regulator air pressure:
• If no air flows from the regulator, it is faulty. Replace the regulator.
• If air flows, the air pressure may be low. Continue to the next step.
5. Determine the pressure of the air being supplied to the regulator:
• If the air pressure is below 2.1 bar (30 psi), there is an input air pressure
problem. Troubleshoot and correct the air pressure problem.
• If the air pressure is 2.1 bar (30 psi) or greater, the input air pressure is
okay. Return to the appropriate troubleshooting table.

©2024 Nordson Corporation P/N 1128081_03

46 AltaSpray Intermittent Applicators

Checking a Heater
1. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
2. Disconnect and lock out electrical power to the system.
3. Disconnect the cordset that supplies power to the heater to be checked.
4. See Figure 17. Use an ohmmeter to check the heater resistance and
continuity at the heater pins on the cordset:
• If you measure low resistance, the heaters are operating normally.
Return to the procedure that referenced this check.
• If you measure high resistance or if an open circuit is indicated, there
may be a broken wire, a loose connection, or a defective heater.
Continue to the next step.
5. Remove the appropriate manifold cover and inspect the heater wiring.
Make sure there are no broken wires or loose connections and that the
heaters are wired correctly. Refer to the cordset wiring diagrams under
“Technical Data” on page 112 as needed:
• If any wiring problems are found, correct the problems and restore the
system to normal operation.
• If no wiring problems are found, the heater is probably defective.
Replace the heater. Refer to “Replacing a Heater” on page 56.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 47

1 Heater
2 1 2 Heater
3 RTD
4 3 4
5 5 RTD
Ground
T-style low-power

Heater
1
2 Heater
2 1 RTD
3
3 4 4 RTD
Ground
T-style high-power

Ground
GND 7 6 1
2 Heater
2 1 5 3 Heater
4
3 4
5
6 Sensor
7 Sensor
M-style low-power

Ground
1 Sensor
2 Sensor
3 4
2 5 3 Heater
4 Heater
1 6 5
6
M-style high-power

Figure 17: Cordset pin positions

©2024 Nordson Corporation P/N 1128081_03

48 AltaSpray Intermittent Applicators

Checking a Sensor
NOTE: You will need to know the temperature of the RTD to properly perform
this check.
1. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
2. Disconnect and lock out electrical power to the system.
3. Disconnect the cordset that supplies power to the RTD to be checked.
4. See Figure 17. With the RTD at a known temperature, use an ohmmeter
to measure the RTD resistance at the RTD pins on the cordset.
5. See Figure 18 (nickel RTDs) or Figure 19 (platinum RTDs), as applicable,
to determine the correct resistance of the RTD based on its temperature:
• If the measured resistance is correct, the RTD is operating properly.
Return to the procedure that referenced this check.
• If the measured resistance indicates an open circuit, continue to the
next step.
6. Remove the appropriate manifold cover and check for loose RTD wires or
wire connections. Tighten any loose connections.
7. Check the RTD resistance again. If the resistance is normal, the RTD is
now operating properly. If it is not, continue to the next step.
8. Disconnect the RTD wires, measure the resistance across them, and
compare the results to Figure 18 (nickel RTDs) or Figure 19 (platinum
RTDs), as applicable:
• If the measured resistance is within the appropriate range, reconnect
the RTD wires, reinstall the manifold cover, and return to the procedure
that referenced this check.
• If the measured resistance is not within the appropriate range, replace
the RTD. Refer to “Replacing an RTD” on page 58.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 49

250
240
230
220
210
Resistance in ohms

200
190
180
170
160
150
140
130
16 C 23 C 30 C 37 C 44 C 52 C 59 C 66 C 73 C 81 C 88 C 95 C 102 C 109 C 117 C
60 F 73 F 86 F 99 F 112 F 125 F 138 F 151 F 164 F 177 F 190 F 203 F 216 F 229 F 242 F
Temperature

350
340
330
320

310
300
Resistance in ohms

290
280
270
260
250
240
230
131 C 138 C 146 C 153 C 160 C 167 C 174 C 182 C 189 C 196 C 203 C 211 C 218 C 225 C 232 C
268 F 281 F 294 F 307 F 320 F 333 F 346 F 359 F 372 F 385 F 398 F 411 F 424 F 437 F 450 F
Temperature

Figure 18: RTD resistance vs. RTD temperature (120-ohm nickel RTDs)

©2024 Nordson Corporation P/N 1128081_03

50 AltaSpray Intermittent Applicators

Checking a Sensor (contd)

Temperature in °C
0 20 40 60 80 100 120 140 160 180 200 220 240

205
200
195
190
185
180

Resistance in ohms (platinum RTD)

175
170
165
160
155
150
145
140
135
130
125
120
115
110
105
100
32 68 104 140 176 212 248 284 320 356 392 428 464
Temperature in °F

Figure 19: RTD resistance vs. RTD temperature (100-ohm platinum RTDs)

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 51

Repair
Use these repair procedures as needed. Follow these guidelines when
making any repair:
• Review “Safety” on page 1 before beginning the repair.
• Have the required tools, supplies, and replacement parts on hand. They
are listed at the beginning of each repair procedure. Refer to “Required
Tools and Supplies” on page 33 for a list of required tools and
supplies. Refer to “Parts” on page 59 for replacement part numbers.
• Relieve system pressure and disconnect and lock out electrical power
to the system before performing any repair.

Replacing a Module
You will need the following items:
• appropriate tools, including a torque wrench
• drain pans and disposable rags
• replacement module
• replacement O-rings (if needed)
• O-ring lubricant (if needed)
• anti-seize lubricant
NOTE: Refer to “Parts” on page 59 for the part numbers of parts, tools, and
supplies.

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52 AltaSpray Intermittent Applicators

Remove a Module
1. Heat the system to application temperature.
2. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
3. Trigger the applicator solenoid valves to relieve any remaining pressure.
4. Shut off the module-actuating air.
5. Decrease the pattern air pressure. Leave just enough air pressure to
prevent adhesive from entering the pattern air outlet.
6. See Figure 20. Remove the module mounting screws (1) and then remove
the module.

Figure 20: Replacing a module

1. Module screw

Install a Module
1. Wipe off any adhesive on the applicator.
2. Ensure that the module O-rings are lubricated and properly inserted in the
O-ring bores.
3. Coat the module socket-head screws with anti-seize lubricant and use
them to secure the new module to the applicator. Tighten the screws to
3.4 N•m (30 in.-lb).
4. Restore the system to normal operation. For best results, tighten the
module mounting screws again after the applicator reaches application
temperature.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 53

Removing a Nozzle
Several types of nozzles may be installed. In some cases, the nozzle is
installed on an adapter. Follow this procedure to remove or install nozzles
and/or adapters as needed. You will need the following items:
• appropriate tools, including a torque wrench
• drain pans and disposable rags
• replacement adapter and/or nozzle, if applicable
NOTE: Refer to “Parts” on page 59 for the part numbers of parts, tools, and
supplies.
1. Heat the system to application temperature.
2. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
3. Shut off the module-actuating air.
4. Decrease the pattern air pressure. Leave just enough air pressure to
prevent adhesive from entering the pattern air outlet on the module.
5. To remove a CF disk or unibody nozzle:
NOTE: A CF disk nozzle is two-piece nozzle that consists of a nozzle disk
and a retaining nut. A CF unibody nozzle is a one-piece nozzle.
See Figure 21.
a. Use a wrench to loosen the nozzle-retaining nut.
NOTE: Do not use a torque wrench to loosen or remove a nozzle.
Doing so will cause the torque wrench to become uncalibrated.
b. Remove the nozzle by hand.

Figure 21: Removing a nozzle

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54 AltaSpray Intermittent Applicators

Removing a Nozzle (contd)

6. To remove an adapter or nozzle from the clamp:
See Figure 22.
a. Back the nozzle-retaining clamp screw all the way out until it stops.
b. Push the nozzle-retaining clamp toward the module to eject the
adapter or nozzle.

2
Opened Closed

3
4
5
6
7

Figure 22: Removing or installing a nozzle or adapter

1. Nozzle-retaining clamp screw 5. Summit nozzle
2. Nozzle-retaining clamp 6. SureWrap nozzle
3. CF adapter 7. Signature nozzle
4. CF nozzle

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 55

Installing a Nozzle
1. Clean the mating surface where the adapter or nozzle will be seated.
2. To install a CF disk or unibody nozzle, refer to the following table.

Nozzle Type Installation Procedure

Disk nozzle a. Orient the nozzle disk as shown at left and place the disk inside the nozzle-
retaining nut; then hand-thread the nut onto the module.
b. Use a wrench to tighten the nut to no more than 3.4 N•m (30 in.-lb).

Nozzle disk

Unibody nozzle a. Inspect the nozzle O-ring, replace if necessary, and ensure that the O-ring is
O-ring
lubricated and properly positioned.
b. Hand-thread the nozzle onto the module. Use a wrench to tighten the nozzle to no
more than 0.6 N•m (5 in.-lb).

NOTE: Nordson offers special torque wrenches for CF disk and unibody
nozzles. Refer to “Recommended Spare Parts and Supplies” on page 111.
3. To install a universal adapter or nozzle:
See Figure 22.
a. Inspect the adapter or nozzle O-ring, replace if necessary, and ensure
that the O-ring is lubricated and properly positioned in the O-ring bore.
b. Carefully insert the adapter or nozzle in the module seat.

CAUTION! Overtightening a nozzle-retaining clamp screw can damage the

module.
c. Tighten the nozzle-retaining clamp screw to 2.8 N•m (25 in.-lb).

Cleaning Nozzles
To clean nozzles, obtain the nozzle-cleaning instruction sheet (P/N 1053027)
from Nordson.canto.com/v/library, or contact your Nordson representative for
assistance.

©2024 Nordson Corporation P/N 1128081_03

56 AltaSpray Intermittent Applicators

Replacing a Heater
You will need the following items:
• appropriate tools
• small rod for loosening the heater (if needed)
• replacement heater
• replacement terminal blocks (if needed)
• heater lubricant
1. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
2. Disconnect and lock out electrical power to the system.
3. Disconnect the cordset that supplies power to the heater to be replaced.
4. See Figure 23. Remove the electrical cover (1).
5. Disconnect the heater wires from the cordset wires.
6. Remove the heater from its bore (3) in the manifold.
NOTE: If the heater does not easily slide out of its bore, remove the cover
on the opposite side of the applicator and locate the heater access hole.
Insert a small rod in the access hole and gently push or tap on the rod to
loosen the heater.
7. Coat a new heater with heater lubricant and insert the heater into the bore
in the manifold.
8. Connect the new heater wires to the cordset heater wires. Refer to the
cordset wiring diagrams in the applicator parts illustrations under “Parts”
on page 59.
NOTE: The heater wires are not polarity-sensitive. Either heater wire can
be connected to either cordset wire.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 57

9. Reinstall the electrical cover, reconnect the cordset, and restore the
system to normal operation.

Figure 23: Replacing a heater or RTD (single-module applicator shown)

1. Electrical cover 3. Heater bore
2. Sensor bore

Note: For an exploded illustration of all multi-module applicator configurations, refer to

the applicator parts illustrations under “Parts” on page 59.
The RTD is an integral part of the cordset. Please order the cordset part and refer to
the applicator illustrations in the “Parts” section.

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58 AltaSpray Intermittent Applicators

Replacing an RTD
The RTD is an integral part of the cordset. Please order the cordset part and
refer to the applicator illustrations under “Parts” on page 59
You will need the following items:
• appropriate tools
• replacement cordset with RTD
• heat-sink compound (if desired)
1. Relieve system pressure. Refer to “Relieving System Pressure” on
page 35.
2. Disconnect and lock out electrical power to the system.
3. Disconnect the cordset that supplies power to the RTD to be replaced.
4. See Figure 23. Remove the electrical cover (1).
5. Remove the RTD from its bore (2) in the manifold.
NOTE: During assembly of the applicator, Nordson applies a heat-sink
compound to the RTD to improve its heat-sensing ability. After a period of
time, this compound hardens and can cause the RTD to stick in the bore.
If the RTD is stuck, loosen the RTD by placing a small punch against the
center of the RTD and carefully tapping on the punch with a hammer to
loosen the seal between the RTD and the manifold body.
6. Insert the cordset with the RTD, and insert the RTD into the bore in the
manifold.
NOTE: Applying a heat sink compound to the RTD improves its heat-
sensing ability.
7. Reinstall the electrical cover, reconnect the cordset, and restore the
system to normal operation.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 59

Parts
To order parts, call the Nordson Customer Service Center or your local
Nordson representative. Use these five-column parts lists, and the
accompanying illustrations, to describe and locate parts correctly. The
following chart provides guidance for reading the parts lists.
The number in the Item column corresponds to the circled item number in the parts list illustration.
A dash in this column indicates that the item is an assembly.

The number in the Part column is the Nordson part number you can use to order the part.
A series of dashes indicates that the part is not saleable. In this case, you must order
either the assembly in which the part is used or a service kit that includes the part.

The Description column describes the part and sometimes

includes dimensions or specifications.

The Note column contains letters that refer to notes at the

bottom of the parts list. These notes provide important
information about the part.

The Quantity column tells you how many of the part

is used to manufacture the assembly shown in the
parts list illustration. A dash or AR in this column
indicates that the amount of the item required in the
assembly is not quantifiable.

Item P/N Description Quantity Note

— 0000000 Assembly A — A
1 0000000 • Part of Assembly A 2
2 ------- • •  Part of item 1 1
3 0000000 • • •  Part of item 2 AR
NS 0000000 • • • •  Part of item 3 2
NOTE A: Important information about item 1.
NS: Not Shown
AR: As Required

©2024 Nordson Corporation P/N 1128081_03

60 AltaSpray Intermittent Applicators

Single-Module (25 mm) Applicator Parts

See Figure 24.

Item P/N Description Quantity Note

1 ------- MANIFOLD,ADH,AS-I,1 MODULE 1
2 7407311 KIT,HTR,CRTG,.75D,1.62L,300W120V 2 A
3 ------- HAM,AS-I,1 MODULE 1
4 ------- SCR,SKT,M6X30,SSTL 4
5 ------- SCR,DRIVE,RD,2X .187,ZN 2
6 ------- TAG,STAMPING,W/ADDRESS,.921X1.469 1
7 ------- PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 1
8 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 300
9 ------- COVER,PRINT 2 SIDE,AS-I 2
10 ------- SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
11 ------- CONN ASSY,PLASTIC,1 STA 1
12 ------- CONNECTOR,PLASTIC,2 STA. 1
13 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 1
14 ------- SCR,PAN,REC,M4X8M,ZN 2
15 ------- WASHER,LK,M,EXT,M4,STL,ZN 2
16 ------- PLUG,M16 ,O-RING,VITON 3
17 ------- SCR,PAN,M3X6,BL 1
18 7404048 CORDSET,ASSY,5WIR NI120,ASI 1
7404059 CORDSET,ASSY,5WIRE PT100,SQ,ASI 1 B
19 ------- WASHER,LK,E,EXT,3/8,STL,ZN 1
20 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 1
21 ------- BUSHING,1.125-12X1.312-12 1
22 ------- O RING,VITON,1 TUBE 1
23 ------- SCR,SKT SET,6-32X .187,DOG,ZN 2
24 ------- FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING, 1
VITON
25 ------- ROD,THREADED,M12X1.75,6.5"LG 2
26 ------- NUT,HEX,M12,STL,ZN 6
27 ------- WASHER,FLT,M,NARROW,M12,STL,ZN 4
28 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 1
29 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 1
30 271484 VALVE,DRAIN 1
31 ------- LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
Continued...

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 61

Item P/N Description Quantity Note

32 ------- WIRE JUMPER, THERMOSTAT TO HEATER 1
33 ------- SEALANT,PASTE,NSF-H1,FOOD GRADE 1
34 ------- RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
38 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
41 ------- LOCKWSHRM,SPT,M12,STL,ZN 2
42 ------- FITTING, HEX. SOCKET MALE, OD Ø6, M5 1

NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404059 for PT100 sensor applicator.

©2024 Nordson Corporation P/N 1128081_03

62 AltaSpray Intermittent Applicators

Single-Module (25 mm) Applicator Parts (contd)

Low Power

18
13

31

11

31

8 31 3 38 1

Figure 24: Single-module (25 mm) applicator parts

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 63

Two-Module (50 mm) Applicator Parts

See Figure 25 on page 65.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,2 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,2 MODULE,S 1
6 7414978 KIT,HTR,CRTG,.496 D,3.00 L,400W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 300
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 1
9 ------ COVER PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 3
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 4
13 ------ PLUG,PIPE,SKT,FLUSH,1/8,ZN 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 2
17 ------ SIGN,HOT SURFACE,GENERAL 1
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 2
19 271484 VALVE,DRAIN 1
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 2 OUT,AS-I 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 2
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.25
26 7162090 STEUERTEIL SC 24/48V ES70 AP KPL. FEST 2
27 ------ ROD,THREADED,M12X1.75,6.5"LG 2
28 ------ NUT,HEX,M12,STL,ZN 6
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 4
30 ------ FITTING,HOSE,45 DEG,M16 X 1
9/16-18,O-RING,VITON
31 ------ O RING,VITON,1 TUBE 1
32 ------ BUSHING,1.125-12X1.312-12 1
Continued...

©2024 Nordson Corporation P/N 1128081_03

64 AltaSpray Intermittent Applicators

Two-Module (50 mm) Applicator Parts (contd)

Item P/N Description Quantity Note
33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 1
34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 2
35 7404048 CORDSET,ASSY,5WIR NI120,ASI 2
7404059 CORDSET,ASSY,5WIRE PT100,SQ,ASI 2 B
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ WIRE JUMPER, THERMOSTAT TO HEATER 1
38 ------ SCR,DRIVE,RD,2X .187,ZN 2
39 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
40 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 2
41 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
48 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING
51 ------ LOCKWSHRM,SPT,M12,STL,ZN 2
52 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 2
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404059 for PT100 sensor applicator.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 65

Figure 25: Two-module (50 mm) applicator parts

©2024 Nordson Corporation P/N 1128081_03

66 AltaSpray Intermittent Applicators

Four-Module (100 mm) Applicator Parts

See Figure 26 on page 68.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,4 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,4 MODULE 1
6 7407312 KIT,HTR,CRTG,.50D,3.75L,600W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 300
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 1
9 ------ COVER,PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 2
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 4
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 4
17 ------ SIGN,HOT SURFACE,GENERAL 2
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 4
19 271484 VALVE,DRAIN 1
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 4 OUT 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 4
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.25
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 4
27 ------ ROD,THREADED,M12X1.75,6.5"LG 2
28 ------ NUT,HEX,M12,STL,ZN 6
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 4
30 ------ FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 1
31 ------ O RING,VITON,1 TUBE 1
32 ------ BUSHING,1.125-12X1.312-12 1
Continued...

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 67

Item P/N Description Quantity Note

33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 1
34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 2
35 7404048 CORDSET,ASSY,5WIR NI120,ASI 2
7404059 CORDSET,ASSY,5WIRE PT100,SQ,ASI 2 B
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------ WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------ SCR,DRIVE,RD,2X .187,ZN 2
40 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
46 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
49 ------ LOCKWSHRM,SPT,M12,STL,ZN 2
50 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 4
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404059 for PT100 sensor applicator.

©2024 Nordson Corporation P/N 1128081_03

68 AltaSpray Intermittent Applicators

Four-Module (100 mm) Applicator Parts (contd)

Figure 26: Four-module (100 mm) applicator parts

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 69

Six-Module (150 mm) Applicator Parts

See Figure 27 on page 71.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,6 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,6 MODULE 1
6 7404697 KIT,HTR,CRTG,.50D,6.7L,800W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 600
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 2
9 ------ COVER,PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 3
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 4
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 6
17 ------ SIGN,HOT SURFACE,GENERAL 2
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 4
19 271484 VALVE,DRAIN 1
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 6 OUT 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 6
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.38
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 6
27 ------ ROD,THREADED,M12X1.75,6.5"LG 2
28 ------ NUT,HEX,M12,STL,ZN 6
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 4
30 ------ FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 1
31 ------ O RING,VITON,1 TUBE 1
32 ------ BUSHING,1.125-12X1.312-12 1
33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 1
Continued...

©2024 Nordson Corporation P/N 1128081_03

70 AltaSpray Intermittent Applicators

Six-Module (150 mm) Applicator Parts (contd)

Item P/N Description Quantity Note
34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 2
35 7404048 CORDSET,ASSY,5WIR NI120,ASI 2 B
7404059 CORDSET,ASSY,5WIRE PT100,SQ,ASI 2
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------ WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------ SCR,DRIVE,RD,2X .187,ZN 2
40 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
46 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 6
49 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
52 ------ LOCKWSHRM,SPT,M12,STL,ZN 2
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404059 for PT100 sensor applicator.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 71

Figure 27: Six-module (150 mm) applicator parts

©2024 Nordson Corporation P/N 1128081_03

72 AltaSpray Intermittent Applicators

Eight-Module (200 mm) Applicator Parts

See Figure 28 on page 74.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,8 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,8 MODULE 1
6 7407314 KIT,HTR,CRTG,.50D,9L,1000W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 600
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 2
9 ------ COVER,PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 3
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 6
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 8
17 ------ SIGN,HOT SURFACE,GENERAL 2
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 4
19 271484 VALVE,DRAIN 1
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 8 OUT 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 8
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.5
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 8
27 ------ ROD,THREADED,M12X1.75,6.5"LG 2
28 ------ NUT,HEX,M12,STL,ZN 6
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 4
30 ------ FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 1
31 ------ O RING,VITON,1 TUBE 1
32 ------ BUSHING,1.125-12X1.312-12 1
Continued...

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 73

Item P/N Description Quantity Note

33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 1
34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 2
35 7404048 CORDSET,ASSY,5WIR NI120,ASI 2
7404059 CORDSET,ASSY,5WIRE PT100,SQ,ASI 2 B
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------ WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------ SCR,DRIVE,RD,2X .187,ZN 2
40 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
46 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 8
52 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
55 ------ LOCKWSHRM,SPT,M12,STL,ZN 2
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404059 for PT100 sensor applicator.

©2024 Nordson Corporation P/N 1128081_03

74 AltaSpray Intermittent Applicators

Eight-Module (200 mm) Applicator Parts (contd)

Figure 28: Eight-module (200 mm) applicator parts

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 75

Ten-Module (250 mm) Applicator Parts

See Figure 29 on page 77.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,10 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,10 MODULE 1
6 7404700 KIT,HTR,CRTG,.50D,10.6L,1300W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 600
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 2
9 ------ COVER,PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 3
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 6
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 10
17 ------ SIGN,HOT SURFACE,GENERAL 2
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 4
19 271484 VALVE,DRAIN 2
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 10 OUT 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 10
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.65
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 10
27 ------ ROD,THREADED,M12X1.75,6.5"LG 2
28 ------ NUT,HEX,M12,STL,ZN 6
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 4
30 ------ FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 2
31 ------ O RING,VITON,1 TUBE 2
32 ------ BUSHING,1.125-12X1.312-12 2
Continued...

©2024 Nordson Corporation P/N 1128081_03

76 AltaSpray Intermittent Applicators

Ten-Module (250 mm) Applicator Parts (contd)

Item P/N Description Quantity Note
33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 2
34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 4
35 7404061 CORDSET,ASSY,5WIR,HP, NI120,ASI 2
7404060 CORDSET,ASSY,5WIRE PT100,RD,ASI 2 B
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------ WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------ SCR,DRIVE,RD,2X .187,ZN 2
40 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
49 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
52 ------ LOCKWSHRM,SPT,M12,STL,ZN 2
53 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 10
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404060 for PT100 sensor applicator.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 77

High Power

Figure 29: Ten-module (250 mm) applicator parts

©2024 Nordson Corporation P/N 1128081_03

78 AltaSpray Intermittent Applicators

Twelve-Module (300 mm) Applicator Parts

See Figure 30 on page 80.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,12 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,12 MODULE 1
6 7407316 KIT,HTR,CRTG,.50D,12.5L,1400W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 600
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 2
9 ------ COVER,PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 3
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 6
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 12
17 ------ SIGN,HOT SURFACE,GENERAL 2
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 4
19 271484 VALVE,DRAIN 2
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 12 OUT 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 12
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.75
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 12
27 ------ ROD,THREADED,M12X1.75,6.5"LG 2
28 ------ NUT,HEX,M12,STL,ZN 6
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 4
30 ------ FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 2
31 ------ O RING,VITON,1 TUBE 2
32 ------ BUSHING,1.125-12X1.312-12 2
33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 2
Continued...

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 79

Item P/N Description Quantity Note

34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 4
35 7404061 CORDSET,ASSY,5WIR,HP, NI120,ASI 2
7404060 CORDSET,ASSY,5WIRE PT100,RD,ASI 2 B
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------ WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------ SCR,DRIVE,RD,2X .187,ZN 2
40 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
52 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
54 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 12
55 ------ LOCKWSHRM,SPT,M12,STL,ZN 2
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404060 for PT100 sensor applicator.

©2024 Nordson Corporation P/N 1128081_03

80 AltaSpray Intermittent Applicators

Twelve-Module (300 mm) Applicator Parts (contd)

High Power

Figure 30: Twelve-module (300 mm) applicator parts

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 81

Fourteen-Module (350 mm) Applicator Parts

See Figure 31 on page 83.

Item P/N Description Quantity Note

1 ------ MANIFOLD,ADH,AS-I,14 MODULE 1
2 ------ SCR,PAN,M3X6,BL 2
3 ------ SCR,PAN,REC,M4X8M,ZN 4
4 ------ WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------ HAM,AS-I,14 MODULE 1
6 7404703 KIT,HTR,CRTG,.50D,14.6L,1700W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 600
8 ------ PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 2
9 ------ COVER,PRINT 2 SIDE,AS-I 2
10 ------ PLUG,M16 ,O-RING,VITON 3
11 ------ SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------ SCR,SKT,M6X30,SSTL 6
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------ CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 14
17 ------ SIGN,HOT SURFACE,GENERAL 2
18 ------ NOTCHED TAPER PIN 1,7x4 DIN1476 4
19 271484 VALVE,DRAIN 2
20 ------ TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------ SCREW PLUG G1/4 DIN908 1
22 ------ AIR DISTRIBUTOR,1 IN 14 OUT 1
23 ------ ELBOW, 8MM X 1/4", BR-PVC 1
24 ------ COPPER FITTING,G1/8-Φ6 14
25 ------ TUBING,PFA,6MM ODX 1 MM WALL 0.86
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 14
27 ------ ROD,THREADED,M12X1.75,6.5"LG 3
28 ------ NUT,HEX,M12,STL,ZN 8
29 ------ WASHER,FLT,M,NARROW,M12,STL,ZN 6
30 ------ FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 2
31 ------ O RING,VITON,1 TUBE 2
32 ------ BUSHING,1.125-12X1.312-12 2
33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 2
Continued...

©2024 Nordson Corporation P/N 1128081_03

82 AltaSpray Intermittent Applicators

Fourteen-Module (350 mm) Applicator Parts (contd)

Item P/N Description Quantity Note
34 ------- SCR,SKT SET,6-32X .187,DOG,ZN 4
35 7404061 CORDSET,ASSY,5WIR,HP, NI120,ASI 2
7404060 CORDSET,ASSY,5WIRE PT100,RD,ASI 2 B
36 ------- LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------- SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------- WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------- SCR,DRIVE,RD,2X .187,ZN 2
40 ------- WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------- SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------- RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
46 ------- ELBOW PIPE,45 DEG,1/8 MALE-1/8 FEMALE,ZN 2
47 ------- O RING,8X1.5, VITON 2
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404060 for PT100 sensor applicator.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 83

High Power

Figure 31: Fourteen-module (350 mm) applicator parts

©2024 Nordson Corporation P/N 1128081_03

84 AltaSpray Intermittent Applicators

Sixteen-Module (400 mm) Applicator Parts

See Figure 32 on page 86.

Item P/N Description Quantity Note

1 ------- MANIFOLD,ADH,AS-I,16 MODULE 1
2 ------- SCR,PAN,M3X6,BL 2
3 ------- SCR,PAN,REC,M4X8M,ZN 4
4 ------- WASHER,LK,M,EXT,M4,STL,ZN 4
5 ------- HAM,AS-I,16 MODULE 1
6 7407318 KIT,HTR,CRTG,.50D,16L,1800W,240V 2 A
7 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 3000
8 ------- PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 3
9 ------- COVER,PRINT 2 SIDE,ALTSPRAY I 2
10 ------- PLUG,M16 ,O-RING,VITON 3
11 ------- SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
12 ------- SCR,SKT,M6X30,SSTL 8
13 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
14 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
15 ------- CONNECTOR,PLASTIC,2 STA. 2
16 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 16
17 ------- SIGN,HOT SURFACE,GENERAL 2
18 ------- NOTCHED TAPER PIN 1,7X4 DIN1476 4
19 271484 VALVE,DRAIN 2
20 ------- TAG,STAMPING,W/ADDRESS,.921X1.469 1
21 ------- SCREW PLUG G1/4 DIN908 1
22 ------- AIR DISTRIBUTOR,1 IN 16 OUT 1
23 ------- ELBOW, 8MM X 1/4", BR-PVC 1
24 ------- COPPER FITTING,G1/8-Φ6 16
25 ------- TUBING,PFA,6MM ODX 1 MM WALL 0.98
26 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 16
27 ------- ROD,THREADED,M12X1.75,6.5"LG 3
28 ------- NUT,HEX,M12,STL,ZN 8
29 ------- WASHER,FLT,M,NARROW,M12,STL,ZN 6
30 ------- FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 2
31 ------- O RING,VITON,1 TUBE 2
32 ------- BUSHING,1.125-12X1.312-12 2
33 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 2
Continued...

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 AltaSpray Intermittent Applicators 85

Item P/N Description Quantity Note

34 ------ SCR,SKT SET,6-32X .187,DOG,ZN 4
35 7404061 CORDSET,ASSY,5WIR,HP, NI120,ASI 2
7404060 CORDSET,ASSY,5WIRE PT100,RD,ASI 2 B
36 ------ LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
37 ------ SEALANT,RTV,RED,2.8 OZ. TUBE 1
38 ------ WIRE JUMPER, THERMOSTAT TO HEATER 2
39 ------ SCR,DRIVE,RD,2X .187,ZN 2
40 ------ WASHER,LK,E,EXT,3/8,STL,ZN 2
41 ------ SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------ RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
52 7404858 FITTING,1/8NPT FEM-M16 MALE WITH O RING 1
55 ------ LOCKWSHRM,SPT,M12,STL,ZN 3
57 ------ FITTING, HEX. SOCKET MALE, OD Ø6, M5 14
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404060 for PT100 sensor applicator.

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86 AltaSpray Intermittent Applicators

Sixteen-Module (400 mm) Applicator Parts (contd)

Power

Figure 32: Sixteen-module (400 mm) applicator parts

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 AltaSpray Intermittent Applicators 87

Twenty-Module (500 mm) Applicator Parts

See Figure 33 on page 89.

Item P/N Description Quantity Note

1 ------- MANIFOLD,ADH,AS-I,20 MODULE 1
2 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 20
3 ------- TAG,STAMPING,W/ADDRESS,.921X1.469 1
4 ------- SCR,DRIVE,RD,2X .187,ZN 2
5 ------- HAM,AS-I,20 MODULE 1
6 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
7 ------- PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 4
8 ------- NOTCHED TAPER PIN 1,7X4 DIN1476 4
9 ------- SIGN,HOT SURFACE,GENERAL 2
10 ------- SCR,SKT,M6X30,SSTL 10
11 7407319 KIT,HTR,CRTG,.50D,19.5L,1800W,240V 1 A
12 ------- SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
13 ------- COVER,PRINT 2 SIDE,ALTSPRAY I 2
14 ------- PLUG,M16 ,O-RING,VITON 4
15 ------- CONNECTOR,PLASTIC,2 STA. 3
16 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
17 ------- SCR,PAN,REC,M4X8M,ZN 4
18 ------- WASHER,LK,M,EXT,M4,STL,ZN 4
19 ------- SCR,PAN,M3X6,BL 2
20 7407314 KIT,HTR,CRTG,.50D,9L,1000W,240V 4 A
21 7404061 CORDSET,ASSY,5WIR,HP, NI120,ASI 3
— 7404060 CORDSET,ASSY,5WIRE PT100,RD,ASI 3 B
22 ------- WASHER,LK,E,EXT,3/8,STL,ZN 3
23 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 3
24 ------- BUSHING,1.125-12X1.312-12 3
25 ------- O RING,VITON,1 TUBE 3
26 ------- SCR,SKT SET,6-32X .187,DOG,ZN 6
27 ------- FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 3
28 ------- ROD,THREADED,M12X1.75,6.5"LG 4
29 ------- NUT,HEX,M12,STL,ZN 12
30 ------- WASHER,FLT,M,NARROW,M12,STL,ZN 8
31 ------- ELBOW, 8MM X 1/4", BR-PVC 1
32 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 20
Continued...

©2024 Nordson Corporation P/N 1128081_03

88 AltaSpray Intermittent Applicators

Twenty-Module (500 mm) Applicator Parts (contd)

Item P/N Description Quantity Note
33 ------- TUBING,PFA,6MM ODX 1 MM WALL 1.25
34 ------- COPPER FITTING,G1/8-Φ6 20
35 ------- AIR DISTRIBUTOR,1 IN 20 OUT 1
36 ------- SCREW PLUG G1/4 DIN908 1
37 271484 VALVE,DRAIN 3
38 ------- LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
39 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 4000
40 ------- SEALANT,RTV,RED,2.8 OZ. TUBE 1
41 ------- SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------- WIRE JUMPER, THERMOSTAT TO HEATER 3
43 ------- RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
44 ------- FERRULE,WIRE,NON-INSUL,18 AWG 1
48 ------- ELBOW PIPE,45 DEG,1/8 MALE-1/8 FEMALE,ZN 3
49 ------- O RING,8X1.5, VITON 3
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404060 for PT100 sensor applicator.

P/N 1128081_03©2024 Nordson Corporation

 AltaSpray Intermittent Applicators 89

Power Power

Figure 33: Twenty-module (500 mm) applicator parts

©2024 Nordson Corporation P/N 1128081_03

90 AltaSpray Intermittent Applicators

Twenty-Four Module (600 mm) Applicator Parts

See Figure 34 on page 92.

Item P/N Description Quantity Note

1 ------- MANIFOLD,ADH,AS-I,24 MODULE 1
2 1050456 ASSY,CLAMP,NOZZLE RETAINING,UM25,90 DEG 24
3 ------- TAG,STAMPING,W/ADDRESS,.921X1.469 1
4 ------- SCR,DRIVE,RD,2X .187,ZN 2
5 ------- HAM,AS-I,24 MODULE 1
6 7404690 KIT,CORDSTOCK,2MM OD,VITON,75D 1
7 ------- PLUG-TYPE THREAD-IN FTG.-W-D08-G1/8-TURN 4
8 ------- NOTCHED TAPER PIN 1,7X4 DIN1476 4
9 ------- SIGN,HOT SURFACE,GENERAL 2
10 ------- SCR,SKT,M6X30,SSTL 12
11 7407320 KIT,HTR,CRTG,.50D,19.5L,2000W,240V 1 A
12 ------- SCR,HEX,SER,M5X10,STL(8.8),ZP(GB 5789) 8
13 ------- COVER,PRINT 2 SIDE,ALTSPRAY I 2
14 ------- PLUG,M16 ,O-RING,VITON 4
15 ------- CONNECTOR,PLASTIC,2 STA. 3
16 1024618 THERMOSTAT,OOR,500DEG F,PUSH-ON TERM 2
17 ------- SCR,PAN,REC,M4X8M,ZN 4
18 ------- WASHER,LK,M,EXT,M4,STL,ZN 4
19 ------- SCR,PAN,M3X6,BL 2
20 7407314 KIT,HTR,CRTG,.50D,9L,1000W,240V 4 A
21 7404061 CORDSET,ASSY,5WIR,HP, NI120,ASI 3
7404060 CORDSET,ASSY,5WIRE PT100,RD,ASI 3 B
22 ------- WASHER,LK,E,EXT,3/8,STL,ZN 3
23 1082562 KIT,SERVICE,SCREEN,FILTER,.006 / O-RING 3
24 ------- BUSHING,1.125-12X1.312-12 3
25 ------- O RING,VITON,1 TUBE 3
26 ------- SCR,SKT SET,6-32X .187,DOG,ZN 6
27 ------- FITTING,HOSE,45 DEG,M16 X 9/16-18,O-RING,VITON 3
28 ------- ROD,THREADED,M12X1.75,6.5"LG 4
29 ------- NUT,HEX,M12,STL,ZN 12
30 ------- WASHER,FLT,M,NARROW,M12,STL,ZN 8
31 ------- ELBOW, 8MM X 1/4", BR-PVC 1
32 7162090 CONTROL MODULE SC 24/48V ES70 AP CPL.FIX 24
Continued...

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 AltaSpray Intermittent Applicators 91

Item P/N Description Quantity Note

33 ------- TUBING,PFA,6MM ODX 1 MM WALL 1.5
34 ------- COPPER FITTING,G1/8-Φ6 24
35 ------- AIR DISTRIBUTOR,1 IN 24 OUT 1
36 ------- SCREW PLUG G1/4 DIN908 1
37 ------- VALVE,DRAIN 3
38 ------- LUBRICANT,NEVER-SEEZ,NSF-H1,FOOD GRADE 1
39 252998 AIR HOSE D8,0 D6,0 PTFE NATURAL 4000
40 ------- SEALANT,RTV,RED,2.8 OZ. TUBE 1
41 ------- SEALANT,PASTE,NSF-H1,FOOD GRADE 1
42 ------- WIRE JUMPER, THERMOSTAT TO HEATER 3
43 ------- RELEASE AGENT,HIGH-TEMP,BORON NITRIDE 1
44 ------- FERRULE,WIRE,NON-INSUL,18 AWG 1
48 ------- ELBOW PIPE,45 DEG,1/8 MALE-1/8 FEMALE,ZN 3
49 ------- O RING,8X1.5, VITON 3
NOTE A: Thermal grease 1023441 should be purchased with this heater kit.
B: Order service kit 7404060 for PT100 sensor applicator.

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92 AltaSpray Intermittent Applicators

Twenty-Four Module (600 mm) Applicator Parts (contd)

Power Power

Figure 34: Twenty-four module (600 mm) applicator parts

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 AltaSpray Intermittent Applicators 93

Control Module, 24/48 V, ES 70

See Figure 35.

Item P/N Description Quantity Note

– 7162090 CONTROL MODULE, SC, 24/48V, ES 70 COMPLETE, 1
(TIN-VERSION)
– 7162060 CONTROL MODULE, SC, 24/48V, ES 70 COMPLETE 1

1 401899 • VALVE SOCKET 1

2 460246 • SOLENOID VALVE, 24/48V 1
3 7103655 • ISOLATION PLATE, SC, ES 70 1
4 219371 • SEAL, SOLENOID VALVE 1
5 7173123 • CYLINDER COVER, SC ES 70, FIX, W/SENSOR DRILL 1
6 204211 • SILENCER, M5X3.6 1
7 7162043 • CYLINDER SC, SCREWED FLANGE VALVE 1
8 7103652 • PLUG, SENSOR SC, D6, L16, WITH O-RING 1
F1 423855 • •  ALLEN HEAD CAP SCREW, M4X55, DIN912, 1 A
STAINLESS
F2 250006 • •  ALLEN HEAD CAP SCREW, M3X30, DIN912, 1 B
STAINLESS
NOTE A: Maximum torque when screwing in: M = 2.7 Nm.
B: Maximum torque when screwing in: M = 0.82 - 0,9 Nm.

F2 3

4 4

8 6

F1

Figure 35: Control module, 24/48 V, ES 70

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94 AltaSpray Intermittent Applicators

Heater Parts
Applicator P/N Applicator P/N Dispense Total Power Cordsets
Module Qty Heater P/N
NI120 PT100 Width (W) Qty
RH-7418776 RH-7418777 1 25 500 2*7407212 1
LH-7418778 LH-7418779 1 25 500 2*7407212 1
7418780 7418781 1 25 500 2*7407212 1
RH-7418781 ------- 2 50 800 2*1073750 2
LH-7418880 ------- 2 50 800 2*1073750 2
7418784 7418785 2 50 800 2*1073750 2
7418786 7418787 3 75 1200 2*7407213 2
7418788 7418789 4 100 1200 2*7407213 2
7418790 7418791 5 125 1600 2*7404375 2
7418792 7418793 6 150 1600 2*7404375 2
7418794 7418795 7 175 2000 2*7407215 2
7418796 7418797 8 200 2000 2*7407215 2
7418798 7418799 9 225 2600 2*7404376 2
7418800 7418801 10 250 2600 2*7404376 2
7418802 7418803 11 275 2800 2*7407217 2
7418804 7418805 12 300 2800 2*7407217 2
7418806 7418807 13 325 3400 2*7404377 2
7418808 7418809 14 350 3400 2*7404377 2
7418810 7418811 15 375 3600 2*7407219 2
7418812 7418813 16 400 3600 2*7407219 2
7418814 7418815 20 500 5800 4*7407215+1081318 3
7418816 7418817 24 600 6000 4*7407216+1081320 3

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 AltaSpray Intermittent Applicators 95

Insulating Jackets
See Figure 36.

P/N Description
7418919 KIT,JACKET,INSULATION,1 MODULE,AS-I
7418920 KIT,JACKET,INSULATION,2 MODULE,AS-I
7418921 KIT,JACKET,INSULATION,4 MODULE,AS-I
7418922 KIT,JACKET,INSULATION,6 MODULE,AS-I
7418923 KIT,JACKET,INSULATION,8 MODULE,AS-I
7418924 KIT,JACKET,INSULATION,10 MODULE,AS-I
7418925 KIT,JACKET,INSULATION,12 MODULE,AS-I
7418926 KIT,JACKET,INSULATION,14 MODULE,AS-I
7418927 KIT,JACKET,INSULATION,16 MODULE,AS-I
7418928 KIT,JACKET,INSULATION,20 MODULE,AS-I
7418929 KIT,JACKET,INSULATION,24 MODULE,AS-I

Figure 36: Insulating jacket on a typical applicator

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96 AltaSpray Intermittent Applicators

Pressure Regulators/Gauges
To optimize the performance of your system, Nordson Corporation
recommends these optional accessories.
See Figure 37.

Item P/N Description Quantity Note

— 1020683 PRESSURE REGULATOR/GAUGE ASSEMBLY, 0–15 PSIG AR
— 1020684 PRESSURE REGULATOR/GAUGE ASSEMBLY, 0–30 PSIG AR
— 1020748 PRESSURE REGULATOR/GAUGE ASSEMBLY, 0–50 PSIG AR
1 ------- • REGULATOR, PRESSURE 1
2 ------- • GAUGE, PRESSURE 1
3 ------- • BUSHING, PIPE, HYDRAULIC, 1/2 X 1/8 IN 1
4 ------- • NIPPLE, STEEL, SCHEDULE 40, 1/8 IN., 1.5 IN. LONG 1
AR: As Required

4
2

Figure 37: Pressure regulator parts

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 AltaSpray Intermittent Applicators 97

T-Style Splitter Cables

See Figure 38. These splitter cables can be used to connect hose and
applicator cordsets to the electrical receptacles on the melter. In most cases,
extension cables will be needed.

Item P/N Description

1 310893 SPLITTER CABLE, T-STYLE, 2 HOSE CORDSETS, 12 IN.
2 109333 SPLITTER CABLE, T-STYLE, 1 HOSE CORDSET AND 1 HIGH-POWER APPLICATOR
CORDSET, 12 IN.
3 116998 SPLITTER CABLE, T-STYLE, 2 LOW-POWER APPLICATOR CORDSETS, 12 IN.
4 164527 SPLITTER CABLE, HOSE, OS6000, 2 HIGH-POWER APPLICATOR CORDSETS, 12 IN.

Figure 38: T-style splitter cables

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98 AltaSpray Intermittent Applicators

T-Style Extension Cables

See Figure 39. These extension cables can be used to connect splitter cables
and/or hose and applicator cordsets to the electrical receptacles on the
melter.

Item P/N Description

1 117123 EXTENSION CABLE, T-STYLE, LOW-POWER, 1.83 M (6 FT)
1 164045 EXTENSION CABLE, T-STYLE, LOW-POWER, 3.05 M (10 FT)
1 108946 EXTENSION CABLE, T-STYLE, LOW-POWER, 4.88 M (16 FT)
1 135972 EXTENSION CABLE, T-STYLE, LOW-POWER, 7.32 M (24 FT)
1 753462 EXTENSION CABLE, T-STYLE, LOW-POWER, 9.14 M (30 FT)
1 754505 EXTENSION CABLE, T-STYLE, LOW-POWER, 10.66 M (35 FT)
1 756195 EXTENSION CABLE, T-STYLE, LOW-POWER, 12.19 M (40 FT)
1 150837 EXTENSION CABLE, T-STYLE, LOW-POWER, 15.24 M (50 FT)
1 152813 EXTENSION CABLE, T-STYLE, LOW-POWER, 18.29 M (60 FT)
2 109332 EXTENSION CABLE, T-STYLE, HIGH-POWER, 5.49 M (18 FT)
2 135971 EXTENSION CABLE, T-STYLE, HIGH-POWER, 7.32 M (24 FT)
2 755349 EXTENSION CABLE, T-STYLE, HIGH-POWER, 9.14 M (30 FT)
2 125784 EXTENSION CABLE, T-STYLE, HIGH-POWER, 10.66 M (35 FT)
2 757635 EXTENSION CABLE, T-STYLE, HIGH-POWER, 12.80 M (42 FT)
2 757636 EXTENSION CABLE, T-STYLE, HIGH-POWER, 15.24 M (50 FT)

2
Figure 39: T-style extension cables

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 AltaSpray Intermittent Applicators 99

M-Style Splitter and Adapter Cables

See Figure 40. These splitter and adapter cables can be used to connect the
cordsets on hoses and applicators to the electrical receptacles on the melter.
In most cases, extension cables will be needed.

Item P/N Description

1 291218 SPLITTER CABLE, M-STYLE, 2 AIR CORDSETS, 0.3 M
2 291215 ADAPTER CABLE, M-STYLE, 1 ADHESIVE AND 1 AIR CORDSET, 0.3 M
3 413917 ADAPTER CABLE, M-STYLE, 2 ADHESIVE CORDSET, 0.3 M
4 291223 ADAPTER CABLE, M-STYLE, 1 AIR CORDSET, 0.3 M
5 291216 ADAPTER CABLE, M-STYLE, 1 ADHESIVE CORDSET, 0.3 M
6 413913 ADAPTER CABLE, M-STYLE, 2 HOSE CORDSET, 0.3 M

1 2 3 4 5 6

Figure 40: M-style splitter and adapter cables

©2024 Nordson Corporation P/N 1128081_03

100 AltaSpray Intermittent Applicators

M-Style Extension Cables

See Figure 41. These extension cables can be used to connect adapter and
splitter cables and/or applicator cordsets to the electrical receptacles on the
melter.

Item P/N Description

1 261411 EXTENSION CABLE, M-STYLE, ADHESIVE CORDSETS, 7 M (23.0 FT)
1 268242 EXTENSION CABLE, M-STYLE, ADHESIVE CORDSETS, 8 M (26.2 FT)
1 264467 EXTENSION CABLE, M-STYLE, ADHESIVE CORDSETS, 10 M (32.8 FT)
1 446703 EXTENSION CABLE, M-STYLE, ADHESIVE CORDSETS, 12 M (39.4 FT)
1 265216 EXTENSION CABLE, M-STYLE, ADHESIVE CORDSETS, 20 M (65.6 FT)
2 257676 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 1 M (3.3 FT)
2 291519 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 3 M (9.8 FT)
2 446700 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 5 M (16.4 FT)
2 257675 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 6 M (19.7 FT)
2 267579 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 8 M (26.2 FT)
2 256259 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 9 M (29.5 FT)
2 261743 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 10 M (32.8 FT)
2 267067 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 12 M (39.4 FT)
2 283427 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 15 M (49.2 FT)
2 267066 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 16 M (52.5 FT)
2 292242 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 20 M (65.6 FT)
2 317676 EXTENSION CABLE, M-STYLE, AIR CORDSETS, 25 M (82.0 FT)

2
Figure 41: M-style extension cables

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 AltaSpray Intermittent Applicators 101

Nozzles
Normally, the choice of nozzle for your applicator will have already been
made by you and your Nordson representative. Refer to your sales order to
determine what nozzle choices were made. The part numbers for the most
commonly used nozzles are provided here.

Nozzle Adapter Part Numbers

For some nozzles, including bead nozzles and CF disk and unibody nozzles,
an adapter must be installed on the module. The following table provides the
part numbers for available adapters.
NOTE: No adapter is required for Universal CF, Summit, SureWrap, or
Signature nozzles.

Item P/N Description Quantity Note

1 1020732 ADAPTER, BEAD (FOR SATURN NOZZLES) — A
2 1019706 • O-RING, VITON, 0.146 ID X 0.031 W IN. 1
3 1020638 ADAPTER, CF (FOR CF DISK AND UNIBODY NOZZLES) —
4 1019706 • O-RING, VITON, 0.146 ID X 0.031 W IN. 1
NOTE A: This adapter is used in non-spray applications, which are not covered by this manual. For more information on the
use of this adapter, contact your Nordson representative.

2 4

1 3

Figure 42: Nozzle adapter parts

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102 AltaSpray Intermittent Applicators

CF Nozzles
There are two types of CF nozzle, as shown in Table 5. CF nozzles may have
either 6 air openings or 12 air openings. Nozzles with 12 air openings are
referred to as high-frequency nozzles.

Table 5: Types of CF Nozzle

CF Nozzle Type Description
Disk The nozzle disk and the nozzle-retaining nut are two
separate parts. The disk is held onto the module by
the nozzle-retaining nut and is protected from damage
because it is recessed inside the nut.
Unibody or steel The nozzle disk and the nozzle-retaining nut are a single
unibody assembly. This design makes the nozzles easier to
clean because there are no recessed surfaces (as on
disk nozzles). However, the nozzle disks may be more
susceptible to damage. The nozzle-retaining nuts on
unibody nozzles are color-coded for ease of identification.
Steel unibody nozzles are also available.

1 2

Figure 43: CF nozzles

1. CF disk nozzle (disk exploded) 2. CF unibody nozzle (O-ring exploded)

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 AltaSpray Intermittent Applicators 103

Table 6: CF Disk Nozzles (6 Air Openings)

Orifice Diameter Pattern Width P/N
0.012 in. Standard 860548
0.014 in. Standard 860574
0.016 in. Standard 860575
0.018 in. Standard 860228
0.018 in. Wide 1047073
0.018 in. Wide 1047060
0.020 in. Standard 860435
0.025 in. Standard 100728
0.030 in. Standard 810381
0.030 in. Wide 1047075
0.050 in. Standard 810300
NOTE: Use nozzle-retaining nut part 119202 with these nozzles.

Table 7: High-Frequency CF Disk Nozzle (12 Air Openings)

Orifice Diameter Pattern Width Nozzle P/N
0.018 in. Standard 755316
NOTE: Use nozzle-retaining nut part 119202 with these nozzles.

Table 8: CF Unibody Nozzles (6 Air Openings)

Orifice Diameter Pattern Width Nozzle P/N
0.012 in. Standard 152168
0.012 in. Wide 1046126
0.014 in. Standard 152169
0.016 in. Standard 152170
0.018 in. Standard 152171
0.018 in. Wide 1046150
0.020 in. Standard 152172
0.020 in. Wide 1046151
0.025 in. Standard 156698
0.025 in. Wide 1046152
0.030 in. Standard 152173
0.030 in. Wide 1046156
0.040 in. Standard 162500
NOTE: All nozzles include O-ring part 940031.

©2024 Nordson Corporation P/N 1128081_03

104 AltaSpray Intermittent Applicators

CF Nozzles (contd)

Table 9: High Frequency CF Unibody Nozzles (12 Air Openings)

Orifice Diameter Pattern Width Nozzle P/N
0.012 in. Standard 755957
0.012 in. Narrow 757537
0.014 in. Standard 756306
0.016 in. Standard 756307
0.018 in. Standard 755530
0.018 in. Wide 1046128
0.020 in. Standard 756308
0.025 in. Standard 756309
0.030 in. Standard 756115
0.030 in. Wide 1046154
0.046 in. Standard 757399
0.046 in. Wide 757469
NOTE: All nozzles include O-ring part 940031.

Table 10: CF Steel Unibody Nozzles (6 Air Openings)

Orifice Diameter Pattern Width Nozzle P/N Color
0.012 in. Standard 753488 Brown
0.014 in. Standard 753489 Grey
0.016 in. Standard 753491 Green
0.018 in. Standard 753492 Blue
0.020 in. Standard 753493 Red
0.025 in. Standard 753494 Pink
0.030 in. Standard 753495 Black
0.018 in. Wide 1046158 Yellow
0.030 in. Wide 1046160 Purple
0.040 in. Standard 753496 Maroon
NOTE: All nozzles include O-ring part 940031.

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 AltaSpray Intermittent Applicators 105

Summit Nozzles
A Summit laminating nozzle has one to four adhesive openings that are
oriented to apply adhesive starting at the left, right, or center of the nozzle.
The adhesive coating width ranges from 6-25 mm (0.25-1.00 in.), depending
on the number of openings.

Table 11: Summit Laminating Nozzles

Distance
Number of Orientation of Stainless- Steel
Coating Width Between Brass Nozzle P/N
Openings Openings Nozzle P/N
Openings
Left or right 1035875 1035877
1 ~6 mm (1/4 in.) Not applicable
Center 1035876 1035878
Left or right 1035879 1035881
2 ~12-13 mm (1/2 in.) 6.25 mm
Center 1035880 1035882
6.25 mm Left or right 1035629 1035884
3 ~19 mm (3/4 in.)
6.25 mm Center 1035883 1035885
4 ~25 mm (1 in.) 6.25 mm Full 1035886 1035887
NOTE A: The Universal Summit nozzle is symmetrical. Nozzles may be positioned for right- or left-side coverage.
B: Summit nozzles use O-ring part 1022028.

Figure 44: Summit laminating nozzle

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106 AltaSpray Intermittent Applicators

SureWrap Nozzles
SureWrap nozzles are available for elastic applications. A SureWrap nozzle
has one adhesive opening for each elastic strand on a product. The spacing
of the adhesive openings corresponds to the spacing of the elastic strands
on the product. SureWrap nozzles may be custom-drilled and the adhesive
openings may be biased left or right from center for special applications. All
SureWrap nozzles are made of nickel-plated brass with hard steel inserts;
they also have a hard-release coating that resists wear and facilitates
cleaning.

Table 12: SureWrap Elastic Coating Nozzles

Number of Streams Elastic Strand Spacing (mm) P/N
1 Not applicable 1092330
3 1092337
2 4 1090528
5 1092308
3 1092348
3 4 1090529
5 1092309
3 1092400
4 4 1092345
5 1092404
NOTE: All nozzles include O-ring part 1022028.

Figure 45: SureWrap nozzle

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Signature Nozzles
A Signature nozzle is an assembly of parts that are collectively referred to
as a “nozzle.” A parts list for the Signature nozzle assembly is provided on
the following page. Signature nozzles are available in full coverage or partial
coverage versions. A partial coverage nozzle can be positioned for either
right-side or left-side coverage.

Signature Nozzle Part Numbers

Table 13: Signature Nozzles

Coverage Orientation Nozzle P/N
6 mm 1/4 left or right side 1072293
12.5 mm 1/2 left or right side 1072292
19 mm 3/4 left or right side 1072291
25 mm Center (full coverage) 1072290
NOTE: Signature nozzles may be custom-fabricated. Contact your Nordson representative for more information.

Figure 46: Signature nozzle

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Signature Nozzle Parts

See Figure 47.

Item P/N Description Quantity Note

— ------ NOZZLE, SIGNATURE, 25 MM — A
1 ------ BASE 1
2 ------ SHIM, NOZZLE, AIR PATTERN, 25 MM, 24 HOLE 2
3 ------ SHIM, NOZZLE, ADH/AIR THRU 1
4 ------ SHIM, NOZZLE, ADH PATTERN 1
5 ------ SHIM, NOZZLE, BLOCK OFF 1
6 ------ CLAMP, SIGNATURE, NOZZLE, UM25 1
7 982775 SCREW, SOCKET, M3 X 12 2
8 254146 QUAD-RING, 4.47 X 1.78 1
NOTE A: Refer to Table 13 for nozzle part numbers.

WHEN MIDDLE SHIM IS NOT

FULL WIDTH, ENSURE SLOTS
ARE ON THIS SIDE.

3
2

Figure 47: Signature nozzle parts

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 AltaSpray Intermittent Applicators 109

Blank Module and Nozzle

To block the module insert hole of the applicator, you can order this blank
module and nozzle accessory kit. A blank nozzle is also necessary if you want
to block a Speed-Coat module.

Item P/N Description Quantity Note

1 7418859 KIT,BLANK CONTROL MODULE,SPEED COAT — A
2 7404861 KIT,NOZZLE,BLANK,ASI 1 B
NOTE A: Blank modules use O-ring P/N 635926 and 251755.
NOTE A: Blank nozzles use O-ring P/N 7404882.

2
Figure 48: Blank module and nozzle

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110 AltaSpray Intermittent Applicators

Adapter Accessory Kit

To install the drain valve on the side of the applicator, you can order this
adapter accessory kit. It includes an M16-NPT 1/8 adapter and a NPT 1/8
plug. It is also shipped with the applicator.
NOTE: Make sure to use the sealant on the NPT thread.

Item P/N Description Quantity Note

1 7404859 KIT,ADAPTER,SIDE DRAIN VALVE,ASI 1

Figure 49: Adapter accessory kit

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 AltaSpray Intermittent Applicators 111

Recommended Spare Parts and Supplies

The following tables provide part numbers for commonly used spare parts
and supplies. A recommended stocking quantity is provided in the Quantity
column of the recommended spare parts table, but you should base your
parts-stocking decisions on your specific operational needs. The quantity of
each item you stock will vary depending on the number of hours you operate
each day, the size and number of applicators you have, and the number of
modules installed on each applicator.

Table 14: Recommended Spare Parts

Item P/N Description Quantity
Modules 7162090 CONTROL MODULE, SC, 24/48V, ES 70 COMPLETE, 1
(TIN-VERSION)
Nozzles See Note A REPLACEMENT NOZZLES 2
901915 KIT, NOZZLE CLEANING, SMALL ORIFICE 1
231100 KIT, NOZZLE CLEANING, LARGE ORIFICE 1
Solenoid valves 460246 SOLENOID VALVE, 24/48V 1
Electrical system See parts lists REPLACEMENT CORDSETS, HEATERS, AND RTDS 1
NOTE A: Refer to “Nozzles” on page 101.

Table 15: Recommended Supplies

P/N Description
900223 LUBRICANT, O-RING, PARKER, 4 OZ (FOR LUBRICATING O-RINGS)
900344 LUBRICANT, NEVER-SEEZ, 8 OZ CAN (FOR LUBRICATING THREADS)
165415 LUBRICANT, HEATER (FOR LUBRICATING HEATERS)
900298 COMPOUND, HEAT-SINK, 5 OZ TUBE (FOR LUBRICATING SENSORS)
754766 WRENCH, TORQUE, CF DISK NOZZLES
754767 WRENCH, TORQUE, CF UNIBODY NOZZLES
1059671 KIT, MULTI-TOOL, CAP/NOZZLE/FILTER (FOR ADJUSTING A MODULE)

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Technical Data
Applicator Specifications
Item Specification
Module compatibility Speed-Coat module
Operating temperature 70–191 °C (160–375 °F)
Working hydraulic pressure 13.8–55.2 bar (200–800 psi)
Maximum hydraulic pressure 89.6 bar (1300 psi)
Maximum hydraulic flow (per module) 110 g/min at 10,000 cps / 14 g/m2 at 300 m/min
Module actuation air pressure 4.1 bar (60 psi) recommended
Maximum process air flow (per 25-mm pattern) 1.0 scfm at 191 °C (375 °F) / 1.5 scfm at 177 °C (350 °F)

Torque Specifications
These torque specifications are also stated within the appropriate procedures.

Item Torque Specification

CF disk nozzles 3.4 N•m (30 in.-lb)
CF unibody nozzles 0.6 N•m (5 in.-lb)
Module mounting screws 3.4 N•m (30 in.-lb)
Nozzle-retaining clamp screw 2.8 N•m (25 in.-lb)

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Dimensions and Clearances

Figure 50: Single-module (25 mm) applicator dimensions and clearances

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Dimensions and Clearances (contd)

Figure 51: 50 mm applicator dimensions and clearances

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Figure 52: 100 mm applicator dimensions and clearances

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116 AltaSpray Intermittent Applicators

Dimensions and Clearances (contd)

Figure 53: 150 mm applicator dimensions and clearances

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 AltaSpray Intermittent Applicators 117

Figure 54: 200 mm applicator dimensions and clearances

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118 AltaSpray Intermittent Applicators

Dimensions and Clearances (contd)

Figure 55: 250 mm applicator dimensions and clearances

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 AltaSpray Intermittent Applicators 119

Figure 56: 300 mm applicator dimensions and clearances

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120 AltaSpray Intermittent Applicators

Dimensions and Clearances (contd)

Figure 57: 350 mm applicator dimensions and clearances

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Figure 58: 400 mm applicator dimensions and clearances

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122 AltaSpray Intermittent Applicators

Dimensions and Clearances (contd)

Figure 59: 500 mm applicator dimensions and clearances

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 AltaSpray Intermittent Applicators 123

Figure 60: 600 mm applicator dimensions and clearances

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124 AltaSpray Intermittent Applicators

T-Style Cable Wiring Diagrams

NOTE: For applicator cordset wiring diagrams, refer to the applicator parts
illustrations under “Parts” on page 59.

4
8 6 5

1 2 3 4
5 6 8

4
8 6 5

1 Hose/applicator heater Hose heater 6

Hose/applicator heater Hose heater
2 4
Hose RTD Hose RTD
3 8
12
Hose/applicator RTD Hose RTD 5
5
Ground
9
Ground
Ground
11
Hose RTD Hose RTD 8
8
4 Hose heater Hose heater 4
Hose RTD
10 5
Hose heater Hose heater
6 6

Figure 61: T-style splitter cable for two hose cordsets

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 AltaSpray Intermittent Applicators 125

3 1
5
10
1 3 4
5 6 8
10
4
8 6 5

High power app. heater

1
Applicator RTD 3
High power app. heater
1
Applicator RTD
Applicator RTD 5
3 Ground
Hose heater
4 High power app. heater
Hose/applicator RTD 10
5
Hose heater
6 Hose heater
Ground 4
Hose RTD
Hose RTD 5
8 Hose heater
High power app. heater 6
10 Ground
Hose RTD
8

Figure 62: T-style splitter cable for a high-power applicator cordset and a hose cordset

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126 AltaSpray Intermittent Applicators

T-Style Cable Wiring Diagrams (contd)

5
4 3

2 1
1 2 3 4
5 6 8
9 11 12 5
4 3

2 1

Applicator heater
11 1
Applicator RTD
9 3
Applicator RTD
12 5
Applicator heater Ground
1
3 Applicator RTD Applicator heater 2
4 Hose/applicator heater

Hose/applicator RTD Applicator heater

5 1
Hose/applicator heater Applicator RTD
6 5
Ground Applicator heater 2
Hose/applicator RTD Ground
8
Applicator heater Applicator RTD
2 3

Figure 63: T-style splitter cable for two low-power applicator cordsets

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 AltaSpray Intermittent Applicators 127

3 2 1
5

1 2 3 4
5 6 8
9 11 12
3 2 1
5

Applicator heater 1
11 Applicator RTD 3
9 Applicator RTD 5
12 Ground
1Applicator heater
Applicator heater 2
3 Applicator RTD
4 Hose/applicator heater
Hose/applicator RTD Applicator heater
5 1
Hose/applicator heater Applicator RTD 5
6
Ground Applicator heater 2
Ground
8 Hose/applicator RTD Applicator RTD
Applicator heater 3
2

Figure 64: T-style splitter cable for two high-power applicator extension cables

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128 AltaSpray Intermittent Applicators

T-Style Cable Wiring Diagrams (contd)

1 Applicator heater
Applicator heater
1 5
1 2 3 Applicator heater
Applicator heater 2
5 2 Applicator RTD 4 3
Applicator RTD 3
3 Applicator RTD
5
4 Ground 2 1
5 Hose/applicator RTD 4
6
Ground

10
11

12

Figure 65: T-style extension cable for a low-power applicator cordset

1 High power app. heater High power app. heater 1

1 3 High power app. heater
5 2 2
10 Applicator RTD
Applicator RTD
3
1 2
3
Applicator RTD 4 3
4
4 Ground
5 Hose/applicator RTD

6
Ground

9
High power app. heater
10
11

12

Figure 66: T-style extension cable for a high-power applicator cordset

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 AltaSpray Intermittent Applicators 129

M-Style Cable Wiring Diagrams

NOTE: For applicator cordset wiring diagrams, refer to the applicator parts
illustrations under “Parts” on page 59.

3 4
2 5
1 6

3 4
2 5
1 6
A B C
1
2
3
4
5

A1 Applicator control zone

A2
A3 1 B
A4 2 Sensor
A5 3
B1 4 Heater
B2 5
B3 6
B4 PE
B5
C1
C2
C3 Hose control zone
C4 1 A
C5 2 Sensor
PE 3
4 Heater
5
6
PE

Figure 67: M-style splitter cable for two high-power cables

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130 AltaSpray Intermittent Applicators

M-Style Cable Wiring Diagrams (contd)

76
21 5
3 4

76
21 5
3 4
AB C
1
2
3
4
5

A1
A2
A3 Applicator control zone 1
A4 2 B
A5 3 Heater
B1 4
B2 5 Solenoid
B3 6
B4 7 Sensor
B5 PE
C1
C2
C3
C4 Hose control zone 1
C5 2 A
PE 3 Heater
4
5 Solenoid
6
7 Sensor
PE

Figure 68: M-style splitter cable for two low-power cables

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 AltaSpray Intermittent Applicators 131

76
21 5
3 4

3 4
2 5
1 6
A B C
1
2
3
4
5

A1 Applicator control zone

A2 1
A3 2 B
A4 3 Heater
A5 4
B1 5 Solenoid
B2 6
B3 7 Sensor
B4 PE
B5
C1
C2
C3 Hose control zone
C4 1 A
C5 2 Sensor
PE 3
4 Heater
5
6
PE

Figure 69: M-style splitter cable for one low-power and one high-power cable

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132 AltaSpray Intermittent Applicators

M-Style Cable Wiring Diagrams (contd)

3 4
2 5
1 6
A B C
1
2
3
4
5

A1
A2 Hose control zone
A3 1
A4 2 Sensor
A5 3
B1 4 Heater
B2 5
B3 6 Solenoid
B4 PE
B5
C1
C2
C3
C4

Figure 70: M-style splitter cable for one high-power cable

76
21 5
3 4
A B C

A1 Hose control zone

A2
1
2
3
4
5

A3 1
A4 2
A5 3 Heater
B1 4
B2 5 Solenoid
B3 6
B4 7 Sensor
B5 PE
C1
C2
C3
C4

Figure 71: M-style splitter cable

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 AltaSpray Intermittent Applicators 133

A B C
1

A B C
1

4
A B C

5
1
2
3
4
5

Hose control zone

A1 A
A2 Heater
A3
A4
A5
B1
A1 B2 Sensor
A2 B3
A3 B4
A4 B5
A5 C1
B1 C2
B2 C3 Solenoid
B3 C4
B4 C5
B5 PE
C1
C2
C3
C4
C5 Applicator control zone
PE
A1 B
A2 Heater
A3
A4
A5
B1
B2 Sensor
B3
B4
B5
C1
C2
C3 Solenoid
C4
C5
PE

Figure 72: M-style splitter cable for two hose cordsets

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134 AltaSpray Intermittent Applicators

M-Style Cable Wiring Diagrams (contd)

Ground
1 7 6
2 2 1 5
Heater
3 3 4
4
Solenoid
5
6
Sensor
7

Figure 73: M-style extension cable for low-power cable

1
Sensor
2
3
Heater
4 3 4
2
5 5
1 6
6
Ground

Figure 74: M-style extension cable for high-power cable

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