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Aggreco - Power Pack Manual Part 2

The document M020210, created by D. O'Brien and approved by W. Telfer on February 16, 2010, contains detailed specifications and data for a Diesel Generating Set, including operating instructions, equipment data, installation outlines, and electrical schematics. It outlines technical details such as electrical output, fuel consumption, noise levels, and overall dimensions. Additionally, it includes appendices for various components and options related to the equipment.

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markyevgen1961
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
161 views44 pages

Aggreco - Power Pack Manual Part 2

The document M020210, created by D. O'Brien and approved by W. Telfer on February 16, 2010, contains detailed specifications and data for a Diesel Generating Set, including operating instructions, equipment data, installation outlines, and electrical schematics. It outlines technical details such as electrical output, fuel consumption, noise levels, and overall dimensions. Additionally, it includes appendices for various components and options related to the equipment.

Uploaded by

markyevgen1961
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Document No.

: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix A - xi
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix A - xii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix A - xiii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX B
OPERATING INSTRUCTION SHEET

Appendix B - i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix B - ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX C
EQUIPMENT DATA SHEET

Appendix C - i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

EQUIPMENT DATA SHEET No. G080275


Rev. B
Manufacturing Diesel Generating Set Date 01/02/2007
Birch Road
Dumbarton, G82 2RF 50Hz 800kVA
Tel: 0044 (0)1389 742214
Fax: 0044 (0)1389 742554 60Hz 800kW Page 1 of 3
1 Model Ref NHC20/QST30G2 STD & Stackable (AI)
2 Part Number Ref 602094, 602109 (Stackable)
3 Specification Ref G32.0016
4 Installation Drawing Ref A05.0001, A050210 (Stackable)
5 Maximum Ambient °C (°F) 50 (122) 50 (122)
6 Electrical Output Hz 50 60
ISO 8528-1
- Continuous Power (COP) kW (kVA) 500 (625) 604 (755)
- Prime Power (PRP) kW (kVA) 650 (812) 755 (944)
- Permissible average of PRP % 70 70
ISO3046/1
- Fuel Stop Power/Standby kW (kVA) 720 (900) 835 (1044)
Single Step load application % 56 56
7 Alternator
Class F Temp. Rise (105°C)
- Three phase kW (kVA) 664 (830) 770 (963)
- Single phase kW (kVA) - -
Ends Out 6
Make & Type Cummins Generator HCI634H2
Technologies
AVR MX321
Regulation % ±0.5
8 Circuit Breaker
Make & Type Schneider NW25
Number of poles 4
Rating Amps 2500
Trip Unit Type Micrologic 5.0
Overload Protection Range Amps 1000 – 2500 (adjustable by selector)
Short Circuit Protection Range Amps 1000 – 25000 (adjustable by selector)

Technical Department – Dumbarton Approved by

Appendix C - ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

EQUIPMENT DATA SHEET No. G080275


Rev. B
Manufacturing Diesel Generating Set Date 01/02/2007
Birch Road
Dumbarton, G82 2RF 50Hz 800kVA
Tel: 0044 (0)1389 742214
Fax: 0044 (0)1389 742554 60Hz 800kW Page 2 of 3
9 Load Terminals

Type Busbar M12

10 Fuel Consumption

Standby/Fuel Stop lit/hr(US gal/hr) 186 (49.2) 227 (60.0)

100% Prime Power " " 167 (44.2) 201 (53.0)

75% " " 128 (33.8) 150 (39.7)

50% " " 86 (22.7) 102 (26.9)

11 Running Hours

100% Prime Power Hours 7.7 6.4

75% " 10.0 8.6

50% " 15.0 12.6

12 Exhaust Emissions

Measurement Method TA-Luft EPA-MOH/CARB

Specific Load 100% prime ± 2% ISO8178D2

NOx – Oxides of Nitrogen 4000mg/nm³ 9.20g/kW.h

PM - Particulate Matter 130mg/hm³ 0.54g/kW.h

CO - Carbon Monoxide 650mg/hm³ 11.40g/kW.h

HC - Unburnt Hydrocarbons - 1.30g/kW.h

13 Exhaust Silencer

Make & Type Universal Silencers

Certificate No M-9561

Permissible back pressure mm (ins) Hg 13 (0.5”) 13 (0.5”)

14 Noise

Sound Power – EEC dBA (Lw) 104

Sound Pressure at 1 metre dBA 82 85

Sound Pressure at 7 metre dBA 72 76

Technical Department – Dumbarton Approved by

Appendix C - iii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

EQUIPMENT DATA SHEET No. G080275


Rev. B
Manufacturing Diesel Generating Set Date 01/02/2007
Birch Road
Dumbarton, G82 2RF 50Hz 800kVA
Tel: 0044 (0)1389 742214
Fax: 0044 (0)1389 742554 60Hz 800kW Page 3 of 3
15 Engine

Make & Type QST30G2 NR1 CPL 2968

Cylinders & Form V12 50º

Aspiration Turbocharged & Aftercooled

Fuel Pump Bosch P7100 Direct Injection

Governor Type Electronic

Make & Model Cummins Dominion

Steady State frequency % ±0.25

Battery Voltage Volts 24

16 Overall Dimensions

- Length Metres (feet) 6.06 (20’0”)

- Width Metres (feet) 2.44 (8’0”)

- Height Metres (feet) 2.60 (8’6”)

17 Weight

- Without fuel Kg (lbs) 16000 (35274)

- With fuel Kg (lbs) 17216 (37954)

18 Capacities

- Fuel gross Litres (US gall) 1431 (378.1)

usable 1288 (340.3)

- Lub oil total 154 (40.7)

pan 133-114 (35-30)

- Coolant 383 (101.2)

19 External fuel supply

- maximum above base Metres (feet) 2.40 (7’10”)

- maximum below base Metres (feet) 1.50 (4’11”)

Technical Department – Dumbarton Approved by

Appendix C - iiii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix C - ivi
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX D
INSTALLATION OUTLINE DRAWING

Appendix D - i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - iii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - iv
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - v
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - vi
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - vii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix D - viii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX E
CONTROL PANEL LAYOUT

Appendix E - i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix E - ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX F
ELECTRICAL SCHEMATICS

Appendix F - i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - iii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - iv
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - v
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - vi
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - vii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - viii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix F - ix
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX G
EARTH LEAKAGE OPTION ($OPTION 382A)

Appendix G - i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Note: For units fitted with Earth Leakage Option ($Option382A) all schematics include the necessary
wiring changes.

Please see photographs below for location of hardware.

Earth Leakage Relay


1

Earth Leakage Reset Off / On Keyswitch


2

Appendix G - ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX H
LIVERY LAYOUT

Appendix H- i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix H- ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX J
MANUFACTURERS COMPONENT DATA

Appendix J- i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Document No.: M040107 Date: 04/05/06


Rev: B
Title: NHC20/QST30G2 Spares List & Manufacturers Data

SUPPLIER / SUPPLIER PART AGGREKO PART


DESCRIPTION QTY
MANUFACTURER No. No.
Radiator 1 Covrad CRDA0925-E1 067035SS
Woods of 60 JEL 2/3
Radiator fan 1 053165SS-03
Colchester DFNV160LKEP
Woods of
Engine space fan 1 BZ531211 053196SS-01
Colchester
Coupling, 3.86RB, sae18 SI470
1 Reynold Hitec 3580322B 051514SS
round
Engine Control Module 1 Cummins 4067777 Dominion N/A
Battery 180Ah, 12V 4 DB Wilson 324 339002A
Charging belt 2 Cummins 3094909 N/A
Starter motor 1 Cummins 4081237 N/A
Battery charging alternator 1 Cummins 3016627 N/A
See Technical
Circuit breaker NW25, 4Pole 1 Schneider 293434SS
Description
Current transformer 2000/5A 3 Celsa IRP 273039A
Generator Control Module 1 Deif Multiline 2 - 010429 275158A
Nicad battery 2 R.S. Components 180-358 339011A
Container Air Inlet Filter 8 Baldwin PA3873 055685A
Lube oil filter element 4 Cummins 3101869 N/A
Baldwin BD7154
Combustion air filter element 2 Baldwin RS3982 055674A
Secondary fuel filter element (eng) 1 Cummins 4010476 N/A
Baldwin BF7760
Water filter element 2 Cummins 3100308 N/A
Baldwin BW5075
Primary fuel filter element (eng) 1 Cummins 4095189
Baldwin BF7764
Control Panel cooling Fan 1 Eldon EF10A 317118A
100 Micron
Primary fuel filter element (container) 3 Racor 1000F 2020SM
Washable
Baldwin PF7890-30 30 Micron Paper

Appendix J- ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX K
DNV SPARK ARRESTOR CERTIFICATE

Appendix K- i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix K- ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix K- iii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix K- iv
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX L
DECLARATION OF CONFORMITY

Appendix L i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix L ii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

Appendix L iii
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

APPENDIX M
INTERNATIONAL CONTACT INFORMATION

Appendix M i
Document No.: M020210
Revision: H
Date: 16/02/2010
Created by: D.O'Brien
Approved by: W.Telfer

In case of emergencies please contact the nearest service department of AGGREKO. They can be reached 24 hours
a day and are operational at any place in the world.
BELGIUM FRANCE GREAT BRITAIN
Aggreko N.V. Aggreko S.a.r.l. Aggreko Generators Ltd.
Smallandlaan 7 1 Chemin de l’Ancien Parc Overburn Avenue
2660 Hoboken 91220 Bretigny Sur Orge DUMBARTON
Belgium France G82 2RL
Tel: (+32) 03 825 02 71 Tel: +33 (0)825 008007 Tel: (+44) 1389 767821
Fax: (+32) 03 825 11 81 Fax: +33 (0)1 69 737119 Fax: (+44) 1389 761577
NETHERLANDS NORWAY SPAIN
Aggreko International (Ned) Aggreko Norway A.S. Aggreko Iberia S.A.
B.V. Sorlandsveien 318 Avda. Torre Mateu, 35-37
Ketelweg 77 Postboks 543 Polg. Industrial Can Salvatella
3356 LD Papendrecht EGERSUND 08210 Barbera del Valles
EUROPE Netherlands N-4379 BARCELONA
Tel: (+31) 078 64 41 441 Norway Tel: (+34) 93 747 93 90
Fax: (+31) 078 642 80 83 Tel: (+47) 810 00 333 Fax: (+34) 93 729 02 83
Fax: (+47) 051 46 45 90
GERMANY GERMANY ITALY
Frankfurt Mulheim Aggreko Italia srl
(Central Europe South East) (Central Europe North) Via Copernico, 60
Aggreko Deutschland GmbH Aggreko Deutschland GmbH 20090 Trezzano sul Naviglio
Darmstadter Straße 66-68 Ruhrorter Straße 112 (Milano)
64572 Büttelborn 45478 Mülheim/Ruhr Italy
Germany Germany Tel: +39 02 4846 3024
Tel: +49 (0)61 52 93 93 0 Tel: +49 (0)208 58 09 70 Fax: +39 02 4451 243
Fax: +49 (0)61 52 93 93 99 Fax: +49 (0)208 58 09 798
CANADA U.S.A.
Aggreko Inc. Aggreko LLC
300 Clarence Street 4607 W Admiral Doyle Drive
NORTH Brampton, PO Box 10004
AMERICA ONTARIO NEW IBERIA, LA 70562-0004
L6W 1T5 Tel: (+1) 337 365 5479
Tel: (+1) 905 459 3321 Fax: (+1) 337 367 0870
Fax: (+1) 905 459 3392
REPUBLIC OF
SINGAPORE
Aggreko Singapore Pte Ltd
10 Pioneer Sector 1
ASIA
SINGAPORE
62844
Tel: (+65) 6862 1501
Fax: (+65) 6862 0182
UNITED ARAB EMIRATES
Aggreko Inc.
MIDDLE PO Box 17576
EAST Jebel Ali
DUBAI
Tel: (+971) 04 834059
Fax: (+971) 04 834145
AUSTRALIA/PACIFIC
Aggreko Generator Rentals
Pty Ltd
101 Woodlands Drive
AUSTRALIA /
Braeside Victoria
PACIFIC
3195
MELBOURNE
Tel: (+61) 03 586 5050
Fax: (+61) 03 586 50514

Appendix M ii

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