Xe 716462016
Xe 716462016
PMT OPRNS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS
SAS
ENGG CERT
SHS AAS
SHSAAS
09/21/2023 BI-10-20647
ABQAIQ
DATE
(BI 10-20647)
NO.
REV
00
A
DISCIPLINE
ENGINEER
SHS
DATE: 02/28/2024
PROJECT
ENGINEER PREPARED FOR:
AAS
02/28/2024
DATE:
CERTIFIED Saudi Aramco
AAS
02/28/2024
DATE:
CONSTRUCTION
AGENCY
SAUDI ARAMCO
SAS
DATE: 02/28/2024
FEB 2024
OPERATIONS
SAUDI ARAMCO
MAS
DATE: 02/28/2024
CONTROL NUMBER
VERIFICATION
PREPARED BY:
EDSD
DATE:
(WPECC)
BY:
WORLEYPARSONS ENGINEERING
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
CONSULTANCIES COMPANY
OF THIS DRAWING IS COVERED, FOR ALL
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS
SAS
ENGG CERT
SHS AAS
AAS
TABLE OF CONTENTS
SHS
1. INTRODUCTION....................................................................................................................3
1.1 SCOPE OF DOCUMENT .................................................................................................................................. 3
1.2 PROJECT OVERVIEW ..................................................................................................................................... 3
1.3 PROJECT LOCATION ..................................................................................................................................... 3
ISSUED FOR CONSTRUCTION
09/21/2023 BI-10-20647
00
A
02/28/2024
15. MOTOR TESTING SYSTEM ...................................................................................................15
DATE:
16. LUBE OIL SYSTEM ...............................................................................................................16
CONTROL NUMBER
VERIFICATION
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS 1. INTRODUCTION
SAS
SHS AAS
AAS
This document presents Operating & Control Philosophy for Utilities (Drinking Water, Fire
SHS
water, Oily water, Sanitary waste, Steam, Instrument air and Diesel), Pump testing skid and
Turbine testing skid to ensure safe, reliable and stable operation of the individual unit
operations, such that key process parameters are maintain within the equipment design
operating envelopes for the Detailed Design phase of MSSD SHOPS EXPANSION PROJECT,
ISSUED FOR CONSTRUCTION
ABQAIQ.
ISSUED FOR BID
The purpose of the proposed facilities is to expand the Company’s specialized reverse
engineering spare parts reproduction and repair services of industrial equipment to
provide innovative and integrated maintenance solutions. The proposed facilities will
support Company's crude oil and gas production by expanding the Mechanical Services
Shops Department (MSSD) by building two state of art complex facilities at Eastern &
Western regions in Saudi Arabia, to meet ongoing operational demand. This capital project
will provide construction, furnishing and equipping shops buildings, support facilities and
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
office buildings to accommodate MSSD personnel. The scope will include specialized spare
parts manufacturing and repair shops of industrial equipment including office spaces and
support facilities. The proposed facilities will be equipped with all manufacturing spare
DATE
parts and repair capabilities to all industrial equipment types with different sizes and
brands.
NO.
REV
00
A
DISCIPLINE
ENGINEER
1.3 PROJECT LOCATION
SHS
Mechanical Services Shops Department (MSSD) will build two state of art complex facilities
DATE: 02/28/2024
PROJECT at Eastern & Western regions in Saudi Arabia. For eastern region, Abqaiq location is
ENGINEER
AAS finalized and for Western region, Jeddah location is finalized.
02/28/2024
DATE:
CERTIFIED
AAS
Eastern Region: King Salman Energy Park (Abqaiq):
DATE:
02/28/2024 Total land area is 177,186 m².
CONSTRUCTION
AGENCY
SAUDI ARAMCO
SAS
DATE: 02/28/2024
OPERATIONS
SAUDI ARAMCO
MAS
DATE: 02/28/2024
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS
SAS
09/21/2023 BI-10-20647
Design CONTRACTOR shall provide all engineering services required for preparation of
Preliminary and detail design of Bl-10-20647, MSSD Shops Expansion project, in accordance with
NO.
REV
Saudi Aramco Engineering standards & procedures, to Issue for Bidding (IFB), Issue for
00
A
DISCIPLINE
ENGINEER
Construction and complete the Expenditure Request (ER) Estimate.
SHS
DATE: 02/28/2024 Targeting a specific LEED certification for buildings is required by Saudi Aramco. However,
PROJECT
ENGINEER adhering to all Saudi Aramco standards related to energy efficiency and following adequate
AAS
construction procedures could allow obtaining a LEED certification. The project design shall
02/28/2024
DATE:
CERTIFIED
achieve LEED certification with gold level or higher as per U.S green building council
AAS requirements (USGBC)
02/28/2024
DATE:
CONSTRUCTION
AGENCY
SAUDI ARAMCO
Design contractor shall consider during design standard available materials that would have less
SAS lead time and lower cost to avoid customization unless no other options are available.
DATE: 02/28/2024
OPERATIONS
SAUDI ARAMCO
MAS
DATE: 02/28/2024
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS
SAS
2. TERMINOLOGIES
ENGG CERT
SHS AAS
AAS
2.1 DEFINITIONS
SHS
Table 1: Definitions
Term Definition
ISSUED FOR CONSTRUCTION
Conceptual/Detail Worley
Design Contractor
09/21/2023 BI-10-20647
00
A
DATE: 02/28/2024
CSD Consulting Services Department
OPERATIONS DCS Distributed Control System
SAUDI ARAMCO
MAS DCL Drawing Control List
DATE: 02/28/2024 EIA Environmental Impact Assessment
CONTROL NUMBER
FW Fire Water
DATE:
BY:
GS Gravity Sewer
_____________________
HP High Pressure
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS IFB Issued for Bidding
SAS
SHS AAS
AAS
IT Information Technology
IPT Integrated Project Team
SHS
LP Low Pressure
LPD Loss Prevention Department
ISSUED FOR BID
DESCRIPTION
09/21/2023 BI-10-20647
00
A
PS Pressure Sewer
DISCIPLINE
ENGINEER P&ID Piping & Instrumentation Diagram
SHS
PQP Project Quality Plan
DATE: 02/28/2024
PROJECT PZV Pressure Relief Valve
ENGINEER
AAS
SA Saudi ARAMCO
DATE:
02/28/2024 SABP Saudi Aramco Best Practice
CERTIFIED
SAEP Saudi Aramco Engineering Procedure
AAS
02/28/2024
SAES Saudi Aramco Engineering Standard
DATE:
CONSTRUCTION SAER Saudi Aramco Engineering Report
AGENCY
SAUDI ARAMCO
SAS SAMSS Saudi Aramco Materials System Specifications
DATE: 02/28/2024 SIF Safety Instrumented Function
OPERATIONS
SAUDI ARAMCO SIL Safety Integrity Limit
MAS
TIA Training Impact Assessment
DATE: 02/28/2024
T&I Turnaround & Inspection
CONTROL NUMBER
VERIFICATION
ZV Shutdown valve
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS
SAS
3. REFERENCES
ENGG CERT
SHS AAS
AAS
The following Saudi Aramco standards and project documents / drawings have been
SHS
09/21/2023 BI-10-20647
00
A
DATE:
02/28/2024 SAES-J-901 Instrument and Plant Air Supply Systems
CERTIFIED
AAS
SAES-A-401 Closed Drain System
02/28/2024
DATE:
CONSTRUCTION
AGENCY
SAES-J-901 Instrument and Plant Air Supply Systems
SAUDI ARAMCO
SAS
DATE: 02/28/2024
OPERATIONS 3.2 PROJECT DOCUMENTS AND DRAWINGS
SAUDI ARAMCO
MAS
➢ Process Basis of Design, Doc No. XE-716459
02/28/2024
DATE:
➢ PFDs
CONTROL NUMBER
VERIFICATION
➢ P&IDs
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS
4. INSTRUMENT AIR SYSTEM
SAS
ENGG CERT
SHS AAS
AAS
4.1 AIR COMPRESSOR PACKAGE (N99-U-201A~D) & AIR DRYER PACKAGE (N99-U-202A~D)
SHS
For Air Compressor Package and Air Dryer Package Operating and Control Philosophy, refer
Vendor Control Philosophy Doc. No. XXXX.
ISSUED FOR CONSTRUCTION
Low low pressure (PALL-0015) of Instrument air supply header will trip the Air Compressor
Package (N99-U-201A~D).
09/21/2023 BI-10-20647
The aboveground drinking water tank (N99-D-214) is fed from existing Potable Water network
available at SPARK. The tank inlet line is equipped with level control valve N99-LCV-0013 which is
connected to level transmitter N99-LIT-0013 to maintain the level in the tank.
NO.
REV
00
A
DISCIPLINE
ENGINEER
SHS 5.2 DRINKING WATER PUMPS (N99-G-201A/B)
DATE: 02/28/2024
PROJECT Ref P&IDs: XA-716499.001
ENGINEER
AAS
02/28/2024
Drinking water system consists of two pumps i.e. one working and one stand by. Drinking water
DATE:
CERTIFIED pumps will transfer the water from the drinking water storage tank to drinking water distribution
AAS header.
02/28/2024
DATE:
CONSTRUCTION
AGENCY
SAUDI ARAMCO
Drinking water pumps N99-G-201A/B will auto start/stop based on the pressure (N99-PIT-0031) in
SAS the distribution header.
DATE: 02/28/2024
OPERATIONS
SAUDI ARAMCO
Pressure in the distribution header is maintained by self-regulating PCV (N99-PCV-0031) on the
MAS pump re-circulation line to the drinking water storage tank.
DATE: 02/28/2024
The minimum flow of Drinking water pumps N99-G-201A/B is regulated by flow controller FIC-
CONTROL NUMBER
VERIFICATION
0003 through flow control valve FCV-0003. If the pump discharge flow falls below the pump
EDSD
minimum recirculation flow set point (XXUSGPM), then controller FIC-0003 located at pump
DATE:
discharge will open the minimum recirculation line flow control valve FCV-0003 and vice versa.
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
If running pump fails, standby pump should start. Annunciation should start if any pump fails to
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
start.
_____________________
(DCC) NO.10-20647-0001-001
Both pumps are provided with low low level trip command (N99-LI-0020) to protect the pump
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS damage under dry running condition.
SAS
A. Inhibits:
ENGG CERT
SHS AAS
AAS
The duty pumps will be inhibited if (LL) set point (2.0 ft) in the drinking water Storage tanks level
SHS
transmitters (N99-LI-0013).
➢ The duty pumps (N99-G-201A) will auto start based on low pressure (60 psig) in
ISSUED FOR CONSTRUCTION
discharge header.
ISSUED FOR BID
DESCRIPTION
➢ The standby pumps (N99-G-201B) will auto start based on further low pressure (50
psig) in discharge header.
➢ The duty & standby pumps (N99-G-201A/B) will auto stop based on high pressure
(110 psig) in discharge header.
6. HYPOCHLORITE DOSING
Ref P&IDs: XA-716499.001, XA-716500.001
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
The hypochlorite dosing in drinking water tank (N99-D-201) will be done based on free chlorine
DATE
The hypochlorite dosing pump stroke will be control based on analyser AIC-0032 to maintain the
NO.
REV
00
A
DISCIPLINE dosing free residual chlorine as 1 ppm in drinking water. The hypochlorite dosing pump will
ENGINEER
SHS
automatically start when analyser measured low free residual chlorine is 1 ppm and stop when
DATE: 02/28/2024 free residual chlorine is 3 ppm in drinking water. The hypochlorite dosing pump will also
PROJECT
ENGINEER automatically stop when there is low low level command (N99-LI-0013) in drinking water tank.
AAS
02/28/2024
DATE: 7. FIRE WATER SYSTEM
CERTIFIED
AAS
02/28/2024
7.1 FIRE WATER TANKS (N99-D-202A/B)
DATE:
CONSTRUCTION
AGENCY
SAUDI ARAMCO
Ref P&IDs: XA-716501.001
SAS
DATE: 02/28/2024 The fire water tanks (N99-D-202A/B) are fed from either National Water Company (NCW) if
OPERATIONS
SAUDI ARAMCO sufficient pressure available at tie-in or it will be fill up using water supply tanker. Fire water loss
MAS
due to leakages and other losses will be make-up from underground drinking water tank (N99-D-
02/28/2024
DATE: 214) through Drinking water transfer pumps N99-G-210A/B. The tank inlet line is equipped with
CONTROL NUMBER
VERIFICATION
1 through low level selector LY-0004 to maintain the level in the tank.
DATE:
Tanks low level alarm (LAL-0004A-1/0004B-1) shall be monitored with annunciation at constantly
BY:
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS 7.2 FIRE WATER PUMPS (N99-G-202A/B/C) & FIRE WATER JOCKEY PUMPS (N99-G-204A/B)
SAS
SHS AAS
AAS
There will be three status indicators for Fire water and Jockey pumps in the SCADA which are
SHS
“START”, “RUNNING /STOPPED” “NOT IN AUTO”. Activation of firewater pumps and Jockey pumps
can be done by Hand Switch at the SCADA, Fire pump local controller and below interlock pressure
difference and time delay. The below table summarizes the automatic operation of firewater
pump system and the system pressure control.
ISSUED FOR CONSTRUCTION
Based on the above operation of firewater pump system, main Jockey pump N99-G-104A will
ISSUED FOR BID
DESCRIPTION
maintain the pressure of the firewater system and will start to operate when the pressure of the
firewater system starts to drop at a pressure of 120 psig and below. If the pressure still falls at or
beyond 115 psig, the second jockey pump N99-G-104B will start at to operate at a set pressure of
115 psig. When the system reaches the pressure of 125 psig jockey pumps will be automatically
stopped. In case that the pressure continuously falls at/below 110 psig, main firewater pump N99-
G-102A will automatically run and N99-G-102B will automatically start at time delay of 10 seconds.
If the pressure of the system is still at or below 110 psig. Back up firewater pump N99-G-102C will
automatically start at time delay of additional 10 seconds (total 20 seconds time delay) if the
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
firewater system pressure is still at or below 110 psig even the two firewater pumps are running.
The three firewater pumps shall be stopped by means of manual operation by hand switch at the
DATE
fire pump local controller. For the pressure control at the firewater system, the below table
summarizes set point and the pressure control during the operation of firewater system.
NO.
REV
00
A
DISCIPLINE
ENGINEER Pumps Pump Start Pump Stop
SHS
DATE: 02/28/2024
PROJECT
N99-G-104A 120 psig 125 psig
ENGINEER
AAS
N99-G-104B 115 psig 125 psig
02/28/2024
DATE:
CERTIFIED
AAS N99-G-102A 110 psig @ 0 sec Manual
02/28/2024
DATE:
CONSTRUCTION N99-G-102B 110 psig @ 10 sec Manual
AGENCY
SAUDI ARAMCO
SAS
N99-G-102C 110 psig @ 10 sec Manual
DATE: 02/28/2024
OPERATIONS
SAUDI ARAMCO
MAS
02/28/2024
DATE: Fire water pressure can be controlled by recycling fire water from the pump discharge header
CONTROL NUMBER
VERIFICATION
back to the suction source of the pumps in the DCS logic. The fire water pressure control system
EDSD
consists of dedicated pressure transmitter (N99-PIT-0048), split range pressure controller (N99-
PIC-0048) and a set of pressure control valves (N99-PCV-0048A/B) installed on the recycled
DATE:
BY:
manifold. If fire water pressure goes up the set pressure (130 psig), N99-PCV-0048A/B will open to
decrease the pressure of fire water system.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
All pumps are provided with low low level trip command (N99-LIT-0004A-2 & N99-LIT-0004B-2) to
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS protect the pump damage under dry running condition.
SAS
ENGG CERT
➢ High High Liquid Level (HHLL) - Start Standby Pump and actuate high high level alarm at
ISSUED FOR BID
the PLC.
DESCRIPTION
➢ High Liquid Level (HLL) - Start Duty Pumps (if duty pump does not start, standby pump
shall start).
➢ Low Liquid Level (LLL) - Stop Duty Pump / Stop All Pumps
➢ Low Low Liquid Level (LLLL) – Actuate low low level alarm at the PLC.
09/21/2023 BI-10-20647
If running pump fails, standby pump should start. Annunciation should start if any pump fails to
start.
DATE
If the primary pump (duty pump) fails to start when requested an alarm shall annunciate and
NO.
REV
00
A
stand-by pump shall start. If stand-by pump fails to start, then an alarm shall annunciate.
DISCIPLINE
ENGINEER
SHS Both pumps should trip on low low level (N99-LIT-0007) or low low flow (N99-FIT-0053) regardless
DATE: 02/28/2024
PROJECT
of auto/manual to protect the pump damage under dry running condition.
ENGINEER
AAS Oily water lift station pumps interface with Oily Water Treatment Package will be developed after
02/28/2024
DATE: receipt of Oily Water Treatment Package Operating and Control Philosophy (HOLD).
CERTIFIED
AAS
DATE:
02/28/2024 8.2 OILY WATER TREATMENT PACKAGE (N99-U-205)
CONSTRUCTION
AGENCY
SAUDI ARAMCO Ref P&IDs: XA-716506.001
SAS
DATE: 02/28/2024
For Oily Water Treatment Package Operating and Control Philosophy, refer vendor Control
OPERATIONS
SAUDI ARAMCO Philosophy Doc. No. XXXX.
MAS
DATE: 02/28/2024
9. SANITARY WATER SYSTEM
CONTROL NUMBER
VERIFICATION
EDSD
_____________________
➢ High High Liquid Level (HHLL) - Start Standby Pump and actuate high high level alarm at
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS the PLC.
SAS
➢ High Liquid Level (HLL) - Start Duty Pumps (if duty pump does not start, standby pump
ENGG CERT
SHS AAS
AAS
shall start).
SHS
➢ Low Liquid Level (LLL) - Stop Duty Pump / Stop All Pumps
➢ Low Low Liquid Level (LLLL) – Actuate low low level alarm at the PLC.
ISSUED FOR CONSTRUCTION
The minimum flow of Sanitary Sewer lift station pumps N99-G-206A/B is regulated by flow
DESCRIPTION
controller FIC-0021 through flow control valve FCV-0021. If the pump discharge flow falls below
the pump minimum recirculation flow set point (XXUSGPM), then controller FIC-0021 located at
pump discharge will open the minimum recirculation line flow control valve FCV-0021 and vice
versa.
If running pump fails, standby pump should start. Annunciation should start if any pump fails to
start.
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
Both pumps are provided with low low level trip command (N99-LIT-0022) to protect the pump
damage under dry running condition.
DATE
Sanitary Sewer lift station pumps interface with Sewage Treatment Package will be developed
after receipt of Sewage Treatment Package Operating and Control Philosophy (HOLD).
NO.
REV
00
A
DISCIPLINE
ENGINEER 9.2 SEWAGE TREATMENT PACKAGE (N99-U-207)
SHS
DATE: 02/28/2024 For Sewage Treatment Package Operating and Control Philosophy, refer vendor Control
PROJECT
ENGINEER Philosophy Doc. No. XXXX.
AAS
02/28/2024
DATE: 10. STEAM SYSTEM
CERTIFIED
AAS
02/28/2024
10.1 STEAM BOILER PACKAGE (N99-U-203)
DATE:
CONSTRUCTION
AGENCY
SAUDI ARAMCO
Ref P&IDs: XA-716508.001, XA-716509.001
SAS
DATE: 02/28/2024 For Steam Boiler Package Operating and Control Philosophy, refer Vendor Control Philosophy Doc.
OPERATIONS
SAUDI ARAMCO No. XXXX.
MAS
DATE: 02/28/2024 Steam Boiler Package interface with Boiler Feed Water Treatment Package, Diesel Transfer Pumps
CONTROL NUMBER
and Turbine Testing skid to be developed after receipt of Steam Boiler Package Operating and
VERIFICATION
Control Philosophy.
EDSD
DATE:
Configure activation of ESD push button for Steam Boiler Package in workshop control room.
BY:
Evaluate trip of interface equipment to Steam Boiler Package on ESD push button activation
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS 10.2 BOILER FEED WATER TREATMENT PACKAGE (N99-U-208)
SAS
SHS AAS
AAS
For Boiler Feed Water Treatment Package Operating and Control Philosophy, refer Vendor Control
SHS
Diesel Transfer Pump to be tripped on low low level (N99-LIT-0023) in Diesel Storage Tank trip
command to protect the pump damage under dry running condition.
Diesel Transfer Pump start/stop/trip operation will be described in detail after receipt of Steam
Boiler Package Operating and Control Philosophy.
11.2 DIESEL TRANSFER PUMP FOR DIESEL ENGINE DYNO TEST (N99-G-XXX)
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
Diesel Transfer Pump to be tripped on low low level (N99-LIT-0023) in Diesel Storage Tank trip
DATE
Diesel Transfer Pump start/stop/trip operation will be described in detail after receipt of Diesel
00
A
DISCIPLINE
ENGINEER
Engine Dyno Test Package Operating and Control Philosophy.
SHS
DATE: 02/28/2024
PROJECT
12. IRRIGATION WATER SYSTEM
ENGINEER
AAS
12.1 IRRIGATION WATER PUMPS (N99-G-207A/B)
02/28/2024
DATE:
CERTIFIED Ref P&IDs: XA-716510.001
AAS
DATE:
02/28/2024
Irrigation water system consists of two pumps i.e. one working and one stand by. Irrigation water
CONSTRUCTION
AGENCY
SAUDI ARAMCO pumps will transfer the water from the Irrigation water storage tank to irrigation water
SAS
distribution header.
DATE: 02/28/2024
OPERATIONS
SAUDI ARAMCO The minimum flow of Irrigation water pumps N99-G-207A/B is regulated by flow controller FIC-
MAS
0054 through flow control valve FCV-0054. If the pump discharge flow falls below the pump
DATE: 02/28/2024
minimum recirculation flow set point (XXUSGPM), then controller FIC-0054 located at pump
CONTROL NUMBER
VERIFICATION
discharge will open the minimum recirculation line flow control valve FCV-0054 and vice versa.
EDSD
Both pumps are provided with low low level trip command (N99-LIT-0024) to protect the pump
DATE:
BY:
_____________________
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS MSSD is building a pump testing facility to test pumps in house, following repair and before the
SAS
SHS AAS
AAS
All pressure and flow instruments readings shall be connected to a SCADA system for data
SHS
Two control valves in pump discharge line installed for better control, since the system is designed
for rangeability greater than 10:1. Pump discharge flow is regulated by flow controller (N99-FIC-
0061) through split range control of the flow control valve (N99-FCV-0062) and the flow control
ISSUED FOR CONSTRUCTION
valve (N99-FCV-0061).
ISSUED FOR BID
DESCRIPTION
Manipulated value of N99-FIC-0061 is split into these flow control valves. Flow control valve FCV-
0062 is used for 0-50 % signal from flow controller FIC-0061 and the other flow control valve FCV-
0061 is used for 50~100% signal from flow controller FIC-0061. If flow measured by FIT-0061 rises
above the set point(XXX usgpm), controller will open the valves FCV-0061, FCV-0062 and vice
versa.
Pump testing will only start when all start permissive are healthy i.e. Pump Test tank water level
not low low, lube oil pressure not low low, Lube Oil Rundown Tank level not low, lube oily supply
02/28/2024 BI-10-20647
JO/EWO
If there is not enough lube oil pressure, then Testing Pump to be tripped. Lube oil pressure
DATE
transmitter that will be located next to pump bearing shall be connected to pump testing PLC(not
to lube oil PLC) for shutdown purpose.
NO.
REV
00
A
DISCIPLINE Testing Pump to be stopped based on closed limit switch or not open limit switch of pump suction
ENGINEER
SHS AOV-0061 configured in DCS.
DATE: 02/28/2024
PROJECT
ENGINEER
When testing pump will be tripped/stopped through local push button HS-0069A or Control room
AAS soft HS-0069B. After few second time delay pump suction AOV-0061 to be closed.
02/28/2024
DATE:
CERTIFIED Testing Pump is provided with low low level trip command (N99-LIT-0025) to protect the pump
AAS
damage under dry running condition. After few second time delay pump suction AOV-0061 to be
02/28/2024
DATE:
closed.
CONSTRUCTION
AGENCY
SAUDI ARAMCO
SAS
On low-low Lube Oil Pressure (PIT-XXXX) as well on High-High Lube Oil Temperature (TIT-XXX),
DATE: 02/28/2024
pump testing should trip automatically.
OPERATIONS
SAUDI ARAMCO
MAS
Saudi Aramco Standard Operating Procedures to be followed for Pump testing facility operation,
02/28/2024
DATE:
Control and recording of testing data which is related to performance test of the pumps.
CONTROL NUMBER
VERIFICATION
EDSD
MSSD is building a turbine testing facility to test turbine back pressure test and spin test in house,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
following repair and before the delivery of the turbine to the Proponent.
_____________________
(DCC) NO.10-20647-0001-001
All pressure, temperature and flow instruments readings shall be connected to a SCADA system
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS for data collection, recording and further processing.
SAS
Turbine testing will only start when all start permissive are healthy i.e. Steam supply pressure and
ENGG CERT
SHS AAS
AAS
temperature not low low, lube oil pressure not low low, Lube Oil Rundown Tank level not low,
SHS
If there is not enough lube oil pressure, then steam supply valve AOV-0076 to be closed to stop
turbine testing and steam vent valve AOV-0086 to be opened. Lube oil pressure transmitter that
will be located next to turbine bearing shall be connected to turbine testing PLC (not to lube oil
ISSUED FOR CONSTRUCTION
Vibration monitoring system (VMS) of turbine to be connected to Safety system to operate the
turbine safely during testing.
The flow of steam to turbine is regulated by flow controller FIC-0071 through flow control valve
FV-0071. The set point of FIC-0071 is depends on testing turbine inlet pressure and flow
requirements.
Turbine exhaust steam pressure is regulated by pressure controller (PIC-0073) through pressure
control valves PV-0073A/B. If pressure by PIT-0073 rises above the set point (XXXpsig), controller
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
will first open the valve PV-0073A and vice versa. If turbine exhaust steam pressure increases
further, then pressure control valve PV-0073B will open and vice versa.
DATE
Turbine exhaust steam pressure is regulated by pressure controller (PIC-0073) through split range
control of the pressure control valve (PV-0073A) and the pressure control valve (PV-0073B).
NO.
REV
00
A
DISCIPLINE
ENGINEER Manipulated value of PIC-0073 is split into these pressure control valves. Pressure control valve
SHS
DATE: 02/28/2024
PV-0073A is used for 0-50 % signal from pressure controller PIC-0073 and the other pressure
PROJECT
ENGINEER
control valve PV-0073B for releasing pressure to atmosphere is used for 50~100% signal from
AAS pressure controller PIC-0073. If Pressure by PIT-0073 rises above the set point (XXXpsig), controller
DATE:
02/28/2024 will open the valves PV-0073A, PV-0073B and vice versa. The set point of PIC-0073 is depends on
CERTIFIED
AAS
testing turbine exhaust pressure requirements.
02/28/2024
DATE:
On low-low Lube Oil Pressure (PIT-XXXX) as well on High-High Lube Oil Temperature (TIT-XXX),
CONSTRUCTION
AGENCY
SAUDI ARAMCO turbine testing should trip automatically.
SAS
DATE: 02/28/2024
Saudi Aramco Standard Operating Procedures to be followed for Turbine testing facility operation,
OPERATIONS
SAUDI ARAMCO Control and recording of testing data which is related to performance test of the turbine.
MAS
DATE: 02/28/2024
15. MOTOR TESTING SYSTEM
CONTROL NUMBER
VERIFICATION
DATE:
MSSD is building a motor testing facility to test motor in house after maintenance to deliver to
BY:
Proponent.
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
On low-low Lube Oil Pressure (PIT-XXXX) as well on High-High Lube Oil Temperature (TIT-XXX),
_____________________
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
SAS 16. LUBE OIL SYSTEM
SAS
SHS AAS
AAS
For Lube Oil System Operating and Control Philosophy, refer Lube oil package vendor Control
SHS
For Diesel Engine Testing Skid Operating and Control Philosophy, refer Diesel Engine dyno package
ISSUED FOR BID
DESCRIPTION
For Vacuum Pressure Impregnation (VPI) System Operating and Control Philosophy, refer VPI
package vendor Control Philosophy Doc. No. XXXX.
02/28/2024 BI-10-20647
JO/EWO
09/21/2023 BI-10-20647
Design and selection shall be in accordance with all applicable SAUDI ARAMCO (Cut-off date Dec 2022),
ASME, API, NFPA and ANSI codes and standards.
NO.
REV
00
A
DISCIPLINE
ENGINEER
SHS
DATE: 02/28/2024
PROJECT
ENGINEER
AAS
02/28/2024
DATE:
CERTIFIED
AAS
02/28/2024
DATE:
CONSTRUCTION
AGENCY
SAUDI ARAMCO
SAS
DATE: 02/28/2024
OPERATIONS
SAUDI ARAMCO
MAS
DATE: 02/28/2024
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
REVISION CERTIFICATE
_____________________
(DCC) NO.10-20647-0001-001
OPERATING AND CONTROL PHILOSOPHY DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.